INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 KENR7739-01
May 2015

390D Excavator
Hydraulic System - Attachment
WAG1-UP
WAP1-UP
KCZ1-UP

Stick Lowering Control Valve

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Charged (Return Line) 335-0538 1 B-2
Accumulator Gp - Hydraulic (Charged) 335-0547 2 D-4
Cooler Gp - Hydraulic Oil 210-8157 4 B-7
Cylinder Gp - Boom 353-9616 5 F-7
Cylinder Gp - Bucket 354-6071 6 E-1
Cylinder Gp - Stick 365-3312 7 F-8
Filter Gp - Oil (Hydraulic)(Return) 242-6878 8 A-8
Filter Gp - Oil (Hydraulic)(Return) 234-4531 9 A-8
Filter Gp - Oil (Hydraulic) 185-0336 10 B-8
Filter Gp - Oil (Hydraulic) (Case Drain, Motors) 6E-5534 11 A-7
Filter Gp - Oil (Hydraulic) (Case Drain, Pumps) 6E-5534 12 A-7
Manifold and Valve Gp - Load Sensing 310-0122 13 B-5
Motor Gp - Fan 247-8978 14 A-6
Motor Gp - Hydraulic Fan 225-4614 15 A-7
Motor Gp - Swing (Front) 295-9447 16 F-4
Motor Gp - Swing (Rear) 295-9446 17 F-3
Motor Gp - Travel (Left) 209-5895 18 F-6
Motor Gp - Travel (Right) 209-5895 19 F-5
Pump Gp - Fan Motor 170-9918 20 A-5
Pump Gp - Hydraulic (Swing) 295-9678 21 A-4
Pump Gp - Hydraulic (Main) 334-9990 22 A-3
Pump Gp - Pilot 155-9222 23 A-5
Sensor As - Pressure (Load Sensing) 221-8859 24 B-6
Sensor As - Pressure (Overload Warning) 221-8859 25 C-6
Sensor As - Pressure (Main Pump) 260-2180 26 A-3
Sensor As - Pressure (Swing Pump) 260-2180 27 B-5
Swivel Gp 295-9595 28 E-5
Tank As - Hydraulic Oil 227-0678 29 A-8
Valve Gp - Check 173-3429 30 A-6
Valve Gp - Check 201-9382 31 C-2
Valve Gp - Check 201-9381 32 C-8
Valve Gp - Control (Swing) 241-8929 33 E-3
Valve Gp - Main Control 295-7745 34 C-2
Valve Gp - Manifold and Reducing 140-0736 35 D-5
Valve Gp - Solenoid (High Pressure Cutoff) 352-6819 36 B-5
Valve Gp - Swing Cushion 116-3420 37 E-4
Valve Gp - Travel Counterbalance (Left) 155-9200 38 E-6
Valve Gp - Travel Counterbalance (Right) 155-9200 39 E-5
Attachment - Boom Float
Accumulator Gp - Hydraulic (Charged) 335-0547 40 D-4
Sensor As - Pressure (Boom Lowering) 221-8859 41 E-7
Switch As - Pressure (Boom Lower) 202-9002 42 F-7
Valve Gp - Check 297-0370 43 F-8
Valve Gp - Load Control (Boom) 274-9053 44 F-7
Valve Gp - Main Control (Smartboom, Boom Load Control) 295-7767 45 C-2
Valve Gp - Manual (Boom Lower) 270-5692 46 E-7
Valve Gp - Solenoid (Boom Lower) 171-0028 47 F-8
Attachment - Stick Lowering Control Valve
Valve Gp - Check and Relief 335-0311 48 F-8
Valve Gp - Solenoid (Stick Lower) 171-0028 49 F-8
TAP LOCATION

Tap Schematic
Number Description
Location
A Drive Pump Output Pressure B-3
B Idler Pump Output Pressure B-3
LS2 Load Sense Pressure (Main Hydraulic Pump) A-2
M1 Stroking Pressure (Swing Pump ) A-4
P Pilot Pump Output Pressure A-5
P1 Pilot Pressure to Swing Pump B-5
PG Pilot Accumulator Pressure D-4
PS1 Power Shift Pressure (Main Hydraulic Pump) A-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(48) VALVE GP (7) CYLINDER GP (5) CYLINDER GP (18) MOTOR GP (19) MOTOR GP (16) MOTOR GP
CHECK AND RELIEF STICK (42) SWITCH AS BOOM TRAVEL (LEFT) TRAVEL (RIGHT) SWING (FRONT)
335-0311 (390D) 365-3312 PRESSURE 353-9616 209-5895 TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) 209-5895 295-9447 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
171-0193 (385D) BOOM LOWER PILOT PUMP OUTPUT
202-9002 DRIVE PUMP OUTPUT
CYL
(17) MOTOR GP HIGH PRESSURE CUTOFF CIRCUIT
DRIVE AND IDLER PUMPS COMBINED CIRCUIT
SWING (REAR)
DB SWING MOTOR (FRONT) PG1 PG2 DB SWING MOTOR (REAR) 295-9446
FAN PUMP AND CIRCUIT
SUPPLY LINE
STICK CYLINDER AND CONTROL CIRCUIT
PR LEFT TRAVEL MOTOR AND CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
PP3 PP3 PG PD SWING MOTOR AND CONTROL CIRCUIT
F DRAIN / RETURN LINE F
T1 SWING BRAKES
BR1 (44) VALVE GP T1 IDLER PUMP OUTPUT
BUCKET CYLINDER AND CONTROL CIRCUIT
(43) VALVE GP LOAD CONTROL AL1
T CV 274-9053
T2 RIGHT TRAVEL MOTOR AND CONTROL CIRCUIT
Pi DR CHECK B L BR T2 BR L B BOOM CYLINDER AND CONTROL CIRCUIT

297-0370 CYL CYL

A A
AR1 PA PB PA PB

(47) VALVE GP M M (6) CYLINDER GP

SOLENOID (33) VALVE GP BUCKET
A B B1
171-0028 AG A1 B A1 B1 CONTROL, SWING 354-6071
BG BG 241-8929
AG
A
A1 DR
T CV Pi DR X T CV Pi DR X

(L) (R)
(41) SENSOR AS
PRESSURE
A2 BOOM LOWERING A B B A (R) (L)
221-8859
SP
BL1 (38) VALVE GP
A B AL2 BL2
TRAVEL CNTRBALNCE, LEFT (28) SWIVEL GP (39) VALVE GP
SDr1 T P SDr2
E P T 155-9200 295-9595 TRVL CNTRBALNCE, RT (37) VALVE GP
E
(REV) (FWD) 155-9200
PS3
(46) VALVE GP - MANUAL (FWD) (REV) SWING CISHION
BOOM LOWER BR2 AR2 BR3 AR3 Pi2 116-3420
(49) VALVE GP 270-5692
SOLENOID
171-0028 PS4
PS2 MU
(35) VALVE GP
MANIFOLD / REDC.

PSA4
PSA3
PSA2
140-0736

Pi5

Pi4
Pi3
Pi2
Pi1
PSA1
PG (40) ACCUMULATOR GP
HYDRAULIC (BOOM FLOAT)
335-0547
PG
(2) ACCUMULATOR GP
HYDRAULIC (CHARGED)
Pi1 DR5
PS4 DR4 335-0547
Pi6

PAC
T-OUT P-IN

DR5
DR6

DR4

DR2
DR1
DR3
D D
(45) VALVE GP
DR4 MAIN CONTROL
DR3 DR2 295-7767 (SMART BOOM)

aL3 aL2 aL1 DR1 aR1 aR2 aR3

(RET) (OPEN) (DOWN) (OUT) (FWD) (FWD)
(34) VALVE GP
MAIN CONTROL
295-7745 (STD)
BUCKET

BOOM

TRAVEL(R)
STICK

TRAVEL(L)
ATCH

C C

R1 (EXT) (CLOSE) (UP) HPC-OFF HPC-ON (IN) (BKWD) (BKWD) R2

MU bL3 bL2 bL1 bR1 bR2 bR3
PF
(31) VALVE GP
(24) SENSOR AS PR CHECK
PRESSURE (13) MANIFOLD AND VALVE GP 201-9382
(32) VALVE GP
AL1 BL1 LOAD SENSING LOAD SENSING
221-8859 310-0122
CHECK
201-9381
(25) SENSOR AS
PRESSURE G L1
OVERLOAD WARNING (1) ACCUMULATOR GP
221-8859 Dr C2 CHARGED
AL3 RETURN LINES
BL3
P C1 DR6 335-0538
AL2 BL2 DR2 PS2 (36) VALVE GP
T SOL., BR2 AR2 BR3 AR3
Dr
HIGH PRESSURE CUTOFF BR1 AR1 Pi2 PS3 DR3
352-6819
L2
B B

(26) SENSOR AS LINE PATTERNS

PRESSURE PF PR
(27) SENSOR AS
A B Pressure Line
P1 PRESSURE MAIN PUMP
Pilot / Load Sensing Pressure
(14) MOTOR GP SWING PUMP 260-2180 (22) PUMP GP
(4) COOLER GP
FAN 260-2180 M2 T1 T2 R G PS1 HYD., MAIN Drain / Return Lines
HYDRAULIC OIL
(10) FILTER GP 210-8157 247-8978 A 334-9990 Component Group
OIL HDR. DR DR A PS1 SA1 a1 P1 P2 a2 SA2 PS2
(15) MOTOR GP
185-0336 CALLOUTS
HYD. FAN
225-4614 (21) PUMP GP YY Taps (Pressure, Sampling, Sensor - by letter)
(9) FILTER GP P HYD., SWING Callout Number Component
OIL 295-9678 (Machine Location from (52) VALVE GP - CONTROL Name

A B Component LocationsTable)
138-1234
HDR. RETURN Part Number

234-4531 L1
A B P.P.O
(23) PUMP GP Qmax Qmin
A PILOT LS2 A
(12) FILTER GP
OIL
155-9222 LS1 LS2
(8) FILTER GP (30) VALVE GP
OIL HDR., CASE DRAIN, PUMPS CHECK
6E-5534 P.P.I L2
HDR. RETURN 173-3429
242-6878 THIS SCHEMATIC IS FOR THE 390D EXCAVATOR HYDRAULIC SYSTEM
(11) FILTER GP
(29) TANK AS OIL S DR1 DR M1 ATTACHMENT: STICK LOWERING CONTROL VALVE
S
HYDRAULIC OIL HDR., CASE DRAIN, MOTORS
227-0678 6E-5534
(20) PUMP GP M1 MEDIA NUMBER: KENR7739-01
FAN MOTOR D1 S1 D2 SCHEMATIC PART NUMBER: 297-0455, CHANGE: 01, VERSION: HE
170-9918 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
BOOM FLOAT AND STICK LOWERING CONTROL
COMPONENT LOCATION
VIEW ALL CALLOUTS

42 44 5
43 41 46

48

6
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

47
49

14
12 11 9
30 2 40 8 29

PS1

M1

21

20

P1

23

27

26 A 13 24 10 35 PG 1
LS2 22 B
MAIN CONTROL VALVE AND SWING CONTROL
VIEW ALL CALLOUTS

31 33 36 34 45 25 32
19

39 4

15

18

38

17

37 28 16