Connection Manual: BNP-B2203D (ENG)

CNC
64
CONNECTION MANUAL
BNP-B2203D(ENG)
MELDASMAGIC is a registered trademark of Mitsubishi Electric Corporation.
Microsoft and MS-DOS are registered trademarks of Microsoft Corporation U.S.A.
Windows is a registered trademark of Microsoft Corporation U.S.A.
IBM is a registered trademark of International Business Machines Corporation U.S.A.
Other company and product names are trademarks or registered trademarks of the
respective companies.
i
Introduction
This manual is the MELDASMAGIC64 Connection Manual.
MELDASMAGIC64 installation and connection methods are explained centered on the NC Card.
Refer to the materials below for explanations concerning functions.
MELDASMAGIC64 Setup Instruction Manual................................................................................ BNP-B2191

MELDASMAGIC64 Maintenance Manual ...................................................................................... BNP-B2207
MELDAS AC Servo and Spindle MDS-A/B Series Specifications Manual..................................... BNP-B3759
MELDAS AC Servo and Spindle MDS-C1 Series Specifications Manual...................................... BNP-C3000
MELDAS AC Servo and Spindle MDS-CH Series Specifications Manual ..................................... BNP-C3016
MELDAS AC Servo MDS-B-SVJ2 Series Specification Manual .................................................... BNP-B3937
MELDAS AC Servo MDS-B-SPJ2 Series Specification Manual .................................................... BNP-B2164
General items
(1) Read this manual carefully before using MELDASMAGIC64. Please have a full understanding of
product functions and performance, and use this product correctly.
(2) All efforts possible have been made to describe any special handling in this manual. Items not
described in this manual must be interpreted as "Not Possible".
(3) When the details described in this instruction manual change, the sub-No. of the cover page instruction
manual No. (*, A, B) will be changed.
(4) The details described in this manual may change without notice. Mitsubishi may not be held responsible
for errors in the contents described.
About MELDASMAGIC64
(1) MELDASMAGIC64 includes the ISA NC Card compatible with the ISA bus, and the PCI NC Card
compatible with the PCI bus. Either card can be selected. The user can structure a custom-made NC
unit by inserting the NC Card supplied from Mitsubishi into the selected personal computer's expansion
slot (ISA bus or PCI bus).
NC Card
ISA NC Card PCI NC Card
(ISA bus specifications) (PCI bus specifications)
HR621 FCU6-HR655
HR623
(2) The NC Card supplied by Mitsubishi realizes the equivalent environmental resistance (ambient
temperature, noise resistance and vibration resistance) as conventional NC units. However, some
environmental resistance equivalent to conventional NC units is not always guaranteed regarding
personal computers presumed to be normally used in an office. Therefore, when selecting a personal
computer, study this manual well and select an appropriate model responding to the required uses and
applications. When required, execute the appropriate countermeasures.
ii
(3) Take care to the working environment when using MELDASMAGIC64.
Working environment
PCI NC Card ISA NC Card
Applicable personal
IBM PC/AT or compatible machine
computer
• Windows 98SE • Windows 95
• Windows 2000 • Windows 98
Compatible OS
• Windows XP • Windows 98SE
• Windows NT Workstation 4.0
• For
Windows 95
Pentium 100MHz or faster (Pentium 150MHz or faster recommended)
• For Windows 98, Windows 98SE, Windows NT Workstation 4.0
CPU
Pentium 200MHz or faster (Pentium 233MHz or faster recommended)
• For Windows 2000, Windows XP
Pentium 300MHz or faster
• For Windows 95, Windows 98
16MB or larger (24MB or larger recommended)
• For Windows 98SE, Windows NT Workstation 4.0
Memory
• For Windows 2000
• For Windows XP
128MB or larger
Hard disk 20MB or more open space recommended
Floppy disk One 3.5-type 1.44MB drive
PCI bus (PCI bus Standards 2.0 or
Expansion slot ISA bus
higher)
+3.3V (*1) 0.2A or more
Electric
characteristics +5.0V 2.5A or more
+12.0V 0.7A or more 0.5A or more
Time for +5.0V power voltage to drop from +4.5V to +4.0V when the
Power drop characteristics
power is turned OFF takes 1ms or more.
(*1) When using the PCI NC Card, always use a personal computer that supplies +3.3V power to the PCI
bus.
(4) Heat radiation-countermeasures for personal computer
A rise in the personal computer's internal temperature could cause NC Card damage or malfunction.
Select a personal computer with a fan for circulating the heat in the personal computer, or a personal
computer to which a fan can be mounted.
(5) Personal computer vibration
If the expansion slot on the personal computer vibrates greatly, a connector connection fault could occur
and result in incorrect operations. Select a personal computer with a fitting for fixing the NC Card, or a
personal computer that can be fixed.
<Fixing example>
iii
Precautions for Safety
Always read the specifications issued by the machine maker, this manual, related manuals
and enclosed documents before starting installation, operation, programming, maintenance
or inspection to ensure correct usage. Thoroughly understand the basics, safety information
and precautions of this numerical controller before using the unit.
This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
When there is a great risk that the user could be subject to

DANGER fatalities or serious injuries if handling is mistaken.
When the user could be subject to fatalities or serious injuries

WARNING if handling is mistaken.
When the user could be subject to injuries or when physical

CAUTION damage
Note that even if the items is ranked as " CAUTION", incorrect handling could lead to
serious results. Important information is described in all cases, so please observe the items.
DANGER
Not applicable in this manual.
1. Items related to prevention of electric shocks
WARNING
Do not open the front cover while the power is ON or during operation. Failure to observe this could result
in electric shocks.
Do not operate the device with the front cover removed. The high voltage terminals and charged sections
will be exposed, and could result in electric shocks.
Do not remove the front cover even when the power is OFF except for wiring work or periodic
inspections. The controller and servo drive unit are charged internally and could result in electric shocks.
Always wait at least 15 minutes after turning the power OFF and check the voltage with a tester, etc.,
before starting wiring work or inspections. Failure to observe this could result in electric shocks.
Ground the 200V Series input controller, servo drive unit and servomotor with Class C or higher
protective grounding, and the 400V Series input with Class D or higher protective grounding.
All wiring work and inspections must be carried out by a qualified electrician.
Wire the controller, servo drive unit and servomotor after installation. Failure to observe this could result
in electric shocks.
Do not operate the switches with wet hands, as this may lead to electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this may lead
to electric shocks.
iv
2. Items related to prevention of fires
CAUTION
Install the controller, servo drive unit, servomotor and regenerative resistor on non-combustible material.
Installation directly on or near combustible materials could result in fires.
If trouble occurs in the servo drive unit, shut off the power at the servo drive unit's input power side. Fires
could result if large current continues to flow.
When using the regenerative resistor, shut off the power with an error signal. The regenerative resistor
could abnormally overheat and cause fires due to a regenerative transistor fault, etc.
Incorrect wiring or connections could damage the device.
3. Items related to prevention of damage
CAUTION
Do not apply voltages other than those indicated in the Controller Connection Manual or Specifications
Manual for Servo Drive Unit. Failure to observe this could lead to rupture, or damage, etc.
Do not mistake the terminal connections. Failure to observe this could lead to rupture, or damage, etc.
Do not mistake the polarity (+, –). Failure to observe this could lead to rupture, or damage, etc.
Persons wearing medical devices, such as pacemakers, must not be near this unit. The medical device
could be affected by electromagnetic waves.
The servo drive unit fins, regenerative resistor and servomotor, etc., will be hot during operation and for a
while after operation is stopped. Touching these sections could result in burns.
v
4. General Precautions
Always observe the following precautions. Incorrect handling could result in faults, injuries, or electric shocks,
etc.
(1) Transportation and installation
CAUTION
Correctly transport the product according to its weight.
Use servomotor's suspension bolts only to transport the servomotor.

Do not use suspension bolts of the servomotor on the machine to transport the machine.
Do not stack products above the indicated limit.
Do not hold cables, shaft or detector when transporting the servomotor.
Do not suspend or hold the controller or servo drive unit by the connected wires or cables when transporting.
Do not hold the front cover when transporting the controller or servo drive unit. The device could drop.
When installing, always observe the installation direction and install on a place which can withstand the
weight.
Do not get on the product, or place heavy objects on it.
Provide the specified distance between the controller, servo drive unit and inner surface of the control
panel and between other devices.
Do not install or operate a controller, servo drive unit or servomotor that is damaged or that has missing
parts.
Take care not to cut hands on the heat radiating fins or metal edges.
Do not block the intake/outtake ports of the servomotor with cooling fan.
Do not allow conductive foreign matter such as screws or metal chips or combustible foreign matter such
as oil enter the controller, servo drive unit or servomotor.
The controller, servo drive unit and servomotor are precision devices so do not drop or apply strong
impacts on them.
Do not install the controller operation board where it may be subject to cutting oil.
vi
(2) Wiring
CAUTION
Correctly wire this product. Failure to do so could result in servomotor runaway, etc.
Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the
servo drive unit.
Correctly connect the output side (terminals U, V, W). The servomotor will not operate if incorrectly
connected.
Do not directly connect a commercial power supply to the servomotor. Failure to observe this could lead
to faults.
When using an inductive load such as relays, always connect a diode in parallel to the load as a noise
measure.
When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to
suppress rush currents.
Do not mistake the direction of the surge absorption diode installed on the DC relay for the control output
signal. The signal will not be output due to fault and the protective circuit, such as emergency stop, will be
disabled.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Securely tighten the cable connector fixing screw or fixing mechanism. Insufficient fixing could result in
dislocation during operation.
Always treat the shield cables indicated in this manual with grounding measures such as cable clamps.
Separate the signal wire from the drive line/power line when wiring.
Use wires and cables having a wire diameter, heat resistance level and bending capacity that match the
system.
Ground the device according to the requirements of the country where the device is to be used.
Wire the heat radiating fins and wires so that they do no contact.
(3) Adjustments
CAUTION
Check and adjust each parameter before staring operation. Unpredictable operations could occur depending
on the machine.
Do not make marked adjustments or changes as the operation could become unstable.
vii
(4) Usage methods
CAUTION
Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF
immediately. A contactor, etc., must be used in addition to the shutoff function in the controller.
Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller,
servo drive unit or servomotor.
Only a qualified technician may disassemble or repair this product.
Do not modify this product.
Use a noise filter, etc., to reduce the effect of electromagnetic disturbances. Electronic devices used near
the servo drive unit could be affected by the electromagnetic disturbances.
Use the controller, servo drive unit, servomotor and regenerative resistor in the designated combination.
Failure to observe this could result in fires or faults.
The brakes (magnetic brakes) assembled in the servomotor are used for holding, and must not be used
for normal braking.
There may be cases when the magnetic brakes cannot hold the state because of the life or machine
structure (when ball screw and servomotor are coupled via a timing belt, etc.). Install a stopping device on
the machine side so that safety can be ensured.
After maintenance or inspection, always carry out a trial operation before starting actual operation.
Do not move the machine's movable range during automatic operation. Do not place hands, feet or face
near the spindle during rotation.
Use the power (input voltage, input frequency, tolerable instantaneous power failure time) under the power
specification conditions given in the Specifications.
Turn the NC Card's power ON before turning the base I/O unit's power ON.
If the base I/O unit's power is turned ON first, the current will be led to the NC Card from the connection
cable. This will prevent the personal computer or the cards in the personal computer from starting up
properly.
(5) Measures during a fault
CAUTION
If a hazardous situation could arise during a power failure or product fault, use the servomotor with
magnetic brakes or provide an external brake mechanism for holding purposes.
Use a double circuit structure for the magnetic brake's operation circuit so that the brakes will activate
even when the external emergency stop signal is issued.
If an alarm occurs, remove the cause, and secure surrounding safety before resetting the alarm and
restarting operation.
The machine could suddenly restart when power is restored after an instantaneous power failure. Do not
near the machine in this case. (Design the machine so that operator safety can be ensured even if the
machine restarts.)
viii
(6) Maintenance, inspection and part replacement
CAUTION
The electrolytic capacitor's capacity will drop due to deterioration. To prevent secondary damage due to
capacitor's faults, Mitsubishi recommends replacing the electrolytic capacitor after approx. five years
when used in a general environment. Contact the Service Center or Service Station for replacements.
Do not perform a megger test (insulation resistance measurement) during inspection.
Save the machining programs, tool data and parameters with an input/output device before replacing the
battery.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
The hard disk unit has a service life, and must be replaced when the life is reached.
Always back up the customer's data stored on the hard disk unit. The customer's data stored on the hard
disk unit cannot be guaranteed.
(7) Disposal
CAUTION
Handle this product as general industrial waste. Note that some of the MDS Series products use alternate
Freon. These corresponding models must not be handled as general industrial waste and must always be
returned to the Service Center or Service Station. (Corresponding models have heat radiating fins on the
back of the unit.)
Do not disassemble the controller, servo drive unit or servomotor parts.
Collect and dispose of the spent batteries according to local laws.
(8) General precautions
CAUTION
To explain the details, drawings given in this instruction manual, etc., may show the unit with the cover or
safety partition removed. When operating the product, always install the cover or partitions at their original
position, and operate as indicated in the instruction manual, etc.
ix
CONTENTS
1. Outline.................................................................................................................................. 1
2. Configuration ...................................................................................................................... 2
2.1 System Configuration ..................................................................................................... 2
2.2 List of Configuration Units .............................................................................................. 3
3. Installation ........................................................................................................................... 5
3.1 General Specifications ................................................................................................... 5
3.2 General System Diagram ............................................................................................... 6
3.3 Installation ...................................................................................................................... 8
3.3.1 Installation Direction and Spacing........................................................................... 8
3.3.2 Prevention of Foreign Matter Entry......................................................................... 9
3.3.3 Heat Radiation Countermeasures .......................................................................... 10
3.3.4 Noise Countermeasures......................................................................................... 12
4. NC Card Connection ........................................................................................................... 15
4.1 NC Card Connection System Diagram........................................................................... 15
4.2 NC Card Part Names ..................................................................................................... 16
4.2.1 Names of HR621 Card Parts.................................................................................. 16
4.2.2 Names of HR623 Card Parts.................................................................................. 17
4.2.3 Names of FCU6-HR655 Unit Parts......................................................................... 18
4.3 Control Unit Connector Pin Assignment ......................................................................... 19
4.4 ISA NC Card Mounting ................................................................................................... 23
4.4.1 Before Mounting the ISA NC Card.......................................................................... 23
4.4.2 ISA NC Card Mounting Procedure.......................................................................... 24
4.5 PCI NC Card Mounting................................................................................................... 27
4.5.1 Before Mounting the PCI NC Card ......................................................................... 27
4.5.2 PCI NC Card Mounting Procedure ......................................................................... 28
5. Base I/O Unit Connection ................................................................................................... 31
5.1 Base I/O Unit Outline ..................................................................................................... 31
5.2 Base I/O Connection System Drawing ........................................................................... 32
5.3 Base I/O Unit Part Names .............................................................................................. 33
5.4 Base I/O Unit Connector Pin Assignment....................................................................... 35
5.5 Base I/O Unit Input/Output Specifications ...................................................................... 38
5.5.1 Rotary Switch Settings ........................................................................................... 38
5.5.2 RIO1 Terminator ..................................................................................................... 38
5.5.3 CF31, CF32 Input Circuit........................................................................................ 39
5.5.4 CF33, CF34 Output Circuit ..................................................................................... 39
5.5.5 Specifications of ADD ON PCB Connected to CR31 .............................................. 39
5.5.6 Connection of Base I/O Unit Power Supply ............................................................ 40
5.5.7 Examples of DI/DO Connection.............................................................................. 41
5.5.8 Connection of Servo Drive Unit .............................................................................. 42
5.5.9 Connection of Spindle Encoder .............................................................................. 42
5.5.10 Connection of Sensor Signal ................................................................................ 43
6. Relay Card Connection....................................................................................................... 44
6.1 Relay Card Outline ......................................................................................................... 44
6.2 Relay Card Connection System Diagram....................................................................... 44
6.3 Relay Card Part Names ................................................................................................. 45
6.4 Relay Card Connector Pin Assignment .......................................................................... 46
6.5 Relay Card Input/Output Specifications.......................................................................... 48
6.5.1 Relay Card Power Connection ............................................................................... 48
6.5.2 Emergency Stop Connection .................................................................................. 48
6.5.3 Connection of Spindle Encoder .............................................................................. 49
6.5.4 Manual Pulse Generator Connection ..................................................................... 49
6.5.5 RS-232C Device Connection.................................................................................. 49
6.6 Installation on the Base I/O Unit..................................................................................... 50
x
7. Remote I/O Unit Connection .............................................................................................. 51
7.1 Outline of Remote I/O Unit ............................................................................................. 51
7.2 Names of Each Remote I/O Unit Section ....................................................................... 52
7.3 Connection of Remote I/O Power................................................................................... 53
7.4 Outline of Digital Signal Input Circuit .............................................................................. 54
7.5 Outline of Digital Signal Output Circuit ........................................................................... 56
7.6 Outline of Analog Signal Output Circuit .......................................................................... 57
7.7 Outline of Analog Signal Input Circuit............................................................................. 58
7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal .......................... 59
7.9 Connection of FCUA-DX11* Unit and Machine Control Signal....................................... 61
7.10 Connection of FCUA-DX12* Unit and Machine Control Signal..................................... 63
7.11 Connection of FCUA-DX13* Unit and Handle .............................................................. 65
7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit .......................................................... 66
7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal ............................... 67
7.14 Setting of Channel No. when Using Multiple Remote I/O Units.................................... 68
7.15 Remote I/O Unit Input/Output Signal Cables................................................................ 70
Appendix 1 Outline Drawings ................................................................................................ 71
Appendix 1.1 ISA NC Card Outline Drawing (HR621) ....................................................... 71
Appendix 1.2 ISA NC Card Outline Drawing (HR623) ....................................................... 71
Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655) ............................................ 72
Appendix 1.4 Base I/O Unit Outline Drawing ..................................................................... 73
Appendix 1.5 Relay Card (independent installation) Outline Drawing ............................... 74
Appendix 1.6 Base I/O Unit + Relay Card (add-on) Outline Drawing................................. 75
Appendix 1.7 Remote I/O Unit Outline Drawing................................................................. 76
Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing ....................................... 77
Appendix 1.9 Spindle Encoder (OSE-1024-3-15-68) Outline Drawing............................... 78
Appendix 1.10 Grounding Plate and Clamp Fitting Outline Drawings.................................. 79
Appendix 2 Cable Manufacturing Drawings ......................................................................... 80
Appendix 2.1 SH21 cable (Servo drive unit) ...................................................................... 82
Appendix 2.2 SH41 cable (Remote I/O unit)...................................................................... 83
Appendix 2.3 R031 cable (Analog signal input/output) ...................................................... 84
Appendix 2.4 R041 cable (Manual pulse generator).......................................................... 85
Appendix 2.5 R042 cable (Manual pulse generator).......................................................... 86
Appendix 2.6 R211 cable (Remote I/O unit) ..................................................................... 87
Appendix 2.7 R220 cable (+24VDC input)......................................................................... 88
Appendix 2.8 R300 cable (Machine input/output) .............................................................. 89
Appendix 2.9 R301 cable (Machine input/output) .............................................................. 90
Appendix 2.10 F010 cable (NC Card).................................................................................. 91
Appendix 2.11 F011 cable (NC Card) .................................................................................. 92
Appendix 2.12 F020 cable (Manual pulse generator) ........................................................ 93
Appendix 2.15 F040 cable (Spindle encoder) ...................................................................... 96
Appendix 2.16 F041 cable (Spindle encoder) ...................................................................... 97
Appendix 2.17 F070 cable (+24VDC input) ......................................................................... 98
Appendix 2.18 F390 cable (RS232C) .................................................................................. 99
Appendix 2.19 ENC-SP1 cable (Spindle drive unit) ........................................................... 100
Appendix 2.20 Table of Connector Sets ............................................................................. 101
Appendix 3 Parts for EMC Measures..................................................................................... 102
Appendix 3.1 Shield Clamp Fitting..................................................................................... 102
Appendix 3.2 Ferrite Core.................................................................................................. 103
Appendix 3.3 Surge Protector............................................................................................ 104
Appendix 3.4 Selection of Stabilized Power Supply........................................................... 107
xi
1. Outline
1. Outline
This manual explains MELDASMAGIC64 installation and connection methods centered on the NC
Card.
By installing this NC Card in a personal computer expansion slot (ISA bus or PCI bus), and connecting
a servo drive unit, servomotor, etc., a custom-made NC unit can be constructed.
This manual assumes that all functions are added, but the actually delivered device may not have all
functions.
Refer to the following documents for explanations on the functions.
MELDASMAGIC64 Setup Instruction Manual........................................................................ BNP-B2191

MELDASMAGIC64 Maintenance Manual .............................................................................. BNP-B2207
MELDAS AC Servo and Spindle MDS-A/B Series Specifications Manual ............................ BNP-B3759
MELDAS AC Servo and Spindle MDS-C1 Series Specifications Manual.............................. BNP-C3000
MELDAS AC Servo and Spindle MDS-CH Series Specifications Manual ............................. BNP-C3016
MELDAS AC Servo MDS-B-SVJ2 Series Specification Manual ............................................ BNP-B3937
MELDAS AC Servo MDS-B-SPJ2 Series Specification Manual ............................................ BNP-B2164
1
2. Configuration
2.1 System Configuration
2. Configuration
2.1 System Configuration
Prepared by machine tool manufacturer
NC CARD
Desktop personal computer Panel computer
or
Prepared by machine tool manufacturer
Mouse
Keyboard
RD
CA
NC
Floppy disk drive

ISA NC Card HR621/HR623
PCI NC Card FCU6-HR655
Base I/O unit

(FCU6-DX2**, 3**, 4**) External power
(24VDC supply)
F010 cable F070 cable

(R220 cable)
F011 cable
SH21 cable
MDS-B-V1/V2
Externalpower MDS-C1-V1/V2
(24VDC supply) SH41 cable MDS-B-SVJ2
(R211 cable) MDS-B-SP
F070 cable
MDS-B-SPJ2
Relay card (R220 cable) Servo drive unit/ MR-J2-CT
(HR682) spindle drive unit
R300/R301
cable
F070 cable F020/F021/F022
(R220 cable) cable Remote I/O unit
Manual pulse generator
#1 #2 #3 Machine electric cabinet

External emergency
stop switch
RS-232C device
(Note) Only the DC code (X ON/OFF)
method handshake is possible
Servomotor/spindle motor
2
2. Configuration
2.2 List of Configuration Units

1. NC Card
Type Configuration elements Details
HR621 NC Card installed in an ISA bus personal computer HR621 CPU PCB
HR623 NC Card installed in an ISA bus personal computer HR623 CPU PCB
FCU6-HR655 NC Card installed in an PCI bus personal computer HR183 CPU PCB
HR655 I/F PCB
2. I/O unit (1)
Type Configuration Details
elements
HR682 HANDLE, ENC, RS-232C, HR682 With metal spacers. Add-on to FCU6-DX2**
emergency stop switch input I/F possible.
RS-232C uses only the DC code (X
ON/OFF) method handshake.
FCU6-DX210 DI (sink/source)/DO (sink) = 48/48 HR325
With servo, RIO, SKIP, ENC I/F Aluminum die cast
FCU6-DX310 DI (sink/source)/DO (sink) = 80/64 HR325 Base PCB: DI (sink/source)/DO (sink) = 48/48
With servo, RIO, SKIP, ENC I/F RX323-1 Add-on PCB: DI (sink/source)/DO (sink) = 32/16
Aluminum die cast
With servo, RIO, SKIP, ENC I/F RX323 Add-on PCB: DI (sink/source)/DO (sink) = 32/16
Analog output 1 point Aluminum die cast Analog output 1 point
With servo, RIO, SKIP, ENC I/F RX331 Add-on PCB: Manual pulse generator 2ch
Manual pulse 2ch Aluminum die cast
With servo, RIO, SKIP, ENC I/F RX341 Add-on PCB: Analog input 4 points,
Analog input 4 points, analog output Aluminum die cast analog output 1 point
1 point
FCU6-DX220 DI (sink/source)/DO (sink) = 64/64 HR327
With servo, RIO, SKIP, ENC I/F RX323-1 Add-on PCB: DI (sink/source)/DO (sink) = 32/16
Aluminum die cast
With servo, RIO, SKIP, ENC I/F RX323 Add-on PCB: DI (sink/source)/DO (sink) = 32/16
Analog output 1 point Aluminum die cast Analog output 1 point
1 point
FCU6-DX211 DI (sink/source)/DO (source) = 48/48 HR335
FCU6-DX311 DI (sink/source)/DO (source) = 80/64 HR335 Base PCB: DI (sink/source)/DO (source) = 48/48
With servo, RIO, SKIP, ENC I/F RX324-1 Add-on PCB: DI (sink/source)/DO (source) =
Aluminum die cast 32/16
With servo, RIO, SKIP, ENC I/F RX324 Add-on PCB: DI (sink/source)/DO (source) =
Analog output 1 point Aluminum die cast 32/16 Analog output 1 point
1 point
FCU6-DX221 DI (sink/source)/DO (source) = 64/64 HR337
With servo, RIO, SKIP, ENC I/F RX324-1 Add-on PCB: DI (sink/source)/DO (source) =
Aluminum die cast 32/16
With servo, RIO, SKIP, ENC I/F RX324 Add-on PCB: DI (sink/source)/DO (source) =
Analog output 1 point Aluminum die cast 32/16 Analog output 1 point
1 point
3
2. Configuration
2. I/O unit (2)

Configuration
Type Details
elements
RX323-1 DI (sink/source)/DO (sink)=32/16 RX323-1 Add-on PCB
RX323 DI (sink/source)/DO (sink)=32/16 RX323 Add-on PCB
Analog output 1 point
RX324-1 DI (sink/source)/DO RX324-1 Add-on PCB
(source)=32/16
RX324 DI (sink/source)/DO RX324 Add-on PCB
(source)=32/16
RX331 Manual pulse generator 2ch RX331 Add-on PCB
RX341 Analog input 4 points, RX341 Add-on PCB
FCUA-DX100 DI (sink/source)/DO (sink)=32/32 RX311 Base PCB: DI (sink/source)/DO (sink)=32/32
Case
RX321-1 Add-on PCB: DI (sink/source)/ DO (sink)=32/16
Case
Analog output 1 point RX321 Add-on PCB: DI (sink/source)/ DO (sink)=32/16
Case
Manual pulse 2ch RX331 Add-on PCB: Manual pulse generator 2ch
Case
Analog input 4 points, RX341 Add-on PCB: Analog input 4 points,
Analog output 1 point analog output 1 point
Case
FCUA-DX101 DI (sink/source)/ RX312 Base PCB: DI (sink/source)/DO (source)=32/32
DO (source)=32/32 Case
DO (source)=64/48 RX322-1 Add-on PCB: DI (sink/source)/ DO (source)=32/16
Case
DO (source)=64/48 RX322 Add-on PCB: DI (sink/source)/ DO (source)=32/16
Analog output 1 point Analog output 1 point
Case
DO (source)=32/32 RX331 Add-on PCB: Manual pulse generator 2ch
Manual pulse 2ch Case
DO (source)=32/32 RX341 Add-on PCB: Analog input 4 points,
Analog input 4 points, analog output 1 point
Analog output 1 point Case
3. Peripheral devices
Configuration
Type Details
elements
HD60C Manual pulse generator Without MELDAS logo
HD60C-1 Manual pulse generator With MELDAS logo
Grounding plate D Grounding plate D set
Grounding plate E Grounding plate E set
4. Operation unit options

Configuration
Type Details
elements
FCU6-HR211 I/O branch plate HR211 card
FCU6-HR251 IC card interface HR251 card
4
3. Installation
3.1 General Specifications
3. Installation
3.1 General Specifications
NC Card peripheral environment conditions

Type name HR621/HR623 FCU6-HR655 HR682
Unit name NC Card Relay card
Ambient During operation 0~55°C
specifications
temperature During storage -20~60°C

General
Ambient During operation 40~75% RH (with no dew condensation)

humidity During storage 40~75% RH (with no dew condensation)
Working atmosphere No corrosive gas or dust
– 3.3VDC ± 5%
24VDC ± 5%
5VDC ± 2%
Power specifications
Power voltage
Ripple ± 5% (P-P)
12VDC ± 2%
3.3V – 0.2A (max) –
Current 5V 2.5A (max) –
consumption 12V 0.5A (max) 0.7A (max) –
24V – 0.5A (max)
Power drop characteristics Personal computer 5V: 4.5V
–
→4.0V is 1ms or more (*1)
Heating value 19W 22W 12W
174.63×106.68×21
Unit size 248.9×107.6×20 (mm) 115×156×30 (mm) (*2)
(mm)
(*1) If these characteristics are not satisfied, the NC Card cannot back up the absolute position information of
the machine position when the power is turned OFF.
(*2) Excluding spacers
Environmental conditions in electric cabinet

Type name FCU6-DX210, FCU6-DX211 FCU6-DX220, FCU6-DX221
Unit name Base I/O unit
specifications General specifications
Ambient During operation 0~55°C

temperature During storage -20~60°C
Ambient During operation 45~75% RH (with no dew condensation)
humidity During storage 45~80% RH (with no dew condensation)
Vibration resistance 4.9m/s2 or less (during operation)
Shock resistance 29.4m/s2 or less (during operation)
Working atmosphere No corrosive gas or dust
24VDC ± 5%
Power voltage
Ripple ± 5% (P-P)
Power
Current consumption 5V 1A (max), 24V 3.6A (max) (*3) 5V 1A (max), 24V 4.8A (max) (*3)
Heating value 90W (*3) 110W (*3)

Mass 2.0kg
Unit size 220×168×35 (mm)
(*3) When all DO points are ON
5
3. Installation
3.2 General System Diagram
RST 3-phase 200V-230VAC

: Machine tool manufacturer -prepared parts
No-fuse breaker (NFB)
ON
OFF
MC
MC No-fuse Display unit

Transformer braker Noise
MC (NFB) filter
200VAC: 100VAC
Stabilized +24VDC
power supply FG
No-fuse braker FG
(NFB)
Keyboard
Pointing device
RS-232C device
Personal computer main unit Relay card

(Note) Only the DC code (X ON/OFF) method
HR682 handshake is possible for the RS-232C.
NC Card F011 CF61
CF61
HR621/HR623/ ENC#2
F040/F041
CF10 F010
FCU6-HR655
RS232C F020/F021/F022
F390 HANDLE 2nd spindle encoder
DCIN EMG1 Manual pulse generator
(Not e)
(max. 3 channels)
The power voltage depends F070
on the personal computer (FCUA-R220)
specifications. 24VDC
F070
(FCUA-R220)
24VDC
Emergency stop switch
CF10 CF31 R301 DI

R301 DI Machine
CF32 R301 DO
Base I/O unit electric
CF33
R301 DO cabinet
F070 FCU6-DX2**CF34
(FCUA-R220)
24VDC DCIN (DX3**) F040/F041
ENC1
(DX4**) Sensor 1st spindle
SKIP contact, encoder
max. 8 points
SV1 SV2 RIO1
RIO RIO2
(for expansion)
Cable clamp
Terminator
FG Machine control relay/contact
R- TM Remote I/O unit
R
SH21 FCUA-DX1**
R
DCIN RIO1 RIO2
NC servo/spindle drive unit
MDS-B-V1/V2 To the next
MDS-B-SVJ2 SH41(FCUA-R211) SH41 remote
MDS-B-SP (FCUA-R211) I/O unit
F070
MDS-B-SPJ2 Terminator
(FCUA-R220)
MDS-C1-V1/V2 R- TM
24VDC
Auxiliar y SH21 Note) The remote I/O unit can be extended up to six stations.
axis Note that when an add-on PCB is mounted (DX3**, DX4**),
MR-J2- CT
the remote I/O unit can be extended up to 5 stations.
CAUTION
6
3. Installation
Example of connection when using V1/V2 in the drive section
RS T
Connection to base I/O unit

SV1 and SV2
Note (1)
Servo drive unit Servo drive unit Terminator

MDS-B/C1 Series MDS-B/C1 Series A-TM
Note (2)
SH21 cable SH21 cable SH21 cable Battery
CN1A CN1B CN1A CN1B unit
CN4 CN4
MDS-A-BT-4(4 axes)
P P MDS-A-BT-2(2 axes)
N N
R0
R0
S0
S0 MC1
AC servomotor AC servomotor
U U
Power
SM V SM V
supply unit
W W
E E
PG CN2 PG CN2
R S T E
Motor end detector Motor end detector
MC
B-AL
(Note) (1) Drive section connections differ according to the configuration of the servo drive unit and
motor used.
(2) When connecting the spindle drive unit, set the axis No. to the value after the last servo
axis.
(3) Connect the last axis (the axis to be connected to the battery unit) to the power supply unit.
(4) When using a terminator, connect to the last axis.
(5) Always wire the control unit's signal wire away from the drive section's drive lines/power
lines.
CAUTION
7
3. Installation
3.3 Installation
3.3 Installation
3.3.1 Installation Direction and Spacing
Each unit is installed in a sealed structure electric cabinet as a principle. Observe the following points
when installing into the electric cabinet.
(1) Install each unit vertically, so that it is visible from the front.
(2) Consider the heat radiation and wiring of each unit. Refer to the following drawing, and secure
space for ventilation.
(3) Install the personal computer main unit paying particular attention to the specification conditions of
the selected personal computer.
Top
100mm or more
(heat radiation space)
Spindle drive unit
Remote I/O unit Servo drive unit
Relay card Base I/O unit MI TSUB ISHI

MI TSUB ISHI
0 0
30mm or more
ENC1
SKIP SV2
DCIN CF10
CR31 SV1
CF31 CF32
HANDLE CF33 CF34 RI02 DCIN

RI01
EMG2
CF61
EMG1
RS232C
ENC#2
10mm 10mm
10mm or more
or more
or more
150mm or more
10mm or more 15mm or more
(heat radiation and 10mm or more 15mm or more
(wiring space)
wiring space) (wiring space)
Bottom
(Note) The relay card can be added on to the base I/O unit. Refer to "6.6 Installation to the Base I/O
Unit" for the installation method when adding on.
CAUTION
Always observe the direction of installation.
8
3. Installation
3.3 Installation
3.3.2 Prevention of Foreign Matter Entry
(1) The inside of each unit is densely mounted, and is sensitive to dust, etc. Always design a sealed
structure electric cabinet, and execute the following measures.
Carry out dust-proofing and oil-proofing measures such as sealing the cable inlets with packing.
Be particularly careful that outside air does not enter the electric cabinet through heat radiation
holes, etc.
Seal all gaps.
Securely install the door packing.
Always install packing around any back cover (when present).
Oil can easily accumulate in screw holes on top of the electric cabinet and penetrate into the
electric cabinet. Therefore, carry out special countermeasures such as using oil-proof packing.
Metal fittings
Cable
Packing
Cable inlet (example)
(2) After installing each unit, avoid any tool machining in the area surrounding those units. Cutting
chips, etc., may adhere to electronic parts and cause a failure.
(3) Design the electric cabinet so the internal temperature will rise no more than 10°C (target value
5°C or less) over the ambient temperature, and will stay within the temperature conditions of the
personal computer, NC Card, etc. (Refer to "3.3.3 Heat Radiation Countermeasures" for details.)
Use a panel cooler when required.
(4) The personal computer display unit may not operate normally due to external magnetic fields.
Separate magnetism producing sources (transformers, fans, magnetic switches, solenoid relays,
magnet stands, magnetic workpieces, power lines flowing a large current, etc.) from the display
unit by 200mm or more.
Note that the magnetism produced by these magnetism producing sources differs individually, and
will also differ according to the installation direction, etc. Therefore, the display unit may not
operate properly even when separated by 200mm or more from these sources. When determining
the layout of magnetism producing sources, also consider the direction, etc., of the magnetism
produced, and finally confirm by actual operation of the machine.
CAUTION
Make sure that conductive foreign matter (screws, metal pieces, etc.) and flammable
foreign matter (oil, etc.) does not enter inside any unit.
9
3. Installation
3.3 Installation
3.3.3 Heat Radiation Countermeasures
In normal NC units, the electric cabinet thermal design is so the electric cabinet ambient temperature is
a 0 to 45°C usage condition, and the electric cabinet internal temperature rise is 10°C. However, these
conditions do not necessarily apply in MELDASMAGIC64.
This is because the operation of all Mitsubishi-supplied units, including the NC Card, is guaranteed up
to 55°C, but the operation of the personal computer is not necessarily guaranteed up to 55°C.
Thus, the electric cabinet ambient temperature must first be determined as shown below.
(1) Determine the electric cabinet ambient temperature Ta.
Ex. 0 to 35°C
(2) Determine the internal temperature rise ∆T.

Ex. 5°C
(3) Select a personal computer.

When Ta max. = 35°C and ∆T = 5°C, the personal computer must have a guaranteed operating
temperature of 40°C or more (45°C or more for a margin of safety).
(4) In this example, the average temperature in the electric cabinet will be 40°C or less according to
(1) and (2).
(Note) 1. When heat accumulates in upper areas, etc., of the unit, circulate the air inside the electric
cabinet using a circulation fan.
2. Use an electric cabinet cooler when required.
Use an electric cabinet cooler type that does not take outside air into the electric cabinet.
3. If the personal computer's heat builds up in the personal computer, circulate the air in the
personal computer with a fan.
Back fan
Front fan
NC card
10
3. Installation
3.3 Installation
Please refer to following method for heat radiation countermeasures method.

Example of heat radiation countermeasures
<Hypothetical conditions>
(1) Electric cabinet ambient temperature : Ta
(2) Internal temperature rise value : ∆Td
(The value for the conventional NC is 10°C, but this temperature must be set to 10°C or
less (target value 5°C) for the MELDASMAGIC64.)
(3) Average temperature in electric cabinet : Ta+ ∆Td
Procedures for heat design and verification <Supplement>

(1) Refer to "3.1 General Specifications" for the
Calculate total heat generation of heat generated by each unit.
each mounted unit (W) (2) Enclosed electric cabinet (thin steel plate)
cooling capacity calculation equation
Calculate electric cabinet’s W1 = U × A × ∆Td
cooling capacity (W1) U : 6W/m2 × °C
with internal circulation fan
W≤W1 4W/m2 × °C
Comparison of W and W1 without internal circulation fan
A : Effective heat radiation area (m2)
W>W1 (Area where heat can be radiated from
Selection of heat exchanger
electric cabinet)
<Caution>
When calculating the effective heat
Mounting design radiation area, do not include the parts that
contact other objects.
(3) Points of caution for heat radiation
Collection of internal temperature rise countermeasures when designing mounting
distribution data state
* Consider convection in electric cabinet
(eliminate heat spots)
∆Tm ≤ ∆Td * Collect hot air at suction port in heat
Evaluation
exchanger panel.
(4) Evaluation standards for internal
∆Tm > ∆Td temperature rise distribution data
Improvements ∆Tm (average value) ≤ ∆Td
∆Tm max (maximum value) ≤ (∆Td + 5) °C
R (inconsistency ∆Tm max - ∆Tm min) ≤ 6°C
(Evaluate existence of heat spots)
Completion ∆Tm: Internal temperature rise
measurement value
Mounting example and introduction to temperature (∆T) measurement locations (reference)
: Temperature rise measurement

points (example)
Relay panel, etc. Internal
air flow
Air inlet
Heat exchanger
External
Air outlet air flow
11
3. Installation
3.3 Installation
3.3.4 Noise Countermeasures
(1) Connection of frame ground (FG)

The frame should basically be grounded at one earth point. When relaying through the grounding
plate in the middle of the connection route, separate the desktop personal computer/panel
personal computer from the remote I/O unit, and the base I/O unit from the servo drive unit/spindle
drive unit, etc.
The NC Card FG is connected to the personal computer electric cabinet with card installation metal
fittings.
Desktop personal computer/
panel personal computer
Remote
I/O unit
Base I/O unit
0 0
HR682 Note 1
Note 3 DCIN
HANDLE
E M G2
CF61
E M G1
RS232C ENC#2
Note 1
Servo drive unit/spindle drive unit, etc.
Spindle motor
Note 2
Servomotor
Note 2 Main ground
Note 1: This is not required when directly connecting to the main ground.
Note 2: Connect the motor's grounding cable to the servo drive unit and spindle drive unit.
Note 3: A spacer is used when mounting the HR682 card on the base I/O unit, but when not mounting on the base
I/O unit, connect the card to the main ground using the FG terminal.
12
3. Installation
3.3 Installation
(2) Shield clamping of cables

The shield of the shield cable connected to the base I/O unit, servo drive unit and spindle drive unit
must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to
noise.
The shield can be connected to the grounding plate with lead wires or clamp fittings. Refer to the
following drawings to treat the shield cable.
Example of connection with lead wire

Example of lead wire treatment
Grounding cable
Soldering
Unit
Unit
Cable
Signal wire
Shield Cable
Caution
When soldering the grounding cable to the shield, if the soldered
section is close to the shield, the signal wire's sheath could melt Grounding
by the soldering heat resulting in a short-circuit. cable
Solder at a place 10 to 20mm away from the mesh section.
Example of connection with clamp fitting
Shield Cable
Clamp fitting Unit

Grounding plate
Cable
Less than 0.8m

Shield
(1) Peel part of the cable sheath and expose Clamp

the shield as shown in the drawing. fitting
Press the exposed part against the grounding Grounding
plate with the cable clamp fittings. plate
(2) If the cable is thin, clamp several together
in a bunch.
(3) Use adequate force when tightening the cable
so that the wire material is not damaged.
(4) Connect each grounding plate together and
ground them at one point.
When manufacturing the clamp fittings and grounding plate, refer to "Appendix 1.10 Grounding Plate
and Clamp Fitting Outline Drawings". These can also be ordered from Mitsubishi.
CAUTION
Execute ground treatment by cable clamps, etc., for the shielded cable indicated in this
instruction manual.
13
3. Installation
3.3 Installation
Cables which require shield clamp with a connector cases are shown following table.
<Shield clamp method>

Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the wrapped
copper foil tape to the connector case GND plate.
Treatment of cable ends

Connector
Unit name Connection destination Connection
name Connection origin
destination
NC Card CF10 Base I/O unit (NC Card) Not required Not required
(HR621/HR623/ CF61 Relay card (NC Card) Not required Not required
FCU6-HR655)
Base I/O unit CF10 NC Card (Base I/O unit) Not required Not required
(FCU6-DX2∗∗, 3∗∗, SV1 Servo drive unit (Base I/O unit) Required Not required
4∗∗) SV2 Servo drive unit (Base I/O unit) Required Not required
ENC1 Spindle encoder (Base I/O unit) Required Not required
SKIP Skip (Base I/O unit) Required Not required
PI01 Remote I/O unit (Base I/O unit) Required Not required
PI02 Remote I/O unit (Base I/O unit) Required Not required
Relay card CF61 NC Card (Relay card) Not required Not required
(HR682) ENC#2 Spindle encoder (Relay card) Required Not required
HANDLE Manual pulse generator (Relay card) Required Not required
RS232C RS-232C (I/O device) (Relay card) Required Not required
(Note)
(Note) RS-232C uses only the DC code (X ON/OFF) method handshake.
(3) Connecting Spark Killers

Connect a spark killer on the coil or relay contact in parallel for noise countermeasures.
Use spark killers which are 0.033~0.1µF, 10~120Ω.
Contact
SK
SK
Coil
E
14
4. NC Card (HR621/HR623/FCU6-HR655) Connection
4.1 NC Card Connection System Diagram

4.1 NC Card Connection System Diagram
The NC Card is connected to the personal computer with the expansion slot (ISA bus or PCI bus). The
base I/O unit and relay card are connected with a cable.
Expansion slot Base I/O unit

(ISA bus/PCI bus) (FCU6-DX2**/3**/4**)
Personal computer NC Card F010 cable

(HR621/HR623/ CF10 CF10
FCU6-HR655)
Relay card
(HR682)
F011 cable
CF61 CF61
CAUTION
If the base I/O unit's power is turned ON first, the current will be led to the NC Card from
the connection cable. This will prevent the personal computer or the cards in the
personal computer from starting up properly.
15
4.2 NC Card Part Names

4.2.1 Names of HR621 Card Parts
CF62 BAT ISP

TEST CIO SEMG (1)
(7)
(6) (13) NCLED
CF61
(5)
CF61
(8)
(14)
(4)
(15) RWDG DPADR IOPADR
(11) (2)
(10)
CF10
CF10
IRQ
(12)
S.O.DIMM2 S.O.DIMM1
(3)
(9)
ISABUS ISABUS
List of connectors
No. Name Function details
(1) CF61 This is used in the connection with the relay card (HR682). An F011 cable is connected.
(2) CF10 This is used in the connection with the base I/O unit (DX2**, 3**, 4**). An F010 cable is connected.
(3) ISABUS This is connected to the personal computer expansion slot (ISA bus).
(4) BAT This is a battery holder. A Toshiba battery CR2450 is installed.
(5) CIO This is a connector for expansion.
(6) ISP Not used.
(7) TEST Not used.
(8) CF62 Not used.
(9) S.O. DIMM1, 2 This is the MAGIC 64 memory module connector. Do not remove the memory module.
List of rotary switches

(10) DPADR This is used in the address assignment setting of the personal computer expansion region.
(11) IOPADR This is used in the address assignment setting of the personal computer I/O port region.
(12) IRQ This is used in the level setting of the interrupt request signal to the personal computer CPU.
(Note) Refer to "4.4 ISA NC Card Mounting" for details on setting rotary switches.
LED list
This is the 7-segment LED for the NC status display. This LED changes when at startup, during
(13) NCLED
alarms, etc.
This is the chip LED for the NC system When lit (red) : System in emergency stop.
(14) SEMG
emergency stop display. When not lit : Normal
This is the chip LED for the remote When lit (red) : Watchdog alarm.
(15) RWDG
communication watchdog display. When not lit : Normal
CAUTION
Do not apply voltages on the connector other than those indicated in this manual. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
Do not connect or disconnect the connection cables between each unit while the power
is ON.
Do not connect or disconnect any PCB while the power is ON.
16
4.2.2 Names of HR623 Card Parts

(16)(17)(18) SEMG WDER (15)
(14)
5VSALM
3VSALM
3VALM
BAT
NCLD1 CIO (1)
(13)
CF61
(5)
CF61
ISP
(6) (12)
TEST (4) IRQ IOPADR DPADR
(7) (11) (10)
(2)
CF10
CF10
(3)
ISABUS ISABUS
List of connectors
(3) ISABUS This is connected to the personal computer expansion slot (ISA bus).
(5) CIO This is a connector for expansion.
(6) ISP Not used.
(7) TEST Not used.

(10) DPADR This is used in the address assignment setting of the personal computer expansion region.
(11) IOPADR This is used in the address assignment setting of the personal computer I/O port region.
(12) IRQ This is used in the level setting of the interrupt request signal to the personal computer CPU.
(Note) Refer to "4.4 ISA NC Card Mounting" for details on setting rotary switches.
LED list
(13) NCLD1
alarms, etc.
(14) SEMG
(15) WDER
This is the chip LED for the circuit power When lit (red) : 5VDC low
(16) 5VSALM
5VDC low alarm display. When not lit : Normal
(17) 3VSALM
(18) 3VALM
CAUTION
connectors.
is ON.
17
4.2.3 Names of FCU6-HR655 Unit Parts

(11)(12)(13)(14)(15)(16)
NCLD
(9) CF62
5VSALM
3VSALM
3VALM
WDER
SEMG
(1) (5)
CF61
CF61
BAT
BAT
BAT
(8
(4) )
(7)
(2)
CF10
TEST ISP
(10)
SW1 CF63
CF10
(6)
(3)
PCIBUS PCIBUS
List of connectors
(3) PCIBUS This is connected to the personal computer expansion slot (PCI bus).
(5) CF62 This is used to input AC FAIL from an external source. (Note 1)
(6) CF63 This is used to supply power from an external source. (Note 1)
(7) TEST Not used.
(8) ISP Not used.
(Note 1) When multiple FCU6-HR655 cards are inserted, the power supplied from the personal computer or panel computer
may be insufficient. Supply the power from an external source to CF63 in this case. Input a FAIL signal to CF62 when
using an external power supply.
List of switches
(9) CDNO This is used to set the PCI NC Card's station No.
This sets the power supply method. Set "L" when supplying from the PCI bus, and set "M" when
(10) SW1
supplying power to CF63 from an external power supply.
(Note 2) Refer to "4.5 PCI NC Card Mounting" for details on setting rotary switches.
LED list
(11) SEMG
(12) WDER
(13) 5VSALM
(14) 3VSALM
(15) 3VALM
(16) NCLD
alarms, etc.
CAUTION
connectors.
is ON.
18
4.3 NC Card Connector Pin Assignment
1 I/O TXRX1 26 I/O TXRX1* RIO1

Base I/O unit
2 I/O TXRX2 27 I/O TXRX2* RIO2
CF10 3 GND 28 GND
25 1 4 I SKIP1 29 I SKIP1*
5 I SKIP2 30 I SKIP2*
7 I SKIP4 32 I SKIP4* SKIP
50 26 9 I SKIP6 34 I SKIP6*
12 GND 37 GND
13 I ENC1A 38 I ENC1A*
14 I ENC1B 39 I ENC1B* ENC1
15 I ENC1Z 40 I ENC1Z*
<Cable side connector type>
16 GND 41 GND
Plug: 10150-6000EL 17 O SVTXD2 42 O SVTXD2*
Shell: 10350-3210-000 18 I SVALM2 43 I SVALM2*
Recommended manufacturer: Sumitomo 3M SV2
19 I SVRXD2 44 I SVRXD2*
20 O SVEMG2 45 O SVEMG2*
21 GND 46 GND
22 O SVTXD1 47 O SVTXD1*
23 I SVALM1 48 I SVALM1* SV1
(Note) I/O in the table is from the viewpoint of the

NC Card.
Relay card
CF61
1 O TD0 14 I RD0 RS-232C
2 O LED1 15 O LED2 LED (for debugging)
13 1 3 O LED3 16 O EMGOUT*
Emergency stop
4 I EMGIN 17 I EMGIN*
5 GND 18 GND
6 I HA1A 19 I HA1B
7 I HA2A 20 I HA2B HANDLE
26 14 8 I HA3A 21 I HA3B
9 O DR0 22 I DC0 RS-232C
10 GND 23 GND
11 I EN2A 24 I EN2A*
12 I EN2B 25 I EN2B* ENC#2
13 I EN2Z 26 I EN2Z*

Plug: 10126-6000EL (Note) I/O in the table is from the viewpoint of the
Shell: 10326-3210-000 NC Card.
Recommended manufacturer: Sumitomo 3M
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
connectors.
19
ISA bus (NC Card side)
18C 1C 31A 1A
(18D) (1D) (31B) (1B)
* Pin Nos. inside the ( ) are rear side pin Nos.
1A NC 1B GND 1C I SBHE* 1D O MEMCS16*

2A I/O SD7 2B I RSTDRV 2C I LA23 2D NC
3A I/O SD6 3B +5V 3C I LA22 3D O IRQ10
4A I/O SD5 4B O IRQ9 4C I LA21 4D NC
5A I/O SD4 5B NC 5C I LA20 5D NC
9A I/O SD0 9B +12V 9C I MEMR* 9D NC
10A O IOCHRDY 10B GND 10C I MEMW* 10D NC
11A I AEN* 11B NC 11C I/O SD8 11D NC
12A NC 12B NC 12C I/O SD9 12D NC
13A NC 13B I IOW* 13C I/O SD10 13D NC
14A NC 14B I IOR* 14C I/O SD11 14D NC
15A I SA16 15B NC 15C I/O SD12 15D NC
16A I SA15 16B NC 16C I/O SD13 16D +5V
17A I SA14 17B NC 17C I/O SD14 17D NC
18A I SA13 18B NC 18C I/O SD15 18D GND
19A I SA12 19B NC
20A I SA11 20B NC
21A I SA10 21B O IRQ7
22A I SA9 22B NC
23A I SA8 23B O IRQ5
24A I SA7 24B NC
25A I SA6 25B NC
26A I SA5 26B NC
27A I SA4 27B NC
28A I SA3 28B I BALE
29A I SA2 29B +5V
30A I SA1 30B NC
31A I SA0 31B GND
(Note) I/O in the table is from the viewpoint of the

NC Card.
20
PCI bus (NC Card side)
1B 49B 52B 62B

(1A) (49A)(52A) (62A)
* Pin Nos. inside the ( ) are rear side pin Nos.
1A I TRST* 1B N.C.
2A 12V 2B I TCK 50A Connector key 50B Connector key
3A I TMS 51A Connector key 51B Connector key

3B GND
4A I TDI 4B O TDO 52A I C/BE0 52B I/O AD8
5A +5V 5B 5V 53A +3.3V 53B I/O AD7
6A O INTA* 6B 5V 54A I/O AD6 54B +3.3V
7A N.C. 7B N.C. 55A I/O AD4 55B I/O AD5
8A +5V 8B N.C. 56A GND 56B I/O AD3
9A N.C. 9B O PRSNT1* 57A I/O AD2 57B GND
10A ⎯ 10B N.C. 58A I/O Ad0 58B I/O AD1
11A N.C. 11B O PRSNT2* 59A N.C. 59B N.C.
12A GND 12B GND 60A N.C. 60B N.C.
13A GMD 13B GND 61A +5V 61B +5V
14A N.C. 14B N.C. 62A +5V 62B +5V
15A I RST* 15B GND
16A ⎯ 16B I PCLK
17A N.C. 17B GND
18A GND 18B N.C.
19A N.C. 19B N.C.
20A I/O AD30 20B I/O AD31
21A +3.3V 21B I/O AD29
22A I/O AD28 22B GND
24A GND 24B I/O AD25
25A I/O AD24 25B +3.3V
26A I IDSEL 26B I C/BE3*
27A +3.3V 27B I/O AD23
30A GND 30B I/O AD19 (Note 1) 10A and 16A are for +5V (for I/O).
31A I/O AD18 31B +3.3V
AD16
(Note 2) I/O in the table is from the
32A I/O 32B I/O AD17
+3.3V viewpoint of the NC Card.
33A 33B I C/BE2*
34A I FRAME* 34B GND
35A GND 35B I IRDY*
36A O TRDY* 36B +3.3V
37A GND 37B O DEVSEL*
38A O STOP* 38B GND
39A +3.3V 39B I LOCK*
40A N.C. 40B O PERR*
41A N.C. 41B +3.3V
42A GND 42B O SERR*
43A I/O PAR 43B +3.3V
44A I/O AD15 44B I C/BE1*
45A +3.3V 45B I/O AD14
48A GND 48B I/O AD10
49A I/O AD9 49B GND
21
AC FAIL
CF62
2 1
1 I AC FAIL*
2 GND
(Note) I/O in the table is from the viewpoint of the NC Card.
External power supply

CF63
6 1 1 +5V
2 +5V
3 GND
4 GND
5 +12V
6 GND
(Note) I/O in the table is from the viewpoint of the NC Card.
22
4.4 ISA NC Card Mounting
4.4.1 Before Mounting the ISA NC Card
(1) Before mounting the ISA NC Card, confirm that the control section items below are present.
HR621/623 card (ISA bus-compatible NC Card): 1 pc.
FCU6-DX2**, DX3** or DX4** unit
(Base I/O unit: with aluminum die cast): 1 pc.
HR682 card (relay card: L-shaped PCB, with metal spacers): 1 pc.
CR2450 (Toshiba button battery): 1 pc.
F010 cable (half-pitch 50-pole shielded cable): 1 pc.
(2) Insert a battery to the ISA NC Card as shown below.
+ Battery holder Insert in the direction

45° of the arrow.
- Insert at a 45° angle.
The positive (+) polarity side
should face up.
Press in horizontally.
The insertion should complete
smoothly.
Do not press in from above. ISA NC Card (HR621)
Insert in the direction

A reverse insertion prevention of the arrow.
function is attached so the battery
Battery holder
can only be inserted with the proper
polarity in the holder.
20
ISA NC Card (HR623)
CAUTION

Dispose of the spent battery according to local laws.
23
4.4.2 ISA NC Card Mounting Procedure
Install the software and mount the NC Card following the Setup Instruction Manual (BNP-B2191).
The software will not be installed correctly if the software installation and NC Card mounting procedure
are mistaken.
Mount the NC Card onto the personal computer with the following procedures.
(1) Set the DPADR, IOPADR and IRQ rotary switches according to the personal computer memory
region, I/O port region and interrupt request signals designated when installing the software.
(Note) Before touching the NC Card, touch an exposed metal section of the personal computer to
discharge any static electricity.
Pay attention not to touch the NC Card, personal computer chip or circuit.
Location of ISA NC Card (HR621) rotary switches
DPADR IOPADR IRQ
Location of ISA NC Card (HR623) rotary switches
DPADR IOPADR IRQ
Roles of each rotary switch

DPADR : This is used in the address setting of the personal computer expansion region.
IOPADR : This is used in the address setting of the personal computer I/O port region.
IRQ : This is used in the level setting of the interrupt request signal to the personal computer CPU.
DPADR setting IOPADR setting IRQ setting

Interrupt
Switch Expansion region Switch I/O port region Switch
request signal
0 h0D_8000~h0D_FFFF 0 h0120-h0123 0 None
1 h0D_0000~h0D_7FFF 1 h0140-h0143 1 IRQ5
2 h0C_8000~h0C_FFFF 2 h0160-h0163 2 IRQ7
3 h0C_0000~h0C_7FFF 3 h0180-h0183 4 IRQ9
4 RESERVED 4 h01A0-h01A3 8 IRQ10
5 RESERVED 5 h01C0-h01C3
6 RESERVED 6 h01E0-h01E3
7 RESERVED 7 h0200-h0203
A RESERVED A h0260-h0263
B RESERVED B h0280-h0283
C RESERVED C h02A0-h02A3
D RESERVED D h02C0-h02C3
E RESERVED E h02E0-h02E3
F RESERVED F h0300-h0303
24
(2) Following the instructions in the personal computer manual, remove the personal computer cover.
(Note) Follow the precautions instructed in the personal computer manual. Confirm that the
personal computer power is OFF, and that the power cable is disconnected.
(3) After confirming that there is a vacant ISA bus slot, remove the slot cover of the selected ISA bus
slot.
(Note) Do not misplace the slot cover screw as it is used to fix the ISA NC Card onto the personal
computer.
(4) Holding the card installation metal fittings and the ends of the ISA NC Card, so as to push in the
NC Card upper end, insert the card all the way into the personal computer ISA bus slot.
(Note) The ISA BUS slot insertion orientation is predetermined. Insert the card so that the card
mounting fitting comes to the slot cover position.
Press in Press in
Card mounting
ISA NC Card fitting
Personal computer ISA bus slot
(5) Using the fixing screw of the slot cover removed in mounting step 3, fix the ISA NC Card to the
personal computer.
(Note) Securely tighten the screw.
Screw
NC Ca
rd
25
(6) Following the instructions in the personal computer manual, install the personal computer cover
removed in mounting step 2.
(7) Reconnect the personal computer power cables.

(Note) Do not turn the personal computer ON yet.
(8) Connect the two relay cables (F010 and F011) to the two connectors (CF10 and CF61) on the card
installation metal fitting section of the ISA NC Card.
(Note) Connect the F010 cable to the CF10 connector, and the F011 cable to the CF61 connector.
(9) Connect the F010 and F011 cables to the base I/O unit and relay card.
(Note) Connect the F010 cable to the CF10 connector on the base I/O unit, and the F011 cable to
the CF61 connector on the relay card.
This completes the ISA NC Card (HR621/623) mounting.
(10) Install the MELDASMAGIC64 software into the personal computer while the ISA NC Card is
mounted.
(Note) Install the software and mount the NC Card following the Setup Instruction Manual
(BNP-B2191).
26
4.5 PCI NC Card Mounting
4.5.1 Before Mounting the PCI NC Card
(1) Before mounting the PCI NC Card, confirm that the control section items below are present.
FCU6-HR655 unit (PCI bus-compatible NC Card): 1 pc.
FCU6-DX2**, DX3** or DX4** unit
(Base I/O unit: with aluminum die cast): 1 pc.
HR682 card (relay card: L-shaped PCB, with metal spacers): 1 pc.
CR2032 (Toshiba button battery): 1 pc.
(2) Insert a battery to the PCI NC Card as shown below.
+ Insert with the + polarity

facing upward, and
- Insert in the direction
catch with the hook.
of the arrow. Battery holder
+
BAT BAT
- Press in vertically.
- Check the battery's

+ polarity indicated on
the holder's metal PCI NC Card (HR183+655)
section before inserting.
CAUTION

Dispose of the spent battery according to local laws.
27
4.5.2 PCI NC Card Mounting Procedure
Install the software and mount the NC Card following the Setup Instruction Manual (BNP-B2191).
The software will not be installed correctly if the software installation and NC Card mounting procedure
are mistaken.
Mount the NC Card onto the personal computer with the following procedures.
(1) Set the rotary switch CDNO and slide switch SW1.
(Note) Before touching the NC Card, touch an exposed metal section of the personal computer to
discharge any static electricity.
Pay attention not to touch the NC Card, personal computer chip or circuit.
Location of PCI NC Card (FCU6-HR655) switches
CDNO
BAT
CF62
BAT
CF63
SW1
Roles of each switch

CDNO (rotary switch): Use to set the PCI NC Card's station No.
SW1 (slide switch): Use to set the PCI NC Card's power supply (internal/external).
CDNO setting
SW1 setting
Switch Card
Switch Supply method Details
0 1st card
+5V/+12V is supplied by
1 2nd card L Internal supply
PCI bus.
2 3rd card
+5V/+12V is supplied by
3 4th card M External supply
stabilized power supply.
4 5th card
The default setting is "L". AC FAIL
5 6th card
6 7th card
7 8th card
8 9th card
9 10th card
A 11th card
CF62
B 12th card
BBAATT
C 13th card
D 14th card
E 15th card
F 16th card
The default setting is "0".
L M
+12V/+5V Stabilized
power supply
SW1 CF63
Connect a stabilized power supply to the CF62 and CF63 connectors
when using an external power supply.
28
(2) Following the instructions in the personal computer manual, remove the personal computer cover.
(Note) Follow the precautions instructed in the personal computer manual. Confirm that the
personal computer power is OFF, and that the power cable is disconnected.
(3) After confirming that there is a vacant PCI bus slot, remove the slot cover of the selected PCI bus
slot.
(Note) Do not misplace the slot cover screw as it is used to fix the PCI NC Card onto the personal
computer.
(4) Holding the card installation metal fittings and the ends of the PCI NC Card, so as to push in the
NC Card upper end, insert the card all the way into the personal computer PCI bus slot.
(Note) There is a set orientation for inserting the PCI NC Card into the PCI bus slot. Insert the card
so that the card installation fitting comes to the slot cover's position.
Press in Press in
Card mounting
fitting
PCI NC Card
Personal computer PCI bus slot
(5) Using the fixing screw of the slot cover removed in mounting step 3, fix the PCI NC Card to the
personal computer.
(Note) Securely tighten the screw.
Screw
NC Ca
rd
29
(6) Following the instructions in the personal computer manual, install the personal computer cover
removed in mounting step 2.
(7) Reconnect the personal computer power cables.

(Note) Do not turn the personal computer ON yet.
(8) Connect the two relay cables (F010 and F011) to the two connectors (CF10 and CF61) on the card
installation metal fitting section of the PCI NC Card.
(Note) Connect the F010 cable to the CF10 connector, and the F011 cable to the CF61 connector.
(9) Connect the F010 and F011 cables to the base I/O unit and relay card.
(Note) Connect the F010 cable to the CF10 connector on the base I/O unit, and the F011 cable to
the CF61 connector on the relay card.
This completes the PCI NC Card (FCU6-HR655) mounting.
(10) Install the MELDASMAGIC64 software into the personal computer while the PCI NC Card is
mounted.
(Note) Do not change the personal computer's station No. or the power supply method while
installing the software.
Install the software and mount the NC Card following the Setup Instruction Manual
(BNP-B2191).
30
5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection
5.1 Base I/O Unit Outline
5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection

5.1 Base I/O Unit Outline
The base I/O unit is used in the connection of the machine input/output (DI/DO), servo drive unit,
spindle encoder, skip and remote I/O unit. There must be one base I/O unit for each NC Card.
Depending on the base I/O unit type, connection is possible with analog input, analog output and a
manual pulse generator.
The following shows a list of base I/O units and add-on PCBs.
No. of machine input/

Name Type Other interfaces
output points
Base I/O FCU6-DX210 DI (sink/source)/DO (sink)=48/48 SV1, SV2, ENC1, SKIP, RIO1, RIO2,
unit FCU6-DX211 DI (sink/source)/DO (source)=48/48 CR31 (for add-on PCB)
FCU6-DX220 DI (sink/source)/DO (sink)=64/64
FCU6-DX221 DI (sink/source)/DO (source)=64/64
FCU6-DX310 DI (sink/source)/DO (sink)=80/64 SV1, SV2, ENC1, SKIP, RIO1, RIO2
FCU6-DX311 DI (sink/source)/DO (source)=80/64 Add-on PCB: RX323-1
(DO is sink type)
FCU6-DX410 DI (sink/source)/DO (sink)=96/80 : RX324-1
FCU6-DX411 DI (sink/source)/DO (source)=96/80 (DO is source type)
FCU6-DX320 DI (sink/source)/DO (sink)=80/64 SV1, SV2, ENC1, SKIP, RIO1, RIO2,
FCU6-DX321 DI (sink/source)/DO (source)=80/64 Add-on PCB: RX323
FCU6-DX420 DI (sink/source)/DO (sink)=96/80 (DO is sink type)
: RX324
FCU6-DX421 DI (sink/source)/DO (source)=96/80 (DO is source type)
FCU6-DX331 DI (sink/source)/DO (source)=48/48 HANDLE2ch
Add-on PCB: RX331
FCU6-DX341 DI (sink/source)/DO (source)=48/48 Analog input 4 points, analog output
1 point
Add-on PCB: RX341
Add-on RX323-1 DI (sink/source)/DO (sink)=32/16 None
PCB RX323 DI (sink/source)/DO (sink)=32/16 Analog output 1 point
RX324-1 DI (sink/source)/DO (source)=32/16 None
RX324 DI (sink/source)/DO (source)=32/16 Analog output 1 point
RX331 None HANDLE2ch
RX341 None Analog input 4 points, analog output
1 point
(Note) Refer to "7. Remote I/O Unit Connection" for add-on PCB connections.
31
5. Base I/O Unit Connection
5.2 Base I/O Connection System Drawing
5.2 Base I/O Connection System Drawing
Base I/O unit

NC card SH21 cable
F010 cable SV1 Servo drive unit
CF10 CF10 (spindle and NC servo axis)
SH21 cable
SV2 Servo drive unit
F040 cable (auxiliary axes)
ENC1 Encoder 1ch
(1st spindle encoder)
SKIP Sensor signal (skip)
SH41 (FCUA-R211) cable
RIO1 Remote I/O unit, part system 1
SH41 (FCUA-R211) cable Remote I/O unit, part system 2
RIO2 (future expansion)
R301 cable DI (machine input)
CF31
R301 cable
CF32 DI (machine input)
R301 cable
CF33 DO (machine output)
R301 cable
CF34 DO (machine output)
Enclosed cable
CR31 Add-on PCB
SW1 SW2
F070 (FCUA-R220) cable
External power (24VDC)
>
>
DCIN
0 1
(Note) Refer to "7. Remote I/O Unit Connection" for add-on PCB connections.
CAUTION
If the base I/O unit's power is turned ON first, the current will be led to the NC Card from
the connection cable. This will prevent the personal computer or the cards in the
personal computer from starting up properly.
32
5.3 Base I/O Unit Part Names
(15)
CS2 CS1
F0 1 F0 1
(14)
2 3
2 3
B C DE
BC D E
45
45
6
6
78 9 78 9
A
ENC1
(5) (4)
SKIP
(1)
(12) CF10 SV2 SV1
(3) (2)
CR31
(8) (9)
CF31 CF32
CF33 CF34
(11) (7)
(10)
RI02 RI01DCIN
24IN (13)
(6)
RAL1
(16)
5OUT
CS1：オンボードRIO第1局局番設定ロータリスイッチ RAL2 (17)
CS2：オンボードRIO第2局局番設定ロータリスイッチ
List of connectors
Unit name
FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221
No. Name Function
(1) CF10 This is used in the connection with the NC Card. An F010 cable is connected.
(2) SV1 This is connected to the servo drive unit 1st part system (for spindles and NC servo axes).
(3) SV2 This is connected to the servo drive unit 2nd part system (for auxiliary axes).
(4) ENC1 This is connected to the encoder 1st channel (1st spindle encoder).
(5) SKIP This is the sensor signal (skip) input connection. Up to eight points can be used.
This is connected to the remote I/O unit 1st part system. The max. No. of occupied stations is eight. Because two stations are
(6) RIO1 occupied in the base I/O unit, the remaining six occupied stations can be used. Note that when an add-on PCB is used, the
remaining five occupied stations can be used.
This is connected to the remote I/O unit 2nd part system. The max. No. of occupied stations is eight. Eight occupied stations can
(7) RIO2
be used. For future expansion.
This is used in the connection of the station No. (normally station No. 0) machine input signal set by the CS1 rotary switch.
(8) CF31
DI: 32 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source)
This is used in the connection of the station No. (normally station No. 1) machine input signal set by the CS2 rotary switch.
(9) CF32
DI: 16 (sink/source) DI: 16 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source)
This is used in the connection of the station No. (normally station No. 0) machine output signal set by the CS1 rotary switch.
(10) CF33
DO: 32 (sink type) DO: 32 (source type) DO: 32 (sink type) DO: 32 (source type)
This is used in the connection of the station No. (normally station No. 1) machine output signal set by the CS2 rotary switch.
(11) CF34
DO: 16 (sink type) DO: 16 (source type) DO: 32 (sink type) DO: 32 (source type)
(12) CR31 This is a connector for an add-on PCB. It cannot be used unless using an add-on PCB.
(13) DCIN 24VDC must be supplied by external power. Refer to "3.1 General Specifications" for power specifications.
CAUTION
connectors.
is ON.
33

No. Name Function
(14) CS1 This is used in the station No. setting of the CF31 and CF33 machine input/output signals.
(15) CS2 This is used in the station No. setting of the CF32 and CF34 machine input/output signals.
Rotary switch Station Device assignment

setting value No. DI DO
0 0 X00~X1F Y00~Y1F
1 1 X20~X3F Y20~Y3F
2 2 X40~X5F Y40~Y5F
3 3 X60~X7F Y60~Y7F
4 4 X80~X9F Y80~Y9F
5 5 XA0~XBF YA0~YBF
6 6 XC0~XDF YC0~YDF
7 7 XE0~XFF YE0~YFF
8~F Cannot be used
LED list
No. Name Function
When lit (green) : 24VDC being supplied.
24IN This is the LED for the 24VDC input display.
When not lit : 24VDC supply OFF.
(16)
This is the LED for the onboard remote I/O 1st station When lit (red) : Communication alarm.
RAL1
(CS1 setting station No.) communication alarm display. When not lit : Normal
This is the LED for the circuit power 5VDC output When lit (green) : Outputting 5VDC.
5OUT
display. When not lit : 5VDC output OFF.
(17)
This is the LED for the onboard remote I/O 2nd station When lit (red) : Communication alarm.
RAL2
(CS2 setting station No.) communication alarm display. When not lit : Normal
34
5.4 Base I/O Unit Connector Pin Assignment
NC Card
25 1
CF10
Connector pin assignment:

Refer to "4.3 NC Card Connector Pin
50 26 Assignment" (Base I/O unit: CF10).

Plug : 10150-6000EL
Shell : 10350-3210-000
Servo drive unit 1 GND 11 GND

2 O SVTXD1 12 O SVTXD1*
SV1 3 I SVALM1 13 I SVALM1*
10 1 4 I SVRXD1 14 I SVRXD1*
5 GND 15 GND
6 16
8 18
20 11
9 19
<Cable side connector type> 10 O +5V 20
Plug : 10120-6000EL (Note) I/O in the table is from the viewpoint of
Shell : 10320-3210-000 the base I/O unit.
Servo drive unit

1 GND 11 GND
SV2 2 O SVTXD2 12 O SVTXD2*
10 1 3 I SVALM2 13 I SVALM2*
5 GND 15 GND
6 16
20 11 8 18
9 19
<Cable side connector type> O
10 +5V 20
Plug : 10120-6000EL
Shell : 10320-3210-000 (Note) I/O in the table is from the viewpoint of
the base I/O unit.
Spindle encoder
ENC1
5 1
1 I ENC1A
6 I ENC1A*
2 I ENC1B
7 I ENC1B*
3 I ENC1Z
9 6 8 I ENC1Z*
4 GND
9 O +5V
5 GND
Connector : CDE-9PF
Contact : CD-PC-111 (Note) I/O in the table is from the viewpoint of
Case : HDE-CTH the base I/O unit.
Recommended manufacturer: Hirose Electric
35
Sensor signal
SKIP
8 1
1 GND
9 GND
2 I SKIP IN1
10 I SKIP IN2
3 I SKIP IN3
11 I SKIP IN4
4
15 9 12
5 I SKIP IN5
13 I SKIP IN6
6 I SKIP IN7
<Cable side connector type> 14 I SKIP IN8
7
Connector : CDA-15P 15 GND
8 GND
Contact : CD-PC-111
Case : HDA-CTH
(Note) I/O in the table is from the viewpoint of
Recommended manufacturer: Hirose Electric the base I/O unit.
Remote I/O unit 1 I/O TXRX1

1 2 3 <Cable side connector type>
RIO1 2 I/O TXRX1*
Connector : 1-178288-3
3 GND
Contact : 1-175218-5
Recommended manufacturer: Tyco Electronics AMP
the base I/O unit.
Remote I/O unit

1 2 3 <Cable side connector type> 1 I/O TXRX2
RIO2 2 I/O TXRX2*
Contact : 1-175218-5 3 GND
the base I/O unit.
+24VDC input <Cable side connector type> 1 I +24V

1 2 3
DCIN Connector : 2-178288-3 2 GND
Contact : 1-175218-5 3 FG
the base I/O unit.
CAUTION
connectors.
36
DI/DO A20 A1
CF31, 32, 33, 34
B20 B1

Connector : 7940-6500SC
CF31 CF32
B A B A
20 I X0 20 I X10 20 I X20 20 I (X30)
19 I X1 19 I X11 19 I X21 19 I (X31)
18 I X2 18 I X12 18 I X22 18 I (X32)
17 I X3 17 I X13 17 I X23 17 I (X33)
16 I X4 16 I X14 16 I X24 16 I (X34)
15 I X5 15 I X15 15 I X25 15 I (X35)
14 I X6 14 I X16 14 I X26 14 I (X36)
13 I X7 13 I X17 13 I X27 13 I (X37)
12 I X8 12 I X18 12 I X28 12 I (X38)
11 I X9 11 I X19 11 I X29 11 I (X39)
10 I XA 10 I X1A 10 I X2A 10 I (X3A)
9 I XB 9 I X1B 9 I X2B 9 I (X3B)
8 I XC 8 I X1C 8 I X2C 8 I (X3C)
7 I XD 7 I X1D 7 I X2D 7 I (X3D)
6 I XE 6 I X1E 6 I X2E 6 I (X3E)
5 I XF 5 I X1F 5 I X2F 5 I (X3F)
4 4 4 4
3 I COM 3 I COM 3 I COM 3 I COM
2 I +24V 2 GND 2 I +24V 2 GND
1 I +24V 1 GND 1 I +24V 1 GND
The values in parentheses are used

only for DX220 and DX221.
CF33 CF34
B A B A
20 O Y0 20 O Y10 20 O Y20 20 O (Y30)
19 O Y1 19 O Y11 19 O Y21 19 O (Y31)
18 O Y2 18 O Y12 18 O Y22 18 O (Y32)
17 O Y3 17 O Y13 17 O Y23 17 O (Y33)
16 O Y4 16 O Y14 16 O Y24 16 O (Y34)
15 O Y5 15 O Y15 15 O Y25 15 O (Y35)
14 O Y6 14 O Y16 14 O Y26 14 O (Y36)
13 O Y7 13 O Y17 13 O Y27 13 O (Y37)
12 O Y8 12 O Y18 12 O Y28 12 O (Y38)
11 O Y9 11 O Y19 11 O Y29 11 O (Y39)
10 O YA 10 O Y1A 10 O Y2A 10 O (Y3A)
9 O YB 9 O Y1B 9 O Y2B 9 O (Y3B)
8 O YC 8 O Y1C 8 O Y2C 8 O (Y3C)
7 O YD 7 O Y1D 7 O Y2D 7 O (Y3D)
6 O YE 6 O Y1E 6 O Y2E 6 O (Y3E)
5 O YF 5 O Y1F 5 O Y2F 5 O (Y3F)
4 4 4 4
3 3 3 3
2 I +24V 2 I GND 2 I +24V 2 I GND
1 I +24V 1 I GND 1 I +24V 1 I GND
The values in parentheses are used

only for DX220 and DX221.
the base I/O unit.
37
5.5 Base I/O Unit Input/Output Specifications
5.5.1 Rotary Switch (CS1 and CS2) Settings
Normal settings
CS1 0
CS2 1
The base I/O unit No. of occupied stations is two (when an add-on PCB is not used).
(Note) Also refer to "7.14 Setting of Channel No. When Using Multiple Remote I/O Units" for rotary
switch (CS1 and CS2) settings of the base I/O unit.
Relation between rotary switches and DI/DO connectors

CS1 DI: CF31, DO: CF33
CS2 DI: CF32, DO: CF34
Relation between rotary switches and device assignments

Setting Station Device assignment No. of I/O
value No. DI DO points (max)
0 0 X00~X1F Y00~Y1F 32 points
5 5 XA0~XBF YA0~YBF 32 points
6 6 XC0~XDF YC0~YDF 32 points
7 7 XE0~XFF YE0~YFF 32 points
8 ~F Cannot be used
Station No. settings of add-on PCBs

When using an add-on PCB, set the station No. using the rotary switch on the add-on PCB. This
rotary switch corresponds to connectors CR21 and CR22 of the add-on PCB.
The setting values, station Nos. and device assignments are as shown in the table above.
(Note) Refer to "5.1 Base I/O Unit Outline" for types of add-on PCBs.
One station is occupied when using RX331 (manual pulse generator) and RX341 (analog
input/output) also.
5.5.2 RIO1 Terminator
Connect a terminator to the final end of the remote I/O unit connected to the RIO1.
When not using any remote I/O unit, connect a terminator to the base I/O unit RIO1.
Terminator type: R-TM
X AMP
D-3
38
5.5.3 CF31, CF32 Input Circuit
Refer to "7.4 Outline of Digital Signal Input Circuit" for the base I/O unit CF31 and CF32 input circuits.
1 Unit name FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221

2 Card name HR325 HR335 HR327 HR337
3 Input type Sink/source Sink/source Sink/source Sink/source
4 COM pin connection +24V/GND +24V/GND +24V/GND +24V/GND
5 No. of input points 48 points 48 points 64 points 64 points
6 Pin used for input X00~X2F X00~X2F X00~X3F X00~X3F
5.5.4 CF33, CF34 Output Circuit
Refer to "7.5 Outline of Digital Signal Output Circuit" for the base I/O unit CF33 and CF34 output
circuits.
1 Unit name FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221

2 Card name HR325 HR335 HR327 HR337
3 Output type Sink type Source type Sink type Source type
4 Output current 60mA/point 60mA/point 60mA/point 60mA/point
5 No. of output points 48 points 48 points 64 points 64 points
6 Pin used for output Y00~Y2F Y00~Y2F Y00~Y3F Y00~Y3F
5.5.5 Specifications of ADD ON PCB Connected to CR31
Refer to "7. Remote I/O Unit Connection" for add-on PCB specifications. One add-on PCB can be
installed on the base I/O unit, and it occupies one station. Reference items are as in the following table.
Name Reference item Reference connector name

7.9 Connection of FCUA-DX11* unit and
1 RX323-1 FCUA-DX110: DI-R, DO-R
machine control signal
2 RX323 FCUA-DX120: DI-R, DO-R
3 RX324-1 FCUA-DX111: DI-R, DO-R
4 RX324 FCUA-DX121: DI-R, DO-R
5 RX331 FCUA-DX13*: HANDLE
handle
6 RX341 FCUA-DX14*: AIO
analog input/output signal
Refer to "7.6 Outline of Analog Signal Output Circuit" for the analog output specifications.
Refer to "7.7 Outline of Analog Signal Input Circuit" for the analog input specifications.
39
5.5.6 Connection of Base I/O Unit Power Supply
Supply the +24V power to the base I/O unit from the DCIN connector.
Base I/O unit
Stabilized power
DCIN
+24V +24V
GND GND
FG NC
(Prepare separately.)
(Note) A +24V power supply must be input for both the sink type and source type.
CAUTION
connectors.
40
5.5.7 Examples of DI/DO Connection
There are two types of MELDASMAGIC64 DI/DO; the base I/O unit and remote I/O unit. Normally, one
base I/O unit is used, a remote I/O unit is connected to RIO1 or RIO2 (for future expansion), and the No.
of I/O points is configured in combination with the user specifications.
Refer to "7. Remote I/O Unit Connection" for information about remote I/O units.
<Connection example 1> When not using an add-on PCB
SH41(FCUA-R211)
cable
RIO1
Base I/O unit Maximum configuration

FCU6-DX2** Remote I/O unit: FCUA-DX11*/12*/13*/14*×3 units
No. of occupied No. of occupied No. of occupied
stations: 2 stations: 2 stations: 2
No. of occupied
Total No. of occupied stations (RIO1): Base I/O unit (2 stations) + 3 remote I/O units
stations: 2 (2 stations + 2 stations + 2 stations) = 8 stations
(dependent on RIO1)
SH41(FCUA-R211) (For future expansion)
cable
RIO2
Maximum
configuration
Remote I/O unit: FCUA-DX11*/12*/13*/14*×4 units

No. of occupied No. of occupied No. of occupied No. of occupied
stations: 2 stations: 2 stations: 2 stations: 2
Total No. of occupied stations (RIO2): Remote I/O unit (2 stations + 2 stations
+ 2 stations + 2 stations) = 8 stations
<Connection example 2> When using an add-on PCB
SH41(FCUA-R211)
cable
RIO1
Base I/O unit Maximum configuration

FCU6-DX3** /4** Remote I/O unit: FCUA-DX10*×1 unit + Remote I/O unit: FCUA-DX11*/12*/13*/14*
No. of occupied No. of occupied No. of occupied ×2 units
stations: 1 stations: 2 stations: 2
No. of occupied
Total No. of occupied stations (RIO1): Base I/O unit (3 stations) + remote I/O unit
stations: 3 (1 station + 2 stations + 2 stations) = 8 stations
(dependent on RIO1)
SH41(FCUA-R211) (For future expansion)
cable
RIO2
Maximum
configuration
Remote I/O unit: FCUA-DX11*/12*/13*/14*×4 units

No. of occupied No. of occupied No. of occupied No. of occupied
stations: 2 stations: 2 stations: 2 stations: 2
Total No. of occupied stations (RIO2): Remote I/O unit (2 stations + 2 stations
+ 2 stations + 2 stations) = 8 stations
CAUTION
connectors.
41
5.5.8 Connection of Servo Drive Unit
Connect the servo drive unit to the base I/O unit SV1 (for spindles and NC servo axes) and SV2 (for
peripheral axes).
Base I/O unit Servo drive unit
SH21 cable
SV1 CN1A
Servo drive unit
SH21 cable
SV2 CN1A
(Spindles and
NC servo axes)
(For auxiliary axes)
Refer to "MELDAS AC Servo and Spindle MDS-A/B Series Specifications Manual (BNP-B3759)
MDS-C1 Series Specifications Manual (BNP-C3000)" for servo drive unit details.
<Related sections>
Cable manufacturing drawing: “Appendix 2.1 SH21 cable”
Connector pin assignment: “5.4 Base I/O unit connector pin assignment” - servo drive unit (SV1, SV2)
5.5.9 Connection of Spindle Encoder
Connect the spindle encoder to ENC1 on the base I/O unit. When connecting two channels, connect
the second channel to ENC#2 on the relay card (HR682).
(Channel 1)
Base I/O unit
1st spindle encoder
F040/F041 cable
ENC1
(Channel 2)
Relay card
2nd spindle encoder
F040/F041 cable
ENC#2
<Related sections>
Outline drawing: Appendix 1
Cable manufacturing drawing: “Appendix 2.15 F040 cable”, “Appendix 2.16 F041 cable”
Connector pin assignment: “5.4 Base I/O unit connector pin assignment” - encoder (ENC1)
“6.4 Relay card connector pin assignment” - encoder (ENC#2)
42
5.5.10 Connection of Sensor Signal (skip)
Connect the sensor signal (skip) to SKIP on the base I/O unit. The sensor signal is used for processing
the high-speed signals. Always shield the cable.
(1) Sensor signal (skip) cable

Base I/O unit
SKIP
2 SKIP IN1
2.2kΩ
10 SKIP IN2
2.2kΩ
3 SKIP IN3
2.2kΩ
11 SKIP IN4
2.2kΩ
5 SKIP IN5
2.2kΩ
13 SKIP IN6
2.2kΩ
6 SKIP IN7
Stabilized power
2.2kΩ
+24V 14 SKIP IN8

FG 2.2kΩ
1,8,9,15
GND Control circuit
FG
(2) Input conditions
Use the input signal within the following condition range.
1 Input voltage when external contact is ON 25.2V or more

2 Input current when external contact is ON 9mA or more
To n
3 Input voltage when external contact is OFF 4V or less +24V
4 Input current when external contact is OFF 1mA or less
5 Input signal hold time (Ton) 2ms or more
6 Internal response time 0.08ms or less GND
t
+30V or more,
7 Machine side contact capacity
16mA or more Ton _
> 2ms
<Related section>
Connector pin assignment: “5.4 Base I/O unit connector pin assignment” – sensor signal
(SKIP)
CAUTION
connectors.
43
6. Relay Card (HR682) Connection
6.1 Relay Card Outline

6.1 Relay Card Outline
The relay card is used in the connection of the spindle encoder, manual pulse generator, RS-232C and
external emergency stop.
There must be one relay card for each NC Card.
No. of machine input/

Name Type Other interfaces
output points
Relay HR682 No DI/DO EMG, ENC#2, HANDLE 3ch and
card RS-232C.
With metal spacers. Add-On to

FCU6-DX2** possible.
RS-232C uses only the DC code
(X ON/OFF) method handshake.
6.2 Relay Card Connection System Diagram
Relay card
NC Card
F011 cable F040 cable
CF61 CF61 ENC#2 Encoder 2ch (2nd spindle encoder)
F020 cable
HANDLE Manual pulse generator 3ch
F390 cable
RS232C RS-232C 1ch
F070 cable
EMG1 Emergency stop switch
F070 cable
DCIN External power (24VDC)
(Note) RS-232C uses only the DC code (X ON/OFF) method handshake.
44
6.3 Relay Card Part Names
6.3 Relay Card Part Names
Relay card
DCIN
(7)
EMG LED2 5VON
LED3 LED1
(8)
(9)
(6)
(10) HANDLE
(3)
(11)
(5)
CF61
EMG1 (1)
RS232C
ENC#2 (2)
(4)
List of connectors
(1) CF61 This is used in the connection with the NC Card. An F011 cable is connected.
(2) ENC#2 This is connected to the encoder 2nd channel (2nd spindle encoder).
(3) HANDLE This is connected to the manual pulse generator. Up to 3 channels can be connected.
This is connected to the RS-232C. One channel can be connected. Note that only the DC code (X ON/OFF)
(4) RS232C
method handshake is possible.
(5) EMG1 This is connected to the external emergency stop switch.
(6) DCIN 24VDC is supplied by external power. Refer to "3.1 General Specifications" for power specifications.
LED list
This is the LED for the circuit power
(7) 5VON When lit (green): Outputting 5VDC. When not lit: 5VDC output OFF.
5VDC output display.
(8) LED1 Not in use
(9) LED2 Not in use
(10) LED3 Not in use
This is the LED for the NC system
(11) EMG When lit (red): System in emergency stop When not lit: Normal
emergency stop display.
CAUTION
connectors.
is ON.
45
6.4 Relay Card Connector Pin Assignment
NC Card
13 1
CF61
Connector pin assignment: Refer to "4.3 NC

26
Card connector pin assignment" (Relay
14 card: CF61).

Plug : 10126-6000EL
Shell : 10326-3210-000
Spindle encoder
5 1
ENC#2
1 I ENC2A
6 I ENC2A*
2 I ENC2B
7 I ENC2B*
3 I ENC2Z
8 I ENC2Z*
9 6 4 GND
9 O +5V
5 GND

Connector : CDE-9PF
Contact : CD-PC-111
Case : HDE-CTH
Recommended manufacturer: Hirose Electric (Note) I/O in the table is from the viewpoint of
the relay card.

8 1
HANDLE 1 I HA1A
9 GND
2 I HA1B
10 +12V
3 I HA2A
11 GND
4 I HA2B
12 +12V
15 9 5 I HA3A
13 GND
6 I HA3B
14 +12V
7
<Cable side connector type> 15
8
Connector : CDA-15P
Contact : CD-PC-111
Case : HDA-CTH
Recommended manufacturer: Hirose Electric (Note) I/O in the table is from the viewpoint of
the relay card.
46
RS-232C device 1 FG
13 1 14
RS232C 2 O TD
15
3 I RD
16
4
17
5
25 14 18
6 O DR
19
7 GND
20 I DC
<Cable side connector type> 8
21
9
Connector : CDA-25P 22
10
Contact : CD-PC-111 11
23
Case : HDA-CTH 12
24
Recommended manufacturer: 25
13
Hirose Electric
(Note) I/O in the table is from the viewpoint of the relay card.
This connector shows the minimum required pin assignment
for the RS-232C interface. Refer to "Appendix 2.18 F390
Cable" for details on manufacturing the cable.
+24VDC input 1 2 3
1 +24V
DCIN 2 GND
3 FG
<Cable side connector type> (Note) I/O in the table is from the viewpoint of
the relay card.
Contact : 1-175218-5
Emergency stop 1 2 3
1 I EMG
EMG1 2 GND
3 FG

<Cable side connector type> the relay card.
Contact : 1-175218-5
Recommended maker: Tyco Electronics AMP
CAUTION
connectors.
47
6.5 Relay Card Input/Output Specifications
6.5.1 Relay Card Power Connection

Supply the external power (24VDC) input by the DCIN connector.
Relay card
Stabilized power supply

DCIN
24VDC 24VDC
GND GND
NC FG
(Prepare separately)
6.5.2 Emergency Stop Connection

The emergency stop input is connected to the EMG1 connector.
Stabilized power supply
EMG1 Emergency stop switch
2.2kΩ
1
R 24VDC
2
GND
3 FG
FG
(Prepare separately)
Input conditions
Input voltage when external contact is ON 18V or more Tson
Input current when external contact is ON 9mA or more +24V
Input voltage when external contact is OFF 4V or more
Input current when external contact is OFF 1mA or more
GND
Input signal hold time (Tson) 40ms or more t
+30V or more,
Machine side contact capacity
16mA or more Tson _
> 40ms
CAUTION
connectors.
48
6.5.3 Connection of Spindle Encoder
Refer to "5.5.9 Connection of Spindle Encoder" for details.
6.5.4 Manual Pulse Generator Connection
Connect the manual pulse generator to the relay card HANDLE connector. The manual pulse generator
can be connected to a max. of three channels.
Relay card
F020/F021/F022 cable
HANDLE (Channel 1)
F021/F022 cable
(Channel 2)
F022 cable
(Channel 3)
Manual pulse generator connection cables

Channel
Cable name
1 2 3
F020 cable
F021 cable
F022 cable
: Connection possible
<Related sections>
Outline drawing: "Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing"
Cable manufacturing drawing: "Appendix 2.12 F020 Cable", "Appendix 2.13 F021 Cable" and
"Appendix 2.14 F022 Cable"
Connector pin assignment: "6.4 Relay Card Connector Pin Assignment"
- Manual Pulse Generator (HANDLE)
6.5.5 RS-232C Device Connection
Connect the RS-232C device to the RS-232C connector on the relay card using an F390 cable.
The pin assignment for the RS-232C connector differs from a commercially-available RS-232C cable.
Refer to the following related sections for details on manufacturing the cable.
Note that only the DC code (X ON/OFF) method handshake is possible.
<Related sections>
Cable manufacturing drawing: "Appendix 2.18 F390 Cable"
Connector pin assignment: "6.4 Relay Card Connector Pin Assignment"
- RS-232C Device (RS232C)
CAUTION
connectors.
49
6.6 Installation on the Base I/O Unit
6.6 Installation on the Base I/O Unit
A relay card (HR682) can be added on to the base I/O unit. When adding on, install the card using the
following procedure.
Adding on is only possible with the FCU6-DX2** base I/O unit.
Note that adding on is not possible with the FCU6-DX3** and 4**.
1. Remove screw 1 from the base I/O unit. (Fig. 1)

2. Remove screw 2 of the relay card and spacer 1 (screw holes at both ends are female). (Fig. 2)
3. Install the attached spacer 2 (screw holes on one side are male) to the hole of screw 1 that was
removed from the base I/O unit. (Fig. 3)
4. Mount the relay card on the base I/O unit, and fix with screw 1 that was removed in step 1. (Fig. 4)
5. Turn the unit over, and fix the screws at the three holes to the three spacer locations. (Fig. 5)
This completes the installation of the relay card to the base I/O unit.
0 0
CF31 CF32
CF3 CF34
Remove screw 2
Remove screw 1. and spacer 1.
Fig. 1 Fig. 2
0 0
0 0
CF31 CF32
Install spacer 2. CF31
CF3
CF32
CF34
CF3 CF34
Install screw 1.
Fig. 3 Fig. 4
Turn the unit over,

and fix the screws
at the three locations.
Fig. 5
50
7. Remote I/O Unit Connection (FCUA-DX1**)
7.1 Outline of Remote I/O Unit

7.1 Outline of Remote I/O Unit
The eight types of signals that can be input/output from the remote I/O unit (FCUA-DX1**) are shown
below according to the type and No. of contacts. Use with serial link connections (MC link B) to the NC
Card.
When the remote I/O unit is connected with serial links, multiple units can be used as long as the total
No. of occupied stations (channels) is within 8 channels. (Refer to "7.14 Setting of Channel No. When
Using Multiple Remote I/O Units" for station No. setting details.)
No. of occupied
Unit name Machine control signals that can be input/output
serial link channels
Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type
FCUA-DX100 1
Digital output signal (DO) : 32 points (non-insulation) sink type
FCUA-DX101 1
Digital output signal (DO) : 32 points (non-insulation) source type
FCUA-DX110 2
FCUA-DX111 2
FCUA-DX120 Digital output signal (DO) : 48 points (non-insulation) sink type 2
Analog output (AO) : 1 point
FCUA-DX121 Digital output signal (DO) : 48 points (non-insulation) source type 2
FCUA-DX130 Digital output signal (DO) : 32 points (non-insulation) sink type 2
Handle input : 2 channels
FCUA-DX131 Digital output signal (DO) : 32 points (non-insulation) source type 2
Handle input : 2 channels
FCUA-DX140 2
Analog input (AI) : 4 points
FCUA-DX141 2
Analog input (AI) : 4 points
51
7.2 Names of Each Remote I/O Unit Section
7.2 Names of Each Remote I/O Unit Section
FCUA-DX10* FCUA-DX11*/FCUA-DX12* FCUA-DX13* FCUA-DX14*

Front view Front view Front view Front view
(1) (1) (8) (1) (10) (1) (11)
(2) (2) (2) (2)

(3) (3) (3) (3)
(3) (3) (3)
(4) (4) (9) (4) (4)
(Front) (Front) (Front) (Front)
(5) (5) (5) (5)

Bottom Bottom Bottom
(6) view (6) view (6) view (6) Bottom
view
(7) (7) (7) (7)
(Rear) (Rear) (Rear) (Rear)
(1) DI-L (machine input signal connector) For changeover of transfer speed.
(2) DS (transfer speed changeover switch) Normally set to left side.
DS
Not used
(3) CS (channel No. changeover switch)
3 4 5
6
F 0 1 2
(4) DO-L (machine output signal connector)

7 8 9 A
CS Selection of channel No.

E
B C D
(5) RIO1 (serial connection connector #1)
(6) RIO2 (serial connection connector #2) Enlarged drawing of DS and CS
(7) DCIN (+24VDC power input connector)
(8) DI-R (machine input signal connector)
(Note) Baud rate changeover
(9) DO-R (machine output signal connector)
Left side : 2.8Mbps
(10) HANDLE (manual pulse generator signal Right side : 1.4Mbps
input connector)
(11) AIO (analog signal input/output connector)
52
7.3 Connection of Remote I/O Power
7.3 Connection of Remote I/O Power
+24VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the
following conditions.
Output voltage +24V ±5%

Ripple ±5% (P-P)
Max. output FCUA-DX10* 2.4A or more
current FCUA-DX11* 3.8A or more
FCUA-DX12* 3.8A or more
The +24VDC power for the control circuit is supplied from the connector DCIN on the bottom of the unit
or from connectors DI-L, DI-R, DO-L or DO-R on the front. When supplying from the front connector,
supply to all corresponding pins.
When manufacturing the R300 cable, use the single-end connector CN300 (optional, with one end),
and when manufacturing the R301 cable, use the connector set CS301 (optional, with two ends).
Machine control panel, Front <Connection outline>

electric cabinet, etc.
Remote I/O unit
R300 cable DI-L DI-R DI-L DI-R
or R301
cable B1 B1
B2 B2
A1 A1
A2 A2
+24VDC B1 B1
RA B2
B2
0V A1 A1
PL A2
A2
DO-L DO-R
DO-L DO-R
(Front)
Supply to either method
DCIN
Y
Base
R220 cable 1 +24VDC
+24VDC 2 0V
Y
0V 3 FG
FG
Stabilized power (Rear)
(prepare separately)
CAUTION
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
53
7.4 Outline of Digital Signal Input Circuit

The input circuit can be selected from sink type or source type in card units.
Input circuit
(Machine side)
DI-R/DI-L
2.2kΩ
0V
2.2kΩ
0V
2.2kΩ
0V
2.2kΩ
0V
2.2kΩ
0V Control
circuit
+24VDC
A3,B3 COM
Sink type
(Machine side)
DI-R/DI-L
+24VDC
2.2kΩ
+24VDC
2.2kΩ
+24VDC
2.2kΩ
+24VDC
2.2kΩ
+24VDC
2.2kΩ
Control
circuit
A3,B3 COM
0V
Source type
54
Input conditions
The input signals must be used within the following condition ranges.
Sink type
Input voltage at external contact ON 6V or less
Input current at external contact ON 9mA or more
Input voltage at external contact OFF 20V or more, 25.2V or less
Input current at external contact OFF 2mA or less
Tolerable chattering time (T1) 3ms or less
Input signal hold time (T2) 40ms or more
Input circuit operation delay time (T3, T4) 3ms ≤ T3 T4 ≤ 16ms
Machine side contact capacity +30V or more, 16mA or more
Source type
Input voltage at external contact ON 18V or more, 25.2V or less
Input current at external contact ON 9mA or more
Input voltage at external contact OFF 4V or less
Input current at external contact OFF 2mA or less
Tolerable chattering time (T1) 3ms or less
Input signal hold time (T2) 40ms or more
Input circuit operation delay time (T3, T4) 3ms ≤ T3 T4 ≤ 16ms
Machine side contact capacity +30V or more, 16mA or more
T2 T2
T1 T1 T1 T1
T3 T4 T3 T4
Sink type Source type
55
7.5 Outline of Digital Signal Output Circuit
7.5 Outline of Digital Signal Output Circuit
The digital signal output circuit uses a sink type (DX1*0) or source type (DX1*1). Use within the
specification ranges shown below.
Output circuit
(Machine side)
DO-R/DO-L
+24VDC
RA
Control
R circuit
PL
Sink type (DX1*0)
DO-R/DO-L
(Machine side)
+24VDC
RA
Control
circuit
R
PL
Source type (DX1*1)

Output conditions
Insulation method Non-insulation

Rated load voltage +24VDC
Max. output current 60mA/1 point (fixed value)
Output delay time 40µs
(Note) An output voltage of more than 60mA per point cannot be flowed.
<CAUTION>
* When using an inductive load such as a relay, always connect a diode (voltage
resistance 100V or more, 100mA or more) in parallel to the load.
* When using a capacity load such as a ramp, always connect a protective resistor
(R=150 Ω) serially to the load to suppress rush currents. (Make sure that the
current is less than the above tolerable current including the momentary current.)
CAUTION
When using an inductive load such as a relay, always connect a diode in parallel to the
load.
When using a capacity load such as a ramp, always connect a protective resistor serially
to the load to suppress rush currents.
56
7.6 Outline of Analog Signal Output Circuit
7.6 Outline of Analog Signal Output Circuit
The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.
Output circuit
220Ω R
DAC
AO
AO*
Output conditions
Output voltage 0V~±10V (±5%)

Resolution
12 bit (±10V × n/4096) (n = 20 to 211)
(polarity included)
Load conditions 10kΩ load resistance
Output impedance 220Ω
57
7.7 Outline of Analog Signal Input Circuit
7.7 Outline of Analog Signal Input Circuit
The analog signal output circuit can be used only for the FCUA-DX140/DX141.
Input circuit
150Ω ADC
AI
AI*
Input conditions
Max. input voltage rating ±15V

Resolution (polarity included) 12 bit (±10V × n/2048) (n = 20 to 211)
Precision Within ±25mV
AD input sampling time (conversion delay) 14.2ms (AI0)/42.6ms (AI1~3)
58
7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal
Type of machine input/output Input Output

signal and No. of points 32 points 32 points
FCUA-DX10*
R300 cable/ or
R301 cable FCUA-DX13*
DI-L or
Machine signal FCUA-DX14*
R300 cable/
R301 cable
DO-L DCIN
Machine signal RIO2
RIO1
The single-end connector CN300 (optional, with one end) includes the DI-L and DO-L connectors. The
connector set CS301 (optional) includes the DI-L and DO-L connectors, and two connectors for
∗
connection with the terminal block .
∗ IDEC IZUMI Corporation I/O terminal BX1F-T40
<Outline of connection>
DI-L FCUA-DX101/131/141
DI-L FCUA-DX100/130/140
A3 COM Input circuit
A3 COM source type
+24VDC 0V B3
B3
+24VDC
Input circuit 2.2kΩ
2.2kΩ
0V sink type
B1 B1
B2
B2
A1 A1
A2 A2
+24VDC DO-L
DO-L
Output circuit
RA
RA source type
Output circuit
PL
PL sink type
B1 B1
0V B2 Control
B2 Control circu it
circuit A1
Machine A1 A2
control panel A2 Machine
control panel
RIO1 RIO2 DCIN

RIO1 RIO2 DCIN
1 2 3
1 2 3
Stabilized power +24VDC 0V FG
Stabilized power
+24VDC 0V FG
CAUTION
is ON.
59
<Signal assignment table>
FCUA-DX10*/13*/14*
<CAUTION>
DI-L
When using more than two remote
I/O units, the signal assignments will
B A
Machine side change. Refer to the "PLC Interface X00 X10 20
control panel, etc. Manual (BNP-B2211)" for details. X01 X11 19
X02 X12 18
X03 X13 17
X04 X14 16
X05 X15 15
X16 14
+24VDC X06
DI-L X07 X17 13
X08 X18 12
X09 X19 11
X0A X1A 10
X0B X1B 9
X0C X1C 8
0V X0D X1D 7
X0E X1E 6
X0F X1F 5
4
COM COM 3
+24V 0V 2
+24V 0V 1
B A
DO-L
B A
Y00 Y10 20
Y01 Y11 19
Y02 Y12 18
Y03 Y13 17
Y04 Y14 16
Y05 Y15 15
+24VDC Y06 Y16 14
Y07 Y17 13
RA DO-L Y08
DO-L Y18
Y09 Y19
12
11
Y0A Y1A 10
Y0B Y1B 9
PL Y0C Y1C 8
Y0D Y1D 7
Y0E Y1E 6
0V Y0F Y1F 5
4
3
+24V 0V 2
+24V 0V 1
B A
Base I/O unit
RI01 RI02 DCIN
1 2 3 1 2 3 1 2 3
TX RX TX RX * LG TX RX TX RX * LG +24V 0V FG
+24VDC
X X Y AMP
AMP D-3 AMP
D-3
0V D-3
R-TM
Remote I/O unit
<Adaptive connection>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L(CN300) Terminator (R-TM)

Crimp type connector:
Connector: 2-178288-3 Connector: 1-178288-3 X
7940-6500SC D-3 AMP
Contact : 1-175218-5 Contact : 1-175218-2

Manufacturer: Manufacturer: Manufacturer: Manufacturer:
Tyco Electronics AMP Tyco Electronics AMP Sumitomo 3M Tyco Electronics AMP
60
7. Remote I/O Unit Connection
7.9 Connection of FCUA-DX11* Unit and Machine Control Signal
Type of machine input/output signal Input Output

and No. of points 64 points 48 points
FCUA- DX11*
R300 cable/
R301 cable DI-L DI- R
Machine signal
R300 cable/
R301 cable DO- R
DO-L DCIN
Machine signal RIO2
RIO1
The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R)
connectors. The connector set CS301 (optional) includes the DI-L (DI-R) and DO-L (DO-R) connectors,
∗
and two connectors for connection with the terminal block .
FCUA- DX110 FCUA- DX111
DI- L/R DI- L/R
COM A3 COM Input circuit
A3
+24VDC 0V source type
B3 B3
Input circuit +24VDC
2.2kΩ sink type 2.2kΩ
0V
B1 B1
B2 B2
A1 A1
A2 A2
+24VDC
DO- L/R DO- L/R
Output circuit
RA RA
source type
Output circuit
PL sink type PL
B1 B1
Control 0V Control
B2 B2
circuit A1 circu it
Machine A1
control panel A2 A2
Machine
control panel
RIO1 RIO2 DCIN RIO1 RIO2 DCIN

1 2 3 1 2 3
Stabilized power
Stabilized power +24VDC 0V FG +24VDC 0V FG
CAUTION
is ON.
61

<CAUTION>
When using two or more remote

I/O units, the signal allocation will
differ. Refer to the "PLC interface FCUA-DX11*
manual" for details. DI-L DI-R
Machine side
control panel, etc. DI-L
+24VDC
0V
DI-R
+24VDC
0V
DO-L DO-R
+24VDC DO-L
0V
+24VDC DO-R
0V
+24VDC
Base I/O unit
0V R-TM
Remote I/O unit
<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)
Connector : 2-178288-3 Connector : 1-178288-3 Crimp type connector:

Contact : 1-175218-5 Contact : 1-175218-2 7940-6500SC
Manufacturer : Manufacturer : Manufacturer: Manufacturer:
62

Analog
Type of machine input/output Input Output
output
signal and No. of points
64 points 48 points 1 point
FCUA-DX12*
R300 cable/
R301 cable
DI-L
DI-R
Machine signal
R300 cable/
R301 cable DCIN
DO-L DO-R
Machine signal RIO2
RIO1
The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
The connector set CS301 (optional) includes the DI-L (DI-R) and DO-L (DO-R) connectors, and two connectors for
connection with the terminal block ∗.
FCUA- DX120 DI- L/R FCUA- DX121
DI- L/R
A3 CO M A3 CO M Input circuit
+24VDC source type
B3 0V B3
Input circuit +24VDC
2.2kΩ sink type 2.2kΩ
0V
B1 B1
B2
B2
A1 A1
A2 A2
+24VDC
DO- L/R DO- L/R
Output circuit
RA
RA source type
Output circuit
PL sink type PL
B1 B1
0V B2 Control
B2 Control
circuit A1 circu it
Machine A1
control panel A2 A2
Machine
DO - R R control panel R
DO- R
R R
DAC DAC
Analog out B4 Analog out B4
220Ω A4 220Ω
A4
RIO1 RIO2 DCIN RIO1 RIO2 DCIN

1 2 3 1 2 3
Stabilized power Stabilized power
+24VDC 0V FG +24VDC 0V FG
CAUTION
is ON.
63
<CAUTION>
When using two or more remote I/O
units, the signal allocation will differ.
Refer to the "PLC interface manual"
for details. FCUA-DX12*
DI-L DI-R
Machine side
control panel, etc. DI-L
+24VDC
0V
+24VDC DI-R
0V
DO-L DO-R
+24VDC DO-L
0V
+24VDC DO-R
0V
+24VDC
Base I/O unit
0V R-TM
Remote I/O unit
<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)
Connector : 2-178288-3 Connector : 1-178288-3 Crimp type connector:

Contact : 1-175218-5 Contact : 1-175218-2 7940-6500SC
Manufacturer : Manufacturer : Manufacturer: Manufacturer:
64
7.11 Connection of FCUA-DX13* Unit and Handle
7.11 Connection of FCUA-DX13* Unit and Handle
To connect the manual pulse generator, the R041 or R042 cable is connected to "HANDLE". Up to two
manual pulse generators can be connected. When manufacturing the R041 or R042 cable, use the
connector set CS000 (optional, with two ends). (Refer to Appendix 2.4 R041 Cable, and Appendix 2.5
R042 Cable for cable details.)
To Connect one manual pulse generator

FCUA-HD60 FCUA-DX13*
Rear view
NO.1
HANDLE
12V 0V A B
4-M3
R041 cable
20 10
To connect two manual pulse generators
Manual pulse generator 11 1
FCUA-HD60
Pin No.
Rear view
NO.2 NO.1
12V 0V A B 12V 0V A B
HANDLE
4-M3
R042 cable
SEL*
FCUA-DX13*
When connecting the second manual pulse generator, connect the SEL* signal to the No. 1's 0V.
CAUTION
is ON.
65
7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit
7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit
When connecting a device (pulse generator) other than the manual pulse generator to the
FCUA-DX13* unit, use within the following specifications.
Input/output conditions
Input pulse signal format 2 signals of A-phase and B-phase potential difference 90
degrees (Refer to waveform below)
Input voltage H level 3.5V or more, L level 1.0V or less
Max. frequency of input pulse 100kHz
Output voltage 12V ± 10%
Max. output current 300mA
Input waveform
The difference of the input waveform potential must be ± 45 degrees or less.
A(B) phase
e: Rising edge potential difference of A-phase

or B-phase
B(A) phase T: A or B-phase cycle (min. 10µs)
e
Input/output circuit
FCUA-DX13*
Connector pin No. +5V

470 Ω
HA2 3
220 Ω 4700pF
+5V
470 Ω
HB2 13
220 Ω 4700pF
Input
+5V
470 Ω
Control
HA1 4
4700pF circuit
220 Ω
+5V
470 Ω
HB1 14
220 Ω 4700pF
HC14 phase
or equivalent
+12V 6
Output
0V 1
The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables.
66
7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal
7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal
For the analog input/output signal, the R031 cable is connected to "AIO". Up to four input points and
one output point of the analog input/output signal can be connected. When manufacturing the R031,
use the connector set CS000 (optional, with two ends). (Refer to the Appendix 2.3. R031 cable.)
FCUA-DX14
AIO
R031 cable
20 10
11 1
Input/output circuit Pin No.
FCUA-DX14*
Connector pin No.
150 Ω
AI0 2
150 Ω
AI1 12
Input 150 Ω ADC
AI2 3
150 Ω
AI3 13
R
220 Ω R
Output AO 7 DAC
GND 1
GND 11
GND 5
GND 15
CAUTION
is ON.
67
7.14 Setting of Channel No. when Using Multiple Remote I/O Units
When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long
as the total No. of occupied channels is within 8 channels.
Unit name No. of occupied serial

link channels
FCUA-DX10* 1
FCUA-DX11* 2
FCUA-DX12* 2
FCUA-DX13* 2
FCUA-DX14* 2
When using multiple remote I/O units, a characteristic station No. must be set for each unit. The
FCUA-DX10* unit has one station No. setting switch, and FCUA-DX11*, DX12*, DX13* and DX14*
units have two switches. Each of these switches must be set to a characteristic station No.
The device address in each unit is determined according to the station No. Use the station No. setting
switch to set the device address.
Relation between rotary switches and device assignments

Setting Station Device assignment No. of I/O
value No. DI DO points (max)
5 5 XA0~XBF YA0~YBF 32 points
6 6 XC0~XDF YC0~YDF 32 points
7 7 XE0~XFF YE0~YFF 32 points
8~F Cannot be used
<Device assignment example 1>

0 0 X00~X1F Y00~Y1F
1 1 X20~X3F Y20~Y3F
2 2 X40~X5F Y40~Y5F
3 3 X60~X7F Y60~Y7F
4 4 X80~X9F Y80~Y9F
(Note) Refer to the next page for a configuration example.
<Device assignment example 2>

0 0 X00~X1F Y00~Y1F
1 1 X20~X3F Y20~Y3F
2 2 X40~X5F Y40~Y5F
3 3 X60~X7F Y60~Y7F
4 4 X80~X9F Y80~Y9F
5 5 XA0~XBF YA0~YBF
6 6 XC0~XDF YC0~YDF
7 7 XE0~XFF YE0~YFF
(Note) Refer to the next page for a configuration example.
68
Configuration for <Device assignment example 1> on the previous page
FCU6-DX22* unit FCUA-DX11* unit

CS2 CS1 or
FCUA-DX10* unit FCUA-DX12* unit
1 0
+ +
2 3 4
No. of occupied channels: 2 No. of occupied channels: 1 No. of occupied channels: 2

Total No. of occupied cannels: 5
Configuration for <Device assignment example 2> on the previous page
FCU6-DX21* unit FCUA-DX11* unit or FCUA-DX12* unit: 3 units
+ + +
0 1 2 3 4 5 6 7
No. of occupied No. of occupied No. of occupied No. of occupied Total No. of occupied channels: 8
channels: 2 channels: 2 channels: 2 channels: 2 (Max. configuration)
(Note) In MELDASMAGIC64, the base I/O unit normally occupies station Nos. 0 and 1.
Both of the examples above are configuration examples when connected to RIO1 (Part
system 1) connectors.
69
7.15 Remote I/O Unit Input/Output Signal Cables
7.15 Remote I/O Unit Input/Output Signal Cables
There are two types of remote I/O unit digital input/output signal cables; the R300 and R301. The R300
cable has one end cut off. The R301 cable is a cable for connecting to the terminal block ∗.
R300-3M and R301-3M are available
If a cable longer than 3m is required, use the connector set CN300 or CS301.
The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables.
For the analog input/output cable, the R031 cable must be manufactured by the user.
∗
IDEC IZUMI Corporation I/O terminal BX1F-T40A
Machine control panel,

power distribution
panel, etc. 1 3 5 7 9 1113 15 17 19 2123 25 2729 31 33 35 37 39
R300 cable
2 4 6 8 10 12 14 16 18 20 2224 26 28 30 32 34 36 38 40
RA
IDEC
BX1F-T40A
R301 cable
PL
Connector pin correspondence table

Terminal Terminal
block DX1** block DX1**
BX1F BX1F
1 A1 2 B1
3 A2 4 B2
5 A3 6 B3
7 A4 8 B4
9 A5 10 B5
11 A6 12 B6
13 A7 14 B7
15 A8 16 B8
17 A9 18 B9
19 A10 20 B10
21 A11 22 B11
23 A12 24 B12
25 A13 26 B13
27 A14 28 B14
29 A15 30 B15
31 A16 32 B16
33 A17 34 B17
35 A18 36 B18
37 A19 38 B19
39 A20 40 B20
70
Appendix 1 Outline Drawings
Appendix 1.1 ISA NC Card Outline Drawing (HR621)

248.9
BAT CIO
NCLED
CF61
CF61
100
DPADR IOPADR
120
CF10
CF10
IRQ
ISABUS ISABUS
248.9
BAT CIO
NCLD1
CF61
CF61
IRQ IOPADR DPADR

100
120
CF10
CF10
ISABUS ISABUS
71
Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655)
Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655)
174.63
CDNO
NCLD
CF62
CF61
CF61
BAT
106.71
120
CF10
CF10
TESTISP
SW1 CF63
PCIBUS PCIBUS
72
Appendix 1.4 Base I/O Unit Outline Drawing
Appendix 1.4 Base I/O Unit Outline Drawing
4-M5 screw hole
6
0
1
F F10
D
C
C
AB
AB
E
E
8
79 8
79
234
234
56
56
ENC1
SKIP
CF10 SV2 SV1
CR31
CF31 CF32
168
156
CF33 CF34
RIO2 RIO1DCIN
6
6 208 6
220
Add-on PCB
73
Appendix 1.5 Relay Card (independent installation) Outline Drawing
Appendix 1.5 Relay Card (independent installation) Outline Drawing
70
19 51
5
4-M3 screw hole
73
90
DCIN
156
146
HANDLE
17
EMG1
CF61
46
46
RS232C
ENC#2
10
5 10
91
19 91 5
115
Spacer
Screw diameter: M3×0.5

Outline diameter: Ø8 or less
Length: 6mm or more
74
Appendix 1.6 Base I/O Unit + Relay Card (add-on) Outline Drawing
Appendix 1.6 Base I/O Unit + Relay Card (add-on) Outline Drawing
4-M5 screw hole
6
F01 F01
B CDE
2
2
CD
3 456
3 4 56
AB
A
78 9 78 9
ENC1
DCIN SKIP
CF10 SV2 SV1
CR31
168
156
CF31 CF32
CF33 CF34 HANDLE
RIO2 RIO1DCIN
EMG1 CF61
RS232C
ENC#2
6 208 6 6
220
75
Appendix 1.7 Remote I/O Unit Outline Drawing
Appendix 1.7 Remote I/O Unit Outline Drawing

Top
Heat dissipation
100
allowance
135
168
6
40
Heat dissipation,
wiring allowance
70
150
Wiring allowance
Bottom
135
Installation hole
2-M5-0.8 screw
6
DX
156
6
34 6
76
Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing
Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing
3-M4 stud bolts L10
3.6
Rubber shield t2.0
Ø60 ± 0.5
Ø77 ± 0.5
Ø60 ± 0.5
Ø80 ± 1
12V0V
+12V 0V AA BB
Installation other than

8.89 7.60 M3 x 6 not possible
16 24 27 ± 0.5
3 - Ø4.8 hole
n)
t io Uniform
ec
ris
(T
+2
Ø62
0°
0
12
Ø72 ± 0.2
Panel cut drawing
77
Appendix 1.9 Spindle Encoder (OSE-1024-3-15-68) Outline Drawing
Appendix 1.9 Spindle Encoder (OSE-1024-3-15-68) Outline Drawing
68
Caution plate
Detector (1024P/rev) 56
-0.009
-0.025
Ø 68
68
56
Ø 50
4 - Ø5.4 hole
20
2 28
5 3
19.5
102 33
135
Encoder side : 97F3102E20-29P (or equivalent)

Applicable cable side : MS3106A20-29S
Ø14.3 -0.11
0
-0.012
2 5 -0.042
-0.006
-0.017
-0.025
-0.009
3 +0.1
Ø15
Ø16
0
Ø50
+0.14 +0.14
1.15 0 1.15 0
Cross-section BB
26
The effective depth of the key way is 21mm
2
A 1chA K 0V
Enlarged view of key B 2chZ L
C 3chB M
D N 1chA
Case
E grounding P 2chZ
F R 3chB
G S
H +5V T
J
78
Appendix 1.10 Grounding Plate and Clamp Fitting Outline Drawings
Appendix 1.10 Grounding Plate and Clamp Fitting Outline Drawings
The shield wire generally only needs to be

grounded to the connector's case frame. Cable
However, the effect can be improved by
directly grounding to the grounding plate as Presser
shown on the right. Grounding
Clamp fitting
Install the grounding plate near each unit. plate
(Fitting A,B)
Peel part of the cable sheath as shown on
the right to expose the shield sheath. Press
that section against the grounding plate
with the clamp fitting. Note that if the cable
is thin, several can be clamped together.
40
Install the grounding plate directly onto the
cabinet or connect a grounding wire so that
sufficient frame grounding is achieved.
If the AERSBAN-SET, containing the
grounding plate and clamp fitting, is
required, please contact Mitsubishi. Shield sheath
Clamp section drawing
• Outline drawing
Presser outline drawing
Grounding plate 17.5 24 0
2-Ø5 hole
outline drawing -0.2
Installation hole
3 12
7
20+0.3
b ± 0.3
0
c
a
-0.2
0
3
24
29
35
6
3
7
6 22 Clamp metal fitting outline drawing

Note 1 M4 screw
35
30
11
MAX L 10
24+0.3
0
Note 1) Screw hole for wiring to cabinet's grounding plate

Note 2) The grounding plate thickness is 1.6mm
a b c Enclosed fittings L
AERSBAN-DSET 100 86 30 Two clamp fittings A Clamp fitting A 70
AERSBAN-ESET 70 56 – One clamp fitting B Clamp fitting B 45
(Note) a, b and c in the table are symbols in the outline drawing of (Note) L in the table is a
the grounding plate. symbol in the
outline drawing
of the clamp
metal fittings.
79
Appendix 2 Cable Manufacturing Drawings

Cable type name table
No. Appendix No. Cable type Application Max. length Remarks
1 Appendix 2.1 SH21 cable Servo drive unit * 30m
2 Appendix 2.2 SH41 cable Remote I/O * 50m
3 Appendix 2.3 R031 cable Analog input/output 30m
4 Appendix 2.4 R041 cable Manual pulse generator: 1ch 50m
5 Appendix 2.5 R042 cable Manual pulse generator: 2ch 50m
6 Appendix 2.6 R211 cable Remote I/O * 50m
7 Appendix 2.7 R220 cable DC +24V input, emergency stop 30m
8 Appendix 2.8 R300 cable DI/DO: Single-end connector 50m
9 Appendix 2.9 R301 cable DI/DO: Double-end connector 50m
10 Appendix 2.10 F010 cable I/O interface: Base I/O unit 20m
11 Appendix 2.11 F011 cable I/O interface: Relay card 15m
12 Appendix 2.12 F020 cable Manual pulse generator: 1ch 50m
15 Appendix 2.15 F040 cable Spindle encoder: Straight * 50m
16 Appendix 2.16 F041 cable Spindle encoder: Right angle * 50m
17 Appendix 2.17 F070 cable DC +24V input, emergency stop 30m
18 Appendix 2.18 F390 cable RS232C: 1ch 15m
19 Appendix 2.19 ENC-SP1 cable Spindle drive unit 50m
* For the cables marked with * in the Max. length column:

The cable length (L1) is the length from the NC Card to the base I/O unit and relay card. The cable
length (L2) is the length from the base I/O unit and relay card to each unit. Keep the total cable length
(L1 + L2) within the maximum cable length.
Maximum cable length
L1 Base I/O unit L2
SV1 SH21 Servo drive unit

SV2 SH41
F010 RIO1 (R211)
NC card Remote I/O unit
RIO2
ENC1 F040/041 Spindle encoder
Relay card
F011 F040/041 Spindle encoder

ENC#2
Symbols for writing cable manufacturing drawing

The following symbols are used in the cable manufacturing drawing.
1. indicates twist.
2. indicates the shield sheath.
3. indicates shield clamping to the ground plate.
4. In the cable manufacturing drawings, the partner of the twisted pair cable is given a priority, so the pin Nos. of the
connectors at both end are not necessary in number of order.
5. Equivalent parts can be used for the connector, contact and wire material.
80
As a rule, the cables used with this product are not available from Mitsubishi, excluding the cables
connected between the Mitsubishi devices. Thus, manufacture the required cables using the cable
manufacturing drawings on the following pages as a reference. Note that the cable-compatible
connectors are available from Mitsubishi as the cable set (Appendix 2.20).
If crimp tools are not available when manufacturing the power supply cable (F070, R220) and RIO
communication cable (SH41, R211), the cables can be manufactured by soldering a wire and
connector as shown in the following procedure.
1. Carry out preparatory soldering. 2. Insert the wire into the contact.
(Remove 3.5mm of the sheath.) Hold the sheath keep.
Soldering iron
Contact
Wire
Solder
3. Lightly press down one side of 4. Firmly press down the other side of the
the wire barrel using radio pliers. wire barrel.
(Press firmly enough that the wire will
This is a barrier to prevent not come out when pulled lightly.)
Wire barrel
mis-insertion. Do not bend.
Radio pliers
5. Firmly press down the sheath

keeps in the same manner 6. Apply the soldering iron, and melt
as the wire barrel. the preparatory solder inside.
Better results will be achieved if an
Sheath keep additional, small amount of solder is
applied then.
Soldering iron
Contact section
7. Lastly, insert the soldered contact
into the housing. Be careful that the solder does
not flow into the contact section.
Pay attention to the

insertion direction.
81
2.1 SH21 Cable (Servo drive unit)
Cable type name: SH21 cable Appendix 2.1
Application: Base I/O unit – Servo drive unit connection

Servo drive unit – Servo drive unit connection, etc.
Assembly drawing List of parts used

(1)(2) (1)(2) No. Part name Recommended part type Qty
(3) Sumitomo 3M
1 Plug 2
10120-6000EL
Sumitomo 3M
2 Shell 2
10320-3210-000
SH21 Wire Toyokuni Electric Cable
3 (1)
material UL20276 AWG28 × 10P
SH21
Connection diagram
Maximum cable length: 30m
1 1
11 11
2 2
12 12
3 3
13 13
4 4
14 14
5 5
15 15
6 6
16 16
7 7
17 17
8 8
18 18
9 9
19 19
10 10
20 20
Case frame Case frame

FG FG
Manufacturing precautions
(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL20276 Standard
AWG28 (0.08mm2).
(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used
providing they are compatible with the specifications.
(3) Attach the nameplate with protective cover stamped with the cable name in the position
designated in the assembly drawing.
(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the
copper foil tape wrapped around the sheath to a connector GND plate.
(5) Part No. 1 (plug) and part No. 2 (shell) are solderless types. If soldering types are required,
use parts equivalent to 10120-3000VE for the plug and 10320-52FO-008 for the shell (both
parts manufactured by Sumitomo 3M).
82
2.2 SH41 Cable (Remote I/O unit)
Cable type name: SH41 cable Appendix 2.2
Application: Base I/O unit – Remote I/O unit connection

Remote I/O unit – Remote I/O unit connection

No. Part name Recommended part type Qty
(1)(2) (1)(2) Tyco Electronics AMP
1 Connector 2
(3) 1-178288-3
Tyco Electronics AMP
2 Contact 6
1-175218-2
X
SH41 Takeuchi Densen
Wire 2
3 MVVS 3C × 0.3mm (1)
material 2
(MIC 3C × 0.3 mm )
SH41
Connection diagram
TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
GND 3 3 GND
(1) The wire material shall be a shielded, 3-core cable equivalent to AWG22 (0.3mm2).
(4) Protect both ends of the wire with an insulating bush.
83
2.3 R031 Cable (Analog signal input/output)
Cable type name: R031 cable Appendix 2.3
Application: Analog signal input/output

Option (compatible connector set)
FCUA-CS000
Assembly drawing (Note that this is only compatible with the
remote I/O unit side.)
Remote I/O unit side
Analog input/output signal List of parts used
(1)(2)
(4) No. Part name Recommended part type Qty
(3) Sumitomo 3M
1 Plug 1
10120-3000VE
Sumitomo 3M
2 Shell 1
10320-52F0-008
R031
Wire UL1061-2464
3 (1)
material AWG22 × 6P
Crimp J.S.T. Mfg
4 10
terminal V1.25-4
R031
Connection diagram
Remote I/O unit side Analog input/output signal
2 AI0
1 GND
12 AI1
11 GND
3 AI2
5 GND
13 AI3
15 GND
7 AO
GND
Case frame
FG
(1) The wire material shall be a shielded, 6-pair stranded cable equivalent to UL1061-2464
Standard AWG22 (0.3mm2).
(4) Fold the wire material shield on the remote I/O unit side over the sheath, and wrap copper foil
tape over it. Connect the copper foil tape wrapped around the sheath to a connector GND
plate.
(5) Stamp the name of each signal on the crimp terminal side mark tube and install.
(6) Insulate the crimp terminals of unused signal wires with vinyl tape, etc.
(7) Part 1 (plug) is usually used for wire material of AWG 24 (0.2mm2) or less in the catalog
specifications, but AWG 22 (0.3mm2) can also be used.
84
2.4 R041 Cable (Manual pulse generator)
Application: Remote I/O unit – Manual pulse generator connection

(when one manual pulse generator is connected)
Assembly drawing Option (compatible connector set)

FCUA-CS000
Remote I/O unit side Manual pulse generator side (Note that this is only compatible with the
(1)(2) remote I/O unit side.)
(4)
(3) List of parts used
Sumitomo 3M
1 Plug 1
R041 10120-3000VE
Sumitomo 3M
2 Shell 1
10320-52F0-008
Wire UL1061-2464
3 (1)
material AWG22 × 6P
R041 Crimp J.S.T. Mfg
4 5
terminal V1.25-4
Connection diagram
Remote I/O unit side Manual pulse generator side
1 GND
11
4 HA1
14 HB1
5 GND
15
6 +12V
16
Case frame
FG
plate.
85
2.5 R042 Cable (Manual pulse generator)
Application: Remote I/O unit – Manual pulse generator connection

(when two manual pulse generator is connected)
Assembly drawing
FCUA-CS000
Manual pulse generator side
(Note that this is only compatible with the
Remote I/O unit side (4) remote I/O unit side.)
(1)(2)
List of parts used
(3)
Sumitomo 3M
1 Plug 1
10120-3000VE
R042 Sumitomo 3M
2 Shell 1
10320-52F0-008
Wire material
Wire
3 UL1061-2464 (1)
material
AWG22 × 6P
Crimp J.S.T. Mfg
R042 4
terminal V1.25-4
9
Connection diagram
Remote I/O unit side Manual pulse generator side
1 GND
11
2 SEL*
3 HA2
13 HB2 Channel 2
4 HA1 Channel 1
14 HB1
5 GND
15
6 +12V
16
Case frame
FG (When using channel 2, connect the SEL* signal to the GND.)
plate.
86
2.6 R211 Cable (Remote I/O unit)
Application: Base I/O unit – Remote I/O unit connection

Remote I/O unit – Remote I/O unit connection
Assembly drawing
FCUA-CN211
(Note that there is a single-end connector
(1)(2) (1)(2) and contact, with no crimp terminal.)
(3)
List of parts used
X
R211
1 Connector 2
1-178288-3
2 Contact 6
1-175218-2
Takeuchi Densen
R211 (4) 3
Wire
MVVS 3C × 0.5 mm
2
(1)
(5) material
(MIC 3C × 0.5 mm )
2
Crimp J.S.T. Mfg

4 1
terminal V1.25-3
Crimp J.S.T. Mfg
5 1
terminal V1.25-5
Connection diagram
TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
GND 3 3 GND
FG FG
(1) The wire material shall be a shielded, 3-core cable equivalent to AWG20 (0.5mm2).
(5) Connect the crimp terminal attached to the shield to the frame ground of the base I/O unit or
remote I/O unit.
Note that for noise resistance improvement, in some cases only one end is connected, both
ends are connected or neither end is connected.
87
2.7 R220 Cable (+24VDC input)
Application: +24V supply to the base I/O unit, relay card and remote I/O unit
Input of emergency stop signal to the relay card

FCUA-CN220
(1)(2) (4) (Note that this is only compatible with the
(3) base I/O unit, relay card and remote I/O unit
side connectors.)
R220 List of parts used

Y

1 Connector 1
1-178288-3
2 Contact 3
R220 2-175218-5
Wire DDK
3 2 (1)
material JPVV-SB 1P × 0.5 mm
Crimp J.S.T. Mfg
4 3
terminal V1.25-3
Connection diagram
+24V 1 +24V
GND 2 GND
FG 3 FG
(1) The wire material shall be a shielded, 1-pair stranded cable equivalent to AWG18 (0.75mm2).
If the cable length exceeds 15m, select wire material equivalent to AWG16.
(6) Use shield processing wire material equivalent to AWG18 (0.75mm2).
88
2.8 R300 Cable (Machine input/output)
Application: Base I/O unit and remote I/O unit

– Machine electric cabinet connection

FCUA-CN300
(Note that this is only compatible with the
base I/O unit and remote I/O unit side
connectors.)
List of parts used

Sumitomo 3M
1 Connector 1
7940-6500SC
Wire Oki Electric Cable
2 (1)
material B40-S
Assembly drawing
The No.1 pin cable is colored.
Base I/O unit and (2)

remote I/O unit side (1)
Machine electric cabinet side
R300
R300
89
2.9 R301 Cable (Machine input/output)
Application: Base I/O unit and remote I/O unit

– Recommended terminal block

FCUA-CS301
List of parts used

Sumitomo 3M
1 Connector 2
7940-6500SC
Wire Oki Electric Cable
2 (1)
material B40-S
Sumitomo 3M
3 Strain relief 1
3448-7940
Assembly drawing

The No.1 pin cable is colored.
Base I/O unit and (2) (1)(3)

(1)
remote I/O unit side Recommended terminal block side
R301
R301
(3) The recommended terminal block is the IDEC IZUMI I/O terminal BX1F-T40.
90
2.10 F010 Cable (NC Card)
Cable type name: F010 cable Appendix 2.10
Application: NC Card – Base I/O unit connection

Assembly drawing
(1)(2) (1)(2)
(3) List of parts used
Sumitomo 3M
1 Plug 2
F010 10150-6000EL
Sumitomo 3M
2 Shell 2
10350-321-000
Wire Toyokuni Electric Cable
3 (1)
F010
Connection diagram
TXRX1 1 1
TXRX1* 26 26
TXRX2 2 2
TXRX2* 27 27
GND 3 3
GND 28 28
SKIP1 4 4
SKIP1* 29 29
SKIP2 5 5
SKIP2* 30 30
SKIP3 6 6
SKIP3* 31 31
SKIP4 7 7
SKIP4* 32 32
SKIP5 8 8
SKIP5* 33 33
SKIP6 9 9
SKIP6* 34 34
SKIP7 10 10
SKIP7* 35 35 Manufacturing precautions
SKIP8
SKIP8*
11 11 (1) The wire material shall be a shielded,
36 36
25-pair stranded cable equivalent to
GND 12 12
GND 37 37 UL20276 Standard AWG28
ENC1A 13 13 (0.08mm2).
ENC1A* 38 38
(2) The parts used shall be Mitsubishi
ENC1B 14 14
ENC1B* 39 39 recommended parts. Equivalent parts
ENC1Z 15 15 may be used providing they are
ENC1Z* 40 40
compatible with the specifications.
GND
GND
16
41
16
41
(3) Attach the nameplate with protective
SVTXD2 17 17
cover stamped with the cable name in
SVTXD2* 42 42 the position designated in the
SVALM2 18
SVALM2* 43
18
43
assembly drawing.
SVRXD2 19
(4) Fold the wire material shield over the
19
SVRXD2* 44 44 sheath, and wrap copper foil tape over
SVEMG2 20 20 it. Connect the copper foil tape
SVEMG2* 45 45
wrapped around the sheath to a
GND 21 21
GND 46 46 connector GND plate.
SVTXD1 22 22 (5) Part No. 1 (plug) and part No. 2 (shell)
SVTXD1* 47 47
are solderless types. If soldering types
SVALM1 23 23
SVALM1* 48 48 are required, use parts equivalent to
SVRXD1 24 24
10150-3000VE for the plug and
SVRXD1* 49 49 10350-52FO-008 for the shell (both
SVEMG1 25
SVEMG1* 50
25
50
FG Case frame Case frame FG
91
2.11 F011 Cable (NC Card)
Application: NC Card – Relay card connection

(1)(2) (1)(2)
(3) No. Part name Recommended part type Qty
Sumitomo 3M
1 Plug 2
10126-6000EL
Sumitomo 3M
2 Shell 2
F011 10326-3210-000
Wire Toyokuni Electric Cable
3 (1)
F011
Connection diagram
TD0 1 1
RD0 14 14
LED1 2 2
LED2 15 15
LED3 3 3
EMGOUT* 16 16
EMGIN 4 4
EMGIN* 17 17
GND 5 5
GND 18 18
HA1A 6 6
HA1B 19 19
HA2A 7 7
HA2B 20 20
HA3A 8 8
HA3B 21 21
DR0 9 9
DC0 22 22
GND 10 10
GND 23 23
EN2A 11 11
EN2A* 24 24
EN2B 12 12
EN2B* 25 25
EN2Z 13 13
EN2Z* 26 26
Case frame Case frame

FG FG
(1) The wire material shall be a shielded, 15-pair stranded cable equivalent to UL20276 Standard
AWG28 (0.08mm2).
(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the
copper foil tape wrapped around the sheath to a connector GND plate.
92
2.12 F020 Cable (Manual pulse generator)
Application: Relay card – Manual pulse generator connection

(when one manual pulse generator is connected)

Relay card side (4) Hirose Electric
1 Connector 1
Manual pulse generator side CDA-15P
Hirose Electric
2 Contact 4
CD-PC-111
F020
Connector Hirose Electric
3 1
case HAD-CTH
Wire Sumitomo Electric
4 (2)
(5) material B-22 (19) U × 2SJ-1 × 9
(1)(2)(3) Crimp J.S.T. Mfg
F020 5
terminal V1.25-3
4
Connection diagram
Relay card side Manual pulse generator side
1HA 1
1HB 2
1ch
+12V 10
GND 9
Case frame
FG
(4) Fold the wire material shield on the relay card side over the sheath, and wrap copper foil tape
over it. Connect the copper foil tape wrapped around the sheath to a connector GND plate.
93

(when two manual pulse generators are connected)

Relay card side (4) Hirose Electric
1 Connector 1
Hirose Electric
2 Contact 8
CD-PC-111
F021
3 1
case HAD-CTH
F021 4 (4)
material B-22 (19) U × 2SJ-1 × 9
Crimp J.S.T. Mfg
(1)(2)(3) 5
terminal V1.25-3
8
F021 (5)
Connection diagram

1HA 1
1HB 2
1ch
+12V 10
GND 9
2HA 3
2HB 4
2ch
+12V 12
GND 11
Case frame
FG
94

(when three manual pulse generators are connected)

(4) Hirose Electric
Relay card side 1 Connector 1
Hirose Electric
2 Contact 12
CD-PC-111
F022
3 1
case HAD-CTH
F022 4 (6)
material B-22 (19) U × 2SJ-1 × 9
Crimp J.S.T. Mfg
(1)(2)(3) 5
terminal V1.25-3
12
F022
F022
(5)
Connection diagram

1HA 1
1HB 2
1ch
+12V 10
GND 9
2HA 3
2HB 4
2ch
+12V 12
GND 11
3HA 5
3HB 6
+12V 14 3ch
GND 13
Case frame
FG
95
2.15 F040 Cable (Spindle encoder)
Application: Base I/O unit – Spindle encoder (straight) connection

Relay card – Spindle encoder (straight) connection

Base I/O unit and (4) Hirose Electric
relay card side Spindle encoder (straight) side
1 Connector
CDE-9PF
1
Hirose Electric
2 Contact 9
CD-PC-111
F040
3 1
case HDE-CTH
Wire Bando Electric Wire
4 2 (1)
material DPVVSB 6P × 0.2 mm
(5)(6) ITT Canon
(1)(2)(3) F040 5 Connector
MS3106B20-29S
1
Cable ITT Canon

6 1
clamp MS3057-12A
Connection diagram

Base I/O unit and
relay card side Spindle encoder side (straight)
ENC1A (ENC2A) 1
A
ENC1A*(ENC2A*) 6 N
ENC1B (ENC2B) 2 C
ENC1B*(ENC2B*) 7 R
ENC1Z (ENC2Z) 3 B
ENC1Z*(ENC2Z*) 8 P
GND 4 K
GND 5
+5V 9 H (Note) Signal names in parentheses

are equivalent to the channel
2 signal names.
Case frame
FG
(4) Fold the wire material shield on the base I/O unit and relay card side over the sheath, and
wrap copper foil tape over it.
Connect the wound copper foil tape to the connector's GND plate.
96
2.16 F041 Cable (Spindle encoder)
Application: Base I/O unit – Spindle encoder (right angle) connection

Relay card – Spindle encoder (right angle) connection

relay card side Spindle encoder 1 Connector
CDE-9PF
1
(right angle) side
Hirose Electric
2 Contact 9
CD-PC-111
F041
3 1
case HDE-CTH
4 2 (1)
ITT Canon
(1)(2)(3) F041 (5)(6) 5 Connector
MS3108B20-29S
1
Cable ITT Canon

6 1
clamp MS3057-12A
Connection diagram
Base I/O unit, Maximum cable length: 50m

Relay card side Spindle encoder side (right angle)
ENC1A (ENC2A) 1 A
ENC1A*(ENC2A*) 6 N
ENC1B (ENC2B) 2 C
ENC1B*(ENC2B*) 7 R
ENC1Z (ENC2Z) 3 B
ENC1Z*(ENC2Z*) 8 P
GND 4 K
GND 5 (Note) Signal names in parentheses

+5V 9 H 2 signal names.
Case frame
FG
97
2.17 F070 Cable (+24VDC input)
Application: +24V supply to the base I/O unit, relay card and remote I/O unit
Input of emergency stop signal to the relay card

FCUA-CN220
(1)(2) (Note that this is only compatible with the
(3) (4) base I/O unit, relay card and remote I/O unit
side connectors.)
F070 List of parts used

Y

1 Connector 1
1-178288-3
2 Contact 2
F070 2-175218-5
3 (1)
material B-18 (19) U × 2SJ-1 × 9
Crimp J.S.T. Mfg
4 2
terminal V1.25-3
Connection diagram
+24V 1 +24V
GND 2 GND
3
If the cable length exceeds 15m, select wire material equivalent to AWG16.
(6) Use shield processing wire material equivalent to AWG18 (0.75mm2).
98
2.18 F390 Cable (RS232C)
Application: Relay card – RS-232C device connection (cross cable)

List of parts used
Assembly drawing
Relay card side RS-232C device side Hirose Electric
1 Connector 2
Connector name: RS232C (4) Connector name: CH1 CDB-25P
Hirose Electric
2 Contact 14
CD-PC-111
F390 3 2
case HDB-CTH
4 2 (1)
(1)(2)(3) F390 (1)(2)(3)
Connection diagram
RS232C CH1
SD 2 3
RD 3 2
4 4
5 5
ER 6 6
DR 20 20
GND 7 7
FG
99
2.19 ENC-SP1 Cable (Spindle drive unit)
Cable type name: ENC-SP1 cable Appendix 2.19
Application: Base I/O unit – Spindle drive unit connection

Relay card – Spindle drive unit connection

relay card side Spindle drive unit side 1 Connector 1
CDE-9PF
Hirose Electric
2 Contact 8
CD-PC-111
ENC-SP1
3 1
case HDE-CTH
4 2 (1)
(1)(2)(3) (5)(6) 5 Plug
Sumitomo 3M
1
10120-6000EL
ENC-SP1
Sumitomo 3M
6 Shell 1
10320-3210-000
Connection diagram

Base I/O unit,
Relay card side Spindle drive unit side
ENC1A (ENC2A) 1 2
ENC1A*(ENC2A*) 6 12
ENC1B (ENC2B) 2 3
ENC1B*(ENC2B*) 7 13
ENC1Z (ENC2Z) 3 4
ENC1Z*(ENC2Z*) 8 14
GND 4
1
GND 5
9 5
+5V (Note) Signal names in parentheses
2 signal names.
Case frame
FG
Connect the wound cooper foil tape to the connector's GND plate.
(6) Do not connect a +5V power supply.
100
Appendix 2.20 Table of Connector Sets
Appendix 2.20 Table of Connector Sets
Connector
Application Packing details
type
Double-ended:
Base I/O unit – Servo drive unit Plug (Sumitomo 3M) Shell (Sumitomo 3M)
Servo drive unit – Servo drive unit 10320-52F0-008 × 2pcs.
10120-3000VE × 2pcs.
Single-ended (* side):
FCUA-CS000
Remote I/O unit ( * ) – Analog input/output 3M 3M
Remote I/O unit ( * ) – Manual pulse generator

Base I/O unit – Spindle drive unit ( * )
Relay card – Spindle drive unit ( * )
Connector (Sumitomo 3M) Strain relief
7940-6500SC × 4pcs. (Sumitomo 3M)
3448-7940 × 2pcs.
Remote I/O unit – terminal block
FCUA-CS301
Base I/O unit – terminal block
Connector Gold contact

(Tyco Electronics AMP) (Tyco Electronics AMP)
1-178288-3 × 1pc. 1-175218-2 × 3pcs.
Base I/O unit - remote I/O unit
FCUA-CN211
Remote I/O unit - remote I/O unit
Connector X Tin contact

(Tyco Electronics AMP) (Tyco Electronics AMP)
2-178288-3 × 1pc. 1-175218-5 × 3pcs.
24VDC power input
FCUA-CN220
External emergency stop input
Y
Connector (Sumitomo 3M)

7940-6500SC × 2pcs.
Base I/O unit – Machine electric cabinet
FCUA-CN300
Remote I/O unit – Machine electric cabinet
101
Appendix 3 Parts for EMC Measures
Appendix 3.1 Shield Clamp Fitting

Appendix 3.1 Shield Clamp Fitting
The effect can be increased by directly connecting the cable's shield sheath to the grounding plate.
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding
plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
To provide sufficient frame grounding, install the grounding plate directly on the cabinet or connect with
a grounding wire.
If the AERSBAN-SET, containing the grounding plate and clamp fitting, is required, please contact
Mitsubishi.
Peel the cable sheath
at the clamp section
Cable
Grounding plate
Cable
Clamp fitting
(Fitting A, B)
40
Shield sheath
Clamp section drawing
Outline drawing
Grounding plate Clamp fitting
17.5
2-φ5 hole
Installation hole 30
MAX L 10
B±0.3
C
A
24 -0.2
0
3
24 +0.
0
35
3
6
7
Note 1
6 22
M4 screw Unit: mm
35
11
Note 1) Screw hole for wiring to cabinet’s grounding plate

Note 2) The grounding plate thickness is 1.6mm
A B C
Enclosed fitting L (mm)
(mm) (mm) (mm)
AERSBAN-DSET 100 86 30 Two clamp fittings A Clamp fitting A 70
AERSBAN-ESET 70 56 – One clamp fitting B Clamp fitting B 45
102
Appendix 3.2 Ferrite Core
Appendix 3.2 Ferrite Core
The ferrite core is mounted integrally with the plastic case.

This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing measures against noise without
affecting the quality of the signal.
Recommended ferrite core: TDK ZCAT Series
ZCAT3035-1330 (-BK)
ZCAT type ZCAT-A, ZCAT-AP type ZCAT-B type
ZCAT-C type ZCAT-D type
Part name A (mm) B (mm) øC (mm) øD (mm) E (mm) Applicable cable outer Weight
diameter (mm) (g)
ZCAT1518-0730-M(-BK)*1 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT1518-0730(BK)*2 22±1 18±1 7±1 15±1 – 7max. 6
ZCAT2017-0930-M(-BK) 21±1 17±1 9±1 20±1 – 9max. 11
ZCAT2032-0930-M(-BK)*1 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2032-0930(-BK)*2 36±1 32±1 9±1 19.5±1 – 9max. 22
ZCAT2132-1130-M(-BK)*1 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT2132-1130(-BK)*2 36±1 32±1 11±1 20.5±1 – 11max. 22
ZCAT3035-1330-M(-BK)*1 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT3035-1330(-BK)*2 39±1 34±1 13±1 30±1 – 13max. 63
ZCAT1525-0430AP-M(-BK) 25±1 20±1 4±1 15±1 11.5±1 2.5 to 4(USB) 7
ZCAT1325-0530A-M(-BK)*1 25±1 20±1 5±1 12.8±1 11.2±1 3 to 5(USB) 7
ZCAT1325-0530A(-BK) 25±1 20±1 5±1 12.8±1 11.2±1 3 to 5(USB) 7
ZCAT1730-0730A-M(-BK) 30±1 23±1 7±1 16.5±1 15±1 4 to 7(USB/IEEE1394) 12
ZCAT2035-0930A-M(-BK)*1 35±1 28±1 9±1 19.5±1 17.4±1 6 to 9 22
ZCAT2035-0930A(-BK) 35±1 28±1 9±1 19.5±1 17.4±1 6 to 9 22
ZCAT2235-1030A-M(-BK) 35±1 28±1 10±1 21.5±1 20±1 8 to 10 27
ZCAT2436-1330A-M(-BK) 36±1 29±1 13±1 23.5±1 22±1 10 to 13 29
ZCAT2017-0930B-M(-BK) 21±1 17±1 9±1 20±1 28.5±1 9max. 12
ZCAT2749-0430C-M(-BK) 49±1 27±1 4.5±1 19.5±1 – 4.5max. 26
ZCAT4625-3430D(-BK) 45.5±1 24.5±1 34±1 12±1 – For 26 core flat cable 32
ZCAT4625-3430DT(-BK)*3 45.5±1 24.5±1 34±1 13±1 – For 26 core flat cable 32
ZCAT6819-5230D(-BK) 67.5±1 18.5±1 52±1 16±1 – For 40 core flat cable 58
ZCAT6819-5230DT(-BK)*3 67.5±1 18.5±1 52±1 17±1 – For 40 core flat cable 58
• ZCAT-C type and ZCAT-D type
*1 The M stamp is attached.
*2 A fixing band is attached at shipment.
*3 Double sided tape type. (Double sided tape is attached at shipment)
• ZCAT-B type: Cabinet fixing type installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm
• ZCAT-AP and ZCAT-C type: Structure that prevents easy opening after case is closed.
103
Appendix 3.3 Surge Protector
(1) Surge protector

Make sure that surge does not directly enter the AC line of the general-purpose stabilized power
supply (prepared by customer) supplied to the control unit and DIO. The following product or
equivalent is recommended for the surge protector.
1) Part name : RAV-781BYZ-2

Manufacturer : Okaya Electric Industries
Max. Surge Surge
Circuit Clamp Operating
tolerable resistance withstand Static
voltage voltage temperature
circuit level voltage capacity
50/60Hz Vrms V±10% range
voltage 8/20µs 1.2/50µs
250V 3ø 300V 783V 2500A 20kV 75pF –20 to +70°C
Outline drawing Circuit drawing

11±1
(1) Black (2) Black (3) Black

5.5±1
28.5±1
UL-1015 AW G16
200± 30
0
4.5±0.5
28±1
41±1
Unit: mm
* Refer to the manufacturer's catalog for detailed characteristics, outline and connection
methods of the surge protector.
104
2) Part name : RAV-781BXZ-4

Manufacturer : Okaya Electric Industries
Max. Surge Surge
Circuit Clamp Operating
tolerable resistance withstand Static
voltage voltage temperature
circuit level voltage capacity
50/60Hz Vrms V±10% range
voltage 8/20µs 1.2/50µs
250V 3ø 300V 700V 2500A 2kV 75pF –20 to +70°C
Outline drawing Circuit drawing
11±1
(1) Black (2) Black (3) Black Green
5.5±1
28.5±1
UL-1015 AWG16
30
0
200±
4.5±0.5
28±1
41±1
Unit: mm
* Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of
the surge protector.
105
(2) Surge protector installation example
No-fuse
Transformer breaker
NC control
section
Other device
Power supply
for panel, etc.
Control panel
(Relay panel,
Earth leakage etc.)
From power breaker for No-fuse
supply panel breaker MC Reactor
Input
200/ NC drive
230VAC section
Other device
Power supply
for panel, etc.
Circuit Surge protector (1)

protector
Surge protector (2)
Grounding Grounding plate
Surge protector installation method
<Caution>
(1) Thick wires will enhance the lighting surge absorption effect, so keep the wire as thick and short as
possible.
-Wire material-
Wire diameter: 2mm2 or more
Wire length: Connection length (A) to surge protector (1) is 2m or less.
Connection length (B) to surge protector (2) is 2m or less.
(2) When carrying out an insulation voltage resistance test with an overvoltage (100VAC, 1500VAC)
applied on the power supply line, remove the serge protector (2) since it will function under the
applied voltage.
(3) A short-circuit accident will occur if a surge exceeding the tolerance is applied on the surge
protector. Thus, always insert a circuit protector to protect the power supply line.
The current does not flow constantly to surge protectors (1) and (2), so the circuit protector can
also be used for the other devices.
106
Appendix 3.4 Selection of Stabilized Power supply
Appendix 3.4 Selection of Stabilized Power Supply
Consider the following characteristics when selecting the stabilized power supply. (prepared by
customer)
Use a power supply that complies with CE Marking or that follows the standards given below.
Stabilized power supply selection items

Item Conditions
Voltage fluctuation ±5% ±5% or less of 24VDC output
Output
Ripple noise Max. 120mV ±5% or less of 24VDC output
fluctuation
Spike noise Max. 500mV
Output current — Refer to this manual
Output holding time Min. 20ms Instantaneous off time
Standards
Safety Standards : UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
Noise Terminal Voltage : FCC Class A, VCCI-1 Class
High Harmonics Current Restrictions : IEC1000-3-2
107
Revision History
Date of revision Manual No. Revision details
Feb. 1998 BNP-B2203* First edition created.
Sept. 1999 BNP-B2203A
• Design of the cover and the back cover were changed.

• MODEL, MODEL CODE, and Manual No. were added on the back cover.
Oct. 2003 BNP-B2203D
• PCI bus specifications (FCU6-HR655) card added.
• Miswrite is corrected
Notice
Every effort has been made to keep up with software and hardware revisions in the
contents described in this manual. However, please understand that in some
unavoidable cases simultaneous revision is not possible.
Please contact a Mitsubishi business office with any questions or comments regarding
the use of this product.
Duplication Prohibited
This instruction manual may not be reproduced in any form, in part or in whole, without
written permission from Mitsubishi Electric Corporation.
© 1997-2003 MITSUBISHI ELECTRIC CORPORATION

ALL RIGHTS RESERVED
MITSUBISHI ELECTRIC CORPORATION
HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
MODEL MAGIC64
MODEL
CODE 008-096
Manual No. BNP-B2203D(ENG)

Specifications subject to change without notice.
(0310)MEE Printed in Japan on recycled paper.

Connection Manual: BNP-B2203D (ENG)

Uploaded by

Copyright:

Available Formats

Connection Manual: BNP-B2203D (ENG)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Connection Manual: BNP-B2203D (ENG)

Uploaded by

Copyright:

Available Formats

CNC

MELDASMAGIC64 Setup Instruction Manual................................................................................ BNP-B2191

When there is a great risk that the user could be subject to

When the user could be subject to fatalities or serious injuries

When the user could be subject to injuries or when physical

1. Items related to prevention of electric shocks

Incorrect wiring or connections could damage the device.

3. Items related to prevention of damage

Use servomotor's suspension bolts only to transport the servomotor.

Do not stack products above the indicated limit.

Do not hold cables, shaft or detector when transporting the servomotor.

Do not modify this product.

(5) Measures during a fault

Do not disassemble the controller, servo drive unit or servomotor parts.

Collect and dispose of the spent batteries according to local laws.

(8) General precautions

MELDASMAGIC64 Setup Instruction Manual........................................................................ BNP-B2191

Prepared by machine tool manufacturer

Prepared by machine tool manufacturer

Floppy disk drive

Base I/O unit

F010 cable F070 cable

Manual pulse generator

#1 #2 #3 Machine electric cabinet

2.2 List of Configuration Units

2. I/O unit (2)

4. Operation unit options

NC Card peripheral environment conditions

temperature During storage -20~60°C

Ambient During operation 40~75% RH (with no dew condensation)

Environmental conditions in electric cabinet

Ambient During operation 0~55°C

Heating value 90W (*3) 110W (*3)

3.2 General System Diagram

RST 3-phase 200V-230VAC

No-fuse breaker (NFB)

MC No-fuse Display unit

Personal computer main unit Relay card

CF10 CF31 R301 DI

Example of connection when using V1/V2 in the drive section

Connection to base I/O unit

Servo drive unit Servo drive unit Terminator

3.3.1 Installation Direction and Spacing

Relay card Base I/O unit MI TSUB ISHI

HANDLE CF33 CF34 RI02 DCIN

Always observe the direction of installation.

3.3.2 Prevention of Foreign Matter Entry

Cable inlet (example)

3.3.3 Heat Radiation Countermeasures

(2) Determine the internal temperature rise ∆T.

(3) Select a personal computer.

Please refer to following method for heat radiation countermeasures method.

Procedures for heat design and verification <Supplement>

: Temperature rise measurement

3.3.4 Noise Countermeasures

(1) Connection of frame ground (FG)

Servo drive unit/spindle drive unit, etc.

(2) Shield clamping of cables

Example of connection with lead wire

Heating value 90W (3) 110W (3)

5. Base I/O Unit (FCU6-DX2/3/4**) Connection