Manual Transmission: Modification Notice

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MANUAL TRANSMISSION GI

MT
MA

EM
SECTION
LC
MODIFICATION NOTICE:
I VG33E engine models have been added for Australia. EC
I FS5W71C and FS5R30A transmission model service data has been changed.

FE
CONTENTS CL
FS5R30A SERVICE DATA AND SPECIFICATIONS (SDS) ............3
General Specifications.................................................3
REMOVAL AND INSTALLATION ....................................2
Clearance Between Baulk Ring and Gear ..................4
Installation....................................................................2
2nd & 3rd Baulk Ring ..................................................4
AT

TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

IDX

MT-1
REMOVAL AND INSTALLATION FS5R30A

Installation
I Tighten bolt securing transmission.
VG33E engine model

Bolt No. Tightening torque N⋅m (kg-m, ft-lb)  mm (in)


q
1 39 - 49 (4.0 - 4.9, 29 - 36) 65 (2.56)
q
2 29 - 39 (2.9 - 4.0, 21 - 28) 58 (2.28)
q
3 39 - 49 (4.0 - 4.9, 29 - 36) 58 (2.28)

SMT573AC q
4 29 - 39 (2.9 - 4.0, 21 - 28) 25 (0.98)
Gusset to engine 29 - 39 (2.9 - 4.0, 21 - 28) 20 (0.79)

MT-2
SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications
GI
2WD 4WD
Applied model
Z24S KA24DE VG30E YD25DDTi TD27 KA24DE VG33E YD25DDTi ZD30DDT QD32
Transmission model FS5W71C FS5R30A FS5W71C FS5R30A MA
Transmission model code number VJ601 VJ301 57G04 VK505 2S561 VJ361 9S100 VK511 VK111 VK311
Number of speed 5
EM

Shift pattern LC

Synchromesh type Warner


EC
Gear ratio
1st 3.985 3.592 3.580 3.580 3.985 3.592 3.580 3.580 3.580 3.580 FE
2nd 2.246 2.246 2.077 2.077 2.246 2.246 2.077 2.077 2.077 2.077
3rd 1.415 1.415 1.360 1.360 1.415 1.415 1.360 1.360 1.360 1.360
4th 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 CL
OD 0.821 0.821 0.811 0.760 0.821 0.821 0.811 0.760 0.760 0.811
Reverse 3.657 3.657 3.636 3.636 3.657 3.657 3.636 3.636 3.636 3.636
Number of teeth
Mainshaft Drive 21 21 22 22 21 21 22 22 22 22
1st 34 33 32 32 34 33 32 32 32 32 AT
2nd 28 28 30 30 28 28 30 30 30 30
3rd 26 26 29 29 26 26 29 29 29 29
OD 21 21 24 23 21 21 24 23 23 24
TF
Reverse 36 36 30 30 36 36 30 30 30 30
Countershaft Drive 32 32 32 32 32 32 32 32 32 32 PD
1st 13 14 13 13 13 14 13 13 13 13
2nd 19 19 21 21 19 19 21 21 21 21
3rd 28 28 31 31 28 28 31 31 31 31 FA
OD 39 39 43 44 39 39 43 44 44 43
Reverse 15 15 12 12 15 15 12 12 12 12
RA
Reverse idler gear 21 22 21 22
2.0 2.8 2.0
Oil capacity  (lmp pt) 2.0 (3-1/2) 2.8 (4-7/8) 4.9 (8-5/8) 5.1 (9)
(3-1/2) (4-7/8) (3-1/2)
BR
Counter
Not
drive Installed Installed
installed
Sub- gear
gear
ST
Reverse
Not Not
idler Installed Not installed Installed Installed
installed installed
gear
Remarks
Not
RS
Installed
Double baulk ring Not installed Not
2nd and 3rd gears (Except for 2nd and 3rd gears
type synchronizer installed (Except for installed
Europe)*1
Europe)*1 BT
Reverse synchro-
Installed
nizer

*1: Europe = 2nd and 3rd gears


HA

EL

IDX

MT-3
SERVICE DATA AND SPECIFICATIONS (SDS)

Clearance Between Baulk Ring and Gear


Unit: mm (in)

Transmission model FS5W71C FS5R30A


1st & 2nd 1st
3rd & main drive 1.20 - 1.60 (0.0473 - 0.0629) Main drive 1.05 - 1.3 (0.0414 - 0.0511)
Standard
Overdrive Overdrive
Reverse 1.10 - 1.55 (0.0433 - 0.0610) Reverse −0.1 to 0.35 (−0.0039 to 0.0138)
1st & 2nd 1st
3rd & main drive 0.80 (0.0315) Main drive
Wear limit 0.7 (0.028)
Overdrive Overdrive
Reverse 0.70 (0.0276) Reverse

2nd & 3rd Baulk Ring


Unit: mm (in)

SMT733C

Transmission model Dimension Standard Wear limit


A 0.7 - 0.9 (0.028 - 0.035)
FS5W71C* & FS5R30A 0.2 (0.008)
B 0.6 - 1.1 (0.024 - 0.043)

*: FS5W71C; For Europe

MT-4

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