Pump Room Dewatering-96075909 - SEG.40.15.2.50B

Company name: Epsilon Design Consultancy Pvt. Ltd.
Created by: Arjun Bharambe

Phone:
Email: arjun@epsilondesign.in
Date: 07/12/2020
Project: Vasant Cold Storage Client:
Reference Number: Client Number:
Contact:
Qty. Description
1 SEG.40.15.2.50B
Note! Product picture may differ from actual product

Product No.: 96075909
Non-self-priming, single-stage, centrifugal pump with horizontal discharge port, specifically designed for lift and
pumping of wastewater containing discharge from toilets. The pump is equipped with a grinder system that grinds
destructible solids into small pieces so that they can be led away through pipes of a relatively small diameter.
The surface of the pump is smooth to prevent dirt and impurities from sticking to the pump. A corrosion resistant
stainless steel clamp is securing the motor to the pump housing and allow for ease of service of the pump.
For maintaining maximum pump efficiency during the pump life, a SmartTrim system allows easy adjustment of
impeller clearance.
Further product details

This grinder pump is specially designed for pumping effluent and untreated domestic sewage in areas with no
sewer system or where gravitation systems are unsuitable.
The pump is designed for transfer of domestic and municipal wastewater:
- in sparsely populated areas
- in small villages and farms
- in areas of difficult topography
- in areas with high groundwater
The pump can also remove industrial wastewater containing fibres in industrial applications, such as washing
plants.
Pump
The pump is primarily made of cast iron with surface treatment of powder coating: black NCS9000N/RAL 9005,
gloss 30, thickness 100 μ.
The pump features a patented grinder system, ensuring extremely high efficiency and reliable operation. Quick
and easy dismantling for replacement of wear parts. No special tools are required.
1/20
Printed from Grundfos Product Centre [2020.11.031]
Phone:
Date: 07/12/2020
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A stainless-steel clamp connection between motor and pump housing ensures easy inspection and service of the impeller and
shaft seal.
The shaft seal consists of a cartridge seal that ensures a reliable sealing between pumped liquid and motor.
- Primary seal: silicon carbide/silicon carbide (SiC/SiC) mechanical shaft seal
- Secondary seal: lip seal
In connection with service, the mechanical shaft seal and the lip seal are supplied as one unit ready for fitting.
This pump is equipped with the unique SmartTrim system that enables you to easily restore the factory-set
impeller clearance and maintain peak pumping efficiency. To do this, remove the cutter head and adjust the
SmartTrim nut on the impeller. This can be done on site without dismantling the pump and without using special
tools.
The pump has been tested and approved by VDE.

Motor
The motor is a watertight, totally encapsulated motor, supplied with a 10 m power cable. The stainless-steel plug
is fastened with a union nut. This nut and O-rings provide sealing against ingress of the liquid. The plug is
polyurethane-embedded, ensuring a watertight and durable seal around the leads of the cable. This prevents the
ingress of water into the motor through the cable in case of cable breakage or adverse handling in connection with
installation or service.
The motor construction is compact with a short shaft. This reduces vibrations, resulting in an increased efficiency
and life of the shaft seal and ball bearings. The motor has two thermal switches in the motor windings to protect
the motor against overheating.
Controls:
Moisture sensor: without moisture sensors
AUTOADAPT: NO
Liquid:
Pumped liquid: Any Newtonian liquid
Liquid temperature range: 0 .. 40 °C
Density: 998.2 kg/m³
Technical:
Actual calculated flow: 10.8 m³/h
Resulting head of the pump: 17.47 m
Type of impeller: GRINDER SYSTEM
Primary shaft seal: SIC/SIC
Secondary shaft seal: LIPSEAL
Approvals on nameplate: PA-I
2/20
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Date: 07/12/2020
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Qty. Description
Curve tolerance: ISO9906:2012 3B2
Materials:
Pump housing: Cast iron
EN1561 EN-GJL-200
Impeller: Cast iron
EN1561 EN-GJL-200
Installation:
Maximum ambient temperature: 40 °C
Maximum operating pressure: 6 bar
Flange standard: DIN
Pipework connection: DN 40/50
Pump outlet: DN 40
Pressure rating: PN 10
Maximum installation depth: 10 m
Auto-coupling: 96076063
Electrical data:
Power input - P1: 2.1 kW
Rated power - P2: 1.5 kW
Mains frequency: 50 Hz
Rated voltage: 3 x 400-415 V
Voltage tolerance: +6/-10 %
Max starts per. hour: 30
Rated current: 4A
Starting current: 21 A
Rated current at no load: 2.2 A
Cos phi - power factor: 0.87
Cos phi - p.f. at 3/4 load: 0.79
Rated speed: 2700 rpm
Moment of inertia: 0.004 kg m²
Motor efficiency at full load: 72 %
Motor efficiency at 3/4 load: 73 %
Number of poles: 2
Start. method: direct-on-line
Enclosure class (IEC 34-5): IP68
Insulation class (IEC 85): F
Explosion proof: no
Length of cable: 10 m
Cable type: LYNIFLEX
Type of cable plug: NO PLUG
Others:
Net weight: 42.8 kg
Danish VVS No.: 391342151
Swedish RSK No.: 5885830
Finnish LVI No.: 4836102
Norwegian NRF no.: 9045802
Country of origin: HU
Custom tariff no.: 84137010
3/20
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Date: 07/12/2020
Contact:
96075909 SEG.40.15.2.50B 50 Hz
H SEG.40.15.2.50B, 50Hz eta
[m] [%]
Q = 10.8 m³/h
H = 17.47 m
28
26 65
24 60
22 55
20 50
18 45
16 40
14 35
12 30
10 25
8 20
6 15
4 10
2 5
Eta pump = 36.4 %
Eta pump+motor = 26.3 %
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Q [m³/h]
P
[kW]
2.4
P1
2.2
2.0
1.8
1.6 P2
1.4
1.2
1.0
0.8
0.6
0.4
0.2 P1 = 1.951 kW
P2 = 1.409 kW
0
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H SEG.40.15.2.50B, 50Hz eta
Description Value [m] [%]
Q = 10.8 m³/h
General information: 28 H = 17.47 m
Product name: SEG.40.15.2.50B 26 65
Product No: 96075909
24 60
EAN number: 5700394850834
22 55
Price:
20 50
Technical:
18 45
Actual calculated flow: 10.8 m³/h
16 40
Maximum flow: 19 m³/h
14 35
Max flow: 19 m³/h
Resulting head of the pump: 17.47 m 12 30
Head max: 25.8 m 10 25
Type of impeller: GRINDER SYSTEM 8 20

Primary shaft seal: SIC/SIC 6 15
Secondary shaft seal: LIPSEAL 4 10
Approvals on nameplate: PA-I 2 Eta pump = 36.4 % 5
Curve tolerance: ISO9906:2012 3B2 Eta pump+motor = 26.3 %
0 0
Materials: 0 2 4 6 8 10 12 14 Q [m³/h]
P
Pump housing: Cast iron [kW] P1
Pump housing: EN1561 EN-GJL-200
2.0
Impeller: Cast iron
Impeller: EN1561 EN-GJL-200 1.5 P2
Installation:
Maximum ambient temperature: 40 °C 1.0
Maximum operating pressure: 6 bar

0.5
Flange standard: DIN P1 = 1.951 kW
P2 = 1.409 kW
Pipework connection: DN 40/50 M16
100
271
0
RP 1 1/2"
Pump outlet: DN 40
365
RP 1 1/2"
Pressure rating: PN 10
100
134
Maximum installation depth: 10 m

RP 1 1/2"
Inst dry/wet: SUBMERGED 365
Auto-coupling: 96076063
Liquid: RP 1 1/2"
546
Pumped liquid: Any Newtonian liquid

68
214
Liquid temperature range: 0 .. 40 °C

Density: 998.2 kg/m³
Electrical data: 271 M16
Power input - P1: 2.1 kW

120
600
216
Rated power - P2: 1.5 kW

Mains frequency: 50 Hz 100
Rated voltage: 3 x 400-415 V

Voltage tolerance: +6/-10 %
Max starts per. hour: 30
Rated current: 4A
Starting current: 21 A
Rated current at no load: 2.2 A
Cos phi - power factor: 0.87
Rated speed: 2700 rpm
Moment of inertia: 0.004 kg m²
Motor efficiency at full load: 72 %
5/20
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Date: 07/12/2020
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Description Value
Number of poles: 2
Start. method: direct-on-line
Enclosure class (IEC 34-5): IP68
Insulation class (IEC 85): F
Explosion proof: no
Motor protec: THERMAL SWITCH
Thermal protec: external
Length of cable: 10 m
Cable type: LYNIFLEX
Type of cable plug: NO PLUG
Controls:
Control box: not included
Additional I/O: External
Moisture sensor: without moisture sensors
AUTOADAPT: NO
Others:
Net weight: 42.8 kg
Danish VVS No.: 391342151
Swedish RSK No.: 5885830
Finnish LVI No.: 4836102
Norwegian NRF no.: 9045802
Country of origin: HU
Custom tariff no.: 84137010
6/20
Phone:
Date: 07/12/2020
Contact:
96075909 SEG.40.15.2.50B 50 Hz
100
134
RP 1 1/2"
365
RP 1 1/2"
546
68
214
271 M16
120
600
216
100
Note! All units are in [mm] unless others are stated.

Disclaimer: This simplified dimensional drawing does not show all details.
7/20
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Date: 07/12/2020
Contact:
96075909 SEG.40.15.2.50B 50 Hz
374
70
3/4"-1"
90
546
RP 1 1/2"
68
221
118
115
216
99
424

8/20
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Date: 07/12/2020
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96075909 SEG.40.15.2.50B 50 Hz
123
466
40
71
154
255
216
99

9/20
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Date: 07/12/2020
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96075909 SEG.40.15.2.50B 50 Hz
123
510
40
116
154
255
216
99

10/20
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Date: 07/12/2020
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96075909 SEG.40.15.2.50B 50 Hz
11/20
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Date: 07/12/2020
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Life Cycle Costs - 10 years of operation

Life Cycle Costs [INR]
280,000
260,000
SEG.40.15.2.50B
240,000 217977 INR
100 %
220,000
200,000
180,000
160,000 56%
140,000
120,000
100,000
80,000
60,000
44%
40,000 Energy cost
20,000 Initial cost
0
0
Payback Time
Life Cycle Costs [INR]
300,000
280,000
SEG.40.15.2.50B
260,000
240,000
220,000
200,000
180,000
160,000
140,000
120,000
100,000
80,000
60,000
40,000
20,000
years of operation
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
12/20
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Date: 07/12/2020
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Life Cycle Cost Report
Requirements: General inputs:
Flow: 10.8 m³/h Energy price (high tariff): 4.94 INR/kWh n - Life in years: 10
Capacity per year: ---- i - Interest rate: 0 %
Head: ---- p - Inflation rate: 6 %
Inputs: A:
System: SEG.40.15.2.50B
per year total (life)
Initial investment cost [INR]
Pump system [INR]
Further investment [INR]
Installation and commissioning cost [INR]
Energy cost [INR] 8925 121127

Energy consumption [kWh/Year] 1807
Specific Energy [kWh/m³]
Change of efficency per year [%/Year]
Operating cost [INR/Year]
[INR/Year]
Routine maintenance cost [INR/Year]
Repair cost [INR/Year]
Other yearly costs [INR/Year]
Downtime and loss of production cost [INR/Year]
Environmental cost [INR]
Decommisioning and disposal cost [INR]
Output:
Net present LCC-value [INR] 217977
of which present energy cost is [INR] 121127

and maintenance cost is [INR]
of which net present energy cost % is [%] 55.6
and maintenance cost % is [%] 0.0
13/20
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Date: 07/12/2020
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Order Data:
Product name: SEG.40.15.2.50B
Amount: 1
Product No: 96075909
Price:
Total: Price on request
14/20
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Date: 07/12/2020
Contact:
( TM065739 SEG 0.9-1.5KW)
181
199 188a
198
26a
190
176
188a
104
66
194
105a
173
193
173a
55 105
107
194
193a
7a
150a 76
58
188a
6a
48
49
48a
159
92
158
154
172
37
9a
50
37a
68
45
66
155 188a
44
153
188a
102
103
15/20
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Date: 07/12/2020
Contact:
(tm025378 0303)
190
188a
158
181 154
198
159
48
55
172
76
150a 26a
155
153
176
103
173
102
173a
48a
193
6a 37a
194
92 107
50 104
105
37 105a
107
58
9a
49 188a 68 45 188a 66 44
TM025378
16/20
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Date: 07/12/2020
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Spare parts SEG.40.15.2.50B, Product No. 96075909
Produced After 1419 (production year and week number)
Pos Description Annotation Classification Data Part no. Qty. Unit

- Kit, bearing 98682341 1 pcs
153 Ball bearing Designation: 6303 2RS C3 SYN 1
154 Ball bearing 1
- Kit, cutters 96076121 1 pcs
44 Grinder ring 1
45 Grinder head 1
58a Hex socket head cap screw Length (mm): 25 1
Thread: M8
66 Wedge lock washer Designation: M8 A4 2
- Kit, impeller 96076117 1 pcs
9a Key Dimension: 5X5X12 1
49 Impeller 1
Thread: M8
68 Adjustment nut 1
- Kit, lifting bracket 96690420 1 pcs
Thread: M8
190 Lifting bracket 1
- Kit, O-rings Rubber type: NBR 96076124 1 pcs
26.a O-ring Diameter: 32 1
Material type: NBR
Thickness: 4
37a O-ring Diameter: 114 2
Material type: NBR
Thickness: 3
37 O-ring Diameter: 164 1
Material type: NBR
Thickness: 3
Material type: NBR
Thickness: 1.5
Material type: NBR
Thickness: 3
Material type: NBR
Thickness: 3
153b O-ring Diameter: 28 1
Material type: NBR
Thickness: 2
Material type: NBR
Thickness: 2
159 O-ring 1
Material type: NBR
17/20
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Date: 07/12/2020
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Thickness: 2
194 Washer Internal diameter: 19 2
Outer diameter: 12.2
Thickness: 4.4
198 O-ring Diameter: 34.2 1
Material type: NBR
Thickness: 3
- Kit, O-rings Rubber type: FKM 96646061 1 pcs
26a O-ring 1
37a O-ring 2
37 O-ring 1
90.b O-ring Diameter: 180 1
Material type: NBR
Thickness: 4
102 O-ring 1
107 O-ring 1
108 O-ring 1
153b O-ring 1
159 O-ring 1
Material type: NBR
Thickness: 2
Thickness: 4.4
198 O-ring 1
- Kit, shaft seal 96645160 1 pcs
Bush 1
37 O-ring 1
Thread: M8
102 O-ring 1
103 Bush 1
- 105 Shaft seal 1
58 Retainer for seal ring
104 Seal ring
105a Shaft seal Material type: BQQV
107 O-ring
108 O-ring
Thickness: 4.4
- Kit, shaft seal BQQP 96076122 1 pcs
Bush 1
Material type: NBR
Thickness: 3
Thread: M8
18/20
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Material type: NBR
Thickness: 1.5
103 Bush 1
- 105 Shaft seal 1
58 Retainer for seal ring
104 Seal ring
105.a Shaft seal Material type: BQQP
107 O-ring Diameter: 47
Material type: NBR
Thickness: 3
Material type: NBR
Thickness: 3
Thickness: 4.4
- Kit, stator w/housing 96748033 1 pcs
6a Pin 1
- 150a Stator w/housing cpl. 1
48a Cover
48 Stator Winding resistance: 4,55
55 Stator housing
154 Ball bearing
158 Waved washer
159 O-ring
173a Lock washer
173 Cross recess Pan head screw Designation: CROSS-HEAD SCREW
- 176 Plug
Pin
153b O-ring Diameter: 28
Material type: NBR
Thickness: 2
Material type: NBR
Thickness: 2
6a Bulk, Pin (5 pcs) 99472113 1 pcs
48 Stator Winding resistance: 4,55 96747388 1 pcs
50 Pump housing 96747092 1 pcs
55 Stator housing 99652068 1 pcs
68 Bulk, Adjustment nut (10 pcs) 99274199 1 pcs
- 92 Strap cpl. 96592050 1 pcs
92a Bulk, Hex socket head cap screw (10 pcs) 99820252 1
103 Bush 96747118 1 pcs
105.a Bulk, Shaft seal (10 pcs) Material type: BQQP 96536518 1 pcs
153 Ball bearing Designation: 6303 2RS C3 SYN 96747397 1 pcs
154 Bulk, Ball bearing (10 pcs) 98640809 1 pcs
155 Oil chamber 96747383 1 pcs
159 Bulk, O-ring (10 pcs) 99105981 1 pcs
172 Shaft w/rotor 98682315 1 pcs
+ 176 Plug 96747254 1 pcs
+ 181 Bulk, Cable cpl. (10 pcs) 99776646 1 pcs
+ 181 Bulk, Cable cpl. (50 pcs) 98251316 1 pcs
19/20
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Date: 07/12/2020
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+ 181 Cable cpl. 96591649 1 pcs
193 Bulk, Hex socket head cap screw (5 pcs) Designation: A2-70 99409895 2 pcs
Length (mm): 20
Thread: M12
194 Bulk, Washer (10 pcs) Internal diameter: 19 96961515 2 pcs
Thickness: 4.4
20/20

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Company name: Epsilon Design Consultancy Pvt. Ltd.

Created by: Arjun Bharambe

Note! Product picture may differ from actual product

Further product details

The pump has been tested and approved by VDE.

Head max: 25.8 m 10 25

Type of impeller: GRINDER SYSTEM 8 20

Maximum operating pressure: 6 bar

Maximum installation depth: 10 m

Inst dry/wet: SUBMERGED 365

Pumped liquid: Any Newtonian liquid

Liquid temperature range: 0 .. 40 °C

Power input - P1: 2.1 kW

Rated power - P2: 1.5 kW

Rated voltage: 3 x 400-415 V

Note! All units are in [mm] unless others are stated.

Note! All units are in [mm] unless others are stated.

Note! All units are in [mm] unless others are stated.

Note! All units are in [mm] unless others are stated.

Note! All units are in [mm] unless others are stated.

Life Cycle Costs - 10 years of operation

Installation and commissioning cost [INR]

Energy cost [INR] 8925 121127

Operating cost [INR/Year]

Downtime and loss of production cost [INR/Year]

Environmental cost [INR]

Decommisioning and disposal cost [INR]

of which present energy cost is [INR] 121127

Total: Price on request

Pos Description Annotation Classification Data Part no. Qty. Unit

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