AvK Product Brochure
AvK Product Brochure
AvK Product Brochure
Long-established engineering Operational since 1999, Part of Cummins Generator 50Hz 60Hz
Model Pole
400V 690V 480V 600V 690V
pedigree, global support and Cummins Generator Technologies STAMFORD l AvK
Min Max Min Max Min Max Min Max Min Max
investment-driven innovation Technologies Craiova Facility infrastructure, a global network
DSG62 4 660 1,100 650 1,100 790 1,320 NA NA 780 1,300
has been fully upgraded and that has been strengthened 4 1,400 2,000 1,320 1,900 1,680 2,400 NA NA 1,500 2,310
modernised for focused AvK with greater pre and post-sales DSG74 6 740 1,220 710 1,050 890 1,465 NA NA 900 1,270
design and production support capabilities 8 620 930 600 860 745 1,115 NA NA 690 1,050
4 2,060 2,840 2,020 2,990 2,472 3,408 2,017 2,696 2,320 3,100
6 1,500 1,910 1,240 1,910 1,800 2,292 1,348 2,000 1,550 2,300
DSG86
8 900 1,350 900 1,430 1,242 1,780 939 939 1,080 1,650
4 3,450 3,450 3,510 4,700 4,140 4,140 3,052 4,609 3,510 5,300
8
2,240
1,650
3,050
2,530
2,050
1,650
3,200
2,530
2,688
2,080
3,660
3,190
1,913
2,591
2,826
2,591
2,200
1,980
3,250
2,980
features equipping it ideally for its own target DSG144 10 NA NA NA NA NA NA NA NA 6,600 6,600
50Hz 60Hz
Generator Technologies recently expanded and Model Pole
3.3kV 6.3kV 6.6kV 10.5kV 11kV 4.16kV 6.6kV 13.8kV
modernised centre of excellence at Craiova,
Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max
Romania.
4 750 1,080 750 1,080 750 1,080 900 1,080 900 1,080 900 1,300 900 1,250 NA NA
DIG110
6 580 750 560 720 560 720 NA NA NA NA 720 940 720 940 NA NA
4 1,300 2,050 1,300 1,750 1,300 1,750 1,150 1,650 1,150 1,650 1,630 2,600 1,500 2,200 NA NA
DIG120
6 900 1,520 920 1,140 880 1,200 NA NA NA NA 1,130 1,900 1,000 1,350 NA NA
AvK Range in Summary 4 2,250 3,850 1,900 3,000 1,900 3,000 1,800 2,800 1,800 2,800 2,850 4,000 2,200 3,450 2,050 3,250
■■ Rated power: 600 kVA to 11,000 kVA DIG130 6 1,730 2,650 1,450 2,200 1,450 2,250 1,350 2,100 1,350 2,100 2,000 3,300 1,650 2,600 1,600 2,550
■■ Rated voltage: 380V – 13.8 kV 8 1,180 1,950 1,140 1,650 1,140 1,650 1,300 1,600 1,300 1,600 1,470 2,450 1,260 1,680 1,700 1,900
■■ Rated frequency: 50 and 60 Hz 4 3,000 4,600 3,000 4,600 3,000 4,600 3,000 4,400 3,000 4,400 3,800 5,250 3,400 5,300 3,000 4,500
DIG140
■■ Speed: 600, 720, 900, 1000, 1200, 1500, 1800 rpm 6 2,500 4,050 2,400 3,800 2,400 3,800 2,200 3,500 2,200 3,500 NA NA NA NA NA NA
■■ Protection: IP23, IP23 with filters, IP44, IP54, IP55 DIG142 4 3,760 5,800 3,760 5,800 3,760 5,800 3,760 5,800 3,760 5,800 4,324 6,700 4,250 6,600 4,150 5,850
■■ Cooling: IC01, IC611, IC616, IC81W 4 5,100 6,500 5,100 7,000 5,100 6,300 5,000 6,500 4,900 6,500 5,700 8,500 5,700 8,000 5,000 6,300
■■ Design: IM 1001, IM 1101, IM 1005, IM 1105, IM 1205, IM 1305, IM 2401, IM 2001, IM2101 DIG150 6 3,900 5,500 3,750 5,250 3,900 7,000 3,450 4,700 3,650 4,950 4,450 5,250 4,450 5,250 4,150 4,900
8 2,900 4,800 2,900 4,600 2,800 4,800 2,850 4,300 2,850 4,500 3,800 5,400 3,150 5,400 3,300 4,600
4 6,400 8,400 6,200 9,400 6,200 9,400 6,000 9,300 6,000 9,300 7,700 10,200 7,200 9,100 6,400 8,500
6 5,600 8,000 5,600 8,500 5,600 8,500 5,500 8,500 5,500 8,500 NA NA NA NA NA NA
DIG156
8 4,200 6,800 4,200 6,600 4,200 6,600 4,200 6,700 4,200 6,700 4,900 7,150 5,000 7,500 4,700 7,000
10 3,450 6,850 3,550 5,900 3,550 5,900 3,100 5,500 3,100 5,700 4,600 7,650 4,100 7,000 2,690 4,550
2 3
Alternators Built to the Highest Specification
The alternators are equipped with brushless All AvK alternators are well suited for parallel
The stator cores are built from high grade The salient pole rotors have windings secured
excitation; the auxiliary winding supplies the operation with the mains utility or other alternators.
lamination steel. The frame is mechanically with wedges and end winding supports
Automatic Voltage Regulator (AVR) with sufficient All AVRs have power factor control or reactive
designed to withstand tough applications and to withstand centrifugal forces. Damper
power to ensure short-circuit levels of >3 x rated power control. For site conditions where the grid is
ensure that there is ample airflow to cool the windings are provided to reduce alternator
current. weak and unstable, please refer to the factory.
windings. The windings are form wound for harmonics and absorb the impacts caused
higher reliability and braced and supported to by unbalanced load conditions. The dampers
A range of digital AVRs are available to meet
withstand the dynamic stresses generated by also reduce the system oscillations caused
varying applications requirements. Typical AVR
the electrodynamics forces involved. during parallel operation.
features include:
Short Circuit
4 5
Selecting the Correct Product
✓
Protection and Cooling A new Product Selector tool to enable our
alternators to be matched against customer
A range of cooling systems and protection options For higher levels of protection we offer, IP23 with power requirements has been developed
are available across the AvK range, allowing for an filters, IP44, IP54, and IP55 can be supplied on and launched on the Cummins Generator
optimum choice for operating and environmental request. Technologies website.
conditions.
Cooling options include top-mounted air-to-air Use the tool to retrieve further information on
Our standard is open drip-proof IP23 enclosures, (IC611 & IC616) or air-to-water (IC81W) heat the AvK range of alternators, along with our
suitable for clean air environments. exchangers. extensive suite of other STAMFORD | AvK
products. Once registered you will be able to
download:
Air-to-water coolers are generally used when the the water in the tubes and recirculated through
volume of the ambient air available is restricted, as the alternator to cool the windings. The radiator
aboard a ship, or for other applications like steam consists of an inner tube, and it may have an
turbine and CHP power plants where there is an optional outer tube (recommended by AvK) to
abundance of water available for cooling. better protect against water leakage. A separate
system to pump a continuous supply of cooling
There are one or two internal fans. Air is forced water through the radiator must be supplied on
up and through air to water radiators within the site, and is not in the scope of AvK.
alternator enclosure. The heated air is cooled by
6 7
DSG Low Voltage Alternator Features
Since 1919, the company has supported In addition, where lead time and cost effectiveness product range that support these requirements.
Standard or Bespoke…
The choice is yours customers by providing bespoke solutions for their can be key to their cusotmers wininng business, Please contact your sales representative for more
power generation requirements. The diversity of AvK alternators are offered as a more standardised details of our standard offering package.
options and features available to meet specific
customers needs are indicated in the table below.
Key ● Standard
∆ Option
8 * Engineer to Order 9
DIG Medium and High Voltage Alternator Features
Since 1919, the company has supported In addition, where lead time and cost effectiveness product range that support these requirements.
Standard or Bespoke…
The choice is yours customers by providing bespoke solutions for their can be key to their cusotmers wininng business, Please contact your sales representative for more
power generation requirements. The diversity of AvK alternators are offered as a more standardised details of our standard offering package.
options and features available to meet specific
customers needs are indicated in the table below.
Bearings
Single Bearing (Anti Friction Only) ∆ ∆ ∆ ∆ * * * * * * * * *
● 2 Bearing ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Anti Friction ● ● ● ● * ● ● * * ● * * ● *
● Insulated ∆ ∆ ∆ ∆ ● ● ● ● ● ● ● ● ● ●
Excitation System
● Stator Aux. Winding ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Winding Technology
● Bar Wound ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Ingress Protection
* IP23 ● ● ● ● ● ● ● ● ● ● * ● ● ●
● IP44 ∆ ∆ ∆ ∆ * * * * * * * * *
* IP54 ∆ ∆ ∆ ∆ * * * * * * * * *
* IP55 ∆ ∆ ∆ ∆ * * * * * * * * *
Cooling
● IC01 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Instrumentation Accessories
● Current Transformers ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Winding RTD’s ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Bearing RTD’s ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Key ● Standard
∆ Option
10 * Engineer to Order 11
Certifications
voltages, confirming AvK and STAMFORD series, from 4 through to 10 pole configuration. compliance to CSA standards for its entire range
■■ All alternators are compatible products in a world-leading position. of AvK alternators and can now display the CSA
with all Industrial Standards and Marine “With this approval, we are the first alternator mark as a standard feature on all AvK alternators
Classifications in low, medium and high voltages. Cummins
The entire AvK range of alternators, manufactured manufacturer to achieve UL 1004 approval
■■ The Craiova manufacturing plant operates customers can now benefit from having
only at Craiova, has achieved certification from UL on the full range of low, medium and high
to One Global Standard supported by
(Underwriters Laboratories Inc.), a safety voltage synchronous products. UL compliance AvK alternators pre-certified by CSA, helping to
the 10 practices of the Cummins
certification company well known in the US and demonstrates that our products and the facility streamline generator set CSA approval process
Operating System
influential globally. UL is approved to perform where they are manufactured are safe and meet and win in markets which require CSA approval.
■■ All alternators are manufactured in an
ISO 9001, ISO 14001 and OSH 18001 safety testing by the US federal Occupational the highest standards. It is an endorsement of
environment. Safety and Health Administration (OSHA) agency our Craiova plant and its world class engineering The certification covers all AvK alternators, ranging
and operates globally through offices in 46 team,” from 600 to 11,000 kVA (480 to 8,800kW), which
countries around the world. Prasant Panigrahy, Engineering Manager. are manufactured at the Cummins large alternator
manufacturing facility in Craiova, Romania.
Safety certification for the AvK range means low, AvK alternators produced at Craiova are already
medium and high voltage UL approved alternators coming on-stream with their new UL certification
are available from Cummins Generator markings in place, highlighting the quality and Marine Certification Capability
Technologies throughout virtually all of its reliability of the product and helping to build
STAMFORD and AvK ranges, to the benefit of further on Cummins’ reputation for manufacturing
customers and markets around the world. excellence around the world. Thanks to Cummins Generator Technologies have the
technologies of €12 million euros in under three with marine societies included in the International
brand alternators are making an agile and cost- a collaboration between 12 major classification
market.
Cummins Generator Technologies have Test Cell
facilities in all of their manufacturing plants to
carry out marine type test approval testing which
can also be witnessed if required. Although,
Cummins have type approval for certain marine
societies which avoids the need for marine
inspectors to inspect every marine alternator that
is manufactured. This helps reduce lead time and
inspection charges.
12 13
Global Customer Service
One Global Standard and infrastructure for handling both pre and worldwide aftermarket spares and service
post-sales support. This network is an integral network.
part of Cummins Generator Technologies’ shared
resource for AvK and STAMFORD alternators, What this means to you:
Although STAMFORD and AvK products Commissioning support
guaranteeing that users throughout the world ■■ 24 hour response to service emergencies
are used in a variety of applications, the
will benefit from regional knowledge, strong local 7 days a week
common factor is that Cummins Generator
backup and agile response wherever they are ■■ On-site commissioning
Technologies work to a single standard for Technicians and engineers are available
located. ■■ Onsite bearing maintenance and bearing
both products and services no matter where to attend vessel commissioning in support of
condition monitoring
you are in the world. our OEM customers. Their vast experience
■■ Onsite insulation integrity checks
in generator set-up can help with setting
■■ AVR and accessories set up on site
Working as One Global Standard, each of up of control system parameters and on site
■■ Trained engineers available locally,
their manufacturing plants build products to problem solving.
speaking local language
the same exacting quality that has come to
■■ Extensive aftermarket distribution for
distinguish STAMFORD and AvK alternators in
STAMFORD and AvK genuine parts.
the industry.
14 15
Focused AvK Centre of Excellence
and Upgraded Support Network
This new initiative brings all AvK design and To maximise responsiveness, minimise lead
manufacturing into Craiova’s single, world times and facilitate machine construction to
class alternator production facility; a resource exact customer specifications, all engineering
with a long-established history dating back control and design as well as manufacturing is
to 1999 updated with advanced processes, centralised on the one site.
new quality procedures, testing facilities
and development of staff, all within a highly
automated modern environment. Since 2013,
€12 of the investment has been dedicated
to capacity expansion. The site has shipped
8,000 alternators over the past 10 years. Administration. Good air, rail, road and bus links
provide connections in and around the city, with
Craiova is now responsible for designing and a further major highway being planned. Local
Regional advantages
building the entire AvK alternator range, with employers include the Ford Motor Company and
products rated from 600 kVA to 11,000 kVA. other high-technology companies.
These include all the standard items covered With competitiveness improved by the region’s The Facility is under full ownership of Cummins
in this brochure, as well as variations built attractive labour costs, the Craiova facility also Generator Technologies and conforms to the
to individual customer requirements. benefits from a well-developed talent pool and Cummins Operating System; a set of 10 practises
local infrastructure. Craiova is an important followed by Cummins staff around the world,
educational centre, with 32,000 students attending ensuring that customers everywhere enjoy the
the city’s university. This has an excellent Faculty same consistently high level of service and product
of Automation, Computers and Electronics and quality.
a large Faculty of Economics and Business
16 17
Products and Services Designed to
Meet the Needs of the Power Industry
Product familiarity will ensure maximum the generator set, as well as to solve end-user
productivity and optimum use of the alternator. vibration issues. This technology is key in enabling
The Customer Service teams offer product training customers to improve the innovation and reliability
courses for engineers, operators and of new and current product designs.
18 19
Follow us @stamfordavk
youtube.com/stamfordavk