A Tool For Improvement of Traditional Milk Processing
A Tool For Improvement of Traditional Milk Processing
A Tool For Improvement of Traditional Milk Processing
Abstract
This study analysed the economics of milk production, processing and marketing
under the smallholder Milk Cooperative Producers’ Association Limited (MILCOPAL).
It is a contribution to knowledge in the area of pastoral milk cooperatives in Kaduna
State. The specific objectives of the study were, to describe the socioeconomic
characteristics of the pastoralists milk producers and suppliers in the smallholder dairy
cooperatives, determine the efficiency of resource-use and profitability of milk
production, describe the method of milk procurement and processing. The study also
determined the efficiency of resource-use, marketing margin and profitability of
yoghurt production by the MILCOPAL and identified the problems associated with milk
production, processing and marketing under the smallholder Milk Cooperative.
A field survey was conducted in Kaduna state from January 2004 to May 2005. The
analytical techniques used for the study were the descriptive statistics, production
function analysis, net farm income analysis and marketing margin analysis. Also, four
hypotheses were tested.
The results revealed that, pastoralists in the programme were grouped into milk
producers and suppliers. The results of the socioeconomic characteristics of the
producers revealed that their average age was 48 years, with an average herd size of
61 animals and up to 35 years cattle rearing experience. Results of the socioeconomic
characteristics of the milk suppliers, revealed their average age as 30 years, 51%
supplied less than 10 litres of fresh milk weekly and they all sold their milk to
MILCOPAL at N30.00 per litre.
With respect to the resource-use efficiency and profitability in pastoral milk production,
the “Cobb-Douglas” regression results showed that three variables - number of
lactating cows, feed and labour were significant at 1% level of probability. Also the
Fratio was significant at 1% level. This led to the rejection of the hypothesis of the
study, which stated that there is no relationship between milk production and inputs
used.
Problems associated with milk production, collection, processing and marketing, range
from insufficient supplementary feed during the dry season and its expensive nature,
low producer prices for milk, insecurity, high prices of drugs and vaccines, problems of
low milk yield. Problems of MILCOPAL include; poor road network, high cost of
transportation, fresh milk adulteration, seasonality of demand and production,
diversion of milk when supply was lean, high cost of production, power failure, lack of
modern processing and storage equipments.
ii
CHAPTER ONE
1.0 INTRODUCTION
Agriculture plays a key role in the Nigerian economy, employing two thirds of
the labour force and accounting for over 40% of the G.D.P (CBN, 1999). The
livestock population comprises about 14 million cattle, 34 million goats, 22
million sheep and about 100million poultry (Yahuza, 2001). Other livestock
species of economic importance are donkeys, pigs and camels. Cattle
represent one of the most economically significant group within the livestock
sub-sector.
Milk accounts for 16% of the total value of all food products from livestock in
sub Saharan Africa, estimated at US $18.3 million in 1986 (FAO, 1986).
Despite this contribution, sub Saharan Africa has failed to attain self
sufficiency in dairy products. This is particularly true in Nigeria where the
growth in livestock production has been insufficient to meet consumption level.
The supply of animal products has been declining over the past years, while
demand has been increasing, as a result of increases in population,
urbanization and income. Consequently, Nigeria has become a net importer of
livestock and livestock products. Recent statistics on the importation of dairy
products in Nigeria are not easy to come by. Restrictions placed on imports
of animal products and other food stuffs in the 1980s, coupled with the
1
introduction of the Structural Adjustment Programme (SAP), which saw a
massive devaluation of the Nigerian currency, initially reduced the importation
of meat and dairy products. According to Danbaba (2001), for Nigeria the
largest decline in imports occurred in 1982, which coincides with a substantial
devaluation of the Naira.
However, during the period between 1995 and 1999, expenditure on the
importation of food and live animals tended to increase from N88, 349.90 to
N103, 489.90 billion (CBN, 1999). Recent ban on the importation of food items
by the government however, increased the prices of dairy products and has
significantly reduced the importation of milk powder on which the local cottage
industries depend. This makes the small holder cooperative dairy production a
more suitable alternative for milk production.
Milk the "... most nutritious food known to man". (Michael et al 1991) is
important in the diet and culture of the Fulani. Fresh, boiled or curdled, milk is
consumed by the Fulani and by the rural and urban population. The Fulani
women monopolize the local dairy production in Nigeria, although they own
only a few of the family's cattle (Adholla-Migot and Little 1980). Pastoral
women sell milk and cooked millet balls called Fura in Northern Nigeria and
Southern part largely settled by the Hausawa.
2
The wives of the Pastoralists usually process fresh milk into various traditional
milk products. These include: nono (sour milk), Kindirmo (sour yoghurt),
Manshanu (local butter) cuku (Fulani Cheese) and Wara (Yoruba cheese).
These products are usually hawked around the local area by women or are
sold in specific locations such as markets in certain towns. The traditional
system of production which is the single most important source of local dairy
products is faced with problems of product wastage and deterioration in quality
due to the scattered nature of the producers and the poor product handling
equipments (Isma’il, 1995).
The federal government made several attempts in the past to reduce the
problems of dairy production, by establishing dairy plants in different parts of
the country. These dairy plants have cattle ranches close to them so that their
raw materials for production can be obtained. Most of these dairy plants were
closed down due to reduction in the availability of raw materials and their high
cost of purchase (Danbaba, 2001).
3
The dairy industry represents an important component of the agricultural
sector of the economy with great economic, nutritional and social implications
(Olaloku, 1976 and Yahuza, 2001). The industry provides a means of
livelihood for a significant proportion of rural pastoral families in Nigeria.
Through their production activities and marketing segments, dairy processing
plants, provide employment and value added services to milk. Currently,
however, very few of the 63 known milk processing plants are operating at
more than 20% of their installed capacity (Yahuza, 2001; 2002). According to
Nwoko (1986), Maiduguri dairy plant operates at 25%, Ilorin plant 10%, Nigeria
dairy company Kaduna 18% and Madara limited Jos at 20% of their installed
capacity. At present, the market has been taken over by "cottage" outfits that
process and market yoghurt and other dairy products in urban areas, using
milk powder as a raw material, despite the ban placed on imports by the
government (Yahuza, 2001).
Therefore, the dairy industry is facing a serious challenge of meeting the daily
nutritional requirement of Nigerians. The gap between supply and demand for
dairy products is widening as a result of increase in population, per capita
income and urbanization. Imports that used to bridge part of the gap have
been declining. Consequently, local collection, processing and marketing of
milk is becoming increasingly competitive.
4
followed. However, Nuru (1990) estimated the consumption of dairy products
at 10-20 kg/head/year. This implies that about 2 million metric tonnes is
required to feed the Nigerian population of about 120 million people. There is
therefore, a shortage of supply to meet even the present low level of
consumption. Ideally each person should have 115kg of dairy products per
year (Nuru, 1990).
There is a need for research to identify the problems associated with the
smallholder milk production, which is the single most important source of
domestic milk production in the country. This will go a long way towards
solving our problem of insufficiency in dairy production.
Among the problems cited in literatures include: Low milk output of Fulani
cows. The local Fulani cow yields on the average 0.7 litres of milk per day
during lactation (World Bank 1993). This value is low compared to what is
obtained in other places. In Bangladesh average yield is 1.19 litres (Saha and
Haque, 2001) while in Cameroon it is 2.46 litres on average (Njire et al, 2001)
and in Tanzania it is 2.68 litres on the average (Kurwijila 2001). Less than 3%
of the local cattle stock in Nigeria has been artificially inseminated to improve
their genotype (Michael et al, 1991).
Other problems are poor quality grass especially during the dry season,
unsanitary methods of milk handling, inefficient milk collection schemes,
competition between itinerant milk collectors and official milk collectors, faulty
product pricing, poor management policies and lack of economic incentives
from the government hamper the expansion of Nigeria's dairy industry.
5
imported powdered and condensed milk is another challenge, which the local
dairy industry has to overcome.
Although through research and genetic improvement of the local cow, the
Fulani can raise their output, most of the dairy companies who collect milk for
processing in the urban areas find it difficult to reach the scattered producers
in the rural areas. The dairy farms in Nigeria are not well equipped for door-to-
door milk collection from the pastoralists or door to door distribution to
consumers.
To bridge the gap between supply and demand for dairy products so that
majority of people can have it at affordable prices, the federal government
established many research institutions and government parastatals with
mandates for livestock production such as: The National Veterinary Research
Institute (NVRI) Vom, National Animal Production Research Institute (NAPRI)
Shika and the National Livestock Project Division (NLPD) Kaduna. Despite
their efforts toward making Nigeria self reliant in animal products production,
the problems enumerated above still exist.
The small scale producers, their cooperative associations and the dairy plant
of the Milk Producers’ Cooperative Association Limited (MILCOPAL) formed
6
the specific area for this study. The reason for choosing this area is to find out
whether the cooperative system of milk production, processing and marketing
is the solution for our dependence on imported dairy products, as witnessed in
the Gujarat state of India under the Annand Milk Union Limited (AMUL) and in
the smallholder dairy cooperatives in Tanzania and Bangladesh (Kurup, 2001;
Kurwijila, 2001; Saha and Haque, 2001). Economic analysis of the dairy
cooperative setting will assist in providing relevant information on better ways
of managing them. It will also provide relevant information on how the
programme can be replicated in other states of the federation.
This study is, therefore, aimed at studying how resources are used in milk
production by the pastoralists that are participating in the pilot dairy
programme of MILCOPAL. Such a study is necessary in order to find how the
programme has affected the lives of the various members of the cooperative
and the consumers of such dairy products.
7
1.4 Objectives of the Study
The broad objective of this study was to determine the resource-use efficiency
in milk production, processing and marketing under the smallholder dairy
cooperative system.
The specific objectives were to:
i) describe the socioeconomic characteristics of the pastoralist milk
producers and suppliers in the smallholder dairy cooperatives.
ii) determine the efficiency of resource-use in milk production by the
smallholder pastoralists.
iii) describe the methods of milk procurement and processing under the
smallholder dairy cooperative system.
iv) determine the efficiency of resource-use in milk processing into yoghurt
by the MILCOPAL.
v) evaluate the marketing margin and profitability of yoghurt marketing in
the study area.
vi) identify the problems associated with milk production, collection,
processing and marketing under the cooperative system.
Milk is the most frequently used cattle product, however; many families cannot
get enough milk for daily nourishment (Onor, 1999). Demand for milk and
other dairy products can be further increased through measures aimed at
reducing cost of production. Such reduction in cost can be attained through
the efficient use of resources. This will result in improving the protein intake of
Nigerians irrespective of their positions.
8
proportion of livestock (1.007 million head of cattle) in Nigeria (Danbaba,
2001). It is also the first and only place where the pilot smallholder dairy
cooperative production programme is established. Hence, with solutions found
to the problems of cooperative dairy production in Kaduna state, productivity of
a large population of livestock could be improved. Also experiences from this
study could assist in providing needed information to other areas where such
cooperative programmes are to be established. This will ensure better profit
for the producers and the availability of dairy products to consumers at
affordable prices.
The following null hypotheses were tested based on the stated objectives.
i) There is no relationship between milk production and inputs
used. ii) There is no relationship between yoghurt production and
inputs used. iii) Milk production is not profitable. iv) Yoghurt
production is not profitable.
9
CHAPTER TWO
LITERATURE REVIEW
The various activities of the Nigerian dairy industry (viz. Milk production,
importation, processing, marketing and consumption) have been going on in
the country for over 60 years. These activities are, however, unorganised
except for the relatively few processing firms that produce and market
reconstituted milk products (Yahuza, 2001). Despite the unorganised nature
of the dairy industry, it represents an important component of the agricultural
sector of the economy with great economic, nutritional and social implications
(Yahuza, 2001).
Improvement of the living standard of Nigerians has been the major focus of
various national development plans. Consequently, the dairy industry, through
which better nutrition can be provided to the citizens was given adequate
attention in these national development plans (Danbaba, 2001). In some
selected areas, the government established dairy farms with local and
imported breeds of cattle. In addition, milk collection centres including mobile
collection points were established (Ismail, 1995).
Legend says the Fulani originated from the Arabian Peninsula (de St Croix
1945), and migrated south-west to Senegambia. From Senegambia, they
10
moved eastward, crossing several Sahelian and Sudanian zones, to the Red
Sea (Frantz 1981). The Fulani of Nigeria are a part of this migrant, ethnic
population having common occupational and biogenetic characteristics.
Lightskinned with curly hair, the Fulani have pointed nose, thin lips, and
slender statue (Stenning 1959).
The pastoral herd is the most important source of domestic milk in Nigeria.
According to Yahuza (2001), five major production systems found in sub
Saharan Africa are Pastoralism, agro-pastoralism, mixed farming, intensive
dairy farming and peri-urban milk production. However, four major production
systems can be identified in Nigeria according to Yahuza, (2001). They
include: pastoral systems, usually carried out by the Fulani who control at least
95% of the cattle population. The Fulani are mostly semi settled, moving to
locations where seasonal water supplies make pasture available during the dry
season. However, some Fulani are nomadic and are constantly on the move in
search of water and pasture. They keep large herds and depend on milk and
dairy products for sustenance. Some settled Fulanis also exist.
On the basis of cattle population figures for 1990 and an estimated growth rate
of 4%, the total cattle population in Nigeria is expected to reach 25.1 million by
the end of 2005. Based on the productivity of the cattle population under the
traditional system of production (253 kg of milk/ year), it is therefore estimated
that domestic milk production in 2005 will reach 606,827,000 tonnes (Livestock
sub sector review report, 1992). In addition to the supply of milk from the
11
national herd, an insignificant quantity of milk is supplied by the commercial
dairy farms. Several processed dairy products are imported into Nigeria.
These include evaporated milk, powdered milk, butter, cheese and cream.
Having raised livestock for centuries, the Fulani have evolved a herding
system that withstands time, weather, social change, and government
intervention. The movement of the Fulani over the years has led to a pastoral
calendar in which the location and the grazing habits of the Fulani can be
predicted.
The name Fulani has become synonymous with grazing and cattle ownership.
Fulbeness, pulaaku, is determined by the extent of Fulani involvement in
herding. The primary occupation of the Fulani is herding, followed by farming.
Less than a tenth of the Fulani have jobs other than herding or farming.
Nonherding jobs are seasonal and opportunistic. For example, during the
wetseason, the Fulani take advantage of the abundant rain and manure to
plant corn, millet, sorghum, and home gardens in their backyards and engage
in bee keeping activities (Ismail 1995). The Fulani use farming to absorb the
excess of labour during the wet-season, to reduce dependence on farmers, to
counter food shortages during an impending drought, and to get farm stubble
for their animals.
12
The management of the herd devolves on the men, but children, in their
capacity as apprentices, also contribute to the labour-force. Men, who ensure
the corporate existence of the family, are the primary household providers.
They protect the animals from carnivores and raiding tribes or thieves. They
take the animals to long-distance pasturelands. Men also find fodder, dig
wells, and make weapons such as guns, knives, swords, herding sticks, and
bows and arrows. Among the Fulani, the adult males find the grazing-sites,
build the camps and the fences, and perform soil and water tests (Riesman,
1977; Fricke, 1979; and Michael et al 1991,).
Culinary responsibility falls on the women who process and cook the food.
Girls and women weave mats, spin cotton into thread, make household
decorations, and collect herbs and vegetables. They buy food from the market,
churn the milk, make the butter, sell milk and butter, and do craft work such as
decorating calabashes (Riesman 1977 and Fricke 1979). Women also grow
vegetables, and raise poultry and non-ruminant stock. Women and girls clean
the compound. They look after the disabled animals, fetch water, collect
firewood, collect wild-food, help in making temporary shelter, and bear and
nurture the children (de St Croix 1945; Vengroff 1980; and Awogbade 1983).
Without a specific retirement age, most Fulani continue herding well past the
middle age. When a pastoral Fulani man becomes old and incapable of
performing the rigorous herding task, he relinquishes the responsibility to his
sons (Fricke 1979). He then settles in the camp and acts as the chief adviser
on family and herding matters. His wealth of experience makes him the trainer
of the emerging household heads. An important function of the elderly in the
Fulani society is making decisions about grazing movement.
13
thieves, tax assessors, and hostile social environment (de St Croix, 1945;
Gulliver, 1952; Konczacki, 1978; Fricke 1979; Salzman, 1980 and Awogbade,
1983).
Animals raised under sedentary conditions are more likely to be hit by natural
or artificial disasters. To avoid the transmission of epizootic diseases among
the herds, the Fulani steer clear of the herds suspected of carrying diseases
(Riesman 1977; Sandford 1982; Meir 1987; and Ellis and Swift 1988). By
extensive spatial grazing, the pastoralists optimize spatial resource use, allow
the soil to rejuvenate, and prevent permanent land damage (Bennet 1990).
The weather dictates the actual time of departure, but an imminent danger can
hasten the out-migration. As the day of the exodus nears, the Fulani women
start washing the pots, mortars, pestles, calabashes, and beds and bedding.
The Fulani men begin packing household goods, dismantling the makeshift
camps, and preparing the pack bulls. A team is sent to the new site to build the
stockades, tithe poles, and beehive huts. Sometimes, the team also digs a
well.
Early in the morning, on the day of moving, the Fulani load the household
utensils on the backs of the pack bulls. The elderly, the children, the disabled
14
persons, and the sick animals with a chance of recovery ride on the bull's back
(Fricke 1979). The eight-kilometre-an-hour foot journey begins.
Using a cane, sign language, and verbal command, the Fulani drive the
animals to the new camp. During the journey, the Fulani instruct their animal to
lie, slow, swim, sleep, or stand still (de St Croix 1945). With faster animals
occupying the front row, a migrating herd comprising of several family units
move in a column of up to five meters wide and two kilometers long. By the
time this column passes a given point, everything that stands at that point is
destroyed (Fricke, 1979 and Vengroff 1980).
Herding is a monumental task for the Fulani who are always trying to get the
best grazing condition for their animals. At sunrise, the Fulani free the animals
from the tether and take them out to graze until sunset. Throughout the night,
the pastoral Fulani must keep vigil on the animals, protecting them from night
marauders. Daily herding tasks vary according to seasonal changes.
October to December marks the end of the wet-season and the beginning of
the dry-season. Relative humidity is low; so is insect population. The dry soil
allows the animals to move without becoming stuck in the mud. Some water
and grass in isolated places are present for pastoral use. The Fulani begin
their southward migration or start moving along the rivers and stream valleys.
15
2.4.2 The Harmattan Season (January to February)
March and April are the hottest and toughest months for the Fulani. The
condition of the bovine is at its sub-optimal level. The Fulani are in their
southernmost locations. Widespread fires in the range worsen the pasture
situation. Herds no longer select grass but make do with what is available.
Because of insufficient rains, animals' urine and feces 'burn' the soil, further
reducing the amount of forage (Riesman 1977). Excessive ambient heat
compels the Fulani to graze early in the morning, late in the evening and
sometimes at night.
May to June is the end of the hot season and the beginning of the rainy
season. Vegetation begins to appear. The cattle stop eating the old, dry grass.
The Fulani start moving northward, with the cloud. The rate of reappearance of
the grass determines the northward movement. Herders take precaution
against animals wandering in the crop field.
June to September is the peak of the rainy-season. The Fulani reach their
northernmost homes in July. A resting period for the Fulani, this is also the
16
cattle-breeding season. The herders engage in shorter grazing hours. The
Fulani get the highest milk yields in this period.
These began in the late 1920's when the Veterinary Department set up units in
Northern Nigeria to which pastoral women brought fresh milk for cream
separation and processing into clarified butter fat (CBF). The women were
paid only for the cream while the skim milk was returned to them (Yahuza,
2001). The various governments of the then Northern region encouraged the
establishment of milk collection and cooling units. The butter fat collection
scheme was established to encourage the pastoralists to keep their cattle in
one place throughout the year, offering them an immediate market for all the
milk they could produce (National Archives 1934-48).
The collection scheme was primarily set up to export clarified butter fat to
England, where it was used to make toilet soap (National Archives 1934-48).
Other private enterprises, including United Africa Company (UAC), entered the
export business, offering higher prices than the government to encourage
middlemen to collect more butter from the pastoralists, this increased butter
export from 10 tonnes in 1933 to 2,400 tonnes in 1939 (Walker 1981).
17
1949-50 was 123,800 kg of butter, 50,882 thousand kilogramme of clarified
butter fat and 36,700 kg of Cheddar type cheese to suit the taste of expatriate
customers (Buchanan and Pugh 1955).
The dairy plant at Vom eventually closed in 1954, with the lifting of restrictions
after World War II. This was due to the availability of imported butter of higher
quality in urban markets (Walker 1981). The West African Milk Company is
now renting the site of its farm and has stocked it with Friesian X White Fulani
Crosses. A small processing plant has also been established at the site, to
produce pasteurized fresh milk, Yoghurt, butter and cheese (Yahuza, 2001).
The management structure of the union comprises the board from among the
primary members nominated by the District Cooperative Societies (DCSs) and
a chairperson elected from among the board members. Professionals manage
the union under the guidance and control of the board. The tenure of the
chairperson is one year and a new chairperson is elected each year, even
though the incumbent chairperson is eligible for re-election and is often
reelected for continuity and to support long-term development of the union.
Elected boards from among the primary members of the society also govern
the DCSs; and they in turn elect a chairperson from among them. The paid
18
secretary of the DCS and his staff, work under the supervision and control of
the board.
Milk collection in the Annand Pattern Co-operative set up through village dairy
co-operative societies in all major villages in the district, organised along viable
milk collection routes. The DCSs collect milk from their members twice a day,
test it for fat content and pay a quality based price to the members, twice daily.
The milk collected is picked up by the route milk trucks or tankers twice a day
and is delivered to the dairy plant or chilling plant of the union for processing or
storage or marketing. Starting with 11 DCSs and an opening volume of some
5000 litres per day, the Mehsana Milk Union now covers the entire district, and
has some 1078 dairy co-operative societies and, by 1999, a daily average milk
collection volume of 1.13 million kg; and some 415,212 tonnes annually
(Kurrup, 2001).
19
and development, following the Annand pattern. On the return of the team, a
mobilization drive was initiated. The mobilization team comprising of the
following specialists: Veterinarian, Sociologist, Economist, Animal nutritionist
and Cooperative officer was constituted and given the responsibility for
mobilizing pastoralists and organizing them into associations. The mandate of
the team was to identify producers, mobilize and organize them into Village
Milk Producer Cooperative Associations (VMPCA). According to Yahuza
(2001), this was done through formal and informal contacts/visits with relevant
government agencies, traditional institutions, Fulani Ardos and the cattle
owners.
20
To enable the processing of the milk collected by the federation, the approval
of the Kaduna state government was obtained for the use of the defunct
Kaduna Dairy Plant (Shu’aibu, 1999). The NLPD through the World Bank loan
carried out some repairs so that minimal level of operation was made possible.
As the operation expands, the need to control the dairy plant and secure
unlimited access was discussed. The World Bank provided a grant through the
loan for the purchase of controlling shares at the Nigerian Dairy Company
Limited (NDC), the owners of the Kaduna Dairy plant. According to Yahuza
(2001), the federation now owns 55% of the Kaduna Dairy Plant.
The NLPD, through the World Bank project, provided the vehicles for
procurement and marketing of milk collected. It also provided the initial seed
capital for milk procurement and operation. The management of MILCOPAL
was also provided from the staff of the NLPD. With the exception of veterinary
drugs and supplementary feeds that are on full cost recovery basis, all
developmental activities of the Federation are funded by NLPD, while
commercial activities (milk procurement, transportation, processing and
marketing and operating staff salaries) are funded directly by the Federation.
Yoghurt has been known to be the traditional form in which milk is consumed
in central and Southern Europe (Kon, 1972). It is a nutritious, tasty and stable
product obtained from milk subjected to a number of controlled fermentation.
According to Fox (1967) and Kosikowski (1982), Yoghurt is preferred to fresh
milk because of its hygienic safety, better flavour and texture and therapeutic
effects.
Yoghurt according to Van Den Berg (1988), originated from the inability of the
milk producers to control the quality of fresh milk over time. The name yoghurt
is used for products manufactured by cultures consisting exclusively of
21
streptococcus thermophillus and lactobacillus bulgarius. These cultures give
rise to different forms of fermented products available in the market.
FRESH MILK
Cream Separation
Standardization
Heating
Cooling to Incubation
Temperature
Incubation
Filtering
22
Packaging and
Storing
Figure 1: Flow diagram for yoghurt production.
Good quality yoghurt according to Arthurton (1987), should have body with a
relatively high viscosity. It should be firm and cohesive with a "gelatin"
consistency. It should also have a clean sharp acid flavour.
23
they use to buy cooking ingredients such as cooking oil, seasonings and
flavourings.
There are significant studies on economics of production, but little has been
done specifically on yoghurt production, under the small holder dairy
cooperative of the NLPD. Therefore, studies in other aspects of production will
be reviewed.
24
relationships and the criteria for selection of functional forms have been a
problem and a subject of controversy among researchers. The problem arises
from the heterogeneity of most variables (inputs and outputs) and lack of
common physical unit of measurement. For computational convenience, some
forms of aggregation and measurement in value were suggested by Heady
and Dillon (1964). Three commonly cited approaches to this area of
aggregation are the use of money, calorie equivalent and the use of grain
equivalent. Money is used for measurement of output from mixed cropping
(Mijindadi, 1980).
Heady and Dillon (1964), outlined some useful principles for selection of
appropriate functional forms. These include:
i) The consistency of the chosen function with the study objectives.
ii) Knowledge of the relationship that exist between variables. iii)
A consideration of the existing theories of the sciences.
Olayide and Heady, (1982) suggested choice of functional form based on
economic criteria. These criteria are:
i) The goodness of fit, which is determined by the magnitude of
the coefficient of multiple determination (R 2).
ii) Statistical significance of the regression coefficients. iii)
Correctness of the signs of the regression coefficients.
Cost-return analysis usually forms the basis for farm productivity analysis.
According to Osifo et al (1977), monetary values should be used as basis for
measuring all inputs and outputs in costs and returns analysis. According to
Wermer (1993), profitability is measured as the difference between value of
yield and cost of production, and net returns is measured as the difference
between values of yield and cash input cost including hired labour.
The major problems of cost returns analysis are:
(i) It does not indicate the relative importance of each of the resource in
production and
25
(ii) It is location bound and specific in applicability
Productivity according to Olayide and Heady (1982), is the index of the ratio of
the value of total farm output to the value of the total inputs used in the
production. It is a measure of economic progress. It helps in solving problems
such as:
i) Distribution of income. ii) Allocation of
resources. iii) The relation between stocks
and flows. iv) Measurement of efficiency or
productivity.
26
marginal value product of the products are equal to their input prices, while
technical efficiency is the ability to obtain the highest amount of output with
given amounts of factor inputs (Onyenweaku, 1991 and Olomola, 1988).
The structure of market describes how the market is organised and its effect
on the competition of the market. Consequently such parameters as number
of firms, product differentiation, entry and exit condition as well as the degree
to which market information is available to all participants will be used to
determine the nature of the market competition.
27
agencies (Olukosi and Isitor, 1990). The technique was used to give a closer
approximation of the market performance.
It is expressed in percentage as thus:
28
CHAPTER THREE
METHODOLOGY
This study was conducted in Kaduna state, which lies within the sub-humid
agro-ecological zone of north central Nigeria. Different types of crops are
grown and the area is conducive for animal production due to its relatively high
rainfall, which supports the growth of pasture.
29
system. Also primary and secondary data were collected from MILCOPAL and
NLPD officials at the dairy plant.
The first set of questionnaire comprised information from the pastoralist milk
producers and suppliers, concerning mainly their:
i. Socioeconomic characteristics such as: age, sex, marital status, number of
children, occupation, educational background, herding experience,
membership of cooperative society and name of cooperative society. ii.
Production and marketing information such as the scale of production (herd
size), production system, number of cows in the herd, number of lactating
cows, daily milk off take per cow, calving interval, labour used in grazing,
watering, milking, supplementary feeding, drugs and vaccines, source of
production inputs, price per litre of fresh milk sold, amount of milk consumed at
home, how the milk is sold, equipments used in production, processing, and
marketing of milk, mode of payment for milk purchased by MILCOPAL, who
controls proceeds from milk sales and the amount realized from milk sales.
The third set of data comprised information obtained from the dairy plant.
Data collected include: production and marketing information such as quantity
of milk procured per week, number of cooperatives registered to supply milk,
price per litre of milk procured, mode of payment, transportation cost, labour
cost, production inputs, plant installed capacity, achieved output, amount of
water, sugar culture and fresh milk used in yoghurt production, electricity
30
consumed, storage facilities, packaging materials cost of providing marketing
services and price per litre of yoghurt produced.
Other information collected from the dairy plant includes: services rendered to
the cooperatives/pastoralist, problems encountered in the process of
procurement, processing and marketing. Data collection covered the
2004/2005 seasons.
For milk production, the dependent variable milk output in litres was specified
as a function of three independent variables: Quantity of supplementary feed
in Kg/week, Labour in man- hours/week and Number of lactating cows in a
herd. This was used for the pastoral milk production. The Cobb-Douglas
31
(double log production) production function was selected for milk production
because its coefficient of multiple determination (R 2) provide the best fit and it
has the highest number of significant variables. The explicit form of the model
used in its estimation was:
Y = a x1b1. x2b2 . x3 b3. U
In double–log form, the function is
For yoghurt production, the dependent variable yoghurt output in litres/ week
was specified as a function of four independent variables: Quantity of milk
procured in litres/week, labour in man hours/week, amount of sugar in
Kg/week and culture used in litres per week. The Cobb-Douglas production
function was selected because its coefficient of multiple determination (R 2)
provided the best fit and it has the highest number of significant variables. The
explicit form of the model used in its estimation was:
Y = a x1b1. x2b2 . x3 b3.x4b4. U
Log y= log a + b 1 log x1 +b2log x2 +b3 log X 3 +b4 log x4+ log U
Where Y = output of yoghurt in litres/week
x1 = quantity of milk procured in litres/week
x2 = labour in man hours/week
x3 = amount of sugar used in kilograms/week
x4 = amount of culture used in
kilograms/week
32
b1 –b4 = regression coefficients
a = constant terms
U = error term
This was used to achieve objective (iii).
Efficiency is the quantity of output (Y) per unit of input (X) used in the
production process. It is the average physical product (APP). It is measured
as
Y
APP
X
Where APP = Average Physical product
Y = output
X = input
Also efficiency ratio (r) will be used to determine whether resources are
efficiently utilized, under utilized or over-utilized.
The ratio is given as
MVP
r
MFC
MVPx MPPxPy
__
dy bi Y
33
MPPxi __ dxi
Xi
__
The net farm income shows the total sales less the total cost of production
(variable and fixed cost). Calculated as follows:
Net Farm Income (NFI) = Gross Income (GI) - Total cost (TC).
The model for its estimation is
34
FK = Cost of fixed inputs
= Summation sign
This was used to achieve objectives (ii) and (v) of the study.
The first two hypotheses- there is no relationship between milk production and
inputs used and there is no relationship between yoghurt production and
inputs used- were tested based on the significant value of ‘t-cal.’ and F-ratio
obtained from the regression analysis, while the last two hypotheses – milk
production and yoghurt production are not profitable - were determined as
follows:
Ra Ca
t
S.E
Where
Ra = average revenue,
Ca =average cost,
S.E =standard error.
The standard error was calculated using:
2 2
S r S c
S.E n1 n2
Where:
S2r = variance of revenue S2c = variance of cost n1 and
n2 = sample sizes of revenue and cost respectively.
35
CHAPTER FOUR
36
Table 4.1: Socioeconomic characteristics of the milk producers
6. Herd Size
20 – 50 14 35.0
51 – 80 19 47.5
81 – 110 6 15.0
111 – 140 1 2.5
Total 40 100%
37
0 – 15 19 17.5
16 – 30 7 10.0
31 – 45 4
46 -60
total 40 100%
38
are interested in the production of more calves and milk in their herds.
Increase in the herd size is one of the motives behind keeping large number of
cows and heifers.
Years of cattle rearing experience: Cattle rearing experience ranges
between 16 and 50 years, with an average of about 35 years. 25% of the
respondents have less than 15 years of cattle rearing experience, while the
remaining 75% have more than 15 years rearing experience. This implies that
majority of them are experienced cattle producers.
The socioeconomic characteristics of the pastoralist milk suppliers are
presented in table 4.2
39
above 11 18.33
20
Total 40 100%
Source: field survey data 2004/2005.
*Multiple responses, n > 60.
Age structure: Age distribution of the respondents ranges between 11 and 58
years with an average age of 30 years. 56.66% of the sample were below 30
years, while 43.34 were above 30 years. The suppliers are younger than the
producers.
Sex: The females (Fulani maids) are called the suppliers because they own
the milk supplied and control the proceeds from its sale.
Marital status: About 75% of the females interviewed are married with about
25% unmarried.
Educational level: All the respondents interviewed have Islamic or Qur’anic
education. Only 2% attended nomadic primary school.
Membership of cooperative society: All the 60 suppliers belong to their
village milk producers association.
Weekly milk supply, Marketing and control of proceeds from the sale:
This is done by the women or suppliers. A husband must give his wife the milk
or risk his marriage. Non married women obtain milk from their parents. From
table 4.1 about 51% of the respondents supplied less than 10 litres of milk
weekly, while the remaining 49% supplied more than 10 litres per week. What
the women realized from the sale of milk is used in buying cooking ingredients
such as salt, cooking oil and other house needs. The women also buy the
containers in which they carry the milk. The most commonly used containers
are calabashes of various sizes, plastic buckets and metal bowls.
40
4.2 Production Function Estimation and Resources-Use Efficiency for
Milk Production by the Smallholder Pastoralists
The number of hours spent for any of the activities listed above depends
largely on the size of the herd and the time of the year. The average number of
hours spent for grazing and watering during the rainy season is about 8 hours
per day, while during the dry season it is about 10.5 hours. The number of
people allocated to a herd depends on the size of the herd and the season.
One person can take out 40 cows for grazing during the dry season, while two
people are required during the rainy season for that number because of their
closeness to farms then. Livestock production requires a higher amount of
labour in the months of July to November because the herd requires a great
deal of supervision to prevent crop damage at this time.
During the dry months of March to May, there is an increase in cattle labour
because of the need to water the animals from wells or far away streams and
to graze them farther away from the compounds.
At six to seven years age, a child becomes a full-time herder beginning with
small stock. Children start herding calves, by eleven years. Children
particularly boys, start herding cattle initially as apprentices to an older herder.
Normally cattle herding is a supervisory activity as the animals know the way
41
and set the pace. Herders follow the animals keeping them from straying and
watching for predators.
Girls also do more small stock and calf herding and less cattle herding than
boys. The survey shows that some children attend nomadic schools. They only
participate in grazing activities during the weekends or when schools are on
break. In families where there are many children, they share the grazing days.
While some are on duty others are off.
The pastoralists using hired labour are those who do not have enough male
children to do the grazing or those who send their children to qur’anic or
nomadic schools. Amount paid for hired labour varies. The usual practice by
the pastoralist is to pay wages in kind. The hired labourer is paid at the end the
year with a 2 year-old bull, free accommodation and feeding. The bull can be
averagely sold for N 15,800.00. The males do milking in the morning, which
lasts for about an hour. Supplementary feed is given in the morning before the
animals are taken out for grazing during the dry season. The adult males in the
family provide security for the animals during the night hours.
Other inputs required in the production of milk include: Ropes, fencing wire or
stick, calabash or plastic containers, sticks and pegs.
Veterinary drugs and supplies: The pastoralists in most cases source for
veterinary drugs in the open market while some patronize the farmer
organization of MILCOPAL. The total cost incurred by a pastoralist per annum
for treatment of his animal depends on the disease condition of the herd. On
the average, cost incurred for treatment of a herd is about N23, 840.00 per
annum. However, the animals are being vaccinated every year by the various
42
local government authorities and MILCOPAL. The most commonly reported
cases of disease are worm infestation, trypanasomiasis, mastitis, Kirchi and
Brucellosis. The vaccines used are Black Quarter Vaccine (BQV). Tissue
Culture Rinderpest Vaccine (TCRV) and Contagious Bovine Pluero
Pneumonia (CBPP).
Cost of deworming an animal is N80.00, antibiotic (L.A. injection), N60.00,
BQV and CBPP are N40.00 per animal.
There are more reported cases of sickness in the rainy season than during the
dry season. The NLPD usually provides emergency mobile clinic services
wherever there is a case of disease outbreak.
During the year 2004, veterinary drugs worth N142, 250.00, salt lick worth N6,
000.00 were sold to the association members and private individuals by
MILCOPAL. Table 4.3 shows the drugs purchased by each association in the
year 2004.
43
Dose
30 6,000.00
blocks
Sources: quarterly reports of the dairy unit, 2004.
Also in the year 2004, ambulatory services were carried out by the dairy unit
for the treatment of 2,532 cattle of association members at Kuse, Gadan
Gayan, Bango, Joga, Kaban, Gwaraji, Maje and Amana. The dairy unit also
embarked on enlightenment campaign on grazing management, feed
supplementation, milk hygiene, tick control and deworming in the year 2004.
Table 4.4 shows the number of animals treated per association under the
animal health and extension programme of the NLPD in 2004.
Livestock supplementary feed: The result of the study shows that all the
respondents give supplementary feeds to their animals only during the dry
season. Only very old and sick cows that cannot graze receive some
supplementation during the rainy season. Supplementary feeds given include,
cotton seed cake, crop residue, potash, maize bran and in some cases salt
lick. During the year 2004, 43.48 tonnes of cotton seed cake, worth N
784,100.00 were purchased by the associations for their members. The
pastoralists also purchase some of the feeds from the local markets around.
Level of supplementation is very low among the pastoralists. On the average
they give about 2kg per day of supplementary feed per animal against the
44
standard of giving animals 3% of their body weight (a matured white Fulani
cow averagely weighs 250kg, hence it requires about 8kg supplementary feed
per day). The average cost of supplementary feed per pastoralists in the dry
season is about N48, 512. Only animals on production (lactating or in their last
stage of gestation) are given supplementary feeds in the morning before going
for grazing or in the evening when they return. Reasons advanced for this is to
ensure survival of the calf as well as revenue from the sales of extra milk
produced.
4.2.2 Production Function Estimation and Resources-Use Efficiency
for Milk Production by the Smallholder Pastoralists
The other production functions tried were rejected based on the fact that the
double-log function has a higher R-2 value and the highest number of
significant variables. From Table 4.5, the three variables - number of lactating
cows, feed and labour are all significant at 1% level of probability. The
adjusted coefficient of multiple determination - R -2 indicated the percentage of
the variations in the observed dependent value that is explained by the fitted
45
regression equation.The R-2 adjusted value obtained is 0.87. This indicates
that the independent variables – number of lactating cows, feed and labour
explained, on the average, 87 percent of the variation in the output of milk. The
unexplained variation in milk output is obviously due to other inputs not
specified in the model.
The F- ratio presented in Table 4.5 measures the joint significance of all the
explanatory variables in the model. The value obtained is 88.20, which is
significant at 1% level. This implies that, the included explanatory variables
together, significantly explain variation in milk production. This led to the
rejection of the null hypothesis, which states no relationship between milk
production and the three inputs used.
46
is 0.977. This implies that there is almost an equal increase in output from
equal increase utilization of the inputs (constant returns to scale). There is
therefore the need for increase in the utilization of the inputs, since milk
production is secondary; the primary motive of production is Beef production
and the survival of the calves.
Efficiency ratio (r) was used to determine whether the resources are efficiently
utilized, under utilized or over utilized. Table 4.6, gives the marginal physical
product (MPP), marginal value product (MVP), marginal factor cost (MFC) and
the efficiency ratio (r) of the inputs.
Table 4.6: MPPs, MVPs, MFCs, and efficiency ratio(r) of variables in milk
production
47
4.2.4. Net Farm Income Analysis
This section gives a summary of the cost and returns of the small-scale
pastoralists (milk producers) and consequently the gross margin and the net
farm income. The gross margin is obtained by subtracting the variable costs
from the total revenue, while the net farm income is obtained by subtracting
fixed cost elements from the gross margin.
Table 4.7: Net farm income statement for milk production for 30 lactating
cows/ week
B. Variable Cost
Feed 607.38Kg 11.00 6,681.18
Labour 60.5Manhours 4.86 294.03
Medication 142.60
48
C. Fixed Cost
Calabash 2.50
Stick 0.50
Ropes 15.00
Feeding/watering trough 5.00
Local fencing 20.00
Depreciation on cows 923.08
Total fixed cost. 966.08
The net farm income as shown on table 4.7 is N 2,985.74 while gross margin
is N3, 951.82. The farmer’s average rate of return is N0.37. Therefore,
pastoral milk production is profitable. Variable costs account for 88% of the
total cost of production, while the fixed cost component is 12%.
4.2.5. Significance of the Difference between Revenues and Costs in
Milk Production
49
Minimum 3,528.00 1,900.00
Maximum 27,300.00 18,900.00
Average 11,069.63 8,083.89
Std. deviation 5,312.72 3,588.19
Std. error 840.02 567.34
Difference (profit) 2985.74
t – statistic 5.629*
t – critical 2.426
The pastoralists used for this study were mobilized to form village milk
producer associations, by the dairy unit of the National Livestock Production
Division (NLPD). Thirty-six (36) village milk producer cooperative associations
were formed from inception of the programme in 1987 to date. However, at the
time of this study the number of associations that sell milk to MILCOPAL are 8
and 1 peri-urban producer. These associations are: Kagarko (Maganda),
Janjala, Kuse and Iche all in Kagarko local government area. The rest are
Joga, Kaban, Maje and Bango in Igabi local government area. The peri-urban
producer is from Sabon Birni also in Igabi local government. Each association
has an elected chairman, vice chairman, treasurer and secretary who serve as
the administrative head of the association. The secretary being the only paid
staff of the village cooperative association receives N1, 000.00 monthly from
the commission generated. The secretary is responsible for recording the
amount supplied by each milk supplier (woman) in his ledger. This helps in the
preparation of delivery notes which paves way for payment.
50
Leaders of the associations also represent their members and decide on their
behalf during meetings with MILCOPAL. They also procure inputs and
medications from the farmer organization of MILCOPAL for interested
members. Other activities carried out by the associations with the
commissions generated include: road and culvert repairs, construction of
classrooms for their children’s education, awareness campaign on acceptance
of cooperative milk supply, maintenance of milk hygiene and non adulteration
of milk. Some of the secretaries also teach in their nomadic schools and
participate in polio vaccination programme.
Fresh milk used by MILCOPAL for yoghurt production is sourced from the
pastoralists who were mobilized into groups of cooperative dairy producers
association at village level. The procurement department of MILCOPAL
usually sends its staff in the morning to the various milk collection routes.
Table 4.9 shows the routes usually followed, associations involved and their
approximate distances from the dairy plant.
51
2003. Table 4.10 shows the total milk supplied, revenue received, and
commission collected by each association from January 2004 to April 2005.
From table 4.10, nine associations and one peri-urban producer supplied a
total of 159,732 litres of fresh milk; this gives an average of 15,973.20 litres
per association. The associations in all received revenue of N4, 791,960.00
and a commission of N319, 464.00 for the milk supplied. Average revenue and
commission received was N479, 196.00 and N31, 946.40 per association
respectively. The revenue goes to the various association members that
supplied the milk, while the commission goes to the association for paying
their secretaries and carrying out development programmes in their areas. The
price per litre of fresh milk procured is N30.00 and a N2.00 commission is paid
to the village association. To the MILCOPAL, price paid per litre of fresh milk is
therefore N32.00 (milk cost and commission inclusive).
Procurement staff with the company vans leave as early as 6.00am to their
procurement centers. In the dry season, due to relatively lower output of the
Fulani cows two vans were used to procure milk while three vans were used in
the rainy season. They (procurement officers) spend 6 hours when on the
52
short routes (Gadan Gayan and Sabon Birni routes), and they may have to
spend about 9-10 hours on longer routes such as the Kagarko/Kuse and
Kachia routes. Fuel consumption by the procurement vehicles is between N1,
400.00 for the short route and N2, 400.00 for the longer route daily.
The milk suppliers (Fulani maids) converge with their milk at the designated
milk collection centres every morning. The federation staff use some measures
to ensure that only high quality milk is accepted. The milk is subjected to
organoleptic test using sensory organs (eyes, nose and tongue) to test for the
presence of dirt, blood cells, odour or smell and sourness of the milk.
Lactometer test is also used to check for adulteration, especially where water
is added.
Milk supplied by each woman is measured and filtered into the milk collection
churn. Each churn takes up to 50 litres of fresh milk. The women are not paid
immediately but on weekly basis. They are given a passbook on which the
daily milk collected is recorded. The procurement officers also have a ledger
on which names of suppliers and amount supplied are recorded. The
association secretaries also have their own books for record purposes. It is
from these records that delivery notes are prepared for each association to
pave way for payment. Milk is collected five times in a week from the
pastoralists. On the remaining days, pastoralists’ women process their milk
and sell in the neighbouring villages, markets, or to the wholesalers. Prices of
dairy products are higher in the markets (N50.00 /litre) than those obtained
from the MILCOPAL (N30.00/litre).
Milk procured is then transported to the dairy plant, where alcohol test is
carried out to ascertain the suitability of the milk for further processing.
Certified milk is then steam heated for about two hours at the plant. For longer
routes such as Kagarko/ Kuse, milk is steam heated at Kuse centre to avoid
spoilage while on transit. The village cooperative secretary at Kuse carries out
the boiling process for a fee.
53
Immediately after milk procurement, Alcohol test is carried out at the dairy
plant to ascertain its ability to withstand heat treatment. After the tests, the milk
is passed for pasteurization by raising its temperature to about 75-80 0c for
about 2 hours. It is then cooled to 40-45 0c to help kill some of the harmful
bacteria in it. At this point, some of it is sold as pasteurized fresh milk or further
processed into yoghurt. To process it into yoghurt, the pasteurized milk is
inoculated with 2% mixed starter culture of lactobacillus and streptococcus
bacteria. It is held at this temperature (40-45 0c) for 3-4 hours, known as the
incubation process. The product is then cooled, filtered and sugar is added
before packaging or storage.
54
Variables Regression coefficients Standard error t-Value
Milk X1 0.0662 0.028 2.332**
Labor X2 0.273 0.132 2.064**
Sugar X3 0.055 0.043 1.281***
Culture X4 0.559 0.119 4.697*
Constant 1.788 0.130 13.734
R-2 = 0.84 F – Value
= 217.214* *** =Not
Significant.
** = Significant at 5% level of probability
* = Significant at 1% level of probability
The other production functional forms tried were rejected based on the fact
that the Cobb-Douglas production function has a higher adjusted coefficient of
multiple determination (R-2) and a higher number of significant variables. From
table 4.11, two variables – milk and labour are significant at 5%, culture is
significant at 1%, while sugar is not significant. The adjusted coefficient of
multiple determination R-2 value of 0.84 implies that the independent variables
included in the model explained on the average, 84% of the variation in the
output of yoghurt.
The F-ratio, also presented in table 4.11 is a measure of joint significance of all
the explanatory variables in the model. The value of this ratio is 217.214,
which is significant at one percent (1%) level. This implies that, the included
explanatory variables taken together, significantly explain variation in yoghurt
output, hence the null hypothesis which states no relationship between yoghurt
production and inputs used is rejected.
55
4.4.1 Resource Use Efficiency of MILCOPAL in Yoghurt Production
The resource use efficiency measures how proportionate resources are used
in production. Table 4.12, shows the resource - use efficiency in yoghurt
production.
The result in table 4.12 shows that milk with efficiency ratio of 0.43 is over
utilized meaning that the amount being used is probably too much, hence the
need to take measures that will improve its utilization. The remaining inputs –
sugar, culture and labour with efficiency ratios of more than one are under
utilized. This calls for expansion of production through the use of more
sophisticated machines, to replace manual operations that currently dominate
at the plant.
56
while the second are the operational and junior staff under the payroll of
MILCOPAL. The plant is divided into the following sections each headed by a
manager.
i. Procurement section
ii Processing section (quality control and processing) iii
Marketing section iv Finance and administration
v. Animal health and extension.
Figure 1 presents information on the organizational structure of the dairy plant.
Project Manager
(NLPD)
Managing Director
(Diary Plant)
57
4.4.2.1 Labour
There are in total 58 staff in the dairy plant. However, in this study, only the
actual staff involved in procurement processing and marketing are considered,
to give a better picture of the cost and returns analysis. The units concerned
are the procurement with 2 staff (procurement officers), processing unit with 5
staff and the marketing section with 10 staff. They receive an average monthly
salary of N16, 825.67. The workers directly concerned with milk processing put
in on the average, 195 man-hours per week. Therefore a man-hour costs N
21.57.
4.4.2.2 Raw Materials
The major raw material for yoghurt production is fresh milk. It is sourced from
the Fulani cooperative associations. Imported commercial powdered milk is
used to supplement the reduced amount of fresh milk obtained during the drier
months of February to June. The break down of the quantity supplied of fresh
milk and powdered milk and their costs is given in table 4.13.
Table 4.13: Fresh Milk and Powdered Milk Supplied for Yoghurt
Production at MILCOPAL in year 2004 – April 2005
A total of 272, 544.75 litres of fresh milk and its liquid equivalent worth N
8,721,432.00, was supplied to the processing plant within the study period.
Out of this, 159,067 litres, worth N5, 090,144 representing 58.36% was
supplied by the local Fulani cooperatives, while 113,477.75 liquid equivalent of
powdered milk worth N3, 631,288 (41.64%) was supplied from the market.
Other inputs like sugar, culture water, and firewood are procured depending on
the need. During the period under review, a total volume of 297,240.87 litres of
58
yoghurt was produced, with an average volume of 4718.11 litres per week.
The production process is done with some improvised machines operated
manually due to the breakdown of the major processing plant.
59
Each yoghurt bottle or sachet has MILCOPAL Logo pasted on it and it comes
in different container sizes. The smallest is the 330ml and the biggest is the 4
litres Jar. MILCOPAL sales outlets are four in Kaduna town and environs.
They are in Kaduna State Government Secretariat (Independence Way),
NLPD headquarters (Yakubu Gowon Way), Unguwar Sarki (Kalanpanzee
Road) and at the plant head office (Gidan Madara/ NDC). The dairy plant also
has distributors in other areas when demand is low in Kaduna town, especially
during the rainy season and during harmattan. Refrigerated vans are used to
reach other states such as: Kano, Yobe, Niger, Katsina and the Federal
Capital Territory, Abuja where they have distributors. Occasionally, they attend
the Kaduna international trade fair as a promotional strategy. A litre of
MILCOPAL yoghurt is sold at N125.00
The Net farm income statement shows the total cost of production and the
profit generated from the sales of a product. It is the gross income from a
business less the total cost of production. It helps the entrepreneur to
determine the average rate of return from his investment.
Table 4.15, gives the Net farm income for yoghurt production at MILCOPAL.
60
Total variable cost. 318,086.78
C. Fixed Cost
Salary 40,968.20
Electricity 2,385.22
Water 1,232.25
Registration (NAFDAC) 1,458.33
Depreciation 12,188.25
Total fixed cost. 58,232.25
D. Total cost = (B+C) 376, 319.03
GM = (A – B ) 257,994.46
NFI = A – (B+C) 199,762.21
Average Rate of Return
ARR = NFI / Total Cost 0.53
Source: field survey, 2005.
From the Net Farm income statement on table 4.15, the Gross Margin per
week is N257, 994.46 and the Net Farm Income is N199, 762.21. This gives
the firm an average rate of return (ARR) of 0.53. This implies that for every
N1.00 invested, there is a return of N 0.53. The variable cost component
accounted for 84.53% of the total cost of production, while the fixed cost
accounted for only
15.47%.
The marketing margin for yoghurt was calculated using the following:
From the gross margin analysis on table 4.15, the cost of selling a litre of
yoghurt is N81.65, while the purchasing cost of fresh milk is N32.00.
Therefore, the
Marketingmargin
60.81%
61
The result shows that, the marketing margin is 60.81%. This indicates that
60.81% percent of what the consumer pays goes to the MILCOPAL who
process and market the milk supplied by the pastoralists. The village milk
producers receive only 39.19% of the consumer’s expenditure. The high
marketing margin is not unconnected to the fact that, a lot of work in form of
procurement, transportation, processing and packaging is carried out on the
raw milk to make it available to the consumer at the place, form, time and price
he is willing to offer to take possession.
Yoghurt production
Estimate
Revenue(N) Cost(N)
Minimum 324,282.66 242,826.60
Maximum 744,207.00 452,862.86
Average 576,081.24 376,319.03
Std. deviation 109,131.06 49,118.04
Std. error 14,715.23 6,623.08
Difference (profit) 199,762.21
t – statistic 22.755*
t - critical 2.397
Source: field survey 2004/2005.
* Significant at 1% level of significance.
62
Decision rule: the value of t-statistic (22.755) > the value of t-critical (2.397),
hence the null (Ho) hypothesis is rejected. Therefore, yoghurt production is
profitable.
This section gives an insight into the problems encountered by the milk
producers and processors. These problems are discussed based on the
sections they were encountered.
Price: There are a lot of complaints about the price offered by MILCOPAL for
fresh milk. The N30 per litre price being offered is considered too low by the
pastoralists especially during the dry season. This sometimes forces some
suppliers not to deliver their milk at the collection centres. They are requesting
for an upward review of prices.
Drugs and vaccines: The cost of drugs is exhorbitant and the presence of
quacks and fake drugs has worsened the situation. Diseases incident
especially during the rainy season is posing a serious threat to small holder
63
dairy production. Ticks and worm infestation occur more during the rainy
season.
Breed factors: Cattle breeds which originate from the tropics generally have a
limited genetic potential for milk production and remain mediocre producers
with 500-1500 kg (520 – 1560 litres) per lactation. The white Fulani kept by the
pastoralists cannot compete with breeds found in other parts of the world in
terms of milk yield. This is a serious problem especially where the government
is looking inward to encourage local production in place of over dependence
on imports.
Sociological factors: Herding people are often nomadic. Herds are moved
from one location to another. They keep herds for prestige; hence they prefer
quantity to quality production. An average, pastoralist is more interested in the
number of cows in his herd than the number that can be managed efficiently.
In this system of production, the animal has to trek long distances to search for
food, which is shared between work (trekking) and productive use. This is a
serious problem to increased productivity. The efforts of the NLPD toward
establishing fodder banks and grazing reserves should be strengthened in
conjunction with other agencies such as the Poverty Eradication Programme,
Ministries of Agriculture and Water Resources as well as states and local
governments.
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The various local governments in the area need to live up to their responsibility
by assisting the joint efforts of the pastoralist in communal road repairs.
High cost of transportation: The cost of milk procurement is very high due to
increase in prices of petroleum products and related inputs. Every morning,
the van has to be fuelled, maintained and sent to the bush for procurement. A
minimum of N1, 400.00 fuel is needed to cover the shortest route of about
40km. (maje/bango route). This takes about 6 hours to complete. During the
dry months of March to May, an average of 40 to 50 litres is procured daily,
which is roughly equal to the amount spent on fuelling the vehicle. This makes
procurement unattractive especially during the dry season.
Diversion of products by the pastoralists: This occurs during the dry season
when prices are higher in the markets, than what the MILCOPAL is paying.
The number of suppliers reduces during this time only for it to increase during
the rainy season.
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4.6.3 Problems Encountered By the Milcopal during Processing
High cost of production: The raw materials used in yoghurt production are milk,
sugar and culture. The fixed and variable cost components are very high
thereby making production cost to be high.
Power failure: The main source of power supply to the plant is the National
Electric Power Authority (NEPA). The plant experiences a lot of power
breakdown during production and while products are in the cold room.
Spoilage is very high for yoghurt in the first and third quarters of the year due
to power failure. A stand by generator is used to minimize the problem at a
very high cost.
Supply and demand: Milk is a seasonal product, so also is its supply and
demand pattern. An average of 400 – 500 litres of dairy products is sold daily
during the rainy season, which incidentally is the peak season for the supply of
milk by the pastoralists. The resultant effect is stockpiling of product, thereby
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tying down capital and the associated risk of product spoilage. During the dry
season when supply is lean, dairy product demand is as high as 1000 litres
per day, while supply of fresh milk is as low as 80 litres per day. This makes it
difficult for MILCOPAL to satisfy the market during periods of high demand.
Storage facilities: Storage facilities in the dairy plant are far from being
adequate. This coupled with poor power supply pose a serious problem to
product quality. MILCOPAL yoghurt contains no preservative hence the need
for it to be under continuous refrigeration to avoid spoilage.
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CHAPTER FIVE
5.1 Summary
68
The descriptive statistics was used to achieve objectives one, three and six.
The production function analysis and resource-use efficiency were used to
achieve objectives two and four of the study. The Cob-Douglas production
function was found to be suitable for both pastoral milk production and for
yoghurt production. Net farm income analysis was used to achieve objectives
two and five of the study. The marketing margin analysis was used to achieve
objective five of the study. Four hypotheses were tested from the results and in
all the null hypotheses were rejected.
With respect to the first objective, the results of the study revealed that,
pastoralists in the programme were grouped into milk producers and suppliers.
The socioeconomic characteristics of the producers revealed that their
average age was 48 years, all married with large families, only 15% attended
primary or adult literacy classes, all belong to village milk producer
association, with average herd size of 61 animals and up to 35 years cattle
rearing experience. The socioeconomic characteristics of the milk suppliers
revealed their average age as 30 years, 75% were married with children, only
2% attended formal school, they all belong to their cooperative associations,
51% supply less than 10 litres of fresh milk weekly and they all sell their milk to
MILCOPAL at N30.00 per litre.
Inputs used in traditional pastoral milk production system include: labour, feed,
drugs (veterinary drugs and traditional herbs), potash, calabash, sticks,
feeding and watering troughs, local fencing materials and buckets. Only
lactating cows are given supplementary feed before they are taken out for
grazing during the dry season. However, no supplementary feed is given
during the rainy season to all categories of animal in the herd.
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explanatory variables in the model is significant at 1% level. This leads to the
rejection of the first null hypothesis that there is no relationship between milk
production and inputs used.
With respect to the third objective, the results revealed that 36 village milk
producer cooperative associations were formed from the inception of the
programme in 1987 to date. Only eight of the associations and one peri urban
producer supply milk to MILCOPAL. Officials of the associations are
responsible for organizing the pastoralists into groups of milk suppliers and
ensure the payment of money for milk supplied by their members.
The village milk producer cooperatives are paid a commission of N2.00 per
litre of milk procured by MILCOPAL which is used for the payment of the
secretary’s salary of N1,000.00 per month. Other activities carried out by the
associations with their commissions are: construction of drainages, culverts,
road repairs, construction of classroom blocks for their children’s education
and payment of transport fares for officials on assignments.
There are three major routes for milk collection-Gadan Gayan, Kaban Joga
and Kagarko/Kuse. Sabon Birni is the only Peri- Urban producer who joins the
cooperatives. These routes are found in three local government areas of
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Kaduna state, (Igabi, Chikun and Kagarko) with a distance that ranges from
between 35 to 150 kilometres from the dairy plant.
There are two procurement officers who collect milk every day from the routes.
The milk suppliers converge with the milk at designated centres for
measurement and necessary tests. The amount supplied by each woman is
recorded and a passbook is issued to facilitate payment at a later date. N30.00
is paid per litre of milk procured by MILCOPAL. Milk procured is then
transported to the dairy plant for processing.
The method of milk processing shows that the milk is subjected to laboratory
tests by the quality control section, to ensure its quality and ability to withstand
heat treatment. The milk is then pasteurized by raising its temperature to about
900c for an hour. This is then cooled to 40-45 0c and inoculated with 2% mixed
culture of lactobacillus and streptococcus bacteria. It is then incubated at this
temperature for 3-4 hours, after which it is cooled, filtered and sugar added
before packaging or storage.
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On the marketing margin of yoghurt (objective five) the result shows that
60.81% of what the consumer pays on yoghurt goes to the processing firm
(MILCOPAL), while 39.19% goes to the milk producer. This high marketing
margin was as a result of the value added to the product through processing
which improves the shelf life of the product and its acceptance by people.
On the profitability analysis, the gross margin per week is N257, 994.46 and
the net farm income is N199, 762.21 with an average rate of return (ARR) of
0.53, meaning that for any N1.00 invested there is a return of N0.53. The null
hypothesis (4) of the study –yoghurt production is not profitable was rejected
based on the test of significance of the differences between the revenues and
costs in yoghurt production which shows that yoghurt production is profitable.
5.2 Conclusion
The main focus of this study was to determine the resource-use efficiency in
milk production, processing and marketing under the smallholder dairy
cooperative system. Based on the findings of the study, it can be concluded
that smallholder dairy cooperative production is quite feasible in the study
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area. Such an exercise has improved the welfare of the pastoralists and
generates employment and affordable dairy products to the masses. An
effective dairy cooperative will lower cost of dairy products, improve livestock
health through proper extension services and consequently would increase
livestock productivity and hence the supply of livestock and livestock products.
5.3 Recommendations
73
access road to the various milk collection centers and extension
services.
b. The Kaduna state government owns 45% of the share, should fulfill its
promise of rehabilitating the plant, so that it can become fully
operational. Efforts toward selling the state shares should be stopped.
c. The pricing of milk should be improved. Currently, N30/litre of fresh milk
is being paid to the pastoralists by MILCOPAL, as against the local
market price of N50/litre. The pastoralists have been complaining for an
increase considering the general price level in the economy. The
NLPD’S efforts toward creating different price of milk for dry season and
rainy season should be encouraged in consultation with the pastoralists.
d. Rehabilitation of the processing plant to enable the federation collect
and process milk during the flush season when the farmers have plenty
of milk. Adequate storage facilities to prevent spoilage has to be put in
place and the number of procurement vehicles should be increased to
cater for areas that are hardly covered during the rainy season.
e. The road networks are poor: This requires the action of the various local
governments especially during the rainy season. Some of the
associations need bridges to cross the rivers that separate them with
the main feeder road. Lack of these bridges cut-off milk supply and
therefore reduce the income of the farmers.
f. Inputs supplied to pastoralists albeit genuine, appear to be fairly costly.
A revolving fund with a substantial amount should be established to
allow for adequate procurement of the commodities during the season
when they are relatively less expensive so that farmer can enjoy
uniform price of these inputs throughout the season of demand.
Arrangement should also be put in place to allow pastoralists pay in
kind for inputs with their milk.
g. Genetic improvement of the local cow should be encouraged especially
through the establishment of artificial insemination centers. The
pastoralists should be educated on how to select good breeds for
mating.
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h. Pastoralists need to be educated on the aspect of milk hygiene to
reduce contamination at producer level. They should also be trained to
identify and avoid milking cows with udder disease; milk adulteration by
adding water can be minimized by paying extra for high-grade milk
supplied to MILCOPAL.
It should be noted however, that the motive of the dairy cooperative enterprise
is not purely profit maximization. It is geared towards encouraging pastoralists
to stay in one place, pool their resources together in a worthwhile venture
(Danbaba, 2001; and Yahuza, 2001). This is aimed at ensuring steady income
to the pastoral families, education for their children, creation of job
opportunities, improvement in their living condition and the health of their
animals. The programme has therefore affected the lives of the pastoral
families in the provision of ready market for their produce, enhancing their
religious practice, ensuring steady income and good health of their animals.
The above factors explain why the profit margin of the enterprise is not much.
They focus mainly on extension of cattle management practice and formation
of cooperative, so that high quality milk products are provided to the people at
affordable prices.
Finally, there are positive indications that there are prospects in the small-
scale dairy cooperative production and the sky is the limit of investors when
their resources are appropriately managed.
Although this study came out with some good results, it should be noted that
the data for yoghurt production was obtained from an individual cooperative
firm. Therefore general policy statements cannot be made based on these
findings on yoghurt production; such statements should be restricted to
MILCOPAL yoghurt.
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It is therefore suggested that other yoghurt producers, especially those using
purely powdered milk should be analyzed to provide basis for comparisons.
The proposed Abuja dairy pilot project which is a replication of the Kaduna
dairy project should also be studied to find out how far it has gone towards the
provision of quality dairy products and impacting on the lives of the
pastoralists.
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