Eskinder Negash
Eskinder Negash
Eskinder Negash
BY
Eskinder Negash
June, 2010
SMUC
ADDIS ABABA
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ST. MARY’S UNIVERSITY COLLEGE
BY
Eskinder Negash
FACULTY OF BUSINESS
DEPARTMENT OF MANAGEMENT
Approved by the committee of examiners
_______________ ______________
Chairperson Signature
_______________ ______________
Advisor Signature
_______________ ______________
Examiner, External Signature
_______________ ______________
Examiner, Internal Signature
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ACKNOWLEDGEMENTS
I would like to extend my heartfelt gratitude to my advisor Ato Daniel Meread for
giving me his unreserved assistance in the preparation of this research.
I would also like to extend my sincere gratitude to the Management and staff of Anbessa
City Bus Service Enterprise for whom without their cooperation the completion of this
study could not have been realized.
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TABLE OF CONTENTS
Page
ACKNOWLEDGEMENTS ...................................................................................................................... i
TABLE OF CONTENTS.......................................................................................................................... ii
LIST OF TABLES .................................................................................................................................... iv
CHAPTER ONE ........................................................................................................................................ 1
INTRODUCTION ....................................................................................................................................1
1.1. Background of the Study ............................................................................................................... 1
1.2. Background of Anbessa City Bus Service Enterprise (ACBSE)................................................... 1
1.3. Statement of the Problem ............................................................................................................... 2
1.4. Research Question .......................................................................................................................... 3
1.5. Objective of the Study .................................................................................................................... 3
1.6. Significance of the Study ................................................................................................................ 3
1.7. Scope of the Study .......................................................................................................................... 4
1.8. Research design and Methodology ............................................................................................... 4
1.8.1. Research Design ....................................................................................................................... 4
1.8.2. Population and Sampling Technique ..................................................................................... 4
1.8.3. Types of Data Used.................................................................................................................. 5
1.8.4. Methods of Data Collection .................................................................................................... 5
1.8.5. Methods of Data Analysis ....................................................................................................... 5
1.9. Limitation of the Study .................................................................................................................. 5
1.10 Organization of the Study............................................................................................................. 6
CHAPTER TWO ....................................................................................................................................... 7
REVIEW OF RELATED LITERATURE .................................................................................................7
Introduction ........................................................................................................................................... 7
2.1. Definition and Objectives of Materials Management .................................................................. 7
2.2. Organization of Material Management ........................................................................................ 8
2.2.1. Organization by Commodities ............................................................................................... 8
2.2.2. Organization Based on Location............................................................................................. 9
2.2.3. Organization Based on Functions..........................................................................................10
2.2.4. Special Requirement ...............................................................................................................10
2.3. Materials Management Relation with Other Departments ........................................................10
2.3.1. Supply Management and Engineering .................................................................................11
2.3.2. Supply Management and Manufacturing.............................................................................11
2.3.3. Supply Management and Marketing ....................................................................................11
2.3.4. Supply Management and Finance .........................................................................................12
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2.3.5. Supply Management and Information Technology .............................................................12
2.3.6. Supply Management and Lawyers........................................................................................13
2.4. Materials Management Activities ................................................................................................13
2.4.1. Purchasing ...............................................................................................................................13
2.4.2. Inventory Control ...................................................................................................................19
2.4.3. Receiving and Stores...............................................................................................................24
CHAPTER THREE .................................................................................................................................. 27
DATA ANALYSIS AND INTERPRETATION ................................................................................... 27
3.1. Background Characteristics of Respondents ...............................................................................27
3.2. Analysis of the Findings of the Survey ........................................................................................28
CHAPTER FOUR .................................................................................................................................... 44
SUMMARY, CONCLUSIONS AND RECOMMENDATIONS........................................................ 44
4.1. Summary of Findings ....................................................................................................................44
4.2. Conclusions ....................................................................................................................................46
4.2. Recommendations .........................................................................................................................48
REFERENCES ......................................................................................................................................... 50
APPENDICES ......................................................................................................................................... 51
A. Questionnaire [Amharic Version] ..................................................................................................51
B. Questionnaire [Amharic Version]...................................................................................................56
C. Questionnaire [Amharic Version] ..................................................................................................58
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LIST OF TABLES
Page
Table 1: Background characteristics customers of respondents ----------------------------------28
Table 2: The fulfillment of spare part need of the enterprise ------------------------------------- 30
Table 3: The presence and application of rules and regulation ---------------------------------- 31
Table 4: The presence of skilled manpower in three divisions ----------------------------------- 33
Table 5: Stock management systems 34
Table 6: Summary of requested, purchased, and returned items from 1-11-05 to 28-2-06 -36
Table 7: Ethical consideration of purchasing --------------------------------------------------------- 37
Table 8: Workers satisfaction by their job ------------------------------------------------------------- 39
Table 9: Respondents’ suggestion ----------------------------------------------------------------------- 41
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CHAPTER ONE
INTRODUCTION
1.1. Background of the Study
Many organizations whether it is profit making or not use different types of materials to
accomplish its task. Companies face production shut down, lose their customers, stop their
service giving through shortage of raw materials, merchandise and other materials like
spare part. They not only face problem from shortage but also tie their working capital due
to over stock. When over stock exists, there are costs that are incurred by the company
these costs are space cost, handling cost, annual inventory costs, absolute cost, e.t.c.
purchasing, acquisition of the right quality and quantity of materials or service from the
right place, within the right time at right price (5R’s) is another activity that require due
consideration in the materials management set up. Unless these five R’s are fulfilled in any
materials management activity, the planning and budgeting of materials is simply
spending time.
Companies, which are involved in transportation service (like Anbessa City Bus service
enterprise, Walia Transport, and Ethiopian Airline), or those that have direct relationship
with transportation activity having another mission like ministry of defense give due
consideration for material management activity. This study focus on Anbessa City bus
service enterprise spare parts management system that has 80 million birr amount of
inventory at stock out of which 25 million birr amount of Local and foreign purchase per
annum and 28 million birr of issuance for the same year ( 2000 budget year annual
inventory report of the enterprise)
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managements was also shifted from foreigners to Ethiopians. In 1966 the Enterprise
transferred its ownership from share company to public transport service in 1973 the
enterprise bought 50 city buses and strengthened its transportation services.
In 1986 under proclamation number 187/86 it recognized itself by paid up capital of birr
14 million birr got its current name Anbessa City Bus service Enterprise. At that time the
people of Addis Ababa increased tremendously the market system changed form
command economy to market economy and the need of transportation service also
become essential to fulfill this need, the enterprise bough 466 DAF model city buses from
1989 to 2000 E.C
Today the enterprise has 464 DAF City Buses, 60 Mercedes Buses in Addis Ababa and of
Fiat Busses the enterprise gives transportation service for more than seven hundred
thousand people per day through 93 routs in Addis Ababa around. To facilitate the
transportation service and decrease the down time of buses the enterprise has its own
garage that gives all types of maintenance service.
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1.4. Research Question
The study was designed to answer the following question.
Does the spare management system of the enterprise address the need of the
enterprise in general and user expectation in particular?
How are inventories stocked at the stock?
Is the purchasing system efficient and effective? It not why?
What is the relationship b/n the three division (supplies, technical and
purchasing)?
Is purchasing division satisfied by its relationships with its local and foreign
suppliers?
Is skilled manpower available in each division?
Though there are external factors that limit the materials management efficiency, the study
focused only the internal factors. In addition, different materials need different
management styles for economical benefits. However, this study focused on only spare
parts among the different types of materials that are available at the stock, as it has
significant effect on the organization’s objective.
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supplies and technical department manager. In addition, discussion was held with
purchasing division head.
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CHAPTER TWO
REVIEW OF RELATED LITERATURE
This chapter deals with the review of literature related to the problem under discussion.
Introduction
To date, only the most progression firms realize that materials availability
engineering/purchasing specification and fabrication cost are all factors that ultimately
contribute to total material cost. These progressive firms also realize that all materials cost
factor must be coordinated and controlled by a system oriented materials management
department if total materials cost is to be minimized. In most business operation, for the
short run the cost of materials is the last remaining cost that is truly variable-all other
major costs either are fixed or tends to be semi fixed. Dobler Lee and Burt 914984,XIII) also
explains why materials management is in need in industrialized world in the following
manner.
As we are in the twenty-first century, the materials function will continue to
assume increasing importance in the nations of the industrialized world. This is so
because, the sky rocketing use of computer-based information systems, increasingly
competitive international business activities, and growing materials shortage,
highlight the importance and the opportunities for sophisticated management in
the area of materials management. (Dobler Lee and Burt 1984:XIII)
This shows that there is a need of an integrated materials management activity for the
success of an organization in decreasing its materials cost in particular and for company’s
success in particular.
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The materials management consent advocates the assignment of all major activities, which
contribute to materials, cost to single materials management department. This includes the
primary responsibilities which are generally found in the purchasing inventory
management, traffic, receiving, warehousing, surplus and salvage, and planning and
control. From these definitions, we can understand that materials management is parts of a
field of management that focuses on from the acquisition phases of materials and services
up to the receiving and storing phases. Its’ main objectives is to integrate all the activities
and costs of the materials and services transaction in one department.
This implies that how a clear structuring of materials management activities is important
for giving quick and accurate services for the user of the materials. This is because from
the beast activities that the materials manager handle, coordinating and facilitating these
activities will improve the service and serve as backbone for any organization. One the
relationships of materials management with regard to other departments and the overall
organizational plan is finalized, the next step is to finalize the internal structuring of the
department.
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commodity group in respect of the operation of the company, workload will very between
the groups. This forms the basis for determining the staff in each commodity group. The
advantage in this system is that there is no duplication of efforts as each commonalty is
separately handled. The group is intimately to touch with its respective commodity
market and hence it becomes specialized. Bulk buying and standardization are facilitating
in each commodity group. However this system requires many staffs to handle each type
of commodities.
Centralized materials management has its own benefit. These are combining the
requirements and bulk purchase which leads to reduction of cost, transfer of materials in
an emergency is possible, and surplus materials in one plant can be utilized in meeting the
requirement of another plant. Since there is only one department dealing with behaviors
sources of supply, a high order of skill can be expected. This type of materials
management organization has also its own disadvantage that it does not give quick
response for the need due to transportation problem and unnecessary up and downs.
Generally speaking the advantage of one approach is the disadvantage if the others. Thus,
a combination of both is often used to obtain the benefits from the features as each, while
avoiding the disadvantages of both approaches. The most widely used arrangement is a
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compromise designed to obtain the advantages of both methods. The mix usually takes the
form of decentralize system, which centralized coordination and control.
Some times a dividing whose materials management functions are organized in multi-
division organization. This has one advantage in that the materials management
department is quick to grapple with the problems and needs and this facilities better
coordination.
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A supply management department is the hub of a large part of company’s business
activity. By its very nature, supply management has continuing relationship with all other
department in the firm, as well as with the firm’s suppliers. Supply management
operations cut across all departmental lines.
From this paragraph we can understand that materials management department is the
corner stone of any organization that every department has relation directly or indirectly.
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Prompt communication to manufacturing and supply management of changes in sales
forecast permits these departments to modify their schedules as painlessly and
economically as possible. Supply management must immediately transmit to marketing,
as well as to other management groups, information permits marketing to evaluate the
effect of rise in price estimates given for future sales quotation, on current selling price,
and on plans to future product line. Burt, Dobler, and Staling (2003:43)
These show that there is close relationship between the two departments not only in price
and sales forecast but also in planning of future product quantity and quality.
Supply management is responsible for as much as 80 percent of many firm’s financial chief
officers and their key subordinates have an adverse interest in a cost-efficient supply
management system “price advantage available the right time to buy from the standpoint
of business conditions is not always the right time to buy from the standpoint of the
company’s treasury” Burt, Dobler, and Starling (2003:46)
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2.3.6. Supply Management and Lawyers
Legal professionals should be frequently actively involved in correct negotiation and
contract formation. In other cases, their role is review and approval of contracts developed
by supply management professionals.
2.4.1. Purchasing
Many definitions are given by different authors in the fields of materials management;
however, for the purpose of this study the student research will take only three definitions
of purchasing. The first definition focuses on the activities performed by the purchasing
section. According to Gopakrishnan and Sundaresan, (1977:5) “Purchasing is the selection
of source of supply, finalization of terms of purchase, placement of purchase orders,
follow up, maintenance of smooth relation with suppliers, approval of payments to
suppliers, evaluating and rating suppliers.”
Purchasing is also defined as “buying of materials and services of the right quality, the
right quantity, at the right place, from the right source and at the time” (Dobler Lee and
Burt, 1984:15)
H.K Compton (1972:2) also define purchasing as “the accusing stage of supplies from
receipt of the ‘notice of the need’ to final clearance of the invoice including negotiation,
placing purchase order, chasing delivery, record purchased and clearing price chaps on
invoice.”
From these definitions we can conclude that purchasing activities ranges from internal
need requirement to external source selection, processing and finalizing the terms of
contract.
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Objectives of Purchasing
According to Dobler, Lee and Burth (1984:15) purchasing in all categories of industrial
buying activities is used:-
1. To support company operations with an uninterrupted flow of materials and
services;
2. To buy competitively and wisely;
3. to keep inventory investment losses at practical minimum;
4. to develop reliable alternative source of supply;
5. to develop good vender relationship and good contusing usplier relationship;
6. to achieve maximum integrated with the other departments of the firm;
7. to train and develop highly competent personnel who are motivated to make the
firm as well as their departmental success;
8. To develop policies and procedures which permit accomplishment of the
proceeding objectives at the lowest reasonable operating cost.
Policies of Purchasing
Centralization of Purchasing
Centralization of the purchasing function is essential of attainment of both optimums
operating efficiency and maximum profit. Centralization of processing is concerned solely
with the placement of purchasing authority. It has nothing to do with the location of
buying personnel.
According to Dobler Lee and Burt (1984:15)
Centralization exists when the entire purchasing function is made the responsibility of a
single person decentralization of business decide on source of supply, negotiate with
venders directly, or perform any of the other major functions of purchasing.
Advantages of Centralization:
Seeting policies of purchasing as centralized or decentralized does not give guarantee by
itself for the company’s success. According to Dobler, Lee and Burt (1984)
Duplication of efforts and haphazard purchasing practice are minimized by the
central coordination of all company purchase.
Quantity discounts are made possible by consolidating all company orders for the
same purpose.
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Transportation saving are realized possible by the consolidation of orders and
delivery schedules.
Centralization develops purchasing specialists whose primary concern is
purchasing. Purchasing specialists inevitably buy more efficiently than less skilled
individuals whose view purchasing as a secondary responsibility.
Suppliers are able to offer better prices and better services because their expenses is
reduced
Responsibility for the performance of the purchasing function s fixed with a single
department head, there by facilitating management control.
More effective inventory control is possible because of company wide knowledge of
stock levels, materials usage, lead-time and price.
Fewer orders are processed for the same quantity of goods purchased, thus
reducing purchasing, receiving, inspection, and accounts payable expenses.
Record keeping is reduced and at the same time made significantly more effective.
Second, the treatment and service that a supplier give a customer depends to a great extent
on the way the suppliers feels about the customer. However, it is in purchasing best
interest to establish policies that promote favorable vender relation.
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Sales people: The simplest thing a purchasing department can do to promote favorable
vender relation is to treat all sales people fairly and courteously.
Competitive bids: Most firms establish definite policies to guide all buying personnel in
handling bidding activities, both before and after the issuance of request for bid. Dobler,
Lee and Burt 91984:476) explain the necessity of policy setting about competitive bidding
as:
“Nothing offers more potential Danger to a firm’s reputation for fair dealing than a poorly
handled competitive bidding situation.”
Presale Technical service: The purchase of certain technical items requires the vendor to
conduct a presale study of the buyer’s specific application of the item to be purchased.
Purchase of design work: when a buyer contracts for the design as well as the
manufacture of a special component, they must be careful not to create a future supplier
relation problem. One facet of the potential centers about the matter of ownership of the
special design. The other facet is concerns the supplier recovery of sunk cost in design
work and tooling.
Samples: One way to assess the quality of a product is to actually use or test a sample
before ordering a significant quantity.
Plant visit: Every company should require its buyers, periodically, to visit the plants of
major suppliers. According to Dobler, Lee, and Burt(1984) plant visits yields three distinct
benefits. The first is to learn more about the current technical and manufacturing aspects
of the materials he buyers. The second is to discover a great deal of “inside” information
about specific suppliers’ strength and weakness.
The third benefit is to develop good relationship with supplier’s personnel.
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included in the policy manual to facilitate sound and consistent decision in the important
area.
Ethics in Purchasing
Ethical Obligation
According to Dobler, Lee and Burt (1984), anyone in purchasing has ethical obligation to
three groups of people: employers, vendors, and colleagues in the profession.
Obligation to the employers/buyers
A buyer must protect any information that is confidential or proprietary to his/her
employer.
All buyers are obligated to protect and enhance the reputation of the firm
A professional is obligated to do the best job possible to help their firms achieve all
legitimate objectives
Purchasing personnel must not become involved in any situation that dilutes their
performance or the firm, in order to achieve personnel gain.
Goals of Purchasing
The basic objectives of the purchasing function are to ensure continuity of supply of the
necessary materials and services for the organization. For ensuring this continuity, there
are well known parameters such as right price, right quality, right time, right supplier, and
right quantity.
Right price it is the primary concern of any organization to get an item at the right price.
But price need to be the lowest price. However; it may be very difficult to determine the
right price. According to Gopalakrishan and Sundaresan 91977) the tender buying system,
proper planning, and price negotiation are possible solution fir right price determination.
Right quality: For most people, practically quality seems increase as the price of an item
increases. However, for professionals in the area of materials management it impels that
quality is related with availability, measurability and understandability as far as possible.
In order to determine in quality of a product, sampling schemes on incoming materials
inspection will be useful. According to Gopalakrishnan (1977), quality is related with
suitability and cost rather than to intrinsic excellence.
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On the other hand: according to Dobler, Lee and Burt (1984) quality is directly related
with function and cost. The best quality is that which can be purchased at the lowest cost
to fulfill the need or satisfy the intended function for which the material is being
purchased. A statement by Dobler, Lee and Burt explains quality as “It has ni meaning in
purchasing expect as it is related to function and ultimate cost.”
Right time: to determine right time, the purchase manager should have lead time
information for al products and analyze its components for reducing time. Lead-time is the
total time elapsed between the recognition of the need of an item till the item arrives and
provided for use. It covers the entire duration of the material cycle and consists of pre-
contractual administrative lead-time. Since the inventory increases with higher led-time, it
is desirable to analyze each components of the lead-time so as to reduce price and time
gap of requested items and entrance. While determining the purchase, the buyer has to
consider emergency situation like floods, strikes, etc. Gopalakrishnan and Sundaresan
(1977)
Right quantity: In the practical world, quantity purchased and unit price have inverse
relation. That is when the quantity purchased increases, unit price of the item decreases
due to quantity discounts given by suppliers and transportation firms. However, for
materials manager, the right quantity is the most important parameter in buying. Concepts
such as economic order quantity, Economic purchase quantity, fixed quantity systems will
service as broad guidelines.
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price structures, discounts availability of the item, favorable reciprocal relations and make
or buy consideration are very important. Gopalakrishnan and Sundaresan (1977)
The majority of industries, more than 50% of the total production, direct materials
represents cost of a product. Large amount of capital invested are looked up in stocks of
material and the cost of maintaining the stocks can amount to about 25% of the value of
stock.
A planned flow or materials is essential to the efficient operation of a factory. Too great
supplies of stock results in high store costs, excessive tied up capital, shortage of valuable
space, stock losses and obsolescence. While a short supply resulted in reduced output and
possibly panic buying. In material planning and control, the problem is to establish
optimal stock levels and it will be appreciated that this is a difficult problem, because of
this uncertainty of the supply and demand for materials.
As stated by Owler and Brwn, in large manufacturing companies where stock of direct
materials and component parts consists of many thousands of difficult, if not impossible
one. Recently attempts have been made to reduce this cost, while still maintaining a high
degree of planning and control. Many large companies have introduced a system of
system of analyzing stocks by value categories, so as to ensure that adequate attention can
be paid to important stock items.
Function of Inventories
Generally speaking, inventories make possible smooth and efficient operation of a
manufacturing organization by decoupling individual segments of the total operation.
According to Dobler, Lee and Burt, purchased part inventories permit activities of
purchasing departments personnel to be planned and conducted somewhat independently
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of shop production operations. These inventories also allow flexibility for supplies in
planning, production, and delivering an order for a given part.
Inventories of parts and components produced “in house” decouple the many individual
machines and production process from various sub assembly and assembly activities. This
enables management to plan production runs in individual production areas in manner,
which utilize manpower and equipment considerably more efficiently than if all were tied
directly to the final assembly line. Also, finished good inventories perform the function of
decompiling the total production process from distribution demands. The well-planned
and efficiently controlled inventories can contribute substantially to a firm’s profit.
Inventory Analysis
Initial planning and subsequent control of such an inventory is accomplished on the basis
of knowledge about each of the individual items and the finished products of which each
is a part. According to Dobler Lee and Burt (1984,238),”the starting point for should sound
inventory management is the development of a complete inventory catalogue, followed by
through ABC analysis.”
Inventory Catalogue
Inventories should be completely described, identified by part numbers and cross-
indexed by user’s identification number if necessary, and classified generally for indexing
purpose.
According to Dobler, inventory catalogue has two important dividends. The first is it
served as a medium of communications and the second is it serves for efficient inventory
control operation. This is achieved by reduction of supplicate records for identical parts.
This calls for a study of each item in terms of its price, usage (demand), and lead-time as
well as specific procurement of technical problems. Without the data provided by such a
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study, an inventory manager normally does not have enough information to determine the
best allocation of departmental effort and expense to the task of controlling thousand of
inventory items.
According to Dobler Lee and Burt(1984),10 percent of the inventory items account
approximately 75 percent of the investment, and only a quarter of the items make up
approximately 90 percent of the total investment, the remaining 75 percent of the items
constitute only 10% of the inventory investment. The analysis is easy to conduct once
inventory has been properly identified and usage records have been maintained for a
complete operating cycle. All items are simply ranked in order of their average investment
(dollar usage).
Management can formulate policies about these categorized items for planning and
controlling.
Other Analysis
There are different types of analysis other than ABC analysis, According to Stevenson
(1989, 493-495), the following are some of the methods:
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E stands for easy items
FNSD Analysis – base of classification is turnover of the items
F stands for fast moving items
N stands for normal moving items
S stands for slow moving items
D stands for deal stocks
XYZ Analysis- the basis for classification is closing or ending inventory of value of each
item
X stands for items with high ending value
Y stands for items with medium ending value
Z stands for items with low ending value
JIT (Just in time)
It is an inventory system of Japanese, which is applied in Toyota Motor Company. This
system says no need of inventory in stock when it is needed, items are delivered
immediately. This system requires placing of order frequently, good relation with vendor,
democratic management style, availability of the necessary type of items at right time and
right price, and zero level inventories with zero level interruption. With JIT inventory
system, the required materials arrive just at the moment they are needed for incorporation
in to the item being assembled. Burt, Dobler and Starling (2003)
This system is not applicable in most developing countries that cannot afforded
production of spare part and raw materials in their own country.
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c. Fixed Order quantity System: it is based on order point and order quality factors,
rather than on the time factor. It needs the predetermination of n order point and
fixed quantity to be ordered. It is used in satiable usage.
Two bins system is a special variation of fixed ordering point system that requires
separation of inventories in two bins. When the lower bin contains the quantity of
stock equal to the order point figure and the upper bin contains a quantity of stock
equal to the difference between the maximum and the order point figure.
d. Material Requirement Planning (MRP) system:-
According to Dobler, Lee and Burt (1984), it is a system that needs computer as a
basic requirement and pre production schedule in weekly or monthly base.
To generalize none of the system is efficient and inefficient it depends on the
situation to select the system. Several or all of them may be use advantageously for
different material in a single firm.
1. Re-order Level
This is the point at which it is essential to initiate purchase recursion for supplies of the
material. It is calculated as ROL= maximum consumption times (x) maximum reorder
period.
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3. Maximum Stock Level
It is a level above which stock should not normally be allowed to rise. It is desirable that
the level should be as low as possible, but of course it must allow for forecast usage of
materials and time lags in deliveries. It needs the consideration of rate of consumption of
the material, the time necessary to obtain delivery of the material, the recorder quantity for
the material. It is calculated as:
Max SL= ROL- (Min C x min RP) + RQ
Where Max SL = Maximum stock level
ROL = Reorder level
Min C = Minimum Consumption
Min RP = Minimum recorder period
RQ = Reorder quantity
Stock level can be also determined by statistical method that is beyond this study.
According to Dobler, Lee and Burt (1984), the receiving and store unit provides both
services and control function. From managerial points of view, they exist for three reasons.
First, they provide services to production. Second, the store organization acts as a
custodial and controlling agency. That is, it is responsible for the safety and physical
control of a substantial portion of a firm’s current asset. Third, the existence of stores
permits quantity buying and the attendant saving in price, paper work and handling.
The receiving section is responsible for the receipt, identification, and general inspection of
all incoming materials. Receiving is also responsible for notifying all interested parties of
the arrival and condition of incoming materials. The stores section is responsible for safe
and ethically sound storage of all materials.
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The store section must protect materials in its custody against pilferage, unauthorized
usage, and unnecessary damage or deterioration. It must also satisfy, mark, and locate all
materials in a manner that permits ready accessibility. Finally, the store must control the
physical issuance of materials in a manner that provides effective service for the
production operation and, at the same time, protects against unauthorized issuance.
Receiving of Materials
Receiving is essentially a clerical operation. Even if it is clerical activity, it is only at the
receiving desk that purchasing control documents meet the physical materials themselves.
Dobler, Lee and Burt (1984:407), explain the essentiality of receiving as follows.
Any problem or error in specific purchasing transactions should come to light during the
receiving operation. The receiving report, which the clerk completes upon receipt of
shipment, is the only document a firm possesses which details the material it has
technically received. This document is used as the bases for invoice payment, for
continued purchase negotiation, and for closing the order.
Receiving Procedures
In most companies the receiving procedures include the following:
Unloading and checking the shipment;
Unpacking and inspecting the material;
Completion of the receiving report;
Delivery of the receiving materials.
Store Systems
According to Dobler, Lee and Burt (1984), two basic store systems can be used in
physically controlling stores materials: Closed store systems and open store systems. A
single firm often employees both systems. The application of each system depends on the
nature of the production operation and the way in which materials are used in it.
Closed System – this system is a closed store systems in which all materials are physically
stored in a closed or control area. Wherever possible, the general practice is to maintain
physical control by locking the storage area. As a rule, no one other than stores personnel
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is permitted in the stores area. Materials enter and leave the area only with the
accompaniment of an authorized document. This system is designed to afford maximum
physical security and to ensure tight accounting control of control of inventory material.
Open System – The open system represents the second major type of store system. It finds
its widest use in highly repetitive, mass production types of operations that exhibit a
continuous and predictive demand for the same materials. In plants using the open stores
system, no storeroom as such exists. Each material is stored as close to its points of use as
is physically possible. Materials are stored in bins, on shelves, in racks, on pallets, in tote
boxes, and so on much as they would be stored in the storeroom. However, the storage
configuration at each workstation is arranged to fit the available space. Storage facilities
are completely open, and any worker has access to any store facility.
Random Access Storage System – It is a unique type of closed storage system, used by
relatively small number of large firms. In this system, no material has a fixed storage
location. When an item is withdrawn from the stores, the storage space is available for any
other incoming item having similar physical storage requirements. All materials are thus
stored at random locations throughout the storeroom.
26
CHAPTER THREE
DATA ANALYSIS AND INTERPRETATION
This chapter deals with the presentation, analysis and interpretation of the data.
The data are collected from three groups of employees in the organization. These are
workers in supplies department’, the user department (technical department manager)
and purchasing department manager were interviewed. In addition reports of annual
inventory and monthly stock moment report are deployed. Furthermore, the researcher of
this study is involving in material planning and controlling division as an expert and
acting division head. This assists to get clear and precise information in the data collection
presses.
The respondents’ educational qualification shows that 62.96% of the workers have
certificate of vocational education, 18.52% have college diploma, 14.82% are grade 12
completion certificate and only 3.7% (one in number) have bachelor of degree.
27
Table 1: Background characteristics customers of respondents
Respondents
No. Item
No. Percentage
Age Group
A. 18-25 - -
1 B. 26-35 6 22.2
C. 36.45 14 51.85
D. >45 7 25.93
Total 27 100
2 Experience
2.1 General
A. <1 - -
B. 1-5 1 3.7
C. 6-10 3 11.11
D. 11-15 9 33.33
E. >15 14 51.85
Total 27 100
2.2. In supplies Department
A. >masters degree and above 0 0
B. Bachelor of Degree 1 3.7
3 C. Colleges diploma 5 18.52
D. Vocational School certificate 17 62.96
E. Grade 12 completion certificate 4 14.82
F. <Grade 12 0 0
Total 27 100
28
intended purpose or not. In addition, it is also responsible for selling of scrap parts by
tender and increase additional income for the enterprise. In doing so, there is a strong
relationship between the three divisions under the department. The purchasing division is
responsible for buying the requested material by the inventory planning and controlling
division and it hand over the purchased material to the storage and distribution division.
The inventory planning and controlling division is responsible for planning the overall
material requirement of the enterprise depending on past consumption analysis and
compromises the user department requirement with the current stock balance and ability
of the enterprise to purchase. In addition, the division is also responsible for controlling
the issuance of the stored material for the intended purpose. The storage and distribution
division is responsible for handling (Storing) of the purchased materials and distributing
to the user accordingly. Furthermore, the division together with the purchase division is
also responsible for collection and selling the scrap material for those who need the scrap.
They have direct relation in participation of deciding the quantity, brand, and quality of
the purchased items. They have also direct relation in planning of their spare parts
requirement, fulfill specification for technical equipment, and participate in technical
evaluation of spare part and equipment purchasing process, requisition of items that are
not held in stock when they need and participation in collection and sales of scrap marital.
In doing so, there was occurrence of conflicts. However, these conflicts were solved by
establishing technical committees to identify these conflicts and recommend solutions to
that particular conflict.
In addition to the response given by the supplies and technical department Managers, a
question was conducted to the respondents of the questionnaire: “How is your
relationship with other section and departments?” Among 27 respondents 40.7 percent
said as they have very close relationship, 51.85% respond as they have good relation, and
7.41% respond as they have bad relationship. This indicates, as there is good relation
between the divisions and other sections of the enterprise.
29
Table 2: The fulfillment of spare part need of the enterprise
Respondents
No. Item
No. Percentage
Do you believe that the spare part
1 management of the enterprise fulfills the
need of the user?
A. Yes 3 11.11
B. No 22 81.48
C. No idea 1 3.70
Total 26 96.30
Source: Questionnaire, 2010
*One respondent did not respond.
From Table 2, we can understand that the supplies department did not fulfill the spare
apart need of the enterprise. In addition to the questionnaire distributed to the workers,
an interview was conducted to technical department. “After your department transmits its
spare part requirement, did you get the spare part on time?” The technical department
replied for the interview that his department (the user) did not get the required spare part
on time?” The technical department replied for the interview that his department (the
user) did not get the required spare part on time.
What other department’s vision as well as enterprise’s activities affected by the inventory
system, and in what cases?
From the organizational structure of the enterprise, the three interlinked departments
(operation department, technique department and supplies department) that have direct
relationship are under the control of deputy general manager and the whole activity of the
enterprise seems lay in these three departments. This is because, the supply department
plans purchase and distribute the spare parts needed for the maintenance of the buses.
The technique department maintains the buses either by preventive maintenance schedule
or by post brake down. The operation department makes rout for the buses and serve the
people by giving efficient transportation service.
30
A question was raised for the technique department manager to clarify the effect of
inventory management on their daily activity. “how many of the buses are maintained
immediately and ready for routs after registered for maintenance?” and “how many of the
buses are stopped because the lack of the spare parts?” He reapplied that out of many
buses registered for maintenance, on average 65 buses get maintenance and will be ready
for routs daily. However, on average up to 25 buses were stopped due to lack of spare
parts on the date of the interview performed. These numbers of buses were stopped from
two months to 24 months. On average they are stopped for the last 330 days.
When the student researcher tries to explore the stock movement report of the enterprise,
the 9 months stock movement report of the enterprise during 2000 budget year (EC) shows
that there is birr 58 millions of DAF model buses’ spare parts. The share of each DAF
model city buses is 1:124,924 birr. That is spare part that worth 124,924 birr is stocked for
one bus. This shows that there is enough amount of spare part at stock, however still the
technique (user department0 is in complaining about the stock. From this analysis we can
understand that the stocks are not the necessary materials.
This shows that there is lack of spare parts in store and on time purchase of the required
parts. In fact, this may not be from the problem of supplying timely, it may come from the
nature of spare parts like crankshaft, turbocharger and short block that have expensive
unit price to hold as stocks. On the other hand, there are parts like oil filer not available
that should not be out of stock. Therefore, the technique department as well as the
operation department is affected by these broken down buses not get maintenance on
time. By the same reason, the enterprise’s mission “giving efficient transportation service”
is also affected.
1 7.14
Total 14 100
Source: Questionnaire, 2010
From Table 3, we can understand that there are rules and regulations to handle the major
activities of the purchasing, inventory planning and controlling, and storage and
distribution division activities. However, when we see the practicality of the rules and
regulations, either there is imbalance between the policies and the practical work, or not
distributed to all workers, or the policies may not cover the whole work activity.
In addition to the distributed questionnaire, the presence and application of rules and
regulation in the department was conducted to the supplies department manager. He
replied that there are clear rules and regulations for purchasing, like centralized and
decentralized purchasing, and other activity. But it has begun working form December
2006. There are also about stock level determination, but it is not interpreted in practical
work. The entrances and issuance of spare parts from all stores are always based on rules
and regulations.
32
Table 4: The presence of skilled manpower in three divisions of supplies department
Respondents
No. Item
No. Percentage
Is there enough skilled manpower in
1
your section/division?
A. yes 12 44.44
B. No 15 55.56
Total 27 100
Is there any mistake in raising purchase
2
requisition?
A. Yes 7 25.93
B. No 6 22.22
C. No idea 14 51.85
Total 27 100
3 How is the occurrence of the errors?
A. Always 0 0
B. No 7 100
C. No idea 0 0
Total 7 100
4 Have you taken any training?
A. yes 16 59.26
B. No 11 40.74
Total 27 100
How is the relationship of the training to
5
your working area?
A. High relationship 5 31.25
B. Some relationship 8 50
C. Little relationship 0 0
D. No relationship 3 18.75
Total 16 100
Source: Questionnaire, 2010
33
According to Table 4, more than 50 percent of the respondent said that there is no skilled
manpower in their working area. In relation to this, mistakes are occurred sometimes
when purchase request is transmitting to the purchasing division which leads this division
either to buy wrong items or to reprocess the purchasing procedure. In addition, among
the respondents 40.74 % did not take any type of training to upgrade their knowledge
throughout their working life in the enterprise. On the other hand 59.26% of the
respondent, have taken training. However 18.75% of the trained workers took training
that is irrelevant in their area of working and 50% of the trained workers have taken
training that has some relationship to their work. This shows that there is misuse of the
training budget.
Table 5: Stock management systems: (inventory management, storage and purchasing)
Respondents
No. Item
No. %
Do you believe that materials management of the enterprise is
1
traditional?
A. Yes 16 59.26
B. No 6 22.22
C. No idea 5 18.52
Total 27 100
2 Is your work assisted by computer?
A. Yes 7 25.93
B. No 20 74.07
Total 27 100
3 How is your usage of computer?
A. High 2 28.57
B. Medium 2 28.57
C. Less 3 42.86
Total 7 100
4 Are requested items for purchase entered within short period of time?
A. Yes 2 7.41
B. No 23 85.19
C. No idea 2 7.41
34
Table 5: Continued
Respondents
No. Item
No. %
Total 27 100
When items are requested for purchase, do you believe the request
5
is in planned manner?
A. Yes 15 55.56
B. No 12 44.44
Total 27 100
If the answer is yes for question number 5, does the planning
6
include:
A. All the items? 5 33.33
B. Fast moving items only? 10 66.67
Total 15 100
Source: Questionnaire, 2010
From Table 5, we can understand that most of the materials management activities are
performed in traditional manner except some divisions that are trying to practice the
materials management science. As evidence, 59.26% of the respondent said that most
activities are performed in traditional way, 74.07% of the respondent said that their work
is not assisted by computer; it is done manually although it requires computer assistance.
This creates errors in all areas of activities, need more human resource, and leads the
workers to be boredom.
From Table 5, item number 4, more than 85% of the respondent said that items requested
for purchase are not entered on time. This shows that whatever the reason is there is, a
problem in purchasing activities. One statistics from inventory planning and controlling
division shows that among 1339 line of item requested for purchase, only 382 lines of
items (28.52%) are purchased, 102 lines of items (7.62) returned and 855 lines of items
(63.85) are not purchased. Internal memorandum: (March 1998E.C). The requested,
purchased and returned of the items during 9 months shown in table 5.
35
Table 6: Summary of requested, purchased, and returned items from 1-11-05 to 28-2-06
Item Group Number of items Percentage
Building 99 7.39
Fixed asset 54 4.03
Fuel 66 4.93
Printing 33 2.46
Other 19 1.42
Sanitary 7 0.52
Spare part daf 237 17.7
Spare part fiat 42 3.14
Spare part Mercedes 38 2.84
Spare part service car 193 14.41
Stationery 156 11.65
Sundery 32 2.39
Spare part Volvo 2 0.15
Tyre 38 2.84
Tools 17 1.27
Uniform 21 1.57
Various 285 21.28
Total 1339 100
Purchased 382 28.53
Returned 102 7.62
Not purchased 855 63.85
Total 1339 100
Source: Internal memorandum from inventory planning and controlling division, 1997E.C
The technical department manager also agrees with the purchase timing of the enterprise.
Because the requested items are not purchased according to the requirement (needed
time). Even they are not in full satisfaction with this activity.
36
or petty cash purchase followed by Performa purchase. This shows that there is an
unplanned purchase for purchase. However, the depth of the enterprise has also its own
impact.
From the interview conducted on the supplies department manager, spare parts of DAF
model buses worth’s 58 millions birr are available at stock. The department also gives
much emphasis on these spare parts. The department manager has criteria’s for giving
much emphasis. Among the criteria’s movements of the items which are fast moving
given consideration. However, the stock system does not consider the unit prices of the
items. The inventory planning division is not activating price trend analysis.
From practical involvement of the student researcher in spare parts planning process and
interview conducted to the inventory planning and controlling A/division head, there is
no clearly set inventory control system. However, spare part items are requested for
purchase in annual base. Sometimes when the requested items are not entered on time,
there is a need to raise purchase requisition at any time.
Table 7: Ethical consideration of purchasing
Respondents
No. Item
No. Percentage
Is the materials management of the
1
enterprise performing in good manner?
a. Yes 1 3.7
b. No 23 85.19
c. No idea 3 11.11
Total 27 100
Do you believe that there are unethical
2
types of purchase in the enterprise?
A. Yes 9 33.33
B. No 1 3.7
C. Sometimes 13 48.15
D. No idea 3 11.11
Total 26 100
37
Table 7: Continued
Respondents
No. Item
No. Percentage
In what condition do these unethical
3
purchases condition occur?
A. purchasing from single 7 31.82
supplier
B. Purchasing at high price 6 27.27
C. There is feeding of price for 4 18.18
suppliers
D. Other 5 22.73
Total 22 100
Is the materials management system
4
transparency
A. Yes 4 14.81
B. No 15 55.56
C. No idea 8 29.63
Total 27 100
Source: Questionnaire, 2010
*One respondent did not give response.
From Table 7, we can understand that there seems an unethical activity in purchasing
activity because 85.19% of the respondents replied that, the materials management activity
of the enterprise is not performed in good manner. 81.18% of the respondent replied that
there are unethical types of purchasing activities in the enterprise. Pertaining to the
manifestation of the unethical activities, 31.82% replied that there is purchasing from
single supplier. 27.27% of the respondents replied that there is high purchasing at high
price. 18.18% replied that there is price leakage to the suppliers, and other types of
unethical practice 22.73.
Even 55.56% of the respondent said that there is no transparency in the materials
management activity.
38
Purchasing Satisfaction with Local and Foreign suppliers
When we see the purchasing satisfaction with the suppliers from local and aboard,
according to the interview conducted with the purchasing division head. There are no
reliable suppliers locally for purchase of spare parts. The suppliers could not supply the
required items within their aforementioned date in the Performa invoice. They may take
additional 45 to 50 additional days to supply the item. In addition they change the given
price after they understand the importance of the items. This shows that the difficulty to
maintain the stock levels for these items and it has also its own impact on the day to day
activities of the enterprise.
According to the purchasing division head, foreign suppliers seem to be reliable. But the
problem lies on with the long procedure in tender analysis, custom clearance and LC
(Letter of credit) opening procedure. To decrease such problems however, the inventory
controlling and purchasing divisions are now planning to practice independent purchase
for very fast moving items, items that have normal movement and slow moving items.
39
Table 8: Continued
Respondents
No. Item
No. Percentage
Do you believe that there are any
3
obstacles at your working area?
A. Yes
B. No
Total 22 100
How is the frequency of the occurrence
4
of the obstacles?
A. Always 11 42.31
B. Sometimes 15 57.69
Total 26 100
Source: Questionnaire, 2010
*One respondent did not give response.
From the given data in table 8, we can see that 48.15% of the respondents are not satisfied
by their job. From the respondents that are not satisfied 46.15% are dissatisfied because of
the repetitiveness of their daily work. 53.85% are dissatisfied because of causes such as
unsafe work environment, disputable nature of their work, and impracticality of the
enterprises working policy.
In addition, from the distributed questionnaire almost all260 of the respondents have
obstacles in their working environment. These obstacles occur to about 42.31% always,
and to 57.69% they occur sometimes. Among the types of the obstacles occurred 11 are
connected with the policy of the enterprise that does not fit to the practical working
environment, 10 of the obstacles are connected with the enterprise’s working systems that
the works are not performed in planned manner, have long procedure to activate, and
documentation problems, 2 of the obstacles are the problems of cooperation between the
workers. 3 of the obstacles are the problem of resources like human resources and
stationary. Furthermore, there are additional works other than specified in the job
description that lead workers to dissatisfaction.
Other Related issues about the Systems of Storage and Receiving
40
When an interview was conducted to the supply department manager and technical
department manager about the storage system of the enterprise, the storage system is fully
a closed store system, which has its own procedure for entrance and issuance of an item.
According to the supply department manager response, the entrance procedure includes:
Inspections by the user department professional for the fitness of the item for the
intended use.
Inspection by the audit and inspection expert for the entrance of the item to the
store. And also inspect whether the purchased item is according to the item
specified in the purchase requisition.
In addition to the close types of question, the student researcher conducted open types of
question. The result of the open question summarized as follows: Question: what do you
suggest to make the inventory planning and controlling, purchasing, and storage and
distribution activities more economical and systematic?
Table 9: Respondents’ suggestion
Respondents
No. Types of suggestion
No. %
41
From Table 9, we can see that there is need of planned, budgeted and on time delivery. In
addition, computerizations of the inventory management system, assigning skilled
manpower, preparing working manuals are given much emphasis on respondent’s
suggestion.
When the interview was conducted, the technique department and supply department
managers suggested about the purchasing, inventory planning and controlling, and
storage and distribution division that:
The workers under the three divisions (purchasing, inventory planning and
controlling, and storage and distribution division) should be committed for their
job and integrated each other.
Skilled manpower should be assigned for each division.
The workers should take related training to their job in the area of materials
management.
Planned request and purchasing should be practiced.
Computerizing inventory management system should be adopted.
Identification and report of dead items should be practiced.
Adopting efficient system and assigning professional who fit to that system should
be practiced.
Study, revise, and adopt efficient structure in the organization.
42
43
CHAPTER FOUR
SUMMARY, CONCLUSIONS AND RECOMMENDATIONS
This chapter presents the summary, conclusion and recommendations of the study.
The purpose of this study was to explore the effects of materials management on
organizational efficiency, in Anbessa City Bus Service Enterprise. It was also to suggest
possible solutions to the problem of inefficiency of the materials management, which leads
the enterprise giving inefficient transportation service for the public. To attain this
objective the student researcher has employed the descriptive survey method to collect
information form employed the descriptive survey method to collect information from
employees of supplies department at ACBSE. In doing so, an interview was conducted,
questionnaires were distributed and collected, and reports and documents were examined.
The responses were also tabulated in the preceding chapter.
The following major questions were posed in an attempt to study the problem:
1. What is the relationship between the three divisions in suppliers department and
with other departments in the enterprise?
2. Does the spare parts’ management system fulfill the need of the enterprise?
3. What other departments as well as enterprises’ activities affected by the inventory
system? And in what cases?
4. Are there clear rules and regulations to handle the day-to-day activities of each
division in supplies department?
5. Is there skilled manpower to handle the materials management activities?
6. Are the activities in supplies department done in systematic way and comply with
the science of materials management?
7. Is the purchasing activity complying with the purchasing ethics?
8. Is the purchasing division satisfied by its relationship with its local and foreign
suppliers?
44
1. Supplies department is responsible for planning, purchasing, handling (storing),
distributing, and controlling the overall materials requirement of the enterprise in
ACBSE. The department is composed of three divisions namely, Inventory
planning and controlling division, purchasing division, and storage and
distribution division. The department has direct relationship with technique
department (user of the spare parts).
2. The supplies department could not fulfill the spare parts need of the enterprise.
The user department is always complaining due to the lack of the necessary spare
parts when they are in need. Due to the lack of the necessary spare parts, on
average, 25 buses are stopped when this research was conducted. These buses
were out of use for the last 330 days.
3. There are rules and regulation to handle the major activities of the purchasing,
inventory planning and controlling, and storing and distributing activities.
However, the applicability of the rules and regulations does not comply with the
practical work, does not cover the whole areas of work, and/or is not distributed
to all workers. In addition, there are no working manuals for each division.
4. There is no adequate skilled manpower in each division to handle the vast
activities of supplies department. The workers have long experience to handle the
day-to-day activities. However, some of the workers did not get any training
through out their working life in the department. Some of the workers get training
but not related to their areas of work.
5. Most of the stock management system of the enterprise is done in traditional
manner. Most of the activities are performed manually.
The requested items are not entered within the required time; the widely adopted type of
purchasing is hand to mouth (petty cash) purchase. From the 9 months stock movement
report of the enterprise during 1997 budget year (EC) the share of each DAF model city
buses is 1:124, 924 birr. That is spare part that worth 124,924 birr is stocked for one bus. In
addition, there is no clearly settled inventory system adopted in the organization. As
discussed under table III, V and VI the inventory system and stock level determined are
not in practical activity.
45
6. The workers feel that materials management of the enterprise is not performing in
good manner since they believe that there are unethical types of purchasing. The
workers believe that there is purchasing of items from single supplier, purchasing
at high price and lack of transparency in materials management activity.
7. The purchasing division is not satisfied fully by its local supplier. There are no
reliable local suppliers; the suppliers could not get the item in the specified date in
their Performa invoice. They need extra 45 to 50 days. Foreign suppliers seem to
be better as compared to local suppliers.
8. Some of the workers in each division are not satisfied by their job due to different
reasons like repetitiveness of their work, disputable nature of the work,
impractical nature of the working policy, and the unplanned manner of the
activity. In addition there is also lack of resources like stationery.
4.2. Conclusions
On the bases of basic question raised in chapter one and the summary of findings given
above, the following conclusions are drawn.
1. The materials management activity of ACBSE is very essential in accomplishing the
enterprise activities in particular and in building reliable infrastructure for the
growth of the country in general. However, its activity does not fulfill the spare
part requirement of the enterprise. Since, the required items are not available in the
store, other department objectives are affected. These departments are mainly first,
the technique department, which is responsible for maintain the broken buses and
make ready for use. Second; the operation department that is responsible for
making routes of buses and giving reporting service for the people of Addis Ababa
and around. Third, the enterprises’ mission in general is affected due to decreasing
of buses on the routes daily.
2. Due to the lack of the necessary parts not only the technique department is affected
but also the operation department as well as the enterprise is affected from giving
efficient transportation service. From the data given, 25 buses are stopped for 330
days, and the enterprise daily passengers are about 600,000 on average by 464
buses. Therefore, the share of the 25 buses is 32300 (600000/464x25) per a day. This
shows that approximately more than 30000 passengers could not get on time
service per a day.
46
On the other hand, from the 9 months stock movement report of the enterprise during
1997 budget year (EC) the share of each DAF model city buses is 1:124,924 birr. That is
spare part that worth 124,924 birr is stocked for one bus. This shows that there is enough
amount of spare part at stock, however still the technique (user department) is
complaining about the stock. From this analysis we can understand that the stocks are not
the necessary materials.
3. Policies, manuals, rules and regulations are very important to handle the daily
activities fairly. Though there are rules and regulations in supplies department that
are applicable practically without problem; there are also some polices, rules and
4. The workers in supplies department are experienced in their working area. It is
obvious that work experience is very important for handling every activity.
However, the experience is not assisted by related material management training in
ACBSE. To handle stocks that amount more that birr 80 millions, only there are 4
college diploma holders and one degree holder in the three divisions as technical
level. The degree holder is part of management body. This indicates that there is
lack of expertise in materials management activity in the department.
5. Nowadays the world is in a dynamic technology. Using this dynamic technology
in daily activities leads the enterprise to survive in the competitive world.
However, most of the activities in supplies department are performing manually in
traditional manner. This hurts the department in two ways. First, since the
department activity highly depends on suppliers from local and abroad not
copping up with the suppliers’ technology and out side market, these leads the
department to build negative relationship with them. Second, not using up to date
technology like computer and related materials management technology programs
in the daily activities of the three divisions will make the work repetitive, boring
and full of errors. These lead the workers not to be satisfied by their job and bored
off and absenteeism which in turn leads the enterprise to incur additional cost.
6. Ethics in purchasing are very important for the success of the department, the
organization, the country and for the profession of purchasing in general.
However, there seems unethical practice in the department. Some of the unethical
practices are purchasing from single supplier and high price.
47
7. On time delivery of ordered items is important to fill the gap of need and supply of
spar parts for any organization. However, most of the local suppliers are not
delivering items on time. This leads the purchasing division to dissatisfaction by its
local supplies.
4.2. Recommendations
In accordance with the summary of finding and conclusion drawn above, the following
recommendations are forwarded to the problem under consideration.
1. Since the department is established for fulfilling the total requirement of the
enterprise, the department should know its objective and act accordingly. To fulfill
its objective,
a. Effective planning of materials in annual, semi-annual, monthly base and even
the daily need/requirements of each material should be determined.
b. In the determination process items according to their usage and cost should be
categorized, should be given much emphasis and immediate decision and action
should be taken.
c. On the planning process of spare parts, experts from technical department
should directly participate. The participation should not only be at
departmental level but also at the expertise level.
d. Since planning is affected by different factors, smooth relationship in the three
divisions as well as other departments should be built and maintained to
exchange the stock status, purchasing status, market availability, purchasing
lead time and criticality of the items.
e. The determined stock level and categorized items in relation with their usage
and cost should be held in stock, purchased separately and should be treated
especially.
2. Because polices are very important in handling the daily routine activities of any
department, these policies, manuals, rules and regulations should be applicable in
practical work. Thus, it is recommended to:
a. Study each activities and workflow in the department as well as sections that the
department has direct relations.
48
b. Revise these unpractical policies and suggest to the management body for
decision better policy that comply with the practicality as well as the
government policy.
c. Prepare and apply working manuals in each division.
d. Revise the working manuals as well as the policy rules and regulations
continuously to cope up with the dynamic market situation.
3. Since, the department is responsible for vast and critical activity of the enterprise,
and the enterprise can be efficient or inefficient depending on the performance of
supplies department. Therefore, to make the department efficient, there is a need to
assign skilled manpower on each activity. Therefore it is suggested that ACBSE
should:
a. Revise the structure of the department and assign workers who fit for that
structure.
b. Give training for workers that help them in practical application of work
especially in the areas of materials management.
c. Initiate workers to upgrade them selves by training and competition.
d. Assign/transfer workers who are trained in materials management and working
in other departments to supply department.
4. The department should cope up with the dynamic technology as well as the
competitive market. To do so, up-to-date technology and systems should be
applied in each division. The inventory system should be computerized and should
be connected with the storage and distribution division and the purchasing system
by local area network (LAN). This will minimize errors, repetitive nature of works
and stress from workers. In general, using computer according to their need in
each division should be adopted. Further more, applying different types of
inventory system like flow control system and fixed order quantity system is
important in decreasing stock out problem.
5. Ethical obligation of purchasing should be adopted in the division. Assigning
professionals who give priority to their profession is important. In addition,
policies should be set in treating sales people, in avoiding conflict of interest and
accepting commercial briberies.
49
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Supply, 2 nd ed Macdonald and Evans Ltd, London.
L.W. Owler and J. L. Brown (1975). Cost Accounting and Costing Methods 14th ed.
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Leenders, Fearon and England, (1989), Purchasing and Materials Management, 9th ed.
Universal Bookstall, New Delhi.
P. Gopalakrishnan and M. Sundaresan (1977). Materials Management an integrated
Approach: New Delhi.
William J. Stevenson (1989). Introduction to Management Science: Boston.
Ethiopian Management Institute (EMI), (2002). Total Materials Management, Materials
Management Department, Unpublished.
Federal Democratic Republic of Ethiopia (1989) Material Administration Policy No-4012,
Addis Ababa.
Anbessa City Bus Service Enterprise, (2004) ACBSE 1935-1996 EC Public Relation Service,
Addis Ababa.
50
APPENDICES
A. Questionnaire [Amharic Version]
St. Mary’s University College
Faculty of Business
Department of Management
መግቢያ
¾²=I Ø“ƒ ›LT u›”ud ¾Ÿ}T ›¨„we ›ÑMÓKƒ É`σ ¾”w[ƒ ›e}ÇÅ` ›c^`
uSÇce ÁK<uƒ” ¨<eש ‹Óa‹ KSÖqU “ ¾SõƒH@ NXw KSeÖƒ u}ÖnT>‹
“ K”w[ƒ ›e}ÇÅ` S"ŸM ÁKƒ” M¿’„‹ KTØuw Ã[Ç ²”É S[Í KScwcw
¾}²ÒË SÖÃp ’¨<::
eK²=I ¾`e SÖÃl” uƒ¡¡M SS<Lƒ KØ“~ ¨<Ö?T’ƒ ¨X˜ ’¨<“ ¾”ÇÆ”
ØÁo u`Ò ›”wu¨< SMe uSeÖƒ ¾É`h” ”Ç=Áu[¡~ ƒww`” ÖÃnKG<::
eU Síõ ›ÁeðMÓU
¾T>cÖ<ƒ” SMe /S[Í/ KØ“~ ŸSÖkU ¨<ß T>eØ^©’~ ¾}Öuk ÃJ“M::
SMe” Ÿ}cÙƒ ›T^à‹ ›”Æ” uS¡uw ¨ÃU u¡õƒ x Là uéõ SMe
ÃeÖ<' ›eðLÑ> ŸJ’ ¾¨[k~” Ë`v SÖkU ËLK<::
51
Part One: Background Characteristics of Respondents
1. ¾T>c\uƒ SU]Á ' ª“ ¡õM' ¡õM
G. ”/°/l ª“ ¡õM
K. ”/T/T ª“ ¡õM
N. Ó» ª“ ¡õM
2. ¾ƒUI`ƒ Å[Í
G. Te}`e Ç=Ó] “ Ÿ²=Á uLÃ
K. Ç=Ó]
N. ¢K?Ï Ç=ýKT
S. ¾S<Á ƒUI`ƒ Ç=ýKT
W. 12— ¡õM
[. Ÿ12— ¡õM u‹
3. °ÉT@
G. 15-19 K. 20-24
N. Ÿ25-29 S. Ÿ30-34
4. ¾›ÑMÓKAƒ ²S”
G. ÖpLL K. KÓ»“ ›p`xƒ ÖpLL
52
5. uÉ`Ï~ ¨<eØ "K< ¾Y^ ²`ö‹ Ò` ÁL‹G< ¾Y^ Ó”–<’ƒ U” ÁIM ¾Öuk ’¨<;
G. u×U ¾Öuk N. Ó”–<’ƒ ¾K˜U
K. SÖ’— S. Ø\ ÁMJ’
W. HXw ¾K˜U [. ›L¨<pU
53
N. K?L ----------------
16. uÉ`Ï~ ¾Ó» H>Ń L¾ SKª¨Ý” uTSKŸ} ¾}KÁ¿ ›p^u=‹ ÁK< Ÿ›”É
›p^u= w‰ ¾T>ѳuƒ G<’@ ÃÁM;
G. › K. ›ÃÃU
N. ›L¨<pU
21. K}^ lÖ` 20 SMe ›” ŸJ’ ¾cKÖ’<} YMÖ“ ŸT>c\ƒ Y^ Ò` ÁK¨< Ó”–
<’ƒ ;
G. Ÿõ}— K. SÖ’—
N. ´p}H S. Ñ”–<’ƒ ¾K¨<U
54
23. °n‹ KÓ» c=Ö¾l upÉ SW[ƒ ’¨< wK¨< ¾U“K<;
G. ›” K. ›LU”U
27. K}^ lØ` 25 SMe ›” ŸJ’ ¾T>ÑØVƒ” ¾Y^ ”póƒ u=ÑMì<M˜
----------------------------------------------------------------------------------------------------
28. uSÚ[hU ¾Ó»' pÉ“ lØØ` ”Ç=G<U ¾¡U‹ƒ“ ¡õõM /¾”w[ƒ ›e}ÇÅ`/
Y^” ¾}kLÖð “ ¨p© KTÉ[Ó U” ›e}Á¾ƒ ›Kƒ;
55
B. Questionnaire [Amharic Version]
St. Mary’s University College
Faculty of Business
Department of Management
መግቢያ
¾²=I Ø“ƒ ›LT u›”ud ¾Ÿ}T ›¨„we ›ÑMÓKƒ É`σ ¾”w[ƒ ›e}ÇÅ` ›c^`
uSÇce ÁK<uƒ” ¨<eש ‹Óa‹ KSÖqU “ ¾SõƒH@ NXw KSeÖƒ u}ÖnT>‹
“ K”w[ƒ ›e}ÇÅ` S"ŸM ÁKƒ” M¿’„‹ KTØuw Ã[Ç ²”É S[Í KScwcw
¾}²ÒË SÖÃp ’¨<::
eK²=I ¾`e SÖÃl” uƒ¡¡M SS<Lƒ KØ“~ ¨<Ö?T’ƒ ¨X˜ ’¨<“ ¾”ÇÆ”
ØÁo u`Ò ›”wu¨< SMe uSeÖƒ ¾É`h” ”Ç=Áu[¡~ ƒww`” ÖÃnKG<::
eU Síõ ›ÁeðMÓU
¾T>cÖ<ƒ” SMe /S[Í/ KØ“~ ŸSÖkU ¨<ß T>eØ^©’~ ¾}Öuk ÃJ“M::
SMe” Ÿ}cÙƒ ›T^à‹ ›”Æ” uS¡uw ¨ÃU u¡õƒ x Là uéõ SMe
ÃeÖ<' ›eðLÑ> ŸJ’ ¾¨[k~” Ë`v SÖkU ËLK<::
56
1. uÉ`Ï~ ¨<cØ ¾Ó»“ ›p`xƒ SU]Á ›ÖnL ¾Y^ É[h“ Lò’ƒ vß\
u=ÑMèM” ;
2. KStock ¨<cØ ¾UƒÃ²<ƒ n /uÑ”²w c=}S” U” ÁIM ÃJ“M;
3. ŸUƒÃ²<ƒ n /uÑ”²u c=}S” U” ¾IM ÃJ“M;
4. ƒŸ<[ƒ ¾ScÝ GXv‹G<” u=ÑMèM” ;
5. ¾n ›Ñ³´ H>Å‹G< U” U” pÉS }Ÿ}KA‹” Á"ƒM;
6. ¾}Ѳ< °n‹” KTe[Ÿw U” U” pÅU }Ÿ}KA‹ ›K<ƒ;
7. n” KSÓ³} KTŸT†ƒ' ”Ç=G<U }ÖnT> c=S× ŸÓUÍ u?ƒ KT¨×ƒ
SS]Á' þK=c ¨ÃU Å”w ›L‹G< ¨Ã;
KUXK?:-
- K}TŸK ¨ÃU LM}TŸK Ó»
- KT²¹ “ KTŸT‰ ÖKM
- K›k^u=‹ T¨ÇÅ]¾ “ KSdcK<ƒ
8. ue„¡ ¨<cØ ŸUƒÃ²<ƒ n U” ÁIM S„— ð×” S"ŸK— ²ÑU}— ”penc?”
¨Ã”U ”pcnc? ¾K?L†¨< ›K<;
9. uSU]¾¨< ¨<eØ ÁK<ƒ ¾Y^ /¡õKA‹/ Systematic “†¨< ¨Ã;
10. °n KSÓ³ƒ ¾ƒ—¨< ’¨< S”ÑÉ ƒŸ}LL‹G<; Ú[' ýaö`T' kØ' Økp”
¨Ãc K?L S”ÑÉ;
11. ¾UƒÖkƒ G<K<”U ¯Ã’} Ó» U” ÁIM k” èeÇM;
12. u›w³—¨< ¯S© Ó» ¨eØ ¨Ãc ¾¨<ß Ó» }ÖkTL‹G<;
13. Price trend analysis ƒc^L‹G<;
14. ¾”w[ƒ ¡U‹ƒ“ ›¨×Ø ¾}Kkk /Open system/ ¨Ãe ´Ó /cloth System/ ’¨<;
15. ›G<” uUƒŸ}K<ƒ ¾Ó» ¾¡U‹ƒ “ ¾pÉ“ lØØ` ›c^` ¾É`Ï~” ¾”w[ƒ
›p`xƒ õLÔ} ›TEM}“M wL‹G< evL‹G<; "TEL‹G<e U” ÁIK< ›TEM}“M
ƒLL‹G<;
16. uÉ`Ï~ ÑAM„ ¾T>à ¾Ó» ¯Ã’ƒ ¾ƒ—¨< ’¨< Ú[“ ýaö`T' kØ' Ønp”
¨Ãc K?L;
17. lØlØ ¨ÃU K?L ŸJ’ S”c›?¨< U”É’¨<;
18. ¾É`Ï~” ¾Ó»“ ›k`xƒ Y^” ¾kLÖñ' dÔd©“ Economical uJ’ S”ÑÉ
KTÉ[Ó U” u<Å[Ó Ø[ ’¨< ÃLK<;
19. K?L ¾UƒÚU\ƒ "K /¾Ó»“ ›p`vƒ ”penc?¨<” uT>SKŸƒ;
57
C. Questionnaire [Amharic Version]
St. Mary’s University College
Faculty of Business
Department of Management
መግቢያ
¾²=I Ø“ƒ ›LT u›”ud ¾Ÿ}T ›¨„we ›ÑMÓKƒ É`σ ¾”w[ƒ ›e}ÇÅ` ›c^`
uSÇce ÁK<uƒ” ¨<eש ‹Óa‹ KSÖqU “ ¾SõƒH@ NXw KSeÖƒ u}ÖnT>‹
“ K”w[ƒ ›e}ÇÅ` S"ŸM ÁKƒ” M¿’„‹ KTØuw Ã[Ç ²”É S[Í KScwcw
¾}²ÒË SÖÃp ’¨<::
eK²=I ¾`e SÖÃl” uƒ¡¡M SS<Lƒ KØ“~ ¨<Ö?T’ƒ ¨X˜ ’¨<“ ¾”ÇÆ”
ØÁo u`Ò ›”wu¨< SMe uSeÖƒ ¾É`h” ”Ç=Áu[¡~ ƒww`” ÖÃnKG<::
eU Síõ ›ÁeðMÓU
¾T>cÖ<ƒ” SMe /S[Í/ KØ“~ ŸSÖkU ¨<ß T>eØ^©’~ ¾}Öuk ÃJ“M::
SMe” Ÿ}cÙƒ ›T^à‹ ›”Æ” uS¡uw ¨ÃU u¡õƒ x Là uéõ SMe
ÃeÖ<' ›eðLÑ> ŸJ’ ¾¨[k~” Ë`v SÖkU ËLK<::
58
1. SU]Á¨< ŸcýLÃe SU]Á Ô` vK¨< ¾kØ Ó”–<’ƒ SW[ƒ ÁL‹G<” ¾Y^ Ó”–
<’} u=ÑMèM˜;
2. vL‹G< ¾Y^ ›p`xƒ /Ó”–<’ƒ/ SW[ƒ ‹Ó` ÑØTE‹G< Á¨<nM;
10. n ŸÓUÍ u?ƒ KT¨×ƒ ¾UƒŸ}K<ƒ SS]Á“ Å”w ›K ¨Ã; "K u=ÑKèM˜;
11. uÉ`Ï~ ¾”w[ƒ pÉ Ó» ¡U‹ƒ“ ¡õõM ”penc? U” ¾IM Åe}™‹ “‹G<;
59
DECLARATION
I, the undersigned, declare that this senior essay is my original work, prepared under the
guidance of Ato Daniel Meread. All sources of materials used for the manuscript have
been duly acknowledged.
60
SUBMISSION APPROVAL SHEET
This Senior Research Paper has been submitted to the Department of Management in
partial fulfillment for the requirement of BA Degree in Management with my approval as
an advisor.
Signature: ___________________
Date: ___________________
61