30SCC160-610

Air-to-Water
Chillers
50Hz
Energy-saving chillers with Cooling : 160-610kW
(46-173USRT)
screw compressor using environmentally
friendly refrigerant R134a

30SCC160-2PDE
30SCC160-610 PROVIDES
HIGH-PERFORMANCE, ECONOMICAL AND DEPENDABLE
COOLING
n High Efficiency and Wide Operating Range
The 30SCC air-cooled chiller has high performance twin screw compressor and flooded cooler with
high efficiency in heat transfer. The unit can run in a leaving water temperature range from 5 to
20℃. Outdoor air coil constructed of aluminum fins and copper tubes with increased heat transfer
area allows the unit to operate in a wide range of outdoor air temperature, -5 to 43℃.

n Easy Installation and Start-up

The 30SCC has a compact design, which allows smaller installation space than some competitive
chillers and requires less installation materials such as structural steel or concrete. The 30SCC unit
will be ready for start-up by just connecting power wire and water piping. Rigging holes are
provided on the unit for easy and quick lifting.

n Low Noise
The 30SCC features low levels of vibration and sound as well as high reliability due to screw
compression and aeroacoustic fan design. The screw compressor is covered by panels to hold their
noise level inside.

n 0-ODP(“ZERO” Ozone Depletion Potential) Refrigerant, R134a

HFC-134a is non-toxic and non-flammable refrigerant, and it has no harm on the ozone layer and
less greenhouse effect, 25% lower than that of R22. R134a is single-refrigerant and has no
temperature gradient. Then, in the case of refrigerant leak, it does not cause unbalanced
composition in refrigerant. That means it is not necessary to pull out all refrigerant and refill it
again.

n Best suited for Environmental Protection

Electrically power-driven 30SCC chillers are developed for HFC-134a refrigerant. They are best
suited for environmental protection and keeping air clean.

n Wider Size Range

Available in 9 different sizes with a cooling capacity from 160 to 610kW(46-173USRT). 30SCC can be
used with central air handling units, fan coils, or room terminals for office buildings, factories, shops,
hospitals or hotels. This helps you select a unit which could be even closer to the desired capacity.

n Microprocessor Control
Capacity control is fully automatic. Leaving water temperature is precisely controlled by the
microprocessor for optimum operation based on the leaving water temperature differential between
a cut-in or cut-out temperature and a set point.
Cooling operation is kept stable during an intermediate season due to microprocessor-controlled fan
cycling to maintain head pressure.

n Remote Control
The unit can be controlled in remote by just connecting 24-volt wiring to a wall-mount type indoor
switch package which is available as an optional accessory.
In addition, unit operating condition can be monitored by connecting to P/C.

n Accessories (Option)
- Pipe heater cable
Pipe heater cable (2 x 242W, 220V-1ph-50Hz) is available to prevent freezing of the water in
externally connected piping.

- The 24-volt indoor switch package

The 24-volt indoor switch package is available for remote ON/OFF operation.

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Indoor Switch Package (Optional Accessory)

Part No. 30SCC900102-21

Model Number Nomenclature

30SCC 160 9 1 3 21

Toyo Carrier Product

Air-Cooled
Screw Chiller
Packaging

State of Product Design

UNIT SIZE-NOMINAL TONS POWER SUPPLY

160 - 46USRT 180 - 51 400V-3Ph-50Hz
212 - 60 265 - 75
315 - 90 355 - 101
425 - 121 500 - 142
610 - 173

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 Physical Data
MODEL 30SCC 160 180 212 265 315 355 425 500 610
REFRIGERANT R134a
No. of Circuits 1 1 1 1 1 2 2 2 2
R134a Charge (kg) 67 60 68 94 97 108 150 170 192
COMPRESSORS Screw, Semi-hermetic
50Hz 06NA *174NA *209NA *250NA *300NA *300EA *209NA *250NA *300NA *300EA
(Qty) (1) (1) (1) (1) (1) (2) (2) (2) (2)
Type of Start Star Delta
Oil Charge/Compr. (L) 24 24 32 32 32 24 32 32 32
Capacity Control Steps 7 7 7 7 7 7 7 7 7
% Capacity 100-83-70-54-45-23-0 100-85-73-50-35-23-0
OUTDOOR COIL Copper Tubes, Aluminum Plate Fins
Rows...Fin Spacing (mm) 4...1.69 4...1.69 4...1.69 4...1.69 4...1.69 4...1.69 4...1.69 4...1.69 4...1.69
Face Area (m 2) 8.17 8.17 10.21 12.26 12.26 16.34 20.43 20.43 20.43
OUTDOOR FANS Shrouded Axial Fan, Direct-drive
Qty...Diameter (in) 4...30 4...30 6...30 6...30 6...30 8...30 12...30 12...30 12...30
Total Airflow (L/s) 19,570 19,570 27,250 29,370 29,370 39,150 54,500 54,500 54,500
Qty...Motor Output (kW) 4...0.9 4...0.9 6...0.9 6...0.9 6...0.9 8...0.9 12...0.9 12...0.9 12...0.9
COOLER Flooded shell and tube
No. of Refrigerant Circuit 1 1 1 1 1 2 2 2 2
Water Volume (L) 60 70 80 90 90 130 150 170 170
Max Working Press Refrigerant Side......2.02Mpa
Water Side......1.0Mpa
Water Conn.(Inlet & Outlet) 4"Flange 5"Flange
Drain (F.P.T.) 3/8"
DIMENSIONS (mm)
Width 2,300 2,300 2,800 3,300 3,300 4,550 5,550 5,550 5,550
Depth 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000
Height 2,400 2,400 2,400 2,400 2,400 2,400 2,400 2,400 2,400
OPERATING WEIGHT (kg) 2,200 2,220 2,560 2,800 2,800 3,890 4,630 4,790 4,790
* Compressor revision number

30SCC160,180 Dimensions

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30SCC212 Dimensions

30SCC265,315 Dimensions

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30SCC355 Dimensions

30SCC425,500,610 Dimensions

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 Operating Limit

Water Flow Range Minimum Water Loop Volume

Model OAT (℃) LWT (℃)
(L/s) (L)
30SCC160 5.0 ~ 15.0 641
30SCC180 5.8 ~ 17.5 755
30SCC212 6.7 ~ 20.0 840
30SCC265 8.3 ~ 24.2 1,068
30SCC315 -5 ~ 43 5 ~ 20 10.0 ~ 24.2 1,122
30SCC355 11.7 ~ 31.7 1,513
30SCC425 13.3 ~ 31.7 1,780
30SCC500 15.0 ~ 35.0 2,136
30SCC610 16.7 ~ 35.0 2,172

・Water management
1. When installing multiple units, minimum water loop volume must be kept for each unit to prevent
short cycle operation. Minimum water loop volume must be valued in the minimum water loop in
water piping system.
2. If you cut off the power of the unit in winter, it is necessary to pull water out of the piping system
completely or fill the piping system with brine for freezing protection. If you operate the unit in
winter, do not cut off the power of the unit and the pump.

Cooler Water Pressure Drop

COOLERWATER
COOLER WATER PRESSURE
PRESSURE DROP
DROP
120

30SCC425
100 30SCC
500, 610
drop（kPa)
(kPa)

30SCC212
80 30SCC
pressuredrop

265, 315
30SCC180
Water pressure

60 30SCC160

30SCC355
40
Water

20

0
0 5 10 15 20 25 30 35 40
Water Flow Rate（L/s）

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 Selection Procedure - SI (with Example)
1. Given
Cooling load ...................................................... 420kW
Leaving chilled water temperature(LWT) ........ 7℃
Chilled water temperature rise ........................ 5℃
Outdoor air temperature(OAT) ........................ 35℃

2. From 30SCC425 cooling capacity table at 35℃ OAT and 7℃ LWT, read 425kW which is the
closest capacity above the required capacity. Read a power consumption of 132kW at the same
conditions.

Water flow rate (L/s)

Cooling Capacty (kW)
=
4.187 x Temperature rise ( ℃ )
425
= = 20.3 (L/s)
4.187 x 5
Pressure drop:
From the cooler water pressure drop curve, read a pressure drop of 52kPa at the water flow rate of
20.3L/s.

Performance Data
Cap. – Capacity (kW)
Input – Unit Power Input (kW)
LWT – Leaving Water Temperature (oC)

Notes:
1. All ratings are based on
- Refregerant HFC134a
- Clean water (no fouling factor allowance) in the cooler
- Chilled water temperature rise 5oC

2. Water temperature rise may be calculated using the following formula:

o Capacity (kW)
Temperature rise ( C) =
4.187 x Water flow rate (L/s)

3. Cooler fouling factor used to calculate tabulated no fouling water.

As water side fouling factor is increased, both unit capacity and compressor power decrease.
Standard ratings should be corrected using following multipliers.

FOULING FACTOR CORRECTION

FOULING COMPRESSOR
FACTOR CAPACITY
POWER
MULTIPLIER
[m2・
K/W] MULTIPLIER
0.0 (Table) 1.00 1.00
0.00005 0.97 0.99
0.00010 0.95 0.97
0.00015 0.92 0.95
0.00020 0.90 0.94

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 COOLING CAPACITIES - SI
OUTDOOR AIR TEMPERATURE (C)
25 30 35 40 43
Water Water Water Water Water
Cap. Input Flow Cap. Input Flow Cap. Input Flow Cap. Input Flow Cap. Input Flow
UNIT LWT (C)
(kW) (kW) Rate (kW) (kW) Rate (kW) (kW) Rate (kW) (kW) Rate (kW) (kW) Rate
(L/s) (L/s) (L/s) (L/s) (L/s)
5 170 40.9 8.1 161 43.6 7.7 151 46.8 7.2 140 50.4 6.7 134 52.8 6.4
7 181 42.3 8.6 170 45.0 8.2 160 48.2 7.7 150 51.9 7.2 143 54.2 6.9
30SCC160 9 192 43.7 9.2 181 46.5 8.7 170 49.8 8.1 159 53.4 7.6 152 55.8 7.3
12 205 45.4 9.8 194 48.2 9.3 182 51.5 8.7 169 55.2 8.1 162 57.6 7.7
15 205 45.4 9.8 194 48.2 9.3 182 51.5 8.7 169 55.2 8.1 162 57.6 7.7
20 205 45.4 9.8 194 48.2 9.3 182 51.5 8.7 169 55.2 8.1 162 57.6 7.7
5 191 47.4 9.1 180 50.7 8.6 169 54.4 8.1 157 58.5 7.5 150 61.2 7.2
7 203 49.1 9.7 192 52.4 9.2 180 56.1 8.6 168 60.3 8.0 161 63.0 7.7
30SCC180 9 216 50.8 10.3 204 54.1 9.7 191 58.0 9.1 179 62.2 8.5 171 65.0 8.2
12 229 52.8 11.0 216 56.2 10.3 203 60.1 9.7 189 64.4 9.1 181 67.2 8.7
15 229 52.8 11.0 216 56.2 10.3 203 60.1 9.7 189 64.4 9.1 181 67.2 8.7
20 229 52.8 11.0 216 56.2 10.3 203 60.1 9.7 189 64.4 9.1 181 67.2 8.7
5 224 55.7 10.7 212 59.3 10.2 200 63.5 9.6 187 68.2 8.9 179 71.4 8.6
7 238 57.5 11.4 225 61.2 10.8 212 65.4 10.1 198 70.2 9.5 190 73.4 9.1
30SCC212 9 253 59.4 12.1 239 63.2 11.4 226 67.5 10.8 211 72.3 10.1 202 75.5 9.7
12 269 61.5 12.8 254 65.4 12.2 240 69.7 11.5 224 74.6 10.7 215 77.9 10.3
15 269 61.5 12.9 254 65.4 12.2 239 69.8 11.4 224 74.7 10.7 215 77.9 10.3
20 269 61.5 12.9 254 65.4 12.2 239 69.8 11.4 224 74.7 10.7 215 77.9 10.3
5 278 71.4 13.3 263 75.6 12.6 249 80.5 11.9 234 85.8 11.2 224 89.3 10.7
7 295 73.8 14.1 281 78.1 13.4 265 83.0 12.7 249 88.4 11.9 239 92.0 11.4
30SCC265 9 313 76.3 15.0 298 80.7 14.2 282 85.7 13.5 265 91.2 12.7 254 94.7 12.2
12 332 79.2 15.9 316 83.6 15.1 298 88.6 14.3 280 94.1 13.4 269 97.7 12.9
15 332 79.2 15.9 315 83.7 15.1 298 88.6 14.2 280 94.2 13.4 269 97.7 12.9
20 332 79.2 15.9 315 83.6 15.1 298 88.6 14.2 280 94.2 13.4 269 97.7 12.9
5 318 85.2 15.2 307 92.5 14.7 298 101 14.3 289 110 13.8 283 115 13.5
7 333 88.0 15.9 326 95.4 15.6 315 104 15.1 305 113 14.6 298 119 14.3
30SCC315 9 352 90.8 16.8 342 98.6 16.4 331 107 15.8 321 117 15.3 314 123 15.0
12 372 94.3 17.8 362 102 17.3 350 111 16.7 337 121 16.1 330 128 15.8
15 372 94.3 17.8 362 102 17.3 350 111 16.7 338 121 16.1 330 128 15.8
20 372 94.3 17.8 362 102 17.3 350 111 16.7 337 121 16.1 330 128 15.8
5 376 93.8 18.0 355 100 17.0 333 107 15.9 311 116 14.8 297 121 14.2
7 400 97.0 19.2 378 104 18.0 355 111 17.0 331 119 15.8 317 125 15.1
30SCC355 9 425 100 20.3 402 107 19.2 377 115 18.0 352 123 16.8 337 129 16.1
12 452 104 21.7 427 111 20.3 401 119 19.2 374 127 17.8 357 133 17.0
15 452 104 21.7 427 111 20.3 401 119 19.2 374 127 17.8 357 133 17.0
20 452 104 21.7 427 111 20.3 401 119 19.2 374 127 17.8 357 133 17.0
5 447 112 21.3 423 119 20.2 399 128 19.0 373 137 17.8 358 143 17.2
7 476 116 22.8 451 123 21.5 425 132 20.3 398 141 19.0 382 147 18.2
30SCC425 9 506 119 24.2 479 127 22.8 452 136 21.7 423 145 20.2 406 152 19.3
12 533 123 25.5 504 131 24.2 475 140 22.7 444 149 21.2 426 156 20.3
15 533 123 25.5 504 131 24.2 475 140 22.7 444 149 21.2 426 156 20.3
20 533 123 25.5 504 131 24.2 475 140 22.7 444 149 21.2 426 156 20.3
5 525 138 25.0 498 147 23.8 470 156 22.5 441 167 21.2 421 173 20.2
7 558 143 26.7 529 152 25.3 500 161 23.8 470 172 22.5 451 179 21.5
30SCC500 9 592 148 28.3 562 157 26.8 531 167 25.3 499 177 23.8 479 184 22.8
12 620 153 29.7 588 162 28.2 555 172 26.5 521 182 24.8 499 189 23.8
15 620 153 29.7 588 162 28.2 555 172 26.5 520 182 24.8 499 189 23.8
20 620 153 29.7 588 162 28.2 555 172 26.5 520 182 24.8 499 189 23.8
5 613 170 29.3 596 185 28.5 578 201 27.7 559 219 26.7 547 231 26.2
7 647 176 30.8 629 191 30.0 610 208 29.2 590 226 28.2 577 239 27.5
30SCC610 9 682 182 32.7 663 197 31.7 642 215 30.7 620 234 29.7 606 247 29.0
12 714 188 34.2 693 204 33.2 670 222 32.0 645 242 30.8 630 255 30.0
15 715 188 34.2 693 204 33.2 670 222 32.0 645 242 30.8 630 255 30.0
20 714 188 34.2 693 204 33.2 670 222 32.0 645 242 30.8 630 255 30.2

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 Part Load Performance

30SCC160-315 Part Load Performance

Complied with "JRA 4030-1994 Indication Standard of Part Load Performance for Water-Chilling Packages"
120

100

80
INPUT（％）、COP（％）

60

40
COP
INPUT

20

0
10 20 30 40 50 60 70 80 90 100
LOADING RATE（％）

30SCC355-610 Part Load Performance

Complied with "JRA 4030-1994 Indication Standard of Part Load Performance for Water-Chilling Packages"
140

120

100
INPUT（％）、COP（％）

80

60

40
COP
INPUT
20

0
20 30 40 50 60 70 80 90 100
LOADING RATE（％）

-9-
Wiring Diagram Legend

LEGEND
BPC Brine Pump Contactor OLc Over Load Relay, Compressor
C Compressor Contactor OLS Oil Level Switch
CD Compressor Contactor (Delta Operation) OS Oil Line Valve Solenoid
COMP Compressor Motor PB1 Start Push Button
CRB Control Relay Board PB2 Stop Push Button
CS Compressor Contactor (Star Operation) PIO Processing (Input Output) Board
CT Current Transducer PLM Pre-Lube Pump Motor
EEV Extended Electric Expansion Valve Board PLPC Pre-Lube Pump Contactor
EIO Extended Input Output Board RB Resistor Board
EXV Electric Expansion Valve RPR Reverse Phase Protection Relay
FS Flow Switch S Switch
FSX Aux. Relay (Flow Switch) TB Terminal Block
GL Green Lamp (RUNNING) TDR Time Delay Relay
HPS High Pressure Switch Trans Transformer
HPSX Aux. Relay (High Pressure Switch) TS Test Switch
IPF Fan Motor Internal Protector U Unloader Valve Solenoid
IPFX Aux. Relay (Fan Motor Internal Protector)
IPP Pre-Lube Pump Internal Protector Connector
OFM Outdoor Fan Motor Terminal
OFR Outdoor Fan Relay Factory Wiring (In The Control Box)
OHC Oil Heater Cable Factory Wiring (Out of Control Box)
OL Orange Lamp (Warning) Field Wiring

LEGEND (PRESSURE SENSOR)

DGP Discharge Gas Pressure PIP Pre-Oil Pressure
ECP Economizer Pressure SGP Suction Gas Pressure
OIP Oil Pressure

LEGEND (THERMISTOR)
CCT Compressor Motor Temperature LT Leaving Water Temperature
DGT Discharge Gas Temperature OAT Outdoor Air Temperature
ET Entering Water Temperature

- 10 -
30SCC160,180 Wiring Diagram

- 11 -
30SCC160,180 Wiring Diagram

- 12 -
30SCC212,265,315 Wiring Diagram

- 13 -
30SCC212,265,315 Wiring Diagram

- 14 -
30SCC355 Wiring Diagram

- 15 -
30SCC355 Wiring Diagram

- 16 -
30SCC355 Wiring Diagram

- 17 -
30SCC425,500,610 Wiring Diagram

- 18 -
30SCC425,500,610 Wiring Diagram

- 19 -
30SCC425,500,610 Wiring Diagram

- 20 -
 Controls and Safeties
Microprocessor based control system

Electrical power to 30SCC160-610 shall be 400V-3PH-50Hz and control power shall be 230 volts, single
phase. The low voltage (24V) control power is supplied through a transformer (100VA) installed in the
control box. The control circuit is protected by two 10A fuses.

• Microprocessor-based water temperature control

(To maintain constant leaving water temperature)
By computing the leaving water temp differential between a set-point and cut-in or cut-out temperature
based on unit operating conditions (No. of running compressor, entering and leaving water temperature),
the microprocessor determines optimum capacity control steps.
Factory pre-set leaving water temperature is 7℃.

• Fan cycling
The fan cycling control maintains the head pressure primarily during the intermediate seasons when the
outdoor temperature is relatively low for cooling. The microprocessor controls the number of fans to
operate by sensing a head pressure which will vary in responding to the change of outdoor air
temperature.

• Low water temperature cutout

The thermostat is mounted on the water outlet piping. For water freeze-up protection, it activates to stop
compressor operations when chilled water temperature drops to 2℃.
Push PB2 button for manual reset and subsequently push PB1 button for restart of unit.

• Lockout circuit
Safeties shall include compressor overload relay and compressor discharge thermostat, low water
temperature cutout, high pressure switches, low pressure sensors, and fan motor protector.
When any fault is indicated, turn off the unit operation by pushing the OFF button,
(the warning light goes off) and identify the cause.
The compressor will never restart unless this procedure is followed.

• Water flow switch

A water flow switch (field supplied) should be installed in the water piping line to prevent the unit from
starting when water is not circulating through the cooler. The flow switch should be connected to the
terminals 12 and 13 in the control box with pump interlock in series. These are dry contacts, and make
sure there is no voltage to these terminals.

• Pump interlock
Never fail to connect the interlock of the water pump to protect the cooler from water freezing. If the
interlock is not used, start the water pump more than 3 minutes earlier before starting the unit and do
not stop the pump at least for 3 minutes after the unit stops.
The pump interlock should be connected to the terminals 12 and 13 in the control box with flow switch in
series. No-voltage relay must be installed for the interlock. If there is voltage, that causes some damages
in microprocessor controller board.

• Minimum operating time for compressor

Once compressor starts, it shall keep running for at least 2 minutes regardless of thermostat setting of
water temperature unless a safety trips.

• Compressor start delay timer and Time guard

The starting of each compressor is controlled by the microprocessor. The compressors do not start
immediately after a start button is pushed. The time guard provides 3-minute delay in restart of each
compressor to prevent short cycling.

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• Controls and Safeties
High-pressure switch Cutout:2.01 MPa, Cut-in:1.72 MPa
Low-pressure Cut-out Cutout:0 kPa *1)
Discharge Gas Thermostat Cutout:104℃
Internal Protector, Fan Motor Cutout:135℃
Internal Protector, Compressor Motor Cutout:118℃
Low Water Temp, Cut-out Cutout:2℃
Low Flow Rate Protector Cutout:*2)
Fusible Plug Cutout:Melts at 72℃
*1) The low-pressure cutout shall be bypassed for one minute after compressor starts and for two
minutes after no.of operating fans increases.
*2) When entering and leaving water temperature difference widens over 15℃

Sound Data
Sound pressure level (dB) Re 0.0002 Microbar
Mid frequency of octave band (Hz)
UNIT 63 125 250 500 1000 2000 4000 8000 A-Scale
30SCC160 59.7 65.3 64.9 59.9 59.0 51.9 40.8 32.0 63.0
30SCC180 58.9 64.3 64.3 59.7 61.2 53.2 41.4 31.8 64.0
30SCC212 59.4 67.9 67.0 61.3 60.2 56.5 43.7 37.3 65.0
30SCC265 58.0 67.2 66.1 60.5 61.5 55.4 46.0 37.7 65.0
30SCC315 56.5 66.5 64.7 60.1 61.6 57.0 45.8 40.2 65.0
30SCC355 60.6 66.0 66.1 61.4 63.4 55.2 42.8 32.9 66.0
30SCC425 60.4 68.9 68.0 62.2 61.1 57.8 44.5 38.2 66.0
30SCC500 59.9 69.5 68.4 62.6 63.4 57.1 47.4 38.8 67.0
30SCC610 58.0 68.4 66.4 61.8 63.7 59.2 47.5 41.8 67.0
Criterion: 1.Microphone position; 1m away from sw.box side of the unit and 1.5m high above the floor.
2.Operating condition for sound level measurement; Chilled water leaving temp. 7℃, outdoor air temp. 35℃ at full load.

Electrical Data
UNIT COMPRESSOR FAN MOTOR
RLA LRA MTA FLA OUTPUT
VOLTAGES MCA MFA RFA ICF NO. OF
MODEL NO. POWER SUPPLY MODEL × NO. (ea) (ea) (ea) VOLT Ph (ea) (ea)
RANGE [A] [A] [A] [A] FANS
[A] [A] [A] [A] [kW]
30SCC160 126 200 110 236 06NA2174NA×1 92.6 226 154 4 400 3 2.6 0.9

30SCC180 149 250 125 280 06NA2209NA×1 111 270 186 4 400 3 2.6 0.9

30SCC212 172 275 150 319 06NA2250NA×1 126 303 225 6 400 3 2.6 0.9

30SCC265 216 350 200 403 06NA2300NA×1 161 387 277 6 400 3 2.6 0.9

30SCC315 400V-3Ph-50Hz 342-440 269 450 250 416 06NA2300EA×1 203 400 311 6 400 3 2.6 0.9

30SCC355 270 350 250 402 06NA2209NA×2 111 270 186 8 400 3 2.6 0.9

30SCC425 314 400 300 460 06NA2250NA×2 126 303 225 12 400 3 2.6 0.9

30SCC500 392 500 350 579 06NA2300NA×2 161 387 277 12 400 3 2.6 0.9

30SCC610 494 600 450 637 06NA2300EA×2 206 400 311 12 400 3 2.6 0.9

FLA - Full Load Amps (Fan Motors)

ICF - Maximum Instantaneous Current Flow during starting (the point in the stating sequence where the sum of the LRA for the starting
compressor plus the total RLA for all running compressors plus the total FLA for all running fan motors is maximum).
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amp (for wire sizing)
MFA - Maximum Fuse Amps
MTA - Must Trip Amps (Circuit Breaker)
OUTPUT - Fan Motor Nominal Output
Ph - Phase
RFA - Recommended Fuse Amps
RLA - Rated Load Amps (Compressors)

• Electrical notes:
1. All units have single-point power connection to simplify field-power wiring. Main power must be
supplied from a field-supplied fused disconnect.
2. Power to control circuit must be supplied from separate source, through a field-supplied fused
disconnect.

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 Center of Gravity and Weight Distribution
UNIT WEIGHT C.G.DIM(mm) WEIGHT DISTRIBUTION(kg)
(kg) X Y Z A B C D E F H I
30SCC160 2,200 997 962 937 299 306 245 251 543 557 − −
30SCC180 2,220 996 963 934 356 366 201 207 538 553 − −
30SCC212 2,560 1,274 948 929 377 375 269 267 637 635 − −
30SCC265,315 2,800 1,523 949 935 403 402 301 301 697 696 − −
30SCC355 3,890 2,235 980 965 337 324 296 284 691 664 660 634
30SCC425 4,630 2,731 966 952 411 384 366 342 825 771 792 740
30SCC500,610 4,790 2,731 966 946 425 397 379 354 853 797 819 765

B F D B F I D

G G

Y Height Z Y Height Z

A E C A E H C
X

SW & Control Box X SW & Control Box

30SCC160,180,212,265,315 30SCC355,425,500,610

Installation Space
1. Location for installation should be level and able to support unit operating weight (listed in the table
above).

2. Provide sufficient space for taking in fresh air and servicing around the unit as shown in the figure
and the table below. Make sure that a space for discharge air above the unit (over head air flow) is
also kept open.

Installation Space (mm)

SW & Control Box Side Service Space 1,200
Water Inlet/Outlet Side Service Space 1,200
Minimum Space on Coil Sides *5 1,200
3
Minimum Space between Units (Coil Side) * 2,200
Over Head Air Flow 2,000

- 23 -
3. When installing multiple units in parallel, allow sufficient clearance between the units as shown
below to prevent intake and discharge air from re-circulating.

4. If there are obstacles higher than the unit in the vicinity of the unit, discharge duct must be placed
so that the discharge port is higher than the height of the obstacles.
The discharge duct must be placed vertically and their maximum height must be less than 2m.
In case of a unit with two circuits, it is required to divide the duct for each circuit in order to avoid
back-flow of the discharge air to the other circuit.

5. If the both coil sides or any three sides of the unit face walls or any wide obstacles, provide 2.0m or
more space on the each coil side as shown in the figure below. In this case it is recommended to make
an opening parts at the lower side of the obstacles.

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 Installation Foundation
1. For installation, fix the unit on the foundation by putting anchor bolts through the unit's mounting
holes. Place vibration-proof pad of 10 to 20mm thickness under the entire bottom of the unit frame
and fix the unit with anchor bolts. Don't make the foundation and support the unit only at the
anchor bolt sections. (Refer to the figure below.)
2. Condensation-water and rainwater falls to the lower side of the unit. Waterproof the surface of the
foundation and set drainage channels around the foundation so that the water will not stay on/around
the foundation.

UNIT “A” “B” “C”

30SCC160 2,400 1,100 2,300
30SCC180 2,400 1,100 2,300
30SCC212 2,900 1,350 2,800
30SCC265,315 3,400 1,600 3,300

30SCC160,180,212,265,315

UNIT “A” “B” “C” “D”

30SCC355 4,750 1,450 1,550 4,550
30SCC425 5,750 1,800 1,850 5,550
30SCC500 5,750 1,800 1,850 5,550
30SCC610 5,750 1,800 1,850 5,550

30SCC160,180,212,265,315

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 Application
1. Electric input at operation starting is much 6. Minimum water loop volume
larger than the input in the designed Too frequent ON-OFF cycles caused by the
operation. Electric capacity must be more fluctuation of cooling water temperature
than (MCA×Voltage× 3 ). The fluctuation affect the longevity of the unit.
Minimum water loop volume must be held in
of power voltage must be within 10% of rating.
tank and water piping. And minimum water
Unbalance of voltage between lines should be
loop volume must be calculated in the section
within 2%.
of piping that holds minimum water. (like in a
2. Compressors have oil filter inside. This oil case of bypass pipe between headers or 3-way
filter needs to be replaced periodically. valve for bypassing water and so on)
Following replacement condition coming,
contact your local dealer 7. If ambient temperature is expected under -5℃,
2.1 The first oil filter replacement is the unit should be modified for year-around
necessary after 1,000 hours unit operation operation model.
or 6 months after first operation. 8. If a unit is exposed in strong seasonal wind
2.2 Routine oil filter replacement is necessary and operated, wind baffle must be installed on
at every 4,000 hours of compressor air coil side.
operation or every 2 years after above-
9. If a unit is installed in snow falling place and
mentioned replacement.
operated, anti-snow baffle must be installed
2.3 ”A L t”flashes on LED of control panel.
on the unit. If it is not installed, the unit may
stop operation by failure.
3. Chilled water flow rate must be within
operating limit to prevent cooler from partial 10. Frequent ON-OFF operation, more than 3
water freezing, decrease of cooling capacity, times in one day should be avoided. If multiple
corrosion on tubes or scale on pipes. units are operated as a system for capacity
control or rotational control, each unit needs
4. Chilled water exit temperature must be under
some modification.
25℃ when a unit starts operation. In case of
large water loop volume e.g. with thermal 11. Use the pump operation signal of the unit for
storage system, make sure that water exit the operation of chilled water pump. The
temperature can go down within operation pump interlock works as cooler freezing
limit in one hour. If necessary, bypass the protection by extending pump operation just
water loop with 3-way valve or something. after the unit operation stops, and make
automatic interval operation of pump by
5. Water pump must be installed in inlet pipe to sensing low water temperature when the
each chiller. If it is necessary, install shut-off switch of the unit is OFF. And both pump
valve to prevent water from falling out of heat contactor and flow switch must be connected
exchanger during pump not operating. in series as interlock circuit.
12. Management of chilled water quality
Make sure of checking degradation of chilled
water in routine because that would cause
corrosion or scale, which may result in
deterioration of cooling performance or some
failure. If necessary, adding anti-corrosive
chemical, deaeration or other effective anti-
corrosive process should be done.

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Guide Specifications

1. General at 1.0MPa in the fluid side for a leak test in

1.1. SYSTEM DESCRIPTION accordance with Japanese high-pressure gas
Microprocessor controlled, air-cooled liquid safety code.
chiller utilizing R134a, screw compressors, and 2. Shall be mechanically cleanable flooded
electronic expansion devices. shell-and-tube type with removable heads.
3. Tubes shall be seamless-copper type and
1.2. QUALITY ASSURANCE rolled into tube sheets.
A. Unit shall be rated in accordance with Japanese 4. Shall be equipped with weld-on fluid
Industrial Standards B 8613, latest revision. connections.
B. Unit shall be manufactured in a facility 5. Shell shall be insulated with 20mm closed-
registered to ISO9001. cell, vinyl-chloride foam.
6. Each compressor shall incorporate
1.3. DELIVERY, STORAGE and HANDLING independent refrigerant circuits.
A. Unit controls shall be capable of withstanding 7. Shall have a cooler drain and vent.
-20∼+45℃ storage temperatures in the control F. Fin Coil:
compartment. 1. Coil shall be air-cooled with integral
B. Unit shall be stored and handled per unit subcooler, and be constructed of aluminum
manufacture’s recommendations. fins mechanically bonded to seamless copper
tubes. The tubes are then cleaned,
dehydrated, and sealed
2. Fin coils shall be leak tested and shall be
2. Products
pressure tested at 2.1MPa.
2.1. EQUIPMENT
G. Refrigeration Components:
A. General :
Refrigerant circuit components shall include oil
Factory assembled, single-piece, air-cooled
separator, high pressure relief device (except
liquid chiller. Contained within the unit cabinet
30SCC160), discharge and liquid line shutoff
shall be all factory wiring, piping, controls,
valves, filter drier, moisture indicating sight
refrigerant charge (R134a), and special features
glass, electronic expansion device, refrigerant
required prior to field start-up.
economizer (only for 30SCC315 & 610) and
B. Unit Cabinet :
complete operating charge of both refrigerant
Frame and cabinet shall be of galvanized steel
R134a and compressor oil.
with a pre-painted finish.
H. Controls, Safeties, and Diagnostics:
C. Fans :
1. Controls:
1. Fans for fin coils shall be direct-driven, 15-
a. Unit controls shall include as a minimum:
blade, shrouded-axial type, and shall be
Microprocessor (CM-2),
statically and dynamically balanced with
LOCAL/REMOTE ON/OFF switch and
inherent corrosion resistance. Air shall be
4-character diagnostic display.
discharged vertically upward.
b. Shall be capable of performing the following
2. Fans shall be protected by coated steel wire
functions:
safety guards.
1) Automatic compressor lead/lag switching.
D. Compressors :
2) Capacity control based on leaving
1. Unit shall have semi-hermetic twin-screw,
chilled fluid temperature with return
gear-driven compressors with internal
fluid temperature sensing.
muffler and check valve.
c. Temperature reset shall be capable of
2. Each compressor shall be equipped with a
resetting leaving chilled fluid temperature.
discharge shutoff valve.
2. Diagnostics:
3. Capacity control shall be provided by pilot-
Display module shall be capable of displaying
operated solenoid valve, capable of reducing
set points, system status and any alarm.
unit capacity to 23% of full load. Compressor
3. Safeties:
shall start in un-loaded condition.
a. Unit shall be equipped with all necessary
4. Motor cooling shall be provided by direct
components, and in conjunction with the
liquid injection and protected internal
control system shall provide the unit with
overload thermistor.
protection against the following:
5. Lube oil system shall include pre-filter and
1) Reverse rotation.
internal filter capable of filtration to 3
2) Low chilled fluid temperature.
microns.
3) Low oil pressure (each compressor circuit).
E. Cooler :
4) Thermal overload.
1. The Cooler shall be pressed at 1.4MPa in the
5) High pressure.
refrigerant-side for maximum pressure test and
6) Low pressure.

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 7) Electrical overload. L. Special Features:
8) Flow sensor For assistance in amending the specifications,
b. Fan motors shall have inherent contact your Carrier Sales office.
overcurrent protection. 1. Anti-Corrosion Option:
I. Operating Characteristics: Unit shall be factory modified for the
1. Unit shall be capable of starting and running installation near sea or any corrosive
at outdoor ambient temperatures from -5 to environment in accordance with JRA-9002.
43℃. 2. Remote Control Option:
2. Unit shall be capable of starting up with 25℃ Unit shall be supplied with a field-installed
entering fluid temperature to the cooler. indoor switch package for ON-OFF control.
J. Motors: 3. Protection Hood Option:
Condenser-fan motors shall be totally enclosed Unit shall be supplied with field-installed
3-phase type with permanently-lubricated protection hoods against snow or wind to keep
bearings and Class F insulation. its optimum operation.
K. Electrical Requirements: 4. Fin Guard Option:
1. Unit primary electrical power supply shall Unit shall be supplied with factory-installed
enter the unit at a single location (some units fin guards to protect coils.
have multiple poles). 5. Color Option:
2. Unit shall operate on 3-phase power supply Unit shall be factory modified for the
at the voltage shown in the equipment requested color.
schedule. 6. Brine Option:
3. Control voltage shall be 230V or 24V, single- Unit shall be factory modified to start and
phase, separate power supply. operate at leaving chilled fluid temperature
4. Unit shall be shipped with factory control down to -10℃.
and power wiring installed. 7. Operation Monitoring Option:
Unit operation shall be monitored by field-
wiring to PC with monitoring program field-
installed.

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 Manufacture reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

TOYO CARRIER ENGINEERING COMPANY LIMITED

Form 30SCC160-2PDE Printed in Japan 2004/12