1305 Adjustable Frequency AC Drive: User Manual

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User Manual

1305 Adjustable Frequency AC Drive


0.37…4 kW (0.5…5 Hp), Firmware 1.01…3.00

Please read the Attention Statement


on page 2-16 and 2-18 before installing the drive.
Important User Information
Read this document and the documents listed in the Additional Resources section about installation, configuration, and operation of this equipment before you install,
configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all
applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel
in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular
installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal
injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.
Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will
cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for
Personal Protective Equipment (PPE).
Document Update

Electronic Motor Overload Protection


This product does not offer speed-sensitive overload protection, thermal memory retention or provisions to act upon
motor over-temperature sensing in motors. If such protection is needed in the end-use product, it needs to be provided by
additional means.

Rockwell Automation Publication 1305-5.0 - June 2013


Notes:

Rockwell Automation Publication 1305-5.0 - June 2013


Summary of Changes

The information below summarizes the changes to the 1305 User Manual, publication 1305-5.0 since the last release.

Description of New or Updated Information Page


Added the document update concerning Electronic Motor Overload Protection. Beginning of manual

Rockwell Automation Publication 1305-5.0 - June 2013


Notes:

Rockwell Automation Publication 1305-5.0 - June 2013


Table of Contents

Chapter 1 – Information and Precautions RFI Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8


Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 RFI Filtering Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-8
RFI Filter Leakage Current . . . . . . . . . . . . . . . . . . . . . . 2-8
Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Receiving, Unpacking, Inspection, Storing . . . . . . . . . . . . . 1-2
Sensitive Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Motor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . 1-4 Discrete Control and Signal Wiring . . . . . . . . . . . . . . . . 2-9
Nameplate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Safety Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
RFI Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Firmware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Catalog Number Code Explanation . . . . . . . . . . . . . . . . . . . 1-5 Motor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Chapter 2 – Installation/Wiring Shielded Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Motor Lead Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Cable Charging Currents . . . . . . . . . . . . . . . . . . . . . . . 2-14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Common More Codes . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Terminal Block Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Drive Operation Without A HIM . . . . . . . . . . . . . . . . . . . . 2-15
Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Frequency Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Starting and Stopping the Motor . . . . . . . . . . . . . . . . . . 2-5 Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Repeated Application/Removal of Input Power . . . . . . 2-5 Three Wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Bypass Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Two Wire “Run Forward/Run Reverse” Control . . . . . 2-16
Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Input Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Drive Output Disconnection . . . . . . . . . . . . . . . . . . . . 2-19
Electrical Interference EMI/RFI . . . . . . . . . . . . . . . . . . . . . 2-7 Cable Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Optional Cable Terminator . . . . . . . . . . . . . . . . . . . . . 2-19
Emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Optional Cable Reactor . . . . . . . . . . . . . . . . . . . . . . . . 2-19

i
Table of Contents

Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Chapter 5 – Programming


Adapter Mounting Distance . . . . . . . . . . . . . . . . . . . . . 2-20 Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Adapter Mounting Distance & Cable Connections . . . 2-21
Chapter Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Chapter 3 – Human Interface Module (HIM)
Function Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Parameter Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
HIM Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Programming Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
HIM Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Metering Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Display Panel Descriptions . . . . . . . . . . . . . . . . . . . . . . 3-2
Control Panel Descriptions . . . . . . . . . . . . . . . . . . . . . . 3-2 Set Up Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
HIM Removal And Installation . . . . . . . . . . . . . . . . . . . . . . 3-4 Single Phase Input Ratings . . . . . . . . . . . . . . . . . . . . . 5-14
Advanced Setup Group . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
HIM Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Frequency Set Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
HIM Programming Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Frequency Source Selection . . . . . . . . . . . . . . . . . . . . 5-27
Program And Display Modes . . . . . . . . . . . . . . . . . . . . 3-7
Accel/Decel Selection . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Process Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
EEProm Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Feature Select Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Search Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Output Configuration Group . . . . . . . . . . . . . . . . . . . . . . . 5-34
Control Status Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Faults Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Fault Queue/Clear Faults . . . . . . . . . . . . . . . . . . . . . . . 3-15
Password Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Diagnostics Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Login to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Masks Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Logout from the Drive . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 Owners Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Chapter 4 – Start-Up Adapter I/O Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Process Display Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Linear List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Initial Operation - Motor Disconnected . . . . . . . . . . . . . 4-2

ii
Table of Contents

Chapter 6 – Troubleshooting and Fault Information Control Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4


Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Protective Features . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Fault Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Programming/Communications . . . . . . . . . . . . . . . A-6
Fault LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
How To Clear a Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Appendix B – Serial Communications
Fault Code Cross Reference . . . . . . . . . . . . . . . . . . . . . 6-2 Communications Using Bulletin
Fault Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 1203 Communication Modules . . . . . . . . . . . . . . . . . . . . . B-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Logic Control Data . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Drive Status Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
Appendix A – Block Diagram and Specifications
Parameter Grouping/User Settings . . . . . . . . . . . . . . . B-5
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Scale Factor Conversion . . . . . . . . . . . . . . . . . . . . . . B-13
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 Appendix C – Accessories
Output Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Input Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Environmental Specifications . . . . . . . . . . . . . . . . A-3 Index
Control Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1

iii
Table of Contents

This Page Intentionally Left Blank.

iv
Chapter
Information and Precautions 1
CHAPTER OBJECTIVES Chapter 5 outlines the parameter information of the drive such
as description, number, type, units, factory default, minimum
Chapter 1 provides information on the general intent of this and maximum settings.
manual, gives an overall description of the Bulletin 1305
Adjustable Frequency AC Drive (herein called - the drive) and Chapter 6 defines the various drive faults and the appropriate
provides a listing of key drive options. Additionally, this action to take as well general troubleshooting information.
chapter provides information on receiving and handling of the Appendix A contains a block diagram and general specifica-
drive. tions of the drive.
MANUAL OBJECTIVES Appendix B provides the necessary information for drive set up
using a PLCR, SLCT or other logic controller. A table is
The purpose of this manual is to provide the user with the provided that lists each parameter by parameter group with
necessary information to install, program, start up and maintain space for the user to record any custom parameter settings.
the Bulletin 1305 drive. To assure successful installation and
operation, the material presented must be thoroughly read and Appendix C lists the accessories and their catalog number.
understood before proceeding. Particular attention must be Index – A comprehensive index is provided to assist the user in
directed to the ATTENTION and IMPORTANT statements locating specific information. All parameters and fault in-
contained within. formation are listed alphabetically under parameters and faults
Chapter 2 provides instructions on how to mount and wire the respectively.
drive. It also describes how to operate the drive without a Hu- PLC is a registered trademark of Allen-Bradley Company.
man Interface Module. SLC is a trademark of Allen-Bradley Company.
Chapter 3 defines the display and control panel keys on the
optional Human Interface Module. A flowchart is provided to
guide the user through the key strokes of the various menu
levels.
Chapter 4 describes the steps to start up the drive. It includes
a typical start up routine defining the adjustments and checks to
assure proper operation.
1-1
Chapter 1 – Information and Precautions

Receiving – It is the responsibility of the user to thoroughly included as an aid for nameplate interpretation. Refer to the
inspect the equipment before accepting the shipment from the following pages for complete nomenclature.
freight company. Check the item(s) received against the
Storing – The drive should remain in its shipping container
purchase order. If any items are obviously damaged, it is the
prior to installation. If the equipment is not to be used for a
responsibility of the user not to accept delivery until the freight
period of time, it must be stored according to the following
agent has noted the damage on the freight bill. Should any
instructions in order to maintain warrranty coverage:
concealed damage be found during unpacking, it is again the
responsibility of the user to notify the freight agent. The D Store in a clean, dry location.
shipping container must be left intact and the freight agent D Store within an ambient temperature range of -40_ to
should be requested to make a visual inspection of the +70_C.
equipment. D Store within a relative humidity range of 0% to 95%,
Unpacking – Remove all packing material, wedges, or braces noncondensing.
from within and around the drive. Remove all packing material D Do not store equipment where it could be exposed to a
from the heat sink. corrosive atmosphere.
IMPORTANT: Before the installation and start–up of the drive, D Do not store equipment in a construction area.
a general inspection of the mechanical integrity (i.e. loose
parts, wires, connections, etc.) should be made. GENERAL PRECAUTIONS
Inspection – After unpacking, check the item(s) nameplate In addition to the precautions listed throughout this manual, the
catalog number against the purchase order. An explanation of following statements which are general to the system must be
the catalog numbering system for the Bulletin 1305 drive is read and understood.

1-2
Chapter 1 – Information and Precautions

ATTENTION: This drive contains ESD ATTENTION: Only personnel familiar with the
(Electrostatic Discharge) sensitive parts and the drive and associated machinery should plan or
assemblies. Static control precautions are implement the installation, start-up and subsequent
required when installing, testing, servicing or maintenance of the system. Failure to comply may
repairing this assembly. Component damage may result in personal injury and/or equipment damage.
result if ESD control procedures are not followed.
If you are not familiar with static control
procedures, reference A-B publication 8000-4.5.2,
‘‘Guarding Against Electrostatic Damage ” or any CONVENTIONS USED IN THIS MANUAL
other applicable ESD protection handbook. Programmer Terminal will appear as Human Interface
ATTENTION: An incorrectly applied or Module or HIM.
installed drive can result in component damage or To help differentiate parameter names, display text, and control
a reduction in product life. Wiring or application keys from other text in this manual, the following conventions
errors, such as, undersizing the motor, incorrect or will be used:
inadequate AC supply, or excessive ambient
temperatures may result in malfunction of the Parameter Names will appear in [brackets]
system. Display Text will appear in ‘‘quotes”.
Control Key Names will appear as depicted on the
control key, if the key is labeled
with letters or numbers
(i.e., JOG, SEL) or if the key
depicts an icon, its operative
term appear with initial
capitalization (i.e., Stop,
Increment, Enter).

1-3
Chapter 1 – Information and Precautions

NAMEPLATE LOCATION Figure 1.2 Nameplate Information


Figure 1.1 Bulletin 1305 Nameplate Location CAT 1305-AA04A-HA2 SER A
S/N 00110 UL
I V: 200-240 O
U V: 200-230 3
N A: 4.0 A: 4.5
T CSA
P Hz: 50/60 P Hz: 0-400
U VA: 1700 U Motor
T T Rating: 0.75kW/1HP
ALLEN-BRADLEY MADE IN U.S.A.

Nameplate
FIRMWARE COMPATIBILITY①
Located on Exterior
of Enclosure Drive: FRN 1.0 through 3.0
HIM: FRN 1.0 through 3.0

➀ Specific Firmware versions are identified by digits to the right/left of decimal.


Example 1.01, 2.01, 3.00.

1-4
Chapter 1 – Information and Precautions

CATALOG NUMBER CODE EXPLANATION


1305 – A A02 A – DE – HA1
First Second Third Fourth Fifth Sixth
Position Position Position Position Position Position
Bulletin Nominal
Number Rating Current Rating Enclosure Type Options
A 200-240V 1∅ A01 Letter Enclosure Type
200-230V 3∅ A02 A NEMA Type 1
B 380-460V 3∅ A03 (IP 30)
A04
A06
A08
A09
A12

Language Code (English language is included in base catalog number.


To order a second language, add the appropriate suffix to the drive
catalog number.)
DE German
ES Spanish
IT Italian
FR French

Human Interface Modules, NEMA Type 1 (IP 30) To order installed in the
drive, add the appropriate suffix to the drive catalog number.
HAP Programmer Only
HA1 HIM with Analog Speed Pot
HA2 HIM with Digital Up-Down Keys

1-5
Chapter 1 – Information and Precautions

Table 1.A Drive Rating and Derating Guidelines In general:

Motor Rating
When operating the drive in an ambient temperature at or near
Catalog
a alo the maximum operating temperature (50°C), the following
Voltage
ol a e 3O Input 1O Input
Rating
a n Numberer derating guidelines are recommended to guard against
IP30 Output ➀➁ Output ➀➁ overheating depending on application and operating conditions.
HP kW Current (A)
HP kW Current (A)
1305-AA02A 1/2 0.37 2.3 – – – ➀ Motor Full Load Amps (FLA) should not exceed the drive output current rating.
➁ If the [PWM Frequency] is set above 4kHz, the output current must be derated per the
2 2
200-230V 1305-AA03A 3/4 0.55 3 1/2 0.37 2.3
chart on page 5-20.
50/60
/6 Hz
1305-AA04A 1 0.75 4.5 3/4 0.55 3 ➂ Output current value listed for 200V input voltage. At 230V input voltage, output
1305-AA08A 2 1.5 8 1 0.75 4.5 current is 9.6A for 3 phase and 6.8A for single phase.
1305-AA12A 3 2.2 12 ➂ 2 1.5 8 ➂ ➃ Output current value listed for 380V input voltage. At 415V input voltage, output
current is 5.3A. At 460V input voltage, output current is 4.8A.
1305-BA01A 1/2 0.37 1.3
➄ Output current value listed for 380V input voltage. At 415V input voltage, output
380-460V
8 6 1305-BA02A 3/4 0.55 1.6 current is 8.4A. At 460V input voltage, output current is 7.6A.
50/60
/6 Hz
1305-BA03A 1 0.75 2.3
N Available
Not v e
1305-BA04A 2 1.5 4
1305-BA06A 3 2.2 6 ➃
1305-BA09A 5 4.0 9 ➄

1-6
Installation/Wiring Chapter 2
CHAPTER OBJECTIVES Figure 2.1 Mounting Requirements

ÍÍÍÍÍÍ
ÍÍÍÍÍÍ
Chapter 2 provides the information needed to properly mount
and wire the drive. Since most start-up difficulties are the
result of incorrect wiring, every precaution must be taken to 50 mm

ÍÍÍ
assure that the wiring is done as instructed. All items must be (2 in.)
read and understood before the actual installation begins.

ÍÍÍ
ÍÍÍ
ATTENTION: The following information is

ÍÍÍ
merely a guide for proper installation. The
National Electrical Code and any other governing

ÍÍÍ
75 mm
regional or local code will overrule this (3 in.)

ÍÍÍ
information. The Allen-Bradley Company cannot
assume responsibility for the compliance or the
noncompliance to any code, national, local or
otherwise for the proper installation of this drive

ÍÍÍÍÍ
or associated equipment. A hazard of personal 100 mm
injury and/or equipment damage exists if codes (4 in.)
are ignored during installation.
ÍÍÍÍÍ
IMPORTANT: The drive must be mounted to a metallic
surface.

2-1
Chapter 2 – Installation/Wiring

Figure 2.2 Bulletin 1305 Approximate Dimensions


Dimensions shown in millimeters (inches). Shipping weights shown in kilograms (pounds).

C’ H
A C  5.5 D
(7/32) J

 22.5
(7/8)
B
E

G F

200/230 V 380/460 V A B C C’ D E F G H J Approx.


Cat. No. Cat. No. Width Height Depth Depth Ship Wt.
1305- 1305- w/o Pot w/ Pot
AA02A 120 195 122 127.1 110 180 9 113 5 7.5 1.6
AA03A (4-23/32) (7-11/16) (4-13/16) (5) (4-11/32) (7-1/16) (11/32) (4-7/16) (7/32) (5/16) (3.5)
AA04A 120 195 140 145.1 110 180 27 113 5 7.5 1.9
(4-23/32) (7-11/16) (5-1/2) (5-23/32) (4-11/32) (7-1/16) (1-1/16) (4-7/16) (7/32) (5/16) (4.2)
AA08A BA01A 170 195 179 184.1 160 180 66 113 5 7.5 3.6
BA02A (6-11/16) (7-11/16) (7-1/16) (7-1/4) (6-5/16) (7-1/16) (2-19/32) (4-7/16) (7/32) (5/16) (8.0)
BA03A
BA04A
BA06A
AA12A BA09A 210 195 179 184.1 200 180 66 113 5 7.5 4.2
(8-1/4) (7-11/16) (7-1/16) (7-1/4) (7-7/8) (7-1/16) (2-19/32) (4-7/16) (7/32) (5/16) (9.2)

2-2
Chapter 2 – Installation/Wiring

TERMINAL BLOCK ACCESS Figure 2.3 Terminal Block Access


To access the power and control terminal
blocks, perform the following procedure:
1. Remove power from the drive.
2. Lower the hinged panel located below the
HIM or blank front panel. LED Firmware
Fault Revision
3. For drives equipped with a blank front Level
Indicator
panel, slide the panel downward and Number
remove from the drive. Skip to Step 5.
4. For drives equipped with a HIM, press the
retaining lever directly beneath the HIM
and slide the HIM downward to remove Serial
from drive. Number
5. Remove the front cover by grasping the
upper corners of the cover and pulling the
cover to a 90° angle to the drive. Lift the DC Bus Charge Indicator
cover off. TB1 - Power Terminal
Hinged Panel Retaining Lever Block
Human Interface Module
(See back for Series Letter and TB2 - Control Terminal Block
Firmware Revision Level)

ATTENTION: Proceed with caution. A DC Bus


Voltage may be present at the Power Terminal
Block (TB1) even when power is removed from
the drive.
2-3
Chapter 2 – Installation/Wiring

Figure 2.4 Installation Guidelines

GRD
GRD R S T
Input Devices Page 2-5 GRD(L1) (L2) (L3)

Electrical Interference Page 2-7

Input Power Conditioning Page 2-6


Grounding Page 2-9

Power Wiring Page 2-11


Input Filters Page 2-8 GRD(T1)(T2) (T3)
GRD U V W
Control Wiring Page 2-15
Input Fusing Page 2-6 Output Filters Page 2-8
Output Devices Page 2-19
Cable Termination Page 2-19

Motor

AB0515A

2-4
Chapter 2 – Installation/Wiring

INPUT DEVICES Bypass Contactors


Starting and Stopping the Motor ATTENTION: An incorrectly applied or
installed system can result in component damage
ATTENTION: The drive start/stop control or reduction in product life. The most common
circuitry includes solid-state components. If causes are:
hazards due to accidental contact with moving
machinery or unintentional flow of liquid, gas or D Wiring AC line to drive output or control
solids exist, an additional hardwired stop circuit is terminals.
required to remove AC line power to the drive. D Improper voltage placed on control terminals.
When AC input power is removed, there will be a
loss of inherent regenerative braking effect and D Improper bypass or output circuits not
the motor will coast to a stop. An auxiliary approved by Allen-Bradley.
braking method may be required. D Output circuits which do not connect directly
to the motor.
Repeated Application/Removal of Input Power
D Incorrect or inadequate AC supply.
ATTENTION: The drive is intended to be D Excessive ambient temperature.
controlled by control input signals that will start Contact Allen-Bradley for assistance with
and stop the motor. A device that routinely application or wiring.
disconnects then reapplies line power to the drive
for the purpose of starting and stopping the motor
should not be used. If it is necessary to use this
method for starting and stopping or if frequent
cycling of power is unavoidable, make sure that it
does not occur more than once a minute.

2-5
Chapter 2 – Installation/Wiring

INPUT POWER CONDITIONING INPUT FUSING


The drive is suitable for direct connection to a correct voltage, ATTENTION: The drive does not provide
single phase or three-phase, AC power line. However, there are branch circuit protection. Specifications for the
certain power line conditions which may introduce the recommended fuse size and type which provide
possibility of drive input power component malfunction. To branch circuit protection against short circuits are
reduce the possibility of these malfunctions, a line reactor or provided in Table 2.A . Branch circuit breakers or
isolation type transformer with an input impedance of 3% of disconnect switches cannot provide this level of
the drive input VA rating may be required. protection for drive components.
The basic rules for determining if a line reactor or isolation Table 2.A Maximum Recommended AC Input Line Fuse
type transformer is required are as follows: UL Class J, T, CC, or BS88 (or equivalent)
1. If the AC line supplying the drive has power factor 3 Rating 1 Rating Fuse Fuse
correction capacitors that are switched in and out, installing kW (HP) kW (HP) 230V Rating 460V Rating
an AC line reactor or isolation type transformer between the .37 (1/2) –– 6 3➀
capacitor bank and the drive input may be required. Damage .55 (3/4) .37 (1/2) 6 3➀
to drives can occur from the extreme current spikes caused .75 (1) .55 (3/4) 10 6➁
by capacitor switching. 1.5 (2) 1.5 (1) 15 10➁
2. If the AC line frequently experiences transient power 2.2 (3) 1.5 (2) 25 15➁
interruptions or significant voltage spikes, an AC line 4.0 (5) –– –– 20➁
reactor or isolation type transformer may be required. ➀ Must be dual element time delay, Bussmann LPJ or equivalent.
Damage to drives can occur from extreme current spikes. ➁ If fuse blowing is a problem, use dual element type fuses.

2-6
Chapter 2 – Installation/Wiring

ELECTRICAL INTERFERENCE – EMI/RFI Shielded or armored cable may be used to guard against
radiated emissions from the motor cable. The shield or armor
Immunity should be connected to the drive ground terminal and the
The 1305 drive is designed for immunity to most externally motor ground as outlined in the Grounding section of this
generated interference. Usually, no special precautions are Installation chapter.
required beyond the installation practices provided in this Common mode chokes are recommended at the drive output to
publication. reduce the common mode noise.
It is recommended that the coils of DC energized contactors An RFI filter can be used and in most situations provides an
associated with drives be suppressed with a diode or similar effective reduction of RFI emissions that may be conducted
device, since they can generate severe electrical transients. into the main supply lines.
In areas subject to frequent lightening strikes, additional surge If the installation combines a drive with sensitive devices or
suppression is advisable. circuits, it is recommended that the lowest possible drive PWM
Emission frequency be programmed.
Careful attention must be given to the arrangement of power
and ground connections to the drive to avoid interference with
nearby sensitive equipment. The cable to the motor carries
switched voltages and should be routed well away from
sensitive equipment.
The ground conductor of the motor cable should be connected
to the drive ground (GRD) terminal directly. Connecting this
ground conductor to a cabinet ground point or ground bus bar
may cause high frequency current to circulate in the ground
system of the enclosure. The motor end of this ground
conductor must be solidly connected to the motor case ground.

2-7
Chapter 2 – Installation/Wiring

RFI FILTERING RFI Filter Installation


1305 drives can be installed with an RFI filter, which controls The RFI filter must be connected between the incoming AC
radio–frequency conducted emissions into the main supply supply line and the drive power input terminals.
lines and ground wiring. In general, it is best to install the filter on the same mounting
If the cabling and installation recommendation precautions plate, physically close (and with short connections) to the
described in this manual are adhered to, it is unlikely that drive.
interference problems will occur when the drive is used with IMPORTANT: To assure that the RFI filter is effective, the
conventional industrial electronic circuits and systems.
motor cable must be shielded or armored and the guidelines
However, a filter is recommended if there is a likelihood of given in this manual must be followed.
sensitive devices or circuits being installed on the same AC RFI Filter Leakage Current
supply or if the motor cable exceeds 50 meters (164 feet).
Beyond this length, capacitance to ground will increase the The optional RFI filter may cause ground leakage currents.
supply emissions. Therefore a solid ground connection must be provided.
Where it is essential that very low emission levels must be ATTENTION: To guard against possible
achieved or if conformity with standards is required (EN55011, equipment damage, RFI filters can only be used
VDE0875, BSI, FCC) the optional RFI filter should be used. with AC supplies that are nominally balanced
IMPORTANT: The conformity of the drive and filter to any with respect to ground. In some countries,
three–phase supplies are occasionally connected
standard does not guarantee that the entire installation will
in a 3-wire configuration with one phase
conform. Many other factors can influence the total installation
grounded (Grounded Delta). The filter must not
and only direct measurements can verify total conformity. be used in Grounded Delta supplies.

2-8
Chapter 2 – Installation/Wiring

GROUNDING the ground conductor should also be connected to the motor


case ground. If shielded or armored cables are used, the same
Refer to the grounding diagram on the following page. The grounding methods should be used for the shield/armor as well.
drive must be connected to system ground at the power ground
(GRD) terminal provided on the power terminal block (TB1). Discrete Control and Signal Wiring
Ground impedance must conform to the requirements of DO NOT connect drive Common terminals (TB2) to ground.
national and local industrial safety regulations (NEC, VDE DO NOT switch these inputs using non-isolated TTL type
0160, BSI, etc.) and should be inspected and tested at circuits. Use dry relay contacts to switch signal inputs to
appropriate and regular intervals. In any cabinet, a single, Common. Only isolated 4-20mA sources are recommended.
low–impedance ground point or ground bus bar should be used. There must be no ground potential difference between source
All circuits should be grounded independently and directly. and drive.
The AC supply ground conductor should also be connected
directly to this ground point or bus bar. Safety Ground
Sensitive Currents This is the safety ground required by code. The ground bus can
be connected to adjacent building steel (girder, joist) or a floor
It is essential to define the paths through which the high ground loop, provided grounding points comply with NEC
frequency ground currents flow. This will assure that sensitive regulations.
circuits do not share a path with such current, and to minimize
the area enclosed by these paths. Current carrying ground RFI Filter
conductors must be separated. Control and signal ground
IMPORTANT: Using an optional RFI filter may result in
conductors should not run near or parallel to a power ground
relatively high ground leakage currents. Surge suppression
conductor.
devices are also incorporated in the filter to clamp line surges
Motor Cable to a limited voltage above ground potential. Therefore, the
The ground conductor of the motor cable (drive end) must be filter must be permanently installed and solidly grounded.
connected directly to the ground terminal, not to the enclosure Grounding must not rely on flexible cables and should not
bus bar. Grounding directly to the drive (and filter, if installed) include any form of plug or socket that would permit
provides a direct route for high frequency current returning inadvertent disconnection. The integrity of this connection
from the motor frame and ground conductor. At the motor end, should be periodically checked.

2-9
Chapter 2 – Installation/Wiring

Figure 2.5 Recommended 1305 Grounding


Common
Conduit/4-Wire Cable Mode Core*
R(L1) Shield*
U(T1)
V(T2)
S(L2)
W(T3)
GRD
T(L3)
GRD Shield

Ground Rod
Motor
Motor Frame
Terminator* Ground Per
Local Codes

* These are options that can be installed as needed.


AB0518A

2-10
Chapter 2 – Installation/Wiring

POWER WIRING Table 2.B Power Block Terminal (TB1)

Input and output power connections are performed through a Terminals Description
ten position terminal block, TB1 (see page 2-3 for location). GND Earth Ground
Figure 2.6 Power Terminal Block Designations (TB1) R, S, T (L1, L2, L3) AC Input Line Terminals
+DC, BRK (or -DC) Dynamic Brake Option - Refer to instructions included
with option

GND GND L1 L2 L3 +DC BRK➀ T1 T2 T3 U, V, W (T1, T2, T3) Motor Connection


R S T (-DC) U V W
Table 2.C Screw Size, Wire Size and Torque Specifications
Required
Terminal Screw Max./Min. Wire Size Maximum Torque
To Input Fusing Size mm 2 (AWG ) N-m ( lb-ins. )
Motor Required Branch TB1 M4 3.5/0.75 (12/18) 0.90 (8)
➃ ➁ To Motor
Circuit Disconnect ➂ (0.37 to 0.75kW/1/2 to 1 HP)
AC Input Line
TB1 (All except above) M4 4/0.75 (10/18) 1.81 (16)
➀ Connection for Dynamic Brake Resistors for all models except the 200-230 Volt, TB2 (All) M3.5 1.5/0.20 (14/24) 0.90 (8)
0.37 to 0.75 kW (1/2 to 1 HP) drive. IMPORTANT: The [DB Enable] parameter must
be enabled for proper operation.
➁ For single phase applications, the AC input line can be connected to any two of
the three input terminals R, S, T (L1, L2, L3).
➂ Bulletin 1305 drives are UL listed and CSA certified as a motor overload protec-
tive device. An external overload relay is not required for single motor applications.
IMPORTANT: This drive is not intended for use with single phase motors.
➃ Ground from drive to motor frame must be an independent continuous insulated
wire run.

2-11
Chapter 2 – Installation/Wiring

Motor Cables drives. The shield should be connected to the ground


connections at both the motor and drive end.
A variety of cable types are acceptable for drive installations.
For many installations, unshielded cable is adequate, provided Armored cable also provides effective shielding. Ideally, it
it can be separated from sensitive circuits. As an approximate should be grounded only at the drive (GRD) and motor frame.
guide, allow a spacing of 1 meter (3.3 feet) for every 10 meters Some armored cable has a PVC coating over the armor to
(33 feet) of length. In all cases, long parallel runs must be prevent incidental contact with grounded structure. If, due to
avoided. the type of connector, the armor must be grounded at the
cabinet entrance, shielded cable should be used within the
The cable should be 4-conductor with the ground lead being
cabinet to continue as far as possible to the coaxial
connected directly to the drive ground terminal (GRD) and the
arrangement of power cable and ground.
motor frame ground terminal.
In some hazardous environments it is not permissible to ground
Shielded Cable
both ends of the cable armor. This is because of the possibility
Shielded cable is recommended if sensitive circuits or devices of high current circulating at the input frequency if the ground
are connected or mounted to the machinery driven by the loop is cut by a strong magnetic field. This only applies in the
motor. The shield must be connected to the drive ground and proximity of powerful electrical machines. In such case, the
motor frame ground. The connection must be made at both ground connection at one end may be made through a
ends to minimize the external magnetic field. capacitance, which will block the frequency current but present
a low impedance to RF. Because of the highly pulsed nature of
If cable trays or large conduits are to be used to distribute the the circulating current, the capacitor type used must be rated
motor leads for multiple drives, shielded cable is recommended for AC-to-ground voltage. Consult factory for specific
to reduce or capture the noise from the motor leads and guidelines.
minimize “cross coupling” of noise between leads of different

2-12
Chapter 2 – Installation/Wiring

Conduit Motor Lead Lengths


If metal conduit is preferred for cable distribution, the Installations with long cables to the motor may require the
following guidelines must be followed. addition of output reactors or cable terminators to limit voltage
reflections at the motor. Refer to Table 2.D for the maximum
1. Drives are normally mounted in cabinets and ground
length cable allowed for various installation techniques.
connections are made at a common ground point in the
cabinet. If the conduit is connected to the motor junction Table 2.D Recommended Motor cable Lengths
box and at the drive end, no further conduit connections are
necessary. Maximum Cable Length in meters (feet)
with 460V Motor and Insulation Rating
2. No more than three sets of motor leads can be routed of ...
through a single conduit. This will minimize “cross talk”
Drive Rating Termina- 1000V 1200V 1600V
that could reduce the effectiveness of the noise reduction tion Type
methods described. If more than three drive/motor
0.37–4.0 kW (0.5–5 HP) None 12m (40ft) 33m (110ft) 121m (400ft)
connections per conduit are required, shielded cable as
described above must be used. If practical, each conduit 0.37–2.2 kW (0.5–3 HP) Reactor at 15m (50ft) ➃ ➃
should contain only one set of motor leads. Dr ve➀
Drive➀
4.0 kW (5 HP) 15m (50ft) 182m (600ft) ➃

ATTENTION: To avoid a possible shock hazard Reactor


e r at
7– kW
0.37–4.0 W (0.5–5
– HP)) M r
Motor➁ ➃ ➃ ➃
caused by induced voltages, unused wires in the
conduit must be grounded at both ends. For the 0.37–1.5 kW (0.5–2 HP) Terminator ➃ ➃ ➃
same reason, if a drive sharing a conduit is being at Motor➂
M r➂
2.2–4.0 kW (3–5 HP) 167m (550ft) ➃ ➃
serviced or installed, all drives using this conduit
should be disabled. This will eliminate the ➀ A 3% reactor at the drive provides lower rise time and lower stress on the motor
possible shock hazard from “cross coupled” drive cable, but may produce a poorer waveform to the motor. The reactor must have a
motor leads. turn-to-turn insulation rating of 2100 volts or higher for 460V motors. Not
recommended for lightly loaded motor applications because overvoltage trips may
occur at low output frequencies.

2-13
Chapter 2 – Installation/Wiring

➁ A 3% reactor at the motor has less effect on the rise time and higher stress on the motor Table 2.E Maximum Cable Length (PWM Frequency = 4 KHZ)
cable, but will provide a better waveform to the motor. The reactor must have a
turn-to-turn insulation rating of 2100 volts or higher for 460V motors.
Drive Shielded Cable, 14 Multiple Wire Unshielded Cable,
➂ Product information not available at the time of printing. Size Hp AWG 4-Conductor Conduit 4-Wire 14 AWG
➃ Use length indicated in Table 2.E Configuration 4-Conductor
Cable Charging Current 0.5 45m (150ft) ➀ 106m (350ft)
While cable length limits for reflected wave protection should 0.75 61m (200ft) ➀ 121m (400ft)
be followed, drives may have additional cable length
1 68m (225ft) ➀ 152m (500ft)
restrictions. Long motor cables may require capacitive
charging current in excess of the rating of a smaller drive. To 2 76m (250ft) ➀ 167m (550ft)
assure proper operation, limit smaller drives to the distances 3 91m (300ft) ➀ 182m (600ft)
listed in Table 2.E , then take the appropriate protection for
voltage reflection listed in Table 2.D . When conflicts arise, 5 152m (500ft) ➀ 212m (700ft)
use the smallest distance listed for a given drive size.
➀ Information not available at time of printing. Estimated length for a given drive size
should fall somewhere between the shielded cable value and the unshielded cable
value.
IMPORTANT:The cable lengths indicated here are subject to
change, consult factory for latest information.
Common Mode Cores
These will help reduce the common mode noise at the drive
output and guard against nuisance tripping of the drive caused
by capacitive leakage effects. The capacitive currents are
larger at higher PWM frequencies.

2-14
Chapter 2 – Installation/Wiring

DRIVE OPERATION WITHOUT A CONTROL WIRING


HUMAN INTERFACE MODULE (HIM) IMPORTANT: All common terminals are tied together within
Bulletin 1305 drives are functional without the use of the the drive.
Human Interface Module (HIM). All control functions can be
performed from the control terminal block (TB2). See Figure ATTENTION: Drive can be permanently
2.5 for control descriptions. Programming must be done using damaged if any EXTERNAL control voltage is
a HIM or PLC Remote I/O function. If operating without a applied to terminals 1 – 8 and 11 – 18. DO NOT
HIM, you must use an external Frequency Source on TB2. connect drive Common terminals (TB2) to
ground. DO NOT switch these inputs using
Frequency Source non-isolated TTL type circuits. Use dry relay
To control frequency from the control terminal block (TB2) an contacts to switch signal inputs to Common. Only
input is required to SW3 at TB2. The input to SW3 changes the isolated 4-20mA sources are recommended. There
frequency source from [Freq Select 1] to [Freq Select 2]. The must be no ground potential difference between
factory default setting for [Freq Select 2] is the “Remote Pot”. source and drive.
If a 0-10 Volt or 4-20mA frequency source is required, then the The factory default control wire scheme is ‘‘3 Wire” control.
[Freq Select 1] or [Freq Select 2] parameters must be The [Input Mode] parameter can be used to program the drive
programmed to select that source. These parameters can be to operate using a two wire ‘‘Run Forward/Run Reverse”
programmed using the optional Human Interface Module or control wire scheme. Refer to Chapter 4, Step 10 for
through serial communications when using an optional Bulletin programming instructions. Figure 2.5 shows the wiring
1203 Communication Module. See Appendix C for Catalog diagram for the two different modes.
Numbers of these accessories.
IMPORTANT: If the [Input Mode] is changed, power must be
Please refer to Chapter 5 for the factory default settings for all cycled to the drive for the change to take effect. The Start and
parameters. Special attention should be paid to Table 5.A on
Reverse functions operate differently for the two different input
page 5-27. This table demonstrates what frequency source and
modes.
accel and decel parameters can be selected based on the inputs
to SW1, SW2 and SW3 at TB2.

2-15
Chapter 2 – Installation/Wiring

Three Wire Control IMPORTANT: The drive can still be started from any adapter
(HIM or a serial device) and will run at the last commanded
When using this control scheme, the factory default for the
reverse function is controlled from TB2. To enable Reverse direction unless the start, jog and reverse functions of that
operation from the HIM or other serial communication adapter have been disabled (See [Start Mask], [Direction
adapters, BIT 0 of the [Direction Mask] parameter must be Mask] and [Jog Mask]. See page 5-43 and 5-44.
changed from “1” to a “0”. See Chapter 5 for general IMPORTANT:A stop command can be issued from any
programming instructions. See page 5-43. adapter at all times.
Two Wire “Run Forward/Run Reverse” Control IMPORTANT:If a Jog is initiated, the drive will Jog in the
To use a two wire ‘‘Run Forward/Run Reverse” control direction last traveled.
scheme, Bit 0 of the [Direction Mask] must be set to a ‘‘1.”
ATTENTION: Use of the JOG terminal requires
For proper operation of the “Run Forward/Run Reverse” mode,
a Bulletin 1201 Human Interface Module or other
install a jumper across terminals 7 and 8 (Stop) and terminals
Device connection to a drive port, otherwise,
11 and 12 (Enable).
improper operation will occur with Bulletin 1305
firmware FRN 2.01 or lower.

2-16
Chapter 2 – Installation/Wiring

Figure 2.7 3-Wire Terminal Block (TB2) Designations Figure 2.8 Run Fwd/Rev Terminal Block (TB2) Designations
Remote Remote
Pot 1 Source Pot 1 Source
2 Wiper or 0-10VDC 2 Wiper or 0-10VDC
0-10 Volts 0-10 Volts
3 Common 3 Common
4 4-20mA Input 4 4-20mA Input
5 0-10V Output 5 0-10V Output
Start Run Start
➄ 6 Forward 6
7 Common 7 Common
➀ Jumper
8 Stop ➁ 8 Stop
9 Output 9 Output
Customer Side

#1 #1

Customer Side
10 10
Momentary input
Maintained input
➀➃ 11 Enable➂ Wires must be Jumper 11 Enable➂
shielded
12 Common 12 Common
Run
13 Reverse➂ Reverse 13 Reverse➂
14 Jog ➂ 14 Jog ➂
15 Common 15 Common
Typical for Shield Connections ➂
16 SW1 ➂ 16 SW1
17 SW2 ➂ 17 SW2➂
18 SW3 ➂ 18 SW3➂
Shield Common
24VDC Source 19 (Sink) 24VDC Source 19 (Sink)
(User Supplied) (Connect at drive TB2 only) (User Supplied)
20 Output #2 20 Output #2
See notes on page 2-18.
2-17
Chapter 2 – Installation/Wiring

Table 2.F Control Terminal Block (TB2) Descriptions➅ IMPORTANT: Control inputs to two or more drives should
Terminal No(s) Signal Specification NOT be connected in parallel.
1, 2, 3 External Speed Pot 10 kΩ Potentiometer, 2 Watts
Recommended practice is to run all signal wiring in a separate
2,3 0-10V Analog Input Drive Input Impedance = 100 kΩ steel conduit. The shield wire must only be connected at the
4,3 4-20mA Analog Input Drive Input Impedance = 250 Ω drive.
5, 3 0-10V Analog Output Meter Impedance  4 kΩ
6, 7 Start Contact Closure Input ➂ ATTENTION: Use of the JOG terminal requires
8, 7 Stop Contact Closure Input ➂
9, 10 Programmable Output 1 Resistive Rating = 115 VAC/30 VDC, 5A a Bulletin 1201 Human Interface Module or other
Inductive Rating = 115 VAC/30 VDC, 2A Device connection to a drive port, otherwise,
11, 12 Drive Enable Contact Closure Input ➂ improper operation will occur with Bulletin 1305
13, 12 Reverse Contact Closure Input ➂ firmware FRN 2.01 or lower.
14, 15 Jog Contact Closure Input ➂
16, 15 SW1 Contact Closure Input ➂
17, 15 SW2 Contact Closure Input ➂
18, 15 SW3 Contact Closure Input ➂ ATTENTION: Signal common is internally
19, 20 Programmable Output 2 24V DC 20%, 50 mAmps Max. (Sink) connected to chassis ground. Do not use cable
shields as signal current paths.
The recommended control signal wire is:
D Belden 8760 (or equiv.) - 18 AWG (0.750 mm2), twisted Notes:
pair, shielded.
➀ Required to operate drive. Stop also used to clear a fault.
D Belden 8770 (or equiv.) - 18 AWG (0.750 mm2), 3
conductor, shielded. ➁ Use HIM Stop button to clear faults.
➂ Contact Closure Input. Internal 5V supply. DO NOT apply external voltage.
D Belden 9460 (or equiv.) - 18 AWG (0.750 mm2), twisted
➃ When the Enable signal is lost, the drive output immediately shuts off and the motor
pair, shielded. will coast to a stop.
➄ A Start command will override any Jog command.
➅ Control inputs to two or more drives should NOT be connected in parallel.

2-18
Chapter 2 – Installation/Wiring

OUTPUT DEVICES Table 2.D lists the maximum recommended cable length for
unterminated cables, since the voltage doubling phenomenon
Drive Output Disconnection occurs at different lengths for different drive ratings. If your
installation requires longer motor cable lengths, a reactor or
ATTENTION: Any disconnecting means wired cable terminator is recommended.
to drive output terminals U, V and W must be
capable of disabling the drive if opened during Optional Output Reactor
drive operation. If opened during drive operation,
The reactors listed in Catalog A111 can be used for the drive
the drive will continue to produce output voltage
input and output. These reactors are specifically constructed to
between U, V, W. An auxiliary contact must be
accommodate IGBT inverter applications with switching
used to simultaneously disable the drive or output
frequencies up to 20 kHz. They have a UL approved dielectric
component damage may occur.
strength of 4000 volts, opposed to a normal rating of 2500
volts. The first two and last two turns of each coil are triple
CABLE TERMINATION insulated to guard against insulation breakdown resulting from
Optional Cable Terminator high dv/dt. When using output line reactors, it is recommended
that the drive PWM frequency be set to its lowest value to
Voltage doubling at motor terminals, known as reflected wave minimize losses in the reactors.
phenomenon, standing wave or transmission line effect, can
occur when using drives with long motor cables. IMPORTANT: By using an output reactor the effective motor
voltage will be lower because of the voltage drop across the
Inverter duty motors with phase-to-phase insulation ratings of reactor – this may also mean a reduction of the motor torque.
1600 volts or higher should be used to minimize effects of
reflected wave on motor insulation life.
Applications with non-inverter duty motors or any motor with
exceptionally long leads may require an output inductor or
cable terminator. An inductor or terminator will help limit
reflection to the motor, to levels which are less than the motor
insulation value.

2-19
Chapter 2 – Installation/Wiring

ADAPTERS The Adapter address is determined as follows:


An adapter is any device connected to the drive’s serial port. D Port 1 equals Adapter 1.
Typical devices include: D Port 2 equals Adapter 2. However, if a splitter is used to
D Human Interface Modules expand the number of Adapters to 3, 4 or 5 the splitter will
be marked with the appropriate Adapter numbers.
D Communication Modules
Adapter Mounting Distance
D Future adapter devices
The maximum mounting distance between any two adapters
IMPORTANT: A maximum of five adapters can communicate
connected to the drive is 10 meters. Refer to Figure 2.9.
to the drive.
The total current draw of all adapters should not exceed
250mA. Refer to the data sheet or nameplate of each adapter
for the amount of current needed for the adapter to operate.

2-20
Chapter 2 – Installation/Wiring

Figure 2.9 Adapter Mounting Distance and Cable Connections


Male-Male

Cable

C
Port 2 Port 2 Splitter

➁ Male-Male Cable 2
B B N ➁ Male-Male
Male-Male 3 Cable
Port 1 Port 1 Cable ➁ D Adapter 2

A A
Communication
➀ Male-Female Cable Adapter 2 ➀ Male-Female Cable Module

Adapter 3
Maximum Distance Maximum Distance

A + B  10 Meters A + B + C  10 Meters ➀ Use Cables 1202-H**. See Appendix C.


A + B + D  10 Meters
C + D  10 Meters ➁ Use Cables 1202-C**. See Appendix C.

Adapter 1 Adapter 1

Bulletin 1202 cable

Pull back connector to disconnect cable from the adapter device or Port 2 connection.

2-21
Chapter 2 – Installation/Wiring

This Page Intentionally Left Blank.

2-22
Chapter
Human Interface Module 3
Chapter Objectives back of HIM) the Status Display, Process Display or Password
Login menu can be selected as the power-up display or menu.
Chapter 3 describes the various controls and indicators found See appropriate sections on the following pages for more
on the optional Human Interface Module (HIM) of the Bulletin information.
1305 AC Drive. The material presented in this chapter must be
understood to perform the start-up procedure in Chapter 4. Figure 3.1 Human Interface Module

HIM DESCRIPTION
When the drive mounted HIM is supplied, it will be connected
as Adapter 1 (see Adapter in Chapter 2) and visible from the Display
Panel
front of the drive. The HIM can be divided into two sections;
ESC SEL
Display Panel and Control Panel. The Display Panel provides a
means of programming the drive and viewing the various
operating parameters. The Control Panel allows different drive
functions to be controlled. Refer to Figure 3.1 and the sections
that follow for a description of the panels. JOG

IMPORTANT: The operation of some HIM functions will


Control
depend upon drive parameter settings. The default parameter Panel
values allow full HIM functionality.

HIM OPERATION
When power is first applied to the drive, the HIM will cycle
through a series of displays. These displays will show drive
name, HIM ID number and communication status. Upon From this display, pressing any one of the five Display Panel
completion, the Status Display will be shown. This display keys will cause “Choose Mode” to be displayed. Pressing the
shows the current status of the drive (i.e. “Stopped,” Increment or Decrement keys will allow different modes shown
“Running,” etc.) or any faults that may be present (“Serial in Figure 3.3.
Fault,” etc.). If the HIM software is version 3.00 or above (see
3-1
Chapter 3 – Human Interface Module

Display Panel Descriptions Start


The Start key will initiate drive operation if no other
ESC Escape control devices are sending a Stop command. This
When pressed, the ESC key will cause the
programming system to go back one level in the key can be disabled by the [Logic Mask] or [Start
menu structure. Mask].
Select Stop
SEL If the drive is running, pressing the Stop key will
Pressing the SEL key alternately moves the cursor to
the next active area. A flashing first character cause the drive to stop, using the selected stop mode.
indicates which line is active. Refer to the [Stop Select] in Chapter 5.
If the drive has stopped due to a fault, pressing this
Increment/Decrement
key will clear the fault and reset the drive. Refer to
These keys are used to increment and
the [Flt Clear Mode], [Logic Mask] and [Fault
decrement a value or scroll through different
Mask] parameters.
groups or parameters.

Enter JOG Jog


When pressed, a group or parameter will be selected When pressed, jog will be initiated at the frequency
or a parameter value will be entered into memory. set by the [Jog Frequency] parameter, if no other
After a parameter has been entered into memory, the control devices are sending a Stop command.
top line of the display will automatically become Releasing the key will cause the drive to stop, using
active, allowing another parameter (or group) to be the selected stop mode. Refer to [Stop Select], [Logic
chosen. Mask] and [Jog Mask].
IMPORTANT:If the drive is running prior to issuing
Control Panel Descriptions a jog command, the jog command will be ignored.

IMPORTANT:The following information is correct as shipped


from the factory. Reprogramming of mask parameters can mask
out control of some of these functions.
3-2
Chapter 3 – Human Interface Module

Control Panel Descriptions (continued) Increment/Decrement Arrows


(only available with digital speed control)
Change Direction
Pressing these keys will increase or decrease the HIM
Pressing this key will cause the drive to ramp down to
frequency command. An indication of this command
zero Hertz and then ramp up to set speed in the
will be shown on the visual Speed Indicator LEDs.
opposite direction. The appropriate Direction
The drive will run at this command if the HIM is the
Indicator will illuminate to indicate the direction of
selected frequency reference. See [Freq Select 1/2].
motor rotation. Refer to [Logic Mask] and [Direction
Mask]. Note that the factory default for control of Pressing both keys simultaneously stores the current
the reverse function is the reverse input at the TB2 HIM frequency command in HIM memory. The
control terminal block. To enable the HIM control of Speed Indicator LED’s will flash momentarily to
the reverse function, change Bit 0 of the [Direction indicate a successful save (if speed is above 20
Mask] parameter to 0 to disable the reverse function percent). Cycling power or connecting the HIM to the
at TB2. drive will set the frequency command to the value
stored in HIM memory.
Direction LEDs (Indicators)
If the Analog Speed Potentiometer option has been
These LEDs illuminate to indicate the direction of
ordered, the Increment/Decrement keys and Speed
motor rotation.
Indicator will be replaced by the pot.
Rotating “Forward”
OFF Steady ON

Rotating “Reverse” Speed Indicator LEDs


Steady ON OFF
(only available with digital speed control)
Changing Direction, Decelerating “Reverse”, Will Illuminates in steps to give an approximate visual
Begin to Accelerate “Forward”
Flashing Steady ON indication of the commanded speed.
Changing Direction, Decelerating “Forward”, Will If the Analog Speed Potentiometer option has been
Steady ON Flashing
Begin to Accelerate “Reverse” ordered, the Increment/Decrement keys and Speed
Indicator LEDs will be replaced by the pot.

3-3
Chapter 3 – Human Interface Module

HIM REMOVAL AND INSTALLATION IMPORTANT:If the HIM is removed and it is the active
frequency source, the drive will issue a ‘‘Hz Error ” fault.
ATTENTION: Some voltages present behind the IMPORTANT: When the [Logic Mask] bit for an adapter is
drive front cover are at incoming line potential. changed from 1 to 0 it disables all command functions for that
To avoid an electric shock hazard, use extreme adapter with the exception of the Stop command and frequency
caution when removing/replacing the HIM. reference.

In addition to mounting directly on the drive, the HIM can be 1. Lower the hinged panel located below the HIM.
used as a hand held programmer or it can be mounted on the 2. Press the retaining lever located directly beneath the HIM,
front of an enclosure. The HIM can be removed from the drive slide the HIM downward and remove from the drive.
in one of two methods:
3. To reinsert the HIM, place the top edge of the HIM about 15
A. Disconnect power from the drive and remove the HIM as mm (1/2 in.) from the top edge of the cover. Push inward on
outlined in steps 1 and 2, or the bottom of the HIM and slide the HIM up into position.
B. Remove the HIM from the drive with the drive running, by Figure 3.2 HIM Removal
masking out the [Logic Mask] bit that identifies the adapter
address of the HIM. Refer to Figure 2.9 to identify the adapter
address for the HIM or view the HIM ID# on the display as the
unit is powered up. The ID # corresponds to the adapter
address. Refer to page 5-42 for programming instructions on
the [Logic Mask] parameter. For HIM software 3.00 and
above, you can enter the Control Status menu and
Enable/Disable the Control Logic bit.
IMPORTANT:If the [Logic Mask] bit of the adapter is not Hinged
Panel Retaining Lever
masked out (set to 0), and the HIM is removed, a
communication fault will occur and the drive will be disabled.

3-4
Chapter 3 – Human Interface Module

HIM MODES Search (HIM Software Versions 3.00 and Above Only)
The HIM has up to seven different modes. Refer to Figure 3.3. This mode will search for parameters that are not at their
default values.
Display
Control Status (HIM Software Versions 3.00 and Above Only)
When selected, the Display mode allows any of the parameters
to be viewed. However, parameter modifications are not Permits the [Logic Mask] parameter to be disabled/enabled
allowed. allowing HIM removal while drive power is applied. This menu
also provides access to a fault queue which will list the last four
Process faults that have occurred. “Trip” displayed with a fault
The Process mode allows a “configurable” display to be indicates the actual fault that tripped the drive. A clear function
programmed. One user selected parameter can be displayed clears the queue.
with programmed text and scaling. Refer to Chapter 5 for IMPORTANT: Clearing the Fault Queue will not clear an
further information. active fault.
Program Password
Program mode provides access to the complete listing of The Password mode protects the drive parameters against
parameters available for programming. Refer to Chapter 5 for programming changes by unauthorized personnel. When a
further parameter programming information. password has been assigned, access to the Program and
EEPROM EEPROM modes can only be gained when the correct password
has been entered. The password can be any five digit number
This mode allows all parameters to be reset to the factory between 00000 and 65535. Refer to the example on page 3-16.
default settings.

3-5
Chapter 3 – Human Interface Module

Figure 3.3 HIM Programming Steps OPERATOR LEVEL


Power-Up &
This flow chart serves as a guide to the key Status Display
strokes required for movement throughout the
menu levels. ESC
or
SEL
or or or

‘‘Choose Mode”

MODE LEVEL

Display Process Program➀ EEPROM➀ Search➁ Control Status➁ Password


(Read Only) (Read/Write) (Read only)

Process Display Reset Defaults, Recall Values, Control Logic➀, Login, Logout
Save Values, Upload Parameters➂, Fault Queue Modify
Download Parameters➂

Parameter Groups GROUP LEVEL


(See Chapter 5)

PARAMETER LEVEL
Parameter
(See Chapter 5)
➀ Access to the Program and EEPROM modes, and the Control Logic and Clear Fault Queue,
will be disabled if the password is Logged out.
➁ Series A HIM Software Version 3.00 and Above or Series B HIM Software Version 1.01 and
Above only.
➂ Series B HIM Software Version 1.01 and Above only.
3-6
Chapter 3 – Human Interface Module

PROGRAM AND DISPLAY MODES


ACTION DESCRIPTION HIM DISPLAY
❏ 1. The Display and Program modes allow access to the parameters for
viewing or programming.
a. From the Status Display, press Enter (or any key). “Choose Mode” will Choose Mode
be shown. Display

b. Press the Increment (or Decrement) key to show “Program” Choose Mode
or
(or “Display”). Program

c. Press Enter.

d. Press the Increment (or Decrement) key until the desired group is Choose Group
or Metering
displayed.

e. Press Enter.
Metering
or f. Press the Increment (or Decrement) key to scroll to the desired Output Current
parameter.

3-7
Chapter 3 – Human Interface Module

PROGRAM AND DISPLAY MODES (cont.)


ACTION DESCRIPTION HIM DISPLAY
With HIM software versions 3.00 and above, you have the ability to access and
modify each individual bit or digit..
IMPORTANT: This procedure assumes the Password is not set, you have
already logged in, or the device has been set to Defaults. Choose Group
or Masks
g. Select a parameter with Increment (or Decrement) keys.
SEL Logic Mask
X1111111
h. Press the SEL key to view the first bit. Pressing this key again will
move the cursor to the left one bit or digit.
Flashing = Modify
Individual bits of a Read/Write parameter can be changed. Pressing the
SEL key will move the cursor (flashing character) one bit to the left.
That bit can then be changed by pressing the Increment/Decrement
keys. When the cursor is in the far right position, pressing the
Increment/Decrement keys will increment or decrement the entire
value.

3-8
Chapter 3 – Human Interface Module

PROCESS MODE
ACTION DESCRIPTION HIM DISPLAY
❏ 1. When selected, the Process mode will show a custom display consisting of
information programmed with the Process Display group of parameters.
a. Complete steps a – c on page 3-7 to access the Program mode. Choose Mode
Program

or b. Press the Increment/Decrement key until “Process Display” is shown. Choose Group
Press Enter. Process Display

or c. Using the Increment/Decrement keys, select [Process Par] and enter Process Par
the number of the parameter you wish to monitor. Press Enter. 1

or d. Select [Process Scale] using the Increment/Decrement keys. Enter the Process Scale
desired scaling factor. Press Enter. 1.00

or e. Select [Process Text 1] using the Increment/Decrement keys. Enter the Process Text 1
desired text character. Press Enter and repeat for the remaining V
characters.
ESC
or
f. When process programming is complete, press ESC until “Choose Choose Mode
Process
Mode” is displayed. Press Increment/Decrement until “Process” is
press displayed. Press Enter to get process value.

ESC SEL g. To save Process Display for power up, simultaneously press Increment +0.00 V
and Decrement keys (on programming panel).

3-9
Chapter 3 – Human Interface Module

EEPROM MODE
ACTION DESCRIPTION HIM DISPLAY

Reset Defaults ❏ 1. The EEPROM mode is used to restore all settings to factory default values
or to upload or download parameters between the HIM and the drive.
(Parameter upload or download requires a Series B HIM).
To restore factory defaults:
Choose Mode
a. From the Status Display, press Enter (or any key). “Choose Mode” will Display

be displayed.
Choose Mode
or b. Press the Increment (or Decrement) key until “EEPROM” is displayed. EEProm
If EEPROM is not in the menu, programming is password protected.
Refer to Password Mode later in this section.

c. Press Enter.
EEProm
or
d. Press the Increment (or Decrement) key until “Reset Defaults” is Reset Defaults
displayed.

e. Press Enter to restore all parameters to their original factory settings.


ESC Reprogram Fault
f. Press ESC. “Reprogram Fault” will display. F 48

g. Press the Stop key to reset the fault. Stopped


+0.00 Hz
IMPORTANT: If [Input Mode] was previously set to a value other
than “1,” cycle drive power to reset.
3-10
Chapter 3 – Human Interface Module

EEPROM MODE (cont.)


ACTION DESCRIPTION HIM DISPLAY
Drive → HIM ❏ 2. To upload a parameter profile from the drive to the HIM, you must have a
Series B HIM.
a. From the EEPROM menu, press the Increment/Decrement keys until EEprom
or “Drive → HIM” is displayed. Drive→HIM

b. Press Enter. Use the Increment/Decrement keys to choose between Drive→HIM


profile 1 or profile 2. 1

c. To give a profile a name, use the SEL key to move the cursor right and Drive→HIM
SEL
or use the Increment/Decrement keys to change the characters. When 1 A
done, press Enter to save the name.

d. Press Enter. An informational display will be shown, indicating the AC Drive


Version 2.01
drive type and firmware version.

e. Press Enter to start the upload. The parameter number currently being Drive→HIM 45
uploaded will be displayed on line 1 of the HIM. Line 2 will indicate |||||
total progress. Press ESC to stop the upload.

f. A successful upload will be indicated by “Completed” displayed on line Drive→HIM 143


2 of the HIM. Press Enter. If “Error” is displayed, see Chapter 6. COMPLETE

3-11
Chapter 3 – Human Interface Module

EEPROM MODE (cont.)


ACTION DESCRIPTION HIM DISPLAY
HIM → Drive ❏ 3. To download a parameter profile from the HIM to the drive, you must
have a Series B HIM.
IMPORTANT: The download function will only be available when there
is a valid profile stored in the HIM.
a. From the EEPROM menu, press the Increment/Decrement keys until EEprom
or HIM→Drive
“HIM → Drive” is displayed.

b. Press the Enter key. A profile name will be displayed on line 2 of the HIM→Drive
HIM. Pressing the Increment/Decrement keys will scroll the display to a 1
or
second profile (if available).

c. Once the desired profile name is displayed, press the Enter key. An AC Drive
2.01 → 2.02
informational display will be shown, indicating the version numbers of
the profile and drive.

d. Press Enter to start the download. The parameter number currently HIM→Drive 45
|||||
being downloaded will be displayed on line 1 of the HIM. Line 2 will
indicate total progress. Press ESC to stop the download.

e. A successful download will be indicated by “Completed” displayed on HIM→Drive 143


Completed
line 2 of the HIM. Press Enter. If “Error” is displayed, see Chapter 6.

3-12
Chapter 3 – Human Interface Module

SEARCH MODE
ACTION DESCRIPTION HIM DISPLAY
❏ 1. The Search mode is only available with HIM software versions 3.00 and
above.
This mode allows you to search through the linear parameter list and
display all parameters that are not at the factory default values. The Search
mode is a read only function..
a. From the Status Display, press Enter (or any key). “Choose Mode” will
Choose Mode
be shown. Display

or b. Press the Increment (or Decrement) key until “Search” is displayed. Choose Mode
Search
c. Press Enter. The HIM will search through all parameters and display
any parameters that are not at their factory default values.

or d. Press the Increment (or Decrement) key to scroll through the list.

3-13
Chapter 3 – Human Interface Module

CONTROL STATUS MODE


ACTION DESCRIPTION HIM DISPLAY
❏ 1. The Control Status mode is only available with HIM software versions
3.00 and above.
This mode allows the drive logic mask to be disabled, thus preventing a
Serial Fault when the HIM is removed with drive power applied.
a. From the Status Display, press Enter (or any key). “Choose Mode” will Choose Mode
Display
be shown.

or b. Press the Increment (or Decrement) key until “Control Status” is Choose Mode
displayed. Press Enter. Control Status

or c. Select “Control Logic” using the Increment/Decrement keys. Press Control Status
Enter. Control Logic

SEL d. Press the SEL key, then use the Increment (or Decrement) key to select Control Logic
or Disabled
“Disabled” (or “Enable”).

e. Press Enter. The logic mask is now disabled (or enabled).

3-14
Chapter 3 – Human Interface Module

CONTROL STATUS MODE (cont.)


ACTION DESCRIPTION HIM DISPLAY
Fault Queue/ ❏ 2. This menu provides a means to view the fault queue and clear it when
Clear Faults desired.
f. From the Control Status menu, press the Increment (or Decrement) key Control Status
or until “Fault Queue” is displayed. Fault Queue

g. Press Enter.

h. Press Increment (or Decrement) key until “View Faults” is displayed. Fault Queue
or View Faults

i. Press Enter. The fault queue will be displayed. “Trip” displayed with a Serial Fault
F 10 Trip 1
fault will indicate the fault that tripped the drive.
Buffer Number
or j. Use the Increment (or Decrement) key to scroll through the list. Location
ESC
or k. To clear the fault queue, press ESC. Then use the Increment/Decrement Fault Queue
keys to select “Clear Queue”. Press Enter. Clear Queue

IMPORTANT: Clearing the Fault Queue will not clear an active fault.

3-15
Chapter 3 – Human Interface Module

PASSWORD MODE
ACTION DESCRIPTION HIM DISPLAY

Setting Password ❏ 1. The factory default password is 0 (which disables password protection). To
change the password and enable password protection, perform the
following steps.
a. From the Status Display, press Enter (or any key). “Choose Mode” will Choose Mode
be shown. Display

or b. Press the Increment (or Decrement) key until “Password” is displayed. Choose Mode
Password
c. Press Enter.

➀ Password
or
d. Press the Increment (or Decrement) key until “Modify” is displayed.
Login Modify
Modify
e. Press Enter. “Enter Password” will be displayed. Enter Password
< 0>

f. Press the Increment (or Decrement) key to scroll to your desired new Enter Password
or < 123>
password. With HIM software versions 3.00 and up, the SEL key allows
SEL
each digit to be selected and changed individually.
Choose Mode
g. Press Enter to save your new password. Password

Password
h. Press Enter again to return to the Password Mode. Login

➀ Login is used to enter the password for access to the Program, Control Logic, Clear
Fault Queue, and EEPROM modes.

3-16
Chapter 3 – Human Interface Module

PASSWORD MODE (cont.)


ACTION DESCRIPTION HIM DISPLAY

➁ Logout or i. Press the Increment (or Decrement) key until “Logout” is displayed. Password
Logout
j. Press Enter to log out of the Password mode.
Choose Mode
Press Password
k. With HIM software versions 3.00 and up, the Password Login menu can
ESC SEL
be programmed to appear when drive power is applied. To save the
Password Login menu as the power-up menu, simultaneously press the
Increment and Decrement keys while the Password display is active.
➁ Logout is used to disable access to the Program, Control Logic, Clear Fault Queue, and
EEPROM modes.

3-17
Chapter 3 – Human Interface Module

PASSWORD MODE (cont.)


ACTION DESCRIPTION HIM DISPLAY
Login to the Drive ❏ 2. The Program and EEPROM modes, and the Clear Fault Queue menu, are
now password protected and will not appear in the menu. To access these
modes, perform the following steps. Choose Mode
or Password
a. From the Status Display, press Enter (or any key). “Choose Mode” will
be shown. Password
Login

b. Press the Increment (or Decrement) key until “Password” is displayed. Enter Password
< 0>

or c. Press Enter. “Login” will be displayed. Enter Password


< 123>
d. Press Enter, “Enter Password” will be displayed.

e. Press the Increment (or Decrement) key until your correct password is Choose Mode
Password
displayed. With HIM software versions 3.00 and up, the SEL key allows
each digit to be selected and changed individually.

f. Press Enter.

g. The Program and EEPROM modes will now be accessible. To prevent


future access to program changes, logout as described in step 1.

3-18
Chapter 3 – Human Interface Module

PASSWORD MODE (cont.)


ACTION DESCRIPTION HIM DISPLAY
Logout from the Drive ❏ 3. To prevent unauthorized changes to parameters, Logout must be
performed as described below.
a. From the Status Display, press Enter (or any key). “Choose Mode” will Choose Mode
or Password
be shown.
Password
Login
b. Press the Increment (or Decrement) key until “Password” is displayed.
Password
or Logout
c. Press Enter.
Choose Mode
d. Press the Increment (or Decrement) key until “Logout” is displayed. Password

e. Press Enter to log out of the Password mode.

3-19
Chapter 3 – Human Interface Module

This Page Intentionally Left Blank.

3-20
Chapter
Start-Up 4
CHAPTER OBJECTIVES ATTENTION: Power must be applied to the
This chapter describes the steps needed to start-up the drive. drive to perform the following start-up procedure.
Included in the procedure are typical adjustments and checks to Some of the voltages present are at incoming line
assure proper operation. The information contained in previous potential. To avoid electric shock hazard or
chapters of this manual must be read and understood before damage to equipment, only qualified service
proceeding. personnel should perform the following
procedure. Thoroughly read and understand the
IMPORTANT: The drive is designed so that start-up is simple procedure before beginning. If an event does not
and efficient. The programmable parameters are grouped occur while performing this procedure, Do Not
logically so that most start-ups can be accomplished by Proceed. Remove Power by opening the branch
adjusting parameters in only one group. Advanced features and circuit disconnect device and correct the
adjustments are grouped separately. This eliminates having to malfunction before continuing.
step through unneeded parameters on initial start-up.
IMPORTANT:
This start-up procedure covers only those most commonly
adjusted values, all of which appear in the Setup Group. D Power must be applied to the drive when viewing or
changing parameters. Previous programming may effect the
START-UP PROCEDURE drive status when power is applied.
The following start-up procedure is written for users who have D Confirm that all circuits are in a de-energized state before
a Human Interface Module (HIM) installed. For users without a applying power. User supplied voltages may exist at TB2
HIM, external commands and signals must be substituted. even when power is not applied to the drive.
IMPORTANT:The parameters in the Set Up Group (page 5-8) D Refer to Chapter 6 for fault code information.
should be reviewed and reprogrammed as necessary for basic
operation.

4-1
Chapter 4 – Start–Up

Initial Operation - Motor Disconnected ATTENTION: Proceed with caution. A DC Bus


❏ 1.Verify that AC line power at the disconnect device is within Voltage may be present at the Power Terminal
the rated value of the drive. Block (TB1) even when power is removed from
the drive.
❏ 2.Disconnect and lock-out all incoming power to the drive
including incoming AC power to terminals L1, L2 and L3 (R, ❏ 3.Verify that the Stop and Enable inputs are present.
S and T) plus any separate control power for remote interface
❏ 4.Confirm that all other optional inputs are connected to the
devices. Remove the drive cover and verify the motor leads
correct terminals and are secure.
are disconnected from the Power Terminal Block (TB1),
terminals T1, T2 and T3 (U, V, W). Refer to Chapter 2 for ❏ 5.If the HIM has a Control Panel, use the local controls to
terminal location. complete the start-up procedure. If a Control Panel is not
present, remote devices must be used to operate the drive.
❏ 6.Replace the drive cover.

ACTION DESCRIPTION HIM DISPLAY


Apply ❏ 7. When power is first applied to the drive, the following information will be
Power to Drive momentarily displayed:
HIM ID #
a.) The HIM ID# (Adapter #) and firmware version number. Version X.XX

HIM ID #
b.) Communication status. Connecting...

HIM ID #
Connected

c.) Series letter of drive is displayed. AC DRIVE


Series X
d.) The LCD Display should light and display a drive status of ‘‘Stopped”
Stopped
and an output frequency of ‘‘+0.00 Hz.” +0.00 Hz

4-2
Chapter 4 – Start–Up

❏ 8. If the HIM and drive are not communicating properly, ‘‘Connection Fail” AC DRIVE
may be displayed on line 2. If this occurs remove the HIM from the drive Connection Fail
and reinsert. See Page 3-4 for HIM Removal instructions. If this does not
correct the problem or another fault message is displayed, record the
information and remove all power. Determine and correct the fault source
before proceeding. Refer to Chapter 6 for fault descriptions.
❏ 9. IMPORTANT: The remaining steps in this procedure are based on
factory default parameter settings. If the drive has been previously
operated, parameter settings may have been changed and may not be
Reset Factory Defaults compatible with this start-up procedure or application. Refer to page 3-9
to reset to factory defaults.
❏ 10. The factory default [Input Mode] is “3 wire” control as described in
Chapter 2. If the factory default setting is sufficient, then skip to Step 11.
If a ‘‘Run Fwd/Rev” control scheme is desired, change the [Input Mode]
parameter by performing the following procedure.
[Input Mode] Selection

4-3
Chapter 4 – Start–Up

❑ 10. INPUT MODE SELECTION (continued) Choose Mode


Display
a.) From the Status Display, press the Enter key (or any key). ‘‘Choose
Mode” will be displayed. Choose Mode
b.) Press the Increment (or Decrement) key until ‘‘Program” is displayed. Program

Choose Group
c.) Press Enter. The parameter group ‘‘Metering” will be displayed. Metering

Choose Group
d.) Press the Increment key again until the ‘‘Set Up” Group is displayed. Set Up

e.) Press Enter.

or f.) Press the Increment or Decrement key until the [Input Mode] Input Mode
parameter is displayed. 3 Wire

Input Mode
SEL g.) Press SEL. The first character of line 2 will now flash. 3 Wire

or h.) Press the Increment or Decrement key until the correct mode is
displayed, then press enter. The first character of line 1 should now be Input Mode
Run Fwd/Rev
flashing.
Stopped
ESC
i.) Press the ESC key (3 times) to return to the Status Display. +0.00 Hz

IMPORTANT:If the [Input Mode] is changed, power must be cycled for the
change to take effect.

4-4
Chapter 4 – Start–Up

❏ 11. Setting Frequency Command to 0 Hz


If the HIM has an analog potentiometer option, turn the potentiometer
fully counter clockwise and skip to Step 12.

If the HIM has Digital Up-Down keys for frequency control then perform
the following:
a.) From the Status Display, press the Enter key (or any key). “Choose Choose Mode
Mode” will be displayed. Program

or Choose Mode
b.) Press the Increment or Decrement key until “Display” is shown. DISPLAY

c.) Press Enter. Choose Group


Set Up
or d.) Press the Increment or Decrement key again until “Metering” is Choose Group
displayed. Metering

Output Current
e.) Press Enter. 0.00 Amps

f.) Press the Increment or Decrement key until [Freq Command] is Freq Command
or +0.00 Hz
displayed.

or g.) If the frequency command is a value other than 0 Hz, use the speed
source (digital up-down keys on Control Panel) to set the command to
0 Hz.
ESC
Stopped
h.) After the command has been set to 0 Hz, press the ESC key until the +0.00 Hz
Status Display is shown.

4-5
Chapter 4 – Start–Up

❏ 12. Verifying Minimum and Maximum Frequency Settings.


a.) Press the Start key. The drive should output zero Hz. which is the At Speed
factory default value for the [Minimum Freq] parameter. The Status +0.00 Hz
Display should indicate “At Speed” and the actual frequency (+0.00
Hz.).
or b.) With the drive still running, use the speed source to command Accelerating
+29.62 Hz
maximum speed. The drive should ramp to 60 Hz. which is the factory
default value for the [Maximum Freq] parameter. At Speed
+60.00 Hz

❏ 13. Enable interlock check.

The following steps check for correct drive operation when the Enable At Speed
input is removed. Refer to Chapter 2 for terminal designations. +60.00Hz

a.) With the drive still running, open the Enable signal. The drive should Not Enabled
Open Enable Signal +0.00 Hz
stop and indicate “Not Enabled” on the Display Panel. Restore the
Restore Enable Signal Enable signal.

b.) Restart the drive by pressing the Start key. Accelerating


+10.00 Hz

c.) Stop the drive. Stopped


+0.00 Hz

4-6
Chapter 4 – Start–Up

❏ 14. Jog Control Check.


Press & Hold Jog Key a.) With the drive stopped, press and hold the Jog key on the Control
JOG
Panel. The drive should accelerate to the frequency programmed by the At Speed
[Jog Frequency] parameter and remain there until the JOG key is +10.00 Hz
released. When released, the drive should “Ramp to Stop” which is the
Release Jog Key
factory default stopping method for the [Stop Select] parameter. Stopped
+0.00 Hz

Set to Maximum ❏ 15. Checking Accel and Decel Times.


Frequency
re en y
a.) Start the drive and use the speed source to command maximum Accelerating
or frequency. +10.00 Hz

At Speed
b.) Press the Stop key and estimate the amount of time the drive takes to +60.00 Hz
decelerate from 60 Hz to zero. This time should equal the time set in Decelerating
the [Decel Time l] parameter (default is 10 seconds). If these times are +30.00 Hz
not correct for your application, refer to Chapter 5 for instructions on
Stopped
programming changes. +0.00 Hz

c.) Start the drive and estimate the amount of time the drive takes to Accelerating
accelerate to maximum frequency. This should equal l0 seconds, which +10.00 Hz
is the factory default value for the [Accel Time 1] parameter. At Speed
+60.00 Hz
d.) Stop the drive.

4-7
Chapter 4 – Start–Up

ATTENTION: Proceed with caution. A DC Bus Voltage may be present at the Power Terminal Block (TB1) even
when power is removed from the drive.

❏ 16. Reconnect the Motor.


Remove ALL Power a.) Disconnect and lock-out all input and control power to the drive. When
the HIM Display is no longer illuminated, remove the drive cover.
Reconnect Motor b.) Verify that the DC Bus neon indicator is not illuminated (Refer to
Figure 2.3 for location). Reconnect the motor leads to the drive and
replace the drive cover.

IMPORTANT:The parameters in the Set Up Group (page 5-8) should be


reviewed and reprogrammed as necessary for basic operation.

ATTENTION: In the following steps, rotation of the motor in an un-desired direction can occur. To guard against
possible equipment damage, it is recommended that the motor be disconnected from the load before proceeding.

4-8
Chapter 4 – Start–Up

❏ 17. Check for Correct Motor Rotation.


Apply Po er to
Power o Drive
r e a.) Reapply power to the drive.

Verify Frequency b.) Verify that the frequency command is at 0 Hz. Refer to step 11 for
Command =0 further information.

c.) Start the drive.

At Speed
Slowly Increase Speed +5.00 Hz
d.) Slowly increase the speed until the motor begins to turn. Check the
or direction of motor rotation.

Verify Direction of
e.) Stop the drive. If the direction of rotation is as desired, proceed to step
Rotation
18. Stopped
0.00 Hz
If the direction of rotation is incorrect - disconnect and lock-out all input
and control power to the drive. When the HIM Display is no longer
illuminated, remove the drive cover. Verify that the DC Bus neon
indicator is not illuminated (refer to Figure 2.3 for location) and wait 60
seconds. Interchange any two of the three motor leads at TB1 terminals,
T1, T2 or T3. Replace the drive cover and repeat steps a – e to verify
correct motor rotation.

4-9
Chapter 4 – Start–Up

❏ 18. Check for proper operation.


a.) Start the drive. At Speed
+5.00 Hz
Slowly Increase Speed
b.) Slowly increase the speed. Check for proper motor operation throughout
At Speed
or the speed range. +60.00 Hz

c.) Press the Stop key. Stopped


+0.00 Hz

❏ 19. This completes the basic start-up procedure. Depending on your


application, further parameter programming may be required. Refer to
Chapter 5 for information.
IMPORTANT:The parameters in the Set Up Group (page 5-8) should be
reviewed and reprogrammed as necessary for basic operation.

4-10
Chapter
Programming 5
CHAPTER OBJECTIVES FUNCTION INDEX
Chapter 5 describes all parameters for Bulletin 1305 drives. The Function Index shown provides a directory of various drive
Parameters are divided into groups for ease of programming functions. The Page Number will direct you to the parameters
and operator access. Grouping replaces a sequentially associated with each function.
numerical parameter list with functional parameter groups that
increases operator efficiency and helps to reduce programming Function Page # Function Page #
time. For most applications, this means simplicity at startup Accel/Decel Time 5-8 MOP 5-6, 5-28,
Accel/Decel Selection 5-25 5-44, 5-48
with minimum drive tuning. Analog Invert 5-20 Motor Unbalance 5-32
Auto Restart/ 5-29 Output Configuration 5-33
CHAPTER CONVENTIONS Run On Power Up Overload Protection 5-12
Current Limiting 5-11, 5-13 Preset Frequencies 5-23, 5-25, 5-26
1. All parameters required for any given drive function will be Custom Volts/Hz 5-16 Process Display 5-51
DC Boost 5-16, 5-17, PWM Freq. Derating 5-19
contained within a group, eliminating the need to change 5-18 Ramp to Stop 5-19
groups to complete a function. DC Brake-to-Stop 5-21, 5-22 S-Curve Acceleration 5-21,
Fan/Pump Volts/Hz 5-17 Skip Frequencies 5-25, 5-25
2. To help differentiate parameter names and display text from 5-35
Fault Buffer History Standard Boost V/Hz 5-17
other text in this manual, the following conventions will be Frequency Select 5-25, 5-23 Standard Volts/Hz 5-17
used – Parameter Names will appear in [Brackets] – Display Freq. Source Selection 5-25 Start/Run Boost 5-15
Line Loss Fault 5-35
Text will appear in ‘‘Quotes.” 5-10
Minimum/Maximum Freq.
3. Parameter information in this chapter is presented for users
who have a Human Interface Module (HIM) installed. For
PARAMETER FLOW CHART
those users without a HIM installed, the drive can be
operated using the factory default values for each parameter The chart provided on pages 5-2 and 5-3 highlights each group of
or parameter values can be changed through the serial port. parameters and lists all parameters for each of the 13 groups. Parameters
that appear in more than one group are shown in bold. Parameter
numbers are shown in parenthesis immediately after the parameter name.
An example of how to program a parameter is shown on page 5-4.

PARAMETER FLOW CHART


5-1
Chapter 5 – Programming

Wrap to Linear List

Advanced Frequency Feature Output


Metering Set Up Faults
Setup Set Select Configuration
Page 5-5 Page 5-8 Page 5-14 Page 5-23 Page 5-29 Page 5-33 Page 5-35
Output Current (54) Input Mode (21) Minimum Freq (16) Freq Select 1 (5) Run On Power Up (14) Output 1 Config (90) Fault Buffer 0 (86)
Output Voltage (1) Freq Select 1 (5) Maximum Freq (19) Freq Select 2 (6) Reset/Run Tries (85) Output 2 Config (91) Fault Buffer 1 (87)
Output Power (23) Accel Time 1 (7) Base Frequency (17) Jog Freq (24) Reset/Run Time (15) Analog Out Sel (25) Fault Buffer 2 (88)
DC Bus Voltage (53) Decel Time 1 (8) Base Voltage (18) Prst/2nd Accel (26) S Curve Enable (57) Above Freq Val (77) Fault Buffer 3 (89)
Output Freq (66) Base Frequency (17) Break Frequency (49) Upper Presets (72 ) S Curve Time (56) Above Curr Value (142) Clear Fault (51)
Freq Command (65) Base Voltage (18) Break Voltage (50) Accel Time 2 (30 ) Language (47) Cur Lim Trip En (82)
MOP Hz (42) Maximum Voltage (20) Maximum Voltage (20) Decel Time 2 (31) Balance Freq (80) Line Loss Fault (40)
Drive Temp (70) Minimum Freq (16) DC Boost Select (9) Preset Freq 1 (27) Balance Time (79) Flt Clear Mode (39)
Last Fault (4) Maximum Freq (19) Start Boost (48) Preset Freq 2 (28) Balance Angle (78)
% Output Power (3) Stop Select (10) Run Boost (83) Preset Freq 3 (29)
% Output Curr (2) Current Limit (36) PWM Frequency (45) Preset Freq 4 (73)
Overload Mode (37) Analog Invert (84) Preset Freq 5 (74)
Overload Current (38) 4-20 mA Loss Sel (81) Preset Freq 6 (75)
Sec Curr Limit (141) Stop Select (10) Preset Freq 7 (76)
DC Hold Time (12) Skip Freq 1 (32)
DC Hold Level (13) Skip Freq 2 (33)
DB Enable (11) Skip Freq 3 (34)
Motor Type (41) Skip Freq Band (35)
Compensation (52) MOP Increment (22)

Bold indicates parameters located in more than one group.

5-2
Chapter 5 – Programming

Metering Wraps to GROUP LEVEL

Process
Diagnostics Masks Owners Adapter I/O Linear List
Display
Page 5-37 Page 5-42 Page 5-45 Page 5-49 Page 5-51 Page 5-52
Drive Command (58) Logic Mask (92) Stop Owner (102) Data In A1 (111) Process Par (127) This group contains all
Drive Status (59) Direction Mask (94) Direction Owner (103) Data In A2 (112) Process Scale (128) parameters listed in
Drive Alarm (60) Start Mask (95) Start Owner (104) Data In B1 (113) Process Txt 1 (129) numerical order.
Input Status (55) Jog Mask (96) Jog Owner (105) Data In B2 (114) Process Txt 2 (130)
Freq Source (62) Reference Mask (97) Reference Owner (106) Data In C1 (115) Process Txt 3 (131)
Freq Command (65) Accel Mask (98) Accel Owner (107) Data In C2 (116) Process Txt 4 (132)
Drive DIrection (69) Decel Mask (99) Decel Owner (108) Data In D1 (117) Process Txt 5 (133)
Motor Mode (43) Fault Mask (100) Fault Owner (109) Data In D2 (118) Process Txt 6 (134)
Power Mode (44) MOP Mask (101) MOP Owner (110) Data Out A1 (119) Process Txt 7 (135)
Drive Type (61) Local Mask (93) Local Owner (137) Data Out A2 (120) Process Txt 8 (136)
Firmware Ver (71) Data Out B1 (121)
Output Pulses (67) Data Out B2 (122)
Drive Temp (70) Data Out C1 (123)
Set Defaults (64) Data Out C2 (124)
Data Out D1 (125)
Data Out D2 (126)

PARAMETER LEVEL

5-3
Chapter 5 – Programming

PROGRAMMING EXAMPLE
The following is an example of the programming steps required to change a parameter setting. In this example, the parameter
[Freq Select 1] is being programmed from its’ factory default setting of “Adapter 1” to a new setting, “Adapter 2”.
ACTION DESCRIPTION HIM DISPLAY
ESC SEL ❏ 1. Press any key to go from the Status Display to the ‘‘Choose Mode” menu. Stopped
+0.00 Hz
To Select Mode
❏ 2. Press the Up/Down keys until ‘‘Program” appears on the display.
or
Choose Mode
PROGRAM
❏ 3. Press the Enter key to go to the ‘‘Program” menu.
To Select a Group Set Up
or Main File
❏ 4. Press the Up/Down keys until “Setup” appears on the display.

To Select a Parameter ❏ 5. Press the Enter key to go to the “Setup” menu.


within a Group
Freq Select 1
or ❏ 6. Press the Up/Down keys until [Freq Select 1] appears on the display. Remote Pot

SEL
❏ 7. Press the SEL key. The first character of line 2 will flash indicating the
To Change a Parameter parameter setting/value can be changed.
Setting or Enter a Value Freq Select 1
Adapter 2
or ❏ 8. Press the Up/Down keys until ‘‘Adapter 2” appears on the display.
Freq Select 1
❏ 9. Press the Enter key to program [Freq Select 1] to ‘‘Adapter 2.” Adapter 2

5-4
Chapter 5 – Programming

Metering This group of parameters consists of commonly viewed drive operating conditions such as drive output fre-
quency, output voltage, output current and command frequency. All parameters in this group are Read Only.

[Output Current] Parameter # 54 Factory Default None


Parameter Type Read Only Minimum 0.00
This parameter displays the output current present at TB1, Units .01 Amps Maximum Two Times Drive
terminals T1, T2 & T3 (U, V & W). Output Current

[Output Voltage] Parameter # 1 Factory Default None


Parameter Type Read Only Minimum 0
This parameter displays the output voltage present at TB1, Units 1 Volt Maximum Maximum Voltage
terminals T1, T2 & T3 (U, V & W)

[Output Power] Parameter # 23 Factory Default None


Parameter Type Read Only Minimum 0
This parameter displays the output power present at TB1, Units .01 kW Maximum Two Times Rated
terminals T1, T2, & T3 (U, V & W). Drive Output Power

[DC Bus Voltage] Parameter # 53 Factory Default None


Parameter Type Read Only Minimum 0.00
This parameter displays the DC bus voltage level. Units 1 Volt Maximum 410 - 230V Drive
815 - 460V Drive

5-5
Chapter 5 – Programming

Metering Group (cont.)


[Output Freq] Parameter # 66 Factory Default None
Parameter Type Read Only Minimum – [Maximum Freq]
This parameter displays the output frequency present at Units 0.01 Hz Maximum + [Maximum Freq]
TB1, terminals T1, T2 & T3 (U, V & W).

[Freq Command] Parameter # 65 Factory Default 0.00 Hz


Parameter Type Read Only Minimum 0.00 Hz
This parameter displays the frequency that the drive is Units 0.01 Hz Maximum +400.00 Hz
commanded to output. This command may come from any
one of the frequency sources selected by [Freq Select 1],
[Freq Select 2] or [Preset Freq 1-7] the preset speeds 1-7
as determined by the inputs to SW1, SW2, and SW3 at
TB2.

[MOP Hz] Parameter # 42 Factory Default None


Parameter Type Read Only Minimum 0.00 Hz
This parameter displays the frequency reference Units 0.01 Hz Maximum 400.00 Hz
commanded by the MOP function through serial
communication. This value is displayed regardless of
whether or not this is the active frequency command.

5-6
Chapter 5 – Programming

Metering Group (cont.)


[Drive Temp] Parameter # 70 Factory Default None
Parameter Type Read Only Minimum 0
This parameter displays the drive internal temperature. Units 1_C Maximum Not Applicable

[Last Fault] Parameter # 4 Factory Default None


Parameter Type Read Only Minimum 0
This parameter displays the fault code for the present drive Units Numeric Maximum Max. Fault Number
fault. If there is no active fault, the value will be zero.

[% Output Power] Parameter # 3 Factory Default None


Parameter Type Read Only Minimum 0 %
This parameter displays the percent of drive rated output Units 1 % Maximum 200% Drive Rated
power. Power

[% Output Curr] Parameter # 2 Factory Default None


Parameter Type Read Only Minimum 0 %
This parameter displays the percent of drive rated output Units 1 % Maximum 200% of Rated Drive
current. Output Current

5-7
Chapter 5 – Programming

Set Up This group of parameters defines the basic operation of the drive and should be programmed before initial
operation. For advanced programming and information on specific parameters, refer to the flow chart on
page 5-2 & 5-3

[Input Mode] Parameter # 21 Factory Default “3 wire”


Parameter Type Read & Write
This parameter selects between three wire and Run Units None Setting “3 Wire”
Fwd/Rev control. Refer to Chapter 2, Figure 2-5. “Run Fwd/Rev”
IMPORTANT: If this parameter is changed while the drive is
operating, power must be cycled to the drive for the change
to take effect. This is required since the start and reverse IMPORTANT: This parameter cannot be pro-
functions will operate differently for the two different modes. grammed while the drive is running.

[Freq Select 1] Parameter # 5 Factory Default “Adapter 1”


Parameter Type Read & Write Settings ‘‘Remote Pot” ‘‘Preset 1”
‘‘0-10 Volt” ‘‘Preset 2”
‘‘ –2 mA”
‘‘4–20 ‘‘ rese 3”
‘‘Preset
This parameter is the factory default parameter for Units None ‘‘MOP”
selecting the frequency source that will supply the [Freq ‘‘Preset 4”
‘‘Adapter 1” ‘‘Preset 5’’
Command] to the drive. [Freq Select 2] or [Preset Freq
‘‘Adapter 2” ‘‘Preset 6”
1–7] can be selected in place of this parameter with proper
‘‘Adapter 3” ‘‘Preset 7”
terminal block inputs. (See Charts on Pages 5-26 and
‘‘Adapter 4”
5-27).
‘‘Adapter 5”
‘‘Adapter 6”

[Accel Time 1] Parameter # 7 Factory Default 10.0 Sec


Parameter Type Read & Write Minimum 0.0 Sec
This parameter is the factory default parameter for Units 0.1 Second Maximum 3600.0 Sec
determining the time it will take the drive to ramp from 0 Hz
to [Maximum Frequency]. The rate is linear unless
[S Curve] is ‘‘Enabled.” It applies to any increase in
command frequency. The [Accel Time 2] parameter can
be selected in place of this parameter. (See Charts on
Pages 5-26 and 5-27).

5-8
Chapter 5 – Programming

Set Up Group (cont.)


[Decel Time 1] Parameter # 8 Factory Default 10.0 Sec
Parameter Type Read & Write Minimum 0.0 Sec
This parameter is the factory default parameter for Units 0.1 Second Maximum 3600.0 Sec
determining the time it will take the drive to ramp from
[Maximum Frequency] to 0 Hz. The rate is linear unless
[S Curve] is ‘‘Enabled” or [Stop Select] is set to
‘‘S-Curve.” It applies to any decrease in command
frequency. The [Decel Time 2] parameter can be selected
in place of this parameter. (See Chart on Page 5-26).

Figure 5.1 Accel/Decel Time Max. Frequency '

Speed

0
a Accel ' Time a Decel '
0 Time Time

[Base Frequency] Parameter # 17 Factory Default 60 Hz


Parameter Type Read & Write Minimum 40 Hz
This value should be set to the motor nameplate Rated Units 1 Hz Maximum 400 Hz
Frequency.

[Base Voltage] Parameter # 18 Factory Default Max. Drive Rated Volts


Parameter Type Read & Write Minimum 25% of Max. Drive Rated Volts
This value should be set to the motor nameplate Rated Units 1 Volt Maximum 100% of Max. Drive Rated Volts
Voltage.

5-9
Chapter 5 – Programming

Set Up Group (cont.)


[Maximum Voltage] Parameter # 20 Factory Default Max. Drive Rated Volts
Parameter Type Read & Write Minimum 25% of Max. Drive Rated Voltage
This parameter sets the highest voltage the drive will Units 1 Volt Maximum 100% of Max. Drive Rated Volts
output. IMPORTANT: [Maximum Voltage] must be greater
than or equal to [Base Voltage].

[Minimum Freq] Parameter # 16 Factory Default 0 Hz


Parameter Type Read & Write Minimum 0 Hz
This parameter sets the lowest frequency the drive will Units 1 Hz Maximum 120 Hz
output. IMPORTANT: All analog inputs to the drive
(4-20mA, 0-10V, Remote Pot) are scaled for the range IMPORTANT: This parameter can not be pro-
[Minimum Freq] to [Maximum Freq]. grammed while the drive is running.

[Maximum Freq] Parameter # 19 Factory Default 60 Hz


Parameter Type Read & Write Minimum 40 Hz
This parameter sets the highest frequency the drive will Units 1 Hz Maximum 400 Hz
output. IMPORTANT: All analog inputs to the drive
(4-20mA, 0-10V, Remote Pot) are scaled for the range IMPORTANT: This parameter can not be pro-
[Minimum Freq] to [Maximum Freq]. grammed while the drive is running.

5-10
Chapter 5 – Programming

Set Up Group (cont.)


[Stop Select] Parameter # 10 Factory Default ‘‘Ramp”
Parameter Type Read & Write
This parameter selects the stopping mode when the drive Units None Settings ‘‘Coast” Causes the Drive to Turn Off
receives a valid stop command. Immediately
‘‘Ramp” Drive Decelerates to 0 Hz, Then Turns
Off – Requires a Value In
[Decel Time 1] or [Decel Time 2]
‘‘DC Brake” Injects DC Braking Voltage Into the
Motor – Requires a Value in Both
[Decel Hold Time] & [Decel Hold
Level].
‘‘S-Curve” Drive ramps to stop using ‘fixed S-Curve’
profile. Stop time is twice the selected
decel time.

[Current Limit] Parameter # 36 Factory Default 150 % of Drive Rated Current ➀


Parameter Type Read & Write Minimum 20 % of Drive Rated Current ➀
This parameter sets the maximum drive output current that Units 1 % Maximum 150% of Drive Rated Current ➀
is allowed before current limiting occurs. IMPORTANT: If a
value is programmed into the [Sec Curr Limit] parameter
then that value will be the active current limit value at IMPORTANT: See [Cur Lim Trip En] on page 5-35.
speeds above 1.5 times [Base Frequency]. See Fig. 5.5.
[Output 1 Config] and [Output 2 Config] can be set to
‘‘alarm” to indicate an overload condition exists.
➀ The Drive Rated Ouput Current is based on three phase input ratings. See page 5-13 for instructions for Single Phase Input Ratings.

5-11
Chapter 5 – Programming

Set Up Group (cont.)


[Overload Mode] Parameter # 37 Factory Default “No Derating”
Parameter Type Read & Write
This parameter selects the derating factor for the I2t Units None Settings ‘‘No Derating” 10:1 Speed Range
electronic overload function. Designed to meet NEC Article – No Derating Refer to Figure 5.2
430 and UL (file E59272) equivalent requirements. ‘‘Min Derate” 4:1 Speed Range
Additional overload devices do not need to be installed. – Derate below 25% of Base Speed.
Refer to Figure 5.3
‘‘Max Derate” 2:1 Speed Range
– Derate below 50% of Base Speed.
Refer to Figure 5.4
% of [Overload Current] Setting

% of [Overload Current] Setting

% of [Overload Current] Setting


Figure 5.2 No Derating Figure 5.3 Min Derating Figure 5.4 Max Derating
100 100
100
80 80 80
60 60 60
40 40 40
20 20 20

0 25 50 75 100 125 150 175 200 0 25 50 75 100 125 150 175 200 0 25 50 75 100 125 150 175 200
% Base Speed % Base Speed % Base Speed

[Overload Current] Parameter # 38 Factory Default 115% of Drive Rated Current Displayed in Amps
Parameter Type Read & Write Minimum 20% of Drive Rated Current Displayed in Amps
Th s vvalue
This ue sh u d bee se
should he motorr nameplate
set to the ep e Full
u Loadd
Amps (F.L.A.). Units 0.1 Amps Maximum 115% of Drive Rated Current Displayed in Amps

5-12
Chapter 5 – Programming

Set Up Group (cont.)


[Sec Curr Limit] Parameter # 141 Factory Default 0% of Drive Rated Current ➁
Parameter Type Read & Write Minimum 0% of Drive Rated Current ➁
When this parameter is set to zero, the [Current Limit] Units 1% Maximum 150% of Drive Rated Current ➁
setting is used throughout the frequency range. When set
to a value other than zero, the [Current Limit ] value will
be active up to the [Base Frequency] setting, then tapers
down between [Base Frequency] and 1.5 times [Base
Frequency]. At frequencies above 1.5 times [Base
Frequency], the [Sec Curr Limit] setting is the active
current limit value.

Figure 5.5 Current Limit Setting

% of Drive Output Current


a [Current Limit]
(36)

a [Sec Curr Limit]


(141)

[Base Frequency] [Maximum Frequency]


(17) (19)
1.5 Times
[Base Frequency]
(17)

Single Phase Input Ratings 1 Output Current➂ X Percent (0 to 150%) = Parameter setting
The [Current Limit], [Overload Current] and [Sec Curr in percent
3 Output Current ➂
Limit] parameters are set based on the drive rated output
current for three phase input ratings. When setting these ➁ The Drive Rated Ouput Current is based on three phase input ratings. See Single
Phase Input Ratings instructions.
parameters for single phase input ratings, use the following
formula to determine the proper parameter setting: ➂ See Table 1.A on page 1-6.

5-13
Chapter 5 – Programming

This group contains parameters that are required to setup advanced functions of the drive such as custom
Advanced Setup Volts per Hertz settings and dynamic braking.

[Minimum Freq] Parameter # 16 Factory Default 0 Hz


Parameter Type Read & Write Minimum 0 Hz
This parameter sets the lowest frequency the drive will Units 1 Hz Maximum 120 Hz
output. IMPORTANT: All analog inputs to the drive
(4-20mA, 0-10V, Remote Pot) are scaled for the range IMPORTANT: This parameter can not be pro-
[Minimum Freq] to [Maximum Freq]. grammed while the drive is running.

[Maximum Freq] Parameter # 19 Factory Default 60 Hz


Parameter Type Read & Write Minimum 40 Hz
This parameter sets the highest frequency the drive will Units 1 Hz Maximum 400 Hz
output. IMPORTANT: All analog inputs to the drive
(4-20mA, 0-10V, Remote Pot) are scaled for the range IMPORTANT: This parameter can not be pro-
[Minimum Freq] to [Maximum Freq] grammed while the drive is running.

[Base Frequency] Parameter # 17 Factory Default 60 Hz


Parameter Type Read & Write Minimum 40 Hz
This value should be set to the motor nameplate Rated Units 1 Hz Maximum 400 Hz
Frequency.
Units 1 Hz Maximum 400 Hz

5-14
Chapter 5 – Programming

Advanced Set Up Group (cont.)


[Base Voltage] Parameter # 18 Factory Default Max. Drive Rated Volts
Parameter Type Read & Write Minimum 25% of Max. Drive Rated Volts
This value should be set to the motor nameplate Rated Units 1 Volt Maximum 100% of Max. Drive Rated Volts
Voltage.

Figure 5.6 Standard Volts-per-Hz Pattern [Base Voltage]


[Base Frequency]
b
Motor Rated ' a [Maximum Voltage]
[Maximum Frequency]

Voltage

0–
y
0 Frequency Motor Rated

[Break Frequency] Parameter # 49 Factory Default 0 Hz


Parameter Type Read & Write Minimum 0 Hz
This parameter sets a midpoint frequency on a custom Units 1 Hz Maximum 120 Hz
Volts-per-Hz curve. Combined with [Break Voltage], this
value determines the Volts-per-Hz ratio between 0 and
[Break Frequency]. Note: [DC Boost Select] must be
set to ‘‘Break Point” for this parameter to be active.

5-15
Chapter 5 – Programming

Advanced Set Up Group (cont.)


[Break Voltage] Parameter # 50 Factory Default 0 Volts
Parameter Type Read & Write Minimum 0 Volts
This parameter sets the voltage the drive will output at Units 1 Volt Maximum 50% of Max. Drive Rated Volts
[Break Frequency]. Combined with [Break Frequency],
this value determines the Volts-per-Hz ratio between 0 and
[Break Frequency]. IMPORTANT: [DC Boost Select]
must be set to ‘‘Break Point” for this parameter to be
active.

[Maximum Voltage] Parameter # 20 Factory Default Max. Drive Rated Volts


Parameter Type Read & Write Minimum 25% of Max. Drive Rated Volts
This parameter sets the highest voltage the drive will Units 1 Volt Maximum 100% of Max. Drive Rated Volts
output.

Figure 5.7 Custom Volts-per-Hz Pattern [Base Voltage]


Maximum ' [Base Frequency] a [Maximum Voltage]
b
This pattern is active only when Motor Rated ' [Maximum Frequency]
[DC Boost Select] is set to
‘‘Break Point.” Voltage
b
The following guidelines should be followed when setting up [Break Voltage]
a custom Volts-per-Hz curve: Start Boost ' [Break Frequency]
1. [Maximum Voltage] must be greater than [Base Voltage]. 0– y y
Frequency
2. [Base Voltage] must be greater than [Start Boost]. 0 Motor Rated Maximum
3. If [DC Boost Select] is set to “Break Point” then:
[Base Voltage] must be greater than [Break Voltage] and
[Break Voltage] must be greater than [Start Boost].

5-16
Chapter 5 – Programming

Advanced Set Up Group (cont.)


[DC Boost Select] Parameter # 9 Factory Default ‘‘No Boost”
Parameter Type Read & Write
This parameter sets the level of DC boost at low Units None Settings ‘‘No Boost” See Figure 5.8
frequencies. It also selects special volts-per-Hz patterns. ‘‘6 Volts” See Figure 5.8
‘‘12 Volts” See Figure 5.8
‘‘18 Volts’’ See Figure 5.8
‘‘24 Volts’’ See Figure 5.8
‘‘30 Volts’’ See Figure 5.8
‘‘36 Volts’’ See Figure 5.8
‘‘42 Volts’’ See Figure 5.8
‘‘48 Volts’’ See Figure 5.8
‘‘Break Point’’ See Figure 5.7
‘‘Run Boost’’ See Figure 5.10
‘‘Fan Sel #1’’ See Figure 5.9
‘‘Fan Sel #2” See Figure 5.9

Figure 5.8 Standard Boost Volts-per-Hz Pattern Figure 5.9 Fan/Pump Volts-per-Hz Pattern
Active when [DC Boost Select] is [Base Voltage] These patterns are active only
set to ‘‘No Boost” or ‘‘6 Volts” [Base Frequency] when [DC Boost Select] is set
through ‘‘48 Volts.” b to ‘‘Fan Sel #1” or ‘‘Fan Sel #2.”
Motor Rated ' a [Maximum Voltage]
[Base Voltage]
[Base Frequency]
[Maximum Frequency] b
a [Maximum Voltage]
[Maximum Frequency]
Voltage Voltage
48 Fan Sel #2 ' a Fan Select #1
45% Base Voltage
35% Base Voltage
6
No Boost 0 – 0
y b
0 Motor Rated – 1/2 Base Frequency
Frequency 0

5-17
Chapter 5 – Programming

Advanced Set Up Group (cont.)


[Start Boost] Parameter # 48 Factory Default 0 Volts
Parameter Type Read & Write Minimum 0 Volts
This parameter sets the DC boost level for acceleration Units 1 Volt Maximum 25% of Max. Drive Rated Volts
when [DC Boost Select] is set to ‘‘Run Boost” or ‘‘Break
Point.”
[Base Voltage]
Figure 5.10 Start/Run Boost [Base Frequency]
b
Voltage
Active when [DC
Boost Select] is a 150% of Start Boost
set to ‘‘Run Boost” [Start Boost] ' a 150% of Run Boost
[Run Boost] '
0–
Frequency
0

[Run Boost] Parameter # 83 Factory Default 0 Volts


Parameter Type Read & Write Minimum 0 Volts
This parameter sets the DC boost level for constant speed Units 1 Volt Maximum 25% of Max. Drive Rated Volts
level when [DC Boost Select] is set to ‘‘Run Boost.” [Run
Boost] must be set at a value less than [Start Boost].

5-18
Chapter 5 – Programming

Advanced Set Up Group (cont.)


[PWM Frequency] Parameter # 45 Factory Default 4.0 kHz
Parameter Type Read & Write Minimum 2.0 kHz
This parameter sets the carrier frequency for the PWM Units 0.1 kHz Maximum 8.0 kHz
output waveform. IMPORTANT: Output Current derating
applies above 4kHz. See Fig. 5-11.

Figure 5.11 PWM Frequency Derating 100


98

% Output Current (A)


96
94
92
90
IMPORTANT: Ignoring derating guidelines can
cause reduced drive performance. 88
86
84
1 2 3 4 5 6 7 8
Carrier Frequency, kHz

5-19
Chapter 5 – Programming

Advanced Set Up Group (cont.)


[Analog Invert] Parameter # 84 Factory Default ‘‘Disabled”
Parameter Type Read & Write
This parameter enables the inverting function for the 0-10 Units None Settings ‘‘Enabled” Maximum Input Commands [Minimum Freq]
Volt and 4-20mA analog input signal at TB2. Minimum Input Commands [Maximum Freq]
‘‘Disabled” Maximum Input Commands [Maximum Freq]
Minimum Input Commands [Minimum Freq]
[Maximum Frequency] '
Figure 5.12 Analog Invert
Disabled
Drive Output

Enabled
[Minimum Frequency] '

y y
0V 10 V
4 mA 20 mA

[4-20mA Loss Sel] Parameter # 81 Factory Default ‘‘Stop/Fault”


Parameter Type Read & Write
This parameter selects the drives reaction to a loss of a Units None Settings ‘‘Stop/Fault” Drive Stops and Issues ‘‘Hz Err Fault” (F29)
4-20mA
2 signal
s g whenhe the
he active
ve [Frequency
[ re en y Source]
So r e iss ‘‘Hold/Alarm” Drive Maintains Last Output Freq and sets an Alarm bit
4-20mA.
2 IMPO TA T: The drive
IMPORTANT: dr ve output
u pu contactss can bee ‘‘Max/Alarm” Drive Outputs [Maximum Freq] and sets Alarm bit
used to issue
ssue an alarm
r signal
s g byy setting
se g [O[Output
p 1 Config]
on
‘‘Pre1/Alarm” Drive Outputs [Preset Freq 1] and sets an Alarm bit
orr [Output
[O p 2 Config]
on to “alarm”.
r
‘‘Min/Alarm” Drive Outputs [Minimum Freq] and sets an Alarm bit

5-20
Chapter 5 – Programming

Advanced Set Up Group (cont.)


[Stop Select] Parameter # 10 Factory Default ‘‘Ramp”
Parameter Type Read & Write
This parameter selects the stopping mode when the drive Units None Settings ‘‘Coast” Causes the Drive to Turn Off Immediately
re e ves a vvalidd sstopp command.
receives d ‘‘Ramp” Drive Decelerates to 0 Hz, Then Turns Off – Requires
a Value In [Decel Time 1] or [Decel Time 2]
‘‘DC Brake” Injects DC Braking Voltage Into the Motor – Requires a
Value in Both [Decel Hold Time] & [Decel Hold
Level].
‘‘S-Curve” Drive ramps to stop using a fixed ‘‘S-Curve” profile.
Stop time is twice the selected decel time.

[DC Hold Time] Parameter # 12 Factory Default 0 Sec


Parameter Type Read & Write Minimum 0 Sec
This value sets the amount of time that the [DC Hold Units 1 Second Maximum 15 Sec
Level] voltage will be applied to the motor when the stop
mode is set to either ‘‘DC Brake” or ‘‘Ramp.” When in
‘‘Coast ” mode and the drive is stopped and restarted
within the [DC Hold Time] setting, the speed will resume
at the output frequency prior to the stop command.
Figure 5.13 Ramp Figure 5.14 DC Brake Voltage
Voltage [DC Hold Time]
Speed [DC Hold Time] Volts and Speed
Volts and Speed Speed
[DC Hold Level] [DC Hold Level]
y y
Stop Command Time Stop Command Time

5-21
Chapter 5 – Programming

Advanced Set Up Group (cont.)


[DC Hold Level] Parameter # 13 Factory Default 0 Volts
Parameter Type Read & Write Minimum 0 Volts
This parameter value sets the DC voltage applied to the Units 1 Volt Maximum 25% of Max. Drive Rated Volts
motor during braking when the [Stop Select] is set to
either ‘‘DC Brake” or ‘‘Ramp”. IMPORTANT: When setting
this parameter, begin at a low voltage and continue
increasing until sufficient holding torque is achieved and
the drive output current rating is not exceeded.

[DB Enable] Parameter # 11 Factory Default ‘‘Disabled”


Parameter Type Read & Write
This parameter enables the use of external dynamic brake Units None Settings ‘‘Enabled” Permits dynamic brake operation
res s ers IMPO
resisters. TA T: Dynamic
IMPORTANT: Dy r g iss not available
braking v e
‘‘Disabled” Permits Ramp Regulation
for 1/2 through 1HP (0.37 to 0.75 kW) units rated 230 Volt.

[Motor Type] Parameter # 41 Factory Default ‘‘Induc/Reluc”


Parameter Type Read & Write
This parameter should be set to match the type of motor Units None Settings ‘‘Induc/Reluc” Requires No Additional Setting for use with
connected to the drive. induction/reluctance rated motors
‘‘Sync PM” Requires [Stop Select] to be set to a selection other
than ‘‘DC Brake” when used with Synchronous
Permanent Magnet Motors

[Compensation] Parameter # 52 Factory Default ‘‘No Comp”


Parameter Type Read & Write
Some drive/motor combinations have inherent instabilities Units None Settings ‘‘No Comp” Compensation Disabled
which are exhibited as nonsinusoidal current feedback. The
compensation when enabled will correct this condition. ‘‘Comp” Compensation Enabled
Compensation is only active at frequencies below 50 Hertz
where the problem is most pronounced.

5-22
Chapter 5 – Programming

Frequency This group of parameters allows the user to program the frequency source, frequency settings, accel/decel
Set times and skip frequencies of the drive.

[Freq Select 1] Parameter # 5 Factory Default “Adapter 1”


Parameter Type Read & Write
This parameter is the factory default parameter for Units None Settings ‘‘Remote Pot” ‘‘Preset 1”
selecting the frequency source that will supply the [Freq ‘‘0-10 Volt” ‘‘Preset 2”
Command] to the drive. [Freq Select 2] or [Preset Freq ‘‘4-20 mA” ‘‘Preset 3”
1-7] can be selected in place of this parameter with proper ‘‘MOP” ‘‘Preset 4”
terminal block inputs. Refer to charts on Pages 5-26 and ‘‘Adapter 1” ‘‘Preset 5’’
5-27. ‘‘Adapter 2” ‘‘Preset 6”
‘‘Adapter 3” ‘‘Preset 7”
‘‘Adapter 4”
‘‘Adapter 5”
‘‘Adapter 6”

[Freq Select 2] Parameter # 6 Factory Default ‘‘Remote Pot”


Parameter Type Read & Write
This parameter controls which of the frequency sources is Units None Settings ‘‘Remote Pot” ‘‘Preset 1”
currently supplying the [Freq Command] to the drive ‘‘0-10 Volt” ‘‘Preset 2”
unless [Freq Select 1] or [Preset Freq 1-7] are selected ‘‘4-20 mA” ‘‘Preset 3”
with proper terminal block inputs. Refer to charts on ‘‘MOP”
‘‘Preset 4”
Pages 5-26 and 5-27. ‘‘Adapter 1”
‘‘Adapter 2” ‘‘Preset 5’’
‘‘Adapter 3” ‘‘Preset 6”
‘‘Adapter 4” ‘‘Preset 7”
‘‘Adapter 5”
‘‘Adapter 6”

5-23
Chapter 5 – Programming

Frequency Set Group (cont.)


[Jog Frequency] Parameter # 24 Factory Default 10.0 Hz
Parameter Type Read & Write Minimum 0.0 Hz
This parameter sets the frequency the drive will output Units 0.1 Hz Maximum 400.0 Hz
when it receives a jog command.

[Prst/2nd Accel] Parameter # 26 Factory Default “Preset”


Parameter Type Read & Write
This parameter, along with the [Upper Presets] parameter, Units None Settings “Preset”
determines which frequency source and Accel/Decel “2nd Accel”
parameters will be selected using the optional inputs SW1,
SW2 and SW3. Refer to charts on Pages 5-26 and 5-27.

[Upper Presets] Parameter # 72 Factory Default “Disabled”


Parameter Type Read & Write
This parameter along with the [Prst/2nd Accel] parameter Units None Settings “Enabled”
determines which frequency source and Accel/Decel “Disabled”
parameters will be selected using the optional inputs SW1,
SW2 and SW3. Refer to charts on Pages 5-26 and 5-27.

[Accel Time 2] Parameter # 30 Factory Default 10.0 Sec


Parameter Type Read & Write Minimum 0.0 Sec
This value determines the time it will take the drive to ramp Units 0.1 Second Maximum 3600.0 Sec
from 0 Hz to [Maximum Frequency]. The rate is linear
unless [S Curve] is ‘‘Enabled.” It applies to any increase
in command frequency unless [Accel Time 1] is selected.
Refer to charts on Pages 5-26 and 5-27.

5-24
Chapter 5 – Programming

Frequency Set Group (cont.)


[Decel Time 2] Parameter # 31 Factory Default 10.0 Sec
Parameter Type Read & Write Minimum 0.0 Sec
This value determines the time it will take the drive to ramp Units 0.1 Second Maximum 3600.0 Sec
from [Maximum Freq] to 0 Hz. The rate is linear unless
[S Curve] is ‘‘Enabled” or [Stop Select] is set to
‘‘S-Curve.” It applies to any decrease in command
frequency unless [Decel Time 1] is selected. Refer to
charts on Pages 5-26 and 5-27.

[Preset Freq 1-7] Parameter # 27-29 & 73-76 Factory Default 0.0 Hz
Parameter Type Read & Write Minimum 0.0 Hz
These values set the frequencies that the drive will output Units 0.1 Hz Maximum 400.0 Hz
when selected. Refer to charts on Pages 5-26 and 5-27.

[Skip Freq 1-3] Parameter # 32-34 Factory Default 400 Hz


Parameter Type Read & Write Minimum 0 Hz
These values, in conjunction with [Skip Freq Band], Units 1 Hz Maximum 400 Hz
create a range of frequencies at which the drive will not
operate continuously.

Programming the drive for Frequency Source and Accel/Decel Control


Use NO TAG and NO TAG to determine which frequency source and Accel/Decel Time are suitable to your application. Switch or
contact inputs at terminal TB2 are used to select functionality based on how you program parameters (26) and (72).

5-25
Chapter 5 – Programming

Table 5.A Frequency Source Selection


Parameter Settings Frequency Source ➀ Control Terminal Block Accel/Decel
Preset/ Upper

Select 2
Select 1

Preset
Freq 1

Preset

Preset
Freq 2

Freq 4
Preset

Preset

Preset
SW3 SW2 SW1

Freq 3

Freq 6

Freq 7
Preset
Freq 5
Freq

(27)
Freq

(28)

(73)
(29)

(75)

(76)
2nd

(6)
Presets

(74)
(5)
TB2-18 TB2-17 TB2-16
Accel(26) (72)
• 0 0 0
• 0 0 X
• 0 X 0

Disabled • 0 X X
➁ • X 0 0
• X 0 X
• X X 0
Whe you
When y u set
se parameter
p r e er
Preset • X X X 26 to “Preset,” only Accel
➁ • 0 0 0 Timee 1 andd Decel
T De e Time
T e1
can be used.
• 0 0 X
• 0 X 0
• 0 X X
Ena led
Enabled
• X 0 0
• X 0 X
• X X 0
• X X X
➀ The parameter [Freq Source] indicates the active frequency source. See p. 5-40. ➁ Factory default settings.
• Indicates active function/parameter. X Indicates closed switch. 0 Indicates open switch.
(26) Indicates parameter number.

5-26
Chapter 5 – Programming

Table 5.B Accel/Decel Selection


Parameter Settings Frequency Source ➀ Accel/Decel Control Terminal Block
Preset/ Upper

Select 2
Select 1

Preset
Freq 1

Time 1
Preset

Preset
Freq 2

Freq 4

Time 1

Time 2

Time 2
Preset

Preset

Preset
SW3 SW2 SW1

Accel
Freq 3

Freq 6

Freq 7
Preset

Decel

Accel

Decel
Freq 5
Freq

(27)
Freq

(28)

(73)
(29)

(75)

(76)

(30)

(31)
2nd

(6)

(7)
Presets

(74)
(5)

(8)
TB2-18 TB2-17 TB2-16
Accel(26) (72)
• • • 0 0 0
• • • 0 0 X
• • • 0 X 0

Disabled • • • 0 X X
➁ • • • X 0 0
• • • X 0 X
• • • X X 0

2nd • • • X X X
A el
Accel • • • 0 0 0
• • • 0 0 X
• • • 0 X 0
• • • 0 X X
Ena led
Enabled
• • • X 0 0
• • • X 0 X
• • • X X 0
• • • X X X
➀ The parameter [Freq Source] indicates the active frequency source. See p. 5-40. ➁ Factory default settings.
• Indicates active function/parameter. X Indicates closed switch. 0 Indicates open switch.
(26) Indicates parameter number.

Frequency Set Group (cont.)

5-27
Chapter 5 – Programming

[Skip Freq Band] Parameter # 35 Factory Default 0 Hz


Parameter Type Read & Write Minimum 0 Hz
This parameter determines the band width around a [Skip Units 1 Hz Maximum 15 Hz
Frequency]. The actual band width is 2  [Skip Freq
Band] – 1/2 the band above and 1/2 the band below the
[Skip Frequency] setting. “0” Disables All Skip
Frequencies.

Figure 5.15 Skip Frequency Band Frequency

Drive Output
Command Frequency ' a Frequency
y Two times
Skip Frequency ' [Skip Freq Band]
Setting b Setting

Time

[MOP Increment] Parameter # 22 Factory Default 0.00 Hz/Sec


Parameter Type Read & Write Minimum 0.00
This parameter sets the rate of increase or decrease to Units 1 Hz/Sec Maximum 255 Hz/Sec
the [MOP Hertz] command frequency. IMPORTANT:
The MOP function can only be invoked through a serial
communications module.

5-28
Chapter 5 – Programming

Feature This group contains the necessary parameters to activate and program advanced features of the drive.
Select

[Run On Power Up] Parameter # 14 Factory Default ‘‘Disabled”


Parameter Type Read & Write
This parameter enables the function that allows the drive to Units None Settings ‘‘Enabled”
automatically restart on power up regardless of what the ‘‘Disabled”
drive status was before power is lost. This applies only
when there is a maintained input to the start and stop
inputs. Refer to Chapter 2, Figure 2.5.

ATTENTION: This parameter may only be used as outlined in NFPA 79, paragraph 6-14 (exceptions 1-3) for
specialized applications. Equipment damage and/or personal injury may result if this parameter is used in an
inappropriate application.

[Reset/Run Tries] Parameter # 85 Factory Default 0


Parameter Type Read & Write Minimum 0
This value sets the maximum number of times the drive Units None Maximum 9
attempts to reset a fault and restart before the drive issues
a ‘‘Max Retries Fault.” Not operative for faults 9, 10, 11,
24, 25, 26, 29, 30, 32, 33, 34, 35, 38, 39, 40, 41, 42,
43 and 48.

[Reset/Run Time] Parameter # 15 Factory Default 1.0 Sec


Parameter Type Read & Write Minimum 0.5 Sec
This value sets the time between restart attempts when Units 0.1 Second Maximum 30.0 Sec
[Reset/Run Tries] is a value other than 0.

5-29
Chapter 5 – Programming

Feature Select Group (cont.)


[S Curve Enable] Parameter # 57 Factory Default ‘‘Disabled”
Parameter Type Read & Write
This parameter enables a fixed shape S-Curve. Units None Settings ‘‘Enabled”
‘‘Disabled”

Figure 5.16 S-Curve


Accel/Decel times are double the active accel/decel
time settings.
Enabled
IMPORTANT: The setting for [S-Curve Time] must
be 0.

a 2X Accel Time 1 or 2 ' a 2X Decel Time 1 or 2 '

IMPORTANT: If [Stop Select] is set to “S Curve”


then the decel time will be double the active decel
setting when a stop command is provided. Disabled

a Accel Time' aDecel Time '


1 or 2 1 or 2

5-30
Chapter 5 – Programming

Feature Select Group (cont.)


[S Curve Time] Parameter # 56 Factory Default 0.0 Sec
Parameter Type Read & Write Minimum 0.0 Sec
This parameter enables an adjustable shape S-Curve Units 0.1 Second Maximum 300.0 Sec
accel/decel time. IMPORTANT: [S-Curve Time] must be
set to a value less than or equal to the Accel & Decel
times.

Figure 5.17 S-Curve Time


a1/2 ' a1/2 '
[S-Curve Enable] must be ‘‘enabled” for this S-Curve S-Curve Enabled
parameter to be active. The [S-Curve Time] a 1/2 ' Time Time
setting is added to the active accel/decel times a 1/2 '
S-Curve
to form an adjustable S-Curve. S-Curve
Time
Time

a Accel Time ' a Decel Time '


1 or 2 1 or 2
IMPORTANT: If [Stop Select] is set to “S
Curve” then the decel time will be double the
active decel setting when a stop command is Disabled
provided.

[Language] Parameter # 47 Factory Default ‘‘English”


Parameter Type Read & Write
This parameter selects between English and the alternate Units None Settings ‘‘English” or “French”
second language that can be displayed on the HIM. “Italian”
“Japanese”
“Spanish”
“German”

5-31
Chapter 5 – Programming

Feature Select Group (cont.)


[Balance Freq] Parameter # 80 Factory Default 0 Hz
Parameter Type Read & Write Minimum 0 Hz
This parameter selects the frequency at which balance Units 1 Hertz Maximum 255 Hz
detection is performed.

[Balance Time] Parameter # 79 Factory Default 0 Sec


Parameter Type Read & Write Minimum 0 Sec
This parameter determines the amount of delay time Units 0.1 second Maximum 255 Sec
before a valid output occurs. The delay time begins when
the drive reaches [Balance Freq]. The output contact will
be closed when balanced and open when unbalanced.

[Balance Angle] Parameter # 78 Factory Default 0


Parameter Type Read & Write Minimum 0
This parameter determines the acceptable variation in Maximum 255
phase angle which is set between a balanced condition
and an unbalanced condition. A balance condition is
defined as a variation which is less than the ‘Balance
Angle’ setting. [Output 1 Config] or [Output 2 Config]
can be set to ‘‘Balance” to indicate when a balanced
condition exists.

Figure 5.18 Motor Unbalance Detection Window


Phase Angle Variation

255 –.5 Hz +1.0 Hz

[Balance Angle]

0 y
[Balance Freq]
5-32
Chapter 5 – Programming

Output This group of parameters contains the programming options for digital and analog drive outputs.
Configuration

[Output 1 Config] Parameter # 90 Factory Default “Faulted”


Parameter Type Read & Write
This parameter sets the condition that actuates the relay Units None Settings ‘‘At Speed” Output closes when drive reaches [ Freq Command}
u pu at TB2,
output T 2 terminals
er s 9 andd 10. ‘‘Above Freq” Output closes when drive exceeds value set in
[Above Freq Val].
‘‘Running” Output closes when drive is running
‘‘Faulted” Output closes when drive is faulted
‘‘Alarm” Output closes when the drive reaches hardware
current limit, software current limit, overvoltage, line
loss or 4-20 mA loss.
‘‘Balanced” Output closes when a balance condition is detected.
‘‘Above Curr” Output closes when current exceeds value set in
[Above Curr Val].

[Output 2 Config] Parameter # 91 Factory Default “Running”


Parameter Type Read & Write
This parameter sets the condition that actuates the open Units None Settings ‘‘At Speed” Output closes when drive reaches [ Freq Command}
collector
e r output
u pu at T
TB2,
2 terminals
er s 19 andd 220. ‘‘Above Freq” Output closes when drive exceeds value set in
[Above Freq Val].
‘‘Running” Output closes when drive is running
‘‘Faulted” Output closes when drive is faulted
‘‘Alarm” Output closes when the drive reaches hardware
current limit, software current limit, overvoltage, line
loss or 4-20 mA loss.
‘‘Balanced” Output closes when a balance condition is detected.
‘‘Above Curr” Output closes when current exceeds value set in
[Above Curr Val].

Application Note: During power up of the drive, the customer programmable Outputs 1 & 2 (TB2–9 & 10, TB2– 19 & 20) are in an indeterminate
state for a period of time until the internal control of the drive has initialized (3 sec. max.). Any control system connected to the programmable outputs
should take this into consideration. On power down, the programmable outputs may transition in a similar way.

5-33
Chapter 5 – Programming

Output Configuration Group (cont.)


[Analog Out Sel] Parameter # 25 Factory Default “Frequency”
Parameter Type Read & Write
This parameter selects the value to which the 0-10V DC Units None Setting ‘‘Frequency” 0 to [Maximum Freq]
analogg output
u pu at T
TB2-5
2 terminal
er iss proportional.
pr p r ‘‘Current” 0 to 200% of Rated Drive Output Current)
‘‘Bus Volts” 0 to Maximum Bus Voltage– 410V/230V Drives
815V/460V Drives
‘‘Power” 0 to 200% of Drive Rated OutputPower

[Above Freq Val] Parameter # 77 Factory Default 0 Hz


Parameter Type Read & Write Minimum 0 Hz
This parameter is used when [Output 1 Config] or Units Hertz Maximum 400 Hz
[Output 2 Config] is set to ‘‘Above Freq” to indicate when
the drive is operating above the specified frequency IMPORTANT: This parameter can not be pro-
setting. grammed while the drive is running.

[Above Curr Val] Parameter # 142 Factory Default 0 % of Drive Rated Current ➀
Parameter Type Read & Write Minimum 0 % of Drive Rated Current ➀
This parameter is used when [Output 1 Config] or Units 1% Maximum 150% of Drive Rated Current ➀
[Output 2 Config] is set to ‘‘Above Curr” to indicate when
the drive output current exceeds this value.
➀ The drive rated output current is based on three phase input ratings. See page 5-13
for Single Phase Input Rating instructions.

5-34
Chapter 5 – Programming

This group of parameters provides information and programmed settings on commonly viewed drive faults.
Faults

[Fault Buffer 0-3] Parameter # 86-89 Factory Default None


Parameter Type Read Only
These parameters store the last (4) faults that occur. If the Units None Buffer 0
same fault occurs multiple times in a row, it will only be 1 Last Fault, stored in EEPROM
stored once. [Fault Buffer 0] through [Fault Buffer 3] can Fault from Buffer 0, Stored in EEPROM
2 Fault from Buffer 1, Stored in EEPROM
only be cleared by ‘‘Reset Defaults” from EEPROM mode 3 Fault from Buffer 2, Stored in EEPROM
or [Set Defaults] parameter. This will leave a ‘‘F48” in
[Fault Buffer 0].

[Clear Fault] Parameter # 51 Factory Default ‘‘Ready”


Parameter Type Read & Write
This parameter is used to clear a fault and return the drive Units None Displays ‘‘Ready” Display after function complete
to ready status if the fault condition no longer exists.
IMPO TA T: [Clear
IMPORTANT: C e r Fault]
u ] will stop
s p a running
ru g drive.
dr ve Also
s
‘‘Clear Fault” Attempts to clear fault
[Clear Fault] does not clear [Fault Buffer 0] through
[Fault Buffer 3].

[Cur Lim Trip En] Parameter # 82 Factory Default ‘‘Default Run”


Parameter Type Read & Write
This setting determines whether or not exceeding the Units None Setting ‘‘Trip @ I Lim” A Diagnostic Current Limit Fault is generated
se g in [Current
setting [ rren Limit]
L will cause
use a Diagnostic
D g s CurreCurrent No fault generated
‘‘Default Run”
Limit Fault (Fault F36).

[Line Loss Fault] Parameter # 40 Factory Default ‘‘F03 Enable”


Parameter Type Read & Write
This setting determines whether a 15% drop in DC Bus Units None Setting ‘‘UVolt Run” ‘‘Power Loss Fault” Disabled
v ge will have
voltage h ve no effect
e e on operation
per orr cause
use a ‘‘Power
‘‘ er
‘‘FO3 Enable” Drive Trips at 85% of nominal bus voltage.
Loss Fault” (fault F03).
5-35
Chapter 5 – Programming

Faults Group (cont.)

Line Loss Fault “U Volt Run” (Disabled) Line Loss Fault “F03 Enable” (Enabled)
100% Nominal 100% Nominal
Bus Voltage Bus Voltage
No Fault Output Power is on No Fault Output Power is on
85% Nominal 85% Nominal
Bus Voltage Bus Voltage
No Fault Output Power is on Power Loss Fault
➀ Minimum Bus ➀ Minimum Bus
Voltage Voltage No Output
Power
Undervolt No Output Power Undervolt
Fault Fault

T0 T1 T2 T3 T0 T1 T2 T3

➀ Minimum bus voltage is approximately 70% of Line Voltage

IMPORTANT:If line loss is set to ‘‘U Volt Run” and ‘‘Run On Power Up” is enabled, the drive will run as long as the bus voltage
is high enough to maintain logic.

[Flt Clear Mode] Parameter # 39 Factory Default ‘‘Enabled”


Parameter Type Read & Write
This parameter controls the method for clearing faults. Units None Setting ‘‘Enabled” Faults Cleared By Issuing a Valid Stop Command or
Cycling Input Power
‘‘Disabled” Faults Cleared Only By Cycling Input Power

5-36
Chapter 5 – Programming

Diagnostics This group of parameters contains values that can be helpful in explaining the operation of the drive. Drive
status, direction, control and alarm conditions are included.

[Drive Command] Parameter # 58


Parameter Type Read Only
Th s pparameter
This r e er ddisplays
sp ys the
he sstatus
us of the
he dr
drive
ve commands
ds
in an 88-bit binary
ry format.
r
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Run
Reverse
Accel 2
Decel 2
Not Used
Not Used
Not Used
Not Used

5-37
Chapter 5 – Programming

Diagnostics Group (cont.)


[Drive Status] Parameter # 59
Parameter Type Read Only
Th s parameter
This p r e er displays
d sp ys the
he actual
u operating
per g condition
d in
166 bit binary
ry format.
r Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Enabled
Running
Command Forward
Rotating Forward
Accel
Decel
Alarm
Faulted
At Speed
Local 0
Local 1
Local 2
Freq Ref 0
Freq Ref 1
Freq Ref 2
Freq Ref 3

5-38
Chapter 5 – Programming

Diagnostics Group (cont.)


[Drive Alarm] Parameter # 60
Parameter Type Read Only
Th s pparameter
This r e er ddisplays
sp ys which
h h alarm r condition
d iss prese
present
when
he bit 6 of [[Drive
r eS Status]
a iss hhigh
gh (set
se to 1)) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Hardware Current Limit


Software Current Limit
Bus Overvoltage
Line Loss
4–20mA Loss
Bus Charging
Balanced
Unused

[Input Status] Parameter # 55


Parameter Type Read Only
Th s parameter
This p r e er displays
d sp ys the
he open
pe (0)) andd closed
sed (1)) status
s us
of inputs
pu s at T
TB2.
2 Refer
e er to Figure
gure 22.77 andd Figure
gure 22.88 forr
description of terminal connections. Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

TB2–6 START / RUN FORWARD


TB2–8 STOP
TB2–13 REVERSE / RUN REVERSE
TB2–14 JOG
TB2–16 SW1
TB2–17 SW2
TB2–18 SW3
Unused

5-39
Chapter 5 – Programming

Diagnostics Group (cont.)


[Freq Source] Parameter # 62
Parameter Type Read
This parameter displays the frequency source currently Units None Displays ‘‘Remote Pot” ‘‘Preset 1”
commanding the drive. ‘‘0-10 Volt” ‘‘Preset 2
‘‘4–20 mA” ‘‘Preset 3”
‘‘MOP” ‘‘Preset 4”
‘‘Adapter 1” ‘‘Preset 5’’
‘‘Adapter 2” ‘‘Preset 6”
‘‘Adapter 3” ‘‘Preset 7”
‘‘Adapter 4”
‘‘Adapter 5”
‘‘Adapter 6”

[Freq Command] Parameter # 65 Factory Default 0.00 Hz


Parameter Type Read Only Minimum 0 Hz
This parameter displays the frequency that the drive is Units 0.01 Hz Maximum 400.00 Hz
commanded to output. This command may come from any
one of the frequency sources selected by [Freq Select 1],
[Freq Select 2] or [Preset Freq 1-7] as determined by
inputs to SW1, SW2 and SW3 at TB2.

[Drive Direction] Parameter # 69 Factory Default ‘‘Forward’’


Parameter Type Read Only Minimum
This parameter displays the running direction of the drive. Units None Displays ‘‘Forward”
‘‘Reverse”

[Motor Mode] Parameter # 43


Parameter Type Read Only
This parameter is used for internal diagnostic purposes.

5-40
Chapter 5 – Programming

Diagnostics Group (cont.)


[Power Mode] Parameter # 44
Parameter Type Read Only
This parameter is used for internal diagnostic purposes.

[Drive Type] Parameter # 61


Parameter Type Read Only
This parameter displays a decimal number that identifies Units None
the drive.

[Drive Firmware] Parameter # 71 Factory Default None


Parameter Type Read Only Display 0.00
This parameter displays the version number of the drive
firmware.

[Output Pulses] Parameter # 67 Factory Default None


Parameter Type Read Only Minimum 0
This parameter displays the number of output cycles for Units Cycles Maximum 65535
the PWM waveform. The count rolls over at 65535.

[Drive Temp] Parameter # 70 Factory Default None


Parameter Type Read Only Minimum 0_C
This parameter displays the internal drive temperature. Units 1_C Maximum Not Applicable

[Set Defaults] Parameter # 64 Factory Default ‘‘Ready”


Parameter Type Read & Write
Setting parameter to ‘‘Default Init” resets all parameters to Units None Settings ‘‘Ready” Display After Function Complete
their
he r factory
ry values.
v ues See also
s page
p ge 3-10 EEPROM M Mode.
M de ‘‘Store to EE” Saves parameter Ram to EEPROM
IMPORTANT: This parameter can not be pro- ‘‘Recll frm EE” Restores parameter Ram from EEPROM
grammed while the drive is running. ‘‘Default Init” Resets All Parameters to Their Factory Settings

5-41
Chapter 5 – Programming

Masks This group of parameters contains binary masks for all control functions except the stop command. The
masks control which adapters can issue control commands.

Mask Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

TB2
Adapter 1
Each mask contains a bit for each adapter. Adapter 2
Individual bits can be set to ‘‘0” to lockout Adapter 3
control by an adapter or set to ‘‘1” to permit an Adapter 4
adapter to have control. Adapter 5
Adapter 6
Not Used

[Logic Mask] Parameter # 92 Factory Default 01111111


Parameter Type Read & Write
This parameter determines which adapters are allowed to Units Byte Settings 1 Permit Control
control the drive logic commands. Setting a bit to ‘‘0” 0 Deny Control
(deny control) disables all command functions except stop
and frequency reference. IMPORTANT: In order to remove
an adapter from the drive without causing a drive
communications fault, the corresponding bit for that
adapter must be set to 0. IMPORTANT: This parameter
has no effect on the frequency value being sent from TB2
or any of the adapters.

[Direction Mask] Parameter # 94 Factory Default 01111111


Parameter Type Read & Write
This parameter determines which adapters can issue Units Byte Settings 1 Permit Control
forward/reverse commands. IMPORTANT: The direction 0 Deny Control
mask is unique in that no adapters can control direction
unless TB2 (Bit 0) is set to “0”.

5-42
Chapter 5 – Programming

Masks Group (cont.)


[Start Mask] Parameter # 95 Factory Default 01111111
Parameter Type Read & Write
This parameter determines which adapters can issue start Units Byte Settings 1 Permit Control
commands. 0 Deny Control

[Jog Mask] Parameter # 96 Factory Default 01111111


Parameter Type Read & Write
This parameter determines which adapters can issue jog Units Byte Settings 1 Permit Control
commands. 0 Deny Control

[Reference Mask] Parameter # 97 Factory Default 01111111


Parameter Type Read & Write
This parameter determines which adapters can control the Units Byte Settings 1 Permit Control
switching between the available freq. reference sources. 0 Deny Control
IMPORTANT: Terminal Block (TB2) will have control unless
masked out.

[Accel Mask] Parameter # 98 Factory Default 01111111


Parameter Type Read & Write
This parameter determines which adapters can switch Units Byte Settings 1 Permit Control
between [Accel Time 1] and [Accel Time 2]. 0 Deny Control
IMPORTANT: Terminal Block (TB2) will have control unless
masked out.

[Decel Mask] Parameter # 99 Factory Default 01111111


Parameter Type Read & Write
This parameter determines which adapters can switch Units Byte Settings 1 Permit Control
between [Decel Time 1] and [Decel Time 2]. 0 Deny Control
IMPORTANT: Terminal Block (TB2) will have control unless
masked out.

5-43
Chapter 5 – Programming

Masks Group (cont.)


[Fault Mask] Parameter # 100 Factory Default 01111111
Parameter Type Read & Write
This parameter determines which adapters can reset a Units Byte Settings 1 Permit Control
fault using input control signals. 0 Deny Control

[MOP Mask] Parameter # 101 Factory Default 01111111


Parameter Type Read & Write
This parameter determines which adapters can issue MOP Units Byte Settings 1 Permit Control
commands to the drive. 0 Deny Control

[Local Mask] Parameter # 93 Factory Default 01111111


Parameter Type Read & Write
This parameter determines which adapters can issue a Units Byte Settings 1 Permit Control
Local command in order to obtain exclusive control of the 0 Deny Control
drive. For safety reasons, Local control can only be
granted or removed while the drive is not running and is
in a safe state. If any adapter is in Local control of the
drive, all other adapters are Locked Out and prohibited
from controlling any logic function except stop.
IMPORTANT: The only way to obtain Local control of
Bulletin 1305 drives is through the serial port via a PLC
command.
IMPORTANT: This parameter has no effect on the
frequency value being sent from TB2 or any of the
adapters..

5-44
Chapter 5 – Programming

Owners This group of parameters contains binary status information to display which adapters are issuing
control commands.
Owners Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

TB2
Adapter 1
Adapter 2
Adapter 3
Adapter 4
Adapter 5
Adapter 6
Not Used

[Stop Owner] Parameter # 102


Parameter Type Read Only
This parameter displays which adapters are currently Units Byte Settings 1 Controlling
issuing a valid stop command. 0 Not Controlling

[Direction Owner] Parameter # 103


Parameter Type Read Only
This parameter displays which adapter currently has Units Byte Settings 1 Controlling
exclusive control of direction changes. When commanding 0 Not Controlling
the direction from an adapter, the corresponding bit is set
to “1”.
IMPORTANT: Only one adapter is allowed to control
direction at any instance.

5-45
Chapter 5 – Programming

Owners Group (cont.)


[Start Owner] Parameter # 104
Parameter Type Read Only
This parameter displays which adapters are currently Units Byte Settings 1 Controlling
issuing Start commands. Since Start commands are edge 0 Not Controlling
triggered, multiple adapters can issue the Start command
simultaneously and as such are displayed. However, it is
the first low to high transition of the Start (once all Stops
and/or Faults are removed) that initiates the actual Start
command.

[Jog Owner] Parameter # 105


Parameter Type Read Only
This parameter displays which adapters are currently Units Byte Settings 1 Controlling
issuing JOG commands. Since the JOG function is 0 Not Controlling
momentary, multiple adapters can issue Jog commands
simultaneously. This means that all adapters issuing the
JOG must stop commanding the JOG before the function
ceases. IMPORTANT: Stop commands will terminate JOG
control and Start commands will override any JOG
command.

5-46
Chapter 5 – Programming

Owners Group (cont.)


[Reference Owner] Parameter # 106
Parameter Type Read Only
This parameter displays which adapter has exclusive Units Byte Settings 1 Controlling
control of selecting the [Freq Source]. 0 Not Controlling

[Accel Owner] Parameter # 107


Parameter Type Read Only
This parameter displays which adapter currently is Units Byte Settings 1 Controlling
exclusively controlling the selection between 0 Not Controlling
[Accel Time 1] and [Accel Time 2].

[Decel Owner] Parameter # 108


Parameter Type Read Only
This parameter displays which adapter currently is Units Byte Settings 1 Controlling
exclusively controlling the selection between 0 Not Controlling
[Decel Time 1] and [Decel Time 2].

[Fault Owner] Parameter # 109


Parameter Type Read Only
This parameter displays which adapters are currently Units Byte Settings 1 Controlling
issuing a [Clear Faults] Command. Multiple adapters can 0 Not Controlling
issue simultaneous [Clear Faults] Commands.

5-47
Chapter 5 – Programming

Owners Group (cont.)


[MOP Owner] Parameter # 110
Parameter Type Read Only
This parameter displays which adapters are currently Units Byte Settings 1 Controlling
issuing increases or decreases in MOP Command 0 Not Controlling
Frequency. Multiple adapters can issue changes
simultaneously to the MOP value.

[Local Owner] Parameter # 137


Parameter Type Read Only
This parameter displays which adapter currently has Units Byte Settings 1 Controlling
exclusive control of all drive logic functions by requesting a 0 Not Controlling
Local command. If an adapter is the [Local Owner], all
other functions (except stop) on all other adapters are
locked out and non-functional. IMPORTANT: Local control
can only be granted when the drive is in a safe state or
stopped.

5-48
Chapter 5 – Programming

Adapter I/O This group contains the parameters needed for an optional communications adapter to communicate with the drive.

[Data In A1 through D2] Parameter # 111 - 118


Parameter Type Read & Write
These parameters are used to write real time data values
from a source controller (PLC, SLC, etc.) to the drive. This
is accomplished by programming a Parameter Number into
the [Data In] parameters. The value programmed into the
source controller’s output image table will be written to the
drive parameter identified in the corresponding [Data In]
parameter.
IMPORTANT: [Preset Freq 1] through [Preset Freq 7]
are not accessible with these parameters. Parameter Bulletin 1305 drive Controller Output Image Table (i.e. PLC, SLC, etc.)
IMPORTANT: The drive parameter that 111 Data In A1 IMPORTANT: addressing information that defines which controller
112 Data In A2 I/O address corresponds to a [Data In] parameter is determined by
is accessed indirectly using Data In will 113 Data In B1 the dip switch settings on the external communication module.
not be stored permanently and 114 Data In B2 Refer to the appropriate Bulletin 1203 Communication Module User
automatically to EEPROM (due to the 115 Data In C1 Manual for details.
high potential update rate from a PLC). A 116 Data In C2 Refer to Appendix B for additional information.
manual operation is necessary for 117 Data In D1
118 Data In D2
permanent storage. The HIM EEPROM
command, Save Values, will perform this
task. Similarly, to restore the values to the
ones the drive had before Data In was
configured, the HIM Recall Values
Function can be used.

5-49
Chapter 5 – Programming

Adapter I/O Group (cont.)


[Data Out A1 through D2] Parameter # 119 - 126
Parameter Type Read & Write
These parameters
p r e ers are re used to write
r e real
re real
re timee data
d
v ues from
values r thehe drive
dr ve to a destination
des controller.
r er This
Th s iss
accomplished by programming a Parameter Number into Parameter Bulletin 1305 drive Controller Input Image Table (i.e. PLC, SLC, etc.)
the [Data Out] parameters. The real time value of that 119 Data Out A1
IMPORTANT: addressing information that defines which controller
parameter will be written to the input image table of the 120 Data Out A2 I/O address corresponds to a [Data Out] parameter is determined by
destination controller. 121 Data Out B1 the dip switch settings on the external communication module. Refer
IMPORTANT: [Preset Freq 1] through [Preset Freq 7] 122 Data Out B2 to the appropriate Bulletin 1203 Communication Module User Manual
are not accessible with these parameters. 123 Data Out C1 for details.
124 Data Out C2 Refer to Appendix B for additional information.
125 Data Out D1
126 Data Out D2

5-50
Chapter 5 – Programming

Process Display This group contains parameters that can be used to display a drive parameter in ‘‘User Units.”

[Process Par] Parameter # 127 Factory Default 1


Parameter Type Read & Write Minimum 1
This parameter should be set to the number of the Units Numeric Maximum Max. Parameter Number
parameter whose scaled value will be displayed on
Line 1 of the HIM Display Panel when in process mode.

[Process Scale] Parameter # 128 Factory Default +1.00


Parameter Type Read & Write Minimum –327.68
This value sets the scaling multiplier for [Process Par]. Units Numeric Maximum +327.67
The displayed value will be:
[Process Par] actual value
 [Process Scale] value
Displayed Value ➀

[Process Txt 1-8] Parameter #(s) 129-136 Factory Default ‘‘?’’


Parameter Type Read & Write
These parameters set the ‘‘User Units” description for Units ASCII Text
the value determined by [Process Par] and [Process Character
Scale]. This text is displayed on Line 1 of the HIM.
➀ The maximum value that can be displayed is 99,999.99. If this value is exceeded a
character string of asterisks (******* ) will appear on the display.

5-51
Chapter 5 – Programming

Linear List This group lists all parameters in numerical order.

1 Output Voltage 24 Jog Frequency 47 Language 72 Upper Presets 95 Start Mask 118 Data In D2
2 % Output Curr 25 Analog Out Sel 48 Start Boost 73 Preset Freq 4 96 Jog Mask 119 Data Out A1
3 % Output Power 26 Prst/2nd Accel 49 Break Frequency 74 Preset Freq 5 97 Reference Mask 120 Data Out A2
4 Last Fault 27 Preset Freq 1 50 Break Voltage 75 Preset Freq 6 98 Accel Mask 121 Data Out B1
5 Freq Select 1 28 Preset Freq 2 51 Clear Fault 76 Preset Freq 7 99 Decel Mask 122 Data Out B2
6 Freq Select 2 29 Preset Freq 3 52 Compensation 77 Above Freq Val 100 Fault Mask 123 Data Out C1
7 Accel Time 1 30 Accel Time 2 53 DC Bus Voltage 78 Balance Angle 101 MOP Mask 124 Data Out C2
8 Decel Time 1 31 Decel Time 2 54 Output Current 79 Balance Time 102 Stop Owner 125 Data Out D1
9 DC Boost Select 32 Skip Freq 1 55 Input Status 80 Balance Freq 103 Direction Owner 126 Data Out D2
10 Stop Select 33 Skip Freq 2 56 S Curve Time 81 4–20mA Loss Sel 104 Start Owner 127 Process Par
11 DB Enable 34 Skip Freq 3 57 S Curve Enable 82 Cur Lim Trip En 105 Jog Owner 128 Process Scale
12 DC Hold Time 35 Skip Freq Band 58 Drive Command 83 Run Boost 106 Reference Owner 129 Process Text 1
13 DC Hold Level 36 Current Limit 59 Drive Status 84 Analog Invert 107 Accel Owner 130 Process Text 2
14 Run On Power Up 37 Overload Mode 60 Drive Alarm 85 Reset/Run Tries 108 Decel Owner 131 Process Text 3
15 Reset/Run Time 38 Overload Current 61 Drive Type 86 Fault Buffer 0 109 Fault Owner 132 Process Text 4
16 Minimum Freq 39 Flt Clear Mode 62 Freq Source 87 Fault Buffer 1 110 MOP Owner 133 Process Text 5
17 Base Frequency 40 Line Loss Fault 64 Set Defaults 88 Fault Buffer 2 111 Data in A1 134 Process Text 6
18 Base Voltage 41 Motor Type 65 Freq Command 89 Fault Buffer 3 112 Data In A2 135 Process Text 7
19 Maximum Freq 42 MOP Hertz 66 Output Freq 90 Output 1 Config 113 Data In B1 136 Process Text 8
20 Maximum Voltage 43 Motor Mode 67 Output Pulses 91 Output 2 Config 114 Data In B2 137 Local Owner
21 Input Mode 44 Power Mode 69 Drive Direction 92 Logic Mask 115 Data In C1 141 Sec Curr Limit
22 MOP Increment 45 PWM Frequency 70 Drive Temp 93 Local Mask 116 Data In C2 142 Above Curr Val
23 Output Power 46 Current Angle 71 Filmware Ver 94 Direction Mask 117 Data In D1

5-52
Chapter
Troubleshooting and Fault Information 6
CHAPTER OBJECTIVES Fault LED
Chapter 6 provides information to guide the user in All drives come equipped with a fault LED. When the fault
understanding drive fault conditions and general LED is illuminated it is an indication a fault condition exists.
troubleshooting procedures for Bulletin 1305 drives. Included is Refer to page 2-3 for the location of the fault LED. Once the
a listing and description of the various drive faults with fault is properly cleared the LED will return to an off state.
possible solutions, when applicable. Also included is a section Diagnostics
on general troubleshooting. (Refer to Table 6.C).
As can be seen in Figure 2.3, there are two indicators provided
FAULT INFORMATION to display the drive’s status condition. The DC Bus Charge
Indicator is a neon bulb that will be illuminated when power is
Figure 6.1 Fault Display Overvolt Fault applied to the drive. The Fault Indicator is an LED that will be
F 5 illuminated if a drive fault condition exists. Refer to details on
How To Clear a Fault, below.
Drives equipped with a Human Interface Module will display a
brief fault message on Line 1 of the LCD display when a fault How To Clear a Fault
occurs. Line 2 of the display indicates the corresponding fault
number. IMPORTANT: Resetting a fault will not correct the cause of
the fault condition. Corrective action must be taken prior to
IMPORTANT: For Series A HIM software version 3.00 and resetting the fault.
Above or Series B HIM software version 1.01 and Above,
To clear a fault perform one of the following:
faults are displayed as soon as they occur. Earlier versions only
display faults when the HIM is in the Status Display Mode. 1. Cycle power to the drive.
[Fault Buffer 0] through [Fault Buffer 3] display previous 2. Cycle the stop signal to the drive.
faults.
3. Cycle the [Clear Fault] parameter. See page 5-34.
Table 6.A lists all faults numerically with a cross reference to
the page number where information can be found relating to IMPORTANT:The stop signal will not clear a fault if the
that fault. Table 6.B provides an alphabetized listing of the [Logic Mask] or [Fault Mask] bit of that adapter has been
faults with a description and possible corrective action to take. disabled or the [Fault Clear Mode] parameter is disabled.

6-1
Chapter 6 – Troubleshooting and Fault Information

Table 6.A Fault Code Cross Reference


Fault Number Fault Name Page Number Fault Number Fault Name Page Number
F3 Power Loss Fault 6-7 F34 Run Boost Fault 6-7
F4 Undervolt Fault 6-8 F35 Neg Slope Fault 6-5
F5 Overvolt Fault 6-6 F36 Diag C Lim Flt 6-3
F6 Motor Stall Fault 6-5 F38 Phase U Fault 6-7
F7 Overload Fault 6-6 F39 Phase V Fault 6-7
F8 Overtemp Fault 6-6 F40 Phase W Fault 6-7
F9 Open Pot Fault 6-6 F41 UV Short Fault 6-8
F10 Serial Fault 6-8 F42 UW Short Fault 6-8
F11 Op Error Fault 6-6 F43 VW Short Fault 6-8
F12 Overcurrent Flt 6-6 F44 IPM Current Fault 6-4
F22 Drive Reset Flt 6-3 F45 IPM Overtemp Fault 6-4
F24 Motor Mode Flt 6-5 F46 Power Test Fault 6-6
F25 Overspeed Flt 6-6 F48 Reprogram Fault 6-7
F26 Power Mode Fault 6-7 – Drive → HIM➀ 6-3
F29 Hz Err Fault 6-3 – HIM → Drive➀ 6-4
F30 Hz Sel Fault 6-3 – Network Error ✳ ➀ 6-5
F32 EEprom Fault 6-3 – Pin ID Error➀ 6-7
F33 Max Retries Fault 6-4
➀ These faults are generated in the HIM and not stored in the drive EEPROM.

6-2
Chapter 6 – Troubleshooting and Fault Information

Table 6.B Bulletin 1305 Fault Descriptions


Fault Name & Number Fault Description Action to Take
Diag C Lim FauIt The drive output current has exceeded the software [Current Check programming of [Curr Lim Trip En] parameter. Check
F36 Limit] and the [Cur Lim Trip En] parameter was enabled. for excess load, improper DC boost setting, DC brake volts set
too high or other causes of excess current.
Drive → HIM The checksum read from the HIM’s EEPROM does not match Repeat operation. Replace HIM.
the checksum calculated from the EEPROM data.
Drive Reset FauIt Occurs on power-up. Caused by having the Start Input (or Run Check stop connection at TB2, terminal 8.
F22 Input) closed, with the Stop Input open and [Run On Power Up]
= Disabled.
EEprom Fault EEPROM has invalid data or can not be programmed to valid Check cable connection from main control board to power board.
F32 data. Reset to Default Parameters and Cycle power.
Hz Err Fault This fault indicates that there is not a valid operating frequency. 1. Check [Minimum Freq] and [Maximum Freq] parameters.
F29 It can be caused by any of the following: 2. Check [Skip Freq 1], [Skip Freq 2], [Skip Freq 3] and
1. [Maximum Frequency] is less than [Minimum Freq]. [Skip Freq Band] parameters.
2. Skip frequencies and skip bandwidth eliminate all operating 3. Check for broken wires, loose connections or transducer
frequencies.
re ue es loss
ss at 4-20mA
2 input,
pu TB2.
T 2
3. 4-20mA input signal speed reference has been lost or is out 4. Active frequency source cannot be removed.
of range and [4-20mA Loss Sel] is set for ‘‘Stop-Fault.”
4. The adapter that was the active frequency source was
disconnected.
Hz Sel Fault Internal error. Reset drive to factory defaults.
F30

6-3
Chapter 6 – Troubleshooting and Fault Information

Table 6.B Bulletin 1305 Fault Descriptions (cont.)


Fault Name & Number Fault Description Action to Take

HIM → Drive Error 1 – The checksum read from the HIM’s EEPROM does not Repeat operation. Old profile corrupt. Save new profile. Repeat
match the checksum calculated from the EEPROM data. operation.

Error 2 – The number of parameters in saved profile does not The last parameter programmed will be displayed on the top
equal master. line. Verify that all parameters have been programmed. If not,
manually program any remaining parameters.

Error 3 – Download was attempted to a different type drive Download can only take place with the same type of drive.
(i.e. 1336->1305).

Error 4 – Saved data for parameter not correct for new drive. Capabilities of drive are different than the master drive. Press
Enter to continue download. When download is complete,
manually program the parameter where the error occurred.

Error 5 – Drive is running while attempting download. Stop drive, then perform download.
IPM Current Fault The internal power module overcurrent limit had been exceeded. Check for short circuit at the drive output or excessive load
F44 conditions at the motor, specifically cable capacitance to ground.
IPM Overtemp Fault The internal power module thermal limit has been exceeded. Check for blocked or dirty heat sink fins. Check for proper
F45 mounting and spacing (See page 2-1). Check if the ambient
temperature limit has been exceeded.
Max Retries Fault Drive unsuccessfully attempted to reset a fault and resume Check fault buffer for fault code requiring reset. Correct the
F33 running for the programmed number of [Reset/Run Tries]. cause of the fault and manually clear by cycling the stop
command or cycling power.

6-4
Chapter 6 – Troubleshooting and Fault Information

Table 6.B Bulletin 1305 Fault Descriptions (cont.)


Fault Name & Number Fault Description Action to Take
Motor Mode FIt Internal error. Reset drive to factory defaults.
2
F24
Motor Stall Fault The motor is stalled. If the motor is drawing excessive current, the motor load is
F6 excessive and will not allow the drive to accelerate to set speed.
A longer accel time or a reduced load may be required.
Neg Slope Fault Drive software detected a portion of the volts/Hz curve with a Check drive programming.
F35 negative slope. 1. [Maximum Voltage] parameter must be greater than or
equal to [Base Voltage].
2. [Base Voltage] parameter must be greater than 1.5 X [Start
Boost].
3. If the [DC Boost Select] parameter is set to ‘‘Break Point,’’
[Base Voltage] must be greater than [Break Voltage] and
[Break Voltage] must be greater than [Start Boost].
4. [Maximum Freq] must be greater than or equal to [Base
Frequency]
Network Error ✳ Network Error 0 – Error 6 ScanPort Error 1. Press the “Up” or “Down” arrow to clear the message from
Network Error 7 – Error 9 Communications Error the HIM display.
2. Unplug the HIM from the cable or drive and re-connect.
3. Check for external noise sources.

6-5
Chapter 6 – Troubleshooting and Fault Information

Table 6.B Bulletin 1305 Fault Descriptions (cont.)


Fault Name & Number Fault Description Action to Take
Op Error Fault Internal error. Reset drive to factory defaults.
F11
Open Pot Fault An external pot is connected and the ground lead of the pot is Check the external potentiometer circuit at TB2, terminals 1, 2
F9 disconnected creating a potential drive overspeed hazard. and 3 for an open circuit.
Overcurrent FauIt Overcurrent is detected in overcurrent hardware trip circuit. Check for a short circuit at the drive output or excessive load
F12 conditions at the motor.
Overload Fault Internal electronic overload trip. An excessive motor load exists. It must be reduced such that
F7 drive output current does not exceed the % of current set by the
[Overload Current] parameter. Reduce [Start Boost]
Overspeed Fault Internal error. Reset drive to factory defaults.
F25
Overtemp Fault Temperature sensor detects excessive heat. Check for blocked or dirty heat sink fins. Check for proper
F8 mounting and spacing (See page 2-1). Check if the ambient
temperature limit has been exceeded.
Overvolt Fault DC bus voltage exceeded maximum value. Monitor the AC line for high line voltage or transient conditions.
F5 Bus overvoltage can also be caused by motor regeneration.
Extend the decel time or install dynamic brake option.

6-6
Chapter 6 – Troubleshooting and Fault Information

Table 6.B Bulletin 1305 Fault Descriptions (cont.)


Fault Name & Number Fault Description Action to Take
Pin ID Error Communication Hardware problem. 1. Unplug the HIM from the cable or drive and re-connect.
2. Replace Communication Cable.
Phase U Fault A phase to ground fault has been detected between the drive Check the wiring between the drive and motor. Check motor for
F388 andd motorr in this
h s phase.
ph se gr u ded ph
grounded phase.
se
Phase V Fault A phase to ground fault has been detected between the drive Check the wiring between the drive and motor. Check motor for
F39 and motor in this phase. grounded phase.
Phase W Fault A phase to ground fault has been detected between the drive Check the wiring between the drive and motor. Check motor for
F40 and motor in this phase. grounded phase.
Power Loss Fault DC bus voltage remained below 85% of nominal for longer than Monitor the incoming AC line for low voltage or line power
F3 0.500 sec. [Line Loss Fault] parameter is programmed to “F03 interruption.
Enable”.
Power Mode Fault Internal error. Reset drive to factory defaults.
F26
Power Test Fault Fault detected during initial start-up sequence. Check drive wiring. Check motor wiring. Reset drive to factory
F46 defaults.
Reprogram Fault Occurs when drive parameters are reset to defaults. Clear fault.
F48
Run Boost Fault An attempt has been made to set the [Run Boost] parameter to Verify that parameter has been programmed correctly.
F34 a value greater than the [Start Boost] parameter.

6-7
Chapter 6 – Troubleshooting and Fault Information

Table 6.B Bulletin 1305 Fault Descriptions (cont.)


Fault Name & Number Fault Description Action to Take
Serial Fault An active local bus adapter is disconnected while it possesses Check for break in communications line.
F10 control
r of a local bus
us function.
u
Undervolt Fault DC Bus voltage fell below the minimum value. [Line Loss Monitor the incoming AC line for low voltage or line power
F4 a l pparameter
Fault] r e er iss pr gr
programmeded to “U Volt Run”.
u interruption.
errup
UV Short Fault Excessive current has been detected between these two drive Check the motor and external wiring to the drive output terminals
F41 output terminals. for a shorted condition.
UW Short Fault Excessive current has been detected between these two drive Check the motor and external wiring to the drive output terminals
F42 output terminals. for a shorted condition.
VW Short Fault Excessive current has been detected between these two drive Check the motor and external wiring to the drive output terminals
F43 output terminals. for a shorted condition.

Note: HIM errors are located on page 6-11.

6-8
Chapter 6 – Troubleshooting and Fault Information

Table 6.C Troubleshooting


General Problem Action to Take
Motor does not start (1) Check power circuit
(No output voltage to motor) - Check supply voltage.
(“Stopped” is displayed on the HIM). - Check all fuses and disconnects.
(2) Check motor
- Verify that motor is connected properly.
(3) Check control input signals.
- Verify that Enable signal is present. (“Not Enabled” is displayed on the HIM)
- Veriify that Start signal is present.
- Verify that Stop signal is present.
- Verify that Run Forward and Run Reverse signals are NOT both active.
(4) Check parameter mask settings
- Verify that [Start Mask] is set properly.
- Verify that [Logic Mask] is set properly.
- Verify that [Local Mask] is set properly.
Drive Started but motor NOT rotating. (1) Check motor
(“At Speed 0.00 Hz” is displayed on HIM). - Verify that motor is connected properly.
(2) Check Frequency Source
- Verify that frequency signal is present at terminal block TB2.
- 4-20mA signal
- 0-10V signal
-Remote Potentiometer
- Verify that Adapter or Preset Frequencies are set properly.
(3) Check control input sigals.
- Verify that SW1, SW2 and SW3 are in the proper state. (Refer to Table 5.A on page 5-23)
(4) Check parameter settings and charts on Pages 5-26 and 5-27.
- Verify that [Freq Source] is showing the desired frequency source.
- Verify that [Freq Command] is the desired value.
- Verify that [Reference Mask] is set properly.
6-9
Chapter 6 – Troubleshooting and Fault Information

Table 6.C Troubleshooting (cont.)


General Problem Action to Take
Motor not accelerating properly. (1) Check motor
- Verify that motor is connected properly.
- Verify that no mechanical problems exist.
2) Check control input signals
- Verify that SW1, SW2, and SW3 are in the proper state to select desired Accel/Decel rates.
(Refer to Table 5.A on page 5-23)
(4) Check parameter settings and charts on Pages 5-26 and 5-27.
- Verify that [Accel Time 1] and [Accel Time 2] are set properly.
- Verify that [Current Limit] is set properly.
- Verify that [DC Boost Select] is set correctly.
- Verify that [Start Boost] and [Run Boost] are set properly.

Specific Problem Action to Take


Can not JOG from Adapter. (1) Verify that [JOG Mask] is set properly to allow jogging from that adapter.
(2) Verify that [Logic Mask] is set properly to allow jogging from that adapter.
(3) Is drive already running?
(4) Examine [Stop Owner] to verify that a maintained Stop does not exist.
Can not change direction from Adapter. (1) Verify that [Direction Mask] is set to allow direction changes from that adapter.
(2) Verify that [Logic Mask] is set to allow direction changes from that adapter.
Can not Start from Adapter. (1) Verify that [Start Mask] is set properly to allow starting from that adapter.
(2) Verify that [Logic Mask] is set properly to allow starting from that adapter.
(3) Is drive already running?
(4) Examine [Stop Owner] to verify that a maintained Stop does not exist.
Display indicates “Not Enabled”. (1) Check enable signal at TB2, terminals 11 & 12.

6-10
Chapter 6 – Troubleshooting and Fault Information

Table 6.C Troubleshooting (cont.)


Specific Problem Action to Take
Can not operate in “Run Fwd/Run Rev” (1) Verify that [Input Mode] is set correctly.
mode. (2) Has power been cycled for above change to take effect?
(3) Are both Run Forward and Run reverse switches active?
Can not change speed from Adapter. (1) Verify that the speed source is the adapter in question.
(examine [Freq Source] parameter).
Can not operate drive without HIM. (1) Verify that SW1, SW2, and SW3 are in the proper state to select the desired speed source.
(Refer to charts on Pages 5-26 and 5-27)
(2) Verify that [Freq Source] and [Freq Command] are desired values.
Drive faults when Adapter is unplugged. (1) Verify that [Logic Mask] is set properly to allow removal of a particular Adapter
while drive is powered up.
(2) Verify that the adapter being unplugged is not the active frequency source.
Pin ID Error is displayed on HIM. (1) Unplug the HIM from the cable or drive and re-connect.
“Network Error ✳” (1) Press the “Up” or “Down” arrow to clear the message from the HIM display.
is displayed on the HIM. (2) Unplug the HIM from the cable or drive and re-connect.
Can not clear fault from Adapter or (1) Verify that [Fault Clear Mode] is set to “Enabled”
Terminal Block with stop command. (2) Verify that [Fault Mask] is set to allow clearing of faults from chosen device.
(3) Verify that [Logic Mask] is set properly.

6-11
Chapter 6 – Troubleshooting and Fault Information

This Page Intentionally Left Blank.

6-12
Appendix A – Block Diagram and Specifications

BLOCK DIAGRAM
DC+ BRK
R U
S V Human Interface Module
T W
CB Fuses Rectifier IPM
GND GND
Bus Motor
Control Current
Start TB2-6 Power Voltage Circuitry
Stop TB2-8 Circuitry

Common TB2-7
Drive Fault
➀ Enable TB2-11
Feedback
Common TB2-12
Reverse Port 1
TB2-13 Opto CPU
Jog TB2-14 Isolator Option
Port 2 Module
Serial Port
TB2-16
SW1 Frequency Meter
TB2-17 TB2-5
SW2 Analog
TB2-18 Circuitry Analog Output
TB2-3 Common 0-10 Volts
SW3
TB2-15
Freq ref pot
TB2-1
TB2-2 TB2-9
Relay Customer
Circuitry Programmable
TB2-3 TB2-10
0-10V Outputs
TB2-19
4-20ma TB2-4
TB2-20 ➀ Required to run drive

A-1
Appendix A – Block Diagram and Specifications

Table A.1 Specifications


Drive
r e Bulletin 1305 Drive Rated 200-230 V AC Bulletin 1305 Drives Rated 380-460 V AC
-AA02A -AA03A -AA04A -AA08A -AA12A -BA01A -BA02A -BA03A -BA04A -BA06A -BA09A
OUTPUT RATINGS
3 Phase Motor Rating 0.37 0.55 0.75 1.5 2.2 0.37 0.55 0.75 1.5 2.2 4.0
kW (HP) (1/2) (3/4) (1) (2) (3) (1/2) (3/4) (1) (2) (3) (5)
Output Current (A) ➀ 2.3 3.0 4.5 8.0 12.0 ➁ 1.3 1.6 2.3 4.0 6.0 ➂ 9.0 ➃
Output Voltage Adjustable from 0 V to Input Voltage
Output Frequency (Hz) 0 to 400Hz Programmable
INPUT RATINGS
Input Voltage & 200/230V Three Phase, 50/60 Hz 380/460V Three Phase, 50/60 Hz
Frequency
Operational Range (V) 180-265V, 47-63 Hz 340V-500V, 47-63 Hz
Input kVA 0.9 1.3 1.7 3.1 4.6 0.9 1.3 1.7 3.1 4.6 7.0
Power Factor 0.8 (Lagging)
(Displacement)
Efficiency (%) 97.5 % (Typical)
Power Dissipation (W) 27 34 46 76 108 21 27 34 52 73 107

➀ If the [PWM Frequency] is set above 4kHz, the output current rating must be derated per the chart on page 5-18.
➁ Output current value listed for 200V input voltage. At 230V input voltage, output current is 9.6A for 3 phase.
➂ Output current value listed for 380V input voltage. At 415V input voltage, output current is 5.3A. At 460V input voltage, output current is 4.8A.
➃ Output current value listed for 380V input voltage. At 415V input voltage, output current is 8.4A. At 460V input voltage, output current is 7.6A.

A-2
Appendix A – Block Diagram and Specifications

Table A.1 Specifications (cont.)


ENVIRONMENTAL SPECIFICATIONS
Enclosure NEMA 1 (IP30) standard
Ambient Temperature 0 to 50_C; Optional Enclosures: 0 to 40_C
Storage Temperature -40_C to 70_C
Relative Humidity 0 to 95% (non condensing)
Vibration 1.0 G Operational
Cooling Method Natural Convection (no fans)
Altitude Above 1,000 m (3,300 ft), derating at 6% of drive rated amps per 1000 m
CONTROL INPUTS
Control Input Type Contact closure (Internal 5V supply)
DO NOT apply external voltage
Start
Stop Configurable Inputs for 2 or 3 wire control
Forward/Reverse
Jog Momentary (non-maintained) Input
SW1
SW2 Configurable Inputs for control of 7 Preset speeds and 2 Accel/Decel times
SW3
Enable Interlock Input to enable drive operation
External Speed 10 K Ohms, 1 Watt
Potentiometer
Analog Input Input lmpedance 250 Ohms (Non-Isolated), 10 bit resolution
(4 to 20mA)
Analog Input Input Impedance 100 K Ohms (Non-Isolated), 10 bit resolution
(0 to 10 V DC)

A-3
Appendix A – Block Diagram and Specifications

Table A.1 Specifications (cont.)


CONTROL OUTPUTS
Programmable Form A Relay Contact: Resistive Rating 115V AC/ 30V DC, 5A; Inductive Rating 115V AC/ 30V DC, 2A
Output 1
Programmable Open Collector (Sink): 24V DC, 20%, 50 mA maximum
Output 2 (User supplied source voltage)
Analog Output Load lmpedance  4,000 Ohms, 8 bit resolution
(0 to 10V DC)
PWM AIgorithm Sine Weighted PWM Output
Switching Device 3-Phase Out- IGBT Intelligent Power Module
put
V/Hz Ratio Programmable
Carrier Frequency Adjustable in 100Hz Increments from 2 kHz to 8 kHz. Output Current Derating applies above 4 kHz.
DC Boost Adjustable single point or full custom – Start and Run boost available
CONTROL FEATURES
Drive
r e Bulletin 1305 Drive Rated 200-240 V AC Bulletin 1305 Drives Rated 380-460 V AC
-AA02A -AA03A -AA04A -AA08A -AA12A -BA01A -BA02A -BA03A -BA04A -BA06A -BA09A
AC Dynamic Braking Torque - Estimated - Actual value will depend on motor characteristics
W/0 External Resistor 100% 100% 100% 50% 50% 100% 100% 100% 50% 50% 20%
With External Resistor N/A N/A N/A 150% 100% 150% 150% 150% 150% 100% 100%
Current Limiting Trip Free Operation, Co-ordinated for Drive and Motor Protection
150% for 60 Seconds Programmable from 20% to 150% of Drive Output Current
200% for 2 seconds Fixed by hardware, based on Drive Rating

A-4
Appendix A – Block Diagram and Specifications

Table A.1 Specifications (cont.)


Motor Protection➀ Electronic Overload Protection. Adjustable from 20% to 115% (Motor FLA)
Overload Pattern #0 Flat response over speed range (no current derating)
Overload Pattern #1 Current derating below 25% of Base Speed
Overload Pattern #2 Current derating below 50% of Base Speed
Accel/Decel Time(s) 0.1 to 3600 Seconds, independently set (2 Accel, 2 Decel)
Preset Speeds 0 to 400 Hz, 7 selections, independently set
Jog Input 0 to 400 Hz
Stopping Modes 4 modes programmable
Ramp to stop 0.1 to 3600 seconds
Coast Stops all PWM Output
DC Brake to stop Applies DC Voltage to the Motor for 0 to 15 seconds
S-Curve Ramps to stop with S-Curve profile
PROTECTIVE FEATURES
Excessive Temperature Embedded temperature sensor trips if factory preset level is exceeded➁
Over/Under Voltage DC Bus voltage is monitored for safe operation
Power Ride Through Minimum ride through 15mS under nominal conditions
Control Ride Through Minimum ride through is 0.5 Seconds – typical value 2 seconds
Ground Short Any output short to ground, detected prior to start
Line Voltage Transients Inherent MOV (varistor) protection
Output Short Circuit Inherent short circuit protection provided within IPM

➀ See Page 5-12 for NEC and UL information. ➁ Conditions such as ambient temperature, overload, duty cycle, etc. can affect tripping
time.
A-5
Appendix A – Block Diagram and Specifications

Table A.1 Specifications (cont.)


PROGRAMMING/COMMUNICATIONS
Adapters The maximum current draw of all adapters connected to the drive should not exceed 250 mA
Hand Held Programming Optional Human Interface Module (HIM can be removed from the Drive)
Type of Annunciation Parameters displayed in textual form, organized in Iogical groupings
Type of Display 16 character, 2 line LCD supertwist with backlight
Language Capability Multiple Languages available
Local Controls 3 versions available ( Digital Pot., Analog Pot. and Blank)
Communication Adapters Optional adapters provide Remote I/0, or RS232/422/485/DH485 or RS232/422/485/DF1 capability
MONITORING
Output Frequency (Hz) Displayed over the entire range of operation with direction indication
Output Voltage (V) Selectable as a displayed parameter
Output Current (A) Selectable as a displayed parameter in % or actual value
Output Power (kW) Selectable as a displayed parameter in % or actual value
DC Bus Voltage (V) Selectable as a displayed parameter
Frequency Command (Hz) Selectable as a displayed parameter
Process Parameter Any drive variable can be scaled and definable text can be added up to 8 characters
Drive Temperature _C Selectable as a displayed parameter
Last Fault The previous 4 faults can be displayed for troubleshooting

A-6
Appendix B – Serial Communications

COMMUNICATIONS USING BULLETIN 1203 Table B.1 Remote I/O Data Transfer
COMMUNICATION MODULES SW3 Type of Data Transferred Rack Reference
Bulletin 1305 drive parameter data can be programmed and Settings Space Information
in Words
displayed using PLC’s, SLC’s or other logic controllers using
an optional Bulletin 1203 Communication Module. The amount No. 1 Block transfer of data 1 ➀
of information that can be transferred between the drive and No. 2 Logic commands and Drive 1 See Table B.2 &
controller is determined by the DIP switch settings on the Status information Table B.3
Communication Module.
No. 3 Analog frequency reference 1 ➁
Table B.1 illustrates the dip switch settings for Bulletin No. 4 Parameter data via Datalink A 2 See Page 5-49
1203-GD1 (Remote I/O) communication modules. Dip switch
settings for other communication modules will be similar. Refer No. 5 Parameter data via Datalink B 2 See Page 5-49
to the appropriate communication module user manual for No. 6 Parameter data via Datalink C 2 See Page 5-49
details. No. 7 To transfer data via Datalink D 2 See Page 5-49
IMPORTANT:Bulletin 1305 drives with firmware revisions No. 8 Unused –– ––
FRN1.01 and FRN1.02 are not compatible with Bulletin 1203
➀ Refer to the Bulletin 1203 Communication Module Block Transfer User Manual.
Communication Modules. If connected, an error message will
② To enable the PLC to provide the frequency reference, Logic Bits 12 through 15 must
be indicated. The red fault status and amber SCANportT status be set to select [Freq Select 1] or [Freq Select 2] as the frequency reference (refer to
LED’s on the front of the module will flash simultaneously. Table B.2 ). The [Freq Select 1] or [Freq Select 2] parameters must then be set to the
adapter number that the communication module is connected to. See Pages 2-21 and
SCANport is a trademark of Allen–Bradley Company.
5-23 for additional information on determining the Adapter number and [Freq Select 1]
and [Freq Select 2] selections.

B-1
Appendix B – Serial Communications

LOGIC CONTROL DATA SCALE FACTOR CONVERSION


The information in Table B.2 provides the Logic Control When Reading parameter data in the controller’s input image
information that is sent to the drive through the logic table, divide this value by the “Drive Units Scale Factor” to
controllers output image table. When using the Bulletin determine the ‘‘Display Units.”
1203-GD1 communication module, this information is sent to
When Writing parameter data from the controller’s output
the drive when dip switch No. 2 of SW3 is enabled.
image table to the drive, the value entered into the output
image table should be the required “Display Units” value
DRIVE STATUS DATA
multiplied by the “Drive Units Scale Factor”.
The information in Table B.3 provides the Drive Status
“Display Unit” equivalent to Parameter Text Descriptions.
information that will be sent to the logic controllers input
Some parameters use a text description in the place of
image table from the drive. When using the Bulletin 1203-GD1
numerical “Display Units”. The information in Table B.5
communication module this information will be sent to the PLC
provides the decimal equivalent to the text descriptions.
from the drive when switch No. 2 of SW3 is enabled.

PARAMETER GROUPS/USER SETTINGS


The information in Table B.4 provides a listing of all drive
parameters.
The column entitled ‘‘Display Units” are the units that will
appear on the Human Interface Module.
Since certain parameters have different resolution than others, a
scale factor is required to convert the “Display Units” value to
a decimal value that will be displayed in the controller’s I/O
image tables. The column marked “Drive Units Scale Factor” is
provided to perform this conversion.

B-2
Appendix B – Serial Communications

Table B.2 Logic Control Data


This information will be displayed in the controller’s output image table and will be sent to
the drive when the appropriate dip switch setting on the Communication Module is enabled.
Logic Bits Status
S a Text
Tex
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
X Stop 1 = Stop, 0 = Not Stop
X Start 1 = Start, 0 = Not Start
X Jog 1 = Jog, 0 = Not Jog
X Clear Faults 1 = Clear Faults 0 = Not Clear Faults
X X Direction 00 = No Command 10 = Reverse Command
01 = Forward Command 11 = Hold Direction Control
X Local 1 = Local Lockout, 0 = Not Local
X MOP Increment 1 = Increment, 0 = Not
X X Accel Time 00 = No Commd 10 = Accel Time 2 Commd
01 = Accel Time 1 Commd 11 = Hold Accel Time Ctrl
X X Decel Time 00 = No Commd Time 10 = Decel Time 2 Commd
01 = Decel Time 1 Commd 11 = Hold Time Ctrl
X X X Reference 000 = No Command Select
Select 001 = [Freq Select 1] (Selectable)
010 = [Freq Select 2] (Selectable)
011 = [Preset Freq 3]
100 = [Preset Freq 4]
101 = [Preset Freq 5]
110 = [Preset Freq 6]
111 = [Preset Freq 7]
X MOP Dec 1 = Decrement, 0 = Not

B-3
Appendix B – Serial Communications

Table B.3 Drive Status Data


This information will be displayed in the controller’s input image table when
the appropriate dip switch setting on the Communication Module is enabled.
Logic Bits Status
S a Text
Tex
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
X Enabled 1 = Enabled, 0 = Not Enabled
X Running 1 = Running, 0 = Not Running
X Command Direction 1 = Forward, 0 = Reverse
X Rotating Direction 1 = Forward, 0 = Reverse
X Accel 1 = Accelerating, 0 = Not
X Decel 1 = Decelerating, 0 = Not
X Alarm 1 = Alarm, 0 = No Alarm
X Fault 1 = Faulted, 0 = Not Faulted
X At Speed 1 = At Speed, 0 = NOT at Speed
X X X Local 000 = TB2 Local 100 = Adapter 4 Local
001 = Adapter 1 Local 101 = Adapter 5 Local
010 = Adapter 2 Local 110 = Adapter 6 Local
011 = Adapter 3 Local 111 = No Local Control
X X X X Frequency 0000 = Freq Select 1 1000 = Freq Select 2
Reference 0001 = Preset Freq 1 1001 = Port 1 Adapter 1
0010 = Preset Freq 2 1010 = Port 2 Adapter 2
0011 = Preset Freq 3 1011 = Port 3 Adapter 3
0100 = Preset Freq 4 1100 = Port 4 Adapter 4
0101 = Preset Freq 5 1101 = Port 5 Adapter 5
0110 = Preset Freq 6 1110 = Port 6 Adapter 6
0111 = Preset Freq 7 1111 = Jog Frequency

B-4
Appendix B – Serial Communications

Table B.4 Parameter Grouping/User Settings


Group Parameter Name Param- Display Drive Units Min Max Factory Setting User‘s
eter # Units Scale Factor ➁ Setting
Output Current 54 Amps 100 0.00 Two times drive output current ––
Output Voltage 1 Volts 100 0 Maximum Voltage ––
Output Power 23 kW 100 0.00 Two times rated drive output power ––
M ering

DC Bus Voltage 53 Volts 1 0 410 - 230V Drive ––


815 - 460V Drive
Mete

Output Freq 66 Hz 32767 = Max. Freq 0.00 Maximum Frequency ––


Freq Command 65 Hz 100 0.00 400.00 0.00
MOP Hz 42 Hz 100 0.00 400.00 0.00
Drive Temp 70 °C 1 0 Drive temperature ––
Last Fault 4 0 1 0 Max. Fault Number ––
% Output Power 3 % 1 0 200% Drive Rated Power ––
% Output Curr 2 % 1 0 200% of Rated Drive Output Current ––
➀ Refer to Table B.5 on pages B-13, B-14 and B-15 for the numerical equivalent of the text descriptions. ➁ Refer to page B-2.

B-5
Appendix B – Serial Communications

Table B.4 Parameter Grouping/User Settings (cont.)


Group Parameter Name Param- Display Drive Units Min Max Factory Setting User‘s
eter # Units Scale Factor ➁ Setting
Input Mode 21 Text ➀ 1 –– –– Three Wire
Freq Select 1 5 Text ➀ 1 –– –– Adapter 1
Accel Time 1 7 Seconds 10 0.0 3600.0 10.0
Set Up
p

Decel Time 1 8 Seconds 10 0.0 3600.0 10.0


Set

Base Frequency 17 Hz 1 40 400 60


Base Voltage 18 Volts 1 25% of DRV Drive Rated Volts Drive Rated Volts
Maximum Voltage 20 Volts 1 25% of DRV Drive Rated Volts Drive Rated Volts
Minimum Freq 16 Hz 1 0 120 0
Maximum Freq 19 Hz 1 40 400 60
Stop Select 10 Text ➀ 1 –– –– Ramp
Current Limit 36 % 1 20% of 150% of Drive Rated Current (DRC) 150% of DRC
DRC
Overload Mode 37 Text ➀ 1 –– –– No Derating
Overload Current 38 Amps 100 = DRC 20% of 115% of Drive Rated Current (DRC) 115% of DRC
DRC
Sec Curr Limit 141 % 1 0 150% of Drive Rated Current (DRC) 0
➀ Refer to Table B.5 on pages B-13, B-14 and B-15 for the numerical equivalent of the text descriptions. ➁ Refer to page B-2.

B-6
Appendix B – Serial Communications

Table B.4 Parameter Grouping/User Settings (cont.)


Group Parameter Name Param- Display Drive Units Min Max Factory Setting User‘s
eter # Units Scale Factor ➁ Setting
Minimum Freq 16 Hz 1 0 120 0
Maximum Freq 19 Hz 1 40 400 60
Base Frequency 17 Hz 1 40 400 60
Base Voltage 18 Volts 1 25% of Maximum Drive Rated Volts Maximum DRV
DRV
Break Frequency 49 Hz 1 0 120 0
Break Voltage 50 Volts 1 0 50% of Max Drive Rated Volts 0
Set Up
p

Maximum Voltage 20 Volts 1 25% of Maximum Drive Rated Volts Maximum DRV
DRV
ed S

DC Boost Select 9 Text ➀ 1 –– –– No Boost


anced

Start Boost 48 Volts 1 0 25% of Max. Drive Rated Volts 0


Advan

Run Boost 83 Volts 1 0 25% of Max. Drive Rated Volt 0


Adv

PWM Frequency 45 kHz 10 2.0 8.0 4.0


Analog Invert 84 Text ➀ 1 –– –– Disabled
4–20 mA Loss Sel 81 Text ➀ 1 –– –– Stop/Fault
Stop Select 10 Text ➀ 1 –– –– Ramp
DC Hold Time 12 Seconds 1 0 15 0
DC HoId Level 13 Volts 1 0 25% of Max. Drive Rated Volt 0
DB Enable 11 Text ➀ 1 –– –– Disabled
Motor Type 41 Text ➀ 1 –– –– Induc/Reluc
Compensation 52 Text ➀ 1 –– –– No Comp
➀ Refer to Table B.5 on pages B-13, B-14 and B-15 for the numerical equivalent of the text descriptions. ➁ Refer to page B-2.

B-7
Appendix B – Serial Communications

Table B.4 Parameter Grouping/User Settings (cont.)


Group Parameter Name Param Disolay Drive Units Min Max Factory Setting User’s
eter # Units Scale Factor ➁ Setting
Freq Select 1 5 Text ➀ 1 –– –– Adapter 1
Freq Select 2 6 Text ➀ 1 –– ––– Remote Pot
Jog Frequency 24 Hz 100 0 400.0 10.0
Prst/2nd Accel 26 Text ➀ 1 –– –– Preset
Upper Presets 72 Text ➀ 1 –– –– Disabled
Accel Time 2 30 Seconds 10 0.0 3600.0 10.0
Decel Time 2 31 Seconds 10 0.0 3600.0 10.0
Set

Preset Freq 1 ➂ 27 Hz 100 0.0 400.0 0.0


F equeency S

Preset Freq 2 ➂ 28 Hz 100 0.0 400.0 0.0


Preset Freq 3 ➂ 29 Hz 100 0.0 400.0 0.0
Preset Freq 4 ➂ 73 Hz 100 0.0 400.0 0.0
Freq

Preset Freq 5 ➂ 74 Hz 100 0.0 400.0 0.0


Preset Freq 6 ➂ 75 Hz 100 0.0 400.0 0.0
Preset Freq 7 ➂ 76 Hz 100 0.0 400.0 0.0
Skip Freq 1 32 Hz 1 0 400 400
Skip Freq 2 33 Hz 1 0 400 400
Skip Freq 3 34 Hz 1 0 400 400
Skip Freq Band 35 Hz 1 0 15 0
MOP Increment 22 Hz/Second 1 0.00 255.00 0.00
➀ Refer to Table B.5 on pages B-13, B-14 and B-15 for the numerical equivalent of the text descriptions.
➁ Refer to page B-2.
➂ Not accessible with data links [Data In A1] through [Data Out D2].

B-8
Appendix B – Serial Communications

Table B.4 Parameter Grouping/User Settings (cont.)


Group Parameter Name Param- Display Drive Units Min Max Factory Setting User’s
eter # Units Scale Factor ➁ Setting
Run On Power Up 14 Text ➀ 1 –– –– Disabled
Reset/Run Tries 85 Numeric 1 0 9 0
electt

Reset/Run Time 15 Seconds 100 0.5 30.0 1.0


uree Sel

S Curve Enable 57 Text ➀ 1 –– ––– Disabled


S Curve Time 56 Seconds 10 0.0 300.0 0.0
Feeatu

Language 47 Text ➀ 1 –– –– English


Balance Freq 80 Hz 1 0 255 0
Balance Time 79 Seconds 1 0 255 0
Balance Angle 78 Numeric 1 0 255 0
Output Config 1 90 Text ➀ 1 –– –– Faulted
O putt
Set Upp

Output Config 2 91 Text ➀ 1 –– –– Running


Outp

Analog Out Sel 25 Text ➀ 1 –– –– Frequency


S

Above Freq Val 77 Hz 1 0 400 0


Fault Buffer 0 86 Numeric 1 –– –– ––
Fault Buffer 1 87 Numeric 1 –– –– ––
Fault Buffer 2 88 Numeric 1 –– –– ––
lts
Faault

Fault Buffer 3 89 Numeric 1 –– –– ––


Clear Fault 51 Text ➀ 1 –– –– Ready
Cur Lim Trip En 82 Text ➀ 1 –– –– Default Run
Line Loss Fault 40 Text ➀ 1 –– –– F03 Enable
Fault Clear Mode 39 Text ➀ 1 –– –– Enabled
➀ Refer to Table B.5 on pages B-13, B-14 and B-15 for the numerical equivalent of the text descriptions.
➁ Refer to page B-2.

B-9
Appendix B – Serial Communications

Table B.4 Parameter Grouping/User Settings (cont.)


Group Parameter Name Param- Display Drive Units Min Max Factory Setting User’s
eter # Units Scale Factor ➁ Setting
Drive Command 58 Byte –– –– –– ––
Drive Status 59 Word –– –– –– ––
Drive Alarm 60 Byte –– –– –– ––
Input Status 55 Byte –– –– –– ––
Freq Source 62 Text ➀ 1 –– –– ––
nostticss

Freq Command 65 Hz 100 – 0.00 400.00 0.00


Drive Direction 69 Text 1 –– –– Forward
Diiagn

Motor Mode 43 Text 1 –– –– ––


Power Mode 44 Text 1 –– –– ––
Drive Type 61 Text 1 –– –– ––
Firmware Version 71 Numeric 1 –– –– ––
Output Pulses 67 Cycles 256=1 rev 0 65535 ––
Drive Temp 70 °C 1 0 Drive Temperature
Set Defaults 64 Numeric 1 –– –– Ready
Logic Mask 92 Byte –– –– –– 01111111
Direction Mask 94 Byte –– –– –– 01111111
Start Mask 95 Byte –– –– –– 01111111
Jog Mask 96 Byte –– –– –– 01111111
M ks
Mask

Reference Mask 97 Byte –– –– –– 01111111


Accel Mask 98 Byte –– –– –– 01111111
Decel Mask 99 Byte –– –– –– 01111111
Fault Mask 100 Byte –– –– –– 01111111
MOP Mask 101 Byte –– –– –– 01111111
Local Mask 93 Byte –– –– –– 01111111
➀ Refer to Table B.5 on pages B-13, B-14 and B-15 for the numerical equivalent of the text descriptions. ➁ Refer to page B-2.
B-10
Appendix B – Serial Communications

Table B.4 Parameter Grouping/User Settings (cont.)


Group Parameter Name Param- Display Drive Units Min Max Factory Setting User‘s
eter # Units Scale Factor ➀ Setting
Stop Owner 102 Byte –– –– –– ––
Direction Owner 103 Byte –– –– –– ––
Start Owner 104 Byte –– –– –– ––
Jog Owner 105 Byte –– –– –– ––
O ners
rs

Reference Owner 106 Byte –– –– –– ––


Own

Accel Owner 107 Byte –– –– –– ––


Decel Owner 108 Byte –– –– –– ––
Fault Owner 109 Byte –– –– –– ––
MOP Owner 110 Byte –– –– –– ––
Local Owner 137 Byte –– –– –– ––
Data In A1 111 Parameter # ➁ 1 0 142 0
Data In A2 112 Parameter # ➁ 1 0 142 0
Data In B1 113 Parameter # ➁ 1 0 142 0
Data In B2 114 Parameter # ➁ 1 0 142 0
Data In C1 115 Parameter # ➁ 1 0 142 0
Data In C2 116 Parameter # ➁ 1 0 142 0
pterr I/O
O

Data In D1 117 Parameter # ➁ 1 0 142 0


Data In D2 118 Parameter # ➁ 1 0 142 0
dapt

Data Out A1 119 Parameter # ➁ 1 0 142 1


Ad

Data Out A2 120 Parameter # ➁ 1 0 142 1


Data Out B1 121 Parameter # ➁ 1 0 142 1
Data Out B2 122 Parameter # ➁ 1 0 142 1
Data Out C1 123 Parameter # ➁ 1 0 142 1
Data Out C2 124 Parameter # ➁ 1 0 142 1
Data Out D1 125 Parameter # ➁ 1 0 142 1
Data Out D2 126 Parameter # ➁ 1 0 142 1
➀ Refer to page B-2.
➁ [Preset Freq 1] through [Preset Freq 7] cannot be read or changed with these parameters.
B-11
Appendix B – Serial Communications

Table B.4 Parameter Grouping/User Settings (cont.)


Group Parameter Name Param- Display Drive Units Min Max Factory Setting User‘s
eter # Units Scale Factor ➁ Setting
Process Par 127 Parameter # 1 1 255 1
Process Scale 128 Numeric 100 –327.68 +327.67 1.00
Process Text 1 129 ASCII Text –– –– –– ?
playy

Process Text 2 130 ASCII Text –– –– –– ––


Disp

Process Text 3 131 ASCII Text –– –– –– ––


ess D

Process Text 4 132 ASCII Text –– –– –– ––


roces

Process Text 5 133 ASCII Text –– –– –– ––


Pro

Process Text 6 134 ASCII Text –– –– –– ––


Process Text 7 135 ASCII Text –– –– –– ––
Process Text 8 136 ASCII Text –– –– –– ––

➀ Refer to Table B.5 on pages B-13, B-14 and B-15 for the numerical equivalent of the text descriptions.
➁ Refer to page B-2.

B-12
Appendix B – Serial Communications

Table B.5 “Display Unit” Equivalent to Parameter Text Descriptions


Parameter Parameter Text Display Parameter Parameter Text Display
No. Name Unit No. Name Unit
5 Freq Select 1 “Remote Pot” 1 9 DC Boost Select “Fan Sel #1” 0
6 Freq Select 2 “0-10 Volt” 2 “Fan Sel #2” 1
62 Freq Source “4-20 mA” 3 “No Boost” 2
“MOP” 4 “6 volts” 3
“Adapter 1” 5 “12 volts” 4
“Adapter 2 ” 6 “18 volts” 5
“Adapter 3” 7 “24 volts” 6
“Adapter 4” 8 “30 volts” 7
“Adapter 5” 9 “36 volts” 8
“Adapter 6” 10 “42 volts” 9
“Preset 1” 11 “48 volts” 10
“Preset 2” 12 “Break Point” 11
“Preset 3” 13 “Run Boost” 12
“Preset 4” 14 10 Stop Select “Coast” 0
“Preset 5” 15 “DC Brake” 1
“Preset 6” 16 “S-Curve” 3
“Preset 7” 17 “Ramp” 2
“Jog Sel ” 18

B-13
Appendix B – Serial Communications

Table B.5 “Display Unit” Equivalent to Parameter Text Descriptions (continued)


Parameter Parameter Text Display Parameter Parameter Text Display
No. Name Unit No. Name Unit
11 DB Enabled “Disabled” 0 40 Line Loss Fault “F03 Enable” 0
“Enabled” 1 “Uvolt Run” 1
14 Run
u On Power
er Disabled 0 41 Motor Type “Induc/Reluc” 0
Upp “Sync PM” 1
Enabled 1
21 Input Mode “Three Wire” 0 43 Motor Mode ‘‘Invalid” 0

“Run Fwd/Rev” 1 ‘‘Zero Mode” 1


‘‘Accel Mode” 2
25 Analog Out Sel “Frequency” 0
‘‘At Hz Mode” 3
“Current” 1
‘‘Decel Mode” 4
“BusVolts” 2
‘‘Coast Mode” 5
“Power” 3
‘‘Braking Mode” 6
26 Preset/2nd “Preset” 0
Accel ‘‘Faulted Mode” 7
44 Power Mode ‘‘Invalid” 0
“2nd Accel” 1
‘‘First Mode” 1
37 Overload Mode “No Derating” 0
‘‘Charge Mode” 2
“Min Derate” 1
‘‘Wait Mode” 3
“Max Derate” 2
‘‘Test Mode” 4
39 Fault Clear Mode Disabled 0
‘‘Lineloss Mode” 5
Enabled 1
‘‘Idle Mode” 6

B-14
Appendix B – Serial Communications
Table B.5 “Display Unit” Equivalent to Parameter Text Descriptions (continued)
44 Power Mode ‘‘Active Mode” 7 Parameter Parameter Text Display
(continued) ‘‘Braking Mode” 8 No. Name Unit
‘‘Faulted Mode” 9 81 4-20mA Loss Sel “Min/Alarm” 0
47 Language “English” 0 “Stop/Fault” 1
“Alternate Language” 1 “Hold/Alarm” 2
51 Clear Fault “Ready” 0 “Max/Alarm” 3
“Clear Fault” 1 “Pre1/Alarm” 4
52 Compensation “No Comp.” 0 82 Curr Lim Trip En “Default Run“ 0
“Comp.” 1 “Trip @ I Lmt” 1
57 S Curve
S-Curve Disabled 0
84 Analog Invert Disabled 0
Enablee
Enabled 1
Enabled 1
64 Set Defaults “Ready” 0
90 Output Config 1 “At Speed” 0
“Store to EE” 1
91 Output Config 2 “Above Freq” 1
“Recll frm EE” 2
“Running” 2
“Default Init” 3
“Faulted” 3
69 Drive Direction “Forward” 0
“Alarm” 4
“Reverse” 1
“Balanced” 5
72 Upper Presets Disabled 0
‘‘Above Curr” 6
Enabled 1

B-15
Appendix B – Serial Communications

This Page Intentionally Left Blank.

B-16
Appendix C – Drive Accessories

ACCESSORIES
Table C.1
NEMA Type 1
Bulletin 1201 Descriptions Use With IP30
Cat. No.
Door Mount Bezel Kit 1201-DMA
Blank Cover 1201-HAB
Human Interface Module – Programmer Only Bulletin 1305 Drives 1201-HAP
Human Interface Module – Analog Speed Potentiometer 1201-HA1
Human Interface Module – Digital Up–Down Speed Control 1201-HA2
Bulletin 1202 Descriptions Use With Cat. No.
1/3 Meter Communication Cable (Male-Male) for Port 2 Human
u Interface
er e 1202-C03
1 Meter Communication Cable (Male-Male) for Port 2 M du e
Module 1202-C10
andd
3 Meter Communication Cable (Male-Male) for Port 2 Communications 1202-C30
9 Meter Communication Cable (Male-Male) for Port 2 M du es
Modules 1202-C90
1/3 Meter Communication Cable (Male-Female) for Port 1 1202-H03
1 Meter Communication Cable (Male-Female) for Port 1 u
Human er e
Interface 1202-H10
M du e Onlyy
Module
3 Meter Communication Cable (Male-Female) for Port 1 1202-H30
9 Meter Communication Cable (Male-Female) for Port 1 1202-H90
Bulletin 1203 Descriptions Use With Cat. No.
Single Point Remote I/O Communication Module ➀ 1203-GD1/GK1
RS232/RS422/RS485/DF1/DH485 Serial Communication 1203-GD2/GK2
Bulletin 1305 Drives
Module ➀
DeviceNet Communication Module ➁ 1203-GK5
➀ Separately powered AC/DC. ➁ Separately powered DC only.

C-1
Appendix C – Drive Accessories

Appendix
Table C–
C.2 Accessories
Accessory Specifications Drive Output Ratings Dynamic Brake Kits ➀
Line Reactor Iron core, 3% Impedance, 600V, Class H insulation, 115_C HP kW
rise, copper wound, 50/60 Hz, terminal blocks, UL, CSA
230V AC
Isolation 230V/230V or 460V/460V, Delta primary/Wye secondary,
Transformer Class H insulation, 150_C rise, aluminum wound, 60 Hz, 2 1.5 1305-KAA12
5% taps, (1) N.C. thermostat per coil, UL, CSA 3 2.2 1305-KAA12
460V AC
Drive Output Input Line Reactors Isolation Transformer
Ratings 1/2 0.37 1305-KBA03
3/4 0.55 1305-KBA03
HP kW Open Style NEMA Type 1 NEMA Type 1 1 0.75 1305-KBA03
240V AC 2 1.5 1305-KBA06
3 2.2 1305-KBA06
1/2 0.37 1321-3R4-A 1321-3RA4-A 1321-3T003-AA 5 4 1305-KBA09
3/4 0.55 1321-3R4-A 1321-3RA4-A 1321-3T003-AA
1 0.75 1321-3R8-A 1321-3RA8-A 1321-3T005-AA
➀ [DB Enable] should be set to ‘‘Enable” when applying external dynamic brake kits.
2 1.5 1321-3R8-A 1321-3RA8-A 1321-3T005-AA
3 2.2 1321-3R18-A 1321-3RA18-A 1321-3T005-AA
460V AC
1/2 0.37 1321-3R2-B 1321-3RA2-B 1321-3T003-BB
3/4 0.55 1321-3R2-B 1321-3RA2-B 1321-3T003-BB
1 0.75 1321-3R4-B 1321-3RA4-B 1321-3T005-BB
2 1.5 1321-3R4-B 1321-3RA4-B 1321-3T005-BB
3 2.2 1321-3R8-B 1321-3RA8-B 1321-3T005-BB
5 4.0 1321-3R18-B 1321-3RA18-B 1321-3T007-BB

C-2
Index

A Jog, 3-2 F
AC Input Wiring, 2-11 Start, 3-2 Fan/Pump Volts/Hz Patterns, 5-18
Accel/Decel Control, 5-8, 5-9, 5-25, Stop, 3-2 Fault Buffer History, 5-36
5-27, 5-28 Control Status Mode, 3-5, 3-14 Faults
Accessories, C-1 Conventions Used in Manual, 1-3 Diag C Lim Fault, 6-3, 6-4
Adapters, 2-20 Current Limiting, 5-12, 5-13, 5-36 Drive Reset Fault, 6-3
Ambient Temperature, A-3 Current Rating, 1-5 EEprom Fault, 6-3
Analog Input Custom Volts/Hertz Patterns, 5-16, 5-17, 5-18 Hertz Err Fault, 6-3
0-10V, 2-17, A-3 D Hertz Set Fault, 6-3
4-20mA, 2-17, 5-21, A-3 IPM Current Fault, 6-4
DC Brake to Stop, 5-11, 5-23
Analog Invert, 5-21 IPM Overtemp Fault, 6-4
DC Hold Level, 5-23
Analog Output, 2-17, 5-35, A-4 Max Retries Fault, 6-4
Diagnostics Group, 5-38
Auto Restart, 5-30 Motor Mode Fault, 6-5
Dimensions, 2-2
B Motor Stall Fault, 6-5
Display Mode, 3-5, 3-7
Neg Slope Fault, 6-5
Block Diagram, A-1 Display Panel Keys
Op Error Fault, 6-5, 6-6
Brake, 5-11, 5-23, B-6, B-12, B-13 Enter, 3-2
Open Pot Fault, 6-6
Escape, 3-2
C Overcurrent Fault, 6-6
Increment/Decrement, 3-2
Cable Termination, 2-19 Overload Fault, 6-6
Select, 3-2
Carrier Frequency, 5-20, A-4 Overspeed Fault, 6-6
Distances between Devices, 2-1, 2-21
Catalog Number Description, 1-5 Overtemp Fault, 6-6
Drive Temperature, 5-7, 5-42
Choose Mode, 3-5, 3-6 Overvolt Fault, 6-6
Dynamic Brake, 2-11
Clearing Faults, 5-36, 5-37, 6-1 Phase U Fault, 6-7
Control Panel E Phase V Fault, 6-7
Analog Speed Potentiometer, 3-3 EEProm Mode, 3-5, 3-10 Phase W Fault, 6-7
Direction Indicators (LEDs), 3-3 Drive––>HIM, 3-11 Power Loss Fault, 6-7
Speed Indicator, 3-3 HIM––>Drive, 3-12 Power Mode Fault, 6-7
Control Panel Keys Electrical Interference, 2-7 Reprogram Fault, 6-7
Change Direction, 3-3 Enable Signal, 2-17 Run Boost Fault, 6-7
Increment/Decrement, 3-3 ESD, Electrostatic Discharge, 1-1 Serial Fault, 6-8
I-1
Index

Undervolt Fault, 6-8 Human Interface Module (HIM), Mounting, 2-1


UV Short Fault, 6-8 Description, 3-1
N
UW Short Fault, 6-8 I Nameplate Location, 1-4
VW Short Fault, 6-8 Input Devices, 2-5
Firmware Compatibility, 1-4 O
Input Fusing, 2-6
Frequency Select, 5-24, 5-27, 5-28 Operator Level, 3-6
Input Mode Selection, 2-15
Fusing, AC Input, 2-6 Output Contacts, 5-34, 5-35, A-5
Input Power Conditioning, 2-6
Output Devices, 2-19
G Isolation Transformer, 2-6
Output Disconnection, 2-6
Grounding, 2-9, 2-11, 2-17 J Output Ratings, 1-5, A-2
Group Level, 3-6 Jog, 5-25, 5-44 Overload Protection, 5-12
H L P
HIM Language, 1-5, 5-32 Parameter Level, 3-6
Control Panel, 3-1 LEDs Parameters
Display Panel, 3-1 Direction Indicators, 3-3 % Output Current, 5-7
Installation, 3-4 Speed Indicator, 3-3 % Output Power, 5-7
Key Descriptions, 3-2 Levels 4-20mA Loss Sel, 5-21
Removal, 3-4 Group, 3-6 Above Curr Val, 5-35
HIM Modes Mode, 3-6 Above Freq Val, 5-35
Control Status, 3-5, 3-14 Operator, 3-6 Accel Mask, 5-44
Display, 3-5, 3-7 Parameter, 3-6 Accel Owner, 5-49
EEProm, 3-5, 3-10 Line Reactor, 2-6 Accel Time 1, 5-8
Password, 3-5, 3-16 Low Line Operation, 5-36, 5-37 Accel Time 2, 5-25
Process, 3-5, 3-9
M Adapter I/O, 5-51
Program, 3-5, 3-7
Advanced Setup Group, 5-15
Search, 3-5, 3-13 Min/Max Frequencies, 5-10
Analog Invert, 5-21
Human Interface Module Mode Level, 3-6
Analog Out Sel, 5-35
See also HIM Modes, Choose, 3-5, 3-6
See also HIM Modes Balance Angle, 5-33
Key Descriptions, 3-2 Balance Freq, 5-33
Removal, 3-4 Motor Unbalance, 5-33
I-2
Index

Balance Time, 5-33 Fault Clear Mode, 5-37 Motor Mode, 5-41
Base Frequency, 5-9, 5-15 Fault Mask, 5-45 Motor Type, 5-23
Base Voltage, 5-9, 5-16 Fault Owner, 5-49 Output 1 Config, 5-34
Break Frequency, 5-16 Faults Group, 5-36 Output 2 Config, 5-34
Break Voltage, 5-17 Feature Select, 5-30 Output Configuration Group, 5-34
Clear Fault, 5-36 Firmware Ver, 5-42 Output Current, 5-5
Compensation, 5-23 Freq Command, 5-6, 5-41 Output Frequency, 5-6
Current Lim Trip En, 5-36 Freq Select 1, 5-8, 5-24 Output Power, 5-5
Current Limit, 5-11 Freq Select 2, 5-24 Output Pulses, 5-42
Data In A1, 5-51 Freq Source, 5-41 Output Voltage, 5-5
Data Out A1, 5-52 Frequency Set Group, 5-24 Overload Current, 5-12
DB Enable, 5-23 Input Mode, 5-8 Overload Mode, 5-12
DC Boost Select, 5-18 Input Status, 5-40 Owners, 5-47
DC Bus Voltage, 5-5 Jog Frequency, 5-25 Power Mode, 5-42
DC Hold Level, 5-23 Jog Mask, 5-44 Preset Freq 1-7, 5-26
DC Hold Time, 5-22 Jog Owner, 5-48 Process 1 Par, 5-53
Decel Mask, 5-44 Language, 5-32 Process 1 Scale, 5-53
Decel Owner, 5-49 Last Fault, 5-7 Process Display Group, 5-53, 5-54
Decel Time 1, 5-9 Line Loss Fault, 5-36 Process Txt 1-8, 5-53
Decel Time 2, 5-26 Local Mask, 5-45 Prst/2nd Accel, 5-25
Diagnostics Group, 5-38 Local Owner, 5-50 PWM Frequency, 5-20
Direction Mask, 5-43 Logic Masks, 5-43 Reference Mask, 5-44
Direction Owner, 5-47 Masks Group, 5-43 Reference Owner, 5-49
Drive Alarm, 5-40 Maximum Frequency, 5-15 Reset/Run Time, 5-30
Drive Command, 5-38 Maximum Voltage, 5-10, 5-17 Reset/Run Tries, 5-30
Drive Direction, 5-41 Minimum Frequency, 5-10, 5-15 Run Boost, 5-19
Drive Status, 5-39 MOP Hertz, 5-6 Run On Power Up, 5-30
Drive Temp, 5-7, 5-42 MOP Increment, 5-29 S Curve Enable, 5-31
Drive Type, 5-42 MOP Mask, 5-45 S Curve Time, 5-32
Fault Buffer 0-3, 5-36 MOP Owner, 5-50 Sec Current Limit, 5-13

I-3
Index

Set Defaults, 5-42 Function Index, 5-1 Status Display, 3-5


Setup Group, 5-8 Using a HIM, 5-1 Stopping, 5-11, 5-21
Skip Frequency Band, 5-29 Programming Steps, 5-2, 5-4 Storage Temperature, A-3
Skip Frequency Group 1-3, 5-26 Switch Settings
R
Start Boost, 5-19 Accel/Decel, 5-28
Reverse, 2-16
Start Mask, 5-44 Frequency Selections, 5-27
RFI Filtering, 2-8
Start Owner, 5-48 T
Stop Owner, 5-47 S
TB1, 2-11
Stop Select, 5-11, 5-22 S-Curve, 5-31, 5-32
TB2, 2-17
Upper Presets, 5-25 Search Mode, 3-5, 3-13
Three Wire Control, 2-16
Password Mode, 3-5, 3-16 Set Defaults, 5-42
Troubleshooting, 6-1
Potentiometer Wiring, 2-17, 2-18 Skip Frequencies, 5-26
Two Wire Control, 2-15
Power, 2-11 Specifications
Power Dissipation, A-2 Control, A-3 V
Preset Frequencies, 5-25, 5-26, 5-27, 5-28 Environment, A-3 Vibration, A-3
Process Display, 5-53, 5-54 Input/Output Ratings, A-2 Voltage Boost, 5-18, 5-19
Process Mode, 3-5, 3-9 Protection, A-5 Voltage Rating, 1-5
Program Mode, 3-5, 3-7 Start-Up, 4-1 W
Programming Procedure, 4-1
Wiring, Control and Signal, 2-15, 2-17

I-4
Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400

Publication 1305-5.0 - June 2013


Supersedes Publication 1305-5.0 - November 1995 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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