Seven Inch Borewell Submersible Pump Sets: Instruction & Operating Manual

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Seven Inch

Borewell
Submersible
Pump Sets
Instruction &
Operating Manual

OMBW005A 2020.01
OMBW005A 2 2020.01
Table of Contents
1. Introduction

2. Warranty information

3. Complying with standards

4. Contents in the packing box

5. Information about your pump

6. Schematic drawings

7. Key product specifications & features

8. Cross-section view

9. Pre-installation requirements

10. Installation procedures

11. Basic troubleshooting

12. Preventive maintenance checks

13. Do’s and don’ts

14. Important safety instructions

15. Storage & handling

16. Company contact information

OMBW005A 3 2020.01
1. Introduction
Thank you for choosing a quality product manufactured
by Texmo Industries. We request you to read this
manual carefully to ensure that the system you have
purchased will be operated correctly.

This manual is intended to provide you with information


on your product and information on installation and
operation. You will also find information on how you
could contact Texmo Industries, should you need further
information or help and support.

2. Warranty
information
Please refer to your warranty card or visit
www.taropumps.com for more information on
your warranty.

3. Complying
with standards
IS 694: Polyvinyl Chloride insulated, unsheathed /
sheathed cables / cords with rigid and flexible
conductor for rated voltages up to and including
450/750 V
IS 3043: Code of Practice for earthing: specifications
IS 8034: Submersible Pumpsets: specifications
IS 9283: Motors for Submersible Pumpsets:
specifications

4. Contents of the
packing box
Based on the model you have purchased, your Borewell
Submersible Pump is packed along with instruction
manual and warranty card in either a corrugated box or
in a wooden crate.

OMBW005A 4 2020.01
5. Information about your pump
Taro Borewell Submersible pumpsets are manufactured
using high quality raw materials and components and
using state-of-the-art manufacturing facilities. Taro
Borewell Submersible pumpsets will provide trouble-
free performance if properly installed and maintained.
Prior to installation, read this manual carefully and
follow the instructions for installation and maintenance
of our submersible pumpset so as to ensure reliable
operation and performance.

Applications include farm irrigation (Flood / Sprinkler


/ Drip), domestic and community water supply, water
supply to high rise buildings, housing complexes,
bungalows, industries, cattle and poultry farms,
irrigation of farms, dairies, cooling water circulation
systems, firefighting systems and fountains.

The submersible pumpset should be installed by


technically qualified personnel in compliance with
national and local electrical codes and as per our
instructions in order to avoid electrical shocks,
unsatisfactory performance, and equipment failure.

OMBW005A 5 2020.01
6. Schematic drawing
View of a 7 inch Submersible Pump Set is shown below in Fig. 1:

Fig. 1 View of 7 inch Submersible Pump Set

Strainer

Pump

Motor Stage Bowl

Cable Guard

Strainer

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7. Key specifications & features
Standard Specification of 7 inch Borewell Submersible Pumps with 6 inch Submersible Motors is shown below in
TABLE 1:

Phase and Power Three phase: 5 - 20 HP

Motor Type Wet

< 7.5HP: DOL

Starting method 7.5HP: DOL and SD Versions available

> 7.5HP: SD

Premium: 350 - 440 V


Operating Voltage
Power: 300 - 400 V

Frequency 50 Hz

Speed 2850 rpm

Duty S1 Continuous

Max. Fluid Temperature 330C

Impeller Type Mixed

Cable 3 Core PVC Insulated flat cable

Product Performance Specification

Texmo Industries has a wide variety of 7 inch Borewell Submersible Pumps coupled to 6-inch Submersible Motors to
meet your requirements. Please consult our Sales Team / your nearest dealer to meet your specific requirements.

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Key features: Motor

Motor is filled with a mixture of pure clean water mixed with anti-corrosive liquid for improved
motor life

Designed for wide voltage operation

The motor houses water-lubricated journal and thrust bearings

The stator winding is water cooled and is made from poly-wrapped copper wire

Oil seal and sand guard is provided to prevent sand entry

High grade carbon thrust bearing enables reliable operation

Winding overhang protector provided to ensure coil life

LTB-4 bush for longer life for motors rated below 20HP

Carbon bushes for longer life in 20 HP

Motors fitted with copper rotor

Easily re-windable squirrel-cage motor

High quality seal rings and sand guard to protect motor from sand entry

Equipped with rubber diaphragm to compensate thermal expansion of water

Key features: Pump

Smooth surface finish achieved by advanced manufacturing practices resulting friction free flow
inside the pump

Dynamically balanced impellers for long life

Special nitrile rubber bearing bushes for high wear resistance

Built-in NRV with low head loss design

OMBW005A 8 2020.01
Pumps fitted with cast steel impellers

Bowl cast in CI FG 200 A for better withstanding of sand erosion

Stainless steel shafts

Strainer

To prevent ingress of pebbles into the intake during pumping, a Stainless Steel strainer is
wrapped around the inlet bracket and cable box

Key features: Wiring Harness

All submersible motors are provided with 3-core PVC-insulated flat cable of length 3 metres

OMBW005A 9 2020.01
8. Cross-section view
Cross-section view of a Three Phase 7 inch Submersible Motor is shown below in Fig. 2:

Fig. 2 Cross-section view of 7 inch three-phase submersible motor

No. PART NAME


1 Motor Base
27
2 Diaphragm cap
28 26 3 Diaphragm
25 4 Cap Nut
29
24
30 5 Washer (Fibre)
23
22 6 Washer (SS)
31
21 7 Ball Locator
20
32 8 Thrust Bearing Assembly
19
9 "T" Bolt – Bottom
18
17 10 Circlip
11 Cheese Head Screw
12 Counter Thrust Bearing Ring
13 Journal Bush
14 Bottom Bearing Housing
15 Stator Housing Assembly
16 Rotor with Shaft
16
17 Top Bearing Housing
15
18 "T" Bolt – Top
19 Gasket
20 Cable Box
21 Hexagonal Nut
22 Oil Seal
23 Sand Guard - Stationary
24 Sand Guard - Rotary
14
25 Stud
13
33
12
26 Hexagonal Nut
11 27 Coupling
10 28 Coupling Key
9
29 3 Core PVC Insulated Cable
8
30 Plug
7
34 31 Cable Gland
6
35 32 Oval Washer
5
4 33 Key
36 3
34 Washer
2
1 35 Drain Plug
36 Hex. Headed Bolt

OMBW005A 10 2020.01
Cross-section view of Three Phase 7 inch Submersible Mixed Flow Pump is shown below in Fig. 3:

Fig. 3 Cross-section view of 7 inch mixed flow submersible pump

No. PART NAME

1 Inlet Bracket

2 Strainer

3 Distance Sleeve
16
4 Bush - Int / Top Bowl
17
18 5 Stepped Sleeve - Hcp
15
6 Stud & Hex. Nut
14 7 Bowl Ring
19
13 8 Impeller Sealing Ring
20
9 Bush
21 12
10 Bowl - Stage
11 11 Gasket - Circular
22
12 Bowl - Top
10
13 Cap
9 14 NRV Seat

23 15 NRV
8
16 Bush - Nrv Guide
7
24 17 Delivery Casing
6
25 18 Cable Guard Clamp
5
19 Lock Nut
4
3 20 Top Sleeve - Hcp

26 21 Parallel Key
2 22 Pump Shaft

1 23 Impeller

24 CSK Screw

25 Cable Gaurd

26 Hex Socket Set Screw KCP

OMBW005A 11 2020.01
9. Pre-installation requirements

Arrangement for Installation

Use the services of a professional and trained mechanic with experience in erecting borewell
submersibles

Ensure proper safety precautions during installation

Ensure the availability of electrical power as indicated in Table 1

General Installation Precautions

Open packaging and note down the Serial number and Model for future reference

Inspect the purchased pump for damage / leakage

Ensure all fasteners are tightened properly

Check the inside diameter of well casing to ensure that it is not smaller than the size of the
submersible

Check depth of borewell to determine the length of piping and power cable required

If you detect damage or discrepancy in the product, contact the dealer from
whom the pump was purchased
Note

Do not use this pump for oil or toxic, acidic, corrosive, and / or flammable
liquids Pumping flammable liquids could cause explosion
Warning

Do not use the pump cable for lifting / lowering pump

Caution

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Use trained professionals to install the submersible pump. Improper fitment
can cause pump to fall into the bottom of the bore

Caution

Use a power supply cable that has sufficient rating and has been exclusively
provided for the pump. Factor in low-voltage operation
Warning

Provide proper Earthing as improper Earthing can cause electrical shock

Warning

Use a Megger to verify the insulation resistance of the motor. Insulation


resistance should be 20MΩ minimum
Caution

Do not place submersible pump with its base resting at the bottom of the
borewell. There is a possibility for the motor and pump to be buried in the silt
which collects at the bottom of the borewell
Caution

Mount the pump vertically. Never inclined or horizontal

Warning

OMBW005A 13 2020.01
Operation Precautions

Do not run the pump dry. It could lead to product damage

Caution

Switch OFF power supply and ensure that impeller completely stops before
changing rotation or making any adjustments
Warning

Do not use this pump for pumping liquid exceeding 330C as this may lead to
product failure
Caution

Do not switch ON the pump if there is any human contact with the pumped
medium. If any electrical leakage occurs, this could be fatal
Warning

It is recommended to use a starter with single phase preventer, overload relay,


and dry-run protector
Note

OMBW005A 14 2020.01
10. Installation procedure
Please follow below procedure to install the pump and motor.

The supply voltage should be within -15% to +6% of rated voltage. Water
temperature for operation of the pump should not exceed 330C Failure to
observe the precautions given above could cause the pump to malfunction
Caution which may lead to current leakage or electrical shock.

Installation:

The submersible motor is supplied pre-filled with a mixture of clear cold drinking water and anti-corrosive liquid.
The following steps are executed prior to installation:

Position the motor vertically on its base

Check if all fasteners are tight. Tighten if required

The two threaded plugs provided on the circumference of the cable box are removed as shown in
Fig. 4 below.

Fig. 4 Topping up Submersible Motor with Pure Drinking Water

Check water level in the motor and if required, top up with clear drinking water.

Air bubbles, if any, are removed by gently rocking the motor to and fro.

OMBW005A 15 2020.01
The two threaded plugs are then re-assembled, ensuring the motor is encapsulated

Dry the exterior of the motor and check thoroughly for water leakage

If there is no leakage, the motor is now ready for coupling with the pump and then installation

Place the motor key in the motor shaft keyway and then slide the coupling over the motor shaft
until it rests on the sand guard

Checking Insulation Resistance

Before submerging the unit, measure the Insulation Resistance using a Megger of 500 VDC

Ensure contact points are clean

Connect measuring cable to the ground conductor

Connect the other measuring cable to every core of the motor cable in succession

Ensure that the insulation resistance as shown on the Megger is a minimum of 20MΩ

Waterproofing the Submersible Motor Cable - Supply Cable Joint

Hazardous voltage will cause death, serious injury, electrocution.

Disconnect all power before working on this equipment and that it cannot be
Danger accidentally switched ON.

Submersible Motors are supplied with a 3-core PVC-insulated flat cable of length 3 metres

The free end of the 3-core cable of the motor needs to be connected to supply cable from
the starter

As this joint is always nearly submerged in water, the joint needs to be waterproof

Refer the sequence shown in Fig. 5 below for insulating the cable joint for underwater application:

OMBW005A 16 2020.01
Procedure for joining and insulating the Proedure for joining and insulating the
3 core conductors cable joint for under-water cable

Step 1: Soldering / knot the copper strands Step 6: Layer 1 - 1st layer of virgin rubber insulation

Step 2: Layer 1 - 1st layer of virgin rubber insulation

Step 7: Layer 2 - 1st layer of PVC insulation tape

Step 3: Layer 2 - 1st layer of PVC insulation tape

Step 8: Layer 3 - 2nd layer of PVC insulation tape

Step 4: Layer 3 - 2nd layer of virgin rubber insulation

Step 5: Layer 4 - 2nd layer of PVC insulation tape

Fig. 5 Cable Joint for Under Water Application

OMBW005A 17 2020.01
Checking direction of rotation of Motor

Hazardous voltage will cause death, serious injury, electrocution.


All electrical work must be performed by an authorised electrician in
compliance with local electrical equipment standards & internal wiring codes.
Danger

After waterproofing the joint connecting the submersible motor cable and supply cable, check
if direction of rotation of the motor shaft matches the direction marked on the visible cable box
top face

The direction of rotation is counter-clockwise when viewed from the motor shaft end as marked
on the cable box

Connect free ends of the cable to starter and energize the motor for a second or two

For added protection, continuously pour clean water over the sand guard to remove heat generated

If the direction of rotation is in the same direction as that marked on the cable box face, the
connections are correct

In case the direction of rotation of the motor shaft does not match the marking on the cable box,
interchange any two lead wires at the starter and confirm as before

In case the direction of rotation of the motor shaft does not match the marking on the cable box,
interchange any two lead wires at the starter and confirm as before.

Coupling submersible motor to pump

Hazardous voltage will cause death, serious injury, electrocution.


Disconnect all power before working on this equipment and that it cannot be
accidentally switched ON.
Danger

To couple the submersible motor and pump, follow the following procedure:

The tripod with chain block is erected

Unpack submersible pump and remove cable guard and strainer

Keep the submersible motor vertical

OMBW005A 18 2020.01
Apply threading compound to internal thread on the delivery casing and external threaded
portion of the short length delivery pipe to be fitted to the delivery casing

Screw the short length of delivery pipe to the delivery casing

Refer Fig. 6 below for coupling the submersible motor to the pump:

Locate the pump key in pump shaft keyway

Carefully lower pump in such a way that the pump shaft is inserted into the coupling while
ensuring that pump shaft key is aligned with keyway in the coupling

Ensure that studs on the motor should pass through the holes in the bottom portion of the inlet
bracket and that the face of inlet bracket rests on top of the motor seating face

Using hexagonal nuts, tighten inlet bracket to cable box of the motor

Check the play by lifting the coupling with pump shaft

Now fit the cable guard and strainer back in position

Fig. 6 Motor and Pump assembly with Coupling

Pump Key
Coupling

Strainer
Inlet Bracket

Pump Fixing Stud & Nut

Motor Key
Cable Box
Sand Guard

OMBW005A 19 2020.01
Fit the supporting clamp to delivery pipe and suspend the submersible pump from the chain block (Refer Fig. 7).

Fig. 7 Typical tripod stand for lowering / lifting submersible pump sets

Supporting Clamp

Pipe Coupling
Cable Clip

Cable

Submersible Pump Set

Bore Well Casing

Arrangement for installation

Use services of a professional and trained mechanic with experience in erecting


borewell submersible

While lowering pumpset, ensure that the cable does not get damaged

Use cable clips to keep cable as close as possible to the pipe

Ensure that suspended submersible pump has a secondary support to prevent the set from
falling to the bottom of borewell

OMBW005A 20 2020.01
Electrical installation

Check power supply voltage and frequency and compare with the product requirements specified on the nameplate.

Observe relevant EB regulations while providing power supply to the motor

Ground the Submersible Motor

Ensure the joint is waterproof as cable joint is submerged in water

The cable must not be coiled if it is of extra length. Any excess should be cut off before the
connections are made

Connect the cable properly to starter terminals

Starter

Failure to use correct starting equipment and overloads may damage your
Submersible Motor. This damage may not be covered by warranty.
Warning

It is recommended that the starter incorporate the following:

Contactors of sufficient current ratings with overload relay

Over voltage and under voltage protection

Phase failure protection

Dry-run preventer

Ammeter and Voltmeter to display current and voltage

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Cable Lead Wire Connection to Starter

Direct online starter

Cable Terminal

Red U

Yellow V

Blue W

Star delta starter

Cable 1 Terminal Cable 2 Terminal

Red U1 Red U2

Yellow V1 Yellow V2

Blue W1 Blue W2

OMBW005A 22 2020.01
Cable Selection

Refer TABLE 2 for the selection of cables from Starter to Submersible Motor:

Submersible Cable Selection Chart (For 415 V, 50 Hz Ac power supply)

FL Cable size in Sq.mm


Motor Rating
Current 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0
(Amps) KW HP Maximum Length of Cable in Metres
2.75 0.75 1 262 437 705
3.25 1.1 1.5 222 370 596 895
4.5 1.5 2 160 267 430 646
6.5 2.2 3 111 185 298 447 773
8.5 3 4 84 141 228 342 590 933
10 3.7 5 72 120 193 290 502 793
12 4.5 6 60 100 161 242 426 661
14.5 5.5 7.5 DOL 82 133 200 346 547
14.5 5.5 7.5 SD 86 143 231 347 600 947
18 6.7 9 89 115 186 279 483 763
19.5 7.5 10 69 106 172 258 446 704
25 9.3 12.5 64 83 134 201 348 549 852
29 11 15 71 155 173 300 473 735
34 13 17.5 98 148 256 404 626 822
39 15 20 87 129 223 352 546 769
43 18.5 25 78 117 202 319 495 697
52 22.5 30 96 167 264 409 577 828
60 26 35 145 229 355 500 717
65 30 40 133 211 327 461 662

Notes:

• Table shows maximum allowable length of submersible cable for the given full load current
where site voltage is normal ie 415 V

• For other voltages, the cable size is to be selected for the length which is calculated as follows

• Calculated length = (415 / Actual voltage) x Actual length

• 7.5 HP and above are SD motors. For these motors, the actual current is 1/√3 the FL current

• The cable size and maximum allowable length are arrived at accordingly

OMBW005A 23 2020.01
Electrical wiring work

All electrical work must be performed by an authorised electrician in compliance


with local electrical equipment standards and internal wiring codes. Improper wiring
can lead to current leakage, electrical shock, or fire. Provide a dedicated (ELCB) earth
leakage circuit breaker, Single-phase preventer, dry-run preventer, and overload
Warning preventer for the submersible pump. Failure to follow this warning can cause electrical
shock or explosion when the product fails or an electrical leakage occurs.

Operate well within the capacity of the power supply and wiring.

Earthing

Be sure to install the ground wire securely. Failure to observe this precaution could
damage the pump and cause current leakage, which may lead to electrical shock
Warning

Do not connect the ground wire to a gas pipe, water pipe, lightning rod, or telephone
ground wire. Improper grounding could cause electrical shock
Caution

Connecting the power supply

Observe relevant Electricity Board regulations while powering up the Pumpset

Caution

Before inserting the power plug or connecting the wires to terminal board, make sure
that power supply is properly disconnected. Failure to do so may lead to electrical

Warning shock, short, or injury caused by the unintended starting of pump.

Do not use damaged cables, power plugs, or loose power outlets. Failure to observe
this precaution could lead to electrical shock, short circuit, or fire.
Caution

OMBW005A 24 2020.01
Precautions during installation

When installing the pump assembly, ensure that it is suspended properly from the
tripod stand or else the pump will fall into the bottom of the bore and which is
difficult to retrieve. Provide backup
Warning

When installing or moving the pump, never suspend the pump by the cable. Doing so
will damage the cable, which may cause current leakage, electrical shock, or fire.
Caution

Start-up

When the pump has been connected correctly, direction of rotation confirmed, and submerged
in water, it should be started with the gate valve closed off to approximately 1/3 of its maximum
volume of water

If there are impurities in the water, the valve should be opened gradually as the water
becomes clearer

The pump should not be stopped until the water is clean as otherwise the pump parts and the
non-return valve may choke up

As the valve is being opened, the drawdown of the water level should be checked to ensure that
the pump always remains submerged

The dynamic water level should always be above the inlet bracket

If the borewell yield is less than the discharge of the pump it is recommended to have a dry run
protection device

If the water level approaches the inlet bracket, there is likelihood of air being drawn into the
pump along with water. This can reduce the life of hydraulic components and damage the pump

If you find any abnormalities like vibration, noise, smell, etc., from the pump
during trial operation, switch OFF the pump and contact the dealer from whom
this pump was purchased
Warning

OMBW005A 25 2020.01
11. Basic troubleshooting

To prevent serious accidents, disconnect the power supply before


inspecting pump.
Warning

Read this Operation Manual thoroughly before requesting repair. Contact the dealer from whom this equipment
was purchased. Servicing and troubleshooting must be handled by qualified persons with proper tools and
equipment. Common faults, root cause for these, and suggested actions are provided in TABLE 3 below:

Fault Possible causes Suggested actions

No electricity supply Check the line. Contact local EB authoritiest

Single-phase preventer mounted Check the line and wait for electricity to be
in the starter switches OFF due restored. If phase has been reversed, interchange
to absence of one phase / phase any two power cables
reversal.

Blown fuse Check and replace / rectify the fuse

Defective motor winding Rewind the motor

The motor starter device is Repair / replace the starter device


defective

The pump does Damaged coupling Take out the pump set to check for coupling
not run damage, replace coupling if necessary

The dry-run protector has cut-off Check the borewell yield, if the yield is less, reduce
the electricity supply to the pump the discharge using a gate valve or wait for the
due to low water level water level to rise

Faults in cable joints /Loose Check the connections and make proper joints
connections

The motor starter overload has Reset the motor starter overload. If it trips again,
tripped check the voltage. If the voltage is OK, replace over
load relay

ELCB has tripped out Reset the ELCB, If trips again check the insulation
resistance of the motor

OMBW005A 26 2020.01
Fault Possible causes Suggested actions

Available voltage is less Check for loose connections or contact EB


authorities. If needed, replace the cable

Wrong direction of rotation Interchange the supply connections of two phases

Increase in draw-down Lower the pumpset or wait for water level to rise

Change in actual static head Check the static head

Leakage in pipes Change pipes that have leakages

Excessive wear of pump Replace the worn-out parts


components mainly Impeller,
wearing ring, etc., due to high sand
content and prolonged operation

Discharge pipe coated with Clean the pipe and remove depositions
Less discharge depositions
from pump
Foreign bodies lodged in impeller Lift the pump and clean the impellers

The drawdown is larger than Lower the pump if specification meet the
anticipated required head. If not, change the pump as per
the required head

The valves in the discharge pipe is Check and clean / replace the valves if necessary
partly closed / blocked

The discharge pipe is partly choked Check / replace the discharge pipe
by impurities

NRV of the pump is partly blocked Pull out the pump and check / replace the valve

Pump and the riser pipe are partly Pull out the pump. Check and clean or replace
choked by impurities pump if necessary. Clean pipes

The pump is defective Repair / replace pump

Excessive wear of pump Replace the worn-out pump parts


components mainly Impeller,
Total head wearing ring, etc. due to high sand
developed is content and prolonged operation
too low
Discharge pipe coated with Clean the pipe and remove the deposits
deposits

OMBW005A 27 2020.01
Fault Possible causes Suggested actions

Single-phasing Check line fuses / availability of three-phase supply

Voltage too low Check voltage

Current
Defective rotor Change rotor
consumption in
excess Change winding
Winding insulation inadequate

Faulty motor radial and thrust Change worn-out bearings


bearing

The discharge valve is closed Open the valve

No water or too low water level in Lower the pump if head is within the specification
the borehole
The pump
runs but no The NRV is stuck in its shut Pull out the pump and clean / replace the valve
discharge position

The inlet strainer is choked up Pull out the pump and clean the strainer

The pump is defective Repair / replace the pump

Conduct trial operation after maintenance

Note

Dispose replaced components and oil with appropriate care so as to protect


the environment
Note

Do not try to solve unspecified troubles of pump as it may lead to severe damage
to the pump or injury to personnel. Contact the dealer from whom this pump was
purchased
Warning

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OMBW005A 29 2020.01
12. Preventive maintenance checks
A definite schedule of preventive maintenance inspections should be established to avoid breakdown, serious
damage, and / or extensive downtime. The schedule will depend on operating conditions and experience with
similar equipment. The below checklist does not represent an exhaustive survey of maintenance steps necessary to
ensure safe operation of the submersible pump.

The pump must not be operated with the delivery valve shut-off for more than a few
seconds; otherwise the motor will overheat, possibly causing permanent damage

Warning

Utilize the services of certified electrician to carry out electrical measurements /


checking the functioning of starter
Warning

Taro Submersible Pumps do not require frequent maintenance

However, it is good practice to monitor the conditions and performance of the pump and motor

Diagnosis may be carried out by checking the following:

Close the delivery valve and check the shut-off head generated by pump

Check the current drawn by the pump at the duty flow rate

Both these data should be compared to corresponding data recorded when the unit was initially
installed

Any reduction in shut-off head may indicate wear of the pump hydraulics

Any increase in motor current at duty flow rate indicates a possible overload condition

Under running conditions, intentionally disconnect any one phase and check if single-phase
Preventer workst

OMBW005A 30 2020.01
Maintenance precaution

Disconnect the power supply before starting maintenance or inspection of the pump
to avoid electrical shock

Warning

If you find any damages or abnormalities, switch OFF the pump and report the
problem to the dealer from whom the set was purchased
Note

NOTE: The manufacturer assumes no responsibility for damage or injury due to disassembly in the field.

OMBW005A 31 2020.01
13. Do’s and don’ts

Do’s Don’ts

Prior to installation, check water level in submersible Do not erect pumpset at the very bottom of the bore
motor. If required, top up with clear and clean drinking hole. Ensure at least 3 m clearance from bottom
water. Do not forget to replace water filling plugs after
filling

Check direction of rotation of motor before coupling it Do not operate with NRV and Strainer removed
to the pump

Use proper size of cable from starter to motor. Factor in Do not permit use of multiple joints for making up
operation at lower voltages the length of cable. Instead use a single cable from
starter to submersible motor cable free end to reduce
voltage drop

Connect pump to a starter with single phase, dry-run, Do not operate pump at shut-off conditions as
and overload protectors the temperature of water will rise resulting in
overheating of components

Check for play and freeness of rotation of pump-motor Do not test the pump outside the bore in dry
shaft before installation condition as the seals and bearings will get damaged

Check for loose of fasteners Do not ground to a gas supply / water line

Check for leakages from motor Do not lift / lower product using the cable harness

When the drop cable must be spliced or connected to Do not subject product to shock loads
the motor leads, ensure that the splice is water tight

All wiring, electrical connections, and system grounding Do not attempt to repair set. Approach the dealer
must comply with local Electricity Board regulations. from whom the set was purchased
It is essential to ground the unit to prevent electrical
shock. Provide Earthing through the screws provided
on the motor body

While coupling the pump and motor, ensure that the Do not install pump without checking water level in
key is in place the motor body

Ensure motor insulation resistance between phases Do not operate pump with very low / intermittent
and Earth is greater than 20MΩ discharge. In such cases throttle the discharge to
avoid dry-running

OMBW005A 32 2020.01
Do’s Don’ts

If a plastic well casing is used in your installation, Do not perform frequent Megger tests on the winding
ground the metal well cap or well seal as the winding insulation can weaken

When not in use, run the pump at least a few minutes Do not use oversized fuse wires as this can cause the
a day motor winding to be damaged due to starter failure /
short circuiting.

OMBW005A 33 2020.01
14. Important safety instructions
Only qualified personnel should be involved for inspection, maintenance, and repairs. The successful and safe
operation of such a product depends on proper handling, installation, and maintenance. It is suggested that in case
of non-functioning of the product, the customer is requested to contact the dealer through whom the purchase
was made.

Hazardous voltage will cause death, serious injury, electrocution.


Disconnect all power before working on this equipment.
Maintenance should be performed by only qualified personnel.
Danger

OMBW005A 34 2020.01
15. Storage & handling
Submersible pumps are supplied from factory in proper packing in which they should remain
until they are ready to be installed

The product should be stored in a closed, dry, and well-ventilated room

Do not store the products under direct sunlight

Handle pumps with care and do not expose product to unnecessary impact and shocks

During unpacking and prior to installation, care must be taken when handling the pump to ensure
that misalignment does not occur due to bending

If the motors are stored, the shaft must be turned by hand at least once a month

Caution

If the motor has been stored for more than one year before installation, dismantle the
motor and check the rotating parts and rubber components before use
Caution

After a long period of storage, the pumpset should be inspected before it is put in
operation. Ensure the impellers can rotate freely
Caution

The unit has water-lubricated journal and thrust bearings and must never be run dry.
Starting the pumpset for a short period without water must be avoided entirely as
operation under such conditions will damage the bearings.
Caution

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16. Company contact information
For most up to date information on Texmo Industries, please visit www.taropumps.com

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OMBW005A 37 2020.01
P.B.No. 5303, 1800-102-8888
Mettupalayam Road, www.taropumps.com
Coimbatore - 641 029, India info@taropumps.com

OMBW005A 2020.01

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