Andritz Energy Saving Pump ACP

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Andritz energy saving pump ACP

(single stage centrifugal pump) and


MC (medium consistency pump)
安德羅茨節能 ACP 泵(單級離心泵)
和 MC 泵(中濃泵)

主講者:祝妙楠 小姐
吳 忠 先生
友瑜有限公司
Centrifugal Pumps – “ACP-Series ”

Field of application
 Tried and tested:
 In the pulp and paper industry
 Pulp and paper stock up to 6% atro
 Chemical pulp
 Mechanical pulp  Capacity up to 7500 m³/h
 Recycled fibres
 Caustic lye  Head up to 150 m
 Fibrous sludge
 Operating pressure up to 25 bar
 White water
 In sewage water treatment  Operation temperature up to
 Flue gas desulphurization 200°C
Andritz Energy Saving Centrifugal Pump  Chemical industry
 Center-line design available
–ACP Series  The food industry
 Flange drilling for DIN, ASTM, JIS
Presentation

Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

Field of application

 Our supply programme for centrifugal pumps covers 62 different sizes

Successfully used all over the world


Characteristic Curves 1500rpm and 1000rpm Characteristic Curves 3000rpm

Hydraulic competence with tradition

The first centrifugal pump was built by ANDRITZ more than 130 years ago.

The systematic advancement of our pumps is founded on our comprehensive


experience in pulp and paper engineering.

ANDRITZ pumping systems are operating successfully all over the world, and their
outstanding advantages are rugged design, wear resistance and highest efficiency.

The small flow area are covered by ACP-ISO types, with semi-open or closed impellers

Andritz China _ Pump division Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

Content Design and function of the process pump

 Assembly Sketch
 Field of application
 Impeller
 Design and function of the pump
 Sealing system
 Research and Development  Bearing unit

 Quality Management  Material combination

 Why choosing a ANDRITZ  Centreline pump


ACP-Pump?

ACP400-700 ready to ship for APP (Indonesia)

Andritz China _ Pump division Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

Design and function of the process pump Design and function of the process pump

Assembly Sketch Front Liner

 Section Drawings
Casing Cover
 Rigid design

 All bores on bearing housing PN25 design


are machined from one side,
Different sealing types,
perfect accuracy.
same casing cover
 Easy assembly and
disassembly for maintenance
work.

Andritz China _ Pump division Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

Design of the process pump


Design and function of the process pump
Sealing system
Assembly Sketch
Andritz Single Mechanical seal, 2 components Andritz Cartridge Single Mechanical seal,
Pull out unit
 Removable of Pull out Unit (type A1) (type B1)
Andritz Double Mechanical seal, 2 components Andritz Cartridge Double Mechanical seal,
Easy dismantling without
(type A2) (type B2)
moving pipes and motors

Standard Sealing System


For ACP pumps

All Andritz standard sealing system are with dry shaft design,
Single mechanical seal can have flushing water in critical application (Option)
Mechanical seal suppliers (Standard): Johncrane, Burgmann;

Andritz China _ Pump division Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

Design and function of the process pump Design and function of the process pump
Sealing system
Impeller
Dynamic Seal
 Semi open impeller or Stuffing Box Packing (In developing)

 Fully open Impeller for


non-clog application

 Special Spline connection with shaft,


easy to dismantle

Except Dynamic seal, All seal types use same casing cover, minimize the spare parts
variety and Easy to change among different seals

Andritz China _ Pump division Andritz China _ Pump division


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41
Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

ACP65-315
ACP100-315
Design and function of the process pump Design and function of the process pump ACP100-250
ACP125-250
Bearing unit PN25 bar pump, with Centreline design
 Temperature up to 200°C
 Only 5 bearing units for 27 pump sizes
 Pressure up to 25 bar or higher
 Compact, rigid design

 Oil or grease lubrication

 Sand blasting / prime coating (Epoxy paint)


Special centreline support
Standard base frame
 Bearings type (SKF Explorer C3)

Andritz China _ Pump division Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

Except
Design and function of the process pump ACP65-315
Design and function of the process pump
ACP100-315
PN25 bar pump, with Centreline design ACP100-250
Material combination
ACP125-250
Material combinations
 Temperature up to 200°C
ENG JL
Designation 250
1.4460 1.4408 1.4517 1.4588 1.4404 1.4462 C-Steel
 Pressure up to 25 bar or higher
Volute casing

Casing cover

Impeller

Front liner

Bearing house

Shaft

Base frame

Standard base frame Special centreline support

Andritz China _ Pump division Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

Design and function of the process pump Design and function of the process pump

PN10/16 bar pump Motor Alignment

Andritz China _ Pump division Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

Research and development Why choosing a ANDRITZ process pump ?

Latest technology in simulation  Technical & economy  Delivery process


 27 pumps sizes with only 5 different bearing units  Shortest delivery time
 High efficiency based on computer-aided
Numerical simulation for high efficiency
development  Operation process
 Low life cycle costs  Long life time cycles

 Open impeller with wear linings


 After sales service
 Up to 25 bar operating pressure
 Excellent after sales service
 Temperatures up to 200°C
 New ANDRITZ Standard Mechanical Seal system  Ease of maintenance due to
process design
 Suitability for conveying chemicals according to
 All pump components available
industry standards
from our warehouse

Andritz China _ Pump division Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ” Centrifugal Pumps – “ACP-Series ”

Research and development

Impeller development

Product home
ANDRITZ Graz
Business Area Hydraulic Machines, HM
Department: Centrifugal Pumps
Stattegger Strasse 18
A-8045 Graz, Austria
Tel.: +43 316 6902-2327
FAX.: +43 316 6902-413
www.andritz.com/pumps
www.stockpumps.com

Andritz China _ Pump division Andritz China _ Pump division


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Centrifugal Pumps – “ACP-Series ”

Quality Management

Quality Standard
 Worldwide the same high quality standard within the ANDRITZ Group

 ISO Certification

 European Management staff at the China workshop

 Fabrication according to the applicable DIN standards and as per


drawings provided by ANDRITZ Graz
 Material inspection certificate

 Dimensional inspection incl. report of each part by CMM machines

 Hydraulic test on a selected number of units

Andritz China _ Pump division


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43
ANDRITZ MC pump series
Advantages

UNIVERSAL SIMPLE RELIABLE


 Efficiency over 70%  Only one shaft  Reduced number of
 Consistency 0-14% components
 Flow from 0-750 l/s  A minimum of
 Head from 30-190m instrumentation  Only one
mechanical seal
 Direct mounting of  No vacuum pump in
the control valve to most applications  Flushing water
the pressure flange prevents long-term
 No pressure difference plugging
SMARTSEP control needed
ANDRITZ Energy Saving Medium Consistency Pump  Easy to maintain
 Sufficient degassing  Simple programming
–MC Series
for all stages in a of the control logics  Service friendly
Innovative and smart products pulp mill
 No fiber loss in any  Very simple operation
operating situation control

4 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Content Main Components / Standpipe
Compensator (optional)

Control box (optional)


 Introduction
Stand pipe (Cone design)
 Development
Bearing unit
 Advantages Dilution water connection

 Cross section
Level measurement
 Functions & Features of the components mounting position

 Capacity Ranges

 Reference Projects Volute with horizontal (left/right)


and vertical pressure pipe
Base frame

2 Innovative and smart products – ANDRITZ MC-pump series 5 Content Menu Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Introduction Cross section

Volute Impeller Bearing housing Shaft


The ANDRITZ MC-pump series, a already well proved pumping
system used in pulp mills all over the world, is now equipped with
the patented air separator system SMARTSEP, making the usage of the
ANDRITZ MC-pump even more…

 UNIVERSAL

 SIMPLE SMARTSEP

 RELIABLE
Degassing Valve

… JUST EASY!

Fluidizer Suction pipe / Front liner Degassing line

3 Innovative and smart products – ANDRITZ MC-pump series 6 Innovative and smart products – ANDRITZ MC-pump series

44
ANDRITZ MC pump series ANDRITZ MC pump series
Design Features Function & features of the components

 A very remarkable feature is the possibility of choosing between either horizontal or vertical
SMARTSEP Separator system:
delivery.
 Very good chemical mixing is another attractive possibility.
A special designed apparatus

Chemicals feed Unique development MC-applications

A revolution for the control:

 Fixed in-line with impeller and fluidizer


 Controls the air/fiber flow
 No resistance for air to flow out
 No fiber loss in any operating situation MC-Test loop with MC250-600, driven by a
1,2 MW double drive motor
 Operated by a very simple on/off logic
 Open to run with/without vacuum pump

7 Content Menu Innovative and smart products – ANDRITZ MC-pump series 10 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Function & features of the components Function & features of the components
SMARTSEP Separator system
Fluidizer / Suction pipe  For normal MC-pump design, the control of the pump (degassing system) was difficult
especially for low Production (low flow and low consistency  fiber loss / plugging of
 fluidizes the pulp (non-Newtonian fluid) degassing)
 roughly separates air from pulp  With the SMARTSEP system, no control of the degassing (PDIC) is needed!
 creates sufficient pre pressure
 Pump is running – deg. valve is opened 100%
 feeds the pump with pulp
 Pump stops – valve closes to 0%
2400

 optimized shape improves the degassing 2300


Pressure in the degassing line
2200

2100 indicates the amount of fibre loss


2000
Pressure degassing line [mBar]

1900

Due to hydraulically 1800

1700
Without
optimized fluidizer 1600

1500
„Smartsep“
no vacuum-pump is needed! 1400

1300 With
1200
„Smartsep“
1100

1000

900

Ambient
800

700

600 pressure Q [m³/h]


0 90 180 270 360 450 540 630 720 810 900 990 1080 1170 1260 1350 1440 1530

MC 200-550, 10% consistency, longfibre sulfat pulp, 1400rpm


8 Innovative and smart products – ANDRITZ MC-pump series 11 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Function & features of the components Function & features of the components

SMARTSEP Separator system


Impeller / Degassing:  Without separator it was crucial to find a balance between
 pressure created by the fluidizer (high pressure  high , but high fibre loss) and
 Impeller pumps pulp into the pressure pipe  stability of the pump (low pressure  low  , but also low fibre loss)
while the air/gas is forwarded through the  Due to SMARTSEP this compromise is not needed anymore  high  and no fibre loss
degassing holes to the back of the impeller 1,0
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425

Q [l/s]

 New SMARTSEP separator impeller prevents With SMARTSEP


0,9

fiber loss 0,8

0,7

 Separator and degassing chamber are flushed 0,6

with water to prevent long-term plugging


efficiency

0,5

Without SMARTSEP
 Air/Gas is discharged through degassing line, 0,4

water separator, … 0,3

0,2

0,1

Q [m³/h]
0,0
0 90 180 270 360 450 540 630 720 810 900 990 1080 1170 1260 1350 1440 1530

MC 200-550, 10% consistency, longfibre sulfat pulp, 1400rpm


9 Innovative and smart products – ANDRITZ MC-pump series 12 Innovative and smart products – ANDRITZ MC-pump series

45
ANDRITZ MC pump series ANDRITZ MC pump series
Function & features of the components Function & features of the components
Degassed
SMARTSEP Separator system pulp
Additional features:
 SMARTSEP made higher heads at a given pull out diameter possible!
sheet-title: Head + Temp
DELIVERY HEAD [m]
 In most applications, no need for a vacuum
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450
pump
200
Q [l/s]
190

180  Direct mounting of control valve to the


170

160
pressure flange possible
150

140

130
With SMARTSEP  Possibility of feeding chemicals (pH 0-14)
Delivery Head [m]

120 Air/Gas
 4-feet volute casing out
110

100

90

 Service friendly due to separate fluidizer,


80

70

60 impeller and separator


50

40
Without SMARTSEP
30
 Free selectable degassing line orientation Pulp in
20

10
Q [m³/h]
0
0 90 180 270 360 450 540 630 720 810 900 990 1080 1170 1260 1350 1440 1530 1620
 Water separator optional
MC 200-550, 10% consistency, longfibre sulfat pulp, 1400rpm, pull out diameter 550mm

13 Innovative and smart products – ANDRITZ MC-pump series 16 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Function & features of the components Capacity Ranges
SMARTSEP Separator system
 SMARTSEP lets the gas/air pass through the degassing system
sheet-title: AIR Content
Air content [%]

1,0

0,8

Without SMARTSEP
Air content [%]

0,6

0,4

0,2
With SMARTSEP

Q [m³/h]
0,0
0 90 180 270 360 450 540 630 720 810 900 990 1080 1170 1260 1350 1440 1530

MC 200-550, 10% consistency, longfibre sulfat pulp, 1400rpm

14 Innovative and smart products – ANDRITZ MC-pump series 17 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Function & features of the components Material Combinations

Flow sheet With SMARTSEP technology:

 No pressure measurement needed


 Minimum number of flowmeters
 Reduced water consumption
 Simple control of the pump

15 Innovative and smart products – ANDRITZ MC-pump series 18 Innovative and smart products – ANDRITZ MC-pump series

46
ANDRITZ MC pump series ANDRITZ MC pump series
Reference projects Reference projects
Zellstoff Pöls, Austria
no. of pulp unbleached U vacuum cons.
mill type installed started Position
pumps type bleached B pump [%]

150-470 Sep 2007 Sep 2007 No Feed to wash press


Zellstoff Pöls, Austria 2 95% SW U 7-11.5

Tiger Paper, Huaihua,


150-470 Oct 2008 Oct 2008 No

3 x No
O2 booster pump

3 with high suct. head (no vacuum p.)


Application:
150-470 Jul 2007 July 2008 9 70% SW U/B 10-12
China 6 x Yes 6 with low suct. head (w. Vacc. Pump)

VCP Jacarei Mill, Brazil 150-470 Jul 2007 Aug 2008 1 100% HW U No 10-16 To storage tower
Medium: softwood Kraft, unbleached
Storage tower feed
Syktyvkar, Russia 80-350 Dec 2009 April 2010 2 CTMP U/B No 9-12
Reactor feed Consistency: 10-12%
Syktyvkar, Russia
150-470
125-450
Dec 2009
Feb 2010
(2pcs)
10 SW/HW U/B
No
No
9-12 Whole fibre line Production: 1400 ADmt/d + 10% safety margin
Propapier, Gemany
125-450
150-470
Aug 2009 Feb 2010
1
1
Recycled U
No
No
10-12
From disc filter to storage tower
To reactor
Flow: 530 m³/h at 10%
Nantong, China 150-470 Oct 2009 June 2010 1
60%SW
U No 9-11 Feed to DD-washer
442 m³/h at 12%
40%HW

Storage tower feed, equipped with


Head: ~80m
UPM Fray Bentos, Uruguay 250-600 Oct. 2010 Nov. 2010 1 HW (Euc.) U No 11-13
new separator technology
Temperature: 85-92°C
Fajar Indonesia 150-470 Aug 2010 Nov 2010 1 HW (Euc.) B No 8-12 Storage tower feed, Refiner stage
Position: O2 stage reactor feed pump
Pulpaca, Venezuela 125-450 Nov 2010 2012 6 TMP U/B No 8-12 Whole mill

Twin Rivers Paper, Canada 125-450 2011 Aug. 2011 2 Recycled U/B Yes 9-13 HD feed / Wash press discharge
Since 10.2008 smooth run without ANY problem
Shoguang Meilun 150-470 2011 2011 1 OCC No 10
“Customer is very pleased”
Billerud Skärblacka 100-300 2011 Aug. 2011 1 Kraft No 12 After Disc Filter

19 Innovative and smart products – ANDRITZ MC-pump series 22 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Reference projects Reference projects
Tiger Paper, Huaihua, China
no. of pulp unbleached U vacuum cons.
mill type installed started Position
pumps type bleached B pump [%]

Boise Paper, Wallula, USA 80-350 2011 July 2011 1 NSSC No 12 Screw Press

Rigesa Brasil 80-350 2011 2012 1 Yes 12 HD-Tower feed


Application:
80-350
SAPPI Kirkniemi 2011 Dec. 2011 3 GW+RMP B No 10
100-330

200-550 U/B 4 x Yes


Medium: softwood
Montes del Plata 2012 2012 11 HW 9-12 Whole fibre line 4000 t/d
250-600 7 x No
~55% chinese red pine,
100-330 5 x Yes
JK Paper
125-450
2012 2012 10 HW U
5 x No
9-12 Bleaching line
~15% fir, ~15%alder, 15%eucalyptus
Stora Enso Narew
Ostroleka
125-450
150-470
2012 2012 4
Recycled
LF/SF
No 10-12 Screw Press / Disc Filter Consistency: 10 to 12%
SCA Ortmann Waterwalk 100-330 2012 2012 1 Recycled Yes 8-10 Twin wire press Production: 1500 ADmt/d
2x Yes
Moorim Paper 100-330 2012 2012 3 U/B
1x No
10-11 Bleaching Line
Flow: 135 to 190 l/s
IP Svetogorsk 100-330 2012 2012 2
SW
Sulphate
Yes 8-14 Head: 65 to 140m
Schoenfelder DIP 100-330 2012 2012 2
Waste
paper
No 8-12 With Andritz steam feeding system Temperature: 60 to 85°C
CMPC Maule Chile
80-350
2012 2012 2 CTMP B
No
10
Storage tower Position: 9 pcs in the whole fiber line
150-470 No Disc Filter

Klabin Monto Alegre,


125-450 2012 2012 1 CTMP B No 11-13 DHT stage tower
Brasil

Started up in 07.2008, the Pumps are running smoothly;


In 2012, they buy 1 more MC-pumps for a rebuild projects

20 Innovative and smart products – ANDRITZ MC-pump series 23 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Reference projects Reference projects
Zellstoff Pöls, Austria VCP Jacarei mill, Brazil
Application: Application:

Medium: softwood Kraft pulp, unbleached Medium: hardwood, sulfate


(70% spruce, 25%pine, 5% larch) (100% eucalyptus)
Consistency: 7- 8%, up to 10-12% Consistency: ~11%
Production: 1400 ADmt/d + 10% safety margin Production: 1350 BDmt/d
Flow: 832 m³/h at 7% ; 583 m³/h at 10% Flow: ~142 l/s
Head: 70-75m Head: ~90m
Temperature: 85-92°C Temperature: ~80°C
Position: Wash press feed pump Position: storage tower
Summary:
Since 09.2007 smooth run without ANY problem Started up in 07.2008
Vacuum pump free run tested for 7 to 11,5% consistency No vacuum pump needed, stable run up to 16%!
No fibre loss through degassing line, easy handling Pump is running according to contract values
“We forgot, that we installed a new pump!”

21 Innovative and smart products – ANDRITZ MC-pump series 24 Innovative and smart products – ANDRITZ MC-pump series

47
ANDRITZ MC pump series ANDRITZ MC pump series
Reference projects Reference projects

VCP Jacarei mill, Brazil - Reference from customer: VCP Jacarei mill, Brazil - Reference from customer:
POWER CONSUMPTION

• MPC 25/15 Kvaerner MC pump with internal vacuum pump in operation since 1995.
• The nominal capacity for this MC was 792 adt/d, but the actual production of the
Previous fiber line B is 1250adt/d, in others words, the pump was running with over load.
Situation • The Frequency Converter was working with 95Hz (nominal = 60Hz), and the Motor was
running with 2834 rpm (nominal = 1800 rpm).
• With that there were several problems with the Pump and Motor, and consequently
production losses.
BLUE – Motor Current (A) BLUE – Motor Current (A)
WHITE– Production rate (Adt/d) WHITE– Production rate (Adt/d)
• Replaced the old MPC 25/15 Kvaerner for the New ANDRITZ MC Pump (MC150-470)
without vacuum pump, internal neither external, with capacity up to 1500 adt/d. Kvaerner pump ANDRITZ MC pump
Actual
Situation • We are using the same Electric Motor and the same Frequency Converter in 60Hz.
• Current in average (8 hours): 437,33 A • Current in average (8 hours): 279,12 A
• We also have got the following spare parts: Bearing Unit, Impeller + Fluidizer and
Mechanical Seal. • Production in average: 1205,24 adt/d • Production in average: 1193,25 adt/d
• Power Consumption: 158.375,5 kWh / m • Power Consumption: 101.081 kWh / m
• Energy Costs: R$ 275.573,32 / y • Energy Costs: R$ 175.880,97 / y

Energy Economy: R$ 99.692,35 / year


Energy Costs: R$ 145,00 MWh (april/2009)

Premissa: Tensão de alimentação 440V – Fator de potência do motor:


0,85 - Fórmula: √3 x 440V x Corrente (A) x cos (0,85)

25 Innovative and smart products – ANDRITZ MC-pump series 28 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Reference projects Reference projects

VCP Jacarei mill, Brazil - Reference from customer: VCP Jacarei mill, Brazil - Reference from customer:
Plot-0
EQUIPMENTS DATA COMPARATION
Kvaerner Pump Andritz Pump 4-20-42 -1038 -I C. MV
510 3000 1500 510
266
A Kvaerner MC New ANDRITZ MC
4-20-42-SI-14462.MV
1365
rpm
400 4-20-42-F I-15708D.MV
1194 Speed: 2834 rpm 1500 rpm (47% reduction)
Adt /d
NOMINAL. Va lu e
(Nominal: 1800 rpm)
344
FC Current: 474 A 290 A (39% reduction)
300
(Nominal of the Motor: 344 A)

Frequency Converter: 95 Hz 50 Hz (47% reduction)

200
Production Rate (FLB): 1250 Adt/d 1250 Adt/d
Start-
up
100

POINT A
POINT B By Luiz Augusto Rodrigues Integration into ANDRITZ sheets by
0 0 0 0 Senior Maintenance Engineer Stefan Hödl, Engineering MC pump
11/ 7/ 2008 15:48: 00,5 16 60,00 day s 9/9/2008 1 5: 48:00,516
Co rrenteEl彋rica1038 VelocidadeBomba1038 Produ誽oEst墔io繁 idoLFB Corrente Nominal Bba 1038 luiz.rodrigues@vcp.com.br Stefan.Hoedl@andritz.com
Jacareí, 23/04/2009 Graz, 07/12/2010

26 Innovative and smart products – ANDRITZ MC-pump series 29 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series ANDRITZ MC pump series


Reference projects Reference projects
Capacity upgrade UPM pulp mill, Fray Bentos, Uruguay
VCP Jacarei mill, Brazil - Reference from customer: Application:

POINT A – Kvaerner pump POINT B – ANDRITZ MC pump


Medium: hardwood Kraft, unbleached
Plot-0 Plot-0 (100% Eucalyptus)
Consistency: 10-12%, up to 13%,
510 3000 1500 510 4-20- 42 -1 038 -I C. MV 510 3000 1500 510 4-20- 42 -1 038 -I C. MV
323 283
A A
4-20- 42 -S I- 14 462 .MV 4-20- 42 -S I- 14 462 .MV

Production: increased to 4000 ADt/d


265 0 139 2
rp m rp m
400 4-20- 42 -F I- 15 708 D.MV 400 4-20- 42 -F I- 15 708 D.MV
123 5 119 4

Flow: 400 l/s at 10%


Adt /d Adt /d
NOMINAL. Va lu e NOMINAL. Va lu e
344 344

300 300

320 l/s at 13%


200 200
Head: 100m
Position: after screening & 2 DD washers,
feeding into unbleached storage tower
100 100

0 0 0 0
21/ 6/ 20 08 15:46: 04 ,9 15 5,00 day s 26/6/2008 15:46: 04 ,9 15
0 0 0 0
4/9/200 8 15:45:1 4, 46 9 5,00 day s 9 /9 /2 008 1 5: 45:14,469
Remarks: sulphuric acid feed (pH 2-4)
Co rren te El彋rica1038 VelocidadeBomba1038 Produ誽 oEst墔 io繁 idoLFB Corrente Nominal Bba 1038 Co rren te El彋rica1038 VelocidadeBomba1038 Produ誽 oEst墔 io繁 idoLFB Corrente Nominal Bba 1038

BLUE – Motor Current (A)


RED – Pump speed (rpm)
YELLOW – Production rate (Adt/d)
WHITE – Nominal Motor Current (A)

27 Innovative and smart products – ANDRITZ MC-pump series 30 Innovative and smart products – ANDRITZ MC-pump series

48
ANDRITZ MC pump series
Reference projects
Capacity upgrade UPM pulp mill, Fray Bentos, Uruguay

 UPM wanted to increase the production to 4000 ADt/d


 Existing Sulzer MC pump at Screening had to be replaced

 Sulzer offered a bigger MC-pump to UPM


 But asked UPM to buy a bigger motor for their pump

 Andritz offered a MC-pump fulfilling the requirements with the


existing 800kW motor

 UPM decided to use Andritz MC-pump, start-up in November 2010

 Pump is running without problems, but full production not


reached yet (problems with screening)

 No fiber loss during the whole start up

 Less motor power is used, the control valve opening is reduced to 55%

31 Innovative and smart products – ANDRITZ MC-pump series

ANDRITZ MC pump series


Questions?

Questions?

Thanks for your attention !


For further information please contact:
Ludwig.Michal@andritz.com
Stefan.Hoedl@andritz.com

32 Innovative and smart products – ANDRITZ MC-pump series

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