Power Factor Controller

BR 7000

Power Quality Solutions

AUTO-MODE cos j
L1 0.869 IND BR 7000
L2 0.869 IND Power Factor
L3 0.869 IND Controller

1 2 3 4

Auto
Program
HELP
Manual
Service

Enter
OK ESC

Manual
Version 4.0 E
 PC-Software „BR7000-Soft“ (enclosed with delivery)

Windows-Software for programming of the PF-controller BR7000 and for visualization,

storage and analysis of grid parameters.

R Connection to RS485-Bus
R Administration of several controllers possible
R Direct connection to USB-port of PC via accessory USB-adapter

It allows a comfortable visualization and analysis of grid parameters during online-

operation. At the same time, the storage and graphical analysis of all recorded data incl.
the export- and printing function can be performed. The spectrum of harmonics can
promptly be displayed as bar chart.

The display and recording mode allows a convenient online-display of different grid
parameters. 3 display arrangements with each up to 12 different parameters can be
shown simultaneously. All values displayed can be recorded for a later processing.

The step display delivers detailed information about the single switching steps.

With the configuration manager all parameters of the BR7000 can completely be read
out, edited and stored and can be delivered back to the device. All values can be recorded
in a configuration file.

The graphic mode allows the graphical display of recorded grid parameters for a
congruent evaluation. All values can be freely configured. Copy and print function are
possible.

A graphic bar diagram in the online-mode allows the display of voltage and current
harmonics at one glance.

A detailed description of all software functions can be found in the brochure resp. in the
online-help-function of the software.
 CONTENTS
Section 1 General p.3
Section 2 Installation and instructions for usage p.4
Section 3 Connection alternatives measuring voltage p.6
and measuring current
Section 4 Display functions p.8
Section 5 Display of grid parameters p.9
Section 6 PROGRAM-MODE / Manual programming p.11
6.1 Programming lock p.18

Section 7 HELP-function / actual assignment of outputs p.19

Section 8 Alarm relay / Error messages p.19
Section 9 MANUAL OPERATION p.21
Section 10 SERVICE MENU / Fault memory p.22
Section 11 EXPERT MODE
11.1 Expert-Mode 1 p.23
11.2 Expert-Mode 2 p.25
Section 12 OSCI-MODE p.26
Section 13 DISPLAY-editor p.26
Section 14 Maintenance and warranty p.26
Section 15 INTERFACES p.27
Section 16 C-TEST MODE and TEST-RUN p.29

Control principle p.30

ASCII -protocol p.31
Application: Controller coupling p.31

Appendixes/ Tables:

Annex 1 Control series table / editor p.32

Annex 2 Troubleshooting p.33
Annex 3 Technical data p.35
Annex 4 Factory settings p.37
Annex 5 Operation diagram p.39

CAUTIONS: 1. High voltage !

2. BR7000 may only be used indoor !
3. Make sure that the discharge time set in the controller matches
! the capacitor discharge time !

-2-
Section 1: GENERAL

The power factor controller BR7000 is the consequent follow-up development of the well
proven series BR6000.
The main distinctive feature is the new 3-phases measuring system. Due to the 3-phases
recording of voltage and current the device allows a convenient usage as grid measuring
device and as power factor controller.
All measuring values can be edited and may be displayed in big letters for easier
readability.
2 interfaces are standard. By means of the comfortable windows-software that is included
in the delivery and by using one interface for a connection to a PC the execution and
evaluation of grid measurements is possible. The second interface can be used for
customer specific purposes.
Used as PF-controller various control modes are available. They allow not only to control
according to the phase with the highest load or the average demand of the phases, but
also to realize a real single-phase control (balancing) or a mix of balancing and
conventional three-phases-control.
All well proven functions of the BR6000-series are available for the BR7000; for example
the control series editor, the test-run etc. For an easy usage the concept of graphic menu
navigation has mainly been adapted. New are amongst others an integrated help (HELP-
button) and the possibility to jump back in the programming menu by an additional
ESCape-button.
The usage of a fully graphic support display allows an additional Oscilloscope-Mode where
the phases (half waves) of voltage and current can graphically be displayed.

R 3 x 5 free programmable switching outputs

R 1 alarm relay, 1 programmable message relay, 1 relay for the cabinet fan
R Operating voltage: 110 ... 440VAC (+/-10%)
R Measuring voltage: 3 x 30 ... 440 VAC (L-N) / 50...760 V (L-L)
R Measuring current: 3 x 5A / 1A
R Pre-programmed control series and control series editor
R Illuminated graphic display 128 x 64 dot, graphical menu navigation
R 4-quadrant-operation
R Automatic test-run possible
R Measuring of capacitor current possible
R Three-phase display of various grid parameters ( U, I, F, Q, P, S Delta Q ... )
R Display up to 31st harmonic of voltage and current
R Simultaneous graphical display 1 period of voltage and current in Osci-mode
R Monitoring of temperature and particular capacitor output
R Storage of maximum grid parameters and switching operations/switch on times of
capacitors with time stamp
R Manual/automatic operation
R Programming of fixed steps or mascing of particular outputs possible
R Control possible as 3-phase, 1-phase or mixed-mode
R Display of different error messages, error storage
R Complete 2nd parameter set programmable
R 2 integrated separate interfaces
R Firmware update possible, controller coupling possible
R Integrated clock, several timers possible
R Integrated help-function/plain text
R Panel-mounted instrument 144 x 144 x 50 mm

-3-
 Section 2: INSTALLATION AND INSTRUCTIONS FOR USAGE

The BR7000 is designed as panel mounting instrument in PFC-systems. This requires a

cut out of 138 x 138 mm according to DIN 43700 / IEC 61554. The controller has to be
inserted from the front and fixed with the clamps (included in delivery). The device may
only be installed by qualified personnel and may only be operated according the given
safety regulations. In addition the relevant legal and safety instructions have to be
obeyed.

The measuring input is designed for 1- and 3-phase grids with or without neutral
conductor. The maximum measuring voltage is 440V~ (L-N) / 760V ~ (L-L).
The supply voltage is 110...440 V +/-10%.
Wiring connections must be suitable for the particular voltages. Input leads have to be
! protected by over-current-protection devices. The supply voltage must be protected by a
fuse; it must be possible to switch off the supply voltage by a separator.
The device must not be operated without protective earth contactor connected!

Before connecting the BR7000, it has to be checked that all connections are at zero
potential; current transformers have to be short circuited. Correct phasing of measuring
voltage and measuring current have to be checked. The measuring current circuits must
be wired with minimum 2.5 mm2 Cu.

Terminals may only be plugged when de-energized!

Attention!
! During single-phase operation the coil voltage for the capacitor contactors must be drawn
from the same phase as the measuring voltage as only the measuring voltage is
monitored. (Protection against direct re-switching of contactors during a short-term
single-phase voltage drop.)

The controller may only be operated when installed. The complete programming of all
application-specific parameters is done according chapter programming. Then the device
is set to automatic operation by pushing the operation mode button. The controller is now
ready for operation.

Operating the controller without following to these operating instructions may be harmful
! and dangerous!

-4-
The controller is supplied for a standard operating voltage of 110...440VAC (+/-10%), a
measuring voltage of 30...440 V~ (L-N) resp. 50...760V~ (L-L), 50/60Hz, and a
measuring current of 5A or 1A (programmable). A voltage converter is required for
different operating voltages.

Caution!
! Voltages which exceed the allowed voltage range can damage the
device !

Front view

Power Quality Solutions

Operating mode: Increase HELP
- Automatic selected opens
AUTO-MODE cos j - Program. parameter Help pages
- Manual oper.
L1 0.869 IND BR 7000 - Service
L2 0.869 IND - Expert Mode
Power Factor
L3 0.869 IND Controller - Osci - Mode
- Display Editor
1 2 3 4

HELP

Auto
Program ESC
HELP
Manual
Service

Enter ENTER/ OK Reduce Escape

ESC
OK Confirmation selected previous
storage of parameter page/value
values in the display

Rear view

The allocation of switching outputs K1…K15

to the capacitors complies to the selected
Power factor regulator BR7000 connection variant and the desired
Output 1-5 Alarm relay On top:
Interface CONTROL-MODE
COM2
(Programming/point 2)
P1 K1 K2 K3 K4 K5 K21

Especially in ”Mixed Mode“ where some

outputs are used for single phase capacitors,
others for 3-phase-capacitors the proper
connection must be assured!
Type: BR7000 Output 6-10 Message relay
Meas. Voltage: 50 - 690VAC 50/60Hz
Supply voltage: 110 - 440VAC 50/60Hz
In the “HELP”-menu the BR7000 directly
Ser.No.:
P2 K6 K7 K8 K9 K10 K22
displays the actual correct allocation of
outputs (AUTO-MODE: Help-page 7-9).

For examples also see page 20

connection of 2nd connector-line
Output 11-15 Fan relay
on
1 2

Switch.input
P3 K11 K12 K13 K14 K15 K23
Termination Interface COM1
230V~

Betriebs.spg Meßspannung Meßstrom Meßstrom Meßstrom

110...440V~ 30 ... 440V L-N l L3 k l L2 k l L1 k

N L3 L2 L1

-5-
Section 3: CONNECTION ALTERNATIVES MEASURING VOLTAGE
AND MEASURING CURRENT
According to the existing grid and the desired operating mode (CONTROL-MODE
Programming) the BR7000 has to be connected accord. one of the following alternatives.
In grids without neutral conductor the connector N from meas.voltage at the
controller has to be open.
Program the ExpertMode 1 as: 13 U-connection: -- L1 - L2 - L3

Alternative 1: measuring performed in each phase - 3 current transformers needed

Use: CONTROL-MODE: 1 - 4

Supply voltage Measuring voltage Um Meas.current Meas.current Meas.current

110-230V~ L1 L2 L3
( L1) ( N ) L1 L2 L3 N(PE)*

BR7000

Load site

L1 (R)
L2 (S)
L3 (T)
N
PE

Alternative 2: single-phase measuring via current transformer in L1 Values extrapolated (balance assumed).
Measuring complies with conventional measuring for switching of three-phase capacitors.
Use: CONTROL-MODE 5

Supply voltage Measuring voltage Um Meas.current Meas.current Meas.current

110-230V~ L1 L2 L3
BR7000 ( L1) (N) L1 L2 L3 N(PE)*

Load site
L1 (R)
L2 (S)
L3 (T)
N
PE

Alternative 3: single-phase measuring as alternative 2 , but with capacitor current measuring in the compensation
system for collection of real capacitor currents.
Use: CONTROL-MODE 6

P F C- system
Supply voltage Measuring voltage Um Meas.current Meas.current Meas.current
110-230V~ L1 L2 L3
BR7000 ( L1) ( N ) L1 L2 L3 N(PE)*
L1 L2 L3 N

Reserve

L1 (R)
L2 (S)
L3 (T)
N
PE

-6-
 Connection of current transformer / sum current transformer

When installing the current converter, care should be taken to ensure that the load
current flows through it. The outputs of the compensation network must be installed
behind the current converter (in the direction of current flow). If the BR7000 is connected
up via sum-current converters, the overall conversion ratio is entered.

Example: Measurement via sum current converter

Feed 1 Feed 2
C.converter 1: 1000/5A K k k K
C.converter 2: 1000/5A
Sum-current converter: 5A+5A / 5A
L l l L
K L K L
C.converter ratio is: 2000 /5A

k l

Caution!
! The secondary clamps of the CT
have to be short circuited before
k

Current
l

measurement
current leads are iterrupted !
P.F.Controller

BR7000 in High Voltage Application

The example shows the connection of BR7000 in HV-application.

The measuring current is taken off primary via X/1A transformer. Measuring voltage
produced via transformer 20000/100 V. In this case, the BR7000 has to be programmed
as follows:
4 I-CONVERTER sek: X / 1A
14 MEASUR.VOLTAGE (L-N): 100 V: 1,73 = 58V
15 V-CONVERTER: 20kV / 100 V

HIGH VOLTAGE LOW VOLTAGE

Meas.current Meas- supply

Im (X/1A) voltage 20 kV / 400 V voltage
Um Ub
L1 (R) L1 (R)
L2 (S) L2 (S)

L3 (T) L3 (T)
N
PE

20000

100

L1 L2 L3 L1 L2 L3 N L1 N
Meas.current Meas. voltage Um BR 7000 Supply voltage Ub

-7-
Section 4: DISPLAY - FUNCTIONS
After the operating voltage has been switched on, the BR7000 briefly indicates with
description and software-version before changing to automatic operation.

Actual values and symbols of the particular operation state are shown in the display.
In the automatic operation (standard) capacitor steps are automatically switched on or
off to reach the pre-set target cos-phi. This happens when the required reactive power is
higher than the value of the smallest capacitor step.

Example 1: Automatic operation

L1...L3: Individual compensation by single-phase capacitors

AUTO-MODE cos j Control direction is symbolized by a

compact arrow:
Connecting-in
L1 0.869 IND Connecting-out
L2 0.869 IND
The connecting-in arrow is always
L3 0.869 IND located after the maximum possible
number of stages (end stop)

1 2 3 4 An open arrow indicates that the

required blocking time (Discharge time)
is running before an impending
Example 2: Automatic operation (Mixed Mode) switching step
L1...L3: phase wise compensation by
A double arrow symbolizes switching of
single phase capacitors several branches
S: Three-phase capacitors activated
The sigma-sign indicates the three-
AUTO-MODE cos j S phase-value (mean-value) resp.
activated three-phase-capacitors
L1 Alarm relay activated
L2 control direction A (declines in case of error)
L3 (here: connected-in)
S Message relay activated: “SUPPLY”
S active capacitor U Message relay activated:“Undercurrent”
branches
1 2 3 4 H Message relay aktivated: “Harmonics”

Example 3: Automatic operation F FAN-relay: ON

Measuring in one phase The particular capacitor outputs are

Controlling of 15 three-phase-capacitors permanently monitored. Inverse display
= capacitor out of range
AUTO-MODE cos j 2 Display of 2nd parameter-set

é
S 0.917 CAP Supply display (i.e.generator operation)

T 2nd Target-cos phi activated by timer

S é 2nd Target-cos phi activated by supply

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2nd Target-cos phi activated by supply

L and low load operation
Number of switching outputs until end stop.
Here: 15 three-phase capacitors, end-stop: 15 E ERROR COM

-8-
Section 5: DISPLAY OF GRID PARAMETERS

5.1 Display of 3 selected grid parameters

In Auto-Mode, button é leads to display mode 1. Here 3 (free selectable) grid parameters
are displayed in large letters. The selection and storage of these values is done in the
Display- Editor.

Example: Display mode 1: Q 14 kvar

Desired values selected in the
Display Editor (see section 13 ) P 137 kW
S 140 kVA
5.2 Display of particular grid parameters (from AUTO-MODE by pressing ENTER)

By repeated activation of the “ENTER”-button (in automatic operation) several grid

parameters can be displayed (s. table below):

Action Display Unit in% Bargraph 3-phase

possible

ENTER 1 LINE VOLTAGE V x

ENTER 2 CURRENT A (apparent-, active-, reactive) x
ENTER 3 REACTIVE POWER kvar x
ENTER 4 ACTIVE POWER kW x
ENTER 5 APPARENT POWER kVA x
ENTER 6 DIFF. kvar to target kvar x
ENTER 7 FREQUENCY Hz
ENTER 8 TEMPERATURE °C / °F
ENTER 9 3.-31. HARMONICS V/ I x x x
ENTER 10 HARMONICS THD-V/I x x x
ENTER 11 Comp.- power (only at real capacitor current measurement)
ENTER 12 ENERGY kvarh / kWh (+), (-)
ENTER 13 TIME / DATE é / ê change the date format
ENTER 14 Software version é / ê more information
ENTER return to: 1

Buttons é / ê change the display format:

The values can be displayed in their unit, in % or as bar chart.

Examples, see next page.

-9-
 === DISPLAY ===

Examples of different displays:

DISPLAY DISPLAY [ 1] DISPLAY

1 LINE VOLTAGE 2 CURRENT 3 STROM
2 REACTVE POWER
L1-N 233 V L1 235 A L1 71 kvar
L2-N 233 V L2 133 A L2 23 kvar
L3-N 233 V L3 133 A L3 22 kvar
116 kvar

VOLTAGE 3-phas. CURRENT: 3-phas. REACTIVE PWR 3-phas.

DISPLAY [ 7] DISPLAY [ 1] DISPLAY

9 HARMONICS [3] 8 TEMPERATURE 6 STROM
2 DIFF-REACTIVE POWER
L1 V 0.4% I 0.5%
L2 V 1.4% I 0.8% 29°C L1 52 kvar
L3 V 1.4% I 0.7% L2 50 kvar
L3 46 kvar

HARMONICS in % TEMPERATURE °C DIFF. REACTIVE PWR in %

9 HARMONICS I-1 [4] DISPLAY [ 1] - THD DISPLAY

1.0% 20% 12 ENERGY
40.4 kWh (+)
0.5% 10%
0.4 kWh (-)
0%
20.4 kvarh(+)
0%
0.0 kvarh(-)
3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 THD V 1 2 3 THD I 1 2 3

HARMONICS diagram THD V/I as bar diagram ENERGY

Repeated pressing of the "Operating Mode” key activates the various menus in sequence:

- Automatic operation
- Programming
- Manual Mode
- Service
- Expert-Mode 1 and 2
- Osci-Mode
- Display-Editor
- INTERFACE Mode
- C-TEST MODE

and back to Auto.

- 10 -
Section 6: PROGRAM-MODE (manual programming)
Pressing the button “Operation Mode“ one time switches from automatic operation to the
program mode.
The upper part of the display always shows the parameter, the adjustable values are
shown in the lower part. Editable values are generally given in square brackets. Changes
of these values can be done by the buttons é / ê. By pressing the “ENTER-button” the
value is stored. Pressing the “ESC”-button allows to go one step back (without storing).

1 LANGUAGE
This selects the language of the operating menu
[GERMAN, ENGLISH, SPANISH, RUSSIAN, TURKISH]

2 CONTROL-MODE [1...12]

CONTROL-MODE [1]:
3-phase measuring / max. 3x5 single phase capacitors L-N
(3 current transformers needed), values displayed and calculated per phase.
Connection of measuring current and measuring voltage (refer to page 6).
Controlling is done with max. 5 outputs per phase in case of switching of single-
phase capacitors L-N.

Example :
3x 5 single-phase capacitors (L-N)
Output assignment

L1 (R)
L2 (S)
L3 (T)
N
PE
F1: 6,3AT F1: 6,3AT F1: 6,3AT

meas.voltage L1 meas.voltage L2 meas.voltage L3

K1 K6 K11
(K2) (K7) (K12)
Output 1-5 Output 6-10 Output 11-15 (K3) (K8) (K13)
(K4) (K9) (K14)
(K5) (K10) (K15)
P1 1 2 3 4 5 P2 6 7 8 9 10 P3 11 12 13 14 15

C1.1 C1.2 C1.3

(C2.1) (C2.2) (C2.3)
(C3.1) (C3.2) (C3.3)
(C4.1) (C4.2) (C4.3)
(C5.1) (C5.2) (C5.3)
C4.2 (C4 at L2-N)
C5.2 (C5 at L2-N)
C1.1 (C1 at L1-N)
C2.1 (C2 at L1-N)
C3.1 (C3 at L1-N)
C4.1 (C4 at L1-N)
C5.1 (C5 at L1-N)

C1.2 (C1 at L2-N)

C2.2 (C2 at L2-N)
C3.2 (C3 at L2-N)

C1.3 (C1 at L3-N)

C2.3 (C2 at L3-N)
C3.3 (C3 at L3-N)
C4.3 (C4 at L3-N)
C5.3 (C5 at L3-N)

Allocation of switching outputs K1…K15 to the capacitors according to the selected

! connection variant and the desired CONTROL-MODE.

Especially in ”Mixed Mode“ where some outputs are used for single phase
capacitors, and others for 3-phase-capacitors the proper connection must be
assured!

In the HELP-function the BR7000 directly displays the correct allocation of outputs
(AUTO-MODE: Help-page 7-9).

- 11 -
 === PROGRAM-MODE ===

CONTROL-MODE [2]: MIXED-MODE 3-phasige measuring

3 current transformers required. Values displayed and calculated per phase. Connection of
measuring current and measuring voltage see page 6.
Controlling done with max. 4 outputs per phase for switching of single phase capacitors L-N.
The rest of the outputs (min. 3, max. 12) are used for switching of three-phase capacitors
to control the base load.
Partitioning into single-phase / three-phase capacitors is done at
Programming: 4 ENDSTOP!
The allocation of the switching outputs to the particular capacitors can be retrieved in AUTO-
MODE on HELP-pages 7…9.

Example:
3x 4 single-phase-capacitors +
3 standard 3-phase capacitors
Output assignment 3 x 4 Single-phase steps 3 Three-phase-
capacitors
L1 (R)
L2 (S)
L3 (T)
N
PE
F1: 6,3AT F1: 6,3AT F1: 6,3AT

meas.voltage L1 meas.voltage L2 meas.voltage L3

K1 K6 K11 K5
Output 1-5 Output 6-10 Output 11-15 (K2) (K7) (K12) (K10)
(K3) (K8) (K13) (K15)
(K4) (K9) (K14)
P1 1 2 3 4 5 P2 6 7 8 9 10 P3 11 12 13 14 15

C1.1 C1.2 C1.3

(C2.1) (C2.2) (C2.3)
(C3.1) (C3.2) (C3.3)
(C4.1) (C4.2) (C4.3)
C1S (C1 3-phas.)

C2S (C2 3-phas.)

C3S (C3 3-phas.)

C4.2 (C4 at L2-N)
C1.1 (C1 at L1-N)
C2.1 (C2 at L1-N)
C3.1 (C3 at L1-N)
C4.1 (C4 at L1-N)

C1.2 (C1 at L2-N)

C2.2 (C2 at L2-N)
C3.2 (C3 at L2-N)

C1.3 (C1 at L3-N)

C2.3 (C2 at L3-N)
C3.3 (C3 at L3-N)
C4.3 (C4 at L3-N)

C1S
( C2S )
( C3S )

CONTROL-MODE [3]:
3-phase measuring / max. 3x5 single-phase capacitores L-L
3 current transformers required. Values displayed and calculated per phase.
Controlling done with max. 5 outputs per phase, switching of single phase capacitors L-L

Example:
3x 5 single-phase capacitors (L-L)
Output assignment

L1 (R)
L2 (S)
L3 (T)
N
PE
F1: 6,3AT F1: 6,3AT F1: 6,3AT

meas.voltage L1 meas.voltage L2 meas.voltage L3

K1 K6 K11
(K2) (K7) (K12)
Output 1-5 Output 6-10 Output 11-15 (K3) (K8) (K13)
(K4) (K9) (K14)
(K5) (K10) (K15)
P1 1 2 3 4 5 P2 6 7 8 9 10 P3 11 12 13 14 15

C1.1 C1.2 C1.3

(C2.1) (C2.2) (C2.3)
(C3.1) (C3.2) (C3.3)
(C4.1) (C4.2) (C4.3)
(C5.1) (C5.2) (C5.3)
C4.2 (C4 at L2-L3)
C5.2 (C5 at L2-L3)
C1.1 (C1 at L1-L2)
C2.1 (C2 at L1-L2)
C3.1 (C3 at L1-L2)
C4.1 (C4 at L1-L2)
C5.1 (C5 at L1-L2)

C1.2 (C1 at L2-L3)

C2.2 (C2 at L2-L3)
C3.2 (C3 at L2-L3)

C1.3 (C1 at L3-L1)

C2.3 (C2 at L3-L1)
C3.3 (C3 at L3-L1)
C4.3 (C4 at L3-L1)
C5.3 (C5 at L3-L1)
 === PROGRAM-MODE ===

CONTROL-MODE [4]: 3-phase measuring / max. 15 three-phase capacitors

Connection of measuring current and measuring voltage refer to page 6.
Values displayed and calculated per phase. Controlling done with max. 15 outputs according
to maximum or mean-value of the reactive power

CONTROL-MODE [5]: 1-phase measuring / max. 15 three-phase capacitors

Only current transformer in L1 required
Connection of measuring current and measuring voltage see page 6
Values extrapolated to all phases (balance assumed)
Measuring complies with conventional measuring for switching of three-phase capacitors.

CONTROL-MODE [6]: 1-phase measuring / max. 15 three-phase capacitors

with internal capacitor current measurement
According variant 5, but the free current inputs (L2 or L3) are used for internal capacitor
current measurement for real monitoring of capacitors.
Connection of measuring current and measuring voltage see page 6 - pict. 3!

CONTROL-MODE [7]: 3-phase measuring / max. 15 three-phase capacitors

External measurement for real monitoring of capacitors via 1...6 pcs. devices „MMI6000”
Programming of numbers of MMI in C-TEST MODE
Can be used for 1...6 cabinet-parts
Connection of MMI6000 via LAN-cables (COM2 at BR7000)
Connection of BR7000: compare Control-Mode 4

CONTROL-MODE [8]: 1-phase measuring / max. 15 three-phase capacitors

External measurement for real monitoring of capacitors via 1...6 pcs. devices „MMI6000”
Programming of numbers of MMI in C-TEST MODE
Can be used for 1...6 cabinet-parts
Connection of MMI6000 via LAN-cables (COM2 at BR7000)
Connection of BR7000: compare Control-Mode 5

CONTROL-MODE [9]: 3-phase measuring / max. 3x5 single phase capacitors L-N
correspond to Control-Mode 1, but remote measurement via „MMI7000"
Can be used if CT is far away from the controller or MMI7000 already exists in the system
Connection of MMI7000 is done via LAN-cable to COM2 at BR7000
Connection of MMI7000: compare connection of BR7000 at page 6 / pict.1
Connection of BR7000: 3-phase voltage only, no connection of CTs needed.

CONTROL-MODE [10]: 3-phase measuring / max. 15 three-phase capacitors

correspond to Control-Mode 4, but remote measurement via „MMI7000"
Connection of MMI7000 is done via LAN-cable to COM2 at BR7000
Connection of MMI7000: compare connection of BR7000 at page 6 / pict.1
Connection of BR7000: 3-phase voltage only, no connection of CTs needed.

CONTROL-MODE [11]: 3-phase measuring / max. 15 three-phase capacitors

Remote measurement and internal real monitoring of capacitors (L1...L3)
correspond to Control-Mode 6, but remote measurement via „MMI7000"
internal real monitoring of capacitors via current inputs L1...L3
e.g. Monitoring for 1...3 cabinets
Connection of MMI7000 is done via LAN-cable to COM2 at BR7000
Connection of MMI7000: compare connection of BR7000 at page 6 / pict.1

CONTROL-MODE [12]: 3-phase measuring / max. 15 three-phase capacitors

Remote measurement and internal real monitoring of capacitors (L1...L3)
correspond to Control-Mode 6, but remote measurement via „MMI7000"
internal real monitoring of capacitors via current inputs L1...L3
--> Single-phase monitoring for 1 cabinet
Connection of MMI7000 is done via LAN-cable to COM2 at BR7000
Connection of MMI7000: compare connection of BR7000 at page 6 / pict.1

- 13 -
 === PROGRAM-MODE ===

3 I-CONVERTER PRIM [1000 ] A / X ( 5 ... 13000) A PROGRAM-MODE

Selects the primary current of the current converter. 3 I-CONVERTER PRIM
Sequential adjustment of L1...L3. L1 [ 1000]A / 5 A
L2 1000]A / 5 A
via the é / ê keys. Save and continue with ENTER L3 1000]A / 5 A

4 I-CONVERTER SEC 1000 A /[ 5 ]A (1/5A)

This sets the secondary current of the current converter.
Selection via é / ê. Save and continue with ENTER

5 END STOPP PROGRAMM-MODE [5]

Programming of the maximum number of active 5 END STOP L1-N
capacitor branches. L1-N [ 5]
Depending on the selected operation mode the L2-N 5
L3-N 5
maximum number of connected capacitors at the output 1 2 3 4 5
groups L1…L3 and (if available) for the output groups S
(three-phase capacitors) are set.
The visible symbols of the capacitors correspond to the
connected outputs.
Input via é / ê. Save and continue with ENTER

6 CONTROL SERIES [1] ( 1...20 + ED )

The ratio of the capacitor branch powers determines the PROGRAM-MODE [1]

control series, the power of the first capacitor always 6 CONTR.SERIES L1-N
being assigned the value 1. L1-N 12333 [ 3]
L2-N 12333 3
Selection of desired control series consecutively for L3-N 12333 3
L1…L3 and for S (three-phase outputs). 1 2 3 4 5

If the required control series should not be present, the

user may define a special one in control series “ED” ( see
Annex 4: Control-series editor )

7 CONTROL PRINCIPLE
The control preference may be selected here: PROGRAM-MODE [3]
SEQUENTIAL connection 7 CONTR.PRINCIPLE
LOOP connection
INTELLIGENT loop connection (default setting) [ INTELLIGENT ]
COMBINED CHOKE
See Section 13 for an explanation of the control modes.
Selection with é / ê keys.
Save and continue with ENTER

8 POWER 1st STAGE [0.01 ... 255.99] / [10...2550] kvar PROGRAM-MODE

To determine the controller's response sensitivity, the
8 POWER 1.STAGE
dimensions of the smallest capacitor (stage 1) must be L1-N [ 25].00 kvar
known. They are entered in two steps in kvar. The L2-N 25 .00 kvar
integral kvar values (before the comma) are initially L3-N 25 .00 kvar
selected via the é / ê keys and saved with ENTER.
The positions after the comma are then selected, again
via the é / ê keys.
If the capacitor value is below the response sensitivity, a
warning will occur ( indication of “!” in the display )

- 14 -
 === PROGRAM-MODE ===

9 TARGET COS PHI [ 0.98 ind ] ( 0.1 ind ... 0.1 cap ) PROGRAM-MODE
By setting the target cos phi, the power factor to be 9 TARGET cos j
attained via the PF correction is defined.
Sequential setting of L1 ... L3 via é / ê, [ 0.980 IND]

Save and continue with ENTER.

10 TARGET 2nd cosPhi [ NO ] ( 1...4 )

1: NO ( no 2nd target cosPhi,
continue with 14 )
2: Timer ( 2nd cos Phi - activated by timer, PROGRAM-MODE [3]
scheduler with 12,13 ) 10 TARGET 2nd cos j
3: Energy supply (2nd target cos-phi - activated by
[ SUPPLY ]
Energy-supply)
4: Low load (2nd target cos Phi - activated by
low load (smaller than 3x 1st stage)

11 TARGET 2nd cosPhi [ 0.9 IND ] (0.1 ind ... 0.1 cap )
Set point for the 2nd target cosPhi
(only available if selected under 10)

12 SWITCH ON TIME j2 [ HH:MM:SS ] PROGRAM-MODE

Switch-on time of the timer for the 2nd target-cos phi 12 SWITCH ON TIME j2
( only available if selected under 10 )
ON [16]: 00 MO-FR
13 SWITCH OFF TIME j2 [ HH:MM:SS ] OFF 07 : 00 MO-FR
Switch-off time of the timer for the 2nd target-cos phi
( only available if selected under 10 )

14 MEASURING VOLTAGE L-L [400]V ( 50...760) V

Programming of measuring voltage.
The values programmed here always refer to the
voltage at the clamps of the controller !
Selection via é / ê. Save / continue with ENTER

15 V-CONVERTER [ NO ] (300V-380kV / 440V ) PROGRAM-MODE

When a measuring-voltage converter (e.g. for HV- 15 V-CONVERTER
measurement) is used, its conversion ratio is to be
[NO]
programmed here.
Selection via é / ê. Save / continue with ENTER

16 FREQUENCY [40...90] Hz (50Hz, 60Hz, 16,7Hz)

Use fix-frequency in grids with difficult voltage form
(harmonics)

17 CONNECTING TIME: [ 40 ] sec. ( 1 sec. ... 130min.)

The time between connecting the capacitors to increase
the momentary network capacitance. It should be noted
that in practical operation the real connection time is
affected by the discharge time (locking time).
Selection via é / ê. Save / continue with ENTER

- 15 -
 === PROGRAM-MODE ===

18 DISCONNECT TIME: [ 40 ] sec. ( 1 sec. ... 130min.)

The time between disconnecting the capacitors to reduce the momentary
network capacitance.
Selection via é / ê. Save / continue with ENTER

19 DISCHARGE TIME: [ 60 ] sec. ( 1 sec. ... 130min.)

This is the time for which an individual output is blocked between disconnecting
and connecting. It depends on the discharge device of the capacitor. The
discharge time of a conventional system without fast discharge resistors or
reactors should not be adjusted to less than the data sheet value of the used
capacitor.
Selection with buttons é / ê. Save /Continue with ENTER

20 ALARM TEMPERATURE [ 55 ] °C ( 20...80 )°C

The alarm temperature programmed here is the temperature at which a

stepwise disconnection of the capacitors is performed. After 10 min. the
standard alarm relay of the controller (K21) will respond. At the same time,
the display shows the cause of the alarm (over temperature).
When the temperature drops again, the required branches are automatically re-
connected in steps.
Selection with é / ê. Save / Continue with ENTER

21 FAN TEMPERATURE [ 30 ] °C ( 15...70 )°C

Threshold for the fan relay (K23) for control of a cabinet fan.

22 MESSAGE RELAY [OFF ] ( 1...9 )

The message relay (K22) can be programmed for one of the following options
as required:

1 - OFF
2 - Supply: Message when active power is supplied.
3- Under current: Display: S
Message when the measuring current is not met.
Signal is generated when the current value Display: U
drops below the response sensitivity of the controller.
4 - Harmonics:
Message when the limiting value of the total harmonic Display: H
distortion factor (THD-V) is exceeded. This value can
be parameterized under ”38 Harmonics” (in %).
5 - ERROR - System current measuring
6 - ERROR - Com1 (interface error) Display: E
7 - ERROR - Com2 (interface error)
8 - ERROR - Com1/2 (interface error) Display: E
9 - C-DEFECT

- 16 -
 === PROGRAM-MODE ===

23 EXTERNAL INPUT [ NO ] ( 1...8 )

Setting of the desired action upon applying a control voltage of 110...230V~ at
the external input.
1 - NO (no action)
2- 2nd parameter set (switch over to 2nd parameter set).
This selection simultaneously activates the following points 24…37
for programming of the values of the 2nd parameter set.
3 - External error (Display of an error message)
4 - Remote - Switch ON
5 - Remote - Switch OFF
6 - Remote - Stopp
7 - Coupling operation parallel COM2
(Input for signal of coupling switch)
8 - Coupling operation Master/Slave COM2
(Input for signal of coupling switch)
Description of coupling operation s.page 31

Programming of 2nd parameter set

2 (only active if 23 EXTERNAL INPUT is set to 2nd parameter set)

As a standard, the values of the 2nd parameter set equal the values of the normal
parameter set. Possible applications are for example: changing of target cos-phi, switch-
over of current transformer or switch-over the switching times.
By triggering a 110...230V~ signal at the external input, the 2nd parameter set is
activated with following values:

2 24. I-converter prim

2 25. I-converter sec
2 26. End stop
2 27. Control serie
2 28. Control principle
2 29. Power 1st stage
2 30. Target cos-Phi nominal value
2 31. 2nd target cos-Phi NO/supply/Timer
2 32. 2nd target cos-Phi nominal value
2 33. Switch on time target cos-Phi-2
2 34. Switch off time target cos-Phi-2
2 35. Connecting time
2 36. Disconnecting time
2 37. Discharge time

The programming of the 2nd parameter set is performed equivalent to the

programming of the 1st set parameters (3-19)

38 HARMONICS [ 7 ]% (--.-- ... 25.5)%

Threshold value THD-V (in%). In case this value is exceeded a message will be displayed.
THD-V ist the ratio of the geometric sum of unequal harmonics to the 1st harmonic. In any
case, a warning will be displayed. Warning via message relay will only be executed if
selected in 22.

- 17 -
 === PROGRAM-MODE ===

39 HARMONICS [ --,-- ]% (--.-- ... 25.5)%

Threshold value THD-I (in%). In case this value is exceeded a message will be
displayed.

40 CLOCK [ HH:MM ], DATE [DD.MM.YY]

Set system-time and date
(Due to an internal battery the time will be kept even in case of power loss)
Selection with é / ê. Save/continue with ENTER

41 Q-OFFSET (L1-L3) [ NO ] ( multiple of 1st stage)

Here an additional capacitive power is switched on independent from target
cos-phi and controlling - e.g. transformer direct compensation.
(value programmable via arrow-keys).

42 CONTRAST [4] ( 0...10)

Adjustment of display contrast for best readability

40 BASIC SETTINGS [ NO ] (YES/NO)

When selecting YES and confirmated with ENTER, all parameters are set back to
the basic settings of the panel builder (optimum values for the system if
the controller has been delivered together with the PFC-system).
If the controller has been delivered ex works, this point corresponds to the
default settings.

ATTENTION: All user settings get lost !

Section 6.1: PROGRAMMING LOCK

As a protection against unauthorized changes of the system parameters, the device is
equipped with a programming lock. This can be activated in the EXPERT MODE. When the
lock is active, all parameters can be checked but not changed.

Alternatives:
Lock active / Not active / Automatic activation after 24 h

- 18 -
Section 7: HELP-Functions / actual output assignment

The BR7000 features a context related help function.

For each menu item one or more help pages are available which can be accessed directly
with the HELP-button. Scrolling is done with "UP/DOWN" buttons, back retrace with
ESCape.

In automatic operation (= = =AUTO-MODE= = =) 9 help pages are available. The first

pages explain the general meaning of used symbols.

On the help pages 7…9 the actual assignment of the internal relay outputs
K01…K15 to the phases and to the capacitors are shown directly.

This table depends on the CONTROL-MODE that is set and will change
! automatically.

The assignment shown here is not trivial, especially in CONTROL-MODE 2

(MIXED MODE) and must be obeyed without exeption!

s. example next page

Section 8: ALARM RELAY / ERROR MESSAGES

The contact of the alarm relay (K21) is closed during normal operation and opens in
case of failure. At the same time, the respective error is indicated in plain text in the
display:

UNDER COMPENSATED - display and relay

missing reactive power
OVER COMPENSATED - display and relay
OVER CURRENT - display and relay
MEASURING VOLTAGE ??? - display and relay
OVER TEMPERATURE - display and relay
OVER VOLTAGE - display and relay
UNDER VOLTAGE - display and relay
HARMONICS - display and relay

Additionally, several messages for different operation states are generated. An individual
adjustment resp. masking of single messages is possible in EXPERT-MODE 2.

During masking, the display of message, the eventual output via alarm relay and possible
influcences on the control process are suppressed.

- 19 -
 === Actual assignment of outputs ===

Example: CONTROL-MODE 2 (MIXED-MODE)

set in END STOP to:
4 stages with 3 single- phase capacitors each and
3 stages with 1 three-phase capacitor each

3 x 4 single-phase capacitors 3 standard-

3-phase capacitors
L1 (R)
L2 (S)
L3 (T)
N
PE
F1: 6,3AT F1: 6,3AT F1: 6,3AT

meas.voltage L1 meas.voltage L2 meas.voltage L3

K1 K6 K11 K5
Output 1-5 Output 6-10 Output 11-15 (K2) (K7) (K12) (K10)
(K3) (K8) (K13) (K15)
(K4) (K9) (K14)
P1 1 2 3 4 5 P2 6 7 8 9 10 P3 11 12 13 14 15

C1.1 C1.2 C1.3

(C2.1) (C2.2) (C2.3)
(C3.1) (C3.2) (C3.3)
(C4.1) (C4.2) (C4.3)
C1S (C1 3-phas.)

C2S (C2 3-phas.)

C3S (C3 3-phas.)

C4.2 (C4 at L2-N)
C1.1 (C1 at L1-N)
C2.1 (C2 at L1-N)
C3.1 (C3 at L1-N)
C4.1 (C4 at L1-N)

C1.2 (C1 at L2-N)

C2.2 (C2 at L2-N)
C3.2 (C3 at L2-N)

C1.3 (C1 at L3-N)

C2.3 (C2 at L3-N)
C3.3 (C3 at L3-N)
C4.3 (C4 at L3-N)

C1S
( C2S )
( C3S )

In case of the setting the BR7000 will automatically assign the capacitors according to the
wiring diagram.

This output assignment can always be called up in help-mode AUTO-MODE/ HELP/ page
7...9 and is displayed in the example as follows:

HELP-MODE p. 7/9 HELP-MODE p. 8/9 HELP-MODE p. 9/9

OUTPUT ASSIGNMENT OUTPUT ASSIGNMENT OUTPUT ASSIGNMENT
REL K01 -> L1 -> C1.1 REL K06 -> L2 -> C1.2 REL K11 -> L3 -> C1.3
REL K02 -> L1 -> C2.1 REL K07 -> L2 -> C2.2 REL K12 -> L3 -> C2.3
REL K03 -> L1 -> C3.1 REL K08 -> L2 -> C3.2 REL K13 -> L3 -> C3.3
REL K04 -> L1 -> C4.1 REL K09 -> L2 -> C4.2 REL K14 -> L3 -> C4.3
REL K05 -> S -> C1S REL K10 -> S -> C2S REL K15 -> S -> C3S

- 20 -
Section 9: MANUAL OPERATION

Manual operation is designed for maintenance and service

purpose. Menu “MANUAL-MODE” consists of the following sub-
windows:

1 MANUAL CONTROL [STOP] L1 ( L1...L3) MANUAL-MODE 1

In manual operation, capacitor steps can be 1 [ STOPP ]
connected /disconnected according to the control L1 40 kvar
series and switching time irrespective of the prevailing
L1
power-line-conditions. 1 2 3 4 5
Starting position is STOP (no stages connected).

CONNECTION or DISCONNECTION is done by pressing MANUAL-MODE 1

the buttons é resp. ê 1 [ Switch-OFF]
This manual operation is executed consecutevely for L1 40 kvar
particular phases L1-L3 resp. S.
L1
The operation status and the power power factor of the 1 2 3 4 5
actual phase are permanently shown in the display.

2 STEP STATE [AUTO] (FIXED/ AUTO/ OFF / ON) MANUAL-MODE 2

2 STEP STATE L1
In special cases, all controller outputs (C1- C15) may be OUTPUT C1 [AUTO]
permanently defined (continued switching via ENTER) for
L1
the following states: 1 2 3 4 5

AUTO: Automatic (normal) operation AUTO

The relevant output is marked by a capacitor symbol.

FIXED: The output is continuously connected, e.g. for

fixed PFC. The output is marked by an underlined FIX
capacitor symbol.

OFF: The output is continuously disconnected, e.g. for

temporarily disconnecting of a defective capacitor. The OFF
capacitor symbol for this output is faded out. “MINUS”
sign appears.

ON: switches the output temporarely ON

(e.g. putting into operation) - a possible discharge time ON
of the stage will be displayed

The active stage is blinking. The required status is set via

é / ê. By pressing ENTER, the user saves this step and
moves to the next stage.
The programmed status for the outputs also remains
visible on the display in automatic operation.

- 21 -
Section 10: SERVICE MENU / Fault memory

This service menu can be reached by the operating-mode key.

The stored maximum values of the grid parameters can be displayed here as well as the
number of switching operations of the individual capacitor steps and their operation time.
The desired stage (in square brackets) is selected via the arrow keys.

In addition, a fault memory is available where the last fault events of the system are
stored in plain text (e.g. short-term over temperature or over voltage).

Action Display Unit 3-phase

ENTER 1 max VOLTAGE in V L1 ... L3

ENTER 2 max. CURRENT in A L1 ... L3
ENTER 3 max. REACTIVE POWER in kvar L1 ... L3
ENTER 4 max. ACTIVE POWER in kW L1 ... L3
ENTER 5 max. APPARENT POWER in kVA L1 ... L3
ENTER 6 max. TEMPERATURE in °C /°F
ENTER 7 max. THD - V / THD-I in % / L1 ... L3
bargraph
ENTER 8 MAX. VALUE RESET
ENTER 9 ENERGY RESET
ENTER 10 Switch.OPERATIONS C [1] -
é /ê to C [15]
ENTER 11 OPERATING TIME C [1]- in h
é /ê to C [15] in h
ENTER 12 ERROR MEMORY in plaintext
with time-stamp
ENTER 13 ERROR MEMORY RESET

ENTER Back to 1

The Time-stamp can be selected via arrow-keys.

Example ERROR display: SERVICE

overcompensated in phase L3 12 ERROR MEMORY
with date / time stamp capacitive Load
too high
overcompensated L3
01.03.16 - 15:58:00

- 22 -
Section 11: EXPERT-MODE 1 and 2
The expert modes are meant for the adjustment of values which normally should not be
changed. As a protection these levels have access codes:

EXPERT-MODE
1 PASSWORD ????
11.1 EXPERT-MODE 1 (Code: 6 3 4 3)
0***

1 PASSWORD ? “ 6 3 4 3”

2 BASIC SETTINGS NEW [NO] ( NO/YES)

Storage of the present programming as a new basic setting (usually performed
by the PFC-system manufacturer).
Caution: All original values will be overwritten!

3 SWITCHING OPERATIONS RESET [NO] ( NO/YES)

The stored switching operations of all capacitor stages are reset to zero.
(reset of particular stages in Expert-mode 2)

4 OPERATION TIME RESET [NO] ( NO/YES)

The stored operating times of all outputs are set to zero.
(reset of particular stages in Expert-mode 2)

4 INTEGRATION TIME [1] s ( 1...60 sec.)

The integration time (the time required to calculate the mean values of a
measurement) can be changed for special applications.

6 SWITCHING POWER max [100] kvar (multiple of smallest step)

This factor specifies the maximum power which may be switched in one
switching step. It can be used to control the intelligent control system,
which switches several stages as a function of the power-factor requirement.

7 SWITCHING TRIGGER [66]% IND (20...200%)

8 SWITCHING TRIGGER [66]% CAP (20...100%)
Threshold for switching on of the next stage.(IND and CAP direction separately)
It should not be changed in the normal case !

9 OPERATING LOCK [NO] (NO / YES / 24H)

24 H means,that the lock will be automatically after 24 hours.

10 SWITCHING OPERATIONS WARNING [50 000] (1000...255 000)

After an output has performed this number of switching operations, a warning
message is displayed. (Abrasion of capacitor contactors)

11 CONTROL [MEAN VALUE] (Mean /Maximum value)

Only at single-phase measuring!
Selection whether the control during single-phase measuring should be done
according to the mean or the maximum value of the missing reactive power (of
the 3 phases)

- 23 -
 === EXPERT-MODE 1 ===

12 DISPLAY [cos j -0.10 ... +0.10]

(tan j -9.95 ... +9.95)
(cos j -0.910 ... +0.910)
(tan j -0.456 ... +0.456)

Display of the power factor (cos oder tan)

13 U-Selection [ N - L1 - L2 - L3 ]
( - L1 - L2 - L3 )
! Connection of the voltage (with or without Neutral) has to be programmed
here in every case!

14 POWER 1. STAGE [0...255] (0...2550; 0...25500) kvar

The range of the power for the 1st stage can be changed here.
( e.g. High voltage application)

15 CHANGE PASSWORD [NO] (NO / YES)

16 - 19 PASSWORD [6] 3 4 3 Changing

20 ERROR-BACKLIGHT [PINK] (OFF / RED / WHITE )

Changes the colour of the backlight at an ERROR

- 24 -
11.2 EXPERT-MODE 2 ( Code: 6 3 4 3 )

The 2nd expert mode defines all operation-, warning- and fault messages which can be
displayed by the controller. They can be activated/de-activated separately.
Also a setting of a delay-time (0...255sec.) is possible.
When de-activated, the display of the message as well as the possible activation of the
alarm-relay or consequent effects on the control behavior are suppressed.

1 PASSWORD ? “6 3 4 3”

2 NOTIFICATIONS / ALARM [YES] =activ (YES / NO)

Activation/De-activation of the particular operation,- warning- and default

messages:
Measuring voltage, over voltage, over-/under compensated, harmonics, over-
temperature, over-current, under-voltage, switching operations, measuring current,
error COM1, error COM2, Modbus-error, switch off, stop, switch on, system current <,
Bus-error external, C-defect, System current >0, overload system, external error, relay-
error

3 ALARM RELAY
Delay time [10] min. (1...255 min.)

4 UNDER VOLTAGE [50] % (20...95%)

If the measuring voltage falls below this value, all steps are simultaneously
switched off.

5 OVER VOLTAGE [115] % (105...140%)

If the measuring voltage exceeds this value, the stages are switched off
step by step. If the measuring voltage is again in the defined range,
stepwise re-connection of steps is done.

6 OVERCOMPENSATED [Q-DIFF] (0,99...0,10 CAP)

QDIFF = factory setting; the threshold for alarm-message
“overcompensated“ can be changed here
(independent of the target-cos Phi)

7 UNDERCOMPENSATED [Q-DIFF] (0,99 - 0,10 IND)

QDIFF = factory setting; the threshold for alarm-message
“undercompensated“ can be changed here
(independent of the target-cos Phi)

8 SWITCHING OPERATIONS C1 RESET [NO] (YES/NO)

to
C15 RESET [NO] (YES/NO)
Reset of switching operations of particular capacitor steps,
e.g. after exchange of capacitors or capacitor contactors.

9 OPERATION TIME C1 RESET [NO] (YES/NO)

to
C15 RESET [NO] ( YES/NO)
Reset of operation time of particular capacitor steps,
e.g. after exchange of capacitors or capacitor contactors.

- 25 -
Section 12: OSCI-MODE
L1
To be reached via button operation menu in the main 1 U/I-1 11:38:00
menu.
In Osci-mode the actual form of a period of voltage
and current is graphically displayed. This provides
information about phase shift and curve form. Display
possible consecutively for L1…L3

Section 13: DISPLAY EDITOR

To be reached via button operation mode in the main DISPLAY EDITOR [10]
menu. 1 DISPLAY LINE 1
In Display editor the values that will be permanently 1 [REACTIVE POWER L1]
shown in the display mode 1. 2 REACTIVE POWER L2
3 REACTIVE POWER L3
Out of all 50 measuring values that are available for
each line (three lines in total) the desired value can be
selected.

Section 14: MAINTENANCE AND WARRANTY

No maintenance of the BR7000 is required when operation conditions are obeyed.
Nevertheless a functional check of the controller together with the rotational check of the
compensation system is recommended.
The typical life expectancy of the internal Li-battery is min. 8...10 years. It should only be
exchanged by the manufacturer.

In the event of any interventions in the controller during the warranty period, all warranty
claims lapse.

- 26 -
Section 15: INTERFACES

As a standard, the BR7000 is equipped with two RS485 interfaces.

COM 1 is located at the bottom of the device as double- RJ 45 jack.

(for standard-patch-cable)
The „powered“ jack has an additional internal power supply for external accessories.
(e.g. datalog)

Switch Interface 1 (COM 1) - parallel Ext.Input

terminating-
resistor powered unpowered 230V~ n.c.
on

View from
1 2

bottom:

N L3 L2 L1 l L3 k l L2 k l L1 k

Power supply Vb Meas. voltage Vm Meas. Current

110 - 440V~ 30 - 440V L-N

COM 2 is located at the top of the controller.

This interface has a fix terminating resistor inside.

The following functions can be realized via the interfaces:

R Parameterization of the controller via PC with enclosed software COM2

R Software-update COM2
R Remote read out of grid parameters, storage, display, grid analysis COM1, 2
with enclosed PC- software BR7000-SOFT during online-operation
R Usage for external capacitor-current measurement with MMI or COM2
for coupling of two controllers
R Coupling of several controllers via Touch-Panel TP607LC COM1
R Usage for customer specific applications COM1
(facility master control system, SPC etc.)
R MODBUS-protocol COM1, 2
R ASCII-protocol COM1

Coupling with a PC for the usage of Windows-Software can be done from both interfaces
with accessory “USB-adapter”.

RS485- Bus structure

All devices are connected to one line in parallel. (Example connection of several BR7000
to a PC). This can be done via standard patch-cables (LAN-cable)
NOTE: This is not a LAN-network
.
Max. cable length in the bus is 1,200 m (depending on cable and baud rate).
At the first and at the last device of the bus the cable has to be terminated with resistors.
Activation (termination) on the controller side is done with the switch “Termination” next
to the clamp “COM1” (both white switches on “ON”).
COM2 has a fix terminating resistor inside.

- 27 -
 INTERFACE Parameter:

1 PROTOCOL COM1 [MODBUS RTU] (ASCII, MODBUS, ----)

2 BAUDRATE COM1 [9600/None] (9600...256000 / None, Odd, Even)

3 BUS ADRESS COM1 [1] (1...255)

4 ASCII-Transm.interval [10] sec. (5...255)

5 PROTOCOL COM2 [MODBUS-RTU] (----, MODBUS, MASTER)

6 BAUDRATE COM2 [38400/None] (9600...256000 / None, Odd, Even)

7 BUS ADRESS COM2 [1] (1...255)

RJ45 Pin configuration

Data - (A) 5 1 +5V internal

Data+ (B) 4 2 +5V internal
+ 5V internal 1 3 +24V internal
1
+ 5V internal 2 4 Data+ (B)
+ 24V internal 3 5 Data - (A)
8
+ 24V internal 6 6 +24V internal
Ground 7 7 Ground
Groundl 8 8 Groundl

The adapter is available for standard-wiring as accessory.

- 28 -
Section 16: C-TEST-MODE and TEST-RUN
C-TEST: During each switching operation in AUTO-MODE the power of the particular
capacitor stage is calculated and compared to the step power of the capacitor stage in the
background. An error message will be displayed in case of discrepancies!
A calculated faulty capacitor will be shown in the display as inverse capacitor-
symbol

1 C-TEST [YES] ( YES/NO)

The C-TEST can be suppressed here.

2 MMI-TYPE [MMI8003]

3 NUMBER OF MMI [1] (1...6)

4 FAULT C: OFF [NO] (NO / YES)

5 C-FAULT( + ) [140]% (105...200%)

Here the upwards deviation from the capacitor's nominal value can be determined.
In case this value is reached, an error message is displayed.

6 C-FAULT (-) [60]% ( 10...90 %)

Here the downwards deviation from the capacitor's nominal value can be
determined. In case this value is reached, an error message is displayed.

7 TEST ATTEMPTS [6] ( 3...25)

A C-error message is displayed only after these given numbers of consecutive
measurements have indicated an error of the capacitor output.

8 FAULTY-C B LINKING [NO] (NO / YES)

YES: defective capacitor will indicate blinking as inverse capacitor symbol,
even when switched off.

9 TEST-RUN [NO] (NO / YES)

YES: starting of 3 Test-runs. Here all stages will switched-on and -off one by one.
The difference-current (before and after switching) are captured, rated and stored.
All values are transfered to the table in item 13.

10 START
11 TEST-RUN
12 BREAK UP

13 C-TEST / TEST-RUN Listing of the results of C-Test and TEST-RUN

[C01] -> (C-Test) kvar (Test-Run) kvar
[C02] -> (C-Test) kvar (Test-Run) kvar

14 TIME STAMP- TEST Info about last Test-Run

15 MEMORY RESET [NO] (NO /YES)

Reset of C-Test values and inverse capacitors

- 29 -
CONTROL PRINCIPLE

The control behavior can be selected in the programming mode. Generally, the BR7000
offers different possibilities of controlling:

˜ SEQUENTIAL CONNECTION
In sequential connection, the required capacitor stages are successively
connected or disconnected step by step (last in first out).The ranking of each
step always corresponds to the power of the smallest stage.
Advantage: exact definition of the next capacitor to be connected in each case.
Disadvantage: long reaction time, high switching frequency of small stages,
uneven strain on the capacitors.

In order to shorten the setting times nevertheless, the BR7000 simultaneously

switches several steps in case a higher power factor correction is required.
This applies to all control modes.
The maximum size of the simultaneously switched branches can be changed in
EXPERT-MODE 1. If the value of the smallest stage is pre-selected, the
conventional sequential connection is obtained.

˜ LOOP CONNECTION
In this variant, the controller operates in loop connection (first in - first out)
which minimizes the wear off of the system. E.g. in case of stages of same
value always the stage that has been disconnected for the longest time is
connected next.
Advantage: even utilization of stages, increase of life time of system.
Disadvantage: only effective for control series with groups of same stage
power, long reaction times.

˜ INTELLIGENT (Factory setting)

The intelligent control principle combines the advantages of the system-saving
loop connection (first in first out) with a significantly higher setting time even in
case of high load skips, and reaches this target with the fewest possible
switching operations of capacitor steps. The optimized time behavior is reached
by simultaneous switching of several or larger capacitor groups depending on
the missing reactive power in the grid. Additionally, the number of real
switchings of the capacitors as well as switch-in times of the branches are
considered.
Advantage: Reaching of target cos-phi in fast, optimized setting times in
combination with a low switching frequency of the capacitor.

˜ COMBINED DE-TUNING (Special case for combined de-tuned systems)

Pair wise de-tuning requires an appropriate control series (e.g. 1:1:1:1...,
1:1:2:2:..., 1:1:2:2:4:4...). The condition for the switching behavior is defined
in a way that the number of connected odd steps always is higher or equal to the
number of connected even steps. The controller fulfills the requirements in the
control regime whilst largely conforming to the switching behavior.

- 30 -
Design of ASCII-transmission protocol

The following data are send one after the other:

U1= 223 V U2= 222 V U3= 220 V

I1= 100 A I2= 100 A I3= 100 A

PF1= +0.949 PF2= -1.000 PF3= +1.000

Q1= 100 kvar Q2= 100 kvar Q3= 100 kvar
P1= 100 kW P2= 100 kW P3= 100 kW
S1= 100 kVA S2= 100 kVA S3= 100 kVA
OUT1= ----- OUT2= ----- OUT3= ----- (active stages)

Application: Controller coupling

Application example:

Two separate systems operate at two transformer feed ins; it exists one coupling with
coupling switch between both systems.

a) Coupler opened; both systems operate self-governed;

b) Coupler closed: with the controller coupling both systems are operated symmetrically
in parallel operation (same number of steps in each system) or both systems are
operated in master/slave mode. (First all stages of the first system, then all
steps of the second system)

Coupling of 2 power factor controllers BR7000 is done via their interface COM2:

Power Quality Solutions Power Quality Solutions

BR 7000
Power Factor
Controller
COM 2 COM 2 BR 7000
Power Factor
Controller

Auto Auto
Program Program
HELP HELP
Manual Manual
Service Service

cos j cos j
Enter Enter
OK ESC OK ESC

The operation mode coupling operation (parallel operation resp. master-slave-operation)

is selected in the program-mode under 23 EXTERNAL INPUT.

The 110...230V~ signal "coupling switch closed“ has to be directed to the external input
of a controller (master). The programming has to be performed only on this controller.
No more settings required !

- 31 -
Annex 1: Table of control series

No. Control serie Loop connection

1 1 : 1 : 1 : 1 : 1 ..... possible
2 1 : 2 : 2 : 2 : 2 ..... possible
3 1 : 2 : 3 : 3 : 3 ..... possible
4 1 : 2 : 3 : 4 : 4 ..... possible
5 1 : 2 : 4 : 4 : 4 ..... possible
6 1 : 2 : 3 : 6 : 6 ..... possible
7 1 : 2 : 4 : 8 : 8 ..... possible
8 1 : 1 : 2 : 2 : 2 ..... possible
9 1 : 1 : 2 : 3 : 3 ..... possible
10 1 : 1 : 2 : 3 : 6 ..... possible
11 1 : 1 : 2 : 4 : 4 ..... possible
12 1 : 1 : 2 : 4 : 8 ..... possible
13 1 : 1 : 1 : 2 : 2 ..... possible
14 1 : 1 : 1 : 2 : 3 ..... possible
15 1 : 1 : 1 : 2 : 4 ..... possible
16 1 : 1 : 1 : 2 : 5 ..... possible
17 1 : 1 : 1 : 1 : 2 ..... possible
18 1 : 1 : 1 : 1 : 3 ..... possible
19 1 : 1 : 1 : 1 : 4 ..... possible
20 1 : 1 : 1 : 1 : 5 ..... possible

"ED” Control-series editor possible

Control series editor: Programming of step values up to 30

The control series editor enables easy creation of own control series in case the required
control series is not available.
In "PROGRAM-MODE" the last control series - control series ED - has to be selected and
confirmed by ENTER. This adds an additional menu point to the main menu -> control
series editor. It can be accessed via button „operation mode“.

In the control series editor all stages can be set consecutively to the desired value with the
selection buttons é /ê. Pressing ENTER leads to the next stage.

In the control series editor the particular stages can be programmed up to a value of 30
(!). The values >9 are displayed as follows:
10=A, 11= B, 12=C, 13=D, 14=E, 15=F, 16=G .... 30=U

Attention: All control series can be edited (even downwards). Whether an edited control
series “makes sense” is the decision of the customer.

Maximum number of stages can be limited by a programmed ENDSTOP.

By pressing button ”Operation mode“ the editor is left.

- 32 -
 Annex 2: Troubleshooting

Fault Reasons / Solution

For target cos PHI=1 and inductive load Check terminals of measuring voltage and
steps are switched out / for the already measuring current (l and k)!
compensated grid steps are switched in Check phase position!
Supply and consumption Check phase allocation
exchanged. (voltage/current in same phase)

Wrong cos Phi is displayed See above

Display “Measuring current<??” Current in measuring range ?

(UNDERCURRENT) Line interruption ?
Wrong current-converter factor ?
Current transformer short-circuited ?

Display: "OVERCURRENT” Check ratio of current transformer (1/5A)

Alarm relay: after 10 min. Go through measuring current range

Display: "UNDERCOMPENSATED” Check connections and phase position !

Alarm relay:after 10 min. All stages connected, target PF not reached:
- system sufficient dimensioned ?

Display: "OVERCOMPENSATED" Check connections and phase-position !

Alarm relay: after 10 min. Capacitive grid although all stages are
disconnected

Display: "MEASURING VOLTAGE ??" Measuring voltage missing !

Alarm relay: after 10 min.

Display:”UNDERVOLTAGE” Measuring voltage (in programming) must be in

Alarm relay: after 10 min. line with real terminal voltage
Check programming over-/under voltage range
in EXPERT-MODE 2!

Display: "OVER-TEMPERATURE" System temperature too high !

Alarm relay: after 10 min. Outputs are switched off in stages irrespective
of power line conditions.

Display: “HARMONICS” Stages switch off consecutively according to the

Alarm relay: after 10 min. programmed time and control series.
Check grid conditions!
If permissible: increase threshold TDH-V (7 %)

Display: “WARN. SWITCH.OPERATIONS” Number of switching operations of a capacitor

Notification for user only! branch has reached the pre-set limiting value of
No influence on the control behavior. 50,000.
Reset possible in EXPERT-MODE.

- 33 -
 Fault Reasons / Solution

In inductive grid stages are switched In case a value other than 1 for target- cos-phi is
off resp. in capacitive grid conditions pre-set, the display “<” may be illuminated
stages are switched on despite an inductive grid load. Arrows indicate
the control direction, not the grid conditions!

The controller does not connect all Check END STOP!

stages or cos-phi does not change at the Check CONTROL-MODE!
last stages

Check whether in the menu ”Manual

operation/fixed steps“ particular steps have
been programmed as fixed steps or as OUT

Connected capacitor contactors are not Check allocation of outputs to capacitors:

in line with the expected capacitor In program mode HELP-button call page 7-9 >
stages. table of allocations is displayed.
Check control-mode and END STOP!

The system permanently switches Check programming and the capacitance of the
capacitors on and off although the smallest stage.
number of consumers does not change Check programming and the values of the
(system oscillating). current converters.
Check programming of the control series and
the capacitance of the capacitors.

Operation voltage missing Note: no display, alarm relay open

- 34 -
 Annex 3: Technical Data

Type series BR 7000....

Operating voltage 110...440 V~, +/-10%, 50 / 60Hz

Measuring voltage (3-phase) 3 · 30...440 V~ (L-N) / 50...760V~ (L-L)
Measuring current (3-phase) 3 · X : 5 / 1A selectable
Power consumption <5W
Sensitivity 50 mA / 10mA

Switching power
Relay outputs for capacitor branches 15 relays: freely programmable for switching of
single- and three-phase capacitors
Alarm relay 1
Message relay 1, programmable
Relay for panel fan 1
Switching power of relay outputs 250VAC, 1000W
Number of active outputs programmable

Operation and display illuminated full graphic display 128x64 dot

Menu Languages Ger / E / ES / RU / TR

Number of control series 20
User-defined control series 1 via editor

Controlling true controlling of each phase ( L-N ) und ( L-L )

Modes of operation 1- phase: up to 3 · 5 single phase capacitors

(1- and 3-phase) 3- phase: up to 15 three-phase capacitors
mixed Mode: for balancing and compensation
Control principle series switching, circular switching,
self-optimized intelligent switching,
4-quadrant operation
Automatic initialization possible
Meas. of individual capacitor step current possible

Target- cos j 0.1 ind. ... 0.1 cap adjustable

2nd target cos j (time- or result controlled) 0.1 ind. ... 0.1 cap adjustable

Switch on time selectable from 1 sec. to 130 min

Switch off time selectable from 1 sec. to 130 min
Discharge time selectable from 1 sec. to 130 min

Internal clock / several timers yes

Manual operation yes

Fixed steps / skip steps programmable

Zero voltage release standard

- 35 -
Display / Display functions
Display of grid parameters 3-phase
As real value/in %/as bar graph cos-Phi, voltage, current, frequency,
reactive-, active-, apparent power,
missing kvar, temperature, THD-V / THD-I
Large display of 3 grid parameters selection via display-editor
Harmonics 3. - 31. harmonics of U and I
display also in % or as bar graph
Osci-mode graphical display of 1 period U/I in oscilloscope
mode
Precision current / voltage: 1%
active, reactive, apparent power: 2%
Integrated auxiliary function context depending, plain text

Storage function
Storage of maximum values with time voltage, current,
stamp reactive-, active-, apparent power,
temperature, THD-V, THD-I
Storage of switching operations each output, separately re-settable
Storage of operation time each capacitor step, separately re-settable
Temperature measuring range -30 ... 100°C
Temperature monitoring automatic switching-off of steps
Error storage error register in plain text with time stamp

Interface 2 independent interfaces

RS485 (MODBUS RTU)
Software for device settings, enclosed in delivery
visualization, display and recording of
grid parameters

External Input 110...230V~ isolated

Complete 2nd parameter set via external input or event driven

Casing panel-mounted instrument

DIN 43 700, 144 x 144 x 50 mm
Weight 1 kg
Operating ambient temperature -20 ... +60°C

Protection class accord. EN60529:2014 front: IP 54, rear: IP 20

Safety standards IEC 61010-1: 2011-07
Interference resistance IEC 61000-6-2: 2006-03
EMV-resistance IEC 61000-4-2: 2009-12
IEC 61000-4-4: 2013-04
EN 61326

- 36 -
Annex 4: Factory settings

Note: The following values for the default settings apply only if the controller is supplied
directly from the manufacturer. Otherwise, these values may have been replaced by
settings made by the manufacturer of the compensation system (optimal values for the
relevant network)

No. Parameter Default setting Programmed values of this

system (to be entered by
manufacturer or operator)
1 LANGUAGE ENGLISH
2 CONTROL-MODE [1] 3x5 single-phase
capacitors L-N
3 I CONVERTER PRIM. 1000 A
4 I CONVERTER SEC. 5 A
5 END STOP 3x5
6 CONTROL SERIE 1
7 CONTROL PRINCIPLE INTELLIGENT
8 POWER 1st STAGE 25.00 kvar
9 TARGET COS-PHI 0.98 IND
10 TARGET 2nd COS-PHI - SUPPLY -

14 MEASURING VOLTAGE L-L 400 V (L-N 230V)

15 V-CONVERTER - NO -
16 FREQUENCY 40...90 Hz
17 CONNECTING TIME 40 sec.
18 DISCONNECT. TIME 40 sec.
19 DISCHARGE TIME 60 sec.
20 ALARM TEMPERATURE 55°C
21 FAN TEMPERATURE 30°C
22 MESSAGE RELAY - OFF -
23 EXT. INPUT - NO -

24- Values 2nd parameter set Default values are the same
37 as in the 1st parameter set.

38 HARMONICS THD-V 7%
39 HARMONICS THD-I --,--
40 CLOCK / DATE
41 Q-OFFSET - NO -
42 CONTRAST 4
43 BASIC SETTINGS - NO -

- 37 -
No. Parameter Default setting programmed values of this
2nd parameter set / system (to be entered by
EXPERT-MODE manufacturer or operator)

EXPERT-MODE:
1 PASSWORD Expert-Mode 1 6343
2 BASIC SETTINGS - NO -
3 SWITCH.OPERATION Reset - NO -
4 OPERATING TIME Reset - NO -
5 INTEGRATION TIME 1 sec.
6 SWITCH.POWER 4 x smallest stage
7 SWITCH.TRIGGER IND 66 %
8 SWITCH.TRIGGER CAP 66%
9 OPERATING LOCK - NO -
10 SWITCH.OPER.WARNING 50,000
11 CONTROL* MEAN VALUE
12 DISPLAY cosj -0.10...+0.10
13 V - connection N - L1 - L2 - L3
14 OUTPUT 1st STEP 0 ...255 kvar
15 CHANGE PASSWORD - NO -
20 Error Backlight Pink

1 PASSWORD Expert-Mode2 6343

2 Error messages all „YES“
3 Delay alarm-relay 10 min.
4 C-FAULT (+) 50%
5 C-FAULT (-) 115%
6 OVERCOMPENSATED Q-Diff.
7 UNDERCOMPENSATED Q-Diff.
8 Switch.operation RESET - NO -
9 Operating time - RESET - NO -

INTERFACE:
1 Protocol COM1 Modbus RTU
2 Baudrate COM1 9600 / None
3 Bus-adress COM1 1
4 ASCII transm. interval 10 sec.
5 Protocol COM2 Modbus RTU
6 Baudrate COM2 38000 / None
7 Bus-adress COM2 1

C TEST MODE
1 C-TEST YES
2 MMI-TYPE MMI8003
3 Number MMI 1
4 FAULTY C OFF NO
5 C-FAULT (+) 140 %
6 C-FAULT (-) 60 %
7 TEST ATTEMPTS 6
8 DEFECTIVE C BLINKING NO

- 38 -
 AUTO-MODE 1/2
L1 cosj 0.869 IND
L2 cosj 0.869 IND
L3 cosj 0.869 IND
L1
L2 ===== PROGRAM-MODE =====
L3
1 2 3 4

1 LINE VOLTAGE 1 LANGUAGE [ 1 ]

L1-N 230 V
L2-N 230 V [ ENGLISH ]
L3-N 230 V
PE-N 0V

2 CURRENT [1] 2 CONTROL-MODE [ 1 ]

L1 123 A [ 3 ] PHASE MEASURING
L2 239 A max. [ 3x5 single phas.]
L3 167 A capacitors Ph - N

3 REACTIVE POWER 3 I-CONVERTER PRIM.

L1 88 kvar L1 [ 1000 ] A / 5 A
L2 88 kvar L2 1000 A / 5 A
L3 88 kvar L3 1000 A / 5 A
S 264 kvar

4 ACTIVE POWER 4 I-CONVERTER SEC. 14 MEASUR.VOLTAGE 24 - 37 2

L1 88 kW L1 1000 A / [5] A values 2nd parameter set
L2 88 kW L2 1000 A / [5] A L - L [ 400 ] V correspond to item 3 ... 18
L3 88 kW L3 1000 A / [5] A of standard programming
L - N 230 V
S 264 kW

5 APPARENT POWER 5 ENDSTOP L ... -N 15 V - CONVERTER 38 HARMONICS

L1 88 kVA L1-N [5]
L2 88 kVA L2-N 5 [ NO ] THD-V [ 7.0 ] %
L3 88 kVA L3-N 5
S 264 kVA

6 DIFF. TO PF 6 CONTR.SERIES 16 FREQUENCY 39 HARMONICS

L1 12 kvar L1-N 11111 [1]
L2 24 kvar L2-N 11111 1 [40...90Hz] THD-I [ --.-- ] %
L3 16 kvar L3-N 11111 1
N 52 kvar

7 FREQUENCY 7 CONTR. PRINC. [ 3 ] 17 SWITCH-ON TIME 40 TIME / DATE

C-ON [ 40 ] s [HH] : MM
50 Hz [ INTELLIGENT ] C-OFF 40 s WEEKDAY
C-DIS 60 s TT : MM : JJJJ

8 TEMPERATURE 8 POWER 1st STAGE 18 SWITCH-OFF TIME 41 Q-OFFSET L1

L1 [ 25 ]. 00 kvar C-ON 40 s
25 °C L2
L3
25 . 00 kvar
25 . 00 kvar
C-OFF [ 40 ] s
C-DIS 60 s
[ NO ]

9 HARMONICS [ 3.] 9 TARGET cos j 19 DISCHARGE TIME 42 CONTRAST

L1 V 0.5% I 1.0% C-ON 40 s
L2 V 0.8% I 1.0% [ 0.98 IND ] C-OFF 40 s ****** [ 4 ] ******
L3 V 0.5% I 1.0% C-DIS [ 60 ]s

10 HARMONICS THD 10 TARGET 2nd cos j 20 ALARMTEMPERATURE 43 BASIC SETTINGS

L1 V 0.3% I 0.2%
L2 V 0.3% I 0.2% [ SUPPLY ] [ 55 °C ] [ NO ]
L3 V 0.3% I 0.2%

11 COMP-POWER 11 TARGET 2nd cos j 21 FAN TEMPERATURE BACK TO 1

100 kvar / 7% [ 1.00 IND ] [ 30 °C ]

12 ENERGY 12 SWITCH-ON TIME j2 22 MESSAGE RELAY [ 1 ]

xxx kvarh (+) ON [ 16 ] : 00 MO-FR Changing
xxx kvarh ( -) [ OFF ] of values
xxx kWh (+) OFF 07 : 00 MO-FR
xxx kWh
by buttons:

13 TIME / DATE 13 SWITCH-OFF TIME j2 23 EXT. INPUT [ 1 ]

11:55:00 ON 16 : 00 MO-FR
THURSDAY [ NO ]
05.05.2016 OFF [ 07 ] : 00 MO-FR

14 SOFTWAREVERSION
- 39 -
BACK to 1
 only available if control
serie „ED“ is selected

CONTROL SERIES MANUAL-MODE == SERVICE ==

EDITOR

VALENCY C01 [ 1 ] MANUAL-MODE 1 1 max VOLTAGE

*

L1-N 230 / 235 V

111111111111111 [ STOPP ] L2-N 230 / 235 V
L1 Q-diff kvar L3-N 230 / 235 V

MANUAL-MODE 1 2 max CURRENT

select with button ENTER
L1 123 A
up to (max) C15
[ STOPP ] L2 239 A
L2 Q-diff kvar L3 167 A

VALENCY C15 [ 1 ] MANUAL-MODE 1 3 max REACT.POWER

L1 88 kvar
111111111111111 [ STOPP ] L2 88 kvar
L3 Q-diff kvar L3 88 kvar

MANUAL-MODE 2 4 max ACTIVE POWER

BACK TO 1 L1 88 kW
2 STEP STATUS L1 L2 88 kW
OUTPUT C1 [AUTO] L3 88 kW

5 max APPARENT POWER

L1 88 kVA
BIS L2 88 kVA
L3 88 kVA

MANUAL-MODE 2 6 max TEMPERATURE

2 STEP STATUS L3 35 °C
OUTPUT C15 [AUTO]

7 max THD: V - I
L1 V 1.0% I 2.0%
L2 V 1.0% I 2.0%
L3 V 1.0% I 2.0%

8 MAX VALUES

RESET [ NO ]

9 ENERGY

RESET [ NO ]

10 SWITCH.OPERATIONS
[C01] --> 257
[C02] --> 137
[C03] --> 121
After 4 min. without pressing
any button, automatic change
to auto-mode 11 OPERATING TIME
[C01] --> 50:30 h
[C02] --> 37:20 h
Settings shown with grey background [C03] --> 15:34 h
colour are active only in case
of certain other settings.
If not needed they are not displayed. 12 ERROR MEMORY

.....PLAIN TEXT.....
.....DATE / TIME ....

13 ERROR MEMORY

RESET [ NEIN ]
Operating diagram (Brief programming)
Power Factor Controller BR 7000
 ===== EXPERT-MODE 1 ===== ===== EXPERT-MODE 2 =====

1 PASSWORD ???? 1 PASSWORD ????

0*** (6 3 4 3) 0*** (6 3 4 3)

2 BASIC SETTINGS 10 SWITCH.OPER.WARN 2 DISPLAY / ALARM 4 UNDERVOLTAGE

[ NO ] [ 50 000 ] [ YES ] LIMITING VALUE

200 V [ 50 ]%
Release [YES] or
blocking [NO] of
following reports
3 SWITCH. OPERATION 11 CONTROL 5 OVERVOLTAGE
or alarms:
RESET [ NO ] [ MEAN VALUE ] LIMITING VALUE
MEAS. VOLTAGE
460 V [ 115 ] %
OVERVOLTAGE

4 OPERATING TIME 12 DISPLAY OVERCOMPENSATED 6 OVERCOMPENSATED

RESET [ NO ] [ cosPhi -0.10 ... +0.10 ] UNDERCOMPENSATED [ Q-DIFF ]

HARMONICS !

OVERTEMPERATURE
5 INTEGRATION TIME 13 V - CONNECTION 7 UNDERCOMPENSATED
OVERCURRENT
[ 1 ] sec. [ N - L1 - L2 - L3 ] [ Q-DIFF ]
UNDERVOLTAGE

SWITCH.OPERATION
6 SWITCH. POWER 14 POWER 1st STAGE 8 SWITCH.OPERATION
MEAS.CURRENT < ??
max [ 160 ] kvar [ 0...255] kvar C1 RESET [ NO ] until
ERROR COM 1 C15 RESET [ NO ]
ERROR COM 2

7 SWITCH. TRIGGER 15 CHANGE PASSWORD MODBUS-ERROR 9 OPERATION TIME

IND [ 66 ] % [ NO ] SWITCH.OFF C1 RESET [ NO ] until

C15 RESET [ NO ]
STOP

SWITCH. ON
8 SWITCH. TRIGGER 16 - 19 PASSWORD
SYSTEM CURRENT <? BACK TO
CAP [ 66 ] % [6] 3 4 3
BUS-ERROR-EXTERN

C-DEFECT
9 OPERATING LOCK 20 ERROR-BACKLIGHT
SYSTEM CURRENT > 0
[ NO ] [ PINK ]
SYSTEM OVERLOAD

EXTERNAL ERROR

BACK TO 1 RELAY ERROR

RESERVE

3 ALARMRELAY

DELAY
[ 10 ] min

- 41 -
= OSCI-MODE = DISPLAY EDITOR = INTERFACE = = C-TEST MODE =

1 U/I-1 1 DISPLAY LINE 1 1 PROTOCOL COM 1 1 C-TEST

*

1 [ REACTIVE POWER S ]
[ MODBUS RTU ] [ YES ]
2 ACTIVE POWER S
3 APPARENT POWER S

2 DISPLAY LINE 2 2 BAUDRATE COM 1 2 MMI- TYP

*

1 REACTIVE POWER S
2 U/I-2 [ 9600 / NONE ] [ MMI8003 ]
2 [ ACTIVE POWER S ]
3 APPARENT POWER S

3 DISPLAY LINE 3 3 BUS-ADRESS COM 1 3 NUMBER MMI

*

1 REACTIVE POWER S
[1] [1]
2 ACTIVE POWER S
3 [ APPARENT POWER S ]
3 U/I-3

4 BASIC SETTINGS 4 ASCII-REPET. INTERVAL 4 FAULT C OFF

[ NO ] [ 10 ] sec. [ NO ]

5 PROTOCOL COM 2 5 C -FAULT (+)

4 U-1...3 BACK TO 1
[ MODBUS-RTU ] [ 140 ] %

6 BAUDRATE COM 2 6 C-FAULT (-)

[ 38400 / NONE ] [ 60 ] %
5 I-1...3

7 BUS-ADRESS COM 2 7 TEST ATTEMPTS

[1] [6]

BACK TO 1
8 DEFECT- C- FLASH
BACK TO 1
[ NO ]

9 TEST-RUN

[ NO ]

10 START
11 TEST-RUN
12 BREAKUP

13 C-TEST - TEST-RUN
[
[C01] -> ? ?
[C02] -> ? ?
[C03] -> ? ?

14 TIME-STAMP / TEST

05.05.2016 10:00:05

15 MEMORY

RESET [ NO ]

- 42 - BACK TO 1
Accessories

Multi Measuring Devices

MMI6000 and MMI7000

Data-Logger ”DataLog SD”

for BR6000 and BR7000
Recording of all grid- and
system parameters on a
SD memory card

USB to RS485 converter to connect

the PF controllers or other devices
with Interface RS485 to a PC with
USB-interface.

RJ45 adapter connectors for

PF controllers and MMIs.
Terminal to RJ45 converter to
connect the devices via RJ45-
standard cable.

Thyristor-switches
different types: TSM-LC / TSM-HV
10 ... 200kvar / 400 ... 690V