Isolated converter for PTC/NTC/Pot

configurable by Dip-Switch or PC

Thermistor and Potentiometer Converter

Phone: +1 561 779 5660 E-mail : Info@datexel.com - Web Site www.datexel.com
DAT 4531 C
FEATURES
- Configurable input for PTC, NTC and Pot.
- Configurable output in current or voltage INPUT OUTPUT
- Configurable by dip-switch or PC
- High accuracy NTC
- On-field reconfigurable PTC Pot V mA
- Galvanic isolation among the ways
- UL / CE mark
- Suitable for DIN rail mounting in compliance DC SUPPLY
+
with EN-50022 and EN-50035
-

GENERAL DESCRIPTION
The isolated converter DAT 4531 C is able to measure and linearise the standard PTC and NTC sensors and potentiometers. In function of programming,
the measured values are converted in a current or voltage signal. The device guarantees high accuracy and performances stability both versus time and
temperature.
The programming is made by the dip-switch located in the window on the side of the enclosure. By means of dip-switches it is possible to select the input
type and range and the output type without recalibrate the device.
Moreover, by Personal Computer the user can program all of the device's parameters for his own necessity.
Moreover it is available the option of alarm for signal interruption (burn-out) that allows to set the output value as high or low out of scale .
The 1500 Vac galvanic isolation on all ways (input, output and power supply) eliminates the effects of all ground loops eventually existing and allows the
use of the converter in heavy environmental conditions found in industrial applications.
The DAT 4531 C is in compliance with the Directive UL 61010-1 for US market and with the Directive CSA C22.2 No 61010-1 for the Canadian market.
It is housed in a plastic enclosure of 12.5 mm thickness suitable for DIN rail mounting in compliance with EN-50022 and EN-50035 standards.
USER INSTRUCTIONS
The connections must be made as shown in the section "Connections".
It is possible to configure the converter on field by dip-switch or Personal Computer as shown in the section “ Programming ". The configuration by
dip-switches can be made also if the device is powered (note: after the configuration the device takes some seconds to provide the right output
measure).

TECHNICAL SPECIFICATIONS (Typical at 25 °C and in nominal conditions)

INPUT OUTPUT POWER SUPPLY
Input type Min Max Min.Span Output type Min Max Min Span Power supply voltage 18 .. 30 Vdc
PTC Reverse polarity protection 60 Vdc max
Current 0 mA 20 mA 4 mA Current consumption
KTY81-210 -55°C 150°C 50°C Voltage 0 V 10 V 1 V
KTY81-220 -55°C 150°C 50°C Current output 35 mA max.
KTY84-130 -40°C 300°C 50°C Voltage output 20 mA max.
Output resolution
KTY84-150 -40°C 300°C 50°C ISOLATION
Current 7 uA
NTC Voltage 4 mV Among all the ways 1500 Vac,
Coster 10K -10°C 100°C 50°C 50 Hz, 1 min
Burn-out values
Coster 1K -30°C 40°C 25°C ENVIRONMENTAL CONDITIONS
Max. output value 22 mA or 10.6 V
Pot. (Rnom.< 50KW) 0% 100 % 10 % Min. output value 0 mA or -0.6 V Operative Temperature -20°C .. +60°C
UL Operative Temperature -10°C .. +60°C
Output load Resistance - Rload Storage Temperature -40°C.. +85°C
Current output < 500 W Humidity (not condensed) 0 .. 90 %
Voltage output > 10 KW Maximum Altitude 2000 m
Accuracy (1) Short circuit current 26 mA max. Installation Indoor
PTC, NTC the higher of ±0.1% and ±0.2°C Category of installation II
Potentiometer ± 0.05 % f.s. Pollution Degree 2
Response time (10÷ 90%) about 500 ms
MECHANICAL SPECIFICATIONS
Linearity (1) Material Self-extinguish plastic
PTC, NTC ± 0.1 % f.s. IP Code IP20
Wiring wires with diameter
Sensor excitation current
0.8÷2.1 mm2 /AWG 14-18
PTC, NTC 500 uA
Tightening Torque 0.8 N m
Mounting in compliance with DIN
Thermal drift (1)
rail standard EN-50022
Full scale ± 0.01% / °C
and EN-50035
Weight about 90 g.

CERTIFICATIONS
EMC ( for industrial environments)
Immunity EN 61000-6-2
Emission EN 61000-6-4
UL
US Standard UL 61010-1
Canadian Standard CSA C22.2 No 61010-1
CCN NRAQ/NRAQ7
Typology Open Type device
Classification Industrial Control
(1)referred to the input Span (difference between max. and min.)
Equipment
File Number E352854
 PROGRAMMING
CONFIGURATION BY PC
Notice: before to execute the next operations, check that the
drivers of the cable CVPROG in use have been previously
installed in the Personal Computer.
By software DATESOFT from version 2.7 it is possible to:
- set the default programming of the device;
- program the options not available with the dip-switch;
(burn-out level, CJC offset, trip alarm settings, delay on output, etc...);
- read, in real time, the input and output measures;
- follow the dip-switches configuration wizard. DAT P.C.
micro USB USB

To configure the device follow the next steps:

1) Open the protection plastic label on the front of the device.
2) Connect the two plugs of cable CVPROG to the Personal Computer
(USB plug) and to the device (uUSB plug) . CVPROG cable
3) Run the software DATESOFT
4) Select the COM port in use and click on “Open COM”.
5) Click on the icon “Program”.
6) Set the programming data.
7) Click on the icon “Write” to send the programming data to the device.
For information about DATESOFT refer to the software's user guide.

CONFIGURATION BY DIP-SWITCHES
1) Open the suitable door on the side of the device.
Full scale Output
2) Set the input type by the dip-switch SW1 [1..4] (see TAB.1)

3) Set the minimum input scale value (Zero) by the dip-switch SW1 [5..8] (see TAB.3)

4) Set the maximum input value (Full scale) by the dip-switch SW2 [1..6] (see TAB.3)

5) Set the output type by the dip-switch SW2 [7..8] (see TAB.2)
12345678
SW2
12345678
SW1
Ex of configuration: SW1 =

- Input type KTY84-130

OFF - Zero value 0 °C
ON
SW2 =

- Full scale value 200 °C

Input type Zero - Output type 4-20 mA
NOTE:
- It is also possible to set the dip-switches using the wizard of the configuration software following the procedure described in the section ”Configuration by
PC” until the step 6 and clicking on “Switch”.

DIP-SWITCH CONFIGURATION TABLES

NOTES:
TAB.1 TAB.2
Input type settings Output type settings * To configure the range for the input type selected (TAB.1) refer to the section
SW1
SW2 of the TAB.3 on next page relative to it (ex: for Potentiometer use the table
78 TAB.3b ).
1234
0-20 mA
EPROM *
4-20 mA * If the dip-switches SW1 [1..4] are all set in the position 0 (“EPROM”), the
Pot device will follow the configuration programmed by PC ( input type and range,
0-10 V output type and range and options).
KTY81-210
KTY81-220 0-5 V
* If the dip-switches SW1 [5..8] are all set in the position 0 (“Default”), the
KTY84-130 device will follow the input scale programmed by PC for the input type
KTY84-150 selected by the dip-switches SW1 [1..4]
Coster 10K
* Eventual wrong dip-switches settings will be signalled by the blinking of the
Coster 1K led “PWR”.
TAB.3a – Settings for PTC, NTC
Zero Full scale
SW1 SW2 SW2 SW2 SW2
5678 °C 123456 °C 123456 °C 123456 °C 123456 °C
Default Default 75 210 370
-200 0 80 220 380
-150 5 85 230 390
-100 10 90 240 400
-50 15 95 250 425
-40 20 100 260 450
-30 25 110 270 475
-20 30 120 280 500
-10 35 130 290 525
0 40 140 300 550
5 45 150 310 600
10 50 160 320 650
20 55 170 330 700
30 60 180 340 750
50 65 190 350 800
100 70 200 360 850

TAB.3b –Settings for Potentiometer

Zero Full scale
SW1 SW2 SW2 SW2 SW2
5678 % 123456 % 123456 % 123456 % 123456 %
Default Default 34 66 98
0 5 36 68 100
15 6 38 70 100
20 8 40 72 100
25 10 42 74 100
30 12 44 76 100
35 14 46 78 100
40 16 48 80 100
45 18 50 82 100
50 20 52 84 100
55 22 54 86 100
60 24 56 88 100
65 26 58 90 100
70 28 60 92 100
75 30 62 94 100
80 32 64 96 100
 INSTALLATION INSTRUCTIONS CONNECTIONS
The device is suitable for fitting to DIN rails in the vertical position. INPUT OUTPUT
For optimum operation and long life follow these instructions: PTC POT
NTC V
G G mA
When the devices are installed side by side it may be necessary to
separate them by at least 5 mm in the following cases: N
+ +
- If panel temperature exceeds 45°C. L

Rload

Rload
Vout
- Use of high power supply value ( > 27 Vdc ). I
- Use of output current.
M
I
Make sure that sufficient air flow is provided for the device avoiding to
place raceways or other objects which could obstruct the ventilation slits.
Moreover it is suggested to avoid that devices are mounted above Note: terminals G, H, E, F, P and O not connected (N.C.)
appliances generating heat; their ideal place should be in the lower part
of the panel.
Install the device in a place without vibrations. POWER SUPPLY(*)
Moreover it is suggested to avoid routing conductors near power signal
cables (motors, induction ovens, inverters etc...) and to use shielded Vdc
cable for connecting signals. (*) Note: for UL installation the
Q
+ device must be powered using
ISOLATION STRUCTURE a power supply unit classified
-
R
OUTPUT NEC class 2 or SELV
INPUT

SUPPLY

LIGHT SIGNALLING

LED COLOUR STATE DESCRIPTION

PWR GREEN ON Device powered

OFF Device not powered

BLINKING Wrong dip-switches setting

DIMENSIONS (mm)
90
PGRM

12.5 112

HOW TO ORDER
The device is provided as requested on the Customer's order.
Refer to the section “Programming” to determine the input and output ranges.
In case of the configuration is not specified, the parameters must be set by the
user.
ORDER CODE EXAMPLE:

DAT 4531C / KTY84-130 / 0 ÷ 200 °C / 4 ÷ 20 mA

Input type

The symbol reported on the product indicates that the product itself must not be Input range
considered as a domestic waste.
It must be brought to the authorized recycle plant for the recycling of electrical and Output range
electronic waste.
For more information contact the proper office in the user's city , the service for the waste
treatment or the supplier from which the product has been purchased.

Datexel reserves its rights to modify totally or in part the characteristics of its products without notice at any time . ED.02.15-R.04