PRE-TENSIONING GRIPS

TECHNICAL BROADSHEET

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 CCL PRE-TENSIONING RANGE

OPEN GRIPS BARRELS AND WEDGES

Open grips should only be used at the
stressing end (live end) of the bed with
a hydraulic jack incorporating power
lock-off. If power lock-off is not available
then spring-loaded grips should be
used. The wedges are made up of two
segments for use with wire and three
for use with strand.
Open Barrel Wedge

Dia. Wire/Strand 3 4 5 6 7 7s 8 8s 9.6 9.6s 11 13 15

O/DIA (D) mm 24 24 24 24 24 30 35 30 35 30 41 44 50
LENGTH (L) mm 26 26 26 26 26 33 40 33 40 33 43 51 54
MAX LOAD kN 55 55 55 55 55 80 80 80 80 80 124 167 246
WEIGHT kg 0.11 0.11 0.10 0.10 0.10 0.23 0.27 0.23 0.26 0.23 0.41 0.54 0.81
BARREL CODE 605510 605510 605510 605510 605510 605108 604101 605108 604101 605108 604103 604104 604145
WEDGE CODE 605700 605701 605703 605704 605705 109157 604201 605227 604202 605228 604203 604204 604225
O RING 605715 605715 605715 605715 605715 604265 604248 604265 604248 604265 604248 604249 604261
The maximum barrel loads referenced are based on 80% of the strand/wire characteristic breaking load.

SLA SPRING-LOADED ANCHORS

Spring-loaded anchors or grips should
always be used at the non-stressing end
of the bed. They should also be used at
the stressing end where jacks without O Ring SLA Cap
power lock-off are being used.

SLA Barrel Wedge Spring

Dia. Wire/Strand 3 4 5 6 7 7s 8 8s 9.6 9.6s 13 15

O/DIA (D) mm 24 24 24 24 24 30 35 30 35 30 44 50
LENGTH (L) mm 59 59 59 59 59 67 78 67 78 67 97 103
MAX LOAD kN 55 55 55 55 55 80 80 80 80 80 167 246
WEIGHT kg 0.16 0.16 0.16 0.16 0.16 0.26 0.37 0.26 0.37 0.26 0.69 0.99
SPRING CODE 603421 603421 603421 603421 603421 605404 604416 605404 604416 605404 604419 604435
CAP CODE 605320 605320 605320 605320 605320 605315 604316 605315 604316 605315 604317 604320
BARREL CODE 605520 605520 605520 605520 605520 605146 604143 605146 604143 605146 604141 604140
WEDGE CODE 605700 605701 605703 605704 605705 109157 604201 605227 604202 605228 604204 604225
O RING 605715 605715 605715 605715 605715 604265 604248 604265 604248 604265 604249 604261
COMPLETE GRIP 605600 605601 605603 605604 605605 605170 604041 605150 604017 605160 604044 604073
BAYONET GRIP
Bayonet grips are similar to SLA
grips but have a quick release twist cap.
They should always be used at the
O Ring Bayonet
non-stressing end of the bed and should Cap
also be used at the stressing end where
jacks without power lock-off are being used. Bayonet Barrel Wedge Spring

Dia. Wire/Strand 3 4 5 6 7 8 9.6 13 15

O/DIA (D) mm 24 24 24 24 24 35 35 44 50
LENGTH (L) mm 66 66 66 66 66 84 84 88 109
MAX LOAD kN 55 55 55 55 55 80 80 167 246
WEIGHT kg 0.17 0.17 0.17 0.17 0.17 0.45 0.45 0.79 1.15
SPRING CODE 603421 603421 603421 603421 603421 604415 604415 604424 604435
CAP CODE 605325 605325 605325 605325 605325 604325 604325 604328 604322
BARREL CODE 605515 605515 605515 605515 605515 604132 604132 604124 604129
WEDGE CODE 605700 605701 605703 605704 605705 604201 604202 604204 604225
O RING 605715 605715 605715 605715 605715 604248 604248 604249 604261
COMPLETE GRIP 605610 605611 605613 605614 605615 604081 604068 604024 604049
The maximum barrel loads referenced are based on 80% of the strand/wire characteristic breaking load.

DEJ DOUBLE-ENDED JOINT Wedge

DEJ/DEJ reducers can

be used to connect Jointing Plug O Ring
wire/strand together
mid-span. Where a Spring
reducing joint is used, the Cap
prestressing force should
never exceed 80% of the
manufacturer’s specified Safety
Peg DEJ Barrel
minimum breaking load
Spring Spring
for the smallest wire or Wedge O Ring
strand being used. Spring
DEJ Barrel Cap

Dia. Wire/Strand 3 4 5 6 7 7s 8 8s 9.6 9.6s 13 15

O/DIA (D) mm 24 24 24 24 24 30 35 30 35 30 44 50
LENGTH (L) mm 106 106 106 106 106 140 157 140 157 140 198 210
MAX LOAD kN 55 55 55 55 55 80 80 80 80 80 167 246
WEIGHT kg 0.33 0.33 0.33 0.32 0.32 0.62 0.94 0.62 0.94 0.62 1.76 2.46
SPRING CODE 603422 603422 603422 603422 603422 605404 604401 605404 604401 605404 604424 604424
SPRING CAP CODE - - - - - 605539 604539 605539 604539 605539 604537 604537
BARREL CODE 605520 605520 605520 605520 605520 605146 604143 605146 604143 605146 604141 604140
WEDGE CODE 605700 605701 605703 605704 605705 109157 604201 605227 604202 605228 604204 604225
PLUG CODE 605340 605340 605340 605340 605340 605370 604353 605370 604353 605370 604339 604338
O RING 605715 605715 605715 605715 605715 604265 604248 604265 604248 604265 604249 604261
SAFETY PLUG CODE - - - - - - 604364 604364 604363 604363 604361 604360
COMPLETE GRIP 605650 605651 605653 605654 605655 605171 604067 605151 604066 605161 604064 604062
The maximum barrel loads referenced are based on 80% of the strand/wire characteristic breaking load.
GRIP ACCESSORIES
The correct lubrication of jack wedges is essential
to prolong life and ease dismantling of the grip
after stressing. Two lubrication products are
available. A molybdenum-based release agent
comes in aerosol form and dries to form a hard
coating on the wedge around ten minutes after
application. Also available is Super Dippy lubricant
which remains in a fluid state after being liberally
applied to the wedge components of the grip.
Shock detensioning can cause undue stresses on
the grips resulting in damage that will significantly
reduce the working life. CCL provides detensioning
kits to allow the safe detensioning of tendons.
A range of brushes is available for the cleaning
of wedges and barrels. These are designed to fit
standard drill chucks. The barrel brushes are
specially tapered to effectively clean the inside
body of the barrel.
CCL grip release tools are precision machined
alloy products used to aid the release of wedges
from barrels. The tool is inserted into the bearing
end of the barrel until in contact with the wedge.
A sharp hammer blow is then delivered to the
tool to break the contact between the wedge and
barrel without damaging either component.

PRODUCT SELECTION

Dia. Wire/Strand 3 4 5 6 7 7s 8 8s 9.6 9.6s 11 13 15

OPEN WEDGE 605700 605701 605703 605704 605705 109157 604201 605227 604202 605228 604203 604204 604225
OPEN BARREL 605510 605510 605510 605510 605510 605108 604101 605108 604101 605108 604103 604104 604145
O RING 605715 605715 605715 605715 605715 604265 604248 604265 604248 604265 604248 604249 604261
SLA GRIP 605600 605601 605603 605604 605605 605170 604041 605150 604017 605160 - 604044 604073
BAYONET GRIP 605610 605611 605613 605614 605615 - 604081 - 604068 - - 604024 604049
DEJ 605650 605651 605653 605654 605655 605171 604067 605151 604066 605161 - 604064 604062
JACK SHORT STROKE 105400 105400 105401 105401 105401 105404 106400 106405 106401 106404 106402 106403 107401
JACK LONG STROKE - - - - - - 106401 106415 106411 106414 106412 106413 107411
JACK WEDGE 101028 101028 101035 101035 101035 101035 101004 101004 101003 101003 101002 101001 101013
JACK NOSE 105015 105015 105015 105015 105015 105085 106030 106210 106030 106210 106031 106029 107016
TOOL KIT 102120 102120 102120 102120 102120 102120 102126 102126 102126 102126 102126 102126 102100
PUMP SRX* 171002 171002 171002 171002 171002 171002 171002 171002 171002 171002 171002 171002 -
PUMP SR3000* 170102 170102 170102 170102 170102 170102 170102 170102 170102 170102 170102 170102 170102
*380/415V version. Other voltages are available.
SAFE WORKING PRACTICES
• The wire/strand must be cut square • Operators should not stand in line
and ragged edges removed. with any stressed wire/strand or stand
directly behind the jack during tensioning.
• Kinked or deformed strand must never
be used for stressing. • Never walk on stressed strands.

• In the general interests of safety, grips • Protect open stressing beds with
holding wire/strand under load should chains or other substantial and suitably
be sheltered with material of adequate constructed guards to protect persons from
strength to prevent injury or damage in injury due to sudden wire/strand release.
the event of a wire/strand failure.
• Signs warning of the potential danger
• Before stressing, the dead end should should be placed around stressed beds.
be sheltered.
• Any load/elongation remaining in
• The live end should be sheltered the wire/strand must be removed in
immediately after stressing. a controlled manner prior to cutting
or burning the wire/strand to remove
• Double ended joints (DEJs) should be the grips.
sheltered before stressing and whilst
under load. • Consult CCL before attempting
any prestressing or load/elongation
• During the tensioning process all removal procedure that may affect
non-essential personnel should leave the performance of the grips.
the stressing area.

• Stressing should be carried out

in a sequence to ensure that the
jack operator never stands behind
a stressed or unsheltered wire or
strand during stressing.

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The specifications, information and performance of the products

manufactured by CCL and featured in this publication are
presented in good faith and believed to be correct. Details may
be changed without notice. CCL makes no representations or
warranties as to the completeness or accuracy of the information.
Information is supplied upon the condition that the persons
receiving same will make their own determination as to its
suitability for their purposes prior to use. In no event will CCL
be responsible for damages of any nature whatsoever resulting
from the use of, or reliance upon, information contained in this
document. CCL accepts no liability for any errors or omissions
therein.

CCL.11/2018

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