f6c f8c t8c Owner S Manual Yamaha
f6c f8c t8c Owner S Manual Yamaha
f6c f8c t8c Owner S Manual Yamaha
F8C
T8C
E
EMU01449
TO THE OWNER
WARNING NOTE:
@ @
Failure to follow WARNING instructions The F8MH, T8PR and their standard acces-
could result in severe injury or death to sories are used as a base for the explana-
the machine operator, a bystander, or a tions and illustrations in this manual.
person inspecting or repairing the out- Therefore, some items may not apply to
board motor. every model.
@ @
EMU01446
EMU00003
CONTENTS E
GENERAL INFORMATION 1
BASIC COMPONENTS 2
OPERATION 3
MAINTENANCE 4
TROUBLE RECOVERY
5
INDEX 6
READ THIS OWNER’S MANUAL CAREFULLY
BEFORE OPERATING YOUR OUTBOARD MOTOR.
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
EMU00004
Chapter 1
GENERAL
1
INFORMATION
IDENTIFICATION NUMBERS
RECORD .....................................................1-1
Outboard motor serial number ................1-1
Key number .............................................1-1
FUELING INSTRUCTIONS......................1-11
Gasoline .................................................1-12
ENGINE OIL..............................................1-13
E
EMU00005
IDENTIFICATION NUMBERS
RECORD
EMU00007
EMU00008
KEY NUMBER
1 Key number
1-1
U68T15.book Page 2 Thursday, March 20, 2003 11:28 AM
E
EMU01385
EMISSION CONTROL
INFORMATION
EMU01444
1-2
U68T15.book Page 3 Thursday, March 20, 2003 11:28 AM
E
EMU01389
STAR LABELS
Your outboard motor is labeled with a Cali-
fornia Air Resources Board (CARB) star
label. See below for a description of your
particular label.
1 Star label
1-3
U68T15.book Page 4 Thursday, March 20, 2003 11:28 AM
E
EMU00917
● This product emits exhaust gases which
SAFETY contain carbon monoxide, a colorless,
INFORMATION odorless gas which may cause brain
damage or death when inhaled. Symp-
● Before mounting or operating the out- toms include nausea, dizziness, and
board motor, read this entire manual. drowsiness. Keep cockpit and cabin areas
Reading it should give you an under- well ventilated. Avoid blocking exhaust
standing of the motor and its operation. outlets.
● Check throttle, shift, and steering for
● Before operating the boat, read any
owner’s or operator’s manuals supplied proper operation before starting the
with it and all labels. Be sure you under- engine.
● Attach the engine stop switch lanyard to a
stand each item before operating.
● Do not overpower the boat with this out- secure place on your clothing, or your
board motor. Overpowering the boat arm or leg while operating. If you acciden-
could result in loss of control. The rated tally leave the helm, the lanyard will pull
power of the outboard should be equal to from the switch, stopping the engine.
● Know the marine laws and regulations
or less than the rated horsepower capac-
ity of the boat. If the rated horsepower where you will be boating - and obey
capacity of the boat is unknown, consult them. Refer to the “RULES OF THE
the dealer or boat manufacturer. ROAD” section for basic boating rules.
● Stay informed about the weather. Check
● Do not modify the outboard. Modifications
could make the motor unfit or unsafe to weather forecasts before boating. Avoid
use. boating in hazardous weather.
● Tell someone where you are going: leave
● Never operate after drinking alcohol or
taking drugs. About 50% of all boating a Float Plan with a responsible person.
fatalities involve intoxication. Be sure to cancel the Float Plan when
● Have an approved personal flotation you return.
● Use common sense and good judgment
device (PFD) on board for every occu-
pant. It is a good idea to wear a PFD when boating. Know your abilities, and be
whenever boating. At a minimum, children sure you understand how your boat han-
and non-swimmers should always wear dles under the different boating conditions
PFDs, and everyone should wear PFDs you may encounter. Operate within your
when there are potentially hazardous limits, and the limits of your boat. Always
boating conditions. operate at safe speeds, and keep a care-
● Gasoline is highly flammable, and its ful watch for obstacles and other traffic.
● Always watch carefully for swimmers dur-
vapors are flammable and explosive.
Handle and store gasoline carefully. Make ing the engine operation.
● Stay away from swimming areas.
sure there are no gas fumes or leaking
fuel before starting the engine.
1-4
U68T15.book Page 5 Thursday, March 20, 2003 11:28 AM
E
● When a swimmer is in the water near you
shift into neutral and shut off the engine.
● Be informed about boating safety. Addi-
tional publications and information can be
obtained from many organizations, includ-
ing the following:
1-5
U68T15.book Page 6 Thursday, March 20, 2003 11:28 AM
E
EMU00014
IMPORTANT LABELS
WARNING LABELS
1
CAUTION LABELS
3
1-6
U68T15.book Page 7 Thursday, March 20, 2003 11:28 AM
E
EMU00015
1-7
U68T15.book Page 8 Thursday, March 20, 2003 11:28 AM
E
RULES WHEN ENCOUNTERING avoid an accident. You should keep the
VESSELS other vessel on your port (left) side. This
There are three main situations which you rule doesn’t apply if both of you will clear
may encounter with other vessels which one another if you continue on your set
could lead to a collision unless the Steering course and speed.
Rules are followed:
Meeting
(you are approaching another vessel
head-on)
Crossing
(you are traveling across the other ves-
sel’s path)
Overtaking
(you are passing or being passed by
another vessel) Crossing
When two power driven vessels are crossing
In the following illustration, your boat is in each other’s path close enough to run the
the center. You should give the right-of-way risk of collision, the vessel which has the
to any vessels shown in white area (you are other on the starboard (right) side must keep
the Give-Way vessel). Any vessels in the out of the way of the other. If the other ves-
shaded area must yield to you (they are the sel is on your right, you must keep out of its
Give-Way vessels). Both you and the meet- way; you are the Give-Way vessel. If the
ing vessel must alter course to avoid each other vessel is on your port (left) side,
other. remember that you should maintain course
and direction, provided the other vessel
gives you the right-of-way as it should.
Meeting
If you are meeting another power vessel
head on, and are close enough to run the Overtaking
risk of collision, neither of you has the right- If you are passing another vessel, you are
of-way! Both of you should alter course to the “Give-Way” vessel. This means that the
1-8
U68T15.book Page 9 Thursday, March 20, 2003 11:28 AM
E
other vessel is expected to maintain its 1. When the sailing vessel is overtaking
course and speed. You must stay out of its the power-driven vessel, the power-
way until you are clear of it. Likewise, if driven vessel has the right-of-way.
another vessel is passing you, you should 2. Sailing vessels should keep clear of any
maintain your speed and direction so that fishing vessel.
the other vessel can steer itself around you. 3. In a narrow channel, a sailing vessel
should not hamper the safe passage of
OTHER SPECIAL SITUATIONS a power-driven vessel which can navi-
There are three other rules you should be gate only in such a channel.
aware of when driving your boat around
other vessels. Reading buoys and other markers
The waters of the United states are marked
Narrow channels and bends for safe navigation by the lateral system of
When navigating in narrow channels, you buoyage. Simply put, buoys and markers
should keep to the right when it is safe and have an arrangement of shapes, colors,
practical to do so. If the operator of a power- numbers and lights to show which side of
driven vessel is preparing to go around a the buoy a boater should pass on when nav-
bend that may obstruct the view of other igating in a particular direction. The mark-
water vessels, the operator should sound a ings on these buoys are oriented from the
prolonged blast on the whistle (4 to 6 sec- perspective of being entered from seaward
onds). If another vessel is around the bend, (the boater is going towards the port). This
it too should sound the whistle. Even if no means that red buoys are passed on the
reply is heard, however, the vessel should starboard (right) side when proceeding from
still proceed around the bend with caution. If open water into port, and black buoys are to
you navigate such waters with your boat, port (left) side. When navigating out of port,
you will need to carry a portable air horn, your position with respect to the buoys
available from local marine supply stores. should be reversed; red buoys should be to
port and black buoys to starboard.
Fishing vessel right-of-way Many bodies of water used by boaters are
All vessels which are fishing with nets, lines entirely within the boundaries of a particular
or trawls are considered to be “fishing ves- state. The Uniform State Waterway Marking
sels” under the International Rules. Vessels System has been devised for these waters.
with trolling lines are not considered fishing This system uses buoys and signs with dis-
vessels. Fishing vessels have the right-of- tinctive shapes and colors to show regula-
way regardless of position. Fishing vessels tory or advisory information. These markers
cannot, however, impede the passage of are white with black letters and orange
other vessels in narrow channels. boarders. They signify speed zones,
restricted areas, danger areas, and general
Sailing vessel right-of-way information.
Sailing vessels should normally be given the
right-of-way. The exceptions to this are:
1-9
U68T15.book Page 10 Thursday, March 20, 2003 11:28 AM
E
Remember, markings may vary by geo-
graphic location. Always consult local boat-
ing authorities before driving your boat in
unfamiliar waters.
1-10
U68T15.book Page 11 Thursday, March 20, 2003 11:28 AM
E
EMU00016
FUELING INSTRUCTIONS
WARNING
@
CAUTION:
@
1-11
U68T15.book Page 12 Thursday, March 20, 2003 11:28 AM
E
EMU01804
GASOLINE
Recommended gasoline:
Regular unleaded gasoline with a
minimum octane rating of 86
(Pump Octane Number) = (R+M)/2
EMU00027
Gasohol
There are two types of gasohol: gasohol
containing ethanol and that containing meth-
anol. Gasohol containing ethanol can be
used if ethanol content does not exceed
10% and the fuel meets minimum octane
ratings. Gasohol containing methanol is not
recommended by Yamaha because it can
cause fuel system damage or engine perfor-
mance problems.
1-12
U68T15.book Page 13 Thursday, March 20, 2003 11:28 AM
E
EMU01769
ENGINE OIL
CAUTION:
@
1-13
U68T15.book Page 14 Thursday, March 20, 2003 11:28 AM
E
EMU01775
BATTERY REQUIREMENT
CAUTION:
@
EMU01859
EMU01783¯
CAUTION:
@
1-14
U68T15.book Page 15 Thursday, March 20, 2003 11:28 AM
E
EMU01395
PROPELLER SELECTION
1-15
U68T15.book Page 16 Thursday, March 20, 2003 11:28 AM
E
1 Propeller diameter (in inches)
2 Propeller pitch (in inches)
3 Type of propeller (propeller mark)
EMU01209¯
START-IN-GEAR PROTECTION
1-16
U68T15.book Page 17 Thursday, March 20, 2003 11:28 AM
-MEMO-
1-17
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
EMU00037
Chapter 2
BASIC COMPONENTS
MAIN COMPONENTS................................2-1
WARNING SYSTEM.................................2-17
Low oil pressure warning.......................2-17
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
E
EMU01206
MAIN COMPONENTS
F6/F8
T8
E
EMU00039
OPERATIONS OF CONTROLS
AND
OTHER FUNCTIONS
EMU01465
FUEL TANK
If your model included a portable fuel tank,
its parts and functions are as follows.
EMU00042
EMU01531
Fuel Meter
This meter is on the fuel tank cap. It shows
the approximate amount of fuel remaining in
the tank.
EMU00045
EMU00046
2-3
U68T15.book Page 4 Thursday, March 20, 2003 11:28 AM
E
EMU00057
EMU00059
EMU00060
2-4
U68T15.book Page 5 Thursday, March 20, 2003 11:28 AM
E
EMU01122¯
1 Tiller handle
2 Gear shift lever
3 Throttle control grip
4 Throttle indicator
5 Throttle friction adjusting knob
6 Engine stop lanyard switch / Engine stop but-
ton (If equipped)
7 Main switch (if equipped)
8 Power tilt switch (if equipped)
EMU00079
Tiller handle
Moving the tiller handle sideways to adjust
the steering direction.
EMU00080
1 Neutral
2 Forward
3 Reverse
2-5
U68T15.book Page 6 Thursday, March 20, 2003 11:28 AM
E
EMU00081
EMU00082
Throttle Indicator
The fuel consumption curve on the throttle
indicator shows the relative amount of fuel
consumed for each throttle position. Choose
the setting that offers the best performance
and fuel economy for the desired operation.
1 Throttle indicator
EMU01157
2-6
U68T15.book Page 7 Thursday, March 20, 2003 11:28 AM
E
EMU00933
NOTE:
@
EMU00085
2-7
U68T15.book Page 8 Thursday, March 20, 2003 11:28 AM
E
EMU01323
EMU00094
REMOTE CONTROL
Both the shifter and the throttle are actuated
by the remote control lever. In addition, this
remote control also has the electrical
switches.
2-8
U68T15.book Page 9 Thursday, March 20, 2003 11:28 AM
E
EMU00098
1 Neutral
2 Forward
3 Reverse
4 Shift
5 Fully closed
6 Throttle
7 Fully open
EMU00099
2-9
U68T15.book Page 10 Thursday, March 20, 2003 11:28 AM
E
EMU00100
1 Fully open
2 Fully closed
EMU00101
Main switch
The main switch controls the ignition sys-
tem; its operation is described below.
● OFF
Electrical circuits switched off.
(The key can be removed.)
● ON
Electrical circuits switched on.
(The key cannot be removed.)
● START
Starter-motor will turn and start engine.
(When the key is released, it returns auto-
matically to “ON”.)
2-10
U68T15.book Page 11 Thursday, March 20, 2003 11:28 AM
E
EMU00102
Choke Switch
While the main switch is being pressed in at
“ON” or “START”, the choke system will
switch on, to supply a rich mixture required
to start the engine. (When the key is
released, it will switch off automatically.)
EMU00934
NOTE:
@
2-11
U68T15.book Page 12 Thursday, March 20, 2003 11:28 AM
E
EMU01316
EMU01155
WARNING
@
2-12
U68T15.book Page 13 Thursday, March 20, 2003 11:28 AM
E
EMU01295
WARNING
@
EMU01297
2-13
U68T15.book Page 14 Thursday, March 20, 2003 11:28 AM
E
EMU01501¯
NOTE:
Refer to the section “Tilting Up/Down” for
instructions on usage.
EMU00152
1 Tilt-lock lever
2-14
U68T15.book Page 15 Thursday, March 20, 2003 11:28 AM
E
EMU00155
EMU00156¯
EMU01348
CAUTION:
@
2-15
U68T15.book Page 16 Thursday, March 20, 2003 11:28 AM
E
EMU00161
EMU01701
FLUSHING DEVICE
This device 1 is used to clean the cooling
water passages of the motor using a garden
hose and tap water.
NOTE:
@
EMU01128
WARNING INDICATOR(S)
If the engine develops a condition monitored
by the warning system, an indicator will
come on. Refer to the “WARNING SYSTEM”
section for details.
1 Warning indicator(s)
2-16
U68T15.book Page 17 Thursday, March 20, 2003 11:28 AM
E
EMU00169
WARNING SYSTEM
CAUTION:
@
EMU00173
(❍):Included (—):N/A
Tiller Remote
Activation of
control control
warning device
model model
Engine speed will au-
tomatically decrease ❍ ❍
to about 2,000 r/min.
The low oil pressure
warning indicator will ❍ ❍
come on.
The buzzer will
—
sound.
2-17
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
EMU00174
Chapter 3
OPERATION
INSTALLATION ..........................................3-1
Mounting the outboard motor ..................3-2
Clamping the outboard motor..................3-4
BREAKING IN (RUNNING IN) ENGINE....3-5
PRE-OPERATION CHECKS .....................3-6
Checking the engine oil level...................3-7
FILLING FUEL ............................................3-8
STARTING ENGINE ...................................3-9
Procedure for tiller control model...........3-10
3
Procedure for remote control model......3-13
WARMING UP ENGINE ...........................3-15
CHECKING POINTS AFTER
STARTING ENGINE .................................3-15
SHIFTING ..................................................3-16
Forward ..................................................3-16
Reverse ..................................................3-17
STOPPING ENGINE.................................3-18
TRIMMING OUTBOARD MOTOR...........3-19
Adjusting trim angle................................3-20
TILTING UP/DOWN..................................3-24
Procedure for tilting up...........................3-25
Procedure for tilting down ......................3-25
Procedure for tilting up...........................3-26
Procedure for tilting down ......................3-27
CRUISING IN SHALLOW WATER..........3-28
Procedure...............................................3-29
Returning to original position .................3-29
CRUISING IN SHALLOW WATER..........3-30
Procedure...............................................3-30
CRUISING IN OTHER CONDITIONS......3-32
Cruising in salt water..............................3-32
Cruising in turbid water ..........................3-32
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
E
EMU00175
INSTALLATION
CAUTION:
@
NOTE:
@
3-1
U68T15.book Page 2 Thursday, March 20, 2003 11:28 AM
E
EMU01478
WARNING
@
3-2
U68T15.book Page 3 Thursday, March 20, 2003 11:28 AM
E
EMU01298
Mounting Height
To run your boat at optimum efficiency, the
water-resistance (drag) of the boat and out-
board motor must be made as little as possi-
ble. The mounting-height of the outboard
motor greatly affects the water-resistance. If
the mounting-height is too high, cavitation
tends to occur, thus reducing the propulsion;
and if the propeller tips cut the air, the
engine speed will rise abnormally and cause
the engine to overheat. If the mounting-
height is too low, the water-resistance will
increase and thereby reduce engine effi-
ciency. Mount the engine so that the anti-
cavitation plate is between the bottom of the
boat and a level 25 mm (1 in.) below it.
NOTE:
@
3-3
U68T15.book Page 4 Thursday, March 20, 2003 11:28 AM
E
EMU01318¯
3-4
U68T15.book Page 5 Thursday, March 20, 2003 11:28 AM
E
EMU00224
EMU01367¯
3-5
U68T15.book Page 6 Thursday, March 20, 2003 11:28 AM
E
EMU00204
PRE-OPERATION CHECKS
WARNING
@
CAUTION:
@
EMU00206
Fuel
● Check to be sure you have plenty of fuel
for your trip.
● Make sure there are no fuel leaks or gas-
oline fumes.
● Check fuel line connections to be sure
they are tight.
● Be sure the fuel tank is positioned on a
secure, flat surface, and that the fuel hose
is not twisted or flattened, or likely to con-
tact sharp objects.
EMU00208
Oil
● Check the level of the oil in the sump with
the dipstick. If necessary, add oil to bring
the level up to the upper mark.
3-6
U68T15.book Page 7 Thursday, March 20, 2003 11:28 AM
E
EMU00209
Controls
● Check throttle, shift, and steering for
proper operation before starting the
engine.
● The controls should work smoothly, with-
out binding or unusual free play.
● Look for loose or damaged connections.
● Check operation of the starter and stop
switches when the outboard motor is in
the water.
EMU00210
Engine
● Check the engine and engine mounting.
● Look for loose or damaged fasteners.
● Check the propeller for damage.
EMU01436
1 Oil dipstick
2 Lower level mark
3 Upper level mark
3-7
U68T15.book Page 8 Thursday, March 20, 2003 11:28 AM
E
EMU00202
FILLING FUEL
EMU00203
3-8
U68T15.book Page 9 Thursday, March 20, 2003 11:28 AM
E
EMU01461
STARTING ENGINE
WARNING
@
3-9
U68T15.book Page 10 Thursday, March 20, 2003 11:28 AM
E
EMU01497
3-10
U68T15.book Page 11 Thursday, March 20, 2003 11:28 AM
E
EMU01514¯
3-11
U68T15.book Page 12 Thursday, March 20, 2003 11:28 AM
E
EMU01491
NOTE:
@
3-12
U68T15.book Page 13 Thursday, March 20, 2003 11:28 AM
E
EMU01000
3-13
U68T15.book Page 14 Thursday, March 20, 2003 11:28 AM
E
EMU01512
3-14
U68T15.book Page 15 Thursday, March 20, 2003 11:28 AM
E
EMU01368¯
WARMING UP ENGINE
EMU01751
3-15
U68T15.book Page 16 Thursday, March 20, 2003 11:28 AM
E
EMU00261
SHIFTING
WARNING
@
CAUTION:
@
EMU00265
FORWARD
Tiller control model
1) Place the throttle control grip in the fully
closed position.
3-16
U68T15.book Page 17 Thursday, March 20, 2003 11:28 AM
E
EMU01326¯
REVERSE
WARNING
@
3-17
U68T15.book Page 18 Thursday, March 20, 2003 11:28 AM
E
EMU00273
STOPPING ENGINE
EMU00277¯
3-18
U68T15.book Page 19 Thursday, March 20, 2003 11:28 AM
E
EMU01412
TRIMMING OUTBOARD
MOTOR
NOTE:
@
3-19
U68T15.book Page 20 Thursday, March 20, 2003 11:28 AM
E
ADJUSTING TRIM ANGLE
EMU00951
NOTE:
@
3-20
U68T15.book Page 21 Thursday, March 20, 2003 11:28 AM
E
EMU01414
3-21
U68T15.book Page 22 Thursday, March 20, 2003 11:28 AM
E
2) Tilt the engine to the desired angle
using the power tilt switch.
NOTE:
@
3-22
U68T15.book Page 23 Thursday, March 20, 2003 11:28 AM
E
EMU19160
Bow Up
Too much trim-out puts the bow of the boat
too high in the water. Performance and econ-
omy are decreased because the hull of the
boat is pushing the water and there is more
air drag. Excessive trim-out can also cause
the propeller to ventilate, which reduces per-
formance further, and the boat may “por-
poise” (hop in the water), which could throw
the operator and passengers overboard.
Bow Down
When the bow of the boat is down, it is eas-
ier to accelerate from a standing start onto
plane. Too much trim-in causes the boat to
“plow” through the water, decreasing fuel
economy and making it hard to increase
speed. Operating with excessive trim-in at
higher speeds also makes the boat unstable.
Resistance at the bow is greatly increased,
heightening the danger of “bow steering” and
making operation difficult and dangerous.
NOTE:
@
3-23
U68T15.book Page 24 Thursday, March 20, 2003 11:28 AM
E
EMU00285
TILTING UP/DOWN
WARNING
@
WARNING
@
3-24
U68T15.book Page 25 Thursday, March 20, 2003 11:28 AM
E
EMU00290
EMU00300
3-25
U68T15.book Page 26 Thursday, March 20, 2003 11:28 AM
E
EMU01573
3-26
U68T15.book Page 27 Thursday, March 20, 2003 11:28 AM
E
3) Push the tilt support knob into the clamp
bracket to support the engine.
WARNING
@
EMU01313
3-27
U68T15.book Page 28 Thursday, March 20, 2003 11:28 AM
E
EMU01370
CRUISING IN SHALLOW
WATER
CAUTION:
@
3-28
U68T15.book Page 29 Thursday, March 20, 2003 11:28 AM
E
EMU00310
PROCEDURE
1) Place the gear shift lever in the neutral
position.
RETURNING TO ORIGINAL
POSITION
1) Place the tilt lock lever in the lock posi-
tion.
2) Slightly tilt up the engine until the tilt-
support bar automatically returns to the
free position.
3) Then, slowly lower the engine to the nor-
mal position.
3-29
U68T15.book Page 30 Thursday, March 20, 2003 11:28 AM
E
EMU01319
CRUISING IN SHALLOW
WATER
CAUTION:
@
EMU01320
PROCEDURE
1) Place the gear shift lever in the neutral
position.
3-30
U68T15.book Page 31 Thursday, March 20, 2003 11:28 AM
E
2) Slightly tilt up the engine using the
power tilt switch.
3-31
U68T15.book Page 32 Thursday, March 20, 2003 11:28 AM
E
EMU00316
CRUISING IN OTHER
CONDITIONS
3-32
U68T15.book Page 33 Thursday, March 20, 2003 11:28 AM
-MEMO-
3-33
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
EMU00317
Chapter 4
MAINTENANCE
SPECIFICATIONS ......................................4-1
PERIODIC MAINTENANCE.....................4-10
Replacement parts.................................4-10
Maintenance chart .................................4-11
Greasing.................................................4-12
Cleaning and adjusting spark plug ........4-13
Checking fuel system.............................4-15
Inspecting fuel filter ................................4-16
Inspecting idling speed ..........................4-17
4
Changing engine oil ...............................4-18
Replacing fuse .......................................4-20
Checking wiring and connectors ...........4-20
Exhaust leakage.....................................4-20
Water leakage........................................4-20
Checking power tilt system....................4-21
Checking propeller .................................4-22
Changing gear oil...................................4-24
Cleaning fuel tank ..................................4-26
Inspecting and replacing anode(s) ........4-27
Checking battery
(for electric start models) .......................4-28
Checking bolts and nuts ........................4-31
Cleaning cooling-water passages .........4-32
Checking top cowling.............................4-33
Motor exterior .........................................4-33
Coating the boat bottom ........................4-33
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
E
EMU01870¯
SPECIFICATIONS
Model
Item Unit F6MHC
DIMENSIONS
Overall length mm (in.) 927 (36.5)
Overall width mm (in.) 350 (13.8)
Overall height S/L/X mm (in.) 998 (39.3)/1,125 (44.3)/–
Transom height S/L/X mm (in.) 435 (17.1)/562 (22.1)/–
Weight S/L/X kg (lb.) 38 (84)/39.5 (87)/–
PERFORMANCE
Full throttle operating range r/min 4,500–5,500
Maximum output kW (HP) @ r/min 4.4 (6) @ 5,000
Idling speed (in neutral) r/min 1,000–1,100
ENGINE
Type 4-stroke, L2
Displacement cm3 (cu.in.) 197 (12.02)
Bore × stroke mm (in.) 56.0 × 40.0 (2.20 × 1.57)
Ignition system CDI system
Spark plug NGK BR6HS-10
Spark plug gap mm (in.) 0.9–1.0 (0.035–0.039)
Control system Tiller control
Starting system Manual start
Valve clearance (cold engine) IN mm (in.) 0.15–0.20 (0.006–0.008)
EX mm (in.) 0.20–0.25 (0.008–0.010)
Battery
Min. cold cranking amps (CCA/SAE) amps at -18°C (-0.4°F) —
Min. marine cranking amps (MCA/ABYC) amps at 0°C (32°F) —
Min. reserve capacity (RC/SAE) minutes —
Alternator output V-A (W) 12 - (80)
Starting carburation system Choke start
DRIVE UNIT
Gear positions Forward-Neutral-Reverse
Gear ratio 2.08 (27/13)
Trim and tilt system Manual tilt
Propeller mark N
FUEL AND OIL
Recommended fuel Regular unleaded gasoline
P.O.N. Minimum 86
Fuel tank capacity L (US gal, Imp gal) 12 (3.17, 2.64)
Recommended engine oil 4-stroke motor oil
API SE, SF, SG, SH, SJ
SAE 10W-30,10W-40
Engine oil capacity (excluding oil filter) L (US qt, Imp qt) 0.8 (0.85, 0.70)
(including oil filter) L (US qt, Imp qt) —
Recommended gear oil Hypoid gear oil (SAE 90)
Gear oil capacity cm3 (US oz, Imp oz) 150 (5.07, 5.29)
TIGHTENING TORQUE
Spark plug N·m (kgf·m, lb·ft) 25 (2.5, 18)
Propeller nut N·m (kgf·m, lb·ft) 17 (1.7, 12)
Engine oil drain bolt N·m (kgf·m, lb·ft) 24 (2.4, 17)
Engine oil filter N·m (kgf·m, lb·ft) —
4-1
U68T15.book Page 2 Thursday, March 20, 2003 11:28 AM
— 245 245
— 323 323
— 52 52
12 - (80) 12 - 6 12 - 6
Choke start Choke start Choke start
4-2
U68T15.book Page 3 Thursday, March 20, 2003 11:28 AM
Model
Item Unit T8PRC
DIMENSIONS
Overall length mm (in.) 552 (21.7)
Overall width mm (in.) 312 (12.3)
Overall height S/L/X mm (in.) –/1,187 (46.7)/1,255 (49.4)
Transom height S/L/X mm (in.) –/557 (21.9)/625 (24.6)
Weight S/L/X kg (lb.) –/49 (108)/50 (110)
PERFORMANCE
Full throttle operating range r/min 5,000–6,000
Maximum output kW (HP) @ r/min 5.9 (8) @ 5,500
Idling speed (in neutral) r/min 1,000–1,100
ENGINE
Type 4-stroke, L2
Displacement cm3 (cu.in.) 197 (12.02)
Bore × stroke mm (in.) 56.0 × 40.0 (2.20 × 1.57)
Ignition system CDI system
Spark plug NGK BR6HS-10
Spark plug gap mm (in.) 0.9–1.0 (0.035–0.039)
Control system Remote control
Starting system Electric start
Valve clearance (cold engine) IN mm (in.) 0.15–0.20 (0.006–0.008)
EX mm (in.) 0.20–0.25 (0.008–0.010)
Battery
Min. cold cranking amps (CCA/SAE) amps at -18°C (-0.4°F) 245
Min. marine cranking amps (MCA/ABYC) amps at 0°C (32°F) 323
Min. reserve capacity (RC/SAE) minutes 52
Alternator output V-A (W) 12 - 6
Starting carburation system Choke start
DRIVE UNIT
Gear positions Forward-Neutral-Reverse
Gear ratio 2.92 (38/13)
Trim and tilt system Power tilt
Propeller mark R
FUEL AND OIL
Recommended fuel Regular unleaded gasoline
P.O.N. Minmum 86
Fuel tank capacity L (US gal, Imp gal) 12 (3.17, 2.64)
Recommended engine oil 4 stroke motor oil
API SE, SF, SG, SH, SJ
SAE 10W-30, 10W-40
Engine oil capacity (excluding oil filter) L (US qt, Imp qt) 0.8 (0.85, 0.70)
(including oil filter) L (US qt, Imp qt) —
Recommended gear oil Hypoid gear oil (SAE 90)
Gear oil capacity cm3 (US oz, Imp oz) 370 (12.51, 13.05)
TIGHTENING TORQUE
Spark plug N·m (kgf·m, lb·ft) 24 (2.4, 17)
Propeller nut N·m (kgf·m, lb·ft) 21 (2.1, 15)
Engine oil drain bolt N·m (kgf·m, lb·ft) 24 (2.4, 17)
Engine oil filter N·m (kgf·m, lb·ft) —
4-3
U68T15.book Page 4 Thursday, March 20, 2003 11:28 AM
E
EMU01369
TRANSPORTING AND
STORING OUTBOARD MOTOR
WARNING
@
EMU00326
CAUTION:
@
4-4
U68T15.book Page 5 Thursday, March 20, 2003 11:28 AM
E
EMU01362
EMU00883
1 Vertical position
2 Horizontal position (On the tiller handle)
4-5
U68T15.book Page 6 Thursday, March 20, 2003 11:28 AM
E
EMU00335
EMU00338
4-6
U68T15.book Page 7 Thursday, March 20, 2003 11:28 AM
E
EMU00340
1 Water surface
2 Lowest water level
4-7
U68T15.book Page 8 Thursday, March 20, 2003 11:28 AM
E
EMU00349
Lubrication
1) Remove the spark plug(s). Spray a
Yamaha “Stor-Rite Engine Fogging Oil”
into each cylinder for 10 seconds.
Grease the spark plug threads and rein-
stall the spark plug(s) and torque to
proper specification. (Refer to the
“CLEANING AND ADJUSTING SPARK
PLUG”).
2) Turn the engine over with the stop lan-
yard disconnected to work the fogging
oil into the piston rings.
3) Change the gear-case oil. (Refer to
“CHANGING GEAR OIL”). Inspect the
oil for the presence of water which indi-
cates a leaky seal. Seal replacement
should be performed by an authorized
Yamaha dealership prior to use.
4) Grease all grease fittings. (Refer to the
“GREASING”)
EMU00351
4-8
U68T15.book Page 9 Thursday, March 20, 2003 11:28 AM
E
EMU01545
Battery Care
WARNING
@
4-9
U68T15.book Page 10 Thursday, March 20, 2003 11:28 AM
E
EMU00354
PERIODIC MAINTENANCE
WARNING
@
EMU00356
REPLACEMENT PARTS
If replacement parts are necessary, use only
genuine Yamaha parts or equivalents of the
same type and of equivalent strength and
materials. Any part of inferior quality may
malfunction, and the resulting loss of control
could endanger the operator and passen-
gers.
Yamaha genuine parts and accessories are
available from a Yamaha dealer.
4-10
U68T15.book Page 11 Thursday, March 20, 2003 11:28 AM
E
EMU19351
MAINTENANCE CHART
Frequency of maintenance operations may be adjusted according to the operating condi-
tions, but the following table gives general guidelines. Refer to the sections in this chapter for
explanations of each owner-specific action.
The mark (●) indicates the check-ups which you may carry out yourself.
The mark (❍) indicates work to be carried out by your Yamaha dealer.
Initial Every
Item Actions 10 hours 50 hours 100 hours 200 hours
(1 month) (3 months) (6 months) (1 year)
Cleaning / adjustment /
Spark plug(s) ● ●
replacement
Greasing points Greasing ●
Gear oil Change ● ●
Fuel system Inspection ● ● ●
Fuel filter (disposable) Inspection / replacement ●/❍ ●/❍ ●/❍
Fuel tank (Yamaha portable
Cleaning ●
tank)
Idling speed (carburetor
Inspection / adjustment ●/❍ ●/❍
models)
Anode(s) Inspection / replacement ●/❍ ●/❍ ❍
Cooling water passages Cleaning ● ●
Propeller and cotter pin Inspection / replacement ● ●
Timing belt Inspection / replacement ❍ ❍
Battery Inspection / charging ●/❍
Throttle link / throttle cable /
Inspection / adjustment ❍
throttle pick-up timing
Shift link / shift cable Inspection / adjustment ❍
Thermostat Inspection ❍
Power trim and tilt unit Inspection ❍
Water pump Inspection ❍
Engine oil Inspection / change ● ●
Inspection / cleaning /
Oil filter (built into oil pan) ❍
change
Valve clearance (OHC,
Inspection / adjustment ❍ ❍
OHV)
Cowling clamp Inspection ●
NOTE:
@
When operating in salt water, turbid or muddy water, the engine should be flushed with
clean water after each use.
@
Every
Item Actions 500 hours 1000 hours
(2.5 years) (5 years)
Timing belt Replacement ❍
4-11
U68T15.book Page 12 Thursday, March 20, 2003 11:28 AM
E
EMU00366
GREASING
Yamaha marine grease
(Water resistant grease)
4-12
U68T15.book Page 13 Thursday, March 20, 2003 11:28 AM
E
EMU01202
4-13
U68T15.book Page 14 Thursday, March 20, 2003 11:28 AM
E
When fitting the plug, always clean the gas-
ket surface and use a new gasket. Wipe off
any dirt from the threads and screw in the
spark plug to the correct torque.
NOTE:
@
4-14
U68T15.book Page 15 Thursday, March 20, 2003 11:28 AM
E
EMU01509
Checkpoints
● Fuel system parts leakage.
● Fuel hose joint leakage.
● Fuel hose cracks or other damage.
● Fuel connector leakage.
WARNING
@
4-15
U68T15.book Page 16 Thursday, March 20, 2003 11:28 AM
E
EMU00370
EMU00374¯
4-16
U68T15.book Page 17 Thursday, March 20, 2003 11:28 AM
E
EMU09912
CAUTION:
@
4-17
U68T15.book Page 18 Thursday, March 20, 2003 11:28 AM
E
EMU01415¯
CAUTION:
@
Tightening torque:
Refer to “SPECIFICATIONS”, page 4-1.
4-18
U68T15.book Page 19 Thursday, March 20, 2003 11:28 AM
E
NOTE:
@
4-19
U68T15.book Page 20 Thursday, March 20, 2003 11:28 AM
E
EMU01315
REPLACING FUSE
If the fuse has blown on an Electric start
model, open the fuse box and replace the
fuse with a spare one of proper amperage,
using a fuse puller.
WARNING
@
NOTE:
@
1 Fuse box
2 Fuse (10 A)
3 Spare fuse (10 A)
4 Fuse puller
EMU00383
EMU00384
EXHAUST LEAKAGE
Start the engine and check that no exhaust
leaks from the joints between the exhaust
cover, cylinder head and crank case.
EMU00385
WATER LEAKAGE
Start the engine and check that no water
leaks from the joints between the exhaust
cover, cylinder head and crank case.
4-20
U68T15.book Page 21 Thursday, March 20, 2003 11:28 AM
E
EMU01322
Recommended fluid;
Yamaha power trim & tilt fluid or ATF
(DEXRON-II)
4-21
U68T15.book Page 22 Thursday, March 20, 2003 11:28 AM
E
EMU00388
CHECKING PROPELLER
WARNING
@
EMU00390
4-22
U68T15.book Page 23 Thursday, March 20, 2003 11:28 AM
E
EMU01504
F6/F8 Removing the Propeller
1) Straighten the cotter pin 1 and pull it
out using a pair of pliers.
2) Remove the propeller nut 2, washer 3
and spacer 4.
3) Remove the propeller 5, washer 6 and
spacer 7.
EMU01505
T8 Installing the Propeller
CAUTION:
@
Tightening torque:
Refer to “SPECIFICATIONS” page 4-1.
4-23
U68T15.book Page 24 Thursday, March 20, 2003 11:28 AM
E
EMU01460
NOTE:
@
4-24
U68T15.book Page 25 Thursday, March 20, 2003 11:28 AM
E
5) With the outboard motor in a vertical
position, and using a flexible or pressur-
ized filling device, inject the gear oil into
the oil drain plug hole.
4-25
U68T15.book Page 26 Thursday, March 20, 2003 11:28 AM
E
EMU01510
EMU00402
4-26
U68T15.book Page 27 Thursday, March 20, 2003 11:28 AM
E
EMU14622
F6/F8 INSPECTING AND REPLACING
ANODE(S)
Yamaha outboard motors are protected from
corrosion by sacrificial anodes. Inspect the
external anodes periodically. Remove scales
from the surfaces of the anodes. Consult a
Yamaha dealer for replacement of external
anodes.
CAUTION:
@
NOTE:
@
T8
4-27
U68T15.book Page 28 Thursday, March 20, 2003 11:28 AM
E
EMU04041
CHECKING BATTERY
(for Electric start models)
WARNING
@
CAUTION:
@
4-28
U68T15.book Page 29 Thursday, March 20, 2003 11:28 AM
E
1) Check the electrolyte level at least once
a month. Fill to the manufacturer’s rec-
ommended level when necessary. Top
up only with distilled water (or pure de-
ionized water suitable to use in batter-
ies).
2) Always keep the battery in a good state
of charge. Installing a voltmeter will help
you monitor your battery. If you will not
use the boat for a month or more,
remove the battery from the boat and
store it in a cool, dark place. Completely
recharge the battery before using it.
3) If the battery will be stored for longer
than a month, check the specific gravity
of the fluid at least once a month and
recharge the battery when it is low.
NOTE:
@
4-29
U68T15.book Page 30 Thursday, March 20, 2003 11:28 AM
E
EMU01279¯
CAUTION:
@
1 Red lead
2 Black lead
3 Battery
EMU01280
4-30
U68T15.book Page 31 Thursday, March 20, 2003 11:28 AM
E
EMU00408
4-31
U68T15.book Page 32 Thursday, March 20, 2003 11:28 AM
E
EMU01172
CLEANING COOLING-WATER
PASSAGES
Flushing device equipped model
Perform this procedure right after operation
for the most thorough flushing.
1) After shutting off the engine, unscrew
the garden-hose connector 2 from the
fitting 1 on the bottom cowling.
2) Screw the garden-hose connector 2
onto a garden hose 3 which is con-
nected to a fresh-water supply.
3) With the engine off, turn on the water
tap and let the water flush through the
cooling passages for about 15 minutes.
Turn off the water and disconnect the
garden hose 3.
4) When flushing is complete, reinstall the
garden-hose connector 2 on the fitting
1 on the bottom cowling. Tighten the
connector securely.
CAUTION:
@
NOTE:
@
4-32
U68T15.book Page 33 Thursday, March 20, 2003 11:28 AM
E
EMU16350
EMU00409
MOTOR EXTERIOR
EMU00410
EMU00412
EMU00413
4-33
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
EMU00414
Chapter 5
TROUBLE RECOVERY
TROUBLESHOOTING ...............................5-1
TEMPORARY ACTION IN
EMERGENCY .............................................5-4
Impact damage ........................................5-4
Power tilt will not operate.........................5-4
Starter will not operate .............................5-5
Engine fails to operate .............................5-8
Treatment of submerged motor...............5-9
5
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
E
EMU01752¯
TROUBLESHOOTING
A problem in the fuel, compression, or ignition systems can cause poor starting, loss of
power, or other problems. The troubleshooting chart describes basic checks and possible
remedies. (This chart covers all Yamaha outboard motors. Therefore, some items may not
apply to your model.)
5-1
U68T15.book Page 2 Thursday, March 20, 2003 11:28 AM
1. Spark plug(s) fouled or incorrect type. 1. Inspect spark plug(s). Clean or replace
with recommended type.
2. Fuel system obstructed. 2. Check for pinched or kinked fuel line or
other obstructions in fuel system.
3. Fuel contaminated or stale. 3. Fill tank with clean, fresh fuel.
4. Fuel filter clogged. 4. Clean or replace filter.
5. Failed ignition parts. 5. Have serviced by a Yamaha dealer.
6. Warning system activated. 6. Find and correct cause of warning.
7. Spark plug gap incorrect. 7. Inspect and adjust as specified.
8. Poor connections or damaged ignition 8. Check wires for wear or breaks.
wiring. Tighten all loose connections.
Replace worn or broken wires.
C. Engine idles
irregularly or stalls. 9. Specified engine oil not used. 9. Check and replace oil as specified.
10. Thermostat faulty or clogged. 10. Have serviced by a Yamaha dealer.
11. Carburetor adjustments incorrect. 11. Have serviced by a Yamaha dealer.
12. Fuel pump damaged. 12. Have serviced by a Yamaha dealer.
13. Air vent screw on the fuel tank closed. 13. Open the air vent screw.
14. Choke knob pulled out. 14. Return to home position.
15. Motor angle too high. 15. Return to normal operating position.
16. Carburetor clogged. 16. Have serviced by a Yamaha dealer.
17. Fuel joint connection incorrect. 17. Connect correctly.
18. Throttle valve adjustment incorrect. 18. Have serviced by a Yamaha dealer.
19. Battery lead disconnected. 19. Connect securely.
1. Engine oil level low. 1. Fill oil tank with specified engine oil.
2. Specified engine oil not used. 2. Check and replace oil with specified
type.
D. Warning buzzer
sounds or indicator 3. Engine oil contaminated or deterio- 3. Replace oil with fresh, specified type.
lamp lights. rated.
4. Oil filter clogged. 4. Have serviced by a Yamaha dealer.
5. Oil feed/injection pump malfunctions. 5. Have serviced by a Yamaha dealer.
5-2
U68T15.book Page 3 Thursday, March 20, 2003 11:28 AM
5-3
U68T15.book Page 4 Thursday, March 20, 2003 11:28 AM
E
EMU00416
TEMPORARY ACTION IN
EMERGENCY
EMU01492
IMPACT DAMAGE
WARNING
@
EMU01321
EMU00421¯
5-4
U68T15.book Page 5 Thursday, March 20, 2003 11:28 AM
E
EMU00423
5-5
U68T15.book Page 6 Thursday, March 20, 2003 11:28 AM
E
EMU01513¯
5-6
U68T15.book Page 7 Thursday, March 20, 2003 11:28 AM
E
5) Insert the knotted end of the emergency
starter rope into the notch in the fly-
wheel rotor and wind the rope 1 or 2
turns clockwise.
6) Give a strong pull straight out to crank
and start the engine. Repeat if neces-
sary.
5-7
U68T15.book Page 8 Thursday, March 20, 2003 11:28 AM
E
EMU01363
1 Yellow cord
5-8
U68T15.book Page 9 Thursday, March 20, 2003 11:28 AM
E
EMU01511
TREATMENT OF SUBMERGED
MOTOR
If the outboard motor is submerged, immedi-
ately take it a Yamaha dealer. Otherwise,
some corrosion may begin almost immedi-
ately.
If you cannot immediately take the outboard
motor to a Yamaha dealer, follow the proce-
dure below in order to minimize engine dam-
age.
EMU00448
5-9
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
EMU00450
Chapter 6
INDEX
INDEX ..........................................................6-1
6
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
E
EMU00451 E
INDEX Electric start models ...................................... 3-12
Electric start models ...................................... 3-14
Emergency starting engine.............................. 5-6
A Emission control information ........................... 1-2
Adjusting trim angle ....................................... 3-20
Engine ............................................................. 3-7
Air vent screw .................................................. 2-3
Engine fails to operate..................................... 5-8
Approval label of emission control certificate... 1-2 Engine oil....................................................... 1-13
B
Engine stop button........................................... 2-7
Basic boating rules (rules of the road) ............. 1-7
Engine stop lanyard switch..................... 2-7, 2-11
Battery care ..................................................... 4-9 Exhaust leakage ............................................ 4-20
Battery requirement ....................................... 1-14 F
Breaking in (running in) engine........................ 3-5
Filling fuel ........................................................ 3-8
C Filling fuel tank................................................. 4-6
Caution labels .................................................. 1-6
Fishing vessel right-of-way .............................. 1-9
Changing engine oil ....................................... 4-18
Flushing cooling system and fogging engine... 4-6
Changing gear oil........................................... 4-24 Flushing device.............................................. 2-16
Checking battery (for electric start models) ... 4-28
Forward ......................................................... 3-16
Checking bolts and nuts ................................ 4-31
Fuel.................................................................. 3-6
Checking fuel system..................................... 4-15 Fuel hose joint ................................................. 2-3
Checking painted surface of motor ................ 4-33
Fueling instructions........................................ 1-11
Checking points after starting engine ............ 3-15
Fuel meter ....................................................... 2-3
Checking power tilt system ............................ 4-21 Fuel tank.......................................................... 2-3
Checking propeller......................................... 4-22
Fuel tank cap ................................................... 2-3
Checking the engine oil level ........................... 3-7 G
Checking top cowling..................................... 4-33 Gasohol ......................................................... 1-12
Checking wiring and connectors.................... 4-20
Gasoline ........................................................ 1-12
Checkpoints ................................................... 4-15
Gear shift lever ................................................ 2-5
Choke knob...................................................... 2-4 Give-way vessel .............................................. 1-7
Choke switch ................................................. 2-11
Greasing ........................................................ 4-12
Clamping the outboard motor .......................... 3-4 I
Cleaning and adjusting spark plug................. 4-13 Identification numbers record .......................... 1-1
Cleaning and anti-corrosion measure.............. 4-8
Impact damage................................................ 5-4
Cleaning cooling-water passages.................. 4-32
Important labels ............................................... 1-6
Cleaning fuel tank .......................................... 4-26 Inspecting and replacing anode(s) ................ 4-27
Cleaning the fuel filter .................................... 4-26
Inspecting fuel filter........................................ 4-16
Cleaning the outboard motor ......................... 4-33
Inspecting idling speed .................................. 4-17
Coating the boat bottom ................................ 4-33 Installation ....................................................... 3-1
Connecting the battery................................... 4-30
Installing the propeller ................................... 4-23
Controls ........................................................... 3-7 K
Crossing........................................................... 1-8 Key number ..................................................... 1-1
Cruising in other conditions ........................... 3-32 L
Cruising in salt water ..................................... 3-32
Low oil pressure warning............................... 2-17
Cruising in shallow water ...................... 3-28, 3-30 Lubrication ....................................................... 4-8
Cruising in turbid water .................................. 3-32 M
D
Main components ............................................ 2-1
Disconnecting the battery .............................. 4-30 Main switch.................................................... 2-10
Maintenance chart ......................................... 4-11
Manual start models ...................................... 3-11
6-1
U68T15.book Page 2 Thursday, March 20, 2003 11:28 AM
E
Manual tilt model............................................ 3-20 S
Manufactured date label .................................. 1-2 Safety information............................................ 1-4
Meeting ............................................................ 1-8 Sailing vessel right-of-way............................... 1-9
Motor exterior................................................. 4-33 Shifting........................................................... 3-16
Mounting height ............................................... 3-3 Specifications .................................................. 4-1
Mounting the outboard motor........................... 3-2 Stand-on vessel............................................... 1-7
Multifunction tiller handle ................................. 2-5 Star labels........................................................ 1-3
N Starter button (for tiller control model) ............. 2-4
Narrow channels and bends ............................ 1-9 Starter will not operate..................................... 5-5
Neutral interlock trigger.................................... 2-9 Start-in-gear protection.................................. 1-16
Neutral throttle lever ...................................... 2-10 Starting engine ................................................ 3-9
New technology ; (4-stroke/HPDI) EM............. 1-2 Steering and sailing rules and sound
North american models.................................... 1-2 signals ............................................................. 1-7
O Steering friction adjusting lever ..................... 2-13
Oil .................................................................... 3-6 Stopping engine............................................. 3-18
One star - low emission ................................... 1-3 Storing outboard motor.................................... 4-5
Operations of controls and other functions ...... 2-3 T
Other special situations ................................... 1-9 Temporary action in emergency ...................... 5-4
Outboard motor serial number......................... 1-1 Three stars - ultra low emission....................... 1-3
Overtaking ....................................................... 1-8 Throttle control grip.......................................... 2-6
P Throttle friction adjusting knob......................... 2-6
Periodic maintenance .................................... 4-10 Throttle friction adjusting screw ..................... 2-12
Power tilt switch ...................................... 2-8, 2-12 Throttle indicator.............................................. 2-6
Power tilt unit ................................................. 2-15 Tiller handle ..................................................... 2-5
Power tilt will not operate................................. 5-4 Tilting up/down .............................................. 3-24
Power trim/tilt switch ...................................... 2-14 Tilt lock mechanism (for manual tilt model) ... 2-14
Pre-operation checks....................................... 3-6 Tilt support bar............................................... 2-15
Procedure ............................................. 3-29, 3-30 Tilt support knob ............................................ 2-15
Procedure for remote control model .............. 3-13 Top cowling lock lever ................................... 2-16
Procedure for tiller control model................... 3-10 Trailering outboard motor ................................ 4-4
Procedure for tilting down ..................... 3-25, 3-27 Transporting and storing outboard motor ........ 4-4
Procedure for tilting up.......................... 3-25, 3-26 Transporting outboard when unmounted......... 4-5
Propeller checking point ................................ 4-22 Treatment of submerged motor ....................... 5-9
Propeller selection ......................................... 1-15 Trim angle adjusting rod ................................ 2-13
R Trim angle settings and boat handling........... 3-23
Reading buoys and other markers................... 1-9 Trimming outboard motor .............................. 3-19
Recoil starter handle (if equipped)................... 2-4 Troubleshooting............................................... 5-1
Remote control ................................................ 2-8 Two stars - very low emission ......................... 1-3
Remote control lever........................................ 2-9 W
Removing the propeller.................................. 4-23 Warming up engine ....................................... 3-15
Replacement parts......................................... 4-10 Warning indicator(s) ...................................... 2-16
Replacing fuse ............................................... 4-20 Warning labels................................................. 1-6
Returning to original position ......................... 3-29 Warning system............................................. 2-17
Reverse ......................................................... 3-17 Water leakage ............................................... 4-20
Ring free fuel additive ...................................... 3-8
Rules when encountering vessels ................... 1-8
6-2
U68T15.book Page 1 Thursday, March 20, 2003 11:28 AM
EMU01599
Congratulations on the purchase of your new Yamaha marine power. Yamaha is com-
mitted to exceptional customer satisfaction, and we want your ownership experience
to be a satisfying one. Please read the following warranty information to help ensure
satisfaction with your Yamaha.
Yamaha is ready to stand behind your purchase with strong warranty coverage. To be sure
you receive all the benefits of warranty, please take the following steps:
1. Be sure your new Yamaha is registered for warranty. Your boat dealer should do this at
the time of sale. Make sure your dealer gives you a copy of the completed Yamaha reg-
istration card for your records. If you are unsure whether or not your Yamaha is regis-
tered, complete the Warranty Registration card found inside the cover of the Owner’s
Manual. Mail it to the distributor for the country in which you live (see step 6 for the cor-
rect address). If your Yamaha is not properly registered, a warranty repair could be
unnecessarily delayed while registration records are checked.
2. Read the Limited Warranty statement which follows these instructions. This warranty
applies to Yamaha outboard motors sold in the United States, whether purchased sepa-
rately or when supplied as original equipment by a boat builder. The terms also apply to
original equipment packages sold in Canada, with coverage provided by Yamaha Motor
Canada (see ‘‘Warranty Guide’’ for Canadian models). This warranty explains the condi-
tions of the warranty, including the obligations that your dealer and you as the owner
have under the warranty. For example, your Yamaha outboard must receive a proper
pre-delivery inspection (PDI) by the selling dealer. Failure to take this important step
could jeopardize warranty coverage!
3. If you need warranty repairs, you must take your Yamaha outboard to an authorized
Yamaha outboard dealer. Be aware that not all selling boat dealers are authorized
Yamaha dealers. Only authorized dealers have the factory training, special tools, and
Yamaha support needed to perform warranty repairs.
4. If you are away from home, or your selling dealer is not an authorized Yamaha dealer,
use the following toll-free numbers to find the nearest Yamaha dealer.
5. Your warranty applies specifically to repairs made in the country of purchase. If your
U.S.-purchased Yamaha needs warranty service while in Canada, or your Canadian
purchased Yamaha needs service while in the United States, Yamaha will assist the
local dealer whenever possible. However, some products available in one country may
not be sold or serviced in the other.
6. If you need any additional information about your Yamaha or warranty coverage which
your dealer cannot provide, please contact us directly.
EMU01404
PERIOD OF WARRANTY. Any new Yamaha 1999-or-later model four-stroke outboard motor purchased and registered with Yamaha
Motor Corporation, U.S.A. for pleasure use in the United States, will be warranted against defects in material or workmanship for a period
of three (3) years from the date of purchase, subject to exclusions noted herein. Any Yamaha outboard motor purchased and utilized for
commercial applications will be warranted for a period of one (1) year from the date of purchase, subject to exclusions noted herein.
Yamaha peripheral equipment included with the motor, such as gauges, fuel tanks, and hoses, remote control boxes, and wiring external
from the motor unit, will be warranted for one (1) year from the date of purchase of either pleasure or commercial use. Replacement parts
used in warranty repairs will be warranted for the balance of the applicable warranty period.
The second and third year of warranty (if applicable) shall be limited to covering the cost of parts and labor for major components only. The
major components covered are:
Bracket Section
● Bracket System
● Power Trim and Tilt Assembly
WARRANTY REGISTRATION. To be eligible for warranty coverage, the outboard motor must be registered with Yamaha Motor Corpora-
tion, U.S.A. Warranty registration can be accomplished by any authorized Yamaha Outboard Motor Dealer. Upon receipt of the registra-
tion, an Owner’s Warranty Card will be sent by Yamaha to the registered purchaser.
OBTAINING REPAIRS UNDER WARRANTY. To receive repairs under this warranty, a valid Owner’s Warranty Card must be presented to
an authorized Yamaha Outboard Motor Dealer.
During the period of warranty, any authorized Yamaha outboard dealer will, free of charge, repair or replace, at Yamaha’s option, any parts
adjudged defective by Yamaha due to faulty workmanship or material from the factory. All replaced parts will become the property of
Yamaha Motor Corporation, U.S.A.
CUSTOMER’S RESPONSIBILITY. Under the terms of this warranty, the customer will be responsible for ensuring that the outboard motor
is properly operated, maintained, and stored as specified in the applicable Owner’s Manual.
The owner of the outboard motor shall give notice to an authorized Yamaha Outboard Motor Dealer of any and all apparent defects within
ten (10) days of discovery and make the motor available at that time for inspection and repairs at the dealer’s place of business.
GENERAL EXCLUSIONS FROM WARRANTY. This warranty will not cover the repair of damage if the damage is a result of abuse or
neglect of the product. Examples of abuse and neglect include, but are not limited to:
SPECIFIC PARTS EXCLUDED FROM WARRANTY. Parts replaced due to normal wear or routine maintenance such as oil, spark plugs,
shear pins, propellers, hubs, fuel and oil filters, brushes for the starter motor and power tilt motor, water pump impellers, and anodes, are
not covered by warranty.
Charges for removal of the motor from a boat and transporting the motor to and from an authorized Yamaha Outboard Motor Dealer are
excluded from warranty coverage.
Specific parts excluded from the second and third year of warranty (if applicable) are:
● Top and Bottom Cowling
● Electric Components (other than ignition system)
● Rubber Components (such as hoses, tubes, rubber seals, fittings, and clamps)
TRANSFER OF WARRANTY. Transfer of the warranty from the original purchaser to any subsequent purchaser is possible by having the
motor inspected by an authorized Yamaha Outboard Motor Dealer and requesting the dealer to submit a change of registration to Yamaha
Motor Corporation, U.S.A. within ten (10) days of the transfer.
YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGA-
TIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A.
AND EXCLUDED FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS
MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUEN-
TIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
EMU01178
Congratulations on the purchase of your new Yamaha marine power. Yamaha is com-
mitted to exceptional customer satisfaction, and we want your ownership experience
to be a satisfying one. Please read the following warranty information to help ensure
satisfaction with your Yamaha.
This model was manufactured as a U.S.A. specification model, and the warranty statement
shown in this manual is for market. To receive the benefits of the warranty that applies to the
country in which you use your Yamaha, please note the following information.
1. The warranty on this model is the same as equivalent models sold in the country where
you will receive service. If you need more information about your warranty coverage or
your Yamaha outside the U.S.A. or Canada, please contact an authorized Yamaha
dealer in your country.
2. Keep a copy of your sales contract or invoice for the purchase of your Yamaha and
present it if you need warranty repairs. This document should show the date of pur-
chase, which is important evidence the repairing dealer will need to be sure your
Yamaha is covered by warranty.
3. If your Yamaha needs warranty repairs, contact an authorized Yamaha dealer in the
country where you are. He will explain how to get warranty service in that country.
4. This Yamaha model may not be sold in some countries. Therefore, in some cases your
local dealer may not have all the parts or service information he may need, which may
unavoidably delay repairs. If this happens, we thank you for your understanding and
assure you we will attempt to resolve the situation as quickly as possible.
F6C
F8C
T8C
USAGE PLEASURE
DATE SOLD (Check One) LOISIR
DATE DE UTILISATION COMMERCIAL
LIVRAISON (En cocher un.) COMMERCIAL
MONTH DAY YEAR
OWNER’S NAME MOIS JOUR ANNÉE
NOM DU
PROPRIÉTAIRE
FIRST LAST
ADDRESS PRÉNOM NOM DE FAMILLE
ADRESSE
STREET
RUE