Ringo Axial Valves

Download as pdf or txt
Download as pdf or txt
You are on page 1of 20

VALVULAS RINGO

Axial

xi
al
A
COMPANY OVERVIEW
Ringo Válvulas (RV) is located in the industrial city of Zaragoza, Spain. Since its establishment RV
has designed and manufactured its own cast and forged valves. Our experience of over 40 years
on the valve industry is the key to our international success and recognition. We export more than
75% of our production all over the world.

RV activities include the design, material procurement, manufacturing, assembly and testing of
valves. We supply Gate, Globe, Check, Ball Plug, Butterfly, Control and Special Valves produced
according to different standards (ASME-ANSI, DIN, API, BS), sizes, pressure ratings and materials
(Carbon Steel, Alloy Steel, Stainless Steel, Duplex, Monel, etc.).

Our valves are used in many different applications such as Oil & Gas, chemical and
Petrochemical, Cryogenic and Power Generation (including Nuclear, Combined Cycle,
Thermoelectric and Hydraulic Plants).

RV facilities are modern and fitted with advanced equipment for manufacturing, assembly, testing
and inspection. This equipment guarantees the conformity with the most stringent specifications.

2
Axial

SMART IN FLOW CONTROL


VALVULAS RINGO

Driving Energy

CONTENTS

Quality. Pag. 4
Markets. Pag. 4
Our International Acreditations. Pag. 5
01 Axial Flow Control Valve. Pag. 6
02 Rax Axial Control Valves. Pag. 7
03 Cages Types. Pag. 10
4. Codification System. Pag. 12
5. Manufacturing Range. Pag. 14
QUALITY MARKETS
Ringo Válvulas is totally committed to Quality and a smooth Our valves are used in many different applications such
integration of all departments with the Quality Assurance and as Nuclear Power Plants, Conventional Power Plants, Oil
Quality Procedures. & Gas, upstream and downstream offshore, chemical,
petrochemical, cryogenic, etc.
Ringo Válvulas holds ISO 9001-2008 by Lloyd’s Register as
well as PED, ATEX, TUV AD-2000 HPO & WO, EN-ISO 3834-2, We export more than 75%of our production to countries
Functional Safety Management system (SIL), among others. all over the world.

This guarantees that all our products are designed, Worldwide customer service: We provide spare parts and
manufactured and delivered in accordance with the most field engineers to support our customers anywhere.
strict customer requirements. Thus we achieve our main goal
“to offer a high quality product and service to ensure a high Ringo Válvulas has been involved in many large
degree of satisfaction and fidelity of our customers”. international projects carried out by the world’s leading
engineering construction companies.

4
Axial

SMART IN FLOW CONTROL


VALVULAS RINGO

OUR INTERNATIONAL ACREDITATIONS:

ISO 9001:2008 by LRQA ISO 14001 by LRQA OHSAS 18001 by LRQA

API 6A-0729 API 6D-0495 API 6DSS-0038


Licence Nr. 6A-0729 Licence Nr. 6D-0495 Licence Nr. 6DSS-0038

CE stamp holder ATEX stamp holder GOST certificate


PED 97/23/CE

N NPT

Certified by TÜV according to EN ISO 3834-2 ROSTECHNADZOR Inspection Type Certificate ISCIR Cetificate of
Certified by TÜV according to AD 2000-Merkblatt HP 0, TRD 201 Certificate issued by INSPECTA nuclear authorization
Certified by TÜV according to AD 2000-Merkblatt W 0/A4

5
Axial
01 Axial Flow Control Valve
Design of the Axial Flow Valve

Advantages of Samson Ringo Axial Flow Valve


- Largest Cv value, combined with high rangeability
- Cage guided balanced plug for smooth operation
- Variety of cage designs to handle gas and liquid critical applications.
- Drive mechanism’s multiplier effect give maximum thrust when it is needed.
- Unique Rotary-to-Linear drive mechanism simplifies actuator requirements.
- Standard electric or pneumatic 90º actuator with standard positioner can be used.
- Smooth, precise control .
- Reduced friction.
- Backlash free.
- Environmentally safe: Low emissions due to rotating shaft.
- Drive mechanism is not affected by dirty fluids.
- Reduced force requirements by more than half.
- Higher capacity in the market for same sizes, over 30% in on-off valves.

6
Axial

SMART IN FLOW CONTROL


VALVULAS RINGO

02 Rax Axial Control Valves


Body materials Trim materials
Carbon Steel : A216-WCB Martensitic : A276-410, A276-420
Cr-Mo Alloy Steel : A217-WC6, A217-WC9 Austenitic: A276-316
Cr-Mo-V Alloy Steel : A217-C12A Cr +Ni Stainless steels: Alloy 20, A182-F44
Stainless steel 18% Cr: A351-CF8M, A351-CF8C Duplex A182-F51, Super Duplex A182-F55
Cr +Ni Stainless steels: Alloy 20, A351-CK3MCuN Nickel based alloys, Hastelloy, Inconel; Monel
Duplex A890-Gr. 4A, Super Duplex A890-Gr. 6A Titanium.
Nickel based alloys, Hastelloy, Inconel; Monel.
Titanium.

Cladding and Overlays


Stellite: Hardness HRC 45 RC & Maximum working temperature 500ºC
Tungsten carbide: Hardness HRC 74 RC & Maximum working temperature 550ºC
Chromium carbide: Hardness HRC 68 RC & Maximum working temperature 870ºC
Inconel: Hardness HRC 23 RC & Maximum working temperature 700ºC

Fully tungsten carbide trims


For choke applications or where high hardness
is required (dirty fluids with particles).
Produced by sinterization.

* Any other materials are available on request.


Axial
Body design
A streamlined body with constant sectional area, offers a very reduced coefficient resistance and gives larger Cv values for the
same sizes.
Fluid is channeled into an annular path between the inner and outer bodies until it reaches the characterized cage.
Smooth changes in flow direction and no turbulences contribute to lower noise levels.

The high capacity, combined with the large rangeability, make our axial valve to be acknowledged as the ideal design to control over
the full range of process conditions with a single valve.
As an option extended body neck is offered for cryogenic operations.
Low emission is guaranteed by the O-ring seals combined with back-up packing.
Distance between flanges is in accordance with ISA 75.03 when data are available or API 6D for larger sizes.
Actuator flanges are machined according to ISO 5211 or other standards.
All types of quarter turn actuator are easily mounted.
Casted range from 4” to 48” and ratings from 150# to 2500#.
Forged three pieces for sizes below 4” and pressures above 2500#.
Constant flow passage area ensures the maximum possible capacity
for on-off application due to reduction of the K resistance coefficient.

Trim design
Advantages of stem guided plug:
- Can be used for on-off application without cage in order to achieve high capacity.
- Control is performed by hole pattern.
- Possibility of using multi-cage designs to perform multistage pressure reduction of high noise/cavitation conditions.
- Availability of balanced plugs, to reduce the required actuator torque.
-The inner chamber, wich includes the transmission system is pressure balanced, due to that no fluid movement is occurring
inside this area.
- Bearings of transmission mechanism are protected against particles by a cover.

8
Axial

SMART IN FLOW CONTROL


VALVULAS RINGO

Drive Mechanism Design

- Multiplier effect reduces force torque and actuator size.


- It is not affected by dirt, impurities or fluid conditions.
- No gap, low friction bushings in crank and rod junctions assure a smooth, no backlash movement of the plug.
-The drive mechanism is designed to multiply the actuator force applied to the plug when it is needed. This feature makes it pos-
sible to select lower torque, smaller size actuator and reduce operating times.
-Additionally it improves the valve inherent rangeability. At the beginning of the opening a large angle of rotation means a small
change in the stroke of the plug. Good for start-up conditions with small cv values.
-All together it combines to give smooth,
accurate fast operation of the valve with
smaller size actuator and enhanced ran-
geability.
Main features of our rotary to linear drive
mechanism are:
- Low friction sealing of rotating shaft
-Low friction bearings in the transmission
of movement, from shaft to plug stem.
-Plug, guided by the stem is fully balanced
in both axial and radial directions and gives
no friction to cage.
-Multiplier effect that reduces the required
actuation force.
-Maximum force is delivered when it is
most needed at opening and closing.
- All the above combine to greatly reduce It can be seen in the graph the comparison of a linear to linear axial flow control valve versus the
the torque, the size of the actuator and the Ringo linear to rotary axial flow control valve. Fluid required force at closing position can be
several times higher than in all other stroke points. The rotary axial flow valve from Ringo
operating time.
provides force required reduction at closing position, which is when more is needed. With the
consequence of a reduced actuator size for the same process conditions.

Additional advantages of our driving mechanism are:

Notable
dimension
Standard 90º rotary, pneumatic or electric actuator of any manufac- difference
turer can be used. Hysteresis reduced due to perfect adjustment in
mechanism (minimum clearance). Reduced fugitive emissions, due to
the benefits of a rotary stem versus linear stem.
Excellent behavior in dirty fluids. Stem guided design allows increa-
sing the gap between cage and plug when media includes particles. In
addition, all the connections between their components are protected
9
against particles.
Axial

Ringo Válvulas Other linear axial


RAX flow valves
03 Cages Types
We have a complete range of characterized cages to cope with the problems resulting from
high pressure drop applications.
Selection of proper internals type allows cavitation supression as well as noise reduction.

Large valve capacity and increased rangeability cages permit the use of one single valve for all
process conditions.

On-off applications
Largest flow capacity of axial valves in the market.
As example a 16” 600# valve has been tested to give a Cv value of
12.445, compared with 9.325 and lower values of other manufacturers
for the same size and pressure class. Therefore we can achieve either
smaller size valves or lower pressure drop.
As an alternative a reduced travel will allow smaller actuator and
shorter operating time.

Control applications
A variety of single or multiple cages are available to cope with the most stringent requirements in critical applications, such as
suppressing cavitation or reducing noise.
Extensive experience in the manufacture of heavy duty control valves has been successfully applied to axial control valves.
Linear, equal percent or other characteristic on request, standard or low noise,
10 Single double and multiple stage cages or discs, giving recovery factors (FL) as high as 0,99 to cope with the most critical service
conditions.
Axial

SMART IN FLOW CONTROL


VALVULAS RINGO

STD Cage
Multi-hole cage for non-critical
services with regulation purposes

LDB (LOWdB ):
Multi-hole cage with
small hole pattern to
reduce noise level by
decreasing jet diameter
and increasing fp .

DobDrill
Combination of LDB at low
strokes and STD at large
strokes in order to increase
valve rangeability.

DobCage
Combination of two LDB cage with
small expansion area in between,
in order to ensure the maximum
anti-noise protection by multi-stage
effect.

11
More than 2 stages (up to 4 can also be provided for special
Axial

services with high critical noise levels if requested)


04 Codifıcation System
Body

Valve Size Valvet Size Rating End Connections

04 4” DN100 20 20” DN500 ANSI 150 PN


1 1 ANSI Flanged R/F
10/16/25

06 6” DN150 24 24” DN600 2 ANSI 300 PN40 2 DIN Flanged

08 8” DN200 28 28” DN700 4 ANSI 600 5 ANSI Flanged RTJ

10 10” DN250 30 30” DN750 5 ANSI 900 x Custom

12 12” DN300 36 36” DN900 6 ANSI 1500

14 14” DN350 40 40” DN1000 7 ANSI 2500

16 16” DN400 42 42” DN1050

18 18” DN450 48 48” DN1200

12
Axial

SMART IN FLOW CONTROL


VALVULAS RINGO

Body Actuator

Body Material Packing Material Actuator Type

3 ASTM A182 F316 1 Graphoil D Pneumatic

4 ASTM A216 WCB 2 Teflon E Electric

5 ASTM A536 3 V-Pack G Gear operated

x Custom H Hydraulic

Available only with equal-percentage characteristic L Lever operated

P Pneumatic Piston

Internals

Cage Type Trim Characteristic Trim Materials

410 Corrosion resis-


0 Quick Opening 3 Linear 1
tance Steel
420 Corrosion resis-
1 STD 4 Equal percentage 2 tance Steel

3 LDB 3 316 Stainless Steel

4 DobCage x Custom

7 Special

13
Axial
05 Manufacturing Range

Gate

Standards Sizes Features


Design - Materials

1/2”-72” 150# Types:


1/2”-64” 300# Wedge Gate/ through conduit / Double expanding
ANSI
1/2”-48” 600#
B16.34 API
1/2”-42” 900# Construction:
600
1/2”-36” 1500# Bolted bonnet / Pressure seal
API 6D
1/2”-30” 2500#
BS - 1414
1/2”-24” 4500# Disc type:
Solid / Flexible/ Split /Parallel slide

Standard features:
OS&Y / Backseat

Optional features:
Lantern ring
Equalizer
2-1/16”- 7 1/16” 2000 psi Locking device
2-1/16”- 7 1/16” 3000 psi Stem extension
2-1/16”- 9” 5000 psi Leak-Off & Packing Expulsor
API 6A 1-13/16”- 7 1/16” 10000 psi Low emission packing
1-13/16”- 5-1/8” 15000 psi Non rising stem
1-13/16”- 3-1/16” 20000 psi Bellows seal gate

Materials:
Cast and forged

Operation:
Manual / MOV / AOV / HOV / Electrohydraulic

14
Axial

SMART IN FLOW CONTROL


VALVULAS RINGO

Globe

Standards Sizes Features


Design - Materials

Types:
Straight pattern / Y pattern / Angle pattern / 3-Way / Stop check

Construction:
Bolted bonnet / Pressure seal

Disc type:
Flat / Parabolic / Needle

Standard features:
1/2”-48” 150#-300#
OS&Y / Backseat
1/2”-42” 600#
1/2”-36” 900#
ANSI Optional features:
1/2”-30” 1500#
B16.34 BS Lantern ring
1/2”-24” 2500#
1873 Leak-Off & Packing Expulsor
1/2”-12” 4500#
Locking device
Stem extension
Low emission packing
Bellows seal
Zero stem leakage

Materials:
Cast and forged

Operation:
Manual / MOV / AOV / HOV / Electrohydraulic

15
Axial
Check

Standards Sizes Features


Design - Materials

1/2”-72” 150# Types:


1/2”-64” 300# Swing check / Dual plate / Tilting Disc / Piston check / Ball check / Single
ANSI
1/2”-56” 600# Disc / Axial check
B16.34 API
1/2”-48” 900#
6D
1/2”-36” 1500# Construction:
BS 1868
1/2”-30” 2500# Bolted bonnet / Pressure seal
1/2”-24” 4500# Wafer / Lug / Double flanged

Optional features:
Position indicator
2-1/16”- 11” 2000 psi
Locking device
2-1/16”- 11” 3000 psi Emergency assisted valves
2-1/16”- 11” 5000 psi
API 6A Dumpered valves
1-13/16”- 7 1/16” 10000 psi
1-13/16”- 4 1/16” 15000 psi
Materials:
1-13/16”- 3-1/16” 20000 psi
Cast and forged

Butterfly (on-off and control)

Standards Sizes Features


Design - Materials

Types:
AWWA C-504 40”-120” CLASS 25A-250A
Concentric
Double eccentric
Triple eccentric

Seats:
Soft / Metal Seated

Construction:
Wafer / Lug / Double flanged

BS - 3952 3”-40” ANSI 600# Materials:


Cast and forged

Optional features:
Control butterfly valves

Operation:
Manual / MOV / AOV / HOV / Electrohydraulic

16
Axial

SMART IN FLOW CONTROL


VALVULAS RINGO

Ball (on-off and control)

Standards Sizes Features


Design - Materials
1/2”-60” 150#-600# Types:
ANSI B16.34 1/2”-56” 900# Trunnion Mounted / Floating
API 6D 1/2”-48” 1500#
1/2”-30” 2500# Construction:
Side entry
Split body: 2 or 3 pieces
Fully welded
Top entry

Seats:
Soft / Metal Seated

Standard features Trunnion:


Bidirectional Flow
Trunnion Design for low torque
Automatic cavity pressure relief
Double block & bleed
Anti-blow out stem
Grease fittings, drain and vent
2-1/16”- 7 1/16” 2000 psi
Antistatic device
2-1/16”- 7 1/16” 3000 psi
Fire safe
2-1/16”- 7 1/16” 5000 psi
API 6A 1-13/16”-7 1/16” 10000 psi
Optional
1-13/16”-5-1/8” 15000 psi
features: Double
1-13/16”-3-1/8” 20000 psi
piston effect Seat
with scrapper
Locking device
Stem extension
Low emission packing
Live loaded packing
3-Way ball valves
Control ball valves
High temperature service

Materials:
Cast and forged

Operation:
Manual / MOV / AOV / HOV / Electrohydraulic

17
Axial
Choke

Standards Sizes Features


Design - Materials

Types:
Positive, Adjustable and Control

Materials:
Cast and forged
API 6A Customized up to 20000 psi
Operation:
Pneumatic diaphragm
Pneumatic piston
Hydraulic piston
Electrohydraulic

Axial flow valves (on-off and control)

Standards Sizes Features


Design - Materials

Types:
One piece body

Trim type:
STD / LDB / DobDrill / DobCage

Materials:
4”-48” 150#-900#
ASME B16.34 Cast
4”-24” 1500#
Operation:
Manual
Pneumatic
Hydraulic
Electric
Electrohydraulic

18
Axial

SMART IN FLOW CONTROL


VALVULAS RINGO

Globe control –cage guided

Standards Sizes Features


Design - Materials

Types:
Straight pattern / Y pattern / Angle / 3-Way / Bellows seal

Construction:
Bolted bonnet / Pressure seal

Trim type:
Mini flow / Multistep / USS STD / USS LDB
BSS STD / BSS LDB
Pilot / Multicylinder / Cascade

1/2”-36” 150#-300#
Standard features:
1/2”-30” 600# OS&Y / Backseat
1/2”-28” 900
ANSI B16.34
1/2”-24”1500# Optional features:
1/2”-20” 2500# Lantern ring
Leak-Off & Packing Expulsor
1/2”-12” 4500#
Double packing
Stem extension
Low emission packing
Bellows sealed control globe

Materials:
Cast and forged

Operation:
Pneumatic diaphragm / Pneumatic piston / Hydraulic piston / Electric
Electrohydraulic

19
Axial
VALVULAS RINGO

N NPT

API 6A-0729 API 6D-0495 API 6DSS-0038


Licence Nr. 6A-0729 Licence Nr. 6D-0495 Licence Nr. 6DSS-0038

Polígono Empresarium.
c/ Romero, 6 - 50720 Zaragoza (Spain)
Tel. +34 976 45 49 40 - Fax. +34 976 45 48 40
ringo@ringospain.com - www.ringospain.com Catalogue number: PRD-VAXL-ING-001-R0 Date: 28/07/2016

You might also like