Oléo e Lubrificantes Scania
Oléo e Lubrificantes Scania
Oléo e Lubrificantes Scania
1 (45)
Table of contents
Changes from the previous issue ............................................................................................ 1
Engine.......................................................................................................................................... 2
Volumes ....................................................................................................................................2
Factory filling .............................................................................................................................4
Oil change intervals....................................................................................................................5
Sulphur content in fuel................................................................................................................5
Basic requirements ...................................................................................................................6
Oil analysis, industrial and marine engines ...................................................................................8
Fuel............................................................................................................................................. 17
Diesel .....................................................................................................................................17
Special applications for Industrial and Marine engines ................................................................20
Biodiesel .................................................................................................................................21
FAME EN 14214 ......................................................................................................................21
HVO EN 15940 ........................................................................................................................24
Ethanol ...................................................................................................................................25
Gas ........................................................................................................................................26
Transmission............................................................................................................................. 32
Oil grades ...............................................................................................................................32
Manual gearboxes ...................................................................................................................32
Automatic gearboxes ...............................................................................................................35
2 (45)
Electric machine – electric vehicle .............................................................................................36
Clutch .....................................................................................................................................37
Power take-off .........................................................................................................................37
Retarder, Scania ......................................................................................................................38
Axles and hubs ........................................................................................................................39
Chassis ...................................................................................................................................... 41
3 (45)
Changes from the previous issue
Engine
Volumes
All volumes are approximate and shown in litres. Check the levels and fill as necessary.
P, G, R and T series
L, P, G, R and S series
Vehicle Engine Maximum Difference, Maximum Oil filter
level1 Max.-Min. (oil level2 volume
dipstick)
DC07 24.5 1.9 23 0.9
DC9, PDE 37 8 33 2
DC9E 02 37 8 33 2
DC9, XPI 34 5 31 1
OC9/OC09 34 5 31 1
Trucks DC11/D12 38 7.5 33 2
DC13 43.5 8 40 1
OC13 43.5 8 40 1
DC16 36 6 30 1.6
DC16 104 46 6 40 1.6
DC16, XPI 47 8 43 1.6
1. The oil volume that should be added when an engine has never been filled with oil, e.g. after overhaul.
2. The oil volume that is added when changing oil without renewing the oil filter. Note: When an oil filter is renewed, the oil filter volume must be included.
NOTE:
Note: All values are approximate as there is a lot of
variation between different engines. There can be a
difference of up to 2-3 litres for the same engine type.
The values are on the low side since it is preferable to
fill with engine oil rather than drain it out.
NOTE:
Turn the oil dipstick so that it goes down into the
correct position.
F, K and N series
Vehicle Engine Maximum Difference, Maximum Oil filter
level1 Max.-Min. (oil level2 volume
dipstick)
DC07 29 2 26 1
DC9, PDE 36 7 33 2
DC9E 02 36 7 33 2
DC9, XPI 34 5 31 1
Bus, K
OC9/OC09 34 5 31 1
DC12 26.7 9 20 2
DC13 43.5 8 40 1
OC13 43.5 8 40 1
DC07 29 2 26 1
DC9, PDE 32 7 27 2
Bus, N DC9E 02 32 7 27 2
DC9, XPI 34 5 31 1
OC9/OC09 34 5 31 1
Bus, F DC9, PDE 38 8 33 2
1. The oil volume that should be added when an engine has never been filled with oil, e.g. after overhaul.
2. The oil volume that is added when changing oil without renewing the oil filter. Note: When an oil filter is renewed, the oil filter volume must be included.
NOTE:
All values are approximate as there is a lot of
variation between different engines. There can be a
difference of up to 2-3 litres for the same engine type.
The values are on the low side since it is preferable to
fill with engine oil rather than drain it out.
NOTE:
Turn the oil dipstick so that it goes down into the
correct position.
Marine engines
Displacement Oil sump Min. level Max. level
DI9 Deep front, without 32 38
ladder frame
DI9 Low, without ladder 25 32
frame
DI13 Deep front, with ladder 39 45
frame
DI13 Deep front, without 30 36
ladder frame
DI13 Low, with ladder frame 28 34
DI13 Extra low, without 25 30
ladder frame
DI16 Deep front, with ladder 40 48
frame
DI16 Low, with ladder frame 29 37
Factory filling
IMPORTANT!
When Scania LDF-4 engine oil is used, the sulphur
content of the fuel must be no more than 10 ppm.
Basic requirements
IMPORTANT!
Do not mix additives with the oil.
Check that the oil is suitable for all variations in
ambient temperature that are likely to occur before
the next oil change. Heat the engine prior to start if
the ambient temperature is colder than the oil is
specified for.
Check the oil grade for which the engine in question
is approved. See the preface for trucks and buses,
Engine oil section.
Check the oil grade for which the engine in question is approved. See the preface for trucks and buses,
Engine oil section.
412 705
The illustration describes which ambient temperature in °C the viscosity class can handle for Scania-approved and
market approved oil grades. Note that the Scania-approved oil grades have a greater temperature range than market
approved oil grades.
The temperature range which the market approved oil grades, for example ACEA Exx and API Cxx, can handle.
The temperature range that the Scania-approved oil grades, for example the Scania LDF oils, Scania Low Ash and
Scania BEO-2, can handle beside the market approved oils.
Check the oil grade for which the engine in question is approved. See the preface for trucks and buses,
Engine oil section.
16 litre engines require oil with a viscosity class of xW-40.
IMPORTANT!
When Scania LDF-4 engine oil is used, the sulphur
content of the fuel must be no more than 10 ppm.
Emission class Reduced and normal oil Extended oil change intervals
change intervals based on oil analysis results
Without emission class ACEA E5, ACEA E7, API CI-4, Scania LDF, Scania LDF-2,
API CI-4+
Scania LDF-3
Stage 2/Tier 2 ACEA E5, ACEA E7, API CI-4,
API CI-4+
Stage 3a/Tier 3 ACEA E5, ACEA E7, API CI-4, Scania LDF-2, Scania LDF-3
API CI-4+
Stage 3a/Tier 3 without EGR ACEA E5, ACEA E7, API CI-4, Scania LDF, Scania LDF-2,
and SCR API CI-4+ Scania LDF-3
Stage 3b/Tier 4i ACEA E5, ACEA E7, API CI-4, Scania LDF-2, Scania LDF-3
API CI-4+
Stage 4/Tier 4F ACEA E5, ACEA E7, API CI-4,
API CI-4+
Stage 5 ACEA E6/E9, API CK-4 Scania LDF-4
Tier 2M ACEA E5, ACEA E7, API CI-4, Scania LDF, Scania LDF-2,
API CI-4+ Scania LDF-3
Tier 3M ACEA E5, ACEA E7, API CI-4,
API CI-4+
Without emission class (gas) ACEA E6, ACEA E9, API CJ-4, -
Scania Low Ash, Scania LDF-4
IMPORTANT!
When Scania LDF-4 engine oil is used, the sulphur
content of the fuel must be no more than 10 ppm.
Diesel engines
To be able to extend the oil change intervals using an oil analysis, Scania LDF oils must be used.
The following requirements must be satisfied when the oil is changed:
• Viscosity at 100°C (212°F): max. ± 20% of original value of the fresh oil.
• TBN (in accordance with ASTM D4739): > 3.5
• TBN (in accordance with ASTM D4739): > TAN (in accordance with ASTM D664).
• Soot (DIN 51 452): < 3%
Gas engines
The following requirements must be satisfied when the oil is changed:
• Viscosity at 100°C (212°F): max. ± 20% of original value of the fresh oil.
• TBN (in accordance with ASTM D4739): > 3.5
• TBN (in accordance with ASTM D4739): > TAN (in accordance with ASTM D664).
• Max. oxidation: 10 A/cm according to DIN51453
Cooling system
Volumes
All volumes are approximate. Check the levels and fill as necessary.
Coolant
WARNING!
Avoid skin contact with coolant; it may cause
irritation. Hot coolant can cause burns. Use
protective equipment. Ethylene glycol can be fatal if
ingested.
The coolant recommended by Scania is a mixture of water with antifreeze (ethylene glycol) and
corrosion protection. The coolant has several properties which are important for the operation
of the cooling system:
• Corrosion protection
• Antifreeze
• Increases the boiling point
The coolant should always contain 35-55 per cent by volume of antifreeze and corrosion protection so
that the coolant properties ensure that the coolant works correctly.
NOTE:
Too high a dose of antifreeze and corrosion
protection will increase the amount of sludge and
blockages accumulating in the radiator. Too low a
concentration can lead to corrosion of the cooling
system and ice formation at low temperatures.
Hot climates
In order to retain the corrosion protection and the higher boiling point, it is essential to use coolant
consisting of water mixed with antifreeze (ethylene glycol) and corrosion inhibitor. Even in countries
where the temperature never drops below 0°C.
The coolant should always contain 35-55 per cent by volume of antifreeze and corrosion protection so
that the coolant properties ensure that the coolant works correctly.
Scania concentrate
Designation Contents Part no. Volume
Coolant Antifreeze and 1 894 323 5L
corrosion protection
(concentrate)
Coolant Antifreeze and 1 894 324 20 L
corrosion protection
(concentrate)
Coolant Antifreeze and 1 894 325 210 L
corrosion protection
(concentrate)
Coolant Antifreeze and 1 894 326 1,000 L
corrosion protection
(concentrate)
Topping up
Coolant must only be topped up with pre-mixed coolant. The pre-mixed coolant can either be concentrate
mixed with clean freshwater or pre-mixed coolant from the factory.
IMPORTANT!
Containers used for mixing coolant must be intended
for the purpose and free from any dirt or
contaminants. When not in use, they must be kept
closed to avoid collecting dirt and dust.
Use only pure fresh water that is free from particles, sludge and other impurities.
NOTE:
Within the coolant change interval, coolant may only
be reused if it has been cleaned of dirt, sludge and
particles. If the coolant is contaminated with oil or
fuel, it must not be reused.
Risk of freezing
IMPORTANT!
The engine should not be subjected to heavy loads
when ice starts to build up in the cooling system.
As the coolant starts to freeze, the water in the coolant starts to crystallise and the percentage of
ethylene glycol in the coolant rises. If freezing produces a great increase in the amount of ice, circulation
problems could arise. There is no risk of damage by freezing if the content of Scania antifreeze and
corrosion protection is at least 35 per cent by volume.
Minimal ice formation in the coolant sometimes causes disruptions without any risk of damage. For
example, the auxiliary heater may not work for up to an hour after the engine has been started.
Air conditioning
Refrigerant
WARNING!
The refrigerant may cause frostbite on contact with
skin. Always use protective equipment when handling
refrigerant.
IMPORTANT!
Only R134a refrigerant may be used.
IMPORTANT!
Work on the cooling system must be carried out in
compliance with the legislation of the country in
question.
Always use the requisite special equipment when working on the air conditioning.
Trucks using refrigerant R134a should use the Scania receiver dryer. For the crew cab with additional AC
there is an additional receiver dryer.
The amount of refrigerant is stated on a sticker on the vehicle air conditioning unit, situated behind the
front grille panel.
Compressor oil
IMPORTANT!
An opened package of compressor oil must be
disposed of correctly after use. It must not be saved.
For information about oil volumes, see Workshop Manual group 18.
Trucks
For refrigerant R134a, use PAG oil.
Bus
POE oil must be used for Bock and Bitzer brand compressors. PAG oil must used for Zexel TM-31 model
compressors.
For other compressors, contact the manufacturer.
Fuel
Diesel
WARNING!
Diesel is harmful to the skin and eyes. Wear
protective gloves and eye protection when handling
diesel.
The quality of the diesel is very important for the operation and service life of the engine and the fuel
system, and also for the engine performance.
Quality requirements
If the engines are to attain their stated performance characteristics and comply with the emission
requirements of the authorities, the diesel used should comply with one of the following specifications:
• European standard EN 590 or equivalent
• Diesel complying with Swedish environmental classification SS155435
EN 590 and SS155435 specify a maximum of 7% EN 14214 biodiesel, but Scania approves up to 10%
mixtures of EN 14214 biodiesel.
The diesel standards EN 590 and SS155435 specify a maximum of 10 ppm sulphur (ultra-low sulphur
diesel). Older versions of the standards permit higher sulphur content. For more information on permitted
sulphur content, see the preface to the relevant maintenance programme.
Sulphur content
Engines with an EGR system are more sensitive to high sulphur contents in fuel than engines with an
SCR system. Use of fuel with a high sulphur content in engines with an EGR system leads to permanent
engine damage. This is because sulphur is led back into the system via the exhaust gases and then cools
and forms sulphuric acid.
Even a single tank of diesel with high sulphur content will cause permanent engine damage.
IMPORTANT!
Idle vehicles with engines with an EGR system that
have mistakenly been filled up with fuel that has a
higher sulphur content than they can handle. Let the
engine idle for 60 seconds before switching off the
engine. This reduces the risk of engine damage.
Refill the vehicle with low sulphur fuel as soon as
possible.
For more information on the sulphur contents that are permitted, see the preface to the relevant
maintenance programme.
Temperature dependent
Diesel is usually supplied in different grades depending on the expected ambient temperature, i.e.
summer or winter diesel. At temperatures lower than those specified for the diesel, paraffin wax may
precipitate from the fuel and clog filters and pipes. If this happens, the engine cannot be started and
malfunctions may occur. Depending on the quality of the diesel, this could happen at temperatures as
high as ± 0°C. National requirements can result in the fuel having different low temperature
characteristics in different markets. Mixing in biofuel increases the risk of paraffin precipitation.
Refuelling with the right fuel quality is essential, but it is often hard to know the quality of the fuel. One
recommendation is to refuel in the same climate zone that the vehicle will be cold starting in.
Unfortunately, this does not always help. Paraffin precipitation can be seen under the filler cap as a thin
caking in the surface layer. The engine may start, but will stop fairly soon because the filter will become
clogged.
If the vehicle is driven in a climate which is colder than it is normally driven in, contact your distributor for
information about the fuel.
If the current fuel is not suitable for the expected temperature, and diesel that satisfies the temperature
requirements is not available, an electric fuel heater may be installed as a precaution. The fuel heater
may raise the temperature by approx. 5°C. This is not always enough if the tank is full of diesel intended
for a hotter climate. If the filter becomes clogged, it must be renewed since the fuel heater is not able to
dissolve paraffin that builds up there.
Use of kerosene
For one-off acute cases, the low temperature characteristics of the diesel can be improved by adding
kerosene to the diesel as a precaution. Max. 20% by volume may be added. When refuelling, add the
kerosene first, so that it mixes thoroughly with the diesel.
Note that a mixture of kerosene with low sulphur diesel has no effect on low-temperature properties.
IMPORTANT!
Kerosene may only be used on individual occasions.
Additives other than kerosene are forbidden. This is
because using additives or repeatedly using
kerosene causes damage to the engine.
IMPORTANT!
With a mixture of diesel and petrol, the risk of the fuel
tank exploding quickly increases.
Water separating fuel filters are a major customer requirement in markets with fuel quality problems. A
water separating filter is an option for PDE and HPI engines. The filter is standard equipment for engines
with XPI. Water separating filters for vehicles with PDE and HPI engines are also fitted with a drain tap,
while those for XPI engines have no drain tap. In these engines, the water is channelled back to the fuel
tank.
However, water separating filters are no guarantee that there will not be water in the fuel. The small
amount of water that can precipitate in diesel (< 0.02%) passes through the filter, but is relatively
harmless. Large amounts of water are separated up to a certain point. If the fuel pick-up unit sucks in
pure water at the bottom of the tank the filter will collapse, allowing water and dirt to pass into the engine.
Over time, this can cause engine damage.
Check the fuel tank during maintenance. If the fuel tank contains water, it must be removed. The reason
for this is to prevent water from being transported through the fuel system which can damage the engine.
Decontamination
The vehicle fuel system must be completely cleaned of fuel and water. The tanks must be drained and
cleaned, mechanically and by steam/high-pressure washing, and then dried. Lines and other
components in the fuel system must be flushed and blown dry. It is important that no liquid is left in the
system after cleaning.
Always renew the fuel filter. In the event of serious or long-term contamination, the injectors and fuel
pump may also need to be renewed.
Locate the source of the contamination. Establish and rectify the cause of the contamination so that it
does not recur. It is usually fuel that has been stored for a long time, with little movement, without draining
the condensation, e.g. in a container, barrel or farm tank.
Various diagnostic agents and anti-bacterial fuel additives are available on the market. When the fuel
system has been thoroughly cleaned, an anti-bacterial agent can be added at the first refuelling in order
to ensure successful decontamination. Continuous use may damage the fuel system and is not
recommended.
IMPORTANT!
Fuel additives may contain substances that are
harmful to the environment and health. Take care to
follow the manufacturer’s instructions for handling
and dosing.
Fuel properties
Permitted limits for e.g. density, viscosity, cetane rating and filtration ability of diesel are indicated in the
European standard EN 590.
Density
Fuel density is measured in kg/m³.
Hot fuel has a lower density than cold fuel. This means that engine power falls as the fuel temperature
rises. Winter fuel sometimes has a lower density than summer fuel. The lower density of winter fuel may
also cause a reduction in engine power.
Viscosity
The viscosity is a measurement of how viscous or fluid the fuel is. The density and viscosity normally
correspond to one another.
Cetane rating
The cetane rating is a measure of the ability of the diesel to ignite. If the cetane rating is below the
recommended values according to EN 590, the vehicle may be difficult to start. In extreme cases, engine
damage may occur.
Filtration ability
This refers to the lowest temperature at which the diesel can be used without clogging the fuel filter and
fuel lines.
Example: Density of the fuel in question: 810 kg/m³. Specified engine power: 500 hp.
This formula does not take viscosity into account, which also has a minor effect on engine power.
DMX and DMA diesels normally cause increased wear on the injection system. As a result of the high
sulphur content in these types of diesel, the engine oil is also affected. The engine oil must have as high
a Total Base Number (TBN) as possible.
When the engine is taken into operation the engine oil must be analysed every 50 hours to determine the
correct oil change interval. The oil analysis must be carried out according to the instructions in the Oil
analysis section in OPM 250.
Bear in mind that the emission limit for the current engine type may limit the maximum permitted sulphur
content of the diesel.
REQUIREMENT!
For engines running on DMX and DMA diesels, the
engine oil must have a TBN of at least 12.
Biodiesel
Scania currently approves 2 types of biodiesel:
• FAME in accordance with EN 14214
• HVO in accordance with EN 15940
FAME EN 14214
The designation RME is also used for FAME EN 14214.
IMPORTANT!
Be aware that the maintenance intervals are different
for operation with EN 590 diesel to those for FAME
EN 14214.
For more information about maintenance intervals,
see the preface to maintenance programme.
High temperatures
NOTE:
At temperatures above +38°C, FAME EN 14214 fuel
together with flammable materials can auto-ignite.
Low temperatures
FAME EN 14214 has poorer low-temperature characteristics than diesel. National requirements for FAME
EN 14214 can result in the fuel having different low temperature characteristics in different markets.
The properties of FAME EN 14214 often start to deteriorate at +10°C. The fuel is more sensitive to
extended periods of cold weather than it is to an occasional reduction in temperature. The fuel may
exhibit precipitation that clogs filters and fuel systems. Scania recommends switching to diesel that
complies with standard EN 590 when temperatures are about ± 0°C. If biodiesel is to be used at lower
temperatures, please consult the relevant fuel supplier.
Scania recommends the installation of an engine and fuel type-customised fuel heater to improve the
starting characteristics. Mixing in diesel EN 590 also improves cold-start properties.
Contaminants
FAME EN 14214 may contain contaminants, that block particulate filters and poison catalytic converters.
The European biodiesel standard FAME EN 14214 stipulates the requirements on concentrations of
contaminants for biodiesel. For a Euro 6 engine, the amount of contaminants in FAME EN 14214 must be
less than the level permitted according to the standard. Good quality FAME EN 14214 conforms to the
supplementary requirements set out by Scania without any problems:
• Max. 4 mg/kg ash constituents.
• Max. 1 mg/kg phosphorus.
Bodies
In order for the vehicle to be run on FAME EN 14214, the bus bodybuilder or bodybuilder must use
materials that are resistant to FAME EN 14214 in the fuel system.
Deviations
If deviations occur when running the vehicle on FAME EN 14214 rather than diesel, these must be
reported to a Scania distributor so that they can be reported to the factory.
HVO EN 15940
HVO (hydrotreated vegetable oil) is a paraffinic diesel, produced by hydrotreatment, which is extracted
from different sources.
Hydrotreated fuels are free of sulphur and aromatics.
Scania approves HVO EN 15940 as a fuel in its Euro 3, Euro 4, Euro 5 and Euro 6 diesel engines for
trucks and buses. The exception is DC07 101. This is not approved for mixtures of HVO EN 15940 other
than those in accordance with EN 590.
For all industrial and marine engines, Scania accepts up to 100% HVO EN 15940.
See the table of the approved vehicles. These and vehicles with higher chassis serial numbers are
approved.
Vehicles with lower chassis serial numbers than those in the table may not be run on HVO.
Ethanol
Scania only approves ED95 ethanol as fuel for ethanol engines.
NOTE:
Do not use methanol or methylene as they will clog
the nozzle holes.
Gas
Vehicle gases such as natural gas and biogas are 85-95% methane. The gas is colourless and
odourless. However, odorants are added so that any gas leaks can be detected more easily. The quality
of the gas is important to engine operation, service life and performance. In order for the engine to attain
its specified performance and to comply with the emissions requirements, the fuel must comply with ISO/
DIS 15403.
The engine is fitted with lambda control which means that the engine management system adapts
automatically to different types of gas and grades of gas within the approved range. Natural gas and
biogas can be mixed without a manual setting being made. In case of large differences in gas quality,
automatic adaptation takes place with a slight delay. The engine should therefore be used through its
entire driving cycle in order for the adaptation to be fully completed.
IMPORTANT!
The operator is responsible for using the correct type
of gas to ensure that local laws are complied with.
Engine power Power class Type of fuel Lowest methane Lowest heat
1,500/1,800 rpm number value (MJ/Nm3)1
333/372 kW PRP Natural gas 70 23.5
372/411 kW PRP Natural gas 72 24.5
407/426 kW PRP Natural gas 75 26.5
360/360 kW PRP Pure biogas 70 21
330/350 kW COP Natural gas 70 23.5
320/320 COP Pure biogas 70 21
1. Lower calorific value at the reference state of 15°C (59°F) and 101.325 kPa.
1. The values apply even at full load. Lower values may be permitted if they have first been approved by Scania. If a lower value is used, the maximum
output is reduced.
Gas is referred to with normal cubic metres (Nm3) at the following temperature and pressure:
Exhaust system
Exhaust system
Reductant for SCR
IMPORTANT!
The operator is responsible for using the correct type
of reductant to ensure that local laws are complied
with.
REQUIREMENT!
If the SCR system should be operated with 32.5% by
weight of urea, the reductant should be specified in
accordance with ISO 22241 in order to comply with
the emission requirements set by the public
authorities.
Volume
For the filling volume and the total volume for different tank sizes, see Workshop Manual section 00-26
Reductant tank.
Properties
Reductant in accordance with ISO 22241 is a solution consisting of urea and water containing 32.5% by
weight of urea. The solution will freeze at approx. -11°C. When the solution freezes, ice and liquid always
maintain the same concentration. Always store reductant at a temperature between -11°C and 30°C.
Reductant is normally colourless if no dye has been added. Reductant is not harmful to the skin. Nor is it
toxic in small quantities, but it tastes very unpleasant.
Reductant is extremely corrosive, especially to aluminium and copper. Reductant has a low surface
tension and rapidly spreads over large areas, which then become very slippery. For this reason, wash off
any spillages on metal and electrical connections as soon as possible. Water works very well for cleaning
purposes. Please use hot water.
If reductant seeps into electrical connections or electrical cables, these must be renewed.
Reductant can dry out and form white or greyish brown crystals or deposits. Dense deposits which have
been formed as a result of heat may need to be scraped off or heated to more than 500°C.
Further information about reductant is provided in the Workshop Manual, main group 03.
REQUIREMENT!
If the SCR system should be operated with 40 per
cent by weight of urea, the reductant should be
specified in accordance with ISO 18611 in order to
comply with the emission requirements set by the
public authorities.
Transmission
Oil grades
The table below describes the Scania quality requirements for transmission oil.
1. STO 2:0 A and STO 2:0 G have been developed to provide the option for extended oil change intervals and good fuel economy. They have been
specially tested in field tests at Scania, which issues the approvals. STO 2:0 A and STO 2:0 G also comply with STO 1:0.
Manual gearboxes
Oil volumes
All volumes are approximate and apply to a dry gearbox. The volume for an oil change may be
approximately 1 litre less. Volumes are given in litres.
NOTE:
If the vehicle is fitted with power take-offs, the oil
volume must be increased; see the section Power
take-offs.
Factory filling
1. ZF's list of lubricants can be downloaded from the ZF website. Use the link: https://aftermarket.zf.com/go/en/aftermarket-portal/technical-information/
lubricants/.The current data sheet from ZF is called TE-ML 02.
2. Hybrid vehicles produced from June-October 2016 may have 2 different varieties of gearbox E-GRS895. One variant has an electric machine without
an oil pump, which means a common lubrication system for the electric machine and gearbox with oil grade MTF 4250. The other variant has an electric
machine with an oil pump, where the electric machine is maintenance-free and the oil change intervals of the gearbox are described in the section
Transmission oil change intervals, see GRS895.
IMPORTANT!
Check that the oil is suitable for all variations in
ambient temperature that are likely to occur before
the next oil change.
Automatic gearboxes
Allison
Oil volumes
All volumes are approximate. Check the levels and fill as necessary.
Add approx. 0.9 litres of oil if the vehicle is fitted with a retarder.
Voith
Oil volumes
Type Volume (litres) Factory filling
DIWA.5 During oil change incl. filter: Synthetic oil, see document
approx. 24 H55.6336441
1. For oils with change intervals of up to 60,000 km, download the document on the Voith website, www.voith.com. Also refer to other information about
oil change intervals and oil grades.
ZF
Oil volumes and oil grades
ZF's list of lubricants can be downloaded from the manufacturer's website. The commercial designations
can be found on the ZF website in the documens "List of lubricants-TE-ML 14" (for Ecomat) and "List of
lubricants-TE-ML 20" (for Ecolife).
All volumes are approximate. Check the levels and fill as necessary.
• Ecomat: The ZF type designation begins with 6HP.
• Ecolife: The ZF type designation begins with 6AP.
1. Temperatures according to Scania operational factors: Sometimes colder than +5°C, never colder than ±0°C, seldom hotter than +40°C.
2. Temperatures according to Scania operational factors: Seldom colder than +15°C, never colder than ±0°C, sometimes hotter than +45°C.
Clutch
Oil volumes and oil grades
All volumes are approximate. Check the levels and fill as necessary.
Power take-off
Power take-off
Oil volumes and oil grades
All volumes are approximate. Check the levels and fill as necessary.
Retarder, Scania
Oil volumes and oil grades
All volumes are approximate. Check the levels and fill as necessary.
Information about retarders for ZF and Allison is available along with the specification for each gearbox.
ATF and engine oil must not be mixed. When switching between ATF and engine oil, the old oil must be
drained before the new oil is added.
IMPORTANT!
ATF or engine oil that does not comply with the oil
grade requirements can disrupt the operation of the
retarder.
The ducts can become clogged with sludge.
1. ZF's list of lubricants can be downloaded from ZF's website, www.zf.com, in the document "List of lubricants – TE-ML 12".
IMPORTANT!
Check that the oil is suitable for all variations in
ambient temperature that are likely to occur before
the next oil change.
The viscosity classes in the figure below may be used in all operation types.
The viscosity classes in the figure below must only be used in operation types 0:0, 0 and 1 for trucks and
in operation type 1 for buses.
Check the oil grade for which the axle in question is approved. See the preface for trucks and buses,
Transmission section.
Chassis
Chassis
Washer fluid
Component fluid Liquid Remarks
Washer container Ethanol (max. 40%) During sub-zero periods,
ethanol (max. 40%) should be
added to the washer container.
Higher concentrations may
damage the paint finish.
Lubrication Grease Institute) which categorises grease into different classes, covering semi-fluid to the
almost totally solid.
1. Grease with a looser consistency (NLGI 0-2) can also be used for ACL units. Check that the grease meets all other requirements from the ACL unit
manufacturer.