AUTO TRANS - Removal & Installation
AUTO TRANS - Removal & Installation
AUTO TRANS - Removal & Installation
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
AUTOMATIC
Removal (Avalon)
1. Disconnect negative battery cable. Remove battery, battery tray, air cleaner assembly and air cleaner case.
Disconnect throttle valve cable from throttle body. Remove cruise control actuator with mounting
bracket.
2. Raise and support vehicle. Disconnect necessary electrical connectors and ground cables for transaxle
removal. Disconnect shift cable and oil cooler lines at transaxle. Remove shift cable clamp bracket from
transaxle.
3. Remove front (radiator side) engine mount shock absorber-to-lower frame assembly bolts. Remove front
(radiator side) engine mount-to-lower frame assembly bolts/nuts. Remove starter.
4. Remove front (radiator side) exhaust manifold brace from rear of exhaust manifolds. Brace fits between
rear of exhaust manifold and front of transaxle.
5. Remove upper transaxle-to-cylinder block bolts. Support engine with hoist. Steering gear assembly must
be supported in place during transaxle removal. Secure steering gear assembly to the engine hoist using
an attaching strap placed at each end of steering gear assembly.
6. Remove front wheels. Remove front exhaust pipe located between exhaust manifolds and rear exhaust
pipe. Drain transaxle fluid. Remove axle shafts from transaxle. See FWD AXLE SHAFTS article in
DRIVE AXLES.
7. Disconnect shift control cable from mounting bracket. Remove rear (firewall side) engine mount-to-lower
frame assembly bolts/nuts. Remove transaxle mount-to-transaxle bolts at driver's side end of transaxle.
8. Remove stabilizer bar mount bracket-to-lower frame assembly bolts. Remove steering gear assembly-to-
lower frame assembly bolts/nuts. Support lower frame assembly with floor jack. Lower frame assembly is
located below the engine and transaxle.
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10:30:28 AM Page 1 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
9. Disconnect power steering reservoir pipe mounting brackets from lower frame assembly. Remove bolts
for each fender liner from lower frame assembly. Remove lower frame assembly mounting brackets.
Lower frame assembly mounting brackets are located on the front and rear of lower frame assembly
attaching the lower frame assembly to the body. Remove lower frame assembly.
10. Support transaxle with transmission jack. Remove torque converter cover from front of transaxle.
Remove torque converter bolts. Remove remaining exhaust manifold support brace. Remove remaining
transaxle-to-cylinder block bolts. Lower transaxle from vehicle.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
3. Torque converter depth should be more than .539" (13.70 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Dark Green (1997 models) or Black (1998 models) torque converter
bolt is installed first before installing the remaining torque converter bolts.
5. Use NEW gaskets and NEW nuts when installing front exhaust pipe. Adjust all cables and fill with ATF.
See appropriate TRANSMISSION SERVICING article.
Helpmelearn
November-03-08 10:30:28 AM Page 2 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
1. Disconnect negative battery cable. Remove battery and battery tray. Remove air cleaner assembly and air
cleaner case. Disconnect throttle valve cable from throttle body. Remove cover from cruise control
actuator (if equipped). Disconnect electrical connector at cruise control actuator.
2. Raise and support vehicle. Disconnect necessary electrical connectors and ground cables for transaxle
removal. Disconnect shift cable and oil cooler lines at transaxle. Remove starter.
3. Remove front (radiator side) engine mount-to-lower frame assembly bolts/nuts. Remove bolts and
separate power steering pipe from lower frame assembly.
4. Remove the 3 upper transaxle-to-cylinder block bolts. Support engine with hoist. Steering gear assembly
must be supported in place during transaxle removal. Secure steering gear assembly to the engine hoist
using an attaching strap placed at each end of steering gear assembly.
5. Remove front exhaust pipe located between exhaust manifold and rear exhaust pipe. Remove front
wheels. Drain transaxle fluid. Remove axle shafts from transaxle. See FWD AXLE SHAFTS article in
DRIVE AXLES.
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November-03-08 10:30:28 AM Page 3 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
6. Remove rear (firewall side) engine mount-to-lower frame assembly nuts. Remove transaxle mount-to-
transaxle bolts at driver's side end of transaxle.
7. Remove stabilizer bar mount bracket-to-lower frame assembly bolts. Remove steering gear assembly-to-
lower frame assembly bolts/nuts. Support lower frame assembly with floor jack. Lower frame assembly is
located below the engine and transaxle.
8. Remove bolts for each fender liner from lower frame assembly. Remove lower frame assembly mounting
brackets. Lower frame assembly mounting brackets are located on the front and rear of lower frame
assembly attaching the lower frame assembly to the body. Remove lower frame assembly.
9. Remove stiffener plates located on each side of cylinder block. Stiffener plate fits between side of
cylinder block and front of transaxle. Support transaxle with transmission jack.
10. Remove torque converter cover from front of transaxle. Remove Black torque converter bolt first and
then the remaining torque converter bolts. Remove remaining transaxle-to-cylinder block bolts. Lower
transaxle from vehicle.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
3. Torque converter depth should be more than .510" (13.00 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Black torque converter bolt is installed first before installing the
remaining torque converter bolts. Adjust all cables and fill with ATF. See appropriate TRANSMISSION
SERVICING article.
1. Disconnect negative battery cable. Remove battery, air cleaner assembly and air cleaner case. Disconnect
throttle valve cable from throttle body. Remove cruise control actuator with mounting bracket from the
body.
2. Raise and support vehicle. Disconnect necessary electrical connectors and ground cables for transaxle
removal. Disconnect shift cable and oil cooler lines at transaxle. Remove shift cable clamp bracket from
transaxle.
3. Remove front (radiator side) engine mount shock absorber-to-lower frame assembly bolts. Remove front
(radiator side) engine mount-to-lower frame assembly bolts/nuts. Remove starter.
4. Remove the 5 upper transaxle-to-cylinder block bolts. Support engine with hoist. Steering gear assembly
must be supported in place during transaxle removal. Secure steering gear assembly to the engine hoist
using an attaching strap placed at each end of steering gear assembly.
5. Remove front wheels. Remove front exhaust pipe located between exhaust manifolds and rear exhaust
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November-03-08 10:30:28 AM Page 4 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
pipe. Drain transaxle fluid. Remove axle shafts from transaxle. See FWD AXLE SHAFTS article in
DRIVE AXLES.
6. Remove rear (firewall side) engine mount-to-lower frame assembly bolts/nuts. Remove transaxle mount-
to-transaxle bolts at driver's side end of transaxle.
7. Remove stabilizer bar mount bracket-to-lower frame assembly bolts. Remove steering gear assembly-to-
lower frame assembly bolts/nuts. Support lower frame assembly with floor jack. Lower frame assembly is
located below the engine and transaxle.
8. Remove bolts for each fender liner from lower frame assembly. Remove lower frame assembly mounting
brackets. Lower frame assembly mounting brackets are located on the front and rear of lower frame
assembly attaching the lower frame assembly to the body. Remove lower frame assembly.
9. Support transaxle with transmission jack. Remove torque converter cover from front of transaxle.
Remove torque converter bolts. Remove exhaust manifold support brace from rear of exhaust manifold.
Remove remaining transaxle-to-cylinder block bolts. Lower transaxle from vehicle.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
3. Torque converter depth should be more than .539" (13.70 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Black torque converter bolt is installed first before installing the
remaining torque converter bolts.
5. Use NEW gaskets when installing front exhaust pipe. Adjust all cables and fill with ATF. See appropriate
TRANSMISSION SERVICING article.
1. Disconnect negative battery cable. Remove transaxle oil dipstick and battery. Disconnect throttle cable
valve from throttle body. Remover air cleaner assembly. Remove transaxle-to-mount nut from top of
transaxle at driver's side end of transaxle.
2. Remove throttle valve cable mounting bracket and wiring harness clamp bolts from top of transaxle.
Remove upper mounting bolt from starter. Remove the 2 upper transaxle-to-cylinder block bolts located
at top of transaxle.
3. Remove transaxle oil dipstick tube and "O" ring from transaxle. Raise and support vehicle. Remove lower
engine covers. Disconnect necessary electrical connectors and ground cables for transaxle removal.
Disconnect oil cooler lines for transaxle.
4. Support engine with hoist. Steering gear assembly must be supported in place during transaxle removal.
Secure steering gear assembly to the engine hoist using an attaching strap placed at each end of steering
gear assembly.
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November-03-08 10:30:28 AM Page 5 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
5. Remove front wheels. Drain transaxle fluid. Remove axle shafts from transaxle. See FWD AXLE
SHAFTS article in DRIVE AXLES.
6. Support transaxle with transmission jack. Remove rear (firewall side) engine mount through-bolt.
Remove front exhaust pipe-to-front exhaust pipe support bracket bolts. Front exhaust pipe is located
between exhaust manifold and rear exhaust pipe. Remove front exhaust pipe support bracket located
between front exhaust pipe and front suspension crossmember.
7. Remove steering gear assembly-to-suspension crossmember bolts. Remove front exhaust pipe. Remove
shift cable brackets and the A/C pipe from suspension crossmember. Suspension crossmember is located
below the engine and fits between both lower control arms. See Fig. 2 .
8. Remove engine mount crossmember located below the oil pan. Engine mount crossmember holds the
front and rear engine mounts, and is bolted to the body and suspension crossmember.
9. Support suspension crossmember with floor jack. Remove suspension crossmember bolts. See Fig. 2 .
Remove suspension crossmember. Remove starter. Disconnect shift cable and electrical connectors at
transaxle.
10. Remove torque converter cover from front of transaxle. Remove torque converter bolts. Remove
transaxle-to-mount bolts from top of transaxle at driver's side end of transaxle. Remove the 5 lower
transaxle-to-cylinder block bolts. See Fig. 3 . Lower transaxle from vehicle.
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November-03-08 10:30:28 AM Page 6 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Fig. 2: Identifying Suspension Crossmember, Bolt Locations & Bolt Tightening Specifications (Celica
1.8L 7A-FE)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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November-03-08 10:30:28 AM Page 7 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Fig. 3: Identifying Lower Transaxle Bolts & Bolt Tightening Specifications (Celica 1.8L 7A-FE)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
Helpmelearn
November-03-08 10:30:28 AM Page 8 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
1. Disconnect negative battery cable. Remove battery. Disconnect throttle valve cable from throttle body.
Remove cruise control actuator (if equipped). Remover air cleaner assembly.
2. Remove transaxle-to-mount bolts/nuts from top of transaxle at driver's side end of transaxle. Remove
starter. Disconnect necessary ground cables and electrical connectors at transaxle.
3. Remove the 3 upper transaxle-to-cylinder block bolts located at top of transaxle. Disconnect oil cooler
lines for transaxle. Raise and support vehicle. Remove lower engine covers.
4. Support engine with hoist. Steering gear assembly must be supported in place during transaxle removal.
Secure steering gear assembly to the engine hoist using an attaching strap placed at each end of steering
gear assembly.
5. Remove front wheels. Drain transaxle fluid. Remove axle shafts from transaxle. See FWD AXLE
SHAFTS article in DRIVE AXLES.
6. Support transaxle with transmission jack. Disconnect shift cable at transaxle. Remove rear (firewall side)
engine mount through-bolt. Remove front exhaust pipe-to-front exhaust pipe support bracket bolts. Front
exhaust pipe is located between exhaust manifold and rear exhaust pipe.
7. Remove front exhaust pipe support bracket located between front exhaust pipe and front suspension
crossmember. Remove front exhaust pipe.
8. Remove shift cable brackets and A/C pipe from suspension crossmember. Suspension crossmember is
located below the engine and fits between both lower control arms. See Fig. 4 . Remove steering gear
assembly-to-suspension crossmember bolts.
9. Support suspension crossmember with floor jack. Remove grommets, engine mount crossmember and
suspension crossmember. See Fig. 4 .
10. Remove intake manifold brace located at bottom of intake manifold and stiffener plate. Remove stiffener
plate. Stiffener plate wraps around rear of oil pan and fits between sides of cylinder block and front of
transaxle.
11. Remove torque converter bolts. Remove 3 lower transaxle-to-cylinder block bolts. Lower transaxle from
vehicle.
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November-03-08 10:30:28 AM Page 9 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Fig. 4: Identifying Engine Mount Crossmember, Suspension Crossmember & Bolt Tightening
Specifications (Celica 2.2L 5S-FE)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
Helpmelearn
November-03-08 10:30:28 AM Page 10 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
3. Torque converter depth should be more than .512" (13.00 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Gray torque converter bolt is installed first before installing the
remaining torque converter bolts.
5. When installing suspension crossmember and engine mount crossmember, ensure all bolts and nuts are
installed before tightening to specification. See Fig. 4 .
6. Use NEW gaskets and NEW nuts when installing front exhaust pipe. Adjust all cables and fill with ATF.
See appropriate TRANSMISSION SERVICING article.
Removal (Corolla)
1. Disconnect negative battery cable. Remove battery and battery tray. Remove transaxle oil dipstick.
Remove coolant reservoir tank for access to transaxle (if necessary). Disconnect throttle valve cable from
throttle body. On 1.8L (7A-FE), remove air cleaner assembly.
2. On all models, remove transaxle mount assembly and brace located on top of transaxle at driver's side end
of transaxle. Remove throttle valve cable mounting bracket and wiring harness clamp bolts from top of
transaxle. Remove upper mounting bolt from starter. Remove the 2 upper transaxle-to-cylinder block
bolts located at top of transaxle.
3. Raise and support vehicle. Remove lower engine covers. Disconnect necessary electrical connectors and
ground cables for transaxle removal.
4. Support engine with hoist. Remove front wheels. Drain transaxle fluid. Remove axle shafts from
transaxle. See FWD AXLE SHAFTS article in DRIVE AXLES.
5. Support transaxle with transmission jack. Remove front exhaust pipe-to-front exhaust pipe support
bracket bolts. Remove front exhaust pipe support bracket located between front exhaust pipe and front
suspension crossmember. Front exhaust pipe is located between exhaust manifold and rear exhaust pipe.
6. Remove front exhaust pipe. Support suspension crossmember with floor jack. Suspension crossmember is
located below the engine and fits between both lower control arms. See Fig. 5 .
7. Remove grommets, engine mount crossmember and suspension crossmember. See Fig. 5 . Remove
starter. Disconnect shift cable and electrical connectors at transaxle. Disconnect oil cooler lines as
necessary.
8. Remove transaxle oil dipstick tube from transaxle. On 1.6L (4A-FE), remove bolts and stiffener plate.
Stiffener plate wraps around rear of oil pan and fits between sides of cylinder block and front of transaxle.
9. On all models, remove torque converter cover from front of transaxle. Remove torque converter bolts.
Remove remaining transaxle-to-cylinder block bolts. Lower transaxle from vehicle.
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November-03-08 10:30:28 AM Page 11 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Fig. 5: Identifying Engine Mount Crossmember, Suspension Crossmember & Bolt Tightening
Specifications (Corolla)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Helpmelearn
November-03-08 10:30:28 AM Page 12 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
3. Torque converter depth on models with 1.6L (4A-FE) should be more than .906" (23.00 mm) for 1997
models or more than .528" (13.4 mm) for 1998 models. Torque converter depth on models with 1.8L (7A-
FE) should be more than .898" (22.80 mm) for 1997 models or more than .528" (13.4 mm) for 1998
models. On all models, if torque converter depth is less than specified, check for improperly seated torque
converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . On 1.8L (7A-FE), for transaxle-to-cylinder block bolt tightening specifications,
see Fig. 6 .
5. On all models, when installing torque converter bolts, apply Loctite to torque converter bolt threads
before installing. Use NEW gaskets and NEW nuts when installing front exhaust pipe. Adjust all cables
and fill with ATF. See appropriate TRANSMISSION SERVICING article.
Helpmelearn
November-03-08 10:30:28 AM Page 13 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Fig. 6: Identifying Transaxle-To-Cylinder Block Bolt Tightening Specifications (Corolla 1.8L 7A-FE)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
1. Disconnect negative battery cable. Remove battery and battery tray. Remove fan shroud bolts from top of
radiator to prevent damage to cooling fan.
2. Remove throttle valve cable from mounting bracket and throttle linkage. Remove upper starter bolt.
Disconnect transfer case shift linkage at transfer case. Disconnect transmission shift linkage at control rod
on transmission. Remove knob from transfer case shift lever.
3. Remove screws from each side of center console located around transmission and transfer case shift
levers. Remove center console. Remove shift boot from transfer case shift lever.
4. Remove bolts and center console box located between the seats. Disconnect electrical connectors at
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November-03-08 10:30:28 AM Page 14 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
transmission shift lever assembly for removal of transmission shift lever assembly.
5. Remove bolts and transmission shift lever assembly from top of transmission. Remove bolts, transfer case
shift lever assembly and cushions. Cushions are located between transfer case shift lever assembly and
the transfer case.
6. Raise and support vehicle. Disconnect necessary electrical connectors and hoses for transmission and
transfer case removal. Place reference marks on drive shaft flanges for reassembly reference. Remove
bolts and all drive shafts.
7. Remove transmission oil dipstick, dipstick tube and "O" ring. Loosen oil cooler lines at side of
transmission. Remove stabilizer bar-to-frame mounting bracket bolts at each end of stabilizer bar.
Remove lower engine cover.
8. Remove plug on front of transmission for access to torque converter bolts. Remove torque converter
bolts. Remove support brackets and front exhaust pipe with front catalytic converter and gasket. Front
exhaust pipe fits between exhaust manifolds and rear catalytic converter and exhaust pipe.
CAUTION: When lowering rear of transmission, use care not to damage cooling
fan, brake booster and brake line.
9. Remove starter. Support transmission with transmission jack. Remove transmission crossmember located
below the transmission. Lower rear of transmission. Separate wiring harness from transmission and
transfer case.
10. Remove oil cooler line mounting bolts from torque converter housing. Disconnect oil cooler lines from
side of transmission. Remove transmission-to-cylinder block bolts. Lower transmission with transfer case
from vehicle.
Installation
1. Before installing transmission, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transmission. To ensure torque converter is fully seated, torque converter
depth should be checked. Using straightedge and caliper, measure torque converter depth from torque
converter bolt lug on torque converter to the surface on transmission. See Fig. 1 .
3. Torque converter depth should be more than .618" (15.70 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Gray torque converter bolt is installed first before installing the
remaining torque converter bolts.
5. Use NEW gaskets and NEW nuts when installing front exhaust pipe. Adjust all cables, shift linkages and
fill with ATF. See appropriate TRANSMISSION SERVICING article.
1. Disconnect negative battery cable. Remove battery and battery tray. Remove serpentine belt, fan and fan
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November-03-08 10:30:28 AM Page 15 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
clutch, fan shroud and radiator. Remove transmission dipstick. Remove dipstick tube upper bolt.
Disconnect 2 bleeder hoses.
2. Remove knob from transfer case shift lever. Remove upper console panel. Remove 4 boots to transfer
shift lever boot and remove shift lever boot. Raise and support vehicle. Remove 2 lower engine covers.
Remove exhaust pipes as necessary. Place reference marks on drive shaft flanges for reassembly
reference. Remove bolts and all drive shafts.
3. Remove dipstick tube lower bolt. Remove dipstick tube and "O" ring. Remove nut and plate washer, and
disconnect transmission shift control rod. Remove clip, plate washer and collar, and disconnect transfer
shift lever rod assembly. Disconnect all necessary electrical connectors for transmission and transfer case
removal. Remove 2 bolts and cover from front of transmission for access to torque converter bolts.
Remove torque converter bolts. Remove oil cooler pipe union nuts and pipe bracket bolt from
transmission.
4. Support transmission with transmission jack. Remove 8 bolts and 2 nuts from crossmember and remove
crossmember. Lower rear of transmission. Remove transmission wire clamp bolt. Remove 10
transmission-to-cylinder block bolts. Lower transmission with transfer case from vehicle.
Installation
1. Before installing transmission, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transmission. To ensure torque converter is fully seated, torque converter
depth should be checked. Using straightedge and caliper, measure torque converter depth from torque
converter bolt lug on torque converter to the surface on transmission. See Fig. 1 .
3. Torque converter depth should be more than .673" (17.10 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Green torque converter bolt is installed first before installing the
remaining torque converter bolts.
5. Install NEW "O" ring on dipstick tube. Use NEW gaskets and NEW nuts when installing front exhaust
pipe. Fill cooling system and check for leaks. Adjust shift linkages and fill with ATF. See appropriate
TRANSMISSION SERVICING article.
Removal (Paseo)
1. Disconnect negative battery cable. Remove transaxle oil dipstick. Disconnect throttle valve cable from
throttle body. Remove air cleaner assembly along with air intake duct to air cleaner.
2. Remove upper bolt from starter. Remove the 2 upper transaxle-to-cylinder block bolts located at top of
transaxle. Raise and support vehicle. Remove lower engine covers.
3. Support engine with hoist. Remove front wheels. Drain transaxle fluid. Remove axle shafts from
transaxle. See FWD AXLE SHAFTS article in DRIVE AXLES.
4. Disconnect necessary electrical connectors, ground cables, speedometer cable, control cables and oil
cooler lines for transaxle removal. Remove the 2 vertical bottom bolts from front (radiator side) transaxle
mount.
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November-03-08 10:30:28 AM Page 16 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
5. Remove intake manifold brace for access to starter. Remove starter. Support transaxle with transmission
jack.
6. Remove stabilizer bar and mounts for access to transaxle (if necessary). Remove transaxle bracket-to-rear
(firewall side) transaxle mount assembly. Remove rear (firewall side) engine mount assembly (if
necessary) for transaxle removal.
7. Remove plug from front of transaxle for access to torque converter bolts. Remove torque converter bolts.
Remove remaining transaxle-to-cylinder block bolts. Lower transaxle from vehicle.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
3. Torque converter depth should be more than .528" (13.40 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS Tighten transaxle-to-cylinder block bolts to specification as indicated, see Fig. 7 .
5. When installing torque converter bolts, apply Loctite to torque converter bolt threads before installing.
Ensure the Gray torque converter bolt is installed first (if equipped) before installing the remaining torque
converter bolts. Adjust all cables and fill with ATF. See appropriate TRANSMISSION SERVICING
article.
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November-03-08 10:30:28 AM Page 17 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Removal (Previa)
1. Disconnect negative battery cable. Remove transmission oil dipstick. Disconnect throttle valve cable from
throttle body. Raise and support vehicle.
2. Remove transmission oil dipstick tube and "O" ring. Place reference marks flanges on drive shaft(s) for
reassembly reference. Remove drive shaft(s). Disconnect shift cable and necessary electrical connectors
Helpmelearn
November-03-08 10:30:28 AM Page 18 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Installation
1. Before installing transmission, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transmission. To ensure torque converter is fully seated, torque converter
depth should be checked. Using straightedge and caliper, measure torque converter depth from torque
converter bolt lug on torque converter to the surface on transmission. See Fig. 1 .
3. Torque converter depth should be more than 1.250" (31.75 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Adjust all cables and fill with ATF. See appropriate TRANSMISSION
SERVICING article.
1. Disconnect negative battery cable. Disconnect throttle valve cable from throttle body. Remove coolant
reservoir tank. Remover air cleaner assembly. Remove ground cable.
2. Remove starter. Remove the 3 upper transaxle-to-cylinder block bolts located at top of transaxle. Raise
and support vehicle. Remove lower engine covers.
3. Support engine with hoist. Steering gear assembly must be supported in place during transaxle removal.
Secure steering gear assembly to the engine hoist using an attaching strap placed at each end of steering
gear assembly.
4. Remove transaxle-to-mount bolts/nuts from top of transaxle at driver's side end of transaxle.
5. Remove front wheels. Drain transaxle fluid. Remove axle shafts from transaxle. See FWD AXLE
SHAFTS article in DRIVE AXLES.
6. Remove front exhaust pipe located between exhaust manifold and rear exhaust pipe. Support transaxle
with transmission jack. Disconnect shift cable, necessary electrical connectors and oil cooler hoses at
transaxle.
7. Remove shift cable brackets from suspension crossmember. Suspension crossmember is located below
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November-03-08 10:30:28 AM Page 19 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
the engine and fits between both lower control arms. See Fig. 8 . Remove steering gear assembly-to-
suspension crossmember bolts.
8. Support suspension crossmember with floor jack. Remove bolts/nuts, engine mount crossmember and
suspension crossmember with stabilizer bar. See Fig. 8 .
9. Remove bolts and stiffener plate. Stiffener plate fits between side of cylinder block and front of transaxle.
Remove torque converter cover from front of transaxle. Remove torque converter bolts.
10. Remove the 2 cylinder block-to-transaxle bolts. These bolts are located on cylinder block side and thread
into the transaxle. Lower transaxle from vehicle.
Fig. 8: Identifying Engine Mount Crossmember, Suspension Crossmember & Bolt Tightening
Specifications (RAV4 2WD)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Helpmelearn
November-03-08 10:30:28 AM Page 20 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
3. Torque converter depth should be more than .502" (12.75 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Gray torque converter bolt is installed first before installing the
remaining torque converter bolts.
5. When installing suspension crossmember and engine mount crossmember, ensure all bolts and nuts are
installed before tightening to specification. See Fig. 8 .
6. Use NEW gaskets and NEW nuts when installing front exhaust pipe. Adjust all cables and fill with ATF.
See appropriate TRANSMISSION SERVICING article.
1. Manufacturer recommends removing engine and transaxle as an assembly and then remove transaxle
from engine. See 2.0L 4-CYLINDER article in ENGINES for engine removal.
2. With engine and transaxle removed, remove starter. Remove bolts and stiffener plate. Stiffener plate fits
between side of cylinder block and front of transaxle.
3. Remove torque converter cover from front of transaxle. Remove torque converter bolts. Remove bolts
and center stiffener plate. Center stiffener plate fits between top of transaxle and cylinder block.
4. Remove the 2 transfer case-to-cylinder block bolts. Remove transaxle-to-cylinder block bolts. Separate
transaxle from engine.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
3. Torque converter depth should be more than .539" (13.70 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Dark Green torque converter bolt is installed first before installing
the remaining torque converter bolts.
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November-03-08 10:30:29 AM Page 21 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
5. Once engine and transaxle are installed, adjust all cables and fill with ATF. See appropriate
TRANSMISSION SERVICING article.
Removal (Sienna)
1. Disconnect negative battery cable. Remove hood. Remove wiper arms. Remove hood-to-cowl top seal.
Remove cowl panel hole cover. Remove clips and left and right side cowl top ventilator louvers.
Disconnect washer hoses. Remove 2 washer nozzles from cowl top ventilator louvers. Remove 11 bolts
and outer front cowl top panel.
NOTE: Wiper/washer components and output front cowl top panel must be
removed for clearance during transaxle removal and installation.
2. Remove battery, battery tray, air cleaner assembly and air cleaner case. Disconnect throttle valve cable
from throttle body. Remove cruise control actuator with mounting bracket from the body.
3. Raise and support vehicle. Disconnect necessary electrical connectors and ground cables for transaxle
removal. Remove starter. Disconnect shift cable and oil cooler lines at transaxle. Remove shift cable
clamp bracket from transaxle.
4. Remove front (radiator side) engine mount shock absorber-to-lower frame assembly bolts. Remove front
(radiator side) engine mount-to-lower frame assembly bolts/nuts.
5. Remove front (radiator side) exhaust manifold brace from rear of exhaust manifolds. Brace fits between
rear of exhaust manifold and front of transaxle.
6. Remove the 5 upper transaxle-to-cylinder block bolts. Support engine with hoist. Steering gear assembly
must be supported in place during transaxle removal. Secure steering gear assembly to the engine hoist
using an attaching strap placed at each end of steering gear assembly.
7. Remove front wheels. Remove engine undercover. Remove front exhaust pipe located between exhaust
manifolds and rear exhaust pipe. Drain transaxle fluid. Remove axle shafts from transaxle. See FWD
AXLE SHAFTS article in DRIVE AXLES.
8. Disconnect shift control cable from mounting bracket. Remove rear (firewall side) engine mount-to-lower
frame assembly bolts/nuts. Remove transaxle mount-to-transaxle bolts/nuts at driver's side end of
transaxle.
9. Remove stabilizer bar mount bracket-to-lower frame assembly bolts. Remove steering gear assembly-to-
lower frame assembly bolts/nuts. Support lower frame assembly with floor jack. Lower frame assembly is
located below the engine and transaxle.
10. Disconnect power steering reservoir pipe mounting brackets from lower frame assembly. Remove lower
frame assembly mounting brackets. Lower frame assembly mounting brackets are located on the front
and rear of lower frame assembly attaching the lower frame assembly to the body. Remove lower frame
assembly.
11. Support transaxle with transmission jack. Remove torque converter bracket and cover bolts and nuts from
front of transaxle. Remove torque converter bolts. Remove remaining transaxle-to-cylinder block bolts.
Lower transaxle from vehicle.
Installation
Helpmelearn
November-03-08 10:30:29 AM Page 22 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
3. Torque converter depth should be more than .539" (13.70 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Black torque converter bolt is installed first before installing the
remaining torque converter bolts.
5. Use NEW gaskets and NEW nuts when installing front exhaust pipe. Adjust all cables and fill with ATF.
See appropriate TRANSMISSION SERVICING article.
Removal (Supra)
1. Disconnect negative battery cable. Remove transmission oil dipstick, dipstick tube and "O" ring.
Disconnect throttle valve cable from throttle body.
2. Raise and support vehicle. Remove lower engine cover. Remove exhaust pipes and heat insulators as
necessary for access to transmission. Remove floor crossmember brace located between each side of the
body and is directly below the drive shaft.
CAUTION: When removing drive shaft, DO NOT remove the bolts that hold the
drive shaft on the flange. Remove only the bolts that fasten the
flange on drive shaft to the flange on rear differential.
3. Place reference marks drive shaft flanges for reassembly reference. Remove drive shaft. Disconnect
necessary electrical connectors and oil cooler pipes for transmission removal. Remove shift control rod
located between gearshift and the shift lever on side of transmission.
4. Remove starter. On Turbo models, remove intercooler pipe located below the radiator. On all models,
support transmission with transmission jack. Remove transmission crossmember located below the
transmission. Remove torque converter bolts. Remove transmission-to-cylinder block bolts. Lower
transmission from vehicle.
Installation
1. Before installing transmission, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, place straightedge on
torque converter bolt mounting lugs on torque converter with straightedge extending out over cylinder
block mounting surface on transmission.
3. Using feeler gauge, measure distance between straightedge and cylinder block mounting surface on
transmission. The distance should be less than .0040" (.100 mm). If distance is more than specified, check
Helpmelearn
November-03-08 10:30:29 AM Page 23 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
1. Manufacturer recommends removing engine and transmission as an assembly and then remove
transmission from engine. See 2.4L & 2.7L 4-CYLINDER article in ENGINES for engine removal.
2. With engine and transmission removed, remove starter. Remove bolts and stiffener plates. Stiffener plate
fits between each side of cylinder block and front of transmission.
3. Remove torque converter cover from front of transmission. Remove torque converter bolts. Remove
transmission-to-cylinder block bolts. Separate transmission from engine.
Installation
1. Before installing transmission, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transmission. To ensure torque converter is fully seated, torque converter
depth should be checked. Using straightedge and caliper, measure torque converter depth from torque
converter bolt lug on torque converter to the surface on transmission. See Fig. 1 .
3. Torque converter depth should be more than 1.250" (31.75 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Once engine and transmission are installed, adjust all cables and fill with ATF.
See appropriate TRANSMISSION SERVICING article.
1. Manufacturer recommends removing engine and transmission as an assembly and then remove
transmission from engine. See 2.4L & 2.7L 4-CYLINDER article or 3.4L V6 article in ENGINES for
engine removal.
2. With engine and transmission removed, remove transmission oil dipstick, dipstick tube and "O" ring.
Remove oil cooler pipes and brackets from engine and transmission. Disconnect necessary wiring
connectors from transmission.
3. Remove torque converter cover from front of transmission. Remove torque converter bolts. Remove
transmission-to-cylinder block bolts. Separate transmission from engine.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
Helpmelearn
November-03-08 10:30:29 AM Page 24 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
1. Disconnect negative battery cable. Remove transmission oil dipstick. Disconnect throttle valve cable from
throttle body.
2. Raise and support vehicle. Remove lower engine cover. Remove fan shroud from radiator. Remove rear
console box, located between the seats. Remove screws from front console, located near transfer case and
transmission shift levers.
3. Remove front console with transfer case shift lever knob. Disconnect electrical connectors for removal of
transmission shift lever assembly. Disconnect shift linkage at transmission shift lever assembly. Remove
transmission shift lever assembly.
4. Remove snap ring and transfer case shift lever from transfer case. Remove transmission oil dipstick tube
and "O" ring. Place reference marks on drive shaft flanges for reassembly reference. Remove drive shafts.
5. Remove exhaust pipes as necessary for access to transmission and transfer case. Disconnect speedometer
cable and necessary electrical connectors for transmission and transfer case removal. Remove
transmission oil cooler pipes and brackets as necessary.
6. Remove starter and stabilizer bar. Remove torque converter cover from front of transmission. Remove
torque converter bolts. Front differential assembly rear mount must be removed for transmission removal.
Rear mount is located on front differential assembly, just behind the drive shaft flange.
7. Support front differential assembly with jack. Remove front differential assembly rear mount-to-
crossmember nut. Slightly raise front differential assembly. Remove the 2 front differential assembly rear
mount bolts.
8. Support transmission with transmission jack. Remove transmission mount-to-transmission crossmember
bolts. Remove transmission crossmember, located below transmission and transfer case. Remove
transmission-to-cylinder block bolts. Lower transmission with transfer case from vehicle.
Installation
1. Before installing transmission, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transmission. To ensure torque converter is fully seated, torque converter
Helpmelearn
November-03-08 10:30:29 AM Page 25 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
depth should be checked. Using straightedge and caliper, measure torque converter depth from torque
converter bolt lug on torque converter to the surface on transmission. See Fig. 1 .
3. Torque converter depth should be more than 1.250" (31.75 mm) on 2.7L 4-cylinder or .707" (17.95 mm)
on 3.4L V6. If torque converter depth is less than specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. Ensure the Green torque converter bolt is installed first before installing the
remaining torque converter bolts.
5. Apply grease to transfer case shift lever before installing. Use NEW gasket when installing exhaust pipe.
Adjust all cables, shift linkages and fill with ATF. See appropriate TRANSMISSION SERVICING
article.
Removal (Tercel)
1. Disconnect negative battery cable. Remove battery. Disconnect throttle valve cable from throttle body.
Remove air cleaner assembly along with air intake duct to air cleaner.
2. Remove starter. Remove the 2 upper transaxle-to-cylinder block bolts, located at top of transaxle. Raise
and support vehicle. Remove lower engine covers.
3. Support engine with hoist. Remove front wheels. Drain transaxle fluid. Remove axle shafts from
transaxle. See FWD AXLE SHAFTS article in DRIVE AXLES.
4. Disconnect necessary electrical connectors, ground cables, speedometer cable, control cables and oil
cooler lines for transaxle removal. Remove exhaust pipe as necessary for access to transaxle.
5. Support transaxle with transmission jack. Remove the 2 vertical bottom bolts from front (radiator side)
transaxle mount.
6. Remove through-bolt and rear (firewall side) engine mount assembly for transaxle removal. Remove plug
from front of transaxle for access to torque converter bolts. Remove torque converter bolts. Remove
remaining transaxle-to-cylinder block bolts. Lower transaxle from vehicle.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transaxle. To ensure torque converter is fully seated, torque converter depth
should be checked. Using straightedge and caliper, measure torque converter depth from torque converter
bolt lug on torque converter to the surface on transaxle. See Fig. 1 .
3. Torque converter depth on 3-speed transaxle should be more than .512" (13.00 mm). Torque converter
depth on 4-speed transaxle should be more than .538" (13.40 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . Tighten the lower transaxle-to-cylinder block bolts to specification as indicated.
See Fig. 9 and Fig. 10 .
5. When installing torque converter bolts, apply Loctite to torque converter bolt threads before installing.
Adjust all cables and fill with ATF. See appropriate TRANSMISSION SERVICING article.
Helpmelearn
November-03-08 10:30:29 AM Page 26 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Helpmelearn
November-03-08 10:30:29 AM Page 27 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Fig. 10: Identifying Transaxle-To-Cylinder Block Bolt Tightening Specifications (Tercel 4-Speed)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
1. Manufacturer recommends removing engine and transmission as an assembly and then separating
transmission from engine. See 2.4L & 2.7L 4-CYLINDER article or 3.4L V6 article in ENGINES for
engine removal.
Helpmelearn
November-03-08 10:30:29 AM Page 28 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
2. With engine and transmission removed, remove starter if not previously removed. Remove torque
converter cover from front of transmission. Remove torque converter bolts. Remove transmission-to-
cylinder block bolts. Separate transmission from engine.
Installation
1. Before installing transaxle, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transmission. To ensure torque converter is fully seated, torque converter
depth should be checked. Using straightedge and caliper, measure torque converter depth from torque
converter bolt lug on torque converter to the surface on transmission. See Fig. 1 .
3. Torque converter depth should be more than 1.250" (31.75 mm) for 2.7L 4-cylinder or .707" (17.95 mm)
for 3.4L V6. If torque converter depth is less than specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing.
5. Once engine and transmission are installed, adjust all cables and fill with ATF. See appropriate
TRANSMISSION SERVICING article.
1. Disconnect negative battery cable. Remove knob from transfer case shift lever. Remove screws and boot
from transfer case shift lever. Remove snap ring and transfer case shift lever from transfer case.
2. Disconnect throttle valve cable from throttle body. Raise and support vehicle. Remove lower engine
cover. Remove transmission oil dipstick, dipstick tube and "O" ring.
3. Place reference marks on drive shaft flanges for reassembly reference. Remove drive shafts. Remove
front exhaust pipe located between exhaust manifold and catalytic converter.
4. Disconnect speedometer cable and necessary electrical connectors for transmission and transfer case
removal. Disconnect shift linkage at side of transmission. Remove shift linkage cross shaft located
between frame and shift lever on transmission.
5. Remove starter. Remove transmission oil cooler pipes and brackets as necessary. Remove stiffener plates
located on each side of cylinder block. Stiffener plate fits between side of cylinder block and front of
transmission.
6. Remove stabilizer bar. Support transmission with floor jack. Remove bolts and dynamic damper
transmission crossmember. Dynamic damper is located on driver's side of transmission crossmember,
next to transmission mount bolts and is fastened to bottom of transmission crossmember using 2 bolts.
7. Remove transmission mount-to-transmission crossmember bolts. Remove transmission crossmember
located below transmission and transfer case.
8. Remove torque converter cover from front of transmission. Remove torque converter bolts. Remove
transmission-to-cylinder block bolts. Lower transmission with transfer case from vehicle.
Installation
Helpmelearn
November-03-08 10:30:29 AM Page 29 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
1. Before installing transmission, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transmission. To ensure torque converter is fully seated, torque converter
depth should be checked. Using straightedge and caliper, measure torque converter depth from torque
converter bolt lug on torque converter to the surface on transmission. See Fig. 1 .
3. Torque converter depth should be more than .707" (17.95 mm). If torque converter depth is less than
specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing.
5. Apply grease to transfer case shift lever before installing. Use NEW gasket when installing front exhaust
pipe. Adjust all cables, shift linkages and fill with ATF. See appropriate TRANSMISSION SERVICING
article.
1. Disconnect negative battery cable. Remove transmission oil dipstick, dipstick tube and "O" ring.
Disconnect throttle valve cable from throttle body.
2. Raise and support vehicle. Remove lower engine cover. Disconnect shift linkage for transmission at
gearshift. Remove front exhaust pipe, located between exhaust manifold and catalytic converter on rear
exhaust pipe.
3. Place reference marks on drive shaft flange for reassembly reference. Remove drive shaft. Disconnect
necessary electrical connectors for transmission removal. Remove transmission oil cooler pipes and
brackets as necessary.
4. Support transmission with floor jack. Remove transmission crossmember, located below transmission.
Remove starter.
5. Remove cover from front of transmission for access to torque converter bolts. On 3.4L, note location of
Green torque converter bolt for reassembly reference. Remove torque converter bolts. Remove
transmission-to-cylinder block bolts. Lower transmission from vehicle.
Installation
1. Before installing transmission, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transmission. To ensure torque converter is fully seated, torque converter
depth should be checked. Using straightedge and caliper, measure torque converter depth from torque
converter bolt lug on torque converter to the surface on transmission. See Fig. 1 .
3. Torque converter depth should be more than 1.250" (31.75 mm) for 2.7L 4-cylinder or .707" (17.95 mm)
for 3.4L V6. If torque converter depth is less than specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. On 3.4L V6, ensure the Green torque converter bolt is installed first before
Helpmelearn
November-03-08 10:30:29 AM Page 30 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
1. Disconnect negative battery cable. Remove rear console upper panel and disconnect electrical connectors.
Rear console upper panel is located on the top of the console, near emergency brake lever.
2. Remove heater control knobs from instrument panel. Using screwdriver, pry heater control plate from
center finish panel on instrument panel. Center finish panel is the panel that fits around the radio and air
outlet ducts, located at center of instrument panel.
3. Remove screws and disconnect electrical connectors from center finish panel from instrument panel.
Remove center finish panel.
4. On models without 2-4 selector button on side of transfer case shift lever, unscrew knob from transfer
case shift lever. On models with2-4 selector button on side of transfer case shift lever, remove screw from
knob on transfer case shift lever. Remove knob from transfer case shift lever and lay aside with wire
attached.
5. On all models, remove upper console panel which contains boot for transfer case shift lever and is located
on center console. On models with 2-4 selector button on side of transfer case shift lever, disconnect
electrical connector for 2-4 selector button and remove knob on transfer case shift lever.
6. On all models, remove screws, clips and front console box, located around transmission shift lever
assembly and transfer case shift lever. Raise and support vehicle. Disconnect shift linkage at transmission
shift lever.
7. Disconnect electrical connectors for removal of transmission shift lever assembly. Remove transmission
shift lever assembly. Remove snap ring and transfer case shift lever.
8. Remove transmission oil dipstick, dipstick tube and "O" ring. Remove lower engine covers. Place
reference marks on drive shaft flanges for reassembly reference. Remove drive shafts.
9. Remove front exhaust pipe, located between exhaust manifold and catalytic converter on rear exhaust
pipe. Disconnect and necessary electrical connectors for transmission and transfer case removal. Separate
wiring harness from transmission and transfer case.
10. Remove starter. Remove transmission oil cooler pipes and brackets as necessary. On 3.4L V6, it may be
necessary to remove stabilizer bar.
11. On all models, support transmission with floor jack. Remove rear transmission mount-to-transmission
crossmember bolts. Remove transmission crossmember, located below transmission and transfer case.
12. Remove torque converter cover from front of transmission. On 3.4L, note location of Green torque
converter bolt for re-installation reference. Remove torque converter bolts. Remove transmission-to-
cylinder block bolts. Lower transmission with transfer case from vehicle.
Installation
1. Before installing transmission, use dial indicator to check drive plate runout. Drive plate runout should be
checked right next to the starter ring gear on the drive plate. Replace drive plate if runout
exceeds .0079" (.200 mm).
2. Install torque converter on transmission. To ensure torque converter is fully seated, torque converter
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November-03-08 10:30:29 AM Page 31 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
depth should be checked. Using straightedge and caliper, measure torque converter depth from torque
converter bolt lug on torque converter to the surface on transmission. See Fig. 1 .
3. Torque converter depth should be more than 1.250" (31.75 mm) for 2.7L 4-cylinder or .707" (17.95 mm)
for 3.4L V6. If torque converter depth is less than specified, check for improperly seated torque converter.
4. To install, reverse removal procedure. Tighten all bolts/nuts to specification. See TORQUE
SPECIFICATIONS . When installing torque converter bolts, apply Loctite to torque converter bolt
threads before installing. On 3.4L V6, ensure the Green torque converter bolt is installed first before
installing the remaining torque converter bolts.
5. Apply grease to transfer case shift lever before installing. Use NEW gasket when installing front exhaust
pipe. Adjust all cables, shift linkages and fill with ATF. See appropriate TRANSMISSION SERVICING
article.
TORQUE SPECIFICATIONS
AVALON
CAMRY
CELICA
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1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
2.2L (5S-FE)
Large Bolts (3) At Top Of Transaxle 47 (64)
Lower Bolts (3) At Bottom Of Transaxle
10-mm 34 (46)
12-mm 47 (64)
Transaxle-To-Mount Bolt/Nut 47 (64)
Wheel Lug Nut 76 (103)
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November-03-08 10:30:29 AM Page 34 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
COROLLA
PASEO
PREVIA
RAV4
SIENNA
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1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Nuts 15 (20)
Transaxle Mount-To-Frame Nut 59 (80)
Transaxle-To-Cylinder Block Bolt
Upper Bolts (5) 49 (66)
Lower Bolts (3)
Bolt At 9-O'Clock Position 36 (48)
Except Bolt At 9-O'Clock Position 27 (37)
Wheel Lug Nut 76 (103)
Wiper Arm Nut 15 (20)
(1) Tighten bolts to 71 INCH Lbs. (8.0 N.m).
SUPRA
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November-03-08 10:30:29 AM Page 39 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
Turbo 41 (56)
Starter Bolt 27 (37)
Torque Converter Bolt
Non-Turbo 30 (41)
Turbo 40 (54)
Transmission Crossmember Bolt 18 (24)
Transmission-To-Cylinder Block Bolt
14-mm (4 Bottom Bolts) 27 (37)
17-mm 53 (72)
INCH Lbs. (N.m)
Floor Crossmember Brace Bolt 115 (13.0)
TACOMA
TERCEL
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November-03-08 10:30:29 AM Page 40 © 2005 Mitchell Repair Information Company, LLC.
1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation
T100
4RUNNER
4WD 13 (18)
Stabilizer Bar Mounting Bracket-To-Frame Bolt (3.4L V6) 18 (25)
Stabilizer Bar-To-Lower Control Arm Nut (3.4L V6) 51 (69)
Starter Bolt 29 (39)
Torque Converter Bolt 30 (41)
Transmission Crossmember-To-Frame Through-Bolt 48 (65)
Transmission-To-Cylinder Block Bolt 52 (71)
INCH Lbs. (N.m)
Transmission Shift Lever Assembly Bolt (4WD) 52 (5.9)
Transmission Shift Lever Control Rod Nut (2WD) 113 (10.0)
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