Power i-MIG 200 Quick Adjustment Guide*

NOTE TO USER: This guide is offered only as a basic starting point for settings. Additional adjustments may be required up to 15%. Joint design, technique and welding
position will affect settings. Start with clean metal. Joints over 3/16” should be beveled and welded with multiple passes whenever possible. Always fine tune the Arc
Force setting last. For GMAW welding (MIG) use a 10 to 15° push angle on the gun. Use the following gas flow rates as a guide: Steel: 20-25 CFH; Stainless Steel; 25-30
240V Input
CFH; Aluminum: 30-40 CFH. Add more gas flow in drafty conditions. Use light amounts of nozzle spray regularly. For Flux-Core use a 10 to 15° pull angle on the gun. 120V Input

22ga 1/32” 20ga 18ga 16ga 1/16” 14ga 5/64” 12ga 7/64” 11ga 1/8” 10ga 9/64” 7ga 3/16” 3ga 1/4”
Wire Metal Wire Diameter Wire Class Polarity Shielding Gas Arc Force .8mm .9mm 1.2mm 1.5mm 2.7mm 3.4mm 4.5mm 6mm
1.9mm 3 mm

For use with 100% CO2 , add 1 to 2 Volts to setting.

130 IPM 180 IPM 260 IPM 300 IPM 380 IPM 420 IPM
For welds over 3/16” prep the joints by beveling and use
Steel .023”/.6mm ER70S-6 DCEP + 75/25 Ar/CO2 3-6.5 15.5V 16.0V 16.5V 17.2V 17.5V 18.0V multiple passes. By using proper technique and multi-pass
welds, this unit can weld up to 3/8”with excellent results.
100 IPM 140 IPM 180 IPM 240 IPM 260 IPM 290 IPM 300 IPM 320 IPM 380 IPM 420 IPM
Steel .030”/.8mm ER70S-6 DCEP + 75/25 Ar/CO2 5-7.5
15.8V 16.2V 16.5V 17.2V 17.5V 18.0V 18.5V 18.7V 19.2V 20.0V

110 IPM 160 IPM 200 IPM 230 IPM 260 IPM 270 IPM 290 IPM 320 IPM 340 IPM
Steel .035”/.9mm ER70S-6 DCEP + 75/25 Ar/CO2 5-7.5 15
16.2V 16.5V 17.2V 17.5V 18.0V 18.5V 19.0V 19.5V 21.0V

340 IPM 360 IPM 400 IPM 410 IPM 420 IPM
Stainless .030”/.8mm ER308L DCEP + Trimix w/He 7-9
19.0V 19.5V 20.0V 20.5V 21.0V

150 IPM 200 IPM 260 IPM 320 IPM 330IPM 340 IPM 360 IPM 420 IPM
Stainless .035”/.9mm ER308L DCEP + Trimix w/He 7-9 19.0V 20.0V 20.5V 21.0V 21.5V 22.0V 23.0V 24.0V

Use the optional PowerSpool SN200N Spool Gun for welding Aluminum or, as an alternative, use the main gun with an optional polymer liner and optional .035” U-groove drive roll.
375 IPM 390 IPM 410 IPM 420 IPM 450 IPM
Aluminum .035”/.9mm 4043 DCEP + 100% Argon 3-6.5 21.0V 21.5V 22.0V 22.0V 24.0V

For Flux-Cored (Gasless) operation, use optional knurled drive roll. Be sure to change polarity to Electrode Negative (- ) by changing buss bar location and relocate work clamp to the Positive (+) lug.
70 IPM 130 IPM 340 IPM 280 IPM 340 IPM 360 IPM 370 IPM
Fluxcore .035”/.9mm E71T-11 DCEN - No Gas 4-7 15.5V 16.0V 19.0V 20.0V 22.0V 22.0V 22.5.V

! Stay safe. Weld safe. Always follow safe welding practices. Start by reading the manual. If you do not have a manual, download one from our website.
Stick Setup and Adjustment Important: This unit is not rated for E6010 use. Successful use with E6011 may be brand dependent. Install the wire spool so that the wire threads into the
Inner drive from the bottom. The spool should rotate counter-
NOTE: Some electrode manufacturer’s Amperage suggestions may vary. Collar Narrow clockwise. After installing the wire, tighten nut on spring
14ga 5/64” 12ga 7/64” 11ga 1/8” 10ga 9/64” 7ga 3/16” 3ga 1/4” Collar
Rod Class Diameter Input Arc Force Polarity until light resistance is felt. Don’t overtighten. For 4”
1.9mm 2.7mm 3 mm 3.4mm 4.5mm 6mm spools, the spool will sandwich between the two col-
Spring lars. The 8” spool sits and rotates on the collars.
E7018 3/32” 120/240V 1-3 DCEP + 55-70A 70-75A 70-80A 70-85A 75-90A 80-95A Nut Before feeding wire into the gun, release drive tension-
er lever and check that the correct size drive roll is ! If this unit is used with a generator, use with
E7018 1/8” 240V 1-4 DCEP + 85-90A 90-100A 90-125A
engaged with the wire. Raise lever and adjust feeder one rated for at least 9 Kw (surge)output and
tensioner to approximately 3.5 to 4.5 on the scale.
for clean-power (<5%THD) by the generator
Maximum recommended wire diameter for this unit
E7014 3/32” 120/240V 2-3 DCEP + 70-80A 80-85A 85 –90A 85-95A 90-110A 90-115A is .035” due to gun liner limitations. The unit comes manufacturer. Using with generators that are
Stud
equipped with .023”-.030” drive roll for hard (solid wire) not clean-power rated will damage the weld-
and .030” contact tip. Additional drive rolls (solid wire
E7014 1/8” 240V 2-4 DCEP + 95-100A 95-120A 100-130A
Wide Collar
and flux), nozzles, and contact tips may be purchased er and void warranty.
direct from Everlast or locally for a series 15 MIG gun.
Assembly for 4” or 8” Wire Spool

Need help? Need accessories? Call us toll-free (U.S.) @ 1-877-755-9353. Download the manual, register your unit, get warranty info and order consumables/accessories by visiting www.everlastwelders.com.