336e L Excavator FJH

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR3173-01
April 2018

336E Excavator
Hydraulic System - Attachment
YCE318-UP
FJH345-UP
JRJ211-UP
YEP295-UP
BZY1205-UP
TMZ292-UP

Medium Pressure

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT TABLE
Component Locations
Part Machine Schematic
Description
Number Location Location
Standard 336E
(Standard) Note B
Accumulator GP - Hydraulic (Charged) 1 C-3
(BC/AL Regulation) Note B
Control GP - Joystick (LH) Note B 2 E-2
Control GP - Joystick (RH) Note B 3 E-1
Cylinder GP - Boom Note A 4 F-7
Cylinder GP - Bucket Note A 5 F-8
Cylinder GP - Stick Note A 6 F-8
Filter and Valve GP - Pilot (Hydraulic Oil) Note B 7 B-4
Filter GP - Oil (Hydraulic Return) Note B 8 A-4
Filter GP - Oil (Hydraulic, Case Drain) Note B 9 A-4
Manifold GP - Control Note B 10 C-3
Motor GP - Swing Note B 11 F-5
Motor GP - Travel (LH) Note B 12 F-4
Motor GP - Travel (RH) Note B 13 F-3
Pump GP - Main Hydraulic Note B 14 B-3
Sensor GP - Pressure (Boom Cylinder Head) Note B 15 F-7
Sensor GP - Pressure (Boom Down Control) Note B 16 C-2
Sensor GP - Pressure (Pump 1) Note B 17 A-7
Sensor GP - Pressure (Pump 2) Note B 18 A-6
Sensor GP - Pressure (Overload Warning 1) Note B 19 D-7
Sensor GP - Pressure (Overload Warning 2) Note B 20 D-6
Sensor GP - Pressure (Swing Control) Note B 21 D-1
Switch AS - Pressure (Implement) Note B 22 C-2
Switch AS - Pressure (Travel, LH) Note B 23 F-2
Switch AS - Pressure (Travel, RH) Note B 24 F-1
Swivel GP Note B 25 E-3
Valve GP - Check Note B 26 B-8
Valve GP - Check (Oil Cooler Bypass) Note B 27 D-6
Valve GP - Load Control (Boom Drift Reduction) Note B 28 B-8
Valve GP - Load Control (Stick Drift Reduction) Note B 29 D-5
(Standard) Note B
Valve GP - Main Control 30 A-6
(Heavy Lift) Note B
Valve GP - Pilot (With Shuttle) Note B 31 F-1
Valve GP - Shuttle Note B 32 D-1
Valve GP - Solenoid (Heavy Lift) Note B 33 D-3
Valve GP - Swing Cushion Note B 34 E-5
Valve GP - Travel Counterbalance (LH) Note B 35 E-4
Valve GP - Travel Counterbalance (RH) Note B 36 E-3
Valve GP - Pressure Reducing (Boom Priority) Note B 37 C-2

Medium Pressure Attachment


Pump GP - Hydraulic Oil Cooler 207-8235 38 B-3
Valve GP - Control (Medium Pressure) 310-0165 39 F-6
Valve GP - Solenoid (Pilot Line Pressure Reducing) 259-7430 40 D-4
Note A: Refer to parts manual for specific cylinder information.
Note B: Part Numbers are located on the main Hydraulic System Schematic according to the effectivity of the machine.
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Boom Regeneration Valve Pressure B-8
BB Pilot Pump Delivery Pressure B-4
CC Pump Case Pressure B-3
DD Drive Pump Negative Flow Pressure (NFC1) B-2
EE Drive Pump Delivery Pressure B-2
FF Power Shift Pressure B-2
GG Idler Pump Delivery Pressure B-2
HH Idler Pump Negative Flow Pressure (NFC2) A-2
JJ Auxiliary Pump Pressure E-6
KK Extend Pressure D-4
LL Retract Pressure D-4
SOS Hydraulic Oil Sampling Port B-4
(12) MOTOR GP (13) MOTOR GP (31) VALVE GP
(11) MOTOR GP
(39) VALVE GP TRAVEL (LH) TRAVEL (RH) PILOT (WITH SHUTTLE)
SWING
CONTROL (MEDIUM PRESSURE) 355-5668 355-5668 TP 369-8502
T2 334-9973
310-0165
TT
(5) CYLINDER GP (6) CYLINDER GP (4) CYLINDER GP TRAVEL(L) TRAVEL(R)
BUCKET STICK BOOM PG
(RET) (FWD) (BKWD)(BKWD) (FWD)
(EXT)
Pa1 Pb1 DR
LOC D-4 LOC D-4

MU
(RET) B1 LOC D-8

AG BG

L5 R5 L6 SP2 (EXT) A1 Pp3 Pp3 T2 T5 T1 T3 T6 T4


LOC C-8 LOC C-5 LOC D-8 LOC D-5
A1 B1 T1 pR1f pL1f pL2b pR2b
R3 BP2
DR T1
LOC A-5 LOC A-8 LOC A-8 LOC A-5
LOC B-5 LOC B-8 T2
P T2
MPV-P
(15) SENSOR GP PLS LOC B-3
(23) SWITCH AS (24) SWITCH AS
PRESSURE (BOOM CYLINDER HEAD) T1 PPS PRESSURE (TRAVEL, LH) PRESSURE (TRAVEL, RH)
338-6971
MPV-T JJ
LOC D-5 319-4407 319-4407
AG BG BG AG
Tap Locations
Pressure, Sampling, and Sensor IDENT CONNECTOR
A (R) B (L)
Tap Schematic
12 PS PRESSURE EPRV 5 6 3 2
Description 13 BOOM REGENERATION REPRV LOC C-3
Number Location L4 R4 4 1
AA Boom Regeneration Valve Pressure B-8 15 NFC 1 LIMIT EPRV LOC C-8 LOC B-5
PD-Dr
BB Pilot Pump Delivery Pressure B-4 16 NFC 2 LIMIT EPRV A B B A 1
CC Pump Case Pressure B-3 4 PD-Pi
17 SWING BRAKE SOLENOID LOC D-4
DD Drive Pump Negative Flow Pressure (NFC1) B-2
EE Drive Pump Delivery Pressure B-2 18 TRAVEL SPEED CHANGE SOLENOID (34) VALVE GP (35) VALVE GP (36) VALVE GP 5 6 3 2
FF Power Shift Pressure B-2 19 STRAIGHT TRAVEL SOLENOID SWING CUSHION TRAVEL COUNTERBALANCE (LH) TRAVEL COUNTERBALANCE (RH)
(BKWD) (FWD) (3) CONTROL GP
GG Idler Pump Delivery Pressure B-2 20 HYDRAULIC LOCK SOLENOID 158-9085 322-8714 L1 R2 322-8714
HH Idler Pump Negative Flow Pressure (NFC2) A-2 JOYSTICK (RH)
21 SWING PRIORITY SOLENOID LOC A-8 LOC B-5
JJ Auxiliary Pump Pressure E-6 (FWD) (BKWD) JLP JRP 323-7947
KK Extend Pressure D-4 55 STEM 3 EXTEND ATCH R1 L2
LL Retract Pressure D-4 56 STEM 3 RETRACT ATCH LOC A-5 LOC A-8 JLT JRT
(2) CONTROL GP
SOS Hydraulic Oil Sampling Port B-4 STICK SWING BUCKET BOOM
JOYSTICK (LH)
(25) SWIVEL GP 323-7948
234-4440
(19) SENSOR GP (20) SENSOR GP
PRESSURE (OVERLOAD WARNING 1) PRESSURE (OVERLOAD WARNING 2)
LOC A-4
KK LL
RCV-D LOC F-7 LOC F-6
338-6971 338-6971
(27) VALVE GP Pa1 Pb1 (40) VALVE GP (OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP)
CHECK (OIL COOLER BYPASS) SOLENOID (PILOT LINE PRESSURE REDUCING) JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3
C A2 B2 A1 B1
LOC D-3 LOC C-4
335-0300 MPV-T 259-7430
LOC E-7 (EXT) (RET)
NFC-Dr NFC-Pi
55
56
NFC-S1 NFC-Dr1 NFC-Dr2 NFC-S2
NFC1
B
NFC2
LOC C-2 15 16 LOC A-2 P
E (29) VALVE GP (32) VALVE GP
T A1 A2 A3 A4 A5 A6 A7 A8
LOAD CONTROL SOL3-T LOC C-4 SHUTTLE
(STICK DRIFT REDUCTION) LOC C-3 SOL1-T 323-7560
335-0200 (33) VALVE GP
SOLENOID (HEAVY LIFT)
A 352-7176
MU
LOC F-5
T P T

L6
SPi B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8
LOC F-8
LOC C-1 dST
LOC A-8
A pL5f pR5f pL4b pR4b
LOC E-2 LOC C-8 LOC C-5 LOC B-8 LOC B-5
SP2
pST PD-Pi MF-TANK NFC-Dr HPi
R6 SP1 LOC F-8 (21) SENSOR GP
LOC A-8 LOC A-5 LOC D-7 LOC A-5 (16) SENSOR GP pL3b pR6f Spi
PRESSURE PRESSURE
P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2
LOC B-8 LOC C-5 LOC D-5

(10) MANIFOLD GP (BOOM DOWN CONTROL) (SWING CONTROL)


pBR pL3f pR5b pSR
ST6 ST CONTROL 338-6970 LOC B-5 LOC B-8 LOC C-5 LOC C-5
338-6970
(IN) 20 215-5037 BPi pR3b
pL6f 18 17 LOC B-8 LOC B-5
LOC C-1 pSR LOC C-1
STICK (2) pR3f pL5b
(OUT)
pR6f LOC B-5 LOC C-8
LOC C-1 (1) ACCUMULATOR GP
HYDRAULIC (CHARGED) (22) SWITCH AS
L5
P1 164-6981 PRESSURE
LOC F-8
NFC-Pi (IMPLEMENT)
(OPEN) 352-6860 (NOTE C)
R5 LOC F-8 LOC D-7
319-4407
PAC
(CLOSE)

pR5f
LOC D-2 DR3 DR4 Pi2 DR5 T-OUT1 DR6
(OUT) SOL3-T B
pL5f pR5b
LOC D-2
BUCKET STICK (1) LOC C-1 SOL1-T BDr PD-Dr
LOC D-4

LOC D-3 LOC B-8 LOC E-2


(IN) PRV-T P A
pL5b pL6f
LOC C-1 LOC B-2 Pi1 LOC C-8
NFC1
L4 (38) PUMP GP (14) PUMP GP LOC D-8

LOC E-5 21 HYDRAULIC OIL COOLER MAIN HYDRAULIC


(R) T
pL4b 207-8235 369-9602 (37) VALVE GP
(26) VALVE GP PRV-T PRESSURE REDUCING
LOC D-1
R4
DD
CHECK AA
LOC C-4
(BOOM PRIORITY)
BRG
389-2477
13 (L)
LOC E-5
CC 352-7065
pR4b (7) FILTER AND VALVE GP
(UP) LOC D-1 PILOT (HYDRAULIC OIL) LOC F-6
pL3b SWING LOC A-7
LOC C-2 158-8987 MPV-P
Ps1 P1
Do
(UP) pBR A1 NOTE C: FOR BC/AL REGULATION
pL3f
LOC C-2
LOC C-2 a1
BT3 R3 EE HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
OUT IN
BT LOC F-7 M PILOT PUMP OUTPUT
IDLER PUMP OUTPUT
Psv HEAVY LIFT CIRCUIT
T MEDIUM PRESSURE CIRCUIT
BP1 L3 POWERSHIFT CONTROL CIRCUIT
SUPPLY LINE
STICK CYLINDER AND CONTROL CIRCUIT
BP2 pR3b 12 a3 LEFT TRAVEL CONTROL CIRCUIT
LOC F-7 LOC C-1
PG PC FF SWING CONTROL CIRCUIT
(DOWN)

BOOM (1) BOOM (2) DRAIN / RETURN LINE


a2 SWING BRAKE CONTROL CIRCUIT
LOC C-2
pR3f A2
GG DRIVE PUMP OUTPUT
BPi
LOC C-2 BB SOS TRAVEL SPEED CONTROL CIRCUIT
BUCKET CYLINDER AND CONTROL CIRCUIT
Bdr R2 LOC E-3
A4 S1 RIGHT TRAVEL CONTROL CIRCUIT
Di Ps2

Dr1
P2
LOC C-4 (FWD) BOOM CYLINDER AND CONTROL CIRCUIT
pR2b LOC A-6
LOC E-5
LOC F-1
(28) VALVE GP TRAVEL (R) MF-TANK RCV-D
LINE PATTERNS
LOAD CONTROL L2 LOC D-3 Pressure Line
(BOOM DRIFT REDUCTION) LOC E-3 R1 LOC E-4

323-7610 (FWD) HH Pilot / Load Sensing Pressure


pL2b pR1f
(BKWD)

LOC F-1 LOC F-2 Drain / Return Lines


TRAVEL (L)
Component Group
STRAIGHT TRAVEL Pi2
LOC E-4 L1 NFC2 CALLOUTS
(BKWD) 19 LOC D-6
pL1f YY Taps (Pressure, Sampling, Sensor - by letter)
LOC F-2
(9) FILTER GP
OIL (HYDRAULIC, CASE DRAIN) Callout Number Component
pST (Machine Location from (52) VALVE GP - CONTROL Name

LOC D-4 289-8194 Component Locations Table)


138-1234 Part Number

dST (8) FILTER GP


LOC D-3
OIL (HYDRAULIC RETURN)
PUMP-S1 PUMP-S2 THIS SCHEMATIC IS FOR THE 336E EXCAVATOR HYDRAULIC SYSTEM
188-4145
P1 P2 ATTACHMENT: MEDIUM PRESSURE
LOC B-2 LOC B-2 (30) VALVE GP MEDIA NUMBER: UENR3173-01
MAIN CONTROL HPi
(17) SENSOR GP (18) SENSOR GP SCHEMATIC PART NUMBER: 369-8470, CHANGE: 01, VERSION: HE
369-8442 (STANDARD) LOC D-3
Components are shown installed on a fully operable machine with the key and engine off,
PRESSURE (PUMP 1) PRESSURE (PUMP 2) 369-8444 (HEAVY LIFT) HEAVY LIFT and with parking brake set.
338-6971 338-6971 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE VIEW
VIEW ALL CALLOUTS

12
5

35
13 36 11 34 25
OPERATOR STATION
VIEW ALL CALLOUTS

3 16 32 22 2

15 23 31 24 21
MAIN HYDRAULIC PUMP
VIEW ALL CALLOUTS

EE DD HH SOS BB 8

HYD.
TANK

14 CC FF GG 9 7

UNDER
PUMP
MAIN CONTROL VALVE (FRONT VIEW)
VIEW ALL CALLOUTS

29 30 AA 37

HYD.
TANK

1 10 28 26
MAIN CONTROL VALVE (REAR VIEW)
VIEW ALL CALLOUTS

27 19 20 33

CAB

17 18
MEDIUM PRESSURE
VIEW ALL CALLOUTS

A
JJ KK

LL

39 40
VIEW OF AREA “A”

MAIN HYDRAULIC 38 HYDRAULIC


PUMP TANK

You might also like