Seven Inch Borewell Submersible Pump Sets: Instruction & Operating Manual
Seven Inch Borewell Submersible Pump Sets: Instruction & Operating Manual
Seven Inch Borewell Submersible Pump Sets: Instruction & Operating Manual
Borewell
Submersible
Pump Sets
Instruction &
Operating Manual
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Table of Contents
1. Introduction
2. Warranty information
6. Schematic drawings
8. Cross-section view
9. Pre-installation requirements
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1. Introduction
Thank you for choosing a quality product manufactured
by Texmo Industries. We request you to read this
manual carefully to ensure that the system you have
purchased will be operated correctly.
2. Warranty
information
Please refer to your warranty card or visit
www.taropumps.com for more information on
your warranty.
3. Complying
with standards
IS 694: Polyvinyl Chloride insulated, unsheathed /
sheathed cables / cords with rigid and flexible
conductor for rated voltages up to and including
450/750 V
IS 3043: Code of Practice for earthing: specifications
IS 8034: Submersible Pumpsets: specifications
IS 9283: Motors for Submersible Pumpsets:
specifications
4. Contents of the
packing box
Based on the model you have purchased, your Borewell
Submersible Pump is packed along with instruction
manual and warranty card in either a corrugated box or
in a wooden crate.
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5. Information about your pump
Taro Borewell Submersible pumpsets are manufactured
using high quality raw materials and components and
using state-of-the-art manufacturing facilities. Taro
Borewell Submersible pumpsets will provide trouble-
free performance if properly installed and maintained.
Prior to installation, read this manual carefully and
follow the instructions for installation and maintenance
of our submersible pumpset so as to ensure reliable
operation and performance.
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6. Schematic drawing
View of a 7 inch Submersible Pump Set is shown below in Fig. 1:
Strainer
Pump
Cable Guard
Strainer
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7. Key specifications & features
Standard Specification of 7 inch Borewell Submersible Pumps with 6 inch Submersible Motors is shown below in
TABLE 1:
> 7.5HP: SD
Frequency 50 Hz
Duty S1 Continuous
Texmo Industries has a wide variety of 7 inch Borewell Submersible Pumps coupled to 6-inch Submersible Motors to
meet your requirements. Please consult our Sales Team / your nearest dealer to meet your specific requirements.
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Key features: Motor
Motor is filled with a mixture of pure clean water mixed with anti-corrosive liquid for improved
motor life
The stator winding is water cooled and is made from poly-wrapped copper wire
LTB-4 bush for longer life for motors rated below 20HP
High quality seal rings and sand guard to protect motor from sand entry
Smooth surface finish achieved by advanced manufacturing practices resulting friction free flow
inside the pump
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Pumps fitted with cast steel impellers
Strainer
To prevent ingress of pebbles into the intake during pumping, a Stainless Steel strainer is
wrapped around the inlet bracket and cable box
All submersible motors are provided with 3-core PVC-insulated flat cable of length 3 metres
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8. Cross-section view
Cross-section view of a Three Phase 7 inch Submersible Motor is shown below in Fig. 2:
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Cross-section view of Three Phase 7 inch Submersible Mixed Flow Pump is shown below in Fig. 3:
1 Inlet Bracket
2 Strainer
3 Distance Sleeve
16
4 Bush - Int / Top Bowl
17
18 5 Stepped Sleeve - Hcp
15
6 Stud & Hex. Nut
14 7 Bowl Ring
19
13 8 Impeller Sealing Ring
20
9 Bush
21 12
10 Bowl - Stage
11 11 Gasket - Circular
22
12 Bowl - Top
10
13 Cap
9 14 NRV Seat
23 15 NRV
8
16 Bush - Nrv Guide
7
24 17 Delivery Casing
6
25 18 Cable Guard Clamp
5
19 Lock Nut
4
3 20 Top Sleeve - Hcp
26 21 Parallel Key
2 22 Pump Shaft
1 23 Impeller
24 CSK Screw
25 Cable Gaurd
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9. Pre-installation requirements
Use the services of a professional and trained mechanic with experience in erecting borewell
submersibles
Open packaging and note down the Serial number and Model for future reference
Check the inside diameter of well casing to ensure that it is not smaller than the size of the
submersible
Check depth of borewell to determine the length of piping and power cable required
If you detect damage or discrepancy in the product, contact the dealer from
whom the pump was purchased
Note
Do not use this pump for oil or toxic, acidic, corrosive, and / or flammable
liquids Pumping flammable liquids could cause explosion
Warning
Caution
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Use trained professionals to install the submersible pump. Improper fitment
can cause pump to fall into the bottom of the bore
Caution
Use a power supply cable that has sufficient rating and has been exclusively
provided for the pump. Factor in low-voltage operation
Warning
Warning
Do not place submersible pump with its base resting at the bottom of the
borewell. There is a possibility for the motor and pump to be buried in the silt
which collects at the bottom of the borewell
Caution
Warning
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Operation Precautions
Caution
Switch OFF power supply and ensure that impeller completely stops before
changing rotation or making any adjustments
Warning
Do not use this pump for pumping liquid exceeding 330C as this may lead to
product failure
Caution
Do not switch ON the pump if there is any human contact with the pumped
medium. If any electrical leakage occurs, this could be fatal
Warning
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10. Installation procedure
Please follow below procedure to install the pump and motor.
The supply voltage should be within -15% to +6% of rated voltage. Water
temperature for operation of the pump should not exceed 330C Failure to
observe the precautions given above could cause the pump to malfunction
Caution which may lead to current leakage or electrical shock.
Installation:
The submersible motor is supplied pre-filled with a mixture of clear cold drinking water and anti-corrosive liquid.
The following steps are executed prior to installation:
The two threaded plugs provided on the circumference of the cable box are removed as shown in
Fig. 4 below.
Check water level in the motor and if required, top up with clear drinking water.
Air bubbles, if any, are removed by gently rocking the motor to and fro.
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The two threaded plugs are then re-assembled, ensuring the motor is encapsulated
Dry the exterior of the motor and check thoroughly for water leakage
If there is no leakage, the motor is now ready for coupling with the pump and then installation
Place the motor key in the motor shaft keyway and then slide the coupling over the motor shaft
until it rests on the sand guard
Before submerging the unit, measure the Insulation Resistance using a Megger of 500 VDC
Connect the other measuring cable to every core of the motor cable in succession
Ensure that the insulation resistance as shown on the Megger is a minimum of 20MΩ
Disconnect all power before working on this equipment and that it cannot be
Danger accidentally switched ON.
Submersible Motors are supplied with a 3-core PVC-insulated flat cable of length 3 metres
The free end of the 3-core cable of the motor needs to be connected to supply cable from
the starter
As this joint is always nearly submerged in water, the joint needs to be waterproof
Refer the sequence shown in Fig. 5 below for insulating the cable joint for underwater application:
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Procedure for joining and insulating the Proedure for joining and insulating the
3 core conductors cable joint for under-water cable
Step 1: Soldering / knot the copper strands Step 6: Layer 1 - 1st layer of virgin rubber insulation
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Checking direction of rotation of Motor
After waterproofing the joint connecting the submersible motor cable and supply cable, check
if direction of rotation of the motor shaft matches the direction marked on the visible cable box
top face
The direction of rotation is counter-clockwise when viewed from the motor shaft end as marked
on the cable box
Connect free ends of the cable to starter and energize the motor for a second or two
For added protection, continuously pour clean water over the sand guard to remove heat generated
If the direction of rotation is in the same direction as that marked on the cable box face, the
connections are correct
In case the direction of rotation of the motor shaft does not match the marking on the cable box,
interchange any two lead wires at the starter and confirm as before
In case the direction of rotation of the motor shaft does not match the marking on the cable box,
interchange any two lead wires at the starter and confirm as before.
To couple the submersible motor and pump, follow the following procedure:
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Apply threading compound to internal thread on the delivery casing and external threaded
portion of the short length delivery pipe to be fitted to the delivery casing
Refer Fig. 6 below for coupling the submersible motor to the pump:
Carefully lower pump in such a way that the pump shaft is inserted into the coupling while
ensuring that pump shaft key is aligned with keyway in the coupling
Ensure that studs on the motor should pass through the holes in the bottom portion of the inlet
bracket and that the face of inlet bracket rests on top of the motor seating face
Using hexagonal nuts, tighten inlet bracket to cable box of the motor
Pump Key
Coupling
Strainer
Inlet Bracket
Motor Key
Cable Box
Sand Guard
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Fit the supporting clamp to delivery pipe and suspend the submersible pump from the chain block (Refer Fig. 7).
Fig. 7 Typical tripod stand for lowering / lifting submersible pump sets
Supporting Clamp
Pipe Coupling
Cable Clip
Cable
While lowering pumpset, ensure that the cable does not get damaged
Ensure that suspended submersible pump has a secondary support to prevent the set from
falling to the bottom of borewell
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Electrical installation
Check power supply voltage and frequency and compare with the product requirements specified on the nameplate.
The cable must not be coiled if it is of extra length. Any excess should be cut off before the
connections are made
Starter
Failure to use correct starting equipment and overloads may damage your
Submersible Motor. This damage may not be covered by warranty.
Warning
Dry-run preventer
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Cable Lead Wire Connection to Starter
Cable Terminal
Red U
Yellow V
Blue W
Red U1 Red U2
Yellow V1 Yellow V2
Blue W1 Blue W2
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Cable Selection
Refer TABLE 2 for the selection of cables from Starter to Submersible Motor:
Notes:
• Table shows maximum allowable length of submersible cable for the given full load current
where site voltage is normal ie 415 V
• For other voltages, the cable size is to be selected for the length which is calculated as follows
• 7.5 HP and above are SD motors. For these motors, the actual current is 1/√3 the FL current
• The cable size and maximum allowable length are arrived at accordingly
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Electrical wiring work
Operate well within the capacity of the power supply and wiring.
Earthing
Be sure to install the ground wire securely. Failure to observe this precaution could
damage the pump and cause current leakage, which may lead to electrical shock
Warning
Do not connect the ground wire to a gas pipe, water pipe, lightning rod, or telephone
ground wire. Improper grounding could cause electrical shock
Caution
Caution
Before inserting the power plug or connecting the wires to terminal board, make sure
that power supply is properly disconnected. Failure to do so may lead to electrical
Do not use damaged cables, power plugs, or loose power outlets. Failure to observe
this precaution could lead to electrical shock, short circuit, or fire.
Caution
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Precautions during installation
When installing the pump assembly, ensure that it is suspended properly from the
tripod stand or else the pump will fall into the bottom of the bore and which is
difficult to retrieve. Provide backup
Warning
When installing or moving the pump, never suspend the pump by the cable. Doing so
will damage the cable, which may cause current leakage, electrical shock, or fire.
Caution
Start-up
When the pump has been connected correctly, direction of rotation confirmed, and submerged
in water, it should be started with the gate valve closed off to approximately 1/3 of its maximum
volume of water
If there are impurities in the water, the valve should be opened gradually as the water
becomes clearer
The pump should not be stopped until the water is clean as otherwise the pump parts and the
non-return valve may choke up
As the valve is being opened, the drawdown of the water level should be checked to ensure that
the pump always remains submerged
The dynamic water level should always be above the inlet bracket
If the borewell yield is less than the discharge of the pump it is recommended to have a dry run
protection device
If the water level approaches the inlet bracket, there is likelihood of air being drawn into the
pump along with water. This can reduce the life of hydraulic components and damage the pump
If you find any abnormalities like vibration, noise, smell, etc., from the pump
during trial operation, switch OFF the pump and contact the dealer from whom
this pump was purchased
Warning
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11. Basic troubleshooting
Read this Operation Manual thoroughly before requesting repair. Contact the dealer from whom this equipment
was purchased. Servicing and troubleshooting must be handled by qualified persons with proper tools and
equipment. Common faults, root cause for these, and suggested actions are provided in TABLE 3 below:
Single-phase preventer mounted Check the line and wait for electricity to be
in the starter switches OFF due restored. If phase has been reversed, interchange
to absence of one phase / phase any two power cables
reversal.
The pump does Damaged coupling Take out the pump set to check for coupling
not run damage, replace coupling if necessary
The dry-run protector has cut-off Check the borewell yield, if the yield is less, reduce
the electricity supply to the pump the discharge using a gate valve or wait for the
due to low water level water level to rise
Faults in cable joints /Loose Check the connections and make proper joints
connections
The motor starter overload has Reset the motor starter overload. If it trips again,
tripped check the voltage. If the voltage is OK, replace over
load relay
ELCB has tripped out Reset the ELCB, If trips again check the insulation
resistance of the motor
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Fault Possible causes Suggested actions
Increase in draw-down Lower the pumpset or wait for water level to rise
Discharge pipe coated with Clean the pipe and remove depositions
Less discharge depositions
from pump
Foreign bodies lodged in impeller Lift the pump and clean the impellers
The drawdown is larger than Lower the pump if specification meet the
anticipated required head. If not, change the pump as per
the required head
The valves in the discharge pipe is Check and clean / replace the valves if necessary
partly closed / blocked
The discharge pipe is partly choked Check / replace the discharge pipe
by impurities
NRV of the pump is partly blocked Pull out the pump and check / replace the valve
Pump and the riser pipe are partly Pull out the pump. Check and clean or replace
choked by impurities pump if necessary. Clean pipes
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Fault Possible causes Suggested actions
Current
Defective rotor Change rotor
consumption in
excess Change winding
Winding insulation inadequate
No water or too low water level in Lower the pump if head is within the specification
the borehole
The pump
runs but no The NRV is stuck in its shut Pull out the pump and clean / replace the valve
discharge position
The inlet strainer is choked up Pull out the pump and clean the strainer
Note
Do not try to solve unspecified troubles of pump as it may lead to severe damage
to the pump or injury to personnel. Contact the dealer from whom this pump was
purchased
Warning
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12. Preventive maintenance checks
A definite schedule of preventive maintenance inspections should be established to avoid breakdown, serious
damage, and / or extensive downtime. The schedule will depend on operating conditions and experience with
similar equipment. The below checklist does not represent an exhaustive survey of maintenance steps necessary to
ensure safe operation of the submersible pump.
The pump must not be operated with the delivery valve shut-off for more than a few
seconds; otherwise the motor will overheat, possibly causing permanent damage
Warning
However, it is good practice to monitor the conditions and performance of the pump and motor
Close the delivery valve and check the shut-off head generated by pump
Check the current drawn by the pump at the duty flow rate
Both these data should be compared to corresponding data recorded when the unit was initially
installed
Any reduction in shut-off head may indicate wear of the pump hydraulics
Any increase in motor current at duty flow rate indicates a possible overload condition
Under running conditions, intentionally disconnect any one phase and check if single-phase
Preventer workst
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Maintenance precaution
Disconnect the power supply before starting maintenance or inspection of the pump
to avoid electrical shock
Warning
If you find any damages or abnormalities, switch OFF the pump and report the
problem to the dealer from whom the set was purchased
Note
NOTE: The manufacturer assumes no responsibility for damage or injury due to disassembly in the field.
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13. Do’s and don’ts
Do’s Don’ts
Prior to installation, check water level in submersible Do not erect pumpset at the very bottom of the bore
motor. If required, top up with clear and clean drinking hole. Ensure at least 3 m clearance from bottom
water. Do not forget to replace water filling plugs after
filling
Check direction of rotation of motor before coupling it Do not operate with NRV and Strainer removed
to the pump
Use proper size of cable from starter to motor. Factor in Do not permit use of multiple joints for making up
operation at lower voltages the length of cable. Instead use a single cable from
starter to submersible motor cable free end to reduce
voltage drop
Connect pump to a starter with single phase, dry-run, Do not operate pump at shut-off conditions as
and overload protectors the temperature of water will rise resulting in
overheating of components
Check for play and freeness of rotation of pump-motor Do not test the pump outside the bore in dry
shaft before installation condition as the seals and bearings will get damaged
Check for loose of fasteners Do not ground to a gas supply / water line
Check for leakages from motor Do not lift / lower product using the cable harness
When the drop cable must be spliced or connected to Do not subject product to shock loads
the motor leads, ensure that the splice is water tight
All wiring, electrical connections, and system grounding Do not attempt to repair set. Approach the dealer
must comply with local Electricity Board regulations. from whom the set was purchased
It is essential to ground the unit to prevent electrical
shock. Provide Earthing through the screws provided
on the motor body
While coupling the pump and motor, ensure that the Do not install pump without checking water level in
key is in place the motor body
Ensure motor insulation resistance between phases Do not operate pump with very low / intermittent
and Earth is greater than 20MΩ discharge. In such cases throttle the discharge to
avoid dry-running
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Do’s Don’ts
If a plastic well casing is used in your installation, Do not perform frequent Megger tests on the winding
ground the metal well cap or well seal as the winding insulation can weaken
When not in use, run the pump at least a few minutes Do not use oversized fuse wires as this can cause the
a day motor winding to be damaged due to starter failure /
short circuiting.
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14. Important safety instructions
Only qualified personnel should be involved for inspection, maintenance, and repairs. The successful and safe
operation of such a product depends on proper handling, installation, and maintenance. It is suggested that in case
of non-functioning of the product, the customer is requested to contact the dealer through whom the purchase
was made.
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15. Storage & handling
Submersible pumps are supplied from factory in proper packing in which they should remain
until they are ready to be installed
Handle pumps with care and do not expose product to unnecessary impact and shocks
During unpacking and prior to installation, care must be taken when handling the pump to ensure
that misalignment does not occur due to bending
If the motors are stored, the shaft must be turned by hand at least once a month
Caution
If the motor has been stored for more than one year before installation, dismantle the
motor and check the rotating parts and rubber components before use
Caution
After a long period of storage, the pumpset should be inspected before it is put in
operation. Ensure the impellers can rotate freely
Caution
The unit has water-lubricated journal and thrust bearings and must never be run dry.
Starting the pumpset for a short period without water must be avoided entirely as
operation under such conditions will damage the bearings.
Caution
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16. Company contact information
For most up to date information on Texmo Industries, please visit www.taropumps.com
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P.B.No. 5303, 1800-102-8888
Mettupalayam Road, www.taropumps.com
Coimbatore - 641 029, India info@taropumps.com
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