Operating Instructions 9901X0252 - 6
Operating Instructions 9901X0252 - 6
Operating Instructions 9901X0252 - 6
25-3518/01
OPERATING INSTRUCTIONS
Digital Tritest 50
25-3518/01
(Serial Numbers: 1936-1-XXXX)
In the interests of improving and updating its equipment, ELE reserves the right to alter specifications to equipment at any time.
ELE International 2019
Contents
Section Page
1 Safety…………………………………………………………………………………………………………5
2 Introduction ............................................................................................................................................ 6
3 Specifications .......................................................................................................................................... 7
4 Installation .............................................................................................................................................. 8
4.1 Mechanical .............................................................................................................................................. 8
4.2 Electrical- Power Supply ........................................................................................................................ 8
5 Portable Appliance Tests ........................................................................................................................ 9
6 Controls/Description .............................................................................................................................. 9
6.1 Mains On/Off.......................................................................................................................................... 9
6.2 Mode Selection ..................................................................................................................................... 10
6.3 Manual Mode ....................................................................................................................................... 10
6.4 Pause-Mode .......................................................................................................................................... 11
6.5 Serial Mode........................................................................................................................................... 11
6.6 Additional Serial Commands (Metric)................................................................................................. 13
6.7 Alternative Serial Commands (Imperial) ............................................................................................ 14
6.8 Return-To-Datum................................................................................................................................. 14
6.9 Set-Up Mode ......................................................................................................................................... 14
6.10 Set-Up Serial Interface ......................................................................................................................... 15
6.11 E-Stop and Safety/ID............................................................................................................................ 15
7 Operation .............................................................................................................................................. 15
8 Maintenance ......................................................................................................................................... 16
9 Accessories ............................................................................................................................................ 16
10 Certifications ........................................................................................................................................ 16
11 Appendix A: RS232 .............................................................................................................................. 17
EC Declaration of Conformity
WEEE Directive
3 3
2 2
1. Crosshead
2. Adjusting nuts
3. Lock nuts
4. Ball seated load ring adaptor
5. Platen
6. Scale
7. Touch panel keypad (see figure 2)
Up Fast Up
Down Fast Down Enter
Figure 2. Keyboard
1 Safety
This equipment has been tested by ELE International and is safe to use providing that
the proper safety precautions are observed:
Do not use this equipment in any manner, other than as specified in this user
manual; misuse may result in serious injury to personnel.
Do not attempt to operate the equipment with covers removed.
Only connect to the correct electrical supply. Equipment voltage setting is stated
on the fuse cover of the appliance inlet module.
Refer to Installation section before installing machine.
Do not operate machine with wet hands.
Please read this entire manual before unpacking, setting up, or operating this equipment.
Pay particular attention to all DANGER and CAUTION statements. Failure to do so
could result in serious injury to the operator, or other personnel, or damage to the
equipment.
Ensure all moving parts are thoroughly secured before attempting any maintenance.
1.1 Symbols
PROTECTIVE CONDUCTOR TERMINAL
Equipment safety earthing point
General Information: In no event will the manufacturer be liable for direct, indirect,
special, incidental or consequential damages resulting from any defect or omission in
this manual. The manufacturer reserves the right to make changes in this manual and
the products it describes at any time, without notice, or obligation. Revised editions are
found on the manufacturer’s website.
Important Note: The manufacturer is not responsible for any damages due to
misapplication or misuse of this product including, without limitation, direct, incidental
and consequential damages, and disclaims such damages to the full extent permitted
under applicable law. The user is solely responsible to identify critical application risks
and install appropriate mechanisms to protect processes during a possible equipment
malfunction.
3 Specifications
Capacity 50 kN
Approximate dimensions 490 x 500 x 1420 mm (length x width x height)
(19.3 x 19.7 x 55.9 inches)
Enclosure Metal casing with painted finish, for indoor use
only.
Temperature 5° C to 40° C, (41° F to 104° F)
Relative Humidity Up to 80% for temperatures up to 31° C,
decreasing linearly to 50% RH at 40° C
Operating Altitude 2000m maximum
Pollution category 2
Installation category ll
Protection Class Class 1 (Protective earth ground connected)
Maximum vertical clearance 910 mm (platen down crosshead up)
Minimum vertical clearance 305 mm (platen up crosshead down)
Horizontal clearance 364 mm
Platen travel 100 mm
Weight (approximate) 90 kg, (198 lbs)
Speed range metric Fwd/Rev/Run 0.00001 – 9.99999 mm/min
Speed range imperial Fwd/Rev/Run 0.000001 – 0.399999 in/min
Serial interface RS232 (Standard)
Programmable baud rate and protocol.
Supply voltage(s) 115/230 Vac, 50/60 Hz, single phase
4 Installation
WARNING – Personal Injury Hazards. Only qualified personnel should conduct the
installation tasks described in this section of the manual.
4.1 Mechanical
DANGER: The Tritest 50 is very heavy; it weighs more than 90 kg (198 lbs.).
Do not attempt to unpack, carry or move without proper
equipment and sufficient people to do so safely. Remember,
always lift with your legs, not with your back. If you have a
history of back problems or cardiovascular problems, do not
attempt to unpack or lift the Tritest 50.
The machine should be installed on a level bench capable of supporting Tritest 50’s
gross weight, and with sufficient space for safe operation of the equipment. The
machine is provided with adjustable feet to compensate for any out of level, or
unevenness, of the bench surface.
To position the crosshead (1) (Figure 1), loosen the two adjusting nuts (2) (figure 1)
and the two lock nuts (3) (figure 1) the required amount. To ensure that the
crosshead is level, the dots on the adjusting nuts should coincide with
corresponding dots on the crosshead. Check by means of a spirit level or by direct
measurement. Tighten the lock nuts using the Tommy Bar supplied.
Make sure that the back of the machine is not less than 50 mm from any wall or
similar object. The louvres in the underside of the machine and the grill in the rear
must be kept clear of obstructions.
This equipment is suitable for non-hazardous locations.
4.2 Electrical- Power Supply
DANGER: Servicing of this equipment must be performed by a qualified ELE
service technician. Before removing any covers or performing
maintenance repair and service, isolate from electrical supply by
removing mains plug. Where mains supply connection is required
during these activities, only fully trained technicians should
perform the work.
DANGER: This unit is dual pole fused having both line and neutral fused,
hence the two fuses for both 115V and 230V operation.
DANGER: Misapplication of the voltage to the machine can result in both
electrical hazards and damage to the equipment. The position of
the fuseholder drawer in the power inlet module determines the
line voltage the machine is set for. The machine normally ships
factory set for the correct voltage for the supplied power cord, but
ALWAYS verify proper line voltage settings prior to applying
power during the initial installation/s. (See item 2 in the following
paragraph for details.)
Fuses/Voltage Selector (3) (See Figure 3, Item 3)
If it is necessary to convert the product to a different line voltage, the line voltage
must be manually switched and a suitable line cord for the voltage must be
connected before connecting to mains power. The machine’s voltage setting can
be changed by removing and repositioning the fuseholder drawer, located in the
machines power inlet module. To change the machines line voltage:
1) Pull the fuseholder drawer from the power inlet module. (When changing
voltage it is not necessary to replace the fuses. The supplied T 1.6A, 250V
fuses are suitable for either 115 or 230 volt, 50/60 Hz, 26W operation.)
2) Select the desired line voltage by aligning the voltage setting on the
fuseholder drawer. The desired voltage setting (i.e. 110-120V or 220-240V)
must be upright at the base of the fuseholder drawer; the selected voltage
indicator’s arrow will be pointing down. When properly oriented, push the
fuseholder drawer into the power inlet module for the desired line voltage.
3) Select and install a power cord suitable for the local country code. (A 3
conductor power cord with Protective Earth (Ground) terminal is required.)
DANGER: A good low impedance Protective Earth Ground connection is
required to the power cord to assure electrical safety.
5 Portable Appliance Tests
All ELE designed products are tested for electrical safety prior to sale.
An electrical safety test label is fitted, (usually adjacent to the mains input socket).
Users of this equipment have an obligation to ensure equipment is maintained and is
safe for use.
IMPORTANT NOTE: DO NOT FLASH TEST ELECTRONIC EQUIPMENT.
If in doubt as to the most suitable connection point (which will usually be an earth stud or
an external earth connection) contact ELE Service Department for assistance.
6 Controls/Description
6.1 Mains On/Off
The main switch is situated at the rear of the machine, this switch turns the power
supply ON and OFF.
When the mains supply is first switched on the display will show:
TRITEST-50 V*.**
<< SYSTEM CHECK >>
This will remain for approximately 2 seconds, during which time a series of
automatic, electronic checks are made. If the checks are passed, the display will
show either:
The top line shows the firmware release version number, eg. ‘V4.01’.
or…
or…
When the [Mode] key is repeatedly pressed, the bottom line display will scroll
through:
‘ [Enter] [Mode] : Manual or [Esc] ’
‘ [Enter] [Mode] : Serial or [Esc] ’
‘ [Enter] [Mode] : Set 0 Datum or [Esc] ’
‘ [Enter] [Mode] : Set-Up or [Esc] ’
When the desired mode is displayed, press the [Enter] key to select it, or press the
[Esc] key to abort and return to the current mode.
6.3 Manual Mode
The display will show:
The top line shows the system status and the preset speed.
The preset speed may be changed, at any time, by numeric entry via the keypad.
The new speed will be indicated on the bottom line, in place of the # markers, and
will become active when the Enter [Ent] key is pressed. The Clear [Clr] key may be
used to clear an erroneous entry prior to the [Ent] key being pressed. Trailing zeros
do not need to be entered.
The motor is controlled by the Command Push Buttons:
[Stop] Cancels all movement functions motor stops
The top line shows the system status and the requested speed.
The bottom line shows the Received Characters (Rx) on the left and Transmitted
Characters (Tx) on the right.
The speed and direction may be remotely controlled, by a computer or terminal, via
the serial interface.
The speed may be programmed over the range 0.00000 to 9.99999 mm/min for
metric, or 0.000000 to 0.399999 in/min for Imperial units. The direction is controlled
by a leading ‘+’ or ‘-’ character (+ for UP, - for DOWN). Positive (UP) speeds may
also be entered without a leading ‘+’ symbol.
Example: for speed of 3.25400 mm/min or 0.125400 in/min in the UP direction, the
following ASCII string would be sent:
(+)3.25400 (metric) or (+)0.125400 (Imperial), ‘+’ not necessary for UP speeds.
All serial command strings must be terminated with the receive terminator as
selected in the Serial Interface Set-Up (see later).
If the command string is accepted by the system, it will be returned to the source
along with the transmit terminator.
If the motor is inhibited from moving in the requested direction, because it is at a
limit switch or at the MAX position (see later), the following string will be returned:
+0.00000 (metric) or +0.000000 (Imperial)
If the command string is incorrectly formed, or the wrong termination is used, the
following string will be returned:
* COMMAND ERROR *
Again, the selected transmit termination will be appended to these strings.
The sequence of Command/Reply must be maintained by the source controller at all
times.
When the Mode is changed from Manual to Serial, the motor will stop and remain
stopped until a serial command is received.
Press the [Stop] Command Push Button to manually override any serial command
and force the motor to stop.
Use the [Mode] key (see earlier) to select any of the alternative operating modes.
Press the [1] key to toggle the operating units between ‘mm/min’ and ‘in/min’.
Press the [2] key to configure the Serial Interface.
Press the [] key to show setup options [3] & [4].
Press the [3] key to select System Options (service feature only, see Service
Instructions – ELE document number 9904X0013).
Press the [4] key to select Diagnostics (service feature only, see Service
Instructions – ELE document number 9904X0013).
Press the [Esc] key to return to the current Operating Mode.
Press the [] or [] keys until the desired setting is indicated.
The current setting is indicated by the presence of an asterix (*) next to the value.
Press [Enter] to select the indicated value and to step on to the next configuration
parameter in the sequence. If a value is changed, then the [Enter] key must be
pressed to save the new selection.
Press the [Esc] key to return to the (SET-UP) Menu, when the settings are
satisfactory.
Available serial settings are as follows:
‘Baud Rate’ 1200, 2400, 4800, 9600 or 19200
‘Rx. Term.’ CR, LF, CRLF or LFCR
‘Tx. Term.’ CR, LF, CRLF or LFCR
‘Echo Mode’ Off or On
Note: Echo Mode, when set to On, is for use with a dumb terminal. All received
characters will be echoed back to the terminal.
6.11 E-Stop and Safety/ID
The latest version of the Tritest 50 has the addition of an E-Stop on its front panel.
Pressing this in will immediately bring the units platen to a stop. Releasing the E-
stop will allow the motion of the platen to continue. Care must be taken to resolve
the conditions that required the E-Stop to be pressed prior to releasing it.
The Safety/ID input at the rear of the unit is available to interface to other ELE
equipment.
7 Operation
Position the Crosshead (see section 3.3).
In order to retain maximum platen travel, it is suggested that any test is started with the
platen set approximately 10 mm up from its lowest position.
Assemble the test apparatus in the load frame and take up excess clearance.
Select the speed required.
Note: a slight buzzing sound may be noticed at low speed. This is quite normal and may
be ignored. It will disappear once the machines have been loaded.
To raise the platen at the commencement of a test, press the run button on the front
panel. The readout will confirm commencement and direction of platen travel.
The speed may be altered at any time during a test.
To lower the platen at the completion of a test, press the STOP button followed by the
FAST DOWN button.
If the mains power supply to the machine is interrupted at a load in excess of 25 kN, the
machine will unload itself to approximately this figure.
8 Maintenance
DANGER: Servicing of this equipment must be performed by a qualified ELE
service technician. Before removing any covers or performing
maintenance repair and service, isolate from electrical supply by
removing mains plug. Where mains supply connection is required
during these activities, only fully trained technicians should perform the
work.
DANGER: Always disconnect machine from mains before carrying out any
adjustment or maintenance work.
Clean the outside of the machine only using a damp cloth, and a little non-scouring
detergent if necessary.
It is suggested that to ensure satisfactory service from the machine, the following
procedure is adopted.
Each time machine is used, lightly oil surface of platen (5) (figure 1).
Each month very lightly oil the column top threads and platen.
Every 6 months lubricate ball screw thread by unscrewing platen (5) (figure 1) complete
with shroud and applying 2 or 3 squirts of 20 W/50 oil into the exposed hole in the centre
of the ram.
Fuse Replacement: This machine is dual pole fused having both line and neutral fused,
hence the two fuses.
DANGER: Always replace fuses with fuses of the same type and rating.
To replace or check a fuse, pull the fuseholder drawer from the power inlet module. (See
Figure 3, Item 3 for fuse location). If necessary, replace the failed fuse/s with a fuse of
the same type and rating (T 1.6A, 250V). The T 1.6A, 250V fuses are suitable for either
115 or 230 volt operation. Properly orient the fuseholder for the desired line voltage by
aligning the voltage setting on the fuseholder drawer. The desired voltage setting (i.e.
110-120V or 220-240V) must be upright at the base of the fuseholder drawer; the
selected voltage indicator’s arrow will be pointing down. When properly oriented, push
the fuseholder drawer into the power inlet module for the desired line voltage.
DANGER: Misapplication of the voltage can result in both electrical hazards and
damage to the equipment.
Important Note: Fuse failures generally indicate an electrical problem with the
equipment. If problem persists contact ELE for machine servicing.
9 Accessories
25-3479
Platen Adapter. For 159 mm (6¼ inch) diameter recessed triaxial cell bases.
10 Certifications
CE – see Declaration of Conformity at end of this document (All models)
11 Appendix A: RS232
A1 Communication connection
A1.1 Rear panel connector (4) (figure 3) 9-way male D type.
The Tritest is configured to behave as ‘Data Terminal Equipment’ (DTE).
Pin No. Assignment Comment
2 RXD Receive data
3 TXD Transmit data
5 Signal ground
Note: A minimum connection of pins 2, 3 and 5 are required on the RS232 lead.
A ‘cross-over’ cable is required when connecting a host computer to the Tritest. This
style of cable will have pins 2 – 3 and 3 –2 connected (see below). Linking of the
handshake lines, pins 1 – 4 – 6 and pins 7 – 8 may also be necessary at the host
computer end of the cable. Because both the PC and Tritest require the same style of
connector, it would be wise to insert these links to both connectors.
The wiring connection format for all IBM compatible PC’s is shown in figure 4.
9 Way Connector
123456789
123456789
9 Way Connector
Tritest 50
Figure 4.
The Original Declaration of Conformity is suitable to Decision No 768/2008/EC of the European Parliament and the Council of
9th July 2008 on a common framework for the marketing of products and contains the elements specified in the relevant
modules set out in Annex II of that Decision for the applicable Directives.
This declaration relates exclusively to the equipment in the state in which it was placed on the market and excludes components
which are added and/or operations carried out subsequently by the final user.
The object of the declaration described above is in conformity with the relevant Union Harmonisation Decision and the
provisions of the following standard(s) or other normative document(s) when installed in conformance with the installation
instructions contained in the product documentation.
EMC
Emissions: EN61326-1:2013, Class B
Immunity: EN61326-1:2013
Clauses pertinent to the Machinery Directive of
EN61010-1:2010 Safety requirements for electrical equipment for measurement, control
and laboratory use – Part 1 General Requirements.
RoHs2: EN50581:2012 Technical documentation for the assessment of
electrical and electronic products with respect to the restriction of
hazardous substances.
The technical file’s authorised compiler (named below) is at the address above.
We, the undersigned, hereby declare that the product(s) specified above confirm to the listed directive(s) and Standard(s).
Signed
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numèrique de la classe A respecte toutes les exigences du Rëglement sur le
materiel brouilleur du Canada.
2. The equipment must accept any interference received, including interference that may
cause undesired operation.
Changes or modifications to this equipment not expressly approved by the party responsible
for compliance could void the user’s authority to operate the equipment. This equipment has
been tested and found to comply with the limits for a Class A digital device, pursuant to Part
15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications.
1. Disconnect the equipment from its power source to verify that it is or is not the source of
the interference.
2. If the equipment is connected to the same outlet as the device experiencing interference,
connect the equipment to a different outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the interference.