SMC Electro-Pneumatic Regulator
SMC Electro-Pneumatic Regulator
SMC Electro-Pneumatic Regulator
6 10:06 AM Page 1
CAT.ES60-15 D
(Option)
Electro-Pneumatic Regulator
Stepless control of air pressure proportional to an electrical signal
ITV1000 ITV2000 ITV3000
200 /min (ANR) ∗ 1500 /min (ANR) ∗ 4000 /min (ANR) ∗
ly
/m in t y pe is new .
200 ies
d u c e d t o the ser ed parts)
intro if ications (w
ett
e e s p e c
Oil fr
Series ITV1000/2000/3000 ∗ Pressure range: 0.9 MPa, Supply pressure: 1.0 MPa
IP65
Sensitivity: (100 kPa specifications)
Electro-Pneumatic Regulator
Series ITV1000/2000/3000
Standard Specifications
ITV101씲 ITV103씲 ITV105씲
Model ITV201씲 ITV203씲 ITV205씲
ITV301씲 ITV303씲 ITV305씲
Minimum supply pressure Set pressure +0.1 MPa
Maximum supply pressure 0.2 MPa 1.0 MPa
Set pressure range Note 1) 0.005 to 0.1 MPa 0.005 to 0.5 MPa 0.005 to 0.9 MPa
Voltage 24 VDC ± 10%, 12 to 15 VDC
Power supply Current Power supply voltage 24 VDC type: 0.12 A or less
consumption Power supply voltage 12 to 15 VDC type: 0.18 A or less
Note 2)
Current type 4 to 20 mA, 0 to 20 mA (Sink type)
Input signal Voltage type 0 to 5 VDC, 0 to 10 VDC
Preset input 4 points
Straight type Right angle type Current type 250 Ω or less
Input
Voltage type Approx. 6.5 kΩ
impedance
Preset input Approx. 2.7 kΩ
Note 3) 1 to 5 VDC (Load impedance: 1 kΩ or more)
Output signal Analog output
4 to 20 mA (Sink type) (Load impedance: 250 Ω or less)
JIS Symbol (monitor
output) NPN open collector output: Max. 30 V, 30 mA
Switch output
PNP open collector output: Max. 30 mA
Linearity Within ±1% (full span)
Hysteresis Within 0.5% (full span)
Repeatability Within ±0.5% (full span)
Sensitivity Within 0.2% (full span)
Temperature characteristics Within ±0.12% (full span)/°C
Output pressure Accuracy ±3% (full span)
display Minimum unit MPa: 0.01, kgf/cm2: 0.01, bar: 0.01, PSI: 0.1 Note 4), kPa: 1
Rated pressure
Ambient and fluid temperature 0 to 50°C (with no condensation)
IP65
Output pressure
Enclosure
ITV10씲씲 Approx. 250 g (without options)
(MPa)
How to Order
ITV 3 0 1 0 0 1 2 S Q
Model CE compliance
Pressure range Pressure display unit Note 1)
– –
1 1000
2 2000 1 0.1 MPa – MPa Q CE compliant
3 3000 3 0.5 MPa 2 kgf/cm2 ∗ Please visit our SMC homepage:
5 0.9 MPa Input 3 bar http://www.smcworld.com for the
Power supply signal 4 PSI latest details on our CE
voltage 0 Current 4 to 20 mA (Sink type) 5 kPa compliant products.
0 24 VDC 1 Current 0 to 20 mA (Sink type) ∗ Option
1 12 to 15 VDC 2 Voltage 0 to 5 VDC
3 Voltage 0 to 10 VDC Cable connector type
4∗ Preset input S Straight type 3 m
∗ Option L∗ Right angle type 3 m
Monitor output N∗ Without cable connector
∗ Option
0∗ None (for preset input) Thread type
1 Analog output 1 to 5V DC Port size Bracket
– Rc
2∗ Switch output/NPN output N∗ NPT 1 1/8 (1000 type) – Without bracket
3∗ Switch output/PNP output T∗ NPTF 2 1/4 (1000, 2000, 3000 type) B∗ Flat bracket
4 ∗ Analog output 4 to 20 mA (Sink type) F∗ G 3 3/8 (2000, 3000 type) C∗ L-bracket
∗ Option ∗ Option 4 1/2 (3000 type) ∗ Option
1
ITV.qxd 03.10.6 10:06 AM Page 3
Symbol
SMC REGULATOR
ITV20씲씲 ITV30씲씲
specifications
Set pressure max. 0.5 MPa 3
Standard
Approx. 133
Applicable model
Applicable products and accessories
ITV20씲씲 ITV30씲씲
q Air filter AF30 AF40
w Mist separator AFM30 AFM40
e L-bracket B310L B410L
r Spacer Y30 Y40
234
t Spacer with L-bracket (e + r) Y30L Y40L
qAF40 wAFM40
P3020114 100
Flat bracket
15
4
x
INI-398-0-6 R3
L-bracket 30 .5 2.3
(Mounting thread is not included.)
52
40
22
36
Straight
connector
TM-4DSX3HG4 50
Cable
type 3 m
Right angle 22 8 x ø4.5
TM-4DLX3HG4 50
type 3 m 4 x ø7 4 x ø5.5
씲36 40
40 36
84 22
5
7
22 14
60 20 8 x ø4.5
4 x ø5.5
36
40
70
12
1.6
2
ITV.qxd 03.10.6 10:06 AM Page 4
Series ITV1000/2000/3000
Working Principles
When the input signal rises, the air supply solenoid valve q turns ON, and the exhaust
solenoid valve w turns OFF. Therefore, supply pressure passes through the air supply
solenoid valve q and is applied to the pilot chamber e. The pressure in the pilot
chamber e increases and operates on the upper surface of the diaphragm r.
As a result, the air supply valve t linked to the diaphragm r opens, and a portion of
the supply pressure becomes output pressure.
This output pressure feeds back to the control circuit i via the pressure sensor u.
Here, a correct operation functions until the output pressure is proportional to the input
signal, making it possible to always obtain output pressure proportional to the input
signal.
EXH
Block diagram
Supply pressure
u Pressure sensor
3
ITV.qxd 03.10.6 10:06 AM Page 5
Series ITV101씲
Return
0.06 0.0 0.0
0.04
–0.5 –0.5
0.02
Pressure characteristics Set pressure: 0.05 MPa Flow characteristics Supply pressure: 0.2 MPa Relief flow characteristics Supply pressure: 0.2 MPa
1.0 0.15 0.25
Output deviation factor (%F.S.)
0.20
0.5
0.10
Set point 0.15
0.0
0.10
0.05
–0.5
0.05
–1.0 0.00
0.0 0.1 0.2 0.3 0 20 40 60 80 100 0 20 40 60 80
Supply pressure (MPa) Flow rate (l /min (ANR)) Flow rate (l /min (ANR))
Series ITV201씲
0.07
0.06
0.0 0.0
0.05
0.04 Return
0.03 –0.5 –0.5
0.02
0.01
0.00 –1.0 –1.0
0 25 50 75 100 0 25 50 75 100 0 2 4 6 8 10
Input signal (%F.S.) Input signal (%F.S.) Repetition
Pressure characteristics Set pressure: 0.05 MPa Flow characteristics Supply pressure: 0.2 MPa Relief flow characteristics Supply pressure: 0.2 MPa
1.0 0.15 0.25
Output deviation factor (%F.S.)
0.20
0.5
Set pressure (MPa)
Set pressure (MPa)
0.10
Set point 0.15
0.0
0.10
0.05
–0.5
0.05
–1.0 0.00
0.0 0.1 0.2 0.3 0 200 400 600 0 200 400 600 800
Supply pressure (MPa) Flow rate (l /min (ANR)) Flow rate (l /min (ANR))
4
ITV.qxd 03.10.6 10:06 AM Page 6
Series ITV1000/2000/3000
Series ITV301씲
0.07
Out
0.06
0.0 0.0
0.05
0.04 Return
0.03 –0.5 –0.5
0.02
0.01
0.00 –1.0 –1.0
0 25 50 75 100 0 25 50 75 100 0 2 4 6 8 10
Input signal (%F.S.) Input signal (%F.S.) Repetition
Pressure characteristics Set pressure: 0.05 MPa Flow characteristics Supply pressure: 0.2 MPa Relief flow characteristics Supply pressure: 0.2 MPa
1.0 0.15 0.25
Output deviation factor (%F.S.)
0.20
0.5
5
ITV.qxd 03.10.6 10:06 AM Page 7
Series ITV103씲
Return
0.3 0.0 0.0
0.2
–0.5 –0.5
0.1
Pressure characteristics Set pressure: 0.2 MPa Flow characteristics Supply pressure: 0.7 MPa Relief flow characteristics Supply pressure: 0.7 MPa
1.0 0.6 0.8
Output deviation factor (%F.S.)
0.7
0.5
0.5 0.6
Series ITV203씲
0.5 0.5
0.4
Set pressure (MPa)
Out
Pressure characteristics Set pressure: 0.2 MPa Flow characteristics Supply pressure: 0.7 MPa Relief flow characteristics Supply pressure: 0.7 MPa
1.0 0.6 0.8
Output deviation factor (%F.S.)
0.7
0.5
0.5 0.6
Set pressure (MPa)
Set pressure (MPa)
6
ITV.qxd 03.10.6 10:06 AM Page 8
Series ITV1000/2000/3000
Series ITV303씲
Out
Pressure characteristics Set pressure: 0.2 MPa Flow characteristics Supply pressure: 0.7 MPa Relief flow characteristics Supply pressure: 0.7 MPa
1.0 0.6 0.8
Output deviation factor (%F.S.)
0.5 0.7
0.5 0.6
7
ITV.qxd 03.10.6 10:06 AM Page 9
Series ITV105씲
0.6
0.5 0.0 0.0
Return
0.4
0.3
–0.5 –0.5
0.2
0.1
0.0 –1.0 –1.0
0 25 50 75 100 0 25 50 75 100 0 2 4 6 8 10
Input signal (%F.S.) Input signal (%F.S.) Repetition
Pressure characteristics Set pressure: 0.4 MPa Flow characteristics Supply pressure: 1.0 MPa Relief flow characteristics Supply pressure: 1.0 MPa
1.0 1.0 1.0
0.9 0.9
Output deviation factor (%F.S.)
0.8 0.8
0.5
0.7 0.7
Set point
0.6 0.6
0.0 0.5 0.5
0.4 0.4
0.3 0.3
–0.5
0.2 0.2
0.1 0.1
–1.0 0.0 0.0
0.4 0.6 0.8 1 1.2 0 50 100 150 200 250 300 350 0 50 100 150 200 250 300
Supply pressure (MPa) Flow rate (l /min (ANR)) Flow rate (l /min (ANR))
Series ITV205씲
0.8
Output deviation factor (%F.S.)
0.5 0.25
0.7
Set pressure (MPa)
0.6
0.5 0.0 0
0.4 Return
0.3
0.2 –0.5 –0.25
0.1
0.0 –1.0 –0.5
0 25 50 75 100 0 25 50 75 100 0 2 4 6 8 10
Input signal (%F.S.) Input signal (%F.S.) Repetition
Pressure characteristics Set pressure: 0.4 MPa Flow characteristics Supply pressure: 1.0 MPa Relief flow characteristics Supply pressure: 1.0 MPa
1.0 1.0 1.0
0.9 0.9
Output deviation factor (%F.S.)
0.8 0.8
0.5
Set pressure (MPa)
Set pressure (MPa)
0.7 0.7
Set point
0.6 0.6
0.0 0.5 0.5
0.4 0.4
0.3 0.3
–0.5
0.2 0.2
0.1 0.1
–1.0 0.0 0.0
0.4 0.6 0.8 1.0 1.2 0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
Supply pressure (MPa) Flow rate (l /min (ANR)) Flow rate (l /min (ANR))
8
ITV.qxd 03.10.6 10:06 AM Page 10
Series ITV1000/2000/3000
Series ITV305씲
0.6
0.5 0.0 0.0
0.4 Return
0.3
–0.5 –0.5
0.2
0.1
0.0 –1.0 –1.0
0 25 50 75 100 0 25 50 75 100 0 2 4 6 8 10
Input signal (%F.S.) Input signal (%F.S.) Repetition
Pressure characteristics Set pressure: 0.4 MPa Flow characteristics Supply pressure: 1.0 MPa Relief flow characteristics Supply pressure: 1.0 MPa
1.0 1.0 1.0
0.9 0.9
Output deviation factor (%F.S.)
0.8 0.8
0.5
0.7 0.7
Set point
0.6 0.6
0.0 0.5 0.5
0.4 0.4
0.3 0.3
–0.5
0.2 0.2
0.1 0.1
–1.0 0.0 0.0
0.4 0.6 0.8 1.0 1.2 0 1000 2000 3000 4000 5000 6000 7000 0 1000 2000 3000 4000 50006000
Supply pressure (MPa) Flow rate (l /min (ANR)) Flow rate (l /min (ANR))
9
ITV.qxd 03.10.6 10:06 AM Page 11
Dimensions
ITV10씲씲
Note) Do not attempt to rotate, as the cable connector does not turn.
Flat bracket
Cable connector (4 wire) Cable connector (4 wire)
Right angle type Straight type
씲50 4 x ø7
Mounting hole
(31)
SMC E P REGULATOR SM C E P REGULATOR
RESET
40
52
SET
ITV1000 ITV1000
UNLOCK LOCK
Setting part
84
100
M12 x 1
12.5 Cable connection threads
(11)
SM C E P REGULATOR
MPa
ITV10
INPUT 0~10VDC
M3 x 0.5
OUTPUT 0.005~0.5MPa
MADE IN JAPAN GY Rc1/8
71
11
12
40 Flat bracket
P3020114 2 x Rc1/8, 1/4
(Optional) Port size
L-bracket
G 2 OUT
.5
R3
15
25
22 2.3
(10) 30 45
(7) L-bracket
36
INI-398-0-6
(Optional) 2 x Rc1/8, 1/4
SUP port, OUT port
10
ITV.qxd 03.10.6 10:06 AM Page 12
Series ITV1000/2000/3000
Dimensions
ITV20씲씲
Flat bracket Note) Do not attempt to rotate, as the cable connector does not turn.
씲50
4 x ø7
(31)
Mounting hole
RESET
40
52
SET
ITV2000 ITV2000
UNLOCK LOCK
84
100
M12 x 1
12.5 Cable connection threads
(11)
SMC REGULATOR
ITV2000
M5 x 0.8
93
L-bracket
G 2 OUT
19
.5
R3
15
25
씲36
7
2.3
45
(10) 30 L-bracket
INI-398-0-6 2 x Rc1/4, 3/8
(7) 36
(Optional) SUP port, OUT port
11
ITV.qxd 03.10.6 10:06 AM Page 13
Dimensions
ITV30씲씲 Note) Do not attempt to rotate, as the cable connector does not turn.
Flat bracket Cable connector (4 wire) Cable connector (4 wire)
52
4 x ø7 Right angle type Straight type
40 Mounting hole
(31)
SMC REGULATOR SMC REGULATOR
씲50
씲66
RESET
100
ITV3000 ITV3000
84
SET
UNLOCK LOCK
12.5 M12 x 1
Cable connection threads
(11)
SMC E P REGULATOR
M5 x 0.8 ITV3000
Solenoid
valve EXH Solenoid valve
EXH
114
Rc1/2
35.7
Exhaust port
G
2 OUT
EXH (3)
SUP (1) SUP (2)
8
22
12
씲36
Flat bracket
P3020114 2 x Rc1/4, 3/8, 1/2 4 x M5 x 0.8 thread depth 6 mm through
(Optional) Port size
Mounting hole
L-bracket
2 OUT
22
30
.5
25
R3
15
25
씲36
(10) 30 L-bracket
INI-398-0-6 2 x Rc1/4, 3/8, 1/2 2.3
(7) 36 (Optional) SUP port, OUT port 45
12
ITV.qxd 03.10.6 10:06 AM Page 14
Series ITV1000/2000/3000 to
Made
Order
Made to Order Specifications
Contact SMC regarding detailed dimensions, specifications and delivery times.
ITV10 X102
ITV20 X102
5 DeviceNet Compliant
ITV30 X102
It is conforming to DeviceNet.
ITV10 0 4 0 X80
Reverse type
Rated pressure ITV20 0 4 0 X80
Output pressure
ITV30 0 4 0 X80
(MPa)
This range is
DeviceNet compliant
outside of the
control (output). Note 1) 씲 in part number is the same model no.
0.005 MPa for the standard products.
0 Note 2) The pressure is not indicated.
0 100
Input signal (%F.S.)
Input/output characteristics chart
Note 1) 씲 in part number is the same model no.
for the standard products.
Note 2) Except for preset input type.
ITV10 0 4 X81
ITV20 0 4 X81
ITV30 0 4 X81
13
ITV.qxd 03.10.6 10:06 AM Page 15
Series ITV1000/2000/3000 to
Made
Made to Order Specifications Order
8 8 stations UN
LO
CK SE
RE
T
SE
T
Electro-pneumatic regulator
LO
CK
SMC
ITV1000, 2000 OUT port size E
PREGUL
ATOR
ITV2050-212S-X26
UN RE
02 1/4
LO SE
CK SE T
MP
a
T
LO
CK
03 3/8 2
OU
T
SMC
E
PREGUL
ATOR
G
– PT
N NPT G
SU
P
F PF 2
Manifold base 1
IITV20-02-3 ……………………1 set (3 station manifold base part no.) (3 stations)
∗ITV2030-311S-X26 …………1 set (Electro-pneumatic regulator part no.) Note 2) IITV20-02-3 2
∗P398020-13 ………………… 1 set (Blanking plate assembly part no.)
∗ITV2050-212S-X26 …………1 set (Electro-pneumatic regulator part no.) Note 2) 3
ITV 2 0 1 0 0 1 2 S X88
Model High-speed
Pressure range response time
1 1000 type
specifications
2 2000 type 1 0.1 MPa
3 0.5 MPa Pressure display unit
5 0.9 MPa
–
Power supply MPa
voltage 2 kgf/cm2
Input signal 3 bar
0 24 VDC
1 12 to 15 VDC 0 Current 4 to 20 mA (Sink type) 4 PSI
1 Current 0 to 20 mA (Sink type) 5 kPa
2 Voltage 0 to 5 VDC
3 Voltage 0 to 10 VDC
Cable connector type
Monitor output S Straight type 3 m
Analog output 1 to 5V DC L Right angle type 3 m
1
Switch output/NPN output Thread type N Without cable connector
2
3 Switch output/PNP output – Rc
4 Analog output 4 to 20 mA (Sink type) Port size Bracket
N NPT
T NPTF 1 1/8 (1000 type) – Without bracket
F G 2 1/4 (1000, 2000 type) B Flat bracket
3 3/8 (2000 type) C L-bracket
14
ITV.qxd 03.10.6 10:06 AM Page 16
Series ITV1000/2000/3000
Safety Instructions
These safety instructions are intended to prevent a hazardous situation and/or
equipment damage. These instructions indicate the level of potential hazard by labels of
"Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1),
JIS B 8370 Note 2) and other safety practices.
Note 1) ISO 4414: Pneumatic fluid power --General rules relating to systems
Note 2) JIS B 8370: Pneumatic system axiom.
Warning
1. The compatibility of pneumatic equipment is the responsibility of the person
who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility with the
specific pneumatic system must be based on specifications or after analysis and/or tests to meet your
specific requirements. The expected performance and safety assurance will be the responsibility of the
person who has determined the compatibility of the system. This person should continuously review the
suitability of all items specified, referring to the latest catalog information with a view to giving due
consideration to any possibility of equipment failure when configuring a system.
2. Only trained personnel should operate pneumatically operated machinery and
equipment.
Compressed air can be dangerous if handled incorrectly. Assembly, handling or maintenance of
pneumatic systems should be performed by trained and experienced operators.
3. Do not service machinery/equipment or attempt to remove components until
safety is confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed once measures to
prevent falling or runaway of the driven object have been confirmed.
2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply
pressure for this equipment and exhaust all residual compressed air in the system.
3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod,
etc.
4. Contact SMC if the product is to be used in any of the following conditions:
1. Conditions and environments beyond the given specifications, or if product is used outdoors.
2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical
equipment, food and beverages, recreation equipment, emergency stop circuits, clutch and brake circuit
in press applications, or safety equipment.
3. An application which has the possibility of having negative effects on people, property, or animals,
requiring special safety analysis.
15
ITV.qxd 03.10.6 10:06 AM Page 17
Series ITV1000/2000/3000
Electro-Pneumatic Regulator Precautions
Be sure to read before handling.
Piping Piping
2. Wrapping of pipe tape
Warning When screwing together pipes and fittings, etc., be certain that
1. Screw piping together with the recommended chips from the pipe threads and sealing material do not get
proper torque while holding the side that has inside the piping.
female threads. Also, when pipe tape is used, leave 1.5 to 2 thread ridges
exposed at the end of the threads.
Looseness or faulty sealing will occur if tightening torque is
insufficient, while thread damage will result if the torque is Wrapping
direction
excessive. Furthermore, if the side with the female threads is
not held while tightening, excessive force will be applied
directly to piping brackets, etc. causing damage or other Ex
po Pipe tape
se
problems. ap
pr
Recommended proper torque: N . m (kgf . cm) ox
.2
thr
Connection thread 1/8 1/4 3/8 1/2 ea
ds
7 to 9 12 to 14 22 to 24 28 to 30
Torque
(70 to 90) (120 to 140) (220 to 240) (280 to 300) Operating Environment
REGULATOR
ITV2000
Warning
1. Do not operate in locations having an
atmosphere of corrosive gases, chemicals,
sea water, or where there will be contact with
the same.
2. Do not operate in locations where vibration
or impact occurs.
3. In locations which receive direct sunlight,
2. Do not allow twisting or bending moment to provide a protective cover, etc.
be applied other than the weight of the 4. In locations near heat sources, block off any
equipment itself. radiated heat.
Provide separate support for external piping, as damage may 5. In locations where there is contact with
otherwise occur.
spatter from water, oil or solder, etc.,
REGULATOR
implement suitable protective measures.
ITV2000
Caution
In locations where the body is exposed to
water, steam, dust, etc., there is a possibility
that moisture or dust could enter the body
through the EXH (solenoid) ports, thereby
causing problems. To overcome this, simply
install tubing to each port, using the fittings,
3. Since excessive moment loads and the
and extend the tubing so that the other end is
propagation of vibrations, etc. can easily
at a location where no water splash, etc.
result from inflexible piping made of materials
occurs. Make sure not to bend, or block the
such as steel, avoid these problems by using
I.D. of the tubing as this will have a detrimental
flexible tubing for intermediate connections.
affect on the pressure control.
Caution Air Supply
1. Preparation before piping
Before piping is connected, it should be thoroughly blown out Warning
with air (flushing) or washed to remove chips, cutting oil and
other debris from inside the pipe. 1. These products are designed for use with
compressed air. Contact SMC if any other
fluid will be used.
2. Do not use compressed air which includes
chemicals, synthetic oils containing organic
solvents, salt, or corrosive gases, etc., as
this can cause damage or malfunction.
16
ITV.qxd 03.10.6 10:06 AM Page 18
Series ITV1000/2000/3000
Specific Product Precautions 1
Be sure to read before handling.
Refer to pages 15 and 16 for safety instructions and precautions.
17
ITV.qxd 03.10.6 10:06 AM Page 19
Series ITV1000/2000/3000
Specific Product Precautions 2
Be sure to read before handling.
Refer to pages 15 and 16 for safety instructions and precautions.
Wiring
Caution
Connect the cable to the connector on the body Monitor output wiring diagram
with the wiring arranged as shown below. Analog output, voltage type
Proceed carefully, as incorrect wiring can Brown
cause damage. Blue
Further, use DC power with sufficient capacity
White
and a low ripple. Monitor output current
Black
Brown
Blue
3: (Blue) 1: (Brown)
White
Black
4: (Black) 2: (White)
Note)
Switch output, NPN type
Body RESET
Brown
Blue
Wiring diagram
White
Current signal type Voltage signal type Load ∗
Black
Brown Brown
Blue Blue
Vs Vs
White White
Analog output, current type (sink type)
Black Black
A Vin
Brown
18
ITV.qxd 03.10.6 10:06 AM Page 20