Product Manual: 2-Wire HART 7 Temperature Transmitter
Product Manual: 2-Wire HART 7 Temperature Transmitter
Product Manual: 2-Wire HART 7 Temperature Transmitter
MADE
SMARTER
Product manual
5437
2-wire HART 7
temperature transmitter
C O M M U N I C AT I O N P R OTO C O L
T E M P E R AT U R E | I . S . I N T E R FA C E S | CO M M U N I C AT I O N I N T E R FA C E S | M U LT I F U N C T I O N A L | I S O L AT I O N | D I S P L AY
Our range of temperature transmitters and sensors provides the highest level of signal integrity from the
measurement point to your control system. You can convert industrial process temperature signals to analog, bus or
digital communications using a highly reliable point-to-point solution with a fast response time, automatic self-
calibration, sensor error detection, low drift, and top EMC performance in any environment.
We deliver the safest signals by validating our products against the toughest safety standards. Through our
commitment to innovation, we have made pioneering achievements in developing I.S. interfaces with SIL 2 Full
Assessment that are both efficient and cost-effective. Our comprehensive range of analog and digital intrinsically
safe isolation barriers offers multifunctional inputs and outputs, making PR an easy-to-implement site standard.
Our backplanes further simplify large installations and provide seamless integration to standard DCS systems.
We provide inexpensive, easy-to-use, future-ready communication interfaces that can access your PR installed base
of products. All the interfaces are detachable, have a built-in display for readout of process values and diagnostics,
and can be configured via push-buttons. Product specific functionality includes communication via Modbus and
Bluetooth and remote access using our PR Process Supervisor (PPS) application, available for iOS and Android.
Our unique range of single devices covering multiple applications is easily deployable as your site standard. Having
one variant that applies to a broad range of applications can reduce your installation time and training, and greatly
simplify spare parts management at your facilities. Our devices are designed for long-term signal accuracy, low
power consumption, immunity to electrical noise and simple programming.
Our compact, fast, high-quality 6 mm isolators are based on microprocessor technology to provide exceptional
performance and EMC-immunity for dedicated applications at a very low total cost of ownership. They can be
stacked both vertically and horizontally with no air gap separation between units required.
Our display range is characterized by its flexibility and stability. The devices meet nearly every demand for display
readout of process signals, and have universal input and power supply capabilities. They provide a real-time
measurement of your process value no matter the industry, and are engineered to provide a user-friendly and
reliable relay of information, even in demanding environments.
2-wire HART 7
temperature transmitter
5437
Table of contents
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting / installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Label examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LED function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Test pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
HART commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dynamic variable mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Overview of device variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Write protection by software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Write protection by jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Changing the HART protocol version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SIL functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connection of transmitters in multidrop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ATEX Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
IECEx Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
CSA Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
FM Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Instalaçao INMETRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
NEPSI Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Appendix A: Diagnostics overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5437V105-UK 3
2-wire HART 7 temperature transmitter
5437
Application Applications
• Temperature measurement of a wide range of TC and RTD
types. Dual input
• Conversion of wide span linear resistance and
potentiometer inputs to 4...20 mA.
Input Output
• Conversion of bipolar mV signals to 4...20 mA.
2 x 2/3/4 w RTD
• Integration into asset management schemes.
2 x TC (2/3/4 w ext. CJC)
• Critical applications requiring superior accuracy and/or 2 xTC (int. CJC)
sensor redundancy and drift detection. TC (int. CJC) + 2/3/4 w RTD 8 9
4W
TC (2/3 w ext. CJC) +
7
3W
EX
Technical characteristics 4...20 mA
T
5 6
TEST -
2/3/4 w RTD
TEST
4W
(Advanced functions)
+
1
4
3W -
2 x 2/3/4 w lin. R
3 2
• True dual input transmitter. High density 7-terminal design 2 x 3/4 w Pot
accepts the widest range of dual input combinations. 5 w Pot + 3 w Pot
• Sensor redundancy - output automatically switches to 2 x mV unipolar
2 x mV bipolar
secondary sensor in event of primary sensor failure,
maintaining uptime.
• Sensor drift detection - alerts when sensor differential Single input
exceeds user-defined limits, for maintenance optimization.
• Dynamic variable mapping for process data in addition to 2/3/4 w RTD
the primary variable e.g. dual input features such as TC (2/3 w. ext. CJC)
TC (int. CJC)
average, differential and min./max. tracking.
EX
TEST -
TEST
3/4 w Pot
+
1
4
3W -
3 2
4 5437V105-UK
Order
SIL Marine
Type Version Inputs
approval approval
5437 General purpose / Zone 2 / : A Single input (4 terminals) : 1 SIL : S Yes :M
DIV. 2 Dual input (7 terminals) : 2 No SIL :- No :-
Accessories
Label examples
5437A2SM
5437B2SM
5437D2SM
5437V105-UK 5
Electrical specifications
Environmental conditions:
Ambient operating temperature range:
Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -50°C to +85°C
SIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40°C to +80°C
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -50°C to +85°C
Calibration temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23...25°C
Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 99% RH (non-cond.)
Protection degree, enclosure / terminals . . . . . . . . . . . . . . . . . . . . . IP68 / IP00
Mechanical specifications:
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ø 44 x 20.2 mm
Center hole diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ø 6.35 mm / ¼ in
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 g
Max. wire size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 x1.5 mm2 stranded wire
Screw terminal torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4 Nm
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IEC 60068-2-6
2...25 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1.6 mm
25...100 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±4 g
Common specifications:
Supply voltage, DC
5437A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5*...48** VDC
5437B and 5437D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5*...30** VDC
5437, EU-RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3...33.6 VDC ±10%
Additional min. supply voltage when using test terminals . . . . . . . . . . 0.8 V
Max. internal power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 850 mW
Min. load resistance at > 37 V supply . . . . . . . . . . . . . . . . . . . . . . . (Supply voltage – 37) / 23 mA
* Note: Observe that the minimum Supply Voltage must be as measured at the terminals of the 5437, i.e. all external drops
must be considered.
** Note: Make sure to protect the device from overvoltages by using a suitable power supply or by installing overvoltage
protecting devices.
6 5437V105-UK
Input accuracies:
Basic values
Input type Basic accuracy Temperature coefficient*
Pt10 ≤ ±0.8°C ≤ ±0.020°C / °C
Pt20 ≤ ±0.4°C ≤ ±0.010°C / °C
Pt50 ≤ ±0.16°C ≤ ±0.004°C / °C
Pt100 ≤ ±0.04°C ≤ ±0.002°C / °C
Pt200 ≤ ±0.08°C ≤ ±0.002°C / °C
Pt500 Tmax. ≤ 180°C: ≤ ±0.08°C ≤ ±0.002°C / °C
Tmax. > 180°C: ≤ ±0.16°C
* Input temperature coefficients are the listed values or [0.002% of reading] / °C, whichever is greater.
5437V105-UK 7
Basic values
Input type Basic accuracy Temperature coefficient*
mV: -20...100 mV ≤ ±5 μV ≤ ±0.2 μV / °C
≤ ± 0.01% of reading
mV: -100...1700 mV ≤ ± 0.1 mV ≤ ±36 μV / °C
≤ ± 0.01% of reading
mV: ±800 mV ≤ ± 0.1 mV ≤ ±32 μV / °C
≤ ± 0.01% of reading
TC E ≤ ±0.2°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC J ≤ ±0.25°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TJ K ≤ ±0.25°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC L ≤ ±0.35°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC N ≤ ±0.4°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC T ≤ ±0.25°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC U <0°C: ≤ ±0.8°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
≥0°C: ≤ ±0.4°C
≤ ± 0.01% of reading
TC Lr ≤ ±0.2°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC R <200°C: ≤ ±0.5°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
≥200°C: ≤ ±1.0°C
≤ ± 0.01% of reading
TC S <200°C: ≤ ±0.5°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
≥200°C: ≤ ±1.0°C
≤ ± 0.01% of reading
TC W3 ≤ ±0.6°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC W5 ≤ ±0.4°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC type: B1 ≤ ±1°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC type:B2 ≤ ±3°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC type:B3 ≤ ±8°C ≤ ±0.8°C / °C
≤ ± 0.01% of reading
TC type:B4 not specified not specified
CJC (internal) < ±0.5°C Included in basic accuracy
CJC (external) ≤ ±0.08°C ≤ ±0.002°C / °C
* Input temperature coefficients are the listed values or [0.002% of reading] / °C, whichever is greater.
8 5437V105-UK
TC B1 accuracy specification range . . . . . . . . . . . . . . . . . . . . . . . . > 400°C
TC B2 accuracy specification range . . . . . . . . . . . . . . . . . . . . . . . . > 160°C < 400°C
TC B3 accuracy specification range . . . . . . . . . . . . . . . . . . . . . . . . > 85°C < 160°C
TC B4 accuracy specification range . . . . . . . . . . . . . . . . . . . . . . . . < 85°C
Output accuracies:
Basic values
5437V105-UK 9
Accuracy calculation examples:
0.04°C
TotalAccuracy (mA) = x 16.0 mA + 0.0016 mA = 0.0022 mA
850°C-(-200°C)
TotalAccuracy (mA)
TotalAccuracy (%) = x 100%
16.0 mA
0.0022 mA
TotalAccuracy (%) = x 100% = 0.01381%
16.0 mA
Example: Type K TC, internal CJC, measured reading of 400°C, span 0...400°C:
TotalAccuracy (mA)
TotalAccuracy (%) = x 100%
16.0 mA
0.0332 mA
TotalAccuracy (%) = x 100% = 0.2075%
16.0 mA
Example: Type K TC, external CJC Pt1000, measured reading of 400°C, span 0...400°C:
TotalAccuracy (mA)
TotalAccuracy (%) = x 100%
16.0 mA
0.0164 mA
TotalAccuracy (%) = x 100% = 0.1025%
16.0 mA
Example accuracy calculations are based on factory calibration ambient temperature, and do not take into account other
potential sources of inaccuracy, e.g. power supply effect, ambient temperature fluctuation etc. which must also be considered.
10 5437V105-UK
EMC - immunity influence . . . . . . . . . . . . . . . . . . . . . . . . < ±0.1% of span
Extended EMC immunity:
NAMUR NE 21, A criterion, burst . . . . . . . . . . . . . . . . . . . . < ±1% of span
Input specifications:
RTD input types:
RTD Min. Max. Min.
α
type Standard value value span
Pt10...10.000 IEC 60751 -200°C +850°C 0.003851 10°C
JIS C 1604-8 -200°C +649 °C 0.003916 10°C
GOST 6651-2009 -200°C +850°C 0.003910 10°C
Callendar Van Dusen -200°C +850°C ----- 10°C
Ni10...10.000 DIN 43760-1987 -60°C +250°C 0.006180 10°C
GOST 6651-2009 / -60°C +180°C 0.006170 10°C
OIML R84:2003
Cu5...1000 Edison Copper Winding No. 15 -200°C +260°C 0.004270 100°C
GOST 6651-2009 / -180°C +200°C 0.004280 100°C
OIML R84:2003
GOST 6651-94 -50°C +200°C 0.004260 100°C
NOTE: Regardless of the sensor error detection configuration, shorted sensor error detection will be disabled if
the lower limit for the configured sensor type is lower than the constant detection limit for shorted sensor.
Detection limit for shorted sensor . . . . . . . . . . . . . . . . . . . . . . . . . 15 Ω
Sensor error detection time (RTD element) . . . . . . . . . . . . . . . . . . . ≤ 70 ms
Sensor error detection time (for 3rd and 4th wire) . . . . . . . . . . . . . . . . ≤ 2000 ms
TC input types:
Min. Max. Min.
Type temperature temperature span Standard
B 0 (85)°C +1820°C 100°C IEC 60584-1
E -200°C +1000°C 50°C IEC 60584-1
J -100°C +1200°C 50°C IEC 60584-1
K -180°C +1372°C 50°C IEC 60584-1
L -200°C +900°C 50°C DIN 43710
Lr -200°C +800°C 50°C GOST 3044-84
N -180°C +1300°C 50°C IEC 60584-1
R -50°C +1760°C 100°C IEC 60584-1
S -50°C +1760°C 100°C IEC 60584-1
T -200°C +400°C 50°C IEC 60584-1
U -200°C +600°C 50°C DIN 43710
W3 0°C +2300°C 100°C ASTM E988-96
W5 0°C +2300°C 100°C ASTM E988-96
5437V105-UK 11
Cold junction compensation (CJC):
Constant, internal or external via a Pt100 or Ni100 sensor
Internal CJC temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . -50°C to +100°C
External CJC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 3 or 4-wire (4-wire only for dual input device)
External CJC cable resistance per wire (for 3- and 4-wire connections) . . . 50 Ω
Effect of CJC cable resistance (for 3- and 4-wire connections) . . . . . . . . < 0.002 Ω / Ω
External CJC sensor current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.15 mA
External CJC temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . -50°C to +135°C
CJC Sensor cable, wire-wire capacitance . . . . . . . . . . . . . . . . . . . . . Max. 50 nF
Maximum total cable resistance . . . . . . . . . . . . . . . . . . . . . . . . . . Max. 10 kΩ
Sensor cable, wire-wire capacitance . . . . . . . . . . . . . . . . . . . . . . . . Max. 50 nF
Sensor error detection, programmable . . . . . . . . . . . . . . . . . . . . . . None, Shorted, Broken, Shorted or broken
NOTE: Regardless of the sensor error detection configuration, shorted sensor error detection will be disabled if
the configured potentiometer size is lower than the constant detection limit for shorted sensor.
12 5437V105-UK
Output specifications and HART:
Normal range, programmable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8...20.5 / 20.5...3.8 mA
Extended range (output limits), programmable . . . . . . . . . . . . . . . . . 3.5...23 / 23...3.5 mA
Updating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ms
Load (@ current output) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ (Vsupply - 7.5) / 0.023 [Ω]
Load stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.01% of span / 100 Ω
Output load:
978
717
0
0 7.5 24 30 37 48
(Ex ia)
Voltage Usupply in V
Programmable input and current output limits are available to increase system safety and integrity.
5437V105-UK 13
Input:
When the input signal exceeds either of the programmable lower and upper limits, the device will output a user defined er-
ror current. Setting input limits ensures that any out of range measurements can be uniquely identified and flagged via the
transmitter output, resulting in improved asset and material protection e.g. thermal runaway of a reaction process can be
mitigated.
Example:
Pt100 input ranged 100°C to 400°C
Input limits set to Upper = +650°C, Lower = -150°C
Error current set to 3.5 mA
Output limits set to Upper = 20.5 mA, Lower = 3.8 mA
20.5 mA Programmable
output upper limit
Extended working range
20.0 mA
Normal range
4.0 mA
3.8 mA
Programmable
3.5 mA Error current output lower limit Error current Measuring
unit
°C, mV, etc.
Output:
When the current output exceeds either of the programmable upper and lower limits, the device will output a user defined error
current.
Programmable
output upper limit
20.0 mA
Extended working range
Normal range
4.0 mA
Programmable
Error current output lower limit Error current Measuring
unit
°C, mV, etc.
14 5437V105-UK
Observed authority requirements:
EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/30/EU
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/34/EU
RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2011/65/EU
EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 020/2011
EAC Ex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 012/2011
Approvals:
EU RO Mutual Recognition Type Approval . . . . . . . . . . . . . . . . . . . . MRA0000023
I.S. / Ex approvals:
5437A:
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 18ATEX0135 X
5437B:
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 16ATEX0047 X
5437D:
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 16ATEX0047 X
5437A and 5437D:
IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IECEx DEK. 16.0029X
c FM us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM16CA0146X / FM16US0287X
c CSA us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70066266
INMETRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 16.0008X
NEPSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GYJ18.1054X
EAC Ex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RU C-DK.ПБ.98.В.00192
Functional safety:
SIL2 Certified & Fully Assessed acc. to IEC 61508 : 2010
SFF> 93% - type B component
SIL3 Applicable through redundant structure (HFT=0; 1oo2)
FMEDA report - www.prelectronics.com
NAMUR:
NE95 report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Please contact us
Mechanical specifications
6.35 mm / ¼ in
33 mm 20.2 mm
44 mm
5437V105-UK 15
LED function
Onboard LED indicates faults according to NAMUR NE44 and NE107.
Device OK Constant
No supply OFF
For detailed device diagnostic behaviours and NE107 messaging, see Appendix A on page 52.
Jumpers
The device has two internal jumpers - one jumper to enable Write Protection and one jumper to select the output current at
Safe State to go above 21 mA as specified in NAMUR NE43.
If the jumper is not inserted, the output current at Safe State will go lower than 3.6 mA as specified in NAMUR NE43.
2 1 2 1 2 1 2 1
4 3 4 3 4 3 4 3
6 5 6 5 6 5 6 5
8 7 8 7 8 7 8 7
TE
ST
-
9 EXT
TE
S
1
T+
2
-
8
7
3
6 4
5
16 5437V105-UK
Test pins
The test pins allow measurement of loop current directly while maintaining loop integrity. Power must be connected to the
transmitter when using the test pins.
9 EXT 1 +Vsupply
TE
ST
1+
2 Input
8
2
-
7
6 3
5
PR 9106
Warning!
For hazardous area installation, only certified test equipment may be used.
HART commands
For definitions and further information on HART commands for the 5437 please consult the 5437 HART Field Device
Specification.
5437V105-UK 17
Advanced functions
Function Description
Differential Analog output signal is proportional to the difference between input 1 and input 2
measurements.
Analog output = Input 1 – Input 2 or Input 2 – Input 1 or |Input 2 – Input 1|
Average measurement Analog output signal is proportional to the average of input 1 and input 2 measurements.
Analog output = 0.5* (Input 1 + Input 2)
Max. Analog output is proportional to the input with the highest value.
IF (Input 1 > Input 2) THEN AnalogOutput = Input 1 ELSE AnalogOutput = Input 2
Min. Analog output is proportional to the input with the lowest value.
IF (Input 1 < Input 2) THEN AnalogOutput = Input 1 ELSE AnalogOutput = Input 2
Sensor drift If the differential between input 1 and input 2 measured values exceed a predefined limit
then a sensor drift error is indicated.
IF ABS (Input 1 – Input 2) > SensorDriftLimit THEN IndicateSensor-DriftError
Redundancy (Hot Backup) Analog output is proportional to input 1 as long as no error is detected and input is within
user-defined limits. If sensor error on input 1 is detected or if sensor 1 value is outside user-
defined limits, analog output then becomes proportional to input 2 and a warning indication is
generated.
IF(NoSensorErrorOnInput1 AND Input1InsideLimits) THEN AnalogOutput = Input 1
ELSEIF(NoSensorErrorOnInput2 AND Input2InsideLimits) THEN AnalogOutput = Input 2
Customized linearization - Supports polynomial linearization up to 5 segments, each with up to 4th order polynomials.
Polynomial Type
Customized linearization - Supports direct entry of CVD constants.
Callendar Van Dusen
Customized linearization - Supports table linearization with up to 60 in/out values.
Table linearization
Customized linearization - Supports 2nd order spline linearization with up to 40 output values.
2nd order spline linearization
Runtime meter - Recording of internal transmitter temperatures during operation, logging time spent in each of
transmitter electronics 9 fixed sub temperature ranges.
< -50°C
-50...-30°C
-30...-10°C
-10...+10°C
+10...+30°C
+30...+50°C
+50...+70°C
+70...+85°C
>85°C
Runtime meter - Recording of input measurement values during operation, logging time spent in each of 9
inputs fixed sub input ranges.
Subranges are defined individually for each input type.
Slave pointer - Recording of min./max. internal transmitter temperature for device’s complete lifetime.
transmitter electronics
Slave pointer - Recording of min./max. values for input/s measurements is saved.
inputs Values are reset when measurement configuration is changed.
18 5437V105-UK
Dynamic variable mapping
Four dynamic variables are supported, PV, SV, TV and QV.
Using HART commands, these may be assigned to any Device Variable (DV 0 - 15) in any combination.
The device variable mapped to PV controls the loop current.
Device Variables
DV0 Input 1 (temperature, voltage, resistance... )
DV1 Input 2 (temperature, voltage, resistance... )
DV2 CJC 1, input 1 CJC temperature, only valid if input 1 is a TC input
DV3 CJC 2, input 2 CJC temperature, only valid if input 2 is a TC input
DV4 Average input 1 and input 2
DV5 Difference input 1 - input 2
DV6 Difference input 2 - input 1
DV7 Absolute difference (input 1 - input 2)
DV8 Minimum (input 1, input 2)
DV9 Maximum (input 1, input 2)
DV10 Input 1 with input 2 as backup
DV11 Input 2 with input 1 as backup
DV12 Average input 1 and 2, with both as backup
DV13 Minimum of input 1 and 2, with both as backup
DV14 Maximum of input 1 and 2, with both as backup
DV15 Electronics temperature
5437V105-UK 19
Write protection by software
The Default Active Password when the device leaves the factory is ‘********’; this value can be changed by the user.
If the Active Password is not known, please contact PR electronics support - www.prelectronics.com/contact.
When changing the password, use only Latin-1 characters that can be entered and displayed on any terminal.
When write protection is enabled, no “write” commands are accepted regardless of the “Write Protect” Hardware Jumper
position.
Procedure for using a HART hand-held terminal to change the 5437 from HART 7 to HART 5 and vice versa:
1. After entering the device menu (or after pressing home) the online menu is shown
2. Select Device Setup and press right arrow key (or simply press 7)
3. Select Diagnostics/Service and press right arrow key (or simply press 3)
4. Select Write Protection and press right arrow key (or simply press 6)
5. Select Change to HART 5 and press right arrow key (or simply press 3)
6. When display says “Are you sure you want to change protocol to HART 5?” press OK
7. Enter the correct active password, default is “********” (eight stars), and press OK
8. When the display says “Device is now in HART 5 mode” press OK and then Exit to go offline and rescan for new devices.
9. The device will now appear as being a 5437 (HART 5) device, select it to enter the online menu again
NOTE! After changing to HART 5, the configuration will be reset to the factory default.
The quick key sequence from the online menu is: 7, 3, 6, 3, OK, OK, OK, Exit.
To change the device back to HART 7, just follow the same procedure as above, except Change to HART 7 must be selected in
step 5.
20 5437V105-UK
Procedure for using the PReset software and 5909 Loop Link or HART communication interface to change the
5437 from HART 7 to HART 5 and vice versa:
NOTE! After changing to HART 5, the configuration will be reset to the factory default.
5437V105-UK 21
Switching from HART 5 to HART 7
Select the 5437 product and click the ”HART” tab.
Click ”Device Password / Write Protection / Protocol...” and select ”Change protocol to HART 7” in the pop-up window, then
acknowledge by pressing OK.
SIL functionality
For instructions and further information on how to enable SIL mode on the 5437 please consult the Safety Manual.
22 5437V105-UK
Connections
-
9 3 9 3 TES
T
4 4
1
8 5 8 5 TEST +
2
-
7 6 7 6 T
EX
4 3 CJC 3
I1
+
mV 3 w / 4 w potentiometer
9 3 9 3
4 4
8 5 8 5
7 6 7 6
+ I1
4
Dual inputs
Input 1: TC (int. CJC or ext.
2 w / 3 w / 4 w CJC)
Input 1: 2 w / 3 w / 4 w RTD or lin. R Input 2: TC (int. CJC or ext. Input 1: mV
Input 2: 2 w / 3 w / 4 w RTD or lin. R 2 w / 3 w / 4 w CJC) Input 2: mV
9 3 9 3 9 3
4 4 4
8 5 8 5 8 5
7 6 7 6 7 6
CJC
4
I1
4 3 + I1
3 +
4 3 I1 I2
I2 + I2 +
4 4 4
8 5 8 5 8 5
7 6 7 6 7 6
CJC
3
+ S1 4
S1 S1
4 3 5 4 5 4
S2 S2
4
4
5437V105-UK 23
Block diagram
LED
7
Test pin -
HART
6 comm.
A D CPU 1 CPU 2
5 D A
4
Watch
EEPROM Supply - / HART comm.
dog
3 2
4...20 mA
5437
Programming
5437 can be configured in the following 4 ways:
1. With PR electronics A/S’ communications interface Loop Link and PReset PC configuration software.
2. With a HART modem and PReset PC configuration software.
3. With a HART communicator with PR electronics A/S’ DDL driver.
4. Via programming framework, e.g. DCS, PACTWare, etc.
1: Loop Link
For programming please refer to the drawing below and the help functions in PReset.
Loop Link is not approved for communication with devices installed in hazardous (Ex) area.
Receiving
Equipment
Disconnect
1 +Vsupply
+
Red * Yellow Input
2
-
Black * Green
5437
Connector
08:30:00
Language O ption
O utput C om m unication
File Product Input
2015-8-10
Date:
Serial no: 153201594
Tag no: PRelectronics
Analog output
Analog input O utput type: 4 - 20mA
Pt100 DIN/IEC
Input type: Sensor error: Upscale
0.00 - 50.00 C
Input range:
3-wire
C onnection:
L oop
p: ------
C old junction com
1.00 sec
Response time:
5909 - USB
L ink
24 5437V105-UK
2: HART modem
For programming please refer to the drawing below and the help functions in PReset.
Receiving
Equipment
1 +Vsupply
+ 2 Input
-
5437
08:30:00
Language O ption
O utput C om m unication
File Product Input
2015-8-10
D ate:
Serial no: 153201594
Tag no: PRelectronics
Analog input
Input type:
Pt100 D IN/IEC
0.00 - 50.00 C
Analog output
O utput type:
Sensor error:
4 - 20mA
U pscale
PReset
HART modem DTM (PACTWare etc.)
Input range:
3-wire
C onnection:
------
C old junction comp:
1.00 sec
Response time:
3: HART communicator
For programming please refer to the drawing below. To get access to productspecific commands, the HART communicator
must be loaded with the PR electronics A/S DDL driver. This can be ordered either at the HART Communication Foundation or
PR electronics A/S.
1 +Vsupply
2 Input
DD
5437V105-UK 25
4: Progamming framework
Support for both EDD and FDT/DTM technology, offering configuration and monitoring via relevant DCS/Asset Management
Systems and supported management packages e.g. Pactware.
Process Computer
+ 2
-
+ + A
- B
Rload > 250 Ω, < 1100 Ω Max. 63 transmitters
R
C
-
26 5437V105-UK
ATEX Installation drawing 5437QA01-V6R0
Ex ia Installation
For safe installation of the 5431D..,5434D.., 5435D.., 5437B.. and 5437D..
the following must be observed.
Hazardous Area
Zone 0, 1, 2, 20, 21, 22 and M1 Unclassified Area
9
8
7
+ 1
6
5
5431D 2 ‐
5434D
4 5435D
5437B
3 5437D
Barrier
Terminal Terminal
3,4,5,6 and 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF
5437V105-UK 27
Ex ib Installation
9
8
7
+ 1
6
5
‐
5431D 2
5434D
5435D
4 5437B
3 5437D
Barrier
Terminal Terminal
3,4,5,6 and 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF
Ex ia and Ex ib installation
Ui: 30 VDC; Ii: 120 mA; Li: 0 μH; Ci: 1.0nF
Pi: 900 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 65ºC
T6: -50 ≤ Ta ≤ 50ºC
Pi: 750 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Pi: 610 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC
28 5437V105-UK
General installation instructions
Year of manufacture can be taken from the first two digits in the serial number.
For EPL Ga, if the enclosure is made of aluminum, it must be installed such, that
ignition sources due to impact and friction sparks are excluded.
The distance between terminals, inclusive the wires bare part, shall be at least 3 mm
separated from any earthed metal.
The test pins allow measurement of loop current directly while maintaining loop
integrity. Power must be connected to the transmitter when using the test pins. For
hazardous area installation, only certified test equipment may be used.
If the transmitter was applied in type of protection Ex nA or Ex ec, it may afterwards
not be applied for intrinsic safety.
Ex nA / Ex ec / Ex ic Installation
ATEX Certificate DEKRA 18ATEX0135X
For safe installation of the 5431A.., 5434A.., 5435A.. and 5437A.. the following must be
observed.
5437V105-UK 29
Marking II 3 G Ex nA IIC T6...T4 Gc
II 3 G Ex ec IIC T6...T4 Gc
II 3 G Ex ic IIC T6…T4 Gc
II 3 D Ex ic IIIC Dc
Ex nA & ec Ex ic Ex ic
Vmax= 37 VDC Ui = 37 VDC Ui = 48 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH Pi = 851 mW T5: -50 ≤ Ta ≤ 70ºC
Ci = 1.0 nF Li = 0 μH T6: -50 ≤ Ta ≤ 55ºC
Ci = 1.0 nF
Vmax= 30 VDC Ui = 30 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH T5: -50 ≤ Ta ≤ 75ºC
Ci = 1.0 nF T6: -50 ≤ Ta ≤ 60ºC
30 5437V105-UK
General installation instructions
If the enclosure is made of non-metallic materials, or if it is made of metal having a
paint layer thicker than 0,2 mm (group IIC), or 2 mm (group IIB, IIA, I), or any thickness
(group III), electrostatic charges shall be avoided.
For an ambient temperature ≥ 60ºC, heat resistant cables shall be used with a rating of
at least 20 K above the ambient temperature.
The enclosure shall be suitable for the application and correctly installed
The distance between terminals, inclusive the wires bare part, shall be at least 3 mm
separated from any earthed metal.
'TEST' connection, may only be applied when the area is safe, or if supply / output
circuit and the applied current meter are intrinsically safe.
5437V105-UK 31
IECEx Installation drawing 5437QI01-V6R0
For safe installation of the 5431D..,5434D.., 5435D.. and 5437D.. the following
must be observed.
Ex ia Installation
Hazardous Area Unclassified Area
Zone 0, 1, 2, 20, 21, 22 and M1
Terminal Terminal
3,4,5,6 and 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF
32 5437V105-UK
Ex ib Installation
Hazardous Area Hazardous Area Unclassified Area
Zone 0, 1, 2, Zone 1
20, 21, 22 and M1
9
8
7
+ 1
6
5
‐ 2
5431D
4
5434D
3 5435D
5437D Barrier
Terminal Terminal
3,4,5,6 and 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF
Ex ia and Ex ib installation
Ui: 30 VDC; Ii: 120 mA; Li: 0 μH; Ci: 1.0nF
Pi: 900 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 65ºC
T6: -50 ≤ Ta ≤ 50ºC
Pi: 750 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Pi: 610 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC
5437V105-UK 33
General installation instructions
For EPL Ga, if the enclosure is made of aluminum, it must be installed such, that
ignition sources due to impact and friction sparks are excluded
The distance between terminals, inclusive the wires bare part, shall be at least 3 mm
separated from any earthed metal.
The test pins allow measurement of loop current directly while maintaining loop
integrity. Power must be connected to the transmitter when using the test pins. For
hazardous area installation, only certified test equipment may be used.
If the transmitter was applied in type of protection Ex nA or Ex ec, it may afterwards
not be applied for intrinsic safety.
Ex nA / Ex ec / Ex ic Installation
For safe installation of the 5431A.., 5434A.., 5435A.. and 5437A.. the following must be
observed.
34 5437V105-UK
Hazardous Area Unclassified Area
Zone 2 and 22
9
8
7 Power
+ 1 Supply
6
5
‐ 2 or
Zone 2
5431A barrier
4
5434A
3 5435A
5437A
Ex nA & ec Ex ic Ex ic
Vmax= 37 VDC Ui = 37 VDC Ui = 48 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH Pi = 851 mW T5: -50 ≤ Ta ≤ 70ºC
Ci = 1.0 nF Li = 0 μH T6: -50 ≤ Ta ≤ 55ºC
Ci = 1.0 nF
Vmax= 30 VDC Ui = 30 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH T5: -50 ≤ Ta ≤ 75ºC
Ci = 1.0 nF T6: -50 ≤ Ta ≤ 60ºC
5437V105-UK 35
For installation in a potentialy explosive gas atmosphere, the following
instructions apply:
The transmitter shall be installed in an enclosure providing a degree of protection of not
less than IP54 in accordance with IEC 60079-0, which is suitable for the application
and correctly installed e.g. in an enclosure that is in type of protection Ex n or Ex e.
Additionally, the area inside the enclosure shall be pollution degree 2 or better as
defined in IEC60664-1.
Cable entry devices and blanking elements shall fulfill the same requirements.
36 5437V105-UK
CSA Installation drawing 5437QC01-V5R0
CSA Certificate 16.70066266
5437V105-UK 37
IS Installation instructions
• Install in accordance with the US the National Electrical Code (NEC) or for Canada
the Canadian Electrical Code (CEC).
• The transmitter must be installed in a suitable enclosure to meet installation codes
stipulated in the Canadian Electrical Code (CEC) or for US the National Electrical
Code (NEC).
• To establish Class II and Class III, Division 1 or IIIC ratings, the equipment shall be
installed in an enclosure that is approved for use in Class II and Class III hazardous
(classified) locations.
• If the enclosure is made of non-metallic materials or of painted metal, electrostatic
charging shall be avoided.
• Use supply wires with a rating of at least 5 K above the ambient temperature.
Unclassified Area
Hazardous Area
CL I, Div 2, GP ABCD
CL I, Zone 2 IIC
9
8 Class2 Supply
7 with Transient
+ 1 protection or
6
5
‐ 2 Associated
5431A Nonincendive
4 5434A Field Wiring
5435A Apparatus
3
Terminal: 5437A
3,4,5,6,7,8,9
Vmax: 7.2 VDC
38 5437V105-UK
Terminal 1,2
Ex nA Temperature Range
NI Installation instructions
• The transmitter must be installed in an enclosure providing a degree of protection of
at least IP54 according to IEC60529 that is suitable for the application and is correctly
installed.Cable entry devices and blanking elements shall fulfill the same requirements.
• If the enclosure is made of non-metallic materials or of painted metal, electrostatic
charging shall be avoided.
• Use supply wires with a rating of at least 5 K above the ambient temperature.
WARNING: Do not disconnect equipment unless power has been switched off or the
area is known to be safe.
AVERTISSEMENT: Ne débranchez pas l'équipement sauf si l'alimentation a été
coupée ou si la zone est connue pour être sûre.
Functional Ratings:
Unom ≤ 30 VDC; Inom ≤ 3.5 - 23 mA
5437V105-UK 39
FM Installation drawing 5437QF01-V5R0
FM Certificates FM16CA0146X and FM16US0287X
40 5437V105-UK
Zone 0 / Zone 1, Intrinsic Safe Installation
Hazardous Area Hazardous Area Non Classified Area
CL I, Zone 0 IIC CL I, Zone 1 IIC
9
8
Associated
7
+ 1 ia or ib
6
5
‐2 Apparatus
or
5431D
4 5434D Barrier
5435D
3
5437D
Terminal:
3,4,5,6,7,8,9 Um ≤ 250V
Uo: 7.2 VDC Voc or Uo ≤ Vmax or Ui
Io: 12.9 mA Isc or Io ≤ Imax or Ii
Po: 23.3 mW Po ≤ Pi
Lo: 200 mH
Co: 13.5 μF
Ca or Co ≥ Ci + Ccable
La or Lo ≥ Li + Lcable
5437V105-UK 41
IS installation instructions
• Install in accordance with the US the National Electrical Code (NEC) or for Canada
the Canadian Electrical Code (CEC).
• The sum of the maximum unprotected capacitance (Ci) for each intrinsically device
and the interconnect-ing wiring must be less than the capacitance (Ca) which can be
safely connected to the barrier.
• The sum of the maximum unprotected inductance (Li) for each intrinsically device
and the interconnecting wiring must be less than the inductance (La) which can be
safely connected to the barrier.
• The entity parameters Uo,Voc or Vt and Io,Isc or It, and Ca and La for barriers are
provided by the barrier manufacturer.
• Use supply wires with a rating of at least 5 K above the ambient temperature.
42 5437V105-UK
Hazardous Area Unclassified Area
CL I, Div 2, GP ABCD
CL I, Zone 2 IIC
9
8 Class2 Supply
Terminal: 7 with Transient
3,4,5,6,7,8,9 + 1 protection or
Vmax: 7.2 VDC
6
5
‐ 2 Associated
5431A Nonincendive
4 5434A Field Wiring
5435A Apparatus
3
5437A
NI Installation instructions
• The transmitter must be installed in an enclosure providing a degree of protection of
at least IP54 according to IEC60529 that is suitable for the application and is correctly
installed.Cable entry devices and blanking elements shall fulfill the same requirements.
• If the enclosure is made of non-metallic materials or of painted metal, electrostatic
charging shall be avoided.
• Use supply wires with a rating of at least 5 K above the ambient temperature.
WARNING: Do not disconnect equipment unless power has been switched off or the
area is known to be safe.
AVERTISSEMENT: Ne débranchez pas l'équipement sauf si l'alimentation a été
coupée ou si la zone est connue pour être sûre.
5437V105-UK 43
Non Incendive Field Wiring installation
The non incendive field Wiring Circuit concept allows interconnection of Nonincendive
Field wiring Apparatus with Associated Nonincendive Field Wiring Apparatus or
Assosicated Intrinsically Safe Apparatus or Associated Apparatus not specially
examined in combination as a syatem using any of the wiring methods permitted for
unclassified locations, Voc < Vmax, Ca ≥ Ci + Ccable , La ≥ Li + Lcable.
Terminal 1,2
Non Incendive Field Wiring parameters Temperature Range
Functional Ratings:
Unom ≤ 30 VDC; Inom ≤ 3.5 - 23 mA
44 5437V105-UK
Instalação INMETRO 5437QB01-V3R0
Instalação Ex ia
Área Classificada Área Não classificada
Zone 0, 1, 2, 20, 21, 22 e M1
9
8
7
+ 1
6
5
‐ 2
5431D
4
5434D
3 5435D
5437D Barrier
Terminais Terminais
3,4,5,6 e 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF
5437V105-UK 45
Instalação Ex ib
Área Classificada Área Classificada Área Não Classificada
Zonas 0, 1, 2, Zona 1
20, 21, 22 e Ma
9
8
7
+ 1
6
5
‐ 2
5431D
4
5434D
3 5435D
5437D Barrier
Terminais Terminais
3,4,5,6 e 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF
Instalações Ex ia e Ex ib
Ui: 30 VDC; Ii: 120 mA; Li: 0 μH; Ci: 1.0nF
Pi: 900 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 65ºC
T6: -50 ≤ Ta ≤ 50ºC
Pi: 750 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Pi: 610 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC
46 5437V105-UK
Instruções Gerais de Instalação
Se o invólucro for feito de materiais não metálicos ou de metal com uma camada de
tinta mais espessa que 0,2 mm (grupo IIC) ou 2 mm (grupo IIB, IIA, I) ou qualquer
espessura (grupo III), cargas eletrostáticas devem ser evitadas.
Para EPL Ga, se o invólucro for de alumínio, ele deve ser instalado de forma que as
fontes de ignição devido a faíscas de impacto e fricção sejam excluídas.
A distância entre terminais, fios inclusivos não isolados, deve ser separada por pelo
menos 3 mm de qualquer metal aterrado.
Os pinos de testes para medição devem permitir os destes de loop de corrente
mantendo a integridade do loop. A energia deve estará conectada ao transmissor
quando for usado os pinos de teste. Para instalações em áreas classificadas deve
ser utilizado somente equipamentos certificados.
Se o transmissor foi aplicado no tipo de proteção Ex nA e Ex ec, não pode ser
aplicado para segurança intrínseca.
5437V105-UK 47
Instalações Ex nA / Ex ic
Para instalações seguras do 5431A.., 5434A.., 5435A.. e 5437A.. as seguintes
instruções devem ser observadas
Ex nA & ec Ex ic Ex ic
Vmax= 37 VDC Ui = 37 VDC Ui = 48 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH Pi = 851 mW T5: -50 ≤ Ta ≤ 70ºC
Ci = 1.0 nF Li = 0 μH T6: -50 ≤ Ta ≤ 55ºC
Ci = 1.0 nF
Vmax= 30 VDC Ui = 30 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH T5: -50 ≤ Ta ≤ 75ºC
Ci = 1.0 nF T6: -50 ≤ Ta ≤ 60ºC
48 5437V105-UK
Instruções gerais de instalação:
Se o invólucro for feito de materiais não metálicos, ou se for feito de metal com uma
camada de tinta mais espessa que 0,2 mm (grupo IIC), ou 2 mm (grupo IIB, IIA, I) ou
qualquer espessura (grupo III), cargas eletrostáticas devem ser evitadas.
Para uma temperatura ambiente ≥ 60ºC, cabos resistentes a aquecimento deverão ser
usados com classificação de no mínimo 20 K acima da temperatura ambiente.
O gabinete deve ser adequado para a aplicação e instalado corretamente.
A distância entre terminais, fios inclusivos não isolados, deve ser separada por pelo
menos 3 mm de qualquer metal aterrado.
A conexão TESTE, deve ser utilizado somente quando a área é segura, ou quando a
fonte / circuito de saída e o medidor de corrente aplicado seja do tipo intrinsicamente
seguro.
5437V105-UK 49
NEPSI Installation drawing 5437QN01-V1R0
NEPSI 证书 GYJ18.1054X
二、产品使用注意事项
1. 变送器的使用环境温度范围、温度组别与安全参数的关系如下表所示:
2. 变送器必须与已经通过防爆认证的关联设备配套/传感器共同组成本安防爆系统方可
使用于爆炸性危险场所。其系统接线必须同时遵守本产品、所配关联设备和传感器的使
用说明书要求,接线端子不得接错。
3. 用户不得自行更换该产品的零部件,应会同产品制造商共同解决运行中出现的故障,
以杜绝损坏现象的发生。
4. 用户在安装、使用和维护变送器时,须同时严格遵守产品使用说明书和下列标准:
50 5437V105-UK
GB 3836.13-2013 爆炸性环境 第 13 部分: 设备的修理、检修、修复和改造
GB 3836.15-2000 爆炸性气体环境用电气设备 第 15 部分: 危险场所电气安装 (煤矿除
外)
GB 3836.16-2006 爆炸性气体环境用电气设备 第 16 部分: 电气装置的检查和维护 (煤
矿除外)
GB 3836.18-2010 爆炸性环境第 18 部分: 本质安全系统
GB 3836.20-2010 爆炸性环境第 20 部分: 设备保护级别 (EPL) 为 Ga 级的设备
GB 50257-2014 电气装置安装工程爆炸和火灾危险环境电气装置施工及验收规范
GB 12476.2-2010 可燃性粉尘环境用电气设备 第 2 部分: 选型和安装
GB 15577-2007 粉尘防爆安全规程
5437V105-UK 51
Appendix A: Diagnostics overview
The device variable mapped to PV (and Primary Value Out Flashing Red Enters configured Maintenance Reconnect or repair sensor 0
analog out put current) is beyond its Of Limits Value required
operating limits.
Any other device variable is beyond its Non-Primary Value Flashing Red No impact Maintenance Reconnect or repair sensor 1
operating limits. Out Of Limits required
The loop current has reached the Loop Current Flashing Red Enters configured If output range Reconnect or repair sensor 2
Current Output Upper Limit (UL) or Saturated Value check is enabled:
Output Lower Limit (LL) as configured Failure
with command #147, and is no longer otherwise
corresponding to the PV value. Maintenance
required
The analogue output current is being Loop Current Fixed Flashing Red Enters configured Function check N.A. 3
simulated or disabled. Value
The configuration has changed since Configuration No Impact No impact N.A. N.A. 6
this bit was last cleared (seen from Changed
same master type, Primary- or
Secondary Master).
A sensor error (broken/shorted sensor) Primary Input 1 Flashing Red Enters configured If no backup Reconnect or repair sensor 10
is detected on Input 1 error Value input is available
and mapped to
PV, then failure
otherwise
maintenance
required.
A sensor error (broken/shorted sensor) Primary Input 2 Flashing Red Enters configured If no backup Reconnect or repair sensor 11
is detected on Input 2. error Value input is available
This is only possible if Input type 2 is (only if Input 2 is and mapped to
<> “None” enabled) PV, then failure
otherwise
maintenance
required.
A sensor error (broken/shorted sensor) CJC for Input 1 error Flashing Red Enters configured If no backup Reconnect or repair sensor 12
is detected on the CJC measurement (only if used) Value input is available
used for Input 1 and mapped to
PV, then failure
otherwise
maintenance
required.
A sensor error (broken/shorted sensor) CJC for Input 2 error Flashing Red Enters configured If no backup Reconnect or repair sensor 13
is detected on the CJC measurement (only if used) Value input is available
used for Input 2 and mapped to
PV, then failure
otherwise
maintenance
required.
The difference between measurements Dual Input: Sensor Flashing Red Enters configured if sensor drift = Reconnect or repair sensor 14
on Input 1 and Input 2 is outside the drift alarm Value error => failure
configured sensor drift limit (only if enabled) otherwise
maintenance
required.
A sensor error (broken/shorted) is Dual Input: Backup No Impact No impact Maintenance Reconnect or repair sensor 15
detected on the primary sensor, sensor OK, main required
backup sensor is in use sensor error
A sensor error (broken/shorted) is Dual Input: Backup No Impact No impact Maintenance Reconnect or repair sensor 16
detected on the backup sensor, sensor error, main required
primary sensor only is available sensor OK
Configuration is temporarily invalid Configuration not Flashing Red Value is held Failure N.A. 17
< 3 seconds, e.g. while downloading supported by device (freeze)
parameters
52 5437V105-UK
Analog Output Error
Incident Description Description LED reaction NE-107 Class User action
Reaction #
Configuration is temporary invalid > 3 Configuration not Lights Red Safe State Failure Correct and/or re-send the 18
seconds, e.g. if download is paused supported by device configuration
The device is operated outside its Internal electronics Flashing Red No impact Out of Check operating temperature 19
specified temperature range temperature alarm specification
The device is operated outside its Internal electronics Lights Red Safe State Failure Check operating temperature 20
specified temperature range in SIL temperature alarm
mode
Power is applied but still too low Minimum supply Off Safe State Function check Check power supply 21
voltage not reached (at output terminals).
If the error is persistant send in the
device for repair
The device is transitioning to SIL Attempting or failed Lights Red Safe State Function check The SIL configuration must be 22
mode, or have failed to do so to enter SIL mode validated or normal operation must
be re-selected
An unrecoverable error occurred in the Error in Lights Red Safe State Failure Reset or re-power the device. 23
internal communication to the Input communication with If the error is persistant send in the
CPU Input CPU device for repair
An unrecoverable error occurred in the Input CPU Lights Red Safe State Failure Reset or re-power the device. 24
Input CPU reconfiguration If the error is persistant send in the
failed device for repair
The device is operated below its Supply voltage too Lights Red Safe State Failure Check power supply (at output 25
specified voltage supply range low terminals).
Reset or re-power the device.
If the error is persistant send in the
device for repair
The read back loop current differs Loop current read Lights Red Safe State Failure Check power supply (at output 26
from the calculated output current back error terminals).
Reset or re-power the device.
If the error is persistant send in the
device for repair
The device is operated above its Supply voltage too Lights Red Safe State Failure Check power supply (at output 27
specified voltage supply range high terminals).
Reset or re-power the device.
If the error is persistant send in the
device for repair
The configuration in the NVM has Error in data Lights Red Safe State Failure Correct and/or re-send the 28
become inconsistent verification after configuration.
writing to EEPROM If the error is persistant send the
device to repair
The configuration in the NVM has CRC16 error in cyclic Lights Red Safe State Failure Correct and/or re-send the 29
become inconsistent test of EEPROM configuration.
If the error is persistant send the
device to repair
An unrecoverable error occurred in the Error in EEPROM Lights Red Safe State Failure Reset or re-power the device. 30
internal communication to the communication If the error is persistant send in the
EEPROM device for repair
An unrecoverable memory error CRC16 error in cyclic Lights Red Safe State Failure Reset or re-power the device. 31
occurred in the internal main CPU test of program If the error is persistant send in the
code in FLASH device for repair
An exception error occurred in the Exception error Lights Red Safe State Failure Reset or re-power the device. 32
main CPU program execution during code If the error is persistant send in the
execution device for repair
The main program was reset Watchdog Reset Lights Red Safe State Failure Correct and/or re-send the 33
unintentionally due to a stuck up Executed configuration.
If the error is persistant send the
device to repair
Sensor error is detected on the Internal RTD sensor Lights Red Safe State Failure Reset or re-power the device. 34
internal temperature sensor error If the error is persistant send in the
device for repair
An unrecoverable memory error CRC16 error in cyclic Lights Red Safe State Failure Reset or re-power the device. 35
occurred in the internal main CPU test of safe-domain If the error is persistant send in the
RAM contents device for repair
5437V105-UK 53
Analog Output Error
Incident Description Description LED reaction NE-107 Class User action
Reaction #
An exception error occurred in the Stack integrity error Lights Red Safe State Failure Reset or re-power the device. 36
main CPU program execution If the error is persistant send in the
device for repair
An unrecoverable memory error CRC16 error in Lights Red Safe State Failure Reset or re-power the device. 37
occurred in the internal main CPU factory data in If the error is persistant send in the
FLASH device for repair
An unrecoverable memory error RAM cell error Lights Red Safe State Failure Reset or re-power the device. 38
occurred in the internal main CPU If the error is persistant send in the
device for repair
An unrecoverable memory error Safe domain RAM Lights Red Safe State Failure Reset or re-power the device. 39
occurred in the internal main CPU integrity error If the error is persistant send in the
device for repair
An unrecoverable memory error CRC16 error in input Lights Red Safe State Failure Reset or re-power the device. 40
occurred in the internal input CPU CPU configuration If the error is persistant send in the
device for repair
A critical measurement error is Drift error, reference Flashing Red Safe State Failure Reconnect or repair sensor. 41
detected on internal voltage reference voltage FVR If the error is persistant send in the
device for repair
A critical measurement error is Drift error, reference Flashing Red Safe State Failure Reconnect or repair sensor. 42
detected on internal voltage reference voltage VREF If the error is persistant send in the
device for repair
A critical measurement error is Drift error, primary Flashing Red Safe State Failure Reconnect or repair sensor. 43
detected on Input 1 Input 1 If the error is persistant send in the
device for repair
A critical measurement error is Drift error, primary Flashing Red Safe State Failure Reconnect or repair sensor. 44
detected on Input 2 Input 2 If the error is persistant send in the
device for repair
A critical measurement error is Drift error, ground Flashing Red Safe State Failure Reconnect or repair sensor. 45
detected on the ground measurement voltage offset to If the error is persistant send in the
terminal 3 device for repair
The device is in simulation mode and Device Variable No Impact No impact N.A. N.A. 46
one or more of its Device Variables are Simulation Active
not representative of the process
54 5437V105-UK
Document history
The following list provides notes concerning revisions of this document.
Rev. ID Date Notes
101 1817 Initial release of the product.
102 1908 Marine approval received.
Appendix A updated.
103 1924 5437B version added.
ATEX installation drawing updated.
104 2004 Updated certificates and installation drawings -
ATEX, IECEx, CSA and INMETRO.
105 2018 Accuracy table updated for TC and mV inputs.
Accuracy calculations updated for TC examples.
5437V105-UK 55
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