FRN G11S P11S
FRN G11S P11S
FRN G11S P11S
400
• Speed control range : 1:1200
20
• Speed control accuracy : 0.02%
Motor current [A] 0
• Speed control response : 40Hz
Time 320ms
0 14 r/min
● Motor wow at low speed (1Hz) reduced to
less than 1/2 of that achieved by
conventional inverters, with the dynamic FRN-G11S
torque-vector control system, in
combination with the Fuji’s unique digital 0 5 r/min
AVR.
Time 500ms
2
3. New on-line tuning system
● On-line tuning to continuously check for
variation of motor characteristics during
running for high-precision speed control.
● This tuning function also available for a
second motor, which allows high-precision
driving of the second motor by changeover
operation between two motors.
70°C
Temperature [°C]
Motor speed [r/min]
30°C
0 Time [min] 80
4. Environment-friendly
features
● Provided with low-noise control power
supply systems which minimize noise
interference on peripheral devices such as
sensors.
● Equipped with terminals for connecting DC
REACTOR that can suppress harmonics.
● Complied with EMC Direc-
tive (Emission) when
connected to optional EMC-
compliance filter.
3
5. Advanced, convenient
functions
● 16-step speed with timer control, rotating
motor pick-up control for conveyance
machinery
● Automatic energy-saving operation, PID
control, cooling fan on/off control, line/
inverter changeover operation for fans and pumps
● Rotating motor pick-up control:
Restarts motor without any shocks, by detecting motor
speed where motor is coasting after momentary
power failure occurs.
● Automatic energy-saving operation function:
Minimizes inverter and motor loss at light load.
Time
Damper control
Inverter control
Energy (V / f control)
saved
Inverter control
(Automatic energy-saving
control)
0
Flow rate [%] 100
6. Global products,
communication
● Conforms to major world safety stan-
dards: UL, cUL, TÜV (up to 22kW), EN
(CE marking)
● Equipped with RS485 interface as
standard.
● Connection to field bus: Profibus-DP,
Interbus-S, DeviceNet, Modbus Plus
(Option)
● Universal DI/DO : Monitors digital I/O
signal status and transmits to a host
controller, helping to simplify factory
automation.
4
7. Intelligent Keypad panel 9. Extensive product line
● Copy function: Easily copies ● Two series are available: G11S
function codes and data to other series ranging from 0.2 to 400kW
inverters. for general industrial machines
● Six languages (English, French, and P11S series ranging from
German, Italian, Spanish, and 5.5 to 500kW for fans and
Japanese) are available as standard. pumps.
● Jogging (inching) operation from the Keypad ● Totally-enclosed casing (IP40) (up to 22kW as
or external signal standard).
● Remote operation using optional extension ● Optional IP20 enclosure available for 30kW or
cable (CBIII-10R- ) larger models.
● Water-proof models(IP65 for 7.5kW or smaller,
IP54 for 11 to 22kW) as a separate series
(available soon).
Excellent maintainability
50
5
Variation
Easy to apply to customer systems. A consistent design concept in all models from 0.2kW to 500kW.
FRENIC 5000G11S/P11S can be used for almost
all industrial plant and equipment areas.
FRENIC5000G11S series FRENIC5000P11S series
for general industrial machines for fans and pumps Fans Machine tools Conveyance machinery Chemical machinery/wood
● Air-conditioning system (for ● Grinding machine ● Crane (traveling, traversing, hoisting) working machines
Nominal
applied 400V series 200V series 400V series 200V series factory, building, office, ● Sanding machine ● Automated warehouse ● Fluid mixing machine
motors [kW] hospital, clean room, shop, ● Milling machine ● Conveyor (belt, chain, screw, roller) ● Extruder
and cattle barn) ● Lathe ● Lift ● Vibrator
0.2 FRN0.2G11S-2JE
● Dryer ● Drilling machine ● Car parking facility ● Centrifugal separator
0.4 FRN0.4G11S-4JE FRN0.4G11S-2JE
● Boiler fan ● Turntable ● Elevator, escalator ● Coating machine
0.75 FRN0.75G11S-4JE FRN0.75G11S-2JE ● Fans for controlling furnace ● Work positioning machine ● Automatic door ● Take-up roller
1.5 FRN1.5G11S-4JE FRN1.5G11S-2JE temperature ● PC board drilling machine ● Shutter equipment ● Routing machine
2.2 FRN2.2G11S-4JE FRN2.2G11S-2JE ● Roof fans controlled as a ● Winding machine ● Speed-change gear ● Sanding machine
3.7 FRN3.7G11S-4JE FRN3.7G11S-2JE group ● Press ● Planing machine
5.5 FRN5.5G11S-4JE FRN5.5G11S-2JE FRN5.5P11S-4JE FRN5.5P11S-2JE ● Refrigerator
● Compressor
7.5 FRN7.5G11S-4JE FRN7.5G11S-2JE FRN7.5P11S-4JE FRN7.5P11S-2JE
● Built-in blower in a film-
11 FRN11G11S-4JE FRN11G11S-2JE FRN11P11S-4JE FRN11P11S-2JE
manufacturing machine
15 FRN15G11S-4JE FRN15G11S-2JE FRN15P11S-4JE FRN15P11S-2JE ● Cooling-tower fans
18.5 FRN18.5G11S-4JE FRN18.5G11S-2JE FRN18.5P11S-4JE FRN18.5P11S-2JE ● Ventilating fans
22 FRN22G11S-4JE FRN22G11S-2JE FRN22P11S-4JE FRN22P11S-2JE ● Air-conditioning equipment
30 FRN30G11S-4JE FRN30G11S-2JE FRN30P11S-4JE FRN30P11S-2JE
37 FRN37G11S-4JE FRN37G11S-2JE FRN37P11S-4JE FRN37P11S-2JE
45 FRN45G11S-4JE FRN45G11S-2JE FRN45P11S-4JE FRN45P11S-2JE
55 FRN55G11S-4JE FRN55G11S-2JE FRN55P11S-4JE FRN55P11S-2JE
75 FRN75G11S-4JE FRN75G11S-2JE FRN75P11S-4JE FRN75P11S-2JE
90 FRN90G11S-4JE FRN90G11S-2JE FRN90P11S-4JE FRN90P11S-2JE
110 FRN110G11S-4JE FRN110P11S-4JE FRN110P11S-2JE
132 FRN132G11S-4JE FRN132P11S-4JE
160 FRN160G11S-4JE FRN160P11S-4JE
200 FRN200G11S-4JE FRN200P11S-4JE
220 FRN220G11S-4JE FRN220P11S-4JE
280 FRN280G11S-4JE FRN280P11S-4JE
315 FRN315G11S-4JE FRN315P11S-4JE
355 FRN355G11S-4JE FRN355P11S-4JE
400 FRN400G11S-4JE FRN400P11S-4JE
450 FRN450P11S-4JE
500 FRN500P11S-4JE
9
Common Specifications
Explanation
Item
G11S P11S
Output Maximum frequency 50 to 400Hz 50 to 120Hz
frequency Setting
Base frequency 25 to 400Hz 25 to 120Hz
Starting frequency 0.1 to 60Hz, Holding time: 0.0 to 10.0s
Carrier frequency *1) 0.75 to 15kHz (55kW or smaller) 0.75 to 15kHz (22kW or smaller)
0.75 to 10kHz (75kW or larger) 0.75 to 10kHz (30 to 75kW)
0.75 to 6kHz (90kW or larger)
Accuracy (Stability) • Analog setting : ±0.2% of Maximum frequency (at 25±10°C)
• Digital setting : ±0.01% of Maximum frequency (at –10 to +50°C)
Setting resolution • Analog setting : 1/3000 of Maximum frequency ex.) 0.02Hz at 60Hz, 0.04Hz at 120Hz, (0.15Hz at 400Hz: G11S)
• Digital setting : 0.01Hz at Maximum frequency of up to 99.99Hz (0.1Hz at Maximum frequency of 100Hz and above)
• LINK setting : • 1/20000 of Maximum frequency ex.) 0.003Hz at 60Hz, 0.006Hz at 120Hz, (0.02Hz at 400Hz: G11S) • 0.01Hz (Fixed)
Control Control method • V/f control (Sinusoidal PWM control) • Dynamic torque-vector control (Sinusoidal PWM control) • Vector control with PG (*) (G11S only)
Voltage / freq. (V/f) characteristic Adjustable at base and maximum frequency, with AVR control : 320 to 480V (400V series), 80 to 240V (200V series)
Torque boost Selectable by load characteristics: Constant torque load (Auto/manual), Variable torque load (Manual)
Operation method • KEYPAD operation : or key, key
• Digital input signal operation : FWD or REV command, Coast-to-stop command, etc.
• LINK operation : RS485 (Standard)
T-Link (FUJI private link), Profibus-DP, Interbus-S, DeviceNet, Modbus Plus, JPCN1 (Option)
Frequency setting • KEYPAD operation: or key
(Frequency command)
• External potentiometer (*) : 1 to 5kΩ (1/2W)
• Analog input : 0 to +10V DC (0 to +5V DC), 4 to 20mA DC
(Reversible) 0 to ±10V DC (0 to ± 5V DC) ....Reversible operation by polarized signal can be selected.
(Inverse) +10 to 0V DC, 20 to 4mA DC......Inverse mode operation can be selected.
• UP/DOWN control : Output frequency increases when UP signal is ON, and decreases when DOWN signal is ON.
• Multistep frequency : Up to 16 different frequencies can be selected by digital input signal.
• Pulse train input (*) : 0 to 100kp/s
• Digital signal (parallel ) (*) : 16-bit binary
• LINK operation : RS485 (Standard)
T-Link (FUJI private link), Profibus-DP, Interbus-S, DeviceNet, Modbus Plus, JPCN1 (Option)
• Programmed PATTERN operation: Max. 7 stages
Jogging operation or key, FWD or REV digital input signal
Running status signal Transistor output (4 points) : RUN, FAR, FDT, OL, LU, TL, etc.
Relay output (2 points) : • Same as transistor output • Alarm output (for any fault)
Analog output (1 point) : Output frequency, Output current, Output torque, etc.
Pulse output (1 point) : Output frequency, Output current, Output torque, etc.
Acceleration / Deceleration time 0.01 to 3600s : • Independently adjustable acceleration and deceleration • 4 different times are selectable.
Mode select : Linear, S-curve (weak), S-curve (strong), Non-linear
Active drive When the acceleration time reaches 60s, the motor output torque is automatically reduced to rated torque. Then the motor operation mode is changed
to torque limiting operation.
The acceleration time is automatically extended up to 3 times.
Frequency limiter High and Low limiter can be preset.
Bias frequency Bias frequency can be preset.
Gain for frequency setting Gain for frequency setting can be preset. (0.0 to 200.0%) ex.) Analog input 0 to +5V DC with 200% gain results in maximum frequency at 5V DC.
Jump frequency control Jump frequency (3 points) and its common jump hysteresis width (0 to 30Hz) can be preset.
Rotating motor pick up (Flying start) A rotating motor (including inverse rotating mode) can be smoothly picked up without stopping the motor (speed search method).
Auto-restart after momentary power Automatic restart is available without stopping motor after a momentary power failure (speed search method). When "Smooth recovery" mode is
failure selected, the motor speed drop is held minimum. (The inverter searches the motor speed, and smoothly returns to setting frequency. Even if the motor
circuit is temporarily opened, the inverter operates without a hitch. )
Line / Inverter changeover operation Controls the switching operation between line power and inverter. The inverter has sequence function inside.
Slip compensation The inverter output frequency is controlled according to the load torque to keep motor speed constant. When the value is set at
"0.00" and "Torque-vector" is set at "active", the compensation value automatically selects the Fuji standard motor.
10
Item Explanation
Indication Operation mode (Running) LCD monitor (Japanese, English, German, French, Spanish, Italian)
LED monitor
• Output frequency 1 (Before slip compensation) (Hz) Operation monitor & Alarm monitor
• Output frequency 2 (After slip compensation) (Hz)
• Setting frequency (Hz) Operation monitor
• Output current (A) • Displays operation guidance
• Output voltage (V) • Bargraph: Output frequency (%), Output current (A), Output torque (%)
• Motor synchronous speed (r/min) Alarm monitor
• Line speed (m/min) • The alarm data is displayed when the inverter trips.
• Load shaft speed (r/min)
• Torque calculation value (%)
Function setting & monitor
• Input power (kW)
• PID reference value Function setting
• PID reference value (remote) Displays function codes and its data or data code, and changes the data value.
• PID feedback value
• Trip history :Cause of trip by code (Even when main power supply is off,
trip history data of the last 4 trips are retained.)
Operation condition
Stopping Selected setting value or output value
• Output frequency (Hz) • Motor synchronous speed (r/min)
Trip mode Displays the cause of trip by codes as follows.
• Output current (A) • Load shaft speed (r/min)
• OC1 (Overcurrent during acceleration) • Output voltage (V) • Line speed (m/min)
• OC2 (Overcurrent during deceleration) • Torque calculation value (%) • PID reference value
• Setting frequency (Hz) • PID feedback value
• OC3 (Overcurrent during running at constant speed) • Operation condition • Driving torque limiter setting vaiue (%)
• EF (Ground fault) (FWD / REV, IL, VL / LU, TL) • Braking togue limiter setting value (%)
• Lin (Input phase loss)
• FUS (Fuse blown) Tester function
(I/O check)
• OU1 (Overvoltage during acceleration)
• Digital I/O : (ON), (OFF)
• OU2 (Overvoltage during deceleration) • Analog I/O: (V), (mA), (H), (p/s)
• OU3 (Overvoltage running at constant speed)
• LU (Undervoltage) Maintenance data
• OH1 (Overheating at heat sink) • Operation time (h) • Cooling fan operation time (h)
• OH2 (External thermal relay tripped) • DC link circuit voltage (V) • Communication error times
• Temperature at inside air (°C) (KEYPAD,RS485, Option)
• OH3 (Overtemperature at inside air) • Temperature at heat sink (°C) • ROM version
• dBH (Overheating at DB circuit) • Maximum current (A) (Inverter, KEYPAD, Option)
• OL1 (Motor 1 overload) • Main circuit capacitor life(%)
• Control PC board life (h)
• OL2 (Motor 2 overload)
• OLU (Inverter unit overload) Load factor calculation
• OS (Overspeed) • Measurement time (s) • Average current (A)
• Maximum current (A) • Average braking power (%)
• PG (PG error)
• Er1 (Memory error) Alarm data
• Er2 (KEYPAD panel communication error) • Output frequency (Hz) • Temperature at inside air (°C)
• Er3 (CPU error) • Output current (A) • Hest sink temperature (°C)
• Output voltage (V) • Communication error times
• Er4 (Option error) • Torque calculation value (%) (KEYPAD,RS485, Option)
• Er5 (Option error) • Setting frequency (Hz) • Digital input terminal condition
• Operation condition (Remote, Communication)
• Er6 (Operation procedure error) (FWD / REV, IL, VL / LU, TL) • Transistor output terminal condition
• Er7 (Output phase loss error, impedance imbalance) • Operation time (h) • Trip history code
• DC link circuit voltage (V) • Multiple alram exist
• Er8 (RS485 error)
Charge lamp When the DC link circuit voltage is higher than 50V, the charge lamp is ON.
Protection Overload Protects the inverter by electronic thermal and detection of inverter temperature.
Overvoltage Detects DC link circuit overvoltage,and stops the inverter. (400V series: 800V DC, 200V series: 400V DC)
Undervoltage Detects DC link circuit undervoltage,and stops the inverter. (400V series: 400V DC, 200V series: 200V DC)
Input phase loss Phase loss protection for power line input.
Overheating Protects the inverter by detection of inverter temperature.
Short-circuit Short-circuit protection for inverter output circuit
Ground fault • Ground fault protection for inverter output circuit (3-phase current detection method)
• Zero-phase current detection method (30kW or larger)
Motor overload • The inverter trips,and then protects the motor.
• Electronic thermal overload relay can be selected for standard motor or inverter motor
• Thermal time constant (0.5 to 75.0 minutes) can be preset for a special motor.
• The second motor's electronic thermal overload relay can be preset for 2-motor changeover operation.
DB resistor overheating • Prevents DB resistor overheating by internal electronic thermal overload relay (7.5kW or smaller).
• Prevents DB resistor overheating by external thermal overload relay attached to DB resistor (11kW or larger).
(The inverter stops electricity discharge operation to protect the DB resistor.)
Stall prevention • Controls the output frequency to prevent (overcurrent) trip when the output current exceeds the limit value during acceleration.
• Lowers the output frequency to hold almost constant torque when the output current exceeds the limit value during operation at constant speed.
• Controls the output frequency to prevent (overvoltage) trip when the DC link circuit voltage exceeds the limit value during deceleration.
Output phase loss When the inverter executes auto-tuning, detects each phase impedance imbalance.
Motor protection by PTC thermistor When the motor temperature exceeds allowable value, the inverter trips automatically.
Auto reset When the inverter is tripped, it resets automatically and restarts.
Condition Installation location Free from corrosive gases, flammable gases, oil mist, dusts, and direct sunlight.
(Installation Indoor use only.
and Altitude 1000m or less. Applicable to 3000m with power derating (-10%/1000m)
operation) Ambient temperature –10 to +50 °C. For inverters of 22kW or smaller, remove the ventilation covers when operating it at a temperature of 40 °C or above.
Ambient humidity 5 to 95%RH (non-condensing)
Vibration 3mm at from 2 to less than 9Hz, 9.8m/s2 at from 9 to less than 20Hz,
2m/s2 at from 20 to less than 55Hz (2m/s2 at from 9 to less than 55Hz :G11S 90kW, P11S 110kW or more)
1m/s2 at from 55 to less than 200Hz,
Storage condition -Temperature : –25 to +65 °C, -Humidity : 5 to 95%RH (non-condensing)
11
Terminal Functions
Terminal Functions
Symbol Terminal name Function Remarks
R0, T0 Auxiliary control Connect the same AC power supply as that of the main circuit to back up the control circuit
power supply power supply. 0.75kW or smaller: Not correspond
Analong 13 Potentiometer +10V DC power supply for frequency setting POT ( POT: 1 to 5kΩ ) • Allowable maximum output current : 10mA
power supply
input
12 Voltage input • 0 to +10V DC/0 to 100% (0 to +5V DC/0 to 100% ) • Input impedance: 22kΩ
• Reversible operation can be selected by function setting. • Allowable maximum input voltage: ±15V DC
0 to ±10V DC /0 to ±100% (0 to ±5V DC/0 to ±100% ) • If input voltage is 10 to 15V DC, the inverter estimates
• Inverse mode operation can be selected by function setting or digital input signal. it to10V DC.
+10 to 0V DC/0 to 100%
(Torque control) Used for torque control reference signal.
(PID control) Used for PID control reference signal or feedback signal.
(PG feedback) Used for reference signal of PG feedback control (option)
C1 Current input • 4 to 20mA DC/0 to 100% • Input impedance:250kΩ
• Inverse mode operation can be selected by function setting or digital input signal. • Allowable maximum input current: 30mA DC
20 to 4mA DC/0 to 100% • If input current is 20 to 30mA DC , the inverter estimates
it to20mA DC.
(PID control) Used for PID control reference signal or feedback signal.
11 Common Common for analog signal Isolated from terminals CME and CM.
Digital FWD Forward operation FWD - CM: ON ..... The motor runs in the forward direction. When FWD and REV are simultaneously ON,the motor
input command FWD - CM: OFF ..... The motor decelerates and stops. decelerates and stops.
REV Reverse operation REV - CM: ON ..... The motor runs in the reverse direction.
command REV - CM: OFF ..... The motor decelerates and stops.
X1 Digital input 1 These terminals can be preset as follows. • ON state maximum input voltage: 2V
X2 Digital input 2 (maximum source current : 5mA)
X3 Digital input 3 • OFF state maximum terminal voltage: 22 to 27V
X4 Digital input 4 (allowable maximum leakage current: 0.5mA)
X5 Digital input 5
X6 Digital input 6
X7 Digital input 7
X8 Digital input 8
X9 Digital input 9
(SS1) Multistep freq. (SS1) : 2 (0, 1) different frequencies are selectable. Frequency 0 is set by F01 (or C30).
(SS2) selection (SS1,SS2) : 4 (0 to 3) different frequencies are selectable. (All signals of SS1 to SS8 are OFF)
(SS4) (SS1,SS2,SS4) : 8 (0 to 7) different frequencies are selectable.
(SS8) (SS1,SS2,SS4,SS8) : 16 (0 to 15) different frequencies are selectable.
(RT1) ACC / DEC time selection (RT1) : 2 (0, 1) different ACC / DEC times are selectable. Time 0 is set by F07/F08.
(RT2) (RT1,RT2) : 4 (0 to 3) different ACC / DEC times are selectable. (All signals of RT1 to RT2 are OFF)
(HLD) 3-wire operation Used for 3-wire operation. Assigned to terminal X7 at factory setting.
stop command (HLD) - CM: ON ..... The inverter self-holds FWD or REV signal.
(HLD) - CM: OFF ..... The inverter releases self-holding.
(BX) Coast-to-stop (BX) - CM: ON ..... Motor will coast-to-stop. (No alarm signal will be output.) • The motor restarts from 0Hz by turning off BX with the
command operation command (FWD or REV) ON.
• Assigned to terminal X8 at factory setting.
(RST) Alarm reset (RST) - CM: ON ..... Faults are reset. (This signal should be held for more than 0.1s.) • During normal operating, this signal is ignored.
• Assigned to X9 at factory setting.
(THR) Trip command (THR) - CM: OFF ..... "OH2 trip" occurs and motor will coast-to-stop. This alarm signal is held internally.
(External fault)
(JOG) Jogging operation (JOG) - CM: ON ..... JOG frequency is effective. This signal is effective only while the inverter is stopping.
(Hz2/Hz1) Freq. set 2 / Freq. set 1 (Hz2/Hz1) - CM: ON ..... Freq. set 2 is effective. If this signal is changed while the inverter is running,
the signal is effective only after the inverter stops.
(M2/M1) Motor 2 / Motor 1 (M2/M1) - CM: ON ..... The motor circuit parameter and V/f characteristics are changed If this signal is changed while the inverter is running,
to the second motor's ones. the signal is effective only after the inverter stops.
(DCBRK) DC brake command (DCBRK) - CM: ON ..... The DC injection brake is effective. (In the inverter deceleration mode) If the operation command(FWD/REV) is input while DC braking
is effective, the operation command (FWD/REV) has priority.
(TL2/TL1) Torque limiter 2 / (TL2/TL1) - CM: ON ..... Torque limiter 2 is effective.
Torque limiter 1
(SW50) Switching operation (SW50(SW60)) - CM: ON .....The motor is changed from inverter operation to line operation. Main circuit changeover signals are output through Y1 to
(SW60) between line and inverter (SW50(SW60)) - CM: OFF ..... The motor is changed from line operation to inverter operation. Y5 terinal.
(UP) UP command (UP) - CM: ON ..... The output frequency increases. When UP and DOWN commands are simultaneously
(DOWN) DOWN command (DOWN) - CM: ON ..... The output frequency decreases. ON,DOWN signal is effective.
• The output frequency change rate is determined by ACC / DEC time.
• Restarting frequency can be selected from 0Hz or setting value at the time of stop.
(WE-KP) Write enable for KEYPAD (WE-KP) - CM: ON ..... The data is changed by KEYPAD.
(Hz/PID) PID control cancel (Hz/PID) - CM: ON ..... The PID control is canceled,and frequency setting by KEYPAD
( or )is effective.
(IVS) Inverse mode changeover (IVS) - CM: ON ..... Inverse mode is effective in analog signal input. If this signal is changed while the inverter is running, the signal
is effective only after the inverter stops.
(IL) Interlock signal for 52-2 Connect to auxiliary contact (1NC) of 52-2.
(Hz/TRQ) TRQ control cancel (Hz/TRQ) - CM: ON ..... The torque control is canceled, and ordinary operation is effective.
(LE) Link enable (RS485, Bus) (LE) - CM: ON ..... The link opereation is effective. Used to switch operation between ordinary RS485: Standard, Bus: Option
operation and link operation to communication.
(U-DI) Universal DI This signal is transmitted to main controller of LINK operation.
(STM) Pick up start mode(STM) - CM: ON ..... The "Pick up" start mode is effective.
(PG/Hz) SY-PG enabled (PG/Hz) - CM: ON ..... Synchronized operation or PG-feedback operation is effective. Option
(SYC) (SYC) - CM: ON ..... The motor is controlled for synchronized operation between 2 axes with PGs.
Syuhronization command Option
(ZERO) Zero speed command(ZERO) - CM: ON ..... The motor decelerates and holds its rotor angle. This function can be selected at PG feedback control. Option
(STOP1)Forced stop command (STOP1) - CM: ON ..... The motor decelerates and stops.
(STOP2)Forced stop command (STOP2) - CM: ON ..... The motor decelerates and stops with Deceleration time4.
with Deceleration time4
(EXITE) Pre-exciting command: (EXITE) - CM: ON ..... The magnetic flux can be established preliminary before starting at PG
vector mode.
PLC PLC terminal Connect PLC power supply to avoid malfunction of the inveter that has SINK type digital
input,when PLC power supply is off.
CM Common Common for digital signal Isolated from terminals CME and 11.
12
Terminal Functions
Symbol Terminal name Function Remarks
Analog FMA Analog monitor Output voltage (0 to 10V DC) is proportional to selected function’s value as follows. Allowable maximum output current: 2mA
output The proportional coefficient and bias value can be preset.
• Output frequency 1 (Before slip compensation) ( 0 to max. frequency )
• Output frequency 2 (After slip compensation) ( 0 to max. frequency )
• Output current ( 0 to 200% )
• Output voltage ( 0 to 200% )
• Output torque ( 0 to 200% )
• Load factor ( 0 to 200% )
• Input power ( 0 to 200% )
• PID feedback value ( 0 to 100% )
• PG feedback value ( 0 to max. speed )
• DC link circuit voltage ( 400V series : 0 to 1000V)
( 200V series : 0 to 500V)
(11) (Common) • Universal AO ( 0 to 100%)
Pulse FMP Pulse rate monitor • Pulse rate mode : Pulse rate is proportional to selected function’s value* (50% duty pulse) Allowable maximum output current : 2mA
output • Average voltage mode : Average voltage is proportional to selected function’s value*
(2670P/S pulse width control)
(CM) (Common) * Kinds of function to be output is same as those of analog output (FMA).
Transistor Y1 Transistor output 1 Output the selected signals from the following items. • ON state maximum output voltage : 2V
output Y2 Transistor output 2 (Allowable maximum sink current : 50mA)
Y3 Transistor output 3 • OFF state maximum leakage current : 0.1mA
Y4 Transistor output 4 (Allowable maximum voltage : 27V)
(RUN) Inverter running Outputs ON signal when the output frequency is higher than starting frequency.
(FAR) Frequency equivalence Outputs ON signal when the difference between output frequency and setting frequency is
signal smaller than FAR hysteresis width.
(FDT1) Frequency level detection Outputs ON signal by comparison of output frequency and preset value (level and hysteresis).
Undervoltage
(LU) Outputs ON signal when the inverter stops by undervoltage while the operation command is ON.
detection signal
(B/D) Torque polarity Outputs ON signal in braking or stopping mode, and OFF signal in driving mode.
(TL) Torque limiting Outputs ON signal when the inverter is in torque-limiting mode.
(IPF) Auto-restarting Outputs ON signal during auto restart operation mode.(including "restart time")
(OL1) Overload early warning • Outputs ON signal when the electronic thermal value is higher than preset alarm level.
• Outputs ON signal when the output current value is higher than preset alarm level.
(KP) KEYPAD operation mode Outputs ON signal when the inverter is in KEYPAD operation mode.
(STP) Inverter stopping Outputs ON signal when the inverter is stopping mode or in DC braking mode.
(RDY) Ready output Outputs ON signal when the inverter is ready for operation.
(SW88) Line/Inv changeover Outputs 88's ON signal for Line/Inverter changeover operation.
(for 88)
(SW52-2) Line/Inv changeover
Outputs 52-2’s ON signal for Line/Inverter changeover operation.
(for 52-2)
(SW52-1) Line/Inv changeover
Outputs 52-1’s ON signal for Line/Inverter changeover operation.
(for 52-1)
(SWM2) Motor2/Motor1 Outputs the motor changeover switch ON signal from motor 1 to motor 2.
(AX) Auxiliary terminal Used for auxiliary circuit of 52-1. Reffer to wiring diagram example.
(for 52-1) (Same function as AX1, AX2 terminal by FRENIC5000G9S series. (30kW or larger))
(TU) Time-up signal Outputs time up signal (100ms ON pulse) at every stage end of PATTERN operation.
(TO) Cycle completion signal Outputs one cycle completion signal (100ms ON pulse) at PATTERN operation.
(STG1) Stage No indication 1 Outputs PATTERN operation’s stage No. by signals STG1, STG2 and STG4.
(STG2) Stage No indication 2
(STG4) Stage No indication 4
(AL1) Alarm indication 1 Outputs trip alarm No. by signals AL1, AL2, AL4, and AL8.
(AL2) Alarm indication 2
(AL4) Alarm indication 4
(AL8) Alarm indication 8
(FAN) Fan operation signal Outputs the inverter cooling fan operation status signal.
(TRY) Auto-resetting Outputs ON signal at auto resetting mode. (Including "Reset interval")
(U-DO) Universal DO Outputs command signal from main controller of LINK operation.
(OH) Overheat early warning Outputs ON signal when the heat sink temperature is higher than (trip level – 10°C), and
outputs OFF signal when the temperature is lower than (trip level – 15°C).
(SY) Synchronization Synchronization completion signal for synchronized operation.
completion signal Option
(LIFE) Lifetime alarm Outputs ON signal when the calculated lifetime is longer than preset alarm level.
(FDT2) 2nd Freq. level 2nd-outputs ON signal by comparison of output frequency and preset value (FDT2 level).
detection
(OL2) 2nd OL level early 2nd-outputs ON signal when the output current value is larger than preset alarm level
warning (OL2 level).
(C1OFF) Terminal C1 off signal Outputs ON signal when the C1 current is smaller than 2mA.
(DNZS) Speed existance Outputs ON signal at detection of motor speed when using OPC-G11S-PG/PG2/SY.
signal
CME Common (transistor Common for transistor output signal. Isolated from terminals CM and 11.
output)
Relay 30A, 30B, Alarm relay output Outputs a contact signal when a protective function is activated. • Contact rating :
output 30C Changeable exciting mode active or non-exciting mode active by function "F36". 250V AC, 0.3A, cosø=0.3
Y5A, Y5C Relay output Functions can be selected the same as Y1 to Y4. 48V DC, 0.5A, non-inductive
Changeable exciting mode active or non-exciting mode active by function "E25".
LINK DXA, DXB,
SD RS485 I/O terminal Connect the RS485 link signal.
13
Basic Wiring Diagram
Keypad panel Operation
The following diagram is for reference only. For detailed wiring diagrams, refer to the relevant instruction manual.
Main circuit
75 kW or larger G11S:7.5 kW or smaller
G11S:11 to 55 kW
P11S:5.5 to 55 kW
DC reactor (*3)
Jumper wire (*3)
(DCR)
(*6)
P1 P(+) DB N(-)
MCCB or ELCB ( *2) P1 P(+) N(-) P1 P(+) N(-) DBR (*4)
Power supply ( *1)
3-phase L1/R U
200 to 230V CNUX ( ) NOTE:
L2/S U1 U2 V M
50/60Hz Common terminals [11], (CM), and
or G
3-phase L3/T W Motor* <CME> for control circuits are
400 to 480V isolated from one another.
50/60Hz
(R0)
Auxiliary control power supply( *5) *1) Use the inverter whose rated input
(T0) voltage matches the power supply
G G
voltage.
Grounding Grounding *2) Use this peripheral device when necessary.
*3) 55kW or smaller:
Control circuit
Terminals [P1] and [P(+)] are connected
[13] +DC10V 0V 30C with a jumper wire before shipping. When
Potentiometer power supply connecting an optional DC reactor (DCR)*6),
[12] 30B Alarm output (for any fault)
Analog input Voltage input [11] remove the jumper wire that connects the
30 30A terminals [P1] and [P(+)].
[C1]
Current input
75kW or larger:
[FMA]
Analog output (analog monitor) +DC0~10V Terminals [P1] and [P(+)] are not connected
+DC24V 0V at shipment from factory. Be sure to
(PLC) connect the DC reactor (DCR) *6) standard
(FWD) provided to these terminals.
(REV) *4) For G11S models from 0.2 to 7.5kW, a
(CM) < Y5C >
built-in braking resistor (DBR) is connected
(X1) < Y5A > Relay output
to the inverter before shipping. (DBR is not
(X2) mounted on G11S models 11kW or larger,
(X3) < Y4 >
and P11S models.)
(X4) < Y3 > *5) Terminals [R0] and [T0] are provided for
Digital input (X5) G11S models 1.5kW or larger, and P11S
< Y2 > Transistor output
(X6) models. These terminals are not provided for
(X7) < Y1 > G11S models 0.75kW or smaller. Even if
(X8) < CME > these terminals are not powered, the
(X9) inverter can be operated.
(CM)
(FMP)
Pulse output Pulse output
(frequency monitor) Input voltage CNUX connector
(DXB) (DXA) (SD)
400 to 440V/50Hz, 440 to 480V/60Hz U1 (Factory setting)
380V/50Hz (398V or smaller),
RS485 interface port U2
*Option 380 to 415V/60Hz (430V or smaller)
Terminal Arrangement
• Main circuit terminals
FRN0.4G11S-4JE~FRN0.75G11S-4JE / FRN0.2G11S-2JE~FRN0.75G11S-2JE FRN30G11S-4JE~FRN110G11S-4JE / FRN30G11S-2JE~FRN55G11S-2JE
• Control circuit
FRN30P11S-4JE~FRN132P11S-4JE / FRN30P11S-2JE~FRN75P11S-2JE terminals
L1/R L2/S L3/T DB P1 P(+) N(-) U V W R0 T0
G U V W 30A
L1/R L2/S L3/T P1 P(+) N(-) 30C
G 30B
G G Y5C
Y5A
Y4
FRN1.5G11S-4JE~FRN3.7G11S-4JE / FRN1.5G11S-2JE~FRN3.7G11S-2JE FRN75G11S-2JE, FRN90P11S-2JE Y3
R0 Y2
R0 T0 Y1
T0 CME
L1/R L2/S L3/T P1 P(+) N(-) U V W C1
L1/R L2/S L3/T DB P1 P(+) N(-) U V W 11
G G G G FMA
12
FMP
FRN5.5G11S-4JE~FRN7.5G11S-4JE / FRN5.5G11S-2JE~FRN7.5G11S-2JE FRN132G11S-4JE~FRN220G11S-4JE / FRN90G11S-2JE 13
FRN5.5P11S-4JE~FRN11P11S-4JE / FRN5.5P11S-2JE~FRN11P11S-2JE FRN160P11S-4JE~FRN280P11S-4JE / FRN110P11S-2JE PLC
R0 T0 CM
X1
G R0 T0 G L1/R L2/S L3/T U V W FWD
X2
L1/R L2/S L3/T DB P1 P (+) N(-) U V W P1 P(+) N(-)
REV
G G X3
CM
X4
FRN11G11S-4JE~FRN22G11S-4JE / FRN11G11S-2JE~FRN22G11S-2JE FRN280G11S-4JE~FRN315G11S-4JE X7
FRN15P11S-4JE~FRN22P11S-4JE / FRN15P11S-2JE~FRN22P11S-2JE FRN315P11S-4JE~FRN400P11S-4JE X5
R0 T0 R0 T0 X8
X6
L1/R L2/S L3/T P1 P(+) N(-) U V W L1/R L2/S L3/T P1 U V W X9
FRN355G11S-4JE~FRN400G11S-4JE SD
FRN450P11S-4JE~FRN500P11S-4JE
R0 T0
L1/R L2/S L3/T P1 P(+) N(-) U V W
L1/R L2/S L3/T P1 P(+) N(-) U V W
G G
14
External signal input Operation
The following diagram is for reference only. For detailed wiring diagrams, refer to the relevant instruction manual.
G11S:11 kW or larger
P11S:5.5 kW or larger G11S:7.5 kW or smaller
External braking resistor (DB) (*2) (*6)
2 (CM) External braking resistor (DB) (*2) (*6)
P DB 1
2
G (CM)
DC reactor (DCR)
P DB 1
(*2) ( *9) P DB 2 (THR)
G
P N 1 (THR)
G
Braking unit ( *2) ( *8)
Main circuit xx
(*4) P(+) N(-)
DB
MCCB or ELCB ( *3) P1 P(+) N(-) DBR (*5)
Power supply ( *1)
3-phase L1/R U
CNUX ( )
200 to 230V
50/60Hz L2/S U1 U2 V M
or
G
3-phase L3/T W Motor*
400 to 480V
50/60Hz
(R0)
Auxiliary control power supply ( *7)
(T0)
G G
Grounding Grounding
Control circuit
*Option
*1) Use the inverter whose rated input voltage matches the power mounted on G11S models 11kW or larger, and P11S models.)
supply voltage. When connecting an optional external braking resistor (DB),
*2) An optional device. Use it when necessary. remove the DBR connection cables from [P(+)] and [DB]
*3) Use this peripheral device when necessary. terminals. The end of the removed cables (indicated with an X)
*4) 55kW or smaller: must be insulated.
Terminals [P1] and [P(+)] are connected with a jumper wire *6) When connecting an optional external braking resistor (DB), be
before shipping. When connecting an optional DC reactor sure to also use an optional braking unit *8). Connect the
(DCR) *9), remove the jumper wire that connects the terminals optional braking unit to the [P(+)] and [N(-)] terminals. Auxiliary
[P1] and [P(+)]. terminals [1] and [2] have polarity.
75kW or larger: Be sure to connect cables to these terminals correctly. (See the
Terminals [P1] and [P(+)] are not connected at shipment from diagram)
factory. Be sure to connect the DC reactor (DCR) *9) standard *7) Terminals [R0] and [T0] are provided for G11S models 1.5kW or
provided to these terminals. larger, and P11S models. These terminals are not provided for
*5) For G11S models from 0.2 to 7.5kW, a built-in braking resistor G11S models 0.75kW or smaller. Even if these terminals are not
(DBR) is connected to the inverter before shipping. (DBR is not powered, the inverter can be operated.
15
Keypad Panel Functions and Operations
Keypad panel
LED monitor LCD monitor
In operation mode: In operation mode :
Displays the setting frequency, Displays various items of
output current, voltage, motor information such as operation
speed, or line speed. condition and function data.
In trip mode: Operation guidance, which
Displays code indicating the can be scrolled, is displayed
cause of trip. at the bottom.
In program mode :
Displays functions and data.
FWD/REV keys
In operation mode :
Starts the inverter with
forward or reverse operation
Program key command.
Switches the display to a menu Pressing the FWD or REV
screen or to the initial screen for key lights the RUN lamp.
operation mode or alarm mode. Invalid when the function
code F02 (Operation method)
is set at 1 (External signal
operation).
16
K eypad panel operation
Perform the wiring shown in the Basic wiring diagram on page 14. Turn on inverter power, and use the or key to
set an output frequency. Press the key, then press the or key.
The inverter starts running using the factory setting function data.
Press the key to stop the inverter.
→ 1. DATA SET
2 Select “1. DATA SET” , and press the key.
2. DATA CHECK
3. OPR MNTR
4. I / O CHECK
1) Setting a frequency
When the operation monitor screen is displayed, a frequency can be set by using the or key
in both the operation and stop modes. When the target frequency is displayed, press the key to
enter the frequency in memory.
2) Switching a unit indication
During both operation and stop modes, each time the key is pressed, the value displayed on the
LED monitor changes, and the unit indication on the LCD monitor shifts from Hz to A, V, r/min, m/min,
kW, and % in this order in accordance with the displayed value.
17
Function settings
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
Fundamental Functions
Function Min. Factory setting
Setting range
Code Name LCD monitor unit –22kW 30kW–
Basic Data protection F00 DATA PRTC 0 : Data change enable
- 0
1 : Data protection
Functions
Frequency command 1 F01 FREQ CMD 1 0 : KEYPAD operation ( or key)
1 : Voltage input (terminals 12) (0 to +10V DC, 0 to +5V DC)
2 : Current input (terminal C1) (4 to 20mA DC)
3 : Voltage and current input (terminals 12 and C1)
4 : Reversible operation with polarity (terminal 12)(0 to ±10V DC)
5 : Reversible operation with polarity (terminals 12 and V1) (0 to ±10V DC)
6 : Inverse mode operation (terminals 12) (+10 to 0V DC) - 0
7 : Inverse mode operation (terminal C1) (20 to 4mA DC)
8 : UP/DOWN control 1 (initial freq. = 0Hz)
9 : UP/DOWN control 2 (initial freq. = last value)
10 : PATTERN operation
11 : DI option or Pulse train input
Operation method F02 OPR METHOD 0 : KEYPAD operation ( or or key)
1 : FWD or REV command signal operation - 0
Maximum frequency 1 F03 MAX Hz-1 G11S : 50 to 400Hz P11S : 50 to 120Hz 1Hz 60
Base frequency 1 F04 BASE Hz-1 G11S : 25 to 400Hz P11S : 25 to 120Hz 1Hz 60
Rated voltage 1 F05 RATED V-1 0(Free), 320 to 480V (400V class) 380
( at Base frequency 1 ) 0(Free), 80 to 240V (200V class) 1V
220
Maximum voltage 1 F06 MAX V-1 320 to 480V (400V class) 380
( at Maximum frequency 1 ) 80 to 240V (200V class) 1V 220
Acceleration time 1 F07 ACC TIME1 0.01 to 3600s 0.01s 6.00 20.00
Deceleration time 1 F08 DEC TIME1 0.01 to 3600s 0.01s 6.00 20.00
Torque boost 1 F09 TRQ BOOST1 0.0 : Automatic (for constant torque load)
0.1 to 1.9 : Manual (for variable torque load) 0.1 G11S : 0.0
2.0 to 20.0 : Manual (for constant torque load) P11S : 0.1
Electronic thermal (Select) F10 ELCTRN OL1 0 : Inactive
overload relay 1 : Active (for 4-pole standard motor) - 1
for motor 1 2 : Active (for 4-pole inverter motor)
(Level) F11 OL LEVEL1 Approx. 20 to 135% of rated current 0.01A *1)
(Thermal time constant) F12 TIME CNST 1 0.5 to 75.0 min 0.1min 5.0 10.0
Electronic thermal F13 DBR OL G11S [7.5kW or smaller]
overload relay 0 : Inactive
(for braking resistor) 1 : Active (built-in braking resistor) - 1
2 : Active (DB***-2C / 4C external braking resistor)
[11kW or larger]
0 : Inactive - 0
P11S [11kW or smaller]
0,1: Inactive 0
2 : Active (DB***-2C / 4C external braking resistor) -
[15kW or larger]
0 : Inactive - 0
Restart mode after F14 RESTART 0 : Inactive (Trip and alarm when power failure occurs.)
momentary power failure 1 : Inactive (Trip, and alarm when power recovers.)
(operation selection) 2 : Inactive (Deceleration stop, and alarm.)
3 : Active (Smooth recovery by continuous operation mode) - 1
4 : Active (Momentarily stops and restarts at output frequency of before power failure)
5 : Active (Momentarily stops and restarts at starting frequency)
Frequency (High) F15 H LIMITER G11S : 0 to 400Hz P11S : 0 to 120Hz 1Hz 70
limiter (Low) F16 L LIMITER G11S : 0 to 400Hz P11S : 0 to 120Hz 1Hz 0
Gain (for frequency F17 FREQ GAIN 0.0 to 200.0%
0.1% 100.0
setting signal)
Bias frequency F18 FREQ BIAS G11S : –400.0 to 400.0Hz P11S : –120.0 to 120.0Hz 0.1Hz 0.0
DC brake (Starting freq.) F20 DC BRK Hz 0.0 to 60.0Hz 0.1Hz 0.0
(Braking level) F21 DC BRK LVL G11S : 0 to 100% P11S : 0 to 80% 1% 0
(Braking time) F22 DC BRK t 0.0 (DC brake inactive), 0.1 to 30.0s 0.1s 0.0
Starting frequency (Freq.) F23 START Hz 0.1 to 60.0Hz 0.1Hz 0.5
(Holding time) F24 HOLDING t 0.0 to 10.0s 0.1s 0.0
Stop frequency F25 STOP Hz 0.1 to 60.0Hz 0.1Hz 0.2
Motor sound (Carrier freq.) F26 MTR SOUND 0.75 to 15kHz (G11S : 55kW or smaller, P11S : 22kW or smaller)
0.75 to 10kHz (G11S : 75kW or larger, P11S : 30 to 75kW) 1kHz 2
0.75 to 6kHz (P11S : 90kW or larger)
(Sound tone) F27 MTR TONE 0 : level 0
1 : level 1
2 : level 2 - 0
3 : level 3
FMA (Voltage adjust) F30 FMA V-ADJ 0 to 200% 1% 100
(Function) F31 FMA FUNC 0 : Output frequency 1 (Before slip compensation)
1 : Output frequency 2 (After slip compensation)
2 : Output current
3 : Output voltage
4 : Output torque
5 : Load factor - 0
6 : Input power
7 : PID feedback value
8 : PG feedback value
9 : DC link circuit voltage
10 : Universal AO
FMP (Pulse rate) F33 FMP PULSES 300 to 6000 p/s (at full scale) 1p/s 1440
(Voltage adjust) F34 FMP V-ADJ 0% : (Pluse rate output: 50% duty)
1% 0
1 to 200% : (Voltage adjust: 2670p/s, duty adjust)
(Function) F35 FMP FUNC 0 : Output frequency 1 (Before slip compensation)
1 : Output frequency 2 (After slip compensation)
2 : Output current
3 : Output voltage
4 : Output torque
5 : Load factor - 0
6 : Input power
7 : PID feedback value
8 : PG feedback value
9 : DC link circuit voltage
10 : Universal AO
30RY operation mode F36 30RY MODE 0 : The relay (30) excites on trip mode.
1 : The relay (30) excites on normal mode. - 0
Torque limit 1 (Driving) F40 DRV TRQ 1 G11S : 20 to 200, 999% (999: No limit) *2)
P11S : 20 to 150, 999% (999: No limit) 1% 999
(Braking) F41 BRK TRQ 1 G11S : 0 (Automatic deceleration control), 20 to 200, 999% (999: No limit) *2)
P11S : 0 (Automatic deceleration control), 20 to 150, 999% (999: No limit) 1% 999
Torque vector control 1 F42 TRQVECTOR1 0 : Inactive - 0
1 : Active
18
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
20
Motor Parameters
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
21
Function Settings
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
NOTES :
*1) Typical value of standard Fuji 4P motor.
*2) Percent shall be set according to FUNCTION CODE : P02 or A11, Motor capacity.
Torque referenced here may not be obtainable when DATA CODE : 0 is selected for FUNCTION CODE : P02 or A11.
The functions in the yellow boxes can be set while the inverter is running. Other functions must be set while the inverter is stopped.
User Functions
Function Min. Factory setting
Setting range unit
Code Name LCD monitor –22kW 30kW–
Maximum compensation frequency U01 USER 01 0 to 65535 1 75
during braking torque limit
1st S-shape level at acceleration U02 USER 02 1 to 50% 1 10
2nd S-shape level at acceleration U03 USER 03 1 to 50% 1 10
1st S-shape level at deceleration U04 USER 04 1 to 50% 1 10
2nd S-shape level at deceleration U05 USER 05 1 to 50% 1 10
Main DC link (Initial value)
U08 USER 08 0 to 65535 1 XXXX
capacitor (Measured value) U09 USER 09 0 to 65535 1 0
PC board capacitor powered on time U10 USER 10 0 to 65535h 1 0
Cooling fan operating time U11 USER 11 0 to 65535h 1 0
Magnetize current vibration U13 USER 13 0 to 32767 1 819 410
damping gain
Slip compensation filter U15 USER 15 0 to 32767 1 556 546
time constant
Integral gain of continuous U23 USER 23 0 to 65535 1 1738 1000
operation at power failure
Proportional gain of continuous U24 USER 24 0 to 65535 1 1024 1000
operation at power failure
Input phase loss protection U48 USER 48 0, 1, 2 - –55kW 75kW–
0 1
RS485 protocol selection U49 USER 49 0, 1 - 0
Speed agreement (Detection width) U56 USER 56 0 to 50% 1 10
/PG error (Delection timer) U57 USER 57 0.0 to 10.0s 0.1 0.5
PG error selection U58 USER 58 0, 1 - 1
Braking-resistor function select U59 USER 59 00 to A8 (HEX) 1 00
Regeneration avoidance U60 USER 60 0, 1 - 0
at deceleration
Voltage detect offset and U61 USER 61 –22kW : 0 (Fixed.) - 0
gain adjustment 30kW– : 0, 1, 2
22
Protective Functions
Function Description LED monitor
Overcurrent protection • Stops running to protect inverter from an overcurrent resulting from overload. During
(Short-circuit) • Stops running to protect inverter from an overcurrent due to a short-circuit in the acceleration
(Ground fault) output circuit. During
deceleration
• Stops running to protect inverter from an overcurrent due to a ground fault in the While running at
output circuit. constant speed
• Stops running to protect inverter from an overcurrent resulting from ground fault in • 30kW or larger model only Groung fault
the output circuit by detecting zero-phase current.
Overvoltage protection • The inverter stops when it detects an overvoltage in the DC link circuit. • 400V series : 800V DC or moreDuring
200V series : 400V DC or moreacceleration
During
• Protection is not assured if
deceleration
excess AC line voltage is applied
While running at
inadvertently. constant speed
Incoming surge • Protects the inverter against surge voltage between the main circuit power line • The inverter may be tripped by some other
protection and ground. protective function.
• Protects the inverter against surge voltage in the main circuit power line.
Undervoltage • Stops the inverter when the DC link circuit voltage drops below undervoltage level. • 400V series : 360V DC (22kW or smaller),
protection 375V DC (30kW or larger)
• 200V series : 180V DC (22kW or smaller),
186V DC (30kW or larger)
Input phase loss • The inverter is protected from being damaged when open-phase fault occurs.
protection
Overheat protection • Stops the inverter when it detects excess heat sink temperature in case of
cooling fan failure or overload.
• Stops the inverter when it detects an abnormal rise in temperature in the inverter
unit caused by insufficient ventilation in cubicles or an abnormal ambient temperature.
• Stops the inverter when it detects an abnormal rise in temperature inside the
inverter.
• When the built-in braking resistor overheats, the inverter stops discharging and • G11S : 7.5kW or smaller model only
running.
• Function data appropriate for the resistor type (built-in/external) must be set.
Electronic thermal • This function stops the inverter by detecting an inverter overload.
overload relay • This function stops the inverter by detecting an overload in a standard motor or Motor 1 overload
(Motor protection) inverter motor. Motor 2 overload
Fuse blown • When a blown fuse is detected, the inverter stops running. • 30kW or larger model only
Stall prevention • When an output current exceeds the limit during acceleration, this function lowers • The stall prevention function can be disabled.
(Momentary output frequency to prevent the occurrence of an OC1 trip.
overcurrent limitation)
Active drive • During running in which acceleration is 60s or longer, this function increases the • The acceleration time can be prolonged up to
acceleration time to prevent the occurrence of an OLU trip. three times the preset time.
External alarm input • The inverter stops on receiving external alarm signals. • Use THR terminal function (digital input).
Overspeed protection • Stops the inverter when the output frequency exceeds the rated maximum
frequency by 20%.
PG error • If disconnection occurs in pulse generator circuits, the inverter issues an alarm.
Alarm output • The inverter outputs a relay contact signal when the inverter issued an alarm and • Output terminals: 30A, 30B, and 30C
(for any fault) stopped. • Use the RST terminal function for signal input.
Alarm reset command • An alarm-stop state of the inverter can be cleared with the RESET key or by a • Even if main power input is turned off, alarm
digital input signal (RST). history and trip-cause data are retained.
Alarm history memory • Store up to four instances of previous alarm data.
Storage of data on • The inverter can store and display details of the latest alarm history data.
cause of trip
Memory error • The inverter checks memory data after power-on and when the data is written. If
a memory error is detected, the inverter stops.
KEYPAD panel • If an error is detected in communication between the inverter and KEYPAD when • When operated by external signals, the inverter
communication error the Keypad panel is being used, the inverter stops. continues running. The alarm output (for any
fault) is not output. Only Er2 is displayed.
CPU error • If the inverter detects a CPU error caused by noise or some other factor, the
inverter stops.
Operation • Er6 is indicated only when the inverter is forcedly stopped by [STOP 1] or [STOP 2]
procedure error operation in E01to E09 (Set value: 30 or 31).
Output phase loss • If an unbalance of output circuits is detected during auto-tuning, this function issues
error an alarm (and stops the inverter).
RS485 communication • If an RS485 communication error is detected, the inverter issues an alarm.
error
NOTES :
1)Retaining alarm signal when auxiliary controll power supply is not used :
If the inverter power supply is cut off while an internal alarm signal is being output, the alarm signal cannot be retained.
2)To issue the RESET command, press the key on the KEYPAD panel or connect terminals RST and CM and disconnect them afterwards.
3)Fault history data is stored for the past four trips.
23
External Dimensions
Fig. 1 Fig. 2
FRN0.4G11S-4JE,FRN0.75G11S-4JE FRN1.5G11S-4JE to FRN3.7G11S-4JE
FRN0.2G11S-2JE to FRN0.75G11S-2JE FRN1.5G11S-2JE to FRN3.7G11S-2JE
Fig. 3 Fig. 4
FRN5.5G11S-4JE,FRN7.5G11S-4JE FRN11G11S-4JE to FRN22G11S-4JE
FRN5.5G11S-2JE,FRN7.5G11S-2JE FRN11G11S-2JE to FRN22G11S-2JE
FRN5.5P11S-4JE to FRN11P11S-4JE FRN15P11S-4JE to FRN22P11S-4JE
FRN5.5P11S-2JE to FRN11P11S-2JE FRN15P11S-2JE to FRN22P11S-2JE
24
Fig. 5
FRN30G11S-4JE to FRN220G11S-4JE FRN30P11S-4JE to FRN280P11S-4JE
FRN30G11S-2JE to FRN90G11S-2JE FRN30P11S-2JE to FRN110P11S-2JE
D D
2 or 3 - øC ø15 or ø18 Panel drilling ø15 or ø18 Panel cutting
W D1 D1
Lifting hole Lifting hole
W1 D2 D2 W2 4 or 6-Bolt
H5
H4
W3 W1 W1
4 or 6-Bolt
H6
H3
H1
H2
H1
H1
H
Fig. 6
FRN280G11S-4JE to FRN400G11S-4JE FRN315P11S-4JE to FRN500P11S-4JE
W 3 or 4 - øC D D1 D1 4 - ø35
W1 D1 D2 D2 D2 Lifting Bolt
Panel drilling Panel cutting Panel cutting
H5
H6
W3 W4
W1 W2 W2
W3 W4 W1 W1
H7
H7
W3 W4 W3 W4
6 or 8-Bolt
6 or 8-Bolt 7 or 8-Bolt
H2
H1
H1
H
H3
H1
H4
C
50
W5
4 - øC
Power Nominal
supply applied
Type
Fig
Dimensions (mm) Mtg. Fig. 7
voltage motor (kW) G11S series P11S series W W1 W2 W3 W4 W5 H H1 H2 H3 H4 H5 H6 H7 D D1 D2 C Bolt
400V 30 FRN30G11S-4JE FRN30P11S-4JE
340 240 326 255
FRN37P11S-4JE 550 530 500 512
37
FRN37G11S-4JE
FRN45P11S-4JE
45
FRN45G11S-4JE 12 25 9 145 10 M8
375 275 361 270
55 FRN55G11S-4JE FRN55P11S-4JE 675 655 625 637
FRN75P11S-4JE
75
FRN75G11S-4JE
740 720 690 702
FRN90P11S-4JE 5 4
90
FRN90G11S-4JE
110 FRN110G11S-4JE FRN110P11S-4JE 740 710 675 685
FRN132P11S-4JE 315 175
132 530 430 510
FRN132G11S-4JE
160 FRN160G11S-4JE FRN160P11S-4JE
32.5 12.5
FRN200P11S-4JE 1000 970 935 945
200
FRN200G11S-4JE 360 220
220 FRN220G11S-4JE FRN220P11S-4JE 15.5
FRN280P11S-4JE
280 680 580 660 290 15 M12
FRN280G11S-4JE
315 FRN315G11S-4JE FRN315P11S-4JE 610
FRN355P11S-4JE
355
FRN355G11S-4JE 260 810
6 880 780 860 260 1400 1370 1330 1340 1335 35 14.5 450 285 6.4
FRN400P11S-4JE 680 580 660 290 610
400
FRN400G11S-4JE
450 FRN450P11S-4JE 880 780 860 260 260 810
500 FRN500P11S-4JE
200V 30 FRN30G11S-2JE FRN30P11S-2JE
340 240 326 550 530 500 512 255
FRN37P11S-2JE
37
FRN37G11S-2JE
615 595 565 577
FRN45P11S-2JE 12 25 9 145 10 M8
45
FRN45G11S-2JE 375 275 361 270
55 FRN55G11S-2JE FRN55P11S-2JE 5 740 720 690 702 4
FRN75P11S-2JE
75
FRN75G11S-2JE
530 430 510 750 720 685 695 285 145
FRN90P11S-2JE
90 15.5 32.5 12.5 15 M12
FRN90G11S-2JE
680 580 660 290 880 850 815 825 360 220
110 FRN110P11S-2JE
NOTE :
For 75kW or larger models, DC reactor is provided as standard (separately installed). For the outline dimensions, see page 27.
25
Options
Reactor, Filter, and Other Accessories
Name (Type) Function Mounting position
Arrester Suppresses induced lightning surges from power source , thus protecting all
(CN23232) (CN2324E) equipment connected the power source.
Ferrite ring for reducing Reduces radio frequency noise. If the wiring between motor and inverter is shorter
radio noise than 20m, use the ferrite ring in the power supply side. If longer than 20m, use it in
(ACL-40B) (ACL-74B) the output side.
Power filter Prevents the noise generated from the inverter.
(FHF-TA/¤¤/250)
(FHF-TA/¤¤/500)
(FHF-TB/¤¤/250) Supresses radiation noise and induction noise generated from the output side
(FHF-TB/¤¤/500) wiring.
EMC compliance filter This is a special filter which complies with the European EMC (Emission) Directive.
(EFL-¤¤¤SP-2) This filter should be used together with a ferrite core.
(EFL-¤¤¤G11-4) Note: Other prerequisites must be fulfilled to ensure compliance with EMC
(RF3¤¤¤-F11)
Directives. Power supply
Refer to this filters operation manual for details.
Output circuit filter Connected to the output circuit of inverters under low-noise operation with carrier
(OFL-¤¤¤-¤) frequency from 8 to 15kHz, 6kHz or higher for 30kW or larger inverters (OFL- MCCB
(OFL-¤¤¤-4A) ¤¤¤-¤), 0.75 to 15kHz, 0.75 to 10kHz for 75kW or larger inverters (OFL- or
¤¤¤-4A). This filter has the following functions: ELCB
q Suppressing fluctuation of motor terminal voltage.
Protects the motor insulation from being damaged by surge voltage. (400V
series)
w Suppressing leakage current from output side wiring. (OFL-¤¤¤-¤ only)
Reduces the leakage current caused when several motors are operated in
parallel or connected with long wiring.
RST
* Total wiring length should be less than 400m.
e Suppressing radial noise or inductive noise from output side wiring.
Effective noise suppression device for long wiring applications such as plant. UVW
Note: When connecting OFL-¤¤¤-¤, be sure to set the carrier frequency F26 at
8kHz or over. Magnetic
DC REACTOR(DCR) [Use the DCR to normalize the power supply in the following cases.] contactor
(DCR4-¤¤¤) q The power transformer capacity is 500kVA or over and exceeds the inverter
(DCR2-¤¤¤) rated capacity by 10 times.
w The inverter and a thyristor converter are connected with the same transformer. L1/R L2/S L3/T
* Check if the thyristor converter uses a commutation reactor. If not, AC reactor P1
must be connected to the power supply side.
e Overvoltage trip occurs due to open/close of the phase-advancing capacitor for P(+)
the power supply lines.
r The voltage unbalance exceeds 2%.
Inverter
Max. voltage [V] – Min. Voltage [V]
Voltage unbalance (%) = × 67
Three-phase average voltage [V]
UVW
RST
UVW
Commutation
reactor
reactor
Inverter
Series
DC
connected
reactor
Thyristor Power-factor
converter correcting
M capacitor M
Motor Motor
26
DC reactor
Fig. A Fig. B Fig. C Fig. D
MAX.H
MAX.H
MAX.H
C
D
B±1 C±2
B B±1 C±2 C±2
E A±3 D±3 4-φG 20 4-φG×20
A 4-φG A±3 D±3
4-G Mounting hole Mounting hole B±1 Mounting hole D±3
Mounting hole
A±3
*Provided with as standard (separately installed) for inverters of 75kW or larger capacity.
27
Options
Braking unit, Braking resistor
Continuous braking (100% Repetitive braking Continuous braking (100% Repetitive braking
Inverter Option G11S torque conversion value) (100s or less cycle) P11S torque conversion value) (100s or less cycle)
Power
supply G11S P11S Braking Braking Max. Braking Discharging Duty Average Max. Braking Discharging Duty Average
unit resistor braking braking
voltage Motor
Inverter Motor Inverter torque time capability cycle loss torque time capability cycle loss
(kW) type (kW) type Type Q’ty Type Q’ty (%) (s) (kWs) (%) (kW) (%) (s) (kWs) (%) (kW)
100%
5
φ4.5 Voltage Type Fig. [kg]
W W1 H H1 H2 D
H2
H1
BU3-220-4 A See Fig. A 1.1
H
400V
series
160
170
BU37-4C 150 100 4
N.P
6 1.2 BU55-4C 280 265 250
91
W1
5.5
7.5
15
W D 230 130
BU90-4C C 160
21.5
BU132-4C 370 355 340 9
30 4.5
5
250 150
BU220-4C 450 435 420 13
Fig.C
200V BU3-185-2 1.1
series A See Fig. A
BU3-220-2 1.2
BU37-2C
H2
H1
B 150 100 240 225 4
H
210
BU55-2C 230 130 240 225 160 6
C
BU90-2C 250 150 370 355 340 9
W1 1.2
W 6 D
7.5
15
Braking resistor Fig.A Fig.B Fig.C Dimensions [mm] Mass
Voltage Type Fig. [kg]
W W1 H H1 D
W W
W
W1 W1 400V DB0.75-4 310 295 1.3
series DB2.2-4 A 64 - 67 2.0
470 455
DB3.7-4 1.7
DB5.5-4 470 455 4.5
H1
H1
H
H
142
H1
B 74 67
H
1.6
D
DB30-4C 140 11
DB37-4C 660 628 14
D 420 388
Fig.D DB45-4C 240 19
W 4-ød DB55-4C 750 718 21
W1 16 D DB75-4C 26
550 520
DB110-4C 30
DB132-4C 650 620 283 240 440 41
E
DB160-4C 57
750 720
DB200-4C 43
H1
H
1.6 B 90
DB7.5-2 156 390 370 90 5.0
Fig.E D
DB11-2 430 415 6.9
DB15-2 6.9
C 142 74 160
DB18.5-2 8.7
510 495
DB22-2 8.7
H1
H
DB30-2C 140 10
DB37-2C 660 628 13
D 400 368
W1 4-ø12 250 DB45-2C 18
240
W DB55-2C 750 718 22
131 MAX
78 MAX
noise
74 MIN
(ACL-40B)(ACL-74B) MCCB
35
61
26 MAX
13±0.3
13±0.3
80 4 146 4
ACL-40B ACL-74B
Recommended wire size
Ferrite ring type Q’ty No. of turns Recommended wire size [mm2]
ACL-40B 1 4 2.0, 3.5, 5.5
2 2 8, 14
ACL-74B 1 4 8, 14
2 2 22, 38, 60, 5.5 × 2, 8 × 2, 14 × 2, 22 × 2
4 1 100, 150, 200, 250, 325, 38 × 2, 60 × 2, 100 × 2, 150 × 2
29
Option cards and other options
Name (type) Function Specifications
Relay output card • Includes four relay output circuits.
(OPC-G11S-RY) • Converts transistor output signals from inverter
control output terminals Y1 to Y4 to relay (1SPDT)
output signals.
Digital I/O interface card • For setting frequency using a binary code.
(OPC-G11S-DIO) • For monitoring frequency, output current, and output
voltage using a binary code.
• For input and output of other individual signals.
Analog I/O interface card • For setting a torque limit value using an input analog
(OPC-G11S-AIO) signal.
• For input of auxiliary signal to set frequency.
• For analog monitoring of inverter output frequency,
output current, and torque.
T-link interface card • For setting a frequency. • Used together with MICREX-F series PLC.
(OPC-G11S-TL) • For setting, reading, and storing function data for
function codes.
• For setting operation commands (FWD, REV, RST, etc.).
• For monitoring the operation status.
• For reading trip information.
Open bus card It is an optional card conforming to various open Correspondent bus Option type
buses. Profibus DP OPC-G11S-PDP
The following operation can be made from the DeviceNet OPC-G11S-DEV
personal computer and PLC. Modbus Plus OPC-G11S-MBP
• Setting of running frequency Interbus-S OPC-G11S-IBS
• Setting of operation command (FWD,REV,RST,etc.) CAN open OPC-G11S-COP
• Setting/reading of data code of each function code
• Monitoring running frequency and operation status
RS232C communication The RS232C communication can be done by
adaptor connecting it to the keypad panel on the main body of
(OPC-G11S-PC) the inverter.
Personal computer loader • The operation status monitoring and the parameter Communication
setting can be made through the inverter's RS-485 • Physical level : EIA-RS-485
interface from the host personal computer. • The number of units connected
• The parameter can be read and written collectively : Maximum 31 inverters
or individually. • Synchronous method
• Comparison of two arbitrary parameters. : start-stop synchronization
• Monitor of output frequency, output current, and • Transmission method : half duplex
operation status of inverter.
• Monitor of alarm history and operation information
on alarm.
PG feedback card • For performing PG vector control using feedback Applicable Pulse Encoder specification:
(OPC-G11S-PG) signals obtained from a PG. • 100 to 3000P/R • A, B, Z phase
• 12V or 15V
PG feedback card • For performing PG vector control using feedback Applicable Pulse Encoder specification:
(OPC-G11S-PG2) signals obtained from a PG. • 100 to 3000P/R • A, B, Z phase
• 5V
Synchronized operation card • Speed control by pulse train input can be made. Applicable Pulse Encoder specification:
(OPC-G11S-SY) • 20 to 3000P/R • A, B, Z phase
• 12V or 15V
Extension cable for keypad Connects the keypad panel to an inverter unit. Type Nominal length Maximum length
panel (CBIII-10R-¤¤) Three cable types are available: straight 2m, curled
1m, and curled 2m. CBIII-10R-2S 2m 2m
The curled 1m cable can be extended up to 5m, and
the curled 2m cable up to 10m. CBIII-10R-1C 1m 5m
Note: Cables once extended to the maximum length do not
return to their original length. CBIII-10R-2C 2m 10m
IP20 enclosure adapter • Used to put 30kW or larger models to change its Type Applicable inverter type
enclosure of IP00 into that of IP20. FRN30G11S-4JE,2JE
(P20G11-¤¤) P20G11-30 FRN30P11S-4JE,2JE to FRN37P11S-4JE,2JE
FRN37G11S-4JE to FRN55G11S-4JE
P20G11-55 FRN45P11S-4JE to FRN75P11S-4JE
FRN75G11S-4JE
P20G11-75-4 FRN37G11S-2JE
FRN90P11S-4JE
to FRN55G11S-2JE
FRN45P11S-2JE to FRN75P11S-2JE
P20G11-75-2 FRN75G11S-2JE, FRN90P11S-2JE
FRN90G11S-4JE to FRN110G11S-4JE
P20G11-110 FRN110P11S-4JE to FRN132P11S-4JE
FRN132G11S-4JE to FRN160G11S-4JE
P20G11-160 FRN160P11S-4JE to FRN200P11S-4JE
FRN200G11S-4JE to FRN220G11S-4JE
P20G11-220 FRN90G11S-2JE
FRN220P11S-4JE to FRN280P11S-4JE
FRN110P11S-2JE
P20G11-315 FRN280G11S-4JE to FRN315G11S-4JE
FRN315P11S-4JE to FRN400P11S-4JE
FRN315G11S-4JE to FRN400G11S-4JE
P20G11-400 FRN450P11S-4JE to FRN500P11S-4JE
• Used to put the cooling fan section of the inverter Type Applicable inverter type
Mounting adapter for external
outside the panel. FRN0.4G11S-4JE to FRN0.75G11S-4JE
cooling PBG11-0.75 FRN0.2G11S-2JE to FRN0.75G11S-2JE
(PBG11-¤¤) • Only applicable to 22kW and below inverters. FRN1.5G11S-4JE to FRN3.7G11S-4JE
(30kW and above inverters can be modified to PBG11-3.7 FRN1.5G11S-2JE to FRN3.7G11S-2JE
external cooling type by replacing the mounting PBG11-7.5
FRN5.5G11S-4JE, 2JE to FRN7.5G11S-4JE, 2JE
bracket, as standard.) FRN5.5P11S-4JE, 2JE to FRN11P11S-4JE, 2JE
FRN11G11S-4JE, 2JE to FRN22G11S-4JE, 2JE
PBG11-22 FRN15P11-4JE, 2JE to FRN22P11S-4JE, 2JE
30
Wiring equipment
Nominal MCCB or ELCB Magnetic contactor (MC) Recommended wire size (mm2)
Inverter type
Power Rated current (A) Input circuit Output circuit
applied MC1 for input circuit MC2 for DCR DB
supply [L1/R,L2/S,L3/T] [U.V.W]
motor Without circuit circuit
voltage
(kW) G11S series P11S series With DCR Without output Without
reactor With DCR reactor circuit With DCR reactor G11S P11S [P1,P(+)] [P(+),DB,N(-)]
Three- 0.4 FRN0.4G11S-4JE
5
phase 0.75 FRN0.75G11S-4JE
5
400V 1.5 FRN1.5G11S-4JE 10 SC-05 2.0
2.2 FRN2.2G11S-4JE 15 SC-05
SC-05 2.0 2.0 2.0
3.7 FRN3.7G11S-4JE 10 20
5.5 FRN5.5G11S-4JE FRN5.5P11S-4JE 15 30 SC-4-0
7.5 FRN7.5G11S-4JE FRN7.5P11S-4JE 20 40 SC-5-1 3.5 2.0
11 FRN11G11S-4JE FRN11P11S-4JE 30 50 SC-4-0 5.5
SC-N1 2.0
15 FRN15G11S-4JE FRN15P11S-4JE 60 SC-5-1 SC-5-1 3.5 8.0 3.5 3.5 3.5
40
18.5 FRN18.5G11S-4JE FRN18.5P11S-4JE 75 SC-N2 5.5 5.5
SC-N1 SC-N1 5.5 14 5.5
22 FRN22G11S-4JE FRN22P11S-4JE 50 100 SC-N2S 8.0 8.0
30 FRN30G11S-4JE FRN30P11S-4JE 75 SC-N2 SC-N3 SC-N2 8.0 14
125 22 14 14
37 FRN37G11S-4JE FRN37P11S-4JE SC-N2S SC-N2S 14
100 SC-N4 22
45 FRN45G11S-4JE FRN45P11S-4JE 150 SC-N3 38 22 22
SC-N3 22
55 FRN55G11S-4JE FRN55P11S-4JE 125 200 SC-N5 SC-N4 60 38 38 38
75 FRN75G11S-4JE FRN75P11S-4JE 175 SC-N4 SC-N5 38
60 60 60
90 FRN90G11S-4JE FRN90P11S-4JE 200 SC-N7 3.5
SC-N7 60
110 FRN110G11S-4JE FRN110P11S-4JE 250 100
SC-N8 100 100 5.5
132 FRN132G11S-4JE FRN132P11S-4JE 300 SC-N8 100
150
160 FRN160G11S-4JE FRN160P11S-4JE 350 SC-N11 SC-N11 150 150 8.0
150
200 FRN200G11S-4JE FRN200P11S-4JE
500 SC-N12 SC-N12 200 200 250
220 FRN220G11S-4JE FRN220P11S-4JE 200 14
280 FRN280G11S-4JE FRN280P11S-4JE 600 SC-N14 SC-N14 250 325 400
315 FRN315G11S-4JE FRN315P11S-4JE
*
355 FRN355G11S-4JE FRN355P11S-4JE
* * * * * * *
400 FRN400G11S-4JE FRN400P11S-4JE
450 FRN450P11S-4JE
500 FRN500P11S-4JE
Three- 0.2 FRN0.2G11S-2JE
5
phase 0.4 FRN0.4G11S-2JE 5
200V 0.75 FRN0.75G11S-2JE 10 SC-05 2.0
SC-05 2.0
1.5 FRN1.5G11S-2JE 15 SC-05 2.0 2.0
10
2.2 FRN2.2G11S-2JE 20
3.7 FRN3.7G11S-2JE 20 30 SC-5-1 3.5
5.5 FRN5.5G11S-2JE FRN5.5P11S-2JE 30 50 SC-N1 SC-4-0 5.5 3.5 2.0
FRN7.5P11S-2JE SC-5-1 3.5
7.5 40 75 SC-5-1 SC-N2 3.5 8.0 3.5
FRN7.5G11S-2JE 3.5 2.0
SC-N1
11 FRN11G11S-2JE FRN11P11S-2JE 50 100 SC-N1 SC-N2S 5.5 14 5.5 8.0
8.0
15 FRN15G11S-2JE FRN15P11S-2JE 75 125 SC-N2 SC-N3 SC-N2 8.0 22 8.0 14
18.5 FRN18.5G11S-2JE FRN18.5P11S-2JE 150 SC-N4 14
SC-N2S 14
FRN22P11S-2JE 100 SC-N2S 14 38 22
22 175 SC-N5
FRN22G11S-2JE SC-N3 14
30 FRN30G11S-2JE FRN30P11S-2JE 150 200 SC-N4 SC-N7 SC-N4 38 38
60 38
FRN37P11S-2JE 38
37 175 250 SC-N5 SC-N5 60
FRN37G11S-2JE SC-N8 38
45 FRN45G11S-2JE FRN45P11S-2JE 200 300 SC-N7 SC-N7 60 60 60 3.5
100
FRN55P11S-2JE 100 100
55 250 350 SC-N8 SC-N11 SC-N8 100
FRN55G11S-2JE 100
5.5
FRN75P11S-2JE 100
75 350 SC-N10 150
FRN75G11S-2JE 150
SC-N11 150 8.0
FRN90P11S-2JE 150
90 400 SC-N11 200
FRN90G11S-2JE 150
14
110 FRN110P11S-2JE 500 SC-N12 SC-N12 200 200 250
NOTES :
• For molded-case circuit breakers (MCCB) and earth-leakage circuit breakers (ELCB), the required frame type and series depend on the facility
transformer capacity and other factors. When selecting optimal breakers, refer to the relevant technical data.
• Also select the rated sensitive current of ELCB utilizing the technical data.
• The recommended wire sizes are based on the condition that the temperature inside the panel does not exceeds 50°C.
• The above wires are 600V HIV insulated cables (75°C).
• Data in the above table may differ for different conditions (ambient temperature, power supply voltage, and other factors).
31
NOTES
Contact Fuji for details. • Measures against surge current
Application to standard motors
• Single-phase motors If OV trip occurs while the inverter is stopped or
• Driving a 400V standard motor Single-phase motors are not suitable for inverter-driven operated under a light load, it is assumed that the
When driving a 400V standard motor with an inverter, variable speed operation. Use three-phase motors. surge current is generated by open/close of the
damage may occur in the insulation of motor. Use the * Even if a single-phase power supply is available, use phase-advancing capacitor in the power system.
output circuit filter (OFL) if necessary after confirmation a three-phase motor, because the inverter provides * Connect a DC reactor to the inverter.
with the motor manufacturer.The use of Fuji Electric three-phase output. • Megger test
Motor does not require the output circuit filter because of When checking insulation resistance of the inverter,
its reinforced insulation. Combination with peripheral device
use a 500V megger and follow the instructions
• Torque characteristics and temperature rise • Installation location described in the instruction manual.
When the inverter is used to operate a standard motor, Use the inverter in an ambient temperature Wiring
the temperature rises a little higher than during operation range between -10 to 50˚C.
by a commercial power supply. The cooling effect * When driving an inverter of 22kW or smaller at a • Control circuit wiring length
decreases in the low-speed range, reducing the place in a temperature of 40˚C or over, remove the When conducting a remote control, limit the wiring
allowable output torque. (If a constant torque is required ventilation covers. Install an inverter on non-flammable length between the inverter and operator box to 20m
in the low-speed range, use a Fuji inverter motor or a material. The inverter and braking resistor surfaces or less and use twisted shielded cable.
motor quipped with a separately ventilating fan.) become hot under certain operating conditions. • Wiring length between inverter and motor
• Vibration • Installing Fuji Auto Breaker (MCCB) If long wiring is used between the inverter and the
Use of an inverter does not increase vibration of a Install a Fuji Auto Breaker (MCCB) or earth- motor, the inverter will overheat or trip because of
standard motor, but when the motor is mounted to a leakage circuit breaker in the primary circuit of the overcurrent (under the influence of high-frequency
machine, resonance may be caused by the natural current flowing into the floating capacity) in the wires
inverter to protect wires.
frequencies including the natural frequency of the connected to the phases. Ensure that the wiring is
machine system. • Magnetic contactor in the secondary circuit shorter than 50m for models 3.7kW or smaller,
* We recommend that you use rubber coupling or If a magnetic contactor is mounted in the secondary shorter than 100m for 5.5kW or larger. If these
anti-vibration rubber. circuit for switching to the motor operation by lengths must be exceeded, lower the carrier
* We also recommend that you use the inverter jump commercial power supply or for any other purposes, frequency or mount an output circuit filter (OFL).
frequency control function to avoid resonance point in ensure that the inverter and the motor are stopped When wiring is longer than 50m, and Dynamic
the motor operation. before you turn on or off the contactor. For switching torque-vector control or vector with PG is selected,
Note that operation of a 2-pole motor at 60Hz or over operation from/to commercial power supply, use of execute off-line auto-tuning.
may cause abnormal vibration. newly developed “Line/inverter changeover operation”
• Wiring size
• Noise function using terminals such as SW88, SW52-2,
Select a cable with a sufficient capacity by referring
When an inverter drives a standard motor, the motor SW52-1, SW50, is recommended.
to the current value or recommended wire size.
noise level increases compared with driven by a • Magnetic contactor in the primary circuit
commercial power supply. To reduce noise, set the • Grounding
Do not open or close the magnetic contactor in the
inverter carrier frequency at a high level. High-speed Securely ground the inverter using the grounding
primary circuit more than once an hour. If frequent
operation at 60Hz or over can result in more noise. starts or stops are required during motor operation, terminal.
Application to special motors send FWD or REV signals to the control terminal. Selecting inverter capacity
• Protecting the motor • Driving standard motor
• Explosion-proof motors When you drive a motor with an inverter, the Select an inverter from the capacity range of nominal
When driving an explosion-proof motor with an inverter, motor can be protected with an electronic thermal relay applied motors shown in the inverter standard
use a combination of a motor and an inverter that has function of the inverter. In addition to the operation specifications table. When large starting torque is
been approved in advance. Such approved products are level, set the motor type (standard motor, inverter required or acceleration or deceleration is required in
available in our special product series. Contact Fuji for motor). For high-speed motors or water-cooled motors, a short time, select an inverter with a capacity one
details. set a small value as the thermal time constant and class greater than the standard.
• Submersible motors and pumps protect the motor in combination with the “cooling
system OFF” signal. When driving several motors with • Driving special motor
These motors have a larger rated current than standard
an inverter, connect a thermal relay to each motor and Select an inverter that meets the following condition:
motors. Select the inverter capacity so that these motors
turn on the inverter’s electronic thermal relay function. Inverter rated current > Motor rated current
can run within the inverter rated current. These motors
differ from standard motors in thermal characteristics. If you connect the motor thermal relay to the motor Transportation, storage
Set a small value according to the thermal time constant with a long cable, high-frequency current may flow into
the wiring floating capacity. This may cause the relay When transporting or storing inverters, select the
of motor for setting electronic thermal relay function.
to trip at a current lower than the set value for the procedures and places that meet the environmental
• Brake motors thermal relay. If this happens, lower the carrier conditions given in the inverter specifications. Ensure
For motors with parallel-connection brakes, obtain the frequency or use the output circuit filter (OFL). that the above environmental conditions are met also
brake power from the primary circuit (commercial power when transporting an inverter mounted to a machine.
supply). If you connect the brake power to the inverter • Power-factor correcting capacitor
power output circuit by mistake, problems may occur. Do not mount the power-factor correcting capacitor in
Do not use inverters for driving motors equipped with the inverter primary circuit. (Use the DC reactor to
series-connection brakes. improve the inverter power factor.) Do not use the
power-factor correcting capacitor in the inverter
• Geared motors
secondary circuit. Overcurrent trip will occur, disabling
When the power transmission mechanism uses an oil-
motor operation.
lubricated gearbox or speed changer/reducer, continuous
motor operation at low speed may cause poor lubrication. • Reducing noise
• Synchronous motors Use of filter and shielded wires are typical measures
It is necessary to use software suitable for the motor type. against noise that meets EMC Directives. For details,
refer to the operation procedure manual.
Information in this catalog is subject to change without notice. Printed in Japan 2002-8 (H02c/A99) Is 50 FIS