Project Quality Control Plan Endorsment For Welding2
Project Quality Control Plan Endorsment For Welding2
Project Quality Control Plan Endorsment For Welding2
PBI-PQCP-QA-0001
Project Quality Control Plan
Endorsement for Welding & Painting Revision 0
0
Rev No Date PREPARED BY REVIEWED BY APPROVED BY
Table of Contents
1
Introduction.......................................................................................................................... 3
2Scope.................................................................................................................................. 3
3Purpose.............................................................................................................................. 3
4Reference Document.........................................................................................................3
5Definitions & Abbreviations..............................................................................................4
6Quality Control Planning...................................................................................................5
6.1 General......................................................................................................................... 5
6.2 Description of QC Code.................................................................................................5
6.3 Description of Involvement Code...................................................................................5
7Attachments....................................................................................................................... 7
7.1 ITP List for Welding.......................................................................................................7
7.1.1 General ITP for Qualification and Initial Document Review......................................7
7.1.2 Specific ITP for Construction....................................................................................7
7.2 Form List....................................................................................................................... 7
7.2.1 Inspection and Test Report Forms Welding..............................................................7
7.2.2 Form Register Welding.............................................................................................7
1. Introduction
This Project Quality Plan prepared by PT. Prospera Brillar Indonesia sets out in detail all procedures the
Project team shall implement to manage its activities on and near the site. This Plan will be implemented and
maintained throughout the duration of the Project.
PT. Prospera Brillar Indonesia have proposed a Project Management team led by the Construction Manager
and an experienced Project Manager who has managed projects of similar size and complexity to this
Project.
PT. Prospera Brillar Indonesia Project Management Team selected for this project will consist of experienced
personnel with a demonstrated ability to manage the construction workforce and who have undertaken many
design and construction projects.
Bringing together a proven team who have previously worked together, and who are local Darwin residents,
eliminates many of the problems associated with project start-up and reduces the risk of mid-project staff
changes.
All of the personnel nominated are proven performers with regards to delivering construction projects to the
highest quality, on budget and on time.
Our project team have been working full time on this project during the tender period and have
comprehensive knowledge of this project’s objectives and challenges. The project team is currently available
and ready to immediately mobilise on to this project.
2. Scope
This Project Quality Control Plan shall apply to project scope of the PERMANENT WORK which is applicable
for fabrication of Hot Dip Galvanized Handrails & Ladders.
3. Purpose
The purpose of the Project Quality Control Plan is to realize quality woks by having systematic records and
test plan under Inspection Test Plan (ITP) for fabrication of Hot Dip Galvanized Handrails & Ladders.
4. Reference Document
6.1 General
The inspections, tests and certification to be implemented in performing Steel Structure Erection are
detailed in the ITPs and the attendant Inspection Forms listed in Chapter 7. The ITPs can be separated
into the two following main groups:
General ITPs include the initial necessary checks and verification to be performed, when required,
prior to perform the inspections and tests specified in the dedicated ITP(s) for works QC. The
frequency of the addressed inspections and tests are defined by the applicable Specifications,
Standards and/or Codes.
Specific ITPs include inspection and tests which are or can be directly related to specific items and/or
part of the works that can be identified and traceable by means of the engineering drawings.
First and second columns contain the split of the ITP ID number as identified in the ITP Title box, third column
contains the progressive number of the inspection phase which includes also the suffix for the connection with the
relevant works phase as to:
Hold Point (H): A point which mandatory requires the presence of the involved parties
(CONTRACTOR/COMPANY/Third party) for the inspection when the
activity is performed and before that any further processing is permitted.
A written notification (RFI) is issued by the SUBCONTRACTOR and
Surveillance Point (S): Involvement for monitoring a phase of work activities. A written notification
(RFI) is not requested by the SUBCONTRACTOR. Periodic review by the
CONTRACTOR and or COMPANY representative on an activity, operation,
process of documentation by SUBCONTRACTOR.
Review (R): Review of documentation/reports. A written notification (RFI) is not
requested by the SUBCONTRACTOR, CONTRACTOR/ COMPANY/ Third
party
Perform/Submit (P): Perform works and when requested by W/H points for other parties prepare
inspection and submit RFI.
Request for inspection (RFI): The notification of inspection is a formal written request to be issued by
CONTRACTOR in order to allow all parties involved to participate to the
inspection and test as they are planned in the applicable ITP(s). The
Subcontractor QC shall notify COMPANY through QC of CONTRACTOR to
perform an in process inspection at least 48 hours in advance of any HOLD
point or 24 hours for Witness inspections as soon as a representative
portion of the particular feature of work has been accomplished. In process
inspections include, but are not limited to,
• Fit-up inspection;
• Visual inspection;
Involvement Notes
Reference Documents
Verifying Documents CC QC CO CL TP
QC CODE Inspection Phase Description Acceptance Criteria
WLD 0001 05M Perform mechanical testing (as required): Applicable welding qualification codes: Mechanical testing report. P H W W
WLD 0002 01M Inspection before welding: Applicable welding qualification codes: WPS or p-WPS if agreed by P H W W
MIGAS.
Fit-up base material (root opening, root face, welding AWS D1.1 (2015)
position, included angle, surface cleanliness) ASME IX Welder list.
Consumable (wet or rusted) Applicable welding qualification project
Welder list to be tested. specification:
WPS to be used (p-WPS may be used subjected to
agreement with MIGAS). TBA
Coupon marking (WPS, coupon ID, Welder name or
his unique ID, Material grade, Welding date).
WLD 0002 02M Check the condition and/or verify the calibration certificate Control of Inspection Tool and Test Equipment Calibration register P H S S
or sticker of following equipment: Procedure for at site welding qualification: Valid calibration
certificate / label (sticker
TBA on the
Welding machine (must be calibrated)
machine/equipment)
Oxygen analyzer (where applicable, must be Any subcontractor qualification procedure or
calibrated). system or manufacturer calibration
recommendation procedure for at shop welding
qualification.
WLD 0002 03M Inspection during welding: Applicable welding qualification codes: Not applicable P H S S
Check cleanliness the surface of deposited weldment prior to AWS D1.1 (2015)
continue to the next pass ASME IX
WLD 0002 04M Inspection after welding: Applicable welding qualification codes: NDT report. P H W W
Check the visual appearance and perform the visual examination. AWS D1.1 (2015) (the format form is according to
ASME IX NDT subcontractor standard format)
Perform RT (if required). Applicable welding qualification project specification:
TBA
WLD 0002 05M Perform mechanical testing (if required): Applicable welding qualification codes: Mechanical testing report. P H W W
Guide bend testing (if required) AWS D1.1 (2015) (the format form is according to
Macro etch (if required) ASME IX Laboratory standard format)
Fillet break test (if required) Applicable welding qualification project
Corrosion testing (if required) Note : Not Applicable if the
specification:
Ferrite periscope check (if required) project used existing WPS/PQR
TBA
ORGANIZATION CODE INVOLVMENT CODE
CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)
QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review
ITP No.: WLD-0003 DISCIPLINE
WLD 0003 01M Review of applicable drawing: AFC drawings. AFC drawings. P H R R
Subcontractor issued
Shop drawing, spool, isometric drawing, or other Subcontractor issued procedures. procedures.
drawing which showing the weld mapping. WPS and Welder
Applicable welding qualification project Certificate.
Review of Subcontractor related welding procedures: specification:
WLD 0003 02M Review of other personnel qualification associated with Competence Personal P H R R
welding inspection, such as: welding inspector, NDE Certificates
TBA
technician, PWHT machine operators, PMI technician,
portable hardness testing operators, ferrite check operators.
WLD 0003 03M Welding and Allied Processes Equipment and Measurement List of Equipment’s Calibration Certificates P H R R
Devices Calibration verification.
Manufacturer Standard
Calibration Procedures
WLD 0003 04M Welding consumable certificates review and storage TEP-900-SPE-MT-BP4-0004 Consumable certificate P H R R
handling control.
Handling and consumable
control procedure
WLD 0004 01M Visual inspection of the welded joints: Applicable WPSs Welding Traceability Report P H S S
Weld profile AFC Drawings
Presence of Welders’ stamps, etc. AWS D1.1
Material Identification
WLD 0004 02M Execution of NDT on welded joints and results evaluation Subcontractor NDE Procedures NDT Report P H R R If required
AFC Drawings and as
AWS D1.1 applicable
WLD 0004 03M Final Inspection after painting to check the required AFC Drawings IRN P H S S
marking. Painting Procedure Painting / Galvanizing Report
DFT Check
WLD 0004 04M Final Inspection before Blasting Applicable WPSs Welding Traceability Report P H H S
Weld profile AFC Drawings
Presence of Welders’ stamps, etc. AWS D1.1
Document ref.:
INSPECTION
EXPECTED
No QC CODE ITEM/TAG NUMBER ITEM/TAG DESCRIPTION AREA/LOCATION EXECUTION
TIME
RESULT
Comment/Remarks:
COMPANY PJIT/DGMIGAS/TPI
Construction Subcontractor CONTRACTOR
NAME NAME NAME NAME
SIGNATURE SIGNATURE
SIGNATURE SIGNATURE
PLANT LOCATION:
Page 10 of 21 QC No.
Document CODE ITP REFERENCE
PBI-CCP-QA-0001
Project Logo Revision 0
PROJECT TITLE:
REPORT No. Sh of
SUBCONTRACTOR:
RFI : ____________________
QC CONSTRUCTION
CONTRACTOR THIRD PARTY OTHER COMPANY
SUBCONTRACTOR
NAME NAME NAME NAME NAME
RFI : ____________________
QC CONSTRUCTION
CONTRACTOR THIRD PARTY OTHER COMPANY
SUBCONTRACTOR
NAME NAME NAME NAME NAME
RFI : ____________________
QC CONSTRUCTION
CONTRACTOR THIRD PARTY OTHER COMPANY
SUBCONTRACTOR
NAME NAME NAME NAME NAME
PLANT LOCATION:
QC CODE ITP REFERENCE
Project Logo
PROJECT TITLE:
REPORT No. Sh of
SUBCONTRACTOR:
RFI: ____________________
QC CONSTRUCTION
CONTRACTOR THIRD PARTY OTHER COMPANY
SUBCONTRACTOR
NAME NAME NAME NAME NAME
1) A = ACCEPTABLE; NX = UNACCEPTABLE MAGNETIC PARTICLE; NR = TO BE REPAIRED; RX = MAGNETIC PARTICLE TO BE REPEATED; NT = TO BE CUT; EX = EXAMINATION TO BE EXTENDED