Andritz Energy Saving Pump ACP
Andritz Energy Saving Pump ACP
Andritz Energy Saving Pump ACP
主講者:祝妙楠 小姐
吳 忠 先生
友瑜有限公司
Centrifugal Pumps – “ACP-Series ”
Field of application
Tried and tested:
In the pulp and paper industry
Pulp and paper stock up to 6% atro
Chemical pulp
Mechanical pulp Capacity up to 7500 m³/h
Recycled fibres
Caustic lye Head up to 150 m
Fibrous sludge
Operating pressure up to 25 bar
White water
In sewage water treatment Operation temperature up to
Flue gas desulphurization 200°C
Andritz Energy Saving Centrifugal Pump Chemical industry
Center-line design available
–ACP Series The food industry
Flange drilling for DIN, ASTM, JIS
Presentation
Field of application
The first centrifugal pump was built by ANDRITZ more than 130 years ago.
ANDRITZ pumping systems are operating successfully all over the world, and their
outstanding advantages are rugged design, wear resistance and highest efficiency.
The small flow area are covered by ACP-ISO types, with semi-open or closed impellers
Assembly Sketch
Field of application
Impeller
Design and function of the pump
Sealing system
Research and Development Bearing unit
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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”
Design and function of the process pump Design and function of the process pump
Section Drawings
Casing Cover
Rigid design
All Andritz standard sealing system are with dry shaft design,
Single mechanical seal can have flushing water in critical application (Option)
Mechanical seal suppliers (Standard): Johncrane, Burgmann;
Design and function of the process pump Design and function of the process pump
Sealing system
Impeller
Dynamic Seal
Semi open impeller or Stuffing Box Packing (In developing)
Except Dynamic seal, All seal types use same casing cover, minimize the spare parts
variety and Easy to change among different seals
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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”
ACP65-315
ACP100-315
Design and function of the process pump Design and function of the process pump ACP100-250
ACP125-250
Bearing unit PN25 bar pump, with Centreline design
Temperature up to 200°C
Only 5 bearing units for 27 pump sizes
Pressure up to 25 bar or higher
Compact, rigid design
Except
Design and function of the process pump ACP65-315
Design and function of the process pump
ACP100-315
PN25 bar pump, with Centreline design ACP100-250
Material combination
ACP125-250
Material combinations
Temperature up to 200°C
ENG JL
Designation 250
1.4460 1.4408 1.4517 1.4588 1.4404 1.4462 C-Steel
Pressure up to 25 bar or higher
Volute casing
Casing cover
Impeller
Front liner
Bearing house
Shaft
Base frame
Design and function of the process pump Design and function of the process pump
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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”
Impeller development
Product home
ANDRITZ Graz
Business Area Hydraulic Machines, HM
Department: Centrifugal Pumps
Stattegger Strasse 18
A-8045 Graz, Austria
Tel.: +43 316 6902-2327
FAX.: +43 316 6902-413
www.andritz.com/pumps
www.stockpumps.com
Quality Management
Quality Standard
Worldwide the same high quality standard within the ANDRITZ Group
ISO Certification
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ANDRITZ MC pump series
Advantages
Cross section
Level measurement
Functions & Features of the components mounting position
Capacity Ranges
2 Innovative and smart products – ANDRITZ MC-pump series 5 Content Menu Innovative and smart products – ANDRITZ MC-pump series
UNIVERSAL
SIMPLE SMARTSEP
RELIABLE
Degassing Valve
… JUST EASY!
3 Innovative and smart products – ANDRITZ MC-pump series 6 Innovative and smart products – ANDRITZ MC-pump series
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ANDRITZ MC pump series ANDRITZ MC pump series
Design Features Function & features of the components
A very remarkable feature is the possibility of choosing between either horizontal or vertical
SMARTSEP Separator system:
delivery.
Very good chemical mixing is another attractive possibility.
A special designed apparatus
7 Content Menu Innovative and smart products – ANDRITZ MC-pump series 10 Innovative and smart products – ANDRITZ MC-pump series
1900
1700
Without
optimized fluidizer 1600
1500
„Smartsep“
no vacuum-pump is needed! 1400
1300 With
1200
„Smartsep“
1100
1000
900
Ambient
800
700
Q [l/s]
0,7
0,5
Without SMARTSEP
Air/Gas is discharged through degassing line, 0,4
0,2
0,1
Q [m³/h]
0,0
0 90 180 270 360 450 540 630 720 810 900 990 1080 1170 1260 1350 1440 1530
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ANDRITZ MC pump series ANDRITZ MC pump series
Function & features of the components Function & features of the components
Degassed
SMARTSEP Separator system pulp
Additional features:
SMARTSEP made higher heads at a given pull out diameter possible!
sheet-title: Head + Temp
DELIVERY HEAD [m]
In most applications, no need for a vacuum
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450
pump
200
Q [l/s]
190
160
pressure flange possible
150
140
130
With SMARTSEP Possibility of feeding chemicals (pH 0-14)
Delivery Head [m]
120 Air/Gas
4-feet volute casing out
110
100
90
70
40
Without SMARTSEP
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Free selectable degassing line orientation Pulp in
20
10
Q [m³/h]
0
0 90 180 270 360 450 540 630 720 810 900 990 1080 1170 1260 1350 1440 1530 1620
Water separator optional
MC 200-550, 10% consistency, longfibre sulfat pulp, 1400rpm, pull out diameter 550mm
13 Innovative and smart products – ANDRITZ MC-pump series 16 Innovative and smart products – ANDRITZ MC-pump series
1,0
0,8
Without SMARTSEP
Air content [%]
0,6
0,4
0,2
With SMARTSEP
Q [m³/h]
0,0
0 90 180 270 360 450 540 630 720 810 900 990 1080 1170 1260 1350 1440 1530
14 Innovative and smart products – ANDRITZ MC-pump series 17 Innovative and smart products – ANDRITZ MC-pump series
15 Innovative and smart products – ANDRITZ MC-pump series 18 Innovative and smart products – ANDRITZ MC-pump series
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ANDRITZ MC pump series ANDRITZ MC pump series
Reference projects Reference projects
Zellstoff Pöls, Austria
no. of pulp unbleached U vacuum cons.
mill type installed started Position
pumps type bleached B pump [%]
3 x No
O2 booster pump
VCP Jacarei Mill, Brazil 150-470 Jul 2007 Aug 2008 1 100% HW U No 10-16 To storage tower
Medium: softwood Kraft, unbleached
Storage tower feed
Syktyvkar, Russia 80-350 Dec 2009 April 2010 2 CTMP U/B No 9-12
Reactor feed Consistency: 10-12%
Syktyvkar, Russia
150-470
125-450
Dec 2009
Feb 2010
(2pcs)
10 SW/HW U/B
No
No
9-12 Whole fibre line Production: 1400 ADmt/d + 10% safety margin
Propapier, Gemany
125-450
150-470
Aug 2009 Feb 2010
1
1
Recycled U
No
No
10-12
From disc filter to storage tower
To reactor
Flow: 530 m³/h at 10%
Nantong, China 150-470 Oct 2009 June 2010 1
60%SW
U No 9-11 Feed to DD-washer
442 m³/h at 12%
40%HW
Twin Rivers Paper, Canada 125-450 2011 Aug. 2011 2 Recycled U/B Yes 9-13 HD feed / Wash press discharge
Since 10.2008 smooth run without ANY problem
Shoguang Meilun 150-470 2011 2011 1 OCC No 10
“Customer is very pleased”
Billerud Skärblacka 100-300 2011 Aug. 2011 1 Kraft No 12 After Disc Filter
19 Innovative and smart products – ANDRITZ MC-pump series 22 Innovative and smart products – ANDRITZ MC-pump series
Boise Paper, Wallula, USA 80-350 2011 July 2011 1 NSSC No 12 Screw Press
20 Innovative and smart products – ANDRITZ MC-pump series 23 Innovative and smart products – ANDRITZ MC-pump series
21 Innovative and smart products – ANDRITZ MC-pump series 24 Innovative and smart products – ANDRITZ MC-pump series
47
ANDRITZ MC pump series ANDRITZ MC pump series
Reference projects Reference projects
VCP Jacarei mill, Brazil - Reference from customer: VCP Jacarei mill, Brazil - Reference from customer:
POWER CONSUMPTION
• MPC 25/15 Kvaerner MC pump with internal vacuum pump in operation since 1995.
• The nominal capacity for this MC was 792 adt/d, but the actual production of the
Previous fiber line B is 1250adt/d, in others words, the pump was running with over load.
Situation • The Frequency Converter was working with 95Hz (nominal = 60Hz), and the Motor was
running with 2834 rpm (nominal = 1800 rpm).
• With that there were several problems with the Pump and Motor, and consequently
production losses.
BLUE – Motor Current (A) BLUE – Motor Current (A)
WHITE– Production rate (Adt/d) WHITE– Production rate (Adt/d)
• Replaced the old MPC 25/15 Kvaerner for the New ANDRITZ MC Pump (MC150-470)
without vacuum pump, internal neither external, with capacity up to 1500 adt/d. Kvaerner pump ANDRITZ MC pump
Actual
Situation • We are using the same Electric Motor and the same Frequency Converter in 60Hz.
• Current in average (8 hours): 437,33 A • Current in average (8 hours): 279,12 A
• We also have got the following spare parts: Bearing Unit, Impeller + Fluidizer and
Mechanical Seal. • Production in average: 1205,24 adt/d • Production in average: 1193,25 adt/d
• Power Consumption: 158.375,5 kWh / m • Power Consumption: 101.081 kWh / m
• Energy Costs: R$ 275.573,32 / y • Energy Costs: R$ 175.880,97 / y
25 Innovative and smart products – ANDRITZ MC-pump series 28 Innovative and smart products – ANDRITZ MC-pump series
VCP Jacarei mill, Brazil - Reference from customer: VCP Jacarei mill, Brazil - Reference from customer:
Plot-0
EQUIPMENTS DATA COMPARATION
Kvaerner Pump Andritz Pump 4-20-42 -1038 -I C. MV
510 3000 1500 510
266
A Kvaerner MC New ANDRITZ MC
4-20-42-SI-14462.MV
1365
rpm
400 4-20-42-F I-15708D.MV
1194 Speed: 2834 rpm 1500 rpm (47% reduction)
Adt /d
NOMINAL. Va lu e
(Nominal: 1800 rpm)
344
FC Current: 474 A 290 A (39% reduction)
300
(Nominal of the Motor: 344 A)
200
Production Rate (FLB): 1250 Adt/d 1250 Adt/d
Start-
up
100
POINT A
POINT B By Luiz Augusto Rodrigues Integration into ANDRITZ sheets by
0 0 0 0 Senior Maintenance Engineer Stefan Hödl, Engineering MC pump
11/ 7/ 2008 15:48: 00,5 16 60,00 day s 9/9/2008 1 5: 48:00,516
Co rrenteEl彋rica1038 VelocidadeBomba1038 Produ誽oEst墔io繁 idoLFB Corrente Nominal Bba 1038 luiz.rodrigues@vcp.com.br Stefan.Hoedl@andritz.com
Jacareí, 23/04/2009 Graz, 07/12/2010
26 Innovative and smart products – ANDRITZ MC-pump series 29 Innovative and smart products – ANDRITZ MC-pump series
300 300
0 0 0 0
21/ 6/ 20 08 15:46: 04 ,9 15 5,00 day s 26/6/2008 15:46: 04 ,9 15
0 0 0 0
4/9/200 8 15:45:1 4, 46 9 5,00 day s 9 /9 /2 008 1 5: 45:14,469
Remarks: sulphuric acid feed (pH 2-4)
Co rren te El彋rica1038 VelocidadeBomba1038 Produ誽 oEst墔 io繁 idoLFB Corrente Nominal Bba 1038 Co rren te El彋rica1038 VelocidadeBomba1038 Produ誽 oEst墔 io繁 idoLFB Corrente Nominal Bba 1038
27 Innovative and smart products – ANDRITZ MC-pump series 30 Innovative and smart products – ANDRITZ MC-pump series
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ANDRITZ MC pump series
Reference projects
Capacity upgrade UPM pulp mill, Fray Bentos, Uruguay
Less motor power is used, the control valve opening is reduced to 55%
Questions?
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