Switches For Industrial Applications

Switches
For Industrial
Applications
ELECTROSWITCH
The Best Switches…
Backed by the industry’s most

knowledgeable and responsive
engineering and customer
service professionals...
Any way you want them...
Delivered when you need them.
ELECTROSWITCH
NEVER
A DOUBT
TABLE OF CONTENTS
The Advantage Is Yours 2
Detent-Action Rotary Switches 10
Snap-Action Rotary Switches 20
Cam-Action Rotary Switches 30
Tap Switches 37
Knife Switches 42
Construction Details 47
Handles 50
Nameplates 52
Accessories 53
Testing & Life Expectancy 54

THE ADVANTAGE IS YOURS
W
hen you choose Electroswitch products the advantage
is always yours... For over 50 years Electroswitch products
have been specified for use in the most demanding, most
critical industrial applications by most major equipment manufacturers
in the United States. They know that when you specify Electroswitch
products you have chosen the most dependable, most reliable,
and most proven products available in the world today.
With Electroswitch there is
Never a Doubt.
Electroswitch also offers the widest variety of industrial switches available today.
There are virtually millions of different potential configurations to precisely meet applications.
We offer a choice of detent-, snap- and cam-action switches, as well as tap switches and knife
switches to enhance your application.
The Advantage is Always Yours when you work with Electroswitch.

You Get The Greatest Selection.
W
hen we say we have a full line of products,
we mean exactly that. Whatever your • Detent Switches
application, you will either find a standard
switch to precisely match it or we will design and test a • Snap Switches
special switch to meet your needs. Applications range from
nano amps to 10,000 amps and from microvolts to
• Cam Switches
13,800 volts. Switch sizes vary from 2 inches in diameter
and a few ounces to more than 2 feet in diameter and
500 pounds.
• Tap Switches
• Knife Switches
A FULL LINE OF
POWER PRODUCTS
You Get The Highest We’ll Meet
Quality Product. Your Scheduling and
Delivery Requirements.
E
lectroswitch is on the Qualified Supplier List of
most major equipment manufacturers in the We take great pride in meeting customer delivery
United States. Our switches are specified for requirements – no matter how stringent. In addition to
the most demanding duty in hi-shock military shipboard orders by mail, phone, and fax, we also take orders
equipment, nuclear power plants and in all types of electronically utilizing EDI. Use your MRP system to
industrial, construction, and transportation equipment. place orders direct. If your requirements change after
Anywhere the ability to perform reliably under the most placing your order,
severe conditions of shock and vibration is essential, you just give us a call;
will find Electroswitch prod- we can usually
ucts. At Electroswitch high adjust our schedule
quality is not a claim, but a to meet your new
fact proven through over fifty requirements.
years of field performance.
You Can Get Modifications
Tailored To Your Needs.
S
mall Switches, Big Switches,
Special Switches. Meeting cust-
omers’ needs is our specialty.
Tell us what you need, or explain your
application to us.
Our application engineers will solve

your problem precisely by modifying one
of our standard models or creating
something entirely new. You don’t have
to settle for almost right; we’ll get it
exactly right for you.
You Get Total Support.
We recognize our responsibility to you, Engineering

our customers, and know that it goes We have the industry’s most knowl-
far beyond simply delivering switches. edgeable, dedicated, and willing
engineering staff waiting to go to
Application Assistance
work for you. Give us a call; we‘ll
More than simple assistance. We have
solve your switching problems.
a fully trained staff of applications pro-
fessionals who are anxious to help you Special Training
solve virtually any switching problems We won’t leave you on your own. If
you may have. you need any special training or other
assistance, we’re more than happy to
provide this service.
Electroswitch…
Serving Industry With a Full Line of Rotary Switches
for Virtually Every Application from A to Z
A Ammeter Switches
B Breaker Control Switches
C Cut-in/Cut-out Switches
D DC Current Switching
E Emergency Shut Off
F Forward/Reverse Switches
G Generator Control Switches
H Heater Control Switches
I Industrial Lighting
J Jet Engine Test Controls
K Key-operated Security Switches
L Light Rail Door Controls
M Marine Lighting
N NASA Space Station Power Switches
O Oven Controls
P Prison Door Controls
Q Quality Monitoring Controls
R Runway Lighting Controls
S Safety Interlocks
T Transit Car Master Controls
U UPS System Manual Bypass
V Voltmeter Switches
W Wheelchair Lift Controls
X X-ray Equipment On/Off
Y Yacht Power Transfer Switches
Z Zone Climate Control
8 Electroswitch • 180 King Avenue • Weymouth, MA 02188 • TEL: (781) 335-5200 • FAX: (781) 335-4253 • www.electroswitch.com
E
SWITCHES FOR INDUSTRY
DETENT-ACTION ROTARY SWITCHES

Typical Applications
Generator Controls Transit Track Switching Industrial Panel Control
SERIES 21 SERIES 25 SERIES 31
Runway Lighting Ammeters Tap Switch
Compressor Control Silo Controls Operating Room Lights
Prison Door Control Transmission Controls Railroad Crossing Equipment
Naval Ship Rudder Control Large Gen-Sets Telephone Equipment
SERIES 24 SERIES 28 SERIES 31B Interlock Transit Cars Industrial Lighting Control Dairy Equipment
SERIES 101 SERIES 101 101 AUX JS SNAP-ACTION ROTARY SWITCHES

Single Hole
Mining Equipment Train Warning Lights Ship to Shore
SPECIALTY SWITCHES Transit Car Air Conditioning Telephone Equipment Test Equipment
Welding Equipment Soil Testing Equipment Bypass Switch
Instrument Controls Battery Maintenance Switch DC Voltage Disconnect
Industrial Overhead Magnets Flame Cutting Machines Transformer Tap Selection
SERIES 103 UPS Systems Power Source Selector Stage Lighting
SERIES 105 SERIES 107
CAM-ACTION ROTARY SWITCHES

Crane Controls RV AC & Ventilation Refrigeration Trailers
Meter Switches Controls Packaging Equipment
KW12 KW16 KW20 KW25
Oxygen Equipment Medical Equipment Gen-Set Controls
Controls Scaffolding Bypass Switches
Generator Controls UPS Equipment
Industrial Panels Motor Controls
Communications Motor Operated Switch
KW32 KW40 KW63 KW100 Equipment Bus Controls
Ventilation Equipment
KW200 KW400 KW600 KW800

TAP SWITCHES
TAP SWITCHES
Heating Elements Test Equipment
in Silicon Reactors Welding Equipment
TYPE S1 TYPE T2 TYPE T3 Furnace Tap Switches
Selector Tap Switches for
Transformers
TYPE SF1 TYPE TF2 TYPE TF3

KNIFE SWITCHES
Disconnect Switches Disconnect Switches for
in Steel Industry Ship Board
TYPE A TYPE DL
Electroswitch • 180 King Avenue • Weymouth, MA 02188 • TEL: (781) 335-5200 • FAX: (781) 335-4253 • www.electroswitch.com 9
OVERVIEW
Features Detent-Action Switches - Selector Guide

• Up to 16 Positions CHARACTERISTICS SERIES 21 SERIES 24 SERIES 25 SERIES 28 SERIES 31A SERIES 31B
• Up to 75 Poles (More if Gear Operated Drive is Utilized) SECTIONS 1-30 1-10 1-25 1-15 1-10 1-10
• Up to 30 Amperes Continuous Rating POLES 1-60 1-20 1-75 1-30 1-20 1-20
• UL Recognized & CSA Certified
POSITIONS 2-8 2-8 2-12 2-16 2-8 2-8
• Positive Detent Action
DETENT ANGLE 45˚ 45˚ 30˚ 22 .5˚ 45˚ 45˚
• Silver to Silver Contacting
• Most are Available With the Following Features: ELECTRICAL RATINGS
- Waterproof Mount - Push-to-Turn - Key Operated Continuous Rating 15A-600V 30A-600V 10A-600V 5A-600V 15A-600V 15A-600V
- Spring Return - Solenoid Lock - Key Lock Interrupting Current
- Gear Operated - Solenoid Operated
120VAC 15A 20A 10A 5A 10A 10A
• Double-Sided Wiping Contacts for Low Contact Resistance and Shock Proof Contacting
240VAC 7 .5A 15A 5A 3A 5A 5A
• All Contact Making and Breaking Takes Place in Fully Enclosed Decks
600VAC 4A 6A 3A 2A 3A 3A
Choose the switch that best suits your application 24VDC 10A 7 .5A 5A 5A 5A
Electroswitch offers a wide variety of Detent-Action Rotary Switches designed specifically to 125VDC 2A 3A 1A 1A
satisfy the most stringent requirements in Industrial applications. In fact, we offer the world’s Max. Breaking Ability 30A 75A 15A 60A 60A
most complete, tested, and proven line of Detent-Action Rotary Switches.
Max. Making Ability 30A 75A 15A 60A 60A
The following is a quick description of each series. It is designed to help you select the one
that is right for your application. Momentary Current
3 Seconds 140A 200A 75A 90A 90A
30 Seconds 45A 75A 30A 35A 35A
60 Seconds 35A 60A 25A 25A 25A
Overload Current
(50 Operations)
120VAC 30A 95A 75A 15A 60A 60A
240VAC 65A 20A 45A 45A
600VAC 35A 20A 20A
24VDC 30A 30A
Series 21 Series 24
125VDC 15A 15A
Dielectric Strength 2200V rms 2200V rms 2200V rms 2200V rms 2200V rms 2200V rms
Insulation Resistance 100 megohms 100 megohms 100 megohms 100 megohms 100 megohms 100 megohms
Contact Resistance 10 milliohms 10 milliohms 10 milliohms 10 milliohms 10 milliohms 10 milliohms
MOUNTINGS
Single Hole Yes
3-Hole Yes
4-Hole Yes Yes Yes Yes
Waterproof Mount Yes Yes Yes Yes Yes
Series 25 Series 31 (Single Hole Mount) LOCKING FEATURES

Key Lock Handle Yes Yes Yes Yes
Push-to-turn Yes Yes Yes Yes
Solenoid Lock Yes Yes Yes Yes Yes
OPTIONAL FEATURES
Key Operated Yes Yes
Solenoid Operated Yes Yes
Ganged Gear Operated Yes Yes Yes Yes
Spring Return Yes Yes Yes Yes Yes Yes
Series 28 Series 31B (Four Hole Mount) APPROVALS

UL Recognized Yes Yes Yes Yes Yes Yes
CSA Certified Yes Yes Yes Yes Yes Yes
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SERIES 21
Features
• Double-Sided, Double-Wiping, Knife-Type Rotary Contacts
• Silver Contact Surfaces for Long, Reliable Life
• Terminal Screws – Easy Installation
• Four Hole Mount
Control Switch Special Features
• Spring Return to Normal (Vertical) Position
Instrument Switch Special Features
• Make-Before-Break (Shorting Contacts)
• Common Input Tap Switch Arrangement -– Sequentially Connected
to Several Lines Using the Same Switching Deck
• Positive Positioning, Maintained Action Detent Mechanism
Electrical Specifications ORDERING INFORMATION -

Interrupt Ratings Four Hole Mount Assemblages Note 1: Nominal torques, weights,
• 15A/120VAC • 4A/600VAC • 7.5A/240VAC Assemblage 2 Assemblage 3 Assemblage 11 and depth behind panel
• Overload Current (50 operations): 30A/125VAC Resistive are listed below.
• Voltage Breakdown: 1200V rms minimum
• Insulation Resistance: 100 Megohms minimum Note 2: Assemblages are shown
with handle in 0˚ posi-
• Contacts Resistance: 10 milliohms maximum tion (12 o’clock).
Mechanical Specifications Model No. 21

Sections 1 to 30 Series Handle
Poles 1 to 60 Assemblage A = Flush Shorting
Positions 8; Adjustable Stops for 2–8 Position Rotation Standard 2 and 3 B = Oval Shank Blank = No
Optional (With Factory Approval) 1, 6, 7, 8, and 10 C = Round Knurled S = Yes
Contacts Break-Before-Make (Non-Shorting); For Assemblages 10 and 11 Consult Factory D = Pistol Grip
Make-Before-Break (Shorting)
Action 45˚ Positive Detent Indexing
Mounting 4-Hole Matrix No. of Weight Torque Depth Behind
Panel Thickness 3⁄16" Max. Standard Code Sections (lbs) (lbs/in) Panel
Rotor Contacts Silver Plated Phosphor-bronze, Double Grip 01 = 1 1.1 8 2.00
Stationary Contacts Silver Plated Copper, w/Integral Screw Type Terminals 02 = 2 1.2 9 2.34
03 = 3 1.3 10 2.72
Construction Contacts Enclosed in Molded-phenolic Disks 04 = 4 1.4 11 3.09
05 = 5 1.5 12 3.47
06 = 6 1.6 13 3.72
Approvals 07 = 7 1.7 14 4.22
08 = 8 1.8 15 4.59
• UL File No. E18174 • CSA File #LR20743 09 = 9 1.9 16 4.97
10 = 10 2.0 17 5.34
11= 11 2.1 18 5.59
12= 12 2.2 19 6.09
Variations 13= 13 2.3 20 6.47
For Key Lock Handle, Key Operated Handle, Solenoid Lock Handle, Push-to-Turn, Spring Return 15= 15 2.8 29 7.72
20= 20 3.4 34 9.47
or Waterproof Mount Switches please see page 18. 25= 25 4.0 39 11.47
30= 30 4.9 57 14.09
SERIES 25
Features
• Four Hole Mount
ORDERING INFORMATION -
Electrical Specifications
Interrupt Ratings Assemblage 3 Assemblage 5
Note 1: Nominal torques, weights, and depth behind panel
• 10A/120VAC • 5A/240VAC • 3A/600VAC are listed below.
• Overload Current (50 operations): 22A/125VAC Resistive
• Voltage Breakdown: 1200V rms minimum Note 2: Assemblages are shown with handle in 0˚ position
(12 o’clock).
• Insulation Resistance: 100 Megohms minimum
• Contacts Resistance: 10 milliohms maximum
Model No. 25
Mechanical Specifications Handle
Series
Sections 1 to 25 Assemblage A = Flush Shorting
Poles 1 to 75 Standard B = Oval Shank Blank = No
3=3 C = Round Knurled S = Yes
Positions 12; Adjustable Stops for 2–12 Position Rotation D = Pistol Grip
Optional (With Factory Approval)
Contacts Break-Before-Make (Non-Shorting); 5=5
Action 30˚ Positive Detent Indexing Matrix No. of Weight Torque Depth Behind Panel
Mounting 4-Hole Code Sections (lbs) (lbs/in) 4-Hole
Panel Thickness 3⁄16" Max. Standard 01 = 1 1.1 9 1.97
03 = 3 1.3 11 2.72
06 = 6 1.6 14 3.84
Approvals 07 = 7 1.7 15 4.22
08 = 8 1.8 16 4.59
10 = 10 2.0 18 5.34
11= 11 2.1 19 5.59
Variations 12= 12 2.2 20 6.09
For Key Lock Handle, Solenoid Lock Handle, Push-to-Turn, Spring Return or Waterproof 13= 13 2.3 21 6.47
Mount Switches please see page 18. 14= 14 2.4 22 6.84
15= 15 2.8 30 7.72
20= 20 3.4 35 9.97
25= 25 4.0 40 11.47
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SERIES 28
Features
• Four Hole Mount
Special Features
Interrupt Ratings Assemblage 3
• 5A/120VAC • 3A/240VAC • 2A/600VAC Note 1: Nominal torques, weights, and depth behind panel are listed below.
Note 2: Assemblages are shown with handle in 0˚ position (12 o’clock).
• Contacts Resistance: 10 milliohms maximum
Model No. 28
Mechanical Specifications
Series Handle
Sections 1 to 15 Assemblage A = Flush Shorting
Poles 1 to 30 Standard B = Oval Shank Blank = No
3=3 C = Round Knurled S = Yes
Positions 16; Adjustable Stops for 2–16 Position Rotation D = Pistol Grip
Contacts Break-Before-Make (Non-Shorting);
Action 22.5˚ Positive Detent Indexing Matrix No. of Weight Torque Depth Behind
Mounting 4-Hole Code Sections (lbs) (lbs/in) Panel
Panel Thickness 3⁄16" Max. Standard 01 = 1 1.1 9 1.97
04 = 4 1.4 12 3.09
06 = 6 1.6 14 3.84
Approvals 07 = 7 1.7 15 4.22
08 = 8 1.8 16 4.59
10 = 10 2.3 25 5.72
11= 11 2.4 26 6.09
Variations 12= 12 2.5 27 6.47
For Key Lock Handle, Solenoid Lock Handle, Push-to-Turn, Spring Return or Waterproof 13= 13 2.6 28 6.84
14= 14 2.7 29 7.34
Mount Switches please see page 18. 15= 15 2.8 30 7.72
SERIES 24
Features
• Three Hole Mount
Interrupt Ratings Four Hole Mount Assemblages Note 1: Nominal torques, weights,
Assemblage 2 Assemblage 3 Assemblage 11 and depth behind panel
• 20A/120VAC • 15A/240VAC • 6A/600VAC are listed below.
• 3A/125VDC • 1A/250VDC
Overload Current (50 operations): Note 2: Assemblages are shown
• 95A/125VAC • 65A/240VAC • 35A/600VAC with handle in 0˚ posi-
tion (12 o’clock).
Mechanical Specifications Model No. 24

Sections 1 to 10 Handle
Series
Poles 1 to 20 Assemblage B = Oval Shank Shorting
Positions 8; Adjustable Stops for 2–8 Position Rotation Standard 2 and 3 C = Round Knurled Blank = No
Contacts Break-Before-Make (Non-Shorting); Optional (With Factory Approval) 1, 7, 8, and 10 D = Pistol Grip S = Yes
Make-Before-Break (Shorting) For Other Assemblages Consult Factory
Mounting 3-Hole
Matrix No. of Weight Torque Depth Behind
Panel Thickness 3⁄16" Max. Standard Code Sections (lbs) (lbs/in) Panel
Rotor Contacts Silver Plated Phosphor-bronze, Double Grip 2.41
01 = 1 1.1 8
04 = 4 1.4 11 4.28
05 = 5 1.5 12 4.66
06 = 6 1.6 13 5.41
Approvals 07 = 7 1.7 14 6.16
09 = 9 1.9 16 7.41
10 = 10 2.0 17 8.03
Variations
For Key Lock Handle, Spring Return or Waterproof Mount Switches please see page18.
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SERIES 31 SINGLE HOLE
Features
• Single Hole Mount
Electrical Specifications ORDERING INFORMATION -

Interrupt Ratings
• 10A/125VAC • 5A/240VAC • 3A/600VAC Assemblage 2 Assemblage 3
• 5A/30VDC • 1A/125VDC
• Contacts Resistance: .01 ohms maximum
Note 1: Nominal torques, weights, and depth behind panel are listed below.
Mechanical Specifications Note 2: Assemblages are shown with handle in 0˚ position (12 o’clock).
Sections 1 to 10
Poles 1 to 20 Model No. 31
Shorting
Positions 8; Adjustable Stops for 2–8 Position Rotation Series Mounting Style/Handle Blank = No
Contacts Break-Before-Make (Non-Shorting); Assemblage A = Single Hole/Flush S = Yes
Make-Before-Break (Shorting) Standard 2 and 3
Optional (With Factory Approval) 1, 6, 7, 8, and 10
Action 45˚ Positive Detent Indexing For Assemblages 10 and 11 Consult Factory
Mounting Single Hole
Panel Thickness 3⁄16" Max. Standard
Rotor Contacts Silver Plated Phosphor-bronze, Double Grip Matrix No. of Weight Torque Depth Behind Panel
Assemblage
Stationary Contacts Silver Plated Copper, w/Integral Screw Type Terminals Code Sections (lbs) (lbs/in) 2 3
Construction Contacts Enclosed in Molded-phenolic Disks 01 = 1 5 6 1.16 1.16

02 = 2 6 7 1.53 1.53
Approvals 03 = 3 7 8 1.91 1.91
04 = 4 8 9 2.28 2.28
• UL File No. E18174 • CSA File #LR20743 05 = 5 9 10 2.66 2.66
06 = 6 10 11 3.03 3.03
07 = 7 11 14 4.13 3.41
Variations 08 = 8 13 15 4.53 4.53
For Key Operated Handle or Spring Return Switches please see page 18. 09 = 9 14 16 4.91 4.91
10 = 10 15 17 5.28 5.28
SERIES 31B FOUR HOLE
Features
• Four Hole Mount
Interrupt Ratings Four Hole Mount Assemblages
• 10A/125VAC • 5A/240VAC • 3A/600VAC Assemblage 2 Assemblage 3
• 5A/30VDC • 1A/125VDC
• Contacts Resistance: .01 ohms maximum
Note 1: Nominal torques, weights, and depth behind panel are listed below.
Note 2: Assemblages are shown with handle in 0˚ position (12 o’clock).
Sections 1 to 10 Model No. 31
Shorting
Poles 1 to 20 Series Mounting Style/Handle Blank = No
Positions 8; Adjustable Stops for 2–8 Position Rotation Assemblage B = Four Hole/Oval Shank S = Yes
Contacts Break-Before-Make (Non-Shorting); Standard 2 and 3 C = Four Hole/Round Knurled
Optional (With Factory Approval) 1, 6, 7, and 8 D = Four Hole/Pistol Grip
Make-Before-Break (Shorting) For Assemblages 10 and 11 Consult Factory
Mounting 4-Hole
Rotor Contacts Silver Plated Phosphor-bronze, Double Grip Matrix No. of Weight Torque Depth Behind Panel
Code Sections (lbs) (lbs/in) 4-Hole
Stationary Contacts Silver Plated Copper, w/Integral Screw Type Terminals
01 = 1 5 6 1.25
Construction Contacts Enclosed in Molded-phenolic Disks 02 = 2 6 7 1.63
03 = 3 7 8 2.00
Approvals 04 = 4 8 9 2.38
• UL File No. E18174 • CSA File #LR20743 05 = 5 9 10 2.75
06 = 6 10 11 3.13
07 = 7 11 14 3.75
Variations 08 = 8 13 15 4.13
For Spring Return Switches please see page 18. 09 = 9 14 16 4.50
10 = 10 15 17 4.88
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CONTACT ASSEMBLAGES AND DIAGRAMS
Contact Assemblages STANDARD CONTACT ASSEMBLAGES AND DIAGRAMS

Series 21, 24, & 31 contact diagrams are shown for 8 posi- Number 2 Number 3
tion switches. Series 25 has 12 and Series 28 has 16, and Two poles per section; double-break switching. One pole per section; provides “OFF” and 7 tap positions.
have similar contact diagrams with more positions. This assemblage is normally limited to three positions.
Series 21, 25, & 28 have alphabetical markings of terminals.
Series 24 and 31 (both single and 4-hole mounts) have the
numerical terminal markings as shown.
Contacting variations that can be used with all Detent SERIES 21 SERIES 24 & 31
SERIES 21 SERIES 24 & 31
Switches are shown in the assemblage diagrams below. The CONTACTS POSITIONS CONTACTS
CONTACTS POSITIONS CONTACTS
DECK
DECK
handle is shown in the 12 o’clock (0˚) position. Either make- HANDLE HANDLE
DECK
DECK
HANDLE HANDLE OFF 1 2 3 4 5 6 7 END
1 2 3 END END
END
before-break (shorting) or break-before-make (non-shorting) H A 11 12 H
A 12
11
contacts are available except as noted. A B 12 13
B 13
1 1
C 14
1 1
B C 13 14
D 15
D E 15 16
E 16
E F 16 17
F 17
F G 17 18
G 18
Number 11 SERIES 21 SERIES 24 & 31

Allows any one circuit to be CONTACTS POSITIONS CONTACTS
DECK
DECK
HANDLE HANDLE
opened while the rest are END 1
* 2
* 3
* 4
* 5
* 6
* 7
* 8 END
closed; make-before-break H
A 12
11
B 13
(shorting) only.
1 1
C 14
D 15
This assemblage is not avail- E 16
F 17
able in Series 28. G 18
OPTIONAL CONTACT ASSEMBLAGES AND DIAGRAMS (Consult Factory for More Details)
Number 1 Number 6 Number 7
One pole per section; double-break switching. Cumulative tap switch; make-before-break (shorting) only. Provides double-break switching. This assemblage is normally
This assemblage is normally limited to four positions. limited to four positions.
SERIES 21 SERIES 24 & 31 SERIES 21 SERIES 24 & 31 SERIES 21 SERIES 24 & 31

CONTACTS CONTACTS CONTACTS CONTACTS CONTACTS POSITIONS CONTACTS
DECK
POSITIONS POSITIONS
DECK
DECK
DECK
DECK
DECK
HANDLE HANDLE HANDLE HANDLE HANDLE HANDLE

1 2 3 4 5 6 7 8 1 2 3 4 END 1 2 3 4 END
END
H A
END
11 12
END
A
* * * 12
END
H D 11 15
11
1 1
H
A B 12 13 B 13 A E 12 16
B F 13 17
1 1 1 1
B C 13 14 C 14
C D 14 15 D 15 C G 14 18
D E 15 16 E 16
E F 16 17 F 17
F G 17 18 G 16
G H 18 11
Number 10
Number 5 Number 8 Same as Assemblage 3 except first position is “ON”.
Three poles per section; double-break switching. This assem- Allows pairs of circuits to be fed from a common source.
blage is available in, and shown for Series 25 only.
SERIES 25
CONTACTS POSITIONS
DECK
HANDLE
END 1 2 3
L A SERIES 21 SERIES 24 & 31
A B SERIES 21 SERIES 24 & 31 CONTACTS POSITIONS CONTACTS
DECK
DECK
1 HANDLE
B C HANDLE
CONTACTS POSITIONS CONTACTS 1 2 3 4 5 6 7 OFF
END END
DECK
DECK
D E
HANDLE HANDLE
E F END 1 2 3 END A 12
11
H
F G A 12 B 13
H 11
1 1
H I B 13 C 14
I J D 15
1 1
C 14
J K D 15 E 16
E 16 F 17
F 17 G 18
G 18
SPECIAL CONFIGURATIONS
Key Lock Handle Key Operated Handle

• Locks in Vertical Position • All Units have Same Key Code • Key Removable in 0˚ or all Positions • All Series 31 Key Operated Switches are
• Key Removable when Locked • 4" Square Black Nameplate • All Units have the Same Key Code Single Hole Mount
ORDERING INFORMATION - ORDERING INFORMATION -
Shorting Series Shorting

Series
61 = S21 (45˚) Assemblage Handles Blank = No 65 = S31 Assemblage Handles Blank = No
62 = S25 (30˚) 2=2 Number of Decks B = Oval S = Yes 2=2 Number A = Removable at 0˚ S = Yes
63 = S28 (22.5˚) 3=3 Series 28, 01-15 3=3 B = Removable in all
of Decks Positions
See Page 17 See Page 17 01-06
Series 21 & 25, 01-25
Note: For Series 24 Consult Factory
Solenoid Lock Handle Push-to-Turn Switches

• Switch Can Be Turned Only when Solenoid • Consult Factory for Switches that can be • Must Push approx. .25" (15 lb.) to Turn Switching at no Load or between Positions
is Energized (110-125VAC Input) Turned when Solenoid is De-energized • Push opens a NC Contact Allowing Without Activating Intermediate Positions
Series Shorting Series Shorting

81 = S21 Assemblage Handles Blank = No 51 = S21 (45˚) Assemblage Handles Blank = No
82 = S25 2=2 A = Flush S = Yes 52 = S25 (30˚) 2 = 2 Number of Decks B = Oval S = Yes
83 = S28 Number of Decks B = Oval 53 = S28 (22.5˚) 3 = 3
3=3 Series 28, 01-15
See Page 17 Series 28, 01-15 See Page 17
Series 21 & 25, 01-25 Series 21 & 25, 01-25
Spring Return Switches (Momentary Action) Waterproof Mount Switches
Series Shorting Series Shorting

71 = S21 Assemblage Blank = No 41 = S21 Assemblage Blank = No
72 = S25 Handles S = Yes 44 = S24 Number of Decks Handles S = Yes
2=2 Number A = Flush (Series 21, 25, 28, 2=2
73 = S28 45 = S25 A = Flush
3=3 of Decks and 31 Single Hole) 3=3 01-10 (All Series) B = Oval
74 = S24 5 = 5 (For Series 48 = S28 See Page 17 15 (Series 21, 25,
75 = S31 01 = 1 B = Oval (Series 24 and 31 Four
25 only) 02 = 2 Hole) and 28)
See Page 17 03 = 3 20 and 25 (Series 21 and 25)
Note: For Series 31, use standard Tap and Selector Switches, plus seal-nut #02017-8
E DETENT-ACTION SWITCHES
DETENT SWITCH
ELECTROSWITCH WORKSHEET
FEATURES: SPECIAL FEATURES

ROTARY ACTION: Maximum Depth Behind
SERIES HANDLES Panel Thickness Panel Allowable
Maintained
21 Oval Flush Key Lockable Handle Key Removable in Position (s)
Spring-return
24 Oval Shank Key Operated (Series 31) Key Removable in Position (s)
25 Pistol-Grip
Solenoid Lock
28 Knurled CONTACTS:
Push-to-Turn
Nonshorting Contacts
31A Other break-before-make
Waterproof Mount
31B Shorting Contacts
make-before-break Nameplate #
21, 24, 31 25 28
Series 24 & 31 use numerical terminal markings

Series 21, 25 & 28 use alphabetical terminal markings
Indicate external terminal connectors required
Switch is viewed from handle end
* Terminal numbers are preliminary pending factory
review and approval.
MADE COMPANY DWG
DATE:
BY: NO.
APPR DATE:
BY: SHEET OF
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SNAP-ACTION ROTARY SWITCHES
OVERVIEW
Features Snap-Action Switches - Selector Guide

CHARACTERISTICS Series 101 Series 103 Series 105 Series 107 Series JS
• Two to Four Positions and Up to 12 Poles
• Time Proven Double-Wiping Contacts for Low Contact Resistance Even Under Extreme SECTIONS 1-12 1-12 1-8 1-8 1-5
Shock and Vibration Conditions
POLES 1-12 1-12 1-8 1-8 1-5
• Current Ratings up to 200 Amperes at 600VAC
POSITIONS 2-4 2-4 2-4 2-4 2-5 & 8
• Switching Speed not Dependent on Operator Action
• Quick Make and Break Action. Approximately Ten Millisecond Contact Transfer Time INDEXING 90˚ 90˚ 90˚ 90˚ 45˚
• Excellent for DC as well as AC Switching
ELECTRICAL RATINGS
• All Making and Breaking of Contacts Takes Place in the Fully Enclosed Decks
Continuous Rating 20A-600V 45A-600V 75A-600V 200A-600V 30A
• Versatile - Many Special Designs are Available to Fit Every Application
• Available in MIL SPEC Versions. Contact Factory or Your Local Representative Interrupting Current
• Insulating Materials - NEMA Class A (105˚C) 120VAC 15A 40A 60A 200A 30A
240VAC 10A 40A 60A 200A 30A
Choose the switch that best suits your application 600VAC 5A 30A 60A 200A 15A
Electroswitch offers a wide variety of Snap-Action Rotary Switches designed specifically to 24VDC 15A 30A 60A 200A 30A
satisfy the most stringent requirements in Industrial applications. In fact, we offer the world’s 125VDC 10A 30A 60A on request 5A
most complete, tested, and proven line of Snap-Action Rotary Switches. 250VDC 5A 30A 60A on request 3A
The following is a quick description of each series. It is designed to help you select the one Max. Breaking Ability 90A 180A 360A 600A 180A
that is right for your application. Max. Making Ability 90A 180A 360A 600A 180A
Momentary Current
3 seconds 140A 300A 300A
Overload Current
(50 operations)
120VAC 90A 180A 360A 600A
Dielectric Strength 2200V rms 2200V rms 2200V rms 2200V rms 2200V rms
Insulation Resistance 100 megohms 100 megohms 100 megohms 100 megohms 100 megohms
Series 101 Four Hole Mount Series 105 Contact Resistance 30 milliohms 10 milliohms 6 milliohms 1.5 milliohms 10 milliohms
HORSEPOWER RATINGS
3-phase ratings -
reduce by half for
1-phase
110/120VAC 1/2 hp
220/240VAC 1/2 hp 2 hp
440/480VAC 2 hp
MOUNTINGS
Series 101 Single Hole Mount Series 107 Single Hole Yes
4-Hole Yes Yes Yes Yes Yes
102 Base-mount Yes Yes Yes Yes Yes
Waterproof mount Yes Yes Yes Yes Yes
SPECIAL DRIVES
Spring return Yes Yes Yes
JS APPROVALS
UL Recognized Yes Yes Yes* Yes*
Series 103 Series 102 and JS CSA Certified Yes Yes
Modified Snap Switches
* Circuit 6 Only
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SERIES 101 FOUR HOLE MOUNT
SNAP-ACTION SWITCHES
Features
• Double-Wiping Contacts for Low Resistance Even Under
Extreme Shock and Vibration
• Fast Switching Speed Independent of Operator Action -
Approximately 10 Milliseconds
• Four Hole Mount
• NEMA Class A (105°C) Insulating Materials
• Making and Breaking of Contacts Performed Inside Enclosed Decks
Continuous Ratings
• 20A/600VAC
Interrupt Ratings
• 15A/120VAC • 10A/240VAC • 7.5A/600VAC, (Circuit 1,2,3,4)
• 10A/125VDC • 5A/250VDC • 1A/600 VAC, (Circuit 6, 7)
• Dielectric Breakdown: 2200V rms minimum ORDERING INFORMATION - Standard
• Contacts Resistance: 30 Milliohms max. Model No. 101 –
(10 Milliohms Average Before Life) Series
Circuit No. of Positions
Mechanical Specifications 1 = Circuit 1 Blank = Unlimited
Number of Poles* Handle 2=2
2 = Circuit 2 A = Oval Flush
Poles Circuit 1 = 12 MAX; Circuit 2, 3 & 4 = 8 MAX; 3 = Circuit 3 01 = 1 05 = 5 09 = 9
B = Oval
3=3
Circuit 6 & 7=11 MAX 4 = Circuit 4 02 = 2 06 = 6 10 = 10
C = Round Knurled
6 = Circuit 6 03 = 3 07 = 7 11 = 11
Positions 2, 3, or 4 D = Pistol-Grip
7 = Circuit 7 04 = 4 08 = 8 12 = 12
Action Positive Snap Action - 90˚ Indexing ORDERING INFORMATION - Specials
Movement Unlimited Continuous Rotation in Both Directions or
Factory Limited to 2 or 3 Positions Model No. 101
Mounting Panel Mount, 4 Tapped Mounting Holes Series
Panel Thickness 3⁄16" Standard To be assigned
Circuit Number of Poles* at factory
Rotor Contacts Phosphor-bronze, Double Grip 1 = Circuit 1
2 = Circuit 2 01 = 1 05 = 5 09 = 9
Stationary Contacts Copper, Integral with Screw Type Terminals 3 = Circuit 3 02 = 2 06 = 6 10 = 10
Construction Contacts Enclosed in Molded-phenolic Disks 03 = 3 07 = 7 11 = 11 Note: Worksheet on page
4 = Circuit 4 29 needs to be filled out by
6 = Circuit 6 04 = 4 08 = 8 12 = 12
customer.
Approvals 7 = Circuit 7
9 = Special
• UL: File No. E18174 • CSA: File No. LR20743
* Circuit 1: 12 Poles Max., Circuits 2, 3, & 4: 8 Poles Max., Circuits 6 & 7: 11 Poles Max.
Note 1: For limits on the # of poles available in each circuit, see depth behind panel chart.
Depth Behind Panels (in.)

No. of Circuit Circuit Circuit
Poles 1 6 & 7 2,3,4
1 1.28 1.28 1.53
2 1.53 1.53 2.03
3 1.78 1.78 2.53
4 2.03 2.03 3.03
5 2.28 2.28 3.53
6 2.53 2.53 4.03
7 2.78 3.00 4.65
8 3.03 3.16 5.16
9 3.41 3.41 –
10 3.66 3.66 –
11 3.91 3.91 –
12 4.16 – –
SERIES 101 SINGLE HOLE MOUNT
Features
• Single Hole Mount
Continuous Ratings
• 20A/600VAC
Interrupt Ratings
• Dielectric Breakdown: 2200V rms minimum ORDERING INFORMATION - Specials
• Contacts Resistance: 30 Milliohms max. Model No. 102
(10 Milliohms Average Before Life) Series
To be assigned
Mechanical Specifications 1 = Circuit 1 01 = 1
2 = Circuit 2 02 = 2
Poles Circuit 1 = 6 MAX; Circuit 2, 3 & 4 = 3 MAX; 3 = Circuit 3 03 = 3
Circuit 6 & 7=6 MAX 4 = Circuit 4 04 = 4
6 = Circuit 6
Positions 2, 3, or 4 7 = Circuit 7
05 = 5
Contacts Break-Before-Make (Non-Shorting); 06 = 6
Make-Before-Break (Shorting) * Circuit 1: 6 Poles Max., Circuits 2, 3, & 4: 3 Poles Max., Circuits 6 & 7: 6 Poles Max. Beyond
Action Positive Snap Action - 90˚ Indexing 6 poles consult factory.
Movement Unlimited Continuous Rotation in Both Directions or Note 1: For limits on the # of poles available in each circuit, see depth behind panel chart.
Factory Limited to 2 or 3 Positions
Mounting Panel Mount, 4 Tapped Mounting Holes
Panel Thickness 3⁄16" Standard
Rotor Contacts Phosphor-bronze, Double Grip
Stationary Contacts Copper, Integral with Screw Type Terminals
Construction Contacts Enclosed in Molded-phenolic Disks
Approvals

Poles 1 6 & 7 2,3,4
1 1.34 1.34 1.59
2 1.59 1.59 2.09
3 1.84 1.84 2.59
4 2.09 2.09 –
5 2.34 2.34 –
6 2.59 2.59 –
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SERIES 103 MOUNT
Features
• Four Hole Mount
Continuous Ratings
• 45A/600VAC
Interrupt Ratings
• 30A/480VAC • 15A/600VAC • 30A/250VDC
• Dielectric Breakdown: 2200V rms minimum
• Insulation Resistance: 100 Megohms minimum ORDERING INFORMATION - Standard
• Contacts Resistance: 10 Milliohms max.
(4 Milliohms Average Before Life) Model No. 103 –

Poles Circuit 1 = 12 MAX; Circuit 2, 3 & 4 = 8 MAX; 3 = Circuit 3 01 = 1 05 = 5 09 = 9
B = Oval
3=3
Circuit 6 & 7=11 MAX 4 = Circuit 4 02 = 2 06 = 6 10 = 10
C = Round Knurled
6 = Circuit 6 03 = 3 07 = 7 11 = 11
Positions 2, 3, or 4 7 = Circuit 7 04 = 4 08 = 8 12 = 12
D = Pistol Grip
Action Positive Snap Action - 90˚ Indexing ORDERING INFORMATION - Specials
Movement Unlimited Continuous Rotation in Both Directions or
Factory Limited to 2 or 3 Positions Model No. 103
Mounting Panel Mount, 4 Tapped Mounting Holes
Panel Thickness 3⁄16" Standard To be assigned
Rotor Contacts Phosphor-bronze, Double Grip 1 = Circuit 1
01 = 1 05 = 5 09 = 9
Stationary Contacts Copper, Integral with Screw Type Terminals 2 = Circuit 2
3 = Circuit 3 02 = 2 06 = 6 10 = 10
Construction Contacts Enclosed in Molded-phenolic Disks 03 = 3 07 = 7 11 = 11 Note: Worksheet on page
4 = Circuit 4 29 needs to be filled out by
6 = Circuit 6 04 = 4 08 = 8 12 = 12
customer.
Approvals 7 = Circuit 7
9 = Special

Poles 1 6 & 7 2,3,4
1 1.84 1.84 2.22
2 2.22 2.22 2.97
3 2.59 2.59 3.72
4 2.97 2.97 4.47
5 3.34 3.34 5.22
6 3.72 3.72 5.97
7 4.09 4.31 6.94
8 4.47 4.69 7.69
9 5.06 5.06 –
10 5.44 5.44 –
11 5.81 5.81 –
12 6.19 – –
SERIES 105 MOUNT
Features
• Four Hole Mount
Continuous Ratings
• 75A/600VAC
Interrupt Ratings
• 60A/600VAC • 60A/250VDC
ORDERING INFORMATION - Standard
(1.5 Milliohms Average Before Life) Model No. 105 –

Mechanical Specifications 1 = Circuit 1 Handle
Blank = Unlimited
Number of Poles* 2=2
Poles Circuit 1, 6 & 7 = 8 MAX; Circuit 2, 3 & 4 = 6 MAX 3 = Circuit 3 01 = 1 05 = 5 3=3
B = Oval
Positions 2, 3, or 4 4 = Circuit 4 02 = 2 06 = 6
C = Round Knurled
Contacts Break-Before-Make (Non-Shorting); 6 = Circuit 6 03 = 3 07 = 7
D = Pistol Grip
7 = Circuit 7 04 = 4 08 = 8
Action Positive Snap Action - 90˚ Indexing
Movement Unlimited Continuous Rotation in Both Directions or ORDERING INFORMATION - Specials
Mounting Panel Mount, 4 Tapped Mounting Holes Model No. 105
Rotor Contacts Phosphor-bronze, Double Grip Circuit
To be assigned
Number of Poles* at factory
2 = Circuit 2 01 = 1 05 = 5
Construction Contacts Enclosed in Molded-phenolic Disks 02 = 2 06 = 6
3 = Circuit 3 Note: Worksheet on page
4 = Circuit 4 03 = 3 07 = 7
Approvals 04 = 4 08 = 8 29 needs to be filled out by
6 = Circuit 6 customer.
7 = Circuit 7
• UL and ULc: File No. E80080 9 = Special
(Circuit 6 Only)

Poles 1 6 & 7 2,3,4
1 2.62 3.28 3.28
2 3.28 3.94 4.59
3 3.94 4.59 5.91
4 4.59 5.25 7.22
5 5.25 5.91 8.53
6 5.91 6.56 9.84
7 6.56 7.22 -
8 7.22 7.87 -
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SERIES 107 MOUNT
Features
• Four Hole Mount
Continuous Ratings
• 200A/600VAC
Interrupt Ratings
• 200A/600VAC • 200A/24VDC
• Insulation Resistance: 100 Megohms minimum ORDERING INFORMATION - Standard
• Contacts Resistance: 1.5 Milliohms max.
(.5 Milliohms Average Before Life) Model No. 107 –

Poles Circuit 1 = 8 MAX; Circuit 2, 3, 4, 6 & 7 = 6 MAX 3 = Circuit 3 01 = 1 05 = 5
B = Oval
3=3
Positions 2, 3, or 4 4 = Circuit 4 02 = 2 06 = 6
C = Round Knurled
6 = Circuit 6 03 = 3 07 = 7
Contacts Break-Before-Make (Non-Shorting); 04 = 4 08 = 8
D = Pistol Grip
7 = Circuit 7
Movement Unlimited Continuous Rotation in Both Directions or ORDERING INFORMATION - Specials
Mounting Panel Mount, 4 Tapped Mounting Holes Model No. 107
Rotor Contacts Phosphor-bronze, Double Grip To be assigned
01 = 1 05 = 5
Construction Contacts Enclosed in Molded-phenolic Disks 2 = Circuit 2
3 = Circuit 3 02 = 2 06 = 6 Note: Worksheet on page
4 = Circuit 4 03 = 3 07 = 7 29 needs to be filled out by
Approvals 6 = Circuit 6 04 = 4 08 = 8 customer.
7 = Circuit 7
• UL and ULc: File No. 80080 9 = Special
(Circuit 6 Only)

Poles 1 6 & 7 2,3,4
1 3.94 4.81 4.81
2 4.81 5.69 6.56
3 5.69 6.56 8.31
4 6.56 7.44 10.06
5 7.44 8.31 11.81
6 8.31 9.19 13.56
7 9.19 - -
8 10.06 - -
SERIES 102 AUXILIARY
MODIFIED SNAP-ACTION SWITCHES
Features
• Two Hole Mount
Continuous Ratings
• 20A/600VAC
Interrupt Ratings
• Contacts Resistance: 30 Milliohms max. ORDERING INFORMATION
(10 Milliohms Average Before Life)
Consult Factory for Complete Details and Ordering Information
Poles Circuit 1 = 24 MAX
Contacts Break-Before-Make (Non-Shorting); TYPICAL CIRCUITS
Action 90˚ Indexing
Movement Unlimited Continuous Rotation in Both Directions 1 1
Mounting Panel Mount, 2 Holes
Rotor Contacts Phosphor-bronze, Double Grip
Stationary Contacts Copper, Integral with Screw Type Terminals
3 2
Approvals
2
Circuit 1 Circuit 6
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SERIES JS
MODIFIED SNAP-ACTION SWITCHES
Features
• Four Hole Mount
Interrupt Ratings
• 30A/120VAC • 15A/600VAC • 30A/240VAC
• 5A/125VDC • 3A/250VDC • 30A/24VDC
(4 Milliohms Average Before Life) ORDERING INFORMATION
Series Sections Positions Torque Approx. Weight Approx. Dimension “x”
Mechanical Specifications JS 2100 1 8 – No OFF 9 lb. – inches 21 oz. 2 1⁄4 "

JS 2200 2 8 – No OFF 9 lb. – inches 26 oz. 3"
Sections 1 to 5
Poles 1 to 5 JS 2300 3 8 – No OFF 9 lb. – inches 31 oz. 3 3⁄4 "
Positions Unlimited Rotation for 8 Positions JS 2400 4 8 – No OFF 9 lb. – inches 36 oz. 4 1⁄2 "
or Limited from 2 to 5 Positions
Contacts Break-Before-Make (Non-Shorting); JS 2500 5 8 – No OFF 9 lb. – inches 41 oz. 5 1⁄4 "
Make-Before-Break (Shorting) Available up to 3 Sections
DECK LAYOUT
Mounting Panel or Base
Rotor Contacts Silver Plated Phosphor-bronze, Double Grip
Stationary Contacts Silver Plated Copper, w/Integral Screw Type Terminals
CONTACT DIAGRAMS AND APPLICATION SPECIFIC SWITCHES
CONTACT DIAGRAMS
CIRCUIT NO. 1 CONTACTS POSITIONS CIRCUIT NO. 2 CONTACTS POSITIONS CIRCUIT NO. 3 CONTACTS POSITIONS
DECK
DECK
1
POLE
POLE
DECK
1
POLE
HANDLE END 1 2 3 4 2 HANDLE END 1 2 3 4 1 HANDLE END 1 2 3 4
2
1 2 1 1
1 1
11 3
1 &
2
2
3
4 3
1 &
2
2
3
2 2 4
Unlimited Positions 2 Positions 2 Positions Unlimited Positions 3 Positions

Standard Indexing Standard Indexing Indexing Offset 45˚ Unlimited Positions 3 Positions Standard Indexing Standard Indexing
Standard Indexing Standard Indexing
CIRCUIT NO. 4 CONTACTS POSITIONS CIRCUIT NO. 6 CONTACTS POSITIONS CIRCUIT NO. 7 CONTACTS POSITIONS
DECK
DECK
POLE
DECK
POLE
POLE
1 HANDLE END 1 2 3 4 1 HANDLE END 1 2 3 4 1 HANDLE END 1 2 3

2 3
1 2 1 1
1
5 4
1 &
2
3
4
3 2
11 2
3
3 2
11 2
3
5
Unlimited Positions Unlimited Positions 2 Positions 2 Positions 3 Positions

Standard Indexing Standard Indexing Standard Indexing Indexing Offset 45˚ Standard Indexing
APPLICATION SPECIFIC SWITCHES

REVERSING SWITCH WYE DELTA SHIP-TO-SHORE
Three Phase Changeover Switch Changeover Switch
Order #101703A-3 Order #101603A-2 Order #101602A-2A
Handle: Oval For motor speed control Handle: Oval
Jumpers not supplied Handle: Oval Jumpers not supplied
Break-before-make contacts Jumpers not supplied Break-before-make contacts
Break-before-make contacts
POS. POS. POS.
DECKS
DECKS
CONTACTS
DECKS
CONTACTS CONTACTS
SHORE
SHIP
Y 6
FOR
REV
OFF
1 1
2
3
1 1
2
3 1 1
2
3
2
4
2
4
2
4 6 6
6 5
5 5
3
8
3
8 7
7 9
9
VOLTMETER AMMETER AMMETER-VOLTMETER

Transfer Switch Transfer Switch Transfer Switch
Order #10104C Order #10110C Order #10115C
3-phase, phase-to-phase 3-phase, 3 current transformers 3-phase, phase-to-phase
Handle: Round, Knurled Handle: Round, Knurled 3 current transformers
Nameplates and jumpers are supplied Nameplates and jumpers are supplied Handle: Round, Knurled
Break-before-make contacts Make-before-break contacts Nameplates and jumpers are supplied
Make-before-break (shorting) contacts
POS. POS.
DECKS
DECKS
CONTACTS CONTACTS POS.

DECKS
CONTACTS
OFF
OFF
1-2
2-3
3-1
* 1 * 2 * 3
OFF
* 1 * 2 * 3
1 2 1 2
1 2
& 1 3 & 1 3
& 1 3
2 4 2 4
2 4
3 6 5
& 5 7 3 6
3 6
4 8 & 7
& 5 7
4 4 8
8
9
5 10
& 9 11
*Denotes make-before-break 6 12
13
7 14
& 15
8 16
17
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SNAP-ACTION
ELECTROSWITCH SWITCH WORKSHEET
FEATURES: ROTARY ACTION: ADDITIONAL REQUIREMENTS

HANDLES Maintained Number of Positions
Spring-return Panel Thickness

Oval Flush Knurled
CONTACTS: Maximum Depth Behind Panel
Double Ball Pistol-Grip Nonshorting

break-before-make Waterproof Mount
Shorting Contacts
TO SPECIFY A SWITCH NOT SHOWN ELSEWHERE:

A. Fill out the Feature Section C. (1) Complete switch position tabulation with contact closures or
B. Indicate Handle Position (2) List deck number and circuit required (example shown)
SWITCH POSITION TABULATION CIRCUITS

HANDLE POSITIONS
POSITIONS
ENGRAVING
90o
POSITIONS
Deck # Circuit #
_________ _________
_________ _________
_________ _________
_________ _________
_________ _________
_________ _________
_________ _________
_________ _________
_________ _________
_________ _________
_________ _________
_________ _________
Example:
Deck # Circuit #
#1 #7
Series 101 Max. 12 Decks

ELECTRICAL RATINGS MAY BE AFFECTED Circuits 2,3 & 4 require 2 decks per pole.
BY SPRING-RETURN OPERATION Switch is viewed from handle end.
Terminal numbers are preliminary pending
factory review and approval.
MADE COMPANY DWG

DATE:
BY: NO.
APPR DATE:
BY: SHEET OF
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OVERVIEW
Features Interrupt Ratings

• Up to 12 Positions MODEL 120 VAC 240 VAC 600 VAC 24 VDC
• Up to 24 Poles KW12 12A 12A - 12A
• Up to 800 Amperes Continuous Rating KW16 16A 16A 16A 16A
• Excellent Horsepower Ratings for Motor Load
KW20 20A 20A - 20A
• Double Break Silver Alloy Contacts
• UL Listed & CSA Certified KW25 25A 25A 25A 25A
• Most are available with the following features: - Door Mount KW32 32A 32A 32A 32A
- Waterproof mount - Key Operated - Spring Return - Base Mounting KW40 40A 40A 40A 40A
- Padlockable - Key Interlock - Gear Operated - Single Hole Mount KW63 63A 63A 63A 63A
KW100 100A 100A 100A 100A
Choose the switch that best suits your application KW200 200A 200A 200A 200A
Electroswitch offers a wide variety of Cam-Action Rotary Switches designed to satisfy the most KW400 400 AMPS CONTINUOUS
stringent Industrial requirements. In fact, we offer the world’s most complete, tested, and KW600 600 AMPS CONTINUOUS
proven line of Cam-Action Rotary Switches. The following is a quick description of each series. KW800 800 AMPS CONTINUOUS
KW12 KW16 KW20
KW25 KW32 KW40
KW63 KW100 KW200
KW400 KW600 KW800
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SPECIFICATIONS
CHARACTERISTICS KW12 KW16 KW20 KW25 KW32 KW40 KW63 KW100 KW200 KW400 KW600 KW800
SECTIONS 1 - 12 1 - 12 1 - 12 1 - 12 1 - 12 1 - 12 1 - 12 1 - 12 1 - 12 2 - 12 3 - 12 4 - 12
POLES 1 - 24 1 - 24 1 - 24 1 - 24 1 - 24 1 - 24 1 - 24 1 - 24 1 - 24 1 -12 1-8 1-6
POSITIONS 2 - 12 2 - 12 2 - 12 2 - 12 2 - 12 2 - 12 2 - 12 2 - 12 2 - 12 2 - 12 2-8 2-6
DETENT ANGLE 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90 30, 45, 60, 90
ELECTRICAL RATINGS
Continuous Rating 20A - 240VAC 25A - 600VAC 25A - 240VAC 32A - 600VAC 40A - 600VAC 63A - 600VAC 80A - 600VAC 125A - 600VAC 200A - 600VAC 400A - 600VAC 600A - 600VAC 800A - 600VAC
Interrupt Ratings
120VAC 12A 16A 20A 25A 32A 40A 63A 100A 200A 200A 200A 200A
240VAC 12A 16A 20A 25A 32A 40A 63A 100A 200A 200A 200A 200A
600VAC 16A 25A 32A 40A 63A 100A 200A 200A 200A 200A
24VDC 12A 16A 20A 25A 32A 40A 63A 100A 200A 200A 200A 200A
Momentary Current
1 Second 275A 550A 407A 690A 725A 914A 2500A 3000A 4400A 4400A 4400A 4400A
Overload Current
(50 Operations)
240VAC 40.8A 91.2A 132A 168A 252A 324A 480A 924A 924A 924A 924A
600VAC 91.2A 102A 132A 168A 252A 312A 372A 372A 372A 372A
Dielectric Strength 1500VRMS 2200VRMS 1500VRMS 2200VRMS 2200VRMS 2200VRMS 2200VRMS 2200VRMS 2200VRMS 2200VRMS 2200VRMS 2200VRMS
Insulation Resistance 100 Megohms 100 Megohms 100 Megohms 100 Megohms 100 Megohms 100 Megohms 100 Megohms 100 Megohms 100 Megohms 100 Megohms 100 Megohms 100 Megohms
Contact Resistance 30 Milliohms 30 Milliohms 30 Milliohms 30 Milliohms 30 Milliohms 10 Milliohms 10 Milliohms 5 Milliohms 5 Milliohms 5 Milliohms 5 Milliohms 5 Milliohms
HORSEPOWER RATINGS
3-Phase Ratings -
Reduce by 1⁄2 for 1 Phase
220/240VAC 2HP 5HP 5HP 7.5 HP 10 HP 15 HP 20 HP 30 HP 60 HP
440/480VAC 10HP 15 HP 20 HP 25 HP 40 HP 50 HP 75 HP
550/600VAC 10HP 15 HP 20 HP 25 HP 40 HP 50 HP 60 HP
MOUNTINGS
Single Hole YES YES YES YES YES YES
2-Hole YES YES YES YES YES YES YES YES
4-Hole YES YES YES YES YES YES YES YES YES YES YES YES
Base Mount YES YES YES YES YES YES YES YES YES YES YES YES
Waterproof Mount YES YES YES YES YES YES YES YES
Door Mount YES YES YES YES YES YES YES YES YES YES YES YES
LOCKING FEATURES
Key Interlock YES YES YES YES YES YES YES YES YES YES YES YES
Padlock YES YES YES YES YES YES YES YES YES YES YES YES
SPECIAL DRIVES
Key Operated YES YES YES YES YES YES
Ganged Gear Operated YES YES YES YES YES YES YES YES YES YES YES YES
Spring Return YES YES YES YES YES YES
APPROVALS LISTED LISTED LISTED LISTED LISTED LISTED LISTED LISTED RECOGNIZED
U/L Listed YES YES YES YES YES YES YES YES YES
CSA Certified YES YES YES YES YES YES YES YES YES
DIMENSIONS
CAM-ACTION ROTARY SWITCH DIMENSIONS (INCHES) DEPTH BEHIND PANEL DIMENSIONS

SERIES A B C D E F G H I J NO. OF DECKS
KW12 .188 1.77 1.10 1.97 .18 1.42 .47 .118 .59 1.18 SERIES 1 2 3 4 5 6 7 8 9 10 11 12
KW16 .188 2.36 1.22 2.56 .18 1.89 .47 .118 .59 1.18 KW12* 1.48 1.93 2.38 2.83 3.28 3.74 4.19 4.65 5.10 5.55 6.00 6.45
KW20 .188 1.77 1.10 1.97 .18 1.42 .47 .118 .59 1.18 KW16* 1.95 2.51 3.07 3.63 4.19 4.75 5.31 5.86 6.43 6.98 7.54 8.10
KW25 .188 2.36 1.22 2.56 .18 1.89 .47 .118 .59 1.18 KW20* 1.48 1.93 2.38 2.83 3.28 3.74 4.19 4.65 5.10 5.55 6.00 6.45
KW32 .188 2.36 1.22 2.56 .18 1.89 .47 .118 .59 1.18 KW25* 1.95 2.51 3.07 3.63 4.19 4.75 5.31 5.86 6.43 6.98 7.54 8.10
KW40 .188 2.36 1.22 2.56 .18 1.89 .47 .118 .59 1.18 KW32* 2.09 2.78 3.46 4.15 4.84 5.53 6.22 6.91 7.60 8.29 8.98 9.67
KW63 .125 2.99 1.58 3.70 .22 2.68 .47 - - - KW40* 2.09 2.78 3.46 4.15 4.84 5.53 6.22 6.91 7.60 8.29 8.98 9.67
KW100 .125 3.30 1.58 3.70 .22 2.68 .47 - - - KW63 2.43 3.22 4.00 4.79 5.58 6.37 7.15 7.94 8.73 9.52 10.30 11.09
KW200 .250 4.72 x 4.33 2.44 5.04 .26 4.25 .63 - - - KW100 2.80 3.86 4.92 5.96 7.01 8.07 9.10 10.16 11.22 12.26 13.31 14.37
KW400 .250 4.72 x 4.33 2.44 5.04 .26 4.25 .63 - - - KW200 3.74 5.31 6.89 8.46 10.04 11.61 13.19 14.76 16.34 17.91 19.49 21.06
KW600 .250 4.72 x 4.33 2.44 5.04 .26 4.25 .63 - - - KW400** - 5.31 6.89 8.46 10.04 11.61 13.19 14.76 16.34 17.91 19.49 21.06
KW800 .250 4.72 x 4.33 2.44 5.04 .26 4.25 .63 - - - KW600** - 5.31 6.89 8.46 10.04 11.61 13.19 14.76 16.34 17.91 19.49 21.06
KW800** - 5.31 6.89 8.46 10.04 11.61 13.19 14.76 16.34 17.91 19.49 21.06
*For Single Hole Mount, increase dimensions on KW12 and KW20 by .12", and on KW16, 25, 32, and 40 by .52".
For Key Operation, increase dimensions on KW12 and KW20 by .75", and on KW16, 25, 32, and 40 by 1.20".
**Depth behind panel is determined by the current rating required and the paralleling of 200A decks. The switch cannot exceed 12 decks.
Please contact factory in regard to your application.
FLUSH POINTER HANDLE

HANDLE DIMENSIONS
SERIES D H T S B
KW12, 20 1.06 0.79 0.67 0.87 1.54
KW16, 25, 32, 40 1.42 0.99 0.83 1.14 1.97
KW63, 100 1.81 1.26 1.10 1.65 2.76
KW200 - 800 3.00 1.97 1.77 2.44 4.22
BALL TIP HANDLE

HANDLE DIMENSIONS
SERIES KW S T B M H A D
16, 25, 32, 40 2.56 0.87 3.43 1.26 1.89 1.46 0.71
63 - 100 NOT AVAILABLE
1.26NOT AB
200 - 800 4.33 1.61 5.94 2.05 3.19 2.83 1.26
T - HANDLE, KW200 - 800 ONLY
E
ORDERING INFORMATION
You can order a Cam-Action Rotary Switch from

Electroswitch using three different methods.
1. Using the Basic Numbering System 3. Using Special Circuits

2. Using the Standard Switch Diagrams 4. Using the X-Charts for Special Switches
ORDERING INFORMATION - Standard Numbering System
Model No. KW – –
Series For Minor Deviations from
12 = KW12 63 = KW63 Circuit Standard Diagrams. Dash
(See Page 34 for Limits. Numbers will be Assigned by
16 = KW16 100 = KW100 Use first two digits from Handle Positions/Indexing Electroswitch.
20 = KW20 200 = KW200 part no. for circuit no.) Off Position (See Below)
25 = KW25 400 = KW400 11 = Circuit 11 0 = Yes No. of Poles A1, A4, A6, A8,
22 = Circuit 22 1 = Yes (with 10 or (See Page 31 for Limits) B1, B4, B6, B8,
32 = KW32 600 = KW600
23 = Circuit 23 more poles) 1 = 1 2 = 12 C1, C4, C6, C8,
40 = KW40 800 = KW800 24 = Circuit 24 2 = 2 4 = 14 D6,
2 = Yes (with 20 or
25 = Circuit 25 more poles) 3 = 3 6 = 16 S1, S3, S9
26 = Circuit 26 5 = No 4 = 4 8 = 18
27 = Circuit 27 6 = No (with more 5 = 5 0 = 20
28 = Circuit 28 than 10 poles) 6 = 6 2 = 22
29 = Circuit 29 8 = 8 4 = 24
40 = Circuit 40 0 = 10
41 = Circuit 41
42 = Circuit 42
ORDERING INFORMATION - Using Typical Switch Diagrams
Model No. KW – –
Series For Deviations from
12 = KW12 63 = KW63 Standard Circuit Numbers Standard Diagrams.
16 = KW16 100 = KW100 (See Page 35) Dash Numbers will be
20 = KW20 200 = KW200 Assigned by Factory.
25 = KW25 400 = KW400
32 = KW32 600 = KW600
40 = KW40 800 = KW800
ORDERING INFORMATION - For Special Circuits & Contacting
Model No. KW Cam X-Chart on Page 36 Must be Filled Out by Customer.

A Part Number will be Assigned by Electroswitch.
Series
12 = KW12 63 = KW63
16 = KW16 100 = KW100
20 = KW20 200 = KW200
25 = KW25 400 = KW400
32 = KW32 600 = KW600
40 = KW40 800 = KW800
ORDERING INFORMATION - Handle Position and Indexing

1st position 0˚ next position clockwise For 3, 5, 7, and 9 positions. Switch’s only rotation is
across the top. Center position is 0˚.
0 0 0 0 0 0 0 0
1 1 5
1
A1 (30˚) A4 (90˚) A6 (60˚) 1 A8 (45˚) C1 (30˚) 2 6 C4 (90˚) C6 (60˚) 1 3 C8 (45˚) 1 2
1 3 7 1 2
4 8 2 4
1st position 270˚ next position clockwise 2 positions only Return 30˚ only
2 0 0
2 1 2
B1 (30˚) 2 B4 (90˚) B6 (60˚) B8 (45˚)
2
D6 (330˚/30˚) S1
1
S3
1 2
S9 Combination spring return
1 1 1 1 and maintained positions
STANDARD SWITCH DIAGRAMS - Assembled jumpers supplied as shown on circuits below
DOUBLE-THROW (WITH OFF)
Part No.
Part No.
Part No.
Part No.
Part No.
Part No.
SINGLE-THROW (ON-OFF)
Decks
Decks
Decks
Poles
Poles
Poles
CONTACTS POSITIONS
Decks
Decks
Decks
Poles
Poles
Poles
DECK
CONTACTS POS
DECK
OFF
1 2
1 1 2201 5 5 2205 9 9 2209
OFF
ON
1 1 1101 6 3 1106 16 8 1116 1 2

1 2 2 1 1102 8 4 1108 18 9 1118 1 2 2 2202 6 6 2206 10 10 2210 1
0
2
1 3 4 3 2 1103 10 5 1110 20 10 1120 1
3 4
3 3 2203 7 7 2207 11 11 2211 C6 (60˚)
4 2 1104 12 6 1112 22 11 1122 4 4 2204 8 8 2208 12 12 2212
B4 (90˚) 0
5 3 1105 14 7 1114 24 12 1124
3-THROW (WITH OFF) B8 (45˚)
DOUBLE-THROW (NO OFF) CONTACTS POSITIONS
Part No.
Part No.
Part No.
2
DECK
1 3
Decks
Decks
Decks
Poles
Poles
Poles
OFF
CONTACTS POS 1 2 3
DECK
0
1 2
1 2
1 2
1 1 2251 5 5 2255 9 9 2259 1 3 4
1 2 2 2252 6 6 2256 10 10 2260 5 6
Part No.
Part No.
Part No.
Part No.
3 4
3 3 2253 7 7 2257 11 11 2261 1 2 2
Decks
Decks
Decks
Decks
D6 (60˚) 7 8
Poles
Poles
Poles
Poles
4 4 2254 8 8 2258 12 12 2262
1 2 2301 3 5 2303 5 8 2305 7 11 2307
2 3 2302 4 6 2304 6 9 2306 8 12 2308
4-THROW (WITH OFF) B1 (30˚) 9-THROW (WITH OFF)

CONTACTS POSITIONS CONTACTS POSITIONS
DECK
3
DECK
2 4
OFF
1 2 3 4 5 6 7 8 9
OFF
1 2 3 4 1
0 1 2
1
1
3
2
4
1 3 4
5 6
2
Part No.
Part No.
Part No.
5 6
2 7 8
Decks
Decks
Decks
Poles
Poles
Poles
7 8
9 10
3
Part No.
11 12
1 2 2401 3 6 2403 5 10 2405
Decks
3
Poles
13 14 2 4
2 4 2402 4 8 2404 6 12 2406 4 15 16
B1 (30˚) 0
1 5
6
17 18 1 5 2901
5-THROW (WITH OFF) 5 2 10 2902 9
8
7
CONTACTS POSITIONS
DECK
10-THROW (WITH OFF)

Part No.
OFF
1 2 3 4 5
Decks
POSITIONS
Poles
CONTACTS
DECK
1 2
1
OFF
3 4 1 2 3 4 5 6 7 8 9 10
5 6 1 3 2501
2 7 8 2 5 2502 3 1
1
3
2
4
9 10 3 9 2503 2 4
3 11 12 4 10 2504 B1 (30˚) 0
1 5
2
5
7
6
8
9 10
3 11 12
6-THROW (WITH OFF) 13 14
4
Part No.
CONTACTS POSITIONS 15 16
Decks
3
DECK
Poles
17 18 2 4
5
OFF
1 2 3 4 5 6 1 5
1 2 1 6 4001 B1 (30˚) 0 6
1 3 4 6
21 22
2 11 4002 10 8
7
Part No.
9
5 6
2
Decks
Poles
7 8
9 10
11-THROW (WITH OFF)
3 1 4 2601 3 CONTACTS POSITIONS
DECK
2 4
13 14 2 7 2602 B1 (30˚)
4 1
OFF
5 1 2 3 4 5 6 7 8 9 10 11
3 12 2603 0 6
1 2
1 3 4
7-THROW (WITH OFF) 5 6
CONTACTS POSITIONS 2 7 8
DECK
9 10
3
OFF
1 2 3 4 5 6 7
11 12
1 2
1 3 4 4
13
15
14
16
B1 (30˚)
Part No.
5 6
2 5
17 18
Decks
Poles
7 8 19 20 3
Part No.
2 4
9 10
3 21 22
Decks
1 5
6
Poles
11 12 1 6 4101 0 6
13 14 2 12 4102 11 7
4 1 4 2701 2
3
4 10
9
8
2 8 2702 B1 (30˚) 1 5
3 12 2703 0 6 12-THROW (NO OFF)
7
CONTACTS POSITIONS
DECK
8-THROW (WITH OFF) 1 2 3 4 5 6 7 8 9 10 11 12

CONTACTS POSITIONS 1 2
1
DECK
3 4
OFF
1 2 3 4 5 6 7 8
5 6
1
1 2 2 7 8
3 4
9 10
2
5 6 3 11 12
7 8
13 14
3 9 10 4 15 16
Part No.
11 12
B1 (30˚)
Decks
17 18
Poles
5
Part No.
13 14 3
4 2 4 19 20 4
Decks
Poles
1 3 5
5 21 22
5
17 18 1
2
5 2801
9 2802
B1 (30˚) 0
7
6 6 23 24
1 6 4251
1
2 6
7
8 12 8
2 12 4252 11
10
9
E
TYPICAL SWITCH DIAGRAMS - Assembled jumpers supplied as shown on circuits below
CIRCUIT 701 Voltmeter Transfer Switch CIRCUIT 614 Heater Control Switch
CONTACTS POSITIONS 0 CONTACTS POSITIONS
DECK
DECK
1-2 2
OFF
1-2
2-3
3-1
0 1 2 3
1 3
1 2 2-3 1 2
1 3 4
3-1
1 3 4 0
5 6
2
5
7
6
8
30, phase-to-phase
2 7 8
CIRCUIT 705 Voltmeter Transfer Switch CIRCUIT 101 Motor Reversing Switch
CONTACTS POSITIONS CONTACTS POSITIONS
DECK
DECK
1-2 0
1-N
OFF
1-N
2-N
3-N
3-1
2-3
1-2
2-3 2-N 1 0 2 1 2
1 2
1 3 4
3-1 3-N
1
1
3
2
4
5 6
2 2
5 6 (switch 2 phases
7 8 7 8
9 10 30, phase-to-phase for reversal)
3 11 12 and phase-to-neutral
CIRCUIT 724 Ammeter Transfer Switch CIRCUIT 300 Motor-Starting Switch

0 CONTACTS POSITIONS
CONTACTS POSITIONS
DECK
DECK
0 1 2 3 0 Y 6 Y
3 1
1 2 O 6
1
1
3
2
4
1 3 4
2 5 6
2
5 6
2
Y-6 start
7 8
7 8 30, 2 CT
9 10
3 11 12 single-speed
13 14 non-reversing
4 15 16
CIRCUIT 731 Ammeter Transfer Switch

CONTACTS POSITIONS
DECK
0 1 2 3 0
CIRCUIT 302 Motor-Starting Switch
1 2
1 3 4 3 1
CONTACTS POSITIONS
DECK
5 6
2 7 8 2 6 Y 0 Y 6 O
9 10 R F
3 11 12 30, 3 CT 1
1
3
2
4 E Y
Y
O
13 14 5 6
V 6 6R
4 15 16 2 7 8
9 10 Y-6 start
3 11 12 single-speed
13 14
CIRCUIT 743 Voltmeter/Ammeter Transfer Switch

4 15 16
forward/reverse
17 18
5 19 20
CONTACTS POSITIONS
DECK
0 1 2 3
1 2
1 3 4
5 6
2 7 8 CIRCUIT 372 Motor-Starting Switch
9 10
3 11 12
CONTACTS POSITIONS
DECK
13 14
4 15 16 0 1 2 3
17 18 1 2
5 19 20 1 3 4
21 22
6 23 24 CON 30, 3 CT
2
5
7
6
8
DECK
9 10
Volts-phase-to-neutral 3 11 12
amps-phase
13 14
1
1 4 15 16
3 17 18
5 19 20
CIRCUIT 405 Motor Control Switch 21 22 2 YYA
6 23 24 1 3 or 66 YB
CONTACTS POSITIONS 0 0 O
DECK
RAISE LOWER
1 0 2
(1) (2) Non-reversing 3-speed
1 2
1 (for use with motors
3 4 SPRING RETURN with double windings)
Split-Field Motor
REV
Switch Number
ELECTROSWITCH KW
Engraving Code
FEATURES: ROTARY ACTION: ADDITIONAL REQUIREMENTS

Maximum Depth Behind
HANDLES Panel Thickness Panel Allowable
Maintained
Single-Hole Mount
Spring-return
Flush Pointer Ball Tip
Key Operated Key Removable in
CONTACTS:
Key-interlock
Pistol-Grip T-Handle Nonshorting
200A-800A break-before-make Push-to-Turn
ONLY Shorting Contacts
When jumpering from terminal to terminal,

*DENOTES please try and prevent from jumpering
MAKE- diagonally or over terminals where possible.
BEFORE-
BREAK Show only jumpers to be supplied.
CONTACTS
MADE COMPANY DWG
DATE:
BY: NO.
APPR DATE:
BY: SHEET OF
E TAP SWITCHES
OVERVIEW
HEAVY-DUTY 1,2 & 3 PHASE

ROTARY TAP SWITCHES POWER SWITCHES FOR INDUSTRY
SINGLE, TWO OR THREE PHASE
100 Thru 5000 Ampere, Single Phase
Molded Base Switch Fabricated Base Switch
100 Thru 2500 Ampere, Two or Three Phase Dual Ampere Rating Dual Ampere Rating
NON-LOAD BREAK 600 Volt, 60 Hertz AC 600 Volt DC 100/150 800/1200
200/300 1200/1800
Types S1, T2 & T3 Heavy-Duty Rotary Tap Switches are complete units with escutcheon plates
400/600 1600/2400
and appropriate safety handles. They are long operating life, low maintenance switching Ampere Rating
devices, specifically designed for the severe conditions of industrial use. They feature low oper- 600/900
2000
ating torque; high pressure line contact; flame retardant, non-tracking insulation; and precision 800/1200 3000
made non-ferrous parts. All current carrying parts of 200 ampere switches and larger are 1000/1500 5000 - Single Phase Only
heavy silver plated. Switches up to the 1000 ampere size feature glass fibre reinforced mold-
ed bases for high strength, precision contact alignment, and light weight. 2000, 3000 and 5000 ampere Heavy-Duty Rotary Tap Switches are custom designed and
manufactured for each specific application. They provide the same fine materials, workmanship
and quality as the lower ampere switches and feature custom design, low operating torque,
DUAL CURRENT RATING
high pressure line contact, fabricated insulated bases, precision made non-ferrous silver plated
Types S1, T2 & T3 Heavy-Duty Rotary Tap Switches are dual rated for both continuous and parts. Along with the 800, 1200 and 1600 ampere switches, they have built-in rotor lubrica-
intermittent duty: Continuous/intermittent. tion systems.
Continuous Current Rating is based upon a 40˚C temperature rise and a 40˚C ambient.
Intermittent Current Rating is based upon a 40˚C temperature rise, a 40˚C ambient, All switches are supplied with escutcheon and handles. The handles have a provision for two
a 50 percent duty cycle, and a one-minute integrating time. padlocks as a standard feature.
Molded Base Switches Fabricated Base Switches
Type S1 Molded Base Type SF1 Fabricated Base

Single Phase Rotary Tap Switch or Series/Parallel Switch with Single Phase Rotary Tap Switch or Series/Parallel Switch
an Auxiliary Switch, 45˚ Terminals, 90˚ Terminals or any com- with an Auxiliary Switch, 45˚ and 90˚ Terminals, or
bination of Auxiliary Switch, 45˚ & 90˚ Terminals. any combination of Auxiliary Switch, 45˚ or 90˚
Mechanical Release, any combination of Auxiliary Switch, 45˚& Terminals.
90˚ Terminals. Mechanical Release, any combination of Auxiliary
Provision for Key Interlock with 45˚ or 90˚ Terminals. Switch, 45˚ & 90˚ Terminals.
Key Interlock Provision - 1” bolt projection when with-
drawn - Type “F” - 3/4 travel supplied by customer.
Notes: 1. Key Interlock to lock switch in closed position.
2. Bolt extended - key free - cannot change positions.
Type T2 Molded Base 3. Bolt withdrawn - key held - can change positions.
Two Phase Rotary Tap Switch or Series/Parallel Switch with
an Auxiliary Switch, 45˚ Terminals, 90˚ Terminals or any Type TF2 Fabricated Base
combination of Auxiliary Switch, 45˚ & 90˚ Terminals. Two Phase Rotary Tap Switch or Series/Parallel Switch with an
Mechanical Release, any combination of Auxiliary Switch, 45˚& Auxiliary Switch, 45˚ Terminals, or any combination of Auxiliary
90˚ Terminals. Switch, 45˚ Terminals.
Provision for Key Interlock with 45˚ or 90˚ Terminals. Mechanical Release, any combination of Auxiliary Switch, 45˚
Terminals.
Provision for Key Interlock with 45˚ Terminals.
Type T3 Molded Base
Three Phase Rotary Tap Switch or Series/Parallel Switch with an Type TF3 Fabricated Base
Auxiliary Switch, 45˚ Terminals, 90˚ Terminals, or any combi-
nation of Auxiliary Switch, 45˚ or 90˚ Terminals. Three Phase Rotary Tap Switch or Series/Parallel Switch with
Mechanical Release, any combination of Auxiliary Switch, 45˚ or an Auxiliary Switch, 45˚ Terminals, or any combination of
90˚ Terminals. Auxiliary Switch, 45˚ Terminals.
Provision for Key Interlock with 45˚ or 90˚ Terminals. Mechanical Release, any combination of Auxiliary Switch,
45˚ Terminals.
Provision for Key Interlock with 45˚ Terminals.
TAP SWITCHES
ORDERING INFORMATION
STANDARD OPTIONS SPECIAL OPTIONS

Designated Dial Plate
Code
X “OFF” Position Standard switches are supplied with numbers. We can supply letters, different numbers, etc.
An “OFF” Position is available in place of one contact position. Add the Handles
suffix “X” to catalog number. Eight total switch positions, “OFF” included,
is the maximum on molded base. Type S1, single phase, are supplied with pistol grip handles. Type T2 & T3, tandem 2 or 3
phase switches, are supplied with “T” Handles. Type S1 could be supplied with “T” Handle,
8HV Increased Operating Voltage to 800 volts low profile. Type T2 & T3 could be supplied with pistol grip handle.
12HV Increased to 1200 volts Terminals

All switches are supplied with straight clips and rotor straps as standard. We can supply
45 or 90 Angled Terminals straight clips and angled rotor strap.
All switches are supplied with straight clips and rotor strap as standard. To
obtain 45 degree or 90 degree clips and rotor strap, add the suffix “-45” Increased Operating Voltage
or “-90” to the catalog number. Standard switches are rated 600 volt. We can supply 1200, 2400, 4160, 4800, etc.
S Auxiliary Switch There are no designated codes for special optional features other than “-Z”. Special features
must be written on purchase order.
A single pole, double throw 15 amp at 480VAC auxiliary switch actuated
by the rotary tap switch mechanism is available for remote indication pur- Combinations
poses. Add the suffix “-S” to the catalog number.
Switches can be supplied with:
MR Mechanical Release More than one Auxiliary Switch
More than one Key Interlock Provision
Provides a separate spring loaded handle which must be withdrawn to permit
operation on main handle of switch to the next tap position. Actuation of Combination of Mechanical Release with Key Interlock, Mechanical Release with extra
the mechanical release operates an auxiliary switch (SPDT - 15 amp at Auxiliary Switches, etc. To obtain these options, add suffix “-MR”, “-2S”, “-2L”, etc.
480VAC) which can be wired into the control circuit to assure the tap
switch is operated in a NO-LOAD condition. To obtain mechanical release In addition, our switches feature manual operators or motor operators. Standard motor opera-
option, add the suffix “-MR” to the catalog number. tors are uni-directional controlled. Reversing control is available.
L Key Interlock Provision Special Applications

Provisions can be provided for customer addition of a Type F, 1-inch bolt- The basic design of Heavy-Duty Rotary Tap Switches lends itself to numerous special modifica-
projection when withdrawn, 3/4-inch travel, Key Interlock to prevent tions and arrangements; increased operating voltages, series/parallel switching, wye-delta
unauthorized switch operation on all types of switches. Add the suffix switching, generator winding controls, high frequency switching, motor reversing, polarity
“-L” to the catalog number. reversing, etc.
Consult the factory for your particular application. Our staff

of engineering and marketing specialists are at your service.
Model No.
Series Option Suffixes
S1 or SF1 = Single Phase, Handle Operated Active Contact Positions Example, X = Off
T2 or TF2 = Two Phase Current Rating See Above for a complete
10 = 100/200 Amps 2=2 6=6
T3 or TF3 = Three Phase 3=3 7=7 list of options
W1 = Single Phase, Welder Handle, No Nameplate 40 = 400/600 Amps
80 = 800 Amps 4=4 8=8
SW1 = Single Phase, Welder Handle, Nameplate 5=5
100 = 1000 Amps
120 = 1200 Amps
NOTE: Use shaded boxes only when needed. 160 = 1600 Amps
E MOLDED BASE TAP SWITCHES
DIMENSIONAL DRAWINGS
S1, T2, & T3 NON-LOAD BREAK TAP SWITCHES

Shown as basic switch with options of: 45˚ or 90˚ terminals, auxiliary switch, mechanical release.
CONTACT CLIP
ROTARY STRAP
E-MAX*
AMPS A* B C D F F1 G S1 T2 T3
100/200 2.06 3.63 3.88 3.63 0.13 1.0 0.13 5.00 8.63 12.30
400/600 2.06 4.13 4.00 4.13 0.19** 1.5 0.25 5.00 9.32 13.39
800 2.38 5.06 4.56 5.06 0.25 2.5 0.25 6.56 11.63 16.69
1000 2.38 4.63 4.44 4.63 0.38 2.5 0.38 6.25 11.31 16.38
* Add 2.00" for Mechanical Release
** 0.13" for 400 Amp.
S1, T2, & T3 SERIES/PARALLEL - 1, 2 & 3 PHASE SWITCHES

Shown as basic switch with options of: 45˚ or 90˚ terminals, auxiliary switch, mechanical release.
CONTACT CLIP
E-MAX*
AMPS A* B C S1 T2 T3
100/200 2.06 3.63 0.13 5.00 8.63 12.25
400/600 2.06 3.75 0.25 5.00 9.00 12.75
800 2.69 5.06 0.25 6.31 11.38 16.44
1000 2.56 5.00 0.38 6.00 11.06 16.13
* Add 2.00" for Mechanical Release
FABRICATED BASE TAP SWITCHES
DIMENSIONAL DRAWINGS
SF1, TF2, & TF3 1, 2 & 3 PHASE SWITCHES

Shown as basic switch with options of: 45˚ terminals, auxiliary switch, mechanical release.
CONTACT CLIP
ROTOR STRAP
E-MAX*
AMPS A* B C D F G SF1 TF2 TF3
1200 2.56 5.69 7.38 7.19 0.25 0.25 10.88 18.38 25.63
1600 2.25 5.56 7.44 7.31 0.38 0.38 11.13 18.50 25.75
* Add 2.00" for Mechanical Release L NONE 8.94 16.00
SF1, TF2, & TF3 SERIES/PARALLEL - 1, 2 & 3 PHASE SWITCHES

Shown as basic switch with options of: 45˚ terminals, auxiliary switch, mechanical release.
CONTACT CLIP
E-MAX*
AMPS A* B C SF1 TF2 TF3
1200 2.44 5.88 0.25 8.56 15.88 23.25
1600 2.50 5.94 0.38 8.88 16.38 24.13
* Add 2.00" for Mechanical Release L NONE 9.25 16.63
E TAP SWITCHES
NOTES/NAMEPLATES/CONNECTION DIAGRAMS
NOTES
1. Mechanical Release - Pull pin before operating main handle (* 1-SPDT auxiliary switch Caution:
included with mechanism - 15A at 480VAC) Do not remove adjustable stops from subplate assembly when removing subplate assembly
2. 1-SPDT Auxiliary Switch, contacts change in first 10˚ of handle motion. 15A at 480VAC from switch. Place subplate assembly on front of customer mounting panel and bolt in place
with 8 bolts. Place switch behind customer mounting panel and bolt (8) 3/8-16 hex head
3. Customer Note: cap screws in angle frame. Care should be exerted to completely line switch up to prevent
To install switch, remove (8) 3/8-16 hex head cap screws from side of angle frame. unnecessary binding of assembly. Install rear support to back of switch support angles.
Remove subplate assembly from angle frame, insulated driver should be removed from
first deck rotor with subplate assembly (keep adjustable stops in proper position).
NAMEPLATE DRAWINGS
FIG. 1 FIG. 2 FIG. 3 FIG. 4 FIG. 5 FIG. 6
FIG. 7 FIG. 8 FIG. 9 FIG. 10 FIG. 11 FIG. 12
SERIES/PARALLEL CONNECTION DIAGRAM
PARALLEL SERIES
KNIFE SWITCHES
OVERVIEW
Type A & DL Heavy Duty Knife Switches AMPERE RATING AMPERE RATING
Front Connected Back Connected
Power Switches for Industry 30 1600 30 1600
30 Thru 3000 Ampere Front Connected 60 2000 60 2000
100 2500 100 2500
30 Thru 10,000 Ampere Back Connected Non-Fused 200 3000 200 3000
NON-LOAD BREAK 300 300 4000
480 to 600 Volt, 60 Hertz AC 400 400 6000
600 600 8000
250 to 600 Volt DC 800 800 10000
2000 ampere thru 3000 ampere front and back connected (limited to 4 pole switch) 1200 1200
4000 ampere back connected (limited to 3 pole switch)
6000 ampere (limited to 2 pole switch) SPECIAL APPLICATIONS
8000 and 10,000 ampere (limited to single pole switch) The basic design of the Types A and DL Knife Switch lends itself to numerous special modifications
All switches can be single or double throw. and arrangements, polarity reversals, high frequency, high voltage, air operated, remote man-
Current Rating: All Type A and Type DL Heavy Duty Knife Switches are rated for con- ual operation, high current, field discharge, etc.
tinuous operation based upon a 40˚C temperature rise and a 40˚C ambient.
Type A Type DL
Heavy Duty Knife Switches Heavy Duty Knife Switches
are front connected units complete with molded handles are similar to Type A except they are back connected
and insulated bases. They are long operating life, units without base plates. The 30, 60, 100, 200,
low maintenance switching devices, specifically 300 and 400 ampere sizes utilize stud connections,
designed for the severe conditions of industrial use. and the 600 ampere and larger sizes utilize bus bar
They feature low operating effort design, standardized connections.
dimensions, soldered and silver plated construction,
adjustable contacts, and Saf-T-Gard handles.
Options
Designated
Code
P PADLOCK ATTACHMENT G HANDLE GUARD OMISSION

A padlock attachment and associated 90 degree stop are available on single The hand Saf-T-Gard is provided as a standard accessory on 600 volt
throw switches only. Add the suffix “- P” to the catalog number. switches. It can be omitted for applications where it will interfere with normal
A padlock attachment is available on double throw switches (lockable in switch operation. For guard omission, add the suffix “- G” to the catalog
open position only). Add the suffix “- P” to the catalog number. number.
F HANDLE LOCATION GG HANDLE GUARD
Single throw switches can be provided by the operating handle mounted A hand Saf-T-Gard can be provided on 250/480V switches as an option.
on the front of the blade. Add the suffix “- F” to the catalog number. Add the suffix “- GG” to the catalog number.
K AUXILIARY KNIFE SWITCH FD FIELD DISCHARGE
An auxiliary, low-current knife switch actuated simultaneously with the main Field Discharge attachment, used when opening a generator field. Add the
knife switch is available for remote indication purposes. Add the suffix “- K” suffix “- FD” to the catalog number.
to the catalog number.
*All switches rated ABOVE 600 volts are provided with hand Saf-T-Gard
S AUXILIARY LIMIT SWITCH as a standard feature. No switches above 600 volt will be provided
A single pole - double throw limit switch actuated by the knife switch is available without this accessory.
for remote indication purposes. Add the suffix “- S” to the catalog number.
Model No.
Series Option Suffixes
A = Front Connected Voltage Rating Example:
DL = Back Connected Number of
2 = 250 VDC & 480 VAC Current Rating F = Front Mounted Handle
Poles
6 = 600 VDC & 600 VAC (Type A 30 - 400A 03 = 30 60 = 600 S = Auxiliary Limit Switch
Throw 1=1
and 1200A Single Throw Front Connected, 06 = 60 80 = 800 G = Saf-T-Gard Omission
Configuration 2=2
or Type A 30 - 400A Double Throw Front 10 = 100 120 = 1200 See Above for a complete list of options
1 = Single Throw 3=3
Connected Only. ) 20 = 200 160 = 1600
2 = Double Throw
30 = 300 For 1200 and 1600 ratings,
NOTE: Use shaded boxes only when needed. 40 = 400 consult factory
E KNIFE SWITCHES
TYPE A SINGLE THROW
Type A, Single Throw, Front Connected Knife Switches (30 Amp - 400 Amp)
250 VDC / 480 VAC

30, 60, 100, 200, 300, & 400 AMP 600 AMP 800 AMP NO OF
POLES A B C D E G F F MTG. HOLES
SINGLE .5 2.5 3.5 1.75 - .75 2.19 2.81 2
TWO .5 2.5 6 1.75 2.5 .75 2.19 2.81 3
THREE .5 2.5 8.5 1.75 2.5 .75 2.19 2.81 4
600VDC/AC*
30 - 400 AMP
POLES G
SINGLE 1
TWO 1
THREE 1
* Insulation Red Polyglass
NOTE: 30, 60 & 100 Amp parts bright dipped.
200 Amp & above silver plated.
Type A, Single Throw, Front Connected Knife Switches (600 and 800 Amp)
250 VDC / 480 VAC*

600 & 800 AMP NO OF
POLES A B C D E F MTG. HOLES
SINGLE .63 4.25 5.5 2.75 - 9.25 4
TWO .63 4.25 9.75 2.75 4.25 10.13 6
THREE .63 4.25 14 2.75 4.25 10.25 8
* 600 VDC/AC, Insulation Red Polyglass

NOTE: 600 & 800 Amp parts silver plated.
1200 Amp or Greater Contact Factory
KNIFE SWITCHES
TYPE A DOUBLE THROW
Type A, Double Throw, Front Connected Knife Switches (30 Amp - 400 Amp)
250 VDC / 480 VAC

30, 60, 100, 200, 300, & 400 AMP 30, 60 AMP 100 - 400 AMP NO OF
POLES A B C D E G H F F MTG. HOLES
SINGLE .63 3.5 4.75 2.38 - .75 7.25 2.19 2.81 4
TWO .63 3.5 8.25 2.88 2.5 .75 7.25 2.19 2.81 6
THREE .63 3.5 11.75 2.38 3.5 .75 7.38 2.19 2.81 6
600VDC/AC*
30 - 400 AMP
POLES G
SINGLE 1
TWO 1
THREE 1
* Insulation Red Polyglass
NOTE: 30, 60 & 100 Amp parts bright dipped.
200 Amp and above silver plated.
Type A, Double Throw, Front Connected Knife Switches (600 and 800 Amp)
250 VDC / 480 VAC*

600 & 800 AMP NO OF
POLES A B C D E F G MTG. HOLES
SINGLE .75 6.25 7.75 3.88 - - 9.25 4
TWO .75 10 11.5 3.75 4 - 10.13 4
THREE .75 16 17.5 3.75 4 6 10.25 4

E KNIFE SWITCHES
TYPE DL SINGLE THROW
Type DL, Single Throw, Back Connected Knife Switches (30 and 60 Amp)
250 VDC / 480 VAC*

30 and 60 AMP
POLES A B C D E
SINGLE - - 3.38 1.69 .75
TWO 2.88 - 5.25 1.19 3.63
THREE 2.88 2.88 5.25 - 6.5
NOTE: 30/60 Amp parts bright dipped.
Type DL, Single Throw, Back Connected Knife Switches (100 - 400 Amp)
250 VDC / 480 VAC*

100, 200, 300 & 400 AMP 100 & 200 AMP 300 AMP 400 AMP
POLES B C D E F A G H A G H A G H
SINGLE - - 3.38 1.69 1 .5 .44-14 3 .56 .5-13 3 .69 .63-11 3.5
TWO 2.5 - 5.25 1.38 3.5 .5 44-14 3 .56 .5-13 3 .69 .63-11 3.5
THREE 2.5 2.5 5.25 .13 6 .5 44-14 3 .56 .5-13 3 .69 .63-11 3.5
NOTE: 100 Amp parts bright dipped.
Type DL, Single Throw, Back Connected Knife Switches (600 and 800 Amp)
250 VDC / 480 VAC*

600 and 800 AMP 600 AMP 800 AMP
POLES A B C D E F G H G H
SINGLE 3.38 1.69 2.5 - - 9.25 3 .25 4 .38
TWO 6.25 1 6.75 4.25 - 10.13 3 .25 4 .38
THREE 9.25 .38 11 4.25 4.25 10.25 3 .25 4 .38
KNIFE SWITCHES
TYPE DL DOUBLE THROW
Type DL, Double Throw, Back Connected Knife Switches (30 and 60 Amp)
250 VDC / 480 VAC*

30 and 60 AMP
POLES A B C D E
SINGLE - - 3.38 1.69 .75
TWO 2.88 - 5.25 1.19 3.63
THREE 2.88 2.88 5.25 - 6.5
NOTE: 30/60 Amp parts bright dipped.
Type DL, Double Throw, Back Connected Knife Switches (100 Amp - 400 Amp)
250 VDC / 480 VAC*

100, 200, 300 & 400 AMP 100 & 200 AMP 300 AMP 400 AMP
POLES B C D E F A G H A G H A G H
SINGLE - - 3.38 1.69 1 .5 .44-14 3 .56 .5-13 3 .69 .63-11 3.5
TWO 2.5 - 5.25 1.38 3.5 .5 .44-14 3 .56 .5-13 3 .69 .63-11 3.5
THREE 2.5 2.5 5.25 .13 6 .5 .44-14 3 .56 .5-13 3 .69 .63-11 3.5
NOTE: 100 Amp parts bright dipped.
Type DL, Double Throw, Back Connected Knife Switches (600 Amp and 800 Amp)
250 VDC / 480 VAC*

600 and 800 AMP 600 AMP 800 AMP
POLES A B C D E F G H G H
SINGLE 3.38 1.69 2.5 - - 9.25 3 .25 4 .38
TWO 6.25 1 6.75 4.25 - 10.13 3 .25 4 .38
THREE 9.25 .38 11 4.25 4.25 10.25 3 .25 4 .38
E CONSTRUCTION DETAILS
DETENT-ACTION SWITCHES
Electroswitch Detent Switches The Contact Deck Assembly

Electroswitch Detent Switches are a heavy-duty design that is very versatile and enables The electrical parts are contained within sturdy phenolic moldings that provide individual
standard units to satisfy a great variety of complex switching applications. They are modular insulated compartments where all switching takes place.
in that several subassemblies are stacked together to form a rigid rugged device. Figure 1
shows a cut-away view exposing the basic components. An insulating barrier completes the contact deck assembly. The barrier not only separates
one contact assembly from another but also
provides a tight insulating compartment. With
this construction there is no need to add a
Figure 1 dust cover.
Positive, reliable, maintenance-free operation
results from the double-sided, double-wiping,
self-cleaning knife-blade moveable contacts.
Overview
The mounting plate (1) connects a detent assembly (2) to one or more contact decks (3)
and finally a position limiting stop plate (4). These assemblies are bolted together along
with a steel shaft (5) and a handle (6).
The Electrical Design
The Detent Switch contacts operate on the time proven reliable principle of knife switches –
double-sided, double-wiping, spring-wiper blades closing on both sides of a terminal. This design
is shock-proof and virtually bounce-proof. Figure 2 shows a typical contacting arrangement. The barrier next to the stationary terminals is clearly marked with numerals for Series 24
and 31 that correspond with the wiring diagrams.
Terminal screws secure the external wiring to the terminals.
Jumpering may be done right on the switch
providing a simple and neat arrangement.
Silver plated brass strap jumpers are available
for adjacent contacts – either between adjacent
contacts on the same deck or the same terminal
location on adjacent decks. Wire and lug jumpers
Figure 2 are also available. Jumpers are already supplied
assembled on the typical instrument switches,
illustrated in this catalog, simplifying field wiring.
All you need to do is connect the instrument
The Detent Assembly leads and the line wires.
The detent assembly contains a specially designed star wheel and up to four spring-loaded The Stop Plate
ball bearings providing snappy positive indexing. Spring return switches use a coil spring in The steel stop plate assembly includes a steel stop arm that is connected to the shaft and
place of the star wheel/spring/ball bearing arrangement. a steel stop plate that contains tapped holes. Stop screws are inserted in the field to limit
the positions to the number and location desired. This externally adjustable position limiting
The Pull-to-Lock Mechanism
feature allows the use of standard switches for many customized applications. The limit
Control switches generally have positions both 45˚ left and right of the normal vertical position. screws are supplied assembled for typical instrument switches.
The handle spring-returns to the normal position. The pull-to-lock mechanism enables an operator
to turn the handle beyond the left (normally TRIP) position to the 90˚ location, pull out the
handle and thereby lock the switch into this position. This precludes the possibility of someone
inadvertently closing a circuit-breaker when it is desired that it stay in the tripped position.
CONSTRUCTION DETAILS
Snap-Action Switches Stationary Contacts

Snap-Action Switches use a design that enables them to combine a small number of basic Non-shorting (break-before-make) contacts are standard
parts to satisfy a wide variety of requirements for selector and control switching of power in all the ratings and circuits shown in this catalog.
circuits. Standard switches built with this design for15-, 40-, 60-, and 200-ampere capacities
are listed in this catalog. However, the cataloged units merely indicate switching possibilities; we
will gladly recommend other combinations, based on our experience, for specific requirements. Shorting (make-before-break) contacts, required
in some special circuits, are available on order.
The “sweep” contact maintains the connection with

the rotor through consecutive positions.
The Electrical System

The electrical system comprises two or more stationary contacts (9)
and one or more sets of movable contacts. These are pairs of spring-metal
blades (8) that make high-pressure, low-resistance contact on both faces of the stationary
contacts while bridging two or more of these contacts. The stationary contacts fit in radial
grooves (12) in the rim of molded insulating disks (7), within which the movable contacts
are carried on an insulated shaft (11). All “making” and “breaking” of electric circuits takes
place within the closed spaces between adjacent disks. Their quick-break action makes these
switches particularly suitable for direct-current service. The ends of the stationary contacts
extend outside the insulating disks and serve as connecting terminals (10 ). This one-piece Moveable Contacts (Rotors)
contact/terminal construction minimizes series resistance and heating. Depending on current The simple, straight-across rotor bridges stationary contacts in the same insulating disk.
rating and on-wiring requirements, the terminals may have tapped holes for connecting It provides single-throw switching in Circuit 1 and double-throw switching in Circuit 6.
screws or clearance holes for bolt connection of cable-lugs.
The right-angle-blade rotor provides a double-throw switching, with an intermediate
OFF position, in Circuit 7.
The Mechanical System
A multi-fingered blade is combined with a single-contact blade to form a composite
The mechanical system is designed to provide uniform high-speed “make” and “break”, (double-deck) rotor that interconnects stationary contacts in adjacent disks. Suitable
regardless of whether the operating handle (1) is turned rapidly or slowly. Turning the blade arrangements provide double-throw, triple-throw, or four-throw switching.
handle through approximately 120˚ in either direction winds a powerful coil spring (3).
When this is fully wound, the indexing plate (4) is momentarily withdrawn from the lock-
ing plate (5) by an eccentric cam. The drive-shaft and movable contacts then snap rapidly Insulating Disks (and Circuits)
to the next position. The indexing plate holds them until the spring-drive mechanism is again The insulating disks, molded of phenolic per MIL-M-14, have three functions. They hold the
operated. Transit time is about ten milliseconds. stationary contacts, they form enclosures that contain all making and breaking contacts, and
they provide both mechanical and electrical separation of switching sections.
Assembly
The snap-drive mechanism, mechanism-cover (2), locking plate, mounting bracket (6),
insulating disks, and back plate (14) are stacked on side securing rods (13) and bolted
firmly together to form a rigid assembly. The handle is keyed to the operating shaft and
secured by a screw.
E CONSTRUCTION DETAILS
CAM-ACTION SWITCHES
Cam-Action Switches Contact Operation

The design principle allows the combination of a relatively small number of basic parts to sat- The contacting consists simply of shunting
isfy a wide variety of requirements for selector and control switching in power circuits. two isolated contacts to make a circuit.
Two independent sets of contacts are
The Mechanical Design placed in each deck. The moving portion
The switch features a modular design with switching decks (3) stacked with a detent mecha- is spring-loaded to close the contact. A
nism deck (6), a mounting plate (12), and a handle (13). A steel shaft (10) couples the notch on the cam is affixed to the operating
handle to the operating parts. Two steel securing rods (11) are used to bolt the whole mecha- shaft allowing the moving contact to spring close, bridging the stationary contacts.
nism rigidly together. The basic parts and assemblies are shown below.
The movable contact (1) is spring-loaded (16) and held by the cam follower (2). It makes
a circuit with the two stationary contacts (5) when the cam follower enters the notch in the
cam (4).
Identically, the same thing is happening with the contact set on the right. This circuit is held
open by the cam and will close when the notch on the second independent cam is rotated
around and comes in proximity to its cam follower (the second cam notch is illustrated by
the dotted lines–the cam is underneath the other one).
The Detent Assembly

The detent assembly (6) consists of a spring-loaded detent block (7) with a roller coming
into contact with a notched detent wheel (8). This detent wheel provides the standard 45˚
detenting as well as optional 30˚, 60˚or 90˚detenting. The stop arms (9) are located under
the mounting plate. These limit the angular rotation to the desired number and location of
positions.
We show the contacts pictorially to agree with typical detailed schematics and wiring plans. This
The Contact Assembly simple system makes the switch contact arrangement, performance and location independent
The contact assembly (3) consists of a rigid thermosetting plastic housing, two sets of stationary of the switching action required. The switching action is varied and controlled by the shape
contacts (5), and two spring-loaded (16) movable contacts (1) held in cam followers (2). of the cams– allowing a virtually infinite number of combinations using a few standard parts.
Floating on the shaft and held within the contacting chamber are two independent cams (4). This simplicity and flexibility makes it easy for you to design your own switch – using familiar
The cams are notched to provide the contact “close” angles desired. The contacts are spring-loaded contact language. You eliminate the worry, long deliveries, high costs, etc. normally associated
closed and mechanically opened by the cam action to avoid sticking. The terminal screw (15) with special switches.
and pressure clamp (14) will easily accommodate stranded wire with lugs or solid wire, either Note: The terminal numbering consists of individual numbers for each terminal for positive
with or without lugs, compatible with switch size. identification.
ELECTROSWITCH ACCESSORIES
HANDLES
SNAP-ACTION
SERIES 101
TYPE FLUSH (A) OVAL (B) KNURLED (C) PISTOL-GRIP (D)

Part No. 01040-2 01040-6-1 01040-5-1 01040-4-1
Screw No. 02016-9 02016-18 02016-18 02016-18
Lockwasher No. 02015-6 02015-1 02015-1 02015-1
Notes Uses lever screw 02016-33 Not interchangeable
Interchangeablewith
Not interchangeable flush (A) handle
SNAP-ACTION
SERIES 103
TYPE FLUSH (A) KNURLED (C) PISTOL-GRIP (D)

Part No. 03524-2 02000-10-5 02000-12-6
Screw No. 02016-27 02016-4
Lockwasher No. 02015-14 02015-4
Notes Uses lever screw 02016-34 Interchangeable
Not interchangeable
SNAP-ACTION
SERIES 105
TYPE FLUSH (A) PISTOL-GRIP (D)

Part No. 06000-1 02000-12-6
Screw No. 02016-28 02016-4
Lockwasher No. 02015-4 02015-4
Notes Not interchangeable Special shaft required
Not interchangeable
SNAP-ACTION
SERIES 107
TYPE FLUSH (A) DOUBLE BALL

Part No. 07000-1 007013-1-1
Screw No. 02016-29 —
Lockwasher No. 02015-15 —
Notes Not interchangeable Special shaft required
Not interchangeable
TAP SWITCHES
TYPE PISTOL-GRIP T-HANDLE

Series S1, T2, T3 S1, T2, T3
Part No. 1050084 1050079
E
HANDLES
DETENT-ACTION
SERIES 21, 25, 28
TYPE FLUSH (A) OVAL WITH ARROW (B) OVAL WITHOUT ARROW (B) PISTOL-GRIP (D)
Part No. 02000-1 02000-4-1 02000-3-1 02000-12-3
Screw No. 02016-4 02016-3 02016-3 02016-192
Lockwasher No. 02015-4 02015-4 02015-4 02015-4
Notes Standard Optional Interchangeable Handles
DETENT-ACTION
SERIES 24
TYPE OVAL (B) KNURLED (C) PISTOL-GRIP (D)

Part No. 02000-11 02000-10 02000-12
Screw No. 02016-4 02016-4 02016-4
Lockwasher No. 02015-4 02015-4 02015-4
Notes Standard Optional Interchangeable Handles
DETENT-ACTION
SERIES 31
TYPE FLUSH (A) OVAL (B) KNURLED (C) PISTOL GRIP (D)
Mount Single Hole Mount 4-Hole Mount 4-Hole Mount 4-Hole Mount
Part No. 03029-1 03029-6-1 03029-4-1 03029-5-1
Screw No. Included 02016-101 02016-101 02016-101
Lockwasher No. – 02015-34 02015-34 02015-34
Notes Standard - on single hole mount Standard - on 4-hole mount Optional Interchangeable Handles
Optional on single hole mount
CAM-ACTION
TYPE FLUSH POINTER BALL TIP T-HANDLE

Series KW 12, 20 KW 16, 25, 32, 40 KW 400-800
Part No. H1021 H11203
Screw Included Included
Series KW 16, 25, 32, 40 KW 200-800
Part No. H11303 H31203
Screw Included Included
Series KW 63-100
Part No. H21023
Screw Included
Series KW 200-800
Part No. H31303
Screw Included
E
NAMEPLATES
DETENT-ACTION
Series 21, 25, 28 31 Single Hole Mount 31 Four Hole Mount 24

Code No. 08 30 31 10
Size 4" x 4" 2" Diameter 2.38" x 2.88" 2.91" x 2.81"
Title Engraving* 15 10 12 14
Position Engraving* 8 6 6 5
Notes For waterproof mount For waterproof mount
use Code No. 09 use Code No. 11
For target nameplate, consult factory
SNAP-ACTION
Series 101 103 105 107

Code No. 04 35 38 41
Size 2.38" x 2.88" 3.13" x 3.13" 5" x 5" 6.75" x 6.75"
Title Engraving* 12 12 12 12
Notes For waterproof mount For waterproof mount For waterproof mount
use Code No. 05 use Code No. 36 use Code No. 39
CAM-ACTION
Series KW 12-20 KW 12-20 KW 16, 25, 32, 40 KW 16, 25, 32, 40

Code No. 64 68 65 69
Size 1.9" sq. 1.9" x 2.56" 2.56" sq. 2.56" x 3.35"
Title Engraving* — 15 — 13
Notes No title With title No title With title
CAM-ACTION
Series KW 63-100 KW 63-100 KW 200-800 KW 200-800

Code No. 66 70 67 71
Size 3.70" sq. 3.70" x 4.61" 5.20" sq. 5.20" x 6.18"
Title Engraving* — 15 — 17
Notes No title With title No title With title
CAM-ACTION TAP SWITCHES
Series KW 12, 16, 20, 25, 32, 40 Series S1, T2, T3

Code No. 78 Code No. 26
Size 2.48" sq. Size 5.38" sq.
Title Engraving* 15 Title Engraving —
Position Engraving* 5 Position Engraving 1 Character per position
*For Detent, Snap & Cam switches, numbers of characters shown for engraving is recommended maximum.
Terminal and Mounting Hardware - Detent- and Snap-Action

Series 21 24 25 28 31 FOUR HOLE 31 SINGLE HOLE 101 103
Terminal Screw 02016-1-C3 02016-26-C3 02016-1-C3 02016-1-C3 02016-1-C3 02016-1-C3 02016-26 02016-58
Lock Washer 02015-1-C3 - 02015-1-C3 02015-1-C3 - 02015-1-C3 - -
Stop Screw 02016-10 02016-10 02016-10 02016-8 02016-10 02016-10 - -
Lockwasher 02015-6 02015-6 02015-6 02015-2 02015-6 02015-6 - -
Mounting Screw 02016-81 02016-87 02016-81 02016-81 02016-102 * 02016-103 02016-64
* Nut 02017-4 (2) Locking ring 03007-1 (1) Lockwasher 02015-5
Waterproof Mount
Series 101 Series 103 Series 31A Single Hole Mount
Panel Thickness Kit Number Panel Thickness Kit Number Panel Thickness Kit Number
0.0625” 001022-1 0.0625” 003521-1 0.188" Max 02017-8
0.125” 001022-2 0.125” 003521-2
0.188” 001022-3 0.188” 003521-3
For Series 101 and 103 Waterproof Mount Requires Special Shaft - Consult Factory
Jumpers - Detent and Snap-Action Switches

Series 21 Series 24 Series 25 Series 28 Series 31 Single Hole Series 31 Four Hole Series 101 Series 103
Adjacent Contact
Same Deck 02011-2-C3 02011-10-C3 02011-1-C3 02011-3-C3 03057-1-C3 03057-1-C3 - -
Same Contact
Adjacent Deck 02011-4-C3 02011-12-C3 02011-4-C3 02011-4-C3 03059-1-C3 03059-1-C3 - -
2" Wire and Lugs 00314-1 02012-1 00314-1 00314-1 00314-1 00314-1 002012-5 -
3" Wire and Lugs 00314-2 02012-2 00314-2 00314-2 00314-2 00314-2 002012-6 002012-13
5" Wire and Lugs 00314-3 02012-3 00314-3 00314-3 00314-3 00314-3 002012-7 002012-12
Jumpers - Cam-Action Switches

KW12-20 KW16-25 KW32-40 KW63 KW100 KW200
Adjacent Contact C-5109 T-14901 T-14916 T-24911 T-24915 T-35302
Same Deck
Same Contact C-5110 T-14902 T-14917 T-24912 T-24916 T-35311
Adjacent Deck
Metal Jumpers are supplied in packages of 10 & 25. Wire Jumpers are ordered individually.
ELECTROSWITCH –
TESTING AND LIFE EXPECTANCY
All About Testing UL and CSA Ratings

Switches are tested in many ways to prove their capabilities and reliability. Electroswitch Series UL Recognized CSA Certified
uses a combination of test methods to provide meaningful data for all applications. These 21 15A - 120VAC 10A - 125VAC
include: 7.5 - 240VAC
4A -600VAC
1. Cycle it mechanically until it breaks. This is usually an academic test since switches that 24 20A - 120VAC 20A - 600VAC
do not switch electric power are not needed. An exception is a setup switch whereby the 15A - 240VAC 10A - 30VDC
switch sets up a complicated circuit and then a circuit breaker switches the power. All testing 6A - 600VAC 2A - 125VDC
is done under electrical load. 3A - 125VDC 2 HP - 240/480VAC
1A - 250VDC
2. Test under an application oriented specification–something that simulates actual operat- 25 10A - 120VAC 7.5A - 125VAC
ing conditions such as environment, overloads, surges, etc. UL1054 on SPECIAL USE 5A - 240VAC
SWITCHES and CSA C22.2 on INDUSTRIAL CONTROL EQUIPMENT for use in Ordinary 3A - 600VAC
(non-hazardous) Locations are probably the best specifications in widespread use. The 28 5A - 120VAC 5A - 125VAC
Series 21, 24, 25, 28 and 31 are UL recognized and CSA certified to these specifications. 3A - 240VAC
2A - 600VAC
3. Test at different ratings until destruction to determine ultimate life (destruction could be 31 10A - 125VAC 10A - 125VAC
mechanical failure, shorting out, dielectric failure, excessive heat rise, etc.). The test condi- 5A - 250VAC 5A - 250VAC
tions are outlined on the SELECTOR CHART for each type of switch. The results are summa- 3A - 600VAC
rized below: 5A - 30VDC
1A - 125VDC
Both UL and CSA testing consists of two parts: 101 15A-120VAC 15A-120VAC
10A-240VAC 10A-240VAC
1. Product testing to the specifications. 7.5A-600VAC 5A-480VAC
10A-125VDc 3A-600VAC
2. Follow-up service by UL and CSA personnel at the factory, including inspection and test- 5A-250VDC 10A-125VDC
ing to insure that the quality and reliability is maintained. 1/2HP-120/240VAC 5A-250VDC
CKT 1,2,3 .5HP-120.240VAC
If all conditions are met, the switches are considered “certified electrical equipment” by 103 30A - 480VAC 30A - 600VAC
CSA and “recognized components” by UL and the applications are subject to review by 30A - 250VDC 30A - 250VDC
these agencies to assure suitability. 2HP - 240/480VAC 2HP - 240/480VAC
CSA THROUGH AIR OVER SURFACES These recognized or certified ratings are not necessarily the limits of switch capacity. They
51-150V .12" .25" represent the acceptable tested ratings to comply with individual standards.
151-300V .25" .37"
301-600V .37" .50" Tests include:
1. Overload – 50 cycles of operation.
UL – 0-10A at 150% rating ... over 10A at 125% rating
CSA – 150% rating
2. Endurance–6000 operations (DC resistive; AC at .75 to .80 pf)
3. Temperature rise of contacts 30˚max. at maximum
continuous current rating
4. Dielectric Voltage Withstand UL-220VRMS
5. Spacings (between live parts or live parts to ground)
UL – 0-250V ( 3⁄65 in. min.) 251-600V (1⁄8 in. min.)
E
ELECTROSWITCH –
TESTING AND LIFE EXPECTANCY
Test Results (AC Ratings are 60 Hz)

AC Motor Horsepower Ratings General Ratings
Switch Test 220/240 220/240 440/480 550/600 240 600 24
Type Specifications 10 30 300 30 VAC VAC VDC
KW12 UL 508
CSA C22.2 1 HP 2 HP 12A 12A
KW16 UL 508
CSA C22.2 2.5 HP 5 HP 10 HP 10 HP 16A 16A
KW20 UL 508
CSA C22.2 2.5 HP 5 HP 20A 20A
KW25 UL 508
CSA C22.2 3 HP 7.5 HP 15 HP 15 HP 25A 25A
KW32 UL 508
CSA C22.2 5 HP 10 HP 20 HP 20 HP 32A 32A
KW40 UL 508 25 HP 40A 40A

CSA C22.2 7.5 HP 15 HP 25 HP
KW63 UL 508 10 HP 40 HP 63A 63A

CSA C22.2 20 HP 40 HP
KW100 UL 508 15 HP 50 HP 100A 100A

CSA C22.2 30 HP 50 HP
KW200 UL 508 30 HP 60 HP 75 HP 60 HP 200A 200A

CSA C22.2
Please contact factory for test data on the KW400, KW600 and KW800.
Life Expectancy - Detent-Action

Alternating Current - 60 Hz Direct Current
Series 125VAC 250VAC 600VAC 24VDC 125VDC
Switch Amps Resistive Inductive Resistive Inductive Resistive Inductive Resistive Inductive Resistive Inductive
10 40,000 40,000 — — — — 40,000 — — —
21 5 — — 40,000 40,000 — — — — — —
2 — — — — — — — — 40,000 —
24 20 10,000 10,000 10,000 10,000 10,000 10,000 — — — —
3 — — — — — — — — 10,000 10,000
25 7.5 40,000 40,000 — — — — 40,000 — — —
3 — — 40,000 40,000 — — — — — —
28 5 40,000 40,000 — — — — 40,000 — — —
2 — — 40,000 40,000 — — — — — —
10 22,000 18,000 — — — — 7,000 — — —
5 42,000 38,000 22,000 18,000 — — 38,000 10,000 — —
31 3 52,000 48,000 32,000 28,000 — — 48,000 20,000 — —
1 70,000 65,000 50,000 45,000 30,000 25,000 65,000 37,000 40,000 15,000
0.5 75,000 70,000 55,000 50,000 35,000 30,000 70,000 42,000 50,000 30,000
Hot Filament Load - Series 31 for 40,000 operations at 3A - 125VAC Inductive Loads - AC (60-400Hz) - Power factor: To 0.75 DC - 24VDC at .15 Henry, 125VDC at .075 Henry
Life Expectancy - Snap-Action

Alternating Current - 60Hz Direct Current
Series Inductive1, resistive, or lamp load 24 Volts 125 Volts 250 Volts
Switch Amps Throws 125 Volts 250 Volts 600 Volts Resistive2 Inductive3 Resistive2 Inductive3 Resistive2 Inductive3
3 1 55,000 45,000 35,000 55,000 40,000 45,000 30,000 25,000 20,000
101 2-3-4 50,000 40,000 30,000 50,000 35,000 40,000 25,000 20,000 15,000
20 amperes 5 1 45,000 35,000 25,000 45,000 30,000 35,000 20,000 20,000 15,000
600 volts 2-3-4 40,000 30,000 20,000 40,000 25,000 30,000 15,000 15,000 10,000
continuous 10 1 35,000 25,000 15,000 35,000 15,000 20,000 10,000 — —
2-3-4 30,000 15,000 — 30,000 10,000 15,000 5,000 — —
15 1 20,000 10,000 — 20,000 — — — — —
2-3-4 10,000 — — 10,000 — — — — —
15 1 35,000 35,000 35,000 35,000 35,000 35,000 35,000 30,000 —
103 2-3-4 35,000 35,000 35,000 35,000 35,000 35,000 35,000 25,000 —
45 amperes 30 1 35,000 33,000 30,000 35,000 — 30,000 — — —
600 volts 2-3-4 30,000 25,000 20,000 30,000 — 25,000 — — —
continuous 40 1 30,000 28,000 25,000 30,000 — 25,000 — — —
2-3-4 25,000 20,000 15,000 25,000 — 20,000 — — —
60 1 7,500 7,000 6,500 7,500 — 5,000 — 4,000 —
105 2-3-4 7,000 6,500 6,000 7,000 — 4,000 — 3,000 —
75 1 4,000 3,500 3,000 4,000 — — — — —
2-3-4 3,500 3,000 — 2,000 — — — — —
1 7,500 7,000 6,500 7,000 — — — — —
107 200
2-3-4 7,000 6,500 6,000 6,500 — — — — —
1
0.8 pf
2
and lamp load
3
0.08 henry
WHATEVER YOUR SWITCHING NEEDS,
LET ELECTROSWITCH PRECISELY MEET
YOUR APPLICATION REQUIREMENTS
Miniature Lock-Out Relays with Selector Switch Relays

Instrument & Control Switches Smart Nameplates
Control Switch Relays
Key Lock Switches
Modular Lighted
Instrument & Control Switches
Latching Switch Relays

Tagging Relays
Electric Reset
Lock-Out Relays
CIM
(Control Indicator Module)
Special Handle Configurations
Gear Driven
PRIM (Protective Relay Indicator Module) Tandem Switches
In addition to Switches for Industrial Applications, Electro Applications. Electro Switch also provides Hydraulic and
Switch also provides Switches and Relays for the Power Electronic Reclosers, Terminal Block Products and
Industry as well as Switches for Military and Electronic Photoelectric Street Lighting Controls.
ELECTROSWITCH
UNIT OF ELECTRO SWITCH CORP.
Electroswitch
180 King Avenue • Weymouth, MA 02188
Telephone (781) 335-5200 • Fax (781) 335-4253 • www.electroswitch.com
LEXINGTON ELECTROSWITCH
•ELECTRONIC PRODUCTS
RECLOSERS UNIT OF ELECTRO SWITCH CORP.
UNIT OF ELECTRIC SWITCH CORP.
Electroswitch Electroswitch Sunrise Technologies

180 King Avenue 2010 Yonkers Road 54 Commercial St.
Weymouth, MA 02188 Raleigh, NC 27604 Raynham, MA 02767
Telephone (781) 335-5200 Telephone (919) 833-0707 Telephone (508) 821-1597
www.lexingtonreclosers.com www.electro-nc.com
NEVER
A DOUBT
ELECTROSWITCH
ELECTROSWITCH Corporation
180 King Avenue
Weymouth, Massachusetts 02188
TEL: (781) 335-5200, FAX: (781) 335-4253
www.electroswitch.com

Switches For Industrial Applications

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Switches For Industrial Applications

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Switches

Backed by the industry’s most

Detent-Action Rotary Switches 10

Snap-Action Rotary Switches 20

Cam-Action Rotary Switches 30

Testing & Life Expectancy 54

The Advantage is Always Yours when you work with Electroswitch.

Our application engineers will solve

We recognize our responsibility to you, Engineering

DETENT-ACTION ROTARY SWITCHES

SERIES 101 SERIES 101 101 AUX JS SNAP-ACTION ROTARY SWITCHES

CAM-ACTION ROTARY SWITCHES

KW200 KW400 KW600 KW800

TYPE SF1 TYPE TF2 TYPE TF3

Features Detent-Action Switches - Selector Guide

Series 25 Series 31 (Single Hole Mount) LOCKING FEATURES

Series 28 Series 31B (Four Hole Mount) APPROVALS

Electrical Specifications ORDERING INFORMATION -

Mechanical Specifications Model No. 21

Mechanical Specifications Model No. 24

Electrical Specifications ORDERING INFORMATION -

Construction Contacts Enclosed in Molded-phenolic Disks 01 = 1 5 6 1.16 1.16

Contact Assemblages STANDARD CONTACT ASSEMBLAGES AND DIAGRAMS

Number 11 SERIES 21 SERIES 24 & 31

SERIES 21 SERIES 24 & 31 SERIES 21 SERIES 24 & 31 SERIES 21 SERIES 24 & 31

HANDLE HANDLE HANDLE HANDLE HANDLE HANDLE

Key Lock Handle Key Operated Handle

ORDERING INFORMATION - ORDERING INFORMATION -

Shorting Series Shorting

Solenoid Lock Handle Push-to-Turn Switches

ORDERING INFORMATION - ORDERING INFORMATION -

Series Shorting Series Shorting

Spring Return Switches (Momentary Action) Waterproof Mount Switches

ORDERING INFORMATION - ORDERING INFORMATION -

Series Shorting Series Shorting

FEATURES: SPECIAL FEATURES

Series 24 & 31 use numerical terminal markings

Features Snap-Action Switches - Selector Guide

Depth Behind Panels (in.)

Depth Behind Panels (in.)

Circuit No. of Positions

Depth Behind Panels (in.)

Circuit No. of Positions

Depth Behind Panels (in.)

Circuit No. of Positions

Depth Behind Panels (in.)

Mechanical Specifications JS 2100 1 8 – No OFF 9 lb. – inches 21 oz. 2 1⁄4 "

Unlimited Positions 2 Positions 2 Positions Unlimited Positions 3 Positions

1 HANDLE END 1 2 3 4 1 HANDLE END 1 2 3 4 1 HANDLE END 1 2 3

Unlimited Positions Unlimited Positions 2 Positions 2 Positions 3 Positions

APPLICATION SPECIFIC SWITCHES

VOLTMETER AMMETER AMMETER-VOLTMETER

CONTACTS CONTACTS POS.

FEATURES: ROTARY ACTION: ADDITIONAL REQUIREMENTS

Spring-return Panel Thickness

CONTACTS: Maximum Depth Behind Panel

Double Ball Pistol-Grip Nonshorting

TO SPECIFY A SWITCH NOT SHOWN ELSEWHERE:

SWITCH POSITION TABULATION CIRCUITS