SM 1201r9 Usxray
SM 1201r9 Usxray
SM 1201r9 Usxray
SM-1201R9
Service Manual
Automatic & Auto-tracking
with TFT Control Console
Ceiling Suspension
This product bears a CE marking in accordance with the provisions of the 93/42/EEC MDD dated June 14, 1993.
Este producto ostenta una marca CE de acuerdo con las disposiciones de la Directiva 93/42/CEE del 14 de Junio de 1993 sobre Productos Médicos.
Ce produit porte la marque CE de conformité aux réglements de la Directive 93/42/CEE du 14 juin 1993 relative aux Produits médicaux.
Manufactured by:
Fabricado por:
Fabriqué par:
SEDECAL
Sociedad Española de Electromedicina y Calidad S.A.
Pelaya, 9 -- 13. Polígono Industrial “Río de Janeiro”
28110 Algete, Madrid -- España (Spain)
Phone: +34 916 280 544 Fax: +34 902 190 385 www.sedecal.com
Ceiling Suspension
Service Manual
REVISION HISTORY
1 Sept 30, 2010 New Hose, Configuration Chapter and General Wiring
Schematics updated
This Document is the English original version, edited and supplied by the manufacturer.
The Revision state of this Document is indicated in the code number shown at the bottom of this page.
SM-1201R9
Ceiling Suspension
Service Manual
ADVISORY SYMBOLS
The following advisory symbols will be used throughout this manual. Their
application and meaning are described below.
SM-1201R9
Ceiling Suspension
Service Manual
TABLE OF CONTENTS
Section Page
1 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.1 Crates and Packing Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.2 Packing Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.4.3 Required Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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1.15 Tube Support & X-ray Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
1.15.1 Tube Support Adaptations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
1.15.2 Remove alpha and Beta Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1.15.3 Telescopic Column Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
1.15.4 Vertical Motor Disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
1.15.5 X-ray Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
1.15.6 Tube Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
1.16 Collimator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
1.16.1 Ralco R225 Collimators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
1.16.2 Rotating Collimator Adaptation Kit Installation . . . . . . . . . . . . . . . . . . . . 84
1.17 Control Console Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
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2.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
2.3.1 System Installation Steering Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
2.3.2 Suspension Installation and Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
2.3.3 Wall Stand Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
2.3.4 Wall Stand and Suspension Perpendicularity Adjustment . . . . . . . . . . 125
2.3.4.1 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
2.3.4.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
2.3.5 Table Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
2.3.6 Table Parallelism to the Rails System and the Suspension . . . . . . . . . 127
2.3.7 Table and Suspension Perpendicularity Adjustment . . . . . . . . . . . . . . . 127
2.3.8 SID & Alignment Markers Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
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3.7 Room Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
3.7.1 Ceiling Suspension Position Configuration . . . . . . . . . . . . . . . . . . . . . . . 199
3.7.2 Automatic Positioner Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
3.7.2.1 Automatic Wall Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
3.7.2.2 Automatic Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
3.7.3 Auto-tracking System Positioners Configuration . . . . . . . . . . . . . . . . . . 203
3.7.3.1 Auto-tracking Wall Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
3.7.3.2 Auto-tracking Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
3.7.4 SIngle Panel Horizontal Positioner Configuration . . . . . . . . . . . . . . . . . 206
3.7.5 Room Layout Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
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7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
8 DISASSEMBLE/REASSEMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
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8.5 Rails System procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
JC3.1 Transversal Brake Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . 362
JC3.2 Nylon Wheel Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 363
8.6 Hose & Cables Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
JC4.1 Power Supply Cable Replacement Procedure . . . . . . . . . . . . . . . . . . . . 364
10 SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
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SECTION 1 INSTALLATION
This manual provides a sequential listing of tasks and procedures for the
complete installation of the Automatic and Auto-tracking models of the Ceiling
Suspension, both provided with the TFT Control Console. Refer to Section
1.1.3 Ceiling Suspension Models.
It is included in this manual a guide for the correct adjustment and leveling of
the X-ray System too. However, the installation procedure of the other
components, as the table, wall stand, X-ray generator, etc... must be consulted
and completed according to their own installation documentation.
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Illustration 1-1
Ceiling Suspension Axes and Travels
Up
Vertical Axis (Z)
¦135o
X-ray Tube Angulation
Down
in Alpha Axis
¦180o
X-ray Tube Rotation
in Beta Axis
Check the next abbreviations list and terms used In the accompanying
documents and Service Tool Software:
-- X Longitudinal Axis
-- Y Transversal Axis
-- Z Vertical Axis
-- CS Ceiling Suspension
-- OTC Ceiling Suspension
-- WS Wall Stand
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Illustration 1-2
Ceiling Suspension Nomenclature
Longitudinal Rails
Transversal Rails
Carriage
Telescopic Column
L-Block
Collimator
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The required elements for the longitudinal (X) and transversal (Y) movements
are installed on the Rail System. Depending on the model some installation
procedure steps change as there are differences in their features and
mechanically, specially in the installation of the longitudinal (X) and transversal
(Y) movements required items.
The Suspension can move automatically in all axes. Refer to Illustration 1-3,
Rails System is composed by:
Motor rail with belt set, where the Belt and the X&Y Motor are mounted,
which are the required elements to start and drive along the rails the
motion of the Ceiling Suspension and must be installed in both axis, on
the right transversal rail, Detail J, and rear longitudinal rail, Detail F.
Braking rail, the left transversal and front longitudinal rails are provided
with a metal plate used by the brakes to stop the movement. Brakes are
mounted on the Bearing set, the Transversal on the Left Carriage
Fixation Bearing, Detail I, and and the Longitudinal in the Back Bridge
Fixation Bearing, Detail D.
All rails except the right transversal rail are provided with end stops kits
which allow to stop the movement softly and without bounces.
Their location depends on the Room Configuration, check the position of the
Table and the Wall Stand, as each detent must be located in a position which
indicates their center.
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Illustration 1-3
Automatic Ceiling Suspension Longitudinal and Transversal Movement
BACK
G K
Transversal Rail with Motor
Transversal Rail with Brake
M N
I F
Longitudinal Rail with Motor
Carriage Bearings
LEFT Transversal Rails Bearings
RIGHT
J
Longitudinal Rail with Brake
B D
C
DETAIL G DETAIL K
Transversal End Stop Transversal Belt Holder
H L (Back Side)
FRONT
DETAIL B DETAIL C
Longitudinal End Stop Longitudinal End Stop DETAIL I DETAIL J
(Left Side) (Right Side) Transversal Brake Transversal Motor
DETAIL F
Longitudinal Motor
DETAIL D
Longitudinal Brake
DETAIL H DETAIL L
Transversal End stop Transversal Belt Tensor
DETAIL M DETAIL N (Front Side)
Longitudinal Belt Holder Longitudinal Belt Tensor
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The Suspension can move automatically in all axes. Refer to Illustration 1-4,
Rails System is composed by:
Braking rail, the left transversal and front longitudinal rails are provided with
a metal plate used by the brakes to stop the movement. The transversal brake
is mounted on the Left Carriage Fixation Bearing, Detail I, and the Longitudinal
brake on the Back Transversal rail Bearing, Detail D.
Carriage bearings fix the Carriage to the transversal rails and allow the
Transversal movement.
All rails except the right transversal rail are provided with end stops kits which
allow to stop the movement softly and without bounces.
Their location depends on the Room Configuration, check the position of the
Table and the Wall Stand, as each detent must be located in a position which
indicates their center, it can be installed up to two different Detents:
One Detent must be installed just in the center of the Longitudinal axis
of the Table
Second one must be installed in the center of the Wall Stand Bucky. Its
location depends on the Room Configuration, check the position of the
Table and the Wall Stand, as each detent must be located in a position
It is recommended to install both Detents after installing and getting aligned the
System.
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Illustration 1-4
Auto-tracking Ceiling Suspension Longitudinal and Transversal Movement
BACK
G M
Transversal Rail with Motor and Belt
Transversal Rail with Brake and Plate
K L
F
B D C
H
N
FRONT
DETAIL I DETAIL J
Transversal Brake Transversal Motor
DETAIL D DETAIL C
Longitudinal Brake Longitudinal Potentiometer
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Hammer drill
Step Ladder
Digital Level
Meter
Loctite 243
Voltmeter
Dynamometer
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Dimensions
Weights
Travels
Maximum and Minimum SID from X-ray Tube facing the Table and Wall
Stand depends on the Room dimensions and longitudinal Rails of the
unit.
10 SM-1201R9
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Illustration 1-5
Dimensions and Travels
737 mm
Longitudinal Rails
1071 mm
2641 mm
1570 mm
1570 mm
Focal spot
±135o
(Alpha
angulation)
Length of transversal rails: 3450, 3000, 2750, 2500, 2250 and 2000 mm
Column Center
737 mm
Transversal Rails
2307 mm
1570 mm
Focal spot
282 mm
±180o
(Beta rotation)
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Illustration 1-6
Suggested Structure for Suspension
19 mm (0.75”) Holes
660.4 mm (26”) « to «
64 mm x 84 mm 156 kg (343.92 lbs) Load per
(2.52” x 3.31”) Bolt
Longitudinal Rails
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Illustration 1-7
Rail Mounting Specifications
883 mm (34.76”) ¦6 mm
(¦0.22”)
1432 mm +5/--15 mm
(56.37” +0.2/--0.6”)
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Table 1-1
Rails Dimensions and Carriage Travels
Illustration 1-8
Focal Spot Travel
565 mm
115 mm
Focal Spot
984 mm
534 mm
687 mm 1011 mm
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Illustration 1-9
Rails Dimensions and Travels
Length of Transversal Rails: 3450, 3000, 2750, 2500, 2250 and 2000 mm
100 mm (min.)
66 mm (min.)
622 mm
622 mm
A Cable Rail
D
660.4 mm
1432 mm (+5 --15)
28.2 mm 28.2 mm
477 mm
477 mm
Focal Spot
180 mm Length of Longitudinal Rails: 6000, 5340, 4679, 4019 and 3358 mm 954 mm
Table 1-2
Distances between Longitudinal Rail and Transversal and Cable Rails
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1.4 SHIPPING
check the general condition and external appearance of all parts for
possible damages or missing items,
Illustration 1-10
Ceiling Suspension Shipping Main Crate and Rails Crate
Rails Crate
Main Crate
Auxiliary Crate
16 SM-1201R9
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In both crates most of the items are packed in plastic bags and identified with
their Part Number written in the plastic. These bags are packed in cardboard
boxes, each one identified by a number, in the case of the Rails Crate, or by a
letter, in the case of the Main Crate and its content is indicated in both CHK
documents.
Illustration 1-11
Packing Box and Contents
Note . When indicated and required, get out all Packing boxes carefully.
Avoid mixing all boxes contents and items, so installation
procedure will be more effective.
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All the required elements for the installation are listed and identified by their part
numbers and images, it is also indicated the Packing Box where they are
shipped and the delivered quantity.
Table 1-3
Packing List Detail
FRENO/BRAKE
C
51212P72 TORN. EX. INT. SCREW M6x45 (assembled) 4
The main item is highlighted in grey and all items required for its installation or
its parts are indicated below.
Note . Please refer always to both Checking Lists to know which items
are required for the installation of the Ceiling Suspension.
18 SM-1201R9
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Required Conditions
Read first this manual completely before starting with the Suspension
installation procedure.
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Illustration 1-12
Installation Flowchart
Check
Study Equipment Plan the Room
Pre-installation
Specifications Layout
Work
Study
Checking List
INSTALLATION
START Collimator
Installation
Longitudinal Rails
Unpacking & Installation
DAP Device
Installation
Cable Rails
Installation
Control Console
Installation
Main Crate
Unpacking
External Hose
Installation
Transversal Rails
Unpacking & Installation Cables
Routing
Transversal Belt
Installation Electrical
Connection
Adjustments and
Calibration
Automatic Auto-tracking
Ceiling Suspension Ceiling Suspension
Room Layout Markers
Installation
Longitudinal Brake
Installation
INSTALLATION
END
X-ray Tube
Installation & Leveling
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REQUIRED ELEMENTS
Variable depending on
Longitudinal rail with Brake plate 1
the length
Variable depending on
Longitudinal rail 1
the length
S0004605 Slotted Cheese Head Screw M5x20 * (For rail end stops) 4
Note . Rail End stop bumpers are shipped already assembled and
mounted on rails.
Illustration 1-13
Longitudinal Rails required Elements
Leveling shim
Longitudinal rail for belt fixation Longitudinal rail with brake plate
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PROCEDURE
1. Move the rails shipping container to the installation area and leave it in
horizontal position just down where the rails are to be installed definitely.
2. Open the crate, loosen all the screws of the top cover.
3. Move away all shipping material. But do not remove the plastic bag or
another shipping material until checking completely all equipment proper
status and that all elements have been received.
4. Locate the frontal and back longitudinal rails in their correct position.
G The front rail has the brake plate assembled, to work with the
brake.
G The back one does not have any brake installed. There will be
installed the longitudinal belt.
5. Install first the front rail by tightening totally the fixing screws, the frontal
rails goes always nearest to the operator position. It is recommended to
tighten first both extreme screws, and then all intermediate screws.
6. Use to fix all the Longitudinal Rails, all of them are in Packing Box 1.
G 51380P31 WASHERS
G 51350P15 NUTS
Illustration 1-14
Fix Longitudinal Rails to Ceiling
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7. Make sure that the rail is properly leveled. Use the digital Level. The
maximum tolerance must be 0.5o. If rails are not properly leveled, check that
all screws are tightened totally; but it may be also because the Ceiling
structure, which is not regular. So, use the leveling shims to get the proper
balance and horizontality. Mount the leveling shims between longitudinal
rails and ceiling or alphen rail, if used, and fixed by the rail fixing screws.
Illustration 1-15
USe the Leveling Shims to get Rails leveled
Fixation Screw
Leveling
Leveling Shim Shim
Longitudinal Rail
Fixation
Screw
8. Install the back Rail. Make sure that the distance between both rails is
1432 mm (52.83”) , with a tolerance of +5/--15 mm (+0.2/--60”) at all
points. Check in different points (between holes center), if the distance
is always the same one.
Illustration 1-16
Recommended Distance between both Longitudinal Rails
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Note . Cables rails are optional. In case of use any different Cable Rail,
it is absolutely mandatory that it complies with all the ceiling,
installation and safety requirements. Refer to the Pre-installation
Manual for further details.
REQUIRED ELEMENTS
Note . There are two different Cable rails depending on the type of hose,
if it is Velcro covered or tubular, they are provided with different
Hose sliding fixation kit. Installation procedure is the same for both
Cable Rails.
Illustration 1-17
Cable Rail and fixation screws
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PROCEDURE
1. Install the Cable Rail at the back of the room. It is recommended to begin
tightening the rails end screws, and then all intermediate screws.
Illustration 1-18
Cable Rail Fixation
G S0019740 BRACE/CASE/WASHER
Illustration 1-19
Hose Fixation Kits
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5. Install the Spring Nut Assembly, P/N S0019972, at the ends of the Cable
Rails.
Illustration 1-20
Spring Nut Assembly
7. Check that the distance of the Cable rail to the rear wall is the minimum
required or higher. Refer to Section 1.3 Pre-installation Checks.
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REQUIRED ELEMENTS
Variable depending on
Transversal Rail with Brake Plate 1
the length
Variable depending on
Transversal Rail 1
the length
S0004599 Slotted Cheese Head Screw M5x20 * (For rail end stops) 4
Note . Rail End stop bumpers are shipped already assembled and
mounted on rails.
Illustration 1-21
Required Elements
Assembled
End Stop
Transversal Rail for Belt Fixation Transversal Rail with Brake Plate
End Cover
Brake Plate
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1. Place the main assembly at the center of the already installed longitudinal
rails to make easier the lifting procedure. It must be lifted to the ceiling and
fixed to the longitudinal rails together with the Main Crate, place this one
below and remove the upper and all lateral covers of the crate.
2. The Main Assembly is hanged on the Bar Holders and the Main
Assembly Support.
Illustration 1-22
Remove all Shipping Bags and Boxes
Main Assembly
Bar Holders
Main Assembly Support
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INSTALLATION PROCEDURE
Illustration 1-23
Proceed to mount the Transversal Rails in the next Order
3
2
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1. Mount the Carriage wheels on the Left Transversal Rail (Brake Plate rail).
The wheels must run without obstacles. Just fit the carriage wheels into
the Transversal Rail end and roll until locate the Column in the center of
the rail.
Illustration 1-24
Mount the Rails on the Bearings Wheels and slide carefully
2. Mount the Right Transversal Rail (The one without metal Brake Plate).
3. Fix the rails position with the Fixing Screw. This is too important to avoid
the Main Assembly unexpected movements along transversal rails.
Introduce the Fixing Pin provided with the Suspension, or any other bar,
in the lateral hole of the Right Transversal Rail.
Illustration 1-25
Fixing Screw
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5. Open Packing Box 3. Each End Cover is tighten to the rails in two points.
Illustration 1-26
Transversal Rails End Covers Fixation
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7. Mount the Washer and Lock Nut under the Cover and the Screw on top
of the Cover.
Illustration 1-27
Transversal Rails End Cover
8. Check if the Bridge is properly levelled and both rails are parallel:
Illustration 1-28
Check all Angles and Diagonals Length
90o
90o
A=B
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Several parts of the Ceiling Suspension are fixed in Transversal Rails. Refer to
illustration below for information about parts of the equipment fixed and their
fixation points.
Illustration 1-29
Transversal Rails Fixations
1 2 5
5
2 1
3
2 1
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Note . Install always the Transversal Belt before lifting the Ceiling
Suspension and fixing it to the Longitudinal Rails.
REQUIRED ELEMENTS
3.7 m
B S0022488 Transversal Rail Belt Assembly *
145.6”
Illustration 1-30
Transversal Belt Assembly
Belt Holder
Notched Belt
Belt Tensor
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INSTALLATION PROCEDURE
1. Open Packing Box B of the Main Crate. Use just the Transversal Belt,
if provided with two different Belts, which is minimum 3700 mm (145.6”)
long.
2. Belt Tensor must be installed at the front of the Right Transversal Rail.
3. Belt Holder must be installed at the end of the Right Transversal Rail.
Illustration 1-31
Transversal Belt fixation points
Fix here
Belt Holder
Fix here
Belt tightening Hole Belt Tensor
4. Open the Belt Holder completely as it is necessary to match the Belt with
the Holder Notches.
5. Tighten and adjust the Notched Belt to match it with the Holder.
Illustration 1-32
Loosen the Belt Holder to match it with the Notched Belt
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7. Place the Belt along the right Transversal Rail, the one without the metal
plate. The Notched Belt must run with all notches looking inwards.
Note . Check that the Belt is completely tightened. It is very important for
the correct travel of the Carriage along the Transversal Rails.
Illustration 1-33
Place the Belt along the Right Rail. Belt notches must look inwards
Notched Belt
8. Loosen the Jam Nut of the Belt Tensor, it must be a little bit loosen.
Illustration 1-34
Loosen the Belt Tensor Jam Nut
Jam Nut
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Illustration 1-35
Transversal Potentiometer
Gear Belt
Poles Set
Gear Belt
Poles Set
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Illustration 1-36
Gear Belt Installed and Transversal Belt
13. Fix the Belt Tensor at the front of the right Transversal Rail.
14. Put an Allen wrench through the End Cover hole for Belt adjustment and
tighten the Belt Tensor.
Illustration 1-37
Tighten Belt Tensor
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Note . In case of using another lifting tool, remember that it must comply
with all the ceiling installation and safety requirements.
Illustration 1-38
Ceiling Suspension lifting procedure
Longitudinal Rail
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Illustration 1-39
Lifting Tool already installed
3. Three Steel Cables are provided, use just the largest cables:
a. Hold the largest steel cable on both Longitudinal Rails rings, and
pass it through the Lifting Tool.
Note . Turn twice the Steel Cable between both bottom rings. and hold
the Tractel on it.
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1. Place the bar as shown in illustration, move up and down bar A at the
same time in both tractels to lift.
2. Lift the Main Crate with Ceiling Suspension main assembly until the
Transversal Rails are at 1 cm (0.39”).
Illustration 1-40
Ceiling Suspension Lifting procedure
4. To get the Main Crate lowered, move up and down the bar B at the same
time in both tractels.
Illustration 1-41
Ceiling Suspension Lowering procedure
B B
A A
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Illustration 1-42
Fixation Bearings location
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REQUIRED ELEMENTS
Illustration 1-43
Reinforcement Bracket
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2. Place the Fixation Bearing in the left lateral of the Transversal Rails.
Insert the Bearing into the back Longitudinal Rail.
Illustration 1-44
Roll the Back Bearing to install it
3. Roll the Bearing to its final position, it must match with the Transversal
Rails bores for Bearing fixation.
Illustration 1-45
Place the Fixation Bearing in the correct position
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4. Each Fixation Bearing is fixed directly to the Transversal Rail with all the
crews and items shipped in packing Box 2. Open it.
Illustration 1-46
Bearings fixation screws
5. Turn just twice, by the moment do not fix it definitely, the distance of the
Fixations Bearings to the Longitudinal rails must be adjusted before
definitive fixation.
Note . Do not tighten completely all fixations until installing and adjusting
both Fixation Bearings distance to Longitudinal Rails.
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Illustration 1-47
Reinforcement Brackets mounting
Illustration 1-48
Reinforcement Brackets fixation to Bearing
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Illustration 1-49
Fix the Brackets to the Transversal Rail
9. Turn twice by the moment until the distance of the Bearing to the Rails
is checked.
10. Adjust the distance at 13 mm ¦1 (¦0.51”). Make sure that the distance
is the same in all points.
Illustration 1-50
13 mm ¦1 (¦ 0.51”)
Note . Do not fix definitely all screws until installing and adjusting both
Fixation Bearings distance to Longitudinal Rails.
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Proceed to install front Bearings completing the same steps for the back
bearings mounting.
Illustration 1-51
Front Bearings Fixation Screws
2. Check if the Bridge is properly levelled and both rails are parallel:
G The distance between both rails must be the same in every point,
with a tolerance of ¦0.05 mm (0.002”). Recommended checking
points are located at a distance of 5 cm to 10 cm (1.97” to 3.94”)
from the end of every rail. Measure the distance from the external
part of one rail to the external part of the other one.
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3. Tighten all Bearings fixation screws definitively making sure that this
distance is respected.
4. In case of the distances are not correct, proceed to check the installation
of the Bearings, use the slotted holes to adjust the Bearings.
Illustration 1-52
Check all angles and verify that the distance between both rails is the same in every point
90o
13 mm ¦1 (¦ 0.51”)
90o
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Illustration 1-53
Longitudinal Motor and Brake of the Automatic Ceiling Suspension
Longitudinal Brake
Transversal Belt
RIGHT LEFT
BACK
Longitudinal Belt
Longitudinal Motor
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REQUIRED ELEMENTS
6.2 m
S0020135 Belt Assembly
(244”)
B
49800P33 Screw M5x20 4
S0020124 X&Y Drive Assembly (Longitudinal Motor with Longitudinal Power Control PWA) 1
Illustration 1-54
Longitudinal Belt and X& Y Drive Assemblies
Belt Holder
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INSTALLATION PROCEDURE
1. Open Packing Box P and use the Longitudinal Belt packed in Packing
Box B.
2. Fix the Longitudinal Motor (X&Y Drive) to the back Fixation bearing.
tighten two fixing screws:
Illustration 1-55
Longitudinal Motor (X&Y Drive) Fixation
3. Get the Belts along the back Longitudinal Rail (without metallic Brake
Plate). The notched Belt must run with all notches facing inwards or to
the rail.
Illustration 1-56
Get the Longitudinal Belt Tightened
Notched Belt
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4. Loosen the Jam Nut of the Belt Tensor, it must be a little bit loosen.
Illustration 1-57
Loosen the Belt Tensor Jam Nut
Jam Nut
5. Fix the Belt Tensor tightening the two fixing screws in the outer side of
the rails.
Illustration 1-58
Fix Belt Tensor
6. Loop the Belt into the Longitudinal Motor Poles set as shown below.
Illustration 1-59
Longitudinal Belt and Motor
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7. Open the Belt Holder to fix the Belt and fit both notches.
8. Tighten completely the notched Belt and match it with the Holder.
Illustration 1-60
Belt Holder
9. Mount again the Belt Holder to fix the Belt and fix it completely to the
Rails.
Illustration 1-61
Fix the Longitudinal Belt Holder
12. Fix the Belt Tensor to the end of the Longitudinal Rail.
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Illustration 1-62
Adjust the Belt Tensor
14. Get the suspension centered in the room and connect the Longitudinal
Potentiometer. Give it 5 turns as it is configured for up to 10 turns.
16. Fix the Longitudinal Potentiometer cable to the Transversal Rails. There
are six different cables fixation points on Transversal Rails.
Illustration 1-63
Cables fixation points on Transversal Rails marked in red
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As just one Belt is shipped for both axis, make sure that the
required length is used to the installation in the axis. For the
Longitudinal Belt it is required almost 6200 mm (244”).
Illustration 1-64
Longitudinal Potentiometer and Belt of the Auto-tracking Ceiling Suspension
Longitudinal Brake
FRONT
LEFT RIGHT
Transversal Belt
Longitudinal Potentiometer
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Illustration 1-65
Install the Poles and Belt in the same axis where the WS will be installed
BACK
B
Transversal Rail with Poles and Belt
Transversal Rail with Brake and Plate
Longitudinal Rail with Poles and Belt
A A
LEFT RIGHT
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REQUIRED ELEMENTS
6.2 m
S0020135 Belt Assembly
(244”)
B
S0023450 Longitudinal Potentiometer Assembly (Poles Set) 1
Illustration 1-66
Longitudinal Belt and Potentiometer
Belt Holder
Longitudinal
Poles Set
Longitudinal Potentiometer
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INSTALLATION PROCEDURE
1. Open Packing Box P and use the Longitudinal Belt packed in Packing
Box B.
2. Get the Belts along the back Longitudinal Rail (without metallic Brake
Plate). The notched Belt must run with all notches facing inwards or to
the rail.
Illustration 1-67
Get the Longitudinal Belt Tightened
Notched Belt
3. Loosen the Jam Nut of the Belt Tensor must be a little bit loosen.
Illustration 1-68
Loosen the Belt Tensor Jam Nut
Jam Nut
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4. Fix the Belt Tensor tightening the two fixing screws in the outer side of
the rails.
Illustration 1-69
Fix the Belt Tensor
5. Loop the Belt into the Longitudinal Motor Poles set as shown in
Illustration.
Illustration 1-70
Loop the Longitudinal Belt into the Poles
6. Open the Belt Holder to fix the Belt and fit both notches.
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7. Tighten completely the notched Belt and match it with the Holder.
Illustration 1-71
Belt Holder
8. Mount again the Belt Holder to fix the Belt and fix it completely to the
Rails.
Illustration 1-72
Fix the Belt Holder
10. Finally get the Belt tightened. Turn the Tensioning Screw to get the Belt
tightened.
Illustration 1-73
Adjust the Belt Tensioner
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12. Center the suspension in the room and adjust the Longitudinal
Potentiometer at its center too. Give 5 turns, as it is a 10 turns one.
Illustration 1-74
Longitudinal Potentiometer
Longitudinal Potentiometer
15. Fix the Cable to the Transversal Rails. There are six different cables
fixation points on Transversal Rails.
Illustration 1-75
Cables fixation points on Transversal Rails marked in red
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REQUIRED ELEMENTS
Illustration 1-76
Longitudinal Brake
INSTALLATION PROCEDURE
1. Insert the Longitudinal Brake between the Front Fixation Bearing and the
Front Longitudinal Rail.
Illustration 1-77
Longitudinal Brake Location
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Illustration 1-78
Longitudinal Brake Fixation and Connection
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There are different X-ray Tube Supports depending on the selected tube. The
Suspension can be associated with the following X-ray tubes:
ANODE HEAT
TUBE SUPPORT TARGET
HOUSING INSERT FOCAL SPOT CAPACITY SPEED
ADAPTATION ANGLE
(KHU)
Any one of 71
Varian Diamond 90o Variable depending on the insert High/Low
mm (2,8”)
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Tube adaptation kits will be supplied to allow the correct assembly and fixation
of the X-ray tubes to the ceiling suspension and provide compatibility. Each of
these adaptation kits is compound of fixation rings, console fixture and
suspension fixture. All components are designed for the specific characteristics
of the X-ray tubes (type, dimensions, weight...).
Note . Only tubes with a horn angle between 90 o and 180 o can be
mounted on the Ceiling Suspension.
Illustration 1-79
Allowed Orientations for Tubes
180o
90o
0o
Note . For further information about X-ray Tubes installation, please refer
to their own technical documentation, which is provided together
the Suspension and the X-ray Tube.
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1 Tube Support 1
3 Tube Holder 2
5 Console Support 1
6 Hose Support 1
Illustration 1-80
Standard Tubes Adaptations
4 5
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1 Tube Support 1
2 Hose Support 2
Illustration 1-81
Universal Tubes Adaptation
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To install the X-ray Tube and External hose it will required to remove both Alpha
and Beta Covers.
Illustration 1-82
Beta Cover Fixation Screws
2. Alpha Covers:
G Loosen the three fixation screws to remove the Alpha Cover. One
at the top and two at the bottom.
Illustration 1-83
Alpha Cover Fixation
Alpha Cover
bottom Fixation
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Get the Telescopic Column lowered when required to work more comfortably
during the X-ray Tube, Collimator and Control Console installation, instead of
use their weight to get it lowered and use a ladder to complete installation
procedures.
Illustration 1-84
Main Assembly
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2. Remove the Fixation Pin from the Telescopic Column, and get this tool
stocked as a maintenance tool.
Illustration 1-85
Remove the Telescopic Column Fixation Pin
3. Move down manually the Telescopic Column. The Vertical Motor is servo
assisted. It means that when it is connected, it controls both vertical
motions, upwards and downwards, even tough the Ceiling Suspension
is switched ON or OFF, in order to allow a soft movement without
unsteady movements or stumblings.
4. Lift down the Telescopic Column up to the desired height. And block the
Telescopic Column upward movement.
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Illustration 1-86
Vertical Motor Disconnection
Vertical Motor
Carriage Box
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1. Remove all the Covers from the Assembly. Position 7 and 8 of Standard
Adaptation, or 3 of the Universal Adaptation.
2. For Standard tubes adaptations. Split the Tube Holder in two. Remove
the Symmetric Tube Holder and remove the Hose Support.
Illustration 1-87
Split Tube Holder and remove Console Support
Hose Support
3. Install the Tube Support and Tube Holder on the Alpha/Beta Assembly.
Install both upper screws on the Tube Support and hang it on the
Adaptation Support. Then Tighten the bottom screws. Check the Tube
Support Configuration.
Illustration 1-88
Mount Tube Holder on Alpha Axis
Upper Screws
Bottom Screws
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Illustration 1-89
Tube Support Configurations
Toshiba E7239X/FX/GX
Toshiba E7240X/FX
Toshiba E7242X/FX/GX
Toshiba E7299X
A11108-01 Toshiba E7843X
Toshiba E7876X
Toshiba E7884X
Toshiba E7252X/FX/GX
Varian Diamond_90o/180o
Toshiba E7100X
Toshiba
os ba E7864X
86
A11110 01
A11110-01 Toshiba E7867X
Toshiba E7869X
Toshiba E7869XX
A11103 01
A11103-01 B130 90o/180o
V i B130_90
Varian
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Note . Proceed to mount the Tube with the Telescopic Column already
contracted. If desired to get the Column lowered to proceed as
indicated in Section 1.15.3.
Illustration 1-90
Tube Installation on Tube Holder
5. Get the Tube properly centered and fitted to the Tube Holders.
Illustration 1-91
Fit and level properly the Tube on the Tube Holder
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Illustration 1-92
Install the Symmetric Tube Holder
7. Tighten the screw to fix the Tube. However do not tighten totally them as
it is required to get the tube properly leveled and aligned before fixing it
definitely.
Illustration 1-93
Fix both Tube Holder Parts
Note . Do not Install X-ray Tube Covers yet. Wait to complete the
whole installation procedure, to connect all cables. Proceed when
indicated in next installation steps.
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Proceed to the first X-ray Tube adjusting and leveling, just after its installation
and without mounting already the Collimator. Once it is installed check back the
leveling and adjustment of the X-ray Tube.
REQUIRED ELEMENTS
Level
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Illustration 1-94
Tube Leveling Adjusting Points
1. Rails System. Verify the leveling of the longitudinal and transversal rails
of the Ceiling Suspension. They should be at 0o ¦0.1o.
2. Adjust the Alpha/Beta Axis first. Put the level on the bottom surface of
the Tube Adaptation Kit, on Adjusting Point A. It should be at 0.2o ¦0.1o
over the horizontality to compensate the extra deformation when
Collimator and cables are installed.
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3. Loosen or tighten the Adjusting Screws located at the bottom of the Alpha
Axis.
Illustration 1-95
Adjusting Screws
4. Adjust the X-ray Tube. Put the level lengthwise on the mounting surface
of the Tube, Adjusting Point A. It should be at 0.2o ¦0.1o over the
horizontality to compensate the extra-deformation when Collimator and
cables will be installed.
5. Loosen or tighten the Tube Support Holder screws to fit better the Tube
with the Tube Holders. Move the Tube if required to fit it better too.
Illustration 1-96
Tighten or loosen to Adjust the X-ray Tube
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6. Check that the Collimator top surface is parallel to the bottom surface of
the Tube Adaptation Kit.
8. Mark on the floor with the adhesive tape or use the Collimation Test Tool
to get a reference point.
10. Move up and down the Collimator light, it must point all the time to the
marked reference point.
11. Once the Tube has been properly leveled proceed to calibrate the
Suspension and finally to complete the whole System Installation and
adjustment of the Suspension on regard with the other equipments of the
room.
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REQUIRED ELEMENTS
The manufacturer provides a set of spacers and screws which are required for
the installation of the collimator. Depending on the X-ray Tube and collimator
combination the components of this set components are:
Illustration 1-97
Ralco R225 Collimator
X-RAY TUBE
COLLIMATOR COLLIMATOR
SPACERS
BRACKET FIXATION SCREWS
ADAPTATION KIT HOUSING
Toshiba E7239X/FX/GX
Toshiba E7240X/FX
Toshiba E7242X/FX/GX
Ralco R225
Toshiba E7299X
+ 6 mm (x2) /
A11108-01 Toshiba E7843X DIN7991 M6x25 (x4)
Rotation Plate RO332 0.23” (x2)
Toshiba E7876X
(15 mm / 0.59”)
Toshiba E7884X
Toshiba E7252X/FX/GX
Varian Diamond 90o
Ralco R225
Toshiba E7254 + 6 mm (x2) /
A11109-01 DIN7991 M6x25 (x4)
Varian Shapphire 90o Rotation Plate RO332 0.23” (x2)
(15 mm / 0.59”)
Toshiba E7100X
Ralco R225
Toshiba E7864X
+ 1.5 mm (x3) /
A11110-01 Toshiba E7867X DIN7991 M6x25 (x4)
Rotation Plate RO332 0.05” (x3)
Toshiba E7869X
(15 mm / 0.59”)
Toshiba E7869XX
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INSTALLATION PROCEDURE
2. Assemble the X-ray Tube and Collimator Joint Cone by tightening its 4
screws to the Tube Support Holder.
3. Turn 135o the X-ray Tube to facilitate the Collimator installation if desired.
Illustration 1-98
Collimator installation
4. Use the provided spacers and screws to fix the Collimator and adjust the
correct distance with the Focal Spot. Check also the indications provided
in the Collimator documentation and Section 1.3 Pre-installation Checks.
Illustration 1-99
Spacers and Fixation Points
Spacers Fixation
Points
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Illustration 1-100
Collimator Connection
Manual Collimator
Automatic Collimator
7. With the X-ray Tube at 0o check that the collimator is properly leveled.
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1. Mount the Sensor and the Cable on the Support with the two washers.
2. Mount the Sensor Support and the Spacer on the Hose Support.
3. Route the cable over the tube to get it connected with the Console
connector.
4. Stick the magnet on the Collimator top surface just down the Sensor.
Illustration 1-101
Rotating Collimator Adaptation Kit
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REQUIRED ELEMENTS
INSTALLATION PROCEDURE
3. Assemble the console back cover with the Console Support that had
been previously removed form the Tube Support Assembly.
Illustration 1-102
4. Tighten the eight screws that fix the Console back Cover to the Console
Support.
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REQUIRED ELEMENTS
Illustration 1-103
Hose Fixation Brackets
Fixation to Carriage
(Y1)
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Before routing and connecting all cables proceed install the External Hoses.
There are two different options of Hoses for each Ceiling Suspension Model
depending on the different available covers and fixation brackets.
The cables are the same and with the same connection, but the required
distance between the Bracket-Cable Mounting to L-Block and the Hose Support
Cover is different.
Hose Fixation brackets functions are to Support the External Hose and to
provide cables entrance to the different connection points. Each cable will
connect in a different connection point. These points are:
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1. Get ready all elements for the installation. Remove all shipping material
and straighten out the twists in the cables before installing.
Illustration 1-104
External Hose is shipped in the Main Crate
External Hose
2. Stretch the Hose on the floor and get it in the same position where it will
be installed. Check the distances in Illustration 1-118.
Illustration 1-105
Bracket-Cable Mounting to the L-Block
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4. Install the Hose Support Cover. Screw the Tubular Hose into the Hose
Support.
Illustration 1-106
Hose Support
Illustration 1-107
Bracket-Cable Mounting to the Transversal Rails
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Illustration 1-108
Bracket-Cable Mounting to the Carriage
Note . Make sure that hose with cables to tube support is long enough
to allow proper rotation movements of the tube.
Illustration 1-109
Hose Wall Support Installation
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1. Get ready all elements for the installation; remove all shipping material
and straighten out the twists in the cables and the hose before installing.
2. Stretch the Hose on the floor and get it in the same position where it will
be installed. Check the distances in Illustration 1-118.
Note . Make sure that Hose with cables to Tube Support is long enough
to allow proper rotation movements of the Tube.
3. Fix the Bracket-Cable Mounting, P/N S0020447, to the Bridge. Use the
two holes located at the back of Bridge. It is necessary to fix just the
bottom of the Bracket with the two fixing holes.
Illustration 1-110
Bracket-Cable Mounting to the Bridge
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6. Fix the Hose Fixation Plate to the top of the left Transversal Rail. Use the
next Items:
Illustration 1-111
Hose Fixation Plate
Bracket-Cable
Mounting Fixation
7. The Hose must be completely stretched from the Bracket to the Bridge,
P/N S0020447.
8. Install the hose and fix it with the Hose Clamp, P/N S0021989. Use the
next Items:
Illustration 1-112
Bracket-Cable Mounting to the Carriage
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10. Fix the L-Block Hose Bracket, P/N S0019898. Tighten its two screws to
the top of the L-Block. It is important to install the alpha cover before
installing this bracket as it is not possible to install the cover after
installing it without disassembling it.
Illustration 1-113
L-Block Hose Bracket
11. Open the Packing Box L. Use the Tie Wraps to fit properly the cables
before being covered. Cover all cables with the cable Cover.
12. After installing the whole Hose, proceed to install the Hose Support on
Tube, P/N S0022849.
13. Fix the Hose Cover Plate, P/N S0023180, to the Hose Support left side.
Fix the Cables Output Plate, P/N S0023355, Statorix Tube Hose Support
right side. Use:
Illustration 1-114
Hose Cover Plate
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14. With the Tie Wrap, fix the Hose to the right side of the Hose Support. Get
the Hose in its correct position, towards the left side.
Illustration 1-115
Use a Tie Wrap to fix the Cables
15. Fix the Hose Wall Support, P/N S0004845, to the wall.
Illustration 1-116
Hose Wall Support
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1.19 CABLES
There are also other four Ground Cables. One of them links Suspension
to Earth source.
Power cable for the Suspension links it to the 220V Power Supply.
As an option there is also SID Display kit which links the Suspension to
the elevating table or Safety Parking Switch Table which links the
Suspension to tilting table.
Y1 to L is 2150 mm (84.65”)
Distance L to X is:
Output of the cables at the back of the bridge is always on the left. But next,
cables can go either towards the right or towards the left of the cable guide rails.
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1.19.2 HV CABLE
In the hose there are five different ground cables, see the table below for their
references. All are composed of the material 53314P74, whose description is
Cable 5,37 AWG10 A/V UL1011 or UL1015 and its section is 5 mm2.
Illustration 1-117
Y2
Y1
S0005341
S0004387
S0024154
S0024155
X
L
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Note . Each cable has at both ends a label with the P/N and where must
be connected, also all connections of the suspension are
identified.
Illustration 1-118
Ceiling Suspension Hose
TUBULAR HOSE
8000 mm 2600 mm * 2150 mm 1260 mm
314.9” 102.3” 84.6” 49.6”
500 mm
X
19.6”
Y2 Y1
VELCRO HOSE
8000 mm 2600 mm * 2150 mm 600 mm
314.9” 102.3” 84.6” 23.6”
Y2 Y1 X
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Illustration 1-119
Y1 Cables Output
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Illustration 1-120
Y1 Cables Output and Connectors. Carriage Box
Lateral Connectors
Front Connectors
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Illustration 1-121
X Output and Control Console Connections
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Table 1-4
Automatic Ceiling Suspension Mandatory Cables
CABLE
CODE CABLE DESCRIPTION FROM CONNECTION TO CONNECTION
Carriage Lateral
S0013936 I2C TABLE CABLE TABLE J10 Y1= 750 mm Connector J5-1
Carriage Lateral
S0013940 I2C SERVO WS CABLE WALL STAND Wall Stand J18 Y1 = 750 mm Connector J5-2
Carriage Lateral
S0014342 E-STOP TABLE MK10 CABLE TABLE J26B Y1 = 560 mm Connector J22A
Carriage Lateral
ETHERNET
S0016059 ETHERNET CABLE HUB NET Ethernet Net Y1 = 770 mm Connector
ETH0-OTC
PC Carriage Lateral
S0021936 COMPUTER COM1 Y1 = 750 mm Connector COM3
Carriage Lateral
S0021686
S0012160 I2C LONG. AXE. AUTOMATIC CABLE Y2= 1700 mm PWA J10 Y1 = 710 mm Connector
J1-2
System
S0016722 GND GENERATOR - TUBE GENERATOR General GND X = 1730 mm X-Ray Tube GND
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CABLE
CODE CABLE DESCRIPTION FROM CONNECTION TO CONNECTION
Power Supply
S0024154 GND CARRIAGE-L-BLOCK Y1 = 350 mm GND X = 1700 mm L-block GND
Power Supply
S0024155 GND CARRIAGE-CONSOLE Y1 = 350 mm GND X = 1600 mm Control Console GND
Table 1-5
Collimation Cables
CABLE
CODE CABLE DESCRIPTION FROM CONNECTION TO CONNECTION
Table 1-6
HV Cables, Stator and DAP Device Cables
CABLE
CODE CABLE DESCRIPTION FROM CONNECTION TO CONNECTION
HOSE WALL
---- ANODE SUPPORT GENERATOR X = 1800 mm X-ray Tube
HOSE WALL
---- CATHODE SUPPORT GENERATOR X = 1800 mm X-ray Tube
HOSE WALL
---- STATOR SUPPORT GENERATOR X = 1800 mm X-ray Tube
HOSE WALL
---- DAP CHAMBER CABLE SUPPORT GENERATOR X = 1930 mm X-ray Tube
Note . These cables are mandatory but they may not be provided by the
Manufacturer. In the case that they are not shipped with the
Ceiling Suspension, they must be route inside the Hose in field.
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Table 1-7
Semi-automatic Ceiling Suspension Mandatory Cables
CABLE
CODE CABLE DESCRIPTION FROM CONNECTION TO CONNECTION
ROOM System
S0005341 GND EXT. - TRANSVERSAL RAILS ELECTRICAL General GND Y2 = 60 mm Carriage Box GND
CABINET
Carriage Lateral
S0013936 I2C TABLE CABLE TABLE J10 Y1= 750 mm Connector J5-1
Carriage Lateral
S0013940 I2C SERVO WS CABLE WALL STAND Wall Stand J18 Y1 = 750 mm Connector J5-2
Carriage Lateral
S0014342 E-STOP TABLE MK10 CABLE TABLE J26B Y1 = 560 mm Connector J22A
ROOM
S0021454 AC POWER ELECTRICAL Power Line Y1 = 560 mm Power Supply Fuse
CABINET
Power Supply
S0012777 VGA CABLE Y1 = 710 mm J29 X = 1350 mm Control Console VGA
Power Supply
S0012780 POWER SUPPLY TFT OUT CABLE Y1 = 530 mm J13 X = 1350 mm Control Console 16B
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CABLE
CODE CABLE DESCRIPTION FROM CONNECTION TO CONNECTION
Power Supply
S0024154 GND CARRIAGE-L-BLOCK Y1 = 350 mm GND X = 1700 mm L-block GND
Power Supply
S0024155 GND CARRIAGE-CONSOLE Y1 = 350 mm GND X = 1600 mm Control Console GND
Interface
S0025189 ALPHA BRAKE ADAPTER CABLE Y1 = 1100 mm S0025185 X = 2000 mm Alpha Brake J9A
PWA J13
Interface
S0025192 BETA BRAKE ADAPTER CABLE Y1 = 1100 mm S0025185 X = 2000 mm Beta Brake J9B
PWA J15
Table 1-8
Collimation Cables
CABLE
CODE CABLE DESCRIPTION FROM CONNECTION TO CONNECTION
Table 1-9
HV Cables, Stator and DAP Device Cables
HOSE WALL
---- ANODE SUPPORT GENERATOR X = 1800 mm X-ray Tube
HOSE WALL
---- CATHODE SUPPORT GENERATOR X = 1800 mm X-ray Tube
HOSE WALL
---- STATOR SUPPORT GENERATOR X = 1800 mm X-ray Tube
HOSE WALL
---- DAP CHAMBER CABLE SUPPORT GENERATOR X = 1930 mm X-ray Tube
Note . These cables are mandatory but they may not be provided by the
Manufacturer. In the case that they are not shipped with the
Ceiling Suspension, they must be route inside the Hose in field.
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REQUIRED ELEMENTS
Illustration 1-122
Carriage Covers
Front Cover
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INSTALLATION
1. Place the rear part of the carriage cover and fix it slightly using the two
rear fixing screws. Do not tighten totally yet. Use:
Illustration 1-123
Carriage Covers installation
2. When a Tubular Hose has been installed, mount the Hose Support to
Carriage. Just mount the Springs on the Carriage rear screws.
Illustration 1-124
Hose Springs Support
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3. Place the frontal part of the carriage cover and tighten, but not totally yet,
the four frontal fixing Screws, use:
4. Both Covers must fit properly. Use the two lateral fixing screws to match
both covers and the two Support Bracket Cover. Do not tighten totally yet.
Use:
5. Once the Covers are completely installed and match correctly, tighten
completely all screws.
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1. Install the Hose Support Back Cover. Fix it to the Hose Support with the
two fixing screws. Just when the installed collimator is digital and
rotating, install now the Rotating Collimator Adaptation Kit. Refer to
Section 1.16.2 Rotating Collimator Adaptation Kit Installation.
2. Install the Tube Top Cover. Get the Cables ready to install properly the
Tube Cover. Make sure that no cable gets damaged or rubbed.
Illustration 1-125
Tube Top Cover
3. Install the Bottom Cover. Fit it with the Tube Cover and fix it.
Illustration 1-126
Tube Bottom Cover
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REQUIRED ELEMENTS
Illustration 1-127
Alpha/Beta Tunnel Covers Assembly
Beta Cover
Note . There are two different sets of Alpha-Beta Covers, P/N S0024151,
one for each axis. It is necessary to install first the Alpha and then
the Beta Covers when the tube leveling procedure has been
completed and checked again.
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Alpha and Beta Detents Covers are factory installed. Just when re-adjusting
both Detents would be required to remove and install them.
Illustration 1-128
Alpha and Beta Detents Covers
Illustration 1-129
Mount Alpha Cover
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3. Fix the Alpha cover to the L-Block. Tighten the two screws that fix the
cover located at the rear bottom of the L-Block.
Illustration 1-130
Fixation Points
4. Adjust the Alpha Plate to the Alpha Cover. Tighten the front fixing screw
and the two screws of the Alpha Plate Cover.
Illustration 1-131
Alpha Plate
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Illustration 1-132
Alpha Cover Fixation
1. To install the Beta Cover just tighten the two screws which fix the cover
to the Fixation Spacers, so they fix the cover to the L-Block.
Illustration 1-133
Beta Cover Installation
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REQUIRED ELEMENTS
Illustration 1-134
Longitudinal Motor (X&Y Drive) Cover
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INSTALLATION PROCEDURE
1. Locate the Cover at the right of the Bridge, covering the Poles Set and
with the Support Bracket.
Illustration 1-135
Longitudinal Motor Cover Installation
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REQUIRED ELEMENTS
51361P03 Nut M5 2
Illustration 1-136
Auto-tracking Ceiling Suspension Mechanical Detents
Detent Marker
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DETENTS CONFIGURATION
Illustration 1-137
Detents Position
Transversal Detent
Detent Mark
Longitudinal Detent
Install the Detent Assembly and Marker on the same axis where the
Detector is installed:
Install the Detents at the opposite rail of the axis brake. If it is installed
on the Longitudinal axis, install the Detents at the opposite of the
Longitudinal Brake; and opposite to the Transversal Brake, if installed on
the Transversal Axis.
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Illustration 1-138
Table Mechanical Detents Configuration
BACK
Transversal Rails
Table A
Detent A
LEFT
Longitudinal Rail
Detent B
Table B
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Illustration 1-139
Wall Stand Mechanical Detents Configuration
WS A
BACK
Transversal Rails
Detent A
LEFT
Longitudinal Rail
WS B
Detent B
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INSTALLATION PROCEDURE
Illustration 1-140
Longitudinal Detent
4. Move the Suspension along the axis and check that it is correctly aligned.
5. With the Collimator Right and the Suspension stopped, loosen slightly all
Set Screws which are used to fix the Longitudinal Detent to the Rails.
Illustration 1-141
Transversal Detent Fixation Points
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9. Tighten the provided screws and washer to fix the Detent to the top of the
Bearing.
Illustration 1-142
Detent Mark
10. Install the Detent Markers, which help the operator to identify visually
where the Mechanical Detents are set:
G Loosen slightly all Set Screws which are used to fix the Marks to
the Rails.
G Locate the exact point where the Detents are set, mark with a
marker both locations. Refer to next paragraph for further
information.
G Fit the Detent Marks on the Rails. Do not tighten completely yet.
G Tighten all set screws to fit completely the marker with the rail.
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2. Place a collimation alignment tool on the floor, an Allen key or any other
element can be useful too. This tool must be aligned with the collimator
light.
3. Move the Suspension up & down with the collimator light ON.
4. Verify that the light and the tool are aligned, and the light does not move
from the transversal line.
6. Remove the Alpha Detent Covers. The Alpha Detent is located behind
the Collimator, turn the Tube at --90o to get an easy access to the Detent.
8. Check the Beta Detent adjustment. If necessary adjust the Beta Detent.
10. Loosen or tighten the Adjustment Eccentric Screw of the Beta Detent.
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For the installation of a room there are no specific requirements apart from
those of each equipment which is part of the complete System.
For the room and installation requirements check all the Pre-Installation
manuals or documentation of each equipment which is part of the system.
Before beginning the installation, make sure that the pre-installation work is
done. All details and information is described in the technical documentation
provided with each equipment.
Preliminary checks:
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2.3 INSTALLATION
Suspension installation
Suspension leveling
Table installation
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Illustration 2-1
Collimation and Beam alignment Test Tools
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2.3.4.2 PROCEDURE
1. The Suspension tube and collimator Assembly must face the Bucky,
which can be in horizontal position or vertical, depending if the Wall Stand
is provided with the tilting functionality. The Tube and Collimator
Assembly must be perfectly centered with the Bucky.
2. Install the Collimator Testing Tool and the Beam Alignment Tool in the
Bucky as indicated in its own technical documentation. Refer to
Illustration 2-1.
7. If the result is not correct, move the Wall Stand until getting the correct
and perpendicular to the Suspension position. Proceed to another
exposure to check it.
Illustration 2-2
Collimation Testing Tool
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1. Define the longitudinal axis of the table. Use any element of the table as
the profile of the tabletop, or draw it on the table.
4. Move the Suspension with the collimator light passing along the
longitudinal axis of the table. It must be parallel to the table axes; if not,
change the table position until get it totally parallel.
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REQUIRED ELEMENTS
J S0007416 Anchor 2
Illustration 2-3
SID Markers
Anchors
Set Screws
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Illustration 2-4
Wall Stand Configuration
BACK
Transversal Rails
WS A
LEFT
Longitudinal Rail
WS B
FRONT
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Illustration 2-5
Wall Stand Marks Stickers Configuration (Top View)
BACK
Transversal Rails
Table A
LEFT
Longitudinal Rail
Table B
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Illustration 2-6
Anchor with SID Marker
5. Check the room configuration and decide the position of each sticker.
Use the Collimator Meter to measure exactly the SID. If required mark
in the rail the exact distance.
G SID Mark in Transversal Rail. Use the Marking Arrow Support and
mount it on the Carriage right Bearing.
Illustration 2-7
Marking Arrow Sticker
7. Locate the Anchor in its exact position, the central line of the Sid Marker
must match exactly with the Marking Arrow Sticker position.
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8. Tighten completely the set screws of the anchor to fix the anchor in the
rail. Install the anchor shortest side inside the rail and largest outside.
Illustration 2-8
Anchor
Illustration 2-9
Alignment Checking
10. Mount all the SID and Alignment labels in the correspondent Anchors.
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This section provide information about the calibration of the Ceiling Suspension
and the final tasks of the configuration of the X-ray Room.
The calibration procedure is mostly done using the Service Tool of the Ceiling
Suspension. This Service Tool is a software accessible thought the Control
Console, but also using any computer connected to the Ceiling Suspension.
Contact with Technical Service for further information about connection
procedure and required software.
Before the software calibration and configuration, check the Gage calibration.
REQUIRED TOOLS
Voltmeter
REQUIRED CONDITIONS
The Suspension covers must be already mounted to get the exact weight
of the Suspension. But as the Gage Board is located under the Beta Axis.
Remove Beta Cover and locate it on the X-ray Tube Covers.
Illustration 3-1
Gage Board is located on the Beta Axis
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Illustration 3-2
Open Carriage Cover
Illustration 3-3
Gage Board Drawing (Same Orientation on Field)
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First proceed to adjust the Amplifier Gain on Gage Board to get the softer
vertical movement.
Note . It is mandatory to adjust first the Amplifier Gain and the Amplifier
Offset s. If modified the Gain adjustment it must be also adjusted
again the Offset.
The target of the procedure is to get the same effort to move up and down the
Telescopic Column.
3. Apply 1.5 Kg to the console and take note of the value of the voltmeter.
It may be either positive or negative.
4. Apply 2.5 Kg and adjust R12 to have +15mVdc ¦2mv of difference with
previously taken. Remember that if previous value was -32, now adjust
to get -17.
Illustration 3-4
Gage Board
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Once adjusted the Amplifier Gain, proceed to adjust the Amplifier Offset on
Gage Board:
Note . Remember about the Offset polarity that if it has been adjusted 0
¦2mVdc, the increase must be ¶15mVdc 0 ¦2mVdc.
1. Move up and down the Suspension. The required effort to move the
Suspension must be almost the same in both directions. If not, proceed
to adjust again the Amplifier Gain and then it is mandatory to adjust the
Offset again.
2. Check that the Offset is correct. Press and hold the Vertical Brake Button
without applying any force, the Suspension must not move.
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This software is accessible in the same Ceiling Suspension Control Console (in
systems provided with HERCULES Generators through its console.).
For the Ceiling Suspension calibration connect it totally to the system and
powered ON.
Log in and use the Service Tool in the same Control Console of the Ceiling
Suspension.
Note . Use a pointer, non-metal stylus, etc. to select items and actions
on the Control Console.
Procedure to login and launch the Calibration & Configuration Service Tool in
the Ceiling Suspension Control Console
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1. Switch on the Ceiling Suspension and wait until the System is running.
Illustration 3-5
Control Console Buttons
3. Press once
2. Press 6 times
Alpha Axis Brake. Angle of the X-ray Tube. Longitudinal Axis Brake. Right & Left.
Vertical Axis Brake. Up & Down. Beta Axis Brake. Rotation of the X-ray Tube.
Wheel Omni-directional Brake. Transversal and Longitudinal. Other axis could be also activated according to the configuration.
Use always the Control Console Wheel to drive all manual movements of the
Ceiling Suspension. Otherwise, operator could get injured due to the potential
pinch points areas.
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2. Press and hold the wheel Omni-directional Brake of the Control Console
of the Ceiling Suspension.
Illustration 3-6
User Identification Display
Password = service
Note . All other profiles are not available for configuration and calibration
purposes. Do not log in using these profiles.
Illustration 3-7
Connect always with [NOVA4] Profile
Note . It may take up to 15/20 seconds until connecting with the Service
Tool.
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10. The Service Tool appears in the Touchscreen Control Console. Operate
always in the Control Console during the Calibration and Configuration
procedure.
Illustration 3-8
Service Tool Display on TFT Control Console
Note . When working with the Console Touchscreen use any pointer to
work properly. Icons and buttons are not always accessible
enough.
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Illustration 3-9
Service Tool Graphical Interface
Minimize Virtual
Configuration File Area System Configuration Title Bar window Keyboard
Log Exit
Calibration Floating Areas
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1 2 3 4 5
2. [Save New Configuration]. Write configuration files with the new data.
5. [Save New Default Configuration]. Use just once this option to save
the default configuration as it is completed at this exact moment. This
configuration will be available at any time when it is required to reload
previous configurations, it will be possible to choose between Factory
and Default configurations. This configuration is recorded in folder
\\config\master. Refer to Section 3.14.2.
Note . It is possible just to save once the default configuration. Make sure
that you use this option once the calibration and configuration has
been successfully completed and that is the required configuration
for the room. Once saved, it will not appear anymore and posterior
modifications are not recorded as default.
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1 2 3
Illustration 3-10
Software and Firmware Release Data
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MINIMIZE WINDOW.
The calibration options and tools are displayed in pop up windows. When the
service personnel is working directly on the Suspension Console, they may get
bigger than the Console Touch Screen area as all floating areas are opened,
so it may be difficult to read properly the information. Press [Window Minimize]
and the it will fit properly to the screen.
ACCESSING TO LOGS
VIRTUAL KEYBOARD
The Virtual Keyboard appears every time it is necessary to insert data. When
this tool is available an accessing button will appear. Operation:
c. Insert data and close the Virtual Keyboard Display when finished.
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Illustration 3-11
Virtual Keyboard
[BACKSPACE] deletes the preceding character, and shifts back the text after
it by one position. In case of selecting various deletes all of them and shifts back
the text the same number of deleted characters.
[DEL] deletes the selected character and shifts back the text after it by one
position.
EXIT
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AXIS SELECTION
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CALIBRATION TASKS
[Stand Alone]
[Position Calibration]
[Velocity Calibration]
[Autoposition Configuration]
[Collimation]
[DAP]
NOVA SELECTION
REMOTE CONNECTION
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The Ceiling Suspension has been uniquely designed to streamline the process
of calibrating and configuring its movements and positions in five axes relative
to both Table and the Wall Stand, in the case of being a Double Panel System
(Ceiling Suspension with Table and Wall Stand) or just to the Wall Stand for
Single Panel Systems (Ceiling Suspension with mobile Table and Wall Stand).
But also to calibrate Table and Wall Stand Axes referring to the Ceiling
Suspension. The Calibration main tasks are:
S X-ray Generator
S X-tube Generator
S Receptors, vertical and horizontal
S Positioners Configuration (Wall Stand and Table)
S Collimator and DAP Device
S Tomography (optional function)
2. Position Calibration. Calibrate the travels length and both ends in all
axes. It is required for the correct operation of the Auto-positions but also
manual movements.
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Illustration 3-12
Automatic Ceiling Suspension Calibration Flowchart
Study
System Configuration
OTC-Transversal
Axis
Launch
Service Tool OTC-Longitudinal
Axis
Log in
Service Tool
OTC-Vertical Axis
Room
Configuration OTC-Angular Axis
Table-Longitudinal
Calibration Check Axis *
(StandAlone)
Table-Vertical Axis *
Room Layout
WS-Vertical Axis
Workstation
Configuration
WS-Tilting Axis
Auto-positions
Calibration
Functional Checking
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Illustration 3-13
Auto-tracking Calibration Flowchart
Study
System Configuration
Launch
Service Tool
OTC-Vertical Axis
Log in
Service Tool
Room Table-Longitudinal
Configuration Axis
Calibration Check
(StandAlone) WS-Vertical Axis
Room Layout
WS-Tilting Axis
Workstation
Configuration
Collimator
Calibration * In Single Panels Systems it is
not possible to calibrate the Table
Axes.
Auto-positions
Calibration
Functional Checking
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Illustration 3-14
System Configuration Display
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Illustration 3-15
[Date/Language] Display
Note . Available languages for help messages are English (EN) and
Spanish (ES). All other languages are not available at this
moment.
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Note . When indicated in this manual select just one of the below detailed
options, in the software. Other options are available for specific
configurations. In case of doubt, please confirm with the
manufacturer technical service your Room configuration.
X-RAY GENERATOR
1. Select always the [SHF] option. Select other options in very specific
cases.
Illustration 3-16
X-ray Generator Configuration Interface
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G [Height]
G [Width]
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Illustration 3-17
Wall Stand Receptor Descriptor
Default Values
Depth B A Width
Height
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G [Height].
G [Width].
G [Depth] .
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Illustration 3-18
Table Receptor Descriptor
Default Values
depth A
width
height
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Depending on the Tube and Adaptation the Focal Spot position is different.
Different Geometry Configurations are different depending on the Tube.
PARAMETERS
GEOMETRY HOUSING Alpha to Focal Focal Spot to
Column to Alpha
Spot Column
Toshiba: E7239X/FX/GX
E7240X/FX
E7242X/FX/GX
E7252X/FX/GX
14.5 mm
E7299X
[GEOTUBE_0]
E7843X
0.57”
E7865X
E7876X
E7884X
Variand Diamond_90o/180o
282 mm 225 mm
1.4 mm
Toshiba: E7254X/GX 11.1” 8.8”
[GEOTUBE_2]
Variand Sapphire_90o/180o
0.05”
Toshiba: E7100X
2.5 mm
E7864X
[GEOTUBE_4]
E7867X
0.09”
E7869X
3 mm
[GEOTUBE_6] Varian B130_90o/180o
0.11”
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Illustration 3-19
X-ray Tube Geometrical Parameters
Focal spot
282 mm
11.1”
Focal spot Focal spot
Alpha to
Focus
225 mm
8.8”
G DAP Device. Select [IBA DAP] Device just when Ralco R225
Collimator is selected.
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[WS-- NBS2100AU] Automatic Wall Stand w/o tilting, nor Rotation and analogical bucky.
[WS-- NBS2100TA] Automatic Wall Stand with tilting, Rotation and analogical bucky.
[WS-- NBS2100DR] Automatic Wall Stand with tilting, Rotation and digital detector.
Automatic Wall Stand with tilting, Rotation, digital detector and spacer.
[WS-- NBS2100PU]
For Single Panel Systems.
Automatic NBS2100 with tilting, Rotation, digital detector, spacer and vertical motorized.
[WS-- NBS2100DD1]
For Single Panel Systems.
Automatic NBS2100 w/o tilting, nor Rotation, analogical bucky and vertical motorized.
[WS-- NBS2000DD1]
(Default Automatic Systems Wall Stand)
[WS-- NBS2003] NOT AVAILABLE. Use this option just when indicated by Manufacturer.
Note . Depending on the X-ray Rooms not all mechanical options are
included, as Wall Stand extendible Receptor Support, so
[ang2center] and [extension] parameters values must be always
0 mm.
Depending on the equipment configuration, if not provided with
rotation or tilting options, other values may be too 0 mm. I.e.
[Millennium] in all parameters.
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Illustration 3-20
Wall Stand Geometrical Definitions
Default Values
tilt2center
tilt2ang
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[NET4000]
Fixed, motorized Height and also motorized Receptor.
([NET4000 default for Automatic System)
[NET4001]
[NET4002] Fixed, Height Motorized and with Receptor position but not motorized.
[EIGER] NOT AVAILABLE. Use this option just when indicated by Manufacturer.
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Illustration 3-21
Table Positioner Parameters
Modify Values
Default Values
extension
surface to detector A
B
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3.3.2 UNITS
Configure the measurement units for the operator in the Control Console of the
Ceiling Suspension.
Note . This configuration is valid just for the SID display and equipment
operation, but no for the Service Tool operation.
Illustration 3-22
Units Configuration
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Illustration 3-23
Time parameter
in seconds
Profile ID
Profile Angle
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Illustration 3-24
Plane Parameters
Angle
SID
Cut Plane
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The [Functional Operations] are optional and no all ceiling suspension are
provided with them.
Illustration 3-25
[Functional Operation] Configuration Parameters
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Illustration 3-26
FOV Inversion Graphical Explanation
Detector Detector
Landscape Orientation Portrait Orientation
FOV
Detector Detector
Landscape Orientation Portrait Orientation
FOV
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Configure the communication with the Generator via the Serial Channel.
Illustration 3-27
[Serial Channel] Configuration Parameters
0 No Grid
5 100 mm Grid
6 180 mm Grid
8 150 mm Grid
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Configures the Stitching function which allows the combination of images with
overlapping fields to obtain high resolution or panoramic images.
Illustration 3-28
[Stitching Operative] Configuration Parameters
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Illustration 3-29
Configure the default Detector and Box/Bucky orientation in case the image
acquisition software does not control the orientation of the Detector. In that
case select the default position of the Box and Detector, in case that it can be
also rotated.
Illustration 3-30
[Orientation Encoding] Configuration Parameters
Workstation
Correction Degrees
Combinations List
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Proceed as follows:
G Direct [d]
G Table [t]
G No Rotated [0]
G Rotated [1]
G Unknown [2]
G Portrait [0]
G Landscape [1]
G [0o ]
G [90o ]
G [180o ]
G [270o ]
G [999o ]
It means that the Image Acquisition Software rotates the image by the
indicated value. Select the required degrees value consulting among the
possible combinations that are listed in the display:
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This procedure must completed for all axes of the Ceiling Suspension,
even not being motorized, as in the case of the Auto-tracking model.
Available axes are:
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Illustration 3-31
Axes Definition
Point 0
Point 0
Point 0
OTC-Angulation
Point 0
OTC-Rotation
WS-Tilting
WS-Vertical Point 0
Table-Longitudinal
Point 0
Table-Vertical
Point 0
Point 0
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Illustration 3-32
Select [Position Calibration] and the Axis to be configured
Note . Remember that no all axes are available depending on the room
configuration. Not motorized axes do not appear in the list.
Note . Remember that just after the [Position Calibration] of one axis
it is recommended to calibrate the velocity of the same axis,
instead of completing the calibration of the other axes. Refer to
Section 3.5 Velocity Calibration.
Note . Check always before starting the calibration that the selected axis
it the correct one to be calibrated.
3. Highlight the [Servo Measures] tab and the Click to expand that Section.
Illustration 3-33
Position Calibration Display
Units Selector
Units Display
Calibration Sequence
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The PU are:
G For [OTC-Rotation]
7. Use if required the [Brake Button] to activate the brake in the selected
axis instead of using the Control Console pushbuttons.
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Illustration 3-34
Longitudinal and Transversal Axes References for Calibration Points
8. Mark and take note of the measures of each axis calibration measures:
G Point 0
G Intermediate Point
G Total Range
Illustration 3-35
Mark each Position on the Rails
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Illustration 3-36
Control Console
11. To measure exactly the angles during the [OTC-Angular] calibration use
a digital level on the X-ray tube’s end cap.
Note . For further details about Wall Stand and Table operation refer to
the specific operation documentation.
Illustration 3-37
Check X-ray Tube Levelling
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Illustration 3-38
[OTC-Transversal], [OTC-Longitudinal] and [OTC-Vertical] Axes Calibration Procedure
OTC-TRANSVERSAL AXIS
Maximal Position Intermediate Position Position 0
Stage 3/3 Stage 2/3 Stage 1/3
OTC-LONGITUDINAL AXIS
TOTAL lONGITUDINAL TRAVEL RANGE (mm)
OTC-VERTICAL AXIS
Position 0
Stage 1/3
Intermediate Position
Stage 2/3
Maximal Position
Stage 3/3
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Illustration 3-39
[OTC-Angular] and [OTC-Rotation] Axes Calibration Procedure
OTC-ANGULAR AXIS
OTC-ROTATION AXIS
init angle
Position 0
Stage 1/3 Maximal Position
Stage 3/3
Maximal Position
Position 0
Stage 3/3
Stage 1/3
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Illustration 3-40
Transversal and Longitudinal Axis Calibration Procedure
TABLE—LONGITUDINAL
Intermediate Position Stage 2/3
TABLE-VERTICAL
WS-VERTICAL WS-TILTING
Tilting -20o to 90 o
Init Angle = -200 mdeg
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12. Proceed to the calibration in [Servo Driver] line. Proceed step by step
as indicated by the [Calibration Instructions Messages].
Illustration 3-41
Axis Calibration Procedure
Calibration Sequencer
Illustration 3-42
Confirm the Restoration of runtime Calibration
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c. Set the [Position Range]. This range will be the total configure
travel for the automatic movements in this axis. Press the
[Calibration Sequencer].
Use mm for travels and mdeg for angles, [OTC-Angular],
[OTC-Rotation] and [WS-Tilting].
Illustration 3-43
Indicate in mm the Travel total Range
Illustration 3-44
Configure Position 0
Press to validate
Illustration 3-45
Calibrate Configure the Intermediate Position
Press to validate
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Illustration 3-46
Configure the maximal Position
Press to validate
Illustration 3-47
[Calibration Info] Log
Illustration 3-48
Init Angle Display
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Illustration 3-49
Confirm to save new Data
Illustration 3-50
Lack of Confidence of the Calibration Message
Note . Once the new calibration data are saved, they are automatically
recorded in the CF, it is not necessary to reboot the System.
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In case it is required, it can be modified some calibration data as the Initial and
Maximal Points of all axes and the init angles.
It is possible to modify both Initial and Maximal Points without modifying the
calibration of the axis. It is recommended to add 1 or 2 mm, but never more,
in OTC-Transversal, OTC-Longitudinal or OTC-Vertical axes at each end in
order to avoid OUT OF RANGE errors when working in very small rooms and
allowing a better adjustment in case of the OTC-Angular or OTC-Rotation axes.
Proceed to enter into [Position Calibration] display. In [Servo Driver] tab use
both green arrows to modify both ends limits.
Illustration 3-51
Position Range Modification
Init Angles can be modified in order to get a fine adjustment, alignment and
accuracy. All Init Angles are displayed in [System Configuration]. They must
be as configured during [Position Calibration]. To modify them, if required,
use these fields.
Illustration 3-52
Init Angles at [Room Configuration]
N/A, always at 0o
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This procedure must be completed in all Axes that are motorized in order to
calibrate the velocity of the equipment during an automatic movement along
this axis. So calibrate these axes:
1. Place the Ceiling Suspension where the movement of the axis selected
does not come in contact with any obstacles while moving through the
full range of the axis.
Illustration 3-53
Select Velocity Calibration and Axis to be configured
Note . Check always before starting the calibration that the selected axis
it the correct one to be calibrated.
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Illustration 3-54
[Velocity Calibration] Display
Calibration Sequencer
Illustration 3-55
Get the Ceiling Suspension Trajectory free of Obstacles
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7. The Ceiling Suspension will move 10 times back and forth over its axis
of travel. Let the performance to finish completely.
8. Press [Stop] to abort the calibration procedure. Service Tool asks for the
confirmation of the runtime configuration reloading.
Illustration 3-56
Confirm the Restoration of runtime Calibration
Illustration 3-57
[Calibration Data Report]
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Illustration 3-58
Confirm to save Velocity Calibration
Note . Once the new calibration data are saved, they are automatically
recorded in the CF, it is not necessary to reboot the System.
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The [StandAlone] Mode is used to test all axes position and velocity calibration.
Illustration 3-59
Select [StandAlone] and Axis to be checked
Note . Check always before starting the checking procedure that the
selected axis it the correct one to be tested.
3. [StandAlone] Mode display opens. All options are not required for the
Auto-tracking Ceiling Suspension, so they are not displayed.
Illustration 3-60
StandAlone Display
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INTERLOCKS-STATE INDICATORS
[Grid Limits]. Current SID out of configured range for the Grid.
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[SERVO MEASURES]
Illustration 3-61
[Servo Measures] Interface
Click to upload the current Ceiling Suspension data in the selected axis.
[Velocity] the current selected velocity for the automatic motion along
this axis.
1. [OTC-Vertical] Axis
2. [OTC-Longitudinal] Axis
3. [OTC-Transversal] Axis
4. [OTC-Angular] or Alpha Axis
5 [OTC-Rotation] or Beta Axis
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Illustration 3-62
StandAlone Servo Driver Tab
4. Press [Start] to get ON the motor. The Ceiling Suspension will move to
the requested position at the requested velocity.
5. Press ALWAYS [Stop] to finish the test. The motor will stop.
6. Use if required the [Brake Button] to activate the brake in the selected
axis instead of using the Control Console pushbuttons.
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Illustration 3-63
StandAlone Servo Driver Tab
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[System Data] allows to check the alignment and calibration accuracy of the
X-ray beam with respect of the selected WorkStation. This checking procedure
must be completed after finishing the whole system installation and calibration.
Illustration 3-64
StandAlone Display
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Proceed to configure the Room Layout of the System. In all System models and
configurations it is required to configure the positions of:
a. Ceiling Suspension
b. Vertical Receptor
Illustration 3-65
[System Configuration] Display
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2. Make sure that there is not any object or obstacle for the correct
displacement of the Ceiling Suspension along any axis. Specifically in
Angular and Rotation for this stage.
3. Press[Homing]
5. With the collimator tape place the X-ray Tube at 1500 mm (59”).
7. Press [Skip Stage] to go directly to the next step without completing the
[OTC Site Calibration].
Illustration 3-66
Ceiling Suspension Site Calibration Procedure
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1. Avoid step 1 of the Wall Stand Configuration wizard, it is not valid for
current Wall Stand.
3. Press [ Homing]
4. Align manually the X-ray Tube with the center of the Receptor. Use the
Control Console brake buttons to move the Ceiling Suspension, except
the Omnidirectional Brake buttons.
Illustration 3-67
Align the Collimator Light with the Center of the Receptor
6. Use the [Left] and/or [Right] buttons to rotate the X-ray Tube, if
necessary to adjust exactly the X-ray beam.
7. Use the [Inverted Mode] option to invert the direction of the movement
of the X-ray Tube just to the contrary of the default direction. This option
is just required in very specific Room Configurations, select it just if
indicated by the Manufacturer Technical Service.
8. Use the [OTC-Console Mirror] option to invert the position of the X-ray
beam when pointing to the Receptor. This option is just required in very
specific Room Configurations, select it just if indicated by the
Manufacturer Technical Service.
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10. Press [Skip Stage] to go directly to the next step without completing the
[OTC Site Calibration].
Illustration 3-68
Automatic Wall Stand Configuration
1. Press [ Homing]
2. Get the X-ray tube in the initial position, at 0o of angulation and rotation. In
the Automatic Ceiling suspensions it gets automatically at this position.
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Illustration 3-69
Align Ceiling Suspension with Receptor
7. Use the [Left] and/or [Right] buttons to rotate the X-ray Tube, if
necessary to adjust exactly the X-ray beam.
9. Press [Skip Stage] to go directly to the next step without completing the
[OTC Site Calibration].
Illustration 3-70
Table Configuration
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1. Click on the the position icons of the Wall Stand in the Room.
Illustration 3-71
Wall Stand Position Buttons
Right Left
Back
2. Avoid step 1 of the Wall Stand Configuration wizard. It is not valid for
current Wall Stand Configurations.
4. Align manually the X-ray Tube with the center of the Receptor. Use the
Control Console brake buttons to move the Ceiling Suspension, except
the Omnidirectional Brake buttons.
Illustration 3-72
Align the Collimator Light with the Center of the Receptor
6. Use the [OTC-Console Mirror] option to invert the position of the X-ray
beam when pointing to the Receptor. This option is just required in very
specific Room Configurations, select it just if indicated by the
Manufacturer Technical Service.
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8. Press [Skip Stage] to go directly to the next step without completing the
[Wall Stand Configuration].
Illustration 3-73
Auto-tracking Wall Stand Configuration
Illustration 3-74
Wall Stand Position Buttons
Front
Operator Position
Left Right
Back
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3. Align manually the X-ray Tube with the center of the receptor of the Table.
Illustration 3-75
Align Ceiling Suspension with Receptor
7. Press [Skip Stage] to go directly to the next step without completing the
[OTC Site Calibration].
Illustration 3-76
Auto-tracking Table configuration Wizard
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Illustration 3-77
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The Room Layout Data display appears where it can be seen the [Room
Drawing] in order to get a graphic idea of the result of the room layout
procedure and the [Room Layout Offsets].
Illustration 3-78
Room Layout Data Display
Table
Transversal Rails
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Illustration 3-79
Room Layout Offsets
Offset X
2700
Room Angle
0 1800
900
Offset Y
Note . All initial points are the same used for the Position Calibration.
4. Press [SAVE].
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Units Setup
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Illustration 3-80
Workstation Configuration
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Illustration 3-81
Manual Detents Configuration
Position Bar
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7. Position the Ceiling Suspension exactly in the desired position for the
Detent. New value must be displayed in the Position Bar.
Illustration 3-82
Download Parameters to CORE
9. If required, change axis and X-ray Tube position to complete the detents
configuration.
10. Configure all required Detents for all workstation. Select a new
Workstation and proceed as indicated in previous steps.
12. Confirm that new data are saved in the configuration files.
13. Reset System Software to activate the new configuration. If not, new
detents are not available yet. Refer to Section 3.12.
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Main operational velocities for the auto-positioning has been completed during
the [Velocity Calibration].
Illustration 3-83
Operational Velocities
[Default] default velocity, used in most of the movements and when the
software safety policy allows it.
Note . Remember that the [Low] and [High] velocity values must be
inside the automatically calibrated velocity range during the
[Velocity Calibration] procedure. Refer to Section 3.5.
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2. Check [All Workstations] if the operational velocities are the same for
all Workstations.
Illustration 3-84
Operational Velocities Configuration
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Illustration 3-85
New Operational Velocity Configuration Warning Message
10. Confirm that new data are saved in the configuration files.
11. Reset System Software to activate the new configuration. If not, new
detents are not available yet. Refer to Section 3.12.
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There are six different actions or state that are associated to a tone or beep in
order to get the operator noticed that this action is in progress or that the Ceiling
Suspension has reached a certain state. These actions/states are:
Illustration 3-86
Operation Tones Configuration
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Illustration 3-87
Select the Action/state
3. Adjust :
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Illustration 3-88
Position and PP Displays in Control Console
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Illustration 3-89
Autoposition Configuration Display
ID#
Axes
Workstation Selector
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Note . When entering for the first time in a session [Description] and
[ID#] fields are in blank. Once it selected any [ID#] the Service Tool
will populate with the correct information.
4. Check in axes checking box to select the required axes. Just motorized
axes are available, if the axis is not motorized the selection is skipped.
Check messages in [Last Logged State] Bar.
Illustration 3-90
Last Logged State Bar
6. Position the Ceiling Suspension to the desired location and with the
X-ray Tube already centered and aligned with the Receptor center.
Check it with the collimator light.
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Illustration 3-91
Values are displayed on each Axis Bar
12. Confirm that new data are saved in the configuration files.
13. Reset System Software to activate the new configuration. If not, new
detents are not available yet. Refer to Section 3.12.
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Illustration 3-92
Extended Mode Auto-positions Configuration (PP)
PP Index
Axes Search
3. Select in [PP Index] the already saved PP. This # corresponds to the
position where the PP was recorded.
4. Type in [ID#] the # which will identify the PP. They can be configured up
to 10000 different PP. This identification number can be different to the
position it was recorded.
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G [SID]. The X-ray Tube get at the indicated SID. Values are in mm.
9. Check in the axes checking box to select the axes to be heeded during
configuration. In case [Angulation] and/or [Rotation] were selected
Ceiling Suspension Axes are not available, select just Wall Stand and
Table axes.
Illustration 3-93
Select the Axes to heed for the Auto-position Configuration
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10. Press [Upload Current Axis Location Value]. Automatically axes get
the position value.
11. Select the [PP Mode]. The four different modes are:
12. Change Ceiling suspension location and press [Tester] to check if the PP
is correct.
16. Confirm that new data are saved in the configuration files.
17. Reset System Software to activate the new configuration. If not, new
detents are not available yet.
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Illustration 3-94
NOVA-Software Display
Description ID
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Note . Refer to the operation manual of the collimator for the detailed list
of collimator configuration commands.
9. Select the [Payload] value to enable the required fields to type the DLC.
Select 8 to enable all fields.
Illustration 3-95
Automatic Collimator Configuration Interface
Illustration 3-96
Collimator Configuration in Inches Command
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Illustration 3-97
[Collimation] Calibration Interface
5. Set up the Timeout of the collimator light in seconds. Use the scroll bar
of [Light ON State].
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The control of the DAP Device by the Ceiling Suspension is automatic if it has
been selected the DAP device in [System Configuration Area]. Refer to
Section 3.3.1.
Illustration 3-98
[DAP Configuration] Interface
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Illustration 3-99
Positioner Reset Display
Illustration 3-100
Reset whole System
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This procedure is almost automatic and ensure to read and complete the
procedure as indicated in the TFT Screen and in steps below.
Illustration 3-101
Application Scheduler Display for Touch Screen Calibration
Illustration 3-102
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Illustration 3-103
TFT Screen Calibration Display
7. Press and hold for 5 seconds the left and top blinking circle until beeps
or stops blinking.
8. Right and top cross is replaced by a blinking circle. Repeat the same
procedure with it and the rest of circles.
Note . Read always the instructions given by the TFT Screen to complete
the calibration procedure successfully.
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Illustration 3-104
Application Scheduler Display
Configuration Manager
Illustration 3-105
Configuration Manager
Illustration 3-106
System Explorer
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Illustration 3-107
Config Folder Display
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Illustration 3-108
Config Folder Contents
Configuration Files:
dbview.ini
gen.ini X-ray system configuration file. Configured during the System Configuration procedure. Required to
enable or disable functions as stitching, tomography, Control Console interface, etc. To be modified
directly just for very specific configuration as User Interface in control Console, Stitching, etc.)
markup.ini
nova_core.ini Configuration data which control the Ceiling Suspension functions. It is the only configuration file that
may be required to modify to configure definitely the Ceiling Suspension. Refer to Section 3.14.3
operation.ini
pot_encoder.ini
sensing.ini
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Calibration.datai calibration data configured during the Position, Velocity Calibration and Room Layout and
Configuration.
Software resource files. These files are .dbf format and used by software
to complete different tasks, as display error messages, language
configuration, etc.
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3.14.3 NOVA_CORE.INI
The NOVA_Core.ini file is the only configuration file to be modified in case that
it is required to modify some default configuration provided by manufacturer.
This file is accessible and writable using the same Configuration Manager.
Illustration 3-109
3. Interface displays the [Selection List]. Click any of the Function list tab
to display all parameters related to this function.
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CANBUS
S [Ethernet]
S [Internal]
S [Serial]
AUTO Movements
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WALLSTAND/FLEXIDT
[FlexiDT Height Position]. Default height of the mobile table. With fixed
tables value must be 700? mm.
SAFETY SCHEME
OTC-OMNI FUNCTION
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OEM
CALIBRATION
[Calibration Provided]. Check always the checking box to get valid all
the modifications in calibration and/or configuration tasks. Once it is
unchecked the completed calibration tasks are not saved in the Compact
Flash.
STITCHING MODE
[Move Button]
[Xray Handler]
[StandAlone]
[Angulation Tolerance]
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[TOMOGRAPHY]
3.14.4 GEN.INI
Illustration 3-110
Gen.ini File
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The file is divided in several tabs which different parameters for the
configuration of different functionalities and tasks. All tabs are identified with
square brackets. The tabs are:
Note . All Values explanation are at the end of the files named with the
tab name plus [-help] suffix.
[error_setup]
[disp] . Configure the User interface in the Control Console. there are
different parameters to configure:
[mouse]
0 Hidden fly of the pointer
1 Shown fly of the pointer
[ws]
0 Workstation interface is controlled by the Ceiling Suspension
1 Worskstation interface is not controlled by the Ceiling Suspension,
otherwise by other software (AGFA NX, Canon CXDI, etc.)
[ws#]
Enable (0) or disable (1) workstations buttons in Control Console
ws0 Direct
ws1 Table
ws2 Wall Stand
ws3 Tomography
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[modality]
0 Modality button no displayed
1 Modality button displayed but NOT sensitive
2 Modality button displayed and sensitive
[pp]
0 Enable PP download button
1 Disable PP download button
[pp_ws]
0 Show all PP
1 Show the PP related to the active workstation
[dmt]
0 DMT page displayed
1 DMT page not displayed, just for testing purposes
[detent]
0 Detent Skipper button NOT displayed
1 Detent Skipper button displayed but NOT sensitive
2 Detent Skipper button displayed and sensitive
[patient]
0 Patient Name displayed
1 Patient Name NOT displayed
[parking]
0 Disable Parking button
1 Enable Parking button
[tracker]
0 Disable Auto-tracking activation button
1 Enable Auto-tracking activation button
[guidance]
0 Guidance page not displayed
1 Guidance page displayed
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[dir_b]
0 Direction button NOT displayed
1 Direction button displayed but NOT sensitive
2 Direction button displayed and sensitive
[mode_b]
0 Mode selection NOT displayed
1 Mode selection displayed but NOT sensitive
2 Mode selection displayed and sensitive
[accept_b]
0 Validation button NOT displayed
1 Validation button displayed but NOT sensitive
2 Validation button displayed and sensitive
[sts#_lbl] Configure the Operator GUI tabs. Get them hidden (0) or
shown (1)
sts0_lbl Image #
sts1_lbl Det-position
sts2_lbl SID
sts3_lbl Angulation or ANG
sts4_lbl State
[ws#]
0 Disable WS#
1 Enable WS#
[sid_ws#] Default SID for Table (WS1) and Wall Stand (WS2)
[image_accepted]
0 Image acceptation controlled by the Ceiling Suspension
1 Image acceptation NOT controlled by the Ceiling Suspension
[fast_stitching]
0 Stitching controlled by the Generator Exposure Handler
1 Stitching NOT controlled by the Generator Exposure Handler
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[sts#_lbl]. Configure the Operator GUI tabs during the sequence. Refer
to previous page.
[show_ws]
0 WS button NOT displayed
1 WS button displayed but NOT sensitive
2 WS button displayed and sensitive
[show_page]
0 Page button NOT displayed
1 Page button displayed but NOT sensitive
2 Page button displayed and sensitive
[show_col]
0 Collimator information NOT displayed
1 Collimator information but NOT sensitive
2 Collimator information displayed and sensitive
[dose]
0x0001 Sends DAP (Dose Area Product) every second, mGy*cm^2.
0x0002 Sends DAPR (Dose Area Product Rate) every second,
mGy*cm^2/s.
0X0004 Sends DOSE (Dose at Chamber Level), mGy.
0x0008 Sends DOSER (Dose Rate at Chamber Level) every second
mGy/s.
0x0010 Sends AKR (Air Kema Rate at Skin Dose Level) every second,
mGy/s.
0x0020 Sends CAK (Cumulative Air Kerma at Skin Dose Level) every
second, mGy.
0x0040 Sends IRT (Irradiation_Time = Exposure Time) every second,s
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[Autotracking]
0 Automatic Ceiling Suspension
1 Auto-tracking Ceiling Suspension
[portable]. Configure the use of Portable Detectors with table (WS1) and
Wall Stand (WS2) workstations.
0 NO portable Detector
1 Portable Detector
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[grid]
0 Do NOT send grid state
1 Send grid state. Configure next parameters. Select the parameter
required for Table and Wall Stand.
4. To disable any parameters line just write the symbol # at the beginning
of the line.
7. Reboot the system to get the new configuration operative. Refer to Section
3.12.
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3.14.5 CALIBRATION.DATA
Illustration 3-111
Calibration.data File
The file is divided in several tabs which different parameters for the
configuration of different functionalities and tasks. All tabs are identified with
square brackets. All explanations about parameters are at the beginning of
each tab.
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Illustration 3-112
Compact Flash Manager Display
Firmware Synchronizer
Illustration 3-113
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1. Connect the USB Device in one of the USB connector ports of the
Carriage box.
Illustration 3-114
Illustration 3-115
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6. Software proceed to copy configuration files and logs in the USB device.
Illustration 3-116
Illustration 3-117
Illustration 3-118
9. Backup procedure is completed. Check that in the USB device there are
two folders recorded: one for the configuration and calibration data and
the other for all log files.
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4. Press [OK] to confirm the OEM and Serial Number of the equipment.
Restoration is automatically completed.
Illustration 3-119
Illustration 3-120
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The Calibration and Configuration Mixer Tool allows to upgrade the software
release of the Ceiling Suspension to a newer release without losing the previous
configuration and calibration parameters.
The old configuration files will be mixed with the new configuration files provided
by the new software release. All data not compatible with the new release is lost
and replaced by the data recorded in new files. The configuration files affected
by this upgrade procedure are contained in:
S Gen.ini
S Calibration.data
S Positions.dbf
Note . Remember that not all configuration data are recovered. After
finishing the software upgrade procedure it is mandatory to check
the Room Configuration. Refer to Section 3.3.1.
Note . In case that it is not desired to recover the old data, remove from
the Back up folders any of these configuration and calibration files.
It will be replaced by the new release file with the new data.
3. Connect the USB Device with the back up of the previous configuration
in one of the USB plugs of the Carriage box.
Illustration 3-121
[USB.Wizard]
USB.Wizard
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5. A message appears indicating that the USB with the Back Up is ready.
Accept and continue.
Illustration 3-122
USB Ready Message
7. Click on [Config.Mixer] .
Illustration 3-123
System Configuration Display
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Illustration 3-124
Select and open [Pendrive]
10. Click in [Open]. The data recovering and mixing procedure starts
automatically.
Illustration 3-125
Select and Open Configuration Folder
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11. Wait until the procedure is completed . The [Mix Process Record] is
displayed at the end.
12. Check the results in the [Mix Process Record] where it is indicated if
each file has been mixed and configured correctly.
Illustration 3-126
[Mix Process Record]
G [not found] indicates that the file was not found in the [pendrive]
folder, it may have been removed or name modified.
13. Check the Room configuration again. Some of the parameters must be
configured as not all the parameters are recovered by the
[Config.mixer]. Refer to Section 3.3.1.
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Bridge positioned at left end of Longitudinal travel, moving to right, and with
longitudinal cable concealment.
Table 4-1
Checking procedure list
Longitudinal lock ON. Holding force to be measured at the 20 kg. minimum are necessary
Console handle. to move longitudinally the
Suspension with lock ON.
LONGITUDINAL LOCK 1. Bridge positioned 300 mm or ¦1ft. from right end of
longitudinal travel.
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Vertical travel of focal spot must be the indicated in Equipment Refer to Section 1.3
Specifications.
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Tube Angulation lock OFF. The tube & collimator assembly shall
rotate freely when grasped at console handle.
Detents shall position the X-ray beam at 0o (Port Down) and at
TUBE ANGULATION MOTION ¦90o within. Or at the previously configured degrees. Refer to ¦1o
Section 5.3.9.1. Detents Configuration Procedure.
When the brake is released there will not be any detecting action
at any angular position of the tube.
Tube Angulation lock ON. The tube & collimator assembly will
TUBE ANGULATION LOCK be held at any desired rotational angle.
The rotational detent will position the tube about the vertical
TUBE ROTATION MOTION centerline of the telescopic column at 0o, ¦90o and ¦180o
within.
Proceed to move the Suspension in Transversal, Vertical and 4 kg. maximum required to
OMNI-DIRECTIONAL MOTION Longitudinal motion with Omni-directional Lock ON. Moving move omni-directionally the
effort, measured at a velocity if 25 mm/s. Suspension.
COMPATIBILITY WITH RAD Check that the value displayed by the SID display is the same
TABLES* as the one manually measured.
COMPATIBILITY WITH WALL Check that the value displayed by the SID display is the same
STANDS as the one manually measured.
* These are delivered as options, check just in case that you are provided of them.
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5.1.1 PURPOSE
Illustration 5-1
Suspension movements and axes
Up
Vertical Axis (Z)
¦135o
X-ray Tube Angulation
Down
in Alpha Axis
¦180o
X-ray Tube Angulation
in Beta Axis
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The Ceiling suspension can be moved along its longitudinal, transversal and
vertical axis. Motors, brakes, clutches, etc., are responsible of these
movements. These movements are called Longitudinal movement,
Transversal movement and Vertical movement (refer to Illustration 5-1 for
graphical information about the axes movements). But there are another two
movements called BETA, or Rotation, and ALPHA, or Angulation.
Illustration 5-2
Tube Support extreme Positions when Angulation or ALPHA Movements
--135o 0o +135o
Illustration 5-3
Tube Support extreme Positions when Rotation or BETA Movements
+90o 0o 0o 0o --90o
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ELECTROMAGNETIC COMPONENTS
The Electromagnetic components are the same in every axis but the vertical
one, which is motorized. These components are:
Motor
Tachometer
Potentiometer
Clutch
Brake
ELECTRONIC COMPONENTS
All five axes have the same electronic modules, with the difference of some
values of the components. The functions are the same to all.
Control board
MECHANICAL COMPONENTS
The Vertical Movements of the telescopic column are possible by means of:
Linear guides
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Gears
Gears
ELECTROMAGNETIC COMPONENTS
The Electromagnetic components are the same in every axis but the vertical
one, which is motorized. These components are:
Motor
Tachometer
Potentiometer
ELECTRONIC COMPONENTS
All five axes have the same electronic modules, with the difference of some
values of the components. The functions are the same to all.
Control board
MECHANICAL COMPONENTS
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The Vertical movements of the telescopic column are possible by means of:
Linear guides
Gears
Gears
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The system is based on a Single Board Computer (SBC), connected via PC104
bus to a PLC. The PLC gets the information from the SBC and sends the data
to each device (Wall Stand, Table, Suspension, Console and Key Pad) via four
I2C busses (DB9 connectors).
Illustration 5-4
System Power Distribution
Transversal axis Vertical axis Longitudinal axis Alpha axis Beta axis
Motor Emergency
Switch
A Motor Emergency Switch on the Power Supply that goes to the Suspension,
Wall Stand and the Table is used to cut the Power Supply to each device in case
of emergency. It shuts the power of the motors of all equipments down.
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Illustration 5-5
Electronic System Connection
Suspension
Collimator
Display Console
INT_HANDLE
INT_DEVICE
CS_DEVICE
INT_PCF_DEVICE
CS_HANDLE
Console J11-1
SDA PCF8584
WS Extender J11-2 INT_PCF_HANDLE
SCL I2C BUS
I2C Bus
DB9 Connector to
Controller
Servos
CS_SUSPENSION 1
Vertical J10
Transversal J7 SDA PCF8584
INT_PCF_SUSPENSION1
Alpha/Beta J1-1 I2C Bus
SCL I2C BUS
DB9 Connector to Controller
Servos
CS_SUSPENSION 2
Suspension2 SDA
PCF8584
Longitudinal J1-2 INT_PCF_SUSPENSION2
SCL I2C BUS I2C Bus
DB9 Connector to
Controller
Servos
DB 0 to 7
I2C Control
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5.4.1 ARCHITECTURE
Operating System
Applications
Calibrations
Log Files
TCP/IP INTERFACE
The TCP/IP is used to communicate between the Single Board Computer and
Service Console.
The Single Board Computer exchanges following information with the console:
CAN INTERFACE
The can Interface is used to exchange time critical information between the
Single Board Computer and SCU and for general communication between SCU
and collimator.
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The System Board Controller communicates with each motor by means of the
Bus I2C to the Power & Control Board.
I.e., let’s see a positioning of OTC when the fixed table is selected:
First of all, the SBC sends to the vertical axis the upper position.
G DEMVEL.
ERRPOSxSPEED
10
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7. The PWM circuit (Pulse Width Modulation) calculates the PWM signal
to be applied to the H-Bridge.
9. The motor moves and sends the information of speed (signal TACO) and
position (signal POS) to the SBC. The comparison at steps 3. and 4. is
revised, and this process is always running (loop).
10. When the signal ERRPOS has a 0 value, the system activates the brake,
so the desired position is reached.
11. The SBC reads the value of position and speed for checking all the
process.
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Illustration 5-6
Motor Control Board General View
System Board
Control
Clutch out
Brake
Digital Inputs &
Outputs
Brake out
Clutch
I2C
(Digital Signals that
DEMPOS
POS
+ G ERRPOS
--
Digital to Analog DEMPOS
ERRPOSxSPEED
Motor
I2C (Digital Output 10
DEMVEL DEMVEL
X PID PWM Driver
information from the
+ (H-Bridge)
System Board Control
to the Servos)
EMERGENCY
-- SPEED
--
TACHO
Tachometer Motor
POS
Potentiometer
Board Control)
Emergency Switch
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The Suspension can be moved manually by pressing the brake buttons. When
a button is pressed, the brake of the corresponding axis is released and the
Suspension can be moved along this axis. The brake will activate, blocking the
movement, when either the button is released or the Suspension is at a detent
point. To go on with the movement, the user has to press the Brake Button
again.
The Maximum and Minimum Calibration Points, defined during the Calibration
procedure, detect the limit of movement and the system control sets off the
brakes and stops the movement. When pressing a brake release the axis
moves until the next detent. This are software detents and are only
implemented at any axis and positions defined during the installation
procedure, refer to Chapter of Calibration and Configuration.
Illustration 5-7
Control Console and Brake Buttons
Alpha Axis Brake. Angle of the X-ray Tube. Longitudinal Axis Brake. Right & Left.
Vertical Axis Brake. Up & Down. Beta Axis Brake. Rotation of the X-ray Tube.
Wheel Omni-directional Brake. Transversal and Longitudinal. Other Axes could be also activated according to the configuration
during installation.
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There is a gage that assists the vertical manual movement like the power
steering of a car. When the gage detects an upper movement, its function helps
making this movement.
Detent Points are defined work positions where locks are activated once the
Ceiling Suspension reaches at one of these positions. When stopped at one of
these Detent Points, in order to continue with the movement, just released the
brake by pushing its corresponding button and move manually or perform
another auto-position.
These Points for the equipment are specified by Service Engineer according
to useful positions in normal radiographic studies. So:
On the Longitudinal and Transversal Axes they are configured for a good
alignment with the Receptor according to the direction in which the X-ray
Tube is pointing, or at some specific positions defined by the user.
On the Alpha and Beta Axes factory set at each 45o. But just in case of
the Automatic System, they can be modified by the Service Engineer. In
the Semi-automatic System, these Detent Points are fixed at each 45o,
they can not be modified.
Illustration 5-8
Alpha and Beta Detent Points
±135o ±180o
(X-ray Tube Rotation)
(X-ray Tube Angulation)
180o
Focal Spot
-135o 135o
-135o 135o
-90o 90o
-90o 90o
-45o
Focal Spot
-45o 45o
-45o 45o
0o
0o
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To avoid that the Ceiling Suspension stops at these Detent Points, just move
faster the Ceiling Suspension to avoid the detent points or press on the Detent
Skipper Button to deactivate all Detent Points.
Illustration 5-9
Detent Skipper
Activated Released
Detents Detents
By default there is one Detent Point configured in the center of both Receptor
(Table and Wall Stand). If the Auto-tracking is activated this Detent is
auto-configured in this initial point, if the Receptor is moved to a new position
and the Auto-tracking is activated again, the new position will be configured
automatically as the new Detent Point.
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Auto-positioning
Auto-center
Auto-tracking
Illustration 5-10
Speed/Time
SPEED
Reached Position
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5.6.1 AUTO-CENTER
The Ceiling Suspension gets aligned the X-ray Tube with the center of the
Bucky/Detector of the Table or Wall Stand, it is not active with the Direct
Workstation.
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Illustration 5-11
Position Message for Auto-tracking Ceiling Suspension
Final Position
Current Position
Note . Remember that the X-ray tube reaches to the last determined SID,
even though the Workstation has been changed. To modify the
SID change APR.
6. The Collimator Lamp gets lighted to indicate the current position of the
X-ray Tube.
7. Once the X-ray Tube is properly aligned and centered the Auto-center
Indicator gets lighted.
Illustration 5-12
Ceiling Suspension and Table Receptor Centered
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5.6.2 AUTO-TRACKING
This function allows that the X-ray Tube to follow the Receptor when it changes
its position or at reverse. By default, in most of the cases the SID is constant,
except in some cases when the X-ray Tube is the master equipment and moves
in Alpha Axis.
Master refers to the equipment which initiates the movement and Slave to the
equipment which tracks the Master movement.
Note . In the case that the last PP was configured with the Auto-tracking
On, it remains ON until it is deactivated, manually or selecting
other PP configured with the Auto-tracking OFF.
Illustration 5-13
Auto-tracking Function Control
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To activate the Auto-tracking function the SID must be between 800 mm (31.5”)
and 4000 mm (137.5”), if Room configuration and rails dimensions allow it.
Once the Auto-tracking function is activated the current SID is the default one
during the automatic movement.
It is not necessary to get the X-ray Tube centered with the Receptor. But the
X-ray tube must be pointing the Receptor. The Slave equipment will reach to
the new position up to the X-ray beam is pointing to the initial point of the
Receptor.
Illustration 5-14
Allowed Alignment
Note . There are two different buzzing alarms, one to indicate when the
Auto-tracking movement is running and a second one to indicate
when it is finished.
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c. Ceiling Suspension is the Master and moved along its Alpha Axis.
Press and hold the Alpha Brake button of the Control Console and
angle the X-ray Tube. The Receptor tracks longitudinally its
movement. The SID is modified.
e. The RAD Table is the Master in Vertical Axis. Step and hold the
RAISE or LOWER Control Pedals to move UP/DOWN the
Receptor. The Ceiling Suspension tracks vertically its movement
in all cases. The SID remains constant.
4. In the case that the brake button is released before finishing the
Auto-tracking movement, it gets aborted. Once the brake button or pedal
is pressed again the Ceiling Suspension moves and gets aligned with the
Receptor and at the default SID.
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Illustration 5-15
Auto-tracking Movement Policy for Automatic Suspension with RAD Table
A B
Master Slave
Slave Master
C D
Slave Slave
Master Master
E
Slave
Master
Raise Lower
Slave Slave
Master Master
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G The Receptor can be the Master in all cases, even when it is tilted.
The Suspension can move UP/DOWN or in Alpha Axis to get the
X-ray tube aligned.
b. The Ceiling Suspension is the Master and moved along the Alpha
Axis. Press and hold the Alpha Brake Button and angle the X-ray
Tube. The Receptor tracks its movement vertically. The SID is
modified.
c. The Wall Stand is the Master and moved vertically. The Receptor
can be tilted at any angle or vertical at 0o. Press and hold the
Vertical Lock or RAISE/LOWER Pedal of the Footswitch. The
Ceiling Suspension tracks its movement in the same direction in
all cases. The SID remains constant.
d. The Wall Stand is the Master and changes its tilting angle. The
Ceiling Suspension tracks its movement vertically. The SID
remains constant, the X-ray Tube tracks the Receptor vertically
but also changes the angle to get aligned with it.
4. In the case that the brake button is released before finishing the
Auto-tracking movement, it gets aborted. Once the brake button or pedal
is pressed again the Ceiling Suspension gets aligned with the Receptor
and at the default SID.
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Illustration 5-16
Auto-tracking Movement Policy for Automatic Suspension with Wall Stand
A A B
Master
Master Master
Slave Slave
Slave
C C D
Slave Slave
Slave
Master
Master Master
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3. Hold stepped the pedal until the Slave equipment arrives to the final
position and is aligned with the Master Equipment.
4. In the case that the brake button is released before finishing the
Auto-tracking movement, it gets aborted. Once the brake button or pedal
is pressed again the Ceiling Suspension gets aligned with the Receptor
and at the default SID.
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Illustration 5-17
Auto-tracking Movement Policy for Auto-tracking Ceiling Suspension with RAD Table
Slave
Master
Raise Lower
Slave Slave
Master Master
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a. The Wall Stand is the Master and moved vertically. The Receptor
can be tilted or vertical at 0o. Press and hold the Vertical Lock or
RAISE/LOWER Pedal of the Footswitch. The Ceiling Suspension
tracks its movement in the same direction in all cases. The SID
remains constant.
Note . Option B is possible when the Wall Stand is provided with a vertical
motor.
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Illustration 5-18
Auto-tracking Movement Policy for Auto-tracking Ceiling Suspension with Wall Stand
Slave Slave
Slave
Master
Master Master
Master Master
Master
Slave
Slave Slave
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5.6.3 AUTO-POSITIONING
AUTO-POSITIONS
Configure directly in the Control Console the X-ray Tube position manually or
use any Auto-position. Up to 16 Auto-positions can be programmed in the field,
each one refers to parking positions or to configured positions of the X-ray Tube
(SID, ANG & ROT), but also to the position of the Table Receptor on longitudinal
travel and Wall Stand Receptor on vertical travel. With the Auto-position the
Tube position is not referenced to any specific Workstation.
Once the new position is reached, the PARKING POSITION Indicator lights up.
The Operator must select the Programmed Position on the Console, then press
the Validate PP button to activate it and, finally, press and hold the
AUTO-CENTER button located at the Automatic Movements Control Console
until the system gets to the target position (refer to the Operator Manual).
Once the new position is reached, the AUTO-CENTER Indicator lights up. The
Ceiling Suspension keeps different positions. Refer to Operator Manual
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The Automatic Movements Control Console allows the remote control of the
Auto-center and Auto-positioning or Parking movements.
Illustration 5-19
Automatic Positioning Control Box
The Operator will be required to press and hold any of the Automatic
Positioning Control Box buttons to get all brakes released and start the
motion. Once the button is released the equipment stops.
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Illustration 5-20
Patient Virtual Safety Areas
100 mm (4”)
305 mm (12”)
The equipment speed will be limited to one-half and audible signal will be
activated when the equipment is within 305 mm (12”) of the patient
Tabletop or within 100 mm (4”) of the RAD Table side.
Manual movements are free inside these protection areas, but automatic
movements are forbidden from outside to any place inside this area.
Automatic movement within the virtual safety area is allowed to
escape from this area, but at a reduced speed.
In these areas, the motion will not continue more than 13 mm (0.5”) more
after the Operator has activated the stop or motion reverse control.
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The X-ray INTERLOCK Indicator appears at the bottom of the Console on the
Ceiling Suspension Status Area. Once the interlock is activated it is not possible
to make any exposure, press on the Indicator to get information about the
causes of the Interlock.
Causes of the Interlock activation are displayed in the Control Console, or press
the Interlock Indicator to get them displayed again.
Illustration 5-21
X-ray Interlock status
Interlock Indicator
The causes can be different ones at the same time, not just one, get all of them
corrected to deactivate the X-ray Interlock:
MESSAGE DESCRIPTION
I.AUTO-MOTION The Ceiling Suspension is moving automatically (Auto-positioning, Auto-tracking, Auto- center, etc.).
I.NO-SID No SID available. The Ceiling Suspension is not pointing to the Receptor, or too far from it.
I.GEOMETRY No SID available. The Ceiling Suspension is not pointing to the Bucky/Detector.
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A guide for a quick solution of main typical problems in the use of this equipment
follows. It is recommended to keep this troubleshooting guide with you when
operating with the equipment.
CEILING SUSPENSION CAN NOT BE Check that the Line Power is provided to the
SWITCHED ON Ceiling Suspension from the Room Electrical
There is not power enough.
Cabinet. If it is correct but it can not be turned
ON, contact Service.
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1. Error Message.
3. Action to be completed to avoid the Error. This last Level is not displayed
with all errors.
Illustration 6-1
Error Display
1 1
2 2
4 4
In case that it is necessary to check the last error code once the Error Message
is closed, press the Status indicator to recover it.
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Error Code.
1 System/Miscellaneous 0 to 11099
Table 6-1
System / Miscellaneous
13 Stitching Cause
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11002 Write Error in Calibration File File not present or locked Try again
Safety issue:
11007 Safety Error Do not operate. Call Service
Keep OUT: Do not operate
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Table 6-2
Ceiling Suspension Motor Controller Boards
Motor Controller Board not connected Check the Motor Controller I/F
11100 Control Board Error: CS-Longitudinal
or I2C communication problems Connection
Motor Controller Board not connected Check the Motor Controller I/F
11101 Control Board Error: CS-Transversal
or I2C communication problems Connection
Motor Controller Board not connected Check the Motor Controller I/F
11102 Control Board Error: CS-Vertical
or I2C communication problems Connection
Motor Controller Board not connected Check the Motor Controller I/F
11103 Control Board Error: CS-Angular
or I2C communication problems Connection
Motor Controller Board not connected Check the Motor Controller I/F
11104 Control Board Error: CS-Rotational
or I2C communication problems Connection
No motor power or
motor/driver defective.
11111 Board failure: CS-Longitudinal Potentiometer/Tachometer or Change board
circuitry defective.
Coupling did not engage
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No motor power or
motor/driver defective.
11114 Board failure: CS-Transversal Potentiometer/Tachometer or Change board.
circuitry defective.
Coupling did not engage
No motor power or
motor/driver defective.
11118 Board Failure: CS-Vertical Potentiometer/Tachometer or Change board.
circuitry defective.
Coupling did not engage
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No motor power or
motor/driver defective.
11121 Board Failure: CS-Angular Potentiometer/Tachometer or Change board
circuitry defective.
Coupling did not engage
No motor power or
motor/driver defective.
11124 Board Failure: CS-Rotational Potentiometer/Tachometer or Change board
circuitry defective.
Coupling did not engage
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Table 6-3
Wall Stand Motor Controller Boards
No motor power or
motor/driver defective.
Control Board Error:
11201 Potentiometer/Tachometer or Replace the Control Driver Board
Wall Stand-Vertical
circuitry defective.
Coupling did not engage
No motor power or
motor/driver defective.
Control Board Error:
11202 Potentiometer/Tachometer or Replace the Control Driver Board
Wall Stand-Tilting
circuitry defective.
Coupling did not engage
No motor power or
motor/driver defective.
Control Board Error:
11211 Potentiometer/Tachometer or Replace the Control Driver Board
Wall Stand-Vertical
circuitry defective.
Coupling did not engage
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No motor power or
motor/driver defective.
11214 Control Board Error: Wall Stand-Tilting Potentiometer/Tachometer or Replace Control Driver Board
circuitry defective.
Coupling did not engage
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Table 6-4
RAD Table Motor Controller Boards
No motor power or
motor/driver defective.
Control Board Error:
11311 Potentiometer/Tachometer or Replace the Control Driver Board
Table-Longitudinal
circuitry defective.
Coupling did not engage
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Table 6-5
Positioning
Operative rejected: Wall Stand Safety The Wall Stand Safety distance is
11514 distance is crossed: Auto-movement crossed: Auto-movement Safety Check SID parameters in POSITION
Safety Policy activated Policy activated
11518 Invalid APR demand Invalid APR configuration Check APR configuration
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Stitching PileUp:
Wait until the Positioner stops and try
11534 Positioner synchronizing, please wait Stitching PileUp: Positioner in motion
again
and try again
Auto-movement Failure:
11535 Positioner out of the auto-centering
zone: Please, try the operative again
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Table 6-6
Tomography (Automatic Ceiling Suspension only)
Tomography: Auto--positioning
11601 movement timeout: Please, check Auto-positioning movement timeout Please, check positioning parameters
positioning parameters
Operative aborted: Velocity upper--limit Velocity upper--limit detected on In Manual motion, move smoothly. In
11610
detected on CS-Longitudinal Suspension Longitudinal axis automatic motion calibrate the speed
Operative aborted: Velocity upper--limit Velocity upper--limit detected on In Manual motion, move smoothly. In
11611
detected on CS-Transversal Suspension Transversal axis automatic motion calibrate the speed
Operative aborted: Velocity upper--limit Velocity upper--limit detected on In Manual motion, move smoothly. In
11612
detected on CS-Vertical Suspension Vertical axis automatic motion calibrate the speed
Operative aborted: Velocity upper--limit Velocity upper--limit detected on In Manual motion, move smoothly. In
11613
detected on CS-Angular Suspension Angular axis automatic motion calibrate the speed
Operative aborted: Velocity upper--limit Velocity upper--limit detected on In Manual motion, move smoothly. In
11614
detected on CS-Rotation Suspension Rotation axis automatic motion calibrate the speed
Operative aborted: Velocity upper--limit Velocity upper--limit detected on Table In Manual motion, move smoothly. In
11615
detected on Table-Longitudinal Longitudinal axis automatic motion calibrate the speed
Operative aborted: Velocity upper--limit Velocity upper--limit detected on Wall In Manual motion, move smoothly. In
11616
detected on WallStand-Vertical Stand Vertical axis automatic motion calibrate the speed
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Table 6-7
Auto-positioning
Auto-movement aborted:
11732 Configure POSITION
CS-Transversal target
Auto-movement aborted:
11752 Configure POSITION
CS-Angular target
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Auto-movement aborted:
11762 Configure POSITION
CS-Rotation target
Auto-movement aborted:
11792 Configure POSITION
Table-Longitudinal target
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Table 6-8
Auto-centering
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Auto-movement aborted:
11892 The Table-Longitudinal axis is blocked: The Table-Longitudinal axis is blocked Try again
Please, try again
Auto-movement aborted:
The Wall Stand-Vertical axis is The Wall Stand-Vertical axis is
11893 Try again
blocked: blocked
Please, try again
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Table 6-9
Auto-tracking
Operative rejected:
Detector and X-ray Tube are
11906 Detector and Tube-crane are Please get the X-ray Tube aligned
misaligned
misaligned: Please, get a valid SID
Auto-tracking aborted:
11913 Target Detector changed position Try again
Detector changed
Auto-tracking aborted: Target position out of limits on Vertical Calibrate the Ceiling Suspension
11981
Wall Stand-Vertical limit Axis of the RAD Wall Stand vertical axis
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SECTION 7 MAINTENANCE
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Do not use anything but water and soft soap to clean the plastic surfaces.
Other cleaning products may damage the plastic cover.
Be sure that neither water nor other liquids can penetrate the equipment.
This caution avoids short-circuits and corrosive formation in
components.
If disinfectants which may form explosive gas mixtures are in use, these
gases must be dissipated before the equipment is switched on again.
Use only a soft cloth, fluff free, and non-ammonia glass cleaners to clean
the screen. Always damp the cloth before cleaning the screen. Be sure
to pulverize the liquid on the cloth, not on the screen, to prevent drops
from filtrating into the screen or dirty the frame. Avoid abrasive cloths.
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FREQUENCY REQUIRED
MAINTENANCE TASKS PROCEDURE
(Months) TIME (min.)
GENERAL
Visual inspection 12 20’ Search for evidences that indicate wrong operation.
Cleaning and general painting When necessary 60’ Refer to Section 7.2 Cleaning Advices.
Functional verifying 12 10’ Carry out the tasks described in Chapter 6. Functional Checks
Electrical Cables 12 10’ Check if they are not rubbed nor damaged.
LONGITUDINAL RAILS
Fixing points 12 15’ Check if the screws are tightened to the ceiling anchorage.
Greasing 12 15’ Clean the bridge rail interior and lubricate it.
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FREQUENCY REQUIRED
MAINTENANCE TASKS PROCEDURE
(Months) TIME (min.)
MAIN CARRIAGE
Fixing Points 12 10’ Check the screw fixing points tightening of the gas springs.
Wagon Guide of the Gas Check the guide and the skate state. Clean and grease them
12 20’
Springs with light machine oil, if necessary.
TELESCOPIC COLUMN
TUBE SUPPORT
Movement 12 5’ Check that the rotation movements are soft and without jumps
Stepladders.
Soft cloth.
Soft soap.
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Illustration 7-1
Preventive Maintenance Label
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Loctite 243.
G Metal Shavings.
G Excessive dust.
G Carriage.
G Telescopic Column.
G X-ray tube.
G Collimator.
G Console.
4. Use mild Soap to clean the bearings, longitudinal rails and the Bridge,
both interior and exterior surfaces.
5. Check that all the mounting bolts holding longitudinal rails are tightened
to the correct torque of 70 Nm.
Illustration 7-2
Check Tightening Bolts
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Each Suspension must have three pairs of End-stop bumpers, one at each of
the longitudinal rails and just one at the transversal rails.
Illustration 7-3
Check and adjust Longitudinal Belt Tensors
Illustration 7-4
Belt Tensor
Jam Nut
Clamping Block
Tensioning Screw
7. Rotate the Tensioning Screw into the Clamping Block one rotation.
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11. Rotate the tensioning screw clockwise to set the maximum tension of the
belt.
G Longitudinal rails
G End-stop bumpers
G Longitudinal belt
G Telescopic Column
Illustration 7-5
Check all screws and bolts
Note . For better fixing of the screws and bolts it can be applied Loctite
243 before tightening.
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3. Move up and down the Suspension to allow the steel cable to move
through the soft cloth.
4. When the steel cable moves through the soft cloth, check for damaged
or frayed wires.
5. In case of the steel cables are damaged, proceed to replace old steel
cables.
The SW10 is located on the Carriage together with the whole Cable Breaking
Detector Assembly.
In normal conditions the Micro-detector is in touch with the Sensor. Once the
Cables get loosen or broken the Sensor and the Micro-detector split up, the
Safety Switch gets the Suspension turn Off completely. It is impossible to
operate with the Suspension.
Illustration 7-6
SW10 location
Cable Breaking
Detector Assembly SW10 normal conditions
SW10
Steel Cables
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This procedure describes the steps for the checking of the state of the Gas
Springs.
Illustration 7-7
Vertical Motor Disconnection
5. Lift manually the Telescopic column to the top position. Stop every 10 cm.
and check that the Telescopic Column does not lower.
6. If it lowers:
7. Repeat the Step 5. If the problem persists replace the Gas Springs.
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SECTION 8 DISASSEMBLE/REASSEMBLE
This chapter covers service procedures which provides information for making
adjustments to the Ceiling Suspension after installation on field. It also provides
service and repair so that the equipment functions properly and meets the
functional check specifications.
If the Ceiling Suspension fails to meet any of these Functional checks, refer to
specific chapter, then the specific reference to this direction should be followed,
and the service adjustment made, to correct the “out of specification” condition.
The Job Cards of this direction are intended to be guides to the most common
problems that arise, but not all of them, and to give the instructions for replacing
the spare parts included in Section 9. Renewal Parts.
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Illustration 8-1
The Ceiling Suspension Located in the center of every Axis
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Indicated below with each Job Card number the location of each Spare to
replace.
Illustration 8-2
Carriage Job Cards
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SUBASSEMBLY: CARRIAGE
PROCEDURE
1. Switch the Ceiling Suspension OFF.
2. Remove upper covers, loosen the four central fixing screws of the Carriage
Covers.
3. Put the Ceiling Suspension in its higher position and block it with the Pin.
Fixing Pin
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Bolts
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SUBASSEMBLY: CARRIAGE
PROCEDURE
Steel Cables
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4. Install the Steel Blocking Rope in the Carriage. The Telescopic Column
must be completely extended to install easily the Steel Blocking Rope,
which must not be completely stretched.
Steel Rope
5. Move the Column upwards and slightly until the Steel Rope gets completely
stretched and the Telescopic Column gets blocked.
6. To identify the cable to be replaced first, put a stuck of crepe paper on each
track of the cable which is not removed already.
7. Disconnect all the Hoses from the Ceiling Suspension. refer to Section 1.18
External Hose Installation to check the installation procedure.
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9. Loosen completely the Telescopic Column bottom screws, which fix the
Column Covers to the L-Block.
10. Raise the column covers and block them in their higher position with the
Fixing Pin.
Fixing Pin
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12. Then remove the Steel Rope Fixing Pin from the gage.
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13. Proceed in the opposite way to install the new Steel Cable. Make sure that
both cables are installed properly and not mixed in their positions.
First cable
Second cable
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SUBASSEMBLY: CARRIAGE
PROCEDURE
1. Proceed to remove the Steel Cables (Refer to JOB CARD 1.2).
Steel Rope
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2. Once the Steel Cable has been removed, proceed to loosen completely and
to remove the old Central Pole.
Central Pole
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SUBASSEMBLY: CARRIAGE
TOOLS: Stepladder
Nylon cap hammer
Wrench Set
Telescopic Column Fixing Pin
PERSONNEL : Two Service Engineers
PROCEDURE
The procedure explained below aims to show all the steps required for
dismounting an old Gas Spring and replace it with a new one.
Gas Springs
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Fixing Pin
4. If desired, put some stick tape in the Central Pole to fix the steel cable in
its correct position.
5. Loosen the fasteners of the pulleys steel cable just enough to release the
stress in the gas springs, 2 or 3 turns will be enough.
Loosen Fasteners
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6. Loosen slightly the six nuts of the plate that supports the bottle end of the
gas springs to get enough gap to move the spring in later steps.
Loosen Fasteners
7. Loosen without removing the four nuts of the T-shaped piece that supports
the rod end of the gas springs. Get a small gap to allow removing the gas
spring.
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9. Hit slightly upwards the T-shaped piece and the Gas spring holding plate,
use a nylon cap hammer.
10. Push the rod of the Gas spring forwards so the rod goes ahead and below the
T-shaped piece in order to release the other end of the spring. Please, look
out not to scratch the surface of the rod with the border of the T-shaped piece.
Movement Direction
11. Finally remove the Gas springs end upwards and release the rod end by
moving the spring in the direction of the plate.
12. To mount a new Gas spring just follow this instructions in the opposite way.
In the mounting process look out when performing steps 3 and 4 not to
tighten too much the bolts (the pulleys must not be blocked).
13. Proceed to functional checking as indicated in Section 4. Functional Checks.
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SUBASSEMBLY: CARRIAGE
PROCEDURE
1. Switch the Ceiling Suspension OFF.
2. Remove upper covers, loosen the four central fixing screws of the Carriage
Covers.
3. Disconnect the potentiometer cable, P/N S004142.
Potentiometer Cable
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5. Cut the cable which connects the Vertical Potentiometer to the bridge and
remove it.
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SUBASSEMBLY: CARRIAGE
PROCEDURE
Complete this instructions when required to change the Compact Flash that
contains the Ceiling Suspension software. This Compact Flash is mounted in
the SBC Wafer 9375, P/N S0024373.
Compact Flash
3. Disconnect all the cables of the Hose connected to the connectors of the
Ceiling Suspension PC.
4. Loosen and remove the screws that fix the PC to the Carriage.
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5. Take out slightly the Connectors plate and both boards of the PC until it the
Compact Flash is accessible easily.
Illustration 8-4
Compact Flash
Compact Flash
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Indicated below with Job Card number the location of each Spare to be replace.
Illustration 8-5
Automatic Ceiling Suspension’s Column & L-Block Job Cards
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Illustration 8-6
Auto-tracking Ceiling Suspension’s Column & L-Block Job Cards
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TOOLS: Stepladders
Nylon cap hammer
Wrench Set
Steel Blocking Rope
Telescopic Column Fixing Pin
Optional Lifting Tool or threaded rods
PERSONNEL : Two Service Engineers
PROCEDURE
1. Switch the Ceiling Suspension OFF.
2. Totally remove the Carriage Covers.
3. Remove L-Block Covers.
4. Get the Telescopic Column down to its lower position, as it is necessary to
remove the L-Block with the Console, tube and collimator safely.
5. Install the Steel Blocking Rope in the Carriage. The Telescopic Column
must be extended to install easily the Steel Blocking Rope, which must not
be completely stretched.
Steel Rope
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6. Move the Column upwards and slightly until the Steel Rope gets completely
stretched and the Telescopic Column gets blocked.
7. To identify properly the position of each cable, put a stuck of crepe paper
on each track of the cable which is not removed already.
8. Disconnect all the Hoses from the Ceiling Suspension Console and
L-Block. refer to Section 4.4 External Hose Installation to check the
installation procedure.
9. Disassemble the Ceiling Suspension Console, Collimator, DAP Device and
X-ray Tube Support and place them in a secure place. Refer to Section 4.
Installation and next sections:
Disassemble the Ceiling Suspension Console. Refer to Section 4.3.15.
Console Installation.
Disassemble the DAP Device in case that it is installed. Refer to Section
4.3.14 DAP Device Installation.
Disassemble the Collimator. Refer to Section 4.3.13 Collimator Installation.
Disassemble the X-ray tube Support. Refer to Section 4.3.12 Tube Support
& X-ray Tube Installation.
10. Loosen completely the Telescopic Column bottom screws, which fix the
Column Covers to the L-Block.
11. Raise the column covers and block them in their higher position with the
Fixing Pin.
Fixing Pin
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TOOLS: Stepladders
Nylon cap hammer
Wrench Set
Steel Blocking Rope
Telescopic Column Fixing Pin
Optional Lifting Tool or threaded rods
PERSONNEL : Two Service Engineers
PROCEDURE
1. Remove the L-Block (refer to JOB CARD 2.1).
2. Remove all the sticks and cables from the Column.
3. Dismount the telescopic column:
Loosen the top bolts that fix the column to the Carriage.
G Remove the Column with care due to the heavy weight. A lifting
tool can be optionally used.
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PROCEDURE
3. Remove the Detent Covers. In case of the Alpha Detent, it will be necessary
to remove the Alpha Covers.
4. Remove first all the sheets of the Detent, so loosen completely both fixing
screws and remove the Rails.
5. Loosen and remove the bottom Washer of the Eccentric Detent.
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6. Loosen and remove the upper screw, which fixes the Eccentric Detent.
BETA
ALPHA
ALPHA BETA
9. First install the Eccentric detent. Check that the Rolling Guide fits into the
housing.
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PROCEDURE
1. Switch the Ceiling Suspension OFF.
2. Before proceeding with the Potentiometer Gear disassembly, it is
recommendable to locate the Ceiling Suspension in its very center of every
axis, but specially mandatory with the Angulation. Check the previously
configured travels.
3. Get the Alpha/Beta Covers out.
4. Remove the Potentiometer Pinion from the Potentiometer Gear. It is
recommendable not to get it damaged when the Gear is disassembled.
5. Loosen the four screws which fix the Potentiometer Gear to the Brake.
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8. Remove the Potentiometer Support from its housing and, with it, the
Potentiometer. Install the new Potentiometer, just fit it into the housing and
tighten the Head Shoulder Screw.
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10. Install the new Potentiometer’s Gear, fit it with the Pinion of the
Potentiometer.
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PROCEDURE
1. Switch the Ceiling Suspension OFF.
2. Totally remove the Carriage Covers.
3. Remove L-Block Covers.
4. Get the Telescopic Column down to its lower position.
5. Install the Steel Blocking Rope in the Carriage. The Telescopic Column
must be extended to install easily the Steel Blocking Rope, which must not
be completely stretched.
Steel Rope
6. Move the Column upwards and slightly until the Steel Rope gets completely
stretched and the Telescopic Column gets blocked.
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9. Loosen completely the Telescopic Column bottom screws, which fix the
Column Covers to the L-Block.
10. Raise the column covers and block them in their higher position with the
Fixing Pin.
Fixing Pin
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17. Introduce the Gage Cable through the Beta Gear. Take care the cable does
not get damaged.
18. Install the new connector .
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TOOLS: Stepladders
Nylon cap hammer
Wrench Set
Steel Blocking Rope
Telescopic Column Fixing Pin
Optional Lifting Tool or threaded rods
PERSONNEL : Two Service Engineers
PROCEDURE
1. Switch the Ceiling Suspension OFF.
2. Remove Totally the Carriage Covers.
3. Remove L-Block Covers.
4. Get the Telescopic Column down to its lower position, as it is necessary to
remove the L-Block together with the Console, Tube and Collimator safely.
5. Install the Steel Blocking Rope in the Carriage. The Telescopic Column
must be extended to install easily the Steel Blocking Rope, which must not
be completely stretched.
Steel Rope
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6. Move the Column upwards and slightly until the Steel Rope gets completely
stretched and the Telescopic Column gets blocked.
7. To identify properly the position of each cable, put a stuck of crepe paper
on each track of the cable which is not removed already.
8. Disconnect all the Hoses from the Ceiling Suspension Console and
L-Block. Refer to Section 1.18 External Hose Installation to check the
installation procedure.
9. Disassemble the Ceiling Suspension Console, Collimator, DAP Device and
X--ray Tube Support and place them in a secure place. Refer to Section 1.
Installation.
-- Disassemble the Ceiling Suspension Console. Refer to Section
1.17 Control Console Installation.
-- Disassemble the Collimator. Refer to Section 1.16 Collimator
Installation.
-- Disassemble the X-ray Tube Support. Refer to Section
1.15.5 X-ray Tube Installation.
10. Loosen completely the Telescopic Column bottom screws, which fix the
Column Covers to the L-Block.
11. Raise the column covers and block them in their higher position with the
Fixing Pin.
Fixing Pin
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15. The motor assembly and the PCB’s have to be removed from the old Beta
axis assembly.
Motor
Mechanical End-stop
Belt
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16. The motor assembly has to be mounted in the new Beta movement
assembly by adjusting the screws and the belt has to be correctly tightened.
17. The eccentric wheel for the belt and the mechanical end--stop have to be
mounted in the new Beta movement assembly.
18. The PCB’s have to be mounted in the new L-Block and any additional extra
weight sheet that it might be (whether exists).
19. By going in the opposite way everything must be assembled (L-Block, tube,
collimator, hose, covers...)
20. Proceed in the opposite way to install the new L-- Block.
21. Proceed to functional checking as indicated in Section 4. Functional
Checks.
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Illustration 8-7
Rails System Job Cards
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PROCEDURE
Note . Refer to Section 1.14 for the replacement of the Longitudinal Brake.
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PROCEDURE
1. Switch the Ceiling Suspension OFF.
2. Disconnect the Longitudinal Potentiometer, Brake and all Ceiling
Suspension’s Cables.
3. Dismount all Hose brackets and remove the Hose from the suspension.
4. Dismount the Collimator. Refer to Section 1.16.
5. Dismount the X-ray Tube Support as indicated in Section 1.15.5. Proceed
in the opposite way as indicated in this section.
6. Dismount the Cover of the Longitudinal Poles Set and the Pole Set.
7. Loosen completely the Transversal Rails Fixations.
8. Lift the Ceiling Suspension down totally. The optional Elevation Kit can be
used. Refer to Section 1.10.
9. Place the Ceiling Suspension in a supporting structure to maintain it save
from any damage.
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TOOLS: Stepladder
Mask Tape
Tie Wraps
PERSONNEL : 1 Service Engineer required
PROCEDURE
The Ceiling Suspension is power supplied in the Room Electrical Cabinet by the
AC Power Supply Cable P/N S0021454, which is routed within the Hose.
3. Disconnect the AC Power Supply Cable from the Room Electrical Cabinet.
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6. To remove the old AC Power Supply Cable and route the new one, open
all the Hose fixation brackets to Transversal Rails, to Carriage. It is not
necessary to remove them from the Ceiling Suspension.
7. Loosen both fixation screws of the Bracket covers and remove it.
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8. Cut all Tie Wraps that fix all the Cables of the Hose in the brackets.
TUBULAR HOSE
Hose Fixation Hose Fixation Hose Fixation Hose Fixation
to Transversal Rails to Carriage to L-block to Tube
8000 mm 2600 mm * 1260 mm
Wall 500 mm 49.6”
314.9” 102.3”
Support
19.6”
Hose Fixation
Springs
VELCRO HOSE
Hose Fixation Hose Fixation
to Transversal Rails Hose Fixation
to Carriage to Tube
Hose Fixation
8000 mm 2600 mm * 2150 mm * 600 mm
to L-block
Wall 84.6” 23.6”
314.9” 102.3”
Support
9. Fix the new cable plug end to the external connectors of the old one, use
a mask tape.
10. Carefully pull out the old cable from the Hose Fixation to Transversal Rails,
at the same time the new AC Power Supply cable is routed replacing the
old one. Try to route it in the same position of the replaced cable.
11. Pull the old cable from the Hose Fixation to Carriage until the new cable is
completely routed and old one removed.
12. Check the distance from the Fixation to Carriage to Fuse, it must be 700
mm (27.56”) . Refer to Section 1.20 Electrical Connections and Routing.
13. Fix the cables with new tie wraps.
14. Connect the new Power Line Cable. Check if the Suspension powers ON.
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This document contains the list of Renewal Parts concerning all the Ceiling
Suspension models. These Renewal Parts are grouped in five main areas:
B. Carriage
E
A
B
The following table identifies and explains the different elements that constitute
the renewal Parts tables found in the following Sections:
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A8 CABLE RAIL SET FOR TUBULAR HOSE RS0022010 1 Hose Fixation Kit
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A7
A12
A24
A13
A7 A11
A3
A7
A6
A5
A4
A12
A13
A11
A7
A3 A4
A2
A6
A5
A10
A8 A14
A9
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A31 LONGITUDINAL POTENTIOMETER CABLE FOR NOVA RS0004242 1 Only for Auto-tracking
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A22 A22
A17
A21 A16
A22
A17
A15 A22
A17
A20 A22
A15 A16
A22
A22 A16
A17 A25
A19
A28
A25
A27
A24
A24
A22
A16
A20
A15
A22
A22 A16
A30
A17
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A15
A16
A17
A20
A21
A22
A23
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A24 A25
A26 A27
A28
A29
A30
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B. CARRIAGE
B1 FAN-SBC RS0003091 1
B25 ADAPTER POWER SUPPLY WAFER NOVA PWA RS0025611 1 Electronic Board.
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Electronic Board.
B29 AUTOM. VERTICAL POWER CONTROL RS0016026 1
Only for Automatic
Electronic Board.
B30 PBA OTC INTERFACE RS0025185 1
Only for Auto-tracking
Electronic Board.
B31 BUZZER PWA RS0025193 1
Only for Auto-tracking
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B23
B7
B5
B16 B21
B26
B21
B33
B6
B12 B11 B4
B33 B13
B32
B1
B8
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B9
B18
B3
B32
B2 B1
B29
B3 B1 B2 B1
B32
B29
B30
B24 B9
B20
B15
B24
B20
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B1 B2 B3
B4 B5 B6
B7 B9 B10
B30
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B18 B20
B21
B31 B32
B33
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Electronic Board.
C20 ALPHA-BETA CONTROL PWA SAT-A3668-01 1
Only for Automatic
Electronic Board.
C21 ALPHA-BETA POWER PWA SAT-A3668-01 1
Only for Automatic
380 SM-1201R9
Ceiling Suspension
Service Manual
C10 C7
C5
C14
C1
C3
C1
C11
C15
C16
C6
C7
C4
C2
C10
C7
C5
C1
C1 C3
C19 C18
C17
C6
C4
C7
C7
C3 C2
C19
C19
SM-1201R9 381
Ceiling Suspension
Service Manual
C1 C2 C3
C4
C5 C6
C7 C8 C9
382 SM-1201R9
Ceiling Suspension
Service Manual
C14 C15
C16 C17
C18
C19
C20 C21
SM-1201R9 383
Ceiling Suspension
Service Manual
D1
D3
D2
384 SM-1201R9
Ceiling Suspension
Service Manual
D4
D4.1
D4.1
D4.2
D4.3
D4.1 D4.2
D4.4
SM-1201R9 385
Ceiling Suspension
Service Manual
D7
D5.2
D5.7
D5.6
D5.1 D5.5
D5.4
D5.3
D6
386 SM-1201R9
Ceiling Suspension
Service Manual
D5.11
D5.12
D5.9
D5.8
D5.10
D5.13
D6
SM-1201R9 387
Ceiling Suspension
Service Manual
E3
E1
E5
388 SM-1201R9
Ceiling Suspension
Service Manual
SECTION 10 SCHEMATICS
This documents contains the schematics for the assemblies that make up the
Ceiling Suspension. Schematics are arranged in alpha-numeric order, but the
General Connections Schematics which are first.
WIRING DIAGRAMS
COMMON PWA
SM-1201R9 389
Ceiling Suspension
Service Manual
390 SM-1201R9
A B C D E
J1/J2
NOT CONNECTED
WALL STAND
JP17
* AEC Cable
IC AEC
chamber MAINS Power Cable (S0002057)
INPUT JP12 230 VAC
Room
Ground Cable (S0008719)
Cabinet
(Room Configuration)
NAME DATE SHEET / OF
DRAWING S.PEREZ 02/08/11 54303003
MAGONZALEZ 02/08/11
1/5
REVISED C B A REV
C NC 12/0281 Sonia Pérez 02/07/12
* Note: AEC is optional. B NC 12/038 Sonia Pérez 31/01/12
TABLE & WS & Varian AGFA System
A3253-XX cable (-XX depends on available length) A NC 11/275 Sonia Pérez 05/09/11 SEDECAL (W/AUTO SUSPENSION Models)
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
AUTOMATIC
CEILING
4
SUSPENSION Table Wall Stand 4
RS232 Cable
(S0021936) Varian Interface X-ray Control
Varian Interface X-ray Control
Board (pag 3) Board (pag 3)
DC Power DC Power
Ethernet 2 Ethernet 1
** Slot
**DC power
**DC power Detector Detector
Cable
RS232 Adapter Cable Power Supply Power Supply
(S0025620)
PC INTERFACE BOX DC Power DC Power
COM1 COM1
(A6509-40) 230 VAC & GND 230 VAC & GND
Handswitch
3 Note.- See drawing I/F-213 A8551-01 Cable A8552-01 Cable 3
MAINS
Interface
X-Ray Generator Box Cable
Cabinet (A3352-XX)
2 2
Interface J5
Panel
Table Interface
Varian Interface * Varian Cable (A7288-07)
J1
Board #1
Locks Board
24V Table Fan Cable (A8550-06)
TB7
EXP_REQ_N R1 50V 2
Control (Optocoupler 4 2K1 (A6343-121)
4 J1 4
Signals) J2 Note: Only for one detector
+ 5 V dc use A6343-120 harness. K3 K3 BU CKY EXP
9
J2
TS1 J4
K1 D2
K1 1 K5
EXP OSE 1-14 7-8 RAD R QST (Bucky Motion)
2 5 11 + 24 Vdc
OK _N
6
PREP ( Ready)
U S E R G ND 6 53 K5
5 EXP (Buc ky drive)
4 4 8 K5
PREP_P
1
BUCKY 1 DR C MD
PREP _N
2
GND
3 2 9
Detector GND
5 6
Power Supply
Power Supply
DC P ower Cable (A9788-08) 0 VAC
J2-9 of the ATP-CONSOLE board
C able 5TS1-1
24VFan Table
24 VFan Table Cable A8551-01 Cable A8550-06 0VDC
FAN Fan 2 2 TB7-6 Locks Board
+24VDC
MODULE 1 1 TB7-5 Locks Board
Fan
K4
VARIAN INTERFACE BOARD D1 1N4007
Wall Stand Fixed Detector Assembly (A3610-03) 2 U1
Out In 3
A3662-01 C2 Adjust INTERFACE CONTROL BOARD
VARIAN Adapter VARIAN J1
R3 R4 R2
Cable (A8580-XX) Varian Interface Board Cable (A7288-07) 510 510
10uF
243 1 LM317T
EXP _REQ_P 25V C1
3 + 24 Vdc
10uF
X-ray (Optocoupler
DETECTOR
EXP_REQ_N R1 50V
Control J1 4
Signals) J2 2K1
2 2
+ 5 V dc K3 K3 BU CKY EXP
9
J2
TS1 J4
K1 D2
K1 1 K4
EXP OSE 1-14 7-8 RAD R QST (Bucky Motion)
2 12 10 + 24 Vdc
OK _N
6
U S E R G ND 6 K4
5 EXP (Buc ky drive)
4 11 7 K4
PREP_P
1
BUCKY 2 DR C MD
PREP _N
2
GND
3 9 9
Detector GND
5 13
Power Supply
Power Supply
DC P ower Cable (A9788-08) 0 VAC
C able 5TS1-4
AUTOMATIC
CEILING
SUSPENSION Table Wall Stand
4 4
Ethernet 2 Ethernet 1
MAINS
Interface
X-Ray Generator Box Cable
Cabinet (A3352-XX)
2 2
Interface J5
Panel
Table Interface
Varian Interface * Varian Cable (A7288-07)
J1
Board #1
EXP_REQ_N R1 50V 2
Control 4 2K1 (A6343-121)
4 Note: Only for one detector 4
+ 5 V dc use A6343-120 harness. K3 K3 BU CKY EXP
9
J2
TS1 J4
K1 D2
K1 1 K5
EXP OSE 1-14 7-8 RAD R QST (Bucky Motion)
POWER BOX
2 5 11 + 24 Vdc
OK _N
6
PREP ( Ready)
U S E R G ND 6 53 K5
5 EXP (Buc ky drive)
4 4 8 K5
PREP_P
1
BUCKY 1 DR C MD
PREP _N
2
Detector GND
3 2 9
C able GND
Detector 5 6
Cable Power Supply
Cable (A9788-08) 0 VAC
J2-9 of the ATP-CONSOLE board
5TS1-1
EXP_REQ_N R1 50V
Control 4 2K1
2 2
+ 5 V dc K3 K3 BU CKY EXP
9
J2
TS1 J4
K1 D2
K1 1 K4
EXP OSE 1-14 7-8 RAD R QST (Bucky Motion)
POWER BOX
2 12 10 + 24 Vdc
OK _N
6
U S E R G ND 6 K4
5 EXP (Buc ky drive)
4 11 7 K4
PREP_P
1
BUCKY 2 DR C MD
PREP _N
2
Detector GND
3 9 9
C able GND
Detector 5 13
Cable Power Supply
Cable (A9788-08) 0 VAC
5TS1-4
V2-
30k01 30k01
10K
2
D1 10K D6 D8
LL4148 LL4148
11
LM4040-4.1 C8
100NF OP-400
6 -
1
7 TP2
5 + R23
U2B
1
C16
4
C11 1uF 10K
100NF unmounted
C6
100NF
R8
R20
2
LOAD CELL R16 R14 R12 49K9
200K 1 3 BAT85
V1- unmounted
C J2 1K 1K 100K C
REF+
1
4
D3 Wrap wire V+
11
2 R1 R5 J5
MAX430 R17 (See doc ADW)
11
3 2 - R15
U1 6 2 - OP-400 49K9
4 1K 1K OP-400 1
3 +
U2A 1 13 -
2
C5 1K
AMP 280371-2 3 +
U2D 14 3
1NF 12 + Wrap wire
7
D4 4
(See doc ADW)
4
R2 R6 R24 AMP 280371-2
4
V1+ 10K R25 BAT85 V-
10K unmounted C18
1K 1K 100NF
C3 R7 unmounted
1NF 200K
1
1
TP1 V2+
TP3 V2+
4
R21
R19
10 +
U2C 8 Q1
1
1K 9 - MPSA06
C17 OP-400 1K
100NF
11
B D2 B
LM4040-4.1 V2-
2
REF+
+ C14 R18
C13 10UF 10K
100NF
V1+ V+ V2+ V+
L2 L3
100UH 100UH
+ + C10 + C19
C7 C9
Fixing holes Tooling holes C4 10UF 10UF 100UF
100NF 100NF
A A
J6 J4 J1 J3
CON1 CON1 CON1 CON1 TP5
F.P.1 F.P.2 + C1 + C15 + C20
CON1 CON1 C2 10UF C12 10UF 100UF
100NF L1 100NF L4
1
Title
100UH
100UH PBA AUTOMATIC NOVA-TOMO GAUGE BOARD
1
D D
J1
SW1 SW2 1
2
AMP280370-2
C C
B B
A A
Title
TECLADO OMNI
Size Document Number Rev
A4
S0020515 SCH 0
Date: Wednesday, February 27, 2008 Sheet 1 of 1
5 4 3 2 1
A B C D E
4 4
J1 SERVO IN J2 MOTOR
J-SW-O
1 1
1 1 2 2
2 2 3 K1 3
4
1
AMP280370-2 AMP350429-1 3 AMP350429-1
2
5
R2
G5LE-1-E 24Vdc J3
7K5
1 1
3 2 2
3
2
J2 AMP280370-2
1 D1
K2 1 PMLL4148
5 2
1
2
6
3 AMP280370-2 D2
4 LED V.
8
1
R1
AMP280370-2 7K5 G6B-2214-24VDC
2 2
D43 J5
1 1
D3 LL4148 1
1
J-SW LED V. 2 2
2 2
AMP280370-2
J4
1 1
2 2
AMP280370-2 1 2
HOLE1HOLE2
2 AMP280370-2
1
2
1 1
JK
A B C D E
5 4 3 2 1
5V1
D D
1
TP5
HSMG-C670
D5
C4
R12 R17
1
100nF 1K 1K 0V4
R5 R16
14
14
20
HSMG-C670
301 1K U7B U7A J5-1
0V1 5 DB9 MACHO
INT_DEVICE 4 3 2 1 9
5V1 D4 4
TABLE
74HCT14/SO 74HCT14/SO 8
8
24V4 3
7
C5
20
Vcc
0V1
C U5 PCF8584_P 3 2 2 C
100nF Sx Lx
SDA 2 6
VDD
0V1
SCL 3 6 7 1
GND
Sy Ly
0V1 RESET 19 I2C_RESET
10
I2C_CLK 1 7 DB0
4
CLK DB0 U4 82B715D 0V4
IACK 4 IACK DB1 8 DB1
I2C_A0 6 9 R20
A0 DB2 DB2
1K
40
I2C_RD 16 RD DB3 11 DB3
CS_DEVICE 17 12 J5-2
CS DB4 DB4
I2C_WR 18 13 R24 15 DB9 MACHO
WR DB5 DB5
14 0V1 301 R25 19
WALL STAND
DB6 DB6
HSMG-C670
15 1K 14
DB7 DB7
18
VSS
1
R19 R18 0V1 16
10K 11
1K
0V1 TP11
B B
30
5V1
1
5V1
TP7
A A
Title
PC104 to I2C Board
5V1
R33
1K
5V1
C1
D10
HSMG-C670
D 100 nF D
0V1
43
3
LED PC104_IOR 4 35
VCC
VCC
I/O I/O DB6
PC104_IRQ7 5 36 DB5
PC104_AD9 I/O I/O
6 I/O I/O 37 DB4
PC104_IRQ6 8 39 DB3
PC104_AD8 I/O I/O
9 I/O I/O 40 INT_DEVICE
PC104_IRQ5 TP3 5V1
10 I/O I/O 41 INT_PCF_DEVICE
PC104_AD7 11 44 I2C_WR
PC104_IRQ4 I/O I/O
12 45 CS_DEVICE
1
5V1 I/O U1 I/O
PC104_AD6 15 46 /CS-CAN2
J4 PC104_IRQ3 I/O I/O R31 R32 5V1
16 I/O I/O 48 DB2
PC104_AD5 10K 10K
14
14
A1 IOCHK GND B1 17 I/O I/O 49 DB0
SD7 PC104_AD4 U7C U7D J2
A2 SD7 RESETDRV B2 18 I/O I/O 50 IACK
SD6 A3 B3 PC104_AD3 20 51 CS_HANDLER
SD5 SD6 +5V PC104_AD2 I/O I/O 1
A4 SD5 IRQ9 B4 21 I/O I/O 52 6 5 8 9 2
SD4 A5 B5 PC104_AD1 22 54 EMERGENCY SWITCH
SD4 -5V I/O I/O INT_HANDLER 3
SD3 A6 B6 0V1 PC104_AD0 24 55
SD3 DRQ2 I/O I/O INT_PCF_HANDLER 4
SD2 A7 B7
7
SD1 SD2 -12V LED 74HCT14/SO 74HCT14/SO
A8 B8 25 56 I2C_CLK CON4
SD0 SD1 ENDXFR I/O I/O
A9 SD0 +12V B9 SPI-SI 27 I/O I/O 57 /INT-CAN1
A10 B10 28 58 I2C_A0 0V1
AEN IOCHRDY KEY SPI-SO I/O I/O
A11 AEN SMEMW B11 SPI-SCK 29 I/O I/O 60 /INT-CAN2
A12 SA19 SMEMR B12 /RST-CAN 30 I/O I/O 61 DB1
A13 B13 PC104_IOW I2C_RESET 31 63 CS_OTC2
SA18 IOW PC104_IOR I/O I/O
A14 SA17 IOR B14 /CS-CAN1 33 I/O I/O 64 I2C_RD
C A15 B15 34 65 C
SA16 DACK3 DB7 I/O I/O CS_OTC1
A16 SA15 DRQ3 B16
A17 B17 PC104_RESET 1 67 INT_OTC
SA14 DACK1 INPUT/GCLRN I/O
A18 SA13 DRQ1 B18 84 INPUT/OE1 I/O 68 INT_PCF_OTC1
A19 B19 AEN 2 69
SA12 REFRESH INPUT/OE2 I/O INT_PCF_OTC2
A20 B20 CLK 83 70 SD7
SA11 SYSCLK PC104_IRQ7 INPUT/GCLK I/O SD6
A21 SA10 IRQ7 B21 I/O 73
PC104_AD9 A22 B22 PC104_IRQ6 5V1 13 74 SD5
PC104_AD8 SA9 IRQ6 PC104_IRQ5 VCCIO I/O SD4 24V4
A23 SA8 IRQ5 B23 26 VCCIO I/O 75
PC104_AD7 A24 B24 PC104_IRQ4 38 76 SD3
PC104_AD6 SA7 IRQ4 PC104_IRQ3 VCCIO I/O
A25 SA6 IRQ3 B25 53 VCCIO
PC104_AD5 A26 B26 66 77 SD2
SA5 DACK2 5V1 VCCIO I/O J12
PC104_AD4 A27 B27 78 79 SD1
PC104_AD3 SA4 TC C6 VCCIO I/O SD0
A28 SA3 BALE B28 I/O 80 1
PC104_AD2 A29 B29 81 PC104_IOW 0V4 2
PC104_AD1 SA2 +5V 100 nF I/O
A30 SA1 OSC B30 C7 3
PC104_AD0 A31 B31 EPM7064/LCC84 62
SA0 GND I/O(TCK)
A32 GND GND B32 I/O(TDI) 14 CON3
0V1
+
71
GND
GND
GND
GND
GND
GND
GND
GND
I/O(TDO)
PC104_8bits 10uF 16V I/O(TMS) 23
0V1 0V1
7
19
32
42
47
59
72
82
5V1
J8
0V1 TP14
1 0V4 0V1
1 2
B C8 B
TP6 3
4
1 100nF 5 R35 R34
6 H1 H2 0 OHM
1 0 OHM
CON6
TP8
1
0V1
1
LOGO1
LOGO SUINSA
TORNILLOS MAQUINA SMD
J21 J22 J23 J24
logo CON1 CON1 CON1 CON1
A A
1
Title
PC104 to I2C Board
5V1
D D
1
TP4
HSMG-C670
D15
C9
R38 R42
1
100nF 1K 1K 0V1 0V4
R39 R40
14
14
20
U7E U7F
HSMG-C670
301 1K J11-1
0V1 5 DB9 MACHO
10 11 12 13 9
CONSOLE
5V1 INT_HANDLER
D11 4
8
8
24V4 3
7
C11 74HCT14/SO 74HCT14/SO
20
Vcc
U10 PCF8584_P 3 2 2
100nF Sx Lx
SDA 2 6
C C
VDD
0V1
SCL 3 6 7 1
GND
Sy Ly
0V1 RESET 19 I2C_RESET
10
I2C_CLK 1 7 DB0
4
CLK DB0 U8 82B715D 0V4
IACK 4 IACK DB1 8 DB1
I2C_A0 6 9 R41
A0 DB2 DB2
1K
40
I2C_RD 16 RD DB3 11 DB3
17 12
WS KEYPADS
CS_HANDLER CS DB4 DB4
I2C_WR 18 13 R44 15
WR DB5 DB5
14 0V1 301 R43 19
DB6 DB6
HSMG-C670
15 1K 14
DB7 DB7
18
VSS
1
0V1 16
R52 11
10K
0V1 TP15 J11-2
30
B 5V1 DB9 MACHO B
5V1
A A
Title
PC104 to I2C Board
0V4 J7
TRANSVERSAL
9
5V1 4
8
24V4 3
7
2
0V1 6
D
5V1 TP12 R1 C13 R2 1 D
10K
1K 100nF DB9-MACHO-VERTICAL
10
11
TP2
HSMG-C670
D1
C2
R8 R51
1
100nF 1K 1K 0V1
R10 0V4
14
14
20
ALPHA + BETA
HSMG-C670
301 R4 U12B U12A
0V1 1K 5
INT_OTC 4 3 2 1 9
5V1 D2 4
74HCT14/SO 74HCT14/SO 8
8
24V4 3
7
C3 20
7
Vcc
0V1
U3 PCF8584_P 3 2 2
100nF Sx Lx
SDA 2 6
VDD
0V1
SCL 3 6 7 1
GND
Sy Ly
0V1 RESET 19 I2C_RESET
10
I2C_CLK 1 7 J1-1
DB0
4
CLK DB0 U2 82B715D
IACK 4 IACK DB1 8 DB1
I2C_A0 6 9 R9 R3 DB9 MACHO
A0 DB2 DB2
I2C_RD 16 11 1K 1K
RD DB3 DB3
CS_OTC1 17 CS DB4 12 DB4
18 13 0V4 J10
I2C_WR WR DB5 DB5
14 0V1 R11
DB6 DB6
HSMG-C670
15 301 5
DB7 DB7
1
C 9 C
VERTICAL
VSS
INT 5 INT_PCF_OTC1 4
TP9 8
24V4 3
10
D3 7
R6 R7 2
1K 10K 0V1 6
0V1 1
5V1
10
11
1
DB9-MACHO-VERTICAL
5V1
TP10
5V1 TP17
1
C14
R49 R45
100nF 1K 1K 0V4
R50
40
LONGITUDINAL
HSMG-C670
1K
0V1 15
19
5V1 D14 14
B B
18
8
24V4 13
C12
20
17
Vcc
U11 PCF8584_P 3 2 12
100nF Sx Lx
SDA 2 16
VDD
0V1
SCL 3 6 7 11
GND
Sy Ly
0V1 RESET 19 I2C_RESET
J1-2
30
1 7 0V1 DB9 MACHO
I2C_CLK DB0
4
14
I2C_RD 16 RD DB3 11 DB3
CS_OTC2 17 12 U12C
CS DB4 DB4
I2C_WR 18 WR DB5 13 DB5
14 0V1 R48 5 6
DB6 DB6
HSMG-C670
15 1K
DB7 DB7
1
74HCT14/SO
VSS
5 INT_PCF_OTC2
14 7
INT
D13 TP16 U12D
10
R53
10K 9 8
0V1 74HCT14/SO
5V1
14 7
U12E
A 11 10 A
5V1
14 7 74HCT14/SO
U12F
13 12
Title
74HCT14/SO PC104 to I2C Board
7
D D
5V1
3
SPI-SO SPI-SO 17 R54 U17 100nF C21
SPI-SCK SO 0V1 C18 100nF HCPL-0931 10uF 100nF R84
14 1K 5
VCC
SPI-SCK SCK Vref
/CS-CAN1 18 1 8 0
/CS-CAN1 CS 0V1 VDD1 VDD2
/RST-CAN 19 1 CAN1-TX J3A
/RST-CAN RESET TXCAN R56 1K
2 CAN1-RX 3 7 1 T1
/INT-CAN1 RXCAN OUT2 OUT1 TXD
/INT-CAN1 13 INT 2 IN1 IN2 6 4 RXD CANH 7 1 4 1
R57 1K 2
4 GND1 GND2 5 8 RS CANL 6 2 3 3
15 R55 V1 V2 4
GND
NC R58 1K CAN0001 CAN0001
4 TX0RTS NC 6 1K 5
5 12 0V1 6
TX1RTS RX0BF 5V-CAN1 U19 MAX3051
7 11 A A 7
2
OSC TX2RTS RX1BF C16 5V1 PCA82C250
3 CLKOUT/SOF U18 8
OSC2 8
2 +VIN +VOUT 4 B B
Y1 15pF TP19 JP1 JP2 CON8
10 16MHz C17 C22 + C23 R60 JUMPER JUMPER
VSS 1K
OSC1 9 100nF
1 -VIN 3 10uF R61 R62
C 0V1 15pF 5V1 -VOUT TP21 62R 62R C
MCP2515 D18
R64
0V1 MUS-05.305
R63 0V1 led G
CAN MODULE
CAN1-TX 5K76
Q1 BC807-40 C24
22K1 D16 10nF
R65
5V1
1K21 LED Y
R67
R66 5k76
CAN1-RX BC807-40
Q2
22K1 D17
R68
1K21 LED Y
0V1
5V1
3
SPI-SO 17 R69 U21 10uF C29
SPI-SCK SO 0V1 C26 100nF HCPL-0931 100nF 100nF R85
14 1K 5
VCC
/CS-CAN2 SCK Vref
/CS-CAN2 18 CS 0V1 1 VDD1 VDD2 8 0
/RST-CAN 19 1 CAN2-TX J3B
RESET TXCAN R71 1K
2 CAN2-RX 3 7 1 T2
/INT-CAN2 RXCAN OUT2 OUT1 TXD
/INT-CAN2 13 INT 2 IN1 IN2 6 4 RXD CANH 7 1 4 1
R72 1K 2
4 GND1 GND2 5 8 RS CANL 6 2 3 3
15 R70 V3 V4 4
GND
NC R73 1K CAN0001 CAN0001
4 TX0RTS NC 6 1K 5
5 12 0V1 6
TX1RTS RX0BF 5V-CAN2 U23 MAX3051
7 11 A A 7
2
TX2RTS RX1BF 5V1 PCA82C250
3 CLKOUT/SOF U22 8
8 5V1
OSC2
R79 2 +VIN +VOUT 4 B B
TP23 JP3 JP4 CON8
10 C30 + C31 R75 JUMPER JUMPER
VSS OSC 5K76 10uF 1K
OSC1 9 R78 100nF
BC807-40 1 -VIN 3 R76 R77
0V1 Q3 -VOUT TP25 62R 62R
MCP2515 22K1 D21
R80 D19
0V1 MUS-05.305
led G
CAN MODULE
5V1 1K21 LED Y
R82 C32
10nF
5k76
A R81 A
CAN2-RX BC807-40
Q4
22K1 D20
R83
1K21 LED Y
0V1
Title
PC104 to I2C Board
+24VSUPPLY
TP4
TP
+15VANALOG11 TP1 +24VSUPPLY
-15VANALOG1 TP
TP2 SDAIN
TP
SCLIN
11
4
4 U22A 4
2 - TL074BCD ERROR-CALIB 5 + R83
1 7 E -CALIB TP3
POSITION R110 4K75
POSICION 3 + 6 - TP/INT
R212 R211 +5V
10K
TL074BCD 1K 1K
11
DS2
U1B
R108 LED V.
20K
+15VANALOG1 1 S CLIN R210 R209
-15VANALOG11 1K 100K
-15VANALOG1
J10 6
2 S DAIN
7 GNDSUPPLY
DB9 VERTICAL 3
8
11
4
U22B 9 / INT
6 - TL074BCD 5
7 C H4
ERRPOS 5 +
4
GNDSUPPLY
+15VANALOG1 +5V
TP5
L33 TP
-15VANALOG1 A2 A1
3 100uH/65mA 3
R206
C138 C127
100nF/50V
11
R207
U22D 4 0 ohm C119 4.7uF/16V
TL074BCD +5V NC 10nF
13 - 7 NC
14 C H6 8 NC CH4 19
Speed 12 + 11 NC CH5 20 R231
R204 22 21 2 1
NC CH6 2 1 C H4
+5V 1K 24 23 4 3 C H5
4
NC CH7 4 3
25 NC 6 6 5 5 C H6
28 13 /S HD 8 7 E -CALIB
+5V NC /SHDN 8 7
2 +15VANALOG1 C147 C148 C149 C150 4x100 2
D37 MAX127-SSOP28
100nF/50V +5V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
LED V.
C121
R200 R208
1K 1K
SDA
8VCC
SCL
S DAIN 2 3
Lx Sx
S CLIN 7 6 D34
GND
Ly Sy
LED V.
82B715TD
GROUNDED AND SUPPLY WIRES
-15VANALOG +15VANALOG
R199
GNDSUPPLY G N DH
+5V 1K
GNDSUPPLY G N DH
GND ANALOG
GND SIGNAL
L29 L30
GND 100uH/65mA 100uH/65mA
GND EARTH
1 -15VANALOG1 +15VANALOG1 1
C52
6.8uF/25V C53
+ 6.8uF/25V
+ NAME DATE SHEET / OF
DRAWING S.PEREZ 14/09/2010 PBA S0016026_B_SCH PCB S0015303_C
V CC +5VCC C123 C122 1/9
+5V 100nF/50V 100nF/50V REVISED F.GARCIA 14/09/2010 B A 6 REV
SPEED CTRL
U14E
+5V
11 10 R217 Only Z
I MOTOR FDBK
U13 10K
R182 74HCT14 R191
100K
DG412/SO
D57 D33 Unmounted
TACO
1 IN1 D1 2 10K
16 15 B R79
No Z
IN2 D2 BZV55-C2V7 BZV55-C2V7
9 IN3 D3 10
8 7
GALGA IN4 D4 Speed -15VANALOG6 10K
4 3 C111 4
S1 10uF CER
A 14 S2 DG412 U12D
11
11
U14C
POSLOOP
6
S3 O-OFF TL074BCD
CORRLOOP S4 R180 R181 R77 R216
1- ON 13 -
/GALGA 5 6 +5V 12 VL 10M 10K 14 CORRLOOP
3K4
12 +
74HCT14 -15VANALOG6 0 ohm
13
GND
+15VANALOG13 V+
-15VANALOG13 4
4
V-
Unmounted R78
11
U12C
5
TL074BCD 499R
C104
GALGA
GALGA Unmounted 9 - +15VANALOG6
8
C105 10 +
R176 100pF R177 100pF
Unmounted D55
4
LL4148 R193
C98 20k 20K
-15VANALOG6
Unmounted R76
1K
-15VANALOG6
100pF C99
C49 +15VANALOG6
10K D56
11
LL4148 R192
11
R67
J6 2 100pF 1uF/50V 9K09
1
-
R66 TL074BCD
AMP280371-2 2 1 6 -
20K
3 +15VANALOG 3 +
20K 7
4 -15VANALOG U12A 5 +
TL074BCD U12B
4
3 3
+15VANALOG6
+15VANALOG6
+5V
C106 R186 R183
100nF/50V 10K 0.1% R178
L34 49K9 0.1%
10K 0.1%
100uH/65mA -15VANALOG5 TP20
C139 -15VANALOG5
-15VANALOG5
220nF/50V
11
10K 0.1% U17A
+5REF 10K 0.1%
11
-15VANALOG2 U15 R187 TL074BCD U17B U17C R71
11
2 - R184 R179
1 6 TL074BCD TL074BCD 1K
-
10K 0.1%
VDD 12 3 + G=-1 7 9 -
R64
11
4
TL074BCD REF3
13 -
R188 +5REF
4
14 3 2
4
12 + 14
REF1 OUT0 10K 0.1%
REF2 4K02 0.1% +15VANALOG5 R70
+5VREF/16
+5V 9 R189 +15VANALOG5
4
AD0 +15VANALOG5
A1 10 AD1 OUT1 1
R164 11
2 A2 AD2 4K02 0.1% 2
1K 0.1%
+15VANALOG2
OUT2 16
SCL 7 SCL
SDA 8 SDA
TP21 GROUNDED AND SUPPLY WIRES
OUT3 15 I_LIMIT
-15VANALOG5 GND SIGNAL
R69 GND
Unmounted U17D
1K
11
R NV TL074BCD
POSLOOP Speed 5 AGND
R80 13 -
0 ohm
6 DGND 14 DEMVEL
0 ohm 12 +
G N DH
MAX520ACW E - W SO-16 G N DH
4
A.O SUPPLY A.O SUPPLY DG413 SUPPLY GNDSUPPLY
+15VANALOG5 GNDSUPPLY
-15VANALOG +15VANALOG -15VANALOG +15VANALOG +5V
-15VANALOG +15VANALOG
GND ANALOG
+5V
V CC
L26 L27 L28 L20
GND EARTH
100uH/65mA 100uH/65mA L24 L25 100uH/65mA 100uH/65mA
1 100uH/65mA 100uH/65mA 1
+15VANALOG
D5 R 227 unmounted
C LUTCH +24VH
0 ohm
LED V.
K3 R107 R 106 K2 7 K1
F1
3 178R LL4148 3K74 6 7
4 D47 5 6
6 2 5
1 3 2
MF-R800
4 3
G6B-1174P-US 1 + 4 /H_POW ER
8 1 +
8
2
D9 D 12 R 118 +5V G6K-2F-5V
R119
R 37
D4
R 45
1K D42 +5V G6K-2F-5V
100R 1K Q5 SMCJ30A Q8 D41
BZV55C18
BZV55C18
2K 2K
3
3
R 13 BCX53-16 BCX53-16 LL4148 LL4148
1 1 Q9
1
2
2
4 R 12 10R0 R 18 BCX56-16 4
1 Q6 1 C 56 GNDH 1 1
2
2
BCX56-16 C 55 LIM_SW 1 LIM_SW 2
Q1 1uF/50V 10R0 BAT54J R 19
3
3
BAT54J IR F 5210PBF 1uF/50V R9 D 13
D 10 G N DH Q3 47R5 100R
2
G N DH IR F 5210PBF
MOTOR
2
BZG03-C12
3W R 20
R8 D7 J5
47R5 1K
R 14 C 57 1
1K G N DH 1nF/50V 2
1
3
3
2
AMP350429-1
D6 C 58
1nF/50V
BZG03-C12
A drive
2
3W T1
250 uH 16A +24VH
B gate
1
B drive C 59
1nF/50V
R 44
R 15 R 21 G N DH 10k
2
1K IR FB4710PBF 1K
A gate
2
D18 unmounted
Q2 Q4 LL4148
A gate
1 Q10
IR FB4710PBF
2
2
1 BCX56-16
1 Q7 1 R24-2 R3
B gate
3
BCX56-16 R 17 R 23
D17 unmounted RESET_SW
3
10R0 10R0
3
3
LL4148
1
BAT54J R 22 BAT54J 1K5
D 11 1K 1K D 14 U 2A
R 16 R27-2 TLP621-2
B drive A drive
R 24 100R D3
2
Corr. A Corr. B LL4148
1K_POTEN R 27
P1 0 ohm
3 R117 100R GNDH 3
0,1E 5W
R5 R4 R7 Current
R6
0,1E 5W 0,1E 5W
0,1E 5W limit unmounted
adj.
R 26
P1-3 470R
R 25
GNDH 0 ohm
R25-1
+15VANALOG
D 60
f0=100KHz +15VANALOG14
LL4148
R 233 R232
TP +15VANALOG14
+15VANALOG14 4K99 4K99
TP51 C152
D 61
220pF/50V U23A LL4148
4
U 23C
TL074BCD
4
1K TL074BCD R 234
R239 + 10 1
TL074BCD
+ 12 8 14K7 7K87 - 2
+I m ot 14 4K02 - 9
- 13 10K
C 153
11
R248 R 235
11
unmounted
10uF/35V
unmounted -15VANALOG14
R 236
-15VANALOG14
-15VANALOG14 10K
C 151
2 2
220pF/50V
R240
- I m ot
R 247 1K
1K
P1-3 R25-1
S1
1 8 R243
R24-2 2 7 R27-2
3 6
4 5 10K
TP45
TP SMD DIL +15VANALOG14
L6 L5 L38 L39
100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
G ND EARTH
TP42
-15VANALOG11 +15VANALOG11 -15VANALOG14 +15VANALOG14
R115 TP
1K
1
+15VANALOG11
1 C orr. A R 114 +15VANALOG11 C4 C 157 1
R 28 C5 + + C155 + +
20K 1K 6.8uF/25V 6.8uF/25V
6.8uF/25V 6.8uF/25V
R 11 C 61 C 158 +5V
U 1C
4
R113 TL074BCD 1K
10 + 100nF/50V 100nF/50V +5V
1K 8 12 +
9 - 14 I MOTOR FDBK VC C
Corr. B
13
R 112
1K
- TL074BCD 4V/A
11
U 1D
11
-15VANALOG11
NAME DATE SHEET / OF
C2 C3 -15VANALOG11
100nF/50V DRAWING S.PEREZ 14/09/2010 PBA S0016026_B_SCH PCB S0015303_C
100nF/50V 3/9
R 116 14/09/2010 B
REVISED F .G AR CIA A 6 REV
0 ohm
R 10 B N C 11/401 J. Clemente 03/10/2012
20K A EN G. J. Clemente 10/11/2011 OTC VERTICAL AXIS PBA:
6 N C 11/392 J.C lemente 10/11/2011 SEDECAL H POWER DRIVER
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
unmounted
+24VH
SPEED CTRL R213 AUTOTRACK LED
0 ohm
GND SIGNAL
S IGNAL1 U14D GND
R218
9 8 RESET_SW
S IGNAL2
0 ohm 74HCT14
S IGNAL3
+5V
G N DH
S IGNAL0
+5V +5V G N DH
100nF/50V
C118
10
10
8
7
6
4
8
7
6
4
GNDSUPPLY
R72 R229
R5
R6
R7
R8
R5
R6
R7
R8
C
C
+5V GNDSUPPLY
24
8*10K 8*10K U20
R4
R3
R2
R1
R4
R3
R2
R1
C
VCC
GND ANALOG
TP11 TP12
3
9
1
2
3
9
1
2
5
3 TP TP SDA 23 SDA P0 4 R203 unmounted 3
10K
U21C U21D
AMP280370-2 22 5 /R EL AMP280370-2
SCL SCL P1 GND EARTH
LIM_SW 1 SPEED CTRL R202
1 1 / INT 1 /INT P2 6 6 5 8 9 1 1
2 R95 1K 2
2 LIM_SW 2 470R 2
R73 R74 21 7 S IGNAL0 TP13 unmounted 1K
1K 470R A0 P3 R195 C124 J3
JA3 A1 2 A1 74HCT14 74HCT14
3 8 S IGNAL1 R96 1K TP14 unmounted 100nF/50V
A2 A2 P4
R197 470R
13 9 S IGNAL2 R97 1K TP15 unmounted
JB3 P10 P5 TP16 +5V
R98 1K TP17unmounted
2 2 14 P11 P6 10 S IGNAL3 PEDAL-UP
1 1 R196 470R unmounted +5V
C117 C116 15 11
P12 P7 /GALGA
220nF/50V V CC
AMP280370-2 16
220nF/50V P13
/AUTOCENTER LED R249
17 P14
SPEED CTRL 24CLUTCH_TABLE 0 ohm
18 P15
AUTOCENTER V1
BUTTON U21E /BRAKE 19 P16 unmounted D38
R100 PSOT24C S1J
D62 J15
1 11 10 /CLU TCH 20 TP10
JA4 1 P17 TP
2 1 2 1
GND
2 470R 1
2 2
AMP280370-2 74HCT14 LL4148
unmounted PCF8575TS / SSOP 24 R87 unmounted unmounted
12
3
2 2
AUTOTRACK 1K AMP280370-2
BUTTON R228
U21A unmounted
R102 U21F 1 2
8
1
6
1 1 13 12 0 ohm
JB4 R90
+
2 /emergencyswitch /emergencyswitch 74HCT14 Q17 K5
2 470R
C130 0 ohm G5V-2-24VDC
AMP280370-2 C131 74HCT14 R99 R101 1 unmounted
unmounted
2
5
7
unmounted 220nF/50V 220nF/50V 1K 1K
+5V NTD5867NL-1G
3
+5V J2
1 1
JR4 S IGNAL0 R88 470R
2 2 1
TP18 TP19 G N DH
AMP280370-2 S IGNAL1 R91 470R 2 G N DH
unmounted unmounted unmounted 3
S IGNAL2 R93 4 24CLUTCH_TABLE
470R 5
S IGNAL3 R103 6
C128 R250
220nF/50V 470R
C132 AMP280372-2
C129 0 ohm
unmounted
220nF/50V C125
220nF/50V 220nF/50V
74HC08/SO
IC SUPPLY U7,U13,U11 74HC08/SO 4
1 9 U10B 6 1
U10C 8 5
10
+5V +5V +5V
74HC08/SO
DRAWING S.PEREZ 14/09/2010 PBA S0016026_B_SCH PCB S0015303_C
100nF/50V
100nF/50V
12
14/09/2010
4/9 B
U10D 11 REVISED F.GARCIA A 6 REV
13 B NC 11/401 J. Clemente 03/10/2012
4 4
D25 D24
TL074BCD U6B U 6C
11
11
3 B2 TL074BCD TL074BCD R133 U 6D 3
11
B2 2 -
1 6 - 9 - 10K TL074BCD
R55 3 + 7 8 13 -
10K R56 5 + R132 10 + 14 B1 B1
10K 10K 12 +
4
4
+15VANALOG8
+15VANALOG8 +15VANALOG8
+15VANALOG8
+5V
+5V TP35
-10VREF +10VREF
V CC
11
11
GNDSUPPLY TL074BCD U7B TL074BCD
11
R57 R58 TL074BCD R42
GNDSUPPLY 2 - D16 9 -
DEMVEL
1 6 - BAS85 8 POSLOOP
10K
GND ANALOG 3 +
10K 7 10 +
5 +
4K99
4
R36
4
GND EARTH 10K
+15VANALOG9 +15VANALOG9
+15VANALOG9 TACO
D49
A.O SUPPLY A.O SUPPLY BAS85
-15VANALOG +15VANALOG -15VANALOG +15VANALOG
C63
33nF
R40
-15VANALOG9 10K
TL074BCD
1 1
- 13
-15VANALOG8 +15VANALOG8 -15VANALOG9 +15VANALOG9 14
+ 12
C7 R152 TP6
+10VREF
100K
100nF/50V -15VANALOG2
unmounted unmounted unmounted
J8 R144 L10 L9 L8 L7 L18 L17 L31 L32
1K 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
11
1 U8A D19
4
2 R53 100K 4
2 TL074BCD R54 BAS85
-15VANALOG4 +15VANALOG4 -15VANALOG3 +15VANALOG3 -15VANALOG2 -15VANALOG12
-
3
4 1 ALTURA +15VANALOG2 +15VANALOG12
5 3 +
1K
6 R52 100K 6.8uF/25V 6.8uF/25V 6.8uF/25V 6.8uF/25V C26 6.8uF/25V C134
6.8uF/25V
4
C15 C14 + C13 C12 + 6.8uF/25V C25 + +
D50
+ + + + unmounted
AMP280372-2 6.8uF/25V C136
R153 +15VANALOG2 BAS85 C68 C69 C70 C71 C82 C81 C135 C137
C11 C21 C10 100K 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
unmounted
1uF/50V 1uF/50V 1uF/50V
unmounted unmounted
R130 R131
20M 20M
R224 R226
20k 30K
J11 unmounted -15VANALOG12 -15VANALOG12 +5V
IR connector
11
DEMPOS
11
1 +5V R223 D58
2 2 -
R225 TL074BCD
1 6 - BAS85
3 3 20K 3
4 +5V 3 + 7 C H IR1
20K
5 U11A 5 +
R143 +15VANALOG4
TL074BCD U11B
4
6
4K99 0.1% unmounted unmounted
4
+10VREF +15VANALOG3
C22 AMP280372-2 +15VANALOG12
7
1uF/50V +15VANALOG12
POSITION C23 ERROR-CALIB 3 +
R220 R222
7
1
POTENCIOMETER 3 6
R46
+ R47 ERRPOS 20k 30K
100nF/50V 1 10K 0.1% 8
J7 R135 301R U4 1K -15VANALOG12 -15VANALOG12 +5V
6 2 -
8 INA126
1 U3
11
2
5
2 -
INA118 R134
11
3 POSICION R219 D59
10K 9 -
R221 TL074BCD
4
4 BAS85
5 8 13 -
R124 20K 10 + 14
6 20K C H IR2
C27 C28 C29 1K -15VANALOG4 12 +
U11C
TL074BCD U11D
4
AMP280372-2 -15VANALOG3
unmounted unmounted unmounted
4
1uF/50V 1uF/50V 1uF/50V TP50
SPEED +15VANALOG12
TP +15VANALOG12
R149 R148
10V=21VinMOTOR
20M 0 ohm TP7
+15VANALOG11
-10VREF C96
220nF 10%
2 U1A 2
C34 R65 TL074BCD
4
100nF/50V 1K
TP&I2C + 3
TACOMETER 1 R169 R163
- 2 7K5 3K92
GROUNDED AND SUPPLY WIRES
-10VREF
11
GNDSUPPLY G N DH
C100 unmounted
100NF 10% GNDSUPPLY G N DH
R251
GND ANALOG
-15VANALOG11 0 ohm
TP9
GND SIGNAL
TP C86
220nF 10% GND
-15VANALOG +15VANALOG
TP22
TP
+5V
+5V
C114
+24VSUPPLY 100nF/50V DC-DC-1 EC3A21 3W
FL2
L35 R84
F3 1 +IN + O U T 14 L19 L21
B CB 24 11 C79 100uH/65mA 100uH/65mA
- - 22uF/25V 4.7uH/650mA 1K
C115 C43 MF-MSMF020-2 + + C140 DS3
D36 100nF/50V 100nF/50V +
4 12 15 LED V. -15VANALOG7 +15VANALOG7 4
SMCJ30A C75 13 -IN -O UT 10
10uF/35V 6.8uF/25V C76
PSG - - CG1
100nF/50V C36 C42
C54 GNDSUPPLY 6.8uF/25V 6.8uF/25V +
-
+
100nF/50V BNX005-01
CG2
CG3
TP23 C90 C102
TP DS4 100nF/50V 100nF/50V
+15VANALOG +15VANALOG LED V.
DC-DC-2 EC6A16 7.5W R85
F4 + O U T 14 L36
23 +IN C141
+ C97 4.7uH/650mA C93 3K01
22 +
SMD050 22uF/25V 100nF/50V
+ + / - OUT 9 6.8uF/25V
C142
R105 C89 + C87 C91
3 +
10uF/35V 2 -IN 22uF/25V 100nF/50V R86
0 ohm GNDSUPPLY L37 6.8uF/25V
-O UT 11
R48 4.7uH/650mA 3K01
-15VANALOG LED V.
-15VANALOG
0 ohm DS5
R1 TP24
TP
0 ohm G N DH
3 +15VANALOG 3
-15VANALOG7
hole 4 mm
1 TP25 U9A
11
R167 10K TL074BCD BCX56-16 Q15 TP28 +24VH
hole 4 mm 2 - +5V
1 TP26 R68 FL1
1
J1
+4.096REF 3 +
2K49 R2 R109
hole 4 mm +5V CB B
1 R166 Q13 - - 1
3
1K
1000uF/63V
TP27 R162
4
10uF/35V
hole 4 mm R168 BAT54J TLP621-2 LL4148 C6 D1
1 TP29 D28 D8 C1 SMCJ30A
15R
4
-15VANALOG7 +15VANALOG7 CG1 PSG AMP 643488-1
- -
R175 R43 LED V. G N DH
-
U 9D +5REF
11
CG3
CG2
TL074BCD /emergencyswitch
13 - + C41
14 4.7uF/16V
12 + -15VANALOG
-15VANALOG7
4
11
R157 10K TL074BCD
2
+15VANALOG7 9 -
R160 Q12
+5REF 8 1
2 BCX53-16 TP34 2
10 +
4K02
3
G N DH
R60
3
-15VANALOG7 +15VANALOG 10K Q11 1
4
BC807-40W
2
U9B R155 R156
11
BC817-40W C30
R172 +
4.7uF/16V
R171 R170
10K +15VANALOG7 15R 1K
G N DH C101
G N DH
1nF/50V
+10VREF
GNDSUPPLY
+ C39
GNDSUPPLY 4.7uF/16V
GND ANALOG
GND EARTH
1 1
4 4
R139
+10VREF
1K
C78
1uF/50V
+15VANALOG10
R151
-10VREF R32
1K21
1K C77
unmounted SERV ON
1uF/50V
DS1
A DRIVE R120
TP38 /H_POW ER
unmounted TP
1K
B DRIVE LED V.
TP37
3 TP 3
1.5nF pol R30 10K
UC3637 B2
C31 U5 -15VANALOG10
R51 1 20
+Vth Iset
2
1K 2 19
Ct E/Aout R127 10K 1M D52
3 -Vth -E/A 18
R62 A drive 4 17 R129 BZV55C10
1K Aout +E/A R121
-15VANALOG10 5 -Vs Sdn 16
+15VANALOG10 6 15 -15VANALOG10
20K
1 1
+Vs -C/L
B drive 7 Bout +C/L 14
R137 8 13 R12510K
+Bin +Ain D51
+15VANALOG10 9 -Bin -Ain 12
10 11 10K BZV55C10
10K NC NC
unmounted R126 499R B1 R128
2
TP39 R59 R138 499R R31
TP
1K 1K
40KHz TP I LIMIT
TP43unmounted
R122
4K99
R35
1K TP40
Speed TP
R34
+I mot SPEED CONTROL
2 C67 1K unmounted 2
1nF/50V
A.O SUPPLY
R33
-I mot
-15VANALOG +15VANALOG
1K
GND SIGNAL
L15 L16
GND 100uH/65mA 100uH/65mA
-15VANALOG10 +15VANALOG10
C33
C32 6.8uF/25V
G N DH
6.8uF/25V + +
G N DH
C85 C84
GNDSUPPLY
100nF/50V 100nF/50V
GNDSUPPLY
GND ANALOG
1 1
GND EARTH
4 4
1
3 3
LG1
CON1
ASSEMBLY ON HEATSINK
J19
HEATSINK S0003828
1
1
2
3
NYLON WASHER FIXING
HEATSINK
2 2
1 1
+24VSUPPLY
TP4
TP
+15VANALOG11 TP1 +24VSUPPLY
-15VANALOG1 TP
TP2 SDAIN
TP
SCLIN
11
4
4 U22A 4
2 - TL074BCD ERROR-CALIB 5 + R83
1 7 E -CALIB TP3
POSITION R110 4K75
POSICION 3 + 6 - TP/INT
R212 R211 +5V
10K
TL074BCD 1K 1K
11
DS2
U1B
R108 LED V.
20K
+15VANALOG1 1 S CLIN R210 R209
-15VANALOG11 1K 100K
-15VANALOG1
J10 6
2 S DAIN
7 GNDSUPPLY
3
8
11
4
U22B 9 / INT
6 - TL074BCD 5
7 C H4
ERRPOS 5 +
4
GNDSUPPLY
+15VANALOG1 +5V
TP5
L33 TP
-15VANALOG1 A2 A1
3 100uH/65mA 3
R206
C138 C127
100nF/50V
11
6 A0 CH0 15 2 2 1 1 POSITION
A1 12 16 4 3
A1 CH1 4 3 C H IR1
Y-OTC 1.ON 2.ON A2 10 A2 CH2 17 6 6 5 5 C H IR2
+15VANALOG1 18 8 7
CH3 8 7 ALTURA
SW 4x100
S DA 9 27 +4.096REF +4.096REF
-15VANALOG1 S CL SDA REF
5 SCL AGND 14
26 +
REFADJ
DGND 3
C120
11
R207
U22D 4 0 ohm C119 4.7uF/16V
TL074BCD +5V NC 10nF
13 - 7 NC
14 C H6 8 NC CH4 19
Speed 12 + 11 NC CH5 20 R231
R204 22 21 2 1
NC CH6 2 1 C H4
+5V 1K 24 23 4 3 C H5
4
NC CH7 4 3
25 NC 6 6 5 5 C H6
28 13 /S HD 8 7 E -CALIB
+5V NC /SHDN 8 7
2 +15VANALOG1 C147 C148 C149 C150 4x100 2
D37 MAX127-SSOP28
100nF/50V +5V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
LED V.
C121
R200 R208
1K 1K
SDA
8VCC
SCL
S DAIN 2 3
Lx Sx
S CLIN 7 6 D34
GND
Ly Sy
LED V.
82B715TD
GROUNDED AND SUPPLY WIRES
-15VANALOG +15VANALOG
R199
GNDSUPPLY G N DH
+5V 1K
GNDSUPPLY G N DH
GND ANALOG
GND SIGNAL
L29 L30
GND 100uH/65mA 100uH/65mA
GND EARTH
1 -15VANALOG1 +15VANALOG1 1
C52
6.8uF/25V C53
+ 6.8uF/25V
+ NAME DATE SHEET / OF
DRAWING S.PEREZ 17/05/2010 PBA S0016027_A_SCH PCB S0015303_C
V CC +5VCC C123 C122 1/9
+5V 100nF/50V 100nF/50V REVISED F.GARCIA 17/05/2010 A 5 3 REV
SPEED CTRL
U14E
+5V
11 10 R217 Only Z
I MOTOR FDBK
U13 10K
R182 74HCT14 Unmounted Unmounted R191
100K
DG412/SO
D57 D33 Unmounted
TACO
1 IN1 D1 2 10K
16 IN2 D2 15 B R79 No Z
9 10 BZV55-C2V7 BZV55-C2V7
IN3 D3
8 7
GALGA IN4 D4 Speed Unmounted -15VANALOG6 10K
4 3 C111 4
S1 10uF CER
A 14 S2 DG412 U12D
Unmounted
11
11 Unmounted
U14C
POSLOOP
6
S3 O-OFF TL074BCD
CORRLOOP S4 R180 R181 R77 R216
1- ON 13 -
/GALGA 5 6 +5V 12 VL 10M 10K 14 CORRLOOP
3K4
12 +
74HCT14 -15VANALOG6 0 ohm
13
GND
+15VANALOG13 V+
-15VANALOG13 4 Unmounted Unmounted
4
V-
Unmounted R78
11
U12C
5
TL074BCD 499R
C104
GALGA
GALGA Unmounted 9 - +15VANALOG6
8
C105 10 +
R176 100pF R177 100pF Unmounted
Unmounted D55
4
LL4148 R193
C98 20k 20K
-15VANALOG6
Unmounted R76
1K
-15VANALOG6
100pF C99
C49 +15VANALOG6
10K D56
Unmounted
11
LL4148 R192
11
R67
J6 2 100pF 1uF/50V 9K09
1
-
R66 TL074BCD
AMP280371-2 1 6 - Unmounted
2 20K
3 +15VANALOG 3 +
20K 7
4 -15VANALOG U12A 5 +
TL074BCD U12B
4
Unmounted
4
3 Unmounted 3
+15VANALOG6
+15VANALOG6
+5V
C106 R186 R183
100nF/50V 10K 0.1% R178
L34 49K9 0.1%
10K 0.1%
100uH/65mA -15VANALOG5 TP20
C139 -15VANALOG5
-15VANALOG5
220nF/50V
11
10K 0.1% U17A
+5REF 10K 0.1%
11
-15VANALOG2 U15 R187 TL074BCD U17B U17C R71
11
2 - R184 R179
1 6 TL074BCD TL074BCD 1K
-
10K 0.1%
VDD 12 3 + G=-1 7 9 -
R64
11
4
TL074BCD REF3
13 -
R188 +5REF
4
14 3 2
4
12 + 14
REF1 OUT0 10K 0.1%
REF2 4K02 0.1% +15VANALOG5 R70
+5VREF/16
+5V 9 R189 +15VANALOG5
4
AD0 +15VANALOG5
A1 10 AD1 OUT1 1
R164 11
2 A2 AD2 4K02 0.1% 2
1K 0.1%
+15VANALOG2
OUT2 16
SCL 7 SCL
SDA 8 SDA
TP21 GROUNDED AND SUPPLY WIRES
OUT3 15 I_LIMIT
-15VANALOG5 GND SIGNAL
R69 GND
Unmounted U17D
1K
11
R NV TL074BCD
POSLOOP Speed 5 AGND
R80 13 -
0 ohm
6 DGND 14 DEMVEL
0 ohm 12 +
G N DH
MAX520ACW E - W SO-16F G N DH
4
A.O SUPPLY A.O SUPPLY DG413 SUPPLY GNDSUPPLY
+15VANALOG5 GNDSUPPLY
-15VANALOG +15VANALOG -15VANALOG +15VANALOG +5V
-15VANALOG +15VANALOG
GND ANALOG
+5V
V CC
L26 L27 L28 L20
GND EARTH
100uH/65mA 100uH/65mA L24 L25 100uH/65mA 100uH/65mA
1 100uH/65mA 100uH/65mA 1
Unmounted Unmounted
-15VANALOG5 +15VANALOG5 -15VANALOG13 +15VANALOG13
-15VANALOG6 +15VANALOG6
C40
+ Unmounted 6.8uF/25V NAME DATE SHEET / OF
+ Unmounted + + + DRAWING S.PEREZ 17/05/2010 PBA S0016027_A_SCH PCB S0015303_C
C44 C45 + C48 C113 2/9
6.8uF/25V 6.8uF/25V C46 C47 6.8uF/25V 100nF/50V REVISED F.GARCIA 17/05/2010 A 5 3 REV
C109 C108 6.8uF/25V 6.8uF/25V C103 A NC 11/401 NE 381/11 J. Clemente 10/10/2012
100nF/50V 100nF/50V C112 C110 100nF/50V
100nF/50V 100nF/50V 5 NC 11/392 NE 374/11 J. Clemente 11/11/2011 OTC TRANSVERSAL AXIS PBA:
Unmounted Unmounted 3 NC 10/232 Sonia Pérez 18/05/2010 SEDECAL GAGE & DAC SIGNALS
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
+15VANALOG
D5 R 227
unmounted
C LUTCH +24VH
0 ohm
LED V.
K3 R 107 R 106 K2 7 K1
F1
3 178R LL4148 3K74 6 7
4 D47 5 6
6 2 5
1 3 2
MF-R400
4 3
G6B-1174P-US 1 + 4 /H_POW ER
8 1 +
8
2
D9 D 12 R118 +5V G6K-2F-5V
R 119
R 37
D4
R 45
1K D42 +5V G6K-2F-5V
100R 1K Q5 SMCJ30A Q8 D41
BZV55C18
BZV55C18
3 2K 2K
3
R 13 BCX53-16 BCX53-16 LL4148 LL4148
1 1 Q9
1
2
2
4 R 12 10R0 R 18 BCX56-16 4
1 Q6 1 C 56 G N DH 1 1
2
2
BCX56-16 C 55 LIM_SW 1 LIM_SW 2
Q1 1uF/50V 10R0 BAT54J R 19
3
3
BAT54J IR F 5210PBF 1uF/50V R9 D 13
D 10 GNDH Q3 47R5 100R
2
G N DH IR F 5210PBF
MOTOR
2
BZG03-C12
3W R 20
R8 D7 J5
47R5 1K
R 14 C 57 1
1K GNDH 1nF/50V 2
1
3
3
2
AMP350429-1
D6 C 58
1nF/50V
BZG03-C12
A drive
2
3W T1
250 uH 16A +24VH
B gate
1
B drive C 59
1nF/50V
R 44
R 15 R 21 G N DH 10k
2
1K IR F B4710PBF 1K
A gate
2
D18 unmounted
Q2 Q4 LL4148
A gate
1 Q10
IR F B4710PBF
2
2
1 BCX56-16
1 Q7 1 R24-2 R3
B gate
3
BCX56-16 R 17 R 23
D17 unmounted RESET_SW
3
10R0 10R0
3
3
LL4148
1
BAT54J R 22 BAT54J 1K5
D 11 1K 1K D 14 U 2A
R 16 R27-2 TLP621-2
B drive A drive
R 24 100R D3
2
Corr. A Corr. B LL4148
1K_POTEN R 27
P1 0 ohm
3 R 117 100R G N DH 3
0,1E 5W
R5 R4 R7 Current
R6
0,1E 5W 0,1E 5W
limit
0,1E 5W unmounted
unmounted adj.
unmounted R 26
P1-3 470R
R 25
G N DH 0 ohm
R25-1
+15VANALOG
D 60
f0=100KHz +15VANALOG14
LL4148
R233 R 232
TP +15VANALOG14
+15VANALOG14 4K99 4K99
TP51 C 152
D 61
220pF/50V U 23A LL4148
4
U 23C
TL074BCD
4
1K TL074BCD R234
R 239 + 10 1
TL074BCD
+ 12 8 14K7 7K87 - 2
+I mot 14 4K02 - 9
- 13 10K
C153
11
R 248 R 235
11
unmounted
10uF/35V
unmounted -15VANALOG14
R236
-15VANALOG14
-15VANALOG14 10K
C 151
2 2
220pF/50V
R 240
- I mot
R 247 1K
1K
P1-3 R25-1
S1
1 8 R 243
R24-2 2 7 R27-2
3 6
4 5 10K
TP45
TP SMD DIL +15VANALOG14
L6 L5 L38 L39
100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
G ND EARTH
TP42
-15VANALOG11 +15VANALOG11 -15VANALOG14 +15VANALOG14
R115 TP
1K
1
+15VANALOG11
1 C orr. A R 114 +15VANALOG11 C4 C 157 1
R 28 C5 + + C155 + +
20K 1K 6.8uF/25V 6.8uF/25V
6.8uF/25V 6.8uF/25V
R 11 C 61 C 158 +5V
U 1C
4
R113 TL074BCD 1K
10 + 100nF/50V 100nF/50V +5V
1K 8 12 +
9 - 14 I MOTOR FDBK VC C
Corr. B
13
R 112
1K
- TL074BCD 4V/A
11
U 1D
11
-15VANALOG11
NAME DATE SHEET / OF
C2 C3 -15VANALOG11
100nF/50V 100nF/50V DRAWING S.PEREZ 17/05/2010 PBA S0016027_A_SCH PCB S0015303_C
R 116
F .G AR CIA 17/05/2010 3/9
REVISED A 5 3 REV
0 ohm
R 10 A NC 11/401 NE 381/11 J. Clemente 10/10/2012
20K 5 NC 11/392 NE 374/11 J. Clemente 11/11/2011 OTC TRANSVERSAL AXIS PBA:
3 N C 10/232 Sonia Pérez 18/05/2010 SEDECAL H POWER DRIVER
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
unmounted
+24VH
SPEED CTRL R213 AUTOTRACK LED
0 ohm
GND SIGNAL
S IGNAL1 U14D GND
R218
9 8 RESET_SW
S IGNAL2
0 ohm 74HCT14
S IGNAL3
+5V
G N DH
S IGNAL0
+5V +5V G N DH
100nF/50V
C118
10
10
8
7
6
4
8
7
6
4
GNDSUPPLY
R72 R229
R5
R6
R7
R8
R5
R6
R7
R8
C
C
+5V GNDSUPPLY
24
8*10K 8*10K U20
R4
R3
R2
R1
R4
R3
R2
R1
C
VCC
GND ANALOG
TP11 TP12
3
9
1
2
3
9
1
2
5 R203
3 TP TP 23 4 3
SDA SDA P0 10K unmounted
U21C U21D
AMP280370-2 22 5 /R EL AMP280370-2
SCL SCL P1 GND EARTH
LIM_SW 1 SPEED CTRL R202
1 1 / INT 1 /INT P2 6 6 5 8 9 1 1
2 R95 1K 2 +5V
2 470R 2
LIM_SW 2 R73 R74 21 7 S IGNAL0 TP13 unmounted 1K
1K 470R A0 P3 R195 C124 J3
JA3 A1 2 A1 74HCT14 74HCT14 +5V
3 8 S IGNAL1 R96 1K TP14 unmounted 100nF/50V
A2 A2 P4 V CC
R197 470R
13 9 S IGNAL2 R97 1K TP15 unmounted
JB3 P10 P5 TP16
R98 1K TP17 unmounted
2 2 14 P11 P6 10 S IGNAL3 unmounted PEDAL-UP
1 1 R196 470R C117 C116 15 11
P12 P7 /GALGA
220nF/50V
AMP280370-2 16
220nF/50V P13 R249
/AUTOCENTER LED 17 P14 24CLUTCH_TABLE 0 ohm
SPEED CTRL 18 P15 V1 BRAKE-CLUTCH
AUTOCENTER unmounted D38
U21E /BRAKE 19 PSOT24C S1J TABLE
BUTTON P16 D62 J15
R100 TP10
1 11 10 /CLU TCH 20 TP 1 2 1
JA4 1 P17 1
2 2
GND
2 470R LL4148 2
AMP280370-2 74HCT14 R87 unmounted unmounted
3
unmounted PCF8575TS / SSOP 24 1K AMP280370-2
12
2 2
AUTOTRACK R228
U21A unmounted
BUTTON 1 2
8
1
6
R102 U21F 0 ohm
+
1 13 12 74HCT14 Q17 K5
JB4 1 R90 /emergencyswitch
2 2 /emergencyswitch G5V-2-24VDC
470R
1 unmounted
2
5
7
AMP280370-2 C131 C130 74HCT14 R99 R101 0 ohm
unmounted 220nF/50V 220nF/50V 1K 1K
unmounted +5V NTD5867NL-1G
3
J2
+5V S IGNAL0 R88 470R
1 1 1
JR4 2 G N DH
2 TP18 TP19 S IGNAL1 R91 470R 2 G N DH
AMP280370-2 3
unmounted unmounted R93 4
unmounted S IGNAL2 470R 5
24CLUTCH_TABLE
S IGNAL3 R103 6
C128 R250
220nF/50V 470R
C132 AMP280372-2
C129 0 ohm
unmounted
220nF/50V C125
220nF/50V 220nF/50V
74HC08/SO
IC SUPPLY U7,U13,U11 74HC08/SO 4
1 9 U10B 6 1
U10C 8 5
10
+5V +5V +5V
74HC08/SO
DRAWING S.PEREZ 17/05/2010 PBA S0016027_A_SCH PCB S0015303_C
100nF/50V
100nF/50V
12 4/9
U10D 11 REVISED F.GARCIA 17/05/2010 A 5 3 REV
13 A NC 11/401 NE 381/11 J. Clemente 10/10/2012
5 NC 11/392 NE 374/11 J. Clemente 11/11/2011 OTC TRANSVERSAL AXIS PBA:
3 NC 10/232 Sonia Pérez 18/05/2010 SEDECAL I/O DIGITAL
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
4 4
D25 D24
TL074BCD U6B U 6C
11
11
3 B2 TL074BCD TL074BCD R133 U 6D 3
11
B2 2 -
1 6 - 9 - 10K TL074BCD
R55 3 + 7 8 13 -
10K R56 5 + R132 10 + 14 B1 B1
10K 10K 12 +
4
4
+15VANALOG8
+15VANALOG8 +15VANALOG8
+15VANALOG8
+5V
+5V TP35
-10VREF +10VREF
V CC
11
11
GNDSUPPLY TL074BCD U7B TL074BCD
11
R57 R58 TL074BCD R42
GNDSUPPLY 2 - D16 9 -
DEMVEL
1 6 - BAS85 8 POSLOOP
10K
GND ANALOG 3 +
10K 7 10 +
5 +
4K99
4
R36
4
GND EARTH 10K
+15VANALOG9 +15VANALOG9
+15VANALOG9 TACO
D49
A.O SUPPLY A.O SUPPLY BAS85
-15VANALOG +15VANALOG -15VANALOG +15VANALOG
C63
33nF
R40
-15VANALOG9 10K
TL074BCD
1 1
- 13
-15VANALOG8 +15VANALOG8 -15VANALOG9 +15VANALOG9 14
+ 12
C7 R152 TP6
+10VREF
100K
100nF/50V -15VANALOG2 unmounted
unmounted
J8 R144 L10 L9 L8 L7 L18 L17 L31 L32
1K 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
11
1 U8A D19
4
2 R53 100K 4
2 TL074BCD R54 BAS85
-15VANALOG4 +15VANALOG4 -15VANALOG3 +15VANALOG3 -15VANALOG2 -15VANALOG12
-
3
4 1 ALTURA +15VANALOG2 +15VANALOG12
5 3 +
1K
6 R52 100K 6.8uF/25V 6.8uF/25V 6.8uF/25V 6.8uF/25V C26 6.8uF/25V C134
6.8uF/25V
4
C15 + C14 + C13 + C12 + 6.8uF/25V + C25 + + +
D50
AMP280372-2 6.8uF/25V C136
unmounted R153 +15VANALOG2 BAS85 C68 C69 C70 C71 C82 C81
unmounted C135 C137
C11 C21 C10 100K 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
unmounted unmounted
1uF/50V 1uF/50V 1uF/50V
R130 R131
20M 20M
R224 R226
20k 30K
J11 -15VANALOG12 -15VANALOG12 +5V
IR connector
11
DEMPOS
11
1 +5V R223 D58
2 2 -
R225 TL074BCD
1 6 - BAS85
3 3 20K 3
4 +5V 3 + 7 C H IR1
20K
5 U11A 5 +
R143 +15VANALOG4
TL074BCD U11B
4
6
4K99 0.1% unmounted unmounted
4
+10VREF +15VANALOG3
C22 AMP280372-2 +15VANALOG12
7
1uF/50V unmounted +15VANALOG12
POSITION C23 ERROR-CALIB 3 +
R220 R222
7
1
POTENCIOMETER 3 R47 6
R46
+ ERRPOS 20k 30K
100nF/50V 1 10K 0.1% 8
J7 R135 402R U4 1K -15VANALOG12 -15VANALOG12 +5V
6 2 -
8 INA126
1 U3
11
2
5
2 -
INA118 R134
11
3 POSICION R219 D59
10K 9 -
R221 TL074BCD
4
4 BAS85
5 8 13 -
R124 20K 10 + 14
6 20K C H IR2
C27 C28 C29 1K -15VANALOG4 12 +
U11C
TL074BCD U11D
4
AMP280372-2 -15VANALOG3 unmounted
unmounted unmounted
4
1uF/50V 1uF/50V 1uF/50V TP50
SPEED +15VANALOG12
TP +15VANALOG12
R149 R148
10V=21VinMOTOR
20M 0 ohm TP7
+15VANALOG11
-10VREF C96
unmounted
2 U1A 2
C34 R65 TL074BCD
4
100nF/50V 1K
TP&I2C + 3
TACOMETER 1 R169 R163
- 2 147K 78K7
GROUNDED AND SUPPLY WIRES
-10VREF
11
GNDSUPPLY G N DH
C100 unmounted
100nF/50V GNDSUPPLY G N DH
R251
GND ANALOG
-15VANALOG11 0 ohm
TP9
GND SIGNAL
TP C86
unmounted GND
-15VANALOG +15VANALOG
TP22
TP
+5V
+5V
C114
+24VSUPPLY 100nF/50V DC-DC-1 EC3A21 3W
FL2
L35 R84
F3 1 +IN + O U T 14 L19 L21
B CB 24 11 C79 100uH/65mA 100uH/65mA
- - 22uF/25V 4.7uH/650mA 1K
C115 C43 MF-MSMF020-2 + + C140 DS3
D36 100nF/50V 100nF/50V +
4 12 15 LED V. -15VANALOG7 +15VANALOG7 4
SMCJ30A C75 13 -IN -O UT 10
10uF/35V 6.8uF/25V C76
PSG - - CG1
100nF/50V C36 C42
C54 GNDSUPPLY 6.8uF/25V 6.8uF/25V +
-
+
100nF/50V BNX005-01
CG2
CG3
TP23 C90 C102
TP DS4 100nF/50V 100nF/50V
+15VANALOG +15VANALOG LED V.
DC-DC-2 EC6A16 7.5W R85
F4 + O U T 14 L36
23 +IN C141
+ C97 4.7uH/650mA C93 3K01
22 +
SMD050 22uF/25V 100nF/50V
+ + / - OUT 9 6.8uF/25V
C142
R105 C89 + C87 C91
3 +
10uF/35V 2 -IN 22uF/25V 100nF/50V R86
0 ohm GNDSUPPLY L37 6.8uF/25V
-O UT 11
R48 4.7uH/650mA 3K01
-15VANALOG LED V.
-15VANALOG
0 ohm DS5
R1 TP24
TP
0 ohm G N DH
3 +15VANALOG 3
-15VANALOG7
hole 4 mm
1 TP25 U9A
11
R167 10K TL074BCD BCX56-16 Q15 TP28 +24VH
hole 4 mm 2 - +5V
1 TP26 R68 FL1
1
J1
+4.096REF 3 +
2K49 R2 R109
hole 4 mm +5V CB B
1 R166 Q13 - - 1
3
1K
1000uF/63V
TP27 R162
4
10uF/35V
hole 4 mm R168 BAT54J TLP621-2 LL4148 C6 D1
1 TP29 D28 D8 C1 SMCJ30A
15R
4
-15VANALOG7 +15VANALOG7 CG1 PSG AMP 643488-1
- -
R175 R43 LED V. G N DH
-
U 9D +5REF
11
CG3
CG2
TL074BCD /emergencyswitch
13 - + C41
14 4.7uF/16V
12 + -15VANALOG
-15VANALOG7
4
11
R157 10K TL074BCD
2
+15VANALOG7 9 -
R160 Q12
+5REF 8 1
2 BCX53-16 TP34 2
10 +
4K02
3
G N DH
R60
3
-15VANALOG7 +15VANALOG 10K Q11 1
4
BC807-40W
2
U9B R155 R156
11
BC817-40W C30
R172 +
4.7uF/16V
R171 R170
10K +15VANALOG7 15R 1K
G N DH C101
G N DH
1nF/50V
+10VREF
GNDSUPPLY
+ C39
GNDSUPPLY 4.7uF/16V
GND ANALOG
GND EARTH
1 1
4 4
R139
+10VREF
1K
C78
1uF/50V
+15VANALOG10
R151
-10VREF R32
1K21
1K C77 SERV ON
1uF/50V unmounted
DS1
A DRIVE R120
TP38 /H_POW ER
unmounted TP
1K
B DRIVE LED V.
TP37
3 TP 3
1.5nF pol R30 10K
UC3637 B2
C31 U5 -15VANALOG10
R51 1 20
+Vth Iset
2
1K 2 19
Ct E/Aout R127 10K 1M D52
3 -Vth -E/A 18
R62 A drive 4 17 R129 BZV55C10
1K Aout +E/A R121
-15VANALOG10 5 -Vs Sdn 16
+15VANALOG10 6 15 -15VANALOG10
20K
1 1
+Vs -C/L
B drive 7 Bout +C/L 14
R137 8 13 R12510K
+Bin +Ain D51
+15VANALOG10 9 -Bin -Ain 12
10 11 10K BZV55C10
10K NC NC
R126 1K B1 R128
2
TP39 R59 R138 1K R31
TP
1K 1K
40KHz TP I LIMIT
unmounted R122
TP43
4K99
unmounted
R35
1K TP40
Speed TP
R34
+I mot SPEED CONTROL
2 C67 1K unmounted 2
1nF/50V
A.O SUPPLY
R33
-I mot
-15VANALOG +15VANALOG
1K
GND SIGNAL
L15 L16
GND 100uH/65mA 100uH/65mA
-15VANALOG10 +15VANALOG10
C33
C32 6.8uF/25V
G N DH
6.8uF/25V + +
G N DH
C85 C84
GNDSUPPLY
100nF/50V 100nF/50V
GNDSUPPLY
GND ANALOG
1 1
GND EARTH
4 4
3 1 3
LG1
CON1
ASSEMBLY ON HEATSINK
J19
HEATSINK S0003158
1
1
2
3
NYLON WASHER FIXING
2 2
1 1
+24VSUPPLY
TP4
TP
+15VANALOG11 TP1 +24VSUPPLY
-15VANALOG1 TP
TP2 SDAIN
TP
SCLIN
11
4
4 U22A 4
2 - TL074BCD ERROR-CALIB 5 + R83
1 7 E -CALIB TP3
POSITION R110 4K75
POSICION 3 + 6 - TP/INT
R212 R211 +5V
10K
TL074BCD 1K 1K
4
11
DS2
U1B
R108 LED V.
20K
+15VANALOG1 1 S CLIN R210 R209
-15VANALOG11 1K 100K
-15VANALOG1
J10 6
2 S DAIN
7 GNDSUPPLY
3
8
11
4
U22B 9 / INT
6 - TL074BCD 5
7 C H4
ERRPOS 5 +
4
GNDSUPPLY
+15VANALOG1 +5V
TP5
L33 TP
-15VANALOG1 A2 A1
3 100uH/65mA 3
R206
C138 C127
100nF/50V
11
6 A0 CH0 15 2 2 1 1 POSITION
A1 12 16 4 3
X-OTC 1.OFF 2.OFF A2 A1 CH1 4 3 C H IR1
10 A2 CH2 17 6 6 5 5 C H IR2
+15VANALOG1 18 8 7
CH3 8 7 ALTURA
SW 4x100
S DA 9 27 +4.096REF +4.096REF
-15VANALOG1 S CL SDA REF
5 SCL AGND 14
26 +
REFADJ
DGND 3
C120
11
R207
U22D 4 0 ohm C119 4.7uF/16V
TL074BCD +5V NC 10nF
13 - 7 NC
14 C H6 8 NC CH4 19
Speed 12 + 11 NC CH5 20 R231
R204 22 21 2 1
NC CH6 2 1 C H4
+5V 1K 24 23 4 3 C H5
4
NC CH7 4 3
25 NC 6 6 5 5 C H6
28 13 /S HD 8 7 E -CALIB
+5V NC /SHDN 8 7
2 +15VANALOG1 C147 C148 C149 C150 4x100 2
D37 MAX127-SSOP28
100nF/50V +5V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
LED V.
C121
R200 R208
1K 1K
SDA
8
VCC
SCL
S DAIN 2 3
Lx Sx
S CLIN 7 6 D34
GND
Ly Sy
LED V.
82B715TD
GROUNDED AND SUPPLY WIRES
-15VANALOG +15VANALOG
R199
GNDSUPPLY G N DH
+5V 1K
GNDSUPPLY G N DH
GND ANALOG
GND SIGNAL
L29 L30
GND 100uH/65mA 100uH/65mA
GND EARTH
1 -15VANALOG1 +15VANALOG1 1
C52
6.8uF/25V C53
+ 6.8uF/25V
+ NAME DATE SHEET / OF
DRAWING S. Perez 22/01/09
PBA S0021686_C_SCH PCB S0015303_C
V CC +5VCC C123 C122
F. Diaz
1/9
+5V 100nF/50V 100nF/50V C NC 11/401 J.Clemente 10/10/12 REVISED 22/01/09 C B A 0 REV
SPEED CTRL
U14E
+5V
11 10 R217 Only Z
I MOTOR FDBK
U13 10K
R182 74HCT14 Unmounted Unmounted R191
100K
DG412/SO
D57 D33 Unmounted
TACO
1 IN1 D1 2 10K
16 IN2 D2 15 B R79 No Z
9 10 BZV55-C2V7 BZV55-C2V7
IN3 D3
8 7 Unmounted
GALGA IN4 D4 Speed -15VANALOG6 10K
4 3 C111 4
S1 10uF CER
A 14 S2 DG412 U12D
Unmounted
11
11 Unmounted
U14C
POSLOOP
6
S3 O-OFF R181
TL074BCD
CORRLOOP S4 R180 R77 R216
1- ON 13 -
/GALGA 5 6 +5V 12 VL 10M 10K 14 CORRLOOP
3K4
12 +
74HCT14 -15VANALOG6 0 ohm
13
GND
+15VANALOG13 V+
-15VANALOG13 4
Unmounted Unmounted
4
V-
Unmounted R78
11
U12C
5
TL074BCD 499R
C104
GALGA
GALGA Unmounted 9 - +15VANALOG6
8
C105 10 +
R176 100pF R177 100pF Unmounted
Unmounted D55
4
LL4148 R193
C98 20k 20K
-15VANALOG6
Unmounted R76
1K
-15VANALOG6
100pF C99
C49 +15VANALOG6
10K D56
Unmounted
11
LL4148 R192
11
R67
J6 2 100pF 1uF/50V 9K09
1
-
R66 TL074BCD
AMP280371-2 2 20K
1 6 - Unmounted
3 +15VANALOG 3 +
20K 7
4 -15VANALOG U12A 5 +
TL074BCD U12B
4
Unmounted
4
3 Unmounted 3
+15VANALOG6
+15VANALOG6
+5V
C106 R186 R183
100nF/50V 10K 0.1% R178
L34 49K9 0.1%
10K 0.1%
100uH/65mA -15VANALOG5 TP20
C139 -15VANALOG5
-15VANALOG5
220nF/50V
11
10K 0.1% U17A
+5REF 10K 0.1%
11
-15VANALOG2 U15 R187 TL074BCD U17B U17C R71
11
2 - R184 R179
1 6 TL074BCD TL074BCD 1K
-
10K 0.1%
VDD 12 3 + G=-1 7 9 -
R64
11
4
TL074BCD REF3
13 -
R188 +5REF
4
14 3 2
4
12 + 14
REF1 OUT0 10K 0.1%
REF2 4K02 0.1% +15VANALOG5 R70
+5VREF/16
+5V 9 R189 +15VANALOG5
4
AD0 +15VANALOG5
A1 10 AD1 OUT1 1
R164 11
2 A2 AD2 4K02 0.1% 2
1K 0.1%
+15VANALOG2
OUT2 16
SCL 7 SCL
SDA 8 SDA
TP21 GROUNDED AND SUPPLY WIRES
OUT3 15 I_LIMIT
-15VANALOG5 GND SIGNAL
R69 GND
Unmounted U17D
1K
11
R NV TL074BCD
POSLOOP Speed 5 AGND
R80 13 -
0 ohm
6 DGND 14 DEMVEL
0 ohm 12 +
G N DH
MAX520ACW E - W SO-16F G N DH
4
A.O SUPPLY A.O SUPPLY DG413 SUPPLY GNDSUPPLY
+15VANALOG5 GNDSUPPLY
-15VANALOG +15VANALOG -15VANALOG +15VANALOG +5V
-15VANALOG +15VANALOG
GND ANALOG
+5V
V CC
L26 L27 L28 L20
GND EARTH
100uH/65mA 100uH/65mA L24 L25 100uH/65mA 100uH/65mA
1 100uH/65mA 100uH/65mA 1
Unmounted Unmounted
-15VANALOG5 +15VANALOG5 -15VANALOG13 +15VANALOG13
-15VANALOG6 +15VANALOG6
C40
+ Unmounted 6.8uF/25V NAME DATE SHEET / OF
+ Unmounted + + + DRAWING S.PEREZ 17/05/2010 PBA S0016027_A_SCH PCB S0015303_C
C44 C45 + C48 C113 2/9
6.8uF/25V 6.8uF/25V C46 C47 6.8uF/25V 100nF/50V REVISED F.GARCIA 17/05/2010 A 5 3 REV
C109 C108 6.8uF/25V 6.8uF/25V C103 A NC 11/401 NE 381/11 J. Clemente 10/10/2012
100nF/50V 100nF/50V C112 C110 100nF/50V
100nF/50V 100nF/50V 5 NC 11/392 NE 374/11 J. Clemente 11/11/2011 OTC TRANSVERSAL AXIS PBA:
Unmounted Unmounted 3 NC 10/232 Sonia Pérez 18/05/2010 SEDECAL GAGE & DAC SIGNALS
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
+15VANALOG
D5 R 227
unmounted
C LUTCH +24VH
0 ohm
LED V.
K3 R 107 R 106 K2 7 K1
F1
3 178R LL4148 3K74 6 7
4 D47 5 6
6 2 5
1 3 2
MF-R400
4 3
G6B-1174P-US 1 + 4 /H_POW ER
8 1 +
8
2
D9 D 12 R118 +5V G6K-2F-5V
R 119
R 37
D4
R 45
1K D42 +5V G6K-2F-5V
100R 1K Q5 SMCJ30A Q8 D41
BZV55C18
BZV55C18
2K 2K
3
3
R 13 BCX53-16 BCX53-16 LL4148 LL4148
1 1 Q9
1
2
2
4 R 12 10R0 R 18 BCX56-16 4
1 Q6 1 C 56 G N DH 1 1
2
2
BCX56-16 C 55 LIM_SW 1 LIM_SW 2
Q1 1uF/50V 10R0 BAT54J R 19
3
3
BAT54J IR F 5210PBF 1uF/50V R9 D 13
D 10 GNDH Q3 47R5 100R
2
G N DH IR F 5210PBF
MOTOR
2
BZG03-C12
3W R 20
R8 D7 J5
47R5 1K
R 14 C 57 1
1K GNDH 1nF/50V 2
1
3
3
2
AMP350429-1
D6 C 58
1nF/50V
BZG03-C12
A drive
2
3W T1
250 uH 16A +24VH
B gate
1
B drive C 59
1nF/50V
R 44
R 15 R 21 G N DH 10k
2
1K IR F B4710PBF 1K
A gate
2
D18 unmounted
Q2 Q4 LL4148
A gate
1 Q10
IR F B4710PBF
2
2
1 BCX56-16
1 Q7 1 R24-2 R3
B gate
3
BCX56-16 R 17 R 23
D17 unmounted RESET_SW
3
10R0 10R0
3
3
LL4148
1
BAT54J R 22 BAT54J 1K5
D 11 1K 1K D 14 U 2A
R 16 R27-2 TLP621-2
B drive A drive
R 24 100R D3
2
Corr. A Corr. B LL4148
1K_POTEN R 27
P1 0 ohm
3 R 117 100R G N DH 3
0,1E 5W
R5 R4 R7 Current
R6
0,1E 5W 0,1E 5W limit
0,1E 5W
unmounted unmounted
adj.
unmounted R 26
P1-3 470R
R 25
G N DH 0 ohm
R25-1
+15VANALOG
D 60
f0=100KHz +15VANALOG14
LL4148
R233 R 232
TP +15VANALOG14
+15VANALOG14 4K99 4K99
TP51 C 152
D 61
220pF/50V U 23A LL4148
4
U 23C
TL074BCD
4
1K TL074BCD R234
R 239 + 10 1
TL074BCD
+ 12 8 14K7 7K87 - 2
+I mot 14 4K02 - 9
- 13 10K
C153
11
R 248 R 235
11
unmounted
10uF/35V
unmounted -15VANALOG14
R236
-15VANALOG14
-15VANALOG14 10K
C 151
2 2
220pF/50V
R 240
- I mot
R 247 1K
1K
P1-3 R25-1
S1
1 8 R 243
R24-2 2 7 R27-2
3 6
4 5 10K
TP45
TP SMD DIL +15VANALOG14
L6 L5 L38 L39
100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
G ND EARTH
TP42
-15VANALOG11 +15VANALOG11 -15VANALOG14 +15VANALOG14
R115 TP
1K
1
+15VANALOG11
1 C orr. A R 114 +15VANALOG11 C4 C 157 1
R 28 C5 + + C155 + +
20K 1K 6.8uF/25V 6.8uF/25V
6.8uF/25V 6.8uF/25V
R 11 C 61 C 158 +5V
U 1C
4
R113 TL074BCD 1K
10 + 100nF/50V 100nF/50V +5V
1K 8 12 +
9 - 14 I MOTOR FDBK VC C
Corr. B
13
R 112
1K
- TL074BCD 4V/A
11
U 1D
11
-15VANALOG11
NAME DATE SHEET / OF
C2 C3 -15VANALOG11
100nF/50V DRAWING S.PEREZ 17/05/2010 PBA S0016027_A_SCH PCB S0015303_C
100nF/50V 3/9
R 116 17/05/2010
REVISED F .G AR CIA A 5 3 REV
0 ohm
R 10 A NC 11/401 NE 381/11 J. Clemente 10/10/2012
20K 5 NC 11/392 NE 374/11 J. Clemente 11/11/2011 OTC TRANSVERSAL AXIS PBA:
3 N C 10/232 Sonia Pérez 18/05/2010 SEDECAL H POWER DRIVER
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
unmounted
+24VH
SPEED CTRL R213 AUTOTRACK LED
0 ohm
GND SIGNAL
S IGNAL1 U14D GND
R218
9 8 RESET_SW
S IGNAL2
0 ohm 74HCT14
S IGNAL3
+5V
G N DH
S IGNAL0
+5V +5V G N DH
100nF/50V
C118
10
10
8
7
6
4
8
7
6
4
GNDSUPPLY
R72 R229
R5
R6
R7
R8
R5
R6
R7
R8
C
C
+5V GNDSUPPLY
24
8*10K 8*10K U20
R4
R3
R2
R1
R4
R3
R2
R1
C
VCC
GND ANALOG
TP11 TP12
3
9
1
2
3
9
1
2
5
3 TP TP 23 4 R203 3
SDA SDA P0 10K unmounted
U21C U21D
AMP280370-2 22 5 /R EL AMP280370-2
SCL SCL P1 GND EARTH
LIM_SW 1 SPEED CTRL R202
1 1 / INT 1 /INT P2 6 6 5 8 9 1 1
2 R95 1K 2 +5V
2 470R 2
LIM_SW 2 R73 R74 21 7 S IGNAL0 TP13 unmounted 1K
1K 470R A0 P3 R195 C124 J3
JA3 A1 2 A1 74HCT14 74HCT14 +5V
3 8 S IGNAL1 R96 1K TP14 unmounted 100nF/50V
A2 A2 P4 V CC
R197 470R
13 9 S IGNAL2 R97 1K TP15 unmounted
JB3 P10 P5 TP16
R98 1K TP17 unmounted
2 2 14 P11 P6 10 S IGNAL3 unmounted PEDAL-UP
1 1 R196 470R C117 C116 15 11
P12 P7 /GALGA
220nF/50V
AMP280370-2 16
220nF/50V P13 R249
/AUTOCENTER LED 17 P14 24CLUTCH_TABLE 0 ohm
SPEED CTRL 18 P15 V1 BRAKE-CLUTCH
AUTOCENTER unmounted D38
U21E /BRAKE 19 PSOT24C S1J TABLE
BUTTON P16 D62 J15
R100 TP10
1 11 10 /CLU TCH 20 TP 1 2 1
JA4 1 P17 1
2 2
GND
2 470R LL4148 2
AMP280370-2 74HCT14 R87 unmounted unmounted
3
unmounted PCF8575TS / SSOP 24 1K AMP280370-2
12
2 2
AUTOTRACK R228
U21A unmounted
BUTTON 1 2
8
1
6
R102 U21F 0 ohm
+
1 13 12 74HCT14 Q17 K5
JB4 1 R90 /emergencyswitch
2 2 /emergencyswitch G5V-2-24VDC
470R
1 unmounted
2
5
7
AMP280370-2 C131 C130 74HCT14 R99 R101 0 ohm
unmounted 220nF/50V 220nF/50V 1K 1K
unmounted +5V NTD5867NL-1G
3
J2
+5V S IGNAL0 R88 470R
1 1 1
JR4 2 G N DH
2 TP18 TP19 S IGNAL1 R91 470R 2 G N DH
AMP280370-2 3
unmounted unmounted R93 4
unmounted S IGNAL2 470R 5
24CLUTCH_TABLE
S IGNAL3 R103 6
C128 R250
220nF/50V 470R
C132 AMP280372-2
C129 0 ohm
unmounted
220nF/50V C125
220nF/50V 220nF/50V
74HC08/SO
IC SUPPLY U7,U13,U11 74HC08/SO 4
1 9 U10B 6 1
U10C 8 5
10
+5V +5V +5V
74HC08/SO
DRAWING S.PEREZ 17/05/2010 PBA S0016027_A_SCH PCB S0015303_C
100nF/50V
100nF/50V
12 4/9
U10D 11 REVISED F.GARCIA 17/05/2010 A 5 3 REV
13 A NC 11/401 NE 381/11 J. Clemente 10/10/2012
5 NC 11/392 NE 374/11 J. Clemente 11/11/2011 OTC TRANSVERSAL AXIS PBA:
3 NC 10/232 Sonia Pérez 18/05/2010 SEDECAL I/O DIGITAL
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
4 4
D25 D24
TL074BCD U6B U 6C
11
11
3 B2 TL074BCD TL074BCD R133 U 6D 3
11
B2 2 -
1 6 - 9 - 10K TL074BCD
R55 3 + 7 8 13 -
10K R56 5 + R132 10 + 14 B1 B1
10K 10K 12 +
4
4
+15VANALOG8
+15VANALOG8 +15VANALOG8
+15VANALOG8
+5V
+5V TP35
-10VREF +10VREF
V CC
11
11
GNDSUPPLY TL074BCD U7B TL074BCD
11
R57 R58 TL074BCD R42
GNDSUPPLY 2 - D16 9 -
DEMVEL
1 6 - BAS85 8 POSLOOP
10K
GND ANALOG 3 +
10K 7 10 +
5 +
4K99
4
R36
4
GND EARTH 10K
+15VANALOG9 +15VANALOG9
+15VANALOG9 TACO
D49
A.O SUPPLY A.O SUPPLY BAS85
-15VANALOG +15VANALOG -15VANALOG +15VANALOG
C63
33nF
R40
-15VANALOG9 10K
TL074BCD
1 1
- 13
-15VANALOG8 +15VANALOG8 -15VANALOG9 +15VANALOG9 14
+ 12
C7 R152 TP6
+10VREF
100K
100nF/50V -15VANALOG2 unmounted
unmounted
J8 R144 L10 L9 L8 L7 L18 L17 L31 L32
1K 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
11
1 U8A D19
4
2 R53 100K 4
2 TL074BCD R54 BAS85
-15VANALOG4 +15VANALOG4 -15VANALOG3 +15VANALOG3 -15VANALOG2 -15VANALOG12
-
3
4 1 ALTURA +15VANALOG2 +15VANALOG12
5 3 +
1K
6 R52 100K 6.8uF/25V 6.8uF/25V 6.8uF/25V 6.8uF/25V C26 6.8uF/25V C134
6.8uF/25V
4
C15 + C14 + C13 + C12 + 6.8uF/25V + C25 + + +
D50
AMP280372-2 6.8uF/25V C136
unmounted R153 +15VANALOG2 BAS85 C68 C69 C70 C71 C82 C81
unmounted C135 C137
C11 C21 C10 100K 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
unmounted unmounted
1uF/50V 1uF/50V 1uF/50V
R130 R131
20M 20M
R224 R226
20k 30K
J11 -15VANALOG12 -15VANALOG12 +5V
IR connector
11
DEMPOS
11
1 +5V R223 D58
2 2 -
R225 TL074BCD
1 6 - BAS85
3 3 20K 3
4 +5V 3 + 7 C H IR1
20K
5 U11A 5 +
R143 +15VANALOG4
TL074BCD U11B
4
6
4K99 0.1% unmounted unmounted
4
+10VREF +15VANALOG3
C22 AMP280372-2 +15VANALOG12
7
1uF/50V unmounted +15VANALOG12
POSITION C23 ERROR-CALIB 3 +
R220 R222
7
1
POTENCIOMETER 3 6
R46
+ R47 ERRPOS 20k 30K
100nF/50V 1 10K 0.1% 8
J7 R135 806R U4 1K -15VANALOG12 -15VANALOG12 +5V
6 2 -
8 INA126
1 U3
11
2
5
2 -
INA118 R134
11
3 POSICION R219 D59
10K 9 -
R221 TL074BCD
4
4 BAS85
5 8 13 -
R124 20K 10 + 14
6 20K C H IR2
C27 C28 C29 1K -15VANALOG4 12 +
U11C
TL074BCD U11D
4
AMP280372-2 -15VANALOG3 unmounted
TP50 unmounted unmounted
4
1uF/50V 1uF/50V 1uF/50V
SPEED +15VANALOG12
TP +15VANALOG12
R149 R148
10V=21VinMOTOR
20M 0 ohm TP7
+15VANALOG11
-10VREF C96
unmounted
2 U1A 2
C34 R65 TL074BCD
4
100nF/50V 1K
TP&I2C + 3
TACOMETER 1 R169 R163
- 2 147K 78K7
GROUNDED AND SUPPLY WIRES
-10VREF
11
GNDSUPPLY G N DH
C100 unmounted
100nF/50V GNDSUPPLY G N DH
R251
GND ANALOG
-15VANALOG11 0 ohm
TP9
GND SIGNAL
TP C86
unmounted GND
-15VANALOG +15VANALOG
TP22
TP
+5V
+5V
C114
+24VSUPPLY 100nF/50V DC-DC-1 EC3A21 3W
FL2
L35 R84
F3 1 +IN + O U T 14 L19 L21
B CB 24 11 C79 100uH/65mA 100uH/65mA
- - 22uF/25V 4.7uH/650mA 1K
C115 C43 MF-MSMF020-2 + + C140 DS3
D36 100nF/50V 100nF/50V +
4 12 15 LED V. -15VANALOG7 +15VANALOG7 4
SMCJ30A C75 13 -IN -O UT 10
10uF/35V 6.8uF/25V C76
PSG - - CG1
100nF/50V C36 C42
C54 GNDSUPPLY 6.8uF/25V 6.8uF/25V +
-
+
100nF/50V BNX005-01
CG2
CG3
TP23 C90 C102
TP DS4 100nF/50V 100nF/50V
+15VANALOG +15VANALOG LED V.
DC-DC-2 EC6A16 7.5W R85
F4 + O U T 14 L36
23 +IN C141
+ C97 4.7uH/650mA C93 3K01
22 +
SMD050 22uF/25V 100nF/50V
+ + / - OUT 9 6.8uF/25V
C142
R105 C89 + C87 C91
3 +
10uF/35V 2 -IN 22uF/25V 100nF/50V R86
0 ohm GNDSUPPLY L37 6.8uF/25V
-O UT 11
R48 4.7uH/650mA 3K01
-15VANALOG LED V.
-15VANALOG
0 ohm DS5
R1 TP24
TP
0 ohm G N DH
3 +15VANALOG 3
-15VANALOG7
hole 4 mm
1 TP25 U9A
11
R167 10K TL074BCD BCX56-16 Q15 TP28 +24VH
hole 4 mm 2 - +5V
1 TP26 R68 FL1
1
J1
+4.096REF 3 +
2K49 R2 R109
hole 4 mm +5V CB B
1 R166 Q13 - - 1
3
1K
1000uF/63V
TP27 R162
4
10uF/35V
hole 4 mm R168 BAT54J TLP621-2 LL4148 C6 D1
1 TP29 D28 D8 C1 SMCJ30A
15R
4
-15VANALOG7 +15VANALOG7 CG1 PSG AMP 643488-1
- -
R175 R43 LED V. G N DH
-
U 9D +5REF
11
CG3
CG2
TL074BCD /emergencyswitch
13 - + C41
14 4.7uF/16V
12 + -15VANALOG
-15VANALOG7
4
11
R157 10K TL074BCD
2
+15VANALOG7 9 -
R160 Q12
+5REF 8 1
2 BCX53-16 TP34 2
10 +
4K02
3
G N DH
R60
3
-15VANALOG7 +15VANALOG 10K Q11 1
4
BC807-40W
2
U9B R155 R156
11
BC817-40W C30
R172 +
4.7uF/16V
R171 R170
10K +15VANALOG7 15R 1K
G N DH C101
G N DH
1nF/50V
+10VREF
GNDSUPPLY
+ C39
GNDSUPPLY 4.7uF/16V
GND ANALOG
GND EARTH
1 1
4 4
R139
+10VREF
1K
C78
1uF/50V
+15VANALOG10
R151
-10VREF R32
1K21
1K C77 SERV ON
1uF/50V unmounted
DS1
A DRIVE R120
TP38 /H_POW ER
unmounted TP
1K
B DRIVE LED V.
TP37
3 TP 3
1.5nF pol R30 10K
UC3637 B2
C31 U5 -15VANALOG10
R51 1 20
+Vth Iset
2
1K 2 19
Ct E/Aout R127 10K 1M D52
3 -Vth -E/A 18
R62 A drive 4 17 R129 BZV55C10
1K Aout +E/A R121
-15VANALOG10 5 -Vs Sdn 16
+15VANALOG10 6 15 -15VANALOG10
20K
1 1
+Vs -C/L
B drive 7 Bout +C/L 14
R137 8 13 R12510K
+Bin +Ain D51
+15VANALOG10 9 -Bin -Ain 12
10 11 10K BZV55C10
10K NC NC
R126 1K B1 R128
2
TP39 R59 R138 1K R31
TP
1K 1K
40KHz TP I LIMIT
unmounted R122
TP43
4K99
unmounted
R35
1K TP40
Speed TP
R34
+I mot SPEED CONTROL
2 C67 1K unmounted 2
1nF/50V
A.O SUPPLY
R33
-I mot
-15VANALOG +15VANALOG
1K
GND SIGNAL
L15 L16
GND 100uH/65mA 100uH/65mA
-15VANALOG10 +15VANALOG10
C33
C32 6.8uF/25V
G N DH
6.8uF/25V + +
G N DH
C85 C84
GNDSUPPLY
100nF/50V 100nF/50V
GNDSUPPLY
GND ANALOG
1 1
GND EARTH
4 4
1
3 3
LG1
CON1
ASSEMBLY ON HEATSINK
J19
HEATSINK S0003158
1
1
2
3
NYLON WASHER FIXING
2 2
1 1
+5V1
+5V1
R1
10K
R2
10K R3
1K Transversal(Y)
C5
R4
Patient_info 1K
10nF +5V1
D C6 D
100nF
C7
C8 AMP280371-2
R8 0V1
24
Autotrack 1K U3 10nF
C9 0V1 J3
VCC
+5V1 Detent_Skipper
+5V1 10nF 0V1 1
SDA 23 SDA P0 4 Omni 2
3
SCL 22 SCL P1 5 4
0V1 R9
R10 +5V1 1 6 10K
INT /INT P2
10K AMP280371-2
21 7 0V1
A0 P3 R11
2 A1 1K Vertical(Z)
R12
Detector_sel 1K 3 A2 P4 8
0V1 C10
C11 J4
13 P10 P5 9
10nF Detector_sel
10nF +5V1 1
14 P11 P6 10 Autotrack 2
+5V1 Autocenter
0V1 3
15 P12 P7 11 Patient_info 4
C 0V1 Collimator_Preset
C
R13 5
16 P13 6
10K
17 R14
P14 10K
R15 0V1
Collimator_Preset 1K 18 P15
C12 R16
19 P16 1K Angular(Alpha) J5
10nF 20 C13 Detent_Skipper
P17 +5V1 1
GND
Omni 2
10nF Angular(Alpha)
0V1 3
Rotation(Beta) 4
PCF8575TS / SSOP 24
12
R17 0V1 5
10K 6
0V1
R18 0V1
1K Rotation(Beta)
C14 +5V1 J6
Detent_Skipper 1
10nF Omni 2
Longitudinal(X) 3
Transversal(Y) 4
0V1 R19 Vertical(Z)
10K 5
6
10nF
C3 C4
100nF 100nF R21
10K 0V1
R22
1K Detent_Skipper
0V1 GND C16
+5V1
10nF
0V1 R23
10K
R24
1K Autocenter
C17
10nF
A
0V1 A
+5V1
+5V1
R51
+5V1 1K
+5V1
TP1 TP2 TP3 +5V1
HSMY-C670
D1
D R52 R53 D
1K 1K C29 R54
+24V3 SCL 1K
R55 R56 R57 R58 100nF
1K 1K 1K 100K SCL
8
U6
J10
HSMY-C670
D2
0V1
VCC
1 2 Lx Sx 3
3
6
2 7 6 Q7 SDA
GND
Ly Sy ZXM61N03
7 1
3
2
8 82B715TD SDA
4
4
3
9 0V1 0V1
INT
5 Q8
1 ZXM61N03
2
0V1
0V3
C 0V1 C
TP4
F1
R60
C30 SMD020-2 1K
100nF DS1 +5V1
+24V3 FL1
HSMG-C670
B - - CB
DC/DC-1 LT3C21
DS2
D3 1 + IN + O U T 14 HSMG-C670
B C31 C32 R61 B
SMCJ30A 100nF PSG CG1 100nF 4K7 + C33 C34 C35
- - 10uF 35V 100nF 100nF
-
CG3
R62
1K
0V3 C36
100nF 0V4
0V1
TP6 TP7
hole 4 mm
1 TP8
R63 hole 4 mm
A 0 OHM 1 NAME DATE SHEET / OF A
TP9
DRAWING S.PEREZ 21/09/2009
PBA S0022644_0 PCB S0013225_6
R64 hole 4 mm REVISED R.ZAMORA 21/09/2009
2/2 0 REV
0 OHM 1 TP10
D D
K1A
5 1
6
+5V 10 R1
G5V-1-DC5 10R 4W AXIAL NON FLAMMABLE
J1 J2
4 4
C 3 3 C
2 2
1 1
K1B
2
AMP 350211-1 9 AMP 350211-1
G5V-1-DC5
B B
A A
5 4 3 2 1
1 2 3 4 5 6
R30 +5V
49K9 0.1% ALPHA AXIS
L17
100uH/65mA
-15VANALOG1 address alpha $6
C70 C43
100nF/50V
U17 220nF/50V
A A
11
R31 U6A
10K 0.1% +5V 1
TL074BCD/SO VDD C77 C78 C79 C80
2 2
- VDD
1 +5V
CH7_ALPHA 100nF/50V 100nF/50V 100nF/50V 100nF/50V
3 R99
ERROR-ALPHA +
6 15 2 1 (CH0-ALPHA)
A0 CH0 2 1 POSITION-ALPHA
12 16 4 3
A1 CH1 4 3
4
R59 10 17 6 5
2K A2 CH2 6 5
18 8 7
CH3 8 7
4x100
+15VANALOG1 9 27
SDA REF +4.096REFA
R33 5 14
SCL AGND
49K9 0.1% 26
REFADJ
3 C29 + C28
DGND
R58
-15VANALOG1 4 0R 10nF/50V 4.7uF/16V
NC
7
NC
8 19
NC CH4
11 20 R100
NC CH5
22 21 2 1
11
B +5V B
+15VANALOG1
+5V
L18
BETA AXIS
-15VANALOG1 100uH/65mA
U6C
TL074BCD/SO
9 +5V 1
- VDD C85 C86 C87 C88
8 2
CH6_ALPHA VDD
10
SPEED-ALPHA + 100nF/50V 100nF/50V 100nF/50V 100nF/50V
+5V R101
6 15 2 1 (CH0-BETA)
A0 CH0 2 1 POSITION-BETA
4
12 16 4 3
A1 CH1 4 3
10 17 6 5
R61 A2 CH2 6 5
18 8 7
2K CH3 8 7
4x100
+15VANALOG1
9 27
SDA REF
5 14
SCL AGND
26
REFADJ
+5V 3 + C69
DGND C25
R60
-15VANALOG1 +5V 4 0R 10nF/50V 4.7uF/16V
NC
C 7 C
R67 NC
8 19
1K NC CH4
11 20 R102
R62 NC CH5
22 21 2 1
11
U6D (CH5-BETA)
1K NC CH6 2 1
24 23 4 3
TL074BCD/SO NC CH7 4 3 TACHOMETER-BETA
13 25 6 5
- NC 6 5 CH6_BETA
14 28 13 8 7
CH6_BETA DS1 NC /SHDN 8 7 CH7_BETA
12
SPEED-BETA + LED G C89 C72 C73 C74
4x100
+5V
4
+15VANALOG1
SDA
A.O SUPPLY
-15VANALOG +15VANALOG
L5 L10
100uH/65mA 100uH/65mA BUFFER, I2C DEVICE
U16 Decoupling
GND ANALOG GNDH BUFFER, I2C DEVICE
-15VANALOG1 +15VANALOG1
GNDH U17 Decoupling
D D
+5V +5V
GND SIGNAL C12 C27
GND 6.8uF/25V 6.8uF/25V
+ NAME DATE SHEET / OF
C13 PBA A3668-01 REV.A (PCB S0023103 REV.D)
+ DRAWING J.Clemente 07/11/12
C26 C42 1/5
C44
100nF/50V 100nF/50V REVISED F. Díaz 07/11/12 A REV
100nF/50V 100nF/50V
+5V
VCC ALPHA-BETA CONTROL:
+5V A
SEDECAL
NC 12/471 NE 452/12 J.Clemente 07/11/12
1 2 3 4 5 6
1 2 3 4 5 6
POS ALPHA
DEMPOS-ALPHA POS. ERR-ALPHA
TP6
TP9
J10ALPHA
+10VREFA +15VANALOG5
A +15VANALOG4 R44 A
4K99 0.1%
1 R34 R45
2 C63 1K R36
10K 0.1%
3
7
100nF/50V 1K
4 ERROR-ALPHA
7
3
5 +
3 1
6 + POSITION-ALPHA C36
1 6
POS_ERROR-ALPHA
6 1uF/50v 8
POT.POS 8 R35 2 U10
-
ALPHA 2 U9 200R INA118
-
-10VREFA INA118
R43
5
10K
5
C64
C65 R94
100nF/50V 1uF/50v 20M
-15VANALOG5
-15VANALOG4
+5V
C1
100nF/50V
L19
100uH/65mA
R1 POS DEMM ALPHA
C75
R9
49K9 0.1% R14 TP4
220nF/50V
B +5VREFA/16 10K 0.1%
B
address 0x07 -15VANALOG7 10K 0.1%
alpha -15VANALOG7
R22
+5VREFA 10K 0.1% -15VANALOG7
-15VANALOG3 +5VREFA U1
11
R10
11
R21
R51 12 9
11
R4 1K
VDD -
15K 0.1% 4 8 2
11
4
TL074BCD/SO R17 + U2B
12 +5V 14
REF2 4K02 0.1%
4
+ 10K 0.1% TL074BCD/SO
4
9
AD0 R19
4
R52 10 1
AD1 OUT1 SPEED DEMM ALPHA
1K 0.1% 11 +15VANALOG7
AD2 4K02 0.1%
TP1 +15VANALOG7
+VREFA/16
+5VREFA +15VANALOG7
+15VANALOG3 16 -15VANALOG7
OUT2
7
SCL SCL
8
SDA SDA
15 R3
OUT3 1K
11
U2D
TL074BCD/SO
13
-
14
DEMVEL-ALPHA
12
+
5
AGND
C R23 C
4
6
DGND
0R
MAX520ACWE
+15VANALOG7
I_LIMIT_ALPHA
+15VANALOG
-15VANALOG A.O SUPPLY
POSITION BETA
TP11
7
4K99 0.1%
1 R39
3
2 + ERROR-BETA
7
C66 1 1K
3 R47
100nF/50V 6 3
4 +
8 10K 0.1% 1
5 U11 C41
2 R38 6
6 -
INA118 1uF/50v POS_ERROR-BETA
200R 8
2 U12
-
5
POT.POS INA118
BETA R95 R46
5
C67 20M 10K
1uF/50v
-10VREFA -15VANALOG8
-15VANALOG9
C68
100nF/50V +5V
C2
100nF/50V
L20
100uH/65mA
R5
C76 R15
49K9 0.1%
10K 0.1% R16 POS DEM BETA
220nF/50V
10K 0.1%
B 0x03 address
R27 -15VANALOG11 TP5 B
BETA -15VANALOG11
10K 0.1%
-15VANALOG11
+5VREFA U3
11
11
U4A
12 13 R12
11
VDD R26 - R2 TL074BCD/SO
4 14 2 R11 1K
REF0 -
13 20K 0.1% 12 10K 0.1% G=-1 1 6
REF3 + U4D -
R25 3 10K 0.1% G=-1 7
TL074BCD/SO + DEMPOS-BETA
3 2 5
+VREFA/16 REF1 OUT0 U4B
4
+
+5V 14
REF2 4K02 0.1% TL074BCD/SO
4
R24
4
9
AD0 4K02 0.1% +5VREFA
10 1
AD1 OUT1 R18
11 +15VANALOG11 SPEED DEM BETA
AD2 10K 0.1%
TP3 +15VANALOG11
+15VANALOG11
16 -15VANALOG11
OUT2
7
SCL SCL
8
SDA SDA
15
OUT3 R6
11
U4C
1K
TL074BCD/SO
9
-
8
DEMVEL-BETA
10
+
5
AGND
R28
4
C 6 C
DGND
0R
MAX520ACWE
+15VANALOG11
I_LIMIT_BETA
-15VANALOG
GROUNDED AND SUPPLY WIRES +15VANALOG
A.O SUPPLY
GND ANALOG
L9
L13 L14 L2 L8 100uH/65mA L4
GND SIGNAL 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
GND
-15VANALOG8 -15VANALOG9 -15VANALOG11 +15VANALOG8 +15VANALOG9 +15VANALOG11
GNDH
C37 C39 C6 C19 C21 C9
6.8uF/25V 6.8uF/25V 6.8uF/25V 6.8uF/25V 6.8uF/25V
6.8uF/25V
+ + +
D C10 D
+5V + + +
C38 C40 C5 C18 C20 100nF/50V
VCC 100nF/50V
100nF/50V 100nF/50V 100nF/50V 100nF/50V
+5V NAME DATE SHEET / OF
GNDH
PBA A3668-01 REV.A (PCB S0023103 REV.D)
DRAWING J.Clemente 07/11/12
3/5
REVISED F. Díaz 07/11/12 A REV
ALPHA-BETA CONTROL:
A
SEDECAL
NC 12/471 NE 452/12 J.Clemente 07/11/12
1
D12
2
J6A U13A
V1 2
R82 +5V +5V D14
RNA310-8*10K ACPL-227 D1 C24 R80 PSOT24C
0R R49 +5V +5V +5V +5V + S1J
2 10 5 R103 RNA310-8*10K LL4148 6.8uF/25V 4K99 LL4148 UNMOUNTED AMP280377-2
2 C C
2
1 C55 10 5 /EMERGENCY SWITCH UNMOUNTED 1 2
R1
R2
R3
R4
R5
R6
R7
R8
1 220nF/50V C C
R1
R2
R3
R4
R5
R6
R7
R8
24
U15
AMP280377-2 R40
1
2
3
4
6
7
8
9
10K
VCC
1
2
3
4
6
7
8
9
3
A R50 D4 A
LIM_SW_A2
470R LED G
23 4 3 4 D2
J2A SDA SDA P0
GNDH
16
13
R84 LED G
4
U8B
0R 22 5
SCL SCL P1
+
74HCT14 K1
2
2 C57
1 1 6 G5V-2-24VDC
1 /INT /INT P2
4
220nF/50V UNMOUNTED
6
9
11
AMP280377-2 +5V 21 7 R56
A0 P3
2 0R Q5
A1 +24VH-F
3 8 /EMERGENCY SWITCH /BRAKE_ALPHA 11 10 1
A2 P4
R87 SPD15N06S2L-64
10K 13 9 U8E GNDH
P10 P5
3
74HCT14
+5V
14 10 R106 CLUTCH ALPHA
J12A P11 P6
R86 +15VANALOG GNDH J5A
470R SW_SPARE_1 15 11
P12 P7
2 1 2 0R
2 C59
1 U8A SW_SPARE_2 16 1
1 P13 +24VCC_CLUTCH_ALPHA 1
74HCT14 2
AMP280377-2 2
220nF/50V 17 R8 D10
UNMOUNTED P14
S1J
10K
18 AMP280377-2
P15 UNMOUNTED
R91 /BRAKE_ALPHA /BRAKE_ALPHA 19
P16 /ALPHA
10K GNDH
3
/CLUTCH_ALPHA /CLUTCH_ALPHA 20
+5V P17 Q2 2
GND
J13A R90 ZXM61N03 1 3
470R 1 8 9 /CLUTCH_ALPHA BRAKE BETA
2
B 2 5 6 U5A +24VH-F J9B B
2
12
1 C61 U8D +24VH-F
1 U8C 74HC08/SO
74HCT14 PCF8575TS / SSOP 24 74HCT14
AMP280377-2 1
220nF/50V D13
UNMOUNTED 1
2
V2 2
R81 PSOT24C
4K99 UNMOUNTED AMP280377-2
LL4148
BETA LIM_SW_B1 0x02 address 1 2
BETA
3
0R R104 RNA310-8*10K D5
LED G
2 10 5
2 C C
1
R1
R2
R3
R4
R5
R6
R7
R8
24
16
13
1 U14
4
C56 R42
+
AMP280377-2 10K K2
VCC
1
2
3
4
6
7
8
9
220nF/50V G5V-2-24VDC
4
23 4 3 4
SDA SDA P0
6
9
11
R57
LIM_SW_B2 22 5 U7B 0R Q6
SCL SCL P1 +24VH-F
74HCT14 /BRAKE_BETA 11 10 1
J2B +5V 1 6
SPD15N06S2L-64
/INT /INT P2 U7E
74HCT14
GNDH
3
2 21 7
2 A0 P3
1 R85 2
1 C58 A1
0R 3 8 /EMERGENCY SWITCH GNDH
AMP280377-2 A2 P4
220nF/50V 13 9
P10 P5
C +15VANALOG C
14 10
R89
P11 P6
10K SW_SPARE_3 15 11
P12 P7
+5V R7
SW_SPARE_4 16
J12B R88
P13
10K
470R 17
P14
2 1 2
2 C60
1 18
1 U7A P15 /BETA
3
AMP280377-2 74HCT14
220nF/50V /BRAKE_BETA 19
UNMOUNTED P16 Q1 5
R93 /CLUTCH_BETA 20 ZXM61N03 1 6
P17
4 8 9
GND
10K /CLUTCH_BETA
2
U5B
+5V U7D
J13B R92
74HC08/SO
74HCT14
12
470R
2 5 6 PCF8575TS / SSOP 24 CLUTCH BETA J5B
2 C62
1
1 U7C
AMP280377-2 74HCT14
220nF/50V 1
UNMOUNTED +24VCC_CLUTCH_BETA 1
2
D11
2
S1J
GROUNDED AND SUPPLY WIRES AMP280377-2
10 13
8 11 UNMOUNTED
GND ANALOG
D 9 12 GNDH D
U5C U5D
U15, U14 U5 U7
U8
Decoupling Decoupling 74HC08/SO
GND SIGNAL Decoupling Decoupling 74HC08/SO
R97
0R
D6
UNMOUNTED
A S1J A
LIM_SW_A1 LIM_SW_A
+15VANALOG3 -15VANALOG
LIM_SW_A2 F1
D8 UNMOUNTED +24VH MFR-300
+24VH-F
R68 S1J
4
U18A -10VREFA
10K
2
TL074BCD/SO UNMOUNTED D7
3 + R72 Q9 S1J
1 1 TP15
BCX53-16 LIM_SW_B1 LIM_SW_B
2 -
+5VREFA 4K99
3
R77 R76
3
Q8
10K 1
LIM_SW_B2
11
20K BC807-40W D9 R98
UNMOUNTED 0R
S1J
2
R71 R70
-15VANALOG3 15R 1K
C50
4.7uF/16V
1nF/50V -10VREFA
C49
+ +24VH
+15VANALOG3
+15VANALOG
J100
R69
4
11 12
+5V_UNFIL +5V_UNFIL
10K 13 14
R74 R75 SCL
15 16
15R 1K SDA
-15VANALOG3 17 18
+24VCC_CLUTCH_ALPHA
C53 19 20
/ALPHA +24VCC_CLUTCH_BETA
1nF/50V + C54 +10VREFA 21 22
/BETA LIM_SW_A
23 24
4.7uF/16V LIM_SW_B SPEED-ALPHA
25 26
I_LIMIT_ALPHA SPEED-BETA
27 28
I_LIMIT_BETA -10VREFA
+15VANALOG3 29 30
POS_ERROR-ALPHA
31 32
POS_ERROR-BETA
+15VANALOG 33 34
TACHOMETER-ALPHA
35 36
TACHOMETER-BETA
R63 37 38
DEMVEL-ALPHA
4
+4.096REFA 1K U18C 39 40
TL074BCD/SO DEMVEL-BETA /INT
10 + R64 +5VREFA
8 Q3
9 BCX56-16 +5V TP16 GNDH
- 2K49
R54 Q4
10K BC817-40W
11
R65
15R D3 R66
-15VANALOG3
LL4148 1K
+5VREFA +5V
R53
+ C48
2K21
C TP10 C
4.7uF/16V
L22
+5V_UNFIL +5V
4.7uH/650mA C97
+
6.8uF/25V
+15VANALOG
TP2
6.8uF/25V
-15VANALOG +15VANALOG
GNDH
FIDUCIALS
C99
FIXING +
SCREWS
FP1 FP2 FP3 FP4 L24 6.8uF/25V
HOLES
GROUNDED AND SUPPLY WIRES L15 L16 CON1 CON1 CON1 CON1 -15V_UNFIL -15VANALOG
100uH/65mA 4.7uH/650mA
100uH/65mA
HOLE1 -15VANALOG
GND ANALOG GNDH LG1
R55 C52 CON1
GNDH C47 hole 4 mm
6.8uF/25V
6.8uF/25V
+
1 HOLE2
D 0R D
GND SIGNAL
GNDH FC1 FC2 FC3 FC4
GND + C46 C51 hole 4 mm
1
1
1 2 3 4 5 6
1 2 3 4 5 6
R69
10K 0.1%
POS_ERROR-ALPHA
POS x SPEED DEM-ALPHA
R93 D21 R70
10K 0.1% 10K 0.1% TP10
BAS85
R79
R85
11
11
1K
R12 U5B
10K 0.1%
11
10K 0.1% TL074BCD/SO R68
2 6 4K99
DEMVEL-ALPHA - -
1 9 7
- Speed-ALPHA
3 8 5
+ U5A +
10 U5C D14
TL074BCD/SO +
TL074BCD/SO
4
BAS85
4
+15VANALOG6 +15VANALOG6
+15VANALOG6
D22
BAS85
R92 C62
10K 0.1% 33nF/50V
33nF/50V
B B
R54
10K 0.1%
POS_ERROR-BETA
-15VANALOG10 -15VANALOG10
-15VANALOG10
R49
11
11
R43 1K
11
10K 0.1% R32 R53
TL074BCD/SO
6 10K 0.1% 2 4K99
DEMVEL-BETA - -
7 9 1
- Speed-BETA
5 U3B
8 3
+ +
TL074BCD/SO
10 U3C D1
+ U3A
TL074BCD/SO BAS85
4
4
4
+15VANALOG10 +15VANALOG10
C +15VANALOG10 C
D2
BAS85
R2
C55
10K 0.1% 33nF/50V
33nF/50V
L12 L4 L10 L5
GND SIGNAL 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
GND
-15VANALOG6 -15VANALOG10 +15VANALOG6 +15VANALOG10
GNDH
D GNDH D
1 2 3 4 5 6
1 2 3 4 5 6
+15VANALOG
+24VH
D32
+24VCC_CLUTCH_ALPHA K3
R108 LED G
R110 7
178R
3 3K74 6
4 K4B D30 5
+ 8 2
A F4 1 3 A
- LL4148 4
MF-R600 /ALPHA
K4A 1 +
RLY-G6B-2214P-US 8
D28
G6K-2F-5V
LL4148
2
CR10 R114
CR7
R157 R141 R140 D48 1K R130 +5V
C83
100R 1K Q17 2K SMCJ30A R115 Q1 100R
LIM_SW_A
3
100nF/50V
BZV55C18
BZV55C18
BCX53-16 2K BCX53-16
C49
1 100nF/50V
R113 1
2
2
1
1
10R
1 Q20 1 1 1
BCX56-16
2
BCX56-16 GNDH
R142 10R Q6
Q14 GNDH GNDH Q10 D41
3
3
D52 IRF5210PBF BAT54J
IRF5210PBF
BAT54J R143
2
47R5
R132
R116 C92
1K
47R5 1nF/50V
2
R160 GNDH
1K
J3ALPHA
D47
6
3
BZG03-C12 C79 C88
5 K4C
3W 1nF/50V T2 1nF/50V 1
2
1
P0401
B 3 B
A drive-ALPHA
2
C93
2
1nF/50V MOLEX 26-60-5030
D40
BZG03-C12
B drive-ALPHA
A gate-ALPHA
3W
1
R144 Q9 R118 GNDH
2
2
1K
IRFB4710PBF B gate-ALPHA 1K
Q13
1 1 Q5
2
2
IRFB4710PBF BCX56-16
Q16
1 R146 R117 1
BCX56-16
3
3
D46 10R D39
10R
BAT54J BAT54J
3
3
R145 R131
1K B drive-ALPHA A drive-ALPHA 1K
+15VANALOG
D50
R151 LL4148
+15VANALOG2 1K
-15VANALOG6
+15VANALOG2 R19
C70 1K
D49
220nF/50V U11A
LL4148
11
C U11C C81 C
4
TL074BCD/SO
100nF/50V
4
U5D TL074BCD/SO
13 R20 R148 + 3 R18
-
14 R169 + 10 1 2K
+I mot-ALPHA R17
12 8 3K01 1K5 - 2
+
4K02 - 9 0R1 0.1W 20W RTO
TL074BCD/SO A.O SUPPLY
C84
4
11
R150 GNDH
11
100nF/50V
C100 + R171 2K -15VANALOG +15VANALOG
10uF/35V 2K55
UNMOUNTED
-15VANALOG2 R147
+15VANALOG6 -15VANALOG2 L15
L18
100uH/65mA
2K 100uH/65mA
R164
10K
NAME DATE SHEET / OF
PBA A3669-01 REV.B (PCB S0023105 REV.E)
-10VREF DRAWING J.Clemente 07/11/12
-15VANALOG13 2/7
REVISED F. Díaz 07/11/12 A REV
B
+15VANALOG
+24VH
D29
+24VCC_CLUTCH_BETA K2
R111 LED G
178R R109 7
A 3 3K74 6 A
4 K1B D31 5
+ 8 2
F3
1 3
MF-R600
- /BETA
LL4148 4
K1A 1 +
RLY-G6B-2214P-US 8
+5V
2
CR8
D27 G6K-2F-5V
2
CR9 D43 R128
R136 1K LL4148
R138 SMCJ30A
1K R129 Q2
BCX53-16 2K
LIM_SW_B
3
BZV55C18
R154 2K BCX53-16
BZV55C18
Q15 C82 C77 R126
1
100R 1 1
R139 100nF/50V 100nF/50V
2
1
100R
10R
1 Q19 1 GNDH 1 1
2
BCX56-16 Q3
Q11 R127
IRF5210PBF
GNDH GNDH 10R BCX56-16
3
D51 D38
Q7
BAT54J BAT54J
2
IRF5210PBF
R159 R137
1K 47R5 R125 R133 C89
47R5 1nF/50V
1K J3BETA
GNDH
6
1
3
5 K1C
B 1nF/50V T1 2 B
D45 C87 3
P0401
C80 1nF/50V
BZG03-C12
A drive-BETA
2
1 3W MOLEX 26-60-5030
C90
D33
2
1nF/50V
BZG03-C12 B drive-BETA
A gate BETA 3W
2
IRFB4710PBF
1K B gate BETA 1K
1
Q12
Q8
IRFB4710PBF
1 1
2
2
Q4
1 Q18 R122 1
R134
3
BCX56-16
BCX56-16 10R
10R
D44 D34
1K
3
3
BAT54J BAT54J
R135 A drive-BETA
B drive-BETA
R123
1K
+15VANALOG
D35
LL4148
+15VANALOG2
-15VANALOG10
C +15VANALOG2 R121 C
R15
C72 1K 1K
U11B D36
220nF/50V LL4148
11
100nF/50V
4
U3D TL074BCD/SO
13 R105 R119 + 5
-
14 R170 + 12 7 R16
+I mot-BETA
12 14 3K01 1K5 - 6
+
4K02 - 13 R120 0R1 0.1W 20W RTO
TL074BCD/SO
C71 2K
4
11
R104
11
100nF/50V 2K
C101 + R172
10uF/35V 2K55 GNDH
UNMOUNTED
+15VANALOG10 -15VANALOG2
-15VANALOG2
R172-2
R14
2K
C76
-I mot-BETA 1nF/50V
R94
1K
R168
+15VANALOG12 10K
GROUNDED AND SUPPLY WIRES
U10A
D TL074BCD/SO D
4
+5V
R91-1
VCC + 3
GNDSUPPLY R91 I_LIMIT_BETA
1
+5V 18K7
GNDSUPPLY - 2 NAME DATE SHEET / OF
R166 PBA A3669-01 REV.B (PCB S0023105 REV.E)
GND ANALOG GNDH DRAWING J.Clemente 07/11/12
64K9 3/7
11
1 2 3 4 5 6
1 2 3 4 5 6
D8 D9
BZV55C12 BZV55C12
0R 0R 0R 0R
C1 100K
3.3uF/16V 10%
A D6 D5 D4 D3 A
11
U1A
11
R38 TL074BCD/SO
TL074BCD/SO
2
11
R42
A1-ALPHA - U1B
1 6
11
R48
- TL074BCD/SO U1D
10K 0.1% 3 7 9 R37
+ 10K 0.1% - TL074BCD/SO
5 8 13
BiasValue Voltage + 10K 0.1% -
10 14
U1C 10K 0.1% B1-ALPHA
4
+
12
4
+
4
+15VANALOG14
+15VANALOG14
+15VANALOG14
+15VANALOG14
D15 D16
BZV55C12 BZV55C12
C39
B 470nF/25V 5% R62 D26 D25 D24 D23 B
100K 0R 0R 0R 0R
R99
R76
LL4148 LL4148 LL4148 LL4148 R74
-15VANALOG15 UNMOUNTED UNMOUNTED UNMOUNTED
10K 0.1% 10K 0.1%
-15VANALOG15
C30 -15VANALOG15
R98
220nF/50V 5% -15VANALOG15
11
U6A
10K 0.1%
11
U6B
TL074BCD/SO
2
11
R97 U6C
A1-BETA - TL074BCD/SO
1 6 R73
11
- TL074BCD/SO U6D
3 7 9 R75
+ 10K 0.1% - TL074BCD/SO
5 8 13
+ 10K 0.1% -
10 14
10K 0.1% B1-BETA
4
+
12
4
+
4
+15VANALOG15
+15VANALOG15
+15VANALOG15
+15VANALOG15
C C
A.O SUPPLY
-15VANALOG +15VANALOG
L2
100uH/65mA L16
L3 L7
100uH/65mA
GROUNDED AND SUPPLY WIRES 100uH/65mA 100uH/65mA
+24VSUPPLY
+5V
+24VSUPPLY TP12
J1 +5V_UNFIL +5V
U8
F1
1 SCLIN R162 DS6 R7
L19
J1 6 LED G GNDSUPPLY 22 14
4K75 Vin+ Vout+
2 SDAIN 23 C16
1K
SMD050 Vin+ 22uF/25V
4.7uH/650mA
7 R25 +5V +
A 3
C73 + C94 DS3 A
2K
C47 LED G
8 100nF/50V 9 +
10uF/35V COM C58
4 100nF/50V
6.8uF/25V
9 100nF/50V
/INT
5 2
C75 Vin-
3 16
CONNECTOR DB9_0 FL1 Vin- Vout-
+24VSUPPLY
B CB THD10-2411
- -
GNDSUPPLY
D37
+15VANALOG
SMCJ30A
+5V PSG CG1 TP17
- -
+5V C74 U9
+15V_UNFIL DS1
-
100nF/50V F2 LED G
BNX005-01 +15VANALOG
R4
CG2
CG3
L20
R158 22 14
243R Vin+ Vout+
23 C95
Vin+ 4.7uH/650mA 3K01
8
-15VANALOG DS2
TRA THD12-2423
LED G
B -15V_UNFIL B
TP15
-15VANALOG
FL2
J11 BNX005-01
+24VH
B CB
1 - -
2 D42 C45
3
1000uF/50V +24VH
SMCJ30A +
AMP 643488-1
PSG CG1 J100
- -
-
-
CG2
CG3
1 2
-10VREF
3 4
5 6
7 8
-15V_UNFIL -15V_UNFIL
GNDH 9 10
+15V_UNFIL +15V_UNFIL
11 12
+5V_UNFIL +5V_UNFIL
13 14
SCL
15 16
SDA
17 18
+24VCC_CLUTCH_ALPHA
19 20
/ALPHA +24VCC_CLUTCH_BETA
21 22
/BETA LIM_SW_A
23 24
LIM_SW_B Speed-ALPHA
C 25 26 C
I_LIMIT_ALPHA Speed-BETA
27 28
I_LIMIT_BETA -10VREF
29 30
POS_ERROR-ALPHA
31 32
POS_ERROR-BETA
33 34
TACHOMETER-ALPHA
35 36
TACHOMETER-BETA
37 38
DEMVEL-ALPHA
39 40
DEMVEL-BETA /INT
GNDH
2
HOLE1
GNDSUPPLY GNDH
0R
GNDSUPPLY GNDH GNDPOWER U4 Decoupling hole 4 mm
1 CON4
1
HOLE2
D GND ANALOG R112 LG1 D
+5V
GNDPOWER hole 4 mm CON1
0R
1 HOLE3
GNDPOWER GNDH
GND SIGNAL R161
NAME DATE SHEET / OF
C91 FC1 FC2 FC3 FC4
GND hole 4 mm PBA A3669-01 REV.B (PCB S0023105 REV.E)
0R J.Clemente 07/11/12
100nF/50V 1 DRAWING
1
+5V hole 4 mm
0R 1
VCC HOLE5
1
R60 SERVO ON
+VTH R6
+15VANALOG16
2
DS4
1K21 R47
1K
CR3
BZV55C10 +15VANALOG16 /ALPHA
1K
LED G
SPEED CONTROL A
1
CR1 CR2
R106 R56 R55 TP5
-VTH 10K 2 1 1 2
-15VANALOG16
1
A 1K -15VANALOG16 1K
A
BZV55C10 BZV55C10
CR6
A DRIVE ALPHA
BZV55C10 C27
U2 UC3637 R50
TP4 R45
2
1.5nF/50V
1 20
+Vth Iset A1-ALPHA
1K 2 19
Ct E/Aout R51 10K
3 18
-Vth -E/A 10K
4 17
A drive-ALPHA Aout +E/A R40
5 16
-15VANALOG16 -Vs Sdn
6 15 20K -15VANALOG16 R46
+15VANALOG16 +Vs -C/L
7 14
B drive-ALPHA Bout +C/L R1 Speed-ALPHA
B DRIVE ALPHA R28 8 13 10K
+Bin +Ain 10K
9 12
+15VANALOG16 -Bin -Ain R26
TP3 R33 10 11
10K NC NC 1K
R29 B1-ALPHA
1K
1K R3
-I mot-ALPHA
1K
C5
1nF/50V
R35
I LIMIT A
+I mot-ALPHA
1K
R34 TP2
1K
B B
SERVO ON
R103 DS5
1K21 R11
+15VANALOG17 /BETA
1K
LED G
+VTH
SPEED CONTROL B
CR5 CR4
R13 R102 TP13
-VTH 10K 2 1 1 2
-15VANALOG17 1K
BZV55C10 BZV55C10
A DRIVE BETA
C44
UC3637
TP8 R89 U7 R101
1.5nF/50V
1 20
+Vth Iset A1-BETA
1K 2 19
Ct E/Aout R100
10K
3 18
-Vth -E/A 10K
4 17
A drive-BETA Aout +E/A R86
5 16
-15VANALOG17 -Vs Sdn
6 15 20K -15VANALOG17 R90
+15VANALOG17 +Vs -C/L
7 14
B drive-BETA Bout +C/L R61 Speed-BETA
B DRIVE BETA R71 8 13 10K
+Bin +Ain 10K
9 12
+15VANALOG17 -Bin -Ain R8
TP14 R80 10 11
10K NC NC 1K
C B1-BETA C
R9
1K
1K R81
-I mot-BETA
1K
C64
1nF/50V
R64
I LIMIT B
+I mot-BETA
1K
R72 TP7
1K
-15VANALOG +15VANALOG
100uH/65mA
GROUNDED AND SUPPLY WIRES L6 L17 L1 L11
100uH/65mA 100uH/65mA 100uH/65mA
C37
GNDSUPPLY + 6.8uF/25V NAME DATE SHEET / OF
GNDH
+ C15 + C67 C9 + C65 PBA A3669-01 REV.B (PCB S0023105 REV.E)
6.8uF/25V DRAWING J.Clemente 07/11/12
GND ANALOG C35 100nF/50V 6/7
GNDH 100nF/50V 100nF/50V C3 100nF/50V F. Díaz
REVISED 07/11/12 A REV
B
6.8uF/25V
GND SIGNAL GNDPOWER
GND GNDPOWER B NC 13/022 NE 022/13 J.Clemente 23/01/13 ALPHA-BETA POWER:
A NC 12/471 NE 452/12 J.Clemente 07/11/12
SEDECAL
REV DESCRIPTION ISSUED BY DATE
PWM CONTROLLERS
1 2 3 4 5 6
1 2 3 4 5 6
SPEED ALPHA
TP9 +15VANALOG12
+15VANALOG12
C53
C29
1uF/50v
U10C
220nF/50V
U10B
R21
J4ALPHA
TL074BCD/SO
4
R83 R156 1K
TL074BCD/SO
4
A R84 R78 5 A
1K + 1
+ 10 7 1K
C86 2
8 3K01 1K5 - 6
TACHOMETER-ALPHA 1uF/50v 3
- 9
TP&I2C 4
C66
11
R22
11
100nF/50V R155 AMP280378-4
1K
1K C51
R88
1uF/50v
24K9
-15VANALOG12
-15VANALOG12 R87
24K9
+15VANALOG12
C68
U10D 220nF/50V
4
TL074BCD/SO
LOOP R82
R96
R95
+ 12
14 1K5
Speed-ALPHA 3K01
10K - 13
C69
100nF/50V
11
-15VANALOG12
B B
SPEED BETA
TP6
C59 +15VANALOG13
+15VANALOG13
220nF/50V C52
1uF/50v
U4A
TL074BCD/SO R23
J4BETA
U4B
4
R58 1K
TL074BCD/SO R153
4
1K 3
R57 R77 + 1
+ 5 1 1K
C85 2
7 3K01 - 2
TACHOMETER-BETA 1K5
1uF/50v 3
- 6 R152
TP&I2C C60 4
11
100nF/50V 1K R24
11 AMP280378-4
C54 1K
R65
1uF/50v
30K1
-15VANALOG13
-15VANALOG13 R66
30K1
C63
+15VANALOG13 220nF/50V
U4D
C TL074BCD/SO C
4
100nF/50V
-15VANALOG13
-15VANALOG +15VANALOG
L13 L8 L14 L9
GND +5V
VCC
B NC 13/022 NE 022/13 J.Clemente 23/01/13 ALPHA-BETA POWER:
+5V A NC 12/471 NE 452/12 J.Clemente 07/11/12
SEDECAL
REV DESCRIPTION ISSUED BY DATE TACHOMETERS
1 2 3 4 5 6
A B C D E
+24VSUPPLY
TP4
TP
+15VANALOG11 TP1 +24VSUPPLY
-15VANALOG1 TP
TP2 SDAIN
TP
SCLIN
11
4
4 U22A 4
2 - TL074BCD ERROR-CALIB 5 + R83
1 7 E -CALIB TP3
POSITION R110 4K75
POSICION 3 + 6 - TP/INT
R212 R211 +5V
10K
TL074BCD 1K 1K
11
DS2
U1B
R108 LED V.
20K
+15VANALOG1 1 S CLIN R210 R209
-15VANALOG11 1K 100K
-15VANALOG1
J10 6
2 S DAIN
7 GNDSUPPLY
DB9 VERTICAL 3
8
11
4
U22B 9 / INT
6 - TL074BCD 5
7 C H4
ERRPOS 5 +
4
GNDSUPPLY
+15VANALOG1 +5V
TP5
L33 TP
-15VANALOG1 A2 A1
3 100uH/65mA 3
R206
C138 C127
100nF/50V
11
R207
U22D 4 0 ohm C119 4.7uF/16V
TL074BCD +5V NC 10nF
13 - 7 NC
14 C H6 8 NC CH4 19
Speed 12 + 11 NC CH5 20 R231
R204 22 21 2 1
NC CH6 2 1 C H4
+5V 1K 24 23 4 3 C H5
4
NC CH7 4 3
25 NC 6 6 5 5 C H6
28 13 /S HD 8 7 E -CALIB
+5V NC /SHDN 8 7
2 +15VANALOG1 C147 C148 C149 C150 4x100 2
D37 MAX127-SSOP28
100nF/50V +5V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
LED V.
C121
R200 R208
1K 1K
SDA
8
VCC
SCL
S DAIN 2 3
Lx Sx
S CLIN 7 6 D34
GND
Ly Sy
LED V.
82B715TD
GROUNDED AND SUPPLY WIRES
-15VANALOG +15VANALOG
R199
GNDSUPPLY G N DH
+5V 1K
GNDSUPPLY G N DH
GND ANALOG
GND SIGNAL
L29 L30
GND 100uH/65mA 100uH/65mA
GND EARTH
1 -15VANALOG1 +15VANALOG1 1
C52
6.8uF/25V C53
+ 6.8uF/25V
+ NAME DATE SHEET / OF
DRAWING S.PEREZ 21/07/2010 PBA S0025184_C_SCH PCB S0015303_C
V CC +5VCC C123 C122 1/9
+5V 100nF/50V 100nF/50V REVISED F.GARCIA 21/07/2010 C B A REV
SPEED CTRL
U14E
+5V
11 10 R217 Only Z
I MOTOR FDBK
U13 10K
R182 74HCT14 R191
100K
DG412/SO
D57 D33 Unmounted
TACO
1 IN1 D1 2 10K
16 15 B R79
No Z
IN2 D2 BZV55-C2V7 BZV55-C2V7
9 IN3 D3 10
8 7
GALGA IN4 D4 Speed -15VANALOG6 10K
4 3 C111 4
S1 10uF CER
A 14 S2 DG412 U12D
11
11
U14C
POSLOOP
6
S3 O-OFF TL074BCD
CORRLOOP S4 R180 R181 R77 R216
1- ON 13 -
/GALGA 5 6 +5V 12 VL 10M 10K 14 CORRLOOP
3K4
12 +
74HCT14 -15VANALOG6 0 ohm
13
GND
+15VANALOG13 V+
-15VANALOG13 4
4
V-
Unmounted R78
11
U12C
5
TL074BCD 499R
C104
GALGA
GALGA Unmounted 9 - +15VANALOG6
8
C105 10 +
R176 100pF R177 100pF
Unmounted D55
4
LL4148 R193
C98 20k 20K
-15VANALOG6
Unmounted R76
1K
-15VANALOG6
100pF C99
C49 +15VANALOG6
10K D56
11
LL4148 R192
11
R67
J6 2 100pF 1uF/50V 9K09
1
-
R66 TL074BCD
AMP280371-2 2 1 6 -
20K
3 +15VANALOG 3 +
20K 7
4 -15VANALOG U12A 5 +
TL074BCD U12B
4
3 3
+15VANALOG6
+15VANALOG6
+5V
C106 R186 R183
100nF/50V 10K 0.1% R178
L34 49K9 0.1%
10K 0.1%
100uH/65mA -15VANALOG5 TP20
C139 -15VANALOG5
-15VANALOG5
220nF/50V
11
10K 0.1% U17A
+5REF 10K 0.1%
11
-15VANALOG2 U15 R187 TL074BCD U17B U17C R71
11
2 - R184 R179
1 6 TL074BCD TL074BCD 1K
-
10K 0.1%
VDD 12 3 + G=-1 7 9 -
R64
11
4
TL074BCD REF3
13 -
R188 +5REF
4
14 3 2
4
12 + 14
REF1 OUT0 10K 0.1%
REF2 4K02 0.1% +15VANALOG5 R70
+5VREF/16
+5V 9 R189 +15VANALOG5
4
AD0 +15VANALOG5
A1 10 AD1 OUT1 1
R164 11
2 A2 AD2 4K02 0.1% 2
1K 0.1%
+15VANALOG2
OUT2 16
SCL 7 SCL
SDA 8 SDA
TP21 GROUNDED AND SUPPLY WIRES
OUT3 15 I_LIMIT
-15VANALOG5 GND SIGNAL
R69 GND
Unmounted U17D
1K
11
R NV TL074BCD
POSLOOP Speed 5 AGND
R80 13 -
0 ohm
6 DGND 14 DEMVEL
0 ohm 12 +
G N DH
MAX520ACW E - W SO-16 G N DH
4
A.O SUPPLY A.O SUPPLY DG413 SUPPLY GNDSUPPLY
+15VANALOG5 GNDSUPPLY
-15VANALOG +15VANALOG -15VANALOG +15VANALOG +5V
-15VANALOG +15VANALOG
GND ANALOG
+5V
V CC
L26 L27 L28 L20
GND EARTH
100uH/65mA 100uH/65mA L24 L25 100uH/65mA 100uH/65mA
1 100uH/65mA 100uH/65mA 1
+15VANALOG
D5 R 227
C LUTCH +24VH
LED V.
unmounted 0 ohm
K3 R107 R 106 K2 7 K1 unmounted
F1
3 178R LL4148 3K74 6 7
4 D47 5 6
6 2 5
1 3 2
MF-R800
4 3
G6B-1174P-US 1 + 4 /H_POW ER
8 1 +
unmounted 8
2
D9 D 12 R 118 +5V G6K-2F-5V
R119
R 37
D4
R 45
1K D42 +5V G6K-2F-5V
100R 1K Q5 SMCJ30A Q8 D41
BZV55C18
BZV55C18
2K 2K
3
R 13 BCX53-16 BCX53-16 LL4148 LL4148
1 1 Q9 unmounted
1
2
2
4 R 12 10R0 R 18 BCX56-16 4
1 Q6 1 C 56 GNDH 1 1
2
2
BCX56-16 C 55 LIM_SW 1 LIM_SW 2
Q1 1uF/50V 10R0 BAT54J R 19
3
3
BAT54J IR F 5210PBF 1uF/50V R9 D 13
D 10 G N DH Q3 47R5 100R
2
G N DH IR F 5210PBF
MOTOR
2
BZG03-C12
3W R 20
R8 D7 J5
47R5 1K
R 14 C 57 1
1K G N DH 1nF/50V 2
1
3
3
2
AMP350429-1
D6 C 58
1nF/50V
BZG03-C12
A drive
2
3W T1
250 uH 16A +24VH
B gate
1
B drive C 59
1nF/50V
R 44
R 15 R 21 G N DH 10k
2
1K IR FB4710PBF 1K
A gate
2
D18 unmounted
Q2 Q4 LL4148
A gate
1 Q10
IR FB4710PBF
2
2
1 BCX56-16
1 Q7 1 R24-2 R3
B gate
3
BCX56-16 R 17 R 23
D17 unmounted RESET_SW
3
10R0 10R0
3
3
LL4148
1
BAT54J R 22 BAT54J 1K5
D 11 1K 1K D 14 U 2A
R 16 R27-2 TLP621-2
B drive A drive
R 24 100R D3
2
Corr. A Corr. B LL4148
1K_POTEN R 27
P1 0 ohm
3 R117 100R GNDH 3
0,1E 5W
R5 R4 R7 Current
R6
0,1E 5W 0,1E 5W limit
0,1E 5W
unmounted
adj.
R 26
P1-3 470R
R 25
GNDH 0 ohm
R25-1
+15VANALOG
D 60
f0=100KHz +15VANALOG14
LL4148
R 233 R232
TP +15VANALOG14
+15VANALOG14 4K99 4K99
TP51 C152
D 61
220pF/50V U23A LL4148
4
U 23C
TL074BCD
4
1K TL074BCD R 234
R239 + 10 1
TL074BCD
+ 12 8 14K7 7K87 - 2
+I m ot 14 4K02 - 9
- 13 10K
C 153
11
R248 R 235
11
unmounted
10uF/35V
unmounted -15VANALOG14
R 236
-15VANALOG14
-15VANALOG14 10K
C 151
2 2
220pF/50V
R240
- I m ot
R 247 1K
1K
P1-3 R25-1
S1
1 8 R243
R24-2 2 7 R27-2
3 6
4 5 10K
TP45
TP SMD DIL +15VANALOG14
L6 L5 L38 L39
100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
G ND EARTH
TP42
-15VANALOG11 +15VANALOG11 -15VANALOG14 +15VANALOG14
R115 TP
1K
1
+15VANALOG11
1 C orr. A R 114 +15VANALOG11 C4 C 157 1
R 28 C5 + + C155 + +
20K 1K 6.8uF/25V 6.8uF/25V
6.8uF/25V 6.8uF/25V
R 11 C 61 C 158 +5V
U 1C
4
R113 TL074BCD 1K
10 + 100nF/50V 100nF/50V +5V
1K 8 12 +
9 - 14 I MOTOR FDBK VC C
Corr. B
13
R 112
1K
- TL074BCD 4V/A
11
U 1D
11
-15VANALOG11
NAME DATE SHEET / OF
C2 C3 -15VANALOG11
100nF/50V DRAWING S.PEREZ 21/07/2010 PBA S0025184_C_SCH PCB S0015303_C
100nF/50V
R 116
F .G AR CIA 21/07/2010 3/9 C
REVISED B A REV
0 ohm
R 10 C NC 11/401 NE 381/11 J. Clemente 10/01/2013
20K B NC 11/119 NE 103/11 J. Clemente 16/11/2011 OTC-TFT AT VERTICAL PBA:
A N ew NC 10/433 Sonia Pérez 21/07/2010 SEDECAL H POWER DRIVER
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
unmounted
+24VH
SPEED CTRL R213 AUTOTRACK LED
0 ohm
GND SIGNAL
S IGNAL1 U14D GND
R218
9 8 RESET_SW
S IGNAL2
0 ohm 74HCT14
S IGNAL3
+5V
G N DH
S IGNAL0
+5V +5V G N DH
100nF/50V
C118
10
10
8
7
6
4
8
7
6
4
GNDSUPPLY
R72 R229
R5
R6
R7
R8
R5
R6
R7
R8
C
C
+5V GNDSUPPLY
24
8*10K 8*10K U20
R4
R3
R2
R1
R4
R3
R2
R1
C
VCC
GND ANALOG
TP11 TP12
3
9
1
2
3
9
1
2
5
3 TP TP SDA 23 SDA P0 4 R203 unmounted 3
10K
U21C U21D
AMP280370-2 22 5 /R EL AMP280370-2
SCL SCL P1 GND EARTH
LIM_SW 1 SPEED CTRL R202
1 1 / INT 1 /INT P2 6 6 5 8 9 1 1
2 R95 1K 2
2 LIM_SW 2 470R 2
R73 R74 21 7 S IGNAL0 TP13 unmounted 1K
1K 470R A0 P3 R195 C124 J3
JA3 A1 2 A1 74HCT14 74HCT14
3 8 S IGNAL1 R96 1K TP14 unmounted 100nF/50V
A2 A2 P4
R197 470R
13 9 S IGNAL2 R97 1K TP15 unmounted
JB3 P10 P5 TP16 +5V
R98 1K TP17unmounted
2 2 14 P11 P6 10 S IGNAL3 PEDAL-UP
1 1 R196 470R unmounted +5V
C117 C116 15 11
P12 P7 /GALGA
220nF/50V V CC
AMP280370-2 16
220nF/50V P13
/AUTOCENTER LED R249
17 P14
SPEED CTRL 24CLUTCH_TABLE 0 ohm
18 P15
AUTOCENTER V1
BUTTON U21E /BRAKE 19 P16 unmounted D38
R100 PSOT24C S1J
D62 J15
1 11 10 /CLU TCH 20 TP10
JA4 1 P17 TP
2 1 2 1
GND
2 470R 1
2 2
AMP280370-2 74HCT14 LL4148
unmounted PCF8575TS / SSOP 24 R87 unmounted unmounted
12
3
2 2
AUTOTRACK 1K AMP280370-2
BUTTON U21A
U21F R228
R102 1 2
8
1
6
1 1 13 12 0 ohm
JB4 R90
+
2 /emergencyswitch /emergencyswitch 74HCT14 Q17 K5
2 470R
C130 0 ohm G5V-2-24VDC
AMP280370-2 C131 74HCT14 R99 R101 1 unmounted
2
5
7
unmounted 220nF/50V 220nF/50V 1K 1K
+5V NTD5867NL-1G
3
+5V J2
1 1
JR4 S IGNAL0 R88 470R
2 2 1
TP18 TP19 G N DH
AMP280370-2 S IGNAL1 R91 470R 2 G N DH
unmounted unmounted unmounted 3
S IGNAL2 R93 4 24CLUTCH_TABLE
470R 5
S IGNAL3 R103 6
C128 R250
220nF/50V 470R
C132 AMP280372-2
C129 0 ohm
220nF/50V C125
220nF/50V 220nF/50V
74HC08/SO
IC SUPPLY U7,U13,U11 74HC08/SO 4
1 9 U10B 6 1
U10C 8 5
10
+5V +5V +5V
74HC08/SO
DRAWING S.PEREZ 21/07/2010 PBA S0025184_C_SCH PCB S0015303_C
100nF/50V
100nF/50V
12 4/9
U10D 11 REVISED F.GARCIA 21/07/2010 C B A REV
13 C NC 11/401 NE 381/11 J. Clemente 10/01/2013
B NC 11/119 NE 103/11 J. Clemente 16/11/2011 OTC-TFT AT VERTICAL PBA:
A New NC 10/433 Sonia Pérez 21/07/2010 SEDECAL I/O DIGITAL
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
4 4
D25 D24
TL074BCD U6B U 6C
11
11
3 B2 TL074BCD TL074BCD R133 U 6D 3
11
B2 2 -
1 6 - 9 - 10K TL074BCD
R55 3 + 7 8 13 -
10K R56 5 + R132 10 + 14 B1 B1
10K 10K 12 +
4
4
+15VANALOG8
+15VANALOG8 +15VANALOG8
+15VANALOG8
+5V
+5V TP35
-10VREF +10VREF
V CC
11
11
GNDSUPPLY TL074BCD U7B TL074BCD
11
R57 R58 TL074BCD R42
GNDSUPPLY 2 - D16 9 -
DEMVEL
1 6 - BAS85 8 POSLOOP
10K
GND ANALOG 3 +
10K 7 10 +
5 +
4K99
4
R36
4
GND EARTH 10K
+15VANALOG9 +15VANALOG9
+15VANALOG9 TACO
D49
A.O SUPPLY A.O SUPPLY BAS85
-15VANALOG +15VANALOG -15VANALOG +15VANALOG
C63
33nF
R40
-15VANALOG9 10K
TL074BCD
1 1
- 13
-15VANALOG8 +15VANALOG8 -15VANALOG9 +15VANALOG9 14
+ 12
C7 R152 TP6
+10VREF
100K
100nF/50V -15VANALOG2
unmounted unmounted unmounted
J8 R144 L10 L9 L8 L7 L18 L17 L31 L32
1K 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
11
1 U8A D19
4
2 R53 100K 4
2 TL074BCD R54 BAS85
-15VANALOG4 +15VANALOG4 -15VANALOG3 +15VANALOG3 -15VANALOG2 -15VANALOG12
-
3
4 1 ALTURA +15VANALOG2 +15VANALOG12
5 3 +
1K
6 R52 100K 6.8uF/25V 6.8uF/25V 6.8uF/25V 6.8uF/25V C26 6.8uF/25V C134
6.8uF/25V
4
C15 C14 + C13 C12 + 6.8uF/25V C25 + +
D50
+ + + + unmounted
AMP280372-2 6.8uF/25V C136
R153 +15VANALOG2 BAS85 C68 C69 C70 C71 C82 C81 C135 C137
C11 C21 C10 100K 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
unmounted
1uF/50V 1uF/50V 1uF/50V
unmounted unmounted
R130 R131
20M 20M
R224 R226
20k 30K
J11 unmounted -15VANALOG12 -15VANALOG12 +5V
IR connector
11
DEMPOS
11
1 +5V R223 D58
2 2 -
R225 TL074BCD
1 6 - BAS85
3 3 20K 3
4 +5V 3 + 7 C H IR1
20K
5 U11A 5 +
R143 +15VANALOG4
TL074BCD U11B
4
6
4K99 0.1% unmounted unmounted
4
+10VREF +15VANALOG3
C22 AMP280372-2 +15VANALOG12
7
1uF/50V +15VANALOG12
POSITION C23 ERROR-CALIB 3 +
R220 R222
7
1
POTENCIOMETER 3 R47 6
R46
+ ERRPOS 20k 30K
100nF/50V 1 10K 0.1% 8
J7 R135 301R U4 1K -15VANALOG12 -15VANALOG12 +5V
6 2 -
8 INA126
1 U3
11
2
5
2 -
INA118 R134
11
3 POSICION R219 D59
10K 9 -
R221 TL074BCD
4
4 BAS85
5 8 13 -
R124 20K 10 + 14
6 20K C H IR2
C27 C28 C29 1K -15VANALOG4 12 +
U11C
TL074BCD U11D
4
AMP280372-2 -15VANALOG3
unmounted unmounted unmounted
4
1uF/50V 1uF/50V 1uF/50V TP50
SPEED +15VANALOG12
TP +15VANALOG12
R149 R148
10V=21VinMOTOR
20M 0 ohm TP7
+15VANALOG11
-10VREF C96
220nF 10%
2 U1A 2
C34 R65 TL074BCD
4
100nF/50V 1K
TP&I2C + 3
TACOMETER 1 R169 R163
- 2 7K5 3K92
GROUNDED AND SUPPLY WIRES
-10VREF
11
GNDSUPPLY G N DH
C100 unmounted
100NF 10% GNDSUPPLY G N DH
R251
GND ANALOG
-15VANALOG11 0 ohm
TP9
GND SIGNAL
TP C86
220nF 10% GND
-15VANALOG +15VANALOG
TP22
TP
+5V
+5V
C114
+24VSUPPLY 100nF/50V DC-DC-1 EC3A21 3W
FL2
L35 R84
F3 1 +IN + O U T 14 L19 L21
B CB 24 11 C79 100uH/65mA 100uH/65mA
- - 22uF/25V 4.7uH/650mA 1K
C115 C43 MF-MSMF020-2 + + C140 DS3
D36 100nF/50V 100nF/50V +
4 12 15 LED V. -15VANALOG7 +15VANALOG7 4
SMCJ30A C75 13 -IN -O UT 10
10uF/35V 6.8uF/25V C76
PSG - - CG1
100nF/50V C36 C42
C54 GNDSUPPLY 6.8uF/25V 6.8uF/25V +
-
+
100nF/50V BNX005-01
CG2
CG3
TP23 C90 C102
TP DS4 100nF/50V 100nF/50V
+15VANALOG +15VANALOG LED V.
DC-DC-2 EC6A16 7.5W R85
F4 + O U T 14 L36
23 +IN C141
+ C97 4.7uH/650mA C93 3K01
22 +
SMD050 22uF/25V 100nF/50V
+ + / - OUT 9 6.8uF/25V
C142
R105 C89 + C87 C91
3 +
10uF/35V 2 -IN 22uF/25V 100nF/50V R86
0 ohm GNDSUPPLY L37 6.8uF/25V
-O UT 11
R48 4.7uH/650mA 3K01
-15VANALOG LED V.
-15VANALOG
0 ohm DS5
R1 TP24
TP
0 ohm G N DH
3 +15VANALOG 3
-15VANALOG7
hole 4 mm
1 TP25 U9A
11
R167 10K TL074BCD BCX56-16 Q15 TP28 +24VH
hole 4 mm 2 - +5V
1 TP26 R68 FL1
1
J1
+4.096REF 3 +
2K49 R2 R109
hole 4 mm +5V CB B
1 R166 Q13 - - 1
3
1K
1000uF/63V
TP27 R162
4
10uF/35V
hole 4 mm R168 BAT54J TLP621-2 LL4148 C6 D1
1 TP29 D28 D8 C1 SMCJ30A
15R
4
-15VANALOG7 +15VANALOG7 CG1 PSG AMP 643488-1
- -
R175 R43 LED V. G N DH
-
U 9D +5REF
11
CG3
CG2
TL074BCD /emergencyswitch
13 - + C41
14 4.7uF/16V
12 + -15VANALOG
-15VANALOG7
4
11
R157 10K TL074BCD
2
+15VANALOG7 9 -
R160 Q12
+5REF 8 1
2 BCX53-16 TP34 2
10 +
4K02
3
G N DH
R60
3
-15VANALOG7 +15VANALOG 10K Q11 1
4
BC807-40W
2
U9B R155 R156
11
BC817-40W C30
R172 +
4.7uF/16V
R171 R170
10K +15VANALOG7 15R 1K
G N DH C101
G N DH
1nF/50V
+10VREF
GNDSUPPLY
+ C39
GNDSUPPLY 4.7uF/16V
GND ANALOG
GND EARTH
1 1
4 4
R139
+10VREF
1K
C78
1uF/50V
+15VANALOG10
R151
-10VREF R32
1K21
1K C77
unmounted SERV ON
1uF/50V
DS1
A DRIVE R120
TP38 /H_POW ER
unmounted TP
1K
B DRIVE LED V.
TP37
3 TP 3
1.5nF pol R30 10K
UC3637 B2
C31 U5 -15VANALOG10
R51 1 20
+Vth Iset
2
1K 2 19
Ct E/Aout R127 10K 1M D52
3 -Vth -E/A 18
R62 A drive 4 17 R129 BZV55C10
1K Aout +E/A R121
-15VANALOG10 5 -Vs Sdn 16
+15VANALOG10 6 15 -15VANALOG10
20K
1 1
+Vs -C/L
B drive 7 Bout +C/L 14
R137 8 13 R12510K
+Bin +Ain D51
+15VANALOG10 9 -Bin -Ain 12
10 11 10K BZV55C10
10K NC NC
unmounted R126 499R B1 R128
2
TP39 R59 R138 499R R31
TP
1K 1K
40KHz TP I LIMIT
TP43unmounted
R122
4K99
R35
1K TP40
Speed TP
R34
+I mot SPEED CONTROL
2 C67 1K unmounted 2
1nF/50V
A.O SUPPLY
R33
-I mot
-15VANALOG +15VANALOG
1K
GND SIGNAL
L15 L16
GND 100uH/65mA 100uH/65mA
-15VANALOG10 +15VANALOG10
C33
C32 6.8uF/25V
G N DH
6.8uF/25V + +
G N DH
C85 C84
GNDSUPPLY
100nF/50V 100nF/50V
GNDSUPPLY
GND ANALOG
1 1
GND EARTH
4 4
1
3 3
LG1
CON1
ASSEMBLY ON HEATSINK
J19
HEATSINK S0003828
1
1
2
3
NYLON WASHER FIXING
2 2
1 1
+24VSUPPLY
TP4
TP
+15VANALOG11 TP1 +24VSUPPLY
-15VANALOG1 TP
TP2 SDAIN
TP
SCLIN
11
4
4 U22A 4
2 - TL074BCD ERROR-CALIB 5 + R83
1 7 E -CALIB TP3
POSITION R110 4K75
POSICION 3 + 6 - TP/INT
R212 R211 +5V
10K
4 TL074BCD 1K 1K
11
DS2
U1B
R108 LED V.
20K
+15VANALOG1 1 S CLIN R210 R209
-15VANALOG11 1K 100K
-15VANALOG1
J10 6
2 S DAIN
7 GNDSUPPLY
3
8
11
4
U22B 9 / INT
6 - TL074BCD 5
7 C H4
ERRPOS 5 +
4
GNDSUPPLY
+15VANALOG1 +5V
TP5
L33 TP
-15VANALOG1 A2 A1
3 100uH/65mA 3
R206
C138 C127
100nF/50V
11
6 A0 CH0 15 2 2 1 1 POSITION
A1 12 16 4 3
A1 CH1 4 3 C H IR1
Y-OTC 1.ON 2.ON A2 10 A2 CH2 17 6 6 5 5 C H IR2
+15VANALOG1 18 8 7
CH3 8 7 ALTURA
SW 4x100
S DA 9 27 +4.096REF +4.096REF
-15VANALOG1 S CL SDA REF
5 SCL AGND 14
26 +
REFADJ
DGND 3
C120
11
R207
U22D 4 0 ohm C119 4.7uF/16V
TL074BCD +5V NC 10nF
13 - 7 NC
14 C H6 8 NC CH4 19
Speed 12 + 11 NC CH5 20 R231
R204 22 21 2 1
NC CH6 2 1 C H4
+5V 1K 24 23 4 3 C H5
4
NC CH7 4 3
25 NC 6 6 5 5 C H6
28 13 /S HD 8 7 E -CALIB
+5V NC /SHDN 8 7
2 +15VANALOG1 C147 C148 C149 C150 4x100 2
D37 MAX127-SSOP28
100nF/50V +5V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
LED V.
C121
R200 R208
1K 1K
SDA
8
VCC
SCL
S DAIN 2 3
Lx Sx
S CLIN 7 6 D34
GND
Ly Sy
LED V.
82B715TD
GROUNDED AND SUPPLY WIRES
-15VANALOG +15VANALOG
R199
GNDSUPPLY G N DH
+5V 1K
GNDSUPPLY G N DH
GND ANALOG
GND SIGNAL
L29 L30
GND 100uH/65mA 100uH/65mA
GND EARTH
1 -15VANALOG1 +15VANALOG1 1
C52
6.8uF/25V C53
+ 6.8uF/25V
+ NAME DATE SHEET / OF
E NC 11/401 NE 381/11 J.Clemente 10/01/13 DRAWING S. Perez 21/07/2010 PBA S0025185_E_SCH PCB S0015303_C
V CC +5VCC C123 C122
F.GARCIA
1/9
+5V 100nF/50V 100nF/50V D NC 12/434 S. Perez 17/10/12 REVISED 21/07/2010 E D C B A REV
SPEED CTRL
U14E
+5V
11 10 Unmounted R217 Only Z
I MOTOR FDBK
U13 10K
R182 74HCT14 unmounted unmounted R191
100K
DG412/SO
D57 D33 Unmounted
TACO
1 IN1 D1 2 10K
16 IN2 D2 15 B R79 No Z
9 10 BZV55-C2V7 BZV55-C2V7
IN3 D3
8 7
GALGA IN4 D4 Speed unmounted -15VANALOG6 10K
4 3 C111 4
14
S1
DG412 10uF CER Unmounted
A S2 U12D
11
11 unmounted
U14C
POSLOOP
6
S3 O-OFF unmounted
R181
TL074BCD
CORRLOOP S4 R180 R77 R216
1- ON 13 -
/GALGA 5 6 +5V 12 VL 10M 10K 14 CORRLOOP
3K4
12 +
74HCT14 -15VANALOG6 0 ohm
13
GND
+15VANALOG13 V+
-15VANALOG13 4
Unmounted
4
V-
Unmounted R78
11
U12C
5
TL074BCD 499R
C104
GALGA
GALGA Unmounted 9 - +15VANALOG6
8
C105 10 +
R176 100pF R177 100pF unmounted Unmounted
Unmounted D55
4
LL4148 R193
C98 20k 20K
-15VANALOG6
Unmounted R76
1K
-15VANALOG6
100pF C99 unmounted +15VANALOG6
Unmounted 10K C49 D56 unmounted
11
LL4148 R192
11
R67
J6 2 100pF 1uF/50V 9K09
1
-
R66 TL074BCD
AMP280371-2 2 1 6 -
20K
3 +15VANALOG 3 +
20K 7
4 -15VANALOG U12A 5 +
TL074BCD U12B
4
Unmounted
4
3 Unmounted 3
+15VANALOG6
+15VANALOG6
+5V
C106 R186 R183
100nF/50V 10K 0.1% R178
L34 49K9 0.1%
10K 0.1%
100uH/65mA -15VANALOG5 TP20
C139 -15VANALOG5
-15VANALOG5
220nF/50V
11
10K 0.1% U17A
+5REF 10K 0.1%
11
-15VANALOG2 U15 R187 TL074BCD U17B U17C R71
11
2 - R184 R179
1 6 TL074BCD TL074BCD 1K
-
10K 0.1%
VDD 12 3 + G=-1 7 9 -
R64
11
4
TL074BCD REF3
13 -
R188 +5REF
4
14 3 2
4
12 + 14
REF1 OUT0 10K 0.1%
REF2 4K02 0.1% +15VANALOG5 R70
+5VREF/16
+5V 9 R189 +15VANALOG5
4
AD0 +15VANALOG5
A1 10 AD1 OUT1 1
R164 11
2 A2 AD2 4K02 0.1% 2
1K 0.1%
+15VANALOG2
OUT2 16
SCL 7 SCL
SDA 8 SDA
TP21 GROUNDED AND SUPPLY WIRES
OUT3 15 I_LIMIT
-15VANALOG5 GND SIGNAL
R69 GND
Unmounted U17D
1K
11
R NV TL074BCD
POSLOOP Speed 5 AGND
R80 13 -
0 ohm
6 DGND 14 DEMVEL
0 ohm 12 +
G N DH
MAX520ACW E - W SO-16F G N DH
4
A.O SUPPLY A.O SUPPLY DG413 SUPPLY GNDSUPPLY
+15VANALOG5 GNDSUPPLY
-15VANALOG +15VANALOG -15VANALOG +15VANALOG +5V
-15VANALOG +15VANALOG
GND ANALOG
+5V
V CC
L26 L27 L28 L20
GND EARTH
100uH/65mA 100uH/65mA L24 L25 100uH/65mA 100uH/65mA
1 100uH/65mA 100uH/65mA 1
Unmounted Unmounted
-15VANALOG5 +15VANALOG5 -15VANALOG13 +15VANALOG13
-15VANALOG6 +15VANALOG6
C40
+ Unmounted 6.8uF/25V NAME DATE SHEET / OF
+ Unmounted + + + E NC 11/401 NE 381/11 J.Clemente 10/01/13 DRAWING S. Perez 21/07/2010 PBA S0025185_E_SCH PCB S0015303_C
C44 C45 C48 C113 2/9
6.8uF/25V 6.8uF/25V C46
+
C47 6.8uF/25V 100nF/50V D NC 12/434 S. Perez 17/10/12 REVISED F.GARCIA 21/07/2010 E D C B A REV
C109 C108 6.8uF/25V 6.8uF/25V C103 C NC 11/392 NE 374/11 J.Clemente 10/11/11
100nF/50V 100nF/50V C112 C110 100nF/50V
100nF/50V 100nF/50V B NC 11/392 NE 374/11 J.Clemente 10/11/11 PBA OTC-TFT AT INTERFACE
Unmounted Unmounted A New NC 10/433 S. Perez 21/07/2010 SEDECAL GAGE & DAC SIGNALS
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
+15VANALOG
D5 R 227
C LUTCH +24VH
unmounted LED V. unmounted 0 ohm
K3 R 107 R 106 K2 K1
unmounted
F1 7
3 178R LL4148 3K74 6 7
4 D47 5 6
6 2 5
1 3 2
MF-R400
4 3
G6B-1174P-US 1 + 4 /H_POW ER
8 1 +
unmounted unmounted unmounted 8
unmounted
2
D9 unmounted D 12 R118 +5V G6K-2F-5V
R 119 unmounted D4 unmounted unmounted 1K D42 +5V G6K-2F-5V
unmounted
100R R 37 R 45
1K Q5 SMCJ30A Q8 D41
BZV55C18
BZV55C18
2K 2K
3
3
R 13 BCX53-16 unmounted BCX53-16 LL4148 LL4148
unmounted 1 1 unmounted unmounted 1 Q9unmounted unmounted
1
unmounted
2
2
4 R 12 10R0 R 18 BCX56-16 4
1 Q6 1 C 56 G N DH unmounted 1 1
2
2
BCX56-16 C 55 LIM_SW 1 LIM_SW 2
unmounted Q1 1uF/50V 10R0 BAT54J R 19
3
3
BAT54J IR F 5210PBF 1uF/50V R9 D 13
D 10 unmounted GNDH Q3 47R5 unmounted 100R
unmounted unmounted
2
unmounted G N DH IR F 5210PBF
unmounted MOTOR
2
BZG03-C12
3W R 20
R8 D7 J5
unmounted
unmounted 47R5 1K
R 14 unmounted unmounted C 57 1
1K GNDH 1nF/50V 2
1
unmounted 3
3
2
AMP350429-1
unmounted
D6 C 58 unmounted
1nF/50V
BZG03-C12
A drive
2
3W T1 unmounted
250 uH 16A +24VH
B gate
1
B drive unmounted C 59
1nF/50V
unmounted
unmounted unmounted R 44
R 15 unmounted R 21 G N DH 10k
2
1K IR F B4710PBF 1K
A gate unmounted
2
2
1 BCX56-16
1 Q7 unmounted 1 R24-2 R3
B gate
3
BCX56-16 R 17 R 23
D17 unmounted RESET_SW
3
unmounted
3
LL4148
1
BAT54J unmounted R 22 BAT54J 1K5
D 11 1K 1K D 14 U 2A
R 16 B drive A drive unmounted unmounted unmounted R27-2 TLP621-2
unmounted R 24 100R D3
2
Corr. A Corr. B unmounted unmounted LL4148
1K_POTEN R 27
P1 0 ohm
3 R 117 100R G N DH 3
unmounted Current
0,1E 5W
R5 R4 R7
R6
0,1E 5W 0,1E 5W
0,1E 5W limit unmounted
unmounted unmounted unmounted adj.
R 26
unmounted P1-3 470R
R 25
G N DH 0 ohm
unmounted R25-1
+15VANALOG
unmounted
D 60
f0=100KHz unmounted LL4148unmounted
+15VANALOG14 R233 R 232
unmounted
TP +15VANALOG14
+15VANALOG14
unmounted
TP51 4K99 4K99
C 152
D 61
220pF/50V U 23A LL4148
unmounted unmounted
4
U 23C unmounted TL074BCD
4
1K TL074BCD R234
R 239 + 10 1
TL074BCD
+ 12 8 14K7 7K87 - 2
+I mot 14 4K02 - 9 unmounted unmounted
- 13 unmounted C153
10K
11
unmounted R 248 R 235 unmounted
11
unmounted unmounted
10uF/35V unmounted
unmounted -15VANALOG14
R236
-15VANALOG14
-15VANALOG14 10K
C 151
2 unmounted 2
unmounted 220pF/50V
R 240
- I mot
R 247 1K
1K
unmounted P1-3 unmounted R25-1
S1
unmounted
1 8 R 243
R24-2 2 7 R27-2
3 6
4 5 10K
TP45
TP SMD DIL +15VANALOG14
unmounted
unmounted unmounted
TP42
-15VANALOG11 +15VANALOG11 -15VANALOG14 +15VANALOG14
R115 TP
1K unmounted
unmounted
1
+15VANALOG11 unmounted
1 C orr. A R 114 +15VANALOG11 C4 C 157 1
R 28 C5 + + C155 + +
20K 1K 6.8uF/25V 6.8uF/25V
unmounted unmounted unmounted 6.8uF/25V
C 61
6.8uF/25V
C 158 +5V
R 11 U 1C
4
unmounted U 1D
11
-15VANALOG11
NAME DATE SHEET / OF
C2 C3 -15VANALOG11 PBA S0025185_E_SCH PCB S0015303_C
100nF/50V E NC 11/401 NE 381/11 J.Clemente 10/01/13 DRAWING S. Perez 21/07/2010
unmounted 100nF/50V 3/9
unmounted R 116 F .G ARCIA A
D N C 12/434 S. Perez 17/10/12 REVISED 21/07/2010 E D C B REV
0 ohm
R 10 unmounted C NC 11/392 NE 374/11 J.C lemente 10/11/11
unmounted PBA OTC-TFT AT INTERFACE
20K B NC 11/392 NE 374/11 J.C lemente 10/11/11
A New NC 10/433 S. Perez 21/07/2010 SEDECAL H POWER DRIVER
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
+24VH
SPEED CTRL R213 AUTOTRACK LED
0 ohm
GND SIGNAL
S IGNAL1 U14D GND
R218
9 8 RESET_SW
S IGNAL2
0 ohm 74HCT14
unmounted S IGNAL3
+5V
G N DH
S IGNAL0
+5V +5V G N DH
100nF/50V
C118
10
10
8
7
6
4
8
7
6
4
GNDSUPPLY
R72 R229
R5
R6
R7
R8
R5
R6
R7
R8
C
C
+5V GNDSUPPLY
24
8*10K 8*10K U20
R4
R3
R2
R1
R4
R3
R2
R1
C
VCC
GND ANALOG
TP11 TP12
3
9
1
2
3
9
1
2
5
3 TP TP 23 4 R203 3
SDA SDA P0 10K unmounted
U21C U21D
AMP280370-2 22 5 /R EL AMP280370-2
SCL SCL P1 GND EARTH
LIM_SW 1 SPEED CTRL R202
1 1 / INT 1 /INT P2 6 6 5 8 9 1 1
2 R95 1K 2 +5V
2 LIM_SW 2 470R 2
R73 R74 21 7 S IGNAL0 TP13 1K
1K 470R A0 P3 R195 C124 J3
JA3 A1 2 A1 74HCT14 74HCT14 +5V
3 8 S IGNAL1 R96 1K TP14 100nF/50V
A2 A2 P4 V CC
R197 470R
13 9 S IGNAL2 R97 1K TP15
JB3 P10 P5 TP16
R98 1K
2 2 14 P11 P6 10 S IGNAL3 TP17 PEDAL-UP
1 unmounted
1 R196 470R C117 C116 15 P12 P7 11 /GALGA
220nF/50V
AMP280370-2 16
unmounted
220nF/50V P13 R249
/AUTOCENTER LED 17 P14 24CLUTCH_TABLE 0 ohm
SPEED CTRL 18 BRAKE-CLUTCH
AUTOCENTER P15 V1 D38unmounted
U21E /BRAKE 19 PSOT24C S1J TABLE
BUTTON P16 D62 J15
R100 TP10
1 11 10 /CLU TCH 20 TP 1 2 1
JA4 1 P17 1
2 2
GND
2 470R LL4148 2
AMP280370-2 74HCT14 R87 unmounted
3
PCF8575TS / SSOP 24 1K AMP280370-2
12
2 2
AUTOTRACK R228
U21A
BUTTON 1 2
8
1
6
R102 U21F 0 ohm
+
1 13 12 74HCT14 Q17 K5
JB4 1 R90 /emergencyswitch
2 2 /emergencyswitch G5V-2-24VDC
470R
1
2
5
7
AMP280370-2 C131 C130 74HCT14 R99 R101 0 ohm
220nF/50V 220nF/50V 1K 1K
unmounted +5V NTD5867NL-1G
3
J2
+5V S IGNAL0 R88 470R
1 1 1
JR4 2 G N DH
2 TP18 TP19 S IGNAL1 R91 470R 2 G N DH
AMP280370-2 3
S IGNAL2 R93 4 24CLUTCH_TABLE
470R 5
S IGNAL3 R103 6
C128 R250
220nF/50V 470R
C132 AMP280372-2
C129 0 ohm
220nF/50V C125 unmounted
220nF/50V 220nF/50V
74HC08/SO
IC SUPPLY U7,U13,U11 74HC08/SO 4
1 9 U10B 6 1
U10C 8 5
10
+5V +5V +5V
74HC08/SO
E NC 11/401 NE 381/11 J.Clemente 10/01/13 DRAWING S. Perez 21/07/2010 PBA S0025185_E_SCH PCB S0015303_C
100nF/50V
100nF/50V
12
F.GARCIA
4/9
U10D 11 D NC 12/434 S. Perez 17/10/12 REVISED 21/07/2010 E D C B A REV
13 C NC 11/392 NE 374/11 J.Clemente 10/11/11
B NC 11/392 NE 374/11 J.Clemente 10/11/11 PBA OTC-TFT AT INTERFACE
A New NC 10/433 S. Perez 21/07/2010 SEDECAL I/O DIGITAL
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E
4 4
unmounted unmounted
D25 D24
TL074BCD U6B U 6C
11
11
3 B2 unmounted TL074BCD TL074BCD R133 U 6D 3
11
B2 2 -
1 6 - unmounted 9 - unmounted 10K TL074BCD
R55 3 + 7 8 13 - unmounted
10K R56 5 R132 10 14 B1
unmounted B1
+ +
unmounted 10K 10K 12 +
4
unmounted unmounted
4
+15VANALOG8
+15VANALOG8 +15VANALOG8
+15VANALOG8
+5V
unmounted
+5V TP35
-10VREF +10VREF
V CC
unmounted
GROUNDED AND SUPPLY WIRES D27
unmounted
BAS85 D15 unmounted
GND SIGNAL
unmounted BAS85 R29
D48 1K
GND BAS85
unmounted D26
BAS85 ERRPOS unmounted
R147
unmounted TP36
10K unmounted R136
2 2
G N DH -15VANALOG9 10K unmounted -15VANALOG9
G N DH -15VANALOG9 R41 unmounted
10K R123
U7A U 7C 1K
11
11
GNDSUPPLY unmounted TL074BCD
unmounted U7B unmounted TL074BCD unmounted
11
R57 R58 unmounted R42
GNDSUPPLY 2 unmounted TL074BCD D16 9
unmounted
- -
DEMVEL
1 6 - BAS85 8 POSLOOP
10K
GND ANALOG 3 +
10K 7 10 +
5 +
4K99
4
4
R36
4
GND EARTH 10K
TL074BCD
1 1
unmounted - 13
-15VANALOG8 +15VANALOG8 -15VANALOG9 +15VANALOG9 14
+ 12
C7 R152 TP6
+10VREF
100K
100nF/50V -15VANALOG2 unmounted unmounted
J8 R144 L10 L9 L8 L7 L18 L17 L31 L32
1K 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA 100uH/65mA
11
1 U8A D19
4
2 R53 100K 4
2 TL074BCD R54 BAS85
-15VANALOG4 +15VANALOG4 -15VANALOG3 +15VANALOG3 -15VANALOG2 -15VANALOG12
-
3
4 1 ALTURA +15VANALOG2 +15VANALOG12
5 3 +
1K
6 R52 100K 6.8uF/25V 6.8uF/25V 6.8uF/25V 6.8uF/25V C26 6.8uF/25V C134
6.8uF/25V
4
C15 + C14 + C13 + C12 + 6.8uF/25V + C25 + + +
D50
AMP280372-2 6.8uF/25V C136
R153 +15VANALOG2 BAS85 C68 C69 C70 C71 C82 C81
unmounted C135 C137
C11 C21 C10 100K 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V 100nF/50V
unmounted unmounted
1uF/50V 1uF/50V 1uF/50V
R130 R131
20M 20M
R224 R226
20k 30K
J11 -15VANALOG12 -15VANALOG12 +5V
IR connector
11
DEMPOS
11
1 +5V R223 D58
2 2 -
R225 TL074BCD
1 6 - BAS85
3 3 20K 3
4 +5V 3 + 7 C H IR1
20K
5 U11A 5 +
R143 +15VANALOG4
TL074BCD U11B
4
6
4K99 0.1% unmounted unmounted
4
+10VREF +15VANALOG3
C22 AMP280372-2 +15VANALOG12
7
1uF/50V unmounted +15VANALOG12
POSITION C23 ERROR-CALIB 3 +
R220 R222
7
1
POTENCIOMETER 3 6
R46
+ R47 ERRPOS 20k 30K
100nF/50V 1 10K 0.1% 8
J7 R135 402R U4 1K -15VANALOG12 -15VANALOG12 +5V
6 2 -
8 INA126
1 U3
11
2
5
2 -
INA118 R134
11
3 POSICION R219 D59
10K 9 -
R221 TL074BCD
4
4 BAS85
5 8 13 -
R124 20K 10 + 14
6 20K C H IR2
C27 C28 C29 1K -15VANALOG4 12 +
U11C
TL074BCD U11D
4
AMP280372-2 -15VANALOG3 unmounted unmounted
4
1uF/50V 1uF/50V 1uF/50V TP50
SPEED +15VANALOG12
TP +15VANALOG12
R149 R148
10V=21VinMOTOR
20M 0 ohm TP7
+15VANALOG11
-10VREF C96
unmounted
2 U1A 2
C34 R65 TL074BCD
4
100nF/50V 1K
TP&I2C + 3
TACOMETER 1 R169 R163
- 2 0 ohm 0 ohm
GROUNDED AND SUPPLY WIRES
-10VREF
11
GNDSUPPLY G N DH
C100
100nF/50V GNDSUPPLY G N DH
unmounted R251
GND ANALOG
-15VANALOG11 0 ohm
TP9
GND SIGNAL
TP C86
unmounted GND
-15VANALOG +15VANALOG
TP22
TP
+5V
+5V
C114
+24VSUPPLY 100nF/50V DC-DC-1 EC3A21 3W
FL2
L35 R84
F3 1 +IN + O U T 14 L19 L21
B CB 24 11 C79 100uH/65mA 100uH/65mA
- - 22uF/25V 4.7uH/650mA 1K
C115 C43 MF-MSMF020-2 + + C140 DS3
D36 100nF/50V 100nF/50V +
4 12 15 LED V. -15VANALOG7 +15VANALOG7 4
SMCJ30A C75 13 -IN -O UT 10
10uF/35V 6.8uF/25V C76
PSG - - CG1
100nF/50V C36 C42
C54 GNDSUPPLY 6.8uF/25V 6.8uF/25V +
-
+
100nF/50V BNX005-01
CG2
CG3
TP23 C90 C102
TP DS4 100nF/50V 100nF/50V
+15VANALOG +15VANALOG LED V.
DC-DC-2 EC6A16 7.5W R85
F4 + O U T 14 L36
23 +IN C141
+ C97 4.7uH/650mA C93 3K01
22 +
SMD050 22uF/25V 100nF/50V
+ + / - OUT 9 6.8uF/25V
C142
R105 C89 + C87 C91
3 +
10uF/35V 2 -IN 22uF/25V 100nF/50V R86
0 ohm GNDSUPPLY L37 6.8uF/25V
-O UT 11
R48 4.7uH/650mA 3K01
-15VANALOG LED V.
-15VANALOG
0 ohm DS5
R1 TP24
TP
0 ohm G N DH
3 +15VANALOG 3
-15VANALOG7
hole 4 mm
1 TP25 U9A
R167 10K 11 TL074BCD BCX56-16 Q15 TP28 +24VH
hole 4 mm 2 - +5V
1 TP26 R68 FL1
1
J1
+4.096REF 3 +
2K49 R2 R109
hole 4 mm +5V CB B
1 R166 Q13 - - 1
3
1K
1000uF/63V
TP27 R162
4
10uF/35V
hole 4 mm R168 BAT54J TLP621-2 LL4148 C6 D1
1 TP29 D28 D8 C1 SMCJ30A
15R
4
-15VANALOG7 +15VANALOG7 CG1 PSG AMP 643488-1
- -
R175 R43 LED V. G N DH
-
U 9D +5REF
11
CG3
CG2
TL074BCD /emergencyswitch
13 - + C41
14 4.7uF/16V
12 + -15VANALOG
-15VANALOG7
4
11
R157 10K TL074BCD
2
+15VANALOG7 9 -
R160 Q12
+5REF 8 1
2 BCX53-16 TP34 2
10 +
4K02
3
G N DH
R60
3
-15VANALOG7 +15VANALOG 10K Q11 1
4
BC807-40W
2
U9B R155 R156
11
BC817-40W C30
R172 +
4.7uF/16V
R171 R170
10K +15VANALOG7 15R 1K
G N DH C101
G N DH
1nF/50V
+10VREF
GNDSUPPLY
+ C39
GNDSUPPLY 4.7uF/16V
GND ANALOG
GND EARTH
1 1
4 4
unmounted
R139
+10VREF
1K
C78
1uF/50V
unmounted +15VANALOG10
unmounted
unmounted
R151
-10VREF R32
1K21 unmounted
1K C77 SERV ON
1uF/50V unmounted unmounted
unmounted DS1
A DRIVE
unmounted R120
TP38 /H_POW ER
unmounted TP
1K
B DRIVE LED V.
TP37
3 unmounted 3
TP unmounted unmounted
1.5nF pol R30 10K
unmounted UC3637 B2
C31 U5 -15VANALOG10
R51 1 20
+Vth Iset
2
1K 2 19 unmounted unmounted
unmounted 3
Ct E/Aout
18 R127 10K 1M D52
R62 -Vth -E/A R129 BZV55C10
4 17
R121 unmounted
A drive Aout +E/A unmounted
1K -15VANALOG10 5 16
-Vs Sdn -15VANALOG10
+15VANALOG10 6 15 20K
1 1
unmounted +Vs -C/L
B drive 7 Bout +C/L 14 unmounted
R137 8 13 R12510K unmounted
+Bin +Ain D51
+15VANALOG10 9 -Bin -Ain 12
10K 10 11 unmounted 10K BZV55C10
NC NC
R126 1K B1 R128
unmounted unmounted
2
TP39 R59 R138 1K R31
TP unmounted
1K 1K
40KHz TP I LIMIT unmounted
unmounted R122
TP43
4K99
unmounted
unmounted
R35
1K TP40
unmounted Speed TP
R34
+I mot SPEED CONTROL
2 C67 1K unmounted 2
1nF/50V
unmounted A.O SUPPLY
R33
-I mot
-15VANALOG +15VANALOG
1K
unmounted unmounted
GND SIGNAL
L15 L16
GND 100uH/65mA 100uH/65mA
-15VANALOG10 +15VANALOG10
unmounted unmounted
C33
C32 6.8uF/25V
G N DH
6.8uF/25V + +
G N DH
C85 C84
GNDSUPPLY
100nF/50V 100nF/50V
GNDSUPPLY unmounted unmounted
GND ANALOG
1 1
GND EARTH
4 4
1
3 3
LG1 Unmounted
CON1
ASSEMBLY ON HEATSINK
J19
HEATSINK S0003158
1
1
2
3
NYLON WASHER FIXING
2 2
1 1
J2
+15V
1
D 2 D
R2
24K3
0V1
3
1K 1 Q2
J1 BC817-40W
3
R1
2
1 /BUZZER_ON 1 Q1
2 BC817-40W DS1
verde
2
C C
SPEAKER
0V1
0V1 LS1
R3
1K
0V1
B B
5 4 3 2 1