Gsxe Rotary Control Valve With Electric Actuation: Product Manual 26689 (Revision T, 3/2019)

Released
Product Manual 26689

(Revision T, 3/2019)
Original Instructions
GSxE
Rotary Control Valve with Electric Actuation
75 mm / 3-inch, 100 mm / 4-inch,

150 mm / 6-inch, 200 mm / 8-inch
Installation and Operation Manual

Released
Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.
This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26455, Customer
Publication Cross Reference and Revision Status & Distribution Restrictions, on
Revisions the publications page of the Woodward website:
www.woodward.com/publications
The latest version of most publications is available on the publications page. If

your publication is not there, please contact your customer service representative
to get the latest copy.
Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
damage, and (ii) invalidate product certifications or listings.
If the cover of this publication states "Translation of the Original Instructions"

please note:
The original source of this publication may have been updated since this
Translated translation was made. Be sure to check manual 26455, Customer Publication
Publications Cross Reference and Revision Status & Distribution Restrictions, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.
Revisions— A bold, black line alongside the text identifies changes in this publication since the
last revision.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Manual 26689
Copyright © Woodward, Inc. 2016-2019
All Rights Reserved
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Manual 26689 GSxE Rotary Control Valve with Electric Actuation
Contents
WARNINGS AND NOTICES ............................................................................................................... 3

ELECTROSTATIC DISCHARGE AWARENESS...................................................................................... 4
REGULATORY COMPLIANCE ............................................................................................................ 5
CHAPTER 1. GENERAL INFORMATION .............................................................................................. 8
Introduction ................................................................................................................................................... 8
GSxE Rotary Control Valve Specifications ................................................................................................... 8
CHAPTER 2. DESCRIPTION ............................................................................................................ 13
Large Electric Rotary Actuator (LERA) ....................................................................................................... 13
Brushless DC Motor .................................................................................................................................... 13
Resolver Position Feedback Sensors ......................................................................................................... 13
Hydraulic Damper Cushion ......................................................................................................................... 13
Valve ........................................................................................................................................................... 13
CHAPTER 3. INSTALLATION ........................................................................................................... 14
General........................................................................................................................................................ 14
Piping Installation ........................................................................................................................................ 17
Bolt Tightening Sequence for 8-Bolt Flanges ............................................................................................. 18
Bolt Tightening Sequence for 12-Bolt Flanges ........................................................................................... 18
Shoe Retaining Bolts................................................................................................................................... 19
Allowable Flange Loads .............................................................................................................................. 19
Overboard Vent Drain (OBVD) Installation ................................................................................................. 20
Electrical Connections................................................................................................................................. 20
Valve Characteristics Data .......................................................................................................................... 22
Calibration ................................................................................................................................................... 23
Valve/Actuator Configuration Settings ........................................................................................................ 23
CHAPTER 4. MAINTENANCE .......................................................................................................... 26
Actuator Lubrication Procedure .................................................................................................................. 27
Overboard Vent Drain (OBVD) Inspection .................................................................................................. 28
CHAPTER 5. TROUBLESHOOTING .................................................................................................. 29
CHAPTER 6 SAFETY MANAGEMENT ............................................................................................... 31
Product Variations Certified ........................................................................................................................ 31
Covered GSxE Versions ............................................................................................................................. 31
SFF (Safe Failure Fraction) for the GSxE – Over Speed SIF ..................................................................... 31
Response Time Data .................................................................................................................................. 31
Limitations ................................................................................................................................................... 32
Management of Functional Safety .............................................................................................................. 32
Restrictions ................................................................................................................................................. 32
Competence of Personnel........................................................................................................................... 32
Operation and Maintenance Practice.......................................................................................................... 32
Installation and Site Acceptance Testing .................................................................................................... 32
Functional Testing after Initial Installation ................................................................................................... 32
Functional Testing after Changes ............................................................................................................... 33
Proof Test (Functional Test)........................................................................................................................ 33
Suggested Proof Test ................................................................................................................................. 33
Proof Test Coverage ................................................................................................................................... 33
CHAPTER 7. PRODUCT SUPPORT AND SERVICE OPTIONS .............................................................. 34
Product Support Options ............................................................................................................................. 34
Product Service Options ............................................................................................................................. 34
Returning Equipment for Repair ................................................................................................................. 35
Replacement Parts...................................................................................................................................... 36
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Engineering Services .................................................................................................................................. 36
Contacting Woodward’s Support Organization ........................................................................................... 36
Technical Assistance .................................................................................................................................. 37
REVISION HISTORY ....................................................................................................................... 38
DECLARATIONS ............................................................................................................................ 40
Illustrations and Tables
Figure 1-1a. Outline Drawing (GSxE) ......................................................................................................... 10

Figure 1-1b. Outline Drawing (GSxE) ......................................................................................................... 11
Figure 1-2. Connector Pin-outs ................................................................................................................... 12
Figure 3-1. Inlet Sleeve Assembly Screws ................................................................................................. 16
Figure 3-2. Raised Face Inlet Sleeves ........................................................................................................ 16
Figure 3-3. Bolt Tightening Sequence (8-Bolt Flanges) .............................................................................. 18
Figure 3-4. Bolt Tightening Sequence (12-Bolt Flanges)............................................................................ 18
Figure 3-3. Shoe Retaining Bolt Locations ................................................................................................. 19
Figure 3-6. Power Connector ...................................................................................................................... 21
Figure 3-7. Motor Resolver Mating Connector ............................................................................................ 21
Figure 3-8. ID Module/Shaft Resolver Mating Connector ........................................................................... 22
Figure 3-9. GS200E Operating Range Chart .............................................................................................. 23
Figure 4-1. Grease Ports............................................................................................................................. 27
Table 3-1. Flange, Gasket, Bolt Types and Dimensions ............................................................................ 17
Table 3-2. Shoe Retaining Bolt Torque Recommendations ....................................................................... 19
Table 3-3. Flange Load Limits .................................................................................................................... 20
Table 3-4. GSxE Flow Characteristics ........................................................................................................ 22
Table 3-5. Valve Part Number Specific Parameters ................................................................................... 24
Table 3-6. Valve Serial Number Specific Parameters ................................................................................ 25
Table 5-1. Troubleshooting ......................................................................................................................... 29
Table 5-2. Troubleshooting (Continued) ..................................................................................................... 30
Table 6-1. Failure Rates according to IEC61508 in FIT ............................................................................. 31
Table 6-2 Suggested Proof Test Step/Action.............................................................................................. 33
Table 6-3. GSxE Proof Test Coverage ....................................................................................................... 33
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Warnings and Notices

Important Definitions
This is the safety alert symbol used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
 DANGER - Indicates a hazardous situation, which if not avoided, will result in death or serious injury.
 WARNING - Indicates a hazardous situation, which if not avoided, could result in death or serious
injury.
 CAUTION - Indicates a hazardous situation, which if not avoided, could result in minor or moderate
injury.
 NOTICE - Indicates a hazard that could result in property damage only (including damage to the
control).
 IMPORTANT - Designates an operating tip or maintenance suggestion.
The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
Overspeed / loss of life, or property damage.
Overtemperature / The overspeed shutdown device must be totally independent of the
Overpressure prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.
The products described in this publication may present risks that

could lead to personal injury, loss of life, or property damage.
Always wear the appropriate personal protective equipment (PPE) for
Personal Protective the job at hand. Equipment that should be considered includes but is
not limited to:
Equipment
 Eye Protection
 Hearing Protection
 Hard Hat
 Gloves
 Safety Boots
 Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
working fluid(s) and comply with recommended safety equipment.
Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
Start-up property damage.
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Electrostatic Discharge Awareness

Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
 Discharge body static before handling the control (with power to
Electrostatic the control turned off, contact a grounded surface and maintain
Precautions contact while handling the control).
 Avoid all plastic, vinyl, and Styrofoam (except antistatic
versions) around printed circuit boards.
 Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.
Follow these precautions when working with or near the control.

1. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic
materials. Wear cotton or cotton-blend materials as much as possible because these do not store
static electric charges as much as synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary.
If you must remove the PCB from the control cabinet, follow these precautions:
 Do not touch any part of the PCB except the edges.
 Do not touch the electrical conductors, the connectors, or the components with conductive
devices or with your hands.
 When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in
until you are ready to install it. Immediately after removing the old PCB from the control cabinet,
place it in the antistatic protective bag.
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Regulatory Compliance
European Compliance for CE Marking:
Pressure Equipment Directive 2014/68/EU on the harmonisation of the laws of the Member States
Directive relating to the making available on the market of pressure equipment.
GSxE Valves: GS75E, GS100E: PED Category II
GS150E, GS200E: PED Category III
PED Module H – Full Quality Assurance,
CE-0041-PED-H-WDI 001-16-USA, Bureau Veritas UK Ltd (0041)
ATEX Directive Directive 2014/34/EU on the harmonisation of the laws of the Member States
LERA Actuator: relating to equipment and protective systems intended for use in potentially
explosive atmospheres
Zone 2, Category 3, Group II G, Ex nA IIC T3 Gc IP65 X
EMC Directive Declared to Directive 2014/30/EU of the European Parliament and of the
LERA Actuator: Council of 26 February 2014 on the harmonization of the laws of the Member
States relating to electromagnetic compatibility, EMC.
Other European Compliance:
Compliance with the following European Directives or standards does not qualify this product for
application of the CE Marking:
ATEX Directive Exempt from the non-electrical portion of the ATEX

(all sizes GSxE): 2014/34/EU due to no potential ignition sources per EN 13463-1.
Machinery Compliant as partly completed machinery with

Directive: Directive 2006/42/EC of the European Parliament and the Council of 17 May
2006 on machinery.
Other International Compliance:
IECEx LERA Actuator: Certified for use in hazardous locations

IECEx CSA 14.0019X Ex nA IIC T3 Gc IP65 X
EAC Certified to Technical Regulation CU 012/2011 for use in potentially explosive

Customs Union: atmospheres.
Certificate RU C-US.МЮ62.В.02104 as Ex nA IIC T3 Gc
EAC Certified to Technical Regulation CU 032/2013 On the safety of equipment

Customs Union: operating under excessive pressure.
Certificate RU C-US.МЮ62.В.02129 – GS150E, GS200E
EAC Declared to Technical Regulation CU 032/2013 On the safety of equipment

Customs Union: operating under excessive pressure.
Declaration of Conformity Registration No: RU Д-US. МЮ62.В.02098 –
GS75E, GS100E
EAC Declared to Technical Regulation CU 020/2011 On the safety of machinery

Customs Union: and equipment.
Declared to Technical Regulation CU 04/2011 on the safety of low voltage
equipment.
Declared to Technical Regulation CU 020/2011 On Electromagnetic
Compatibility of Technical Equipment Declaration of Conformity Registration
No: RU Д-US.AЛ32.B.04567
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North American Compliance:

Suitability for use in North American Hazardous Locations is the result of compliance of the individual
components:
LERA Actuator LERA = Large Electric Rotary Actuator

CSA Certified for Class I, Division 2, Groups A, B, C, & D, T3 at 82 °C Ambient.
For use in Canada and the United States.
Certificate 160584-2558716
SIL Compliance:
GSXE – Certified SIL 3 Capable for safe position fuel shut off in safety
instrumented systems.
Evaluated to IEC 61508 Parts 1-7. Refer to the Instructions of this Installation
and Operation Manual, Chapter 6 Safety Management.
SIL Certificate WOO 1503119 C001
Special Conditions for Safe Use

IP65 is dependent upon use of the proper mating electrical connectors. This product is designed for use
with four dedicated cables that connect the Digital Valve Positioner to the GSxE assembly. Please
contact Woodward for the appropriate cable configuration.
Wiring must be in accordance with North American Class I, Division 2 wiring methods as applicable and
in accordance with the authority having jurisdiction.
To be used only with the Woodward Digital Valve Positioner (DVP).
Compliance with the Machinery Directive 2006/42/EC noise measurement and mitigation requirements is
the responsibility of the manufacturer of the machinery into which this product is incorporated.
HOT SURFACE HAZARD-T3 reflects the surface temperature

conditions of the LERA actuator. The surface temperature of the valve
body approaches the maximum temperature of the applied process
media. It is the responsibility of the user to ensure that the external
environment contains no hazardous gases capable of ignition in the
range of the process media temperatures.
EXPLOSION HAZARD—Do not remove covers or connect/disconnect

electrical connectors unless power has been switched off or the area
is known to be non-hazardous.
Substitution of components may impair suitability for Class I, Division
2 applications.
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RISQUE D’EXPLOSION—Ne pas enlever les couvercles, ni

raccorder / débrancher les prises électriques, sans vous en
assurez auparavant que le système a bien été mis hors
tension; ou que vous situez bien dans une zone non
explosive.
La substitution de composants peut rendre ce matériel
inacceptable pour les emplacements de Classe I,
applications Division 2.
EXTERNAL FIRE PROTECTION—External fire protection is not

provided in the scope of this product. It is the responsibility of the
user to satisfy any applicable requirements for their system.
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Chapter 1.
General Information
Introduction
The GSxE Rotary Control Valve with Electric Actuation controls the flow or regulates the pressure of gas
fuel to the combustion system of an industrial or utility gas turbine. The integral electric actuator consists
of a brushless dc motor, resolver for motor commutation and position sensing, valve stem resolver for
motor resolver verification, fail-safe spring for fail-safe operation, and a hydraulic damper shock for fail-
safe operations. The GSxE utilizes a device (ID Module) containing all the configuration and calibration
information that is read by the Digital Valve Positioner (DVP) when the valve/actuator is connected and
powered on.
This valve is intended to operate only with a Woodward Digital Valve Positioner (DVP). Contact your
sales person for part numbers for your specific applications.
GSxE Rotary Control Valve Specifications

Description 3, 4, 6, and 8-inch (75, 100, 150, and 200 mm) electrically
actuated gas metering valves
Mean Time Between Failure (MTBF) 149 000 hrs operation combined metering valve per
valve/actuator/DVP/cable subsystem
Ambient Temperature Range (–29 to +82) °C / (–20 to +180) °F
LERA ACTUATOR (Large Electric Rotary Actuator)

Description Brushless dc motor with dual position feedback sensors
Motor Coil Class H insulation
Failure Mode Spring type to drive valve to safe position with loss of signal (Fail
Close)
Bandwidth 30 rad/s with no more than 3 dB attenuation and less than 180
degrees phase loss at ±2% magnitude and minimum supply
voltage at DVP
Hysteresis 0.5% of point (measured from 10% - 100%)

Response Time 350 ms (measured from 90% to 10% during a 100% to 0% step),
650 ms (measured from
10% to 90% during a 0% to 100% step)
Visual Position Indication Yes
Ingress Protection IP65
DVP Input Voltage (typical) 125 / 250 Vdc
DVP Input Voltage (max) 300 Vdc
DVP Input Voltage (min) 112.5 Vdc (for full dynamic performance) 90 Vdc minimum
functional voltage
Steady State Current 12 A maximum
Transient Current 40 A maximum
Failsafe Trip Times 350 ms (powered, measured from 100% to 0%)
350 ms (unpowered, measured from 100% to 0%, above 16
°C/60 °F) [3", 4", & 6" valves]
600 ms (unpowered, measured from 100% to 0%, above 16
°C/60 °F) [8" valves]
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PORTED BALL VALVE

Process Fluid Natural Gas
Gas Filtration 25 µm absolute at 75 beta requirement
Connections ANSI Class 300 # RF flanges
ANSI Class 600 # RF flanges
Overboard Vent Drain (OBVD) (see Outline Drawing)
Min Process Fluid Temperature –29 °C (–20 °F)
Max Process Fluid Temperature 260 °C (500 °F)
Max Thermal Shock Differential of 37.8° C (100° F) within valve due to thermal transient
Min Working Pressure 0 kPa (0 psig)
Max Working Pressure 3.45 MPa (500 psid) [3", 4”, & 6" valves]
4.00 MPa (580 psid) [8" valves] (See Operational Range Chart)
Max Process Fluid Containment  Class 300 (WCC) flanges: See ASME B16.34, Table 2-1.2 (VII-2-1.2)
Pressure:  Class 300 (CF8M) flanges: See ASME B16.34, Table 2-2.2 (VII-2-
2.2)
 Class 600 (WCC) flanges: See ASME B16.34, Table 2-1.2 (VII-2-1.2)
3", 4" & 6" valves follow Class 300 limits
8" valve follow Class 600 limits
 Class 600 (CF8M) flanges: See ASME B16.34, Table 2-2.2 (VII-2-
2.2)
3", 4" & 6" valves follow Class 300 limits*
8" valve follow Class 600 limits
Proof Test Pressure Per ASME B16.34
Burst Pressure 2.4x maximum operating pressure
Overboard Leakage <20 sccm as shipped (see OBVD Port section)
Trim Sizes 75 mm—3-inch
100 mm—4-inch
150 mm—6-inch
200 mm—8-inch
Note: For Trim Sizes in Cv Maximum, see table 3-4.
Damage to GSxE could result if maximum working pressure is

exceeded.
*Certain class 600 part numbers have been qualified above class 300 limits. See product nameplate for
pressure and temperature ratings.
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Figure 1-1a. Outline Drawing (GSxE)
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Figure 1-1b. Outline Drawing (GSxE)
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Figure 1-2. Connector Pin-outs
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Chapter 2.
Description
Large Electric Rotary Actuator (LERA)

The LERA consists of a brushless dc motor that provides torque; dual integral resolvers for motor
commutation and position feedback to the controller, a valve stem (output shaft) resolver for motor
resolver verification, and a high-efficiency gear train for rotary output. The actuator also contains a fail-
safe spring designed to rotate the actuator if power is removed from the actuator. A hydraulic damper
cushion is designed to dissipate motor rotor and gear train inertia during fail-safe shutdown to prevent
gear and bearing damage. The actuator has lifting eyes to aid installation.
Brushless DC Motor
The motor used on the GSxE is a permanent magnet, electrically commutated, brushless dc motor. The
motor is a permanently lubricated assembly.
Resolver Position Feedback Sensors

The primary position feedback transducer is dual resolvers that are integral to the dc brushless motor.
The actuator also has a valve stem (actuator output shaft) resolver. This resolver is used to perform a
watchdog function of the primary motor control, to prevent runaway conditions and to ensure that the
primary motor resolvers are reading correctly. Parameter files are loaded onto the DVP to specifically
match the valve characteristics in order to obtain the most accurate position sensing.
Hydraulic Damper Cushion

Integral to the valve/actuator is a hydraulic damper cushion. This provides a method for dissipating the
inertial energy of the gear train during a loss of power or fail-safe trip condition. This will occur only on
loss of power, certain wiring faults, and in rare cases, internal fault conditions within the positioner. The
hydraulic damper cushion mechanism is not used when the positioner is controlling the actuator. Although
the positioner will rapidly drive the actuator towards the minimum position, it also decelerates the actuator
as the actuator approaches the mechanical minimum stop. Under the control of the positioner, the
actuator should not reach the mechanical minimum stop at a high velocity.
Valve
The rotary control valve consists of a valve housing, ported metering ball, metering shoe, bonnet, and
actuator adapter yoke. The metering elements of these valves are a ported ball and cylindrical shoe. The
ball is ported to provide a square law area versus position flow characteristics from 0% to 100% stroke.
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Chapter 3.
Installation
General
EXPLOSION HAZARD—Do not remove covers or connect/disconnect

electrical connectors unless power has been switched off or the area
is known to be non-hazardous.
Substitution of components may impair suitability for Class I,
Division 2 applications.
RISQUE D’EXPLOSION—Ne pas enlever les couvercles, ni

raccorder / débrancher les prises électriques, sans vous en
assurez auparavant que le système a bien été mis hors
tension; ou que vous situez bien dans une zone non
explosive.
La substitution de composants peut rendre ce matériel
inacceptable pour les emplacements de Classe I,
applications Division 2.
The surface temperature of the GSxE approaches the maximum

temperature of the applied process media. It is the responsibility of
the user to ensure that the external environment contains no
hazardous gases capable of ignition in the range of the process
media temperatures.
The metering ball within the valve has a high spring force and sharp
elements. To prevent serious injury, DO NOT place hands or fingers
or any object inside the valve.
Be sure to check proper operation of the valve before connecting it to the piping, to verify ball rotation.
If operating the valve prior to connection with the piping to verify metering ball rotation:
 Properly installed electrical connectors per these instructions.
 Verify rotation using the visual position indicator.
 DO NOT place hands or any object inside the valve. A flashlight may be used externally to aid in
viewing the metering ball.
See the outline drawings (Figure 1-1) for:

 Overall dimensions
 Process piping flange locations
 Electrical connections
 Lift points and center of gravity
 Overboard vent drain (OBVD) port
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Installation attitude does not affect actuator or fuel valve performance, but a vertical position is generally
preferred to conserve floor space as well as provide ease of making electrical and fuel connections. The
GSxE is designed for support by the piping flanges alone; additional supports are neither needed nor
recommended. Do not use this valve to provide support to any other component in the system. The piping
should be aligned and adequately supported such that excessive piping loads are not transmitted to the
valve body.
Due to typical noise levels in turbine environments, hearing protection

should be worn when working on or around the GSxE Rotary Control
Valve.
The surface of this product can become hot or cold enough to be a

hazard. Use protective gear for product handling in these
circumstances. Temperature ratings are included in the specification
section of this manual.
Lift or handle the valve only by using the lifting eyes.
Do not remove the lifting eyes from the actuator due to their sealing
function.
External fire protection is not provided in the scope of this product. It

is the responsibility of the user to satisfy any applicable requirements
for their system.
Do not operate the valve without proper support for the inlet sleeve.
IF BENCH TESTING THE VALVE, ENSURE THAT ASME/ANSI RATED
FLANGES ARE GASKETED AND INSTALLED OVER THE INLET AND
DISCHARGE FLANGES WITH THE BOLTS PROPERLY TORQUED.
The inlet retaining sleeve screws by themselves (circled in red) are
not designed to hold pressure loads. Failure to comply with this
warning may result in personal injury. Do not place hands inside
valve body during inspection, cleaning, or operation.
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Inlet Sleeve assembly screws (circled in red) are not designed to hold pressure loads. If bench testing, do
not apply pressure to the valve without ANSI flanges (see below figures).
Figure 3-1. Inlet Sleeve Assembly Screws
Raised Face inlet sleeves should be secured with a blind flange or welding neck flange when bench
testing.
Figure 3-2. Raised Face Inlet Sleeves
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Piping Installation
Refer to ANSI B16.5 for details of flange, gasket, and bolt types and dimensions.
Verify that the process piping face-to-face dimensions meet the requirements of the outline drawings
(Figure 1-1) within standard piping tolerances. The valve should mount between the piping interfaces
such that the flange bolts can be installed with only manual pressure applied to align the flanges.
Mechanical devices such as hydraulic or mechanical jacks, pulleys, chain-falls, or similar equipment
should never be used to force the piping system to align with the valve flanges.
ASTM/ASME grade bolts or studs should be used to install the valve into the process piping. The bolt
length and diameter shall conform to the following table according to the valve flange size and class. All
threaded flange connections are UNC.
Table 3-1. Flange, Gasket, Bolt Types and Dimensions
Flange Nominal Number of Diameter of Machine

Stud Length
Class Pipe Size Bolts Bolts Bolt Length
75 mm 19 mm 57.1 mm
300 8 N/A
3 inch 0.75 inch 2.25 inch
100 mm 19 mm 114.3 mm 63.5 mm
300 8
4 inch 0.75 inch 4.5 inches 2.5 inch
150 mm 19 mm 114.3 mm 69.8 mm
300 12
6 inch 0.75 inch 4.5 inches 2.75 inch
200 mm 22.2 mm 69.8 mm
300 12 N/A
75 mm 19 mm 69.8 mm
600 8 N/A
100 mm 22.2 mm 82.5 mm
600 8 N/A
150 mm 25.4 mm 101.6 mm
600 12 N/A
6 inch 1 inch 4 inch
200 mm 28.5 mm 101.6 mm
600 12 N/A
8 inch 1.125 inch 4 inch
Flange gasket materials should conform to ANSI B16.20. The user should select a gasket material which
will withstand the expected bolt loading without injurious crushing, and which is suitable for the service
conditions.
When installing the valve into the process piping, it is important to properly torque the studs/bolts in the
appropriate sequence in order to keep the flanges of the mating hardware parallel to each other. A multi-
step torque method is recommended.
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Bolt Tightening Sequence for 8-Bolt Flanges

During all of the following steps, keep any gap between flanges even all around the circumference.
1. Assemble the valve in the pipework and hand-tighten all the nuts and bolts.
2. First time around, tighten the nuts to 25% recommended torque following the sequence in Figure 3-
1.
3. Second time around, tighten the nuts to 75% recommended torque following the sequence in Figure
3-1.
4. Third time around, tighten the nuts to 100% recommended torque following the sequence in Figure
3-1.
5. Continue tightening nuts all around until nuts do not move under 100% recommended torque.
Figure 3-3. Bolt Tightening Sequence (8-Bolt Flanges)
Bolt Tightening Sequence for 12-Bolt Flanges

During all of the following steps, keep any gap between flanges even all around the circumference.
1. Assemble the valve in the pipework and hand-tighten all the nuts and bolts.
2. First time around, tighten the nuts to 25% recommended torque following the sequence in Figure 3-2.
3. Second time around, tighten the nuts to 75% recommended torque following the sequence in
Figure 3-2.
4. Third time around, tighten the nuts to 100% recommended torque following the sequence in
Figure 3-2.
5. Continue tightening nuts all around until nuts do not move under 100% recommended torque.
Figure 3-4. Bolt Tightening Sequence (12-Bolt Flanges)
Do not insulate the valve or actuator.
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Shoe Retaining Bolts

The shoe retaining bolts are used to hold the shoe in place during shipping and transportation. If the valve
is removed from the pipework the shoe retaining bolts should be re-torqued.
Table 3-2. Shoe Retaining Bolt Torque Recommendations
Valve Size Shoe Retaining Bolt Torque

75 mm 7.3 - 8.5 N m
3 inch 65 - 75 IN. LB.
100 mm 7.3 - 8.5 N m
4 inch 65 - 75 IN. LB.
150 mm 10.2 - 11.3 N m
6 inch 90 - 100 IN. LB.
200 mm 21.5 - 22.6 N m
8 inch 190 - 200 IN. LB.
The shoe retaining bolts are only used to prevent movement of the
shoe and shoe carrier during shipping and transportation when not
installed in pipework. The bolts DO NOT affect seat leakage when
installed in pipework.
Figure 3-3. Shoe Retaining Bolt Locations
Allowable Flange Loads

Piping loads that can be considered “typical” have been used in the design of the housing to ensure that
there is not an adverse effect from the stresses applied to the housing from the inlet and outlet piping.
The loads which were used in the design of these housings are in the Table below and apply by valve
size regardless of flange class. It is the responsibility of the customer to ensure that the predicted and
actual flange loads are within the specified limits.
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Table 3-3. Flange Load Limits
Maximum Maximum
Valve Size Axial Pipe Pipe
Force Moment
75 mm 5400 N 3300 N·m
3 inch 1214 lb 2434 lb-ft
100 mm 7200 N 4400 N·m
4 inch 1618.6 lb 3245.3 lb-ft
150 mm 11000 N 6600 N·m
6 inch 2472.9 lb 4867.9 lb-ft
200 mm 14300 N 8600 N·m
8 inch 3214.8 lb 6343 lb-ft
Overboard Vent Drain (OBVD) Installation

The OBVD must be vented to a safe location. The location and size of this port is shown in the Outline
drawing, Figure 1-1a.
Never plug the OBVD port. Plugging the OBVD port may cause
damage to the seals.
Electrical Connections
Do not connect any cable grounds to “instrument ground”, “control

ground”, or any non-earth ground system. Make all required
electrical connections based on the wiring diagrams (Figure 1-2).
This product is designed for use with four dedicated cables that connect the Digital Valve Positioner to the
GSxE assembly. Please contact Woodward for the appropriate cable configuration.
The GSxE valve is to be used only with the Woodward Digital Valve
Positioner (DVP).
Wiring must be in accordance with North American Class I, Division
2 wiring methods as applicable and in accordance with the authority
having jurisdiction.
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Power Connector
The mating power cable connector shall be installed hand-tight followed by a final torque of
2.5 N·m (22 lb-in) to meet the IP rating.
Figure 3-6. Power Connector
Motor Resolver Connectors (Two Resolvers)

Install these two mating cable connectors by hand, so that the red line is no longer visible and the
connector cannot be turned any further.
Figure 3-7. Motor Resolver Mating Connector
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ID Module/Shaft Resolver Actuator Connector

Install the mating cable connector by hand, so that the red line is no longer visible and the connector
cannot be turned any further.
Figure 3-8. ID Module/Shaft Resolver Mating Connector
Valve Characteristics Data

Table 3-4. GSxE Flow Characteristics
GS75E GS100E GS150E GS200E

Position % Cv Xt Cv Xt Cv Xt Cv Xt
100 222.94 0.242 398.96 0.28 797.40 0.29 1278.33 0.34
90 132.71 0.447 253.37 0.40 512.60 0.40 836.59 0.45
80 88.48 0.575 170.51 0.51 348.40 0.52 567.51 0.58
70 59.26 0.736 113.67 0.66 240.20 0.64 393.72 0.72
60 39.86 0.866 75.74 0.83 164.00 0.76 270.54 0.83
50 25.84 0.941 49.52 0.92 108.80 0.82 179.93 0.88
40 15.40 0.924 30.40 0.92 67.90 0.79 107.91 0.88
30 7.47 0.950 15.81 0.96 36.50 0.77 54.84 0.90
20 2.33 0.957 5.88 0.97 14.30 0.43 19.09 0.89
10 0.11 0.973 0.80 0.95 2.48 0.74 64.05 1.84
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Flow deviation will not exceed that allowed by paragraph 4 of ISA-75.11 (R2002).
Figure 3-9. GS200E Operating Range Chart
Calibration
The actuator and controller perform an automatic rigging procedure. When the actuator controller is
activated, it performs an automatic rigging procedure that checks system health and verifies the value is
in the proper position. No additional steps are required from the operator.
Valve/Actuator Configuration Settings

The GSxE utilizes a device (ID Module) containing all the configuration and calibration information that is
read by the Digital Valve Positioner (DVP) when the valve/actuator is connected and powered up. Initial
configuration settings for the valve/actuator do not need to be entered into the DVP due to the ID Module
communicating directly with the positioner. However, in the unlikely event the configuration settings must
be entered manually, the following tables outline the necessary configuration settings for the GSxE.
These configuration settings are broken up into three groups: User Configuration Parameters, Valve Part
Number Specific Parameters, and Valve Serial Number Specific Parameters. Some of the configuration
settings include factory calibration information. Please contact Woodward with the valve part number and
serial number for the data containing the specific calibration and configuration settings if the need arises.
Many of these parameters are accessible via the Woodward Service Tool.
User Configuration Parameters

The User Configuration Parameters are used in the DVP to define the interface between the DVP and the
turbine control system. Examples of these include the demand type selection, analog input scaling,
discrete input and output configurations, etc. For a complete description of all the options for the User
Configuration Parameters, please see the DVP product manual.
Valve Part Number Specific Parameters

These parameters define the settings based on a particular valve type (part number). Every valve of the
same type, regardless of serial number, will have the same settings. Please refer to the table below for a
definition of these settings. For instructions on how to enter these values, please refer to the DVP
manual.
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Please contact Woodward for the correct settings for your application.
Table 3-5. Valve Part Number Specific Parameters
Parameter Name Description Value/Units

ValveTypeId.
IdModuleVersion Parameter set version 1 = Rev 0
2 = Rev 1, etc.
ValveType Selects valve type 34 = GS150
ValveProductCode Upper level part number of valve “xxxx-xxxx” Read or input
assembly correct number
ValveProductRev EC Revision of Valve Assembly 1 = NEW
2=A
3 = B, etc.
100 = Rev 0
101 = Rev 1, etc.
BLDCPosStateParams.
MinCheckCurrent Current to close valve during min amps
startup check
MaxCheckCurrent Current to preload valve in opening amps
direction during min startup check
MotorDirectioncheckLimit Min movement in the closing % of electrical revolution
direction during startup check to
avoid a motor direction error
SetPosZeroCutOffParams.
Mode Turns on or off the zero cut off 0 = Off
function 1 = On
LowLimit Zero cut off will be turned on below %
this stroke
HighLimit Zero cut off will be turned off above %
this limit
DelayTime Delay time before zero cut off is ms
turned on
ModelPositionErrParams.
PosErrMotorAlarmTime Motor resolver delay time before a sec
position error is flagged as an alarm
PosErrMotorAlarmLimit Alarm limit for error allowed %
between the position demand and
the motor resolver feedback
PosErrMotorShutdownTime Motor resolver delay time before a sec
position error creates a shutdown
PosErrMotorShutdownLimit Shutdown limit for error allowed %
the motor resolver feedback
PosErrShaftAlarmTime Shaft resolver delay time before a sec
position error is flagged as an alarm
PosErrShaftAlarmLimit Alarm limit for error allowed %
the shaft resolver feedback
PosErrShaftShutdownTime Shaft resolver delay time before a sec
position error creates a shutdown
PosErrShaftShutdownLimit Shutdown limit for error allowed %
the shaft resolver feedback
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Parameter Name Description Value/Units
NoiseFilterParams.
NoiseFilterMode Selects noise filter mode
Bandwidth Input noise filter bandwidth Hz
Damping Input noise filter damping Typical 2nd order response is
1.0
Threshold Below this threshold the gain setting %
will be used, above this threshold
the gain setting will be set to 1.0
Gain
PaceMakerParams.
Mode Turns on or off the pace maker 0 = Off
function 1 = On
DelayTime Delay time between pace maker min
pulses
PositionStep Position demand magnitude for the %
pace maker pulse
ImpulseHalfDuration Time pulse remains high, also time ms
pulse remains low
Valve Serial Number Specific Parameters

Each valve, regardless of valve type or part number, will have a set of unique settings corresponding to
the calibration process done on each unit at the factory. Refer to the table below for a definition of these
settings. Please contact Woodward in the event these values need to be entered into the DVP.
Table 3-6. Valve Serial Number Specific Parameters
Parameter Name Description Value

ValveTypeId.
ValveSerialNum Valve assembly serial number Factory Calibrated
ResolverScalingParms.
Shaft1Resolver Secondary resolver calibration Factory Calibrated
BLDCPosStateParams.
MinCheckMotorResMin Startup diagnostic limit Factory Calibrated
MinCheckMotorResMax Startup diagnostic limit Factory Calibrated
MinCheckShaftResMin Startup diagnostic limit Factory Calibrated
MinCheckShaftResMax Startup diagnostic limit Factory Calibrated
MaxCheckMotorResMin Startup diagnostic limit Factory Calibrated
MaxCheckMotorResMax Startup diagnostic limit Factory Calibrated
MaxCheckShaftResMin Startup diagnostic limit Factory Calibrated
MaxCheckShaftResMax Startup diagnostic limit Factory Calibrated
MotorResolverOffset Startup diagnostic limit Factory Calibrated
SetPosOffsetParams.Offset Calibration position offset Factory Calibrated
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Chapter 4.
Maintenance
The only maintenance required for the GSxE Rotary Control Valve is:
 Lubricate the actuator gears and bearings and inspect the Overboard Vent Drain every 12 months, in
accordance with the descriptions below.
 The valve must be overhauled every 3 years.
No field maintenance or repair is possible.
Lift or handle the valve only by using the lifting eyes.
Due to typical noise levels in turbine environments, hearing protection

should be worn when working on or around the GSxE Rotary Control
Valve.
The surface of this product can become hot or cold enough to be a

hazard. Use protective gear for product handling in these
circumstances. Temperature ratings are included in the specification
section of this manual.
Do not disassemble the GSxE Rotary Control valve due to dangerous

forces contained in the springs. All disassembly shall be performed
only by Woodward or an Authorized Service Center.
Use only Woodward-approved grease to lubricate the gear train and

bearings in this actuator. Use of any other grease will reduce
performance and reliability and will void the product warranty.
Woodward lubrication kits are available as part number 8923-1186.
DO NOT adjust the hydraulic damper setting from the factory-optimized

level. Adjustment by unqualified operators may damage the valve and
actuator components, affecting valve performance.
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Actuator Lubrication Procedure

Lubricating the Gear Box Assembly
To prevent injury, wear protective gloves and safety glasses in

accordance with the MSDS for the specific lubricant.
1. Clean the outside of the actuator to ensure that no debris gets inside the actuator during the
lubrication process. Any debris in the bearings will reduce actuator life.
2. Remove each of the 6 grease port plugs (do only one at a time all the way through this procedure
and repeat for the remaining plugs until all 6 are done) with a 3/16 inch hex wrench (Figure 4-1).
3. Set the plug aside and keep clean, ensuring that the inside plug surface is not scratched or marred.
4. Attach the thread connector of the grease syringe to the threaded bearing grease port. The fitting
should be fully seated (Figure 4-1).
5. Inject the entire Woodward-approved grease kit 8923-1186 into each of the six bearing grease ports.
6. Remove the grease syringe from the bearing port and install the bearing port plug. Torque to (4.3 to
4.7) N·m / (38 to 42) lb-in.
Figure 4-1. Grease Ports
To prevent possible serious personal injury, or damage to equipment, be

sure all electric power and gas pressure have been removed from the
valve and actuator before beginning any maintenance.
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Overboard Vent Drain (OBVD) Inspection

There is an overboard vent drain that must be vented to a safe location. In normal operation, this vent
should have very low leakage. However, if excessive leakage is detected from this vent port, contact a
Woodward representative for assistance.
Never plug the OBVD port. Plugging the OBVD may cause damage
to the seals.
Overboard Vent Drain Annual Inspections

Pressurize the valve section of the assembly to the rated pressure of 3447 kPa (500 psig) and perform
the following inspections:
 Inspect external sealing surfaces for leakage using leak detect fluid (no leakage is permitted). These
locations include the inlet and discharge flange connections, as well as the pilot sleeve/valve body
interface.
 Inspect for excessive overboard vent leakage (100 cm³/min maximum) from the OBVD Port.
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Chapter 5.
Troubleshooting
Faults in the fuel control or governing system are often associated with speed variations of the prime
mover, but such speed variations do not always indicate fuel control or governing system faults.
Therefore, when improper speed variations occur, check all components, including the engine or turbine,
for proper operation. Refer to the applicable electronic control manuals for assistance in isolating the
trouble. The following steps describe troubleshooting for the gas fuel control valve.
Do not disassemble the GSxE Rotary Control valve due to dangerous

forces contained in the springs. All disassembly shall be performed
only by Woodward or an Authorized Service Center.
If the valve is removed during troubleshooting, be sure to re-torque the

shoe retaining bolts (see Piping Installation in Chapter 3).
DO NOT adjust the hydraulic damper setting from the factory-optimized

level. Adjustment by unqualified operators may damage the valve and
actuator components, affecting valve performance.
When requesting information or service help from Woodward, it is important to include the part number
and serial number of the valve assembly in your communication.
To prevent possible serious personal injury, or damage to equipment, be

sure all electric power and gas pressure have been removed from the
valve and actuator before beginning any troubleshooting.
The valve has a high spring force and sharp elements. To prevent
serious injury, DO NOT place hands or fingers inside the valve.
Table 5-1. Troubleshooting
Symptom Possible Causes Remedies

Valve will not open Motor wires not properly Conduct continuity check.
because the DVP will connected between DVP and
not reset actuator
Resolver wires not properly Conduct continuity check.
connected between DVP and
actuator
DVP will reset but Resolver sine wires high and low Conduct continuity check.
valve will not open are flipped
Resolver cosine wires high and Conduct continuity check.
low are flipped
Resolver sine and cosine wires Conduct continuity check.
are swapped
Upon enabling, valve Resolver sine and cosine wires Conduct continuity check.
will open and then fail are swapped, and sine wires high
closed and low are flipped
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Resolver sine and cosine wires Conduct continuity check.
are swapped, and cosine wires
high and low are flipped
Poor flow accuracy Characterization data in engine Verify characterization data matches the
control does not match the valve valve serial number.
Build-up of contamination on the Remove valve and inspect flow elements.
seat
Poor position stability One motor wire disconnected Conduct continuity check.
Valve stem resolver Incorrect parameter file loaded Verify the parameter file matches the valve
indicates position error serial number.
Valve stem resolver wires not Contact manufacture for instructions or
properly connected between return to manufacturer for repair.
DVP and actuator
Faulty resolver Return to manufacturer for repair.
Drive train failure Return to manufacturer for repair.
High overboard vent Internal seals damaged Return to manufacturer for repair.
leakage
The metering ball within the valve has a high spring force and sharp
elements. To prevent serious injury, DO NOT place hands or fingers
or any object inside the valve.
If the metering ball is not fully closed, removing any obstruction will
release hazardous spring energy. Return the valve to the
manufacturer for repair.
Table 5-2. Troubleshooting (Continued)

High seat Damage to valve seat Remove valve and inspect flow elements. Return
leakage to manufacturer for repair.
Contamination buildup in seat Remove valve and inspect flow elements. Return
to manufacturer for repair.
Valve not fully closed Remove valve and verify port ball is not properly
closed. Return to manufacturer for repair.
External gas fuel Piping flange gaskets missing or Replace gaskets.
leakage deteriorated
Piping flanges improperly aligned Rework piping as needed to achieve alignment
requirements detailed in Chapter 3.
Piping flange bolts improperly Rework bolts as needed to achieve torque
torqued requirements detailed in Chapter 3.
Packing missing or deteriorated Return to manufacturer for repair.
If operating valve when not connected to the piping to verify metering ball rotation:
 Ensure electrical connectors are properly installed per these instructions.
 Verify rotation using the visual position indicator.
 DO NOT place hands or any object inside the valve. A flashlight may be used externally to aid in
viewing the metering ball.
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Chapter 6
Safety Management
Product Variations Certified

The SIL rated GSxE for fuel shutoff is designed and certified to the functional safety standards according
to IEC61508, Parts 1 through 7. Reference the product FMEDA: WOO 10-11-064 R002 V1R2.
The functional safety requirement in this manual applies to all GSxEs. The SIL rated GSxEs will have a
DU FIT of less than 1241 FITS for Close to Trip Full Stroke.
The GSxE is certified for use in applications up to SIL 3 according to IEC61508.
The GSxE is designed and verified to withstand the worst-case (or greater) expected environmental
conditions as listed in other sections of this manual.
Covered GSxE Versions

All GSxEs are SIL certified for the shutoff function.
SFF (Safe Failure Fraction) for the GSxE – Over Speed SIF
The GSxE is only one part of a shutoff system that supports an over-speed shutdown SIF (Safety
Instrumented Function). This system consists of a speed sensor, a processing unit and a fuel shutoff
actuation sub-system of which the GSxE is a component.
The SFF (Safe Failure Fraction) for each subsystem should be calculated. The SFF summarizes the
fraction of failures which lead to a safe state plus the fraction of failures which will be detected by
diagnostic measures and lead to a defined safety action. This is reflected in the following formulas for
SFF:
SFF = λSD + λSU + λDD / λTOTAL
where λTOTAL = λSD + λSU + λDD + λDU
The failure rates listed below, for only the GSxE, do not include failures due to wear-out of any
components. They reflect random failures and include failures due to external events such as unexpected
use. Reference the FMEDA: WOO 10-11-064 R002 V1R2 for detailed information concerning the SFF
and PDF.
Table 6-1. Failure Rates according to IEC61508 in FIT
Device λSD λSU λDD λDU
Full Stroke 0 145 0 1241

Full Stroke with PVST 145 0 609 632
According to IEC 61508 the architectural constraints of an element must be determined. This can be done
by following the 1H approach according to 7.4.4.2 of IEC 61508 or the 2H approach according to 7.4.4.3
of IEC 61508. The 1H approach should be used for the GSxE.
Response Time Data

The GSxE full stroke response time is 0.6 seconds maximum from 100% position to fully close.
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Limitations
When proper installation, maintenance, proof testing, and environmental limitations are observed, the
useful life of the GSxE is 15 years. The GSxE can be refurbished and a product life of 30 years can be
achieved.
Management of Functional Safety

The GSxE is intended for use according to the requirements of a safety lifecycle management process
such as IEC61508 or IEC61511. The safety performance numbers in this chapter can be used for the
evaluation of the overall safety lifecycle.
Restrictions
The user must complete a full functional check of the GSxE after initial installation, and after any
modification of the overall safety system. No modification shall be made to the GSxE unless directed by
Woodward. This functional check should include as much of the safety system as possible, such as
sensors, transmitters, actuators, and trip blocks. The results of any functional check shall be recorded for
future review.
The GSxE must be used within the published specification in this manual.
Competence of Personnel
All personnel involved in the installation and maintenance of the GSxE must have appropriate training.
Training and guidance materials are included in the GSxE manual 26689.
These personnel shall report back to Woodward any failures detected during operation that may impact
functional safety.
Operation and Maintenance Practice

A periodic proof (functional) test of the GSxE is required to verify that any dangerous faults not detected
by safety controller internal run-time diagnostics are detected. More information is in the “Proof Test”
section below. The frequency of the proof test is determined by the overall safety system design, of which
the GSxE is part of the safety system. The safety numbers are given in the following sections to help the
system integrator determine the appropriate test interval.
The GSxE requires no special tools for operation or maintenance of the GSxE.
Installation and Site Acceptance Testing

Installation and use of the GSxE must conform to the guidelines and restrictions included in this manual.
No other information is needed for installation, programming, and maintenance.
Functional Testing after Initial Installation

A functional test of the GSxE is required prior to use in a safety system. This should be done as part of
the overall safety system installation check and should include all I/O interfaces to and from the GSxE.
For guidance on the functional test, see the Proof Test procedure below.
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Functional Testing after Changes

A functional test of the GSxE is required after making any changes that affect the safety system. Although
there are functions in the GSxE that are not directly safety related, it is recommended that a functional
test be performed after any change.
Proof Test (Functional Test)

The GSxE must be periodically proof tested to ensure there are no dangerous faults present that are not
detected by on-line diagnostics. This proof test should be performed at least once per year...
Suggested Proof Test

The suggested proof test consists of a full stroke of the valve, shown in the table below.
Table 6-2 Suggested Proof Test Step/Action
Step Action
1. Bypass the safety function and take appropriate action to avoid a false trip.
2. Interrupt or change the signal/supply to the actuator to force the actuator and valve to the
Fail-Safe state and confirm that the Safe State was achieved and within the correct time.
3. Re-store the supply/signal to the actuator and inspect for any visible damage or
contamination and confirm that the normal operating state was achieved.
4. Inspect the valve for any leaks, visible damage or contamination.
5. Remove the bypass and otherwise restore normal operation.
For the test to be effective the movement of the valve must be confirmed. To confirm the effectiveness of
the test both the travel of the valve and slew rate must be monitored and compared to expected results to
validate the testing.
Proof Test Coverage

Table 6-3. GSxE Proof Test Coverage
Application Safety Function λDUPT6 Proof Test Coverage

No PVST with PVST
Clean Service Close on Trip – Full Stroke 286 77% 55%
The suggested proof test and proof test coverage is referenced in the product FMEDA; WOO 10-11-064
R002 V1R2.
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Chapter 7.
Product Support and Service Options
Product Support Options

If you are experiencing problems with the installation, or unsatisfactory performance of a Woodward
product, the following options are available:
 Consult the troubleshooting guide in the manual.
 Contact the manufacturer or packager of your system.
 Contact the Woodward Full Service Distributor serving your area.
 Contact Woodward technical assistance (see “How to Contact Woodward” later in this chapter) and
discuss your problem. In many cases, your problem can be resolved over the phone. If not, you can
select which course of action to pursue based on the available services listed in this chapter.
OEM or Packager Support: Many Woodward controls and control devices are installed into the equipment
system and programmed by an Original Equipment Manufacturer (OEM) or Equipment Packager at their
factory. In some cases, the programming is password-protected by the OEM or packager, and they are the
best source for product service and support. Warranty service for Woodward products shipped with an
equipment system should also be handled through the OEM or Packager. Please review your equipment
system documentation for details.
Woodward Business Partner Support: Woodward works with and supports a global network of
independent business partners whose mission is to serve the users of Woodward controls, as described
here:
 A Full Service Distributor has the primary responsibility for sales, service, system integration
solutions, technical desk support, and aftermarket marketing of standard Woodward products within
a specific geographic area and market segment.
 An Authorized Independent Service Facility (AISF) provides authorized service that includes repairs,
repair parts, and warranty service on Woodward's behalf. Service (not new unit sales) is an AISF's
primary mission.
 A Recognized Turbine Retrofitter (RTR) is an independent company that does both steam and gas
turbine control retrofits and upgrades globally, and can provide the full line of Woodward systems
and components for the retrofits and overhauls, long term service contracts, emergency repairs, etc.
A current list of Woodward Business Partners is available at www.woodward.com/directory.
Product Service Options

The following factory options for servicing Woodward products are available through your local Full-
Service Distributor or the OEM or Packager of the equipment system, based on the standard Woodward
Product and Service Warranty (5-01-1205) that is in effect at the time the product is originally shipped
from Woodward or a service is performed:
 Replacement/Exchange (24-hour service)
 Flat Rate Repair
 Flat Rate Remanufacture
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Replacement/Exchange: Replacement/Exchange is a premium program designed for the user who is in
need of immediate service. It allows you to request and receive a like-new replacement unit in minimum
time (usually within 24 hours of the request), providing a suitable unit is available at the time of the
request, thereby minimizing costly downtime. This is a flat-rate program and includes the full standard
Woodward product warranty (Woodward Product and Service Warranty 5-01-1205).
This option allows you to call your Full-Service Distributor in the event of an unexpected outage, or in
advance of a scheduled outage, to request a replacement control unit. If the unit is available at the time of
the call, it can usually be shipped out within 24 hours. You replace your field control unit with the like-new
replacement and return the field unit to the Full-Service Distributor.
Charges for the Replacement/Exchange service are based on a flat rate plus shipping expenses. You are
invoiced the flat rate replacement/exchange charge plus a core charge at the time the replacement unit is
shipped. If the core (field unit) is returned within 60 days, a credit for the core charge will be issued.
Flat Rate Repair: Flat Rate Repair is available for the majority of standard products in the field. This
program offers you repair service for your products with the advantage of knowing in advance what the
cost will be. All repair work carries the standard Woodward service warranty (Woodward Product and
Service Warranty 5-01-1205) on replaced parts and labor.
Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat Rate Repair option with
the exception that the unit will be returned to you in “like-new” condition and carry with it the full standard
Woodward product warranty (Woodward Product and Service Warranty 5-01-1205). This option is
applicable to mechanical products only.
Returning Equipment for Repair

If a control (or any part of an electronic control) is to be returned for repair, please contact your Full-
Service Distributor in advance to obtain Return Authorization and shipping instructions.
When shipping the item(s), attach a tag with the following information:
 Return authorization number
 Name and location where the control is installed
 Name and phone number of contact person
 Complete Woodward part number(s) and serial number(s)
 Description of the problem
 Instructions describing the desired type of repair
Packing a Control
Use the following materials when returning a complete control:
 Protective caps on any connectors
 Antistatic protective bags on all electronic modules
 Packing materials that will not damage the surface of the unit
 At least 100 mm (4 inches) of tightly packed, industry-approved packing material
 A packing carton with double walls
 A strong tape around the outside of the carton for increased strength
To prevent damage to electronic components caused by improper

handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.
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Replacement Parts
When ordering replacement parts for controls, include the following information:
 The part number(s) (XXXX-XXXX) that is on the enclosure nameplate
 The unit serial number, which is also on the nameplate
Engineering Services
Woodward offers various Engineering Services for our products. For these services, you can contact us by
telephone, by email, or through the Woodward website.
 Technical Support
 Product Training
 Field Service
Technical Support is available from your equipment system supplier, your local Full-Service Distributor, or
from many of Woodward’s worldwide locations, depending upon the product and application. This service can
assist you with technical questions or problem solving during the normal business hours of the Woodward
location you contact. Emergency assistance is also available during non-business hours by phoning
Woodward and stating the urgency of your problem.
Product Training is available as standard classes at many of our worldwide locations. We also offer
customized classes, which can be tailored to your needs and can be held at one of our locations or at
your site. This training, conducted by experienced personnel, will assure that you will be able to maintain
system reliability and availability.
Field Service engineering on-site support is available, depending on the product and location, from many
of our worldwide locations or from one of our Full-Service Distributors. The field engineers are
experienced both on Woodward products as well as on much of the non-Woodward equipment with which
our products interface.
For information on these services, please contact us via telephone, email us, or use our website:
www.woodward.com.
Contacting Woodward’s Support Organization

For the name of your nearest Woodward Full-Service Distributor or service facility, please consult our
worldwide directory at www.woodward.com/directory, which also contains the most current product
support and contact information.
You can also contact the Woodward Customer Service Department at one of the following Woodward
facilities to obtain the address and phone number of the nearest facility at which you can obtain
information and service.
Products Used in Products Used in Products Used in Industrial

Electrical Power Systems Engine Systems Turbomachinery Systems
Facility --------------- Phone Number Facility --------------- Phone Number Facility --------------- Phone Number
Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800
China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727
Germany: Germany ------ +49 (711) 78954-510 India --------------- +91 (124) 4399500
Kempen---- +49 (0) 21 52 14 51 India --------------- +91 (124) 4399500 Japan---------------+81 (43) 213-2191
Stuttgart - +49 (711) 78954-510 Japan---------------+81 (43) 213-2191 Korea ---------------+82 (51) 636-7080
India --------------- +91 (124) 4399500 Korea ---------------+82 (51) 636-7080 The Netherlands--+31 (23) 5661111
Japan---------------+81 (43) 213-2191 The Netherlands--+31 (23) 5661111 Poland -------------- +48 12 295 13 00
Korea ---------------+82 (51) 636-7080 United States -----+1 (970) 482-5811 United States -----+1 (970) 482-5811
Poland -------------- +48 12 295 13 00
United States -----+1 (970) 482-5811
Woodward 36
Released
Technical Assistance
If you need to contact technical assistance, you will need to provide the following information. Please write
it down here before contacting the Engine OEM, the Packager, a Woodward Business Partner, or the
Woodward factory:
General
Your Name
Site Location
Phone Number
Fax Number
Prime Mover Information

Manufacturer
Turbine Model Number
Type of Fuel (gas, steam, etc.)
Power Output Rating

Application (power generation, marine,
etc.)
Control/Governor Information
Control/Governor #1
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #2
Serial Number
Control/Governor #3
Serial Number
Symptoms
Description
If you have an electronic or programmable control, please have the adjustment setting positions or the menu
settings written down and with you at the time of the call.
Woodward 37
Released
Revision History
Changes in Revision T-
 Added Warning on Page 15 regarding Bench Testing
 Added Figures 3-1, and 3-2 as examples to illustrate the warning on Bench Testing
Changes in Revision R-
 New Proof Test Pressure reference in Specifications table
 New note added to Chapter 1, pg. 9
Changes in Revision P-
 New drawings in Figures 1-1a and 1-1b
 New models in Figure 4-1
Changes in Revision N-
 Updated Burst Pressure Specification
Changes in Revision M-
 Updated Failsafe Trip Times in Specifications Table
 Updated Certification information
 Replaced DOI
Changes in Revision L-
 Updated Class 600 values in Max Process Fluid Containment Pressure
Changes in Revision K—
 Updated Regulatory and Compliance Section
 Installed new Declarations in the Declaration Section
Changes in Revision J—
 Updated GSxE Rotary Control Valve specifications
Changes in Revision H—
 Updated European Compliance for CE Marking in Regulatory and Compliance chapter
 Updated Other European Compliance in Regulatory and Compliance chapter
 Updated Other International Compliance in Regulatory and Compliance chapter
 Updated North American Compliance in Regulatory and Compliance chapter
 SIL-3 Certification added to the Regulatory and Compliance chapter
 Updated GSxE Rotary Valve Specifications in Chapter 1
 Updated Figure 1-1b
 Added caption to Tables 3-1 and 3-4
 Added Table 3-2
 Added Figure 3-7
 Added Chapter 6
Changes in Revision G—
 Changed Max Operating Pressure to 5.1 MPa (740psig)
 Added Max (fwd) Differential Pressure
 Updated drawing line weights
Changes in Revision F—
 Added 4.00 MPa Maximum working pressure for 200 mm
Changes in Revision E—
 Added 75 mm and 200 mm sizes
 Updated Declarations
Woodward 38
Released
Changes in Revision D—
 Major Compliance updates as marked
Changes in Revision C—
 Added Lifting Eyes callout to Figure 1-1b
Changes in Revision B—
 Added information on 4-inch valve
 Changed ingress protection rating to IP65
 Updated Figure 1-1
 Added information about bolt tightening sequence
 Added lifting eyes warning to Chapter 3
 Added additional connector information to Chapter 3
Changes in Revision A—
 Added Regulatory Compliance information
 Added Steady State and Transient Current specifications
 Updated Description
 Added additional warnings to Installation Chapter 3
 Updated Notice in Chapter 4
 Showed location of OBVD in Figure 4-1
 Added disassembly warning to Chapter 5
Woodward 39
Released
Declarations
Woodward 40
Released
Woodward 41
Released
We appreciate your comments about the content of our publications.

Send comments to: icinfo@woodward.com
Please reference publication 26689.
ÌB26689è:èTµ¸·¸µ¸Î
PO Box 1519, Fort Collins CO 80522-1519, USA

1041 Woodward Way, Fort Collins CO 80524, USA
Phone +1 (970) 482-5811
Email and Website—www.woodward.com
Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other
authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.

Gsxe Rotary Control Valve With Electric Actuation: Product Manual 26689 (Revision T, 3/2019)

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Gsxe Rotary Control Valve With Electric Actuation: Product Manual 26689 (Revision T, 3/2019)

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What is the purpose of the manual?

What is the purpose of the manual?

What safety precautions should be followed when working with the equipment?

What safety precautions should be followed when working with the equipment?

Released

Product Manual 26689

75 mm / 3-inch, 100 mm / 4-inch,

Installation and Operation Manual

The latest version of most publications is available on the publications page. If

Any unauthorized modifications to or use of this equipment outside its specified

If the cover of this publication states "Translation of the Original Instructions"

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

WARNINGS AND NOTICES ............................................................................................................... 3

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

Illustrations and Tables

Figure 1-1a. Outline Drawing (GSxE) ......................................................................................................... 10

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

Warnings and Notices

The engine, turbine, or other type of prime mover should be

The products described in this publication may present risks that

Be prepared to make an emergency shutdown when starting the

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

Electrostatic Discharge Awareness

Follow these precautions when working with or near the control.

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

ATEX Directive Exempt from the non-electrical portion of the ATEX

Machinery Compliant as partly completed machinery with

Other International Compliance:

IECEx LERA Actuator: Certified for use in hazardous locations

EAC Certified to Technical Regulation CU 012/2011 for use in potentially explosive

EAC Certified to Technical Regulation CU 032/2013 On the safety of equipment

EAC Declared to Technical Regulation CU 032/2013 On the safety of equipment

EAC Declared to Technical Regulation CU 020/2011 On the safety of machinery

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

North American Compliance:

LERA Actuator LERA = Large Electric Rotary Actuator

Special Conditions for Safe Use

To be used only with the Woodward Digital Valve Positioner (DVP).

HOT SURFACE HAZARD-T3 reflects the surface temperature

EXPLOSION HAZARD—Do not remove covers or connect/disconnect

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

RISQUE D’EXPLOSION—Ne pas enlever les couvercles, ni

EXTERNAL FIRE PROTECTION—External fire protection is not

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

GSxE Rotary Control Valve Specifications

LERA ACTUATOR (Large Electric Rotary Actuator)

Hysteresis 0.5% of point (measured from 10% - 100%)

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

PORTED BALL VALVE

Note: For Trim Sizes in Cv Maximum, see table 3-4.

Damage to GSxE could result if maximum working pressure is

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

Figure 1-1a. Outline Drawing (GSxE)

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

Figure 1-1b. Outline Drawing (GSxE)

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

Figure 1-2. Connector Pin-outs

Manual 26689 GSxE Rotary Control Valve with Electric Actuation

Large Electric Rotary Actuator (LERA)