Wo r l d C l a s s P o w e r S o l u t i o n s

E x c e l l e n t Te c h n o l o g y , E f f i c i e n c y a n d Q u a l i t y

TEBECHOP SE
Rectifier systems and DC converters
with modular technology
• scalable, robust and cost-effective
• well-suited to deal with industrial requirements
Fig. 1: TEBECHOP SE 1/5 19” Modules

Maximum availability for essential Main advantages

areas of application in industry • first-class design and high quality components
created to operate in harsher industrial conditions
In areas of industry where it is crucial for the operating systems
• n+1 (and/or n+r) redundancy
to perform with maximum availability in the interests of safety
• the reliability that comes with hot-plug technology
and profitability, no shutdown periods can be allowed, for ex-
• extensive range of alarm, status & monitoring functions,
ample in the petrochemical industry, in the generation and
including HTML, SNMP, Modbus or Profibus, IEC 61850
distribution of energy and in highly automated applications, in-
• high MTBF, low MTTR
cluding traffic management. In such areas, the plant, the control
• sinusoidal mains current input / low input distortion
systems and the monitoring technology must be fully protected
• low output ripple and excellent dynamic output
against failure or faults in the electrical supply.
characteristics
• cost-effectiveness and efficiency of operation even
It’s precisely here that battery-backed modular DC solutions
at partial-load
operating in a parallel redundant mode have proven their worth.
• high output density, consequently taking up
To such an extent that individual modules can even be swapped
less footprint wherever it’s installed
over without the need for interruption, quickly and straightfor-
• can be operated with or without a battery
wardly. At the same time, these modular systems have proven
• straightforward scalable system performance
their excellence in terms of the highest conceivable reliability,
uncomplicated scalability, the maximum of flexibility, simple
servicing and low operating costs.

With BENNING’s TEBECHOP SE product line, it offers a new gen-

• maximum availability
eration of highly affordable modular rectifiers which meet the
challenges of sensitive, process-critical systems to an unri- • maximum flexibility of application
valled extent: capable of operating in parallel with lead-acid or
and investment
NiCd energy storage when it comes to battery-supported
standby power solutions. • minimum operating costs

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Figure 2: 19“ rack insert with three convection-cooled TEBECHOP 3000 SE
output modules, each with 1500 W output power.

Figure 3: DC power supply systems of 60 kW, based on

4 rectifier rack units, each with 5 output modules
Rectifier systems (max. 15000 W output power).

Individual, flexible, robust

Diverse range of options for meeting customer requirements AC
with BENNING’s modular rectifier systems, thanks to the range Mains
of housings available.
There are wall-mounted or floor-standing enclosures, whilst
smaller systems can use all-in-one cabinets which also accom- DC
modate the batteries. BENNING’s modular approach comprises Rectifiers 1 – 5 Mains 1
a range of practical power supply and load distribution solutions
for installation in the system cabinets. AC
Mains
When it comes to battery and load distribution, BENNING sup-
plies a range of suitable system cabinets which will also house Battery Static
switch
the modules of the MCU 3000 Monitoring and Control Unit 3000 unit
Inverters 1 – 3
(refer Figure 5). AC Loads

Modular DC converters
DC
can be easily combined Mains 2
The 1/5, 19” wide DC converters are ideal for modular systems. DC converters 1 – 5
Not only are they based on the same mechanical platform but DC Loads
also the front panel design provides for inter-compatibility.
This means that combinations of these modules can be easily Figure 4: Block diagram illustrating the mode of operation
installed in shared system cabinets. of a modular-architecture power supply system
with modular rectifiers, inverters and DC converters.

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 [η]

Efficiency
[%]
Output power

MCU 3000 (Figure 5) High efficiency, even at partial load (refer Figure 6)
On higher-output power systems, the MCU can be housed in the TEBECHOP 3000 SE TEBECHOP 13500 SE
power supply system’s cabinet door. This version comprises a TEBECHOP SE series rectifiers offer very high levels of efficiency even
10.4” touch screen. The MCU is also available as a 19” rack insert within the load range of 25% to 90%. In systems with a high output,
(1U). The front of the controller module then features a 1.8” display, significant savings in electrical power can be achieved using this
a USB 2.0 interface (to accommodate a WLAN stick, for example) highly efficient range of rectifiers.
and an ethernet port.

Ideally equipped for the challenges

of today and the opportunities of tomorrow
Maximum availability and flexible power expansion (pay as Low MTTR (Mean Times To Repair) and low
you grow) on the basis of n + r redundancy maintenance and servicing costs
TEBECHOP SE rectifier systems combine straightforward, TEBECHOP SE rectifiers combine optimum reliability and short-
flexible power adjustment (scalability) with high availability est repair times in a system which meets the highest require-
and excellent energy efficiency. ments for availability and quality in a reliable power supply
The essential building blocks of these rectifier systems are system. Thanks to the “hot-swap” capability, each module
power modules with reliable hot-plug technology which can be can be easily replaced in less than 10 minutes. If replacement
increased when power output requirements increases. Redun- modules are available on site, the corresponding emergency
dant systems (e.g. n + r redundancy) can be designed in order intervention, or just routine servicing and repair tasks, can be
to achieve additional uptime availability. readily carried out by the plant operator’s trained staff. On this
basis, repair times (MTTR) can be minimised simultaneously
Straightforward, safe operation combined with extensive combined with maximised system uptime.
reporting and monitoring functions
As an option, the MCU 3000 can be used for control and re-
mote monitoring of the power supply systems (see Figure 5). High output in the most restricted space
Controls are logically tailored to the user’s requirements, and Thanks to the compact dimensions (3U) of TEBECHOP SE
offer clear, precise and comprehensive indication of all of the modules and the low power loss due to high efficiency, you can
required readings and settings. operate up to ten TEBECHOP 13500 SE plug-in rectifiers with
The MCU’s advantages include an integrated web server and, 135 kW of output power or fifty TEBECHOP 3000 SE modules
in addition to remote maintenance which, for example, with 150 kW of output power in a single system cabinet
provided by BENNING’s 360° service solution, measuring 2000 mm x 600 mm x 600 mm (H x W x D).
enables the option of connecting up to
various network topologies.
Proactive service

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19” rack insert with TEBECHOP 3000 SE rectifier modules (refer Figure 7)
Each rectifier module supplies a maximum output power of 1800 W or
3000 W. In one 19” rectifier rack shelf,
up to 5 power modules
can be installed, to provide
a power output range from
1800 W up to 15,000 W.

Technical data
Product type E100-277G24 E100-277G48 E100-277G60 E100-277G108 E100-277G216
Input
Voltage (AC or DC supply) 100 - 277 V -15 %, +10 %
Frequency 16.7 - 60 Hz ± 10 % or DC
Mains distortion THDi (100% load) ≤5%
Input power factor ≥ 0.97 ≥ 0.99
Rated current 9A 14 A
Network configurations TN, TT, IT
Output
Voltage 24 V 48 V 60 V 108 V 216 V
Current (max. for 4 - 5 s) 75 A (97.5 A) 63 A (81.9 A) 50 A (65 A) 28 A (36.4 A) 14 A (18.2 A)
Power 1800 W 3000 W
Adjustable voltage range 19 V – 33.6 V 36 V – 67.5 V 41 V – 86.4 V 88 V – 153.9 V 170 V – 297 V
Dynamic load regulation ± 5 % (transient time < 10 ms, load (90-10-90) %, di/dt < 200 A/ms)
Charging characteristic IPU / IU
Hold up time > 10 ms at rated power
Ripple acc. EN 300132-2 < 20 mV < 60 mV
Psophometric noise < 1 mV < 2 mV n. a.
General data
Module dimension (HxWxD) 133 x 85.6 x 300 mm / 5.24 x 3.37 x 11.8"
Cooling forced-air ventilated
Operating temperature -40 °C to 55 °C (reduction in power beyond this) max. 75 °C
-40 °F to 131 °F (reduction in power beyond this) max. 165.2 °F
Relative humidity 5 … 95 % (non-condensing)
Storage temperature -45 °C to 85 °C / -49 °F to 185 °F
Installation height 2000 m (without reduction in power) max. 5000 m
6561 ft (without reduction in power) max. 16404 ft
Weight 3.2 kg / 7.05 lbs
Connection hot swap modular
Protection class I
Over voltage category II
Pollution degree 2
Protection class IP 20
Parallel operation up to 200 modules
Efficiency 92 % 95 %
Acoustic noise < 55 dB(A)
MTBF (acc. SN 29500) > 300 000 h > 270 000 h > 280 000 h
Standards
Electrical Safety EN 62368-1, UL 62368-1
EMC EN 61000-6-1 (immunity, light industry)
EN 61000-6-2 (immunity, industry)
EN 61000-6-3 (emmission, light industry)
EN 61000-6-4 (emmission, industry)
ETSI EN 300386 (telecom) n.a.
ETSI EN 300132-2 (telecom)
Specifications are subject to change without notice.

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19” rack insert with convection-cooled TEBECHOP 3000 SE rectifier modules (refer Figure 8)
This convection-cooled rectifier series is specially designed for use in harsh ambient conditions
(e.g. dust, acid, etc.). It is ideally suited for the severe conditions encountered in industrial appli-
cations, such as in the petrochemical industry, in
power distribution and in
traffic management applications.

Technical data
Product type E230G24 E230G48 E230G60 E230G108 E230G216
Input
Voltage (AC) 230 V ± 10 %
Frequency 50 Hz ± 10 %
Mains distortion THDi (100% load) ≤5%
Input power factor ≥ 0.97 ≥ 0.99
Rated current 4A 7A
Network configurations TN, TT, IT
Output
Voltage 24 V 48 V 60 V 108 V 216 V
Current (max. for 4 - 5 s) 42 A (97.5 A) 31 A (81.9 A) 25 A (65 A) 14 A (36.4 A) 7 A (18.2 A)
Power 1000 W 1500 W
Adjustable voltage range 21.6 V – 31.2 V 43.2 V – 62.4 V 54 V – 76.8 V 97.2 V – 139 V 194.2 V – 278.4 V
Dynamic load regulation ± 5 % (transient time < 10 ms, load (90-10-90) %, di/dt < 200 A/ms)
Charging characteristic IPU / IU
Hold up time > 10 ms at rated power
Ripple acc. EN 300132-2 < 20 mV < 60 mV
Psophometric noise < 1 mV < 2 mV n. a.
General data
Module dimension (HxWxD) 88.7 x 142.8 x 300 mm / 3.5 x 5.6 x 11.8"
Cooling convection cooled
Operating temperature -40 °C to 35 °C (reduction in power beyond this) max. 45 °C
-40 °F to 95 °F (reduction in power beyond this) max. 113 °F
Relative humidity 5 … 95 % (non-condensing)
Storage temperature -45 °C to 85 °C / -49 °F to 185 °F
Installation height 2000 m (without reduction in power) max. 5000 m
6561 ft (without reduction in power) max. 16404 ft
Weight 3.1 kg / 6.83 lbs
Connection hot swap modular
Protection class I
Over voltage category II
Pollution degree 2
Protection class IP 20
Parallel operation up to 200 modules
Efficiency 92.5 % 95 %
Acoustic noise < 55 dB(A)
MTBF (acc. SN 29500) > 300 000 h > 290 000 h > 280 000 h
Standards
Electrical Safety EN 62368-1
EMC EN 61000-6-1 (immunity, light industry)
EN 61000-6-2 (immunity, industry)
EN 61000-6-3 (emmission, light industry)
EN 61000-6-4 (emmission, industry)
ETSI EN 300386 (telecom) n.a.
ETSI EN 300132-2 (telecom)
Specifications are subject to change without notice.

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TEBECHOP 13500 SE (refer Figure 9)
The industrial TEBECHOP 13500 SE rectifier module is particularly suitable for
the construction of power supply systems with power consumption requirements
in excess of 50 kW. This 3U height, 19”rack module has a 3-phase mains connection,
active power factor correction (0.99 output factor) and constant a
output power of 13,500 W.

Technical data
Product type D400G48 D400G110 D400G220 D400G336
Input
Voltage (AC or DC supply) 400 V -15 %, +10 %
Frequency 47 - 63 Hz
Mains distortion THDi (100% load) in accordance with EN / IEC 61000-3-12
Input power factor ≥ 0.99
Rated current 21 A
Network configurations TN, TT, IT
Required mains fuse 40 A gL or 40 A MCB (B characteristic)
Output
Voltage 48 V 110 V 220 V 336 V
Current (max. for 4 s) 250 A (300 A) 122 A (132 A) 61 A (66 A) 40 A (48 A)
Power 13500 W
Adjustable voltage range 43.2 V - 57.6 V 97 V - 152 V 183 V - 270 V 280 V - 411 V
Dynamic load regulation ± 5 % (transient time < 50 ms, load (90-10-90) %, di/dt < 200 A/ms)
Charging characteristic IPU / IU
Ripple < 1 % SS
General data
Module dimension (HxWxD) 133 x 483 x 450 mm / 5.24 x 19 x 17.72"
Cooling forced-air ventilated
Operating temperature -33 °C to 55 °C (reduction in power beyond this) max. 75 °C
-27.4 °F to 131 °F (reduction in power beyond this) max. 165.2 °F
Relative humidity 5 … 95 % (non-condensing)
Storage temperature -45 °C to 85 °C / -49 °F to 185 °F
Installation height 2000 m (without reduction in power) max. 5000 m
6561 ft (without reduction in power) max. 16404 ft
Weight 25 kg / 55.12 lbs
Connection hot swap modular
Protection class I
Over voltage category II
Pollution degree 2
Protection class IP 20
Parallel operation up to 200 modules
Efficiency 96 %
Acoustic noise < 55 dB(A)
MTBF (MIL-HDBK-217-F) > 120 000 h
Standards
Electrical Safety EN 60950-1 EN 60950-1 EN 60950-1 EN 60950-1
UL 60950-1 UL 60950-1
CSA-C22.2 CSA-C22.2
EMC EN 61000-6-2 (immunity, industry)
EN 61000-6-4 (emmission, industry)
EN 61000-6-5 (immunity)
Specifications are subject to change without notice.

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