MACHINE DESIGN

Chapter 13

1. Which of the following is used to reduced friction, remove heat , remove chips and protect against
corrosion.
A. Water vapor B. carbon C. air D. cutting fluid
2. Which of the following is a good heat remove, bur it promote rust?
A. Air B. kerosene C. carbon dioxide D. water
3. Addition of ____to water produces an efficient, inexpensive cutting fluid that does not promote rusting:
A. Sal soda B. kerosene lubricants C. straight cutting oils D. air
4. It reduce friction and do not cause rust but are less efficient of heat removal than water:
A. Sal soda B. kerosene lubricants C. straight cutting oils D. air
5. Taylor’s equation relates cutting speed v and tool life T for particular combination of tool and
workpiece, VTn = constant. This equation is also known as :
A. Flank wear B. nose failure C. crater failure D. tool failure
6. After any cutting or standard grinding operation, the surface of a workpieces.
A. Smear metal B. ultrafinishing C. superfinishing D. centerless grinding
7. A method that does not require clamping, chucking, or holding round workpieces.
A. Centerless grinding B. laser machining C. chemical milling D. ultrafinishing
8. A plain carbon steel with approximately 0.9 to 1.3 % carbon, which has been hardened and tempered.
A. Carbon tool steel C. low speed steel
B. High speed steel D. medium speed steel
9. Contains tungsten or chromium and retains its hardness up to approximately 600 C.
A. Carbon tool steel C. low speed steel
B. High speed steel D. medium speed steel
10. Cast nonferrous tools are brittle but can be used up to approximately:
A. 1000 C B. 925 C C. 1500 C D. 750 C
11. Which of the following is produced through powder metallurgy from nonferrous metals?
A. Sintered carbides B. ceramic tools C. diamonds D. cast nonferrous
12. Ceramic tools operate at what temperature?
A. Below 2000 F B. Below 22000 F C .above 2000 F D. above 2200 F
13. Which of the following is manufactured from aluminum oxide have the same expected life as a carbide tools but
can operate at speeds from two to three times higher ? they operate below 1100C.
A. sintered carbides B. ceramic tools C. diamonds D. cast nonferrous
14. Which of the following are used in specific case, usually in finishing operations?
A. sintered carbides B. ceramic tools C. diamonds D. cast nonferrous
15. Used as a finishing operation since very fine and dimensionally accurate surfacecan be produced.
A. Grinding B. snagging C. Honing D. lapping
16. A zinc coating applied to low carbon steel to improve corrosion resistance. The coating can be applied in a hot
dip bath, by electroplating or by dry tumbling.
A. Parkerizing B. honing C. hard surfacing D. sheradizing
17. The electro-deposition of a coating onto workpiece. Electrical current is used to drive ions in solutions to the
part. The workpiece is cathode in the electrical circuit.
A. Electroplating B. calorizing C. burnishing D. buffing
18. How do you call the velocity of the chip relative to the tool face?
A. Cutting speed B. chip velocity C. shear velocity D. rake velocity
19. How do you call the process of fine grinding or peening operation designed to leave a characteristic pattern on
the surface of the workpiece?
A. Electroplating B. calorizing C. burnishing D. buffing
20. A fine finishing operation ,similar to polishing, using a very fine polishing compound.
A. Electroplating B. calorizing C. burnishing D. buffing
21. Rotating parts in a barrel filled with an abrasive or non abrasive medium. Widely used to remove burrs, flash,
scale, and oxides.
A. Abrasive cleaning B. calorizing C. barrel finishing D. anodizing
22. An electroplating-acid bath oxidation process for aluminum and magnesium. The workpiece is the anode in the
electrical circuit.
A. Abrasive cleaning B. calorizing C. barrel finishing D. anodizing
23. Shooting sand (i.e. sand blasting ), steel grit, or steel shot against workpieces to remove casting sand ,scale, and
oxidation .
A. Abrasive cleaning B. tumbling C. barrel finishing D. anodizing
24. What is the other term of barrel finishing?
A. Abrasive cleaning B. tumbling C. barrel finishing D. anodizing
25. Brittle materials produce discrete fragments, known as:
 A. Chip breaker grooves C. discontinuous chips
B. non-segment chips D. type-two chips
26. Ductile materials from long, helix-coiled string chips known as:
A. Continuous chips B. discontinuous chips C. segment chips D. type-one chip
27. Often ground in the cutting tool face to cause long chips to break into shorter, more manageable pieces.
A. chip breaker grooves B. discontinuous chips C. non –segment chip D. type- two chip
28. what is the typical chip thickness ratio?
A. 0.50 B. 0.75 C. 0.25 D. 1.00
29. Hacksaw blades are made of what materials?
A. tool steel B. tungsten alloy steel C. high-speed steel D. any of the above
30. A hacksaw blade with 24 TPI is best suitable for cutting which of the following materials?
A. Tubing B. brass and copper C. sheet metal over 18 gage D. any of the above
31. Which of the following is a “must” for all hard hacksaw blades?
A. It has a hard back and flexible teeth
B. It has a flexible back and hard teeth
C. It has the entire blade hardened
D. It will only fit a solid frame hacksaw
32. In how many position can a hacksaw blade be placed on a frame?
A. Two position B. one position C. four position D. three position
33. Files are divided into two general classes. How are these classified?
A. Rough and smooth C. single-cut and double-cut
B. Large and small D. flat shape and round shape
34. The term “set” of a saw best defines what?
A. To set properly in the frame
B. alternate teeth are turned slightly to left and right to make cutting slot slightly wider than the thickness of
the blade
C. the teeth have been case-hardened for better cutting
D. the teeth are set evenly apart
35. All hard hacksaw blade is best suited for work on which of the following?
A. Brass B. cast iron C. tool steel D. any of the above
36. Which of the following is the best instrument for measuring thousandths of an inch?
A. Caliper B. micrometer C. tachometer D. pyrometer
37. A hacksaw blade with34 teeth per inch should be used for cutting which of the following materials?
A. Brass B. heavy stock C. cast iron D. thin wall tubing
38. How is the hacksaw blade should be place in the frame?
A. the teeth pointing forward
B. the teeth pointing backward
C. one end looser than the other end
D. the teeth facing in any directon
39. When cutting material in a lathe, softer the material being cut, the tool bit should have:
A. More top rake B. double top rake C. less top rake D. any of the above
40. After grinding a tool bit, the cutting edge should be :
A. Case hardened C. stone with an oilstone
B. rubbed with emery cloth D. ribbed with crocus cloth
41. When turning a piece of round metal in a lathe , the front clearance should be smaller for:
A. Large diameter cutting C. small-diameter cutting
B. Cutting angles D. none of the above
42. When cutting material in a lathe , the harder the material being cut, the tool bit should have;
A. More side rake B. more top rake C. less side rake D. no side rake
43. What is the primary purpose of knurling.
A. Smooth material B. roughen material C. polish material D. sharpen material
44. What do you call the process of removing the sharp edges from a piece of stock?
A. Knurling B. planning C. chamfering D. turning
45. At what speed that carbon steel drill should be operated?
A. Speed greater than that when using high-speed drill
B. Speed less than that when using high speed-drill
C. The same speed as that when using a high speed drill
D. None of the above
46. A specific method zinc galvanizing in which parts are tumbled in zinc dust at high temperature.
A. Sheradizing B. super finishing C. polishing D. pickling
47. Abrasion of parts against wheels or belts coated with polishing compounds.
A. Sheradizing B. super finishing C. polishing D. pickling
48. A super fine grinding operation used to exposed nonfragmented, crystalline base metal.
A. Sheradizing B. super finishing C. polishing D. pickling
49. A process in which metal is dipped in dilute acid solutions to remove dirt grease and oxides.
A. Sheradizing B. super finishing C. polishing D. pickling
50. A hot-dip or electroplate application of tin to steel.
A. Tin-plating B. metal spraying C. organic finishes D. lapping
51. A fine grinding operation used to electroplate application of tin to steel.
A. Tin-plating B. metal spraying C. organic finishes D. lapping
52. The covering of surface with organic film of paint, enamel or lacquer.
A. Tin-plating B. metal spraying C. organic finishes D. lapping
53. The spraying of molten metal onto product. Methods include metalizing, metal powder spraying and plasma
flame spraying. Tin-plating B. metal spraying C. organic finishes D. lapping
54. Application of a thin phosphate coating on steel to improve corrosion resistance.
A. Parkerizing B. honing C. hard surfacing D. galvanizing
55. The angle at which the tool meets the workpiece is characterized by:
A. True rake angle B. clearance angle C. relief angle D. wedge angle
56. Which of the following is the sum of the rake, clearance and wedge angles?
A. 90 deg. B. 180 deg. C. 45deg. D. 75 deg.
57. What is the relative velocity difference between the tool and the workpiece?
A. cutting speed B. chip speed C. shear speed D. rake speed
58. How do you call the velocity of the chip relative to the tool face?
B. Cutting speed B. chip velocity C. shear velocity D. rake velocity
59. How do you call the velocity of the chip relative to the work piece?
A. Cutting speed B. chip velocity C. shear velocity D. rake velocity
60. Which of the following is the primary parameter affecting the cutting energy requirement?
A. Cutting speed B. chip velocity C. shear velocity D. rake velocity
61. The energy expanded per unit volume removed is known as:
A. Specific cutting energy C. cutting horse power
B. Metal removal rate D. absolute cutting energy
62. Sintered carbide operate at cutting speeds how many times as fast as HSS tools:
A. 2 to 5 B. thrice C. 5 to 7 D. twice
63. Which of the following is manufactured from aluminum oxide have the same expected life as carbide
tools but can operate at speeds from two to three times higher ?
A. Ceramic tools B. diamonds C. high speed steel D. carbon tool steel
64. Suitable in the presence of of high temperature iron used in specific cases, usually in finishing
operations:
A. Ceramic tools B. diamonds C. high speed steel D. aluminum
65. Percent of the heat developed in cutting is due to friction between the tool and the work piece is:
A. Approximately 50 % C. Approximately 25 %
B. Approximately 10 % D. Approximately 75 %
66. This process known as bonderizing when used as a prime for paints.
A. Parkerizing B. honing C. hard surfacing D. galvanizing
67. A grinding operation using stones moving in a reciprocating pattern. Leaves a characteristic cross-hatch pattern.
A. Parkerizing B. honing C. hard surfacing D. galvanizing
68. The creation (by spraying, plating, fusion welding, or heat treatment) of a hard metal surface in a softer
product.
A. Parkerizing B. honing C. hard surfacing D. galvanizing
69. The best procedure when filing a piece of metal in a lathe is to take:
A. Short even strokes B. long fast strokes C. long slow strokes D. short fast strokes
70. Which of the following information is necessary when ordering a file?
A. Size (length) B. type of teeth C. shape D. all of the above
71. Which of the following is the best file to be used when finishing sharp corners or slots gloves?
A. Mil file B. knife file C. square D. jeweler’s file
72. How is “eleven-sixteenths” of an inch expressed in decimal?
A. 0.6785 B.0.6875 C. 0.7685 D. 0.6578
73. What is the approximate distance of the marking on a micrometer barrel?
A. 0.025” apart B. 0.0025” apart C. 0.250” apart D. 2.50” apart
74. Which of the following is the effect if the lathe is put into back gear ?
A. Go backwards of the same speed C. slower
B. Faster D. at a slower speed backwards
75. The work should be held with ___ when using a drill press.
A. The hand B. a vise or clamp C. a pair of pliers D. gloves on
76. What is normally used in drilling a hole in a piece of work held in lathe chuck?
A. Compound rest B. tailstock and drilling chuck C. cross-feed D. headstock
77. Copper is annealed by heating to a cherry red color and:
A. dousing in cold water B. dousing in oil C. cooling slowly in air D. dousing in hot water
78. What is the main purpose of “annealing” a metal?
A. To make the metal harder C. to make the metal softer
B. To make the metal harder medium hard D. To make the metal harder shiny
79. The purpose of “tempering” is to make a metal what?
A. Harder B. less brittle C. softer D. more brittle
80. What is the minimum diameter of a piece of round stock necessary to make a square key ¾” on a side
A. 1.5” B. 1.0” C. 1.06” D. 0.75”
81. A scriber is made from what materials?
A. Carbon steel B. tool steel C. cold-rolled steel D. hot-rolled steel
82. Before applying layout blue on a piece of metal , it must be;
A. Roughened B. cleaned C. heated D. cold
83. A drill bit has how many flutes?
A. 4 flutes B. 2 flutes C. 3 flutes D. no flutes
84. The alignment of coupling faces can be checked by which process?
A. Using an inside micrometer
B. Inserting a thermocouple
C. inserting a feeler gage between the coupling faces at various points around the circumference
D. rotating and measuring the nearest permanent fitting
85. A piece of cast iron held against an emery wheel will give off what?
B. Dull yellow sparks B. red sparks C. bright shiny sparks D. no sparks
86. Described very rough grinding , such as that performed in foundries to remove gates, fins, and risers from
castings.
A. Grinding B. snagging C. Honing D. lapping
87. Grinding in which very little material, 0.001 to 0.005in. is removed.
A. Grinding B. snagging C. Honing D. lapping
88. Which of the following is not a measuring device?
A. Orsat analyser B. thermometer C. micrometer caliper D. divider
89. A process in which metal is dipped in dilute acid solutions to remove dirt grease and oxides. A.Sheradizing
B. super finishing C. polishing D. pickling
90. Carbon tool steel can be given a good edge, but is restricted to use below:
A. 400 to 600 F B. 300 to 400 F C. 700 to 800 F D. 800 to 1000
91. Which of the following contains tungsten or chromium and retains its hardness to to approximately
1100 F, a property known as red hardness:
A. Ceramic tools B. diamonds C. high speed steel D. carbon tool steel
92. Cast nonferrous tools are brittle but can be used up to approximately:
A. 1700 F B. 2200 F C. 2000 F D. 600 F
93. They are produced through powder metallurgy from nonferrous metals.
A. sintered carbides B. ceramic tools C. diamonds D. cast nonferrous
94. Which of the following is the usual procedure when cutting a long thin piece of metal?
A. turn the blade at the right angles to the frame
B. used a blade with fewer teeth per inch
C. set the blade in the frame with the teeth facing toward you
95. A hacksaw blade with 18 teeth per inch is best suited for cutting what material(s) ?
A. Solid stock B. aluminum C. cast iron D. any of the above
96. What is the used of coolant in the power hacksaw when cutting materials?
A. Absorb the heat of friction C. prevent the blade from overheating
B. . prevent the blade from losing its temper D. all of the above
97. What is the used for finishing a piece of work to size with a file?
A. single-cut fine-tooth file
B. double-cut fine-tooth file
C. mill file
D. crossing file
98. The process of finishing off a piece of metal with a real smooth finish.
A. Draw-filing B. mill-filing C. side-filing D. flat-filing
99. How do you call a small piece of metal clogged between the teeth on a file?
A. Clogs B. pins C. flats D. bumps
100. Which of the following is described as the “safe edge” of the file?
A. The end opposite the handle
B. The edge with no teeth
C. The one with no handle
D. None of the above
101. They are produced through powder metallurgy from nonferrous metals.
A. sintered carbides B. ceramic tools C. diamonds D. cast nonferrous