Hight Speep Tool Steel
Hight Speep Tool Steel
1
Chemical compositions of YSS High Speed Tool Steels
(mass%)
YXM4 SKH55 M35 0.9 0.3 0.3 4.2 6.5 5.3 1.9 5.0
Conventional High Speed Tool Steels
Molybdenum
HSS YXM27 − 1.2 0.5 0.3 4.2 5.3 6.3 2.7 −
YXM42 SKH59 M42 1.1 0.3 0.3 3.9 1.5 9.5 1.2 8.0
Vanadium
HSS XVC5 SKH57 − 1.3 0.3 0.3 4.2 10.0 3.5 3.5 10.0
Tungsten
HSS YHX2 SKH2 T1 0.8 0.3 0.3 4.2 18.0 − 1.0 −
HIGH SPEED TOOL STEELS
Matrix
YXR3 HSS − 0.6 1.5 0.4 4.3 − 2.9 1.8 −
Matrix Matrix
YXR33 HSS − 0.5 0.2 0.5 4.2 1.6 2.0 1.2 −
HSS
Matrix
YXR7 HSS − 0.8 0.8 0.3 4.7 1.3 5.5 1.3 −
HAP40 SKH40 − 1.3 0.3 0.4 4.2 6.0 5.0 3.1 8.0
YSS High Speed Tool Steels are used not only for cutting tools but also
various forming tools which require higher wear resistance and
toughness. Along with conventional type steels, there are some grades
made by powder metallurgy process (HAP series) that has superb wear
resistance and toughness because of higher alloy content and uniform
fine microstructure.
YSS High Speed Tool Steels are made of strictly chosen raw material,
and made with advanced refining and casting (powder metallurgy)
technologies.
Yasugi (Kaigan) Works
2
Features of YSS High Speed Tool Steels
Grade Features
YXM4 Standard Cobalt alloyed Molybdenum high speed steel with superior heat resistance
Conventional High Speed Tool Steels
Molybdenum High Vanadium high speed steel with good wear resistance and grindability and
HSS YXM27 grindability
YXM42 Super-hard high speed steel suitable for cutting for hard materials
YXM60 High-performance high speed steel with superior durability, toughness and grindability
Vanadium
HSS XVC5 High-performance Cobalt alloyed Vanadium high speed steel with wear/heat resistance
Tungsten
YHX2 Standard Tungsten high speed steel
HSS
HIGH SPEED TOOL STEELS
YXR3 Matrix high speed steel for forging tools with superior toughness
Matrix
YXR33 Matrix high speed steel for forging tools with most superior toughness
HSS
YXR7 Matrix high speed steel for forging tools with superior strength/toughness
HAP40 Most standard grade with good balance of hardness, toughness and wear resistance
HAP72 Good heat wear resistance and highest obtainable hardness of 70HRC
Features;
・High toughness
・High wear resistance
・Stabilized heat treatment property
・Stable performance due to uniform and fine carbide distribution
・Good mechanical properties coming from fine and uniform grain size
・High purity with least inclusions and gases
3
Characteristics of YSS High Speed Tool Steels
• Characteristics of steels
ce
an
rm
fo
er
e p
ic h
rv ig
HAP72
se or h
: original steel
XVC5 P/M high speed steel
Strength
HAP40
YXM4
Wear resistance, Strength
CRD HAP10
YXM1 Toughness
Strength HAP5R
Wear resistance YXR7
SLD-MAGIC Matrix high speed steel
SLD
YXR3
ARK1 Toughness
Air hardened steel
ACD37
HIGH SPEED TOOL STEELS
Excellent machinability
YXR33
SGT
HMD5 tion mall
duc d s
Flame hardend
pro plifie
HI-PM MAGIC
Toughness
YXM1 A C C C B
YXM4 A C B C B
YXM27 B C B C B
YXM42 A B A B C
YXM60 A B A B C
XVC5 A C A D D
YHX2 A C C B C
YXR3 D D D A A
YXR33 C D D A A
YXR7 D C C C B
HAP10 D C A B B
HAP40 B B A C B
HAP50 B B A B B
HAP72 B A A D D
HAP5R D D C B A
Excellent “A”→ Ordinary “C”→ Poor “E”
4
Characteristics of YSS High Speed Tool Steels
SKD11 60.5
Test condition
HIGH SPEED TOOL STEELS
25
HAP5R
YXR7
kgf/mm2
ARK1 HAP10
J/cm2
N/mm2
15 150 4000
400
Bending Strength
SLD YXM4
HAP5R
ARK1 YXR3 XVC5 HAP72
10 100
300 3000
SGT
6 60 V6
HAP10 V5
SLD8 YXR7 YXM1 200 2000
4 40 CRD V4
SLD cemented carbide
HAP40
2 HAP72 20
YXM4
XVC5 100 1000
0 56 58 60 62 64 66 68 70 72
54 56 58 60 62 64 66 68 70 0
Hardness HRC
Hardness HRC
YXM60
HAP40
HAP50
HAP72
Grade
YXM1
YXM4
YHX2
XVC5
5
Recommended grade by application of
YSS High Speed Tool Steels
• Cutting tools
Recommended Grade
Application
For general use For hard material cutting For high speed heavy duty cutting
YXM60, YXM42(66-68)
Drill YXM1(63-66) HAP40, HAP50(66-68)
HAP50(66-68), HAP72(68-70)
YXM27(65-67), HAP10
Tap YXM1(63-66) YXM27(65-67), HAP40(65-67)
HAP40(65-67), HAP72(68-70)
YXM27(65-67)
Shaving cutter YXM1(64-66)
YXM42, YXM60(66-68)
YXR3(58-61)
Wood cutter YXM42(66-68) YXM4(65-67)
YXM1, YHX2(62-65)
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Recommended grade by application of
YSS High Speed Tool Steels
• Cold working tools
Recommended Grade
Required
Application hardness range For mass production use
For general use
(HRC)
For abrasion resistance For impact resistance
Blanking die 58∼62 SLD, SLD-MAGIC, ARK1 HAP10, HAP40 YXM1, YXR7, HAP5R
Sheet use 55∼60 HMD5 (flame hardening type) SLD, SLD-MAGIC ARK1
Blanking
die
Die for
cold press Heavy plate, high-tensile steel 58∼62 SLD, SLD-MAGIC, ARK1 HAP10・HAP40 YXM1, YXR7, HAP5R
Male die 58∼63 SLD, SLD-MAGIC YXM1, HAP40 YXR7, YXR3, HAP10
Cold
working
dies
Female die 55∼60 SLD, SLD-MAGIC, ARK1 YXM1, HAP10 YXR3, YXR7, HAP5R
Cold
working
dies
Male die 58∼62 SLD, SLD-MAGIC HAP40 YXM1, YXR7, YXR3
Cold
heading
die
Female die 55∼60 YSM SLD, SLD-MAGIC YXM1,YXR7, YXR3
Rolls Cold rolling mill rolls 80HS Min SLD, SLD-MAGIC YXM1, HAP50, HAP40
Thin material (under 3 mm) 55∼60 SLD, SLD-MAGIC, ARK1 YXM1, HAP40 YXR3, YXR7
Triming
Other dies
Thick material (3 mm or over) 50∼55 DAC, DM
Thin material plate (under 3mm) 55∼60 SLD, SLD-MAGIC, ARK1 YXM1, YXR7 YXR3
Shearing
blades
(Straight Medium material plate (3mm to 9mm) 53∼58 SLD, SLD-MAGIC, ARK1 YXR33
Machine blades)
cutlery
Heavy material plate (10 mm or over) 48∼53 DM
Temperature(℃) Hardness
Grade
Annealing Quenching Tempering Annealed (HBW) Quenched and tempered
(HRC)
800∼880
YXM1 1,210 Oil 560 Air cooling 255 Max 63 Min
Slow cooling
800∼880
YXM4 1,220 Oil 560 Air cooling 277 Max 64 Min
Slow cooling
800∼880
YXM27 1,190 Oil 560 Air cooling 255 Max 64 Min
Slow cooling
Conventional High Speed Tool Steels
820∼880
YXM42 1,190 Oil 560 Air cooling 285 Max 66 Min
Slow cooling
HIGH SPEED TOOL STEELS
820∼880
YXM60 1,200 Oil 550 Air cooling 285 Max 66 Min
Slow cooling
820∼880
XVC5 1,240 Oil 560 Air cooling 285 Max 64 Min
Slow cooling
820∼880
YHX2 1,270 Oil 570 Air cooling 248 Max 62 Min
Slow cooling
800∼880
YXR3 1,150 Oil 560 Air cooling 241 Max 57 Min
Slow cooling
800∼880
YXR7 1,150 Oil 560 Air cooling 241 Max 62 Min
Slow cooling
820∼880
HAP10 1,180 Oil 560 Air cooling 269 Max 63 Min
Slow cooling
P/M High Speed Tool Steels
820∼880
HAP40 1,200 Oil 560 Air cooling 277 Max 66 Min
Slow cooling
820∼880
HAP50 1,200 Oil 560 Air cooling 293 Max 66 Min
Slow cooling
820∼880
HAP72 1,200 Oil 550 Air cooling 352 Max 68 Min
Slow cooling
820∼880
HAP5R 1,140 Oil 530 Air cooling 269 Max 58 Min
Slow cooling
Remarks (1) Tools required for high strength at elevated temperature
(2) Tools required for higher toughness
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Standard heat treatment conditions of
YSS High Speed Tool Steels
• Annealing
1. All material is delivered as spheroidized annealed condition.
2. When used after reforging, spheroidized annealing is to be done before hardening.
3. Stress relief annealing is to be done in order to remove stress occured by cold working such as cold
drawing, cold rolling or cutting and machining.
• Heating temperature : 650~750˚C
(to aim higher temperature when softening required)
• Holding time :1h/25mm thickness
Holding time
T
2nd stage preheating Refer to
850˚C the table
(Remarks) As for simple figure tools, 1st
1st stage preheating stage preheating can be
Holding time quenching x 2 Tempering skipped and oil quenching can
500~550˚C 450~550˚C Slow cooling be applied instead of hot salt
bath quenching.
30min/25mm
For complex figure tools, 3rd
30min/25mm About 80˚C stage preheat (1,050˚C)
applying is preferable.
Holding time (sec) 60 90 160 240 280 350 390 420 440 495
Salt bath
Magnification(Holding time/Thickness) X12 X9 X8 X8 X7 X7 X6.5 X6 X5.5 X5.5
(Remarks) Tempering is needed more than 2 times for grades contain no cobalt and needed more
than 3 times for grades cobalt alloyed in order to make it tough enough.
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Standard heat treatment conditions of
YSS High Speed Tool Steels
68 68
68
1,190℃
1,220℃ 66 66
66 1,220℃
Hardness (HRC)
Hardness (HRC)
Hardness (HRC)
64 64
64
1,200℃
62 62
1,180℃
62
60 60
60
58 58
58 56 56
500 520 540 560 580 600 620 500 520 540 560 580 600 620 500 520 540 560 580 600
HIGH SPEED TOOL STEELS
70
XVC5 68
YH X 2 66
YX R 3
64
1,280℃
68 66
1,260℃
62 1,150℃
1,240℃
66 64 60
Hardness (HRC)
Hardness (HRC)
Hardness (HRC)
58
64 62
56
62 60 54
52
60 58
50
58 56 48
520 540 560 580 600 620 500 520 540 560 580 600 620 500 550 600 650
Tempering temperature( ℃ ) Tempering temperature( ℃ ) Tempering temperature( ℃ )
1,200℃ 1,200℃
66 1,180℃
68
68
64
66
Hardness (HRC)
66
Hardness (HRC)
Hardness (HRC)
62
64
60
64
62
58
60 62
56
58
54
60
52 56
520 540 560 580 600 520 540 560 580 600 500 520 540 560 580 600
Tempering temperature( ℃ ) Tempering temperature( ℃ ) Tempering temperature( ℃ )
10
Standard heat treatment conditions of
YSS High Speed Tool Steels
70
69
1,200℃
1,200℃
68 68
Hardness (HRC)
Hardness (HRC)
1,180℃
67
66
66
65 64
64 62
500 520 540 560 580 520 540 560 580 600
HIGH SPEED TOOL STEELS
YXR33 70
YX R7
62
60
68
58 1,140℃
56 66 1,160℃
Hardness (HRC)
Hardness (HRC)
1,120℃
54
64
1,080℃
52
1,140℃
50 62
48
60
46
44 58
500 550 600 650 500 520 540 560 580 600
Tempering temperature( ℃ ) Tempering temperature( ℃ )
1,200℃
70
64
68 62
Hardness (HRC)
Hardness (HRC)
1,140℃
66 60
64 58
62 56
60 54
500 520 540 560 580 600 500 520 540 560 580 600
Tempering temperature( ℃ ) Tempering temperature( ℃ )
11