Iwaki Pumps
Iwaki Pumps
Iwaki Pumps
FAX : 763 2372 Germany : IWAKI EUROPE GmbH TEL : (49)2154 9254 0 FAX : 2154 1028
IWAKI Metering Pump
Indonesia : IWAKI Singapore (Indonesia Branch) TEL : (62)21 392 8288 FAX : 21 392 8088 Italy : IWAKI Italia S.R.L. TEL : (39)02 990 3931 FAX : 02 990 42888
Malaysia : IWAKIm Sdn. Bhd. TEL : (60)3 7803 8807 FAX : 3 7803 4800 Denmark : IWAKI Pumper A/S TEL : (45)48 24 2345 FAX : 48 24 2346
Taiwan : IWAKI Pumps Taiwan Co., Ltd.
Thailand : IWAKI (Thailand) Co.,Ltd.
Hong Kong : IWAKI Pumps Co., Ltd.
TEL : (886)2 8227 6900
TEL : (66)2 320 1303
TEL : (852)2 607 1168
FAX : 2 8227 6818
FAX : 2 322 2477
FAX : 2 607 1000
Sweden : IWAKI Sverige AB
Finland : IWAKI Suomi Oy
Norway : IWAKI Norge AS
TEL : (46)8 511 72900
TEL : (358)9 2742714
TEL : (47)66 81 16 60
FAX : 8 511 72922
FAX : 9 2742715
FAX : 66 81 16 61
LK Series
China : IWAKI Pumps Co., Ltd. (Guangzhou office) TEL : (86)20 8130 0605 FAX : 20 8130 0601 France : IWAKI France S.A. TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73
China : IWAKI Pumps Co., Ltd. (Beijing office) TEL : (86)10 6442 7713 FAX : 10 6442 7712 U.K. : IWAKI PUMPS (UK) LTD. TEL : (44)1743 231363 FAX : 1743 366507
China
Korea
U.S.A.
: IWAKI Pumps (Shanghai) Co., Ltd.
Philippines : IWAKI Chemical Pumps Philippines, Inc.
: IWAKI Korea Co.,Ltd.
: IWAKI WALCHEM Corporation
TEL : (86)21 6272 7502
TEL : (63)2 888 0245
TEL : (82)2 3474 0523
TEL : (1)508 429 1440
FAX : 21 6272 6929
FAX : 2 843 3096
FAX : 2 3474 0221
FAX : 508 429 1386
Switzerland : IWAKI (Schweiz) AG
Austria : IWAKI (Austria) GmbH
Holland : IWAKI Holland B.V.
Spain : IWAKI Iberica Pumps, S.A.
TEL : (41)32 3235024
TEL : (43)2236 33469
TEL : (31)297 241121
TEL : (34)943 630030
FAX : 32 3226084
FAX : 2236 33469
FAX : 297 273902
FAX : 943 628799
Instruction Manual
Australia : IWAKI Pumps Australia Pty. Ltd. TEL : (61)2 9899 2411 FAX : 2 9899 2421 Belgium : IWAKI Belgium n.v. TEL : (32)1430 7007 FAX : 1430 7008
Read this manual before use of product
T334 01/11
Thank you for selecting the Iwaki Mechanical-driven Diaphragm Type Metering Pump LK
Series. This instruction manual has been prepared to ensure correct and safe handling of the
pump. Please read this manual carefully and thoroughly prior to operating the pump.
Pay special attention to the "Safety Instruction," "Warning," and "Caution" messages included
in this manual.
This instruction manual should be kept by each end user and within reach of the actual
operator, for quick reference when needed.
Contents
Safety Instructions to Prevent Personal Injuries ...................... 1
INSTALLATION ........................................................................... 22
1. Before Use ............................................. 23
2. Installation, Piping, Wiring ...................... 24
MAINTENANCE .......................................................................... 30
1. Troubleshooting ....................................... 31
2. Maintenance and Inspection .................. 32
3. Cousumable Parts .................................. 33
4. Disassembly and Assembly ................... 33
Please contact the Iwaki sales office or Iwaki dealer for any inquiries
or questions regarding this product.
IMPORTANT INSTRUCTIONS
Important notes and statements for safe operation, preventing physical injury, and property damage,
are included on the body of the product and in the attached instruction manual.
Types of Symbols
Indicates that "Warning" or "Caution" must be exercised. Inside this tri-
angle, a concrete and practical image provided as a warning or caution
message is depicted.
Indicates a prohibited action or procedure. Inside or near this circle, a
concrete and practical image of the activity to be avoided is depicted.
Indicates an important action or procedure which must be performed or
carried out without fail. Failure to follow the instructions herein can lead
to malfunction or damage to the pump.
-1-
Safety Instruction
Warning
• Turn off power supply
Turn off poser supply prior before maintenance or other works are done. Pay
special attention so that no other person turns on by mistake the power supply while
Power off
the works are done.
• Wear protectors
When disassembling, assembling, and conducting maintenance or when handling a
dangerous type of liquid or a liquid of unknown property, be sure to wear safety Wear protective
gear
gloves, helmet and protective shoes etc.
• No remodeling
Remodeling the pump results in personal injury or damage of pump. Never remodel
the pump. Do not
disassemble
• Pump starting
Pump has no on/off switch. Pump starts to run when power cord is connected to
power supply. Caution
-2-
Safety Instruction
Caution
• Ventilate
If toxic or odorous liquids are handled, you may be poisoned by them. Ventilate the
site. Caution
• No fire
Check the leakage of lubrication oil and repair the pump if leakage is found.
Observe the local law for the stocking of lubrication oil. No fire
• Broken pump
Broken pump may cause electrical leakage and electrical shock. Do not use broken
pump. Prohibited
• Take ground
Connect ground wire. Otherwise you may be electrically shocked.
Grounding
• Specified power source only
If the other power than specified one is supplied to pump/motor, it may cause pump
failure, fire or electrical shock. Never supply pump with other power source than
specified one. Prohibited
-3-
Safety Instruction
Caution
• Do not close suction and discharge valves during operation
If pump is operated with discharge valve closed, pressure increases abnormally
which may cause breakdown of pump/motor.
-4-
OUTLINE OF PRODUCT
4. Specifications ..................................... 8
5. Outer Dimensions................................ 9
6. Names of Parts.................................. 10
-5-
1. Before Using Pump
After unpacking, check the following points to
Iwaki
Metering Pump confirm that the delivered product is exactly what
MODEL
you ordered.
MAX. CAPACITY R/min
STROKE RATE spm a Do the model, capacity, pressure, stroke rate and
1P411712
FREQUENCY 50 60 Hz frequency indicated on the nameplate conform
MFG. NO.
to your order?
IWAKI CO.,LTD.
TOKYO JAPAN s Has the pump unit or any part of it been
damaged or bolts and nuts been loosened during
delivery?
2. Operating Principle
The rotation of the motor is reduced by means of the worm
Worm wheel shaft
and wheel. The rotary motion is changed to a reciprocating
Motor
motion by the spring-back mechanism (including the worm
Slider
wheel shaft, slider, spring, etc.). The reciprocating motion
Diaphragm Dial
is transmitted to the diaphragm and the functioning of the
valves in the pump head produce pump operation.
For adjusting the discharge capacity, the adjusting dial fixed
Spring on the control shaft is rotated to change the stroke length.
Control shaft
Shaft
-6-
3. Identification Codes
Example:
2 LK 31 VC H – 02 F E S
a s d f g h j k l
-7-
■ Wet-end Material
Material symbol VC VH VS S6 TC
4. Specifications
Note1: Max. discharge capacity is based on pumping clear water at 20 deg. C at max. discarge pressure.
2: Only flange connection is available for S6 & TC.
-8-
5. Outer Dimensions
2-JIS 10K mA
2-VPm
(320)
a
a
4- φ 9
b
100 c 85 20
120 2-m 125
(L)
d
Note: Drawings show PVC type. Suction flange pipe is straight for SUS type.
Unit : mm
Hose type Union type Flange type
Model PVC PVC PVC SUS
L a b c m L a b c m L a b c d m L a b c m
LK-1 275 146 23 95 275 244 72 95 16 275 264 86 95 89 15 272 141 20 92 15
2 275 164 32 95 275 262 81 95 16 275 282 95 95 89 15 272 151 25 92 15
See bellow
3 277 224 62 97 277 318 109 97 16 277 342 125 97 89 15 277 184 42 97 15
4 281 243 72 99 281 337 119 99 16 281 361 135 99 89 15 283 261 80 101 15
5 — — — — 298 314 107 114 25 298 338 125 114 97 25 295 320 110 111 25
42VS — — — — 281 272 86 99 25 281 308 104 99 97 25 — — — — —
Hose dia. … LK-1, LK-2 : 4 × 9 LK-3, LK-4, VS type of LK-1 to 4 : 12 × 18
-9-
6. Names of Parts
■ LK-11, 21, 22, 31, 32 VC, VH, VS
50, 51, 54
8
5
6 (12)
3
2
30 31
4
7
1
7
22 5 22 1
21 3 2021 29
20
2
4 LK-31, 32
6
8
Material
No. Parts name Q'ty
VC VH VS
1 Pump head 1 PVC PVC PVC
2 Valve (ball check) 2 ALUMINA CERAMIC HASTELLOY C276 HASTELLOY C276
3 Valve guide 2 PVC PVC PVC
4 Valve seat 2 FKM EPDM SUS304
5 Valve gasket 2 PTFE PTFE PTFE
6 Adapter 2 (Note3) PVC PVC PVC
7 O-ring (S14) (Note1) 2 FKM EPDM EPDM
8 O-ring (P20) 2 FKM EPDM EPDM
(12) Disch. adapter (Note4) 1 —— —— PVC
Remarks
No. Parts name Q'ty Material
LK-11 LK-21, 22 LK-31, 32
20 Hex. socket head bolt — STNLS STL M4 × 35 4PCS
20 Hex. head bolt — STNLS STL M5 × 30 4PCS M5 × 45 6PCS
21 Spring washer — STNLS STL M4 4PCS M5 4PCS M5 6PCS
22 Plain washer — STNLS STL M4 4PCS M5 4PCS M5 6PCS
29 Reinforcing plate (Note5) 1 SS400 —— ——
30 Diaphragm 1 PTFE+EPDM
31 Retainer plate 1 SUS304
50 Nut* 2 PVC
51 Union* 2 PVC
52 Elbow* 2 PVC
53 Pipe* 2 PVC
54 Flange* 2 PVC
Note1: S16 for LK-31, 32.
Note2: The parts asterisked (*) are supplied as the flange unit.
Note3: One piece for VS.
Note4: For VS only.
Note5: For LK-31, 32 only.
- 10 -
■ LK-11, 21, 22, 31, 32 VHH, VCH, VSH
Material
No. Parts name Q'ty
VC VH VS
1 Pump head 1 PVC PVC PVC
2 Valve (ball check) 2 ALUMINA CERAMIC HASTELLOY C276 HASTELLOY C276
3 Valve guide 2 PVC PVC PVC
4 Valve seat 2 FKM EPDM SUS304
5 Valve gasket 2 PTFE PTFE PTFE
6 Adapter 2 (Note2) PVC PVC PVC
7 O-ring (S14) (Note1) 2 FKM EPDM EPDM
8 O-ring (P20) 2 FKM EPDM EPDM
(12) Disch. adapter (Note3) 1 —— —— PVC
Remarks
No. Parts name Q'ty Material
LK-11 LK-21, 22 LK-31, 32
20 Hex. socket head bolt — STNLS STL M4 × 35 4PCS
20 Hex. head bolt — STNLS STL M5 × 30 4PCS M5 × 45 6PCS
21 Spring washer — STNLS STL M4 4PCS M5 4PCS M5 6PCS
22 Plain washer — STNLS STL M4 4PCS M5 4PCS M5 6PCS
29 Reinforcing plate (Note4) 1 SS400 —— ——
30 Diaphragm 1 PTFE+EPDM
31 Retainer plate 1 SUS304
50 Nut 2 PVC
61 Tube insert 2 PVC
62 Ferrule 2 SS400
Note1: S16 for LK-31, 32.
Note2: One piece for VS.
Note3: For VS only.
Note4: For LK-31, 32 only.
- 11 -
■ LK-11, 21, 22, 31, 32 VHU, VCU, VSU
Material
No. Parts name Q'ty
VCU VHU VSU
1 Pump head 1 PVC PVC PVC
2 Valve (ball check) 2 ALUMINA CERAMIC HASTELLOY C276 HASTELLOY C276
3 Valve guide 2 PVC PVC PVC
4 Valve seat 2 FKM EPDM SUS304
5 Valve gasket 2 PTFE PTFE PTFE
6 Adapter 2 (Note2) PVC PVC PVC
7 O-ring (S14) (Note1) 2 FKM EPDM EPDM
8 O-ring 2 FKM EPDM EPDM
(12) Disch. adapter (Note3) 1 —— —— PVC
Remarks
No. Parts name Q'ty Material
LK-11 LK-21, 22 LK-31, 32
20 Hex. socket head bolt — STNLS STL M4 × 35 4PCS
20 Hex. head bolt — STNLS STL M5 × 30 4PCS M5 × 45 6PCS
21 Spring washer — STNLS STL M4 4PCS M5 4PCS M5 6PCS
22 Plain washer — STNLS STL M4 4PCS M5 4PCS M5 6PCS
29 Reinforcing plate (Note4) 1 SS400 —— ——
30 Diaphragm 1 PTFE+EPDM
31 Retainer plate 1 SUS304
50 Nut 2 PVC
51 Union* 2 PVC
Note1: S16 for LK-31, 32.
Note2: One piece for VS.
Note3: For VS only.
Note4: For LK-31, 32 only.
- 12 -
■ LK-45, 47 VHH, VCH, VSH (Only for LK-45 for VSH)
Material
No. Parts name Q'ty
VCH VHH VSH
1 Pump head 1 PVC PVC PVC
2 Valve (ball check) 2 ALUMINA CERAMIC HASTELLOY C276 HASTELLOY C276
3 Valve guide 2 PVC PVC PVC
4 Valve seat 2 PVC PVC SUS304
5 Valve gasket 2 PTFE PTFE PTFE
6 Adapter 2 PVC PVC PVC
7 O-ring (P32) 2 FKM EPDM EPDM
8 O-ring (P20) 2 FKM EPDM EPDM
9 Nut 1 PVC PVC PVC
- 13 -
■ LK-45, 47 VCU, VHU, VSU (Only for LK-45 for VSU)
Material
No. Parts name Q'ty
VCU VHU VSU
1 Pump head 1 PVC PVC PVC
2 Valve (ball check) 2 ALUMINA CERAMIC HASTELLOY C276 HASTELLOY C276
3 Valve guide 2 PVC PVC PVC
4 Valve seat 2 PVC PVC SUS304
5 Valve gasket 2 PTFE PTFE PTFE
7 O-ring (P32) 2 FKM EPDM EPDM
9 Nut 2 PVC PVC PVC
- 14 -
■ LK-45, 47, 55, 57 VC, VH, VS
50, 51, 54
7
3
2
31
4 30
5
29 1
21
20
5
3
2
4
7
Material
No. Parts name Q'ty
VC VH VS
1 Pump head 1 PVC PVC PVC
2 Valve (ball check) 2 ALUMINA CERAMIC HASTELLOY C276 HASTELLOY C276
3 Valve guide 2 PVC PVC PVC
4 Valve seat 2 PVC PVC SUS304
5 Valve gasket 2 PTFE PTFE PTFE
7 O-ring (P32) (Note1) 2 FKM EPDM EPDM
Remarks
No. Parts name Q'ty Material
LK-45, 47 LK-55, 57
20 Hex. head bolt 8 STNLS STL M8 × 60 M8 × 75
21 Spring washer 8 STNLS STL M8 M8
29 Reinforcing plate 1 SS400 (FC200) (Note 3)
30 Diaphragm 1 PTFE+EPDM
31 Retainer plate 1 SUS304
50 Nut* 2 PVC
51 Union* 2 PVC
52 Elbow* (Note4) 1 PVC
53 Pipe* (Note4) 1 PVC
54 Flange* 2 PVC
Note1: P38 for LK-55, 57.
Note2: The parts asterisked (*) are supplied as the flange unit.
Note3: FC200 is for LK-55, 57.
Note4: Only for suction side.
- 15 -
■ LK-11, 21, 22, 31, 32 S6
50, 54, 70
5
3
2 31
30
5
4
9
21
20
1
5
3
2
5
4
9
50, 54, 70
Remarks
No. Parts name Q'ty Material
LK-11 LK-21, 22 LK-31, 32
20 Hex. head bolt — STNLS STL M4 × 40 4PCS M5 × 35 4PCS M5 × 45 6PCS
21 Spring washer — STNLS STL M4 4PCS M5 4PCS M5 6PCS
30 Diaphragm 1 PTFE+EPDM
31 Retainer plate 1 SUS304
50 Nut* 2 SUS304
54 Flange* 2 SUS316
70 Connection port* 2 SUS316
Note: The parts asterisked (*) are supplied as the flange unit.
- 16 -
■ LK-45, 47, 55, 57 S6
54, 55, 70
81
82
80
5
3
2
5
4
5
31
30
21 1
20
5
3
2
5
4
5 80
82
54, 55, 70
81
Remarks
No. Parts name Q'ty Material
LK-45, 47 LK-55, 57
20 Hex. head bolt 8 STNLS STL M8 × 65 M8 × 65
21 Spring washer 8 STNLS STL M8 M8
30 Diaphragm 1 PTFE+EPDM
31 Retainer plate 1 SUS304
54 Flange* 2 SUS316
55 Setting flange* 2 SS400
70 Connection port* 2 SUS316
80 Stud bolt 8 STNLS STL M8 M10
81 Hex. nut 8 STNLS STL M8 M10
82 Spring washer 8 STNLS STL M8 M10
Note: The parts asterisked (*) are supplied as the flange unit.
- 17 -
■ LK-1, 2, 3 TC
50, 51, 54
8
6
5
3 31
2 30
4
7
1
1
29
21
20
5
22
21 7
20 22
3
2
LK-31, 32
4
6
8
50, 51, 54
- 18 -
■ LK-4 TC
50, 51, 54
8
9
6
7
3
2 31
4 30
5
29 1
21
20
5
3
2
4
7
6
9
8
50, 51, 54
- 19 -
■ LK-5 TC
50, 51, 54
7
3
2 31
30
4
5
29 1
21
20
3
2
4
50, 51, 54
- 20 -
6. Description on Main Unit and Label
ROTATING DIRECTION,
NO REVERSE ROTATION label
Rotale motor to direction show by arrow.
Motor
Discharge port
STROKE LENGTH
ADJUSTING
DIRECTION indication
label
The stroke length can be
adjusted through a range of
100% to 0% by rotating the
dial. Pump unit (Liquid
feeding section)
SPECIFICATION
NAMEPLATE
Operate the pump by strictly
observing the pump
specifications indicated on this Suction port
nameplate.
Caution
Do not use any solvent when wiping the nameplate, labels, or the pump main unit.
- 21 -
INSTALLATION
1. Before Use......................................... 23
- 22 -
1. Before Use
Caution
When pump is operated for the first time, check if liquid does not leak from flange connecting parts.
For flange connection and union connection types of LK-VH, VC VS TC models, the flange unit and union socket are
put in the box separately from the pump body. When the pump is installed, mount the flange unit or union socket on the
pump body according to the following procedure.
Caution
When flange unit or union socket is mounted on pump body, pay attention so that O ring can not come off from
groove. Especially pay attention to suction side O ring.
d Securely tighten flange unit or union socket to pump body with nut and fix them. Tighten nut by hand. For LK-1, 2
and 3, tighten nut holding the connecting adapter with wrench.
Enlarged A part
Flange unit Flange unit Flange unit
Nut Nut
O ring Nut
Valve guide O ring
Ball valve Flange unit Connecting O ring
adapter
A Nut Pump body
Valve seat
Connecting Pump body
Valve gasket O ring
Valve adapter
gasket O ring
O ring
Pump body Nut
Nut
Pump body Flange unit Flange unit
Valve gasket
Valve gasket
Valve guide O ring
Ball valve Nut
A
Valve seat
O ring
Nut
Flange unit
Flange unit
- 23 -
2. Installation, Piping, Wiring
Example of recommended piping
Discharge valve
Safety valve
Pressure gauge
Air chamber PG
Bleed valve
P
Suction valve
Drain valve
2.1 Installation
a Install the pump as close to suction tank as possible and below the lowest liquid level. Also discharge piping should
be as short as possible.
s Keep enough space around pump for the future maintenance works. Also take care of the safety of motor and
distribution panel in case of disaster such as flood etc.
d Install the pump at flat place free from vibration caused by nearby machine.
f Install the pump horizontally on foundation concrete or stand table which can support the pump. (Apply a level on
flange surface to check the horizontal.
2.2 Piping
a Arrange piping as short as possible, as less bends as possible and make no place where air is trapped.
s Install pipe support so that the pipe load can not be applied to the pump. Especially special attention should be paid
for PVC pump head.
d Do not make U shaped piping when sedimentary slurry liquid is transferred. Also, install a drain plug at the bottom
of piping.
f When viscous, toxic or adhesive liquid is transferred, install cleaning purpose piping for maintenance and
inspection.
g When high temperature or low temperature liquid is transferred, arrange piping so that the pump can not be
influenced by the expansion or shrinkage of pipe.
h Select pipe considering chemical resistibility to pumped liquid and pressure applied to pipe.
j PVC pipe is used for suction piping of pump, pay attention for bonding agent not to flow into the pump.
k Before pipes are connected to pump, clean the inside and remove blind caps at suction and discharge ports of pump.
l Safety valve must be installed to protect pump and pipe. Install it in discharge piping near to pump.
- 24 -
2.2.1 Suction piping
a Employ flooded suction (Pump to be installed below liquid level). Diameter of suction pipe must be larger than
suction port bore of pump.
s Arrange suction piping so that air can not be sucked in through jointed parts. Air sucked in suction piping will
cause instable or failed discharge.
Nut
Adapter
Wrench
for fixing
2.3 Wiring
Wiring works should be done by qualified person observing local laws and following points.
a Use electromagnetic relay which satisfies the specification of used motor. (Voltage, capacity etc.)
s In case pump is used outdoor, take measures so that rain and water can not get into switch.
d Do not mount electromagnet relay or push button switch on pump or its base.
f Install ammeter to know the operating condition of pump.
g Motor rotation is clockwise seen from motor fan side. Reverse rotation may cause pump failure. Start motor in a
moment to check direction of rotation.
- 25 -
PUMP OPERATION
2. Operation .......................................... 27
- 26 -
1. Preparation for Operation
When the pump is operated initially after installation, confirm following items.
Oil gauge
2. Operation
When the pump is operated for the first time after installation, follow steps below.
2 • Switch on motor power to start pump. • Confirm motor rotates clockwise seen from motor
fan side.
4 • Run pump for about 5 minutes with stroke length at • In cold weather, it may happen motor is overloaded
0% and confirm if there is no abnormality on pump. for a while (Current exceeds rated value.). This is
because of low temperature of oil in gear box. In
this case, continue to operate pump at no load until
oil temperature increases.
5 • Exclude air from pump chamber. • Open bleed valve in discharge piping and flow
liquid, or increase the stroke length a little by little
with no pressure applied to discharge side.
6 • Set stroke length at 100% and run pump 30 to 60 • Confirm motor current value is within rated one
minutes for running-in. also confirm there is no abnormality on each part.
- 27 -
No. Operation Remarks
8 • Check discharge capacity. • Measure discharge capacity.
• If no abnormality is found on pump, check • Repeatedly measure discharge capacity.
discharge capacity at actual condition using Pump is normal if no change of discharge capacity.
measuring cylinder or so.
• To set discharge capacity, make graph which shows • If you ask us pump test data, IWAKI submit it but
relation between discharge capacity and stroke this data is obtained by pumping clear water at
length at actual operating conditions. ambient temperature but not by actual liquid and
piping conditions.
9 • Periodically replenish air to air chamber. • Liquid directly contacts air in air chamber and
compressed air is dissolved little by little in liquid
• Refer to instruction manual of air chamber for detail and air is decreased as time passes resulting in
of air chamber. insufficient performance.
Adjusting dial
Stroke length
Stroke length
80
75 75
60
50 50
40
25 25 20
- 28 -
4. When pump is not used
a In a cold weather, whether or not pump rests for a long time or short time, open a drain valve in suction side and run
pump with no load to exclude liquid in pump and pipe. (to avoid pump to be broken due to liquid frozen in pump)
If the liquid can not be removed, warm pump and pipe with band heater or like so that liquid inside can not be
frozen.
s When the pump is at rest for more than half a year, stop the pump at the bottom dead point to avoid the deformation
of diaphragm. To stop the pump at bottom dead point, adjust the stroke length at 100%, rotate the motor fan by
hand (remove fan cover) and stop the rotation when you feel it becomes light to turn. (Confirm that you can turn the
fan lightly within the stroke length range of 90 to 100% by turning the dial to 0% direction.)
d When you start the pump again within a week rest, it can start at any stroke length and at any discharge pressure.
f When you starts the pump again after more than one week rest, start it at stroke length of 0% and at no discharge
load to operate it for several minutes to get into full operation after enough lubrication starts to be done in gear box.
Do not get into full operation immediately. When the pump rested two or three months, it may be possible the
required discharge capacity can not be got even when it comes to full operation. This is because of temporal
deformation of diaphragm. In this case operated the pump at 100% stroke length for several hours and you can get
required discharge capacity.
- 29 -
MAINTENANCE
1. Troubleshooting ................................. 31
- 30 -
K K
K K
K
K K
K K
Air is not vented well from pump chamber. Take air out of pump chamber.
K
K
Unsuitable lubrication oil Check volume, kind and dirt of oil.
K
K K
K K K K K K K
K
Changed pumped liquid Check pump specifications.
K
Air sucked in from suction pipe Check piping and improve.
K K
K K
Incorrect power source Check.
K K
K
K
K
Over load (Excessive disch. press.) Check discharge piping and improve.
K K
Changed pump stroke speed Check power source, motor, reduction gear.
K K
Over feeding due to shortage of min. diff. press. Apply min. required diff. press.
K K K K K
Displaced stroke length gauge Measure stroke length and adjust gauge.
K K K K
K K K K
K K
K K K K
K K K K
K
K K K K
Clogged suction pipe, strainer Disassemble and clean.
- 31 -
Valve clogged by foreign matters Disassemble and clean.
Worn valve seat Replace.
Lack of NPSH (Cavitation) Check suction condition.
K
K K K K
Decreased voltage Check cause.
Melted fuse Check cause.
1. Troubleshooting
K K
Short circuit or wrong connection Re-wire or replace.
K
Failed motor Replace.
Cause
Countermeasure
Discharge pressure does not increase.
Shortage of discharge capacity
Liquid leaks.
Oil leaks.
Trouble
2. Maintenance and Inspection
Warning
• Switch off power
You may be electrically shocked if you do the work with motor power switched on. Switch
off power to stop pump and system when works are done. Electrical
Shock
• Wear protector
When you do disassembling, assembling and maintenance works, wear protectors such as
glasses, cap, mask etc. Wear protective
gear
Recommended Oil
Esso (EXXON) GP80W-90, Shell SPIRAX/EP80.
Mobil PEGASUS GEAR OIL 80.
- 32 -
3. Cousumable Parts
If pump is operated continuously for a long time, it is recommended that following consumable parts are always kept by
you.
● Assembly
a Assemble valves referring to the pictures on
“Names of Parts” and pictures shown below.
Danger
Pay attention to the position and direction
of valve guide d, valve s, valve seat f.
Wrong assembly of valve unit causes
reverse flow of liquid or too high pressure in
pump housing resulting in burnt motor or
broken pump head and splash of liquid.
- 33 -
s Mount connection joints of suction and discharge
ports and securely tighten valve ass’y.
d Mount suction and discharge pipes to pump suction
and discharge ports.
Discharge flange
Discharge flange
Valve ass'y
Valve ass'y
Valve ass'y
Valve ass'y
Valve
Valve
guide Pump
guide Pump
head
head
Valve Valve
Valve ass'y Valve ass'y
Valve seat Valve seat
Valve gasket
- 34 -
Bracket
● Assembly
Diaphragm a Move pump shaft to the top dead point by switching
Retainer
on and off motor power.
Pump shaft s Turn diaphragm to clockwise and mount it to pump
shaft. In this case, check that a retainer securely fits
to insert bolt of diaphragm and touches shaft end.
d Before mounting pump head, move diaphragm
position to the bottom dead end at 100% stroke
length. To do so, adjust the dial gauge to 100% and
switch on and off motor power to move to bottom
dead point.
100% stroke length
Bottom dead point of diaphragm f When pump head is mounted, tighten bolts
Top dead point of diaphragm referring to screwing torque shown below.
For LK-4 and 5, tighten bolts till you see no gap
between pump head and bracket.
Tighten bolts evenly and diagonally.
g In the reverse manner to disassembling, mount
connection joints to discharge and suction ports and
mount pipes on discharge and suction sides.
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( )Country codes
FAX : 763 2372 Germany : IWAKI EUROPE GmbH TEL : (49)2154 9254 0 FAX : 2154 1028
IWAKI Metering Pump
Indonesia : IWAKI Singapore (Indonesia Branch) TEL : (62)21 392 8288 FAX : 21 392 8088 Italy : IWAKI Italia S.R.L. TEL : (39)02 990 3931 FAX : 02 990 42888
Malaysia : IWAKIm Sdn. Bhd. TEL : (60)3 7803 8807 FAX : 3 7803 4800 Denmark : IWAKI Pumper A/S TEL : (45)48 24 2345 FAX : 48 24 2346
Taiwan : IWAKI Pumps Taiwan Co., Ltd.
Thailand : IWAKI (Thailand) Co.,Ltd.
Hong Kong : IWAKI Pumps Co., Ltd.
TEL : (886)2 8227 6900
TEL : (66)2 320 1303
TEL : (852)2 607 1168
FAX : 2 8227 6818
FAX : 2 322 2477
FAX : 2 607 1000
Sweden : IWAKI Sverige AB
Finland : IWAKI Suomi Oy
Norway : IWAKI Norge AS
TEL : (46)8 511 72900
TEL : (358)9 2742714
TEL : (47)66 81 16 60
FAX : 8 511 72922
FAX : 9 2742715
FAX : 66 81 16 61
LK Series
China : IWAKI Pumps Co., Ltd. (Guangzhou office) TEL : (86)20 8130 0605 FAX : 20 8130 0601 France : IWAKI France S.A. TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73
China : IWAKI Pumps Co., Ltd. (Beijing office) TEL : (86)10 6442 7713 FAX : 10 6442 7712 U.K. : IWAKI PUMPS (UK) LTD. TEL : (44)1743 231363 FAX : 1743 366507
China
Korea
U.S.A.
: IWAKI Pumps (Shanghai) Co., Ltd.
Philippines : IWAKI Chemical Pumps Philippines, Inc.
: IWAKI Korea Co.,Ltd.
: IWAKI WALCHEM Corporation
TEL : (86)21 6272 7502
TEL : (63)2 888 0245
TEL : (82)2 3474 0523
TEL : (1)508 429 1440
FAX : 21 6272 6929
FAX : 2 843 3096
FAX : 2 3474 0221
FAX : 508 429 1386
Switzerland : IWAKI (Schweiz) AG
Austria : IWAKI (Austria) GmbH
Holland : IWAKI Holland B.V.
Spain : IWAKI Iberica Pumps, S.A.
TEL : (41)32 3235024
TEL : (43)2236 33469
TEL : (31)297 241121
TEL : (34)943 630030
FAX : 32 3226084
FAX : 2236 33469
FAX : 297 273902
FAX : 943 628799
Instruction Manual
Australia : IWAKI Pumps Australia Pty. Ltd. TEL : (61)2 9899 2411 FAX : 2 9899 2421 Belgium : IWAKI Belgium n.v. TEL : (32)1430 7007 FAX : 1430 7008
Read this manual before use of product
T334 01/11