Product Manual: 2-Wire HART 7 Temperature Transmitter

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PERFORMANCE

MADE
SMARTER

Product manual
5437
2-wire HART 7
temperature transmitter

C O M M U N I C AT I O N P R OTO C O L

T E M P E R AT U R E   |   I . S . I N T E R FA C E S   |   CO M M U N I C AT I O N I N T E R FA C E S   |   M U LT I F U N C T I O N A L   |   I S O L AT I O N   |   D I S P L AY

No. 5 437 V105- UK


Produc t ver sion: 01.0 0.0 0 - 01.99.99
6 Product Pillars
to meet your every need
Individually outstanding, unrivalled in combination
With our innovative, patented technologies, we make signal conditioning smarter and simpler. Our portfolio is composed of six
product areas, where we offer a wide range of analog and digital devices covering over a thousand applications in industrial
and factory automation. All our products comply with or surpass the highest industry standards, ensuring reliability in even
the harshest of environments and have a 5-year warranty for greater peace of mind.

Our range of temperature transmitters and sensors provides the highest level of signal integrity from the
measurement point to your control system. You can convert industrial process temperature signals to analog, bus or
digital communications using a highly reliable point-to-point solution with a fast response time, automatic self-
calibration, sensor error detection, low drift, and top EMC performance in any environment.

We deliver the safest signals by validating our products against the toughest safety standards. Through our
commitment to innovation, we have made pioneering achievements in developing I.S. interfaces with SIL 2 Full
Assessment that are both efficient and cost-effective. Our comprehensive range of analog and digital intrinsically
safe isolation barriers offers multifunctional inputs and outputs, making PR an easy-to-implement site standard.
Our backplanes further simplify large installations and provide seamless integration to standard DCS systems.

We provide inexpensive, easy-to-use, future-ready communication interfaces that can access your PR installed base
of products. All the interfaces are detachable, have a built-in display for readout of process values and diagnostics,
and can be configured via push-buttons. Product specific functionality includes communication via Modbus and
Bluetooth and remote access using our PR Process Supervisor (PPS) application, available for iOS and Android.

Our unique range of single devices covering multiple applications is easily deployable as your site standard. Having
one variant that applies to a broad range of applications can reduce your installation time and training, and greatly
simplify spare parts management at your facilities. Our devices are designed for long-term signal accuracy, low
power consumption, immunity to electrical noise and simple programming.

Our compact, fast, high-quality 6 mm isolators are based on microprocessor technology to provide exceptional
performance and EMC-immunity for dedicated applications at a very low total cost of ownership. They can be
stacked both vertically and horizontally with no air gap separation between units required.

Our display range is characterized by its flexibility and stability. The devices meet nearly every demand for display
readout of process signals, and have universal input and power supply capabilities. They provide a real-time
measurement of your process value no matter the industry, and are engineered to provide a user-friendly and
reliable relay of information, even in demanding environments.
2-wire HART 7
temperature transmitter
5437

Table of contents
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting / installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Label examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LED function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Test pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
HART commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dynamic variable mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Overview of device variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Write protection by software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Write protection by jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Changing the HART protocol version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SIL functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connection of transmitters in multidrop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ATEX Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
IECEx Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
CSA Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
FM Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Instalaçao INMETRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
NEPSI Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Appendix A: Diagnostics overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

5437V105-UK 3
2-wire HART 7 temperature transmitter
5437

• RTD, TC, potentiometer, linear resistance and bipolar mV input


• Single or true dual inputs with sensor redundancy and drift detection
• Wide ambient operating temperature of -50 to +85°C
• Total accuracy from 0.014%
• 2.5 kVAC galvanic isolation
• Full assessment to IEC61508 : 2010 for use in SIL 2/3 applications

Application Applications
• Temperature measurement of a wide range of TC and RTD
types. Dual input
• Conversion of wide span linear resistance and
potentiometer inputs to 4...20 mA.
Input Output
• Conversion of bipolar mV signals to 4...20 mA.
2 x 2/3/4 w RTD
• Integration into asset management schemes.
2 x TC (2/3/4 w ext. CJC)
• Critical applications requiring superior accuracy and/or 2 xTC (int. CJC)
sensor redundancy and drift detection. TC (int. CJC) + 2/3/4 w RTD 8 9

4W
TC (2/3 w ext. CJC) +

7
3W

EX
Technical characteristics 4...20 mA

T
5 6

TEST -
2/3/4 w RTD

TEST
4W

(Advanced functions)

+
1
4
3W -

2 x 2/3/4 w lin. R
3 2

• True dual input transmitter. High density 7-terminal design 2 x 3/4 w Pot
accepts the widest range of dual input combinations. 5 w Pot + 3 w Pot
• Sensor redundancy - output automatically switches to 2 x mV unipolar
2 x mV bipolar
secondary sensor in event of primary sensor failure,
maintaining uptime.
• Sensor drift detection - alerts when sensor differential Single input
exceeds user-defined limits, for maintenance optimization.
• Dynamic variable mapping for process data in addition to 2/3/4 w RTD
the primary variable e.g. dual input features such as TC (2/3 w. ext. CJC)
TC (int. CJC)
average, differential and min./max. tracking.
EX

2/3/4 w lin. R 4...20 mA


T
5 6

TEST -
TEST

• Groundbreaking digital and analog signal accuracy over full


4W

3/4 w Pot
+
1
4

3W -
3 2

input span and ambient conditions. mV unipolar


mV bipolar
• Extensive sensor matching including Callendar Van Dusen
and custom linearizations.
• Programmable input limits with runtime metering ensure
maximum process traceability and sensor out of range
protection.
• IEC 61508 : 2010 full assessment up to SIL 3 together
with enhanced EMC Functional Safety testing to IEC
61236-3-1.
• Meets NAMUR NE21, NE43, NE44, NE89, NE95 and NE107
compliant diagnostics information.
Mounting / installation
• For DIN form B sensor head mounting.
• Configuration via standard HART communication
interfaces or by PR 5909 Loop Link.
• The 5437A can be mounted in zone 2 and zone 22 / Class I,
Division 1, Groups A, B, C, D.
• The 5437B can be mounted in zone 0, 1, 2 and zone 20,
21, 22 including M1.
• The 5437D can be mounted in zone 0, 1, 2 and zone 20,
21, 22 including M1 / Class I, Division 1, Groups A, B, C, D.

4 5437V105-UK
Order

SIL Marine
Type Version Inputs
approval approval
5437 General purpose / Zone 2 / : A Single input (4 terminals) : 1 SIL : S Yes :M
DIV. 2 Dual input (7 terminals) : 2 No SIL :- No :-

Zone 0, 1, 2, 20, 21, 22, M1 :B


(ATEX only)

Zone 0, 1, 2, 20, 21, 22, M1 / : D


DIV. 1, DIV. 2

Accessories

5909 = Loop Link USB interface and PReset Software


276USB = HART modem with USB connection

Label examples
5437A2SM

5437B2SM

5437D2SM

5437V105-UK 5
Electrical specifications

Environmental conditions:
Ambient operating temperature range:
Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -50°C to +85°C
SIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40°C to +80°C
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -50°C to +85°C
Calibration temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23...25°C
Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 99% RH (non-cond.)
Protection degree, enclosure / terminals . . . . . . . . . . . . . . . . . . . . . IP68 / IP00
Mechanical specifications:
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ø 44 x 20.2 mm
Center hole diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ø 6.35 mm / ¼ in
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 g
Max. wire size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 x1.5 mm2 stranded wire
Screw terminal torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4 Nm
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IEC 60068-2-6
2...25 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1.6 mm
25...100 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±4 g
Common specifications:
Supply voltage, DC
5437A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5*...48** VDC
5437B and 5437D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5*...30** VDC
5437, EU-RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3...33.6 VDC ±10%
Additional min. supply voltage when using test terminals . . . . . . . . . . 0.8 V
Max. internal power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 850 mW
Min. load resistance at > 37 V supply . . . . . . . . . . . . . . . . . . . . . . . (Supply voltage – 37) / 23 mA

* Note: Observe that the minimum Supply Voltage must be as measured at the terminals of the 5437, i.e. all external drops
must be considered.
** Note: Make sure to protect the device from overvoltages by using a suitable power supply or by installing overvoltage
protecting devices.

Isolation voltage, test/operation:


5437A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 kVAC / 55 VAC
5437B and 5437D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 kVAC / 42 VAC
Polarity protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All inputs and outputs
Write protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jumper or software
Warm-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 5 min.
Start-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 2.75 s
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loop Link & HART
Signal / noise ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . > 60 dB
Long-term stability, better than . . . . . . . . . . . . . . . . . . . . . . . . . . ±0.05% of span / year
±0.18% of span / 5 years
Response time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 ms
Programmable damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...60 s
Signal dynamics, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 bit
Signal dynamics, output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 bit
Effect of supply voltage variation . . . . . . . . . . . . . . . . . . . . . . . . . < 0.005% of span / VDC

6 5437V105-UK
Input accuracies:

Basic values
Input type Basic accuracy Temperature coefficient*
Pt10 ≤ ±0.8°C ≤ ±0.020°C / °C
Pt20 ≤ ±0.4°C ≤ ±0.010°C / °C
Pt50 ≤ ±0.16°C ≤ ±0.004°C / °C
Pt100 ≤ ±0.04°C ≤ ±0.002°C / °C
Pt200 ≤ ±0.08°C ≤ ±0.002°C / °C
Pt500 Tmax. ≤ 180°C: ≤ ±0.08°C ≤ ±0.002°C / °C
Tmax. > 180°C: ≤ ±0.16°C

Pt1000 ≤ ±0.08°C ≤ ±0.002°C / °C


Pt2000 Tmax. ≤ 300°C: ≤ ±0.08°C ≤ ±0.002°C / °C
Tmax. > 300°C: ≤ ±0.40°C

Pt10.000 ≤ ±0.16°C ≤ ±0.002°C / °C


Pt x The highest tolerance of The highest coefficient of
the adjacent points the adjacent points
Ni10 ≤ ±1.6°C ≤ ± 0.020°C / °C
Ni20 ≤ ±0.8°C ≤ ± 0.010°C / °C
Ni50 ≤ ± 0.32°C ≤ ± 0.004°C / °C
Ni100 ≤ ±0.16°C ≤ ± 0.002°C / °C
Ni120 ≤ ±0.16°C ≤ ± 0.002°C / °C
Ni200 ≤ ±0.16°C ≤ ± 0.002°C / °C
Ni500 ≤ ±0.16°C ≤ ± 0.002°C / °C
Ni1000 ≤ ±0.16°C ≤ ± 0.002°C / °C
Ni2000 ≤ ±0.16°C ≤ ± 0.002°C / °C
Ni10000 ≤ ±0.32°C ≤ ± 0.002°C / °C
Ni x The highest tolerance of The highest coefficient of
the adjacent points the adjacent points
Cu5 ≤ ±1.6°C ≤ ± 0.040°C / °C
Cu10 ≤ ±0.8°C ≤ ± 0.020°C / °C
Cu20 ≤ ± 0.4°C ≤ ± 0.010°C / °C
Cu50 ≤ ± 0.16°C ≤ ± 0.004°C / °C
Cu100 ≤ ±0.08°C ≤ ± 0.002°C / °C
Cu200 ≤ ±0.08°C ≤ ± 0.002°C / °C
Cu500 ≤ ±0.16°C ≤ ± 0.002°C / °C
Cu1000 ≤ ±0.08°C ≤ ± 0.002°C / °C
Cu x The highest tolerance of The highest coefficient of
the adjacent points the adjacent points
Lin. R: 0...400 Ω ≤ ±40 mΩ ≤ ±2 mΩ / °C
Lin. R: 0...100 kΩ ≤ ±4 Ω ≤ ±0.2 Ω / °C
Potentiometer: 0...100% <0.05% <±0.005%

* Input temperature coefficients are the listed values or [0.002% of reading] / °C, whichever is greater.

5437V105-UK 7
Basic values
Input type Basic accuracy Temperature coefficient*
mV: -20...100 mV ≤ ±5 μV ≤ ±0.2 μV / °C
≤ ± 0.01% of reading
mV: -100...1700 mV ≤ ± 0.1 mV ≤ ±36 μV / °C
≤ ± 0.01% of reading
mV: ±800 mV ≤ ± 0.1 mV ≤ ±32 μV / °C
≤ ± 0.01% of reading
TC E ≤ ±0.2°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC J ≤ ±0.25°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TJ K ≤ ±0.25°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC L ≤ ±0.35°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC N ≤ ±0.4°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC T ≤ ±0.25°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
TC U <0°C: ≤ ±0.8°C ≤ ±0.025°C / °C
≤ ± 0.01% of reading
≥0°C: ≤ ±0.4°C
≤ ± 0.01% of reading
TC Lr ≤ ±0.2°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC R <200°C: ≤ ±0.5°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
≥200°C: ≤ ±1.0°C
≤ ± 0.01% of reading
TC S <200°C: ≤ ±0.5°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
≥200°C: ≤ ±1.0°C
≤ ± 0.01% of reading
TC W3 ≤ ±0.6°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC W5 ≤ ±0.4°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC type: B1 ≤ ±1°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC type:B2 ≤ ±3°C ≤ ±0.1°C / °C
≤ ± 0.01% of reading
TC type:B3 ≤ ±8°C ≤ ±0.8°C / °C
≤ ± 0.01% of reading
TC type:B4 not specified not specified
CJC (internal) < ±0.5°C Included in basic accuracy
CJC (external) ≤ ±0.08°C ≤ ±0.002°C / °C

* Input temperature coefficients are the listed values or [0.002% of reading] / °C, whichever is greater.

8 5437V105-UK
TC B1 accuracy specification range . . . . . . . . . . . . . . . . . . . . . . . . > 400°C
TC B2 accuracy specification range . . . . . . . . . . . . . . . . . . . . . . . . > 160°C < 400°C
TC B3 accuracy specification range . . . . . . . . . . . . . . . . . . . . . . . . > 85°C < 160°C
TC B4 accuracy specification range . . . . . . . . . . . . . . . . . . . . . . . . < 85°C
Output accuracies:

Basic values

Output type Basic accuracy Temperature coefficient

Average measurement Average of input 1 Average of input 1


and 2 accuracy and 2 temperature coefficient
Differential measurement Sum of input 1 Sum of input 1
and 2 accuracy and 2 temperature coefficient
Analog output ≤ ±1.6μA ≤ ±0.48μA / K
(0.01% of full output span) (≤ ±0.003% of full output span / K)

5437V105-UK 9
Accuracy calculation examples:

Example: Pt100 sensor, configured from –200°C to +850°C:

Pt100Basic Accuracy = 0.04°C


OutputAnalog Accuracy = 0.0016 mA
BasicAccuracy
TotalAccuracy (mA) = x 16.0 mA + OutputAnalog Accuracy
Configured_SpanINPUT

0.04°C
TotalAccuracy (mA) = x 16.0 mA + 0.0016 mA = 0.0022 mA
850°C-(-200°C)

TotalAccuracy (mA)
TotalAccuracy (%) = x 100%
16.0 mA

0.0022 mA
TotalAccuracy (%) = x 100% = 0.01381%
16.0 mA

Example: Type K TC, internal CJC, measured reading of 400°C, span 0...400°C:

Type K TCBasic Accuracy = 0.25°C


OutputAnalog Accuracy = 0.0016 mA
BasicAccuracy + Int. CJC + (Gain Deviation x Measured Reading)
TotalAccuracy (mA) = x 16.0 mA + OutputAnalog Accuracy
Configured_SpanINPUT

0.25°C + 0.5°C (0.0001 x 400)


TotalAccuracy (mA) = x 16.0 mA + 0.0016 mA = 0.0332 mA
400°C

TotalAccuracy (mA)
TotalAccuracy (%) = x 100%
16.0 mA

0.0332 mA
TotalAccuracy (%) = x 100% = 0.2075%
16.0 mA

Example: Type K TC, external CJC Pt1000, measured reading of 400°C, span 0...400°C:

Type K TCBasic Accuracy = 0.25°C


OutputAnalog Accuracy = 0.0016 mA
BasicAccuracy + Ext. CJC + (Gain Deviation x Measured Reading)
TotalAccuracy (mA) = x 16.0 mA + OutputAnalog Accuracy
Configured_SpanINPUT

0.25°C + 0.08°C + (0.0001 x 400)


TotalAccuracy (mA) = x 16.0 mA + 0.0016 mA = 0.0164 mA
400°C

TotalAccuracy (mA)
TotalAccuracy (%) = x 100%
16.0 mA

0.0164 mA
TotalAccuracy (%) = x 100% = 0.1025%
16.0 mA

Example accuracy calculations are based on factory calibration ambient temperature, and do not take into account other
potential sources of inaccuracy, e.g. power supply effect, ambient temperature fluctuation etc. which must also be considered.

10 5437V105-UK
EMC - immunity influence . . . . . . . . . . . . . . . . . . . . . . . . < ±0.1% of span
Extended EMC immunity:
NAMUR NE 21, A criterion, burst . . . . . . . . . . . . . . . . . . . . < ±1% of span

Input specifications:
RTD input types:
RTD Min. Max. Min.
α
type Standard value value span
Pt10...10.000 IEC 60751 -200°C +850°C 0.003851 10°C
JIS C 1604-8 -200°C +649 °C 0.003916 10°C
GOST 6651-2009 -200°C +850°C 0.003910 10°C
Callendar Van Dusen -200°C +850°C ----- 10°C
Ni10...10.000 DIN 43760-1987 -60°C +250°C 0.006180 10°C
GOST 6651-2009 / -60°C +180°C 0.006170 10°C
OIML R84:2003
Cu5...1000 Edison Copper Winding No. 15 -200°C +260°C 0.004270 100°C
GOST 6651-2009 / -180°C +200°C 0.004280 100°C
OIML R84:2003
GOST 6651-94 -50°C +200°C 0.004260 100°C

Connection type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-, 3- and 4-wire


Cable resistance per wire (max.) . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Ω
Sensor current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.15 mA
Effect of sensor cable resistance (3-/4-wire) . . . . . . . . . . . . . . . . . . < 0.002 Ω / Ω
Sensor cable, wire-wire capacitance . . . . . . . . . . . . . . . . . . . . . . . . Max. 30 nF (Pt1000 & Pt10000 IEC and JIS +
Ni1000 & NI10000)
Max. 50 nF (others than above)
Sensor error detection, programmable . . . . . . . . . . . . . . . . . . . . . . None, Shorted, Broken, Shorted or Broken

NOTE: Regardless of the sensor error detection configuration, shorted sensor error detection will be disabled if
the lower limit for the configured sensor type is lower than the constant detection limit for shorted sensor.
Detection limit for shorted sensor . . . . . . . . . . . . . . . . . . . . . . . . . 15 Ω
Sensor error detection time (RTD element) . . . . . . . . . . . . . . . . . . . ≤ 70 ms
Sensor error detection time (for 3rd and 4th wire) . . . . . . . . . . . . . . . . ≤ 2000 ms
TC input types:
Min. Max. Min.
Type temperature temperature span Standard
B 0 (85)°C +1820°C 100°C IEC 60584-1
E -200°C +1000°C 50°C IEC 60584-1
J -100°C +1200°C 50°C IEC 60584-1
K -180°C +1372°C 50°C IEC 60584-1
L -200°C +900°C 50°C DIN 43710
Lr -200°C +800°C 50°C GOST 3044-84
N -180°C +1300°C 50°C IEC 60584-1
R -50°C +1760°C 100°C IEC 60584-1
S -50°C +1760°C 100°C IEC 60584-1
T -200°C +400°C 50°C IEC 60584-1
U -200°C +600°C 50°C DIN 43710
W3 0°C +2300°C 100°C ASTM E988-96
W5 0°C +2300°C 100°C ASTM E988-96

5437V105-UK 11
Cold junction compensation (CJC):
Constant, internal or external via a Pt100 or Ni100 sensor
Internal CJC temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . -50°C to +100°C
External CJC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 3 or 4-wire (4-wire only for dual input device)
External CJC cable resistance per wire (for 3- and 4-wire connections) . . . 50 Ω
Effect of CJC cable resistance (for 3- and 4-wire connections) . . . . . . . . < 0.002 Ω / Ω
External CJC sensor current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.15 mA
External CJC temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . -50°C to +135°C
CJC Sensor cable, wire-wire capacitance . . . . . . . . . . . . . . . . . . . . . Max. 50 nF
Maximum total cable resistance . . . . . . . . . . . . . . . . . . . . . . . . . . Max. 10 kΩ
Sensor cable, wire-wire capacitance . . . . . . . . . . . . . . . . . . . . . . . . Max. 50 nF
Sensor error detection, programmable . . . . . . . . . . . . . . . . . . . . . . None, Shorted, Broken, Shorted or broken

Shorted sensor error detection only applies to CJC sensor.

Sensor error detection time (TC element) . . . . . . . . . . . . . . . . . . . . ≤ 70 ms


Sensor error detection time, external CJC (for 3rd and 4th wire) . . . . . . . . ≤ 2000 ms
Linear resistance input:
Input range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 Ω...100 kΩ
Min. span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Ω
Connection type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-, 3- or 4-wire
Cable resistance per wire (max.) . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Ω
Sensor current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.15 mA
Effect of sensor cable resistance (3- / 4-wire) . . . . . . . . . . . . . . . . . . < 0.002 Ω / Ω
Sensor cable, wire-wire capacitance . . . . . . . . . . . . . . . . . . . . . . . . Max. 30 nF (Lin. R > 400 Ω)
Max. 50 nF (Lin. R ≤ 400 Ω)
Sensor error detection, programmable . . . . . . . . . . . . . . . . . . . . . . None, Broken
Potentiometer input:
Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Ω...100 kΩ
Input range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...100 %
Min. span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10%
Connection type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-, 4- or 5-wire (5-wire only for dual input device)
Cable resistance per wire (max.) . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Ω
Sensor current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.15 mA
Effect of sensor cable resistance (4- / 5-wire) . . . . . . . . . . . . . . . . . . < 0.002 Ω / Ω
Sensor cable, wire-wire capacitance . . . . . . . . . . . . . . . . . . . . . . . . Max. 30 nF (Potentiometer > 400 Ω)
Max. 50 nF (Potentiometer ≤ 400 Ω)
Sensor error detection, programmable . . . . . . . . . . . . . . . . . . . . . . None, Shorted, Broken, Shorted or Broken

NOTE: Regardless of the sensor error detection configuration, shorted sensor error detection will be disabled if
the configured potentiometer size is lower than the constant detection limit for shorted sensor.

Detection limit for shorted sensor . . . . . . . . . . . . . . . . . . . . . . . . . 15 Ω


Sensor error detection time, wiper arm . . . . . . . . . . . . . . . . . . . . . . ≤ 70 ms (no shorted sensor detection)
Sensor error detection time, element . . . . . . . . . . . . . . . . . . . . . . . ≤ 2000 ms
Sensor error detection time (4th and 5th wire) . . . . . . . . . . . . . . . . . . ≤ 2000 ms
mV input:
Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - 800...+800 mV (bipolar)
-100 to 1700 mV
Min. span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 mV
Input resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 MΩ
Sensor cable, wire-wire capacitance . . . . . . . . . . . . . . . . . . . . . . . . Max. 30 nF (input range: -100...1700 mV)
Max. 50 nF (input range: -20...100 mV)
Sensor error detection, programmable . . . . . . . . . . . . . . . . . . . . . . None, Broken
Sensor error detection time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 70 ms

12 5437V105-UK
Output specifications and HART:
Normal range, programmable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8...20.5 / 20.5...3.8 mA
Extended range (output limits), programmable . . . . . . . . . . . . . . . . . 3.5...23 / 23...3.5 mA
Updating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ms
Load (@ current output) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ (Vsupply - 7.5) / 0.023 [Ω]
Load stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.01% of span / 100 Ω

Of span = Of the presently selected range

Output load:

1760 Maximum load


Load RA in Ω

978

717

478 Minimum load

0
0 7.5 24 30 37 48
(Ex ia)

Voltage Usupply in V

Sensor error indication, programmable . . . . . . . . . . . . . . . . . . . . . . 3.5...23 mA


(shorted sensor error detection is ignored at TC and mV input)
NAMUR NE43 Upscale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . > 21 mA
NAMUR NE43 Downscale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 3.6 mA
HART protocol revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HART 7 and HART 5

Programmable input/output limits:


Error current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enable / disable
Set error current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 mA...23 mA

Programmable input and current output limits are available to increase system safety and integrity.

5437V105-UK 13
Input:
When the input signal exceeds either of the programmable lower and upper limits, the device will output a user defined er-
ror current. Setting input limits ensures that any out of range measurements can be uniquely identified and flagged via the
transmitter output, resulting in improved asset and material protection e.g. thermal runaway of a reaction process can be
mitigated.

Example:
Pt100 input ranged 100°C to 400°C
Input limits set to Upper = +650°C, Lower = -150°C
Error current set to 3.5 mA
Output limits set to Upper = 20.5 mA, Lower = 3.8 mA

-200°C -150°C +100°C +400°C +650°C +850°C

Device sensor Min. input Max. input Device sensor


Min. input limit value Normal measuring range value Max. input limit
Programmable Programmable
input limit Extended measuring range input limit

20.5 mA Programmable
output upper limit
Extended working range

20.0 mA
Normal range

Input limit check =


enabled
Output limit check =
disabled

4.0 mA
3.8 mA
Programmable
3.5 mA Error current output lower limit Error current Measuring
unit
°C, mV, etc.

Output:
When the current output exceeds either of the programmable upper and lower limits, the device will output a user defined error
current.

Normal measuring range

Extended measuring range

Programmable
output upper limit

20.0 mA
Extended working range
Normal range

Output limit check = enabled

4.0 mA
Programmable
Error current output lower limit Error current Measuring
unit
°C, mV, etc.

14 5437V105-UK
Observed authority requirements:
EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/30/EU
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/34/EU
RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2011/65/EU
EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 020/2011
EAC Ex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 012/2011
Approvals:
EU RO Mutual Recognition Type Approval . . . . . . . . . . . . . . . . . . . . MRA0000023
I.S. / Ex approvals:
5437A:
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 18ATEX0135 X
5437B:
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 16ATEX0047 X
5437D:
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 16ATEX0047 X
5437A and 5437D:
IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IECEx DEK. 16.0029X
c FM us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM16CA0146X / FM16US0287X
c CSA us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70066266
INMETRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 16.0008X
NEPSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GYJ18.1054X
EAC Ex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RU C-DK.ПБ.98.В.00192
Functional safety:
SIL2 Certified & Fully Assessed acc. to IEC 61508 : 2010
SFF> 93% - type B component
SIL3 Applicable through redundant structure (HFT=0; 1oo2)
FMEDA report - www.prelectronics.com
NAMUR:
NE95 report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Please contact us

Mechanical specifications

6.35 mm / ¼ in
33 mm 20.2 mm
44 mm

5437V105-UK 15
LED function
Onboard LED indicates faults according to NAMUR NE44 and NE107.

Condition Green / red LED

Device OK Constant

No supply OFF

Indication of faults independent of the device,e.g. wire break,


Flashing
sensor short circuit, violation of input or output limits

Device error Constant

For detailed device diagnostic behaviours and NE107 messaging, see Appendix A on page 52.

Jumpers
The device has two internal jumpers - one jumper to enable Write Protection and one jumper to select the output current at
Safe State to go above 21 mA as specified in NAMUR NE43.

If the jumper is not inserted, the output current at Safe State will go lower than 3.6 mA as specified in NAMUR NE43.

2 1 2 1 2 1 2 1

4 3 4 3 4 3 4 3

6 5 6 5 6 5 6 5

8 7 8 7 8 7 8 7

Write protect Safe state No function No function


> 21 mA

Jumper pin no. 1


is marked with red in the drawing.

TE
ST
-

9 EXT
TE
S
1
T+

2
-
8
7

3
6 4
5

16 5437V105-UK
Test pins
The test pins allow measurement of loop current directly while maintaining loop integrity. Power must be connected to the
transmitter when using the test pins.

area Safe area Receiving


TE
ST Equipment
-

9 EXT 1 +Vsupply
TE
ST
1+
2 Input
8

2
-
7

6 3
5

Rload > 250 Ω, < 1100 Ω


4

PR 9106

Warning!
For hazardous area installation, only certified test equipment may be used.

HART commands
For definitions and further information on HART commands for the 5437 please consult the 5437 HART Field Device
Specification.

5437V105-UK 17
Advanced functions
Function Description
Differential Analog output signal is proportional to the difference between input 1 and input 2
measurements.
Analog output = Input 1 – Input 2 or Input 2 – Input 1 or |Input 2 – Input 1|
Average measurement Analog output signal is proportional to the average of input 1 and input 2 measurements.
Analog output = 0.5* (Input 1 + Input 2)
Max. Analog output is proportional to the input with the highest value.
IF (Input 1 > Input 2) THEN AnalogOutput = Input 1 ELSE AnalogOutput = Input 2
Min. Analog output is proportional to the input with the lowest value.
IF (Input 1 < Input 2) THEN AnalogOutput = Input 1 ELSE AnalogOutput = Input 2
Sensor drift If the differential between input 1 and input 2 measured values exceed a predefined limit
then a sensor drift error is indicated.
IF ABS (Input 1 – Input 2) > SensorDriftLimit THEN IndicateSensor-DriftError
Redundancy (Hot Backup) Analog output is proportional to input 1 as long as no error is detected and input is within
user-defined limits. If sensor error on input 1 is detected or if sensor 1 value is outside user-
defined limits, analog output then becomes proportional to input 2 and a warning indication is
generated.
IF(NoSensorErrorOnInput1 AND Input1InsideLimits) THEN AnalogOutput = Input 1
ELSEIF(NoSensorErrorOnInput2 AND Input2InsideLimits) THEN AnalogOutput = Input 2
Customized linearization - Supports polynomial linearization up to 5 segments, each with up to 4th order polynomials.
Polynomial Type
Customized linearization - Supports direct entry of CVD constants.
Callendar Van Dusen
Customized linearization - Supports table linearization with up to 60 in/out values.
Table linearization
Customized linearization - Supports 2nd order spline linearization with up to 40 output values.
2nd order spline linearization
Runtime meter - Recording of internal transmitter temperatures during operation, logging time spent in each of
transmitter electronics 9 fixed sub temperature ranges.

< -50°C
-50...-30°C
-30...-10°C
-10...+10°C
+10...+30°C
+30...+50°C
+50...+70°C
+70...+85°C
>85°C

Runtime meter - Recording of input measurement values during operation, logging time spent in each of 9
inputs fixed sub input ranges.
Subranges are defined individually for each input type.
Slave pointer - Recording of min./max. internal transmitter temperature for device’s complete lifetime.
transmitter electronics
Slave pointer - Recording of min./max. values for input/s measurements is saved.
inputs Values are reset when measurement configuration is changed.

18 5437V105-UK
Dynamic variable mapping
Four dynamic variables are supported, PV, SV, TV and QV.
Using HART commands, these may be assigned to any Device Variable (DV 0 - 15) in any combination.
The device variable mapped to PV controls the loop current.

Device Variables
DV0 Input 1 (temperature, voltage, resistance... )
DV1 Input 2 (temperature, voltage, resistance... )
DV2 CJC 1, input 1 CJC temperature, only valid if input 1 is a TC input
DV3 CJC 2, input 2 CJC temperature, only valid if input 2 is a TC input
DV4 Average input 1 and input 2
DV5 Difference input 1 - input 2
DV6 Difference input 2 - input 1
DV7 Absolute difference (input 1 - input 2)
DV8 Minimum (input 1, input 2)
DV9 Maximum (input 1, input 2)
DV10 Input 1 with input 2 as backup
DV11 Input 2 with input 1 as backup
DV12 Average input 1 and 2, with both as backup
DV13 Minimum of input 1 and 2, with both as backup
DV14 Maximum of input 1 and 2, with both as backup
DV15 Electronics temperature

Overview of device variables

5437V105-UK 19
Write protection by software
The Default Active Password when the device leaves the factory is ‘********’; this value can be changed by the user.
If the Active Password is not known, please contact PR electronics support - www.prelectronics.com/contact.
When changing the password, use only Latin-1 characters that can be entered and displayed on any terminal.

When write protection is enabled, no “write” commands are accepted regardless of the “Write Protect” Hardware Jumper
position.

Write protection by jumper


If a hardware jumper is set in position “Write Protect”, no “write” commands are accepted regardless if disabled by software.

Changing the HART protocol version


It is possible to change the unit’s HART protocol revision by using the PReset software and a PR 5909 Loop Link interface or a
HART interface.
Other HART configuration tools like a handheld HART Terminal may also be used.

Procedure for using a HART hand-held terminal to change the 5437 from HART 7 to HART 5 and vice versa:

Change the 5437 from HART 7 to HART 5:

1. After entering the device menu (or after pressing home) the online menu is shown
2. Select Device Setup and press right arrow key (or simply press 7)
3. Select Diagnostics/Service and press right arrow key (or simply press 3)
4. Select Write Protection and press right arrow key (or simply press 6)
5. Select Change to HART 5 and press right arrow key (or simply press 3)
6. When display says “Are you sure you want to change protocol to HART 5?” press OK
7. Enter the correct active password, default is “********” (eight stars), and press OK
8. When the display says “Device is now in HART 5 mode” press OK and then Exit to go offline and rescan for new devices.
9. The device will now appear as being a 5437 (HART 5) device, select it to enter the online menu again

NOTE! After changing to HART 5, the configuration will be reset to the factory default.

The quick key sequence from the online menu is: 7, 3, 6, 3, OK, OK, OK, Exit.

To change the device back to HART 7, just follow the same procedure as above, except Change to HART 7 must be selected in
step 5.

When changing back to HART 7, the configuration remains unchanged.

20 5437V105-UK
Procedure for using the PReset software and 5909 Loop Link or HART communication interface to change the
5437 from HART 7 to HART 5 and vice versa:

Switching from HART 7 to HART 5


Select the 5437 product and click the ”HART” tab.
Click ”Device Password / Write Protection / Protocol...” and select ”Change protocol to HART 5” in the pop-up window, then
acknowledge by pressing OK.

The following message will now appear:

NOTE! After changing to HART 5, the configuration will be reset to the factory default.

5437V105-UK 21
Switching from HART 5 to HART 7
Select the 5437 product and click the ”HART” tab.
Click ”Device Password / Write Protection / Protocol...” and select ”Change protocol to HART 7” in the pop-up window, then
acknowledge by pressing OK.

The following message will now appear:

SIL functionality
For instructions and further information on how to enable SIL mode on the 5437 please consult the Safety Manual.

22 5437V105-UK
Connections

Single input Output


+
2w/3w/4w TC (internal CJC or
RTD or lin. R external 2 w / 3 w CJC) mA

-
9 3 9 3 TES
T

4 4

1
8 5 8 5 TEST +

2
-
7 6 7 6 T

EX
4 3 CJC 3
I1
+
mV 3 w / 4 w potentiometer

9 3 9 3

4 4

8 5 8 5
7 6 7 6

+ I1
4

Dual inputs
Input 1: TC (int. CJC or ext.
2 w / 3 w / 4 w CJC)
Input 1: 2 w / 3 w / 4 w RTD or lin. R Input 2: TC (int. CJC or ext. Input 1: mV
Input 2: 2 w / 3 w / 4 w RTD or lin. R 2 w / 3 w / 4 w CJC) Input 2: mV
9 3 9 3 9 3

4 4 4

8 5 8 5 8 5
7 6 7 6 7 6

CJC
4
I1
4 3 + I1
3 +
4 3 I1 I2
I2 + I2 +

Input 1: TC (int. CJC or ext. 2 w / 3 w CJC) Input 1: 3 w / 4 w potentiometer Input 1: 5 w potentiometer


Input 2: 2 w / 3 w / 4 w RTD Input 2: 3 w / 4 w potentiometer Input 2: 3 w potentiometer
9 3 9 3 9 3

4 4 4

8 5 8 5 8 5
7 6 7 6 7 6

CJC
3
+ S1 4
S1 S1
4 3 5 4 5 4
S2 S2
4
4

5437V105-UK 23
Block diagram

LED

Dual input Extension port


option Extension port
interface
Supply + / HART comm.
9 1
Test pin +
A
8

7
Test pin -
HART
6 comm.

A D CPU 1 CPU 2
5 D A

4
Watch
EEPROM Supply - / HART comm.
dog
3 2
4...20 mA

5437

Programming
5437 can be configured in the following 4 ways:
1. With PR electronics A/S’ communications interface Loop Link and PReset PC configuration software.
2. With a HART modem and PReset PC configuration software.
3. With a HART communicator with PR electronics A/S’ DDL driver.
4. Via programming framework, e.g. DCS, PACTWare, etc.
1: Loop Link
For programming please refer to the drawing below and the help functions in PReset.
Loop Link is not approved for communication with devices installed in hazardous (Ex) area.

Receiving
Equipment
Disconnect
1 +Vsupply

+
Red * Yellow Input
2
-
Black * Green

5437

Connector

08:30:00
Language O ption
O utput C om m unication
File Product Input

2015-8-10
Date:
Serial no: 153201594
Tag no: PRelectronics

Analog output
Analog input O utput type: 4 - 20mA
Pt100 DIN/IEC
Input type: Sensor error: Upscale
0.00 - 50.00 C
Input range:
3-wire
C onnection:

L oop
p: ------
C old junction com
1.00 sec
Response time:

5909 - USB
L ink

* Connected only for


on-line programming

24 5437V105-UK
2: HART modem
For programming please refer to the drawing below and the help functions in PReset.

Receiving
Equipment

1 +Vsupply

+ 2 Input
-

Rload > 250 Ω, < 1100 Ω

5437

08:30:00
Language O ption
O utput C om m unication
File Product Input

2015-8-10
D ate:
Serial no: 153201594
Tag no: PRelectronics

Analog input
Input type:
Pt100 D IN/IEC
0.00 - 50.00 C
Analog output
O utput type:
Sensor error:
4 - 20mA
U pscale
PReset
HART modem DTM (PACTWare etc.)
Input range:
3-wire
C onnection:
------
C old junction comp:
1.00 sec
Response time:

3: HART communicator
For programming please refer to the drawing below. To get access to productspecific commands, the HART communicator
must be loaded with the PR electronics A/S DDL driver. This can be ordered either at the HART Communication Foundation or
PR electronics A/S.

area Safe area Receiving


Equipment

1 +Vsupply

2 Input

Rload > 250 Ω, < 1100 Ω


PR 9106
5437

DD

5437V105-UK 25
4: Progamming framework
Support for both EDD and FDT/DTM technology, offering configuration and monitoring via relevant DCS/Asset Management
Systems and supported management packages e.g. Pactware.

Process Computer

+ 2
-

Rload > 250 Ω, < 1100 Ω

5437 DCS etc.

Connection of transmitters in multidrop mode

+ + A

5437 5437 5437


Power
supply

- B
Rload > 250 Ω, < 1100 Ω Max. 63 transmitters
R
C
-

• The communication is either by means of a HART communicator or a HART modem.


• The HART communicator or a HART modem can be connected accross AB or BC.
• The outputs of max. 63 transmitters can be connected in parallel for a digital HART communication on 2-wires.
• Before it is connected, each transmitter must be configured with a unique number from 1 to 63. If 2 transmitters are
configured with the same number, both will be excluded. The transmitters must be programmed for multidrop mode (with
a fixed output signal of 4 mA). Maximum current in the loop is therefore 252 mA.
• The PReset PC configuration software can configure the individual transmitter for multidrop mode and provide it with a
unique polling address.

26 5437V105-UK
ATEX Installation drawing 5437QA01-V6R0

ATEX Certificate DEKRA 16ATEX 0047X


Standards: EN 60079-0:2012, A11:2013, EN60079-11:2012,
EN60079-15:2010, EN60079-7:2015

Ex ia Installation
For safe installation of the 5431D..,5434D.., 5435D.., 5437B.. and 5437D..
the following must be observed.

Marking II 1 G Ex ia IIC T6...T4 Ga or


II 2(1) G Ex ib [ia Ga] IIC T6...T4 Gb
II 1 D Ex ia IIIC Da
I M1 Ex ia I Ma

Hazardous Area
Zone 0, 1, 2, 20, 21, 22 and M1 Unclassified Area

9
8
7
+ 1
6
5
5431D 2 ‐
5434D
4 5435D
5437B
3 5437D
Barrier

Terminal Terminal
3,4,5,6 and 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF

5437V105-UK 27
Ex ib Installation

Hazardous Area Hazardous Area Unclassified Area


Zone 0, 1, 2, Zone 1
20, 21, 22 and M1

9
8
7
+ 1
6
5

5431D 2
5434D
5435D
4 5437B
3 5437D
Barrier

Terminal Terminal
3,4,5,6 and 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF

Terminal 1,2 Temperature Range

Ex ia and Ex ib installation
Ui: 30 VDC; Ii: 120 mA; Li: 0 μH; Ci: 1.0nF
Pi: 900 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 65ºC
T6: -50 ≤ Ta ≤ 50ºC
Pi: 750 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Pi: 610 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC

28 5437V105-UK
General installation instructions
Year of manufacture can be taken from the first two digits in the serial number.

If the enclosure is made of non-metallic materials or is made of metal having a paint


layer thicker than 0,2 mm (group IIC), or 2 mm (group IIB, IIA, I), or any thickness
(group III), electrostatic charges shall be avoided.

For EPL Ga, if the enclosure is made of aluminum, it must be installed such, that
ignition sources due to impact and friction sparks are excluded.

The distance between terminals, inclusive the wires bare part, shall be at least 3 mm
separated from any earthed metal.
The test pins allow measurement of loop current directly while maintaining loop
integrity. Power must be connected to the transmitter when using the test pins. For
hazardous area installation, only certified test equipment may be used.
If the transmitter was applied in type of protection Ex nA or Ex ec, it may afterwards
not be applied for intrinsic safety.

For installation in a potentially explosive gas atmosphere, the following


instructions apply:
The transmitter shall be mounted in an enclosure form B according to DIN43729 or
equivalent that is providing a degree of protection of at least IP20 according to
EN60529.
The enclosure shall be suitable for the application and correctly installed.

For installation in a potentially explosive dust atmosphere, the following


instructions apply:
The transmitter shall be mounted in a metal enclosure form B according to DIN43729
or equivalent, that is providing a degree of protection of at least IP5X according to
EN60529. The enclosure shall be suitable for the application and correctly installed.
Cable entry devices and blanking elements shall fulfill the same requirements.
For EPL Da, the surface temperature “T” of the enclosure, for a dust layer with a
maximum thickness of 5mm, is the ambient temperature +20 K.

For installalation in mines the following instructions apply:


The transmitter shall be mounted in a metal enclosure that is providing a degree of
protection of at least IP54 according to EN60529.
Aluminum enclosures are not allowed for mines.
The enclosure shall be suitable for the application and correctly installed.
Cable entry devices and blanking elements shall fulfill the same requirements.

Ex nA / Ex ec / Ex ic Installation
ATEX Certificate DEKRA 18ATEX0135X

For safe installation of the 5431A.., 5434A.., 5435A.. and 5437A.. the following must be
observed.

5437V105-UK 29
Marking II 3 G Ex nA IIC T6...T4 Gc
II 3 G Ex ec IIC T6...T4 Gc
II 3 G Ex ic IIC T6…T4 Gc
II 3 D Ex ic IIIC Dc

Hazardous Area Unclassified Area


Zone 2 and 22
9
8
7 Power 
+ 1 Supply 
6
5
‐ 2 or
 Zone 2 
5431A barrier
4
5434A
3 5435A
5437A

Terminal 1,2 Terminal 1,2 Terminal 1,2 Temperature Range

Ex nA & ec Ex ic Ex ic
Vmax= 37 VDC Ui = 37 VDC Ui = 48 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH Pi = 851 mW T5: -50 ≤ Ta ≤ 70ºC
Ci = 1.0 nF Li = 0 μH T6: -50 ≤ Ta ≤ 55ºC
Ci = 1.0 nF
Vmax= 30 VDC Ui = 30 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH T5: -50 ≤ Ta ≤ 75ºC
Ci = 1.0 nF T6: -50 ≤ Ta ≤ 60ºC

Terminal Terminal Terminal


3,4,5,6,7,8,9 3, 4, 5, 6 and 3,4,5,6,7,8,9
3, 7, 8, 9
Ex nA & Ex ec Ex ic Ex ic
Vmax = 7.2VDC Uo: 7.2 VDC Uo: 7.2 VDC
Io: 7.3 mA Io: 12.9 mA
Po: 13.2 mW Po: 23.3 mW
Lo: 667 mH Lo: 200 mH
Co: 13.5μF Co: 13.5μF

30 5437V105-UK
General installation instructions
If the enclosure is made of non-metallic materials, or if it is made of metal having a
paint layer thicker than 0,2 mm (group IIC), or 2 mm (group IIB, IIA, I), or any thickness
(group III), electrostatic charges shall be avoided.
For an ambient temperature ≥ 60ºC, heat resistant cables shall be used with a rating of
at least 20 K above the ambient temperature.
The enclosure shall be suitable for the application and correctly installed
The distance between terminals, inclusive the wires bare part, shall be at least 3 mm
separated from any earthed metal.
'TEST' connection, may only be applied when the area is safe, or if supply / output
circuit and the applied current meter are intrinsically safe.

For installation in a potentialy explosive gas atmosphere, the following


instructions apply:
The transmitter must be installed in an enclosure providing a degree of protection of at
least IP54 in accordance with EN60079-0.
In addition, the enclosure shall provide an internal pollution degree 2 or better as
defined in EN 60664-1.
Cable entry devices and blanking elements shall fulfill the same requirements.

For installation in a potentially explosive dust atmposphere, the following


instructions apply:
For EPL Dc, the surface temperature “T” of the enclosure, for a dust layer with a
maximum thickness of 5 mm, is the ambient temperature +20 K.
If the transmitter is supplied with an intrinsically safe signal "ic" and interfaces an
intrinsically safe signal "ic" (e.g. a passive device) , the transmitter shall be mounted in
a metal enclosure form B according to DIN 43729 or equivalent that provides a degree
of protection of at least IP54 according to EN60079-0.
Cable entry devices and blanking elements shall fulfill the same requirements.

If the transmitter is supplied with an non-sparking signal "nA", or interfaces a non


sparking signal, the transmitter shall be mounted in an enclosure, providing a degree of
protection of at least IP54 according to EN60079-0, and in conformance with type of
protection Ex tD, or Ex t.
Cable entry devices and blanking elements shall fulfill the same requirements.

5437V105-UK 31
IECEx Installation drawing 5437QI01-V6R0

IECEx Certificate IECEx DEK 16.0029X

Standards: IEC60079-0:2011, IEC60079-11:2011,


IEC60079-15:2010, IEC60079-7:2015

For safe installation of the 5431D..,5434D.., 5435D.. and 5437D.. the following
must be observed.

Marking Ex ia IIC T6...T4 Ga or


Ex ib [ia Ga] IIC T6...T4 Gb
Ex ia IIIC Da
Ex ia I Ma

Ex ia Installation
Hazardous Area Unclassified Area
Zone 0, 1, 2, 20, 21, 22 and M1

Terminal Terminal
3,4,5,6 and 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF

32 5437V105-UK
Ex ib Installation
Hazardous Area Hazardous Area Unclassified Area
Zone 0, 1, 2, Zone 1
20, 21, 22 and M1

9
8
7
+ 1
6
5
‐ 2

5431D
4
5434D
3 5435D
5437D Barrier

Terminal Terminal
3,4,5,6 and 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF

Terminal 1,2 Temperature Range

Ex ia and Ex ib installation
Ui: 30 VDC; Ii: 120 mA; Li: 0 μH; Ci: 1.0nF
Pi: 900 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 65ºC
T6: -50 ≤ Ta ≤ 50ºC
Pi: 750 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Pi: 610 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC

5437V105-UK 33
General installation instructions

If the enclosure is made of non-metallic materials or is made of metal having a paint


layer thicker than 0,2 mm (group IIC), or 2 mm (group IIB, IIA, I), or any thickness
(group III), electrostatic charges shall be avoided.

For EPL Ga, if the enclosure is made of aluminum, it must be installed such, that
ignition sources due to impact and friction sparks are excluded

The distance between terminals, inclusive the wires bare part, shall be at least 3 mm
separated from any earthed metal.
The test pins allow measurement of loop current directly while maintaining loop
integrity. Power must be connected to the transmitter when using the test pins. For
hazardous area installation, only certified test equipment may be used.
If the transmitter was applied in type of protection Ex nA or Ex ec, it may afterwards
not be applied for intrinsic safety.

For installation in a potentially explosive gas atmosphere, the following


instructions apply:
The transmitter shall be mounted in an enclosure form B according to DIN43729 or
equivalent that is providing a degree of protection of at least IP20 according to
IEC60529.
The enclosure shall be suitable for the application and correctly installed.

For installation in a potentially explosive dust atmosphere, the following


instructions apply:
The transmitter shall be mounted in a metal enclosure form B according to DIN43729
or equivalent that is providing a degree of protection of at least IP5X according to
IEC60529. The enclosure shall be suitable for the application and correctly installed.
Cable entry devices and blanking elements shall fulfill the same requirements.
For EPL Da, The surface temperature of the enclosure, for a dust layer with a
maximum thickness of 5mm, is the ambient temperature +20 K.

For installalation in mines the following instructions apply:


The transmitter shall be mounted in a metal enclosure that is providing a degree of
protection of at least IP54 according to IEC60529.
Aluminum enclosures are not allowed for mines.
The enclosure shall be suitable for the application and correctly installed.
Cable entry devices and blanking elements shall fulfill the same requirements.

Ex nA / Ex ec / Ex ic Installation
For safe installation of the 5431A.., 5434A.., 5435A.. and 5437A.. the following must be
observed.

Marking Ex nA IIC T6...T4 Gc


Ex ec IIC T6...T4 Gc
Ex ic IIC T6…T4 Gc
Ex ic IIIC Dc

34 5437V105-UK
Hazardous Area Unclassified Area
Zone 2 and 22
9
8
7 Power 
+ 1 Supply 
6
5
‐ 2 or
 Zone 2 
5431A barrier
4
5434A
3 5435A
5437A

Terminal 1,2 Terminal 1,2 Terminal 1,2 Temperature Range

Ex nA & ec Ex ic Ex ic
Vmax= 37 VDC Ui = 37 VDC Ui = 48 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH Pi = 851 mW T5: -50 ≤ Ta ≤ 70ºC
Ci = 1.0 nF Li = 0 μH T6: -50 ≤ Ta ≤ 55ºC
Ci = 1.0 nF
Vmax= 30 VDC Ui = 30 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH T5: -50 ≤ Ta ≤ 75ºC
Ci = 1.0 nF T6: -50 ≤ Ta ≤ 60ºC

Terminal Terminal Terminal


3,4,5,6,7,8,9 3, 4, 5, 6 and 3,4,5,6,7,8,9
3, 7, 8, 9
Ex nA & Ex ec Ex ic Ex ic
Vmax = 7.2VDC Uo: 7.2 VDC Uo: 7.2 VDC
Io: 7.3 mA Io: 12.9 mA
Po: 13.2 mW Po: 23.3 mW
Lo: 667 mH Lo: 200 mH
Co: 13.5μF Co: 13.5μF
General installation instructions
If the enclosure is made of non-metallic materials, or if it is made of metal having a
paint layer thicker than 0,2 mm (group IIC), or 2 mm (group IIB, IIA, I), or any thickness
(group III), electrostatic charges shall be avoided.
For an ambient temperature ≥ 60ºC, heat resistant cables shall be used with a rating of
at least 20 K above the ambient temperature.
The enclosure shall be suitable for the application and correctly installed
The distance between terminals, inclusive the wires bare part, shall be at least 3 mm
separated from any earthed metal.
'TEST' connection, may only be applied when the area is safe, or if supply / output
circuit and the applied current meter are intrinsically safe.

5437V105-UK 35
For installation in a potentialy explosive gas atmosphere, the following
instructions apply:
The transmitter shall be installed in an enclosure providing a degree of protection of not
less than IP54 in accordance with IEC 60079-0, which is suitable for the application
and correctly installed e.g. in an enclosure that is in type of protection Ex n or Ex e.
Additionally, the area inside the enclosure shall be pollution degree 2 or better as
defined in IEC60664-1.
Cable entry devices and blanking elements shall fulfill the same requirements.

For installation in a potentially explosive dust atmposphere, the following


instructions apply:
For EPL Dc, the surface temperature “T” of the enclosure, for a dust layer with a
maximum thickness of 5 mm, is the ambient temperature +20 K.
If the transmitter is supplied with an intrinsically safe signal "ic" and interfaces an
intrinsically safe signal "ic" (e.g. a passive device) , the transmitter shall be mounted in
a metal enclosure form B according to DIN 43729 or equivalent that provides a degree
of protection of at least IP54 according to IEC60079-0.
Cable entry devices and blanking elements shall fulfill the same requirements.
If the transmitter is supplied with an non-sparking signal "nA", or interfaces a non
sparking signal, the transmitter shall be mounted in an enclosure, providing a degree of
protection of at least IP54 according to IEC60079-0, and in conformance with type of
protection Ex tD, or Ex t.
Cable entry devices and blanking elements shall fulfill the same requirements.

36 5437V105-UK
CSA Installation drawing 5437QC01-V5R0
CSA Certificate 16.70066266

Division1 / Ex ia, Intrinsic Safe Installation


For safe installation of the 5431D..,5434D.., 5435D.. and 5437D.. the following must be
Observed.
Marking Class I Division 1, Group A,B,C,D
Ex ia IIC T6…T4
Class I, Zone 0: AEx ia IIC T6…T4
Ex ib [ia] IIC T6…T4
Class I Zone 1 AEx ib [ia] IIC T6…T4

Hazardous Area Non Classified Area


CL I, Div 1 GP ABCD or
CL I, Zone 0
9
8
7 Associated
+ 1 Apparatus
6
5
‐ 2
or
5431D
4 5434D
Barrier
5435D
3
5437D

Terminal Terminal Um ≤ 250V


3,4,5,6 and 3,7,8,9 3,4,5,6,7,8,9
Voc or Uo ≤ Vmax or Ui
Uo 7.2 VDC 7.2 VDC
Isc or Io ≤ Imax or Ii
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Po ≤ Pmax or Pi
Lo: 667 mH 200 mH Ca or Co ≥ Ci + Ccable
Co 13.5 μF 13.5 μF La or Lo ≥ Li + Lcable

Terminal 1,2 Ex ia, Div1 Temperature Range

Pi: 900 mW T4: -50 ≤ Ta ≤ 85ºC


Ui: 30 VDC; Ii: 120 mA Li:0 μH; Ci:1.0nF T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Pi: 750 mW T4: -50 ≤ Ta ≤ 85ºC
Ui: 30 VDC; Ii: 100 mA Li:0 μH; Ci:1.0nF T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC

5437V105-UK 37
IS Installation instructions
• Install in accordance with the US the National Electrical Code (NEC) or for Canada
the Canadian Electrical Code (CEC).
• The transmitter must be installed in a suitable enclosure to meet installation codes
stipulated in the Canadian Electrical Code (CEC) or for US the National Electrical
Code (NEC).
• To establish Class II and Class III, Division 1 or IIIC ratings, the equipment shall be
installed in an enclosure that is approved for use in Class II and Class III hazardous
(classified) locations.
• If the enclosure is made of non-metallic materials or of painted metal, electrostatic
charging shall be avoided.

• Use supply wires with a rating of at least 5 K above the ambient temperature.

WARNING: Substitution of components may impair intrinsic safety


AVERTISSEMENT: la substitution de composants peut nuire à la sécurité intrinsèque

Division 2 / Ex nA, Non Incendive Installation


For safe installation of the 5431A.., 5434A.., 5435A.. and 5437A.. the following must be
observed.

Marking Class I, Division 2, Groups A, B, C, D


Ex nA IIC T6…T4
Class I, Zone 2: AEx nA IIC T6…T4
Ex nA [ic] IIC T6…T4
Class I, Zone 2: AEx nA [ic] IIC T6…T4

Unclassified Area
Hazardous Area
CL I, Div 2, GP ABCD
CL I, Zone 2 IIC
9
8 Class2 Supply
7 with Transient
+ 1 protection or
6
5
‐ 2 Associated
5431A Nonincendive
4 5434A Field Wiring
5435A Apparatus
3
Terminal: 5437A
3,4,5,6,7,8,9
Vmax: 7.2 VDC

38 5437V105-UK
Terminal 1,2
Ex nA Temperature Range

Supply voltage: max 37 VDC T4: -50 ≤ Ta ≤ 85ºC


T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Supply voltage: max 30 VDC T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC

NI Installation instructions
• The transmitter must be installed in an enclosure providing a degree of protection of
at least IP54 according to IEC60529 that is suitable for the application and is correctly
installed.Cable entry devices and blanking elements shall fulfill the same requirements.
• If the enclosure is made of non-metallic materials or of painted metal, electrostatic
charging shall be avoided.
• Use supply wires with a rating of at least 5 K above the ambient temperature.

WARNING: Substitution of components may impair suitability for Class I, Division 2


AVERTISSEMENT: la substitution de composants peut nuire à l'aptitude à la Classe I,
Division 2

WARNING: Do not disconnect equipment unless power has been switched off or the
area is known to be safe.
AVERTISSEMENT: Ne débranchez pas l'équipement sauf si l'alimentation a été
coupée ou si la zone est connue pour être sûre.

Non Incendive field wiring installation


The non incendive field Wiring Circuit concept allows interconnection of Nonincendive
Field wiring Apparatus with Associated Nonincendive Field Wiring Apparatus or
Assosicated Intrinsically Safe Apparatus or Associated Apparatus not specially
examined in combination as a syatem using any of the wiring methods permitted for
unclassified locations, Voc < Vmax, Ca ≥ Ci + Ccable , La ≥ Li + Lcable.

Terminal 1,2 Temperature Range

Non Incendive Field wiring parameters


T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 75ºC
Vmax= 30 VDC, Ci=1nF, Li=0
T6: -50 ≤ Ta ≤ 60ºC

Functional Ratings:
Unom ≤ 30 VDC; Inom ≤ 3.5 - 23 mA

5437V105-UK 39
FM Installation drawing 5437QF01-V5R0
FM Certificates FM16CA0146X and FM16US0287X

Division1 / Zone 0, Intrinsic Safe Installation


For safe installation of the 5431D..,5434D.., 5435D.. and 5437D.. the following must be
observed.
Marking: CL I, Div 1, Gp A,B,C,D
CL I, Zone 0 AEx ia IIC, T6…T4
CL I, Zone 1 [0] AEx ib [ia] IIC,T6…T4
Ex ia IIC, T6…T4 Ga
Ex ib [ia Ga] IIC, T6…T4 Gb
Hazardous Area Non Classified Area
CL I, Div 1, GP ABCD
CL I, Zone 0 IIC
9
8
Associated
7
+ 1 ia
6
‐ 2 Apparatus
5
5431D or
Terminal: 4 5434D Barrier
5435D
3,4,5,6,7,8,9 3
5437D
Uo: 7.2 VDC
Io: 12.9 mA Um ≤ 250V
Po: 23.3 mW Voc or Uo ≤ Vmax or Ui
Lo: 200 mH Isc or Io ≤ Imax or Ii
Co: 13.5 μF Po ≤ Pi
Ca or Co ≥ Ci + Ccable
La or Lo ≥ Li + Lcable

Terminal 1,2 Temperature Range

AEx/Ex ia IIC, T6…T4 Ga;


CL I, Div 1, Gp ABCD, T6…T4;
Ui: 30 VDC; Ii: 120 mA Pi: 900 mW T4: -50 ≤ Ta ≤ 85ºC
Li:0 μH; Ci:1.0 nF T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Ui: 30 VDC; Ii: 100 mA Pi: 750 mW T4: -50 ≤ Ta ≤ 85ºC
Li:0 μH; Ci:1.0 nF T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC

40 5437V105-UK
Zone 0 / Zone 1, Intrinsic Safe Installation
Hazardous Area Hazardous Area Non Classified Area
CL I, Zone 0 IIC CL I, Zone 1 IIC

9
8
Associated
7
+ 1 ia or ib
6
5
‐2 Apparatus
or
5431D
4 5434D Barrier
5435D
3
5437D

Terminal:
3,4,5,6,7,8,9 Um ≤ 250V
Uo: 7.2 VDC Voc or Uo ≤ Vmax or Ui
Io: 12.9 mA Isc or Io ≤ Imax or Ii
Po: 23.3 mW Po ≤ Pi
Lo: 200 mH
Co: 13.5 μF
Ca or Co ≥ Ci + Ccable
La or Lo ≥ Li + Lcable

Terminal 1,2 Temperature Range

Ex ib [ ia Ga ] IIC T6…T4 Gb;


Ui: 30 VDC; Ii: 120 mA Pi: 900 mW T4: -50 ≤ Ta ≤ 85ºC
Li:0 μH; Ci:1.0nF T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Ui: 30 VDC; Ii: 100 mA Pi: 750 mW T4: -50 ≤ Ta ≤ 85ºC
Li:0 μH; Ci:1.0 nF T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC

5437V105-UK 41
IS installation instructions
• Install in accordance with the US the National Electrical Code (NEC) or for Canada
the Canadian Electrical Code (CEC).

• Equipment that is FM-approved for intrinsic safety may be connected to barriers


based on the ENTITY CONCEPT. This concept permits interconnection of approved
transmitters, meters and other devices in combinations which have not been
specifically examined by FM, provided that the agency's criteria are met. The
combination is then intrinsically safe, if the entity concept is acceptable to the
authority having jurisdiction over the installation.

• The entity concept criteria are as follows:


The intrinsically safe devices, other than barriers, must not be a source of power.
The maximum voltage Ui (Vmax) and current Ii (Imax), and maximum power Pi
(Pmax), which the device can receive and remain intrinsically safe, must be equal to
or greater than the voltage (Uo or Voc or Vt) and current (Io or Isc or It) and the power
Po which can be delivered by the barrier.

• The sum of the maximum unprotected capacitance (Ci) for each intrinsically device
and the interconnect-ing wiring must be less than the capacitance (Ca) which can be
safely connected to the barrier.

• The sum of the maximum unprotected inductance (Li) for each intrinsically device
and the interconnecting wiring must be less than the inductance (La) which can be
safely connected to the barrier.

• The entity parameters Uo,Voc or Vt and Io,Isc or It, and Ca and La for barriers are
provided by the barrier manufacturer.

• The transmitter must be installed in a suitable enclosure to meet installation codes


stipulated in the Canadian Electrical Code (CEC) or for US the National Electrical
Code (NEC).

• If the enclosure is made of non-metallic materials or of painted metal, electrostatic


charging shall be avoided.

• Use supply wires with a rating of at least 5 K above the ambient temperature.

WARNING: Substitution of components may impair intrinsic safety


AVERTISSEMENT: la substitution de composants peut nuire à la sécurité intrinsèque

Division 2 / Zone 2, Non Sparking Installation


For safe installation of the 5431A.., 5434A.., 5435A.. and 5437A.. the following must be
observed.
Marking Class I, Division 2, GP A,B,C,D T6...T4
Class I, Zone 2 AEx nA IIC, T6...T4 Gc
Class I, Zone 2 Ex nA IIC, T6...T4 Gc
NIFW, CL I, Div 2, GP A,B,C,D

42 5437V105-UK
Hazardous Area Unclassified Area
CL I, Div 2, GP ABCD
CL I, Zone 2 IIC
9
8 Class2 Supply
Terminal: 7 with Transient
3,4,5,6,7,8,9 + 1 protection or
Vmax: 7.2 VDC
6
5
‐ 2 Associated
5431A Nonincendive
4 5434A Field Wiring
5435A Apparatus
3
5437A

Terminal 1,2 Temperature Range

AEx/Ex nA IIC T6..T4 Gc


Supply voltage: max 37 VDC T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC

Supply voltage: max 30 VDC T4: -50 ≤ Ta ≤ 85ºC


T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC

NI Installation instructions
• The transmitter must be installed in an enclosure providing a degree of protection of
at least IP54 according to IEC60529 that is suitable for the application and is correctly
installed.Cable entry devices and blanking elements shall fulfill the same requirements.
• If the enclosure is made of non-metallic materials or of painted metal, electrostatic
charging shall be avoided.
• Use supply wires with a rating of at least 5 K above the ambient temperature.

WARNING: Substitution of components may impair suitability for Class I, Division 2


AVERTISSEMENT: la substitution de composants peut nuire à la sécurité intrinsèque

WARNING: Do not disconnect equipment unless power has been switched off or the
area is known to be safe.
AVERTISSEMENT: Ne débranchez pas l'équipement sauf si l'alimentation a été
coupée ou si la zone est connue pour être sûre.

5437V105-UK 43
Non Incendive Field Wiring installation
The non incendive field Wiring Circuit concept allows interconnection of Nonincendive
Field wiring Apparatus with Associated Nonincendive Field Wiring Apparatus or
Assosicated Intrinsically Safe Apparatus or Associated Apparatus not specially
examined in combination as a syatem using any of the wiring methods permitted for
unclassified locations, Voc < Vmax, Ca ≥ Ci + Ccable , La ≥ Li + Lcable.

Terminal 1,2
Non Incendive Field Wiring parameters Temperature Range

T4: -50 ≤ Ta ≤ 85ºC


T5: -50 ≤ Ta ≤ 75ºC
Vmax= 30 VDC, Ci=1nF, Li=0
T6: -50 ≤ Ta ≤ 60ºC

Functional Ratings:
Unom ≤ 30 VDC; Inom ≤ 3.5 - 23 mA

44 5437V105-UK
Instalação INMETRO 5437QB01-V3R0

INMETRO Certificado DEKRA 16.0008X

Normas: ABNT NBR IEC60079-0:2013, ABNT NBR IEC60079-11:2013


ABNT NBR IEC60079-15:2012

Para a instalação segura do 5431D..,5434D.., 5435D.. e 5437D.. os seguintes


pontos devem ser observados:

NOTAS Ex ia IIC T6...T4 Ga ou


Ex ib [ia Ga] IIC T6...T4 Gb
Ex ia IIIC Da
Ex ia I Ma

Instalação Ex ia
Área Classificada Área Não classificada
Zone 0, 1, 2, 20, 21, 22 e M1

9
8
7
+ 1
6
5
‐ 2

5431D
4
5434D
3 5435D
5437D Barrier

Terminais Terminais
3,4,5,6 e 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF

5437V105-UK 45
Instalação Ex ib
Área Classificada Área Classificada Área Não Classificada
Zonas 0, 1, 2, Zona 1
20, 21, 22 e Ma

9
8
7
+ 1
6
5
‐ 2

5431D
4
5434D
3 5435D
5437D Barrier

Terminais Terminais
3,4,5,6 e 3,7,8,9 3,4,5,6,7,8,9
Uo 7.2 VDC 7.2 VDC
Io: 7.3 mA 12.9 mA
Po 13.2 mW 23.3 mW
Lo: 667 mH 200 mH
Co 13.5 μF 13.5 μF

Terminais 1,2 Faixas de Temperaturas

Instalações Ex ia e Ex ib
Ui: 30 VDC; Ii: 120 mA; Li: 0 μH; Ci: 1.0nF
Pi: 900 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 65ºC
T6: -50 ≤ Ta ≤ 50ºC
Pi: 750 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 70ºC
T6: -50 ≤ Ta ≤ 55ºC
Pi: 610 mW T4: -50 ≤ Ta ≤ 85ºC
T5: -50 ≤ Ta ≤ 75ºC
T6: -50 ≤ Ta ≤ 60ºC

46 5437V105-UK
Instruções Gerais de Instalação
Se o invólucro for feito de materiais não metálicos ou de metal com uma camada de
tinta mais espessa que 0,2 mm (grupo IIC) ou 2 mm (grupo IIB, IIA, I) ou qualquer
espessura (grupo III), cargas eletrostáticas devem ser evitadas.

Para EPL Ga, se o invólucro for de alumínio, ele deve ser instalado de forma que as
fontes de ignição devido a faíscas de impacto e fricção sejam excluídas.

A distância entre terminais, fios inclusivos não isolados, deve ser separada por pelo
menos 3 mm de qualquer metal aterrado.
Os pinos de testes para medição devem permitir os destes de loop de corrente
mantendo a integridade do loop. A energia deve estará conectada ao transmissor
quando for usado os pinos de teste. Para instalações em áreas classificadas deve
ser utilizado somente equipamentos certificados.
Se o transmissor foi aplicado no tipo de proteção Ex nA e Ex ec, não pode ser
aplicado para segurança intrínseca.

Para instalações com uma atmosfera de gás potencialmente explosiva, a


seguinte instrução se aplicará:
O transmissor deverá ser montado em um gabinete de formato tipo B de acordo com
a norma DIN43729 ou equivalente que possibilita um grau mínimo de proteção IP20
de acordo com a ABNT NBR IEC60529.
O gabinete deve ser adequado para a aplicação e instalado corretamente.

Para instalação em uma atmosfera de poeira potencialmente explosiva, as


seguintes instruções se aplicarão:
O transmissor deverá ser montado em um gabinete de metal de formato B de acordo
com a DIN43729 ou equivalente que possibilita um grau mínimo de proteção IP5X de
acordo com a ABNT NBR IEC60529. O gabinete deve ser adequado para a aplicação
e instalado corretamente.

Os dispositivos de entrada de cabos e os elementos espaçadores devem satisfazer


os mesmos requisitos.
Para EPL Da, a temperatura máxima da superfície externa do gabinete é 20 K mais
quente do que a máxima temperatura ambiente para uma camada de pó, com uma
espessura de até 5 mm.

Para instalações em Minas, as instruções abaixo se aplicam:


O transmissor deverá ser montado em um gabinete de metal que possibilita um grau
mínimo de proteção IP54 de acordo com a ABNT NBR IEC60529
Gabinetes de Alumínio não são permitidos para instalações em Minas.
O gabinete deve ser adequado para a aplicação e instalado corretamente.
Os dispositivos de entrada de cabos e os elementos espaçadores devem satisfazer
os mesmos requisitos

5437V105-UK 47
Instalações Ex nA / Ex ic
Para instalações seguras do 5431A.., 5434A.., 5435A.. e 5437A.. as seguintes
instruções devem ser observadas

Notas Ex nA IIC T6...T4 Gc


Ex ec IIC T6...T4 Gc
Ex ic IIC T6…T4 Gc
Ex ic IIIC Dc

Área Classificada Área Não Classificada


Zona 2 e 22
9
8
7 Power 
+ 1 Supply 
6
5
‐ 2 or
 Zone 2 
5431A barrier
4
5434A
3 5435A
5437A

Terminais 1,2 Terminais 1,2 Terminais 1,2 Faixa de Temperatura

Ex nA & ec Ex ic Ex ic
Vmax= 37 VDC Ui = 37 VDC Ui = 48 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH Pi = 851 mW T5: -50 ≤ Ta ≤ 70ºC
Ci = 1.0 nF Li = 0 μH T6: -50 ≤ Ta ≤ 55ºC
Ci = 1.0 nF
Vmax= 30 VDC Ui = 30 VDC T4: -50 ≤ Ta ≤ 85ºC
Li = 0 μH T5: -50 ≤ Ta ≤ 75ºC
Ci = 1.0 nF T6: -50 ≤ Ta ≤ 60ºC

Terminais Terminais Terminais


3,4,5,6,7,8,9 3, 4, 5, 6 and 3,4,5,6,7,8,9
3, 7, 8, 9
Ex nA & Ex ec Ex ic Ex ic
Vmax = 7.2VDC Uo: 7.2 VDC Uo: 7.2 VDC
Io: 7.3 mA Io: 12.9 mA
Po: 13.2 mW Po: 23.3 mW
Lo: 667 mH Lo: 200 mH
Co: 13.5μF Co: 13.5μF

48 5437V105-UK
Instruções gerais de instalação:
Se o invólucro for feito de materiais não metálicos, ou se for feito de metal com uma
camada de tinta mais espessa que 0,2 mm (grupo IIC), ou 2 mm (grupo IIB, IIA, I) ou
qualquer espessura (grupo III), cargas eletrostáticas devem ser evitadas.
Para uma temperatura ambiente ≥ 60ºC, cabos resistentes a aquecimento deverão ser
usados com classificação de no mínimo 20 K acima da temperatura ambiente.
O gabinete deve ser adequado para a aplicação e instalado corretamente.
A distância entre terminais, fios inclusivos não isolados, deve ser separada por pelo
menos 3 mm de qualquer metal aterrado.
A conexão TESTE, deve ser utilizado somente quando a área é segura, ou quando a
fonte / circuito de saída e o medidor de corrente aplicado seja do tipo intrinsicamente
seguro.

Para instalações em uma atmosfera de gás potencialmente explosiva, as


instruções abaixo e aplicarão:
O transmissor deverá ser instalado em um gabinete que possibilita um grau de
proteção de no mínimo IP54 de acordo com a ABNT NBR IEC 60079-0.
Em adição, o gabinete deverá possibilitar um grau de poluição interna de 2 ou melhor,
como definido na ABNT NBR IEC60664-1.
Os dispositivos de entrada de cabos e os elementos espaçadores devem satisfazer os
mesmos requisitos

Para a instalação em uma atmosfera de poeira potencialmente explosiva, as


seguintes instruções se aplicarão:
Para EPL Dc,a temperatura da superfície do invólucro é igual à temperatura ambiente
mais 20 K, para uma camada de pó, com uma espessura de até 5 mm.
Se o transmissor de temperatura é alimentado com o sinal de segurança intrínseca “ic”
e faz com um sinal de segurança intrínseco “ic” (exemplo de um dispositivo passivo), o
transmissor deverá ser montado em um gabinete de metal de forma B de acordo com
a DIN 43729 ou equivalente que possibilite um grau de proteção de no mínimo IP54 de
acordo com a ABNT NBR IEC60079-0.
Os dispositivos de entrada de cabos e os elementos de supressão devem cumprir os
mesmos requisitos.
Se o transmissor é alimentado com um sinal anti-faísca “nA”, ou faz interface com um
sinal anti-faísca, o transmissor deverá ser montado em um gabinete que, possibilite
uma proteção mínima do tipo IP54 de acordo com a ABNT NBR IEC60079-0, e em
conformidade com o tipo de proteção Ex tD, ou Ex t.
Os dispositivos de entrada de cabos e os elementos espaçadores devem satisfazer os
mesmos requisitos

5437V105-UK 49
NEPSI Installation drawing 5437QN01-V1R0
NEPSI 证书 GYJ18.1054X

防爆标志为 Ex ia IIC T4~ T6 Ga


Ex ib [ia Ga] IIC T4~ T6 Gb
Ex ic IIC T4/T5/T6 Gc
Ex nA [ic Gc] IIC T4~T6 Gc
Ex iaD 20 T80ºC/T95ºC/T130ºC
Ex ibD [iaD 20] 21 T80ºC/T95ºC/T130ºC

二、产品使用注意事项

1. 变送器的使用环境温度范围、温度组别与安全参数的关系如下表所示:

接线端子 防爆等级 环 境温 度 温度组别 安 全参 数


(-50~+50)ºC T6/T80ºC
Ui=30 V Ii=120 mV Pi=900 mW Li≈0
(-50~+65)ºC T5/T95ºC
Ci=1 nF
(-50~+85)ºC T4/T130ºC
(-50~+55)ºC T6/T80ºC
ia, ib Ui=30 V Ii=120 mV Pi=750 mW Li≈0
(-50~+70)ºC T5/T95ºC
iaD, ibD Ci=1 nF
(-50~+85)ºC T4/T130ºC
(-50~+60)ºC T6/T80ºC
1,2 Ui=30 V Ii=120 mV Pi=610 mW Li≈0
(-50~+75)ºC T5/T95ºC
Ci=1 nF
(-50~+85)ºC T4/T130ºC
(-50~+55)ºC T6
(-50~+70)ºC T5
Ui=37 V Li≈0 Ci=1 nF 或
Ui=48 V Pi=851 mW Li≈0 Ci=1 nF
(-50~+85)ºC T4
ic
(-50~+60)ºC T6
(-50~+75)ºC T5 Ui=30 V Li≈0 Ci=1 nF
(-50~+85)ºC T4
(-50~+55)ºC T6
(-50~+70)ºC T5 Umax=37 V
(-50~+85)ºC T4
1,2 nA
(-50~+60)ºC T6
(-50~+75)ºC T5 Umax=30 V
(-50~+85)ºC T4
3, 4, 5,
ia, ib, Uo=7.2 V Io=12.9 mA Po=23.3 mW
6, 7, 8, (-50~+85)ºC
ic Lo=200 mH Co=13.5 µF
9

2. 变送器必须与已经通过防爆认证的关联设备配套/传感器共同组成本安防爆系统方可
使用于爆炸性危险场所。其系统接线必须同时遵守本产品、所配关联设备和传感器的使
用说明书要求,接线端子不得接错。
3. 用户不得自行更换该产品的零部件,应会同产品制造商共同解决运行中出现的故障,
以杜绝损坏现象的发生。
4. 用户在安装、使用和维护变送器时,须同时严格遵守产品使用说明书和下列标准:

50 5437V105-UK
GB 3836.13-2013 爆炸性环境 第 13 部分: 设备的修理、检修、修复和改造
GB 3836.15-2000 爆炸性气体环境用电气设备 第 15 部分: 危险场所电气安装 (煤矿除
外)
GB 3836.16-2006 爆炸性气体环境用电气设备 第 16 部分: 电气装置的检查和维护 (煤
矿除外)
GB 3836.18-2010 爆炸性环境第 18 部分: 本质安全系统
GB 3836.20-2010 爆炸性环境第 20 部分: 设备保护级别 (EPL) 为 Ga 级的设备
GB 50257-2014 电气装置安装工程爆炸和火灾危险环境电气装置施工及验收规范
GB 12476.2-2010 可燃性粉尘环境用电气设备 第 2 部分: 选型和安装
GB 15577-2007 粉尘防爆安全规程

5437V105-UK 51
Appendix A: Diagnostics overview

Analog Output Error


Incident Description Description LED reaction NE-107 Class User action
Reaction #

The device variable mapped to PV (and Primary Value Out Flashing Red Enters configured Maintenance Reconnect or repair sensor 0
analog out put current) is beyond its Of Limits Value required
operating limits.

Any other device variable is beyond its Non-Primary Value Flashing Red No impact Maintenance Reconnect or repair sensor 1
operating limits. Out Of Limits required
The loop current has reached the Loop Current Flashing Red Enters configured If output range Reconnect or repair sensor 2
Current Output Upper Limit (UL) or Saturated Value check is enabled:
Output Lower Limit (LL) as configured Failure
with command #147, and is no longer otherwise
corresponding to the PV value. Maintenance
required
The analogue output current is being Loop Current Fixed Flashing Red Enters configured Function check N.A. 3
simulated or disabled. Value
The configuration has changed since Configuration No Impact No impact N.A. N.A. 6
this bit was last cleared (seen from Changed
same master type, Primary- or
Secondary Master).
A sensor error (broken/shorted sensor) Primary Input 1 Flashing Red Enters configured If no backup Reconnect or repair sensor 10
is detected on Input 1 error Value input is available
and mapped to
PV, then failure
otherwise
maintenance
required.
A sensor error (broken/shorted sensor) Primary Input 2 Flashing Red Enters configured If no backup Reconnect or repair sensor 11
is detected on Input 2. error Value input is available
This is only possible if Input type 2 is (only if Input 2 is and mapped to
<> “None” enabled) PV, then failure
otherwise
maintenance
required.
A sensor error (broken/shorted sensor) CJC for Input 1 error Flashing Red Enters configured If no backup Reconnect or repair sensor 12
is detected on the CJC measurement (only if used) Value input is available
used for Input 1 and mapped to
PV, then failure
otherwise
maintenance
required.
A sensor error (broken/shorted sensor) CJC for Input 2 error Flashing Red Enters configured If no backup Reconnect or repair sensor 13
is detected on the CJC measurement (only if used) Value input is available
used for Input 2 and mapped to
PV, then failure
otherwise
maintenance
required.
The difference between measurements Dual Input: Sensor Flashing Red Enters configured if sensor drift = Reconnect or repair sensor 14
on Input 1 and Input 2 is outside the drift alarm Value error => failure
configured sensor drift limit (only if enabled) otherwise
maintenance
required.
A sensor error (broken/shorted) is Dual Input: Backup No Impact No impact Maintenance Reconnect or repair sensor 15
detected on the primary sensor, sensor OK, main required
backup sensor is in use sensor error

A sensor error (broken/shorted) is Dual Input: Backup No Impact No impact Maintenance Reconnect or repair sensor 16
detected on the backup sensor, sensor error, main required
primary sensor only is available sensor OK

Configuration is temporarily invalid Configuration not Flashing Red Value is held Failure N.A. 17
< 3 seconds, e.g. while downloading supported by device (freeze)
parameters

52 5437V105-UK
Analog Output Error
Incident Description Description LED reaction NE-107 Class User action
Reaction #

Configuration is temporary invalid > 3 Configuration not Lights Red Safe State Failure Correct and/or re-send the 18
seconds, e.g. if download is paused supported by device configuration
The device is operated outside its Internal electronics Flashing Red No impact Out of Check operating temperature 19
specified temperature range temperature alarm specification
The device is operated outside its Internal electronics Lights Red Safe State Failure Check operating temperature 20
specified temperature range in SIL temperature alarm
mode

Power is applied but still too low Minimum supply Off Safe State Function check Check power supply 21
voltage not reached (at output terminals).
If the error is persistant send in the
device for repair
The device is transitioning to SIL Attempting or failed Lights Red Safe State Function check The SIL configuration must be 22
mode, or have failed to do so to enter SIL mode validated or normal operation must
be re-selected

An unrecoverable error occurred in the Error in Lights Red Safe State Failure Reset or re-power the device. 23
internal communication to the Input communication with If the error is persistant send in the
CPU Input CPU device for repair

An unrecoverable error occurred in the Input CPU Lights Red Safe State Failure Reset or re-power the device. 24
Input CPU reconfiguration If the error is persistant send in the
failed device for repair

The device is operated below its Supply voltage too Lights Red Safe State Failure Check power supply (at output 25
specified voltage supply range low terminals).
Reset or re-power the device.
If the error is persistant send in the
device for repair
The read back loop current differs Loop current read Lights Red Safe State Failure Check power supply (at output 26
from the calculated output current back error terminals).
Reset or re-power the device.
If the error is persistant send in the
device for repair
The device is operated above its Supply voltage too Lights Red Safe State Failure Check power supply (at output 27
specified voltage supply range high terminals).
Reset or re-power the device.
If the error is persistant send in the
device for repair
The configuration in the NVM has Error in data Lights Red Safe State Failure Correct and/or re-send the 28
become inconsistent verification after configuration.
writing to EEPROM If the error is persistant send the
device to repair
The configuration in the NVM has CRC16 error in cyclic Lights Red Safe State Failure Correct and/or re-send the 29
become inconsistent test of EEPROM configuration.
If the error is persistant send the
device to repair
An unrecoverable error occurred in the Error in EEPROM Lights Red Safe State Failure Reset or re-power the device. 30
internal communication to the communication If the error is persistant send in the
EEPROM device for repair

An unrecoverable memory error CRC16 error in cyclic Lights Red Safe State Failure Reset or re-power the device. 31
occurred in the internal main CPU test of program If the error is persistant send in the
code in FLASH device for repair

An exception error occurred in the Exception error Lights Red Safe State Failure Reset or re-power the device. 32
main CPU program execution during code If the error is persistant send in the
execution device for repair

The main program was reset Watchdog Reset Lights Red Safe State Failure Correct and/or re-send the 33
unintentionally due to a stuck up Executed configuration.
If the error is persistant send the
device to repair
Sensor error is detected on the Internal RTD sensor Lights Red Safe State Failure Reset or re-power the device. 34
internal temperature sensor error If the error is persistant send in the
device for repair

An unrecoverable memory error CRC16 error in cyclic Lights Red Safe State Failure Reset or re-power the device. 35
occurred in the internal main CPU test of safe-domain If the error is persistant send in the
RAM contents device for repair

5437V105-UK 53
Analog Output Error
Incident Description Description LED reaction NE-107 Class User action
Reaction #

An exception error occurred in the Stack integrity error Lights Red Safe State Failure Reset or re-power the device. 36
main CPU program execution If the error is persistant send in the
device for repair

An unrecoverable memory error CRC16 error in Lights Red Safe State Failure Reset or re-power the device. 37
occurred in the internal main CPU factory data in If the error is persistant send in the
FLASH device for repair

An unrecoverable memory error RAM cell error Lights Red Safe State Failure Reset or re-power the device. 38
occurred in the internal main CPU If the error is persistant send in the
device for repair

An unrecoverable memory error Safe domain RAM Lights Red Safe State Failure Reset or re-power the device. 39
occurred in the internal main CPU integrity error If the error is persistant send in the
device for repair

An unrecoverable memory error CRC16 error in input Lights Red Safe State Failure Reset or re-power the device. 40
occurred in the internal input CPU CPU configuration If the error is persistant send in the
device for repair

A critical measurement error is Drift error, reference Flashing Red Safe State Failure Reconnect or repair sensor. 41
detected on internal voltage reference voltage FVR If the error is persistant send in the
device for repair

A critical measurement error is Drift error, reference Flashing Red Safe State Failure Reconnect or repair sensor. 42
detected on internal voltage reference voltage VREF If the error is persistant send in the
device for repair

A critical measurement error is Drift error, primary Flashing Red Safe State Failure Reconnect or repair sensor. 43
detected on Input 1 Input 1 If the error is persistant send in the
device for repair

A critical measurement error is Drift error, primary Flashing Red Safe State Failure Reconnect or repair sensor. 44
detected on Input 2 Input 2 If the error is persistant send in the
device for repair

A critical measurement error is Drift error, ground Flashing Red Safe State Failure Reconnect or repair sensor. 45
detected on the ground measurement voltage offset to If the error is persistant send in the
terminal 3 device for repair

The device is in simulation mode and Device Variable No Impact No impact N.A. N.A. 46
one or more of its Device Variables are Simulation Active
not representative of the process

54 5437V105-UK
Document history
The following list provides notes concerning revisions of this document.
Rev. ID Date Notes
101 1817 Initial release of the product.
102 1908 Marine approval received.
Appendix A updated.
103 1924 5437B version added.
ATEX installation drawing updated.
104 2004 Updated certificates and installation drawings -
ATEX, IECEx, CSA and INMETRO.
105 2018 Accuracy table updated for TC and mV inputs.
Accuracy calculations updated for TC examples.

5437V105-UK 55
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