DT-800R

ATF EXCHANGER

MANUAL INSTRUCTIONS

ZHONGSHAN GREENS AUTO-OVERHAUL EQUIPMENT FACTORY

 Content
Please operate according to the instructions in the handbook

I. Introduction------------------------
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II. Parts names---------------------------------------------------------------2

III. Technology Parameters------------------------------------------------3

IV. Pipe connection chart-------------------------------------------------3-4

V. Operation procedures--------------------------------------------------4-6

VI. Notes-----------------------------------------------------------------------6

VII. Maintenance and Repairs--------------------

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VIII. The list of the whole set-----------------------------------------------6

IX. Eligible Identification---------------------------------------------------7

X. Guarantee Card-----------------------------------------------------------8
 I. Introduction

The Automatic Transmission flush machine is the most popular for vehicle

maintenance machine in recent two centuries. It is indispensable for vehicle

maintenance shops in all developed countries.

The new adjustable DT-800R Automatic Transmission flush machine is a

state-of-the-art model with adjustable flow rate system, and is also the best

vehicle maintenance device with both reliablility and efficiency.

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II. Parts names

1. Used fluid bucket 2. Filter 3. Pressure fluid joint

4. Return fluid joint 5. Fuse tube 6. Power scoket

7. Power On/Off 8. Switch Valve 9.Used fluid pressure gauge

10. New fluid pressure gauge 11.Used oil window 12. New oil window

13. New fluid adjusting valve 14. Used fluid adjusting valve

15. Fluid adding place 16 New fluid bucket

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III. Technology Parameters
1）
）Voltage 0.22KW 2）
）Power 220V
3）
）Frequency 50Hz（
（60HZ）
） 4）
）Length 500mm
5）
）Width 500mm 6）
）High 1130mm
7）
） Weight 38kg

IV. Pipe connection chart

A Flow chart fluid input
Auto gear box oil changer

Fluid output
New fluid
PRESSURE
flow
RETURN direction

Used fluid flow

direction
B 流向
Gear box cooler
B flow chart Fig 4
Fluid
output
Auto gear box oil changer

Fluid input
New fluid
PRESSURE
flow
direction

Old fluid flow

direction
Gear box cooler

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V. Operation procedures
A. Gear box oil cleaning
1. Find an easy-to-disassemble ATF cooling fluid tube on the car. Take off the joint. See Fig
1 and Fig 2.
2. Connect the fluid output end of the cooler to the return pipe of the machine while the
fluid input end to the Pressure fluid joint. See Fig 4 and Fig 5.
3. Lift up the car for each power gear is going to be operated.
4. Make sure the tubes are connected correctly and no fluid leaking. Then turn the switch
valve to a (cleaning). Turn off new oil adjusting valve and used fluid adjusting valve by
switching them clockwise.
5. Get to Gear D (note: not necessary to turn on the power of the gear box) and the box
begins to be cleaned. The used fluid pressure meter shows the pressure value of the box.
6. The gear is changed by order and each gear lasts 5-10 seconds.
7. When we are cleaning high-speed gear D, we add fluid at the same time. We make the
car run at 60 km/h and keep it for 5-10 seconds. Then the high-speed gear is cleaned.
8. When all the steps above, we enter the gear box fluid changing part.

B. Gear box oil changing

1. Add required ATF new oil into the new fluid bucket (approx. 9)
2. Find an easy-to-disassemble ATF cooling fluid tube on the car. Take off the joint. See Fig
1 and Fig 2

Find a joint of Disconnect the

ATF oil tube joint

Gear box oil cooler Gear box oil cooler

Fig 1 Fig 2

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3. Start the engine for a while to find the oil flow direction: A or B. See Fig 3

ATF oil tube

A B

Gear box oil cooler

Fig 3

4. Connect the output tube of the cooler to the return one of the machine; input tube to the
pressure fluid tube. See Fig 4, Fig 5.
5. Lift up the car for each power gear is going to be operated. Turn the switch valve to B
(changing). Turn the new fluid adjusting valve and used fluid adjusting valve
anticlockwise till the most point is reached. Connect the power to the cleaner.
6. Start the engine and get to Gear D. The box begins new and used fluid exchange. The
used fluid pressure meter shows the pressure value of the box. Adjust the valves of new
fluid or the used fluid to make the flow speeds equal to each other by observing through
oil windows. Clockwise to slower the speed and increase pressure while anticlockwise
the opposite.
7. The new fluid window shows the tube that new fluid will flow by, while the used fluid
window shows the one that used fluid will flow by.
8. The gear is changed in order and each gear lasts 5-10 seconds.
9. When changing the ATF fluid at high-speed gear D, we must accelerate the car to over 60
km/h.
10. Watch the flow speed and color through used fluid window. Adjust the speed to meet the
fluid demand of the gear box. When the fluid exhausted changes from filthy to the color
of new fluid, the changing is finished. Stop the changer and the car.
11. Restore the fluid tube of the gear box, start engine to gear P, add ATF oil based on the
fluid level. Meanwhile, check all tubes to see if there is any fluid leakage. When the fluid

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 level is good, drive 1 km and check it again (indispensable).

VI. Notes
1. DO NOT use the cleaner without good understanding of the book. Please follow the
instruction of the book.
2. Only trained and certified staff can use the device.

3. If your car is cold, heat it and change gears before changing ATF oil. Hold each gear for
30 seconds so the oil deposit will be dissolved completely. This will make the oil
changing more thorough.
4. No smoking around the machine
5. Avoid any oil spattering on operators or machines when adding oil to the gear box. If so,
clean it immediately.

VII. Maintenance and Repairs

The design of the cleanser assures no defects after usage for years.
1. Check leakage periodically. Fix the leakage immediately should anyone is found.
2. Check the connections of tubes to see if they are firm enough.
3. Clean the outside of the machine with cloth frequently. Keep the machine tidy. Put the
machine in cool place without sunshine after usage.

VIII. The list of the whole set

When you open the package, you will find
1) One set of the machine
2) One set of connecters
3) One operation handbook
4) One warranty card
5) One quality certificate

If any item on the list is misses, please contact your seller as soon as possible!

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