Scribd Logo
Upload

Welcome to Scribd!

  • 225 views

    T60 Cable Tensiometer: Instruction Manual

    Uploaded by

    Fais
    This document provides instructions for using two models of Pacific Scientific cable tensiometers - the T60-1001-C8-1A and T60-1001-C9-1A. It describes how to identify the models, take cable diameter and tension measurements, use the calibration bar to check accuracy, and care for the tensiometer. The user is advised to take multiple readings and average for greatest accuracy due to cable surface variations, and not to use the tensiometer on systems with automatic cable tension regulators.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    T60 Cable Tensiometer: Instruction Manual

    Uploaded by

    Fais
    225 views2 pages
    This document provides instructions for using two models of Pacific Scientific cable tensiometers - the T60-1001-C8-1A and T60-1001-C9-1A. It describes how to identify the models, take cable diameter and tension measurements, use the calibration bar to check accuracy, and care for the tensiometer. The user is advised to take multiple readings and average for greatest accuracy due to cable surface variations, and not to use the tensiometer on systems with automatic cable tension regulators.

    Original Title

    T60

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides instructions for using two models of Pacific Scientific cable tensiometers - the T60-1001-C8-1A and T60-1001-C9-1A. It describes how to identify the models, take cable diameter and tension measurements, use the calibration bar to check accuracy, and care for the tensiometer. The user is advised to take multiple readings and average for greatest accuracy due to cable surface variations, and not to use the tensiometer on systems with automatic cable tension regulators.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    225 views2 pages

    T60 Cable Tensiometer: Instruction Manual

    Uploaded by

    Fais
    This document provides instructions for using two models of Pacific Scientific cable tensiometers - the T60-1001-C8-1A and T60-1001-C9-1A. It describes how to identify the models, take cable diameter and tension measurements, use the calibration bar to check accuracy, and care for the tensiometer. The user is advised to take multiple readings and average for greatest accuracy due to cable surface variations, and not to use the tensiometer on systems with automatic cable tension regulators.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    T60 Cable Tensiometer

    instruction manual

    Identification
    PACIFIC Type T60-1001-C8-1A Tensiometer
    - USAF Equivalent - Type C-8 Range: 10-200 lbs.
    PACIFIC Type T60-1001-C9-1A Tensiometer
    - USAF Equivalent - Type C-9 Range: 150-450 lbs.

    General Instructions
    Before Using Instrument: Study diagram, figure 1, in order to become familiar with nomenclature and part orientation. Either the right hand
    or the left hand may be used to operate this instrument. Actuating Handle is retained by Handle Latch. This latch is automatically released when
    the Actuating Handle is squeezed. To relatch handle, the Actuating Handle is slowly released against the Handle Latch. The latch end will be
    retained in the detent socket provided in the actuating handle.

    Warning: When relatching Actuating Handle it must be determined that the latch is in the Detent Socket before releasing the handle. In actuating
    the Instrument Handle to obtain cable tension readings, the handle should never be allowed to snap open. It should be released gradually,
    allowing the unit to clamp firmly on the cable.

    Do not attempt to take cable tension readings with the Pointer Lock Button depressed. See figure 1. If the Pointer Lock Button is depressed
    during tension reading, a false reading will result do to the friction of the brake mechanism.

    Overload: The tensiometer cannot be damaged by use on cables loaded in excess of the amount indicated by the dial on the tensiometer.

    For Greatest Accuracy: Due principally to the uneven surface of stranded cable, slight variations in reading may occur on the same cable as
    the same tension. This is particularly true of 5/32" diameter cable and larger. To obtain the greatest possible accuracy, it is recommended that
    three to five readings be taken at slightly different locations on the cable and these values averaged. This will tend to eliminate the effect of
    cable variation and obtain the maximum degree of accuracy.

    Type of Cable: The T60 Tensiometer is calibrated for use on standard multiple strand aircraft cable of 7 x 7 stranding in sizes of 1/16" and 3/32",
    and 7 x 19 stranding for 1/8" through 1/4" cable diameter. If it is necessary to use this instrument on cables of a different construction, the user
    should contact the nearest Pacific Scientific Company office for correction tables. Complete specifications of the type of cable must be specified.

    Toll Free Nationwide & Canada: 800-645-8180


    USATCO\U.S. Air TOOl COmpAny, inC. www. USATCO.COm new yOrk•CAlifOrniA
    Rev0415
    instruction manual
    Warning: Use of Tensiometer on Cable Systems Equipped with Cable Tension Regulators
    Cable Tensiometers should not be used for adjusting the rig load in a cable system where an automatic cable tension regulator is installed. In
    all cases, such cable systems should be rigged by adjusting them so that the pointer on the cable tension regulator scale indicates the correct
    number based on the surrounding temperature as indicated on the chart provided in the Airplane Service Manual. The Tensiometer may be
    used to check the tension so obtained but it must be remembered that the actual cable tension will vary from the nominal depending upon the
    errors in the instrument itself, manufacturing tolerance of springs in the regulators, rate of the regulator spring and condition of the control
    cable. Cable tension readings taken on regulated control systems by means of a Tensiometer could, therefore, be misleading.
    To Take Readings:
    1. To measure cable diameter:
    a. With the Actuating Handle in the latched position, move the cable Gage to the left against the Cable Gage Stop Pin
    b. Release the Handle Latch by squeezing the Actuating Handle. Retain the Actuating Handle unlatched against
    the side of the Tensiometer. Place instrument on the cable, making certain that the cable is squarely aligned
    in the Jaws. Care should be taken that the cable is resting flat against the Jaw Base. Slowly release the
    Actuating Handle, allowing the Cable Jaw to slide up and grip the cable. Remove all restraint from Actuating
    Handle.
    c. Remove Tensiometer from the cable by returning Actuating Handle to the latched position. The cable
    diameter is indicated by the black line opposite a position on the Cable Gage.
    2. To take Tension Readings:
    a. Type C-8 — To Pre-set Dial: Rotate knurled rim of pre-set dial until the pointer is directly over the white
    square corresponding to the cable diameter. At this point, it will be noted that for the larger size cables there
    are two rows of pre-set squares. One row is identified by 125- ; the other indicated by 125+ . In measuring
    tensions below 125 lbs. use corresponding squares in row indicated 125- . In measuring tension in excess
    of 125 lbs. use corresponding squares in row indicated 125+ (see figure 2). With the dial properly aligned
    with the correct cable size, repeat step 1b.
    Figure 2. Pre-set Instructions for Set pointer here when Set pointer here when
    type C-8 Instrument. For type C-9 reading tension loads reading tension loads
    Instruments, use Similar Procedure in excess of 125 lbs. less than 125 lbs.

    Type C-8 — To Pre-set Dial: Rotate knurled rim of pre-set dial until the pointer is directly over the white
    square corresponding to the cable diameter. At this point, it will be noted that for the larger size cables there
    are two rows of pre-set squares. One row is identified by 250- ; the other indicated by 250+ . In measuring
    tensions below 250 lbs. use corresponding squares in row indicated 250- . In measuring tension in excess
    of 250 lbs. use corresponding squares in row indicated 250+ (see figure 2). With the dial properly aligned
    with the correct cable size, repeat step 1b.
    b. To Read Cable Tension: With the tensiometer clamped on the cable, the tension is read directly by pointer
    position on the dial face. To remove the Tensiometer, compress the Actuating Handle firmly against the side
    of the Tensiometer.
    Manipulation for Difficult Locations
    In taking readings among closely grouped cables or in awkward or blind locations, let the Actuating Handle remain open with the instrument
    clamped on the cable. With the instrument thus clamped in this position, press the Pointer Lock Button down. Remove the Tensiometer
    by compressing the Actuating Handle against the side of the case and remove. The dial indicator pointer will be locked in a position
    directly over the tension reading obtained on the cable. To release this reading, press up on Pointer Unlock Button (see figure 1).

    Use of Calibration Bar


    A Calibration Bar is supplied with each Tensiometer, thus providing an immediate means of checking the accuracy of the instrument on
    the job. This bar has been carefully calibrated to read the load marked on the Identification Tab. Careful attention should be paid to the
    position of the bar in the instrument.
    Locate as Follows: Grasp the Calibration Bar Identification Tab in the left hand. Place the bar in the instrument with the Identification Tab
    facing the operator (toward bottom of instrument). In this position, the calibration reading will be visible. Pre-set the dial to the smallest
    cable size noted; then slowly release the Actuating Handle, allowing the Jaws to grip the Calibration Bar. Repeat several readings and
    average. The average reading thus obtained on the dial should correspond with the reading marked on the Identification Tab.

    Repairs: In the event that the instrument becomes damaged, or worn out, and repairs are indicated, consult T.O. 33A3-3-3-21, 33A3-3-
    3-24 for instructions or return the instrument to USATCO.

    It is recommended that tensiometers be calibrated


    annually to ensure proper functioning of the device.
    Send tensiometers to our New York office listed below.
    USATCO U.S. Air Tool Company, inc.
    eastern Division . . . . . . . . . . . . . . . . . . . . . . . . . .60 Fleetwood Ct., Ronkonkoma, NY 11779-6907 tel: (631) 471-3300 fax: (631) 471-3308
    western Division . . . . . . . . . . . . . . . .1219 W. Mahalo Place, Rancho Dominguez, CA 90220-5446 tel: (310) 632-5400 fax: (310) 632-3900

    You might also like