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    Scheme of Valuation/Answer Key

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    Sreejith S Nair
    This document contains the scheme of valuation and answer key for an examination on advanced metal casting. It provides the breakdown of marks for questions in three parts - Part A for 10 marks each, Part B for 10 marks each, and Part C for 10 marks each. For each part, it lists the questions and subsections with the number of marks allocated to each. The document provides the answers expected for each subsection to use in evaluating answers given by students. It seeks to assess students' understanding of concepts and applications of advanced metal casting through this scheme.

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    Scheme of Valuation/Answer Key

    Uploaded by

    Sreejith S Nair
    38 views4 pages
    This document contains the scheme of valuation and answer key for an examination on advanced metal casting. It provides the breakdown of marks for questions in three parts - Part A for 10 marks each, Part B for 10 marks each, and Part C for 10 marks each. For each part, it lists the questions and subsections with the number of marks allocated to each. The document provides the answers expected for each subsection to use in evaluating answers given by students. It seeks to assess students' understanding of concepts and applications of advanced metal casting through this scheme.

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    Me365 Scheme

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    This document contains the scheme of valuation and answer key for an examination on advanced metal casting. It provides the breakdown of marks for questions in three parts - Part A for 10 marks each, Part B for 10 marks each, and Part C for 10 marks each. For each part, it lists the questions and subsections with the number of marks allocated to each. The document provides the answers expected for each subsection to use in evaluating answers given by students. It seeks to assess students' understanding of concepts and applications of advanced metal casting through this scheme.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    38 views4 pages

    Scheme of Valuation/Answer Key

    Uploaded by

    Sreejith S Nair
    This document contains the scheme of valuation and answer key for an examination on advanced metal casting. It provides the breakdown of marks for questions in three parts - Part A for 10 marks each, Part B for 10 marks each, and Part C for 10 marks each. For each part, it lists the questions and subsections with the number of marks allocated to each. The document provides the answers expected for each subsection to use in evaluating answers given by students. It seeks to assess students' understanding of concepts and applications of advanced metal casting through this scheme.

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    You are on page 1of 4

    06000ME365122001

    Pages 4

    Scheme of Valuation/Answer Key


    (Scheme of evaluation (marks in brackets) and answers of problems/key)
    APJ ABDUL KALAM TECHNOLOGICAL UNIVERSITY

    FIFTH SEMESTER B.TECH DEGREE EXAMINATION, DECEMBER 2020

    Course Code: ME365

    Course Name: ADVANCED METAL CASTING


    Max. Marks: 100 Duration: 3 Hours

    PART A

    Answer any three full questions, each carries 10 marks. Marks

    1 a) (1)Green sand (2)Loam sand(3)Parting sand (3X1=3 Marks) ( 3)

    b) Moisture content test with sketch (1.5 Marks) ( 3)


    Grain fineness test with sketch (1.5 Marks)

    c) (1)Refractoriness (2)Dry strength (3) Hot strength (4)Flow ability(4X1=4 Marks) ( 4)

    2 a) “mould wall movement” explanation (1 Marks) 4Causes (4X0.5=2 Marks) (3 )

    b) Any 4 advantages and disadvantages of sand casting process.(4X1=4 marks) (4 )

    c) mould surface coatings Explanation (1 Mark) (3 )


    Any 4 functions(4X0.5=2 marks)

    3 a) Sketch- Gating system(2 Marks) (4 )


    Basic elements in a Gating system Explanation (2 Marks)

    b) Mould filling time –Top gating system=21.86 Sec (2 Marks) (4 )


    Bottom gating system =43.71 Sec.(2 Marks)
    06000ME365122001

    Pages 4

    c) 4 functions of risers(2X0.5=2 marks) (2 )

    4 a) uses of chills, and exothermic compounds(1 Mark) (3 )


    uses insulators(1 Mark)
    uses exothermic compounds(1 Mark)

    b) C=3.26 Min/cm2 (2 Marks) (4 )


    V/A =D/6 (1 Marks)
    Diameter and height of riser = 4.7 cm (1 Marks)

    c) Hydraulic principles involved in Gating system design (3 )


    (1)Reynold's Number(2)Bernoulli's Equation(3)Continuity equation
    (3X1=3 marks)

    PART B

    Answer any three full questions, each carries 10 marks.

    5 a) Definition Fluidity of molten metal (2 Marks) (4)


    Factors influencing fluidity(2Marks)

    b) 3 degassing methods (4 )
    Degassing methods list (1 Mark)
    Explanation (3 Marks)

    c) molten metal treatment- Explanation (2Marks) (2)

    6 a) Ts1/Ts2 =0.2983 (1 Mark) (3 )

    Solidification time -33.51 minute(2 Mark)

    b) directional solidification (1.5 Marks) - progressive solidification(1.5 marks) (3 )

    c) Cooling curve ( 2 marks) (4 )


    06000ME365122001

    Pages 4

    Explanation (2 Marks)

    7 a) 2 different methods of manipulating heat transfer (1.5X2= 3 marks) (3 )

    b) (1)Bridgmann technique-Sketch with explanation(2 Marks) (4)


    (2)Vernuil method -Sketch with explanation(2 Marks)

    c) Explanation -3 Marks (3 )

    8 a) Nucleation- Explanation (2 Marks) (6)


    homogeneous nucleation (2 Marks)
    heterogeneous nucleation (2 Marks)

    b) (1) Riser effect (2 marks) (4)


    (2) End effect (2 Marks)

    PART C

    Answer any four full questions, each carries 10 marks.

    9 a) 6 applications of Grey Cast Iron.(6X0.5=3Marks) ( 3)

    b) different aluminium alloy systems ( 7)


    Wrought Aluminium alloy system ( 3Marks)
    Cast aluminium alloy system(3 marks)
    Example ( 1 Mark)

    10 a) Alloy steel Explanation with example (2 Marks) (5 )

    3 industrial applications of alloy steel.(3Marks)

    b) flux melting of Mg alloys.(2.5 Marks) (5 )


    flux less melting of Mg alloys(2.5 Marks)

    11 a) Any 4 advantages of Cu alloys.(4X1= 4 marks) (4 )


    06000ME365122001

    Pages 4

    b) Any 3 grain refinement methods of Al alloys (3X2=6 Marks) (6 )

    12 a) Metallurgical design considerations in casting Explanation (3Marks) (3 )

    b) (1)X Ray radiography test(2) Dye penetrant testing (3.5 X2= 7Marks) (7 )

    13 a) Quality control and Quality assurance- Explanation (5 Marks) (5 )

    b) functional design of casing.-Explanation (5Marks) (5 )

    14 a) Misrun (2) hot tear (3) Rat tail (4) shrinkage cavity (4 X1=4Marks) (6 )

    Sketches(4X0.5= 2marks)

    b) Economic considerations in the design of casting( 5 Marks) (5)

    ****

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