Offset Printing Blankets Eng 2015 WEB

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Offset Printing

Blankets

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Offset Printing Blankets
Savatech d.o.o., which follows 90 years of tradition
in rubber manufacturing, manufactures a wide
range of high-quality industrial rubber products and
tyres for various industrial applications. Owing to its
innovative approach and product mix, the Advantage
blanket provides effective solutions to the specific
applications in the printing industry.

By developing the Advantage offset


printing blanket, Sava has got ahead
of the renowned world producers.
The Advantage is a revolution in the
development of offset printing blankets for
the printing industry. The characteristics
of its unique construction, which is based on the cord
carcass, brings outstanding advantages: decreased
use in the printing process or a 30% saving in
comparison with standard offset printing blankets.

The ADVANTAGE offset printing blanket is noted for


outstanding dimensional stability, minimum loss in
thickness, impact resistance, longer service life and
excellent print quality.
EXCELLENCE
Excellence is achieved in
everything we do. It is the driving
force of ONGOING improvements aNd
CONTINUED development.

CREATIVITY
We develop a stimulating working
environment that releases
creativity and enables further
development of employee abilities.

KNOWLEDGE
Our employees are motivated to be
successful, acquire and apply
their knowledge, with teamwork
being a priority.

INTEGRITY
We act honestly and ethically,
respecting agreements.

RESPONSIBILITY
With a responsible attitude to
our goals, associates and the
natural and social environment
we implement the principles of
sustainable development.

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printing solutions

INNOVATIVE
technology wide range
of products
premium
quality

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Sheetfed blanket ADVANTAGE PLUS 10

Sheetfed blanket PRIVILEGE 11

Coldset blanket ADVANTAGE DIAMOND 12

Coldset blanket PRIVILEGE OPAL 13

Heatset blanket / sheetfed blanket ADVANTAGE PEARL 14

Heatset blanket / sheetfed blanket PRIVILEGE TOPAZ 15

Blanket for alternating conventional /


hybrid / UV inks ADVANTAGE DUAL 16

UV blanket ADVANTAGE UV Black 17

UV blanket ADVANTAGE UV Red 18

UV blanket PRIVILEGE UV Black 19

Metal decorating blanket ADVANTAGE METALDEC 20

Coating blanket ADVANTAGE STRIPPING 21

Coating blanket ADVANTAGE UV Stripping JOY 22

Coating plate STRIP 4 DUAL 23

Envelope printing blanket ADVANTAGE e-FORM 24

Plastic cup printing blanket ADVANTAGE 8848 25


ADVANTAGE ADVANTAGE PRIVILEGE ADVANTAGE PRIVILEGE ADVANTAGE ADVANTAGE
PLUS PRIVILEGE DIAMOND OPAL PEARL TOPAZ DUAL UV Black

HEATSET
WEBS

COLDSET
WEBS

SHEETFED Alternating UV/


PRESSES UV
Conv. inks

PACKAGING Alternating UV/


UV
Conv. inks

CONTINUOUS
Alternating UV/
FORM UV
Conv. inks
PRESSES

METAL
DECORATING UV

COATING

SPECIALITY UV

For UV and
FACE Solvent resistant Solvent resistant Solvent resistant Solvent resistant Solvent resistant Solvent resistant
oxidation ink drying EPDM
COMPOUND rubber blend rubber blend rubber blend rubber blend rubber blend rubber blend
systems

1.95 mm 1.95 mm 1.95 mm 1.96 mm 1.95 mm 1.96 mm 1.95 mm 1.95 mm


THICKNESS
1.70 mm 1.70 mm 1.70 mm 1.70 mm 1.70 mm 1.70 mm 1.70 mm 1.70 mm

ROUGHNESS 0.60 - 0.90 µm 0.60 - 0.90 µm 0.95 - 1.20 µm 1.40 - 1.70 µm 0.80 - 1.00 µm 0.90 - 1.20 µm 0.60 - 0.90 µm 0.60 - 0.90 µm

PRINTING
SURFACE Buffed Buffed Buffed Buffed Buffed Buffed Buffed Buffed
FINISH

Fabric water/ Fabric water/ Fabric water/ Fabric water/ Fabric water/ Fabric water/ Fabric water/ Fabric water/
BOTTOM
solvent sealed solvent sealed solvent sealed solvent sealed solvent sealed solvent sealed solvent sealed solvent sealed

BLANKET´S ORDER
SPECIFICATIONS
CUT BLANKETS PERFORATED
WIDTH BLANKETS
LENGTH WIDTH | PERFORATION
THICKNESS LENGTH
THICKNESS

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ADVANTAGE PRIVILEGE ADVANTAGE ADVANTAGE ADVANTAGE ADVANTAGE ADVANTAGE
Strip 4 Dual
UV Red UV Black METALDEC STRIPPING UV Stripping JOY e-FORM 8848

UV UV

UV UV

UV UV Envelope

UV UV

Aqueos or UV Aqueos or UV Aqueos or UV

UV UV Plastic pots

For UV and
Solvent resistant Solvent resistant Solvent resistant Solvent resistant Solvent resistant
EPDM EPDM oxidation ink drying
rubber blend rubber blend rubber blend rubber blend rubber blend
systems
1.15 mm, 1.35 mm
1.95 mm 1.95 mm 1.95 mm 1.96 mm 1.96 mm 0.95 mm 1.95 mm
1.95 mm, 2.15 mm
1.70 mm 1.70 mm 1.70 mm 1.70 mm 1.70 mm 1.07 mm 1.70 mm
2.35 mm

0.60 - 0.90 µm 0.60 - 0.90 µm 0.60 - 0.90 µm 0.60 - 0.90 µm 0.60 – 0.90 µm 0.60 - 0.90 µm 0.70 - 1.00 µm -

Buffed Buffed Buffed Buffed Buffed Buffed Buffed Buffed / Cast

Fabric water/ Fabric water/ Fabric water/ Fabric water/ Fabric water/ Sticky Rubber
PES foil
solvent sealed solvent sealed solvent sealed solvent sealed solvent sealed back sealed fabric

Recommended

BARRED BLANKETS ROLLS SELF ADHESIVE


WIDTH WIDTH BLANKETS
LENGTH LENGTH WIDTH
THICKNESS THICKNESS LENGTH
BAR TYPE/BAR LENGHT THICKNESS

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ADVANTAGE PLUS
Sheetfed blanket

Designed and formulated for a wide range of sheetfed presses for printing on paper/carton
stocks.

COLOUR Blue
CONSTRUCTION Cord Carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 0.60 – 0.90 µm
MICRO HARDNESS 65 +/- 3 IRHD
STRETCH < 0.70% @ 500 N/5 cm
NOMINAL THICKNESS 1.95 mm (ISO 12636)

1.70 mm (ISO 12636)
GAUGE LOSS ≤ 0.02 mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Printing surface
Coldset Hybrid
Packaging Fabric ply
Coating
Metal Closed cell
Continuous F. compressible layer
Cord ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Virtually no sinking or stretching giving the blanket an exceptional dimensional stability.
Dimensional Stability After mounting no need for further re-tensioning thus leading to a reduced down time.
New compressible layer coupled with a radial cord carcass improves durability, offers
Closed Cell Compressible Layer excellent shock absorption and rapid recovery. Resists solvent penetration, reduces the
risk of delamination.
The specially formulated surface compound is specifically ground in order to ensure excellent
Microground Printing Surface ink transfer and dot reproduction on a wide range of paper/carton qualities.

Sealed Bottom Layer Provides added protection against water and chemical penetration.

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PRIVILEGE
Sheetfed blanket

This textile-based blanket was designed and formulated for an


extremly sharp dot reproduction on a wide range of sheetfed
presses. It is suitable for all kinds of inks and paper/carton stocks
and it assures a long service life.

COLOUR Blue
Construction Textile carcass
Type Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGNESS, RA 0.60 - 0.90 µm
MICRO HARDNESS 65 +/- 3 IRHD
STRETCH < 1.2% @ 500 N/5 cm
NOMINAL THICKNESS 1.95 (ISO 12636)
1.70 (ISO 12636)
BLANKET HARDNESS 79 Shore A
TENSILE STRENGTH > 3500 N/5 cm
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Printing surface
Coldset Hybrid
Packaging Top fabric ply
Coating
Metal Closed cell
Continuous F. compressible layer

Second fabric ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Dimensional Stability Unique fabric treatment ensures consistent low setting and optimal laydown.
New compressible layer coupled with a textile carcass improves durability, offers excellent
Closed Cell Compressible Layer shock absorption and rapid recovery. Resists solvent penetration, reduces the risk of
delamination.
Specially formulated surface compound ensures optimal ink transfer and enables extra
Microground Printing Surface sharp dot reproduction.

Sealed Bottom Layer Provides added protection against water and chemical penetration.

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ADVANTAGE DIAMOND
Coldset blanket

A unique high performance concept of the radial cord carcass


now applied in a specifically designed compressible printing
blanket for high speed newspaper presses for blanket to steel
and blanket to blanket configuration.

COLOUR Green
CONSTRUCTION Cord Carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 1.40 – 1.70 µm
MICRO HARDNESS 67 +/- 3 IRHD
STRETCH < 0.70% @ 500 N/5 cm
NOMINAL THICKNESS 1.95 mm (ISO 12636)
1.70 mm (ISO 12636)
GAUGE LOSS ≤ 0.02 mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Hybrid Printing surface
Coldset
Packaging Fabric ply
Coating
Metal Closed cell
Continuous F. compressible layer

Cord ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Virtually no sinking or stretching giving the blanket an exceptional dimensional stability.
Calibration of each blanket layer ensures good reproducibility and high quality throughout a
Dimensional Stability blanket life. After mounting no need for further re-tensioning thus leading to a reduced down
time. High register stability.
New compressible layer coupled with a radial cord carcass improves durability, offers
excellent shock absorption and rapid recovery. Resists solvent penetration, reduces the risk
Closed Cell Compressible Layer of delamination. A high overall rubber content of the Advantage Diamond favours lower heat
build-up when compared to standard textile carcass blankets.
The specially formulated surface compound is specifically ground in order to ensure excellent
Microground Printing Surface ink transfer and dot reproduction on a wide range of paper qualities. Reduced paper linting
contributes to reducing wash cycles.

Sealed Bottom Layer Provides added protection against water and chemical penetration.

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PRIVILEGE OPAL
Coldset blanket

This textile-based blanket was designed and formulated for an


extremely sharp dot reproduction and excellent paper feed on a
wide range of coldset web presses. It is suitable for all kinds of
uncoated newspaper papers. It also assures a long service life.

COLOUR Green
CONSTRUCTION Textile-based
TYPE Soft compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 1.40 - 1.70 um
MICRO HARDNESS 67 +/- 3 IRHD
STRETCH 1.2% @ 500N/5cm
NOMINAL THICKNESS 1.96 mm (ISO 12636)
1.70 mm (ISO 12636)
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Printing surface
Coldset Hybrid
Packaging Top fabric ply
Coating
Metal
Compressible layer
Continuous F.

Second fabric ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Dimensional Stability Unique fabric treatment ensures consistent low setting and optimal laydown.
New soft compressible layer coupled with a textile carcass improves durability, offers
Closed Cell Soft Compressible Layer excellent shock absorption and rapid recovery. Resists solvent penetration, reduces the
risk of delamination.
Specially formulated surface compound ensures optimal ink transfer and enables extra
Microground Printing Surface sharp dot reproduction.

Sealed Bottom Layer Provides additional protection against water and chemical penetration.

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ADVANTAGE PEARL
Heatset blanket & premium sheetfed blanket

A unique high performance concept of the radial cord carcass


now applied in a specifically designed compressible printing
blanket for low speed commercial heatset presses and high
quality sheetfed printing with a wide variety of inks.

COLOUR Turquoise green


CONSTRUCTION Cord Carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 0.80 – 1.10 µm
MICRO HARDNESS 65 +/- 3 IRHD
STRETCH < 0.70% @ 500 N/5 cm
NOMINAL THICKNESS 1.95 mm (ISO 12636)
1.70 mm (ISO 12636)
GAUGE LOSS ≤ 0.02 mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Printing surface
Coldset Hybrid
Packaging Fabric ply
Coating
Metal Closed cell
Continuous F. compressible layer

Cord ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Virtually no sinking or stretching giving the blanket an exceptional dimensional stability.
Calibration of each blanket layer ensures good reproducibility and high quality throughout a
Dimensional Stability blanket life. After mounting no need for further re-tensioning thus leading to a reduced down
time.
New compressible layer coupled with a radial cord carcass improves durability, offers
excellent shock absorption and rapid recovery. Resists solvent penetration, reduces the risk
Closed Cell Compressible Layer of delamination. A high overall rubber content of the Advantage Pearl favours lower heat
build-up when compared to standard textile carcass blankets.
Specially formulated surface compound is specifically ground in order to ensure excellent
Microground Printing Surface ink transfer and dot reproduction on a wide range of paper qualities. Reduced paper linting
contributes to reducing wash cycles.

Sealed Bottom Layer Provides added protection against water and chemical penetration.

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PRIVILEGE TOPAZ
Heatset blanket & premium sheetfed blanket

This textile-based blanket was designed and formulated for


extremely sharp dot reproduction and excellent paper feed on
a wide range of high speed web presses. It is suitable for all
kinds of coated papers for web applications. It also assures a
long service life. Recommended also for high quality sheetfed
printing with a wide variety of inks.

COLOUR Turquoise green


CONSTRUCTION Textile-based
TYPE Middle compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 0.90 - 1.20 µm
MICRO HARDNESS 67 +/- 3 IRHD
STRETCH 1.2% @ 500N/5cm
NOMINAL THICKNESS 1.96 mm (ISO 12636)
1.70 mm (ISO 12636)
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional Printing surface
Coldset Hybrid
Packaging Top fabric ply
Coating
Metal Closed cell
Continuous F. compressible layer

Second fabric ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Dimensional Stability Unique fabric treatment ensures consistent low setting and optimal laydown.
New middle compressible layer coupled with a textile carcass improves durability, gives
Closed Cell Middle Compressible Layer excellent shock absorption and rapid recovery. Resists solvent penetration, reduces the
risk of delamination.
Specially formulated surface compound ensures optimal ink transfer and enables extra
Microground Printing Surface sharp dot reproduction.

Sealed Bottom Layer Provides additional protection against water and chemical penetration.

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ADVANTAGE DUAL
Blanket for alternating conventional / hybrid / UV inks

Blanket designed for sheetfed printing jobs where mixed ink


systems are in use on the same press.

COLOUR Indigo
FACE COMPOUND For UV and oxidation ink drying systems
CONSTRUCTION Cord Carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 0.60 – 0.90 µm
MICRO HARDNESS 68 +/- 3 IRHD
STRETCH < 0.70% @ 500 N/5 cm
NOMINAL THICKNESS 1.95 mm (ISO 12636)
1.70 mm (ISO 12636)
GAUGE LOSS ≤ 0.02 mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Printing surface
Coldset Hybrid
Packaging Fabric ply
Coating
Metal Closed cell
Continuous F. compressible layer

Cord ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Almost no sinking or stretching giving the blanket an exceptional dimensional stability. After
Dimensional Stability mounting no need for further re-tensioning thus leading to a reduced down time.
New compressible layer coupled with a radial cord carcass improves durability, offers
Closed Cell Compressible Layer excellent shock absorption and rapid recovery. Resists solvent penetration, reduces the risk
of delamination.
Specially formulated mix mode surface compound enables excellent ink transfer and dot
reproduction on a wide range of paper/carton qualities. High resistance to swelling against
Microground Printing Surface non-aggressive UV drying inks and cleaning agents. Recommended for use with daylight
fluorescent inks and metal-pigmented inks and for alternating operation with conventional,
mineral-oil-based and UV inks.

Sealed Bottom Layer Provides added protection against water and chemical penetration.

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ADVANTAGE UV Black
UV blanket

Specially formulated to be compatible with UV curing inks,


varnishes and washes for printing on absorbent and non-
absorbent substrates.

COLOUR Black
FACE COMPOUND EPDM
CONSTRUCTION Cord Carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 0.60 – 0.90 µm
MICRO HARDNESS 70 +/- 3 IRHD
STRETCH < 0.70% @ 500 N/5 cm
NOMINAL THICKNESS 1.95 mm (ISO 12636)
1.70 mm (ISO 12636)
GAUGE LOSS ≤ 0.02 mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Printing surface
Coldset Hybrid
Packaging Fabric ply
Coating
Metal Closed cell
Continuous F. compressible layer
Plastic
Cord ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Production of compressible layer with minimum thickness tolerances. Its unique compressible
Dimensionally stable compressible design reduces surface smashes and markings created by rigid substrates such as metals,
plastics and boards. Optimised balance for well defined screens and even smooth solids.
carcass Almost no sinking or stretching giving the blanket an exceptional dimensional stability. After
mounting no need for further re-tensioning thus leading to a reduced down time.
Specially formulated carbon black EPDM surface responsible for high resistance
Microground Printing Surface to swelling against non-aggressive UV drying inks and cleaning agents, preventing
electrostatic charges. Always use cleaning agents suitable for EPDM rubber.

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ADVANTAGE UV Red
UV blanket

Specially formulated for UV curing inks on sheetfed presses,


continuous forms presses and dry offset applications.

COLOUR Red
FACE COMPOUND EPDM
CONSTRUCTION Cord Carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 0.60 – 0.90 µm
MICRO HARDNESS 70 +/- 3 IRHD
STRETCH < 0.70% @ 500 N/5 cm
NOMINAL THICKNESS 1.95 mm (ISO 12636)
1.70 mm (ISO 12636)
GAUGE LOSS ≤ 0.02 mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Hybrid Printing surface
Coldset
Packaging Fabric ply
Coating
Metal Closed cell
Continuous F. compressible layer
Plastic
Cord ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Its unique compressible design reduces surface smashes and markings created by rigid
Dimensionally stable compressible substrates such as; metals, plastics and boards. Almost no sinking or stretching giving the
carcass blanket an exceptional dimensional stability. After mounting no need for further re-tensioning
thus leading to a reduced down time.
Specially formulated, image visible red surface. EPDM polymer responsible for high
resistance to swelling against non-aggressive UV drying inks and cleaning agents.
Microground Printing Surface Ghosting/embossing from previous jobs is eliminated. Always use cleaning agents suitable
for EPDM rubber.

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PRIVILEGE UV BLACK
Uv blanket

Privilege UV blanket is designed to optimize the performance of


compressible blankets. It is very suitable for sheetfed, packaging,
metal, continuous forms and plastic printing applications.
Privilege UV blanket is specially formulated for all UV applications.
EPDM surface rubber compound ensures excellent resistance to UV
inks and aggressive washing solutions.

COLOUR Black
FACE COMPOUND EPDM
CONSTRUCTION 3 ply textile carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 1.0 – 1.2 µm
MICRO HARDNESS 0.7 +/- 2 IRHD
STRETCH < 0.9% @ 500 N/5 cm
NOMINAL THICKNESS 1.95 mm (ISO 12636)
GAUGE LOSS ≤ 0.02 mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Packaging Conventional
Plastic Hybrid Printing surface
Metal
Fabric ply
UV printing
Business forms Closed cell
Labels compressible layer

Second fabric ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
EPDM surface Excellent UV and aggressive washing solutions resistance.

High quality stabilizing fabric Ensures long term printing.

Resistant compressible layer Improve smash resistance and prevent swelling.

Sealed bottom layer Durable.

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ADVANTAGE METALDEC
Metal decorating blanket

Designed to meet the needs of metal decorators using


conventional oven-dried inks.

COLOUR Grey
CONSTRUCTION Cord Carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 0.60 – 0.90 µm
MICRO HARDNESS 68 +/- 3 IRHD
STRETCH < 0.70% @ 500 N/5 cm
NOMINAL THICKNESS 1.95 mm (ISO 12636)
1.70 mm (ISO 12636)

GAUGE LOSS ≤ 0.02 mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Hybrid Printing surface
Coldset
Packaging
Fabric ply
Coating
Metal Closed cell compressible
Countinuous F. layer

Cord ply

Sealed bottom fabric


Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Compressible layer compensates the over pressure frequently experienced with older
Compressible Layer presses.
Specially formulated surface compound is specifically ground in order to ensure optimum
Microground Printing Surface ink thickness and dense solids with sharp dots on a tin plate or aluminium. Suitable for
all printing presses with conventional oven-dried inks including Crabtree and Mailander.

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ADVANTAGE STRIPPING
Coating blanket

Blankets designed with a stable pre-carcass and optimum


compressible layer construction for easy stripping on coating
units. Also suitable for printing.

COLOUR Pink
CONSTRUCTION Cord Carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 0.60 – 0.90 µm
MICRO HARDNESS 68 +/- 3 IRHD
STRETCH < 0.70% @ 500 N/5 cm
NOMINAL THICKNESS 1.96 mm (ISO 12636)
1.70 mm (ISO 12636)

MINIMUM STENCIL DEPTH 0.90 mm (1.96 mm)
0.80 mm (1.70 mm)
PEEL STRENGTH 25 - 40 N/50mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION VARNISH STRUCTURE


Sheetfed UV Printing surface
Web Aqueos
Newspaper Fabric ply
Packaging
Coating
Metal Closed cell
Countinuous F. compressible layer

Strippable ply
Cord ply
Sealed bottom
Recommended Suitable Not recommended fabric

CHARACTERISTICS ADVANTAGES
Offers even varnish film thickness with minimum pressure settings and optimum varnish
Smoothly polished surface transfer.
Calibrated radial cord pre-carcass adds dimensional stability for precise register and
Exceptionally stable pre-carcass ply reuse of blanket.
Calibration of each blanket layer ensures deep stencil depth of min. 0.90 mm for cleaner
Unique carcass profiles. Excellent flexibility for an easier press mounting. Clean stencil cutting with sharp
edges by hand or CAD. Easy peeling for a quick, trouble-free preparation.

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ADVANTAGE UV Stripping JOY
Coating blanket

Specially designed for UV inks with a stable pre-carcass and


optimum compressible layer construction for easy stripping on
coating units. Also suitable for printing.

COLOUR Apricot
FACE COMPOUND For UV and oxidation ink drying systems
CONSTRUCTION Cord Carcass
TYPE Compressible
SURFACE FINISH Ground and polished
SURFACE ROUGHNESS, RA 0.60 – 0.90 µm
MICRO HARDNESS 68 +/- 3 IRHD
STRETCH < 0.70% @ 500 N/5 cm
NOMINAL THICKNESS 1.96 mm (ISO 12636)
1.70 mm (ISO 12636)

MINIMUM STENCIL DEPTH 0.90 mm (1.96 mm)
0.80 mm (1.70 mm)
PEEL STRENGTH 25 - 40 N/50mm
BOTTOM LAYER Water/Solvent sealed
PACKING & TENSIONING Conform to OEM instructions

APPLICATION VARNISH INK STRUCTURE


Sheetfed UV UV Printing surface
Heatset Aqueos Conventional
Coldset Hybrid
Fabric ply
Packaging
Coating
Metal Closed cell
compressible layer

Strippable ply

Cord ply

Recommended Suitable Not recommended Sealed bottom fabric

CHARACTERISTICS ADVANTAGES
Offers an even varnish film thickness with minimum pressure settings and optimum varnish
Smoothly polished surface transfer.
Calibrated radial cord pre-carcass adds dimensional stability for a precise register and
Exceptionally stable pre-carcass ply reuse of blanket.
Calibration of each blanket layer ensures deep stencil depth of min. 0,90 mm for cleaner
Unique carcass profiles. Excellent flexibility for an easier press mounting. Clean stencil cutting with sharp
edges by hand or CAD. Easy peeling for a quick, trouble-free preparation.

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Strip 4 Dual
Coating Plate

The new generation of PES Foil based coating plates suitable for
use with both water based and UV coatings.
Bi-directional and easily strippable, the Strip 4 Dual’s polyester
foil also makes it ideal for archiving and re-use.

Colour - Strip 4 DuaL Dark Grey


Standard Thickness 1,15 +/- 0,02 mm
1,35 +/- 0,02 mm
1,95 +/- 0,02 mm
2,15 +/- 0,02 mm
2.35 +/- 0,02 mm
Base Polyester APPLICATION VARNISH
STRIP 4 DUAL
Stencil Depth of
Sheetfed UV
Strip 4 dual - 1,15 mm 0,80 mm
Heatset Aqueos
Strip 4 dual - 1,35 / 1,95 mm 1,00 mm Coldset
Strip 4 dual – 2,15 / 2,35 mm 1,00 mm Packaging
Surface Finish Ground & Polished Coating
Elongation 0% @ 500 N/5 cm Metal
Roughness Ra = 0,6 – 0,9 μm
Suitable for archiving & RE-USE Yes
Bi-Directional Yes Recommended Suitable Not recommended

STRUCTURE

Printing surface Printing surface

Base rubber
compound Base rubber
compound

Polyester base
Polyester base

Compressible
layer

CHARACTERISTICS ADVANTAGES
The specially formulated surface compound ensures optimal coating transfer with minimum
Micro-ground Coating Surface pressure settings. High resistance to a wide variety of washes and press room chemicals
ensures a long life time.
A high stencil depth is achieved by the complete removal of the top compound from the cut
Easy to Peel Coating Layer resistant PES ply. Easy and clean stencil cutting either by hand or with the use of a CAD plot-
ter. For optimal surface stripping always cut down to the PES foil.

23
ADVANTAGE e-FORM
Envelope printing blanket

Sticky back blanket designed for Envelope printing.

COLOUR Grey
TYPE Compressible
FACE COMPOUND Solvent resistant rubber blend
SURFACE FINISH Ground and polished
HARDNESS 85 Shore A
SURFACE ROUGHNESS, RA 0.70 – 1.00 µm
MICRO HARDNESS 68 +/- 3 IRHD
NOMINAL THICKNESS 0.95 mm
1.07 mm
BOTTOM LAYER Sticky back
THICKNESS TOLERANCE 0,02 mm

APPLICATION INK STRUCTURE


Sheetfed UV
Heatset Conventional
Hybrid Printing surface
Coldset
Packaging
Coating Reinforcing ply
Metal
Countinuous F. Closed cell
compressible layer
Envelope
Adhesive layer with
release paper

Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
Compressible layer with reinforcing ply Easy trouble-free stencil preparation. Clean, edged, precision cutting, no spider legs.
Offers uniform ink and coating transfer. Can be used with both conventional and UV curing
Specially formulated surface compound inks.
The blanket can be easily adhered / removed from different substrates, metal cylinder or
blanket and easily repositioned after initial mounting. Once tightly clung, it provides excellent
Adhesive ply stability at high press speeds and resists most press chemicals. No residual adhesive remains
on the press cylinder after blanket removal.

24
ADVANTAGE 8848
Plastic cup printing blanket

Advantage 8848 is designed to optimize the performance of


compressible blankets. It is specially designed for plastic cup and pail
printing applications.
A combination of polybutadien surface rubber compound ensures
excellent resistance to abrasion.

COLOUR Beige
FACE COMPOUND BR/XNBR
CONSTRUCTION Cord Carcass
TYPE Noncompressible
SURFACE FINISH Ground or Cast
SURFACE ROUGHNESS, RA 0.6-0.8 µm
MICROHARDNESS 69 ± 2 IRHD
STRETCH ≤ 0.7% @ 500N / 5 cm
NOMINAL THICKNESS 1.70, 1.95 mm; no adhesive
2.18 mm; selfadhesive

GAUGE LOSS ≤ 0.02 mm
BOTTOM LAYER Water / Solvet sealed
PACKING&TENSIONING Conform to OEM instructions

APPLICATION INK STRUCTURE


Sheetfed UV
Packaging Conventional
Printing surface
Plastic Hybrid
Metal Fabric ply
UV printing
Business forms
NBR rubber layer
Labels

Sealed bottom fabric


or adhesive layer with
release paper
Recommended Suitable Not recommended

CHARACTERISTICS ADVANTAGES
BR/XNBR surface Excellent abrasive and scratch resistance.

High quality stabilizing fabric Ensures long term printing.

Resistant NBR rubber layer Excellent smash resistance.

Sealed bottom layer Durable.

25
26
Certificates

Free of pollutants and


pose no risk to health and
food safety.
Important for the food
packaging industry and
consumer goods.

ISO 9001
ISO 14001
ISO/ts16949
OHSAS 18001

27
07/2015 - EN
yOUR DISTRIBUTOR:

Savatech, d.o.o. • Industrial Rubber Products and Tyres


Škofjeloška c. 6 • 4000 Kranj • Slovenija
Tel + 386 (0)4 206 63 87 • Fax + 386 (0)4 206 64 00
info.print@savatech.si • www.savatech.eu • www.savaprint.com

Printing house: Gorenjski tisk, d.o.o. Printed with SAVA Advantage offset printing blankets.

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