Section 23 09 93 - Sequence of Operations For Hvac Controls
Section 23 09 93 - Sequence of Operations For Hvac Controls
Section 23 09 93 - Sequence of Operations For Hvac Controls
PART 1 - GENERAL
1.1 SUMMARY
A. The Engineer shall submit to the university for review and comment a complete sequence of operations
two weeks before final documents are sent out to bid.
B. All units that can be placed on a schedule shall have complete schedule control including optimum start
and an optimized unoccupied turn on for unoccupied space heating and cooling.
C. Separate supply air temperature setpoints for heating components and cooling components in air handling
unit shall be specified unless application makes impractical
D. Complete schedule control shall be included for terminal devices such as baseboard heating, VAV boxes
that auditoriums, classrooms, conference rooms and other scheduled areas regardless of whether they are
served by a dedicated air handler.
E. Separate room heating and room cooling setpoints shall be included for space comfort except where
prohibited by space design parameters.
F. All conference rooms, all class rooms, and all other of 50 person occupancy or greater shall have demand
controlled ventilation designed by the engineer using carbon dioxide sensing in the space. Areas served
by economizer systems that are not practical for complete coverage with space CO2 sensors shall have
CO2 sensors in the return duct. Air supply dampers shall close with unoccupied and room temperature set
points have been met.
G. Sequences for the chilled water system shall conform to the university Metering Standard.
I. Normal (Power Fail) positions for dampers and valves are as follows:
1. Outside air damper: Closed (NC)
2. Exhaust air damper: Closed (NC)
3. Return air damper: Open (NO)
4. Primary AHU HW or Steam Valves: Open (NO)
5. Primary AHU CHW Valves: Closed (NC)
6. Terminal Unit Reheat Valves: Closed (NC) or Fail to Last Position (FLP)
7. Chiller – Chilled Water Isolation Valves: Fail to Last Position (FLP)
8. Chiller – Condenser Water Isolation Valves: Fail to Last Position (FLP)
A. General
1. Simulated analog outputs such as tri-state digital output pairs or pulse width modulation shall not
be allowed except in dedicated controllers.
2. Fan and pump status inputs shall be independent current switches, not contacts, on any VFD.
3. Alarm priorities are a starting point and can be adjusted by the university after project
commissioning.
4. All VFDs shall have an RS485 communications port compatible with the BAS. Speed control,
VFD speed, Fan start/stop, and VFD alarm points can be through this port.
5. Priorities 1 or 2 shall be set up to call the alpha numeric pagers.
6. This standard points list is a minimum only. The Engineer and BAS controls contractor are
responsible for providing a complete BAS system.
7. VFDs to show actual speed and if in hand,
8. Fire alarm and trouble for each building.
9. Operable windows – closed.
10. High condensate tank level.
11. Fire pump and jockey pump status
B. Point Lists
Typical Physical Points - Heating water system fed from the CUP
Subpoint Name Type Description
SUFFIX
FLW LDI HW FLOW PROOF (HX #1)
HV LAO STEAM VALVE (HX #1)
HWR LAI HW RETURN TEMP (HX #1)
HWS LAI HW SUPPLY TEMP (HX #1)
IV LAO HW ISO VALVE (HX #1)
PRI-HWR LAI PRI HW RET TEMP
PRI-HWS LAI PRI HW SUP TEMP
FLW LDI HW FLOW PROOF (HX #2)
Typical Physical Points - Chilled water system fed from the CUP
Subpoint Name Type Description
SEC-DP LAI SEC CHW DP
CHWB LAI PRI CHW BYP TEMP
CHWR LAI PRI CHW RET TEMP
CHWRV1 LAO PRI CHW RET VALVE
CHWRV2 LAO PRI CHW RET VALVE
CHWS LAI PRI CHW SUP TEMP
PRI-DP LAI PRI CHW DP MAIN
FLW LAI PRI CHW FLOW
ALM LDI CHW VFD ALARM (PUMP #1)
ENA LDO/LDI CHW VFD ENA (PUMP #1)
HND LDI CHW VFD HOA (PUMP #1)
HZ LAI CHW VFD HERTZ (PUMP #1)
LDI LDI CHW VFD LDI (PUMP #1)
LDO LDO CHW VFD LDO (PUMP #1)
SPD LAO CHW VFD SPEED (PUMP #1)
ALM LDI CHW VFD ALARM (PUMP #2)
ENA LDO/LDI CHW VFD ENA (PUMP #2)
HND LDI CHW VFD HOA (PUMP #2)
HZ LAI CHW VFD HERTZ (PUMP #2)
LDI LDI CHW VFD LDI (PUMP #2)
LDO LDO CHW VFD LDO (PUMP #2)
SPD LAO CHW VFD SPEED (PUMP #2)
CHWR LAI SEC CHW RET TEMP
CHWS LAI SEC CHW SUP TEMP
FLW LAI SEC CHW FLOW
14. Return water temperature set point shall be 56°F (adj.) Or 0.1°F less than bldg CHWR
temperature, whichever is greater. CUP CHWR temperature may float below 56°F in order to
maintain the bldg CHWS maximum set point of 47°F.
15. In addition to the components and sequences described, provide an independent campus plant
chilled water metering system. System shall consist of TC contractor provided chilled water flow
meter, temperature transmitters and BTU totalizing meter.
16. Energize pony chilled water pump at low load conditions.
outdoor air temperature drops below the melting temperature setpoint. The warm weather
cut-off mode shall deactivate the snow melt zone. The snow melt system shall enter the
cold weather cut-off mode if the door air temperature falls below the cold weather cut-off
setpoint. The cold weather cut-off mode shall deactivate the snow melt system.
c. The melting mode shall be capable of being activated either through the snow/ice sensor or
through a remote signal. The control valve shall be energized when the melting mode is
activated and the heat relay shall operate the control valve to maintained the slab surface at
the melting temperature setpoint.
d. Maintain the slab at an idling temperature when the snow melt system is not in the melting
mode. Control operation is similar to the melting mode except the slab is maintained at a
higher idling temperature setpoint.
e. Alarm BMS if a sensor fault occurs.
f. Desired slab surface melting temperature, slab surface idling temperature, and cold weather
cut-off temperature setpoints shall be adjustable.
flow set point and is maintaining its space temperature set point. In the event of loss of
communication with any VAV controllers the system shall not include them in the calculation.
The calculation will have capability to select how many boxes are used in the routine to deal with
problem VAV controllers.
11. There shall be a primary discharge air control loop that resets the set points for individual loops
for controlling the preheat coil temperature, mixed air temperature, evaporative section
temperature and cooling coil temperature.
12. The preheat coil loop will modulate the preheat coil loop based upon the preheat coil temperature
versus the preheat coil temperature set point which is reset from the primary temperature set point
loop minus 3° F. The preheat coil loop shall have low and high limits (adjustable). Ramp the
setpoint from high to low upon start-up when the outside air temperature is below 40° F.
13. The preheat coil pump shall start when the outside air temperature is below 40° F or if the preheat
coil valve is open 10 percent. The preheat coil pump shall be off when the outside air temperature
is above 45°F and the preheat coil valve is open less than 5 percent for 5 minutes.
14. The mixed air section loop will modulate the mixed air dampers based upon the mixed air
temperature set point which is reset from the primary temperature set point loop. The mixed air
loop shall have low and high limits (adjustable). Economizer operation shall be disabled when
the outside air temperature is greater than the return air temperature with a dead-band of 2° F.
Whenever the air handling unit supply fan is enabled, the mixed air dampers shall modulate to
maintain a minimum outside air CFM.
15. CO2 sensors should be in all spaces that congregate people and the VAV box ventilation should
be increased to control CO2 to maintain 900 PPM while maintaining temperature control. If the
air handler is controlling a global CO2 sensor, then the minimum ventilation should be raised to
maintain a maximum CO2 setpoint.
16. The evaporative cooling shall operate continuously as long as there is a call for cooling, except
when there is a high humidity condition or during the dry out cycle. The outside air damper will
be fully open whenever the evaporative section is in operation. The evaporative cooling pump
shall operate when the outside air is above 55 deg f (adj.), supply fan is on, the calculated outside
air dew-point temperature is below 50 (adj.) & the float switch has made, the sump is full, and
there is a call for cooling. Provide 2 vertical sections on evaporative unit with pumps. On call for
cooling, stage pump one on. If temperature is more than 3 deg f above setpoint for 10 minutes,
stage pump two on. Provide minimum on and off timers that are adjustable for each pump.
Pumps shall be interlocked with manufacture provided level switch to de-energize the pumps
when the water level is low. If any space humidity is above 50% (adj.) then turn off stage 2, if any
space humidity is above 54% (adj.) then turn off stage 1. After a high humidity condition ramp
the chilled water valve closed and re-enable the evaporative cooling.
17. The evaporative cooling sump shall drain down when the outside air temperature is less than 40
deg f (adj.) for more than 30 minutes. The sump shall only fill when the outside air temperature is
above 55 deg f (adj.) for more than 30 minutes and there is a call for cooling. Provide a 15 minute
(adj.) delay to allow the sump to fill before enabling pumps.
18. There shall be a daily dry-out cycle of 60 minutes (adj.) during a university specified period of
time (default of 2:00 am). Additionally, a weekly sump drainage cycle shall coincide with the dry-
out cycle. Initiate dry-out only if evaporative section has been on for more than one hour (adj.) or
more in the previous 24 hours. Initiate bleed if conductivity probe measures 1200 ppm, close
drain-valve at 900 ppm. Locate probe in sump.
19. The cooling coil loop will modulate the cooling coil loop based upon the discharge air temperature
set point which is reset from the master loop. The cooling coil loop shall have low and high limits
(adjustable).
20. On detection of smoke from the unit or duct-mounted smoke detectors or on signal from the fire
alarm system, the supply and return fans shall cycle off and the mixed air dampers shall close.
The cooling coil valve will be closed and the preheat coil shall modulate to maintain a preheat set
point of 70° F when the outside air temperature is below 35°F. An alarm shall be sent to the BAS.
21. On detection of low or high static pressure in the supply air or return air ductwork, the supply and
return fans shall cycle off, the mixed air dampers shall close 100% to the outside air. The cooling
coil valve will be closed and the preheat coil shall modulate to maintain a preheat set point of 70°
F when the outside air temperature is below 35° F and will be open a minimum position relative to
the outside air temperature. An alarm shall be sent to the BAS.
22. Upon detection of low limit trip of the freeze-stat the supply and return fans shall stop and the
mixed air dampers shall close. The cooling coil valve will open 10 percent and the preheat coil
shall modulate to maintain a preheat set point of 70° F. Provide alarm to BAS.
23. Upon sensing excessive pressure differential across each filter bank (pre-filter and final filter), an
alarm shall be sent to the BAS. Coordinate setpoints with test and balance contractor during start-
up of the system.
D. Unoccupied mode:
1. The supply and return fans shall stop and the mixed air dampers will close to the outside air, and
the cooling coil valve will be closed. The preheat coil shall modulate to maintain a preheat set
point of 70° F when the outside air temperature is below 35° F and will be open a minimum
position relative to the outside air temperature.
E. Morning Warm-Up:
1. If the space is below the occupied temperature set point and the outdoor air temperature is below
35° F, Morning Warm-Up shall be initiated by the Start-Stop-Time-Optimization algorithm. The
optimum start-stop program shall start the unit at the latest possible time. The supply fan and
return fan will be enabled and operate per the Occupied mode and mixed air dampers and cooling
coil valve shall be closed during the Morning Warm-Up cycle. If the space temperature is below
set point, the unit shall warm the space to set point by raising the unit discharge temperature to 70°
F until the space is satisfied.
2. When the space has reached set point, the unit shall operate in the occupied mode. If occupancy
occurs before the space reaches the heating set point, the system switches to occupied mode.
Morning warm-up shall occur only once in a day.
F. Morning Cool-Down:
1. If the space is above the occupied temperature set point and the outdoor air temperature is above
60° F, Morning Cool-Down shall be initiated by the Start-Stop-Time-Optimization algorithm. The
optimum start-stop program shall start the unit at the latest possible time. The supply fan and
return fan will be enabled and operate per the Occupied mode and mixed air dampers and cooling
coil valve shall modulate during the Morning Cool-Down cycle. The heating valve shall be closed
and if the space temperature is above set point, the unit shall cool down the space to set point by
lowering the unit discharge temperature to 55° F until the space is satisfied.
2. When the space has reached set point, the unit shall operate in the occupied mode. If occupancy
occurs before the space reaches the heating set point, the system switches to occupied mode.
Morning Cool-Down shall occur only once in a day.
G. Night Heating:
1. If the space is below the unoccupied temperature set point and the outdoor air temperature is
below 35° F, Night Heating shall be initiated by the Start-Stop-Time-Optimization algorithm. The
supply fan and return fan will be enabled and operate per the Occupied mode to maintain a
minimum space temperature of 65° F and shall operate until the coldest space is 4° F above the
unoccupied set point. The mixed air dampers remain closed to the outside air and the cooling coil
valve remains closed. The heating shall modulate to maintain a supply air temperature set point of
70 ° F.
H. Night Cooling:
1. If the space is above the unoccupied temperature set point and the outdoor air temperature is above
60° F, Night Cooling shall be initiated by the Start-Stop-Time-Optimization algorithm. The
supply fan and return fan will be enabled and operate per the Occupied mode to maintain a
maximum space temperature of 85° F and shall operate until the warmest space is 4° F below the
unoccupied set point. The heating valve shall be closed and the mixed air dampers and cooling
coil valve shall modulate to maintain supply air temperature set point of 55° F.
temperature to exhaust coils is 35 deg F or lower, override the individual 3-way valve control to
maintain minimum fluid temperature of 35 deg F. During cooling, open the 3-way to 100%.
9. Heating Coil: On a call for heat, modulate steam valve to maintain heating coil setpoint (damper in
full bypass). If steam valve is 100% open and heating coil setpoint cannot be maintained,
modulate face and bypass dampers. Steam valve shall be 100% open when entering air
temperature is below 36 deg F or outside air temperature is below 32 deg F for freeze protection.
Ramp the setpoint from high to low upon start-up when outside air temperature is below 40 deg F.
10. Cooling Coil: On a call for cooling, modulate cooling valve to maintain cooling coil setpoint. The
setpoint will be compensated due to the approach across the evaporative cooling section and the
steam humidification coil.
11. The evaporative cooling pump shall operate when the outside air is above 52 deg F (adj.), supply
fan is on, the calculated outside air dew-point temperature is below 50 (adj.) and the float switch
has made. Provide 3 vertical sections on evaporative unit with pumps. The middle section will be
Stage 1, the outside sections will be Stage 2, the outside and middle sections will be Stage 3. On
call for cooling, turn on stage one. If DAT is more than 3 deg F above setpoint for 10 minutes
(adj.), turn on Stage Two. If DAT is more than 3 deg F above setpoint for 10 minutes (adj.), turn
on Stage Three. If any space humidity is above 50% (adj.) then turn off Stage 3, if any space
humidity is above 53% (adj.) then turn off Stage 2, if any space humidity is above 56% (adj.) then
turn off Stage 1. After a high humidity condition ramp the chilled water valve closed and re-
enable the evaporative cooling. Vivarium AHU only – during temperate outside air conditions
allow for the cooling coil to operate due to the swings in discharge air temperature.
12. The sump shall only fill when the outside air temperature is above 50 deg F (adj.) for more than 30
minutes and there is a call for cooling. Provide a 15 minute (adj.) delay to allow the sump to fill
before enabling pumps.
13. There shall be a daily dry-out cycle of 60 minutes (adj.) during a university specified period of
time (default of 2:00 am). Additionally, a weekly sump drainage cycle shall coincide with the dry-
out cycle. Initiate dry - out only if evap. section has been on for more than one hour (adj.) or more
in the previous 24 hours. Initiate bleed if conductivity probe measures 1200 ppm, close drain-
valve at 900 ppm. Locate probe in sump. Locate bleed valve as gravity feed from the sump and
not off the discharge of the pumps.
14. Monitor and alarm differential pressure drop across all filters of all air handlers. Coordinate
setpoints with test and balance contractor during start up.
15. If there is no general exhaust, AHU to stop. Upon failure of supply system, exhaust fans to
operate at fail safe setting of 30%.
16. Runtime hour totalization shall remain in the BAS for each unit. Upon a signal to switch to a
reduced unit operation the BAS shall de-energize the unit with the highest runtime hours total at
that time. Supply fan shall stop and the isolation dampers shall shut. Remaining unit(s) operation
shall adjust to maintain duct static pressure by slowly ramping up to speed as is required to meet
duct static pressure setpoint
17. Air handler operation shall continue until system duct static setpoint is no longer satisfied or until
such time VFDs reach 95% for 10 minutes. At this time, an additional AHU shall be brought
online into parallel operation. Upon a signal to bring on an additional AHU, the BAS shall select
the unit with the lowest runtime to active. The BAS will bring operating AHU supply fan speed to
the minimum value by slowly and evenly decreasing drive speed. At that time, initiate the
additional AHU by opening its isolation dampers and slowly accelerating speed, increase speed to
match the operating AHUs speed. AHU fans in parallel should then operate in unison gradually
accelerating and decelerating under PID control to match duct static pressure requirements of the
system. If the duct static setpoint is satisfied, VFDs are under 65% for 10 minutes. At this time,
an AHU with the lowest runtime will be subtracted and taken offline.
18. Should an AHU fail or be taken out of service, the remaining units shall operate as a single unit
and signal an alarm at the BAS. Should the BAS detect that no units have been added or removed
from staging in over 7 days, the BAS shall index an additional unit on (if available), and then
allow the staging algorithm to determine if the highest runtime unit can be removed from
operation.
19. Supply fan shall stop when:
a. Inlet or outlet isolation damper has not proven open position by hard wired interlock to
variable frequency drives
b. On low static pressure alarm
c. On high static pressure alarm
d. Activation of smoke detector or upon signal from the fire alarm system shall initial AHU
shutdown
e. The stop / auto interlock is open
f. The VFD is in a fault condition.
20. Upon shut down, the heating and cooling valves shall be closed, the evaporative cooling section
shall stop and the isolation dampers shall close.
21. When OSA is above 45 deg F, set heating control valve(s) to closed position for units that do not
run
22. When OSA is 45 deg F or below, steam valve to open relative to heat recovery temperature and
heating coil temperature to maintain heat in plenum with face and bypass closed.
23. On no lab/ general exhaust - stop all AHUs
24. On low temperature alarm open heat recovery valve to 100% and cooling coil valve to 30%.
b. The supply VAV boxes shall communicate with the exhaust VAV boxes to maintain a
volumetric offset in order to keep the laboratory space negative relative to the adjacent
space(s).
c. Occupied lab areas shall have an ACH rate from a minimum of 6 ACH to a maximum of
(design) ACH.
d. Unoccupied areas shall have constant ACH of 4 and can revert back to occupied rates if the
unoccupied setpoints cannot be maintained.
e. A flush mode of 10 ACH shall occur if the lab area has been at unoccupied ACH for more
than 1 hour.
f. The priorities for controlling equipments are as follows:
1) Pressurization
2) Ventilation
3) Temperature control
g. The ACH rate for a lab area is based upon the total area enclosed by walls and doors.
h. All fume hoods are to be VAV, when possible.
i. VAV Size Minimum velocity in FPM Minimum CFM
6” 260 50
8” 260 90
10” 275 150
12” 320 250
14” 320 340
16” 320 445
j. Provide fan coil units in Linear Equipment Rooms for process cooling of constant
temperature loads.
2. Occupied mode:
a. Occupied hours: As determined by occupancy input from lighting system
b. Each lab area shall maintain a 150 cfm negative pressure differential at each door to Linear
Equipment Room or office. If a lab area is calculated by the DDC computer to have less
than a 100 cfm negative pressure differential at each door, an alarm shall be generated at
the computer.
c. The Exhaust Air VAV Boxes shall be controlled per the schedules for Unoccupied and
Occupied modes (CFM of each box vary based on whether or not a hood is installed in that
particular Alcove). The Lab Module Supply Air VAV Boxes shall be controlled based on
the offset shown in the schedules. In general, the Lab area air quantities were calculated
based on the following formula:
d. Total Supply CFM = Total Exhaust CFM + [(150 CFM/door)*(# of exit doors)]
e. As thermostats call for additional cooling in each Module or Alcove, the corresponding
Supply Air VAV Box(es) and Exhaust Air VAV Box(es) shall open concurrently (up to
maximum flow) to satisfy occupied cooling setpoints in that particular Module or Alcove
and maintain volumetric offset.
f. As thermostats call for additional heating in each Module or Alcove the corresponding
Supply Air VAV Box(es) and Exhaust Air VAV Box(es) shall modulate concurrently down
to minimum CFM flow, while maintaining pressurization and ventilation, and modulate
reheat valve to satisfy occupied cooling setpoints in that particular Module or Alcove and
maintain volumetric offset.
g. If required, all Alcove Supply Air VAV Boxes and Lab Module Exhaust Air VAV Boxes
included in the sequence that close the dampers in occupied or unoccupied mode shall have
a leakage amount measured at closure. The leakage amounts shall be included in the Lab
area volumetric offset calculation. Coordinate leakage test with Test & Balance Contractor.
3. Unoccupied mode:
a. Unoccupied hours: As determined by occupancy input from lighting system
b. Alcove Exhaust Air VAV Boxes – Balance per schedule (CFM vary based on # of hoods in
each Suite) - ~ 4 air changes per hour.
c. Alcove Supply Air VAV Boxes – Closed position.
d. Lab Module Exhaust Air VAV Boxes – Closed position.
e. Lab Module Supply Air VAV Boxes – Balance per schedule (Match exhaust cfm minus
offset).
f. Approximate total Lab area air change rate ~ 4.0 air changes per hour. The intent is that the
lab is operating in a constant volume mode without adding additional cooling and minimal
heating.
g. If the temperature drifts outside of the unoccupied setpoints by 2 degrees the Lab area shall
go into occupied mode until unoccupied temperature setpoints are achieved and after 15
minutes in occupied mode reset back to unoccupied mode.
4. Flush out mode:
a. If the Lab area has been unoccupied for more than 1 hour, and the occupancy sensor
establishes occupancy the lab shall enter the flush out mode before the occupancy mode.
b. Flush out mode shall be at 10 ACH.
c. The temperature setpoints for the Flush out mode shall be the same as the Occupied Mode
5. Graphics Overview - Show the following on the Lab area Overview
a. Show the values from the each controller from the lab, alcove, and fume hood.
b. Controller, supply CFM setpoint, supply CFM, exhaust CFM setpoint, exhaust CFM,
differential CFM setpoint, differential CFM
c. Show the temperature setpoints for the entire suite
d. Suite occupied cooling setpoint, occupied heating setpoint, unoccupied cooling setpoint,
and occupied heating setpoint.
e. Show the occupancy inputs for the entire suite
f. Suite occupancy input (from lighting system), suite override input, suite mode, and suite
flush mode
g. Show the values for the entire suite operation
h. ACH , total supply, total exhaust, scheduled differential CFM setpoint, differential CFM
PART 2 - PRODUCTS
PART 3 - EXECUTION
A. Sequence logic shall be installed in a professional manner that demonstrates a full understanding of the
sequence and maximizes energy conservation and smooth operation in strategies and techniques not
covered by the sequence.
C. All control loops shall utilize PID control algorithms unless application dictates otherwise.
1. The proportional and integral values which make up the PID output value shall be readable and
modifiable to facilitate tuning of control loops.
2. All PID loops serving critical equipment shall provide for operator control of loop starting point
without program editing when control is returned to program control after being in operator
control.
3. All loops shall have a virtual output in the loop statement to allow knowledge of loop performance
before changing output from manual to program control.
D. The outside air temperature sensor and other inputs that are used in multiple programs shall be attached to
a single virtual point, which is used in the programs.
E. Mode changes shall be stable. Abrupt changes that cause unnecessary opening of valves should not be
used. Example: Do not abruptly change the supply air temperature setpoint when going from warmup
mode to occupied mode.
F. All logic statements or blocks shall be input with consistent naming conventions.
G. The logic for separate DDC controllers serving AHUs with identical sequences of operation, shall also be
identical.
A. All HVAC safeties shall be hardwired such that the shutdown will occur in Automatic and Hand and
bypass modes at the BAS system and the starter.
B. Software safeties are not acceptable (exception: smoke control may be done through software if the
control system is UL listed for smoke control).
END OF SECTION 23 09 93