Liebert SRC User Manual

SMALL ROOM COOLING
SMALL ROOM COOLING
4
5
7
4.0 15
5.0 21
6.0 23
7.0 Controller 25
8.0 Hardware Details 26
9.0 Operation 27
10.0 Alarms 30
11.0 Sequencing Logic 31

12.0 Modbus Register Map 33
13.0 History Alarm 34
14.0 Trouble Shooting Guide 39
15.0 Commissioning / Preventive Maintenance Checklist 40
I Liebert® SRC™ User Manual - small room cooling system

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pressurise gas
1 Liebert® SRC™ User Manual - small room cooling system

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Liebert® SRC™ User Manual - small room cooling system 3

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Example: SRC07 CTE000
SRC 07 C x x x 0 0 0
Nominal Capacity (in kW) Voltage Packing

Order/Identifier
03 = 3.0kW S = Single Phase D = Domestic
04 = 4.0kW T = Three Phase O = Oversease
07 = 7.0kW
11 = 11kW
Unit Type
C = Cooling Type
E = Fixed Capacity
V = Variable Capacity

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Clean the air filter once every month This cleaning intensity to very based on site
condition.
2 3
6
8
5
4
5 Air outlet
6 Drain pipe cutout
7 Electrical input
4 8 Controller location
2 3
2 Air outlet vents

3 Refrigeration piping
4 Electrical connection
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2.1 Product Technical Data

Inter Connection Pipe Specification
Models SCR 03 SCR 04 SCR 07 SCR 07 SCR 11
Main Power Supply Voltage 230V ±
10% 1Ph 50Hz 400V ±
10% 3Ph+N+PE / 50Hz
0
From 10 C
Outdoor conditions
To Upto 480C
Indoor conditions with From 200C-300C,30% R.H. / 80% R.H.

compressor running To 350C, 40% R.H. 300C, 40% R.H.
From 400C, 5% R.H.

Storage Conditions
To 550C, 90% R.H.
Diameter
1/2" 1/2" 5/8” 5/8” 3/4”
(Inch)
Gas Side
Connection
FLARE FLARE FLARE FLARE FLARE
Type
Diameter
3/8” 3/8” 3/8” 3/8” 1/2"
Liquid (Inch)
Side Connection
Type FLARE FLARE FLARE FLARE FLARE
Max. Effective Length
100 100 100 100 100
(Feet)
Condensa Outer
te Drain Diameter 7/8” 7/8” 7/8” 7/8” 7/8”
Pipe (Inch)
Maximum number of
7 7 7 7 7
Bends
Electrical Connection Wire
3 Core / 2.5 Sq.mm 3 Core / 2.5 Sq.mm 3 Core / 2.5 Sq.mm 3 Core / 2.5 Sq.mm 3 Core / 2.5 Sq.mm
(Indoor to Outdoor)
Refrigerant used R410a R407c

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1 Dimension(mm) (L)1050 X (W)444 X (H)802

2 Weight 72kg
656 mm
438 mm

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305mm
305mm 610mm
712mm 610mm

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305mm
610mm
610mm
712mm
mm
610
mm
712
mm
610
m
7m
200
610mm
Minimum 712mm

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102mm
150mm
102mm
1 Dimension(mm) (L)1105 X (W)375 X (H)512

2 Weight 62kg
1. LOCATE BOTTOM CHANNEL (ITEM01) ON WALL.

2. MARK HOLE POSITION, M8 CSK SCREWS 4NO’S .
3. DRILL AND MOUNT THE CHANNEL ON WALL.
M6 SUITABLE 4. PICK-UP INDOOR UNIT AND LOCK ON THE
WALL SCREW, 3No’s MACHINE LOCKING FLANGE.
5. MARK THE HOLE POSITION M6 SCREW 3NO’S.
6. TIGHTEN THE SCREW.
7. PROCEED FOR PIPING AND WIRING ROUNTING .
MACHINE LOCKING FLANGE
M8 CSK SUITABLE
WALL SCREW, 4No’s

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4.0 Piping
(Outdoor Unit) 30 (Indoor Unit)
10 M Max. Vertical
Distance
5 M Max. Vertical Distance
Between two Syphons
(Outdoor Unit)
(Indoor Unit)
20
20
10 M Max. Vertical
(Indoor Unit)
Distance
5 M Max. Vertical Distance
Between two Syphons
(Outdoor Unit) 20

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4.1.1

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4.1.2

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4.2

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4.2.1
4.2.1.1
4.2.1.2

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4.2.1.3
4.2.2
4.2.3

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5.0
5.1
230V ±
10% 1Ph 50Hz, 400V ±
10% 3Ph+N+PE / 50Hz

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6.0
! WARNING
Arc flash and electric shock hazard. Can cause serious injury or death. Open all local and remote
electric power disconnect switches, verify with a voltmeter that power is off and wear personal
protective equipment before working within the electric control enclosure.
If the unit will not be used for an extended period of time, dry the unit to maintain it in the best condition.
Clean the unit regularly to maintain optimal performance and to prevent possible breakdown.
• Dry the unit in Fan mode for 3 to 4 hours and disconnect the power. There may be internal damage if
moisture is left in unit’s components.
• Before using the unit again, dry the unit in Fan mode for 3 to 4 hours to remove odor generated by
moisture.
Figure 9-1 Cleaning the outside of the indoor unit
NOTICE
Risk of improper cleaning. Can cause cabinet finish damage.
• Never use water that is higher than 104° (40°C) when you clean the filters. It may cause
deformation or discoloration.
• Never use volatile substances when you clean the filters. These may damage the surface of the
unit.
Table 9-1 Cleaning Schedule

Component Description Interval
Air filter Clean with a vacuum or hand wash. 1 month
Clean the surface using a soft, dry cloth. Regularly
Indoor unit Have a professional clean the condensate drain pan. Once a year
Have a professional clean the condensate drain pipe. Every 4 months
Have a professional clean the heat-exchanger coils and the
Once a year
panel vents. (Consult a technician.)
Have a professional clean the fan. Once a year
Outdoor unit Have a professional clean the condensate drain pan Once a year
Have a professional verify that the fan assembly is firmly
Once a year
tightened.
Clean the electric components with air. Once a year

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9.1 Cleaning the Air Filter

Clean the air filter once every month or more if necessary.
NOTE
• Bending the air filter can break it.
• If the air filter is not assembled correctly, dust and other substances can
enter the indoor unit.
9.1.1 Cleaning the Air Filter

1. Turn-off power and unplug the power cord.
2. Open the front cover by lifting both sides of the cover slightly.
Figure 9-2 Removing the air filter unit
4. Clean the filters with a vacuum cleaner or lukewarm water with a neutral detergent.
5. Dry the filters in the shade.
6. Insert the hooks of the air filters into the front cover, , and make sure the filters are inside
the cover for correct assembly.
Figure 9-3 Inserting cleaned air filter in Type 1 unit

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Controller
7.
7.1 Definition of Terms:
Sr. No. Abbreviation Description

1. E-Fan Evaporator Fan
2. C-Fan Condensation Fan
3. PWM Pulse Width Modulation
4. PFC Potential Free Contact
5. RPM Revolution per minute
6. RTC Real time Clock
7. CAN Controller Area Network
8. HP High Pressure
9. LP Low Pressure
10. SRC Small Room Cooling

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8.
Hardware of SRC controller consists of 32-bit ARM cortex M controller (STM32F302xC) as a
Microcontroller. Controller Main Interfaces are
ADC measurements
1. Temperature probes – 7 NTC Probes
2. Pressure Probes – 3 (Either 0-5V or 4-20 mA)
3. AC voltage (24V AC)
4. AC current
5. 4-20 mA Sensors - 2
Three RS485 channels – Display, Compressor, User Interface
EEV Drive – Stepper Motor Drive
CAN Communication for Inter-SRC communication
RTC Interface
3 SPEED Interface for FAN control
3 Capture Interfaces
Isolated and Non Isolated Digital Inputs
Relay/PFC – 1 Compressor Relay, 3 FAN Relays, 5- Alarm Relays
EEPROM for Configuration saving
Flash for Data Saving
I2C interface for Humidity Sensor.
Optional Display and Keypad Interface (8 pin display and 4 keys)
8.1 Hardware used in SRC

1. Temperature Probes: Supply, Return, Ambient
2. SPEED and capture: 2 number for evaporator fans
3. EEPROM and Flash: For Event and configuration storage
4. RS485 : Display and User Interface
5. Digital Inputs: HP, LP, Bad Power, Fire, Compressor Contactor fail.
6. RTC
7. PFC: Compressor, Evaporator Fan – 2 number, 2 for user (1 for alarm, 1 for controller ON
Status)
ON/OFF Switch
8.2 Operating the unit

1. Use the ON/OFF button on corded
remote to operate the system.
2. Press ON/OFF button.

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9.
This section describes operation of Air condition system for SRC only. For SRC there are two
evaporator Fans of variable speed type with tachometer output for feedback. There is a condensate
fan which is of fixed speed and is turned on/off through compressor relay.
9.1 Power on Sequence:

After Power on, all peripherals are initialized and complete system is made OFF.
1. Compressor and condensate fan relay is turned off.
2. Alarm and Application will be handled after 5 seconds.
3. There are two evaporator fans, so evaporator fan relays are turned on.
4. Run Evaporator FAN at fixed speed for a fixed time as configured. (Default 40% SPEED and
for 15 seconds).
5. Compressor will be off for the configured time. (Default 30 seconds)
6. Indoor temperature is taken from supply temperature or return temperature as per
configuration. (Default Return temperature)
9.2 Modes of Operation

Machine can worked in following modes; some of the modes are enabled only if they are
enabled in configuration.
1. Cooling Not Required ( Idle): Temperature is within range
2. Cooling Not Possible: HP, LP, of fan fail alarms are present and temperature is above
setpoint + differential.
3. Compressor Cooling: Compressor will be used for cooling.
4. Fault Mode: If any of the critical alarm as bad power, fire, HP,LP
5. REMOTE OFF: Unit will be in off condition on pressing off key from display.
9.3 Mode selection

After power on time, appropriate mode will be selected. Sequence of operation is as below.
Default mode is Cooling Not Required.
1. If any of the alarm is active among fire, bad power, fan fail, mode of operation will be fault
mode
2. Mode of operation will be selected as per current running mode.
9.3.1 Cooling Not Required or Cooling Not Possible:

1. If Indoor Temperature >= (Cooling Setpoint + Cooling Diff) then
1.1. If HP, LP and compressor fault alarms are not present and compressor OFF time is
elapsed then mode of operation will be Compressor cooling mode.
1.2. Else mode will be Cooling Not Possible.
2. Else mode will be Cooling Not Required (Idle).

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9.3.2 Compressor Mode:

1. If any of the HP, LP and compressor fault alarms is present then mode of operation will be
Cooling Not Required. (Idle) or Cooling Not Possible.
2. Else if minimum run time of compressor is not elapsed then mode of operation is compressor.
3. Else if ((Setpoint – Hysteresis) < Indoor Temperature) the mode of operation will be Cooling
Not Required. (Idle)
9.3.3 Fault Mode:

1. If Fire or AC Bad or Fan fail alarms are present then mode of operation will be Fault mode
2. Else Mode of operation will be Cooling Not Required.
9.3.4 Remote OFF Mode:

Till user provides remote ON command through display or Modbus, mode of operation
remains Remote OFF. Else it will be Cooling Not Required.
9.4 Mode Change

When Mode is changed from previous mode of operation then operations are performed
depending on the new mode selected.
9.4.1 Compressor Mode

This mode will be selected only from Cooling Not Required or Cooling Not possible mode. So
sequences of operation performed are
1. Condensate fan and Evaporator fan is run at the fixed speed for the time configured.
2. Compressor and condensate fan relay is turned ON
3. Evaporator fans relay is operated.
4. Condensate fan and Evaporator fans are run at the fixed speed for the time configured.
5. HP, LP alarms delay timer is loaded
6. Compressor Minimum run time timer is loaded.
9.4.2 Fault Mode or Remote OFF mode

1. All fans and compressor relays will be turned off
2. Compressor Minimum off time timer will be loaded.
9.4.3 Cooling Not Possible or Cooling Not Required Mode

1. Condensate fan relay will be turned off
2. Compressor relay will be turned off and compressor minimum off time timer is loaded.
3. Evaporator fans are run fixed speed and configured time is loaded in timer.
9.5 Same Mode Operation:

In Cooling Not required or Cooling Not Possible only Evaporator fan is managed as per configuration
while condensate fan is kept OFF. (Default: 40% to 90% for 20C + 5C)
In compressor mode both condensate and evaporator fans are Fixed speed in SRC.
SMALL ROOM COOLING
9.5.1 General Fan Operation

Speed of the fan (SPEED required) will be determined from the values configured by Line Equation Y
= mX + C where
m = (Max SPEED – Min SPEED) / (Full Speed – Start Speed)
C = Max SPEED – (m * Full Speed)
Fan SPEED required = m * Sensor Temperature + C
Fan Speed will be corrected after configured Fan Correction time (Default 30 Seconds)
9.5.2 Evaporator Fan Operation

If Evaporator Fan is configured as variable speed then Evaporator Fan SPEED will be adjusted as per
indoor temperature as mentioned above.
As per configuration of Evaporator fan control method (P or PID) SPEED will be changed.
In case of Compressor mode If PID Method is configured then following algorithm is used.
1. If Indoor temperature is more or less than 0.5 degree Celsius of setpoint then only PID loop
algorithm is used.
2. If (Setpoint > Indoor Temperature) then
2.1. If new calculated SPEED as per configuration is less than previously provided SPEED then
update new SPEED with previous SPEED.
2.2. If (Set point – Indoor Temperature) is less than -0.5 then new calculated SPEED is added by
offset of (Max SPEED – Min SPEED) / 20)
3. Else If (Setpoint < Indoor Temperature) then
3.1. If new calculated SPEED as per configuration is greater than previously provided SPEED
then update new SPEED with previous SPEED.
3.2. If (Set point – Indoor Temperature) is greater than +0.5 then new calculated SPEED is
subtracted by offset of (Max SPEED – Min SPEED) / 20)
4. Newly calculated SPEED should be between Minimum and Maximum SPEED, if greater then Max
then truncate to Max if less than Min truncate to Min.
Evaporator Fan SPEED change is carried out every 30 seconds.
9.5.3 Condenser Fan Operation

Condensate Fan and compressor share the same relay for turning ON/OFF. Also it is fixed speed fan
hence it will be turned on in compressor mode only.

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10.
10.1 LP Alarm: Low Pressure Alarm
LP switch will provide PFC output to Control board. This alarm will be generated only after 15 seconds
of compressor ON and in running condition if active. This alarm is auto resettable if configured.
(Default Auto resettable)
10.2 HP Alarm: High Pressure Alarm

HP switch will provide PFC output to Control board. This alarm will be generated if active independent
of compressor is running. This alarm is auto resettable if configured. (Default: Not Auto resettable)
10.3 Fire Alarm:

This alarm is non auto resettable alarm generated based on digital input.
10.4 AC BAD:
This alarm is auto resettable alarm generated based on digital input or measurement in case of single
phase as per configuration. (Default: Digital Input)
10.5 HT: High temperature

This alarm is auto resettable alarm generated if Cooling temperature is greater than configured value.
(Default: 35.0C)
10.6 Temperature Sensor Fail

This alarm is auto resettable alarm generated if temperature sensor fails. In this case fan will run at
full speed.

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11.
When there are more than 1 system connected to cool same environment this feature comes in
picture. In this mode of operation all units will communicate with each other on CAN bus. Unit having
machine ID 1 will be considered as master and its probes are used (Unless temperature probes are
failed).
Sequencing is performed in following conditions
Cascading: Sequencing in N + 1 Mode
Sequencing on Time based. (8 hrs, 12 hrs , 24 hrs etc)
Sequencing on fault failure.
11.1 Cascading:
This will work to provide more cooling in case of one machine is not sufficient to perform cooling.
For example:
If Set point is 20C, differential is 6C and number of units are 3 then
1. Unit number ONE will ON above 22C and OFF below 20C.
2. Unit number TWO will ON above 24C and OFF below 22C.
3. Unit number THREE will ON above 26C and OFF below 24C.
11.2 Time Based

This will work to provide equal usage of machines. Maximum run time in minutes is configurable
(Default: 8 Hrs). Unit which is having lowest compressor run hours will highest priority i.e. unit number
one.
11.3 Fault:
If one of the unit gets faulty then the unit which is healthy and have lower priority (by run hours) than
fault unit will gets its priority.
11.4 Sequencing Example:

Lowest machine ID is considered as Master and its temperature probes are used for deciding
logic till it has all temperature probes OK.
Logical ID is calculated as per sequencing logic. (Run Hours and fault)
Logical ID 0 is highest priority. i.e. lowest differential
Cooling point is calculated for each unit as Set point + (Difference / Number of units) * logical
ID
Logical ID will be rotated if one of the following conditions meets
a) If run hours of any of the running unit reaches Max run Hours

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b) If any of the unit become faulty

c) If any of the unit become OK from faulty
In case of rotation Lowest Run hours Machine will have lowest logical ID if machine is not in
fault
Faulty machine will have highest logical ID
Faulty machine is decided if any of the following condition meet
a) Machine does not communicate

b) Machine gets LP or HP alarm
c) Machine AC fails or Bad AC
d) Machine Compressor Fails
e) Fan Fail
Above logic of Compressor is valid only when free cooling is not applicable
Example:
Setpoint: 22.0
Differential: 8
Max Run Hours: 4

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12.
12.1

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12.2

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14.0 Trouble shooting guide
Problem Possible Causes Corrective Action

• Make sure that there are not curtains, blinds,
Air is not circulating properly.
or furniture blocking the front of the unit.
• Clean the air filter once every month.
The air filter is dirty.
• In summer, cooling the indoor air fully may

The room temperature is too high. take some time. In this case, select Power
Cool to cool the indoor air quickly.
• Make sure that no cold air is escaping
Cold air is escaping from the room.
through ventilation points in the room.
Unit does not emit cool air
The desired temperature is higher than the set • Set the desired temperature to a level lower
temperature. than the current temperature.
• Avoid using heat generators like electric
There is a heating source nearby. ovens or gas burners while the unit is
operating.
Outside temperature is too high. • The cooling effect may not be sufficient.
The unit is suddenly turned off. • Check whether any alarm in controller display.
The unit stops during

operation. • Wait for the power to come back.Your unit
A power failure has occurred during operation. will resume in its last operation mode several
minutes after power is restored.
The air outlet on the indoor • When the room temperature decreases, the
The cooled air from the unit makes mist.
unit is discharging mist. phenomenon will disappear.
Water leaks from the outdoor • This requires installing a drain hose under
Drain chock and improper installation.
unit. the base pan. Contact the installer.
Flowing or Blowing sound: This is the flow of • These are normal occurrences. The noise
There is a noise or vibration.
the refrigerant through the unit. will stop.
Odors (such as cigarette smoke) may be • If the smell does not disappear, wash the air
The indoor unit gives off an
absorbed into the indoor unit and discharged filter. If this does not work, contact service to
odor.
with air flow. clean the heat exchanger.

SMALL ROOM COOLING
15.0 Commissioning / Preventive Maintenance Checklist

Vertive Energy (India) Private Ltd.

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11.0 Sequencing Logic 31

I Liebert® SRC™ User Manual - small room cooling system

1 Liebert® SRC™ User Manual - small room cooling system

2 Liebert® SRC™ User Manual - small room cooling system

Liebert® SRC™ User Manual - small room cooling system 3

Example: SRC07 CTE000

Nominal Capacity (in kW) Voltage Packing

4 Liebert® SRC™ User Manual - small room cooling system

2 Air outlet vents

2.1 Product Technical Data

Indoor conditions with From 200C-300C,30% R.H. / 80% R.H.

From 400C, 5% R.H.

Refrigerant used R410a R407c

6 Liebert® SRC™ User Manual - small room cooling system

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1 Dimension(mm) (L)1050 X (W)444 X (H)802

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12 Liebert® SRC™ User Manual - small room cooling system

1 Dimension(mm) (L)1105 X (W)375 X (H)512

1. LOCATE BOTTOM CHANNEL (ITEM01) ON WALL.

Liebert® SRC™ User Manual - small room cooling system 13

14 Liebert® SRC™ User Manual - small room cooling system

(Outdoor Unit) 30 (Indoor Unit)

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Figure 9-1 Cleaning the outside of the indoor unit

Table 9-1 Cleaning Schedule

Liebert® SRC™ User Manual - small room cooling system 23

9.1 Cleaning the Air Filter

9.1.1 Cleaning the Air Filter

Figure 9-2 Removing the air filter unit

Figure 9-3 Inserting cleaned air filter in Type 1 unit

Liebert® SRC™ User Manual - small room cooling system 24

Sr. No. Abbreviation Description

2. C-Fan Condensation Fan

3. PWM Pulse Width Modulation

4. PFC Potential Free Contact

5. RPM Revolution per minute

6. RTC Real time Clock

7. CAN Controller Area Network

10. SRC Small Room Cooling

25 Liebert® SRC™ User Manual - small room cooling system

8.1 Hardware used in SRC

8.2 Operating the unit

26 Liebert® SRC™ User Manual - small room cooling system

9.1 Power on Sequence:

9.2 Modes of Operation

9.3 Mode selection