Scribd Logo
Upload

Welcome to Scribd!

  • 67 views

    Concrete Plant: Atlasindustries - in

    Uploaded by

    Sourav Bhattacharya
    The document describes a stationary concrete plant with variants that can produce 30-200 cubic meters per hour of concrete, or more for custom orders. It also describes the key components of the plant including an aggregate feeder, gathering conveyor, slinger conveyor, weighing system, twin shaft mixer, and discharge door. The twin shaft mixer is highlighted for its ability to provide rapid, homogeneous mixing through its hexagonal shaft design and mixing arm configuration.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Concrete Plant: Atlasindustries - in

    Uploaded by

    Sourav Bhattacharya
    67 views14 pages
    The document describes a stationary concrete plant with variants that can produce 30-200 cubic meters per hour of concrete, or more for custom orders. It also describes the key components of the plant including an aggregate feeder, gathering conveyor, slinger conveyor, weighing system, twin shaft mixer, and discharge door. The twin shaft mixer is highlighted for its ability to provide rapid, homogeneous mixing through its hexagonal shaft design and mixing arm configuration.

    Original Description:

    Concrete Batching

    Original Title

    BatchingPlant

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document describes a stationary concrete plant with variants that can produce 30-200 cubic meters per hour of concrete, or more for custom orders. It also describes the key components of the plant including an aggregate feeder, gathering conveyor, slinger conveyor, weighing system, twin shaft mixer, and discharge door. The twin shaft mixer is highlighted for its ability to provide rapid, homogeneous mixing through its hexagonal shaft design and mixing arm configuration.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    67 views14 pages

    Concrete Plant: Atlasindustries - in

    Uploaded by

    Sourav Bhattacharya
    The document describes a stationary concrete plant with variants that can produce 30-200 cubic meters per hour of concrete, or more for custom orders. It also describes the key components of the plant including an aggregate feeder, gathering conveyor, slinger conveyor, weighing system, twin shaft mixer, and discharge door. The twin shaft mixer is highlighted for its ability to provide rapid, homogeneous mixing through its hexagonal shaft design and mixing arm configuration.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 14

    CONCRETE

    PLANT

    S T AT I O N AR Y P L AN T V AR I AN T S :
    ASCB 30 (30 m3/hr.), A S C B 4 5 ( 4 5 m 3 / h r . ) , A S C B 6 0 ( 6 0 m 3 / h r. ) , A S C B 7 5 ( 7 5 m 3 / h r . ) ,
    ASCB 90 (90 m3/hr.), ASCB 120 (120 m3/hr.), ASCB 150 (150 m3/hr.), ASCB 200 (200 m3/hr.).
    C a p a c i t i e s a b o ve 2 0 0 m3/hr. are tailor made.
    atlasindustries.in
    www.atlasindustries.in

    ATLAS INDUSTRIES
    ATLAS is one of INDIA’S leading manufacturers of road and civil construction machinery. We specialize in delivering professional-grade solutions for
    customers.
    ATLAS INDUSTRIES is an ISO 9001 : 2008 company engaged in design, development, manufacturing, marketing and servicing a complete line
    of Asphalt Drum Mix Plants, Wet Mix Macadam Plants, Concrete Batch Mix Plants, Bitumen Pressure Distributors and Mechanical Brooms.

    WHEN YOU WORK WITH US, YOU CAN EXPECT:


    PROFESSIONALISM: We're dedicated to providing exceptional service to our clients by being responsive, effective, and reliable.
    PERSISTENCE: We do things the right way, even when it's the hard way. We'll always seek to do what's best for you and your company.
    PRECISION: We're proud of every job we do.
    EXPERIENCE: With 30+ years of experience in manufacturing road construction equipments we know exactly what we're doing.
    QUALITY: The best quality products in the business.
    www.atlasindustries.in

    AGGREGATE
    FEEDER
    Four bin aggregate feeder comes built on a rugged JUNCTION BOX PNEUMATIC CYLINDER VIBRATORY MOTOR
    structure. The open close mechanism of all the bin gates
    is by pneumatic cylinders. Each bin is provided with
    one/two open-close gates and vibratory motor(s) for
    quick and efficient materials discharge. Air compressor is
    provided with the feeder to power the pneumatics.
    Junction box holds all the controls of the feeder.

    FEEDER OPEN-CLOSE GATE TYPE 1 AND 2 AIR COMPRESSOR


    GATHERING
    CONVEYOR
    A gathering conveyor is suspended on four load cells of
    VIBRATORY MOTOR GATHERING SUSPENDED ON LOAD CELLS suitable capacity. The task of the gathering conveyor is
    to weigh and transfer aggregates collectively to the
    slinger conveyor belt.

    Gathering conveyor is equipped with vibrating motor.


    below sand bin to allow easy flow of materials.

    www.atlasindustries.in

    SLINGER
    CONVEYOR
    Slinger conveyor is “chevron type” to minimize the plant installation
    area.
    Slinger conveyor is provided with idler rollers and return rollers.
    www.atlasindustries.in

    WEIGHING
    SYSTEM
    Cement weighing hopper is mounted on 3 load cells. A BUTTERFLY VALVE
    pneumatic operated butterfly valve is fitted for discharge.
    The cement weighing hopper is provided with pneumatic
    vibrator and two inlets for two screw conveyors. Water
    tank is supported on single load cell with pneumatic
    operated butterfly valve and its gate is with rubber gasket
    at the bottom. Admixture flask of standard capacity is
    fitted with feeding pump. Cement is fed from SILO to the
    cement weighing hopper.
    LOAD CELL RUBBER GASKET ADDITIVE TANK PNEUMATIC VIBRATOR
    Long term
    low cost www.atlasindustries.in
    production

    Rapid homogenous
    mixing

    TWIN SHAFT MIXER


    SPIRAL MIXING SHAFTS INTENSIVE MIXING MOTION
    Our mixers are equipped with a high-quality The arrangement of the mixing arms on a
    hexagonal shaft with optimal torsional and hexagonal mixing shaft forms an interrupted
    flexural strength. The hexagonal shaft spiral. The superposition of axial and radial
    makes it possible to arrange the mixing arms movements produces a three-dimensional
    in a spiral shape, thus achieving excellent circulating path. This design results
    mixing results. in very short mixing time with energy savings.

    FEW WEAR ZONES TURBULENT MIXING ZONE


    Only about 30 % of one mixing tool rotation The specific motion of the mixer, allows
    is exposed to wear on the mixer trough. a crossover of two mixing circles and a high
    High mixing efficiency is achieved at low speed degree of turbulence is created. Thus, the
    of the mixing tools. This has a beneficial energy introduced is efficiently converted
    effect on the service life. As a result of its into highly turbulent relative motion resulting
    design, wear in this type of mixer is in rapid homogeneity. This also ensures most
    considerably reduced. effective break down of cement particles.
    TWIN SHAFT MIXER
    www.atlasindustries.in

    COMPACT DESIGN SHAFT BEARINGS


    The compact design has the advantage that The shaft bearings are intentionally
    the Twin-Shaft Mixer takes up only a separated from the shaft sealing. The slurry
    small amount of floor space in your plant. coming out of the shaft sealing will not
    This reduces capital expenditures and is damage the shaft bearings. Also the bearings
    also helpful when retrofitting existing and sealing will be easily accessible to
    concrete batching plants. maintain.

    DISCHARGE DOOR LINERS


    The opening and closing of discharge door is Our twin shaft mixers are fitted with Ni liners.
    operated by one/two/four pneumatic These liners are designed for special concrete
    cylinders depending on the size of the mixer. mixing application or for any other application.
    The discharge door is through the entire They help in reducing wear and tear. Thus
    length of the mixer, thus when the door opens, reducing the overall maintenance cost.
    concrete discharge is fast and without clogging.

    MIXING ARMS PLANETARY GEAR REDUCERS


    The mixing arms of twin shaft mixers are The two heavy-duty planetary gear reducers
    made up of steel casting in a streamlined are custom designed for twin shaft mixer.
    design. The arm profile will promote They have an excellent efficiency.
    horizontal transport of the mixture. Even shocks from sudden feeding or full-load
    restart can be easily absorbed.

    GREASING POINTS HIGH PRESSURE CLEANING


    Our mixers are supplied with greasing points A water pipe with nozzle is supplied to clean
    at different points. Thus applying grease and the mixer at the end of day.
    maintaining the moving parts is easy by use of
    a hand grease gun.

    WATER SPRAY MIXER COVER


    Water pipe is designed in such a Mixer cover with maintenance doors is
    way that water is distributed uniformly Provided. Thus easing the cleaning and
    during mixing thus reducing the cement maintenance part.
    dust in the mixer.
    CEMENT
    www.atlasindustries.in

    STORAGE & TRANSFER


    We have two options for cement storage and transfer:
    - Cement silo’s
    - 30 bag cement hopper.

    CEMENT STORAGE SILO – 50 T, 100 T, 150 T 30 BAG CAPACITY CEMENT HOPPER WITH WAM (ITALY) MAKE SCREW CONVEYOR
    www.atlasindustries.in

    CONTROL PANEL
    Fully computerized cabin with PLC based control panel (SCADA optional) are a standard on ATLAS plant.
    Software which is very user friendly ensures top notch performance.
    Proxy switches for each controls. Display of the entire process of control parameters.
    Provision for printing entire data like mix proportion, batch weigh, total no. of batches, sub total, gross total, etc.
    Preset batch controls the number of batches for transit mixer.
    Provision to store, edit production details, and mix proportions up to 99 recipes.
    Auto and manual modes.
    EASY TO USE PANEL
    www.atlasindustries.in

    CONTROL CABIN
    Cabin is fabricated with M. S. structured frame and insulated by wood.
    Strategic location of seat ensures complete view of the plant.

    CABIN ENSURES FULL VIEW OF PLANT


    ASCB SERIES LAYOUT
    www.atlasindustries.in
    www.atlasindustries.in

    WORLDWIDE KNOWN AND RELIABLE COMPONENTS ON ATLAS CONCRETE BATCHING PLANTS.

    *All logos and trademarks are the property of the respective trademark owners.
    MOBILE PLANTS
    www.atlasindustries.in

    MOBILE CONCRETE BATCHING PLANT WITH IN-BUILT SILO

    This design mobile plant is available in the capacities:


    20 m3/hr. I 30 m3/hr. I 45 m3/hr. I 60 m3/hr.

    This plant is ideal for contractors who get cement by bulkers as this plant comes with an inbuilt
    SILO of 18 Tons capacity.
    In-built SILO will aid easy transportation and quick assembling and disassembling of the plant.
    Plant comes with panel inside a foldable control cabin.
    Only one conveyor belt reduces maintenance.
    Latest mixing device – Twin shaft mixer

    MOBILE CONCRETE BATCHING PLANT WITH SEPARATE SILO HOPPER

    This design mobile plant is available in the capacities:


    20 m3/hr. I 30 m3/hr. I 45 m3/hr. I 60 m3/hr.

    This plant is ideal for contractors who get cement by bag as this plant comes with a separate SILO
    hopper of 30 bags (1500 kgs.) capacity.
    Plant comes with panel inside a foldable control cabin.
    Only one conveyor belt reduces maintenance.
    Latest mixing device – Twin shaft mixer

    MOBILE CONCRETE BATCHING PLANT WITH REVERSIBLE DRUM TYPE MIXER

    This design mobile plant is available in the capacities:


    10 m3/hr. I 15 m3/hr. I 20 m3/hr. I 25 m3/hr.

    Ideal low-cost batching plant.


    In-built control panel.
    ATLAS INDUSTRIES
    Plot No. 14/1, G.I.D.C. II, Dediyasan, Mehsana - 384004, Gujarat, India.

    Factory: +91 2762 224065


    Fax: +91 2762 224066

    For export Inquiries : +91 97238 10565


    For domestic Inquiries: +91 98240 40565

    You might also like