GR-150XL: 13.6 Metric Tons (15 Ton Capacity) Hydraulic Rough Terrain Crane

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GR-150XL

13.6 Metric Tons (15 Ton Capacity)


HYDRAULIC ROUGH TERRAIN CRANE

DIMENSIONS

GENERAL DIMENSIONS
(275 / 80R22.5 Tires)
Meters Feet
Turning radius
4 wheel steer 3.8 12' 5-5 / 8"
2 wheel steer 6.5 21' 3-7 / 8"

Specifications are subject to change without notice.

- 1 -
CRANE SPECIFICATIONS
BOOM WIRE ROPE - Warrington seal wire, extra improved plow steel,
Six section full power synchronized telescoping boom, preformed, independent wire rope core, right regular lay.
5.3 m~23.8 m(17.4'~78' ), of box construction with 4 sheaves, 11.2 mm (7 / 16") 6 X 37 class
0.236 m(9-5 / 16" ) root diameter, at boom head. Maximum Permissible Line Pull (Main) :2,470 kg (5,450 lbs)
The synchronization system consists of two double acting Maximum Permissible Line Pull (Auxiliary) : 2,600 kg (5,730 lbs)
telescope cylinders, extension cables and retraction cables.
Hydraulic cylinder fitted with holding valve. Boom telescope HOOK BLOCKS
sections are supported by wear pads both vertically and 13.6 metric ton (15.0 Ton) - Weighted hook with swivel and
horizontally. safety latch, for 11.2 mm (7 / 16") wire rope.
Extension speed 18.5 m (60.6' ) in 52 seconds. 1.8 metric ton (2.0 Ton) - Weighted hook with swivel and
safety latch, for 11.2 mm (7 / 16") wire rope.
BOOM ELEVATION - By a double acting hydraulic cylinder
o o
with holding valve. Elevation -3 ~ 82 , combination controls for HYDRAULIC SYSTEM
hand or foot operation. Boom angle indicator.
Automatic speed reduction and soft stop function. PUMPS - Two variable piston pumps for crane functions.
o o
Elevation speed -3 ~ 82 in 29 seconds. Tandem gear pump for steering, swing and accumulator.
Powered by carrier engine. Pump disconnect for crane is
o o o o
JIB - Two stage extension type with 5 , 25 ,45 or 60 offset engaged / disengaged by rotary switch from operator's cab.
(tilt type). Single sheave, 0.203m (8") root diameter, at jib head.
Box type top section telescopes from box type base section CONTROL VALVES - Multiple valves actuated by pilot
which stores under base boom section. pressure with integral pressure relief valves.
Jib length is 3.6 m (11.8') or 5.5 m (18').
RESERVOIR - 172 lit. (45 gallon) capacity. External sight
AUXILIARY LIFTING SHEAVE (SINGLE TOP) level gauge.
Single sheave, 0.203 m (8") root diameter. Mounted to main
boom head for single line work. FILTRATION - BETA10=10 return filter, full flow with bypass
protection, located inside of hydraulic reservoir. Accessible for
ANTI-TWO BLOCK - Pendant type over-winding cut out easy replacement.
device with audio-visual (FAILURE lamp / BUZZER) warning
system. OIL COOLER - Air cooled fan type.

SWING
Hydraulic axial piston motor driven through planetary swing CAB AND CONTROLS
o
speed reducer. Continuous 360 full circle swing on ball bearing
turntable at 2.4 min-1{rpm}. Equipped with manually locked / released Both crane and drive operations can be performed from one
swing brake. A 360o positive swing lock for pick and carry cab mounted on rotating superstructure.
and travel modes.
Right side, 1 man type, steel construction with sliding door
HOIST access and tinted safety glass windows opening at side. Door
window is powered control. Windshield glass window and roof
MAIN HOIST - Grooved drum driven by hydraulic axial piston glass window are shatter-resistant. Tilt-telescoping steering
motor through winch speed reducer. Power load lowering and wheel. Adjustable control lever for swing, boom hoist, boom
raising. Equipped with automatic brake (neutral brake) and telescoping, auxiliary hoist and main hoist. Control lever can
counterbalance valve. Controlled independently of auxiliary hoist. change neutral positions and tilt for easy access into cab.
Equipped with cable follower and drum rotation indicator. 3 way adjustable operator's seat with high back, headrest and
armrest. Engine throttle knob. Foot operated controls : boom
DRUM - Grooved 0.265 m (10-7 / 16") root diameter x 0.239 m (9-7 / 16") hoist, boom telescoping, service brake and engine throttle.
wide. Wire rope:137 m of 11.2 mm diameter rope (450' of 7 / 16"). Air conditioner (hot water heater and cooler).
Drum capacity: 148.4 m (486.8') 7 layers. Maximum line pull
(available): 3,050 kg (6,700 lbs). Maximum line speed: 125 m / min Dash-mounted engine start / stop, monitor lamps, cigarette
(410 FPM) at the 5th layer. lighter, drive selector switch, parking brake switch, steering
mode select switch, power window switch, pump engaged /
AUXILIARY HOIST - Grooved drum driven by hydraulic axial disengaged switch, swing brake switch and outrigger controls.
piston motor through winch speed reducer. Power load lowering
and raising. Equipped with automatic brake (neutral brake) and Instruments - Torque converter oil temperature, engine water
counterbalance valve. Controlled independently of main hoist. temperature, air pressure, fuel, speedometer, tachometer and
Equipped with cable follower and drum rotation indicator. hour meter. Hydraulic oil pressure is monitored and displayed
on the AML-C display panel.
DRUM - Grooved 0.265 m (10-7 / 16") root diameter x 0.239 m (9-7 / 16")
wide. Wire rope: 66 m of 11.2 mm diameter rope (217' of 7 / 16").
Drum capacity: 148.4 m (486.8' ) 7 layers. Maximum line pull
(available): 3,050 kg (6,700 lbs). Maximum line speed: 110m / min
(361 FPM) at the 3rd layer.

- 2 -
Tadano electronic LOAD MOMENT INDICATOR system TADANO AML-C monitors outrigger extended length and
(AML-C) including: automatically programs the corresponding "RATED LIFTING
h Control lever lockout function with audible and visual CAPACITIES" table.
pre-warning
h Boom position indicataor Operator's left hand console includes transmission gear selector
h Outrigger state indicator and sight level bubble. Upper console includes roof washer
h Boom angle / boom length / jib offset angle / load and wiper switch, emergency outrigger set up key switch, jib
radius / rated lifting capacities / actual loads read out equipped / removed select switch and air conditioning control switch.
h Ratio of actual load moment to rated load moment Lower console includes working light switch and boom emergency
indication telescoping switch (2nd-3rd and 4th-top).
h Automatic Speed Reduction and Slow Stop function
on boom elevation and swing NOTE: Each crane motion speed is based on unladen conditions.
h Working condition register switch
h Load radius / boom angle / tip height / swing range
preset function
h External warning lamp

CARRIER SPECIFICATIONS
SUSPENSION - Semi-elliptic leaf springs with hydraulic
TYPE - Rear engine, right hand steering, driving axle 2-way lockout device.
selected type by manual switch, 4 x 2 front drive, 4 x 4 front and
rear drive. BRAKE SYSTEMS - Service: Air over hydraulic disc brakes on
all 4 wheels. Parking / Emergency: Spring applied-air released
FRAME - High tensile steel, all welded mono-box construction. brake acting on input shaft of front axle. Auxiliary: Electro-
pneumatic operated exhaust brake.
TRANSMISSION - Electronically controlled full automatic
transmission. Torque converter driving full powershift with TIRES - 275 / 80R22.5
driving axle selector. 6 forward and 2 reverse speeds, constant
mesh. OUTRIGGERS - Four hydraulic, beam and jack outriggers.
3 speeds - high range - 2 wheel drive; 4 wheel drive Vertical jack cylinders equipped with integral holding valve. Each
3 speeds - low range - 4 wheel drive outrigger beam and jack is controlled independently from cab.
Beams extend to 4.7 m (15' 5") center-line and retract to
TRAVEL SPEED - 49 km/h (30.4 mph) within 1.64 m (5' 4-1 / 2") overall width with floats. Outrigger jack
floats are attached thus eliminating the need of manually
AXLE - Front: Full floating type, steering and driving axle with. attaching and detaching them. Controls and sight bubble located
Rear: Full floating type, steering and driving axle. in superstructure cab. Four outrigger extension lengths are
provided with corresponding "RATED LIFTING CAPACITIES" for
crane duty in confined areas. Both symmetrical and Non-symmetrical
STEERING- Hydraulic power steering controlled by steering outrigger extension (deployment) is permitted.
wheel. Four steering modes available: 2 wheel front, 2 wheel rear, Min. Extension 1.64 m (5' 4-1 / 2") center to center
4 wheel coordinated and 4 wheel crab . Mid. Extension 2.5 m (8' 2-3 / 8") center to center
Mid. Extension 3.5 m (11' 5-3 / 4") center to center
Mid. Extension 4.3 m (14' 1-1 / 4") center to center
Max. Extension 4.7 m (15' 5") center to center

Float size(Diameter) 0.35 m (1' 1-3 / 4")


ENGINE
Model Mitsubishi 4M50-TLA3B EPA)Tier3 Radiator Fin and tube core, thermostat controlled
Type Direct injection diesel Fan, mm (in.) Suction type, 10-blade, 457 (18) dia.
No. of cylinders 4 Starting 24 volt
Combustion 4 cycle, turbo charged and after cooled Charging 24 volt system, negative ground
Bore x Stroke, mm (in.) 114 x 120 (4.488 x 4.724) Battery 2-80 amp. Hour
Displacement, cu. in (liters) 4.9 (299) Compressor, air, l /min (CFM) 612 (21.6) at 2,700 rpm
Air inlet heater 24 volt preheat Output, Max.kW (HP) Gross 129 (172) at 2,700 rpm
Air cleaner Dry type, replaceable element Torque, Max. Nm (ft-lb) 530 (390) at 1,600 rpm
Oil filter Full flow with replaceable element Capacity, liters (gal.)
Fuel filter Full flow with replaceable element Cooling water 11 (2.9)
Fuel tank,liters (gal.) 189 (50), right side of carrier Lubrication 8 ~ 11 (2.1 ~ 2.9)
Cooling Liquid pressurized, recirculating by-pass Fuel 189 (50)

- 3 -
STANDARD EQUIPMENT
- Six section full power partially synchronized boom - Mitsubishi 4M50-TL turbo charged after
5.3 m ~ 23.8 m (17.4' ~ 78') - cooled engine (129 kW(172 HP)) with exhaust brake
- 3.6 m or 5.5 m (11.8' or 18') box jib (tilt type) Electronic controlled automatic transmission
o o, o o
with 5 , 25 45 or 60 pinned offsets and self storing pins. - driven by torque converter
- Auxiliary lifting sheave (single top) stowable 4 X 4 X 4 drive / steer
- Main hoist with grooved drum and 137 m of 11.2 mm - Hydraulic lockout suspension system
(450' of 7 / 16") cable. - 275 / 80R22.5 tires
- Auxiliary hoist with grooved drum and 66m of 11.2 mm - Disc brakes
(217' of 7 / 16") cable. - Fenders
- Drum rotation indicator (visual type) main and auxiliary hoist - Air dryer
- Anti-Two block device (overwind cutout) - Water separator with filter
- Tadano electronic load moment indicator system (AML-C) - Engine over-run alarm
- Outrigger extension length detector - Back-up alarm
- Electronic crane monitoring system - Low oil pressure / high water temp. warning
- Self centering finger control levers with pilot control - device(visual)
- Control pedals for boom elevating and boom telescoping Rear steer centering light
- 3 way adjustable cloth suspension seat with armrests, - Air cleaner dust indicator
- high back and seat belt - Full instrumentation package
Tilt-telescoping steering wheel - Complete highway light package
- Tinted safety glass and sun visor - Work lights
- Front windshield wiper and washer - Tool storage compartment
- Roof window wiper and washer - Tire inflation kit
- Power window (cab door) - 24 volt electric system
- Rear view mirrors (right and left side) - 13.6 metric ton (15 Ton) hook with swivel
- Cigarette lighter - 1.8 metric ton (2.0 Ton) hook with swivel
- Cab floor mat - Towing hooks-Front and rear
- Pump disconnect in operator's cab - Air conditioner (hot water heater and cooler)
- Hydraulic oil cooler - Fuel consumption monitor
- Independently controlled outriggers - Eco mode system
- Four outrigger extension positions
- Self-storing outrigger pads

HOISTING PERFORMANCE
Main or auxiliary hoist - 0.28 m (10-7 / 8'') drum, 11.2 mm (7 / 16'') wire rope
Line pulls Drum grooved lagging
Layer Line speeds2
Available1 Permissible3 Total wire rope
m / min F.P.M kgf Lbs. kgf Lbs. Meters Feet
1st 94 308 3,050 6,700 2,830 6,200 17.4 57.0
2nd 101 330 2,810 6,200 2,610 5,700 36.0 118.3
3rd 110 361 2,610 5,700 2,420 5,300 56.0 183.6
4th 114 375 2,430 5,400 2,260 5,000 77.2 253.2
5th 125 410 2,280 5,000 2,110 4,700 99.6 326.9
6th 128 420 2,140 4,700 1,990 4,400 123.4 404.8
7th 135 443 2,020 4,500 1,870 4,100 148.4 486.8
1
Developed by machinery with each layer of wire rope, but not based
on rope strength or other limitation in machinery or equipment. DRUM DIMENSIONS
2
Line speeds based only on hook block, not loaded. mm Inch
3
Permissible line pull may be affected by wire rope strength. Root diameter 265 10-7 / 16"
Main 239 9-7 / 16"
Length
Auxiliary 239 9-7 / 16"
Flange diameter 450 1' 5-11 / 16''

- 4 -
GR-150XL WORKING RANGE CHART

- 5 -
GR-150XL RATED LIFTING CAPACITIES
(IN METRIC TON)
ON OUTRIGGERS FULLY EXTENDED 4.7 m (15' 5'') SPREAD
o
360 ROTATION
A 5.3 m 9.0 m 12.7 m 16.4 m 20.1 m 23.8 m
B C (17.4') C (30') C (42') C (54') C (66') C (78')
1.22 70.4 13.6 78.9 6.0
1.52 66.7 13.6 77.3 6.0 80.9 6.0
1.83 62.8 13.1 75.1 6.0 79.5 6.0
2.44 54.2 10.8 70.8 6.0 76.7 6.0 79.9 5.0
3.05 44.1 8.07 66.7 6.0 73.8 6.0 78.0 5.0 80.4 4.5
3.66 30.8 6.71 62.4 6.0 71.0 6.0 75.8 5.0 78.7 4.5 80.5 3.0
4.57 55.4 5.22 66.6 5.03 72.4 4.92 76.0 4.06 78.5 3.0
6.1 42.1 3.76 58.5 3.63 66.6 3.52 71.5 3.20 74.8 2.74
7.62 19.5 2.81 49.8 2.65 60.6 2.59 66.8 2.49 70.9 2.25
9.14 39.4 1.84 54.3 2.00 61.8 2.00 66.9 1.86
10.67 25.2 1.34 47.1 1.52 56.5 1.61 62.6 1.52
12.19 38.9 1.20 51.0 1.43 58.3 1.27
13.72 28.3 0.88 44.8 1.09 53.7 1.07
15.24 37.9 0.84 48.6 0.91
16.76 29.3 0.64 43.2 0.70
18.29 16.2 0.48 37.2 0.57
19.81 29.9 0.45
21.34 20.2 0.35
D 0o

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS


FULLY EXTENDED 4.7 m (15' 5'') SPREAD 360o ROTATION
A 5.3 m 9.0 m 12.7 m 16.4 m 20.1 m 23.8 m
C B (17.4') B (30') B (42') B (54') B (66') B (78')
0o 4.0 6.12 7.7 2.68 11.4 1.18 15.1 0.73 18.8 0.45 22.5 0.27

ON OUTRIGGERS MID EXTENDED 4.3 m (14' 1-1 / 4'') SPREAD


360o ROTATION
A 5.3 m 9.0 m 12.7 m 16.4 m 20.1 m 23.8 m
B C (17.4') C (30') C (42') C (54') C (66') C (78')
1.22 70.4 13.6 78.9 6.0
1.52 66.7 13.6 77.3 6.0 80.9 6.0
1.83 62.8 13.1 75.1 6.0 79.5 6.0
2.44 54.2 10.8 70.8 6.0 76.7 6.0 79.9 5.0
3.05 44.1 8.07 66.7 6.0 73.8 6.0 78.0 5.0 80.4 4.5
3.66 30.8 6.71 62.4 6.0 71.0 6.0 75.8 5.0 78.7 4.5 80.5 3.0
4.57 55.3 5.13 66.6 5.03 72.4 4.92 76.0 4.06 78.5 3.0
6.1 42.1 3.65 58.5 3.38 66.6 3.52 71.5 3.20 74.8 2.74
7.62 19.5 2.49 49.8 2.40 60.6 2.45 66.7 2.31 70.9 2.25
9.14 39.4 1.59 54.2 1.84 61.7 1.86 66.8 1.77
10.67 25.2 1.13 47.0 1.29 56.5 1.45 62.6 1.45
12.19 38.7 0.95 50.9 1.04 58.3 1.16
13.72 28.1 0.66 44.6 0.79 53.6 0.88
15.24 37.7 0.57 48.5 0.68
16.76 29.3 0.41 43.1 0.52
18.29 16.2 0.27 37.0 0.41
19.81 29.8 0.27
D 0o 23o

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS


MID EXTENDED 4.3 m (14' 1-1 / 4'') SPREAD 360o ROTATION
A 5.3 m 9.0 m 12.7 m 16.4 m 20.1 m
C B (17.4') B (30') B (42') B (54') B (66')
0o 4.0 5.99 7.7 2.36 11.4 0.91 15.1 0.50 18.8 0.23

A :Boom length in meters


B :Load radius in meters
C :Loaded boom angle (deg.)
D :Minimum boom angle (deg.) for indicated length (no load)

- 6 -
GR-150XL RATED LIFTING CAPACITIES
(IN METRIC TON)
ON OUTRIGGERS MID EXTENDED 3.5 m (11' 5-3 / 4'') SPREAD
360o ROTATION
A 5.3 m 9.0 m 12.7 m 16.4 m 20.1 m 23.8 m
B C (17.4') C (30') C (42') C (54') C (66') C (78')
1.22 70.4 13.6 78.9 6.0
1.52 66.7 13.6 77.3 6.0 80.9 6.0
1.83 62.8 13.1 75.1 6.0 79.5 6.0
2.44 54.2 10.8 70.8 6.0 76.7 6.0 79.9 5.0
3.05 44.1 8.07 66.7 6.0 73.8 6.0 78.0 5.0 80.4 4.5
3.66 30.8 6.71 62.4 6.0 71.0 6.0 75.8 5.0 78.7 4.5 80.5 3.0
4.57 55.2 4.6 66.6 4.54 72.4 4.29 76.0 4.06 78.5 3.0
6.1 42.0 2.63 58.5 2.52 66.5 2.86 71.4 2.97 74.8 2.7
7.62 19.5 1.63 49.7 1.54 60.4 1.84 66.6 2.00 70.8 2.04
9.14 39.3 0.95 53.9 1.20 61.4 1.36 66.7 1.41
10.67 24.9 0.57 46.5 0.82 56.3 0.93 62.4 1.02
12.19 38.3 0.52 50.6 0.61 58.0 0.70
13.72 27.6 0.32 44.5 0.43 53.2 0.48
15.24 37.4 0.27 48.2 0.32
16.76 42.9 0.20
D o
0 26o 39o

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS


o
MID EXTENDED 3.5 m (11' 5-3 / 4'') SPREAD 360 ROTATION
A 5.3 m 9.0 m 12.7 m 16.4 m
C B (17.4') B (30') B (42') B (54')
o
0 4.0 5.99 7.7 1.50 11.4 0.45 15.1 0.18

ON OUTRIGGERS MID EXTENDED 2.5 m (8' 2-3 / 8'') SPREAD


360o ROTATION
A 5.3 m 9.0 m 12.7 m 16.4 m 20.1m 23.8 m
B C (17.4') C (30') C (42') C (54') C (66') C (78')
1.22 70.4 13.6 78.9 6.0
1.52 66.7 13.6 77.3 6.0 80.9 6.0
1.83 62.8 13.1 75.1 6.0 79.5 6.0
2.44 54.1 8.48 70.8 6.0 76.7 6.0 79.9 5.0
3.05 43.6 5.53 66.7 5.35 73.7 5.35 78.0 5.0 80.4 4.5
3.66 30.5 3.99 62.3 3.90 70.8 3.88 75.6 4.2 78.7 4.5 80.5 3.0
4.57 55.2 2.47 66.3 2.43 72.2 2.72 75.8 2.86 78.5 3.0
6.1 42.0 1.29 58.3 1.25 66.4 1.50 71.1 1.63 74.5 1.75
7.62 19.5 0.68 49.6 0.61 60.3 0.86 66.3 1.00 70.4 1.07
9.14 39.0 0.23 53.8 0.45 61.3 0.61 66.3 0.66
10.67 46.5 0.24 56.0 0.34 62.0 0.39
12.19 57.7 0.20
o
D 0 30o 41o 49o 55o

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS


o
MID EXTENDED 2.5 m (8' 2-3 / 8'') SPREAD 360 ROTATION
A 5.3 m 9.0 m
C B (17.4') B (30')
0o 4.0 3.36 7.7 0.59

A :Boom length in meters


B :Load radius in meters
C :Loaded boom angle (deg.)
D :Minimum boom angle (deg.) for indicated length (no load)

- 7 -
GR-150XL RATED LIFTING CAPACITIES
(IN METRIC TON)
ON OUTRIGGERS MIN EXTENDED 1.64 m (5' 4-1 / 2'') SPREAD
360o ROTATION
A 5.3 m 9.0 m 12.7 m 16.4 m 20.1 m 23.8 m
B C (17.4') C (30') C (42') C (54') C (66') C (78')
1.22 70.3 7.94 78.9 6.0
1.52 66.6 6.94 77.4 5.8 80.9 5.67
1.83 62.5 6.01 75.0 5.58 79.5 5.67
2.44 54.1 3.92 70.8 3.99 76.6 3.76 79.9 3.4
3.05 44.0 2.63 66.6 2.77 73.8 2.54 77.6 2.54 80.1 2.54
3.66 30.1 1.93 62.2 1.86 70.9 1.84 75.3 1.91 78.3 1.95 80.4 1.97
4.57 55.2 1.11 66.4 1.04 72.0 1.22 75.5 1.36 77.9 1.41
6.10 41.8 0.41 58.5 0.34 66.2 0.57 71.0 0.70 74.1 0.82
7.62 70.2 0.43
o
D 0 26o 52o 58o 63o 67o

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS


MIN EXTENDED 1.64 m (5' 4-1 / 2'') SPREAD 360o ROTATION
A 5.3 m
C B (17.4')
o
0 4.0 1.59

A :Boom length in meters


B :Load radius in meters
C :Loaded boom angle (deg.)
D :Minimum boom angle (deg.)
for indicated length (no load)

NOTE:
Standard number of parts of line for each boom length is as shown below.
Load per line should not surpass 1,800 kg (4,000 lbs.) for main winch and auxiliary winch.
Boom Length in meters 5.3 m 5.3 m to 23.8 m Single top
(Feet) (17.4') (17.4' to 78') Jib
Number of parts of line 8 4 1
The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-C) is based
on the standard number of parts of line listed in the chart.

- 8 -
GR-150XL RATED LIFTING CAPACITIES
(IN METRIC TON)
ON OUTRIGGERS FULLY EXTENDED 4.7m (15' 5") SPREAD
360o ROTATION
23.8 m (78') Boom + 3.6 m (11.8') Jib 23.8 m (78') Boom + 5.5 m(18' ) Jib
C o
5 Tilt 25 o
Tilt o
45 Tilt 60o
Tilt C o
5 Tilt 25o Tilt 45o Tilt 60o Tilt
R W R W R W R W R W R W R W R W
82o 3.8 1.5 5.1 1.2 6.0 0.91 6.6 0.64 82o 4.2 0.84 6.1 0.7 7.5 0.59 8.3 0.39
80o 4.9 1.5 6.1 1.2 6.9 0.91 7.5 0.64 80o 5.3 0.84 7.2 0.7 8.5 0.59 9.2 0.39
o o
77.5 6.2 1.5 7.4 1.2 8.1 0.91 8.6 0.64 77.5 6.7 0.84 8.5 0.7 9.7 0.57 10.3 0.39
o o
75 7.4 1.5 8.6 1.2 9.2 0.91 9.7 0.64 75 8.0 0.84 9.8 0.7 10.9 0.54 11.4 0.39
72.5o 8.6 1.38 9.7 1.1 10.3 0.88 10.8 0.64 72.5o 9.3 0.84 11.0 0.67 12.1 0.53 12.6 0.39
70o 9.8 1.25 10.8 1.0 11.4 0.84 11.9 0.64 70o 10.6 0.84 12.1 0.64 13.1 0.52 13.6 0.39
67.5o 10.9 1.15 11.9 0.94 12.4 0.81 12.8 0.64 67.5o 11.8 0.82 13.2 0.62 14.2 0.51 14.6 0.39
o o
65 11.9 1.04 12.9 0.88 13.5 0.77 13.8 0.64 65 13.0 0.79 14.4 0.59 15.2 0.50 15.5 0.39
o o
62.5 13.0 0.96 13.9 0.84 14.4 0.74 14.7 0.64 62.5 14.1 0.73 15.4 0.57 16.2 0.49 16.5 0.39
o o
60 14.1 0.88 14.9 0.79 15.3 0.70 15.6 0.64 60 15.1 0.66 16.4 0.54 17.1 0.48 17.3 0.39
57.5o 15.0 0.79 15.8 0.72 16.2 0.67 57.5o 16.2 0.62 17.4 0.52 18.0 0.47
55o 15.9 0.70 16.7 0.64 17.1 0.64 55o 17.2 0.57 18.4 0.50 18.9 0.45
o o
52.5 16.8 0.60 17.6 0.55 17.9 0.56 52.5 18.1 0.51 19.3 0.46 19.7 0.43
o o
50 17.6 0.50 18.4 0.45 18.7 0.48 50 19.1 0.45 20.1 0.41 20.5 0.41
47.5o 18.5 0.43 19.1 0.40 19.4 0.41 47.5o 19.9 0.39 20.9 0.35 21.3 0.35
o o
45 19.3 0.36 19.9 0.34 20.1 0.34 45 20.8 0.32 21.7 0.29 21.9 0.29
42.5o 20.0 0.31 20.6 0.29 42.5o 21.6 0.28 22.5 0.25
40o 20.8 0.25 21.3 0.23 40o 22.4 0.23 23.2 0.20
37.5o 21.5 0.21 21.9 0.20
35o 22.1 0.16 22.5 0.16

ON OUTRIGGERS MID EXTENDED 4.3 m (14' 1-1 / 4'') SPREAD


360o ROTATION
23.8 m (78') Boom + 3.6 m (11.8') Jib 23.8 m (78') Boom + 5.5 m (18' ) Jib
C o
5 Tilt 25
o
Tilt
o
45 Tilt 60
o
Tilt C o
5 Tilt 25o Tilt 45o Tilt 60o Tilt
R W R W R W R W R W R W R W R W
82o 3.8 1.5 5.1 1.2 6.0 0.91 6.6 0.64 82o 4.2 0.84 6.1 0.7 7.5 0.59 8.3 0.39
80o 4.9 1.5 6.1 1.2 6.9 0.91 7.5 0.64 80o 5.3 0.84 7.2 0.7 8.5 0.59 9.2 0.39
77.5o 6.2 1.5 7.4 1.2 8.1 0.91 8.6 0.64 77.5o 6.7 0.84 8.5 0.7 9.7 0.57 10.3 0.39
75o 7.4 1.5 8.6 1.2 9.2 0.91 9.7 0.64 75o 8.0 0.84 9.8 0.7 10.9 0.54 11.4 0.39
72.5o 8.6 1.38 9.7 1.1 10.3 0.88 10.8 0.64 72.5o 9.3 0.84 11.0 0.67 12.1 0.53 12.6 0.39
70o 9.8 1.25 10.8 1.0 11.4 0.84 11.9 0.64 70
o
10.6 0.84 12.1 0.67 13.1 0.52 13.6 0.39
o
67.5 10.9 1.15 11.9 0.94 12.4 0.81 12.8 0.64 67.5o 11.8 0.82 13.2 0.62 14.2 0.51 14.6 0.39
o
65 11.9 1.04 12.9 0.88 13.5 0.77 13.8 0.64 65o 13.0 0.79 14.4 0.59 15.2 0.50 15.5 0.39
o o
62.5 13.0 0.92 13.9 0.81 14.4 0.71 14.7 0.64 62.5 14.1 0.73 15.4 0.57 16.2 0.49 16.5 0.39
o o
60 14.0 0.79 14.9 0.73 15.3 0.64 15.6 0.64 60 15.1 0.66 16.4 0.54 17.1 0.48 17.3 0.39
o o
57.5 14.9 0.67 15.8 0.63 16.2 0.57 57.5 16.1 0.58 17.4 0.50 18.0 0.44
o o
55 15.8 0.54 16.7 0.52 17.0 0.50 55 17.1 0.50 18.3 0.45 18.9 0.39
52.5o 16.7 0.45 17.5 0.43 17.8 0.42 52.5o 18.1 0.42 19.2 0.39 19.7 0.36
50o 17.6 0.36 18.3 0.34 18.6 0.34 50o 19.0 0.34 20.1 0.32 20.5 0.32
47.5o 18.4 0.30 19.1 0.29 19.3 0.29 47.5o 19.9 0.29 20.9 0.26 21.2 0.26
45o 19.2 0.23 19.8 0.23 20.0 0.23 45o 20.7 0.23 21.7 0.20 21.9 0.20

C :Loaded boom angle (deg.)


R :Load radius in meters
W :Rated lifting capacity in metric ton

- 9 -
GR-150XL RATED LIFTING CAPACITIES
(IN METRIC TON)

ON OUTRIGGERS MID EXTENDED 3.5 m (11' 5-3 / 4'') SPREAD


360o ROTATION
23.8 m (78') Boom + 3.6 m (11.8') Jib 23.8 m (78') Boom + 5.5 m(18' ) Jib
C o o o o C o o o o
5 Tilt 25 Tilt 45 Tilt 60 Tilt 5 Tilt 25 Tilt 45 Tilt 60 Tilt
R W R W R W R W R W R W R W R W
82o 3.8 1.5 5.1 1.2 6.0 0.91 6.6 0.64 82o 4.2 0.84 6.1 0.70 7.5 0.59 8.3 0.39
80o 4.9 1.5 6.1 1.2 6.9 0.91 7.5 0.64 80.5o 5.3 0.84 7.2 0.70 8.5 0.59 9.2 0.39
o 6.2 1.5 7.4 1.2 8.1 0.91 8.6 0.64 o 6.7 0.84 8.5 0.70 9.7 0.57 10.3 0.39
77.5 77.5
o 7.4 1.5 8.6 1.2 9.2 0.91 9.7 0.64 o 8.0 0.84 9.8 0.70 10.9 0.54 11.4 0.39
75 75
o 8.6 1.3 9.7 1.1 10.3 0.88 10.8 0.64 o 9.3 0.84 11.0 0.67 12.1 0.53 12.6 0.39
72.5 72.5
70o 9.7 1.09 10.8 1.0 11.4 0.84 11.9 0.64 70o 10.6 0.84 12.1 0.64 13.1 0.52 13.6 0.39
67.5o 10.8 0.90 11.8 0.84 12.4 0.74 12.8 0.64 67.5o 11.8 0.75 13.2 0.58 14.2 0.49 14.6 0.39
o 11.8 0.70 12.8 0.68 13.4 0.64 13.8 0.64 o 12.9 0.66 14.3 0.52 15.2 0.45 15.5 0.39
65 65
62.5o 12.8 0.56 13.9 0.56 14.3 0.53 14.6 0.53 62.5o 13.9 0.54 15.2 0.44 16.1 0.39 16.4 0.34
o 13.8 0.41 14.9 0.43 15.2 0.41 15.5 0.41 o 14.9 0.41 16.3 0.36 17.0 0.32 17.3 0.29
60 60
57.5o 14.7 0.33 15.8 0.34 16.0 0.32 57.5o 15.9 0.32 17.3 0.28 17.9 0.26
55o 15.7 0.25 16.5 0.25 16.9 0.23 55o 16.9 0.23 18.2 0.20 18.8 0.20

ON OUTRIGGERS MID EXTENDED 2.5 m (8' 2-3 / 8'') SPREAD


o
360 ROTATION
23.8 m (78') Boom + 3.6 m (11.8') Jib 23.8 m (78') Boom + 5.5 m(18' ) Jib
C o C
25o Tilt 45o Tilt 60o Tilt 5o Tilt 25o Tilt
o
5 Tilt 45 Tilt 60o Tilt
R W R W R W R W R W R W R W R W
o 3.8 1.50 5.1 1.20 6.0 0.91 6.6 0.64 o 4.2 0.84 6.1 0.70 7.5 0.59 8.3 0.39
82 82
80o 4.9 1.44 6.1 1.17 6.9 0.88 7.5 0.64 80o 5.3 0.84 7.2 0.68 8.5 0.58 9.2 0.39
77.5o 6.1 1.27 7.3 1.04 8.0 0.84 8.6 0.64 77.5o 6.7 0.84 8.4 0.66 9.7 0.54 10.3 0.39
75o 7.3 1.09 8.4 0.91 9.1 0.79 9.7 0.64 75o 8.0 0.84 9.7 0.64 10.9 0.50 11.4 0.39
o o
72.5 8.4 0.83 9.5 0.71 10.2 0.62 10.7 0.52 72.5 9.2 0.67 10.8 0.52 11.9 0.42 12.5 0.34
o 9.4 0.57 10.5 0.50 11.2 0.45 11.7 0.39 o 10.3 0.50 12.0 0.39 13.0 0.34 13.5 0.29
70 70
o 10.5 0.41 11.6 0.37 12.2 0.33 12.6 0.27 o 11.5 0.35
67.5 67.5
o 11.5 0.25 12.5 0.23 13.1 0.20 13.5 0.14 o 12.5 0.20
65 65

C :Loaded boom angle (deg.)


R :Load radius in meters
W :Rated lifting capacity in metric ton

- 10 -
WARNING AND OPERATING INSTRUCTIONS
FOR LIFTING CAPACITIES
GENERAL 10. When making lifts at a load radius not shown, use the next
1. RATED LIFTING CAPACITIES apply only to the machine as longer radius to determine allowable capacity.
originally manufactured and normally equipped by TADANO 11. Load per line should not exceed 1,800kg (4,000 lbs.) for
LTD. Modifications to the machine or use of optional main winch and auxiliary winch.
equipment other than that specified can result in a reduction 12. Check the actual number of parts of line with LOAD MOMENT
of capacity. INDICATOR (AML-C) before operation. Maximum lifting
2. Construction equipment can be hazardous if improperly capacity is restricted by the number of parts of line of LOAD
operated or maintained. Operation and maintenance of MOMENT INDICATOR (AML-C). Limited capacity is as
this machine must be in compliance with information in the determined from the formula, Single line pull for main winch
operation, safety and maintenance manual supplied with 1,800 kg (4,000 lbs.) x number of parts of line.
machine. If these manuals are missing, order replacements 13. The boom angle before loading should be greater to account
through the distributor. for deflection. For rated lifting capacities, the loaded boom
3. The operator and other personnel associated with this angle and the load radius is for reference only.
machine shall fully acquaint themselves with the latest 14. The 5.3 m (17.4') boom length capacities are based on boom
American National Standards Institute (ANSI) safety fully retracted. If not fully retracted [less than 9.0 m (30')
standards for cranes. boom length], use the rated lifting capacities for the 9.0 m (30')
boom length.
SET UP 15. Extension or retraction of the boom with loads may be
1. Rated lifting capacities on the chart are the maximum attempted within the limits of the RATED LIFTING CAPACITIES.
allowable crane capacities and are based on the machine The ability to telescope loads is limited by hydraulic pressure,
standing level on firm supporting surface under ideal job boom angle, boom length, crane maintenance, etc.
conditions. Depending on the nature of the supporting 16. For rated lifting capacity of single top, reduce the rated lifting
surface, it may be necessary to have structural supports capacities of relevant boom according to a weight reductions
under the outrigger floats or tires to spread the loads to a for auxiliary load handling equipment. Capacities of single top
larger bearing surface. shall not exceed 1,800 kg (4000 lbs) including main hook.
2. For outrigger operation, outriggers shall be properly extended 17. When jib removing, jib state switch select removed.
with tires free of supporting surface before operating crane. 18. When erecting and stowing jib, be sure to retain it by hand or by
other means to prevent its free movement.
OPERATION 19. Use "ANTI-TWO BLOCK" disable switch when erecting and
1. Rated lifting capacities have been tested to and meet stowing jib and when stowing hook block. While the switch is
minimum requirements of SAE J1063-Cantilevered Boom pushed, the hoist does not stop, even when overwind condition
Crane Structures Method of Test. occurs.
2. Rated lifting capacities do not exceed 85 % of the tipping 20. For boom length with 3.6 m (11.8') jib, rated lifting capacities are
load on outriggers fully extended as determined by SAE determined by loaded boom angle only in the column headed
J765-Crane Stability Test Code. "23.8 m (78') boom + 3.6 m (11.8') jib".
Rated lifting capacities for partially extended outriggers are For boom length with 5.5 m (18') jib, rated lifting capacities
determined from the formula, Rated Lifting Capacities are determined by loaded boom angle only in the column
=(Tipping Load - 0.1 x Tip Reaction) / J391.25. headed "23.8 m (78') boom + 5.5 m (18') jib".
3. Rated lifting capacities above bold lines in the chart are For angles not shown, use the next lower loaded boom angle
based on crane strength and those below, on its stability. to determine allowable capacity.
They are based on actual load radius increased by boom 21. When lifting a load by using jib (aux. winch) and boom (main
deflection. winch) simultaneously, do the following:
4. The weight of handling device such as hook blocks (90kg h Enter the operation status as jib operation, not as boom
(195 lbs) for 13.6 t (15 Ton) capacity, 25 kg (53 lbs) for 1.8 t (2 Ton) operation.
capacity), slings, etc., must be considered as part of the load h Before starting operation,make sure that mass of load is
and must be deducted from the lifting capacities. within rated lifting capacity for jib.
5. Rated lifting capacities are based on freely suspended loads 22. Be very careful not to come in contact with the mirror, engine
and make no allowance for such factors as the effect of wind, cover, etc, with following warning messages.When operating
sudden stopping of loads, supporting surface conditions, crane in the following case.
o
inflation of tires, operating speeds, side loads, etc. Side pull h When lowering the boom angles less than 12
o
on boom or jib is extremely dangerous. h When swinging with the boom angles less than 12
6. Rated lifting capacities do not account for wind on lifted load
or boom. We recommend against working under the condition
that the load is out of control due to a strong wind. During DEFINITIONS
boom lift, consider that the rated lifting capacity is reduced 1. Load Radius: Horizontal distance from a projection of the axis
by 50 % when the wind speed is 9 m/s (20 mph) to 12 m/s of rotation to supporting surface before loading to the center of
(27 mph) ; reduced by 70 % when the wind speed is 12 m/s the vertical hoist line or tackle with load applied.
(27 mph) to 14 m/s (31 mph). If the wind speed is 14 m/s 2. Loaded Boom Angle: The angle between the boom base
(31 mph) or over, stop operation. During jib lift, stop operation section and the horizontal, after lifting the rated lifting capacity
if the wind speed is 9 m/s (20 mph) or over. at the load radius.
7. Rated lifting capacities at load radius shall not be exceeded. 3. Working Area: Area measured in a circular arc about the
Do not tip the crane to determine allowable loads. centerline of rotation.
8. Do not operate at boom lengths, radii, or boom angle, where 4. Freely Suspended Load: Load hanging free with no direct
no capacities are shown. Crane may overturn without any external force applied except by the hoist line.

- 11 -
GR-150XL RATED LIFTING CAPACITIES
(IN METRIC TON)
ON RUBBER STATIONARY
Over Front 360o Rotation
A 5.3 m 9.0 m 12.7 m 5.3 m 9.0 m 12.7 m
B C (17.4') C (30') C (42') C (17.4') C (30') C (42')
1.22 70.3 3.58 79.0 3.58 70.3 2.81 79.0 2.81
1.83 62.7 3.47 74.9 3.47 79.4 3.58 62.7 2.81 74.9 2.81 79.4 2.79
2.44 54.4 3.13 70.8 3.13 76.6 3.13 54.4 2.22 70.8 2.18 76.6 2.13
3.05 44.4 2.61 66.5 2.56 73.6 2.49 44.4 1.56 66.5 1.52 73.6 1.45
3.66 30.7 2.20 62.2 2.09 70.7 1.97 30.7 1.13 62.2 1.07 70.7 0.95
4.57 55.2 1.56 66.2 1.36 55.2 0.45 66.2 0.34
6.10 41.7 0.86 58.3 0.77
7.62 19.2 0.25 49.4 0.29
D 0o 42
o
0
o o
44 60o

LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON RUBBER STATIONARY


o
Over Front 360 Rotation
A 5.3 m 9.0 m 5.3 m
C B (17.4') B (30') B (17.4')
o
0 4.0 1.91 7.7 0.23 4.0 0.73

ON RUBBER CREEP
Over Front
A 5.3 m 9.0 m 12.7 m
B C (17.4') C (30') C (42')
1.22 70.3 3.20 79.0 3.20
1.83 62.7 3.06 74.9 3.06 79.4 3.20
2.44 54.4 2.81 70.8 2.77 76.6 2.68
3.05 44.4 2.36 66.5 2.25 73.6 2.15
3.66 30.7 1.88 62.2 1.81 70.7 1.70
4.57 55.2 1.36 66.2 1.22
6.10 41.7 0.77 58.3 0.68
7.62 19.2 0.23 49.4 0.29
D 0o 42o

LIFTING CAPACITIES AT ZERO DEGREE


BOOM ANGLE ON RUBBER CREEP NOTE:
Over Front The lifting capacity data stored in the LOAD MOMENT
A 5.3 m 9.0 m INDICATOR (AML-C) is based on the standard number
C B (17.4') B (30') of parts of line listed in the chart.
0o 4.0 1.63 7.7 0.18 Standard number of parts of line for on rubber operation
should be according to the following table.
A :Boom length in meters
B :Load radius in meters Boom Length in meters 5.3 m to 12.7 m
Single top
C :Loaded boom angle (deg.) (Feet) (17.4' to 42')
D :Minimum boom angle (deg.) for indicated
Number of parts of line 4 1
length (no load)

- 12 -
WARNING AND OPERATING INSTRUCTIONS
FOR ON RUBBER LIFTING CAPACITIES
1. Rated lifting capacities on rubber are in pounds and do not 5. Over-front operation shall be performed within two
exceed 75 % of tipping loads as determined by SAE J765- degrees in front of chassis.
Crane Stability Test Code. 6. On rubber lifting with "jib" is not permitted. Maximum
2. Rated lifting capacities shown in the chart are based on permissible boom length is 12.7 m (42').
condition that crane is set on firm level surfaces with 7. When making lift on rubber stationary, set parking brake.
suspension-lock applied. Those above bold lines are based on 8. For creep operation, boom must be centered over-front
tire capacity and those below, on crane stability. They are based of machine, swing lock engaged, and load restrained from
on actual load radius increased by tire deformation and boom swinging.Travel slowly and keep the lifted load as close to
deflection. the ground as possible, and especially avoid any abrupt
3. Rated lifting capacities are based on proper tire inflation, steering, accelerating or braking.
capacity and condition. Damaged tires are hazardous to safe 9. Do not operate the crane while carrying the load.
operation of crane. 10. Creep is motion for crane not to travel more than 60m
4. Tires shall be inflated to correct air pressure. (200') in any 30 minute period and to travel at the speed
Tires Air Pressure of less than 1.6 km/h (1 mph).
275/80R22.5 9.0 kgf/cm 2 (130 psi) 11. For creep operation, set Drive select switch to "4-WHEEL
(Lo)" and set gear shift lever to "1".

WARNING AND OPERATING INSTRUCTIONS


FOR USING THE LOAD MOMENT INDICATOR (AML-C)
1. When operating crane on outriggers: (2) For creep operation.
h Before outrigger operation,suspension-lock in the over-front h The creep capacities are attainable only when boom
area of the boom. (Locking and releasing cannot be is in the straight forward position of chassis and the
performed in other state.) over-front position symbol is on. If boom is not in the
h Keep pressing the switch to the "LOCK" side until the straight forward position of chassis , never lift load.
suspension-lock confirmation lamp changes from flashing to 3. This machine is equipped with an automatic swing stopping
lighting, and lower the body to the full. (Outrigger operation device. (For the details, see Operation Maintenance Manual.)
and crane operation cannot be performed without But, operate very carefully because the automatic swing stop
suspension-locking.) does not work in the following cases.
h Set "P.T.O." switch to "ON". h During on rubber operation.
h Press the outrigger state select key to register the outrigger h When the "P.T.O" switch is set to "OVERRIDE" and the
operation. If the display agree with the actual state,press the "OVERRIDE" key switch outside the cab is on.
set key to register. After the completion of the registration, 4. During crane operation, make sure that the displays on
the pop-up window closes. front panel are in accordance with actual operating
h Press the lift state select key to register the lift state to be conditions.
used(single top / jib / boom). Each time lift state select key is 5. The displayed values of LOAD MOMENT INDICATOR
pressed, the display changes. If the display agree with the (AML-C) are based on freely suspended loads and make
actual state,press the set key to register. After the completion no allowance for such factors as the effect of wind,
of the registration ,the pop-up window closes. sudden stopping of loads, supporting surface conditions,
2. When operating crane on rubber: inflation of tire, operating speed, side loads, etc.
h Suspension-lock in the over-front area of the boom. (Locking For safe operation, it is recommended when extending
and releasing cannot be performed in other state.) and lowering boom or swinging, lifting loads shall be
h Keep pressing the switch to the "LOCK" side until the appropriately reduced.
suspension-lock confirmation lamp changes from flashing to 6. LOAD MOMENT INDICATOR (AML-C) is intended as an
lighting, and lower the body to the full. (Crane operation cannot aid to the operator. Under no condition should it be relied
be performed without suspension-locking.) upon to replace use of capacity charts and operating
h Set "P.T.O." switch to "ON". instruction. Sole reliance upon LOAD MOMENT
h Press the outrigger mode select key. On rubber state symbol INDICATOR(AML-C) aids in place of good operating
comes on. Each time the outrigger mode select key is practice can cause an accident. The operator must
pressed the mode changes. Select the creep operation, exercise caution to assure safety.
the on-tire mode indicative symbol flicker. 7. The lifting capacity for over-side area differs depending on
h Press the boom mode select key to register the boom mode. the outrigger extension width. Work with the capacity
However, pay attention to the following. corresponding to the extension width.The lifting capacities
(1) For stationary operation. for over-front and over-rear areas are for "outriggers fully
h The front capacities are attainable only when the over-front extended". However,the areas(angle a) differ depending
position symbol comes on. When the boom is more than on the outrigger extension width.
2 degrees from centered over-front of chassis, 360o Extended 4.3 m 3.5 m 2.5 m 1.64 m
capacities are in effect. Width (14' 1-1/4") (11' 5-3/4" ) (8' 2-3/8") (5' 4-1/2")
h When a load is lifted in the front position and then swung Angle ao 70 60 55 50
to the side area, make sure the value of the LOAD MOMENT (middle) (middle) (middle) (minimum)
INDICATOR(AML-C) is below the 360o lifting capacity.

GR-150XL Axle weight distribution chart


Kilograms Pounds
GVW Front Rear GVW Front Rear
Base machine 13,960 6,890 7,070 30,780 15,190 15,590

Remove: 1. 2-stage jib (3.6 m, 5.5 m) -185 -221 36 -410 -490 80


2. 1.8 metric ton (2.0 Ton) hook block and auxiliary lifting
-53 -155 102 -120 -340 220
sheave (single top)

- 13 -
MEMO

TADANO LTD. (INTERNATIONAL DIVISION) TADANO AMERICA CORPORATION


4-12, Kamezawa 2-chome, Sumida-ku, 4242 West Greens Road.
Tokyo 130-0014, JAPAN Houston, Texas, 77066 U.S.A.
PHONE: 81-3-3621-7750 PHONE: (281) 869-0030
FAX: 81-3-3621-7785 FAX: (281) 869-0040
http://www.tadano.com http://www.tadanoamerica.com

Form No. GR-150-1-00232/ES-02 (6+2, 2M2D)

- 14 -

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