Maintenance and Service Manual: 32000 Powershift Transmission

32000 Powershift Transmission
Maintenance and Service Manual
VPS SERIES
SPICER OFF-HIGHWAY PRODUCTS

R & HR Model
3, 6 & 8 Speed Long Drop with
Range Shift
Document No. 150-7125

Model 32000 Powershift Transmission
2
Foreword
0RGHO3RZHUVKLIW7UDQVPLVVLRQ
'$1$&25325$7,21
Publication Date: 08/99
)RUHZRUG
This component manual forms part of the Service Manual for a Breaker
Technology (BTI) product.
The information in this document is reprinted by BTI with permission for
the sole purpose of supporting BTI products. Although every effort has
been made to keep this information current, the information and data in
this manual apply at time of publication as stated above.

work methods. BTI does not accept responsibility for personal injury,

If any information, work method or instruction in this manual is unclear,

WARNING!
Before attempting any service or maintenance procedure, read the
Safety Section of the BTI Service manual for this vehicle.
Canada & International
Western USA & Mexico

www.rockbreaker.com Phone (951) 369-0878 | Fax: (951) 369-8281
3453 Durahart Street | Riverside, CA 92507
Eastern USA
Phone (440) 248-7168 | Fax: (440) 248-8645
30625 Solon Industrial Parkway | Solon, OH 44139
BREAKER TECHNOLOGY 1999

1
Foreword
1999 BREAKER TECHNOLOGY

NOTES
3
Table of Contents
7DEOHRI&RQWHQWV
&RQWHQWV
Foreword ....................................................................... 2 Low Converter Charging Pump Output .................. 81
Table of Contents ......................................................... 3 Overheating ........................................................... 81
Transmission Assembly .............................................. 4 Noisy Converter ..................................................... 81
Lack of Power ........................................................ 81
How the Units Operate ................................................. 5
16 Screw Ring Gear Installation Procedure ............. 84
Converter Group ........................................................... 8
(Non-Asbestos Ring Gear) ..................................... 84
Converter & Transmission Case Group ................... 10
Cleaning and Inspection ............................................ 89
R or HR32000 ........................................................ 12
Cleaning ................................................................. 89
Control Vale Assembly ............................................... 18 Inspection ............................................................... 89
PARKING BRAKE GROUP .................................... 20
32 Screw Ring Gear Installation Procedure ............. 92
AXLE DISCONNECT ............................................. 20
(Non-Asbestos Ring Gear) ..................................... 92
Maintenance and Service........................................... 24
R32000 Front Cover Group ........................................ 94
Disassembly ........................................................... 24
R-32000 Assembly Instruction Illustration ............... 95
1st Speed Clutch (low)
Maintenance and Service ...................................... 97
– Disassembly/Reassembly ..................................... 36
Disassembly ........................................................... 97
Disassembly ........................................................... 36
1st Speed Clutch Reassembly ............................... 38 R32000 - C270/C320 External Plumbing Diagram.. 101
Reverse & 3rd Clutch Disassembly & Reassembly 41 Installation Instructions of New
Disassembly ........................................................... 41 Non-Metallic Sealing Rings .................................... 102
3rd Speed Clutch Disassembly .............................. 44 32000 6 & 8 Speed Output Group
3rd Speed Clutch Reassembly .............................. 46 With Range Shift ..................................................... 104
Reverse Clutch Reassembly .................................. 48 R & HR 6 & 8 Speed .................................................. 108
Disassembly & Reassembly of Forward and Disassembly ......................................................... 108
Second Clutch ........................................................... 51 6 & 8 Speed Output Disassembly ........................ 108
2nd Clutch Disassembly ........................................ 54 Reassembly ......................................................... 109
2nd Clutch Reassembly ......................................... 55 6 Speed Transmission Low Range .......................111
Forward Clutch Reassembly .................................. 57 6 Speed Transmission High Range ......................112
Oil Sealing Ring Removal .......................................... 60 8 Speed Transmission Low Range .......................113
8 Speed Transmission High Range ......................114
Transmission Reassembly ........................................ 61
8 Speed Clutch Section ........................................115
Disassembly and Reassembly of
4th Speed Clutch Group 8 Speed Transmission ... 115

.................................................... 70
8 Speed Section....................................................116
Disassembly ........................................................... 70
Disassembly ..........................................................116
Reassembly ........................................................... 71
4th Speed Clutch Disassembly .............................116
Disassembly and Reassembly of 4th Speed Clutch Reassembly..............................118
Turbine and Impeller Cover ...................................... 73 4th Speed Clutch Installation ................................119
Disassembly ........................................................... 73 Converter Housing Installation ..............................119
Reassembly ........................................................... 74
Drive Plate Installation ............................................. 121
Servicing Machine After Transmission Overhaul .... 79
Transmission to Engine Installation Procedure .... 122

Transmission and Torque Converter....................... 80
Lubrication .................................................................. 80
Recommended Lubricants for Torque Converters and
Powershift Transmissions ...................................... 80
Trouble Shooting Guide ............................................. 81
For the R and HR Model, 32000 Transmission ...... 81
Mechanical Checks ................................................ 81
Hydraulic Checks ................................................... 81
Low Clutch Pressure .............................................. 81

4
Transmission Assembly
7UDQVPLVVLRQ$VVHPEO\

5
How the Units Operate
+RZWKH8QLWV2SHUDWH

6

7

8
Converter Group
&RQYHUWHU*URXS

9
Converter Group

10
Converter & Transmission Case Group
&RQYHUWHU 7UDQVPLVVLRQ&DVH*URXS

11

12
5RU+5

13

14

15

16

17

18
&RQWURO9DOH$VVHPEO\

19

20
$;/(',6&211(&7
3$5.,1*%5$.(*5283

21
Figure I

22
Figure I

23
Figure J

24
Maintenance and Service
0DLQWHQDQFHDQG6HUYLFH
'LVDVVHPEO\

25

26

27

28

29

30

31

32

33

34

35

36
1st Speed Clutch (low) – Disassembly/Reassembly
VW6SHHG&OXWFKORZ²'LVDVVHPEO\

5HDVVHPEO\
'LVDVVHPEO\

37

38
VW6SHHG&OXWFK5HDVVHPEO\

39

40

41
Reverse & 3rd Clutch Disassembly & Reassembly
5HYHUVH UG&OXWFK
'LVDVVHPEO\ 5HDVVHPEO\
'LVDVVHPEO\

42

43

44
UG6SHHG&OXWFK'LVDVVHPEO\

45

46
UG6SHHG&OXWFK5HDVVHPEO\

47

48
5HYHUVH&OXWFK5HDVVHPEO\

49

50

51
Disassembly & Reassembly of Forward and Second Clutch
'LVDVVHPEO\ 5HDVVHPEO\RI
)RUZDUGDQG6HFRQG&OXWFK

52

53

54
QG&OXWFK'LVDVVHPEO\

55
QG&OXWFK5HDVVHPEO\

56

57
)RUZDUG&OXWFK5HDVVHPEO\

58

59

60
Oil Sealing Ring Removal
2LO6HDOLQJ5LQJ5HPRYDO

61
Transmission Reassembly
7UDQVPLVVLRQ5HDVVHPEO\

62

63

64

65

66

67

68

69

70

'LVDVVHPEO\DQG5HDVVHPEO\RI
,PSHOOHUDQG%DIIOH
'LVDVVHPEO\

71

5HDVVHPEO\

72


73
Disassembly and Reassembly of Turbine and Impeller Cover
'LVDVVHPEO\DQG5HDVVHPEO\RI
7XUELQHDQG,PSHOOHU&RYHU
'LVDVVHPEO\

74
5HDVVHPEO\

75

76

77

78

79
Servicing Machine After Transmission Overhaul
6HUYLFLQJ0DFKLQH$IWHU7UDQVPLVVLRQ2YHUKDXO

80

6SHFLILFDWLRQVDQG6HUYLFH'DWD
²3RZHU6KLIW7UDQVPLVVLRQDQG7RUTXH&RQYHUWHU
/XEULFDWLRQ
5HFRPPHQGHG/XEULFDQWVIRU7RUTXH&RQYHUWHUVDQG3RZHUVKLIW7UDQVPLVVLRQV

81
Trouble Shooting Guide
7URXEOH6KRRWLQJ*XLGH
)RUWKH5DQG+50RGHO7UDQVPLVVLRQ
0HFKDQLFDO&KHFNV
+\GUDXOLF&KHFNV
/RZ&OXWFK3UHVVXUH
/RZ&RQYHUWHU&KDUJLQJ3XPS2XWSXW
2YHUKHDWLQJ
1RLV\&RQYHUWHU
/DFNRI3RZHU

82

83

84
16 Screw Ring Gear Installation Procedure
6FUHZ5LQJ*HDU,QVWDOODWLRQ3URFHGXUH
1RQ$VEHVWRV5LQJ*HDU

85

86

87

88

89
Cleaning and Inspection
&OHDQLQJDQG,QVSHFWLRQ
&OHDQLQJ
,QVSHFWLRQ

90
Speed Sensor Bushing Installation
6SHHG6HQVRU%XVKLQJ,QVWDOODWLRQ

91
Speed Sensor Bushing Installation

92
6FUHZ5LQJ*HDU,QVWDOODWLRQ3URFHGXUH
1RQ$VEHVWRV5LQJ*HDU

93

94
R32000 Front Cover Group
5)URQW&RYHU*URXS

95
R-32000 Assembly Instruction Illustration
5$VVHPEO\,QVWUXFWLRQ,OOXVWUDWLRQ

96

97
0DLQWHQDQFHDQG6HUYLFH
'LVDVVHPEO\

98

99

100

101
R32000 - C270/C320 External Plumbing Diagram
5&&([WHUQDO3OXPELQJ'LDJUDP

102
Installation Instructions of New Non-Metallic Sealing Rings
,QVWDOODWLRQ,QVWUXFWLRQVRI1HZ1RQ0HWDOOLF6HDOLQJ5LQJV

103
Installation Instructions of New Non-Metallic Sealing Rings

104
32000 6 & 8 Speed Output Group With Range Shift
6SHHG2XWSXW*URXS:LWK5DQJH6KLIW

105

106

107

108
R & HR 6 & 8 Speed
5 +5 6SHHG
'LVDVVHPEO\
6SHHG2XWSXW'LVDVVHPEO\

109
R & HR 6 & 8 Speed
5HDVVHPEO\

110
R & HR 6 & 8 Speed

111
R & HR 6 & 8 Speed
6SHHG7UDQVPLVVLRQ/RZ5DQJH

112
R & HR 6 & 8 Speed
6SHHG7UDQVPLVVLRQ+LJK5DQJH
113
R & HR 6 & 8 Speed
6SHHG7UDQVPLVVLRQ/RZ5DQJH
114
R & HR 6 & 8 Speed
6SHHG7UDQVPLVVLRQ+LJK5DQJH
115
4th Speed Clutch Group 8 Speed Transmission
6SHHG&OXWFK6HFWLRQ
WK6SHHG&OXWFK*URXS6SHHG7UDQVPLVVLRQ

116
6SHHG6HFWLRQ
'LVDVVHPEO\
WK6SHHG&OXWFK'LVDVVHPEO\

117

118
WK6SHHG&OXWFK5HDVVHPEO\

119
&RQYHUWHU+RXVLQJ,QVWDOODWLRQ
WK6SHHG&OXWFK,QVWDOODWLRQ

120

121
Drive Plate Installation
'ULYH3ODWH,QVWDOODWLRQ

122
Transmission to Engine Installation Procedure
7UDQVPLVVLRQWR(QJLQH,QVWDOODWLRQ3URFHGXUH

123

124

125

126

127

128

129
NOTES
130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153
NOTES
154
NOTES

Maintenance and Service Manual: 32000 Powershift Transmission

Uploaded by

Copyright:

Available Formats

Maintenance and Service Manual: 32000 Powershift Transmission

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Maintenance and Service Manual: 32000 Powershift Transmission

Uploaded by

Copyright:

Available Formats

What is the document about?

What is the document about?

What are the main components of the transmission discussed?

What are the main components of the transmission discussed?

32000 Powershift Transmission

Maintenance and Service Manual

SPICER OFF-HIGHWAY PRODUCTS

Document No. 150-7125

      

Canada & International

Western USA & Mexico

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

VW6SHHG&OXWFK ORZ ²'LVDVVHPEO\

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

BREAKER TECHNOLOGY 1999

1999 BREAKER TECHNOLOGY

VW6SHHG&OXWFKORZ²'LVDVVHPEO\