DC/DC Power Modules 3 7 W PKF 4000 I: Product Program

DC/DC Power Modules 37 W
PKF 4000 I
• SMD and through-hole versions
with ultra low component height
<8.0 mm (0.315 in)
• 83% efficiency (typ at 5V)
• 1,500 V dc isolation voltage
• MTBF > 4.9 million hours at
+50°C pin temperature (+40°C
ambient)
• Low EMI in conformance with
class A in CISPR 22 and
FCC part 15J
The MacroDens 3 –7 W PKF 4000 I They are optimized for free convection
series true component level on-board cooling and have an operational ambient
DC/DC power modules are intended as temperature range in compliance with
distributed power sources in decentralized present and future application needs,
– 48 V and – 60 V DC power systems. including not temperature controlled
Utilization of thick film technology and a environments.
high degree of silicon integration has The mechanical design offers the choice of
made it possible to achieve a MTBF of surface mount or through-hole versions,
more than 4.9 million hours. The high delivered in ready-to-use tubes or trays,
reliability and the very low height of these and compatibility with semi and fully
DC/DC power modules makes them par- aqueous cleaning processes.
ticularly suited for Information Tech- The PKF series is manufactured in highly
nology and Telecom (IT&T) applications, automated production lines using SMT,
with board spacing down to 15 mm or laser trimming, 100% burn-in and ATE
0.6 in. The over-moulded rugged design final inspection.
makes them also suitable for other Since 1991, Ericsson Components AB is
demanding industrial applications. an ISO 9001 certified supplier.
Product Program
VO/IO max Ordering No.*)

VI PO max
Output 1 Output 2 Through-hole SMD
2.1 V/1.5 A 3W PKF 4310 PI PKF 4310 SI

3.3 V/1.5 A 5W PKF 4510 PI PKF 4510 SI
5 V/1.2 A 6W PKF 4611 PI PKF 4611 SI
48/60 V
Patents 12 V/0.6 A1)
(max 75 V dc) +12 V/0.5 A1)
7W PKF 4713 PI PKF 4713 SI
– 12 V/0.5 A 6W PKF 4621 PI PKF 4621 SI
US: D357901 + 5 V/1.0 A – 5 V/1.0 A 6W PKF 4622 PI PKF 4622 SI
DE: M94022763 + 5 V/1.0 A + 3.3 V/1.0 A 6W PKF 4628 PI PKF 4628 SI
+ 5 V/1.2 A – 12 V/0.5 A 7W PKF 4629 PI2) PKF 4629 SI
1) Adjustable to 15 V, 2) On request. *) See also Delivery Package Information
E
General
Absolute Maximum Ratings
Stress in excess of Absolute Maximum Rat-
Characteristics min max Unit
ings may cause permanent damage. Absolute
TP Pin temperature at full output power1) – 45 + 95 °C Maximum Ratings, sometimes referred to as
no destruction limits, are normally tested
TS Storage temperature – 55 +125 °C with one parameter at a time exceeding the
limits of Output data or Electrical Charac-
VI Continuous input voltage2) – 0.5 + 75 V dc
teristics. If exposed to stress above these
Isolation voltage limits, function and performance may de-
VISO 1,500 V dc grade in an unspecified manner.
(input to output test voltage)
Wtr Transient input energy3) 0.1 Ws
VRC Remote control voltage pin 10, 11 –5 + 40 V dc
Vadj Output adjust voltage pin 8, 9 –5 + 40 V dc
Input TP < TP max unless otherwise specified

Characteristics Conditions min typ max Unit 1) TP, is defined as the maximum temperature
VI Input voltage range2) 4) 38 72 V on the connection pins at the PB (Printed
Board) solder joint, mounted on a
VIoff Turn-off input voltage (See typical characteristics) 30 34.5 36 V 5– 8 dm2 (1 dm2=15.5 in2) multi-layer PB
(>4 layers), with 20 mm (0.8 in) board-pitch
VIon Turn-on input voltage (See typical characteristics) 36.5 38 V and free convection cooling. Corresponding
ambient temperature range (TA) at full output
CI Input capacitance 1.4 µF power is – 45…+85°C.
2) The input voltage range 38…72 V dc meets
(VI = 53 V) 130 the European Telecom Standard prETS
PIi Input idling power IO =0, TP = –30...+85°C (VI = 67 V) 170 mW
300 132-2 Nominal input voltage range in
48 V and 60 V dc power systems, – 40.5…
PRC Input stand-by power TP = –30... +85 °C, (VI = 53 V) 25 mW –57.0 V and –50.0… – 72.0 V respectively. At
RC connected to pin 17 (VI = 67 V) 30 input voltages exceeding 72 V (abnormal
voltage) the power loss will be higher than at
Environmental Characteristics normal input voltage and TP must be limited
to max +85 °C. Absolute max continuous input
Characteristics Test procedure & conditions
voltage is 75 V dc. Output characteristics will
be marginally affected at input voltages
Frequency 10…500 Hz exceeding 72 V.
Vibration Amplitude 0.75 mm 3) For more information see page 5.
(Sinusoidal) IEC 68-2-6 Fc Acceleration 10 g 4) The power modules will operate down to
Number of cycles 10 in each axis
VI ≤36 V, when VI decreases, but will turn on
Frequency 10…500 Hz at VI ≤38 V, when VI increases (see also
Acceleration density Operating information).
Random
IEC 68-2-34 Ed spectrum 0.5 g2/Hz
vibration
Duration 10 min in 3 directions
Reproducability medium (IEC 62-2-36)
Shock Peak acceleration 200 g
(Half sinus) IEC 68-2-27 Ea Shock duration 3 ms
Temperature Temperature – 40°C…+125 °C
change IEC 68-2-14 Na
Number of cycles 500
Temperature 40°C
Damp heat IEC 68-2-3 C a Duration 56 days
Temperature 85°C
Accelerated IEC 68-2-3 C a Humidity 85% RH
damp heat with bias
Duration 1000 hours
Solder Temperature, solder 260°C
resistability IEC 68-2-20 Tb 1A Duration 10…13 s
Duration 96 h
IEC 68-2-11 Ka Temperature 35°C
Concentration 5%
Duration 504 h
Aggressive Temperature 25°C
IEC 68-2-42 Kc Humidity 75% RH
environment
Concentration 25 ppm
Duration 96 h
Temperature 25°C
IEC 68-2-43 Kd Humidity 75% RH
Concentration 12 ppm
2 EN/LZT 137 09 R6 © Ericsson Components AB, October 1998

Mechanical Data
Through-hole version Surface-mount version
28 ±0,4
[1.102 ±0.016]
Coplanarity <0.1 mm
2.8 [0.110]
Foot print Component side Foot print Component side
• • • • • • • • •
18 17 16 15 14 13 12 11 10
24.0 [0.945]
29.6 [1.165]
• • • • • • • • • 1 2 3 4 5 6 7 8 9
•
40.0 [1.575] ∅ × 3.6 [0.142]
5.0 [0.197]
40.0 [1.575]
Dimensions in mm (in) Dimensions in mm (in)
Connections Weight
Pin Designation Function Maximum 20 g (0.71 oz).
1 Out 1 Output 1. Positive voltage ref. to Rtn.
2 Rtn Output return.
3 Out 2 Output 2 (+ or –). Not connected in single output models.
Galvanically isolated from input pins.
Case
4–6 NC Not connected. Galvanically isolated from other pins.
7 Aux Not connected. Galvanically isolated from input pins. Overmoulded semiconductor grade epoxy
8 Vadj Output voltage adjust. To set typical output voltage (VOi) compound with embedded pins.
connect pin 8 to pin 9. Thermal coefficient of expansion (TCE) is
9 NOR Connection of Nominal Output voltage Resistor. (See Operating typ. 15 ppm/°C.
Information, Output Voltage Adjust).
10 TOA Turn-on/off input voltage adjust (VIon/VIoff). Used to decrease the
turn-on/off input voltage threshold. (See Operating Information).
11 RC Remote control and turn-on/off input voltage adjust. Used to turn-on
and turn-off output and to set the turn-on/off input voltage threshold. Connection Pins
12–16 NC Not connected. Base material is copper (Cu), first plating is
17 – In Negative input. nickel (Ni) and second (outer) plating is
18 + In Positive input. palladium (Pd).
EN/LZT 137 09 R6 © Ericsson Components AB, October 1998 3

Thermal Data Reflow Soldering Information
Two-parametermodel The PKF series of DC/DC power modules are manufactured in surface
mount technology. Extra precautions must therefore be taken when
These data gives a more precise description of the thermal reflow soldering the surface mount version. Neglecting the soldering
characteristics to be used for thermal calculations. information given below may result in permanent damage or signifi-
Thermally the power module can be considered as a component and cant degradation of power module performance.
the substrate temperature can be used to characterize the properties. The PKF series can be reflow soldered using IR, Natural Convection,
The thermal data for a power module with the substrate in contact Forced Convection or Combined IR/Convection Technologies. The
with the pins can be described with two thermal resistances. One from high thermal mass of the component and its effect on ∆T (°C) means
the substrate to ambient air and one from substrate to PB (Printed particular attention should be paid to other temperature sensitive
components.
Board).
IR Reflow technology may require the overall profile time to be ex-
The thermal characteristics can be calculated from the following tended to approximately 8–10 minutes to ensure an acceptable ∆T.
formula: Higher activity flux may be more suitable to overcome the increase in
TPB = (Tsub–TA)×(Rth sub–PB+Rth sub–A)/Rth sub–A–Pd×Rth sub–PB+TA oxidation and to avoid flux burn-up.
Where: The general profile parameters detailed in the diagram, with this ex-
Pd : dissipated power, calculated as PO ×(l/η–1) tended time to reach peak temperatures, would then be suitable.
Tsub: max average substrate temperature Note! These are maximum parameters. Depending on process
TA: ambient air temperature at the lower side of the power variations, an appropriate margin must be added.
module
TPB: temperature in the PB between the PKF connection pins
Rth sub-PB: thermal resistance from substrate to PB under the power
module
Rth sub-A: thermal resistance from substrate to ambient air
v: velocity of ambient air.
Rth sub-PB is constant and Rth sub-A is dependent on the air velocity.
Free convection is equal to an air velocity of approx. 0.2 – 0.3 m/s.
See figure below.
Palladium plating is used on the terminal pins. A pin temperature

(Tp) in excess of the solder fusing temperature (+183 °C for
Sn/Pb 63/37), and for more than 25 seconds, is required to guarantee
a reliable solder joint.
No responsibility is assumed if these recommendations are not
strictly followed.
Safety Dual output (negative output 2)
The PKF Series DC/DC power modules are designed in accordance
with EN 60 950, Safety of information technology equipment including
electrical business equipment. SEMKO certificate no. 9709166.
The PKF power modules are recognized by UL and meet the applica-
ble requirements in UL 1950 Safety of information technology equipment,
the applicable Canadian safety requirements and UL 1012 Standard
for power supplies.
The DC/DC power module shall be installed in an end-use equip-
ment and considerations should be given to measuring the pin tem-
perature to comply with TPmax when in operation. Abnormal compo-
nent tests are conducted with the input protected by an external 3 A
fuse. The need for repeating these tests in the end-use appliance shall
be considered if installed in a circuit having higher rated devices. Dual output (positive output 2)
When the supply to the DC/DC power module meets all the require-
ments for SELV (<60 V dc), the output is considered to remain within
SELV limits (level 3). The isolation is an operational insulation in
accordance with EN 60 950.
The DC/DC power module is intended to be supplied by isolated
secondary circuitry and shall be installed in compliance with the
requirements of the ultimate application. If they are connected to a
60 V DC system reinforced insulation must be provided in the power
supply that isolates the input from the mains. Single fault testing in
the power supply must be performed in combination with the
DC/DC power module to demonstrate that the output meets the
requirement for SELV. One pole of the input and one pole of the
output is to be grounded or both are to be kept floating.
Typical input characteristics
The terminal pins are only intended for connection to mating con-
nectors of internal wiring inside the end-use equipment. HF Attenuation (input to output)
These DC/DC power modules may be used in telephone equipment
in accordance with paragraph 34 A.1 of UL 1459 (Standard for Tele-
phone Equipment, second edition).
The galvanic isolation is verified in an electric strength test. Test
voltage (VISO) between input and output is 1,500 V dc for 60 s. In
production the test duration may be decreased to 1 s.
The capacitor between input and output has a value of 1 nF and the
leakage current is less than 1µA @ 53 V dc.
The case is designed in not-conductive epoxy. Its flammability
ratings meets UL 94V-0. The oxygen index is 34%.
Transient input voltage
130
Electrical Data 120
Fundamental circuit diagrams

Transient voltage
110
Single output
100
90
80
70
1×10 -6 1×10 -4 1×10 -2 1 1×10 2
Transient duration (s)
Single voltage pulse at +25 °C ambient temperature.

PKF 4310
TP = – 30 … + 85°C, VI = 38 ... 72 V and pin 8 connected to pin 9 unless otherwise specified.
Output
Output 1
Characteristics Conditions Unit
min typ max
Output voltage initial

VOi setting and accuracy 2.07 2.12 2.17 V
TP = +25°C, IO = 1.15 A, VI = 53 V
Output adjust range1) 1.76 2.47 V
IO = 0.1…1.0 × IO max 2.01 2.28
Output voltage Long term drift
included V
VO tolerance band IO = 0.3…1.0 × IO max 2.01 2.21
Idling voltage IO = 0 A 2.7 3.0 V
VI = 38…60 V 20
Line regulation IO = IO max mV
VI = 50…72 V 10
Load regulation IO = 0.1 …1.0 × I O max, VI = 53 V 70 220 mV
Load transient
ttr 100 µs
recovery time
IO = 0.1 …1.0 × IO max , VI = 53 V
load step = 0.5 × IO max +80 mV
Vtr Load transient voltage
–135 mV
Tcoeff Temperature coefficient2) IO = IO max, TP =+40…+90 ºC –0.5 mV/°C
tr Ramp-up time IO = IO max, 0.1 …0.9 × VO 0.3 ms
ts Start-up time IO = 0.1…1.0 × IO max, VI = 53 V 2.2 ms

From VI connection to VO = 0.9 × VOi
IO Output current 0 1.5 A
PO max Max output power2) Calculated value 3.2 W
Current limiting 2.0 3.3 A

Ilim TP < TP max, VO = 1.9 V
threshold
Isc Short circuit current VO = 0.2 …0.5 V, TA = +25 °C 2.8 A
20 Hz …5 MHz 30 70 mVp-p
VO ac Output ripple & noise IO = IO max
0.6 …50 MHz 80 dBµV
SVR Supply voltage rejection (ac) f = 100 Hz sine wave, 1 Vp-p, VI = 53 V 60 dB

(SVR = 20 log (1 Vp-p/VOp-p))
1) See also Operating Information.
2) See Typical Characteristics.
Miscellaneous
Characteristics Conditions min typ max Unit
VI = 53 V 70 73
η Efficiency %
VI = 67 V 70 72
IO = IO max
VI = 53 V 1.2 1.4
Pd Power dissipation W
VI = 67 V 1.2 1.4

PKF 4510
TP = – 30…+ 85°C, VI = 38 ... 72 V and pin 8 connected to pin 9 unless otherwise specified.
Output
Output 1
min typ max

TP = +25 °C, IO = 1.5 A, VI = 53 V
IO = 0.1 …1.0 × IO max 3.17 3.50
included V
VO tolerance band IO = 0.3…1.0 × IO max 3.17 3.42
VI = 38…60 V 25
VI = 50…72 V 10
Load regulation IO = 0.1 …1.0 × IO max, VI = 53 V 70 220 mV
Load transient
ttr 120 µs
recovery time
IO = 0.1 …1.0 × IO max , VI = 53 V
– 160 mV
Tcoeff Temperature coefficient2) IO = IO max, TP = +40…+90 ºC –1.1 mV/°C
tr Ramp-up time IO = IO max , 0.1 …0.9 × VO 0.3 ms
ts Start-up time IO = 0.1…1.0 × IO max, VI = 53 V 3 ms

PO max Max output power2) Calculated value 5 W

threshold
Isc Short circuit current VO = 0.2…0.5 V, TA = +25°C 2.4 A
20 Hz …5 MHz 30 70 mVp-p
0.6…50 MHz 80 dBµV
SVR Supply voltage rejection (ac) f = 100 Hz sine wave, 1 Vp-p, VI = 53 V 60 dB

Miscellaneous
VI = 53 V 75 79
η Efficiency %
VI = 67 V 75 79
IO = IO max
VI = 53 V 1.3 1.7
VI = 67 V 1.3 1.7

PKF 4611
TP = – 30 …+ 85°C, VI = 38 ... 72 V and pin 8 connected to pin 9 unless otherwise specified.
Output
Output 1
min typ max

TP = +25°C, IO = 0.8 A, VI = 53 V

included IO = 0.1…1.0 × IO max 4.85 5.25 V
VO tolerance band
VI = 38…60 V 25
VI = 50…72 V 10
Load regulation IO = 0.1 …1.0 × IO max, VI = 53 V 70 270 mV
Load transient
ttr 150 µs
recovery time IO = 0.1 …1.0 × IO max , VI = 53 V
load step = 0.5 × IO max
+150 mV
–250 mV
Tcoeff Temperature coefficient2) IO = IO max, TP = +40…+90 ºC –2 mV/°C
tr Ramp-up time IO = IO max , 0.1 …0.9 × VO 1 ms
IO = 0.1…1.0 × IO max, VI = 53 V
ts Start-up time 3 ms

threshold
Isc Short circuit current VO = 0.2 …0.5 V, TA = +25°C 1.9 A
20 Hz …5 MHz 30 70 mVp-p
0.6…50 MHz 80 dBµV
Supply voltage rejection (ac) f = 100 Hz sine wave, 1 Vp-p, VI = 53 V 45 dB

SVR
Miscellaneous
VI = 53 V 79 83
η Efficiency %
VI = 67 V 79 82
IO = IO max
VI = 53 V 1.2 1.6
VI = 67 V 1.3 1.6

PKF 4713
TP = – 30 … + 85°C, VI = 38 ... 72 V and pin 8 connected to pin 9 unless otherwise specified.
Output
Output 1
min typ max

TP = +25°C, IO = 0.3 A, VI = 53 V
Output adjust range1) 10.2 13.81) V

included IO = 0.1 …1.0 × IO max 11.5 12.5 V
VO tolerance band
Idling voltage IO = 0 A see page 15 14.3 22.0 V
VI = 38…60 V –30
VI = 50…72 V –20
Load regulation IO = 0.1 …1.0 × IO max, VI = 53 V 230 340 650 mV
Load transient
ttr 300 µs
recovery time
IO = 0.1 …1.0 × IO max , VI = 53 V
– 490 mV
Tcoeff Temperature coefficient2) IO = IO max, TP = +40…+90 ºC –3.7 mV/°C
tr Ramp-up time IO = IO max , 0.1 …0.9 ×VO 1 ms
ts Start-up time IO = 0.1…1.0 × IO max, VI = 53 V 1 3 8 ms

From VI connection to VO = 0.9 ×VOi

Ilim TP < TP max, VO = 10 V
threshold
Isc Short circuit current 1.2 A
20 Hz …5 MHz 30 70 mVp-p
0.6…50 MHz 80 dBµV
f = 100 Hz sine wave, 1 Vp-p, VI = 53 V
SVR Supply voltage rejection (ac) (SVR = 20 log (1 Vp-p/VOp-p)) 45 60 dB
1) Can be adjusted to 15 V, see Operating Information.
Miscellaneous
VI = 53 V 80 83
η Efficiency %
VI = 67 V 80 83
IO = IO max
VI = 53 V 1.4 1.8
VI = 67 V 1.4 1.8

PKF 4621
IO1 nom = 0.25 A, IO2 nom = 0.25 A.
Output
Output 1 Output 24)
min typ max min typ max

VOi setting and accuracy 11.83 12.00 12.18 12.004)
TP =+25°C, IO1 =IO2 = 0.15 A, VI = 53 V
Output adjust range1) 10.20 13.80 10.20 13.801) V

tolerance band2) included IO = 0.1 …1.0 × IO max 11.50 12.50 11.40 12.60 V
VO
Idling voltage IO = 0 A 14.3 22.0 14.3 22.0 V
VI = 38…60 V –30 –30

Line regulation IO = IO nom mV
VI = 50…72 V –20 –20
IO 1 = 0.1…1.0 × IO1nom, IO2 = IO2nom,

Load regulation VI = 53 V 200 320 650 200 330 650 mV
Load transient
ttr 300 300 µs
recovery time IO1 = 0.1…1.0 × IO1nom,
load step = 0.1A, IO2 = IO2nom,
VI = 53 V +200 +200 mV
–490 –490 mV
Tcoeff Temperature coefficient2) IO = IO nom, TP = +40…+90 ºC –3.7 –3.7 mV/°C
tr Ramp-up time IO = IO nom, 0.1 …0.9 × VO VI = 53 V 1 1 ms
IO = 0.1…1.0 × IO nom, VI = 53 V
ts Start-up time 3 3 ms
IO Output current 0 0.5 0 0.5 A
PO max Max total output power2) Calculated value 6 W

threshold3)
Isc Short circuit current VO = 0.2 …0.5 V, TA = +25 °C 1.2 1.2 A
20 Hz …5 MHz 50 100 50 100 mVp-p

VO ac Output ripple & noise IO = IO nom
0.6…50 MHz 80 80 dBµV

1) Can be adjusted to 15 V, see Operating Information.

3) I
lim on each output is set by the total load.
4) Output voltage on Output 2 is negative (–12V).
Miscellaneous
VI = 53 V 79 83
η Efficiency %
VI = 67 V 79 82
IO = IO nom
VI = 53 V 1.2 1.6
VI = 67 V 1.3 1.6

PKF 4622
IO1 nom = 0.6 A, IO2 nom = 0.6 A.
Output
Output 1 Output 2 4)

VOi setting and accuracy 5.02 5.05 5.08 5.054) V
TP = +25°C, IO1=IO2 = 0.3 A, VI = 53 V
Output adjust range1) 4.30 5.80 4.30 5.80 V

IO = 0.1 …1.0 × IO max 4.85 5.25 4.80 5.30 V
VO tolerance band2) included
Idling voltage IO = 0 A 5.4 6.0 5.4 6.0 V
VI = 38…60 V 10 10
Line regulation IO = IO nom mV
VI = 50…72 V 10 10
IO 1 = 0.1…1.0 × IO1nom, IO2 = IO2nom, 70 270 70 270 mV

Load regulation VI = 53 V
Load transient
ttr 190 190 µs
VI = 53 V +100 +100 mV
–100 –100 mV
Tcoeff Temperature coefficient2) IO = IO nom, TP = +40…+90 ºC –2 –2 mV/°C
tr Ramp-up time IO = IO nom, 0.1 …0.9 × VO VI = 53 V 1 1 ms
ts IO = 0.1…1.0 × IO nom, VI = 53 V 3 3 ms
Start-up time
IO Output current 0 0.6 1.0 0 0.6 1.0 A

threshold3)
Isc Short circuit current VO = 0.2 …0.5 V, TA = +25°C 1.9 1.9 A
20 Hz …5 MHz 50 100 50 100 mVp-p

0.6…50 MHz 80 80 dBµV

SVR Supply voltage rejection (ac) 45 45 dB
1) See Operating Information.
3) I
Miscellaneous
VI = 53 V 79 83
η Efficiency %
VI = 67 V 79 83
IO = IO nom
VI = 53 V 1.2 1.6
VI = 67 V 1.2 1.6

PKF 4628
TP = – 30…+ 85°C, VI = 38 ... 72 V and pin 8 connected to pin 9 unless otherwise specified.
IO1 nom = 0.6 A, IO2 nom = 0.9 A.
Output
Output 1 Output 2

VOi setting and accuracy 5.20 3.25 3.27 3.29 V
TP = +25°C, I O1 = 0.6 A,
IO2 = 0.9 A, VI = 53 V

VO
Idling voltage IO1 = IO2 = 0 A 3.80 6.54 3.70 4.29 V
VI = 38…60 V 25 25
Line regulation IO = IOnom mV
VI = 50…72 V 25 10
IO 1 = 0.1…1.0 × IO1nom, IO2 = IO2nom,

Load regulation VI = 53 V 70 270 70 220 mV
Load transient
ttr 150 150 µs
VI = 53 V +150 +150 mV
–250 –250 mV
Tcoeff Temperature coefficient2) IO = IO nom, TP = +40…+90 ºC –1.8 –1 mV/°C
tr Ramp-up time IO = IO nom, 0.1 …0.9 × VO, VI =53 V 1 1 ms
IO = 0.1…1.0 × IO nom, VI = 53 V
ts Start-up time From VI connection to VO = 0.9 × VOi 3 3 ms

Ilim TP < TP max, VO1 = 4 V, VO2 = 2.5 V
threshold3)
Isc Short circuit current VO = 0.2 …0.5 V, TA = +25 °C 1.9 2.4 A
20 Hz …5 MHz 50 100 50 100 mVp-p

0.6…50 MHz 80 80 dBµV


3) Ilim on each output is set by the total load.
Miscellaneous
VI = 53 V 76 80
η Efficiency %
VI = 67 V 76 80
IO = IO nom
VI = 53 V 1.5 1.9
VI = 67 V 1.5 1.9

PKF 4629
IO1 nom = 0.8 A, IO2 nom = 0.12 A.
Output
Output 1 Output 24)

VOi setting and accuracy 5.02 5.05 5.08 12.404) V
TP = +25°C, IO1 = IO1nom,
IO2 = IO2nom, VI = 53 V

VO
Idling voltage IO1 = IO2 = 0 A 5.4 6.0 14.3 22.0 V
VI = 38…60 V 10 –50
Line regulation IO = IOnom mV
VI = 50…72 V 10 –20
IO 1 = 0.1…1.0 × IO1nom, IO2 = IO2nom,

Load regulation VI = 53 V 70 270 50 100 300 mV
Load transient
ttr 190 190 µs
VI = 53 V +150 +200 mV
–250 –490 mV
Tcoeff Temperature coefficient2) IO = IO nom, TP = +40…+90 ºC –2.0 –3.7 mV/°C
tr Ramp-up time IO = IO nom, 0.1 …0.9 × VO, VI =53 V 1 1 ms
IO = 0.1…1.0 × IO nom, VI = 53 V
ts Start-up time From VI connection to VO = 0.9 × VOi 3 3 ms

Ilim TP < TP max, VO1 = 4 V, VO2 = 10 V
threshold3)
Isc Short circuit current VO = 0.2 …0.5 V, TA = +25°C 1.9 1.0 A
20 Hz …5 MHz 50 100 50 100 mVp-p

0.6…50 MHz 80 80 dBµV


3) I
Miscellaneous
VI = 53 V 80 84
η Efficiency %
VI = 67 V 80 83
IO = IO nom
VI = 53 V 1.1 1.6
VI = 67 V 1.2 1.6

Typical Characteristics
PKF 4310
Output characteristic (typ) Power derating Efficiency (typ) @ TA = +25°C
2.5 4 90
3 ss
Max output power (W)

Output voltage (V)
2.3 80
Efficiency (%)
38 V
2
2.1 70
1
ss
72 V
1.9 0 60
0 0.8 1.6 2.4 3.2 - 45 - 30 + 85 + 100 + 115 0.3 0.6 0.9 1.2 1.5
Load current (A) Pin temperature (° C) Load current (A)
Temperature coefficient Turn-on/turn/off input voltage

2.12 38
Turn-on
Turn-off/Turn-on voltage (V)
Output voltage (V)
2.10 36
% load
t 10
rn -off a
Tu load
2.08 34 00%
rn -o ff at 1
Tu
2.06 32
- 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90 - 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90
Pin temperature (°C) Pin temperature (°C)
PKF 4510
8 90
6
ss
38 V
80
Efficiency (%)
4
72 V
70
2
0
- 45 - 30
ss + 85 + 100 + 115
60
0.3 0.6 0.9 1.2 1.5
Pin temperature (° C) Load current (A)

3.38 38
Turn-on
Output voltage (V)
3.34 36
% load
t 10
rn -off a
Tu load
3.30 34 00%
ff at 1
Turn-o
3.26 32
- 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90 - 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90

PKF 4611

8 90
38 V
6 ss

80
Efficiency (%)
72 V
4
70
2
0
- 45 - 30
ss + 85 + 100 + 115
60
0.24 0.48 0.72 0.96 1.2
Pin temperature (° C) Load current (A)

5.04 38
Turn-on
Output voltage (V)
5.00 36
% load
-off at 1 0
Turn
4.96 34
load
ff at 100%
Turn-o
4.92 32
- 30 - 15 - 0 +15 + 30 + 45 + 60 + 75 + 90 - 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90
PKF 4713
ss
14.0 8 90
38 V
6
Output voltage (V)
13.0 80
Efficiency (%)
4 72 V
12.0 70
2
11.0
0 0.3 0.6 0.9 1.2
0
- 45 - 30
ss + 85 + 100 + 115
60
0.12 0.24 0.36 0.48 0.6
Load current (A) Pin temperature (° C) Load current (A)
Temperature coefficient Turn-on/turn/off input voltage Idling voltage (typ)

12.2 38 18
Turn-on
Output voltage (V)
12.0 36 16
Idling voltage (V)
at 10% load
Tu rn -off 72 V
at 100% load
11.8 34 Turn-off 14
38 V
11.6 32 12
- 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90 - 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90 - 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90
Pin temperature (°C) Pin temperature (°C) Pin temperatur (°C)

Typical Characteristics
PKF 4621
Cross regulation output 1 (+12V) Cross regulation output 2 (12V) Power derating
8
6 ss

4
0
- 45 - 30
ss + 85 + 100 + 115
Pin temperature (° C)
Efficiency (typ) @ TA = +25°C Temperature coefficient Turn-on/turn/off input voltage

12.2 38
Turn-on

Output voltage (V)
12.0 36
% load
-off at 1 0
Turn
11.8 34
load
00%
ff at 1
Turn-o
11.6 32
- 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90 - 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90
PKF 4622
Cross regulation output 1 (+5V) Cross regulation output 2(5V) Power derating
8
6 ss
0
- 45 - 30
ss + 85 + 100 + 115

5.05 38
Turn-on
Output voltage (V)
5.00 36
10 % load
Turn-off at
4.95 34
% load
ff a t 100
Turn-o
4.90 32
- 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90 - 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90

PKF 4628
Cross regulation output 1 (+5V) Cross regulation output 2 (+3.3V) Power derating
8
6 ss

4
0
- 45 - 30
ss + 85 + 100 + 115

3.35 38
Turn-on

Output voltage (V)
3.30 36
% load
-off at 1 0
3.25 Turn
34
load
ff at 100%
Turn-o
3.20 32
- 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90 - 30 - 15 0 + 15 + 30 + 45 + 60 + 75 + 90
PKF 4629
Cross regulation output 1 (+5V) Cross regulation output 2 (12V) Power derating

EMC Specifications Operating Frequency (typ)
102
The PKF power module is mounted on a double sided printed circuit
board (PB) with groundplane during EMC measurements. The
101
fundamental switching frequency is 485 kHz ±15% @ IO =
Relative frequency (%)

(0.5...1.0) × IO max.
100
99
Conducted EMI (input terminals)
98
97
96
- 40 - 20 0 + 20 + 40 + 60 + 80 + 100
Pin temperature (°C)
550
72 V
Operating frequency (kHz)

500
48 V
450
38 V
400
PKF series typical conducted EMI performance 350
Test set up 300

0 20 40 60 80 100 120 140
Load (%)
The operating frequency vs. load and input voltage (72 V, 48 V and 38 V).
Tp= +25°C.
Radiated EMS (Electro-Magnetic Fields)

Radiated EMS is measured according to test methods in IEC
Standard publ. 801-3. No deviation outside the VO tolerance band
will occur under the following conditions:
The PKF meets class A in VDE 0871/0878, FCC Part 15J, and CISPR 22
(EN 55022). Frequency range Voltage level
0.01...200 MHz 3 Vrms/m
200...1,000 MHz 3 Vrms/m
1...12 GHz 10 Vrms/m
Radiated EMI ESD

Radiated emission of electromagnetic fields is measured at 10 m Electro Static Discharge is tested according to IEC publ. 801-2. No
distance. destruction will occur if the following voltage levels are applied to
30...100 MHz 60 dB µV/m any of the terminal pins:
100...200 MHz 40 dB µV/m Test Voltage level
200...230 MHz 30 dB µV/m Air discharge ±4 kV
230...1,000 MHz 35 dB µV/m Contact discharge ±2 kV
1...10 GHz 46 dB µV/m
EFT
Electrical Fast Transients on the input terminals could affect the
Conducted EMS output voltage regulation causing functional errors on the Printed
Electro Magnetic Susceptibility is measured by injection of elec- Board Assembly (PBA). The PKF power module withstand EFT
trical disturbances on the input terminals. No deviation outside levels of 0.5 kV keeping VO within the tolerance band and 2.0 kV
the VO tolerance band will occur under the following conditions: without destruction. Tested according to IEC publ. 801-4.
Frequency range Voltage level
0.15...300 MHz 1.0 Vrms Output Ripple & Noise (VOac)
The signal is amplitude modulated with 1 kHz/80% and applied Output ripple is measured as the peak to peak voltage of the funda-
both differential and common mode. mental switching frequency.
Operating Information
Increase VI on Decrease VI on
Remote Control (RC) −In (pin 17) TOA (pin 10)
Turn-on or turn-off can be realized by using the RC-pin. Normal
operation is achieved if pin 11 is open (NC). If pin 11 is connected to
pin 17 the power module turns off. To ensure safe turn-off the voltage
difference between pin 11 and 17 shall be less than 1.0 V. RC is TTL RIon RIon
open collector compatible output with a sink capacity >100 µA (see
fig. 1).
RC (pin 11) RC (pin 11)
Figure 3
Output Voltage Adjust (Vadj)

Output voltage, VO, can be adjusted by using an external resistor.
Typical adjust range is ± 15%. If pin 8 and 9 is not connected togeth-
er the output will decrease to a low value. To increase VO a resistor
Figure 1 should be connected between pin 8/9 and 18, and to decrease VO a
resistor should be connected between pin 8 and 9 (see fig. 4).
Typical required resistor value to increase VO is given by:
Over Voltage Protection (OVP)
Radj = k1 × (k2 – VO)/(VO – VOi) kΩ
The remote control can be utilized also for OVP by using the exter-
nal circuitry in figure 2. Resistor values are for 5 V output applica- where VO is the desired output voltage,
tions, but can easily be adjusted for other output voltages and the VOi is the typical output voltage initial setting
desired OVP level.
and k1=0.684 k2= 2.46 V PKF 4310
k1=0.495 k2= 3.93 V PKF 4510
k1=0.495 k2= 5.87 V PKF 4611
Out 1 (pin 1) k1=0.566 k2=15.00 V PKF 4621*)
15k 1.2k k1=0.495 k2= 5.82 V PKF 4622
k1=0.495 k2= 3.93 V PKF 4628
1k k1=0.495 k2= 5.87 V PKF 4629
k1=0.566 k2=15.00 V PKF 4713*)
TL431
270 RC (pin 11) Typical required resistor value to decrease VO is given by:
10k
Radj = k1 × (VOi – VO)/(VO – k2) kΩ
where k1=2.751 k2=1.75 V PKF 4310
k1=1.986 k2=2.59 V PKF 4510
Rtn (pin 2) - In (pin 17) k1=1.986 k2=4.12 V PKF 4611
Figure 2 k1=2.284 k2=9.52 V PKF 4621
k1=1.986 k2=4.12 V PKF 4622
k1=1.986 k2=2.59 V PKF 4628
k1=1.986 k2=4.12 V PKF 4629
k1=2.284 k2=9.52 V PKF 4713
Turn-on/off Input Voltage
*) Over 13.8 V output voltage, the input voltage range is
The power module monitors the input voltage and will turn on and
turn off at predetermined levels set by means of external resistors. limited to 38...65 V.
To increase VIon a resistor should be connected between pin 11 and

17 (see fig. 3).
The resistance is given by the following equation Increase VO Decrease VO
(For VIon>37 V):
+In (pin 18) Vadj (pin 8)
RIon = 100× (100.2 – VIon)/(VIon – 36.5) kΩ
where 36.5 is the typical unadjusted turn-on input voltage (V).
VIoff is the adjusted turn-off input voltage and is determined by
Radj Radj
VIon –VIoff = 2 V (typical value).
To decrease VIon a resistor should be connected between pin 10 and
11 (see fig. 3). The resistance is given by the following equation (for
30 V < VIon > 36 V: Vadj , NOR (pin 8, 9) NOR (pin 9)
Figure 4
RIon = 364 × (VIon – 29.9)/(36.5 – VIon) kΩ
Voltage Margin Delivery Package Information
For voltage controlled margining e.g. at final test, the following Tubes
setup can be used. By increasing the control voltage V1 to +10 V the
output voltage decreases 5% of VOi, and by decreasing V1 to –10 V The PKF-series are delivered in tubes with a lenght of 500 mm
the output voltage increases 5%. (19.69 in) according to fig. 6.
re 6
Figure 6
Figure 5
Specification
Material: Antistatic coated PVC
Capacitive Load Max surface resistance: 105Ω/
Colour: Transparent
The PKF series has no limitation of maximum connected capacitance Capacity: 10 power modules/tube
on the output. The power module may operate in current limiting Weight: Typ. 60 g
mode during start-up, affecting the ramp-up and the start-up time. End stops: Pins
For optimum start performance a maximum of 100 µF/A of IO is
recommended. Connect capacitors at the point of load for best per- Trays
or formance.
SMD versions, SI, can be delivered in standard JEDEC trays on
request (see fig. 7). SMD versions in trays are designated by /B. For
more information, please contact your local Ericsson sales office.
Parallel Operation
10.16
Paralleling of several converters is easily accomplished by direct 135.9 (0.4)
(5.35) 12.19
connection of the output voltage terminal pins. The load regulation (0.48)
characteristic is specifically designed for optimal paralleling perform-
ance. Load sharing between converters will be within ±10%. It is
recommended not to exceed PO = n × 0.9 × POmax, where P Omax is
the maximum converter output power and n the number of paralleled
converters, in order not to overload any of the converters and thereby
decrease the reliability performance.
(12.7)
(12.4)
322.6
315.0
Current Limiting Protection (Ilim)

The output power is limited at loads above the output current limit-
ing threshold (Ilim), specified as a minimum value.
re 7 Input and Output Impedance

Both the source impedance of the power feeding and the load imped-
All dimensions in mm (in) Figure 7
ance will interact with the impedance of the DC/DC power module.
It is most important to have the ratio between L and C as low as
Specification
possible, i.e. a low characteristic impedance, both at the input and
output, as the power modules have a low energy storage capability. Material: Polypropylene (PP)
Use an electrolytic capacitor across the input or output if the source Max temperature: 125 ºC
or load inductance is larger than 10 µH. Their equivalent series Max surface resistance: 105Ω/
resistance together with the capacitance acts as a lossless damping Colour: Black
filter. Suitable capacitor values are in the range of 10–100 µF. Capacity: 15 power modules/tray
Tantalum capacitors are not recommended due to their low ESR- Stacking pitch: 10.16 mm
value. Weight: Typ. 125 g

Quality
Reliability
Meantime between failure (MTBF) is calculated to >4.9 million
hours at full output power and a pin temperature of +50 °C (TA =
+40 °C), using the Ericsson failure rate data system. The Ericsson
failure rate data system is based on field failure rates and is conti-
nously updated. The data corresponds to actual failure rates of com-
ponents used in Information Technology and Telecom equipment in
temperature controlled environments (TA = –5…+65 °C). The data is
considered to have a confidence level of 90%. For more information
see Design Note 002.
Quality Statement
The products are designed and manufactured in an industrial envi-
ronment where quality systems and methods like ISO 9000, 6 σ and
SPC are intensively in use to boost the continuous improvements
strategy. Infant mortality or early failures in the products are screened
out by a burn-in procedure and an ATE-based final test.
Conservative design rules, design reviews and product qualifications,
as well as high competence of an engaged work force, contribute to
the high quality of our products.
Warranty
Ericsson Components warrants to the original purchaser or end user
that the products conform to this Data Sheet and are free from mate-
rial and workmanship defects for a period of five (5) years from the
date of manufacture, if the product is used within specified condi-
tions and not opened. In case the product is discontinued, claims will
be accepted up to three (3) years from the date of the discontinuation.
For additional details on this limited warranty we refer to Ericsson
Components AB’s “General Terms and Conditions of Sales”, EKA
950701, or individual contract documents.
Limitation of liability
Ericsson Components does not make any other warranties, expressed
or implied including any warranty of merchantability or fitness for a
particular purpose (including, but not limited to, use in life support
applications, where malfunctions of product can cause injury to a
person’s health or life).

Ericsson Components Sales Offices:
Brazil: Phone: +55 11 681 0040 Fax: +55 11 681 2051 Information given in this data sheet is believed
to be accurate and reliable. No responsibility is
Denmark: Phone: +45 33 883 109 Fax:+45 33 883 105 assumed for the consequences of its use nor for
Finland: Phone: +358 9 299 4098 Fax: +358 9 299 4188 any infringement of patents or other rights of
France: Phone: +33 1 4083 7720 Fax: +33 1 4083 7588 third parties which may result from its use. No
license is granted by implication or otherwise
Germany: Phone: +49 211 534 1516 Fax: +49 211 534 1525 under any patent or patent rights of Ericsson
Great Britain: Phone: +44 1793 488 300 Fax: +44 1793 488 301 Components. These products are sold only ac-
Hong Kong: Phone: +852 2590 2356 Fax: +852 2590 7152 cording to Ericsson Components’ general
conditions of sale, unless otherwise confirmed in
Italy: Phone: +39 2 7014 4207 Fax: +39 2 7014 4260 writing.
Japan: Phone: + 81 3 5216 9091 Fax: +81 3 5216 9096 Specifications subject to change without notice.
Norway: Phone: +47 66 841 906 Fax: +47 66 841 909
Russia: Phone: +7 095 247 6211 Fax: +7 095 247 6212
Spain: Phone: +34 91 339 1809 Fax: +34 91 339 3145
Sweden: Phone: +46 8 721 7500 Fax: +46 8 721 7001
United States: Phone: +1 888 853 6374 Fax: +1 972 583 7999
Ericsson Components AB Preliminary Data Sheet

Energy Systems Division
SE-164 81 Kista-Stockholm, Sweden
Phone: +46 8 721 7500 Fax: +46 8 721 7001 EN/LZT 137 09 R6
http://energy.ericsson.se © Ericsson Components AB, October 1998

DC/DC Power Modules 3 7 W PKF 4000 I: Product Program

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DC/DC Power Modules 37 W

VO/IO max Ordering No.*)

2.1 V/1.5 A 3W PKF 4310 PI PKF 4310 SI

Wtr Transient input energy3) 0.1 Ws

VRC Remote control voltage pin 10, 11 –5 + 40 V dc

Vadj Output adjust voltage pin 8, 9 –5 + 40 V dc

Input TP < TP max unless otherwise specified

2 EN/LZT 137 09 R6 © Ericsson Components AB, October 1998

Dimensions in mm (in) Dimensions in mm (in)

EN/LZT 137 09 R6 © Ericsson Components AB, October 1998 3

Palladium plating is used on the terminal pins. A pin temperature

Transient input voltage

Electrical Data 120

Fundamental circuit diagrams

Single voltage pulse at +25 °C ambient temperature.

Output voltage initial

Idling voltage IO = 0 A 2.7 3.0 V

Load regulation IO = 0.1 …1.0 × I O max, VI = 53 V 70 220 mV

Tcoeff Temperature coefficient2) IO = IO max, TP =+40…+90 ºC –0.5 mV/°C

tr Ramp-up time IO = IO max, 0.1 …0.9 × VO 0.3 ms

ts Start-up time IO = 0.1…1.0 × IO max, VI = 53 V 2.2 ms

PO max Max output power2) Calculated value 3.2 W

Current limiting 2.0 3.3 A

Isc Short circuit current VO = 0.2 …0.5 V, TA = +25 °C 2.8 A

SVR Supply voltage rejection (ac) f = 100 Hz sine wave, 1 Vp-p, VI = 53 V 60 dB

6 EN/LZT 137 09 R6 © Ericsson Components AB, October 1998

Output voltage initial

Idling voltage IO = 0 A 3.65 4.0 V

Load regulation IO = 0.1 …1.0 × IO max, VI = 53 V 70 220 mV

Tcoeff Temperature coefficient2) IO = IO max, TP = +40…+90 ºC –1.1 mV/°C

tr Ramp-up time IO = IO max , 0.1 …0.9 × VO 0.3 ms

ts Start-up time IO = 0.1…1.0 × IO max, VI = 53 V 3 ms

IO Output current 0 1.5 A

PO max Max output power2) Calculated value 5 W

Current limiting 1.65 3.30 A

Isc Short circuit current VO = 0.2…0.5 V, TA = +25°C 2.4 A

SVR Supply voltage rejection (ac) f = 100 Hz sine wave, 1 Vp-p, VI = 53 V 60 dB

EN/LZT 137 09 R6 © Ericsson Components AB, October 1998 7

Output voltage initial

Output voltage Long term drift

Idling voltage IO = 0 A 5.6 6.0 V

Load regulation IO = 0.1 …1.0 × IO max, VI = 53 V 70 270 mV

Tcoeff Temperature coefficient2) IO = IO max, TP = +40…+90 ºC –2 mV/°C

tr Ramp-up time IO = IO max , 0.1 …0.9 × VO 1 ms

IO Output current 0 1.2 A

PO max Max output power2) Calculated value 6 W

Current limiting 1.4 2.4 A

Isc Short circuit current VO = 0.2 …0.5 V, TA = +25°C 1.9 A

Supply voltage rejection (ac) f = 100 Hz sine wave, 1 Vp-p, VI = 53 V 45 dB

8 EN/LZT 137 09 R6 © Ericsson Components AB, October 1998

Output voltage initial

Output voltage Long term drift

Idling voltage IO = 0 A see page 15 14.3 22.0 V

Load regulation IO = 0.1 …1.0 × IO max, VI = 53 V 230 340 650 mV

Tcoeff Temperature coefficient2) IO = IO max, TP = +40…+90 ºC –3.7 mV/°C

tr Ramp-up time IO = IO max , 0.1 …0.9 ×VO 1 ms

ts Start-up time IO = 0.1…1.0 × IO max, VI = 53 V 1 3 8 ms

IO Output current 0 0.6 A

PO max Max output power2) Calculated value 7 W

DC/DC Power Modules 37 W