Shoring FrameFast Shoring System Application Guide
Shoring FrameFast Shoring System Application Guide
Shoring FrameFast Shoring System Application Guide
APPLICATION GUIDE
®
800.876.4857 formtechinc.com
DAYTONSUPERIOR.COM
® FrameFast™ Application Guide
®
Contents
I. IntRoDUCtIon ............................................................................................................ 1
II. sYsteM DesCRIPtIons ................................................................................................ 2
FrameFast Shore Frame System .........................................................................................2
Heavy Duty Post Shore System ..........................................................................................2
III. BAsIC CoMPonents and InstALLAtIon ................................................................................2
Plywood ............................................................................................................................2
Joist and Connection Hardware ........................................................................................2
Symons Aluminum Joist ....................................................................................................3
SW Aluminum Joist ...........................................................................................................3
Symons Aluminum Beam ..................................................................................................3
SW Aluminum Stringer .....................................................................................................4
ShorFast Beam ..................................................................................................................4
Steel Stringers — W8x10...................................................................................................4
Connections for Joists .......................................................................................................5
Symons Aluminum Joist and Beam) ..................................................................................5
SW Joist and SW Stringer ..................................................................................................5
Symons Aluminum Joist and Beam, and SW Joist and SW Stringer ...................................5
Stringer and Connection Hardware ...................................................................................5
Connecting Slot Method (Fig. 9) .......................................................................................5
U-Head and Steel Beam Clamp Method (Fig. 11-1 and 12-1) ............................................5
U-Head and Wood Block Method (Fig. 11-2).....................................................................6
Aluminum Attachment Clip Method (Fig. 11-3) ................................................................6
Versiform Friction Bolt Method (Fig. 11-4) ........................................................................6
Support System and Accessories .......................................................................................7
Heavy Duty Base Plate .......................................................................................................8
8"x8" U-Head Adapter .......................................................................................................8
8"x8" 7-Hole U-Head ..........................................................................................................9
FF/SF Sloping Head Assembly ............................................................................................9
Crossbraces and Spacer Bars .............................................................................................9
FF/SW Coupling Pin .........................................................................................................11
HD Coupling Pin ..............................................................................................................11
Timber Brace Nailer Plate ................................................................................................11
4"x8" U-Head ...................................................................................................................13
5"x8" J-Head ....................................................................................................................13
Post Shore Timber Brace Nailer Plate ...............................................................................13
IV. eReCtIon PRoCeDURes ............................................................................................ 14
Site Preparation ..............................................................................................................14
Erection on Flat Surface ..................................................................................................14
Erection on Sloped Surface .............................................................................................16
V. InsPeCtIon ............................................................................................................... 17
Material Inspection .........................................................................................................17
Field Erection Check With Symons Shoring Layout ..........................................................17
Inspection During Pour ...................................................................................................18
VI. ReMoVAL oF sHoRes AnD ResHoRInG .......................................................................18
FrameFast™ Application Guide
I. IntRoDUCtIon
Shoring is a temporary structure, designed to carry the
weight of fresh concrete, reinforcing steel and form-
work, and the live loads imposed during construction.
Attention to safety is particularly important in shor-
ing, as these structures support the concrete, not only
during its plastic state, but until the concrete becomes
structurally self-sufficient.
Since many shoring failures have been attributed to some
human error or omission, rather than basic inadequacy
in design, a thorough understanding of each component
and its function before erection, along with the careful
supervision and continuous inspection during and after
erection and pouring, can prevent many accidents.
We strongly recommend that construction procedures
be planned in advance by the contractor to insure the
safety of personnel engaged in formwork and concrete
placement, and the integrity of the finished structure.
Refer to The Occupational Safety and Health Admin-
istration (OSHA) publication 29 CFR 1926—Subpart
Q, “Concrete, Concrete Floors, and Shoring” safety
standard and any other appropriate regulations, codes
and ordinances.
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FrameFast™ Application Guide
3"
6½"
Fig. 1
6½"
7¼"
Fig. 2
Fig. 4
3
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7½"
Fig. 7
3. Connections
The Aluminum Attachment Clip attaches Aluminum
Beams and Aluminum Joists to the stringer member
when moving shoring, as detailed in Fig. 3.
Fig. 5 note: ATTACHMENT OF
ALUMINUM BEAM TO W8
x 10 IS ONLY REQUIRED
shorFast Beam WHEN MOVING ENTIRE
SHORING SYSTEM FROM
This member (Fig. 6) is 22.5cm (87∕8") deep with top AREA TO AREA OR FLOOR
TO FLOOR, I.E. ROLLING
and bottom flanges that are 10cm (4") wide. It has a SHORING TOWERS
OR FLYING SHORING
continuous connecting slot running the length of the UNITS. HAND ERECTION
AND DISMANTLING OF
top and bottom flange. It is used only as a stringer, H.D. SHORING AFTER
EACH POUR UTILIzES 6"
as it has no nailer in it. The connecting slot is larger MINIMUM LAP SPLICING
than the joists, beams and stringers above, so a T-Bolt, IN LIEU OF AAC.
Fig. 8
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FrameFast™ Application Guide
To attach the Aluminum Beam/Joist to W8x10 steel symons Aluminum Joist and Beam, and sW Joist
stringers, put the Aluminum Attachment Clip Assembly and sW stringer
as shown and insert the Clamping Nut into the bottom To minimize different hardware when combinations
slot of the beam near the connection point. Place the of these members are used on a project an Aluminum
Attachment Clip serrated surface against stringer flange Attachment Clip, an All Joist T-Bolt and a Clamping Nut
and turn the bolt. Once the Clamping Nut positions will work on all of them. The secure connections with
against the beam slot, the bolt can be tightened. an open-end adjustable wrench.
To attach the Aluminum Beam/Joist to the Aluminum Stringer and Connection Hardware
Beam Stringer, use the same nethod, except place the A stringer is the member which supports the joists, and
lip side of the Attachment Clip toward the Aluminum usually runs perpendicular to the joist direction. It is the
Stringer.Connections for Joists element of the decking that transmits the total load to
the shore frame. Several materials can be used for this
Connections for Joists member. The stringer has to be securely connected to
symons Aluminum Joist and Beam) the shore head to prevent overturning.
These members (Figs. 3 and 4) can be connected to
a stringer by using an Aluminum Attachment Clip, Connecting slot Method (Fig. 9)
1½" x ½"-13 NC Bolt and a Clamping Nut. (Fig. 9) The If U-Heads are not used, stringers must pass completely
design of the nut is such that the assembly of these over or butt over the center of the 8" x 8" plate of the
three parts can be inserted anywhere along the con- Meter Screw Jack. Members with connecting slots can
necting slot. A ¾" socket, box or open end wrench be secured as described in the previous section to the
tightens the connection. plate of the screw jack. Two alternate methods are
also available.
U-Head and steel Beam Clamp Method (Fig. 11-1
and 12-1)
If stringers are to be lapped in an 8" x 8" U-Head, a
Steel Beam Clamp can be used to secure the flanges to
the u-head. A clamp is required at each end of every
stringer. Aluminum Joists and Stringers, ShorFast Beams
and W8x10’s can all be secured by this method. Any
member with a 5" flange such as the Aluminum Beam
will not lap in the 8" x 8" U-Head.
Fig. 9
Fig. 11
A-CLAMP
Fig. 10
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Fig. 13
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FrameFast™ Application Guide
Support System and Accessories sW shoring Frames — There are 6 standard sizes of
1. FrameFast shoring Frames frames available as shown in Fig. 14. Holes at each
end of SW legs are 11∕16" diameter. Crossbrace studs are
Symons FrameFast Shoring Frames (Fig. 14) are rated
located either 7" or 13" from the top of the frame legs.
for 12,000 lbs. safe load per leg, up to two tiers high.
Of course this load will be increased or decreased FF shoring Frames — There are eight standard sizes of
depending on the actual number of tiers used and frames available as shown in Fig. 14. Older FF frames
total extension of the jacks. Refer to layout drawings may have diagonal structural tubes supporting the
for maximum shore leg capacities. This frame can be top ledger on 3' and 4' high frames, and the top and
adapted to virtually any shoring condition, through bottom ledgers of 5' and 6' high frames. Holes at each
the use of other accessories. The 2' and 4' wide frames end of the FF legs are 5∕8" diameter. Crossbrace studs
have the same load capacity. are located 6¼" from the top of the frame legs.
49203 48886
SW894000 SW894003
49202 48885
SW894001 SW894004
49201 48884
SW894005
SW894002 49200 48883
Fig. 14
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Fig. 17
END VIEW
Fig. 15
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FrameFast™ Application Guide
This adapter can also be used with the Heavy Duty Crossbraces and spacer Bars
Base Plate (Fig. 18), where no screw is used at the top Crossbraces (Fig. 21) are used to connect frames together
of the shore head. The connection is same as to the to make a tower, and give it stability. They provide
Meter Screw Jack. many different frame spacings from 3' to 12' (Fig. 16).
They are manufactured from steel angle or from 1"
OD tubular steel up to 10' spacing and 1¼" OD for 12'
spacing. The ends of braces are flattened and have a
9
∕16" hole to connect to the frames. The crossbraces are
inserted onto the stud of the frame and locked by the
locking device. Crossbraces are designed for use with
24", 36" or 48" stud center spacings. For example, while
a CB48 crossbrace gives an 8' frame spacing on 6' and
5' high frames, it will give an 8'-85∕8" frame spacing on
3' high frames.
Double Hole Crossbraces may be used with 36" or 48"
stud spacings. The outer holes are used for the 48"
stud center, and the inner holes are used for the 36"
center fames.
Fig. 18
8"x8" 7-Hole U-Head
The 7-Hole U-Head performs the same functions as the
8" x 8" U-Head Adapter, but it can also be used with
Symons ShorFast system.
Fig. 21
Fig. 19
Fig. 20
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Fig. 22
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FrameFast™ Application Guide
Spacer bars (Fig. 23) also connect frames together, but FF/sW Coupling Pin
provide only a 12", 18", or 24" spacing, and are used The FF/SW Coupling Pin is used for FF or SW style frames.
horizontally, not diagonally. Spacer bars cannot be Place the tapered portion upward for easy erection and
used by themselves to make a tower. Therefore, they stripping. Each coupling pin adds 1" in shore height
have to be used in conjunction with the cross braced due to the leg bearing ring plate.When used with FF
tower for an add-on frame (Fig. 24). When very heavy style frames, two ½" Attachment Pins and two Hairpin
load is imposed, the frames can be put closer together Clips are needed to secure the pin if required. When
to support the required load by this means. One add- used with SW frames, the Coupling Pin can be secured
on frame requires four spacer bars to connect to the with two 5∕8" Rivet Pins and two Hairpin Clips if required.
crossbraced one.
HD Coupling Pin
Symons Heavy Duty Coupling Pin (Fig. 25) is used to align
and connect the FF style frames together in multi-tier
shore tower assembly. Place the tapered portion upward
for easy erection and stripping. Each coupling pin adds
1" in shore height due to the leg bearing ring plate.
Attachment or Rivet Pins and Hairpin Clips are used
together with a Coupling Pin in each hole if the tower
is to be lifted guyed, or is six or more tiers high. It is
required on each leg connection for every tier.
Fig. 25
Fig. 24 Fig. 26
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Fig. 28
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FrameFast™ Application Guide
4"x8" U-Head
To support W8x10 steel stringer, Aluminum Joist stringer,
or 4" lumber stringer, the 4" x 8" U-Head (Fig. 29) is
inserted into the Post Shore staff through the end
plate hole and secured by the ½" dia. attachment pin
and hairpin clip. Nail holes on side of U-Head provide
a convenient means of securing lumber stringers. The
Steel Beam Clamp should be used to secure the steel
stringers to the U-Head.
Fig. 31
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If erected on a pan or grid dome floor, or any other CAUtIon: Do not hammer the adjusting nut
floor system involving voids, suitable sills should be handles or ears, as the castings may crack,
used to avoid concentration of an undesirable load on resulting in failure of the collar and possible
a thin slab section. collapse of the shoring. The handle nut is
intended to be used to grade the formwork
before the pour. Do not use it to lift concrete
CAUtIon: Symons does not provide the sill or loads during or after the pour. When stripping,
soil-condition design. Size and bearing capac- tap the handle nut in the direction to release
ity of sill plates, soil bearing limitations, and load until it can be turned by hand.
control are the responsibility of the contractor.
Fig. 32
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FrameFast™ Application Guide
Fig. 33
6. Plumb tower with bottom jacks, using a carpenter’s
level (Fig. 34). One complete turn of jack handle
equals ¼" up or down. It is very important that the
base unit is plumbed and accurately positioned to
make the following operations easier.
Plumbing sequence:
Plumb leg 1 of frame A
Plumb leg 2 of frame B
Plumb leg 3 of frame B
Plumb leg 4 of frame A
Fig. 34
7. Once step six is completed for the whole area, dis-
tribute second and third lift components, leaning
them against the erected base unit (Fig. 35 and
36). Second lift unit is composed of two frames,
two cross braces, and four coupling pins. If there
is a third lift, the unit is same as for the second lift.
Fig. 35 Fig. 36
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Fig. 38
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FrameFast™ Application Guide
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9. Check to see that the obvious mistakes of omit- 5. Tighten wedges and promptly make appropriate
ting joists, using the wrong size ledger, or timber adjustments of elevation by jacking or wedging
placed flat, have not been made. Check the layout wherever necessary. All adjustment must be made
drawing to see that the lumber used meets the before the concrete takes its initial set. This should
design limitations assumed on the drawing. Check be performed under the direction of the responsible
the general formwork scheme to make sure that individual who understands the construction load-
it follows good standard practice for formwork. ing conditions and their impact on the shoring.
10. If the shoring layout shows exterior bracing for
lateral stability, check to see that this bracing is CAUtIon: Do not hammer the vertical adjusting
in place in the locations specified on the drawing. devices to lift loads, as the castings may crack,
Check to make sure that the devices which attach resulting in failure of the collar, and possible
this bracing to the equipment are securely fastened collapse of the shoring.
to the legs of the shoring equipment.
6. Although a most critical stage has passed once
CAUtIon: Guard against overloading the the concrete is placed, the watcher should remain
shoring! Frequent causes are: temporary on duty until the concrete has been screeded and
storage of rebar, plywood, lumber, and other telltale devices show that deflection has ceased.
construction material; motorized equipment,
which can cause unexpected lateral loads when
starting or stopping; unusual concrete place- VI. ReMoVAL oF sHoRes AnD ResHoRInG
ment, causing concentrated loads.
Shoring removal and reshoring are affected by factors
only under the control of the contractor and/or the build-
Inspection During Pour ing structural engineer, such as construction schedules,
The shoring system should be continuously watched construction loads, and structural integrity of the poured
by competent contractor personnel during placement concrete relative to time after placement. Therefore, it
of the concrete. Precautions should be taken to pro- is the responsibility of the contractor to work with the
tect the watchers and maintain an area of safety for building engineer to develop the appropriate designs
them during placement of the concrete. Some means and plans, suited to the specific building design, and
of communicating with placement crews in case of in accordance with the appropriate section of ACI-347,
emergency should be planned in advance. and federal, state and local codes and regulations.
1. If motorized concrete placement equipment is
to be used, be sure that lateral and other forces CAUtIon: Refer to the following safety rules
have been considered and adequate precautions and publications of the Scaffolding, Shoring
taken to assure stability. and Forming Institute, Inc., during all phases
2. Plan concrete pouring methods and sequences to of the shoring operation:
insure against unbalanced loading of the shoring DIsMAntLInG GUIDeLInes FoR sAFe
equipment. Take all necessary precautions to avoid PRACtICes FoR eReCtInG FRAMe
uplift of shoring components and formwork. sHoRInG
3. Avoid shock or impact loads for which the shoring sInGLe Post sHoRe sAFetY RULes
may not be designed. HoRIZontAL sHoRInG BeAM sAFetY RULes
4. The watcher should use telltale devices to check the ReCoMMenDeD steeL FRAMe sHoRInG
elevations, camber, and plumbness of the shoring eReCtIon PRoCeDURes
system during pour.
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® FrameFast™ Application Guide
®
InDex
¾" Plywood ................................................2 Inspection During Pour.............................18
4"x8" U-Head ............................................13 Lumber and Nailer Clip ...............................2
5"x8" J-Head .............................................13 Material Inspection ..................................17
8"x8" 7-Hole U-Head ...................................9 Meter Screw Jack .......................................8
8"x8" U-Head Adapter.................................8 Nailer Clip...................................................2
Aluminum Stringer .....................................5 Plywood .....................................................2
Attachment or Rivet Pins ..........................11 Post Shore Timber Brace Nailer Plate ........13
Attachment Pins .......................................11 Quick Release Collar .................................12
Clamping Nut .............................................5 Reshoring .................................................18
Clip Assembly .............................................4 Rivet Pins ..................................................11
Connection Hardware ................................5 Shoring Frames ..........................................7
Coupling Pin.............................................11 Shoring Removal ......................................18
Coupling Pin, Heavy Duty .........................11 Site Preparation........................................14
Crossbraces ................................................9 Spacer Bars.................................................9
Erection On Flat Surface ...........................14 Stringer ......................................................5
Erection On Sloped Surface ......................16 Support System and Accessories ................7
FF/SF Sloping Head Assembl .......................9 Timber Brace Nailer Plate .........................11
FF/SW Coupling Pin ..................................11 W8x10........................................................5
Field Erection Check .................................17
FrameFast Components ..............................2
FrameFast Shore Frame System ..................2
Hairpin Clips .............................................11
Heavy Duty Base Plate ................................8
Heavy Duty Coupling Pin ..........................11
Heavy Duty Post Shores ............................12
Heavy Duty Post Shore System ...................2
Safety Information ®
Dayton Superior products are intended for use by trained, qualified and experienced workmen only. Misuse or lack of supervision and/or inspec-
tion can contribute to serious accidents or deaths. Any application other than those shown in this publication should be carefully tested before use.
The user of Dayton Superior products must evaluate the product application, determine the safe working load and control all field conditions to
prevent applications of loads in excess of a product’s safe working load. Safety factors shown in this publication are approximate minimum values.
The data used to develop safe working loads for products displayed in this publication are a combination of actual testing and/or other industry
sources. Recommended safe working loads given for the products in this publication must never be exceeded.
Interchangeability
Many concrete accessory products that Dayton Superior manufactures are designed as part of a system. Dayton Superior
strongly discourages efforts to interchange products supplied by other manufacturers with components supplied by Dayton
Superior. When used properly, and in accordance with published instructions, Dayton Superior products have proven to be
among the best designed and safest in the industry. Used improperly or with incompatible components supplied by other
manufacturers, Dayton Superior products or systems may be rendered unsafe.
Installation
WARNING
1. Dayton Superior Corporation products shall be installed and used only as indicated on the Dayton Superior Corporation installation
guidelines and training materials.
2. Dayton Superior Corporation products must never be used for a purpose other than the purpose for which they were designed or in a
manner that exceeds specific load ratings.
3. All instructions are to be completely followed to ensure proper and safe installation and performance
4. Any improper misuse, misapplication, installation, or other failure to follow Dayton Superior Corporation’s instruction may cause prod-
uct malfunction, property damage, serious bodily injury and death.
THE CUSTOMER IS RESPONSIBLE FOR THE FOLLOWING:
1. Conformance to all governing codes
2. Use of appropriate industry standard hardware
3. The integrity of structures to which the products are attached, including their capability to safely accept the loads imposed, as evalu-
ated by a qualified engineer.
SAFETY INSTRUCTIONS:
All governing codes and regulations and those required by the job site must be observed. Always use appropriate safety equipment
Design Changes
Dayton Superior reserves the right to change product designs, rated loads and product dimensions at any time without prior notice.
Note: See Safety Notes and Safety Factor Information.
®
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BRIDGE DECK FORMING FORMLINERS REBAR SPLICING
Adjustable Joist Hangers ABS Plastic Forged Dowel Bar Couplers
Bridge Overhang Brackets Polystyrene Plastic
Haunch and Fillet Forming Shear Resistance Products
Pres-Steel, Coil Rod and Con-Beam PAVING Straight Thread Couplers
Hangers Dowel Bar Expansion Caps Taper Thread Couplers
Screed Supports
Elastomeric and Hot Pour Joint Seal REBAR SUPPORTS
CHEMICALS Metal Keyway Form Systems Concrete Dobies
Bond Breakers Tie Bar Assemblies Continuous Plastic and Steel
Cleaners / Strippers Transverse Bar Assemblies Bar Supports
Concrete Repair/Restoration Welded Dowel Assemblies Individual Plastic and Steel
Curing Compounds / Sealers Wire Baskets without Dowels Bar Supports
Epoxies Mesh Chairs
PRECAST Paving Chairs
Form Release Agents Side Form Spacers
Coil / Ferrule Inserts
Hardeners / Industrial Toppings Core Plugs TIES AND ACCESSORIES
Magnets Modular Form Ties
Surface Retarders Precast Forms Single Waler System
Rustications/Chamfers Ties and Accessories
FORMING AND SHORING Sandwich Panel Connector
Aluminum Shoring TILT-UP
Shear Connectors
Braces and Brace Anchors
Slotted Inserts
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