Etrto Recommendations Edition 30 April 2020
Etrto Recommendations Edition 30 April 2020
Etrto Recommendations Edition 30 April 2020
Changes versus the edition of 5 March 2019: changes are also indicated with gray
highlighting in the text of the Recommendations.
Introduction 8
Definitions 9
Person skilled in the art 9
Rules of the art 9
State of the art 9
Specialist 9
Tyre care 9
Tyre repair 9
Hot / warm vulcanisation 10
Self – vulcanisation 10
Vulcanisable material for repair 10
Tyre regrooving 47
Tyre repair and retreading 49
Tyre ageing 49
Tyres subjected to electrical discharges 49
Tyre/rim combinations 49
Choice of valves 49
Selection of replacement tyres 50
General 50
Tyre load and speeds 50
How to read the information marked on the tyre 51
Mixed fitments 52
M+S C-type tyres 53
Downgraded tyres 54
Directional tyres 55
Tyre use and maintenance for motor-caravans (or motor homes) 55
Fit the right tyres 55
Referring to the "service description" 56
General recommendations for motor-caravans (or motor homes) 56
Check the pressures 56
Tyre care 56
Do not overload 57
General 104
Tyre load and speeds 105
Mixed fitments 105
Although great care has been taken in the compilation and preparation of this Position
Statement to ensure accuracy, the publisher cannot in any circumstances accept
responsibility for errors or omissions given in this publication.
Tyres are the only contact between the car and the road. Safety in all conditions of driving
depends on a relatively small area of road contact. It is therefore of paramount importance
that tyres should be maintained in good condition at all times and that when the time comes
to change them the correct replacements are fitted.
The tyres fitted to your vehicle as original equipment were selected by the vehicle and tyre
manufacturers taking into account all aspects of the vehicle’s operation. Changes in tyre size,
structure, load and speed rating should not be made without first seeking advice from the tyre
or vehicle manufacturer as the effect on safety, car behaviour and clearances must be
considered.
Specialist
A person entitled to perform the specific operation and acting on behalf of a firm qualified to
practice said activity.
Tyre care
Tyre care includes repair and restoration to an usuable state of a damaged tyre.
Tyre repair
Tyre repair is the permanent elimination of a tyre damage by suitable materials and methods
in order to use the tyre unlimited according to the service description marked on the tyre.
Self – vulcanisation
Procedure to put on and to vulcanize material for repair by suitable bonding ingredients at
normal ambient temperatures in accordance with the recommendations of the manufacturers
or the suppliers of the repair material.
• Repair - patch
Flat component for repair with reinforcing material being prepared depending on its
dimensions and applications (is mainly used for major repairs).
Scope
This recommendation applies to all tyres stored for any period whether fitted on rims or not.
In view of the potential influence of temperature, humidity, light, heat, ozone and chemical
agents on tyres, the following storage recommendations are made.
Humidity
Moist conditions should be avoided. Care must be taken to ensure no condensation occurs.
Whenever possible, tyres should be stored inside a cool, dry and aerated area.
If tyres are stored outdoors, they should be covered by an appropriate covering to protect
against water and moisture.
Tyres destined for retreading/repairing must be thoroughly dried out beforehand.
Light
There should be protection from sunlight and strong artificial light with a high ultra-violet
content.
Temperature
The storage temperature should be below 35°C and preferably below 25°C. At temperatures
exceeding 50°C, particularly in the absence of proper rotation of stocks, certain forms of
deterioration may be accelerated sufficiently to affect the ultimate service life. Direct contact
with pipes and radiators must be avoided.
The effects of low temperature are not permanently deleterious, but can cause the products
to stiffen. Care should be taken therefore to avoid distorting them during handling at that
temperature. When they are taken from low temperature storage for immediate use, their
temperature should be raised to approximately 20°C throughout before they are put into
service.
Deformation
Products should be stored in a relaxed condition free from tension, compression or other
forces causing permanent distortion.
Rotation of stocks
Storage time for never mounted tyres is to be minimized and an appropriate First In First Out
(FIFO) procedure should be implemented.
Transport conditions
All before mentioned storage methods apply as well for transport. When tyres must be
transported in closed containers which are not air-conditioned the duration of storage should
be limited as much as possible to avoid potential tyre degradation. In case of obvious visual
tyre deformation, time should be allowed to recover to original shape when inflated.
Tubes
The above paragraphs concerning, light, temperature, ozone and chemical agents also apply
to tubes.
Tyre tubes should either be slightly inflated, dusted with talcum and placed in the tyres, or
stored in a deflated condition in small stacks with a maximum height of 50 cm. on a clean, dry
and flat surface.
Slatted palettes are not suitable since they might apply pressure at particular points.
If tubes are supplied by the manufacturers in cartons or wrapped in film, they should be left in
these because the packing provides some degree of protection against contamination, ozone
and the effects of light.
Flaps
The above paragraphs concerning, light, temperature, ozone and chemical agents also apply
to flaps.
Flaps should preferably be placed with the tubes inside tyres, but if stored separately they
should be laid flat on shelves free from contamination from dust, grease and moisture. Never
suspend them - this can cause deformation and elongation.
If flaps are supplied by the manufacturers in cartons or wrapped in film, they should be left in
these because the packing provides some degree of protection against contamination, ozone
and the effects of light.
Valves
Store valves in a clean, cool, dry place.
If valves are supplied by the manufacturers in cartons or wrapped in film, they should be left
in these because the packing provides some degree of protection against contamination,
ozone and the effects of light. It’s recommended to protect valves from direct sunlight at all
times and contamination of solvents, fuels and lubricants, oils or other chemicals. Prefered
recommended storage temperature shall be below 25°C . If the storage temperature is below
15°C, temperature of the Valve should be raised for mounting to room temperature to avoid
overstress during the installation.
Even if stored in correct conditions the rubber components of the valves increases hardness
and decrease elastic properties while ageing, so the storage time has to be the shortest as
possible.
The serviceability of a tyre over time is a function of the storage conditions (temperature,
humidity, position etc) and service conditions (load, speed, inflation pressure, road hazard
damage, etc.) to which a tyre is subjected throughout its life. Since these conditions vary
widely, accurately predicting the serviceable life of a tyre in advance is not possible. The
older a tyre, the greater the chance that it will need to be replaced due to service-related
conditions found upon inspection.
Tyres should be removed from service for several different reasons, including tread worn
down to minimum depth, signs of damage (cuts, cracks, bulges, etc.) or signs of abuse
(underinflation, overloading,etc). That is why it is recommended to have all tyres (including
retreaded and spare tyres) fitted to light trucks, motorcycles, cycles, motor caravans,
passenger cars, and trailers towed by such vehicles, inspected regularly. The tyre industry
continues to support the consumer’s role in the regular care and maintenance of their tyres.
A monthly maintenance inspection by the consumer for proper inflation pressure and tread
wear should be supplemented by recurring rotation, balancing and alignment services.
Additionally, the condition of a tyre should be assessed regularly to determine if there are any
tactile or visual signs that replacement is necessary.
For tyres that were supplied as original equipment on a vehicle (i.e. acquired by the
consumer on a new vehicle), the OE vehicle manufacturer’s tyre replacement
recommendations have to be followed, if so provided.
These recommendations and guidelines cannot ensure that the tyres do not exhibit an
undetectable internal condition that may render them to be unacceptable for continued
service. Consumers are strongly encouraged to be cognizant of their tyres’ visual condition
as well as any change in dynamic performance such as increased noise or vibration, either of
which could be an indicator that the tyres should be removed from service.
Tyres age even if they have not been used or have only been used occasionally. Cracking of
the tread and sidewall rubber, sometimes accompanied by carcass deformation, is possible
indication of ageing. Old and aged tyres must be checked by tyre specialists to ascertain their
suitability for further use.
Appropriate tyre storage conditions are essential for minimizing ageing of new tyres.
Whether fitted on rims or not, tyres must be stored in clean conditions free from exposure to
sunlight or strong artificial light, heat, ozone (electrical machines) and hydrocarbons. When
stored fitted on rims, inflation pressure should be reduced.
For more detailed storage recommendation see pages from 11 to 13.
In addition to this recommendation, see also specific “Tyre ageing” recommendations in the
pertinent chapter of each specific product.
The tyre industry recognises that there is a variety of different sealants on the market and
that their continuous development necessitates a periodic review of its policy on their use.
The diversity of products is such that the E.T.R.T.O can only offer general guidance.
The consumer should follow all the instructions given by the tyre manufacturer for these types
of products.
In case of permanent tyre repair it is required to remove the tyre from the rim and thoroughly
examine it for secondary damage not visible from an external inspection. The use of sealants
does not meet these requirements and, thus, the industry does not regard them as a
permanent repair.
Manufacturer built-in pre-puncture sealants are extremely viscous products built into the
tyre by the tyre manufacturer, during the manufacturing process. These special service tyres
have been developed, manufactured, and validated by the tyre manufacturer. In most cases
they provide a near instantaneous seal following a penetration. The consumer should follow
all the service and repair instructions given by the tyre manufacturer for these special service
products.
After market pre-puncture sealants are most commonly liquids applied to the tyre through
the valve, at the time of fitting. Since these products are not approved by tyre manufacturers,
the compatibility of the material with the tyre cannot be guaranteed. If the consumer chooses
to use such sealants, he/she should strictly follow all of the instructions given by the
manufacturer of the sealant.
Post-puncture sealants are regarded purely as a temporary ‘get you to a service point’
measure and are liquids applied through the valve following a puncture. In most cases a
punctured tyre will have been run in an under-inflated or deflated condition before the sealant
is applied. Therefore, there are some restrictions in continuing to use a tyre that may have
sustained secondary damage. The consumer must confirm that the pressure has been
completely restored to the correct level (either by the pump system or the self-inflating
canister that supplies the sealant) and if not to take immediate corrective action to increase
the inflation pressure to the correct level.
If the consumer chooses to use such sealants, he/she should strictly follow all of the
instructions given by the manufacturer of the sealant. They allow a limited amount of driving
at reduced speed in order to reach a service point where a permanent repair, after the tyre
has been dismounted from the rim and internally inspected, can be performed.
Where a pre-puncture sealant is used, it is essential that tyres are checked frequently for
punctures and to identify any damage at the earliest stage. This will enable professional
advice to be sought as to suitability for permanent repair.
The chemical composition of some aftermarket sealants may react with the material of the
rims, tyres or valves with which it comes into contact, causing degradation of these
components. Therefore consumers should check the sealant manufacturer’s
recommendations.
Sealants applied through the valve may impair the efficiency of the valve causing blockage or
leakage as well as inhibiting routine pressure maintenance. Therefore consumers should
check the sealant manufacturer’s recommendations.
Liquid sealants may interfere with the operation of and/or cause permanent damage to the
electronic sensor situated inside the tyre/rim of certain types of tyre pressure monitoring
systems (TPMS). Therefore consumers should check the sealant manufacturer’s
recommendations.
Some sealants may be difficult to remove from a tyre to enable inspection and possible
repair.
Liquid sealants may permeate the tyre casing, either through the liner or via the site of the
damage, causing adverse long-term effects on the integrity of the structure.
Sealants are ineffective in tube type tyres.
Puncture damage sometimes renders tyres unrepairable and only a fully qualified
professional specialist should be entrusted to determine if a safe repair is possible.
The recommended complaint form for tyres, to conform to the directive 1999/44 on product
warranty, is available on the E.T.R.T.O. website www.etrto.org under "Useful Documents".
The form can be downloaded and customized with the manufacturer’s logo and any
additional information when required.
These general recommendations collect only the items that are common to all
products.
Items which are specific of each single product are referred into the pertinent chapter
and must be considered too.
Correct inflation pressures are of the highest importance for operating and driving safely.
Most tyre injuries are due to, or aggravated by, incorrect inflation pressures.
Over-inflation causes the tyre to be more susceptible to impact damage and in extreme cases
may result in rim deformation or even a tyre burst. It can also cause irregular wear.
Under-inflation causes over-heating and can greatly shorten the life of a tyre. It reduces road
holding, increases fuel consumption and can cause irregular wear, bead dislodgement,
internal damage and, ultimately, even tyre break-up.
The effects of over or under-inflation are not necessarily immediate. It may be a considerable
time before they occur.
In general, tyres must be inflated according to the load they carry. Cold inflation pressures
must always comply with the vehicle or tyre manufacturer's recommendations for the vehicle,
type of tyre and the intended service. It is not recommended for performance and safety
reason to operate with pressures different from those specified by the tyre and/or vehicle
manufacturers. Anyhow in order to apply the appropriate pressure for the general range of
applications, tyre manufacturers publish load/pressure tables.
Cold tyre pressures must be checked and, if necessary, adjusted regularly at least every two
weeks, using an accurate pressure gauge* including the spare tyre. Because pressure rises
when the tyres warm up in running, these checks should be made only when the tyres are at
ambient temperature, commonly referred to as the cold inflation pressure.
Tyres are considered to be cold when they have not been run for at least one hour or have
only been run at low speed for not more than two or three kilometres.
An increase of pressure during running, which may reach or even exceed 20%, is normal and
is allowed by the design of the tyre. Therefore the inflation pressure of warm tyres must never
be adjusted back to the recommended cold values.
After checking the tyre pressure, ensure that the valve is not leaking and that a valve cap is
fitted. Note that the valve cap, which should be of the sealing type, acts as a supplementary
air seal and must be fitted at all times.
The use of nitrogen inflation systems by tyre retailers has increased in recent years.
E.T.R.T.O. notes that nitrogen is a gas – basically, nothing more than dry air with oxygen
removed (air contains about 78% nitrogen). Because of its inert properties, nitrogen is often
used in highly specialized service applications and/or demanding environments.
Applications such as aircraft, mining, and commercial/heavy use utilize nitrogen to help
reduce the risk of internal combustion (fire) if the brake/rim/wheel components overheat.
Also, dry nitrogen is used in professional racing to help reduce variation in inflation pressures
(caused by moisture) where even small differences in pressure can affect vehicle handling at
the extreme limits of performance.
For normal tyre service applications, nitrogen inflation is not required. However, nitrogen
inflation is permissible as its properties may contribute to minor reductions in inflation
pressure loss. Nevertheless, several other sources of pressure leaks, such as punctures,
tyre/rim interface (bead), valve, valve/rim interface, and the wheel, may negate the benefit of
nitrogen.
If the tyre inflation pressure is below the pressure specified on the vehicle placard, the tyre
must be re-inflated – whether with air or nitrogen – to the proper inflation pressure. The
pressure must also be adjusted when driving with higher loads, towing a trailer, driving at
high speeds etc.
E.T.R.T.O. warns that depending on nitrogen alone to reduce the requirements for inflation
maintenance may, in fact, lead to under inflated operation, which may result in premature tyre
failure.
With the correct inflation pressure, you will achieve optimum tyre performance. This means
your tyres will wear longer (economy), save fuel (environment) and increase traffic safety,
whether using air or nitrogen in the tyres.
We remind you to check tyre pressure every two weeks and to do this when the tyres are
cold. Whether inflated by air or nitrogen, regular inflation pressure maintenance remains
critical and necessary. Use of nitrogen alone is not a replacement for regular inflation
pressure maintenance.
Aircraft tyres and rims are designed specifically for aircraft service where the loads and
deflections involved are different from those on ground vehicles and usage is intermittent. In
addition, the specific rim diameters are usually different from those of rims for ground
vehicles. Therefore, before using aircraft tyres in service other than that for which they were
primarily designed, these factors must be taken into consideration and the tyre and rim
manufacturers concerned must be consulted.
Consult rim and wheel manufacturers for confirmation of the strength of the rim/wheel for the
intended service.
The condition of valve hole in the wheel should be checked before inserting the valve:
particularly it is recommended that there are no sharp edges and/or burrs that can damage
the valve during insertion. The surface of the rim around and inside the valve hole has to be
clean.
Valve insertion area has to be always lubricated (i.e. water with soap or other dedicated
rubber lubricant) to help mounting operations and reduce the possibility to damage the valve.
The application of a force in the direction of the axis of the valve hole during mounting is
recommended to avoid bending the valve stem.
For this purpose it is also recommended to use an appropriate tyre valve mounting tool.
A valve shall be considered properly seated when the entire indicator ring, if present, is
observed to be through the valve hole of the rim without damages or scratches.
In case of tyre renewal it’s strongly recommended to replace the whole valve.
The surface of the rim around the valve hole has to be flat and without damages to allow a
proper support of nut and sealing.
Apply on nut torque recommended by manufacturer manual using a calibrated wrench.
Use carefully screwdriver and other hard tools to avoid any deep damage on valve/nut
coating.
Use only the appropriate replacement valve core.
Always make sure that caps are installed on valve stems. Valve caps help protect valve stem
and core from contamination.
Refer to dedicated chapter in ETRTO Recommendations and valve manufacturer manual in
case of TPMS valves (metallic or rubberized).
In addition to the technical standards in the E.T.R.T.O. Standards Manual and the
instructions given by tyre, rim and valve manufacturers in their technical publications,
E.T.R.T.O. recommends the following :
• Fitting
• Ensure that the rim is approved for the tyre size being fitted.
Clean the wheel thoroughly to remove all contamination (dirt, grease, rust, fitting
lubricant, etc.). Inspect the wheel carefully. If it is cracked or deformed, it must be
replaced. Do not mount tyres on rims showing any sharp edges or burring around
the bead seating area to avoid any tyre damage.
• Check carefully the condition of the valve hole. The edge of the valve hole on the
tyre side of the rim must be rounded and smooth, while on the weather side the
edge must be free from any burrs that can damage the valve stem.
• Lubricate the tyre beads with an approved proprietary tyre lubricant only. This
applies especially to tubeless tyres which are mounted on rims with safety humps. If
this recommendation is not followed, bead damage or fracture during fitting could
occur.
Note :The use of hydrocarbons is prohibited.
• With the tyre on the rim, start the inflation making certain that the beads are seating
correctly on the rim seat. After inflation ensure that the beads are correctly located
against the rim flange.
Non-compliance with this procedure can result in tyre failure in service.
• Ensure that the air line between the tyre valve and the pressure gauge is long
enough to enable the fitter to stand clear of any danger from flying fragments in the
event of a tyre or wheel burst.
It is sometimes necessary, in order to respect the above fitting instructions, to use a
pressure greater than the normal recommended maximum pressure. For obvious
safety reasons tyre and rim manufacturers should be consulted in order to determine
the permissible maximum fitting pressure.
In the case of passenger car tyres it is also recommended that only installations
appropriate for this type of tyre should be used.
• Always fit an inner tube with spoked wheels because this type of wheel is rarely
completely airtight.
For safety reasons always use a new tube when fitting a new tube type tyre and a
new tubeless valve when fitting a new tubeless tyre. Where no tubeless
marking appears on the tyre sidewalls, tyres are intended for fitment with an
appropriate inner tube.
• All tubeless tyres must be fitted on air-tight rims.
Tubeless radial tyres must be fitted only on rims with profiles designed for bead
retention.
• As practice varies widely from country to country with regard to the fitting of an inner
tube in tubeless tyres, national recommendations (e.g. TNPF) are explaining in
details the precautions to be taken when fitting an inner-tube in tubeless tyres. In all
cases the tyre manufacturer must be consulted.
• Removal
• Before starting to remove a tyre, check that there is no danger of the tyre bursting
due to damage (cuts, bulges, exposed cords, etc.).
• To avoid danger when separating the beads from the rim, unscrew and remove the
valve insert before removing the tyre in order to ensure complete deflation.
Snap-in valves must be replaced every time a tyre is replaced. In case of valves with sealing
grommets, the grommet must be replaced every time a tyre is replaced.
Fitting and removal of tyres must be entrusted only to specialists who should scrupulously
follow the instructions given by the tyre and vehicle manufacturers.
Inflation pressure
The cold pressures recommended by tyre manufacturers in their technical documents should
be regarded as minima. This information is available in the vehicle manual, and is usually
indicated on the driver door frame and/or on the fuel tank flap. In the absence of these, one can
refer to tyre manufacturers published load/pressure tables.
For special cases higher pressures may be recommended by car or tyre manufacturers in
their technical publications.
• When different pressures are recommended for the axles of a car (the tyres on a given
axle should always have the same pressure), the pressure of the spare tyre, if of the
same type, should be at least 30 kPa (0.3 bar) greater than the higher recommended
pressure and be re-adjusted to the correct pressure when fitted on the car.
For spare tyre/wheel assemblies of a different type to those already mounted on the car,
consult the tyre manufacturer.
• When the car is subjected to hard driving conditions (e.g. sustained high speed, towing a
trailer or caravan etc.), it is recommended that cold inflation pressure be increased by
between 20 and 50kPa while respecting the maximum inflation pressure of the tyre
(320kPa for sizes having a Speed Symbol up to T, 350kPa for sizes having a Speed
Symbol H, V, W or Y, Reinforced Tyres and ZR marked tyres) and unless specific
guidance is given in the vehicle handbook
• For vehicles in off road service it is sometimes recommended to use air pressures below
those for on road service. The air pressure must be readjusted to the normal on road value
as recommended from vehicle manufacturer when returning to normal on road use.
• A tyre pressure monitoring system (TPMS) is an additional tool to reduce the under-
inflation of the tyres in practical use. The correct choice of warning thresholds helps to
keep the inflation pressure at the required level for optimum performance criteria and
reduce fuel consumption / CO2 emissions. Any kind of TPMS does not exonerate the
driver from regular pressure checks. In particular, if the inflation pressure at the point of
illumination of the telltale is below the pressure required to carry the load of the vehicle
according to tyre industry standards, the vehicle manufacturer must advise the customer
that he/she still needs to check the tyre pressure regularly.
Speed Symbol P Q R S T H V W Y
Maximum Speed 150 160 170 180 190 210 240 270 300
(km/h)
The above sketch is given as an example only. All legal requirements have to be taken into
account.
Tyre storage
See pages 11 to 13.
Wheels
The condition of the wheels should be checked regularly, particularly for distortion of flanges
and the wheel disc. In the event of wear/damage to rim flanges, it is recommended that all
sharp edges be removed in order to avoid tyre damage during fitting and use.
Wheels damaged or distorted, or having cracked or deformed stud hole seatings ,
must not be repaired or used.
In case of Drop Centre Rims the mounting and dismounting side is the side closest to the
drop centre. In case of doubts on the mounting and/or dismounting side, the wheel
manufacturer should be consulted.
• Wheel covers
When it is foreseen to attach a wheel cover, this shall have:
• an overall diameter which does not exceed the outer diameter of the rim flange,
• a fixing system such as to retain the cover onto the wheel and prevent it to rotate,
also at the top performances of the vehicle, and
• an appropriate aperture so as to leave a sufficient clearance for the valve and permit
free access to it for inflating and pressure checking.
The correct fitting of the cover unto the wheel shall be regularly checked to ensure that it
is properly and tightly seated and it does not interfere with the valve, especially in case of
rubber covered valves.
Incorrect fitting of wheel covers or fitting of wheel covers with inappropriate
dimensions can damage the valve and the tyre.
Tyre damage
The tread of a tyre is provided with a raised pattern, or sculpture, the main purpose of which
is to ensure maximum tyre grip on wet or slippery roads. In addition to the features of the
pattern itself, tyre construction, the chemical composition of the tread, road surface, weather
conditions, mechanical features of the car, driving style and particularly speed, are all
important factors affecting tyre/road adhesion. Tread depth is not the principal factor in tyre
adhesion.
All these factors, particularly the factors not dependent on the tyre itself, make it practically
impossible to define precisely the minimum tread depth compatible with safety. For instance,
in pouring rain, on a smooth ‘heavy traffic’ road, the fast car driver should drive with the
utmost care even if his car is fitted with new tyres. All that can be stated is that for a particular
tyre under given conditions, road grip progressively decreases with tyre wear. The driver
should allow for this fact and reduce speed on wet roads accordingly.
The achievable mileage of tires can be optimized by even wear. Follow tyre or vehicle
manufacturer’s recommandations for rotating the tyres.
This operation must be carried-out by specialists on their own responsibility taking into
account the instructions given by tyre manufacturers in their technical publications.
• Regrooving or recutting
Regrooving or recutting consists of cutting a pattern in the base of the tread, deeper than
the original pattern, to prolong mileage performance.
Such regrooving or recutting operation is not recommended but if carried out it is
under the entire responsibility of the specialist who performs the operation.
Note: In some countries this operation is forbidden by the law, therefore national
legislation must be checked before considering to make it.
Tyre ageing
Tyres fitted to vehicles such as caravans and boat trailers which are parked for long periods
will tend to age and crack more quickly than those which are used and run frequently. In such
circumstances it is important to jack the weight off the tyres and to cover them so that they
are protected from direct light.
Particular attention must be paid to spare tyres which may be old or aged in which case they
should be used with caution and be replaced as soon as possible.
In addition to this recommendation, see also general recommendation in the “Tyre ageing”
chapter at page 15.
Tyre/rim combinations
For approved tyre/rim combinations, consult the current E.T.R.T.O. Standards Manual. For
other tyre/rim combinations, for existing vehicles, consult the E.T.R.T.O. Engineering Design
Information and the tyre and rim manufacturers concerned.
Consult rim and wheel manufacturers for confirmation of the strength of the rim/wheel for the
intended service.
General
Every car has well defined mechanical and load/speed characteristics and the choice of tyres
for it is governed largely by these factors.
Only car and tyre manufacturers are competent technically to make this choice. In particular,
tyre manufacturers have extensive facilities, in both equipment and personnel, for carrying
out research and development over the full range of operating conditions.
The tyres fitted to your vehicle as original equipment were selected by the vehicle and tyre
manufacturers taking into account all aspects of the vehicle’s operation. Changes in tyre size,
structure, load and speed rating should not be made without first seeking advice from the tyre
or vehicle manufacturer as the effect on safety, car behaviour and clearances must be
considered.
Therefore, when replacing tyres, it is essential to fit either the size and type identical to those
fitted on the car originally, or the alternatives recommended by tyre manufacturers in their
official literature.
Replacement tyres must have a Load Index and a Speed Symbol at least equal to those of
the original tyres. Exceptions are ‘M+S’ Winter tyres, in which case the speed capability of
replacement tyres can be lower than that of the original tyres, but the driving speed must be
restricted to the lower speed rating. In the absence of a Service Description, consult a tyre
specialist to ensure an appropriate replacement.
N.B. Tyres for speeds over 240 km/h may be marked with both "ZR" and
the relevant service description (e.g. 195/50 ZR 15 82 W, 195/50 ZR
15 82Y) to specify the tyre performances; in the absence of service
description, consult the tyre manufacturer for actual maximum speed.
If they are suitable for speeds over 300 km/h, the Service Description should be marked
within brackets, e.g. 195/50ZR15(82Y). For safety reasons a new tube must always be used
when fitting a new tube type tyre and a new tubeless valve when fitting a new tubeless tyre.
Used tyres should not be fitted if their previous history is unknown. It is essential always to
obtain expert advice from tyre manufacturers or tyre specialists regarding tyre replacement
(see ETRTO Recommendations on Used Tyres).
When the replacement of all 4 tyres at the same time is not practical, then both tyres on the
same axle should be replaced. When only one axle set of tires is replaced, then it is
recommended to install the new tires on the rear axle. The less worn tyres will offer more
grip, which helps maintain control on the rear axle. Loss of grip on the rear axle is a situation
called oversteer that makes the vehicle very difficult to control for typical drivers.
In some cases, the vehicle manufacturer may specifically advise against replacing less than
all four tires. Always check and follow the recommendations in the vehicle owner’s manual.
For 4WD and AWD vehicles, even small differences in outside diameter may cause drive
train damage or mechanical malfunction.
Mixed fitments
All movements of the steering wheel when driving a vehicle produce lateral forces which the
tyres have to withstand. The reaction of a tyre to these lateral forces varies according to its
structure. Therefore, for interchangeability of tyres without modification of the handling
characteristics of the vehicle, it is necessary to take into account their type of construction -
radial, diagonal or bias belted.
Except in the case where a temporary-use spare is fitted all the tyres on the vehicle must be
of the same structure. Except in the case where a temporary-use spare is fitted, the tyres on
a given axle must be of the same make, size, structure (radial, bias or bias-belted), and
category of use (normal, snow or special) and with approximately the same degree of tread
wear.
M+S tyres
Taking into account the whole range of conditions encountered in winter, the user's choice of
tyres is based on many factors – geographical location, length and frequency of journeys,
local legal requirements, etc. – in the knowledge that optimum vehicle handling is obtained
from the fitment of four tyres of the same type.
Tyre manufacturers provide tyres marked M+S for essentially all winter conditions, but they
can be classified broadly into three main types, namely M+S tyres without 3PMSF (i.e 3 Peak
Mountain with Snow Flake) marking, M+S tyres with 3PMSF marking and studded M+S tyres.
These tyres (without studs) are effective in most conditions (that is in presence of snow,
melting snow, mud, slush, ice, cold rain, winter temperatures even if it is above 0°C).
However, they do not always reach the standard of studded tyres on melting ice nor the
standard of M&S tyres with 3PMSF marking on severe snow conditions. In general, the
design of these tyres (structure, tread pattern and compounds) gives adequate
performance in general winter conditions and they are not subject to the legal constraints
of studded tyres as they can also be used in normal (non-winter) conditions.
These tires are designed for use on severe snow conditions and exceed the minimum
performance on snow required by the UN ECE Regulation 117 for bearing the 3PMSF
marking.
3 Peak Mountain with Snow Flake (3PMSF) sidewall marking of snow tyres for use in
severe snow conditions.
Use of M+S tires with or without 3PMSF marking is regulated in several countries. Always
make sure to have your vehicle fitment meeting the regulatory requirements of the regions
where you drive.
The fitment of four M+S tyres is recommended.
The tyre manufacturer's advice on fitment should be followed and the same direction of
rotation should be maintained from one winter to the next.
In addition, M+S tyres with or without 3PMSF marking should be run-in by avoiding harsh
acceleration or cornering or sudden braking for some hundred kilometres (i.e. at least 100
kilometers).
The maximum speed corresponding to the Speed Symbol on the tyre should not be
exceeded even if the vehicle is capable of a higher speed.
In the European Union the Regulation (EU) 458/2011 allows to fit M+S tyres with 3PMSF
marking which have a speed symbol lower than the one required for the car but the speed
symbol cannot be less than Q. In that case a sticker specifying the maximum speed capability
of the fitted snow tyres, shall be displayed inside the vehicle in a prominent position readily
and permanently visible to the driver.
The studs are inserted into holes provided for them in the tread. Some countries regulate
their use legally, particularly with regard to the period of use, speed limits and the
disposition of studs (number, position and protrusion).
E.T.R.T.O. recommends that :
• New studded tyres should be run in for approximately 300 km at a moderate speed.
• When a car is equipped with studded tyres, all running wheels should be fitted and this
is also mandatory required by some countries. In fact, studded tyres on only one axle
can cause instability - for example on braking when decelerating on icy roads -
particularly on front-driven cars with studded tyres on the front axle only. Similarly
instability, particularly on bends, can occur on rear driven cars equipped with studded
tyres on the rear axle only.
• Heavy braking and rapid acceleration should be avoided on studded tyres.
• Studded tyres, when re-fitted after a period of disuse, should be mounted so as to turn
in the same direction as when previously fitted. At the end of the winter season
therefore, the direction of rotation or the wheel position should be marked on each
tyre.
• In absence of national legislation, a speed of 100 km/h should not be exceeded on
roads free of snow and ice because of reduced road grip of studs being considerably
affected by speed, acceleration and sharp braking.
Downgraded tyres
DA
Directional tyres
A directional tyre is a tyre that the manufacturer recommends to be used in one direction of
rotation.
In the case of a vehicle equipped with a spare wheel assembly fitted with a directional tyre,
this spare wheel assembly will run in the proper direction only when fitted to one side of the
vehicle.
The fitting of a directional tyre in the opposite direction does not constitute an unsafe
condition. Although the tyre is then not fitted as recommended, overall performance and
handling will not be compromised. Nevertheless, the use of a directional tyre in the opposite
direction should be discouraged and should be considered as a temporary measure only.
Continued use of a directional tyre in the opposite direction may lead to uneven tyre wear
and/or increased interior noise and increased vibration levels.
E.T.R.T.O. further recommends that all tyre manufacturers indicate the preferred direction of
rotation on directional tyres with a clear arrow marking on the sidewall of the tyre, and include
a clear statement in their technical literature stating that the use of the tyre in the opposite
direction should only be considered as a temporary measure.
It should be clearly understood that, notwithstanding the technical recommendations above,
the use of directional tyres must also comply with the relevant national legislation.
Self-Supporting Tyres (SST, also known as Run Flat Tyres) constitute one of the methods
available today that provides passenger cars with extended mobility following a loss of air in a
tyre. The driver can continue travelling for a limited distance at a limited speed, but without
needing to stop and perform any action, until a safe place can be found to service the
deflated tyre.
Repairing
SST tyres have specially reinforced sidewalls which enable them to perform even when
deflated, for a limited distance and at a restricted speed. The distance permitted under these
conditions may vary according to the tyre or vehicle manufacturer concerned.
In the course of running in a totally deflated or significantly under-inflated condition, the tyre's
internal structure is subjected to high stresses and hence may become weakened and
permanently damaged rendering the tyre unsuitable for repair.
Since each tyre is different, and different brands of tyres use different technical solutions to
provide run flat capability, each individual tyre manufacturer determines the repairability of its
own run flat tyres.
Consumers are urged to check with tyre specialists on the repair guidelines for each brand of
SST tyre.
Retreading
The responsibility for retreading any tyre lies with the retread manufacturer and not with the
original tyre manufacturer.
Given the unique structure of an SST tyre, it must never be mixed on a vehicle with a
standard tyre. To avoid this risk, a retreaded SST tyre should be clearly identified and sold by
the retreader as an SST tyre and not as a standard radial tyre.
Retro fitting
Consult the vehicle or tyre manufacturer regarding which vehicles are suitable for SST
fitment. SST tyres may only be fitted to vehicles equipped with a Tyre Pressure Monitoring
System (TPMS) which provides a warning signal to the driver in case of serious under-
inflation of any of the tyres. This is necessary because the self supporting nature of the tyre
makes it difficult for the driver to know when air pressure has been lost, and could result in an
unsafe condition if the vehicle speed is not reduced.
These tyres incorporates a polymeric foam exceptionally applied to the tyre internal layer
after curing to reduce vehicle interior noise caused by tyre cavity resonance on all road
surfaces. It is recommend that all repairs and inspections of tyres with internal foam are
completed by a specialist on tyre repair.
When the consumer sees a nail or other penetrating object, he is advised to go to a dealer
who should dismount the tyre, remove the object, inspect for internal damage, and determine
if the tyre can be repaired and used for further service.
This recommendation applies to Passenger Car Tyres. Once tyres are applied to a vehicle
and put into service (this includes spare tyres), they are considered “used”. The purpose of
this recommendation is to address the potential risk associated with the installation of used
tyres that have uncertain or unknown history of use, maintenance or storage conditions.
Such tyres may have damage that could eventually lead to tyre failure. This recommendation
pertains to used tyres purchased as replacement tyres or as equipped on a used vehicle.
Not all tyre damage that can lead to tyre failure is outwardly visible. For instance, improper
repairs or damage to a tyre’s innerliner can only be observed by inspecting the inside of the
tyre, demounted from the wheel. A qualified tyre specialist should inspect the internal and
external condition of the used tyres prior to application. Also in the case of a used vehicle
purchased by a consumer, the only way to determine the condition of its tyres is to have them
demounted by a tyre specialist for the same type of inspection.
For legal reasons, the installation of used tyres that exhibit any of the following characteristics
is not allowed:
• Winter tyres with less than the national legal tread depth limit for use in the winter
season.
• Labelled on the sidewall as “Not For Highway Use”, “NHS”, “For Racing Purposes Only”,
“Agricultural Use Only”, “SL” (service limited agricultural tyre), or any other indication that
the tyre is barred from use on public roads.
E.T.R.T.O. recommends NOT TO INSTALL used tyres that exhibit any of the following
characteristics:
The Tyre Pressure Monitoring Systems can be based on different concepts and sensors.
The diversity of products is such that the E.T.R.T.O can only offer general guidance.
The consumer should follow all the instructions given by the manufacturer for these types of
products.
The following typical systems are available:
Car manufacturers may opt either for direct or for indirect systems. The systems may even
differ between the different models or model years from a single car manufacturer.
Workshop / service / dealer communication responsibilities during tyre service
The car owner is to be informed that driving without functioning TPM system for cars which
fall under the regulation in several Countries could be considered as a non-compliance with
local legislation.
In those Countries, every car, which falls under the regulation, that enters a tyre workshop
with a functional direct TPM System is supposed to leave the workshop with a functional TPM
System.
It is recommended to check national legislation related TPM system application on in service
vehicles.
Indirect systems:
The Indirect System reacts to the variation of the tyre‘s rolling circumference. The system
hardware is based on existing ABS/ASR sensors, ABS/ASR control unit and a display unit.
There is no additional hardware necessary.
Re-calibration: reset of the system is necessary after tyre change or tyre inflation.
Direct systems:
The Direct System delivers measured data. The Direct System provides faster and more
precise data.
In addition, the data for each single wheel can be displayed. Additional sensors may be in the
wheel assembly, control unit and display unit.
Needs for re-calibration after tyre change or inflation depends on system; instruction given by
vehicle manufacturer or system provider must be followed.
There are two type of valves: rubberized snap-in and metal clamp-in types. The complete
TPMS Service Kit (valve based, whatever type) must be employed each time the tyre is
renewed or sensor is removed. Complete replacement is necessary after mechanical
damage, accident or after the use of liquid sealant.
• Tyre demounting/mounting
In order to ensure faultless mounting and demounting and to avoid damages on sensors,
it is mandatory to follow the recommended mounting procedure and to use appropriate
tools. For rubberized snap-in valves a protrusion on rubber body (see ETRTO Standard
Manual – chapter 12.3.5) may underline the presence of sensor within the tyre.
• Valve Cores
similar) may result in an electrochemical reaction which could cause the valve core to fail:
only use original replacement parts (nickel plated valve cores).
For rubberized snap-in valves yellow brass cores are allowed.
The proper torque setting must be applied to the valve core as defined by the original sensor
TPMS kit supplier.
A custom designed torque tool with torque limitation to tighten the valve core is strongly
recommended (in particular for metal clamp-in valves).
• Valve Stem
• Screw torque
Follow the application-specific torque instructions and calibrated torque wrench to fix the
sensor to valve stem when screw is needed.
Follow the application-specific torque instructions and calibrated torque wrench with
multipleface sockets. The usage of excessive torque could damage the valve stem, leading to
immediate and/or premature failure and subsequent required stem or complete sensor
replacement.
Trained people and equipped service stations should carry out tyre fitment, replacement and
service of the sensors and service components. Follow the service instructions of TPMS kit
manufacturer.
It’s recommended the use of calibrated and certified tyre pressure gauges.
Follow the re-learning procedure as recommended from the car manufacturer after tyre
service is done.
• Demounting/Mounting:
• Storage:
There is no difference in the storage requirements of tires equipped with sensors fixed on the
inner-liner and those without sensors. However greater attention should be applied to prevent
tyre deformation in the area where the sensor is fixed.
Prevent the formation of condensation and / or the introduction of liquids or foreign material
inside the tyre. For this reason it is not advisable to use products for balancing the tyre that
employ substances / masses inside.
Introduction
Although in the majority of cases commercial vehicle tyres are used by professionals having a
sound knowledge of operating conditions, E.T.R.T.O. considers it necessary to re-state their
usage recommendations. It should be clearly understood that these recommendations are
applicable to tyres used for normal highway service. For other specific conditions it will be
necessary to modify or supplement them following agreement between the tyre and vehicle
manufacturers.
Tyre fitting
These operations must be entrusted only to a specialist who has the necessary equipment
and expertise. Inexpert fitment can result in personal injury and visible or concealed damage
to the tyres and wheels. Such damage may lead to failure in service and possible injury.
In addition to the technical standards in the E.T.R.T.O. Standards Manual and the
instructions given by tyre, rim and valve manufacturers in their technical publications,
E.T.R.T.O. recommends the following:
• Ensure that the rim is correct for the tyre size being fitted and is capable of supporting
the required load.
All tubeless tyres must be fitted on airtight rims. It is recommended that rims with profiles
designed for bead retention be used for tubeless radial tyres with a load index ≤ 121
fitted on 5° drop-centre rims (hump rims).
Where no tubeless marking appears on the tyre sidewalls, tyres are intended for fitment
with an appropriate inner tube.
• Remove all contamination (dirt, grease, rust, fitting lubricant, etc.) From the wheel.
Inspect the wheel carefully. If it is cracked or deformed, it must be replaced.
In the case of multi-piece rims, check that the different components are correct and
compatible. Do not mount tyres on wheels showing any sharp edges or burring around
the bead seating area to avoid any tyre damage.
• In the case of replacement of tube type tyres, always fit a new inner tube, valve and flap.
In the case of tubeless tyres fit a new valve adapted to the in use inflation pressure and
valve grommet, and a new seal when they are fitted on rims with a detachable flange.
• Check that the tyres and inner tubes are free from damage and take particular care that
no foreign matter remains inside the tyre or between the tyre bead and the rim bead
seat.
• Lubricate the tyre beads with an approved tyre lubricant only. This applies especially to
tubeless tyres, particularly those mounted on rims with safety humps. If this
recommendation is not followed, bead damage or fracture during fitting could occur.
Note : the use of hydrocarbons is prohibited.
• Carefully check the condition of the valve hole. The edge of the valve hole on the tyre
side of the rim must be rounded and smooth, while on the weather side the edge must be
free from any burrs that can damage the valve stem.
In order to avoid damage to the inner tube or flap, ensure that the valve is located
correctly in the valve hole. The use of valve extension pieces is advised for those valves
to which access is difficult, as in the case of the inner tyre of twin assemblies.
• With the tyre on the rim, start the inflation in two steps making certain that the beads are
seating correctly on the rim seat. Stop inflating the tyre at 150 kPa (1.5 bar) (1st step),
inspect the tyre and ensure that there are no tyre deformations or blisters. Deformations
or blisters require the demounting of the tyre and examination by a specialist. Ensure
that the beads are correctly located against the rim flange.
Then place the tyre in vertical position into a safety cage and inflate it to the specified
inflation pressure.
In the case of tyres fitted on multi-piece rims, with the tyre on the rim, and the assembly
flat on the ground, inflate until the detachable flange is located correctly against the lock
rim. Correct location is facilitated by tapping these rims with a rubber hammer during the
preliminary inflation. However, the tyre must not be inflated above a pressure of 100 kPa
(1.0 bar) before being placed in a safety cage.
• Ensure that the airline between the valve and the pressure gauge is long enough to
enable the fitter to stand clear of any danger from flying components in the event of a
tyre or wheel burst.
• If there is neither a safety cage nor a portable safety device to give protection against
tyre or wheel bursts, place the tyre and wheel assembly vertically against a wall with the
detachable rim parts towards the wall.
Used tyres should not be fitted if their previous history of use, maintenance or storage
conditions are uncertain or unknown. A qualified tyre specialist should inspect the internal
and external condition of the used tyres prior to application.
Tyre removal
These operations must be entrusted only to a specialist who has the necessary equipment
and expertise. Inexpert removal can result in personal injury and visible or concealed
damage to the tyres and wheels. Such damage may lead to failure in service and possible
injury.
• Before each operation, it is essential to make sure that the tyre is completely deflated by
unscrewing and removing the valve insert.
• In addtion, in the case of rims of multi-piece construction, for example,
The operation must start by the removal of the lock ring and the detachable rim flange. At
all times the operation must start by the removal of the lock ring and the detachable rim
flange. At all times, the operator must avoid standing in front of the wheel in the path of
loose flange components which might spring-off in the case of a damaged wheel.
• Tyre fitting/removal: special case of external valve hole, tubeless 15° drop-centre
rims with hump(s)
The single or double hump rim contour of those 15° drop-centre rims with an external
valve hole makes the unseating of the tyre bead very difficult when using traditional hand
tools. Therefore, it may be necessary to use specialised service accessories that are
able to exert localised pressure to force the bead over the hump.
It is important that these accessories are designed in such a way that they do not cause
damage to the tyre bead/sidewall, to the attachment face, wheel centre hole, bead seat
or rim flange. Alloy wheels are particularly at risk.
Additionally different types of valves are available on the market. It is necessary to use
only those of which the bases are free of any roughness, sharp angle or prominent points
which may damage the bead when the tyre is passing over the hump during the
mounting and/or the dismounting.
Inflation pressure
These recommendations are specific to Commercial Vehicles tyres.
Items which are common to all products are referred into the General Section and must
be considered too.
In general, the tyres for trucks and buses must be inflated according to the load they carry. It
is dangerous to run with pressures different from those recommended by the tyre and/or
vehicle manufacturers.
Wheels
The condition of wheels should be checked regularly particularly for distortion of rim flanges,
wheel discs and trilex sectors. Cracked rims or wheels must be replaced, paying particular
attention to the inside wheel of twin fitments. It is strongly recommended that tyres are
deflated before removal from the vehicle.
In the event of wear/damage to rim flanges, it is recommended that all sharp edges be
removed in order to avoid tyre damage during fitting and use.
Damaged or distorted wheels, or wheels having cracked or deformed stud hole
seatings, , must not be repaired or used in service.
Cracked rims or discs must never be welded under any circumstances because the welding
will crack again after a very short time under the dynamic stresses involved in running.
In order to avoid tension crack corrosion on the wheels as well as tyre damage, the anti-
corrosive protection on the wheel must be fully guaranteed, even on the tyre side of the rim
and rings. The surface protection should be checked at intervals and during tyre fitting, and
renewed as necessary after removing any contamination from rust.
In case of Drop Centre Rims the mounting and dismounting side is the side closest to the
drop centre. In case of doubts on the mounting and/or dismounting side, the wheel
manufacturer should be consulted.
Tyre damage
It is dangerous to neglect tyre damage.
The tyres on a vehicle should be examined regularly with particular attention being paid to
the tread for evidence of abnormal wear, cuts, localised deformities and foreign bodies (grit,
nails,...), to the sidewalls for cuts, cracks, impact damage, abrasion and localised
deformities, and to the bead/rim flange region for signs of chafing, rim damage, misfitment
and, between twin tyres, for cracks, abrasions, localised deformities and foreign bodies. In
cases of any such damage, the tyre must be checked by a specialist.
It is dangerous to re-inflate a tyre which has run flat or severely under-inflated and any such
tyre must be removed for examination by an expert to check for tyre, tube, valve or rim
damage and to be assessed for further service.
A tyre specialist should also be consulted if a tyre has suffered a heavy impact on kerbs, pot-
holes and general road hazards or after prolonged use of tyres on poor surfaces, even
though no damage is visible, because damage could seriously curtail tyre life. Abnormalities
in running - heavy vibrations, sudden pull to the left or right etc. - should also be investigated
without delay.
Following a puncture it is imperative to pull-up as soon as possible and change the tyre
because running under-inflated may cause structural deterioration. A tyre which has been
punctured must always be removed from the wheel to be checked for secondary damage.
Anti-puncture products in the form of liquid sealants are not recommended as they can mask
secondary damage and preclude internal examination.
In the case of commercial vehicle tyres, particularly those on the heavier lorries, the load and
the resulting high ground pressure ensure good grip even on wet or slippery roads, although
tread patterns are far less complex than for car tyres.
All these factors, particularly the factors not dependent on the tyre itself, make it practically
impossible to define precisely the minimum tread depth compatible with safety. All that can
be stated is that for a particular tyre under given conditions, road grip gradually decreases
with tyre wear. The driver should allow for this fact and reduce speed on wet roads
accordingly. There is no exact time during the life of a tyre when the driver has to face
skidding dangers which did not exist a moment before.
The legal minimum tread depth for commercial vehicle tyres varies depending on
the country of use. Users should be aware of the requirements for the countries
where the tyre is used.
Tyre regrooving
• General
Regrooving or recutting consists of cutting a pattern in the tread, deeper than the original
pattern, in order to extend the tyre life. Care should be taken to ensure that the regrooving
process does not expose the tyre casing, breakers or belts and that sufficient rubber is left for
its protection. Tyre manufacturers publish instructions regarding the patterns to follow when
regrooving their tyres as well as the relevant recommended widths and permitted depths
below the base of the original pattern.
European and north american regulations require that ‘each new tyre designed and
constructed for regrooving shall be labelled on both sidewalls with the word ‘regroovable’ or
the symbol ‘Ω’ at least 20 mm in diameter.’ A minimum rubber thickness of 4 mm between the
bottom of the original principal grooves and the upper surface of the belt is necessary to
classify a tyre as regroovable.
• Technical requirements
• To set the cutting blade, add the minimum pattern depth measured to the permitted
regroove depth specified in the instructions issued by the tyre manufacturer for the
specific tread pattern and tyre size.
Example
• Mount the tyre on a re-grooving stand. Proceed to regroove the tread exerting even
pressure following the re-cut pattern straight through any tread tie-bars, as shown in
the instructions issued by the tyre manufacturer for the specific tread pattern and
tyre size.
• When the above procedures are carefully followed a sufficient amount of the base
rubber remains to protect the tyre casing, breakers or belts. In no case must any part
of the cord structure of the tyre be cut or exposed as this renders the tyre unsafe and
is likely to preclude subsequent retreading.
• Responsibilities
The regroover must take total responsibility for the examination and the work carried-out on
the tyre and the subsequent performance of the tyre relative to this.
Tyre ageing
Tyres fitted to vehicles which are parked for long periods (e.g. cranes, specialist trailers etc..),
will tend to age and crack more quickly than those which are used and run frequently. In such
circumstances it is important to jack the weight off the tyres and to cover them so that they
are protected from direct light.
Particular attention must be paid to spare tyres which may be old or aged.
In addition to this recommendation, see also general recommendation in the “Tyre ageing”
chapter at page 15.
Tyre/rim combinations
For recommended and permitted tyre/rim combinations, consult the current E.T.R.T.O.
Standards Manual. For other tyre/rim combinations, for existing vehicles, consult the
E.T.R.T.O. Engineering Design Information and the tyre and rim manufacturers concerned.
Consult rim and wheel manufacturers for confirmation of the strength of the rim/wheel for the
intended service.
Choice of valves
Appropriate valves shall be chosen in accordance with the rim aperture and the inflation
pressure to be used.
General
The tyres fitted to your vehicle as original equipment were selected by the vehicle and tyre
manufacturers taking into account all aspects of the vehicle’s operation. Changes in tyre size,
structure, load and speed rating should not be made without first seeking advice from the tyre
or vehicle manufacturer as the effect on safety, vehicle behaviour and clearance must be
considered.
Replacement tyres must be suitable for the type of vehicle and the applications on which it is
used. These applications may vary - type of service, route, load, speed - but tyre
manufacturers offer a comprehensive range of tyre sizes, constructions and tread patterns
and are competent to advise the user on tyre selection.
In particular:
• C-Type tyres must not be replaced with tyres for passenger cars even if the size is the
same and the service description is compatible with vehicle maximum load and
maximum speed.
• Tyres bearing the "FRT" (Free Rolling Tyre) marking are not designed for the
equipment of front steering and drive axles but specifically for trailer and free rolling
axles of motor vehicles.
This advice is backed by extensive facilities, both in equipment and personnel, for carrying-
out research and development over the full range of service conditions. In special cases, a
change of tyre and/or wheel equipment may be necessary.
In principle replacement tyres should have a load index (or load indices) at least equal to
those of the original tyres specified by the vehicle manufacturer or the legal load limit,
whichever is lower, and a speed symbol sufficient to meet legal requirements and vehicle
speed capability.
Certain special tyres (for example M+S) may have a lower speed rating than the original
highway tyres. In such cases the driving speed must be restricted, as appropriate.
If in doubt, or in the absence of a service description, consult a tyre specialist.
Overloading or exceeding the speed capability of a tyre causes excessive heat build-up
which may lead to tyre breakup.
8. Structure
9. It indicates tubeless or tube type tyres
10. Mud and Snow marking (*)
11. It indicates tyres designed for use in severe snow conditions (*)
12. It indicates a traction tyre (*)
13. It indicates that the tyre can be regrooved (*)
14. Production date Week/Year
15. UNECE type approval mark and numbers
16. Country of origin
17. It indicates a tyre designed for use on axles other than front steering and drive axles (*)
18. Tire Identification Number (consisting of Plant Code, Size Code and Type Code) (**)
19. Symbol indicating compliance with the requirements of the US Dept. of Transportation (**)
20. indicates inflation pressure, load capacity, load range, ply number/material (**)
21. Compliance marks of national regulations (*)
(*) Where applicable
(**) optional, only mandatory in countries where compliance with the FMVS standards is
required.
The above sketch is given as an example only. All legal requirements have to be taken into
account.
This picture is for information use only and shall not be considered as a model. For presence,
size, position, lettering, etc. of the markings consult the ad-hoc regulations.
Mixed fitments
It should be clearly understood that, notwithstanding the technical recommendations above,
users must also comply with their national legislation.
Except in the case where a temporary-use spare is fitted all the tyres on the vehicle must be
of the same structure (radial, bias or bias-belted).
In addition, the tyres on a given axle must be of the same make, size, structure (radial, bias
or bias-belted), and category of use (normal, snow or special) and have approximately the
same degree of tread wear.
In cases where one type is to be replaced by another, the tyre manufacturer must be
consulted about special recommendations of fitments for particular usages.
These tyres (without studs) are effective in most conditions (that is in presence of snow,
melting snow (mud), slush, ice, cold rain, winter temperatures even if it is above 0°C).
However, they do not always reach the standard of studded tyres on melting ice nor the
standard of M&S tyres with 3PMSF marking on severe snow conditions. In general, the
design of these tyres (structure, tread pattern and compounds) gives adequate
performance in general winter conditions and they are not subject to the legal constraints
of studded tyres as they can also be used in normal (non-winter) conditions.
These tires are designed for use on severe snow conditions and exceed the minimum
performance on snow required by the UN ECE Regulation 117 for bearing the 3PMSF
marking.
3 Peak Mountain with Snow Flake (3PMSF) sidewall marking of snow tyres for use
in severe snow conditions
Use of M+S tires with or without 3PMSF marking is regulated in several countries. Always
make sure to have your vehicle fitment meeting the regulatory requirements of the regions
where you drive.
The fitment of four M+S tyres is recommended.
The tyre manufacturer's advice on fitment should be followed and the same direction of
rotation should be maintained from one winter to the next.
In addition, M+S tyres with or without 3PMSF marking should be run-in by avoiding harsh
acceleration or cornering or sudden braking for some hundred kilometres (i.e. at least 100
kilometers).
The maximum speed corresponding to the speed symbol on the tyre should not be exceeded
even if the vehicle is capable of a higher speed.
In the European Union the Regulation (EU) 458/2011 allows to fit M+S tyres with 3PMSF
marking which have a speed symbol lower than the one required for the car but the speed
symbol cannot be less than Q. In that case a sticker specifying the maximum speed capability
of the fitted snow tyres, shall be displayed inside the vehicle in a prominent position readily
and permanently visible to the driver.
The studs are inserted into holes provided for them in the tread. Some countries regulate
their use legally, particularly with regard to the period of use, speed limits and the
disposition of studs (number, position and protrusion).
E.T.R.T.O. recommends that :
• New studded tyres should be run in for approximately 300 km at a moderate speed.
• When a car is equipped with studded tyres, all running wheels should be fitted and
this is also mandatory required by some countries. In fact, studded tyres on only one
axle can cause instability - for example on braking when decelerating on icy roads -
particularly on front-driven cars with studded tyres on the front axle only. Similarly
instability, particularly on bends, can occur on rear driven cars equipped with
studded tyres on the rear axle only.
• Heavy braking and rapid acceleration should be avoided on studded tyres.
• Studded tyres, when re-fitted after a period of disuse, should be mounted so as to
turn in the same direction as when previously fitted. At the end of the winter season
therefore, the direction of rotation or the wheel position should be marked on each
tyre.
In absence of national legislation, a speed of 100 km/h should not be exceeded on roads free
of snow and ice because of reduced road grip of studs being considerably affected by speed,
acceleration and sharp braking.
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Directional tyres
A directional tyre is a tyre that the manufacturer recommends to be used in one direction of
rotation.
In the case of a vehicle equipped with a spare wheel assembly fitted with a directional tyre,
this spare wheel assembly will run in the proper direction only when fitted to one side of the
vehicle.
The fitting of a directional tyre in the opposite direction does not constitute an unsafe
condition. Although the tyre is then not fitted as recommended, overall performance and
handling will not be compromised. Nevertheless, the use of a directional tyre in the opposite
direction should be discouraged and should be considered as a temporary measure only.
Continued use of a directional tyre in the opposite direction may lead to uneven tyre wear
and/or increased interior noise and increased vibration levels.
E.T.R.T.O. further recommends that all tyre manufacturers indicate the preferred direction of
rotation on directional tyres with a clear arrow marking on the sidewall of the tyre, and include
a clear statement in their technical literature stating that the use of the tyre in the opposite
direction should only be considered as a temporary measure.
It should be clearly understood that, notwithstanding the technical recommendations above,
the use of directional tyres must also comply with the relevant national legislation.
Tyres usually fitted to motor-caravans are of a "light commercial (“'C”' or “CP”)" type. CP
type-tyres (commercial vehicle tyres for service on motor-caravans) have only been marketed
in the last few years. This followed a study which demonstrated, that overloading is generally
the main cause of tyre failure, due to the fact that this type of vehicle often carries an
excessive or badly distributed load, which, may be higher than that permitted by the load
index (LI) of the tyre; usually on tyres fitted to the rear axle.
CP-type tyres have been designed to cater for the higher loads imposed by motor-caravans,
especially when fitted in single formation on the rear driven axle (also see following
comments below referring to the “service description”).
It is always advisable to have the same type of tyres on all wheels and axles. Only tyres of
the same size and service description (load index / speed symbol) and identical wheels
should be fitted across an axle and carried as a spare. Tyre pressures across an axle should
be equal. Additionally, any deviation from the original type of tyre is likely to have an effect on
the handling and general characteristics of the vehicle. For these reasons, it is strongly
recommended that motor-caravans are only fitted with CP-tyres.
Therefore, before changing the type of tyres, always consult either the vehicle or the tyre-
manufacturer.
When fitting any new tyre size differing from the original equipment, it is the users’
responsibility to ensure compliance with existing regulations, regarding specifically, the
vehicle’s load and speed capability. Never replace tyres with those of a lower speed rating or
lower load capacity.
Tyre care
Check your tyres regularly but particularly when the motor-caravan has not been used for
some time. Vehicles that are not normally used during winter should be thoroughly inspected
prior to re-use. Inspect for any sign of deterioration in the tyres such as sidewall cracking
and/or carcass deformation. Tyres fitted to a stationary vehicle, particularly if parked in
coastal areas may deteriorate more quickly over time than those in regular and frequent use.
If a motor-caravan remains stationary (parked) for a length of time, it is requested to cover
the tyres in order to shield them from direct sunlight and, if possible, jack the weight off them.
If in doubt about the condition of your tyres, have them checked immediately by a tyre
specialist.
Do not overload
At anytime it is dangerous to overload tyres. Police may take action against drivers when
their vehicle is carrying an excessive or poorly distributed load. A poorly distributed load can
cause overloading of one or more tyres, even when the maximum permissible total load is not
exceeded. It is important to spread the load evenly around the vehicle and as low as
possible, thus not impairing the stability of the vehicle. Failure to adhere to this rule may
initiate tyre problems and possible tyre failure.
• Fitting
• Ensure that the rim is correct for the tyre size being fitted.
• Clean the tyre and the wheel thoroughly to remove all contamination (dirt, grease,
rust, fitting lubricant, foreign matter, etc.). Inspect the wheel carefully paying
particular attention to the spoke nipples and ensuring that the rim band is in good
condition and covers them.
If the rim is cracked or deformed, it must be replaced.
Do not mount tyres on rims showing any sharp edges or burring around the bead
seating area to avoid any tyre damage during mounting.
Carefully check the condition of the valve hole. The edge of the valve hole on the
tyre side of the rim must be rounded and smooth, whilst on the hub side the edge
must be free from any burrs that can damage the valve stem.
• Lubricate the tyre beads with water or an approved proprietary tyre lubricant only.
This applies especially to tubeless tyres which are mounted on rims with safety
humps. If this recommendation is not followed, bead damage or fracture during
fitting could occur.
Note : The use of hydrocarbons is prohibited.
Do not use an excessive amount of lubricant as this can result in bead ‘creep’ in
service.
If necessary dust the tube with French chalk, but do not use an excessive amount as
this can result in tube failure.
Take note of any directional arrow on the sidewalls of the tyre.
• With the tyre on the rim, start the inflation making certain that the beads are seating
correctly on the rim seat. After inflation ensure that the beads are correctly located
against the rim flange.
Non compliance with this procedure can result in tyre failure in service.
• Ensure that the air line between the tyre valve and the pressure gauge is long
enough to enable the fitter to stand clear of any danger from flying fragments in the
event of a tyre or wheel burst.
In order to comply with the above fitting instructions, it is sometimes necessary to
use a pressure greater than the normal recommended maximum pressure. For
obvious safety reasons tyre and rim manufacturers should be consulted to determine
the permissible maximum fitting pressure.
• Wire-spoked wheels are not air-tight. Always fit an inner tube and a rim band.
• For safety reasons always use a new tube of the correct size marking when fitting a
new tube type tyre and a new tubeless valve when fitting a new tubeless tyre.
Where no tubeless marking appears on the tyre sidewalls, tyres are intended for
fitment with an appropriate inner tube.
• All tyres for tubeless applications must be fitted on airtight rims which must have
profiles designed for bead retention. Where tubeless tyres are fitted on rims which
are not suitable for tubeless applications, an appropriate inner tube shall be fitted.
• For tubeless tyres used on motorcycles with maximum speed over 240 km/h fitment
with a tube is not recommended.
• Removal
• Before commencing removal, check that there is no danger of the tyre bursting due
to damage (cuts, bulges, exposed cords etc.).
• To avoid danger when separating the beads from the rim, unscrew and remove the
valve core before removing the tyre in order to ensure deflation.
It is recommended that tyre fitting and removal be entrusted to a specialist who has the
necessary equipment and expertise. In exceptional cases where this is not possible, it is
imperative to comply with the tyre manufacturer’s instructions on fitting and removal of
tyres and with the national standards in force.
Inflation pressure
These recommendations are specific to Motorcycle tyres.
Items which are common to all products are referred into the General Section and must
be considered too.
The cold pressures recommended by tyre manufacturers in their technical documents should
be regarded as minima.
For sustained high speed riding, or when riding with a passenger or carrying heavy luggage,
the recommended cold pressure should be increased by at least 30 kPa (0.3 bar). For special
cases higher pressures may be recommended by motorcycle or tyre manufacturers.
The above sketch is given as an example only. All legal requirements have to be taken into
account.
Wheels
Ensure that the rim band on wire-spoked wheels is in good condition as a protruding spoke
head can damage a tube and cause a puncture.
The condition of the wheels should be checked regularly, particularly for alignment, distortion
of flanges, and loose spokes. In the event of wear/ damage to rim flanges, it is recommended
that all sharp edges be removed in order to avoid tyre damage during fitting and use.
Divided wheels
Divided wheels are so constructed, that their two main parts, the rim portions of which may or
may not be the same width, when securely fastened together, combine to form a rim having
two fixed flanges.
Divided wheels should be designed so, that on the wheel, when it is fitted to the vehicle, only
those screws and nuts are accessible, which fit the wheel to the vehicle. The connecting
devices of the two wheel parts must differ and only be accessible, when the wheel is
demounted from the vehicle. Spot weldings must not be used.
In case where the connecting devices are accessible when the wheel is mounted on the
vehicle, they must be clearly identifiable.
The demounting of the wheel from the vehicle and of the tyre from wheel must be done in the
following sequence :
• Deflating of the tyre (to have no pressure on the tyre),
• Demounting of the wheel from the vehicle,
• Disconnecting of the two wheel parts and demounting of the tyre.
When mounting, the tyre shall be only inflated after the connecting devices of the wheels are
secure.
Tyre damage
It is dangerous to neglect tyre damage.
Remove any stones or nails which may become embedded in the tread of the tyre. If left they
will eventually penetrate through the casing and cause a puncture, leading to a breakdown
on the road.
If damage such as a blister, rupture, or cut exposing the casing is visible on a tyre, or if it has
suffered a violent impact (for example against a kerb) such that there has been a risk of
internal damage, even though it appears to be sound it must be removed and examined by a
tyre specialist as soon as possible in order to determine whether it is repairable.
If a repair to a tyre is necessary and possible, it must be made as soon as possible after the
damage occurs in order to avoid further deterioration of the tyre structure.
Never make external temporary repairs in the tread or sidewall as they can be extremely
dangerous.
All tyre repairs must be entrusted to an expert who must then take full responsibility for them.
Legal tread depth limits set in each Country shall always be respected.
Tyre repair
In the course of its life a tyre is subjected to an enormous amount of abuse and can be
damaged in many ways. It is imperative that the work of repairing it is entrusted only to
competent companies.
Before attempting to repair a puncture, it is vital that a rigorous inspection for secondary
damage inside the tyre casing be carried out, necessitating the removal of the tyre from the
wheel. After a careful examination by a specialist to decide whether the repair is possible,
these companies must take total responsibility for the examination and the work carried out
on the tyre.
Tyre ageing
See general recommendation in the “Tyre ageing” chapter at page 15.
Tyre/rim combinations
For recommended and permitted tyre/rim combinations, consult the current E.T.R.T.O.
Standards Manual.
Consult rim and wheel manufacturers for confirmation of the strength of the rim/wheel for the
intended service.
Every motorcycle has well defined mechanical and load/speed characteristics and the choice
of tyres for it is governed largely by these factors.
Only motorcycle and tyre manufacturers are technically competent to make this choice. In
particular, tyre manufacturers have extensive facilities, in both equipment and personnel, for
carrying out research and developments over the full range of operating conditions.Therefore,
when replacing tyres, it is essential to fit either the sizes and types identical to those fitted on
the machine originally, or the alternatives recommended by tyre manufacturers in their official
literature.
Tyres marked ‘Not for Highway Use’ or ‘N.H.S.’ must not be used on the public highway.
Tyres run-in
When new tyres are fitted they should not be subjected to maximum acceleration, hard
cornering, or sudden braking for some hundred kilometres (i.e. at least 100 kilometers).
Failures to respect this advice may result in loss of control.
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Motorcycle tyre submitted to high performance test on test rigs may not be used later for
normal driving. For high performance tests on test rigs, only special tyres or worn tyres are to
be used.
Directional tyres
A directional tyre is a tyre that the manufacturer recommends to be used in one direction of
rotation.
The fitting of a directional tyre in the opposite direction does not constitute an unsafe
condition. Although the tyre is then not fitted as recommended, overall performance and
handling will not be compromised. Nevertheless, the use of a directional tyre in the opposite
direction should be discouraged and should be considered as a temporary measure only.
Continued use of a directional tyre in the opposite direction may lead to uneven tyre wear and
increased vibration levels.
E.T.R.T.O. further recommends that all tyre manufacturers indicate the preferred direction of
rotation on directional tyres with a clear arrow marking on the sidewall of the tyre, and include
a clear statement in their technical literature stating that the use of the tyre in the opposite
direction should only be considered as a temporary measure.
It should be clearly understood that, notwithstanding the technical recommendations above,
the use of directional tyres must also comply with the relevant national legislation.
Recommendations for rims, made of material which may abrade (i.e. wear due to abrasive
action of brake pads).
Sidewalls of rims made out of materials that wear through the abrasive action of brake pads
will have a limited lifetime.
The lifetime of the bicycle rim will depend on the material of the brake pads and the use of
the bicycle.
As a result of excessive wear, the bicycle rim will not be capable of maintaining the tyre
pressure, causing instant deflation.
In order to maintain safety and provide correct fitting of the tyre, the user of such rims and
brakes must be notified of the state of wear of the rim, allowing replacement of the rim when
required.
Thus, the sidewalls of such rims should have an indicator to show when the rim must be
replaced.
• Fitting
• Ensure that the tyre size selected is compatible with the rim to which it is to be fitted.
In particular the nominal rim diameter of the tyre size and of the rim size as shown in
the relevant markings shall coincide. Verify that the tyre is not damaged or aged.
Check that the inner tube is of a correct size for the tyre size.
• Clean the rim to remove any contamination (grease, rust, foreign material, etc.).
Inspect carefully, paying particular attention to the spoke ends and valve hole, which
should be smooth, free from burrs or sharp edges. Do not mount tyres on rims
showing any sharp edges or burring around the bead seating area to avoid any tyre
damage.
Check and tighten loose spokes. Damaged or distorded spokes or rims shall not be
repaired and must be replaced.
• Check the protective flap and replace it if damaged or deteriored. Fit the protective
flap (rim tape), which should be sufficiently wide to completely cover the spokes
heads and to remain centred on the rim during use. Position the rim tape so that the
hole for the valve corresponds with the hole in the rim.
The thickness of the rim tape should not exceed 0,8 mm unless stated otherwise by
the rim manufacturer. Its mechanical strength should be sufficient to withstand the
maximum recommended inflation pressure of the tyre.
• Lightly lubricate the tyre beads using a suitable lubricant (soapy solution or
proprietary bead lubricant) so as to avoid damage during fitting. Avoid excessive
lubrication, which may lead to rotation of the tyre on the rim during operation.
Warning: do not use lubricants based on hydrocarbons or hydrocarbon
mixtures.
• In case of machine fitting: introduce the inner tube into the tyre and inflate slightly
until it is in light contact with the tyre. Over inflation will make fitting difficult.
Insert the valve into the hole in the rim and mount the lower bead onto the rim,
followed by the upper bead, ensuring that the inner tube does not become trapped
between the bead and the rim flange.
It is imperative that the device used to push the beads is carefully adjusted to avoid
shearing the bead against the rim flange.
• In case of manual fitting: mount one bead onto the rim. Introduce into the tyre the
inner tube, slightly inflated, starting by inserting the valve into the hole of the rim.
Then, starting opposite the valve, mount the second bead onto the rim ensuring that
the inner tube does not become trapped between the bead and the rim flange or the
rim tape.
Push the valve towards the inside of the rim to ensure that the tyre beads are
correctly fitted.
• Slowly inflate the tyre so as to centralise the beads on the rim. Inspect carefully to
ensure that both beads are correctly centred on the rim before inflating to the opera-
ting pressure.
For safety reasons the maximum inflation pressure, recommended by the tyre and
rim manufacturers, should never be exceeded.
• Secure the valve by screwing (finder tight) the securing nut, if applicable.
• Fitting
• Ensure that the tyre size selected is compatible with the rim to which it is to be fitted.
Check the tyre for any damage or ageing, particularly around the bead seating area.
Tubeless tyres shall only be fitted on air tight crotchet type rims, they may be fitted
as such either:
• on airtight rims (‘tubeless rims’), or
• on adapted crotchet type rims where an appropriate airtight rim tape is fitted to
ensure the rimair tightness.
• Check the rim for damage, particularly do not mount tyres on rims showing any
sharp edges or burring around the bead seating area to avoid any tyre damage..
Pay particular attention to the nipple heads, the spoke ends (if protruding inside of
the rim well) and the valve hole, which should be smooth, free from burrs or sharp
edges. Check and tighten loose spokes. Damaged or distorted spokes or rims shall
not be repaired and must be replaced.
• Check the airtight rim tape (if required) and replace it if damaged.
Position the rim tape (if required) so that the hole for the valve corresponds with the
hole in the rim and is laid properly over the well and the bead seat area.
Its mechanical strength should be sufficient to withstand the maximum
recommended inflation pressure of the tyre and maintain air tightness of the tyre rim
assembly.
Check that the valve is tightened correctly to the rim well.
• Lubricate the rim (inside) and the tyre around the bead seat area with a
recommended lubricant, soapy water or water only. Warning; do not use lubricants
which contain hydrocarbons.
• Insert, circumferentially, one bead of the tyre onto the rim. Then starting opposite the
valve, insert into the rim also the second bead ensuring that both tyre beads are
properly positioned in the deepest part of the rim well. Fitting should be carried out
manually and without the use of any tools, to avoid damaging the tyre bead seat
area.
• Inflate the tyre quickly until both beads “jump up” into place and correctly engage the
rim flange along the whole circumference. To ensure that the beads are seated
correctly, completely deflate the tyre. The beads should remain seated. Re-inflate to
the operating inflation pressure taking notice of the manufacturer’s recommended
pressure marked on the sidewall of the tyre.
• Removal
• Fully deflate the tyre. Starting opposite the valve, manually unseat one bead of the
tyre, by pushing it completely into the rim well.
• Without using any tools and starting opposite to the valve, lift this bead of the tyre
over the rim flange around the full circumference.
• Unseat the second bead by pushing it into the rim well. Then remove the tyre from
the rim. Removal should be carried out manually without the use of any tools, to
avoid damaging the tyre bead seat area.
• This is a tyre which is not air-tight by itself built with a tubeless-type bead. When the tyre is
mounted it becomes air-tight by the means of a sealant liquid and then can be used
without the tube.
• To mount the tyre and apply the sealant liquid the instructions given by the tyre and
sealant manufacturers must be followed.
Directional tyres
A directional tyre is a tyre that the manufacturer recommends to be used in one direction of
rotation.
The fitting of a directional tyre in the opposite direction does not constitute an unsafe
condition. Although the tyre is then not fitted as recommended, overall performance and
handling will not be compromised. Nevertheless, the use of a directional tyre in the opposite
direction should be discouraged and should be considered as a temporary measure only.
Continued use of a directional tyre in the opposite direction may lead to uneven tyre wear and
increased vibration levels.
E.T.R.T.O. further recommends that all tyre manufacturers indicate the preferred direction of
rotation on directional tyres with a clear arrow marking on the sidewall of the tyre, and include
a clear statement in their technical literature stating that the use of the tyre in the opposite
direction should only be considered as a temporary measure.
It should be clearly understood that, notwithstanding the technical recommendations above,
the use of directional tyres must also comply with the relevant national legislation.
E.T.R.T.O. recommends the following and in particular, for safety reasons, tyre fitting and
removal on DW and TW type rims must always commence on the flange nearer the lower
well irrespective of on which side of the rim the valve is located.
• Fitting
• Ensure the tyre to be fitted is the correct type and size for the vehicle concerned and
its intended service.
• Ensure that the rim is of the correct width and diameter as specified in the published
Standard and that the correct off-set is used in order to provide adequate clearance
from the vehicle and, where applicable, the correct dual spacing. In case of tubeless
tyres, check the suitability of the rim.
• Always work in safe, clean conditions avoiding soft, open ground.
• Ensure that all items to be assembled are clean and in good condition. In particular
check that the tyres and inner tubes are free from damage and take special care that
no foreign matter remains inside the tyre or between the tyre bead and the rim bead
seat.
Remove all contamination (dirt, grease, rust, fitting lubricant, etc.) From the wheel.
Inspect the wheel carefully. If it is cracked or deformed, it must be replaced.
In the case of multi-piece rims, check that the different components are correct and
compatible.
Do not mount tyres on rims showing any sharp edges or burring around the bead
seating area to avoid any tyre damage.
• Always fit a new inner tube and flap when replacing a tyre, or a new valve or valve
grommet in the case of tubeless tyres, and a new seal when tubeless tyres are fitted
on rims with a detachable flange.
Where no tubeless marking appears on the tyre sidewalls, tyres are intended for
fitment with an appropriate inner tube.
• The rim bead seats and the tyre beads must be lubricated with an approved
proprietary tyre lubricant only. This applies especially to tubeless tyres. If this
recommendation is not followed, bead damage or fracture during fitting could occur.
Note : The use of hydrocarbons is prohibited.
The drying time of lubricants have significant impact on tyre to rim mounting and on
tyre assembly performance after mounting. For that reason it is recommended to
take into consideration the drying time of the lubricants when mounting tyres on
rims.
Lubricant drying time depends, among other factors, upon type of lubricant, the
ambient temperature and the amount of lubricant applied. For more details it is
recommended to consult the lubricant user manual or conditions of use.
Do not use an excessive amount of lubricant as this can result in bead ‘creep’ in
service.
• Carefully check the condition of the valve hole. The edge of the valve hole on the
tyre side of the rim must be rounded and smooth, while on the weather side the
edge must be free from any burrs that can damage the valve stem.
In order to avoid damage to the inner tube or flap, ensure that the valve is located
correctly in the valve hole. The use of valve extension pieces is advised for those
valves to which access is difficult, as in the case of the inner tyres of twin
assemblies.
• In the case of tube-type tyres, dust the tube with French chalk before inserting it into
the tyre.
For tubeless tyres fitted without a tube, the rim must be airtight.
Where a flap is required, dusting both surfaces with dry talc will help to locate it.
• In the case of one-piece drop centre rims, with the tyre on the rim start the inflation
making certain that the beads are correctly located on the bead seat. Until this is
done do not exceed the pressure recommended by the tyre manufacturer (usually
250 kPa (2.5 bar)). UN/ECE regulation 106 requests to stamp on both tyre sidewalls
a pictogram, as shown in the example, to explicit the maximum inflation pressure not
to be exceeded for bead seating during tyre mounting:
Where incorrect seating occurs, deflate the tyre, rotate it on the rim and re-centralise
it before re-commencing inflation. After inflation ensure that the beads are correctly
located against the rim flange.
In the case of tyres fitted on multi-piece rims, with the tyre on the rim and the
assembly flat on the ground, inflate until the detachable flange is located correctly
against the lock ring. Correct location is facilitated by tapping these rim parts with a
rubber hammer during the preliminary inflation. However, the tyre must not be
inflated above a pressure of 100 kPa (1.0 bar) before being placed in a safety cage.
• Ensure that the air line between the valve and the pressure gauge is long enough to
enable the fitter to stand clear of any danger from flying components in the event of
a tyre or wheel burst.
• If there is neither a safety cage nor a portable safety device to give protection
against tyre or wheel bursts, place the tyre and wheel assembly vertically against a
wall with the detachable rim parts towards the wall.
• Removal
• Before each operation, it is essential to make sure that the tyre is completely
deflated by unscrewing and removing the valve insert.
• In the case of rims of multi-piece construction the operation must start by the
removal of the lock ring and the detachable rim flange. At all times the operator must
avoid standing in front of the wheel in the path of loose flange components which
might spring-off in the case of a damaged wheel.
• If it is necessary to change a tyre without removing the wheel from the vehicle, the
following additional safety precautions must be observed before proceeding as
above:
• Ensure that the vehicle is on firm and level ground. After jacking it up, support the
axle with axle stands.
• Place the valve at its lowest position and apply the handbrake.
In order to avoid all possible risks of an accident in the above operations, it is recommended
that the work is carried-out only by qualified specialists. In particular such work must never
be done by an apprentice alone, and if it is done by two or more persons at least one of them
must be present throughout inflation pressure.
Inflation pressure
These recommendations are specific to Agricultural Tractor and Implement tyres.
Items which are common to all products are referred into the General Section and must
be considered too.
In general tyres must be inflated according to the load they carry (e.g. if agricultural tractor
and implement tyres are to operate for any length of time on roads or other hard surfaces, it
is advisable to increase pressures to those recommended by the manufacturer).
Liquid ballasting
Tyres containing liquid ballast must be clearly identifiable. The following precautions must be
observed :
• An appropriate air-water valve must be used.
• The liquid ballast should contain an approved antifreeze additive. Consult the tyre
manufacturer concerned.
• In the case of tubeless tyres a rust inhibitor, approved by the tyre manufacturer
concerned, must be added to the liquid ballast as a protection against corrosion of the
rim.
• A special gauge for liquid filled tyres must be used for pressure checks. These should be
made with the valve in its lowest position in order to include the pressure due to the liquid
in the tyre.
• Before demounting a liquid ballasted tyre from the rim, ensure that the liquid is
completely drained-off. Failure to do this could lead to eventual tyre failure due to
deterioration of the cord fabric caused by the residual liquid.
Note : Liquid ballasting procedures and the recommended volume of liquid to be used
should be obtained from the tyre manufacturer concerned.
Tyre additives
The tyre industry does not recommend the use of any kind of additive product inside the
cavity during the operation as it could alter the tyre and rim assembly performances.
ETRTO recommends to always consult the tyre and rim manufacturers before using any kind
of tyre additives
Tyre storage
See pages 11 to 13
Wheels
The condition of wheels should be checked regularly particularly for distortion of rims and
cracked or damaged wheel discs. Damaged rim flanges may permit the ingress of stones or
other foreign bodies between the rim flange and the tyre bead which could lead to tyre failure.
In the event of wear/damage to rim flanges, it is recommended that all sharp edges be
removed in order to avoid tyre damage during fitting and use. Never rework, weld, heat or
braze rims. Whenever any work on rims has to be performed, make sure tyre is demounted
first.
Damaged, distorted, cracked or broken wheels or components must not be
used and should be scrapped.
Consult the tyre and wheel manufacturers for confirmation of the wheels suitability and
strength for the service intended.
Tyre damage
It is dangerous to neglect tyre damage.
If damage such as a blister, rupture, or cut exposing the casing, is visible on a tyre, or if it has
suffered a violent impact such that there has been a risk of internal damage, it must be
removed and examined by a tyre specialist as soon as possible to determine whether it is
repairable, even though it appears to be sound.
It is dangerous to re-inflate a tyre which has run flat or severely under-inflated and any such
tyre must be removed for examination by an expert to check for tyre, tube, valve or rim
damage and to be assessed for further service.
Remove any tyre where the bead area is chafed and the casing is exposed in the area where
the tyre fits against the rim flange.
Tyre Maintenance
The tyres on a vehicle should be examined regularly with particular attention being paid to the
tread for evidence of abnormal wear, cuts, localised deformities and foreign bodies (grit,
nails,...), to the sidewall for cuts, cracks, impact damage, abrasions and localised deformities,
and to the bead/ rim flange region for signs of chafing, rim damage, misfitment etc. In cases
of any such damage, the tyre must be checked by a specialist.
Following a puncture it is imperative to stop as soon as possible and change the tyre
because running under-inflated causes structural deterioration. A tyre which has been
punctured must always be removed from the wheel to be checked for secondary damage.
Tyre ageing
See general recommendation in the “Tyre ageing” chapter at page 15.
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General
Replacement tyres must be suitable for the type of vehicle and the applications on which they
are used. These applications may vary - type of service, route, load, speed - but tyre
manufacturers offer a comprehensive range of tyre sizes, constructions and tread patterns
and are the only competent authority to advise the user on tyre selection.
This advice is backed by extensive facilities, both in equipment and personnel, for carrying
out research and development over the full range of service conditions. In special cases, a
change of tyre and/or wheel equipment may be necessary.
Tyre replacement
Used tyres should not be fitted if their previous history is unknown. It is essential always to
obtain expert advice from tyre manufacturers or tyre specialists regarding tyre replacement
(See the general recommendations on used tyres for more details).
For safety reasons a new tube must always be used when fitting a new tube type tyre and a
new valve or valve grommet in the case of tubeless tyres. All tubeless tyres must be fitted on
air-tight rims. Never replace tube type tyres with tubeless tyres.
Tyre mixing
In single fitment, tyres on a given axle must be of the same make, size, structure (radial, bias
or bias-belted), category of use, service description and on approximately the same degree of
tread wear.
Tyres in dual fitment must be of approximately the same external diameter and be
symmetrically disposed axially.
For all special equipment, the instructions of the tyre, rim/wheel and vehicle manufacturers
must be followed.
Tyre manufacturers make agricultural tyres suitable for all purposes and operating conditions.
Some of these have heavy treads which can generate relatively high running temperatures.
Therefore to ensure good, safe tyre performance it is essential to limit the maximum
operating speeds to those specified in the tyre manufacturers’ recommendations.
Exceeding maximum speed or overloading (or under inflation) increases the flexing of tyres
which leads to excessive heat build up and an increased risk of tyre failure. Additionally,
overloading adversely affects tyre/ground contact conditions to the extent that mobility and
vehicle stability may be impaired.
The maximum axle weight of an agricultural tractor or implement is often limited by the tyre
size chosen either as original equipment or as replacements for specialist purposes (e.g.
narrow tyres). Any tyre selected for fitment must be suitable for the intended operation of the
machine, including travelling to and from its place of work.
Introduction
Although in the majority of cases industrial pneumatic tyres are used by professionals having a
sound knowledge of operating conditions, E.T.R.T.O. considers it necessary to re-state their
usage recommendations.
Tyre fitting
In addition to the technical standards in the E.T.R.T.O. Standards Manual and the
instructions given by tyre, rim and valve manufacturers in their technical publications,
E.T.R.T.O. recommends the following:
It is recommended that these operations be entrusted only to specialists who have the
necessary equipment and expertise. Inexpert fitment may lead to personal injury and
concealed damage to tyres and wheels.
Appropriate presses and accessories are required for fitment of special inserts. The
published instructions of the tyre manufacturer must be strictly followed. Only approved
proprietary tyre lubricants should be used.
• Ensure that the rim is correct for the tyre size being fitted. Rim components should not be
modified nor should components of various rim manufacturers be mixed. All tubeless
tyres shall be fitted on airtight rims.
In case of doubt consult rim/wheel manufacturer.
• Remove all contamination (dirt, grease, rust, fitting lubricant, etc.) From the wheel.
Inspect the rim carefully. If it is cracked or deformed, it must be replaced. In the case of
multi-piece rims, check that the different components are correct and compatible.
Do not mount tyres on rims showing any sharp edges or burring around the bead seating
area to avoid any tyre damage.
• Always fit a new inner tube and flap , or a new valve or valve grommet in the case of
tubeless tyres, and a new seal when tubeless tyres are fitted on rims with a detachable
flange.
• Every part recommended by the wheel or tyre manufacturer must be fitted ( e.g. bead seat
ring, valve slot cover plate, clamp…)
• Check that the tyres and inner tubes are free from damage and take particular care that
no foreign matter remains inside the tyre or between the tyre bead and the rim bead
seat.
• Lubricate the tyre beads with an approved proprietary tyre lubricant only. If this
recommendation is not followed, bead damage or fracture during fitting could occur.
Note : the use of hydrocarbons is prohibited.
The drying time of lubricants have significant impact on tyre to rim mounting and on tyre
assembly performance after mounting. For that reason it is recommended to take into
consideration the drying time of the lubricants when mounting tyres on rims.
Lubricant drying time depends, among other factors, upon type of lubricant, the ambient
temperature and the amount of lubricant applied. For more details it is recommended to
consult the lubricant user manual or conditions of use.
• Carefully check the condition of the valve hole. The edge of the valve hole on the tyre
side of the rim must be rounded and smooth, while on the weather side the edge must be
free from any burrs that can damage the valve stem.
In order to avoid damage to the inner tube or flap, ensure that the valve is located
correctly in the valve hole. The use of valve extension pieces is advised for those valves
to which access is difficult, as in the case of the inner tyre of twin assemblies.
• With the tyre on the rim, start the inflation in two steps making certain that the beads are
seating correctly on the rim seat. Stop inflating the tyre at 150 kPa (1.5 bar) (1st step),
inspect the tyre and ensure that there are no tyre deformation or blisters. Deformations
or blister implie the demounting of the tyre and examination by a specialist. Ensure that
the beads are correctly located against the rim flange.
Then place the tyre in vertical position into a safety cage and inflate it to the specified
inflation pressure.
In the case of tyres fitted on multi-piece rims, with the tyre on the rim, and the assembly
flat on the ground, inflate not above 100 kPa (1.0 bar) until the detachable flange is
located correctly against the lock ring. Place the assembly in a safety cage. Ensure
proper seating of the locking components in the safety cage prior to full pressurization.
• Ensure that the airline between the valve and the pressure gauge is long enough to
enable the fitter to stand clear of any danger from flying components in the event of a
tyre or wheel burst.
• If there is neither a safety cage nor a portable safety device to give protection against
tyre or wheel bursts, place the tyre and wheel assembly vertically against a wall with the
detachable rim parts towards the wall.
Removal of tyres must be entrusted only to specialists who should scrupulously follow the
instructions given by the tyre and wheel manufacturers.
Inflation pressure
These recommendations are specific to Industrial and Lift Truck Pneumatic tyres.
Items which are common to all products are referred into the General Section and must
be considered too.
In general, the industrial and lift truck tyres must be inflated according to the load they
carry.
Wheels
The condition of wheels should be checked regularly particularly for distortion of rim flanges
and wheel discs. Cracked rims or wheels must be replaced, paying particular attention to the
inside wheel of twin fitments.When removing wheel assembly from the vehicle, before
loosening any wheel or rim clamping bolts from a machine it is essential that the tyre (or both
tyres in twin (dual) formation or all tyres in other multiple fitments) is (are) completely deflated
after the unscrew and removal of the valve core. For safe operations this recommendation
must be strictly followed. Beware on large tyres, icing of the valve system can cause it to
block the flow of air with the consequence that the tyre will not completely deflate.
In the event of wear/damage to rim flanges, it is recommended that all sharp edges be
removed in order to avoid tyre damage during fitting and use.
Cracked rims or discs must never be welded under any circumstances because the welding
will crack again after a very short time under the dynamic stresses involved in running.
In order to avoid tension crack corrosion on the wheels as well as tyre damage, the anti-
corrosive protection on the wheel must be fully guaranteed, even on the tyre side of the rim
and rings. The surface protection should be checked at intervals and during tyre fitting, and
renewed as necessary after removing any contamination from rust.
Exception: rims for conductive tyres must have exposed metal or be treated with surface treatment
to encourage conductivity between tyre and rim
Divided wheels
Divided wheels are so constructed, that their two main parts, the rim portions of which may or
may not be the same width, when securely fastened together, combine to form a rim having
two fixed flanges.
Divided wheels should be designed so, that on the wheel, when it is fitted to the vehicle, only
those screws and nuts are accessible, which fit the wheel to the vehicle. The connecting
devices of the two wheel parts must differ and only be accessible, when the wheel is
demounted from the vehicle. Spot weldings must not be used.
In case where the connecting devices are accessible when the wheel is mounted on the
vehicle, they must be clearly identifiable.
The demounting of the wheel from the vehicle and of the tyre from wheel must be done in the
following sequence :
When mounting, the tyre shall be only inflated after the connecting devices of the wheels are
secure.
Special applications
Electrical conductive tyres are marked accordingly by the tyre manufacturer. Frequent
cleaning by the user is advisable in order to ensure that these properties are maintained.
Do not use solvents for cleaning tyres. Maintain proper electrical contact between the rim and
the tyre.
Tyre additives
The tyre industry does not recommend the use of any kind of additive product inside the
cavity during the operation as it could alter the tyre and rim assembly performances.
ETRTO recommends to always consult the tyre and rim manufacturers before using any kind
of tyre additives
Tyre inspection
It is dangerous to neglect tyre damage. Particular attention is needed to the tread and
sidewall for evidence of abnormal wear, cuts, localised deformities and foreign bodies
(trapped stones, nails, ...), cracks, abrasion and localised deformities, and to the bead/rim
flange region for signs of chafing, rim damage, misfitment and, between twin tyres, for cracks,
abrasions, localised deformities and foreign bodies.
If damage such as a blister, rupture, or cut exposing the casing is visible on a tyre, or if it has
suffered a violent impact (for example against a kerb) such that there has been a risk of
internal damage, even though there may be no visible evidence, it must be removed
immediately and examined by a tyre specialist. Anti-puncture products in the form of liquid
sealants are not recommended as they can mask secondary damage and preclude internal
examination.
All tyre repairs must be entrusted to an expert who must then take full responsibility for them.
Tyre ageing
Tyres fitted to vehicles which are parked for long periods (e.g. cranes, specialist trailers etc.),
will tend to age and crack more quickly than those which are used and run frequently. In such
circumstances it is important to jack the weight off the tyres and to cover them so that they
are protected from direct light.
In addition to this recommendation, see also general recommendation in the “Tyre ageing”
chapter at page 15.
Tyre/rim combinations
For recommended and permitted tyre/rim combinations, consult the current E.T.R.T.O.
Standards Manual. For other tyre/rim combinations, for existing vehicles, consult the
E.T.R.T.O. Engineering Design Information and the tyre and rim manufacturers concerned.
It has to be checked carefully whether tyre/rim combination is appropriate for tyres which are
designed to be fitted without locking ring.
Consult rim and wheel manufacturers for confirmation of the strength of the rim/wheel for the
intended service.
General
Replacement tyres must be suitable for the type of vehicle and the applications on which it is
used. These applications may vary - type of service, route, load, speed - but tyre
manufacturers offer a comprehensive range of tyre sizes, constructions and tread patterns
and are the only bodies competent to advise the user on tyre selection.
This advice is backed by extensive facilities, both in equipment and personnel, for carrying-
out research and development over the full range of service conditions. In special cases, a
change of tyre and/or wheel equipment may be necessary.
Used tyres should not be fitted if their previous history is unknown. It is essential always to
obtain expert advice from tyre manufacturers or tyre specialists regarding tyre replacement.
For safety reasons a new tube must always be used when fitting a new tube type tyre and a
new tubeless valve where applicable. Insert a new O-ring when fitting a new tubeless tyre.
All tubeless tyres must be fitted on air-tight rims or with air-tight component. Consult the tyre
manufacturer for the use of tubes and flaps for radial tyres.
When replacing a tyre, special attention should be paid to the condition and suitability of the
rim, as rim damage and incorrect fitment can result in tyre break-up.
Mixed fitments
The best results are obtained by fitting complete sets of diagonal or radial tyres. The following
precautions is to be observed:
The tyres on a given axle must be of the same size, structure (radial, bias or bias-belted),
category of use and on approximately the same degree of tread wear. Tyres in dual fitment
must be ostensibly of the same diameter (refer to vehicle manufacturer handbook)
There is no objection to mixed fitments such as radial tyres at the front and diagonal tyres at
the rear (or vice-versa) should this be desired for any reason. In any case, the stability of the
vehicule is to be ensured.
Downgraded tyres
DA
Introduction
Although in the majority of cases Industrial Solid Tyres are used by professionals having a
sound knowledge of the using conditions, E.T.R.T.O. considers it necessary to re-state their
usage recommendations.
General recommendations
Overloading, exceeding the maximum speed and lengthy continuous service are all to be
avoided, so as to avoid excessive heat build-up that could lead to tyre break-up. The distance
covered at maximum speed should not exceed 2000m. A cooling period must follow any
journey at maximum speed.
Do not use solvents for cleaning tyres. Ensure proper electrical contact between the rim and
the tyre. Rims for conductive tyres must have exposed metal or be treated with surface
treatment to encourage conductivity between tyre and rim.
Solid tyres are designed for use at normal temperatures. For use in extreme cold or warm
environments, the manufacturer should be consulted.
Care of tyres
Solid tyres require relatively little maintenance but should be checked on a regular basis for
their suitability for further use. In particular foreign bodies are to be removed from the treads.
Ageing of tyres
Tyres age even if they are only occasionally used or even not used at all. Cracks in rubber in
the external surface is a possible indication of ageing. The effect of sunlight, heat and ozone
accelerates the ageing process. Aged tyres should be examined by an expert who can advise
whether they may continue in service.
Tyre replacement
Tyres have to be replaced when they are worn out (see Solid tyres on pneumatic tyre rims
and rubber solid tyres cylindrical and conical bases “wear limit”) or non-repairable damage
has been caused by mechanical injury or ageing in accordance with the tyre manufacturer’s
recommendations. Also, national legal requirements should be checked as they vary from
country to country.
The original equipment tyres supplied with the new vehicle were selected by vehicle and tyre
manufacturers to be suitable for the expected service conditions. Tyre size, type or load
rating should not be changed when a tyre is replaced without first asking the vehicle and/or
tyre manufacturers if that change could restrict freedom of movement, handling
characteristics and/or safety.
The moment major alterations are done on a machine, it has to be checked whether the tyres
still comply with the eventually changed weight distributions.
When replacement tyres are fitted, it should be ensured that the rims are in a proper
condition. Rim damage and incorrect fitting can lead to tyre failure.
Tyre mixing
Tyres on a given axle must be of the same type and size designation and have approximately
the same external diameters. The use of different tyre types (different manufacturers, or even
different tyre types of the same manufacturer) can limit the tyre life because of the uneven
wheel suspension. Similarly, tyres with different useable remaining tread thickness can limit
tyre life because of the uneven load distribution.
Tyre storage
See pages 11 to 13.
.
Regrooving and retreading of tyres
Tyres may only be regrooved by experts and retreaded by professional companies in
accordance with the instructions of the tyre manufacturer.
Tyre fitting
The fitting of rubber solid tyres on pneumatic tyre rims requires suitable presses and tools,
and should be performed by qualified persons only.
Ensure that the rim is correct for the tyre size being fitted. Rim components should not be modified
nor should components of various rim manufacturers be mixed. In case of doubt consult
rim/wheel manufacturer.
It is recommended that during the fitting process the operators wear homologated individual
safety protections (glasses, gloves, safety shoes…).
It is recommended that the fitting press is equipped with safety screens protecting the
operators against eventually projected metal or rubber parts.
Before fitting the tyre, check the rim and the fitting rings for eventual damage, cracks,
deformations.
Always fit concentrically in order not to damage the tyre bead base.
Only approved rim sizes must be used.
The bead base width of the tyre has to correspond with the rim width between the flanges.
Pressing a tyre on a too narrow rim can damage the bead base area.
Use the conical mounting ring with the correct diameter corresponding to the wheel type.
In case the rim is designed to be used with a 5°-tapered bead seat ring, the fitting of this is
mandatory in order to prevent slipping on the rim. Only tapered rings without collar to be
used.
Locking ring: for safety reasons, this part has to be in one piece. The use of 2 halve rings
causes serious safety risks both during fitting as well as during use of the tyre.
For self-locking tyres (designed to be fitted without locking rims), it has to be checked
carefully whether the tyre – rim combination is appropriate. The recommendations of the
manufacturers have to be observed.
Make sure the locking nose of the tyre fits correctly in the rim gutter.
Tread Wear
Introduction
In general the limits of tyre tread wear for industrial trucks are not defined in National or
International Standards. Some tyre manufacturers give guidance which is restricted to their
own products.
The tyre manufacturers recommendations should always be followed where these are
available, but if they are not available this guidance note may be used.
Scope
This guidance note recommends the limits of tyre tread wear for solid rubber tyres used on
industrial trucks operating on premises not covered by the Road Traffic Regulations, and
where no other recommendation is made by either the manufacturer of the truck or the tyres.
Note: Industrial trucks operating on the public highway must comply with the relevant Road
Traffic Regulations.
Definitions
To refer to current Standards Manual and EDI - Section Industrial and Lift Trucks Solid Tyres.
Reduction of hazards
Cured-On Tyres:
Dworn = 2/3 (Dnew - drim) + drim
Notes:
• All dimensions are measured in millimetres.
• The outside diameter of the tyre Dworn and Dnew may be calculated by measuring the
circumference of the tyre with a flexible tape, and calculating the diameter from the
formula:
Circumference
Diameter = --------------------------------
π
Tyre fitting
Rubber solid tyres with cylindrical steelband base have an inside diameter which is smaller
than the overall diameter of the wheel. They are fitted by pressing them over the wheel with a
suitable press and tools. To facilitate the fitting, grease or oil should be applied at wheel
and/or inside of steelband.
It is recommended that during the fitting process the operators wear homologated individual
safety protections (glasses, gloves, safety shoes…).
It is recommended that the fitting press is equipped with safety screens protecting the
operators against eventually projected metal or rubber parts.
Rubber solid tyres with conical base can be fitted without special tools on center divided two-
piece rims.
For other types (e.g. conical base tyres for off center divided two-piece rims, pressed on band
solid tyres, …) the recommendations of the manufacturer are to be observed. Oil and grease
to be substituted by fast-drying lubricant .
Always fit concentrically in order not to damage either wheel or tyre inside.
Wear limit
As a rule of thumb, a pressed on band rubber solid tyre is considered to be worn out when
one third of the original rubber height is depleted. Although at that moment there is still a
considerable amount of rubber, the damping characteristics of the tyre decrease , which
could cause damage to the machine or the floor.
The manufacturer’s relevant recommendations shall be observed.
Introduction
Although in the majority of cases, tyres for earthmoving machinery are used by professionals
having a sound knowledge of operating conditions, E.T.R.T.O. considers it necessary to
restate tyre usage recommendations. It should be clearly understood that these
recommendations are applicable to tyres used in normal earthmover service. For other
conditions it may be necessary to modify or supplement these recommendations following
agreement between the tyre, rim and vehicle manufacturers.
Tyre fitting
In addition to the information shown in the E.T.R.T.O. Standards Manual and the instructions
given by tyre, rim and valve manufacturers in their technical publications, E.T.R.T.O.
recommends the following:
• Ensure that the rim is correct for the tyre size being fitted. All tubeless tyres should be
fitted on airtight rims. Where no tubeless marking appears on the tyre sidewalls, tyres are
intended to be fitted with an appropriate tube. A flap may also be necessary.
• Remove all contamination (dirt, grease, rust etc.) From the wheel. Inspect the wheel
carefully. If it is cracked or deformed, it should be replaced. In the case of multi-piece
rims, check that the components are correct and compatible.
Do not mount tyres on rims showing any sharp edges or burring around the bead seating
area to avoid any tyre damage.
• Always fit a new "O" ring seal when tubeless tyres are fitted on multi-piece rims, the cost
of a new "O" ring is negligible compared to the cost of a tyre and is worth the investment.
New tubes and flaps are a necessary part of a tube assembly. It is also advisable to fit
new valves and sealing washers as a precaution.
• Check that tyres and tubes are free from damage and that the bead area is clean.
• Lubricate the tyre beads with an approved proprietary tyre lubricant only. This applies
especially to tubeless tyres. If this recommendation is not followed, bead damage or
personal injury could occur.
Note: the use of hydrocarbons is prohibited.
The drying time of lubricants have significant impact on tyre to rim mounting and on tyre
assembly performance after mounting. For that reason it is recommended to take into
consideration the drying time of the lubricants when mounting tyres on rims.
Lubricant drying time depends, among other factors, upon type of lubricant, the ambient
temperature and the amount of lubricant applied. For more details it is recommended to
consult the lubricant user manual or conditions of use.
• Carefully check the condition of the valve hole. The edge of the valve hole on the tyre
side of the rim should be free of sharp edges, whilst on the weather side the edge should
be free from any burrs that can damage the valve stem. In order to avoid damage to the
tube or flap, ensure that the valve is located correctly in the valve hole. Valve extensions
are frequently required for valves which are difficult to access, as in the case of the inner
tyre of twin (dual) assemblies.
• In the case of tyres fitted on multi-piece rims, inflate until the components are correctly in
place. Correct location is facilitated by tapping the components with a non-metallic
hammer during the preliminary inflation. However, the tyre should not be inflated above a
pressure of 50 kPa (0.5 bar) before the component parts are checked for correct
location. Once the tyre is mounted on the rim and all components are correctly
positioned, continue inflating, stopping at 150 kPa (1.5 bar). Ensure that the beads are
correctly located against the rim flange. Inspect the tyre and ensure that the tyre has no
deformations. Any deformation requires that the tyre is demounted from the rim for
examination by a specialist.. Continue inflating to the recommended operating pressure.
Note : Some tyre manufacturers may advise inflating to a pressure higher than the
recommended to ensure beads are correctly seated, then reducing to the recommended
pressure.
• Ensure that the airline between the valve and the pressure gauge is long enough to
enable the fitter to stand clear of the assembly. Never leave a tyre to inflate whilst
unattended.
Tyre additives
The tyre industry does not recommend the use of any kind of additive product inside the
cavity during the operation as it could alter the tyre and rim assembly performances.
ETRTO recommends to always consult the tyre and rim manufacturers before using any kind
of tyre additives
Tyre removal
• Before loosening any wheel or rim clamping bolts from a machine it is essential that the
tyre (or both tyres in twin (dual) formation or all tyres in other multiple fitments) is (are)
completely deflated after the unscrew and removal of the valve core. For safe operations
this recommendation must be strictly followed.. Beware on large tyres, icing of the valve
stem can cause it to block the flow of air with the consequence that the tyre will not
completely deflate.
• In the case of rims of multi-piece construction, for example,
Care should be exercised in the removal of the various components to avoid personal
injury.
Attention : rim components can be heavy and under spring tension.
Fitting and removal of tyres should be done by competent personnel by following the
instructions given by the tyre and wheel/rim manufacturers.
Inflation pressure
These recommendations are specific to Earthmoving Equipment tyres.
Items which are common to all products are referred into the General Section and must
be considered too.
Load versus cold inflation pressure tables published by tyre manufacturers take into account
the operating conditions of the machines such as load and speed.
Therefore checks should be made preferably when the tyres are cold. Tyre pressures should
be checked visually on a daily basis and once every week actually checked using an
accurate pressure gauge.
In cases where the machines run 24 hours/day, a natural inflation pressure increase of +15
to 20% resulting from tyre operating temperature is typical when tyres are warm and doesn’t
require a pressure adjustment.
Some large earthmover tyres may take 8 hours or more to reach their working temperature.
Note that a driver will not always be aware of deflated tyre ‐ for example in the case of tyres
fitted in twins (duals).
Nitrogen gas can be used to inflate tyres to eliminate the risk of internal combustion of
the tyre with the resultant possibility of explosion.
100% nitrogen inflation will eliminate this risk by eliminating the oxygen necessary for
combustion and explosion.
For the explosion scenario to develop, extra heat must be added to that developed by
the tyre in normal service for internal combustion to occur. An outside energy source
is the most likely cause.
Some sources of extra energy or heat :
• Welding on or applying heat to the wheel (such as heating damaged wheel nuts).
Even not inflated and unseated, a tyre on a rim can explode due to external heat applied
to the wheel releasing volatile vapours into the tyre cavity. Even if tyres are nitrogen
inflated, applying heat to a wheel with a tyre still fitted should never be allowed, as it is
impossible to be sure that the tyre has no oxygen (air) in it!
• Electricity.
Vehicles that come into contact with high voltage power lines, or get struck by lightning
can cause tyres to explode at the moment of contact or soon after. Nitrogen inflation will
prevent tyre explosion.
• Hot environment.
Such as in a steel works.
• Overheating tyres.
Caused by underinflation, overload, running faster than the tyre’s limit, or a mixture of all
three. The cause of the problem should be eliminated if possible. Nitrogen inflation will
not remove the problem, but will give an added safety margin if a tyre fire occurs.
• Better stability of pressure with time, since nitrogen diffuses through rubber slower
than air. Modern tubeless tyres have butyl liners with a very slow rate of air diffusion,
so this advantage may be difficult to measure.
• Reduced oxidation of the rim: permits easier demounting of tyres and better
maintenance of the rims, and possibly longer rim life.
• Using nitrogen for inflation minimises the risk of introducing unwanted substances in
the tyres during inflation. The air from compressors can contain water and/or oil,
which will increase the problems of oxidisation and variations of pressure with
variation in temperature.
• If high pressure (~15000 kPa (150 bar)) nitrogen gas cylinders are used, precautions
are necessary for correctly using pressure reducers and interconnecting the cylinders,
and for stocking, handling and transporting the cylinders. It is highly recommended to
have a special training for personnel handling this type of pressure vessel. For a
large operation, an on-site nitrogen plant is a better solution.
• Note that if the recommended tyre inflation pressure is below 500 kPa (5.0 bar),
nitrogen inflation alone will be insufficient to reduce the amount of oxygen in the
resultant air/nitrogen mixture inside the tyre to safe levels. The tyre will need to be
purged of air, a complex and lengthy procedure.
• E.T.R.T.O. advice
Liquid ballasting
E.T.R.T.O. does not recommend liquid ballasting but recognize that for certain operations, it
may be required. Therefore the following notes are for guidance purpose only.
Ballasting consists in increasing the weight of the tyre assembly.(before ballasting, consult
the machine manufacturer).
Tyres containing liquid ballast must be clearly identifiable.
• Before demounting a liquid ballasted tyre from the rim, ensure that the liquid is
completely drained - off. Failure to do this could lead to eventual tyre failure due to
deterioration of the cord fabric caused by the residual liquid.
Note : Liquid ballasting procedures and the recommended volume of liquid to be used should
be obtained from the tyre manufacturer concerned.
Tyre storage
See pages 11 to 13.
Used tyres
Carefully clean and inspect tyres and make any necessary repairs before storage. Repairs to
damage which expose tyre cord are especially important. Moisture can get into exposed cord
and cause it to deteriorate.
Observe the same storage rules for used tyres as for new tyres.
Mounted tyres
• If tyres are stored on a machine, it should be jacked up free of the ground and the
inflation pressure reduced to approximately 200 kPa (2.0 bar).
• If the machine cannot be jacked up, maintain pressure at the recommended level.
• Protect each tyre with an opaque, waterproof cover.
• Machines standing on tyres should be moved once a month. This prevents deflection
strain on only one part of the tyre.
Do not use paint to preserve tyres. If severe storage conditions are expected,
consult tyre supplier for recommendations.
Wheels
The condition of wheels should be checked regularly for damage. It is essential that cracked
rims or components be replaced; pay particular attention to the inner wheel of tyres fitted in
twins (duals). It is essential that tyres are deflated before they are removed from the vehicle.
In the event of wear/damage to rim flanges, all sharp edges should be removed in order to
avoid tyre damage during fitting and use.
It is essential that damaged or distorted wheels are not repaired or used in service.
Cracked rims or discs should never be welded under any circumstances because the welding
will probably crack again after a very short time under the dynamic stresses involved in
running.
Paint or coat with a rust inhibitor, all parts of the wheel to avoid corrosion.
In case of Drop Centre Rims the mounting and dismounting side is the side closest to the
drop centre. In case of doubts on the mounting and/or dismounting side, the wheel
manufacturer should be consulted.
Tyre damage
It is inadvisable to neglect tyre damage.
If damage such as a rupture, or a cut exposing the casing is visible on a tyre, or if it has
suffered a violent impact (for example against a rock) such that there is risk of internal
damage, it should be removed and examined by a tyre specialist as soon as possible to
determine whether it is repairable, even though it may appear to be sound.
If a repair to a tyre is necessary and possible, it should be made as soon as possible after the
damage occurs in order to avoid further deterioration of the tyre structure.
All tyre repairs should be entrusted to an expert who must then take full responsibility for
them.
The exposure of a tyre structure to temperatures in excess of 90°C will cause a permanent
damage to the tyre and this is to be avoided. Such exposure may be caused by exhaust
pipes, brakes and hubs, ...
• Regrooving
If a tyre is suitable for regrooving then the following precautions need to be observed.
General
Regrooving or recutting consists of cutting a pattern in the tread, deeper than the original
pattern, in order to extend the tyre life. Care should be taken to ensure that the regrooving
process does not expose the tyre casing, breakers or belts and that sufficient rubber is left for
its protection. Tyre manufacturers publish instructions regarding the patterns to follow when
regrooving their tyres as well as the relevant recommended widths and permitted depths
below the base of the original pattern.
European and North American regulations require that ‘each new tyre designed and
constructed for regrooving shall be labelled on both sidewalls with the word ‘regroovable’ or
the symbol ‘ at least 20 mm in diameter. A minimum rubber thickness of 4 mm between
the bottom of the original principal grooves and the upper surface of the belt is necessary to
classify a tyre as regroovable.
Technical requirements
• A minimum rubber thickness of 4 mm between the bottom of the principle grooves and
the upper surface of the belt is necessary to classify a tyre as regroovable.
• Regrooving should only be carried-out by specially trained personnel.
• On no account must tyres that have been worn smooth be regrooved (even if the smooth
area is limited) as there is no indication of how much base rubber is left.
As there can be a degree of uneven tread wear, with most tyres it is better to check the
tyre for regrooving when a sufficient amount of protection base rubber of at least 2 mm
will be remaining.
• Before regrooving, the tyre should be examined to ensure that it is in good condition and
to ensure the tyre has not been previously regrooved. To trained personnel it is usually
obvious if a tyre has been regrooved previously since the groove will not have sharp
corners on zigzag grooves and there will be marks in the groove left by the regrooving
tool.
However, if the new tyre had tread wear indicators or tie bars, these will no longer be
visible as they will have been removed during the first regrooving process.
Should it be considered necessary or desirable to completely or partially regroove the
tyre more than once, the tyre manufacturer must be consulted.
Any damage or unsatisfactory repair should be repaired correctly in advance. If the tread
shows evidence of cracking, multiple cuts,or tearing of the tread blocks, then regrooving
is not recommended.
Remove flints and other foreign bodies trapped in the tread rubber to avoid damage to
the cutting blade or the tyre.
Regrooving should be carried-out with a regrooving tool which has an electrically heated
blade and preferably in a well ventilated place.
• Choose a blade the width of which corresponds to the width of regrooving recommended
in the instructions issued by the tyre manufacturer for the specific tread pattern and tyre
size.
• The actual remaining depth should be measured at several places around the tyre. The
depth of cut on the cutting tool must be related to the minimum pattern depth found.
• To set the cutting blade, add the minimum pattern depth measured to the permitted
regroove depth specified in the instructions issued by the tyre manufacturer for the
specific tread pattern and tyre size.
• Example
• Proceed to regroove the tread exerting even pressure following the re-cut pattern straight
through any tread tie-bars, as shown in the instructions issued by the tyre manufacturer
for the specific tread pattern and tyre size.
• When the above procedures are carefully followed a sufficient amount of the base rubber
remains to protect the tyre casing, breakers or belts. In no case must any part of the cord
structure of the tyre be cut or exposed as this renders the tyre unsafe and is likely to
preclude subsequent retreading.
Tyre ageing
Tyres fitted to machines which are parked for long periods (e.g. cranes, specialist trailers
etc..), will tend to age and crack more quickly than those which are used and run frequently.
In such circumstances it is important to take the weight off the tyres and to cover them so that
they are protected from direct light.
When stored fitted on rims, inflation pressure should be reduced to a maximum of 200 kPa
(2.0 bar) and, whether fitted on rims or not, covered with a waterproof cover.
Particular attention should be paid to spare tyres which may be old or aged.
In addition to this recommendation, see also general recommendation in the “Tyre ageing”
chapter at page 15.
Tyre/rim combinations
For recommended and permitted tyre/rim combinations, consult the current E.T.R.T.O.
Standard Manual. For other tyre/rim combinations for existing machines, consult E.T.R.T.O.
Engineering Design Information and the tyre and rim manufacturers concerned.
Consult rim and wheel manufacturers for confirmation of the strength of the rim/wheel for the
intended service.
Component parts from multi-piece rims are not always interchangeable, consult the rim or
wheel manufacturer for advice.
General
It is essential that replacement tyres are suitable for the type of vehicle and the applications
on which they are used. These applications may vary - type of service, load, speed - but tyre
manufacturers and their dealers offer a comprehensive range of tyre constructions and tread
patterns and are the only bodies competent to advise the user on tyre selection. This advice
is backed by extensive facilities, both in equipment and personnel.
Mixed fitments
The best results are obtained by fitting complete sets of diagonal or radial tyres. However,
mixed fitments will not give rise to any handling problems on the machine if the following
precautions are observed.
• On any machine, do not fit tyres of different constructions on the same axle.
• On machines having multiple axles (bogies), do not fit tyres of different constructions on
these axles.
There is no objection to mixed fitments such as radial tyres at the front and diagonal tyres at
the rear (or vice-versa) should this be desired. However, in cases where one type is to be
replaced by another, the tyre manufacturer should be consulted about special
recommendations for fitments in specific operating conditions.