Mining Fittings Adaptors Valves

Download as pdf or txt
Download as pdf or txt
You are on page 1of 216

MINING

PRODUCTS CATALOGUE
TABLE OF CONTENTS

Introduction
A. ASA Series Staple Adaptors
B. ASH Series Staple Adaptors
C. ASAF / ASHF Series Adaptors - FlushFit
D. Staple Ball Valves
E. Hoses
F. Hose Inserts
G. Additional Mining Products
H. Appendices:
Useful Conversions
Part Numbering System
MANULI
MANULI HYDRAULICS
HYDRAULICS MINING
MINING PRODUCTS
PRODUCTS

Manuli Hydraulics are focused on achieving excellence in the design, manufacture


and supply of fluid conveyance solutions, components and associated equipment for
high pressure hydraulic applications. Encompassed within this, they are a specialist
manufacturer of staple adaptors and ball valves extensively used in underground mining
operations.
Staple connections are an integral part of the hydraulic circuit in mining and have a proven
track record of being the best option for connecting and disconnecting hydraulic lines, in a
tough and challenging environment. The staple design provides a simple, easy and effective
way to connect, disconnect and isolate hydraulic lines even in complicated or compact
applications.
Manuli Hydraulics has experienced engineering personnel capable of developing and
designing new adaptors for specialist applications, and recognises this as an important
service to the mining industry.
All Manuli Hydraulics mining products are manufactured to meet or exceed international
mining specifications and are supplied from a modern, well equipped ISO 9001 facility. Staple
adaptors and ball valves are available from size DN6 (¼”) up to DN76 (3”).
STAPLE ADAPTORS

ASA Series Staple Adaptors


The ASA SERIES is the traditional design of staple adaptor available with male and female
staple ends as well as threaded options.
The ASA staple adaptor is available in a wide range of configurations and sizes from DN6

ADAPTORS
(¼”) to DN76 (3”). Manuli Hydraulics’ staple adaptors undergo surface treatment to produce

STAPLE
a highly corrosion resistant surface, capable of meeting the demands of a tough working
environment. To cope with extreme conditions, adaptors are also available in stainless steel.
The ASA staple adaptor meets or exceeds all International Standards including DIN 20043,
BS 6537, SAE J1467 and NCB 638 and is subject to in-house burst and impulse testing to
verify the product performance.

A-I
STAPLE ADAPTORS
ADAPTORS
STAPLE
A-II

www.manuli-hydraulics.com
STAPLE ADAPTORS

STRAIGHT STAPLE FEMALE ADAPTOR


SERIES ASA01

ADAPTORS
STAPLE
A-1
NOMINAL BORE
PART REF L D
DASH INCH DN
ASA01-04-04 4 1/4 6 58 25
ASA01-06-06 6 3/8 10 58 32
ASA01-08-08 8 1/2 12 59 35
ASA01-12-12 12 3/4 19 59 45
ASA01-16-16 16 1 25 67 55
ASA01-20-20 20 1.1/4 31 67 60
ASA01-24-24 24 1.1/2 38 75 76
ASA01-32-32 32 2 51 75 85
ASA01-40-40 40 2.1/2 63 136 100
ASA01-48-48 48 3 76 190 120

All dimensions in mm
STAPLE ADAPTORS

90° STAPLE FEMALE ADAPTOR


SERIES ASA02
ADAPTORS
STAPLE
A-2

NOMINAL BORE
PART REF L D
DASH INCH DN
ASA02-04-04 4 1/4 6 38 25
ASA02-06-06 6 3/8 10 38 32
ASA02-08-08 8 1/2 12 40 35
ASA02-12-12 12 3/4 19 42 45
ASA02-16-16 16 1 25 50 55
ASA02-20-20 20 1.1/4 31 54 62
ASA02-24-24 24 1.1/2 38 68 72
ASA02-32-32 32 2 51 71 85
ASA02-40-40 40 2. 1/2 63 107 106
*ASA02-48-48 48 3 76 162 120
* Welded design

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

T PIECE STAPLE FEMALE ADAPTOR


SERIES ASA03

ADAPTORS
STAPLE
A-3
NOMINAL BORE
PART REF L L1 D
DASH INCH DN
ASA03-04-04-04 4 1/4 6 76 38 25
ASA03-06-06-06 6 3/8 10 76 38 32
ASA03-08-08-08 8 1/2 12 80 40 35
ASA03-12-12-12 12 3/4 19 84 42 45
ASA03-16-16-16 16 1 25 100 50 55
ASA03-20-20-20 20 1.1/4 31 108 54 60
ASA03-24-24-24 24 1.1/2 38 136 68 76
ASA03-32-32-32 32 2 51 142 71 85
*ASA03-40-40-40 40 2.1/2 63 300 150 106
*ASA03-48-48-48 48 3 76 407 203 120
* Welded design

All dimensions in mm
STAPLE ADAPTORS

REDUCING T PIECE STAPLE FEMALE ADAPTOR


SERIES ASA03
ADAPTORS
STAPLE
A-4

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L D L1 D1
DASH INCH DN DASH INCH DN
ASA03-08-08-06 8 1/2 12 6 3/8 10 80 35 40 32
ASA03-12-12-06 12 3/4 19 6 3/8 10 86 45 43 32
ASA03-12-12-08 12 3/4 19 8 1/2 12 86 45 43 35
ASA03-16-16-06 16 1 25 6 3/8 10 100 55 50 32
ASA03-16-16-08 16 1 25 8 1/2 12 100 55 50 35
ASA03-16-16-12 16 1 25 12 3/4 19 100 55 50 45
ASA03-20-20-06 20 1.1/4 31 6 3/8 10 108 60 54 32
ASA03-20-20-08 20 1.1/4 31 8 1/2 12 108 60 54 35
ASA03-20-20-12 20 1.1/4 31 12 3/4 19 108 60 54 45
ASA03-20-20-16 20 1.1/4 31 16 1 25 108 60 54 55
ASA03-24-24-16 24 1.1/2 38 16 1 25 136 76 68 55
ASA03-24-24-20 24 1.1/2 38 20 1.1/4 31 136 76 68 60
ASA03-32-32-20 32 2 51 20 1.1/4 31 140 85 70 60
ASA03-32-32-24 32 2 51 24 1.1/2 38 140 85 70 76

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

Y PIECE STAPLE FEMALE ADAPTOR


SERIES ASA03Y

ADAPTORS
STAPLE
A-5
NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1
DASH INCH DN DASH INCH DN
ASA03Y-06-06-06 6 3/8 10 06 3/8 10 83 62
ASA03Y-08-08-08 8 1/2 12 08 1/2 12 95 70
ASA03Y-12-08-08 12 3/4 19 08 1/2 12 96 73
ASA03Y-12-12-12 12 3/4 19 12 3/4 19 107 80

CROSS PIECE STAPLE FEMALE ADAPTOR


SERIES ASA04

NOMINAL BORE
PART REF L L1 D
DASH INCH DN
ASA04-04-04-04-04 4 1/4 6 76 38 25
ASA04-06-06-06-06 6 3/8 10 76 38 32
ASA04-08-08-08-08 8 1/2 12 80 40 35
ASA04-12-12-12-12 12 3/4 19 84 42 45
ASA04-16-16-16-16 16 1 25 100 50 55
ASA04-20-20-20-20 20 1.1/4 31 108 54 60

All dimensions in mm
STAPLE ADAPTORS

STAPLE END CAP


SERIES ASA06
ADAPTORS
STAPLE
A-6

NOMINAL BORE
PART REF L D
DASH INCH DN
ASA06-04 4 1/4 6 39 25
ASA06-06 6 3/8 10 40 32
ASA06-08 8 1/2 12 43 35
ASA06-12 12 3/4 19 44 45
ASA06-16 16 1 25 52 55
ASA06-20 20 1.1/4 31 55 60
ASA06-24 24 1.1/2 38 65 76
ASA06-32 32 2 51 70 85
ASA06-40 40 2.1/2 63 112 106
ASA06-48 48 3 76 138 120

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

STANDARD STAPLE
SERIES ASA07

ADAPTORS
STAPLE
A-7
NOMINAL BORE
PART REF S L
DASH INCH DN
ASA07-04 4 1/4 6 4 38
ASA07-06 6 3/8 10 4 42
ASA07-08 8 1/2 12 4 48
ASA07-12 12 3/4 19 4 55
ASA07-16 16 1 25 6 74
ASA07-20 20 1.1/4 31 6 83
*ASA07-24FL 24 1.1/2 38 6 85
*ASA07-32FL 32 2 51 6 95
* Staple has a flat top

All dimensions in mm
STAPLE ADAPTORS

STAINLESS STAPLE
SERIES ASA08
ADAPTORS
STAPLE
A-8

NOMINAL BORE
PART REF S L
DASH INCH DN
ASA08-04 4 1/4 6 4 38
ASA08-06 6 3/8 10 4 42
ASA08-08 8 1/2 12 4 48
ASA08-12 12 3/4 18 4 55
ASA08-16 16 1 25 6 74
ASA08-20 20 1.1/4 31 6 83
*ASA08-24 24 1.1/2 38 6 85
*ASA08-32 32 2 51 6 95
ASA08-40 40 2.1/2 63 6 100
ASA08-48 48 3 76 6 122
*staple has a flat top

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

STAINLESS D STAPLE
SERIES ASA08D

ADAPTORS
STAPLE
A-9
NOMINAL BORE
PART REF S S1 L
DASH INCH DN
ASA08D-04 4 1/4 6 4.6 4.5 39
ASA08D-06 6 3/8 10 4.6 4.5 42.5
ASA08D-08 8 1/2 12 4.6 4.5 48.5
ASA08D-12 12 3/4 19 4.6 4.5 55.5
ASA08D-16 16 1 25 6.6 6.5 74.5
ASA08D-20 20 1.1/4 31 6.6 6.5 83,5
*ASA08D-24 24 1.1/2 39 6.6 6.5 85.5
*ASA08D-32 32 2 51 6.6 6.5 95.5
*ASA08D-40 40 2.1/2 63 6.6 6.5 110
*ASA08D-48 48 3 76 6.6 6.5 120
*staple has a flat top

All dimensions in mm
STAPLE ADAPTORS

DRILLED HOLES STAINLESS D STAPLE


SERIES ASA08D-DH
ADAPTORS
STAPLE
A-10

NOMINAL BORE
PART REF S S1 L
DASH INCH DN
ASA08D-06-44-DH 6 3/8 10 4.6 4.5 44
ASA08D-06-78-DH 6 3/8 10 4.6 4.5 78
ASA08D-06-100-DH 6 3/8 10 4.6 4.5 100
ASA08D-08-52-DH 8 1/2 12 4.6 4.5 52
ASA08D-12-63-DH 12 3/4 19 4.6 4.6 63
ASA08D-16-81-DH 16 1 25 6.6 6.5 81
ASA08D-20-90-DH 20 1.1/4 31 6.6 6.5 90
*ASA08D-32-106-DH 32 2 51 6.6 6.5 106
*ASA08D-32-115-DH 32 2 51 6.6 6.5 115
*ASA08D-32-123-DH 32 2 51 6.6 6.5 123
*ASA08D-32-130-DH 32 2 63 6.6 6.5 130
*ASA08D-40-115-DH 40 2.1/2 51 6.6 6.5 115
*ASA08D-40-123-DH 40 2.1/2 51 6.6 6.5 123
*ASA08D-40-130-DH 40 2.1/2 51 6.6 6.5 130
*staple has a flat top

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

EXTRA LONG STAINLESS D STAPLE


SERIES ASA08D

ADAPTORS
STAPLE
A-11
NOMINAL BORE
PART REF S S1 L
DASH INCH DN
ASA08D-04-73 4 1/4 6 4.6 4.5 73
ASA08D-06-50 6 3/8 10 4.6 4.5 50
ASA08D-06-55 6 3/8 10 4.6 4.5 55
ASA08D-06-78 6 3/8 10 4.6 4.5 78
ASA08D-06-82 6 3/8 10 4.6 4.5 82
ASA08D-06-85 6 3/8 10 4.6 4.5 85
ASA08D-06-90 6 3/8 10 4.6 4.5 90
ASA08D-06-100 6 3/8 10 4.6 4.5 100
ASA08D-08-90 8 1/2 12 4.6 4.5 90
ASA08D-08-100 8 1/2 12 4.6 4.5 100
ASA08D-08-108 8 1/2 12 4.6 4.5 108
ASA08D-08-110 8 1/2 12 4.6 4.5 110
ASA08D-12-60 12 3/4 19 4.6 4.5 60
ASA08D-12-65 12 3/4 19 4.6 4.5 65
ASA08D-12-80 12 3/4 19 4.6 4.5 80
ASA08D-12-100 12 3/4 19 4.6 4.5 100
ASA08D-16-105 16 1 25 6.6 6.5 105
*ASA08D-32-105 32 2 51 6.6 6.5 105
*ASA08D-32-123 32 2 51 6.6 6.5 123
*staple has a flat top

All dimensions in mm
STAPLE ADAPTORS

STRAIGHT SWIVEL STAPLE FEMALE ADAPTOR


SERIES ASA11
ADAPTORS
STAPLE
A-12

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L D D1
DASH INCH DN DASH INCH DN
ASA11-04-04 4 1/4 6 4 1/4 6 62 25 25
ASA11-06-04 6 3/8 10 4 1/4 6 62 32 25
ASA11-06-06 6 3/8 10 6 3/8 10 62 32 32
ASA11-08-04 8 1/2 12 4 1/4 6 65 35 25
ASA11-08-06 8 1/2 12 6 3/8 10 65 35 32
ASA11-08-08 8 1/2 12 8 1/2 12 63 35 35
ASA11-12-06 12 3/4 19 6 3/8 10 65 45 32
ASA11- 12-08 12 3/4 19 8 1/2 12 65 45 35
ASA11-12-12 12 3/4 19 12 3/4 19 63 45 45
ASA11-16-06 16 1 25 6 3/8 10 76 60 32
ASA11-16-08 16 1 25 8 1/2 12 76 60 35
ASA11-16-12 16 1 25 12 3/4 19 77 60 45
ASA11-16-16 16 1 25 16 1 25 83 60 60
ASA11-20-08 20 1.1/4 31 8 1/2 12 76 60 35
ASA11-20-12 20 1.1/4 31 12 3/4 19 76 60 45
ASA11-20-16 20 1.1/4 31 16 1 25 83 60 60
ASA11-20-20 20 1.1/4 31 20 1.1/4 31 83 60 60

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

90° SWIVEL STAPLE FEMALE ADAPTOR


SERIES ASA12

ADAPTORS
STAPLE
A-13
NOMINAL BORE
PART REF L D
DASH INCH DN

ASA12-04-04 4 1/4 6 44 25
ASA12-06-06 6 3/8 10 44 32
ASA12-08-08 8 1/2 12 48 35
ASA12-12-12 12 3/4 19 57 45
ASA12-16-16 16 1 25 68 60
ASA12-20-20 20 1.1/4 31 68 60

All dimensions in mm
STAPLE ADAPTORS

T SWIVEL STAPLE FEMALE ADAPTOR


SERIES ASA13
ADAPTORS
STAPLE
A-14

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
ASA13-04-04-04 4 1/4 6 4 1/4 6 88 44 25 25
ASA13-06-06-06 6 3/8 10 6 3/8 10 88 44 32 32
ASA13-08-08-06 8 1/2 12 6 3/8 10 96 48 35 32
ASA13-08-08-08 8 1/2 12 8 1/2 12 96 48 35 35
ASA13-08-08-12 8 1/2 12 12 3/4 19 96 57 35 45
ASA13-12-12-06 12 3/4 19 6 3/8 10 114 57 45 32
ASA13-12-12-08 12 3/4 19 8 1/2 12 114 57 45 35
ASA13-12-12-12 12 3/4 19 12 3/4 19 114 57 45 45
ASA13-16-16-06 16 1 25 6 3/8 10 134 60 60 32
ASA13-16-16-08 16 1 25 8 1/2 12 134 60 60 35
ASA13-16-16-12 16 1 25 12 3/4 19 136 64 60 45
ASA13-16-16-16 16 1 25 16 1 25 134 68 60 60
ASA13-20-20-06 20 1.1/4 31 6 3/8 10 134 68 60 32
ASA13-20-20-08 20 1.1/4 31 8 1/2 12 134 68 60 35
ASA13-20-20-12 20 1.1/4 31 12 3/4 19 134 68 60 45
ASA13-20-20-16 20 1.1/4 31 16 1 25 134 72 60 60
ASA13-20-20-20 20 1.1/4 31 20 1.1/4 31 136 68 60 60

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

135° SWIVEL STAPLE FEMALE ADAPTOR


SERIES ASA15

ADAPTORS
STAPLE
A-15
NOMINAL BORE
PART REF L L1 D
DASH INCH DN
ASA15-04-04 4 1/4 6 39 39 25
ASA15-06-06 6 3/8 10 39 39 32
ASA15-08-08 8 1/2 12 40 40 35
ASA15-12-12 12 3/4 19 48 48 45
ASA15-16-16 16 1 25 54 54 60
ASA15-20-20 20 1.1/4 31 54 54 60

STAPLE BANJO
SERIES ASA16

NOMINAL BORE
PART REF BOLT SIZE L L1 L2 L3 D
DASH INCH DN
ASA16-04-04 1/4 “ BSP 4 1/4 6 37 26 14 22 25
ASA16-04-06 1/4“ BSP 6 3/8 10 37 25 16.5 29 32
ASA16-06-06 3/8“ BSP 6 3/8 10 45 34 16.5 29 32
ASA16-06-08 3/8“ BSP 8 1/2 12 45 33 17.5 29 35
ASA16-08-06 1/2“ BSP 6 3/8 10 51 40 16.5 32 32
ASA16-08-08 1/2“ BSP 8 1/2 12 51 40 17.5 32 35
ASA16-12-12 3/4“ BSP 12 3/4 19 74 47 24 46 45
ASA16-16-16 1” BSP 16 1 25 93 58 31 55 60

All dimensions in mm
STAPLE ADAPTORS

BANJO BOLT
SERIES ASA16B
ADAPTORS
STAPLE
A-16

PART REF THREAD (T) L ACROSS FLATS (AF)


ASA16B-04 1/4“ BSP 36 18
ASA16B-06 3/8“ BSP 40 23.5
ASA16B-08 1/2“ BSP 50 25.5
ASA16B-12 3/4” BSP 76.5 33
ASA16B-16 1” BSP 91 42

BONDED WASHER
SERIES ASA16W

PART REF BOLT SIZE L D


ASA16W - 04 1/4“ BSP 2.1 20.6
ASA16W - 06 3/8“ BSP 2.1 23.8
ASA16W - 08 1/2“ BSP 2.5 28.6
ASA16W - 12 3/4“ BSP 2.5 34.9
ASA16W - 16 1“BSP 3.3 42.8
ASA16W - 20 1.1/4“ BSP 3.3 52.4
ASA16W - 24 1.1/2“ BSP 3.3 58.6
ASA16W - 32 2“ BSP 3.3 73.0

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

EQUAL STRAIGHT MALE STAPLE ADAPTOR


SERIES ASA21

ADAPTORS
STAPLE
A-17
NOMINAL BORE
PART REF L L1
DASH INCH DN
ASA21-04-04 4 1/4 6 58 26
ASA21-06-06 6 3/8 10 58 26
ASA21-08-08 8 1/2 12 58 26
ASA21-12-12 12 3/4 19 58 26
ASA21-16-16 16 1 25 69 32
ASA21-20-20 20 1.1/4 31 69 32
ASA21-24-24 24 1.1/2 38 80 36
ASA21-32-32 32 2 51 80 36
ASA21-40-40 40 2.1/2 63 140 65
ASA21-48-48 48 3 76 150 70

All dimensions in mm
STAPLE ADAPTORS

REDUCING STRAIGHT MALE STAPLE ADAPTOR


SERIES ASA21
ADAPTORS
STAPLE
A-18

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 L2
DASH INCH DN DASH INCH DN
ASA21-06-04 6 3/8 10 4 1/4 6 58 26 26
ASA21-08-04 8 1/2 12 4 1/4 6 58 26 26
ASA21-08-06 8 1/2 12 6 3/8 10 58 26 26
ASA21-12-06 12 3/4 19 6 3/8 10 58 26 26
ASA21-12-08 12 3/4 19 8 1/2 12 58 26 26
ASA21-16-06 16 1 25 6 3/8 10 64 32 26
ASA21-16-08 16 1 25 8 1/2 12 64 32 26
ASA21-16-12 16 1 25 12 3/4 19 64 32 26
ASA21-20-06 20 1.1/4 31 6 3/8 10 64 32 26
ASA21-20-08 20 1.1/4 31 8 1/2 12 64 32 26
ASA21-20-12 20 1.1/4 31 12 3/4 19 64 32 26
ASA21-20-16 20 1.1/4 31 16 1 25 70 32 32
ASA21-24-08 24 1.1/2 38 8 1/2 12 70 36 26
ASA21-24-12 24 1.1/2 38 12 3/4 19 70 36 26
ASA21-24-16 24 1.1/2 38 16 1 25 76 36 32
ASA21-24-20 24 1.1/2 38 20 1.1/4 31 76 36 32
ASA21-32-08 32 2 51 8 1/2 12 76 36 26
ASA21-32-12 32 2 51 12 3/4 19 76 36 26
ASA21-32-16 32 2 51 16 1 25 76 36 32
ASA21-32-20 32 2 51 20 1.1/4 31 76 36 32
ASA21-32-24 32 2 51 24 1.1/2 38 80 36 32

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

SUPA SEAL FOR STANDARD STAPLE ADAPTORS


SERIES ASA28

ADAPTORS
STAPLE
A-19
NOMINAL BORE
PART REF D L
DASH INCH DN
ASA28-04 4 1/4 6 6.5 2.5
ASA28-06 6 3/8 10 10.4 2.5
ASA28-08 8 1/2 12 13.6 2.9
ASA28-12 12 3/4 19 19.5 2.9
ASA28-16 16 1 25 26.5 2.9
ASA28-20 20 1.1/4 31 33.5 2.9
ASA28-24 24 1.1/2 38 41.5 4.2
ASA28-32 32 2 51 50.5 4.2
ASA28-40* 40 2.1/2 63 73.4 2.9
ASA28-48* 48 3 76 80.4 2.9
*On special request only; minimum order quantity will apply
Conventional O-rings and Back-Up rings available on request - Please see pages C-24 to C-27

All dimensions in mm
STAPLE ADAPTORS

STAPLE MALE END PLUG


SERIES ASA29
ADAPTORS
STAPLE
A-20

NOMINAL BORE
PART REF L
DASH INCH DN
ASA29-04 4 1/4 6 34
ASA29-06 6 3/8 10 34
ASA29-08 8 1/2 12 34
ASA29-12 12 3/4 19 34
ASA29-16 16 1 25 41
ASA29-20 20 1.1/4 31 41
ASA29-24 24 1.1/2 38 47
ASA29-32 32 2 51 47
ASA29-40 40 2.1/2 63 80
ASA29-48 48 3 76 110

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

STRAIGHT STAPLE MALE - FIXED FEMALE ADAPTOR


SERIES ASA31F

ADAPTORS
STAPLE
A-21
NOMINAL BORE
PART REF SIDE “A” SIDE “B” L D
DASH INCH DN DASH INCH DN
ASA31F-06-06 6 3/8 10 6 3/8 10 62 32
ASA31F-08-06 8 1/2 12 6 3/8 10 57 32
ASA31F-08-12 8 1/2 12 12 3/4 19 66 45
ASA31F-12-08 12 3/4 19 8 1/2 12 59 35
ASA31F-16-12 16 1 25 12 3/4 19 68 45
ASA31F-20-24 20 1.1/4 31 24 1.1/2 38 85 76
ASA31F-24-24 24 1.1/2 38 24 1.1/2 38 89 76
ASA31F-32-24 32 2 51 24 1.1/2 38 87 76
ASA31F-32-32 32 2 51 32 2 51 91 85

All dimensions in mm
STAPLE ADAPTORS

STRAIGHT STAPLE MALE -


SWIVEL FEMALE ADAPTOR
SERIES ASA31
ADAPTORS
STAPLE
A-22

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L D
DASH INCH DN DASH INCH DN
ASA31-04-04 4 1/4 6 4 1/4 6 69 25
ASA31-04-06 4 1/4 6 6 3/8 10 69 32
ASA31-04-08 4 1/4 6 8 1/2 12 69 35
ASA31-06-04 6 3/8 10 4 1/4 6 69 25
ASA31-06-06 6 3/8 10 6 3/8 10 69 32
ASA31-06-08 6 3/8 10 8 1/2 12 69 35
ASA31-06-12 6 3/8 10 12 3/4 19 69 45
ASA31-08-04 8 1/2 12 4 1/4 6 69 25
ASA31-08-06 8 1/2 12 6 3/8 10 63 32
ASA31-08-08 8 1/2 12 8 1/2 12 64 35
ASA31-08-12 8 1/2 12 12 3/4 19 69 45
ASA31-12-06 12 3/4 19 6 3/8 10 69 32
ASA31-12-08 12 3/4 19 8 1/2 12 69 35
ASA31-12-12 12 3/4 19 12 3/4 19 69 45
ASA31-12-16 12 3/4 19 16 1 25 81 60
ASA31-12-20 12 3/4 19 20 1.1/4 31 83 60
ASA31-16-06 16 1 25 6 3/8 10 76 32
ASA31-16-08 16 1 25 8 1/2 12 76 35
ASA31-16-12 16 1 25 12 3/4 19 76 45
ASA31-16-16 16 1 25 16 1 25 83 60
ASA31-16-20 16 1 25 20 1.1/4 31 83 60
ASA31-20-06 20 1.1/4 31 6 3/8 10 76 32
ASA31-20-08 20 1.1/4 31 8 1/2 12 76 35
ASA31-20-12 20 1.1/4 31 12 3/4 19 79 45
ASA31-20-16 20 1.1/4 31 16 1 25 81 60
ASA31-20-20 20 1.1/4 31 20 1.1/4 31 83 60

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

90° STAPLE MALE - FIXED FEMALE ADAPTOR


SERIES ASA32F

ADAPTORS
STAPLE
A-23
NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D
DASH INCH DN DASH INCH DN
ASA32F-06-06 6 3/8 10 6 3/8 10 46 32 32
ASA32F-08-08 8 1/2 12 8 1/2 12 51 35 35
ASA32F-12-12 12 3/4 19 12 3/4 19 56 40 45
ASA32F-16-16 16 1 25 16 1 25 66 48 55
ASA32F-20-20 20 1.1/4 31 20 1.1/4 31 68 55 60

All dimensions in mm
STAPLE ADAPTORS

90° STAPLE MALE - SWIVEL FEMALE ADAPTOR


SERIES ASA32
ADAPTORS
STAPLE
A-24

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D
DASH INCH DN DASH INCH DN
ASA32-04-04 4 1/4 6 4 1/4 6 46 44 25
ASA32-06-06 6 3/8 10 6 3/8 10 46 44 32
ASA32-06-08 6 3/8 10 8 1/2 12 51 48 35
ASA32-08-06 8 1/2 12 6 3/8 10 51 48 32
ASA32-08-08 8 1/2 12 8 1/2 12 51 48 35
ASA32-12-12 12 3/4 19 12 3/4 19 56 57 45
ASA32-16-16 16 1 25 16 1 25 66 68 60
ASA32-20-20 20 1.1/4 31 20 1.1/4 31 68 68 60

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

STAPLE MALE - T SWIVEL FEMALE ADAPTOR


SERIES ASA33

ADAPTORS
STAPLE
A-25
NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D
DASH INCH DN DASH INCH DN
ASA33-04-04-04 4 1/4 6 4 1/4 6 88 46 25
ASA33-06-06-06 6 3/8 10 6 3/8 10 88 46 32
ASA33-08-08-08 8 1/2 12 8 1/2 12 96 52 35
ASA33-12-12-12 12 3/4 19 12 3/4 19 107 57 45

STAPLE MALE - L FIXED FEMALE ADAPTOR


SERIES ASA34F

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 L2 D
DASH INCH DN DASH INCH DN
ASA34F-06-06-06 6 3/8 10 6 3/8 10 85 48 32 32
ASA34F-08-08-08 8 1/2 12 8 1/2 12 93 51 35 35
ASA34F-12-12-12 12 3/4 19 12 3/4 19 96 53 40 45
ASA34F-16-16-16 16 1 25 16 1 25 119 66 48 55

All dimensions in mm
STAPLE ADAPTORS

90° STAPLE MALE - L SWIVEL FEMALE ADAPTOR


SERIES ASA34
ADAPTORS
STAPLE
A-26

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 L2 D
DASH INCH DN DASH INCH DN
ASA34-04-04-04 4 1/4 6 4 1/4 6 90 46 44 25
ASA34-06-06-06 6 3/8 10 6 3/8 10 90 46 44 32
ASA34-08-08-08 8 1/2 12 8 1/2 12 100 52 48 35
ASA34-12-12-12 12 3/4 19 12 3/4 19 114 57 57 45
ASA34-16-16-16 16 1 25 16 1 25 139 71 68 60

135° STAPLE MALE - FIXED FEMALE ADAPTOR


SERIES ASA35F

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D
DASH INCH DN DASH INCH DN
ASA35F-06-06 6 3/8 10 6 3/8 10 39 31 32
ASA35F-08-08 8 1/2 12 8 1/2 12 39 34 35
ASA35F-12-12 12 3/4 19 12 3/4 19 43 34 45

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

135° STAPLE MALE - SWIVEL FEMALE ADAPTOR


SERIES ASA35

ADAPTORS
STAPLE
A-27
NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D
DASH INCH DN DASH INCH DN
ASA35-04-04 4 1/4 6 4 1/4 6 40 39 25
ASA35-06-06 6 3/8 10 6 3/8 10 40 39 32
ASA35-08-08 8 1/2 12 8 1/2 12 40 40 35
ASA35-12-12 12 3/4 19 12 3/4 19 43 47 45
ASA35-16-16 16 1 25 16 1 25 52 54 60
ASA35-20-20 20 1.1/4 31 20 1.1/4 31 52 54 60

135° STAPLE MALE - SWIVEL FEMALE


SERIES ASA35

NOMINAL BORE
PART REF L L1 L2 D D1 D2 D3
DASH INCH DN
ASA35-24-24 24 1.1/2 38 40 66.5 59 35 47 47 76
ASA35-32-32 32 2 51 40 70.5 60.5 44 56 56 85

All dimensions in mm
STAPLE ADAPTORS

BSP MALE FLAT FACE - SWIVEL FEMALE ADAPTOR


SERIES ASA40
ADAPTORS
STAPLE
A-28

NOMINAL BORE
PART REF THREAD (T) L L1 D AF
DASH INCH DN
ASA40-04-04 1/4 “ BSP 4 1/4 6 47 10 32 22
ASA40-04-06 1/4 “BSP 6 3/8 10 47 10 32 22
ASA40-06-04 3/8 “ BSP 4 1/4 6 47 9 25 22
ASA40-06-06 3/8 “ BSP 6 3/8 10 48 10 32 22
ASA40-06-08 3/8 “ BSP 8 1/2 12 53 10 35 27
ASA40-08-06 1/2 “ BSP 6 3/8 10 54 13 32 27
ASA40-08-08 1/2 “ BSP 8 1/2 12 56 13 35 27
ASA40-08-12 1/2 “ BSP 12 3/4 19 59 13 45 36
ASA40-12-08 3/4 “ BSP 8 1/2 12 59 14 35 36
ASA40-12-12 3/4 “ BSP 12 3/4 19 59 14 45 36
ASA40-12-16 3/4 “ BSP 16 1 25 63 14 60 46
ASA40-16-08 1“ BSP 8 1/2 12 60 17 35 41
ASA40-16-12 1“ BSP 12 3/4 19 62 17 45 46
ASA40-16-16 1“ BSP 16 1 25 73 17 60 46
ASA40-16-20 1“ BSP 20 1.1/4 31 80 17 60 50
ASA40-20-12 1.1/4“ BSP 12 3/4 19 63 20 60 50
ASA40-20-16 1.1/4 “ BSP 16 1 25 77 19 60 50
ASA40-20-20 1.1/4 “ BSP 20 1.1/4 31 74 19 60 50
ASA40-24-20 1.1/2 “ BSP 20 1.1/4 31 72 20 60 55
*ASA40F-24-24 1.1/2 “ BSP 24 1.1/2 38 76 20 70 70
*ASA40F-32-32 2“ BSP 32 2 51 80 23 80 80
* Fixed Female

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

BSP MALE FLAT FACE - SWIVEL FEMALE -


COMPACT
SERIES ASA40C

ADAPTORS
STAPLE
A-29
NOMINAL BORE
PART REF THREAD (T) L L1 D A/F
DASH INCH DN
ASA40C-06-06 3/8” BSP 6 3/8 10 45 10 32 8
ASA40C-06-08 3/8” BSP 6 3/8 10 47 10 35 8
ASA40C-08-06 1/2” BSP 8 1/2 12 48 13 32 10
ASA40C-08-08 1/2” BSP 8 1/2 12 49 13 35 10
ASA40C-12-08 3/4” BSP 12 3/4 19 50 14 35 14
ASA40C-12-12 3/4” BSP 12 3/4 19 54 16 45 14
ASA40C-16-16 1” BSP 16 1 25 61 16.5 60 19
ASA40C-16-20 1” BSP 16 1 25 60 16.5 60 19

All dimensions in mm
STAPLE ADAPTORS

BSP MALE O-RING - SWIVEL FEMALE - COMPACT


SERIES ASA41C
ADAPTORS
STAPLE
A-30

NOMINAL BORE
PART REF THREAD (T) L L1 D A/F
DASH INCH DN
ASA41C-08-06 1/2” BSP 6 3/8 10 50 19 32 10
ASA41C-08-08 1/2” BSP 8 1/2 12 56 19 35 10
ASA41C-12-06 3/4” BSP 6 3/8 10 42 16.5 32 10
ASA41C-12-08 3/4” BSP 8 1/2 12 43 16.5 35 10
ASA41C-12-12 3/4” BSP 12 3/4 19 62 24 45 14
ASA41C-16-16 1” BSP 16 1 25 71 25.5 60 19

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

BSP MALE FORM D - SWIVEL FEMALE ADAPTOR


SERIES ASA42

ADAPTORS
STAPLE
A-31
NOMINAL BORE
PART REF THREAD (T) L L1 D AF
DASH INCH DN
ASA42-04-04 1/4 “ BSP 4 1/4 6 52 12 25 22
ASA42-06-04 3/8 “ BSP 4 1/4 6 52 12 25 22
ASA44-06-06 3/8 “ BSP 6 3/8 10 52 12 32 24
ASA42-06-08 3/8 “ BSP 8 1/2 12 57 12 35 30
ASA42-08-06 1/2 “ BSP 6 3/8 10 57 14 32 27
ASA42-08-08 1/2 “ BSP 8 1/2 12 57 14 35 30
ASA42-08-12 1/2 “ BSP 12 3/4 19 57 14 45 36
ASA42-12-08 3/4 “ BSP 8 1/2 12 59 16 35 32
ASA42-12-12 3/4 “ BSP 12 3/4 19 59 16 45 36
ASA42-12-16 3/4 “ BSP 16 1 25 66 16 60 46
ASA42-16-08 1“ BSP 8 1/2 12 61 18 35 41
ASA42-16-12 1“ BSP 12 3/4 19 63 18 45 41
ASA42-16-16 1“ BSP 16 1 25 68 18 60 46
ASA42-16-20 1“ BSP 20 1.1/4 31 68 18 60 50
ASA42-20-16 1.1/4 “ BSP 16 1 25 70 20 60 50
ASA42-20-20 1.1/4 “ BSP 20 1.1/4 31 70 20 60 50
ASA42-24-20 1.1/2 “ BSP 20 1.1/4 31 72 22 60 55

All dimensions in mm
STAPLE ADAPTORS

90° BSP FEMALE 60° CONE -


SWIVEL FEMALE ADAPTOR
SERIES ASA44
ADAPTORS
STAPLE
A-32

NOMINAL BORE
PART REF THREAD (T) L L1 D
DASH INCH DN
ASA44-04-04 1/4 “ BSP 4 1/4 6 43 44 25
ASA44-06-06 3/8 “ BSP 6 3/8 10 42 48 32
ASA44-08-08 1/2 “ BSP 8 1/2 12 45 48 35

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

BSP MALE FLAT FACE - STAPLE MALE ADAPTOR


SERIES ASA46

ADAPTORS
STAPLE
A-33
NOMINAL BORE
PART REF THREAD (T) L L1 AF
DASH INCH DN
ASA46-04-04 1/4 “ BSP 4 1/4 6 51 9 19
ASA46-04-06 1/4 “ BSP 6 3/8 10 51 9 22
ASA46-06-04 3/8 “ BSP 4 1/4 6 51 10 22
ASA46-06-06 3/8 “ BSP 6 3/8 10 51 10 22
ASA46-06-08 3/8 “ BSP 8 1/2 12 50 10 27
ASA46-08-06 1/2 “ BSP 6 3/8 10 50 13 27
ASA46-08-08 1/2 “ BSP 8 1/2 12 55 13 27
ASA46-12-08 3/4 “ BSP 8 1/2 12 58 14 32
ASA46-12-12 3/4 “ BSP 12 3/4 19 58 14 32
ASA46-12-16 3/4 “ BSP 16 1 25 72 14 46
ASA46-16-08 1“ BSP 8 1/2 12 62 17 41
ASA46-16-16 1“ BSP 16 1 25 72 17 46
ASA46-20-16 1.1/4 “ BSP 16 1 25 79 19 50
ASA46-20-20 1.1/4 “ BSP 20 1.1/4 31 79 19 50
ASA46-24-24 1.1/2 “ BSP 24 1.1/2 38 82 23 60
ASA46-32-32 2“ BSP 32 2 51 82 23 70

All dimensions in mm
STAPLE ADAPTORS

BSP FIXED FEMALE - STAPLE MALE ADAPTOR


SERIES ASA48
ADAPTORS
STAPLE
A-34

NOMINAL BORE
PART REF THREAD (T) L L1 AF
DASH INCH DN
ASA48-04-04 1/4 “ BSP 4 1/4 6 51 13 21
ASA48-06-06 3/8 “ BSP 6 3/8 10 54 13 24
ASA48-08-06 1/2 “ BSP 6 3/8 10 55 17 30
ASA48-08-08 1/2 “ BSP 8 1/2 12 54 17 30

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

NPTF MALE - SWIVEL FEMALE ADAPTOR


SERIES ASA50

ADAPTORS
STAPLE
A-35
NOMINAL BORE
PART REF THREAD (T) L L1 D AF
DASH INCH DN
ASA50-02-04 1/8 “ NPTF 4 1/4 6 47 10 25 19
ASA50-04- 04 1/4 “ NPTF 4 1/4 6 52 15 25 19
ASA50-04-06 1/4 “ NPTF 6 3/8 10 52 15 32 22
ASA50-06-04 3/8 “ NPTF 4 1/4 6 55 15 25 19
ASA50-06-06 3/8 “ NPTF 6 3/8 10 52 15 32 22
ASA50-06-08 3/8 “ NPTF 8 1/2 12 56 15 35 27
ASA50-08-06 1/2 “ NPTF 6 3/8 10 57 19 32 22
ASA50-08-08 1/2 “ NPTF 8 1/2 12 60 19 35 27
ASA50-08-12 1/2 “ NPTF 12 3/4 19 62 19 45 36
ASA50-12-08 3/4 “ NPTF 8 1/2 12 60 19 35 30
ASA50-12-12 3/4 “ NPTF 12 3/4 19 63 19 45 36
ASA50-12-16 3/4 “ NPTF 16 1 25 76 19 60 46
ASA50-16-12 1“ NPTF 12 3/4 19 65 24 45 36
ASA50-16-16 1“ NPTF 16 1 25 81 24 60 46
ASA50-16-20 1“ NPTF 20 1.1/4 31 81 24 60 50
ASA50-20-16 1.1/4 “ NPTF 16 1 25 82 25 60 46
ASA50-20-20 1.1/4 “ NPTF 20 1.1/4 31 82 25 60 50
*ASA50F-24-24 1.1/2 “ NPTF 24 1.1/2 38 80 26 76 70
*ASA50F-32-32 2“ NPTF 32 2 51 80 26 85 75
* Fixed Female

All dimensions in mm
STAPLE ADAPTORS

90° NPTF MALE - SWIVEL FEMALE ADAPTOR


SERIES ASA52
ADAPTORS
STAPLE
A-36

NOMINAL BORE
PART REF THREAD (T) L L1 D
DASH INCH DN
ASA52-02 -04 1/8 “ NPTF 4 1/4 6 31 44 25
ASA52- 04-04 1/4 “ NPTF 4 1/4 6 31 44 25
ASA52-04-06 1/4 “ NPTF 6 3/8 10 34 44 32
ASA52-06-04 3/8 “ NPTF 4 1/4 6 31 44 25
ASA52-06-06 3/8 “ NPTF 6 3/8 10 34 44 32
ASA52-06-08 3/8 “ NPTF 8 1/2 12 34 48 35
ASA52-08-06 1/2 “ NPTF 6 3/8 10 36 44 32
ASA52-08-08 1/2 “ NPTF 8 1/2 12 40 48 35
ASA52-08-12 1/2 “ NPTF 12 3/4 19 44 57 45
ASA52-12-08 3/4 “ NPTF 8 1/2 12 40 48 35
ASA52-12-12 3/4 “ NPTF 12 3/4 19 44 57 45
ASA52-12-16 3/4 “ NPTF 16 1 25 46 67 60
ASA52-16-12 1“ NPTF 12 3/4 19 48 58 45
ASA52-16-16 1 “ NPTF 16 1 25 58 67 60
ASA52-20-20 1.1/4 “ NPTF 20 1.1/4 31 66 67 60
*ASA52F-24-24 1.1/2 “ NPTF 24 1.1/2 38 80 81 76
*ASA52F-32-32 2“ NPTF 32 2 51 102 102 85
* Fixed Female

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

135° NPTF MALE - SWIVEL FEMALE ADAPTOR


SERIES ASA55

ADAPTORS
STAPLE
A-37
NOMINAL BORE
PART REF THREAD (T) L L1 D
DASH INCH DN
ASA55- 04- 04 1/4 “ NPTF 4 1/4 6 28 39 25
ASA55-06-06 3/8 “ NPTF 6 3/8 10 29 39 32
ASA55-08-08 1/2 “ NPTF 8 1/2 12 31 40 35
ASA55-12-12 3/4 “ NPTF 12 3/4 19 38 48 45
ASA55-16-16 1 “ NPTF 16 1 25 49 54 60
ASA55-20-20 1.1/4 “ NPTF 20 1.1/4 31 50 48 60

All dimensions in mm
STAPLE ADAPTORS

NPTF MALE - STAPLE MALE ADAPTOR


SERIES ASA56
ADAPTORS
STAPLE
A-38

NOMINAL BORE
PART REF THREAD (T) L L1 A/F
DASH INCH DN
ASA56-02-04 1/8 “ NPTF 4 1/4 6 53 10 19
ASA56-04-04 1/4 “ NPTF 4 1/4 6 53 14 19
ASA56-04-06 1/4 “ NPTF 6 3/8 10 53 14 22
ASA56-06-04 3/8 “ NPTF 4 1/4 6 53 14 19
ASA56-06-06 3/8 “ NPTF 6 3/8 10 53 14 22
ASA56-06-08 3/8 “ NPTF 8 1/2 12 53 14 27
ASA56-08-06 1/2 “ NPTF 6 3/8 10 58 19 22
ASA56-08-08 1/2 “ NPTF 8 1/2 12 58 19 27
ASA56-08-12 1/2 “ NPTF 12 3/4 19 60 19 32
ASA56-12-08 3/4 “ NPTF 8 1/2 12 60 19 30
ASA56-12-12 3/4 “ NPTF 12 3/4 19 60 19 32
ASA56-12-16 3/4 “ NPTF 16 1 25 74 19 41
ASA56-16-12 1“ NPTF 12 3/4 19 68 24 36
ASA56-16-16 1 “ NPTF 16 1 25 78 24 41
ASA56-20-20 1.1/4 “ NPTF 20 1.1/4 31 79 25 50
ASA56-24-24 1.1/2 “ NPTF 24 1.1/2 38 82 27 60
ASA56-32-32 2“ NPTF 32 2 51 82 27 70

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

NPTF MALE LONG - STAPLE MALE ADAPTOR


SERIES ASA56L

ADAPTORS
STAPLE
A-39
NOMINAL BORE
PART REF THREAD (T) L L1 AF
DASH INCH DN
ASA56L-02-04 1/8 “ NPTF 4 1/4 6 90 10 19
ASA56L-04-04 1/4 “ NPTF 4 1/4 6 88 14 19
ASA56L-04-06 1/4 “ NPTF 6 3/8 10 98 14 22
ASA56L-06-06 3/8 “ NPTF 6 3/8 10 100 15 22
ASA56L-06-08 3/8 “ NPTF 8 1/2 12 102 15 27
ASA56L-08-06 1/2 “ NPTF 6 3/8 10 98 19 22
ASA56L-08-08 1/2 “ NPTF 8 1/2 12 100 19 27
ASA56L-12-12 3/4 “ NPTF 12 3/4 19 105 19 32
ASA56L-16-16 1 “ NPTF 16 1 25 133 24 41

All dimensions in mm
STAPLE ADAPTORS

NPTF MALE EXTRA LONG - STAPLE MALE ADAPTOR


SERIES ASA56XL
ADAPTORS
STAPLE
A-40

NOMINAL BORE
PART REF THREAD (T) L L1 AF
DASH INCH DN
ASA56XL-04-04 1/4 “ NPTF 4 1/4 6 125 14 19
ASA56XL-06-06 3/8 “ NPTF 6 3/8 10 125 14 22
ASA56XL-06-08 3/8 “ NPTF 8 1/2 12 145 14 27
ASA56XL-08-06 1/2 “ NPTF 6 3/8 10 125 19 22
ASA56XL-08-08 1/2 “ NPTF 8 1/2 12 144 19 27
ASA56XL-12-12 3/4 “ NPTF 12 3/4 19 152 19 32
ASA56XL-16-16 1 “ NPTF 16 1 25 198 24 41
ASA56XL-20-20 1.1/4 “ NPTF 20 1.1/4 31 212 25 50

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

UNF MALE ‘0’ RING - SWIVEL FEMALE ADAPTOR


SERIES ASA60

ADAPTORS
STAPLE
A-41
NOMINAL BORE
PART REF THREAD (T) L L1 D AF
DASH INCH DN
ASA60-04-04 7/16 “ 20 UNF 4 1/4 6 50 11 25 19
ASA60-04-06 7/16 “ 20 UNF 6 3/8 10 50 11 32 22
ASA60-05-04 1/2 “ 20 UNF 4 1/4 6 50 11 25 19
ASA60-06-04 9/16 “ 18 UNF 4 1/4 6 50 12 25 19
ASA60-06-06 9/16 “ 18 UNF 6 3/8 10 50 12 32 22
ASA60-06-08 9/16 “ 18 UNF 8 1/2 12 54 12 35 27
ASA60-08-06 3/4 “ 16 UNF 6 3/8 10 55 14 32 27
ASA60-08-08 3/4 “ 16 UNF 8 1/2 12 56 14 35 27
ASA60-08-12 3/4 “ 16 UNF 12 3/4 19 59 14 45 36
ASA60-10-08 7/8 “ 14 UNF 8 1/2 12 59 16 35 27
ASA60-10-12 7/8 “ 14 UNF 12 3/4 19 59 16 45 36
ASA60-12-08 1.1/6 “ 12 UNF 8 1/2 12 59 18 35 36
ASA60-12-12 1.1/6 “ 12 UNF 12 3/4 19 59 18 45 36
ASA60-12-16 1.1/6 “ 12 UNF 16 1 25 76 18 60 46
ASA60-16-12 1.5/16 “ 12 UNF 12 3/4 19 59 19 45 41
ASA60-16-16 1.5/16 “ 12 UNF 16 1 25 76 19 60 46
ASA60-16-20 1.5/16 “ 12 UNF 20 1.1/4 31 73 19 60 46
ASA60-20-12 1.5/8 “ 12 UNF 12 3/4 19 59 19 45 50
ASA60-20-20 1.5/8 “ 12 UNF 20 1.1/4 31 73 19 60 50

All dimensions in mm
STAPLE ADAPTORS

90° UNF MALE ‘0’ RING - SWIVEL FEMALE ADAPTOR


SERIES ASA62
ADAPTORS
STAPLE
A-42

NOMINAL BORE
PART REF THREAD (T) L L1 L2 D
DASH INCH DN
ASA62-04-04 7/16 “ 20 UNF 4 1/4 6 10 32 44 25
ASA62-04-06 7/16 “ 20 UNF 6 3/8 10 10 37 44 32
ASA62-06-04 9/16 “ 18 UNF 4 1/4 6 12 38 44 25
ASA62-06-06 9/16 “ 18 UNF 6 3/8 10 12 38 44 32
ASA62-06-08 9/16 “ 18 UNF 8 1/2 12 12 45 48 35
ASA62-08-06 3/4 “ 16 UNF 6 3/8 10 13 45 48 32
ASA62-08-08 3/4 “ 16 UNF 8 1/2 12 13 46 48 35
ASA62-10-08 7/8 “ 14 UNF 8 1/2 12 15 45 51 35
ASA62-10-12 7/8 “ 14 UNF 12 3/4 19 15 54 57 45
ASA62-12-08 1.1/6 “ 12 UNF 8 1/2 12 18 54 57 35
ASA62-12-12 1.1/6 “ 12 UNF 12 3/4 19 18 54 57 45
ASA62-16-16 1.5/16 “ 12 UNF 16 1 25 18 65 68 60
ASA62-20-20 1.5/8 “ 12 UNF 20 1.1/4 31 18 65 68 60

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

135° UNF MALE ‘0’ RING - SWIVEL FEMALE ADAPTOR


SERIES ASA65

ADAPTORS
STAPLE
A-43
NOMINAL BORE
PART REF THREAD (T) L L1 L2 D
DASH INCH DN
ASA65-04-04 7/16 “ 20 UNF 4 1/4 6 10 32 40 25
ASA65-04-06 7/16 “ 20 UNF 6 3/8 10 10 34 40 32
ASA65-06-04 9/16 “ 18 UNF 4 1/4 6 12 34 40 25
ASA65-06-06 9/16 “ 18 UNF 6 3/8 10 12 34 40 32
ASA65-06-08 9/16 “ 18 UNF 8 1/2 12 12 45 40 35
ASA65-08-06 3/4 “ 16 UNF 6 3/8 10 13 46 40 32
ASA65-08-08 3/4 “ 16 UNF 8 1/2 12 13 46 40 35
ASA65-10-08 7/8 “ 14 UNF 8 1/2 12 15 41 40 35
ASA65-12-08 1.1/6 “ 12 UNF 8 1/2 12 18 45 40 35
ASA65-12-12 1.1/6 “ 12 UNF 12 3/4 19 18 45 40 45
ASA65-16-16 1.5/16 “ 12 UNF 16 1 25 18 51 51 60
ASA65-20-20 1.5/8 “ 12 UNF 20 1.1/4 31 18 51 51 60

All dimensions in mm
STAPLE ADAPTORS

UNF MALE ‘0’ RING - STAPLE MALE ADAPTOR


SERIES ASA66
ADAPTORS
STAPLE
A-44

NOMINAL BORE
PART REF THREAD (T) L L1 AF
DASH INCH DN
ASA66-04-04 7/16 “ 20 UNF 4 1/4 6 50 14 19
ASA66-04-06 7/16“ 20 UNF 6 3/8 10 50 14 22
ASA66-05-04 1/2 “ 20 UNF 4 1/4 6 52 14 19
ASA66-06-04 9/16 “ 18 UNF 4 1/4 6 52 14 19
ASA66-06-06 9/16 “ 18 UNF 6 3/8 10 52 14 22
ASA66-06-08 9/16 “18 UNF 8 1/2 12 56 14 27
ASA66-08-06 3/4 “ 16 UNF 6 3/8 10 53 15 22
ASA66-08-08 3/4 “ 16 UNF 8 1/2 12 53 15 27
ASA66-08-12 3/4 “ 16 UNF 12 3/4 19 55 15 32
ASA66-10-06 7/8 “ 14 UNF 6 3/8 10 55 17 27
ASA66-10-08 7/8 “ 14 UNF 8 1/2 12 56 17 27
ASA66-10-12 7/8 “ 14 UNF 12 3/4 19 55 17 32
ASA66-12-08 1.1/6 “ 12 UNF 8 1/2 12 57 19 36
ASA66-12-12 1.1/6 “ 12 UNF 12 3/4 19 57 19 36
ASA66-16-12 1.5/16 “ 12 UNF 12 3/4 19 60 20 41
ASA66-16-16 1.5/16“ 12 UNF 16 1 25 73 20 41
ASA66-20-20 1.5/8 “ 12 UNF 20 1.1/4 31 73 20 50

All dimensions in mm

www.manuli-hydraulics.com
STAPLE ADAPTORS

UNF MALE ‘0’ RING LONG - STAPLE MALE ADAPTOR


SERIES ASA66L

ADAPTORS
STAPLE
A-45
NOMINAL BORE
PART REF THREAD (T) L L1 AF
DASH INCH DN
ASA66L-04-04 7/16 “ 20 UNF 4 1/4 6 85 14 19
ASA66L-06-04 9/16“ 18 UNF 4 1/4 6 85 14 19
ASA66L-06-06 9/16 “ 18 UNF 6 3/8 10 95 14 22
ASA66L-08-06 3/4 “ 16 UNF 6 3/8 10 95 15 22
ASA66L-08-08 3/4 “ 16 UNF 8 1/2 12 95 15 27
ASA66L-10-08 7/8 “ 14 UNF 8 1/2 12 95 17 27
ASA66L-12-08 1.1/6 “ 12 UNF 8 1/2 12 95 19 27
ASA66L-12-12 1.1/6 “ 12 UNF 12 3/4 19 100 19 36
ASA66L-16-16 1.5/16“ 12 UNF 16 1 25 130 21 41
ASA66L-20-20 1.5/8 “ 12 UNF 20 1.1/4 31 140 21 50

All dimensions in mm
STAPLE ADAPTORS

UNF MALE ‘0’ RING EXTRA LONG -


STAPLE MALE ADAPTOR
SERIES ASA66XL
ADAPTORS
STAPLE
A-46

NOMINAL BORE
PART REF THREAD (T) L L1 AF
DASH INCH DN
ASA66XL-04-04 7/16 “ 20 UNF 4 1/4 6 122 14 19
ASA66XL-06-04 9/16“ 18 UNF 4 1/4 6 122 14 19
ASA66XL-06-06 9/16 “ 18 UNF 6 3/8 10 122 14 22
ASA66XL-08-06 3/4 “ 16 UNF 6 3/8 10 122 15 22
ASA66XL-08-08 3/4 “ 16 UNF 8 1/2 12 140 15 27
ASA66XL-10-08 7/8 “ 14 UNF 8 1/2 12 140 17 27
ASA66XL-12-12 1.1/6 “ 12 UNF 12 3/4 19 150 19 36

All dimensions in mm

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

ASH Series Staple Adaptors


The constant demands of the mining industry to increase production output, resulted in the
need for large bore, high pressure supply lines. The success of the staple adaptor design
was enhanced to provide a range of high-performance staple adaptors to satisfy the pressure
requirements.
The ASH series is available in various configurations from sizes DN12 (½”) to DN50 (2”).

STAPLE ADAPTORS
HIGH PRESSURE
B-I
HIGH PRESSURE STAPLE ADAPTORS
STAPLE ADAPTORS
HIGH PRESSURE
B-II

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

STRAIGHT STAPLE FEMALE ADAPTOR


SERIES ASH01

STAPLE ADAPTORS
NOMINAL BORE

HIGH PRESSURE
PART REF L D
DASH INCH DN
ASH01-12-12 12 3/4 19 74 45
ASH01-16-16 16 1 25 104 60
ASH01-20-20 20 1.1/4 31 106 70
ASH01-24-24 24 1.1/2 38 117 80
ASH01-32-32 32 2 51 117 90

B-1
90° STAPLE FEMALE ADAPTOR
SERIES ASH02

NOMINAL BORE
PART REF L A
DASH INCH DN
ASH02-16-16 16 1 25 101 60
ASH02-20-20 20 1.1/4 31 78 70
ASH02-24-24 24 1.1/2 38 83 80
ASH02-32-32 32 2 51 88 90

All dimensions in mm
HIGH PRESSURE STAPLE ADAPTORS

T PIECE STAPLE FEMALE ADAPTOR


SERIES ASH03
STAPLE ADAPTORS

NOMINAL BORE
HIGH PRESSURE

PART REF L L1 A
DASH INCH DN
ASH03-16-16-16 16 1 25 142 71 60
ASH03-20-20-20 20 1.1/4 31 156 78 70
ASH03-24-24-24 24 1.1/2 38 166 83 80
ASH03-32-32-32 32 2 51 176 88 90
B-2

STAPLE END CAP


SERIES ASH06

NOMINAL BORE
PART REF L D
DASH INCH DN
ASH06-12 12 3/4 19 70 45
ASH06-16 16 1 25 90 60
ASH06-20 20 1.1/4 31 90 70
ASH06-24 24 1.1/2 38 100 80
ASH06-32 32 2 51 112 90

All dimensions in mm

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

STANDARD ASH STAINLESS STAPLE


SERIES ASH08

STAPLE ADAPTORS
NOMINAL BORE

HIGH PRESSURE
PART REF s b L
DASH INCH DN
ASH08-12 12 3/4 19 4 8 56
ASH08-16 16 1 25 6 12 78
ASH08-20 20 1.1/4 31 6 12 84
ASH08-24 24 1.1/2 38 6 12 99
*ASH08-24L 24 1.1/2 38 6 12 112
ASH08-32 32 2 51 6 12 105

B-3
*ASH08-32L 32 2 51 6 12 129
*Longer length

All dimensions in mm
HIGH PRESSURE STAPLE ADAPTORS

ASH ‘D’ SECTION STAINLESS STAPLE


SERIES ASH08D
STAPLE ADAPTORS

NOMINAL BORE
HIGH PRESSURE

PART REF s b L
DASH INCH DN
ASH08D-08 08 1/2 12 6.5 8 53
ASH08D-12 12 3/4 19 6.5 8 60
ASH08D-16 16 1 25 9.4 12 75
ASH08D-20 20 1.1/4 31 9.4 12 85
ASH08D-24 24 1.1/2 38 9.4 12 92
ASH08D-32 32 2 51 9.4 12 103
B-4

All dimensions in mm

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

ASH DRILLED HOLES STAINLESS D STAPLE


SERIES ASH08D-DH

STAPLE ADAPTORS
HIGH PRESSURE
NOMINAL BORE
PART REF s b L
DASH INCH DN
ASH08D-08-DH 8 1/2 12 6.5 8 53
ASH08D-12-DH 12 3/4 19 6.5 8 60
ASH08D-12-61-DH 12 3/4 19 6.5 8 61
ASH08D-16-DH 16 1 25 9.4 12 75
ASH08D-16-90-DH 16 1 25 9.4 12 90
ASH08D-16-115-DH 16 1 25 9.4 12 115

B-5
ASH08D-20-DH 20 1.1/4 31 9.4 12 85
ASH08D-24-DH 24 1.1/2 38 9.4 12 92
ASH08D-24-100-DH 24 1.1/2 38 9.4 12 100
ASH08D-32-DH 32 2 51 9.4 12 103
ASH08D-32-115-DH 32 2 51 9.4 12 115
ASH08D-32-130-DH 32 2 51 9.4 12 130

All dimensions in mm
HIGH PRESSURE STAPLE ADAPTORS

ASH EXTRA LONG STAINLESS D STAPLE


SERIES ASH08D
STAPLE ADAPTORS
HIGH PRESSURE

NOMINAL BORE
PART REF s b L
DASH INCH DN
ASH08D-08-83 8 1/2 12 6.5 8 83
ASH08D-08-90 8 1/2 12 6.5 8 90
ASH08D-08-100 8 1/2 12 6.5 8 100
ASH08D-12-65 12 3/4 19 6.5 8 65
ASH08D-12-67 12 3/4 19 6.5 8 67
ASH08D-12-70 12 3/4 19 6.5 8 70
B-6

ASH08D-12-81 12 3/4 19 6.5 8 81


ASH08D-12-100 12 3/4 19 6.5 8 100
ASH08D-12-114 12 3/4 19 6.5 8 114
ASH08D-16-88 16 1 25 9.4 12 88
ASH08D-16-92 16 1 25 9.4 12 92
ASH08D-16-95 16 1 25 9.4 12 95
ASH08D-20-100 20 1.1/4 31 9.4 12 100
ASH08D-24-100 24 1.1/2 38 9.4 12 100
ASH08D-24-115 24 1.1/2 38 9.4 12 115
ASH08D-24-118 24 1.1/2 38 9.4 12 118
ASH08D-24-130 24 1.1/2 38 9.4 12 130
ASH08D-24-134 24 1.1/2 38 9.4 12 134

All dimensions in mm

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

90° SWIVEL STAPLE FEMALE ADAPTOR


SERIES ASH12

STAPLE ADAPTORS
NOMINAL BORE

HIGH PRESSURE
PART REF L D
DASH INCH DN
ASH12-12-12 12 3/4 19 66 45

T SWIVEL STAPLE FEMALE ADAPTOR


SERIES ASH13

NOMINAL BORE
B-7
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
ASH13-12-12-12 12 3/4 20 12 3/4 19 132 66 45 45
ASH13-12-12-SA08 12 3/4 20 8 1/2 12 132 56 45 35

All dimensions in mm
HIGH PRESSURE STAPLE ADAPTORS

STRAIGHT MALE STAPLE ADAPTOR


SERIES ASH21
STAPLE ADAPTORS

NOMINAL BORE
HIGH PRESSURE

PART REF SIDE “A” SIDE “B” L L1 L2


DASH INCH DN DASH INCH DN
ASH21-12-12 12 3/4 20 12 3/4 19 81 36 36
ASH21-16-12 16 1 25 12 3/4 19 91 51 36
ASH21-16-16 16 1 25 16 1 25 110 51 51
ASH21-20-16 20 1.1/4 32 16 1 25 112 52 51
ASH21-20-20 20 1.1/4 32 20 1.1/4 31 110 52 52
B-8

ASH21-24-20 24 1.1/2 40 20 1.1/4 31 110 56 52


ASH21-24-24 24 1.1/2 40 24 1.1/2 38 124 56 56
ASH21-32-20 32 2 50 20 1.1/4 31 110 58 52
ASH21-32-24 32 2 50 24 1.1/2 38 124 58 56
ASH21-32-32 32 2 50 32 2 51 124 58 58

All dimensions in mm

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

STRAIGHT MALE - STD. STAPLE MALE ADAPTOR


SERIES ASH21-XX-SAXX

STAPLE ADAPTORS
NOMINAL BORE

HIGH PRESSURE
PART REF SIDE “A” SIDE “B” L L1 L2
DASH INCH DN DASH INCH DN
ASH21-12-SA08 12 3/4 19 8 1/2 12 67 36 28
ASH21-12-SA12 12 3/4 19 12 3/4 19 73 36 28
ASH21-16-SA12 16 1 25 12 3/4 19 82 51 28
ASH21-16-SA16 16 1 25 16 1 25 93 51 32
ASH21-20-SA08 20 1.1/4 31 8 1/2 12 82 52 28

B-9
ASH21-20-SA12 20 1.1/4 31 12 3/4 21 82 52 28
ASH21-20-SA16 20 1.1/4 31 16 1 25 88 52 32
ASH21-20-SA20 20 1.1/4 31 20 1.1/4 31 94 52 32
ASH21-24-SA12 24 1.1/2 38 12 3/4 19 88 57 28
ASH21-24-SA16 24 1.1/2 38 16 1 25 92 57 32
ASH21-24-SA20 24 1.1/2 38 20 1.1/4 31 92 57 32
ASH21-32-SA12 32 2 51 12 3/4 19 87 57 28
ASH21-32-SA16 32 2 51 16 1 25 92 57 32
ASH21-32-SA20 32 2 51 20 1.1/4 31 92 57 32

All dimensions in mm
HIGH PRESSURE STAPLE ADAPTORS

SUPA SEAL FOR HIGH PRESSURE STAPLE


ADAPTORS
SERIES ASH28
STAPLE ADAPTORS
HIGH PRESSURE

NOMINAL BORE
PART REF D L
DASH INCH DN
ASH28-08* 8 1/2 12 11.5 2.9
ASH28-12 12 3/4 19 17.5 2.9
ASH28-16 16 1 25 26.5 2.9
ASH28-20 20 1.1/4 31 33.5 2.9
ASH28-24 24 1.1/2 38 38.5 4.2
B-10

ASH28-32 32 2 51 44.5 4.2


*On special request only; minimum order quantity will apply
Conventional O-rings and Back-Up rings available on request - Please see pages C-24 to C-27

STAPLE MALE END PLUG


SERIES ASH29

NOMINAL BORE
PART REF L L1 D D1
DASH INCH DN
ASH29-12 12 3/4 19 45 18 29 29
ASH29-16 16 1 25 61 26 39 39
ASH29-20 20 1.1/4 31 64 26 46 47
ASH29-24 24 1.1/2 38 71 30 55 55
ASH29-32 32 2 51 71 30 64 65
ASH29-40 40 2.1/2 63 85 37 78 79

All dimensions in mm

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

STRAIGHT STAPLE MALE - FEMALE ADAPTOR


SERIES ASH31

STAPLE ADAPTORS
NOMINAL BORE

HIGH PRESSURE
PART REF SIDE “A” SIDE “B” L D
DASH INCH DN DASH INCH DN
ASH31-16-12 16 1 25 12 3/4 19 84 45
ASH31-20-12 20 1.1/4 31 12 3/4 19 85 45
ASH31-20-16 20 1.1/4 31 16 1 25 110 60
ASH31-24-12 24 1.1/2 38 12 3/4 19 84 45
ASH31-24-16 24 1.1/2 38 16 1 25 100 60

B-11
ASH31F-24-20 24 1.1/2 38 20 1.1/4 31 100 70
ASH31-32-12 32 2 51 12 3/4 19 80 45
ASH31-32-16 32 2 51 16 1 25 95 60
ASH31F-32-20 32 2 51 20 1.1/4 32 95 70
ASH31F-32-24 32 2 51 24 1.1/2 38 108 80
“F” -Fixed Design

All dimensions in mm
HIGH PRESSURE STAPLE ADAPTORS

STRAIGHT STAPLE MALE -


STD SWIVEL FEMALE ADAPTOR
SERIES ASH31-XX-SAXX
STAPLE ADAPTORS
HIGH PRESSURE

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L D
DASH INCH DN DASH INCH DN
ASH31-12-SA08 12 3/4 19 8 1/2 12 82 35
ASH31-12-SA12 12 3/4 19 12 3/4 19 77 45
ASH31-16-SA12 16 1 25 12 3/4 19 82 45
B-12

ASH31-16-SA16 16 1 25 16 1 25 99 60
ASH31-20-SA08 20 1.1/4 31 8 1/2 12 82 35
ASH31-20-SA12 20 1.1/4 31 12 3/4 19 97 45
ASH31-20-SA16 20 1.1/4 31 16 1 25 103 60
ASH31-20-SA20 20 1.1/4 31 20 1.1/4 31 101 60
ASH31-24-SA16 24 1.1/2 38 16 1 25 95 60
ASH31-24-SA20 24 1.1/2 38 20 1.1/4 31 108 60
ASH31-32-SA16 32 2 51 16 1 25 111 60
ASH31-32-SA20 32 2 51 20 1.1/4 31 92 60
Maximum working pressure for these fittings is limited to the lower performance staple end.

All dimensions in mm

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

90° STAPLE MALE - SWIVEL FEMALE ADAPTOR


SERIES ASH32

STAPLE ADAPTORS
NOMINAL BORE

HIGH PRESSURE
PART REF SIDE “A” SIDE “B” L L1 D
DASH INCH DN DASH INCH DN
ASH32-12-12 12 3/4 20 12 3/4 19 61 65 45

90° STAPLE MALE - FIXED FEMALE ADAPTOR

B-13
SERIES ASH32F

NOMINAL BORE
PART REF L L1 A
DASH INCH DN
ASH32F-12-12 12 3/4 19 61 66 45
ASH32F-16-16 16 1 25 83 85 60
ASH32F-20-20 20 1.1/4 31 101 78 70
ASH32F-24-24 24 1.1/2 38 114 83 82
ASH32F-32-32 32 2 51 114 90 90

All dimensions in mm
HIGH PRESSURE STAPLE ADAPTORS

135° STAPLE MALE - FIXED FEMALE ADAPTOR


SERIES ASH35F
STAPLE ADAPTORS

NOMINAL BORE
HIGH PRESSURE

PART REF SIDE “A” SIDE “B” L L1 L2


DASH INCH DN DASH INCH DN
ASH35F-20-20 20 1.1/4 31 20 1.1/4 31 70 64 70
ASH35F-24-24 24 1.1/2 38 24 1.1/2 38 78 64 80
ASH35F-32-32 32 2 51 32 2 51 98 76 90
B-14

135° STAPLE MALE - SWIVEL FEMALE


SERIES ASH35

NOMINAL BORE
PART REF L L1 L2 D D1 D2 D3
DASH INCH DN
ASH35-16-16 16 1 25 58 71 76 31 22 31 60
ASH35-20-20 20 1.1/4 31 58 76.5 75 38 27 38 70
ASH35-24-24 24 1.1/2 38 64 88 81 44 32 44 80
ASH35-32-32 32 2 51 64 88 88 50 38 50 95

All dimensions in mm

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

135° STAPLE MALE - SWIVEL FEMALE ADAPTOR


SERIES ASH35

STAPLE ADAPTORS
NOMINAL BORE

HIGH PRESSURE
PART REF SIDE “A” SIDE “B” L L1 D
DASH INCH DN DASH INCH DN
ASH35-12-12 12 3/4 19 12 3/4 19 51 57 45

BSP MALE FLAT FACE - FEMALE ADAPTOR

B-15
SERIES ASH40F

NOMINAL BORE
PART REF THREAD (T) L L1 D
DASH INCH DN
*ASH40-12-12 3/4 “ BSP 12 3/4 19 70 13 45
*ASH40-16-16 1” BSP 16 1 25 90 17 60
ASH40F-20-20 1.1/4” BSP 20 1.1/4 31 90 19 70
ASH40F-24-24 1.1/2” BSP 24 1.1/2 38 100 19 80
ASH40F-32-32 2” BSP 32 2 51 100 23 95
* Swivel Female “F” - Fixed Female

All dimensions in mm
HIGH PRESSURE STAPLE ADAPTORS

BSP MALE FLAT FACE - STAPLE MALE ADAPTOR


SERIES ASH46
STAPLE ADAPTORS

NOMINAL BORE
HIGH PRESSURE

PART REF THREAD (T) L L1 AF


DASH INCH DN
ASH46-12-12 3/4 “ BSP 12 3/4 19 68 14 46
ASH46-16-16 1” BSP 16 1 25 86 17 46
ASH46-20-20 1.1/4” BSP 20 1.1/4 31 94 19 50
ASH46-24-24 1.1/2” BSP 24 1.1/2 38 100 19 60
ASH46-32-32 2” BSP 32 2 51 104 23 70
B-16

NPTF MALE - FEMALE ADAPTOR


SERIES ASH50

NOMINAL BORE
PART REF THREAD (T) L L1 D AF
DASH INCH DN
*ASH50-12-12 3/4 “ NPTF 12 3/4 19 70 19 45 36
*ASH50-16-16 1” NPTF 16 1 25 95 24 60 50
ASH50F-20-20 1.1/4” NPTF 20 1.1/4 31 95 24 70 60
ASH50F-24-24 1.1/2” NPTF 24 1.1/2 38 95 26 80 70
ASH50F-32-32 2” NPTF 32 2 51 95 26 95 85
* Swivel Female “F” - Fixed Female

All dimensions in mm

www.manuli-hydraulics.com
HIGH PRESSURE STAPLE ADAPTORS

NPTF MALE - STAPLE MALE ADAPTOR


SERIES ASH56

STAPLE ADAPTORS
NOMINAL BORE

HIGH PRESSURE
PART REF THREAD (T) L L1 AF
DASH INCH DN
ASH56-12-12 3/4 “ NPTF 12 3/4 19 73 19 32
ASH56-16-16 1” NPTF 16 1 25 93 24 46
ASH56-20-20 1.1/4” NPTF 20 1.1/4 31 97 25 50
ASH56-24-24 1.1/2” NPTF 24 1.1/2 38 106 26 60
ASH56-32-32 2” NPTF 32 2 51 106 26 70

B-17

All dimensions in mm
HIGH PRESSURE STAPLE ADAPTORS
STAPLE ADAPTORS
HIGH PRESSURE
B-18

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

ASAF / ASHF Series Adaptors


FLUSHFIT
Advancements in mining technology lead to the introduction of new production methods which
resulted in the need for a FlushFit staple adaptor.
The ASAF / ASHF series of staple adaptor allows the installation of hydraulic hoses side by
side or coiled without the risk of damage during movement.

STAPLE ADAPTORS
FLUSHFIT
C-I
FLUSHFIT STAPLE ADAPTORS
STAPLE ADAPTORS
FLUSHFIT
C-II

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

FLUSHFIT FEMALE ADAPTOR


SERIES ASAF01 AND ASAFP01

NOMINAL BORE
PART REF L D
DASH INCH DN
ASAF01-24-24 24 1.1/2 40 92 70
ASAF01-32-32 32 2 50 78 76
ASAF01-40-40 40 2.1/2 63 106 106

NOMINAL BORE
PART REF L D
DASH INCH DN
ASAFP01-48-48 48 3 76 136 112
*ASAFPX01-48-48 48 3 76 145 115

STAPLE ADAPTORS
ASAFP01-56-56 56 3.1/2 89 155 132
ASAFP01-64-64 64 4 102 145 140

FLUSHFIT
* ASAFPX01 => Flushfit Plus Extra for WP = 140 bar

C-1

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

FLUSHFIT FEMALE/STANDARD FEMALE


SERIES ASAF01-SA AND ASAFP01-SA

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L D D1
DASH INCH DN DASH INCH DN
ASAF01-24-SA24 24 1.1/2 38 24 1.1/2 38 84 76 76
ASAF01-32-SA24 32 2 51 24 1.1/2 38 78 76 76
ASAF01-32-SA32 32 2 51 32 2 51 80 76 85
ASAF01-40-SA32 40 2.1/2 63 32 2 51 94 106 85
ASAF01-40-SA40 40 2.1/2 63 40 2.1/2 63 122 106 106

NOMINAL BORE
STAPLE ADAPTORS

PART REF SIDE “A” SIDE “B” L D D1


DASH INCH DN DASH INCH DN
FLUSHFIT

*ASAFPX01-40-SA40 40 2.1/2 63 40 2.1/2 63 122 106 106


ASAFP01-48-SA32 48 3 76 32 2 51 117 112 85
*ASAFPX01 => Flushfit Plus Extra for WP = 140 bar
C-2

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

90° FLUSHFIT FEMALE ADAPTOR


SERIES ASAF02

NOMINAL BORE
PART REF L D
DASH INCH DN
ASAF02-32-32 32 2 51 70 76
ASAF02-40-40 40 2.1/2 63 95 106

T PIECE FLUSHFIT FEMALE ADAPTOR


SERIES ASAF03

STAPLE ADAPTORS
FLUSHFIT
C-3

NOMINAL BORE
PART REF L L1 D
DASH INCH DN
*ASAF03-24-24-24 24 1.1/2 38 154 101 70
ASAF03-32-32-32 32 2 51 170 125 76
**ASAF03-40-40-40 40 2.1/2 63 200 132 106
* Seal Fitted to Male End
** Welded design

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

T PIECE FLUSHFIT - STANDARD FEMALE ADAPTOR


SERIES ASAF03-SA

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
*ASAF03-24-24-SA24 24 1.1/2 38 24 1.1/2 41 154 99 70 76
ASAF03-32-32-SA32 32 2 51 32 2 51 185 90 76 85
ASAF03-40-40-SA32 40 2.1/2 63 32 2 51 185 90 106 85
* Seal Fitted to Male End
STAPLE ADAPTORS
FLUSHFIT
C-4

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

FLUSHFIT END CAP


SERIES ASAF06 AND ASAFP06

NOMINAL BORE
PART REF L D
DASH INCH DN
ASAF06-16 16 1 25 60 60
ASAF06-24 24 1.1/2 38 72 70
ASAF06-32 32 2 51 75 76
ASAF06-40 40 2.1/2 63 85 106

NOMINAL BORE
PART REF L D
DASH INCH DN

STAPLE ADAPTORS
ASAFP06-48 48 3 76 104 112
*ASAFPX06-48 48 3 76 109 115

FLUSHFIT
ASAFP06-56 56 3.1/2 89 115 132
ASAFP06-64 64 4 102 109 140
* ASAFPX06 => Flushfit Plus Extra for WP = 140 bar

C-5

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

FLUSHFIT STAINLESS STAPLE


SERIES ASAF08 AND ASAFP08

NOMINAL BORE
PART REF SECTION L
DASH INCH DN
ASAF08-16 16 1 25 8x5 55
ASAF08-24 24 1.1/2 38 8x4 59
ASAF08-32 32 2 51 8x4 67
ASAF08-40 40 2.1/2 63 8x5 85

NOMINAL BORE
PART REF SECTION L
DASH INCH DN
STAPLE ADAPTORS

ASAFP08D-48 48 3 76 ”D” 6.6 x 6.5 93


*ASAFPX08-48 48 3 76 12 x 6 96
FLUSHFIT

*ASAFPX08-56 56 3.1/2 89 12 x 6 108


* ASAFPX => Flushfit Plus Extra for W.P = 140 bar
C-6

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

FLUSHFIT MALE - MALE ADAPTOR


SERIES ASAF21 AND ASAFP21

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1
DASH INCH DN DASH INCH DN
ASAF21-16-16 16 1 25 16 1 25 82 38
ASAF21-24-24 24 1.1/2 38 24 1.1/2 38 100 46
*ASAF21-32-32 32 2 51 32 2 51 89 37
*ASAF21-40-40 40 2.1/2 63 40 2.1/2 63 112 51
*Internal sealing

NOMINAL BORE

STAPLE ADAPTORS
PART REF SIDE “A” SIDE “B” L L1
DASH INCH DN DASH INCH DN

FLUSHFIT
ASAFP21-48-48 48 3 76 48 3 76 160 75
*ASAFPX21-48-48 48 3 76 48 3 76 156 74
ASAFP21-56-56 56 3.1/2 89 56 3.1/2 89 164 78
ASAFP21-64-64 64 4 102 64 4 102 156 74
* Flushfit Plus Extra for WP = 140 bar

C-7

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

FLUSHFIT MALE - STANDARD MALE ADAPTOR


SERIES ASAF21-SA AND ASAFP21-SA

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
ASAF21-24-SA24 24 1.1/2 38 24 1.1/2 38 87 40 42 47
*ASAF21-32-SA32 32 2 51 32 2 51 82 40 56 56
*ASAF21-40-SA32 40 2.1/2 63 32 2 51 91 40 76 56
*ASAF21-40-SA40 40 2.1/2 63 40 2.1/2 63 146 73 76 79
* Internal sealing on ASAF end (“A”)

NOMINAL BORE
STAPLE ADAPTORS

PART REF SIDE “A” SIDE “B” L L1 D D1


DASH INCH DN DASH INCH DN
FLUSHFIT

ASAFP21-48-SA32 48 3 76 32 2 51 125 41 79 56
*ASAFPX21-48-SA32 40 2.1/2 63 32 2 51 118 44 79 56
*ASAFPX21-48-SA40 48 3 76 40 2.1/2 63 149 67 79 79
* Flushfit Plus Extra for WP = 140 bar
C-8

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

VICTAULIC - FLUSHFIT MALE


SERIES ASAF21-XX-VIC

NOMINAL BORE
PART REF SIDE ‘A’ SIDE ‘B’ L L1 D D2
DASH INCH DN DASH INCH DN
*ASAF21-40-VIC40 40 2.1/2 63 40 2.1/2 63 102 34 76 73
*ASAF21-40-VIC48 40 2.1/2 63 48 3 76 103.5 35 76 89
* Internal sealing on ASAF end (“A”)

VICTAULIC - FLUSHFIT PLUS MALE


SERIES ASAFP21-XX-VIC

STAPLE ADAPTORS
FLUSHFIT
C-9

NOMINAL BORE
PART REF SIDE ‘A’ SIDE ‘B’ L L1 D D1 D2
DASH INCH DN DASH INCH DN
ASAFP21-48-VIC48 48 3 76 48 3 76 120 35 81 63 89
ASAFP21-56-VIC48 56 3.1/2 89 48 3 76 114 31.5 86 70 89

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

VICTAULIC - FLUSHFIT FEMALE


SERIES ASAF/ASAFP31-VIC-XX

NOMINAL BORE
PART REF SIDE ‘A’ SIDE ‘B’ L L1 D D1 D2
DASH INCH DN DASH INCH DN
ASAF31-VIC40-40 40 2.1/2 63 40 2.1/2 63 97 34 73 60 106

NOMINAL BORE
PART REF SIDE ‘A’ SIDE ‘B’ L L1 D D1 D2
DASH INCH DN DASH INCH DN
ASAFP31-VIC48-48 48 3 76 48 3 76 115 35 89 75 112
ASAFP31-VIC48-56 48 3 76 56 3.1/2 89 123 35 89 75 132
STAPLE ADAPTORS
FLUSHFIT
C-10

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

SUPA SEAL FOR FLUSHFIT STAPLE ADAPTORS


SERIES ASAF28

NOMINAL BORE
PART REF D L
DASH INCH DN
ASAF28-16 16 1 25 26.5 2.9
*ASAF28-24 24 1.1/2 38 37.5 4.2
**ASAF28-32 32 2 51 59.6 2.2
**ASAF28-40 40 2.1/2 63 81.3 3.1
*ASAF28-48 48 3 76 73.4 2.9
*ASAF28-56 56 3.1/2 89 80.4 2.9
* On special request only; minimum order quantity will apply
** Inverted profile for inner sealing application => D = outside diameter
Conventional O-rings and Back-Up rings available on request - Please see pages C-24 to C-27

STAPLE ADAPTORS
FLUSHFIT
C-11

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

FLUSHFIT STAPLE MALE END PLUG


SERIES ASAF29 AND ASAFP29

NOMINAL BORE
PART REF L L1 D D1
DASH INCH DN
ASAF29-16 16 1 25 44 19 31 34.5
ASAF29-24 24 1.1/2 38 58 27 42 46
*ASAF29-32 32 2 51 48 19.5 56 65
*ASAF29-40 40 2.1/2 63 67 25 76 85
* Internal Sealing

NOMINAL BORE
PART REF L L1 D D1
DASH INCH DN
STAPLE ADAPTORS

ASAFP29-48 48 3 76 89 48 79 81
*ASAFPX29-48 48 3 76 92 43.6 79 95
FLUSHFIT

ASAFP29-56 56 3.1/2 89 100 47.5 86 110


ASAFP29-64 64 4 102 103 45.5 101 125
* Flushfit Plus Extra for WP = 140 bar
C-12

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

FLUSHFIT MALE -
STANDARD FIXED FEMALE ADAPTOR
SERIES ASAF31F-XX-SA

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
*ASAF31F-24-SA24 24 1.1/2 38 24 1.1/2 38 101 52 42 76
ASAF31F-32-SA32 32 2 51 32 2 51 89 37 56 85
ASAF31F-40-SA32 40 2.1/2 63 32 2 51 100 56 76 85
ASAF31F-40-SA40 40 2.1/2 63 40 2.1/2 63 134 56 76 106
* Seal Fitted to Male End

STANDARD MALE -

STAPLE ADAPTORS
FLUSHFIT FIXED FEMALE ADAPTOR

FLUSHFIT
SERIES ASAF31F-SA-XX

C-13

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
ASAF31F-SA24-24 24 1.1/2 38 32 1.1/2 38 94 40 47 70
ASAF31F-SA32-32 32 2 51 32 2 51 82 40 56 76
ASAF31F-SA32-40 32 2 51 40 2.1/2 63 101 40 56 106
ASAF31F-SA40-40 40 2.1/2 63 40 2.1/2 63 134 73 79 106

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

FLUSHIT MALE - FIXED FEMALE ADAPTOR


SERIES ASAF31F-XX-XX

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
*ASAF31F-24-32 24 1.1/2 38 32 2 51 96 47 42 76
ASAF31F-32-40 32 2 51 40 2.1/2 63 98 37 56 106
ASAF31F-40-32 40 2.1/2 63 32 2 51 96 56 76 76
ASAF31F-40-40 40 2.1/2 63 40 2.1/2 63 118 56 76 106
* Seal Fitted to Male End

FLUSHIT MALE - FEMALE


STAPLE ADAPTORS

SERIES ASAFP31
FLUSHFIT
C-14

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
ASAFP31-SA32-48 32 2 51 48 3 76 121 41 56 112
ASAFP31-SAF32-48 32 2 51 48 3 76 124 42 56 112
ASAFP31-48-SA12 48 3 76 12 3/4 19 114 81 79 45
ASAFP31-48-SAF40 48 3 76 40 2.1/2 63 135 74 79 106
ASAFP31-48-48 48 3 76 48 3 76 154 74 79 112

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

VICTAULIC FLUSHFIT FEMALE


SERIES ASAF31-VIC-XX AND ASAFP31-VIC-XX

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
ASAF31-VIC40-40 40 2.1/2 63 40 2.1/2 63 97 34 73 106

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D D1
DASH INCH DN DASH INCH DN
*ASAFP31-VIC48-48 48 3 76 48 3 76 115 35 89 112
*ASAFP31-VIC48-56 48 3 76 56 3.1/2 89 123 35 89 132

STAPLE ADAPTORS
* Flushfit Plus for WP = 105 Bar

FLUSHFIT
C-15

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

90° FLUSHFIT MALE - FEMALE


SERIES ASAF32 AND ASAFP32

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D
DASH INCH DN DASH INCH DN
ASAF32-32-32 32 2 51 32 2 51 96 70 76
ASAF32-40-40 40 2.1/2 63 40 2.1/2 63 109 91 106

NOMINAL BORE
PART REF SIDE “A” SIDE “B” L L1 D
DASH INCH DN DASH INCH DN
ASAFP32-48-48 48 3 76 48 3 76 136 105 112
STAPLE ADAPTORS
FLUSHFIT
C-16

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

FLUSHFIT MALE - FEMALE - SA FEMALE


SERIES ASAF34-XX-XX-SA AND ASAFP34-XX-XX-SA

NOMINAL BORE
PART REF SIDE ‘A’ SIDE ‘B’ L L1 L2 D D1
DASH INCH DN DASH INCH DN
ASAF34-32-32-SA24 32 2 51 24 1.1/2 38 156 84 112 76 76
ASAF34-40-40-SA24 40 2.1/2 63 24 1.1/2 38 231 118.5 117 106 76
ASAF34-40-40-SA32 40 2.1/2 63 32 2 51 231 118.5 115 106 85

NOMINAL BORE
PART REF SIDE ‘A’ SIDE ‘B’ L L1 L2 D D1
DASH INCH DN DASH INCH DN

STAPLE ADAPTORS
ASAFP34-48-48-SA32 48 3 76 32 2 50 251 131 119 112 85

FLUSHFIT
C-17

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

BSP MALE FLAT FACE -


FLUSHFIT FIXED FEMALE ADAPTOR
SERIES ASAF40

NOMINAL BORE
PART REF THREAD (T) L L1 D
DASH INCH DN
*ASAF40-24-24 1.1/2” BSP 24 1.1/2 38 77 20 70
ASAF40-32-32 2” BSP 32 2 51 70 23 76
ASAF40-40-40 2.1/2” BSP 40 2.1/2 63 87 27 106
* Seal Fitted to Male End

BSP MALE FLAT FACE -


STAPLE ADAPTORS

FLUSHFIT MALE ADAPTOR


FLUSHFIT

SERIES ASAF46
C-18

NOMINAL BORE
PART REF THREAD (T) L L1 D
DASH INCH DN
*ASAF46-24-24 1.1/2” BSP 24 1.1/2 38 89 19 42
ASAF46-32-32 2” BSP 32 2 51 84 23 56
ASAF46-40-40 2.1/2” BSP 40 2.1/2 63 108 27 76
* Seal Fitted to Male End

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

NPTF MALE - FLUSHFIT FIXED FEMALE ADAPTOR


SERIES ASAF50

NOMINAL BORE
PART REF THREAD (T) L L1 D
DASH INCH DN
*ASAF50-24-24 1.1/2” NPTF 24 1.1/2 38 80 26 70
ASAF50-32-32 2” NPTF 32 2 51 75 26 76
ASAF50-40-40 2.1/2” NPTF 40 2.1/2 63 88 29 106
* Seal Fitted to Male End

NPTF MALE - STAPLE MALE ADAPTOR


SERIES ASAF56

STAPLE ADAPTORS
FLUSHFIT
C-19

NOMINAL BORE
PART REF THREAD (T) L L1 D
DASH INCH DN
*ASAF56-24-24 1.1/2” NPTF 24 1.1/2 38 87 26 42
ASAF56-32-32 2” NPTF 32 2 51 82 26 56
ASAF56-40-40 2.1/2” NPTF 40 2.1/2 65 113 39 76
* Seal Fitted to Male End

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

STRAIGHT FEMALE HIGH PERFORMANCE


FLUSHFIT ADAPTOR
SERIES ASHF01

NOMINAL BORE
PART REF L L1 D
DASH INCH DN
ASHF01-24-24 24 1.1/2 38 120 58 89
ASHF01- 32-32 32 2 51 120 41 100
ASHF01-40-40 40 2.1/2 65 141 48 110

90° ASH FLUSHFIT FEMALE


SERIES ASHF02
STAPLE ADAPTORS
FLUSHFIT
C-20

NOMINAL BORE
PART REF L D
DASH INCH DN
ASHF02-40-40 40 2.1/2 63 108.5 112
ASHF02-48-48 48 3 76 125 146

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

T - HIGH PERFORMANCE FLUSHFIT FEMALE


SERIES ASHF03

NOMINAL BORE
PART REF L L1 D
DASH INCH DN
ASHF03-40-40-40 40 2.1/2 63 217 108.5 112
ASHF03-48-48-48 48 3 76 250 125 146

HIGH PERFORMANCE FLUSHFIT


STAINLESS D STAPLE
SERIES ASHFO8D

STAPLE ADAPTORS
FLUSHFIT
C-21

NOMINAL BORE
PART REF SECTION L
DASH INCH DN
ASHF08D-24 24 1.1/2 38 12 x 9.4 78
ASHF08D-32 32 2 51 12 x 9.4 86
ASHF08D-40 40 2.1/2 63 14 x 10.5 107
ASHF08D-48 48 3 76 16 x 12.4 126

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

SUPA SEAL FOR HIGH PRESSURE FLUSHFIT


STAPLE ADAPTORS
SERIES ASHF28 (ALSO COMPATIBLE WITH SLH28)

NOMINAL BORE
PART REF D L
DASH INCH DN
ASHF28-24 -24 1.1/2 38 38.5 4.2
ASHF28-32 -32 2 51 44.5 4.2
ASHF28-40 -40 2.1/2 63 58.5 4.6
ASHF28-48 -48 3 76 70.5 4.6
Conventional O-rings and Back-Up rings available on request - Please see pages C-24 to C-27

HIGH PERMFORMANCE FLUSHFIT STAPLE


STAPLE ADAPTORS

MALE END PLUG


FLUSHFIT

SERIES ASHF29
C-22

NOMINAL BORE
PART REF L L1 D D1
DASH INCH DN
ASHF29-24 24 1.1/2 38 71 30 44 55
ASHF29-32 32 2 51 71 32 50 64
ASHF29-40 40 2.1/2 65 85 37 65 78
ASHF29-48 48 3 76 105 41 77 115

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

90° HIGH PERFORMANCE FLUSHFIT


MALE - FEMALE
SERIES ASHF32

NOMINAL BORE

PART REF SIDE A SIDE B L L1 L2 D D1

DASH INCH DN DASH INCH DN


ASHF32-40-40 40 2.1/2 63 40 2.1/2 63 147 79 108 65 112
ASHF32-48-48 48 3 76 48 3 76 174 92 128 77 146

STAPLE ADAPTORS
FLUSHFIT
C-23

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

STAPLE MALE END - O-RING


SERIES ASA18 - ASAF18

Material: Nitrile Rubber

NOMINAL BORE
PART REF I.D. d
DASH INCH DN
ASA18-04 -4 1/4 6 6 2
ASA18-06 -6 3/8 10 10 2
ASA18-08 -8 1/2 12 13 2.5
ASA18-12 -12 3/4 19 19 2.5
*ASA18-16 -16 1 25 25 2.5
ASA18-20 -20 1.1/4 31 33 2.5
ASA18-24 -24 1.1/2 38 40 3
STAPLE ADAPTORS

ASA18-32 -32 2 51 49 3
**ASA18-40 -40 2.1/2 63 72 3
FLUSHFIT

***ASA18-48 -48 3 76 80 3
* The same as ASAF18-16
** The same as ASAF18-40 & ASAFPX18-48
*** The same as ASAFP18-56
C-24

SERIES ASAF18
Material: Nitrile Rubber

NOMINAL BORE
PART REF I.D. d
DASH INCH DN
ASAF18-24 -24 1.1/2 38 35 2.5
ASAF18-32 -32 2 51 56 2
ASAF18-40 -40 2.1/2 63 75 3

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

STAPLE MALE END - BACK-UP-RING


SERIES ASA19 - ASAF19

Material: Polyamide

NOMINAL BORE
PART REF O.D. b
DASH INCH DN
ASA19-04 -4 1/4 6 10 0.8
ASA19-06 -6 3/8 10 14 0.8
ASA19-08 -8 1/2 12 18 0.8
ASA19-12 -12 3/4 19 24 0.8
*ASA19-16 -16 1 25 31 0.8
ASA19-20 -20 1.1/4 31 38 0.8
ASA19-24 -24 1.1/2 38 47 1.5

STAPLE ADAPTORS
ASA19-32 -32 2 51 56 1.5
* The same as ASAF19-16

FLUSHFIT
SERIES ASAF19
Material: Polyamide

NOMINAL BORE
PART REF O.D. b

C-25
DASH INCH DN
ASAF19-24 -24 1.1/2 38 42 1.5

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS

STAPLE MALE END - O-RING


SERIES ASH18 - ASHF18

Material: Nitrile Rubber

NOMINAL BORE
PART REF I.D. d
DASH INCH DN
ASH18-08 -8 1/2 12 11 2.5
ASH18-12 -12 3/4 19 18 2.5
ASH18-16 -16 1 25 25 2.5
ASH18-20 -20 1.1/4 31 33 2.5
*ASH18-24 -24 1.1/2 38 38 3
*ASH18-32 -32 2 51 44 3
* The same as ASHF18-24
STAPLE ADAPTORS

** The same as ASHF18-32


FLUSHFIT

SERIES ASHF18
Material: Nitrile Rubber

NOMINAL BORE
PART REF I.D. d
DASH INCH DN
C-26

ASHF18-40 -40 2.1/2 63 59 3.5


ASHF18-48 -48 3 76 70 3.5

All dimensions in mm

www.manuli-hydraulics.com
FLUSHFIT STAPLE ADAPTORS

STAPLE MALE END - BACK-UP-RING


SERIES ASH19 - ASHF19

Material: Polyamide

NOMINAL BORE
PART REF O.D. b
DASH INCH DN
ASH19-08 -8 1/2 12 16 0.8
ASH19-12 -12 3/4 19 22 0.8
ASH19-16 -16 1 25 31 0.8
ASH19-20 -20 1.1/4 31 38 0.8
*ASH19-24 -24 1.1/2 38 44 1.5
**ASH19-32 -32 2 51 50 1.5
* The same as ASHF19-24

STAPLE ADAPTORS
** The same as ASHF19-32

FLUSHFIT
SERIES ASHF19
Material: Polyamide

NOMINAL BORE
PART REF O.D. b
DASH INCH DN

C-27
ASHF19-40 -40 2.1/2 63 65 1.5
ASHF19-48 -48 3 76 77 1.5

All dimensions in mm
FLUSHFIT STAPLE ADAPTORS
STAPLE ADAPTORS
FLUSHFIT
C-24

www.manuli-hydraulics.com
STAPLE BALL VALVES

Staple Ball Valves


To compliment the staple adaptor programme, Manuli Hydraulics has an extensive range of
male and female staple ball valves, available with swivel females or the cost effective compact
fixed female option.
Ball valves are supplied with various handle styles including a lockable safety handle.
In addition to the popular two-way design, alternative 3 and 4-way configurations can also be
supplied.
Staple ball valves are available from DN6 (¼”) to DN63 (2-½”).

BALL VALVES
STAPLE
D-I
STAPLE BALL VALVES
BALL VALVES
STAPLE
D-II

www.manuli-hydraulics.com
STAPLE BALL VALVES

STANDARD STAPLE FEMALE - FEMALE


SERIES ASAV01

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
DASH INCH DN P.S.I. BAR L D
ASAV01-06-6 6 3/8 10 7220 500 100 30
ASAV01-08-6 8 1/2 12 7220 500 100 35
ASAV01-12-6 12 3/4 20 7220 500 130 40
Alternative handle options: 1,2,5

STANDARD STAPLE FEMALE - FEMALE


SERIES ASAV01

BALL VALVES

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
STAPLE

DASH INCH DN P.S.I. BAR L D


ASAV01-16-1 16 1 25 5770 400 164 55

ASAV01-20-1 20 1.1/4 31 4330 300 164 60


Alternative handle options: 3,5,6
D-1

All dimensions in mm
STAPLE BALL VALVES

STANDARD STAPLE FEMALE - FEMALE


SERIES ASAV01

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
DASH INCH DN P.S.I. BAR L D
ASAV01-24-1 24 1.1/2 38 3625 250 190 75
ASAV01-32-1 32 2 51 2900 200 195 85
Handle options: 1PL

STANDARD STAPLE MALE - FIXED FEMALE


SERIES ASAV31F

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
BALL VALVES

DASH INCH DN P.S.I. BAR L D


STAPLE

ASAV31F-06-2 6 3/8 10 7220 500 100 30


ASAV31F-08-2 8 1/2 12 7220 500 100 35
ASAV31F-12-2 12 3/4 19 7220 500 130 40
Alternative handle options: 1,5,6
D-2

All dimensions in mm

www.manuli-hydraulics.com
STAPLE BALL VALVES

STANDARD STAPLE MALE - FIXED FEMALE


SERIES ASAV31F

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
DASH INCH DN P.S.I. BAR L D
ASAV31F-16-1 16 1 25 5770 400 164 55
ASAV31F-20-1 20 1.1/4 31 4330 300 164 60
Alternative handle options: 3,5,6

STANDARD STAPLE MALE - FIXED FEMALE


SERIES ASAV31F

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
BALL VALVES

DASH INCH DN P.S.I. BAR L D


STAPLE

ASAV31F-24-1 24 1.1/2 38 3625 250 195 75


ASAV31F-32-1 32 2 51 2900 200 195 85
Handle options: 1PL
D-3

All dimensions in mm
STAPLE BALL VALVES

STANDARD STAPLE MALE - SWIVEL FEMALE


SERIES ASAV31

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
DASH INCH DN P.S.I. BAR L H
ASAV31-04-2 4 1/4 06 7220 500 90 50
ASAV31-06-2 6 3/8 10 7220 500 108 56
ASAV31-08-2 8 1/2 12 7220 500 111 56
ASAV31-12-2 12 3/4 19 7220 500 116 66
ASAV31-16-2 16 1 25 5770 400 151 88
ASAV31-20-2 20 1.1/4 31 4330 300 149 88
Alternative handle options: 1,6

STANDARD STAPLE SWIVEL FEMALE - SWIVEL FEMALE


SERIES ASAV11
BALL VALVES
STAPLE

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
DASH INCH DN P.S.I. BAR L H
ASAV11-04-2 4 1/4 06 7220 500 104 50
ASAV11-06-2 6 3/8 10 7220 500 105 56
ASAV11-08-2 8 1/2 12 7220 500 117 56
D-4

ASAV11-12-2 12 3/4 19 7220 500 114 66


ASAV11-16-2 16 1 25 5770 400 152 88
ASAV11-20-2 20 1.1/4 31 4330 300 145 88
Alternative handle options: 1,6

All dimensions in mm

www.manuli-hydraulics.com
STAPLE BALL VALVES

FLUSHFIT FEMALE - FEMALE


SERIES ASAFV01

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
DASH INCH DN PSI BAR L D
AASAFV01-32-1 32 2 51 2320 160 196 75
ASAFV01-40-1 40 2.1/2 63 2320 160 258 106

FLUSHFIT MALE - FEMALE


SERIES ASAFV31

NOMINAL BORE PRESSURE DIMENSIONS


BALL VALVES

PART REF
DASH INCH DN PSI BAR L D
STAPLE

ASAFV31-32-1 32 2 51 2320 160 208 75


ASAFV31-40-1 40 2.1/2 63 2320 160 260 106
D-5

All dimensions in mm
STAPLE BALL VALVES

HIGH PERFORMANCE STAPLE FEMALE - FEMALE


SERIES ASHV01

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
DASH INCH DN P.S.I. BAR L D
ASHV01-12-1 12 3/4 20 7220 500 150 45
ASHV01-16-1 16 1 25 5770 400 195 60
ASHV01-20-1 20 1.1/4 31 5075 350 195 70
Handle options: 3,5,6

HIGH PERFORMANCE STAPLE FEMALE - FEMALE


SERIES ASHV01
BALL VALVES

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
STAPLE

DASH INCH DN P.S.I. BAR L D


ASHV01-24-1 24 1.1/2 38 5075 350 230 82
ASHV01-32-1 32 2 51 5075 350 260 95
Handle options: 1PL
D-6

All dimensions in mm

www.manuli-hydraulics.com
STAPLE BALL VALVES

HIGH PERFORMANCE STAPLE MALE - FEMALE


SERIES ASHV31

NOMINAL BORE PRESSURE DIMENSIONS


PART REF
DASH INCH DN P.S.I. BAR L D
ASHV31-12-1 12 3/4 20 7220 500 160 45
ASHV31-16-1 16 1 25 5770 400 205 60
ASHV31-20-1 20 1.1/4 31 5075 350 205 70
Handle options: 3,5,6

BALL VALVES
STAPLE
D-7

All dimensions in mm
STAPLE BALL VALVES

BALL VALVE HANDLE OPTIONS

HANDLE DESCRIPTION PART REF


-1 -1L (LONG)
SINGLE
-1XL (EXTRA LONG) -1 PL (PADLOCK)

COLOURED HANDLES AVAILABLE ON REQUEST

BALL VALVE HANDLE OPTIONS

HANDLE DESCRIPTION PART REF


DOUBLE -2
BALL VALVES

COLOURED HANDLES AVAILABLE ON REQUEST


STAPLE
D-8

All dimensions in mm

www.manuli-hydraulics.com
STAPLE BALL VALVES

BALL VALVE HANDLE OPTIONS

HANDLE DESCRIPTION PART REF


HEXAGON -3
COLOURED HANDLES AVAILABLE ON REQUEST

BALL VALVE HANDLE OPTIONS

HANDLE DESCRIPTION PART REF


SAFETY -5

COLOURED HANDLES AVAILABLE ON REQUEST


BALL VALVES
STAPLE
D-9

All dimensions in mm
STAPLE BALL VALVES

BALL VALVE HANDLE OPTIONS

HANDLE DESCRIPTION PART REF


SAFETY PADLOCK -6

COLOURED HANDLES AVAILABLE ON REQUEST


BALL VALVES
STAPLE
D-10

All dimensions in mm

www.manuli-hydraulics.com
HOSES

Hydraulic Hoses for Mining Applications


With several ranges of hose designed specifically to meet the needs of the mining industry,
Manuli Hydraulics achieves compliance with the requirements of some of the most stringent
and demanding approvals bodies in the industry, including:

HOSES
• MSHA (USA)
• MA (China)
• GOST-R (Russian)
• LOBA (Germany)
• Polish Safety “B”

E-I
• FRAS (Australia)
• MDG41 (Australia)
• DGMS (India)
HOSES
HOSES
E-II

www.manuli-hydraulics.com
HOSES

CPH/2SC
CABLE PROTECTION HOSE

KEY FEATURES

HOSES
• High flexibility
• Low weight
• High-tech manufacturing process
• Easy routing
• Blue flame retardant cover
• MSHA approval of the cover compound
APPLICATIONS & FLUIDS

E-1
• Cable protection hose for mining applications;

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01033010 10 -6 3/8" 15.0 0.59 16.8 0.66 0 0 0 0 0 0.00 395 0.27 MF+M03400-06 OPF-06
H01033012 12 -8 1/2" 18.5 0.73 20.3 0.80 0 0 0 0 0 0.00 495 0.33 MF+M03400-08 OPF-08
H01033019 19 - 12 3/4" 25.6 1.01 27.6 1.09 0 0 0 0 0 0.00 815 0.55 MF+M03400-12 OPF-12

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber MANULI® Design
-40 °C, -40 °F
REINFORCEMENT TYPE APPROVALS
100 °C, 212 °F
Two high tensile steel braids MSHA; CU-TR
COVER
Blue synthetic rubber with high ozone and
weather resistance

All dimensions in mm
HOSES

DIAMONDSPIR
VERY HIGH PRESSURE

KEY FEATURES
HOSES

• Very high pressure resistance


• Validated for high fatigue resistance
• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• BIO Biological and mineral oils compatibility
E-2

APPLICATIONS & FLUIDS

• Hydraulics: heavy duty power lines, hydrostatic transmissions, in severe environmental conditions, specific
installations with tough abrasion conditions, off-shore applications, underground and open pit mining
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10018019 19 - 12 3/4" 29.1 1.15 32.1 1.26 560 8120 2240 32480 280 11.02 1660 1.12 XL+M01750-12
H10018025 25 - 16 1" 38.2 1.50 41.2 1.62 560 8120 2240 32480 350 13.78 2910 1.96 XL+M01800-16
H10018032 31 - 20 1.1/4" 47.7 1.88 50.9 2.00 525 7610 2100 30450 420 16.54 4210 2.83 XL+M01800-20
H10018038 38 - 24 1.1/2" 55.2 2.17 58.7 2.31 475 6880 1900 27550 500 19.69 5230 3.51 XL+M01800-24
H10018051 51 - 32 2" 68.4 2.69 71.9 2.83 420 6090 1680 24360 600 23.62 6680 4.49 XL+M01800-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber MANULI® Design; Exceed ISO 3862 R15
-40 °C, -40 °F
REINFORCEMENT TYPE APPROVALS
121 °C, 250 °F
Six high tensile steel spirals (DN 25÷76). ABS (DN 25÷76); FRAS; CU-TR; MSHA;
MAX OPERATING TEMPERATURE Four high tensile steel spirals (DN 19) MA
125 °C, 257 °F COVER
Synthetic rubber with high abrasion,
ozone, weather and heat resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

DIAMONDSPIR/14
HIGH FLOW RATES, OUTSTANDING ABRASION RESISTANCE

KEY FEATURES

HOSES
• Extreme abrasion resistance
• High ozone and weather resistance
• Flame retardant and antistatic cover
• Superior pressure rating
• Structure robustness for tough handling
• InterLock robust fitting technology
APPLICATIONS & FLUIDS

E-3
• Medium pressure hydraulic lines with high flow rates, mine hydraulic return lines, large equipment hydraulics
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10104076 76 - 48 3" 87.8 3.46 92.2 3.63 140 2030 560 8120 700 27.56 5900 3.96 IP+M01500-48

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Manuli Design, ISO 18752-C extension
-46 °C, -50 °F
REINFORCEMENT TYPE APPROVALS
121 °C, 250 °F
Four or six high tensile wire spirals CU-TR; MSHA
MAX OPERATING TEMPERATURE
COVER
125 °C, 257 °F
Synthetic rubber with high abrasion, ozone
and weather resistance

All dimensions in mm
HOSES

DIAMONDSPIR/21
VERY HIGH HYDRAULIC POWER TRANSMISSION

KEY FEATURES
HOSES

• Very high flow rates in high pressure hydraulics


• Extreme robustness of the hose structures
• Hose compact dimensions
• Approved with severe fatigue tests
• Superior abrasion resistance
• High ozone and weather resistance
• Flame retardant (MSHA) and antistatic properties
• Biological and mineral oils compatibility
E-4

• Crimped InterLock Plus fittings structures


APPLICATIONS & FLUIDS

• Hydraulics: heavy duty power lines, hydrostatic transmissions in severe environmental conditions, specific
installations with tough abrasion conditions, off-shore applications, underground and open pit mining.
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10102063 63 - 40 2.1/2" 77.5 3.05 81.5 3.21 210 3040 840 12180 700 27.56 5890 3.96 IP+M01500-40
H10102076 76 - 48 3" 90.8 3.57 94.6 3.72 210 3040 840 12180 900 35.43 7910 5.32 IP+M01810-48

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber MANULI® Design: ISO 18752 grade C
-46 °C, -50 °F extension
REINFORCEMENT
121 °C, 250 °F TYPE APPROVALS
Four to six high tensile steel spirals
MAX OPERATING TEMPERATURE CU-TR; MSHA; MA
COVER
125 °C, 257 °F
Synthetic rubber with high abrasion,
ozone, weather and heat resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

DIAMONDSPIR/35
VERY HIGH HYDRAULIC POWER TRANSMISSION

KEY FEATURES

HOSES
• Very high flow rates in high pressure
• Extreme robustness of the hose structures
• Hose compact dimensions
• Approved with severe fatigue tests
• Superior abrasion resistance
• High ozone and weather resistance
• Flame retardant (MSHA) and antistatic properties
• Biological and mineral oils compatibility

E-5
• Crimped InterLock Plus & InterLock Super fittings structures
APPLICATIONS & FLUIDS

• Hydraulics: heavy duty power lines, hydrostatic transmissions in severe environmental conditions, specific
installations with tough abrasion conditions, off-shore applications, underground and open pit mining.
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10103063 63 - 40 2.1/2" 80.6 3.17 84.8 3.34 350 5070 1400 20300 800 31.50 8105 5.45 IP+M01810-40
H10103076 76 - 48 3" 97.9 3.85 101.9 4.01 350 5070 1400 20300 1000 39.37 12249 8.23 IS+M02700-48 IS+M02800-48

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber MANULI® Design: ISO 18752 grade C
-46 °C, -50 °F extension
REINFORCEMENT
121 °C, 250 °F TYPE APPROVALS
Six to eight high tensile steel spirals
MAX OPERATING TEMPERATURE CU-TR; MSHA; MA
COVER
125 °C, 257 °F
Synthetic rubber with high abrasion,
ozone, weather and heat resistance

All dimensions in mm
HOSES

ETERNITY/2
HIGH SERVICE LIFE AND RELIABILITY

KEY FEATURES
HOSES

• The Hi-Performance solution for toughest OEM specifications


• Performance far exceeds EN 857-2SC
• Extended service life and resistance to fatigue
• High temperature and environmental resistance
• Enhanced flex impulse resistance with M00120 skive ferrule
APPLICATIONS & FLUIDS
E-6

• Hydraulics: high pressure lines with installation constraints in severe OEM applications
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01102006 6 -4 1/4" 11.3 0.44 13.1 0.52 450 6520 1800 26100 45 1.77 275 0.18 MF+M00120-04 OPF-04
H01102008 8 -5 5/16" 12.9 0.51 14.7 0.58 400 5800 1600 23200 55 2.17 325 0.22 MF+M00120-05 OPF-05
H01102010 10 -6 3/8" 15.0 0.59 16.8 0.66 365 5290 1460 21170 65 2.56 390 0.26 MF+M00120-06 OPF-06
H01102A12 12 -8 1/2" 18.6 0.73 20.4 0.80 350 5070 1400 20300 80 3.15 560 0.38 MF+M00120-08 OPF-08
H01102016 16 - 10 5/8" 22.7 0.89 24.7 0.97 300 4350 1200 17400 90 3.54 730 0.49 MF+M00120-10
H01102019 19 - 12 3/4" 27.1 1.07 29.3 1.15 300 4350 1200 17400 120 4.72 1070 0.72 MF+M00120-12 OPK-12
H01102025 25 - 16 1" 33.7 1.33 35.9 1.41 225 3260 900 13050 160 6.30 1340 0.90 MF+M00120-16

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 857 2SC; SAE 100R16; ISO
-40 °C, -40 °F 11237 2SC
REINFORCEMENT

121 °C, 250 °F TYPE APPROVALS
Two high tensile steel braids
OPERATING TEMPERATURE
MAX
COVER
ABS; DNV-GL; DNV-GL (MED); CU-TR;
FRAS; MSHA
135 °C, 275 °F
Synthetic rubber with high ozone, abrasion
and weather resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

FIREND
FIRE SUPPRESSION SYSTEMS

KEY FEATURES

HOSES
• SAE 100R1AT and ISO-1SN rated working pressures
• Flame retardant red cover
• Excellent performance for standard hydraulic applications
• Embossed indelible branding
• No skive MF2000 (two-pieces) and MF3000 (one-piece) fittings
APPLICATIONS & FLUIDS

E-7
• Use in fire suppression systems of off-road vehicles, mining equipment, stationary engines. The hose present red
cover for easy identification in the fire suppression system
• Mineral oils, vegetable oils and synthetic ester based oils, glycols and polyglycols, mineral oils in aqueous emulsion,
water, water based fire extinguishing agents

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01124006 6 -4 1/4" 11.0 0.43 13.0 0.51 225 3260 900 13050 100 3.94 220 0.15 MF+M03400-04 OPF-04
H01124010 10 -6 3/8" 15.0 0.59 17.0 0.67 180 2610 720 10440 127 5.00 325 0.22 MF+M03400-06 OPF-06
H01124012 12 -8 1/2" 18.1 0.71 20.1 0.79 160 2320 640 9280 178 7.01 410 0.28 MF+M03400-08 OPF-08
H01124019 19 - 12 3/4" 25.3 1.00 27.9 1.10 105 1520 420 6090 240 9.45 660 0.44 MF+M03400-12 OPF-12
H01124025 25 - 16 1" 33.1 1.30 35.7 1.41 88 1270 350 5070 300 11.81 980 0.66 MF+M03400-16

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber ISO 1436-1SN; SAE J517 type 100R1AT;
-40 °C, -40 °F EN 853-1SN
REINFORCEMENT
100 °C, 212 °F TYPE APPROVALS
One high tensile steel wire braid
MSHA; CU-TR
COVER
Red synthetic rubber with high ozone,
abrasion and weather resistance

All dimensions in mm
HOSES

GOLDENISO/21 ANTIWEAR
OUTSTANDING ABRASION RESISTANCE

KEY FEATURES
HOSES

• Extreme abrasion resistance


• Very low bend radius to suit restricted space installations
• High robust and compact hose structure compared to rated pressure
• Approved at 200.000 impulse cycles, at T=100°C (ISO 18752 grade A)
• High environmental agents resistance
• Vacuum resistance accordingly to SAE 100R4 requirements
APPLICATIONS & FLUIDS
E-8

• Medium and high pressure hydraulic lines with installation constraints, pilot lines, return, drain and suction lines
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01125A05 5 -3 3/16" 9.1 0.36 11.1 0.44 210 3040 840 12180 45 1.77 170 0.11 MF+M03300-03 OPF-03
H01125006 6 -4 1/4" 10.2 0.40 12.0 0.47 210 3040 840 12180 50 1.97 180 0.12 MF+M03300-04 OPF-04
H01125008 8 -5 5/16" 11.5 0.45 13.6 0.54 210 3040 840 12180 55 2.17 210 0.14 MF+M03300-05 OPF-05
H01125010 10 -6 3/8" 14.4 0.57 16.2 0.64 210 3040 840 12180 65 2.56 300 0.20 MF+M03400-06 OPF-06
H01125012 12 -8 1/2" 17.9 0.70 19.7 0.78 210 3040 840 12180 90 3.54 415 0.28 MF+M03400-08 OPF-08
H01125016 16 - 10 5/8" 22.2 0.87 24.0 0.94 210 3040 840 12180 100 3.94 620 0.42 MF+M03400-10 OPF-10
H01125019 19 - 12 3/4" 25.6 1.01 27.7 1.09 210 3040 840 12180 120 4.72 780 0.52 MF+M03400-12 OPF-12
H01125025 25 - 16 1" 33.0 1.30 35.2 1.39 210 3040 840 12180 150 5.91 1120 0.75 MF+M03400-16 OPF-16

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Synthetic rubber ISO 18752 grade A; SAE J517 type 100
-40 °C, -40 °F R17; ISO 11237-R17
REINFORCEMENT
100 °C, 212 °F TYPE APPROVALS
One wire braid (DN 5÷12). Two wire braid
MAX OPERATING TEMPERATURE (DN 16÷25) CU-TR; MSHA; FRAS
121 °C, 250 °F COVER
High abrasion resistant synthetic rubber

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

GOLDENISO/28 ANTIWEAR
OUTSTANDING ABRASION RESISTANCE

KEY FEATURES

HOSES
• Extreme abrasion resistance
• Very low bend radius to suit restricted space installations
• High robust and compact hose structure compared to rated pressure
• Approved at 200.000 impulse cycles, at T=100°C (ISO 18752 grade A)
• High environmental agents resistance
• Vacuum resistance accordingly to SAE 100R4 requirements
APPLICATIONS & FLUIDS

E-9
• Medium and high pressure hydraulic lines with installation constraints, pilot lines, return, drain and suction lines
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01126006 6 -4 1/4" 11.6 0.46 13.2 0.52 280 4060 1120 16240 50 1.97 260 0.17 MF+M03400-04 OPF-04
H01126008 8 -5 5/16" 12.9 0.51 14.5 0.57 280 4060 1120 16240 55 2.17 280 0.19 MF+M03400-05 OPF-05
H01126010 10 -6 3/8" 15.4 0.61 17.0 0.67 280 4060 1120 16240 63 2.48 380 0.26 MF+M03400-06 OPF-06
H01126012 12 -8 1/2" 18.5 0.73 20.3 0.80 280 4060 1120 16240 80 3.15 495 0.33 MF+M03400-08 OPF-08
H01126016 16 - 10 5/8" 22.7 0.89 24.7 0.97 280 4060 1120 16240 90 3.54 730 0.49 MF+M03400-10 OPF-10
H01126019 19 - 12 3/4" 27.1 1.07 29.3 1.15 280 4060 1120 16240 120 4.72 1060 0.71 MF+M03400-12 OPK-12

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Synthetic rubber ISO 18752 grade A; SAE J517 type
-40 °C, -40 °F 100R19
REINFORCEMENT
100 °C, 212 °F TYPE APPROVALS
Two wire braids
CU-TR; MSHA; FRAS
COVER
High abrasion resistant synthetic rubber

All dimensions in mm
HOSES

GOLDENISO/21 XTRAFLEX
COMPACTNESS AND FLEXIBILITY

KEY FEATURES
HOSES

• Bend radius which exceed the standard requirements by -50%


• Good flexibility in the whole temperature range
• Easy mounting in any installation
• High impulse resistance according to ISO 18752 requirements
• Weight saving vs traditional R12 hose construction, despite the higher working pressure of the GoldenIso Xtraflex
range
• No-skive fitting solution is available
E-10

• Isobaric pressure rating for easy selection and product management


APPLICATIONS & FLUIDS

• Medium pressure hydraulic lines for general hydraulics


• Return lines of hydraulic systems
• Applications with installation constraints (short assemblies, compact spaces, low bend radii, etc.)
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10093031 31 - 20 1.1/4" 41.7 1.64 44.5 1.75 210 3040 840 12180 210 8.27 2071 1.39 MF+M00920-20 OPK-20
H10093038 38 - 24 1.1/2" 48.9 1.93 52.1 2.05 210 3040 840 12180 260 10.24 2989 2.01 IP+M01500-24 SP+M05400-24
H10093051 51 - 32 2" 63.2 2.49 66.8 2.63 210 3040 840 12180 330 12.99 4311 2.90 IP+M01500-32 SP+M05400-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber ISO 18752-C/D; JIS K6349-3
-46 °C, -50 °F
REINFORCEMENT TYPE APPROVALS
121 °C, 250 °F
4 high tensile steel spirals CU-TR; MSHA; FRAS
MAX OPERATING TEMPERATURE
COVER
125 °C, 257 °F
Synthetic rubber with high abrasion,
ozone, weather and heat resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

GOLDENISO/28 XTRAFLEX
COMPACTNESS AND FLEXIBILITY

KEY FEATURES

HOSES
• Bend radius which exceed the standard requirements by - 30% to -50%
• Good flexibility in the whole temperature range
• Easy mounting in any installation
• High impulse resistance according to ISO 18752 requirements
• Weight saving of 20% vs traditional R12 hose construction
• No-skive fitting solution is available
• Isobaric pressure rating for easy selection and product management

E-11
APPLICATIONS & FLUIDS

• High pressure power lines for general hydraulics


• Applications with installation constraints (short assemblies, compact spaces, low bend radii, etc.)
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10095010 10 -6 3/8" 16.7 0.66 18.9 0.74 280 4060 1120 16240 65 2.56 520 0.35 MF+M00910-06 OPK-06
H10095012 12 -8 1/2" 19.6 0.77 21.8 0.86 280 4060 1120 16240 90 3.54 650 0.44 MF+M00910-08 OPK-08
H10095016 16 - 10 5/8" 23.5 0.93 25.7 1.01 280 4060 1120 16240 100 3.94 934 0.63 MF+M00910-10 OPK-10
H10095019 19 - 12 3/4" 26.9 1.06 29.3 1.15 280 4060 1120 16240 120 4.72 1040 0.70 MF+M00920-12 OPK-12
H10095025 25 - 16 1" 34.1 1.34 36.5 1.44 280 4060 1120 16240 150 5.91 1530 1.03 MF+M00920-16 OPK-16
H10095031 31 - 20 1.1/4" 41.7 1.64 44.5 1.75 280 4060 1120 16240 210 8.27 2160 1.45 MF+M00920-20 OPK-20
H10095038 38 - 24 1.1/2" 48.9 1.93 52.1 2.05 280 4060 1120 16240 280 11.02 2994 2.01 IP+M01500-24 SP+M05400-24
H10095051 51 - 32 2" 63.9 2.52 67.5 2.66 280 4060 1120 16240 350 13.78 4633 3.11 IP+M01500-32 SP+M05400-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber ISO 18752-C/D; JIS K6349-3
-46 °C, -50 °F
REINFORCEMENT TYPE APPROVALS
121 °C, 250 °F
4 high tensile steel spirals CU-TR; MSHA; FRAS
MAX OPERATING TEMPERATURE
COVER
125 °C, 257 °F
Synthetic rubber with high abrasion,
ozone, weather and heat resistance

All dimensions in mm
HOSES

GOLDENISO/35 XTRAFLEX
COMPACTNESS AND FLEXIBILITY

KEY FEATURES
HOSES

• Bend radius which exceed the standard requirements by - 30% to -50%


• Good flexibility in the whole temperature range
• Easy mounting in any installation
• High impulse resistance according to ISO 18752 requirements
• Weight saving of 20% vs traditional R13 hose construction
• No-skive fitting solution is available
• Isobaric pressure rating for easy selection and product management
E-12

APPLICATIONS & FLUIDS

• High pressure power lines for general hydraulics


• Applications with installation constraints (short assemblies, compact spaces, low bend radii, etc.)
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10096010 10 -6 3/8" 16.7 0.66 18.9 0.74 350 5070 1400 20300 80 3.15 530 0.36 MF+M00910-06 OPK-06
H10096012 12 -8 1/2" 19.6 0.77 21.8 0.86 350 5070 1400 20300 90 3.54 660 0.44 MF+M00910-08 OPK-08
H10096016 16 - 10 5/8" 23.5 0.93 25.7 1.01 350 5070 1400 20300 100 3.94 934 0.63 MF+M00910-10 OPK-10
H10096019 19 - 12 3/4" 27.5 1.08 29.9 1.18 350 5070 1400 20300 120 4.72 1220 0.82 MF+M00920-12 OPK-12
H10096025 25 - 16 1" 34.6 1.36 37.0 1.46 350 5070 1400 20300 150 5.91 1800 1.21 IP+M01500-16 SP+M05400-16
H10096A25 25 - 16 1" 34.6 1.36 37.0 1.46 350 5070 1400 20300 150 5.91 1792 1.20 IP+M01500-16 SP+M05400-16
H10096031 31 - 20 1.1/4" 42.1 1.66 44.9 1.77 350 5070 1400 20300 230 9.06 2340 1.57 IP+M01500-20 SP+M05400-20
H10096038 38 - 24 1.1/2" 52.9 2.08 56.1 2.21 350 5070 1400 20300 300 11.81 4165 2.80 IP+M01600-24 SP+M05500-24
H10096051 51 - 32 2" 66.8 2.63 70.4 2.77 350 5070 1400 20300 360 14.17 6161 4.14 IP+M01800-32 SP+M05500-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber ISO 18752-C/D, JIS K6349-3
-46 °C, -50 °F
REINFORCEMENT TYPE APPROVALS
121 °C, 250 °F
Four high tensile steel spirals (DN 6÷31). DNV-GL; CU-TR; MSHA; FRAS
MAX OPERATING TEMPERATURE Six high tensile steel spirals (DN 38÷51).
125 °C, 257 °F COVER
Synthetic rubber with high abrasion,
ozone, weather and heat resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

GOLDENISO/42 XTRAFLEX
COMPACTNESS AND FLEXIBILITY

KEY FEATURES

HOSES
• Bend radius which exceed the standard requirements by - 30% to -50%
• Good flexibility in the whole temperature range
• Easy mounting in any installation
• High impulse resistance according to ISO 18752 requirements
• Weight saving of 20% vs traditional R15 hose construction
• No-skive fitting solution is available
• Isobaric pressure rating for easy selection and product management

E-13
APPLICATIONS & FLUIDS

• High pressure power lines for general hydraulics


• Heavy duty power lines
• Applications with installation constraints (short assemblies, compact spaces, low bend radii, etc.)
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10097010 10 -6 3/8" 17.6 0.69 20.0 0.79 420 6090 1680 24360 100 3.94 550 0.37 MF+M00910-06
H10097012 12 -8 1/2" 20.3 0.80 22.7 0.89 420 6090 1680 24360 120 4.72 807 0.54 MF+M00910-08
H10097016 16 - 10 5/8" 23.9 0.94 26.4 1.04 420 6090 1680 24360 140 5.51 989 0.66 IP+M01500-10
H10097019 19 - 12 3/4" 27.7 1.09 30.2 1.19 420 6090 1680 24360 150 5.91 1285 0.86 IP+M01500-12 SP+M05400-12
H10097025 25 - 16 1" 34.8 1.37 37.3 1.47 420 6090 1680 24360 210 8.27 1915 1.29 IP+M01500-16 SP+M05400-16
H10097031 31 - 20 1.1/4" 46.3 1.82 49.5 1.95 420 6090 1680 24360 260 10.24 3663 2.46 IP+M01600-20 SP+M05500-20
H10097038 38 - 24 1.1/2" 53.2 2.09 56.4 2.22 420 6090 1680 24360 310 12.20 4450 2.99 IP+M01600-24 SP+M05500-24

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber ISO 18752-C (Grade C "Plus" approved
-46 °C, -50 °F 1 Mil impulse cycles with Interlock Plus
REINFORCEMENT
fittings)
121 °C, 250 °F
Four high tensile steel spirals (DN 6÷25).
TYPE APPROVALS
MAX OPERATING TEMPERATURE Six high tensile steel spirals (DN 31÷51).
CU-TR; MSHA; FRAS
125 °C, 257 °F COVER
Synthetic rubber with high abrasion,
ozone, weather and heat resistance

All dimensions in mm
HOSES

GOLDENISO/35 LONGLIFE
HIGH FATIGUE RESISTANCE

KEY FEATURES
HOSES

• Designed for original equipment


• Long-term mission profile in severe applications
• Over standard pressure rating
• High impulse resistance exceeding the ISO 18752 requirements
• Superior abrasion resistance
• High ozone and weather resistance
• Flame retardant and antistatic properties of the cover
E-14

• Wide compatibility with hydraulic fluids, mineral and biodegradable oils


• Low bend radius, better than the standard requirements
• Skive robust fitting solution
• Isobaric pressure rating for easy selection and product management
APPLICATIONS & FLUIDS
• Hydraulics: high pressure power lines, heavy duty earth moving equipment, drilling applications, lifting equipment
and telescopic booms, injection moulding machines, specific installations with severe abrasion conditions and/or
harsh environmental conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01134006 6 -4 1/4" 11.3 0.44 13.1 0.52 350 5070 1800 26100 45 1.77 284 0.19 MF+M00120-04 OPF-04
H01134010 10 -6 3/8" 15.0 0.59 16.8 0.66 350 5070 1400 20300 65 2.56 392 0.26 MF+M00120-06
H01134012 12 -8 1/2" 18.6 0.73 20.4 0.80 350 5070 1400 20300 80 3.15 551 0.37 MF+M00120-08

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Manuli special design exceeds ISO 18752-
-40 °C, -40 °F C
REINFORCEMENT
121 °C, 250 °F TYPE APPROVALS
Two high tensile steel wire braids (DN 6
MAX OPERATING TEMPERATURE to 12) CU-TR; MSHA
125 °C, 257 °F COVER
Synthetic rubber with high ozone, abrasion
and weather resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

GOLDENISO/38 LONGLIFE
HIGH FATIGUE RESISTANCE

KEY FEATURES

HOSES
• Designed for original equipment
• Long-term mission profile in severe applications
• Over standard pressure rating
• High impulse resistance exceeding the ISO 18752 requirements
• Superior abrasion resistance
• High ozone and weather resistance
• Flame retardant and antistatic properties of the cover

E-15
• Wide compatibility with hydraulic fluids, mineral and biodegradable oils
• Low bend radius, better than the standard requirements
• Interlock-Plus easy mounting system for a very high-level robustness
• Isobaric pressure rating for easy selection and product management
APPLICATIONS & FLUIDS
• Heavy duty pressure lines, hydrostatic transmissions, heavy duty earth moving equipment, hydraulic presses,
drilling applications, injection moulding machines, specific installations with severe abrasion conditions and/or harsh
environmental conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10098019 19 - 12 3/4" 27.7 1.09 32.0 1.26 380 5510 1680 24360 170 6.69 1410 0.95 IP+M01500-12
H10098025 25 - 16 1" 34.8 1.37 38.1 1.50 380 5510 1680 24360 220 8.66 1964 1.32 IP+M01500-16
H10098031 31 - 20 1.1/4" 46.3 1.82 49.5 1.95 380 5510 1680 24360 267 10.51 3663 2.46 IP+M01600-20
H10098038 38 - 24 1.1/2" 55.2 2.17 59.1 2.33 380 5510 1900 27550 500 19.69 5280 3.55 IP+M01800-24
H10098051 51 - 32 2" 68.4 2.69 72.4 2.85 380 5510 1520 22040 630 24.80 6796 4.57 IP+M01800-32

CONTINUOUS SERVICE TUBE


TEMPERATURE RANGE
Oil resistant synthetic rubber
-40 °C, -40 °F APPLICABLE SPECS
REINFORCEMENT
121 °C, 250 °F Manuli special design exceeds SAE J517
Four high tensile steel wire spirals (DN 19 type100R13; ISO 3862 R13; ISO 18752-C-
MAX OPERATING TEMPERATURE & 25), six high tensile steel wire spirals D extension
(DN 31)
125 °C, 257 °F TYPE APPROVALS
COVER
CU-TR; MSHA; FRAS
Synthetic rubber with high ozone, abrasion
and weather resistance

All dimensions in mm
HOSES

GOLDENISO/45 LONGLIFE
HIGH FATIGUE RESISTANCE

KEY FEATURES
HOSES

• Designed for original equipment


• Long-term mission profile in severe applications
• Over standard pressure rating
• High impulse resistance exceeding the ISO 18752 requirements
• Superior abrasion resistance
• High ozone and weather resistance
• Flame retardant and antistatic properties of the cover
E-16

• Wide compatibility with hydraulic fluids, mineral and biodegradable oils


• Low bend radius, better than the standard requirements
• Interlock-Plus easy mounting system for a very high-level robustness
• Isobaric pressure rating for easy selection and product management
APPLICATIONS & FLUIDS
• Heavy duty pressure lines, hydrostatic transmissions, heavy duty earth moving equipment, hydraulic presses,
drilling applications, injection moulding machines, specific installations with severe abrasion conditions and/or harsh
environmental conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10089006 6 -4 1/4" 14.7 0.58 17.1 0.67 460 6670 1840 26680 125 4.92 567 0.38 IP+M01500-04
H10089016 16 - 10 5/8" 25.5 1.00 28.5 1.12 460 6670 1840 26680 250 9.84 1290 0.87 IP+M01500-10
H10089019 19 - 12 3/4" 28.4 1.12 32.0 1.26 460 6670 1840 26680 280 11.02 1530 1.03 IP+M01500-12
H10089025 25 - 16 1" 35.4 1.39 38.2 1.50 460 6670 1840 26680 340 13.39 2150 1.44 IP+M01500-16
H10089031 31 - 20 1.1/4" 46.3 1.82 49.5 1.95 450 6520 1800 26100 420 16.54 3790 2.55 IP+M01800-20

CONTINUOUS SERVICE TUBE


TEMPERATURE RANGE
Oil resistant synthetic rubber
-40 °C, -40 °F APPLICABLE SPECS
REINFORCEMENT
121 °C, 250 °F Manuli special design exceeds SAE J517
Four high tensile steel wire spirals (DN type100R15; ISO 3862 R15; ISO 18752-D
MAX OPERATING TEMPERATURE 16÷25). Six high tensile steel wire spirals extension
(DN 31)
125 °C, 257 °F TYPE APPROVALS
COVER
CU-TR; MSHA; FRAS
Synthetic rubber with high ozone, abrasion
and weather resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

GOLDENMINE
CHINA COAL MINE HYDRAULICS

KEY FEATURES

HOSES
• Very high flow rates in high pressure
• Extreme robustness of the hose structures
• Hose compact dimensions
• Approved with severe fatigue tests
• Superior abrasion resistance
• High ozone and weather resistance
• Flame retardant (MSHA) and antistatic properties

E-17
• Biological and mineral oils compatibility
• Crimped InterLock Plus & InterLock Super fittings structures
APPLICATIONS & FLUIDS

• Hydraulics: heavy duty power lines in China coal mines, hydrostatic transmissions in severe environmental
conditions, specific installations with tough abrasion conditions, underground and open pit mining.
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10116063 63 - 40 2.1/2" 80.6 3.17 84.8 3.34 350 5070 1400 20300 800 31.50 8105 5.45 IP+M01810-40

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber MT/T98
-46 °C, -50 °F
REINFORCEMENT TYPE APPROVALS
121 °C, 250 °F
Six to eight high tensile steel spirals MA China; MSHA; CU-TR
MAX OPERATING TEMPERATURE
COVER
125 °C, 257 °F
Synthetic rubber with high abrasion,
ozone, weather and heat resistance


REMARKS:
• REMARK: The brand of the hose reports Allowable Working Pressure 50.0 MPa (500 bar) according to the China
norm MT/T98.

All dimensions in mm
HOSES

ROCKMASTER/1SN
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES
HOSES

• Superior abrasion resistance


• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
APPLICATIONS & FLUIDS
E-18

• Hydraulics: low-medium pressure lines, return lines, in severe environmental conditions, specific installations with
tough abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in
aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01007006 6 -4 1/4" 11.0 0.43 13.0 0.51 225 3260 1000 14500 100 3.94 215 0.14 MF+M03400-04 OPF-04
H01007008 8 -5 5/16" 12.6 0.50 14.6 0.57 215 3110 950 13770 114 4.49 260 0.17 MF+M03400-05 OPF-05
H01007010 10 -6 3/8" 15.0 0.59 17.0 0.67 180 2610 800 11600 127 5.00 320 0.22 MF+M03400-06 OPF-06
H01007012 12 -8 1/2" 18.1 0.71 20.1 0.79 160 2320 680 9860 178 7.01 400 0.27 MF+M03400-08 OPF-08
H01007016 16 - 10 5/8" 21.3 0.84 23.3 0.92 130 1880 600 8700 200 7.87 480 0.32 MF+M03400-10 OPF-10
H01007019 19 - 12 3/4" 25.3 1.00 27.3 1.07 105 1520 500 7250 240 9.45 600 0.40 MF+M03400-12 OPF-12
H01007025 25 - 16 1" 33.1 1.30 35.1 1.38 90 1300 360 5220 300 11.81 910 0.61 MF+M03400-16 OPF-16
H01007032 31 - 20 1.1/4" 40.6 1.60 43.3 1.70 65 940 260 3770 419 16.50 1243 0.84 MF+M03400-20 OPK-20
H01007040 38 - 24 1.1/2" 47.0 1.85 49.7 1.96 50 720 260 3770 500 19.69 1450 0.97 MF+M03400-24 OPK-24
H01007051 51 - 32 2" 60.4 2.38 63.1 2.48 40 580 250 3620 630 24.80 2050 1.38 MF+M03400-32 OPK-32
H01007060 60 - 38 2.3/8" 68.8 2.71 71.5 2.81 50 720 200 2900 650 25.59 2190 1.47 MF+M03400-38

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 853 1SN; SAE 100 R1AT; ISO
-40 °C, -40 °F 1436 1SN/R1AT
REINFORCEMENT
100 °C, 212 °F TYPE APPROVALS
One high tensile steel braid
MAX OPERATING TEMPERATURE ABS; BV; DNV-GL; DNV-GL MED (DN
COVER
5÷16); FRAS; CU-TR; MSHA; LR; NK; MA
125 °C, 257 °F
Synthetic rubber with high ozone, weather
and heat resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

ROCKMASTER/2SN
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES

HOSES
• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• Over standard pressure resistance
APPLICATIONS & FLUIDS

E-19
• Hydraulics: medium-high pressure lines in severe environmental conditions, specific installations with tough
abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in
aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01038006 6 -4 1/4" 12.7 0.50 14.7 0.58 400 5800 1750 25380 50 1.97 365 0.25 MF+M03400-04 OPF-04
H01038008 8 -5 5/16" 14.3 0.56 16.3 0.64 350 5070 1480 21460 60 2.36 405 0.27 MF+M03400-05 OPF-05
H01038010 10 -6 3/8" 16.7 0.66 18.7 0.74 350 5070 1400 20300 70 2.76 530 0.36 MF+M03400-06 OPF-06
H01038012 12 -8 1/2" 19.8 0.78 21.8 0.86 350 5070 1400 20300 89 3.50 650 0.44 MF+M03400-08 OPF-08
H01038016 16 - 10 5/8" 23.0 0.91 25.0 0.98 250 3620 1020 14790 100 3.94 720 0.48 MF+M03400-10 OPF-10
H01038019 19 - 12 3/4" 27.0 1.06 29.0 1.14 215 3110 900 13050 130 5.12 930 0.62 MF+M03400-12 OPF-12
H01038025 25 - 16 1" 34.8 1.37 36.8 1.45 175 2530 670 9710 160 6.30 1290 0.87 MF+M03400-16 OPF-16
H01038032 31 - 20 1.1/4" 44.3 1.74 47.0 1.85 140 2030 600 8700 419 16.50 1930 1.30 MF+M03400-20 OPK-20
H01038040 38 - 24 1.1/2" 50.7 2.00 53.4 2.10 100 1450 500 7250 500 19.69 2262 1.52 MF+M03400-24 OPK-24
H01038051 51 - 32 2" 63.5 2.50 66.2 2.61 90 1300 420 6090 630 24.80 2880 1.94 MF+M03400-32 OPK-32
H01038060 60 - 38 2.3/8" 68.8 2.71 71.5 2.81 90 1300 360 5220 650 25.59 2670 1.79 MF+M03400-38

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 853 2SN; SAE 100 R2AT; ISO
-40 °C, -40 °F 1436 2SN/R2AT
REINFORCEMENT
100 °C, 212 °F TYPE APPROVALS
Two high tensile steel braids
MAX OPERATING TEMPERATURE ABS; BV; DNV-GL; DNV-GL MED (DN
COVER
5÷16); LR; FRAS; CU-TR; MSHA; RINA
125 °C, 257 °F
Synthetic rubber with high ozone, weather (DN 38÷51); B (DN 6÷60); NK; MA; DIN
and heat resistance 5510-2

All dimensions in mm
HOSES

ROCKMASTER/2ST
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES
HOSES

• High robustness of the cover for mining applications and tough handling
• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• Over standard pressure resistance
APPLICATIONS & FLUIDS
E-20

• Hydraulics: medium-high pressure lines in severe environmental conditions, specific installations with tough
abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in
aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01035005 5 -3 3/16" 11.3 0.44 15.6 0.61 415 6010 2000 29000 89 3.50 385 0.26 MF+M00910-03
H01035006 6 -4 1/4" 12.7 0.50 17.2 0.68 400 5800 1750 25380 100 3.94 450 0.30 MF+M00910-04
H01035008 8 -5 5/16" 14.3 0.56 18.9 0.74 350 5070 1480 21460 114 4.49 500 0.34 MF+M00910-05
H01035010 10 -6 3/8" 16.7 0.66 21.3 0.84 350 5070 1400 20300 127 5.00 640 0.43 MF+M00910-06
H01035012 12 -8 1/2" 19.8 0.78 24.5 0.96 350 5070 1400 20300 178 7.01 790 0.53 MF+M00910-08
H01035016 16 - 10 5/8" 23.0 0.91 27.7 1.09 250 3620 1020 14790 200 7.87 870 0.58 MF+M00910-10
H01035019 19 - 12 3/4" 27.0 1.06 31.6 1.24 215 3110 900 13050 240 9.45 1100 0.74 MF+M00920-12
H01035025 25 - 16 1" 34.8 1.37 39.5 1.56 175 2530 670 9710 300 11.81 1510 1.01 MF+M00920-16
H01035032 31 - 20 1.1/4" 44.3 1.74 50.6 1.99 140 2030 600 8700 419 16.50 2310 1.55 MF+M00920-20
H01035040 38 - 24 1.1/2" 50.7 2.00 57.0 2.24 100 1450 500 7250 500 19.69 2683 1.80 MF+M00910-24
H01035051 51 - 32 2" 63.5 2.50 69.8 2.75 90 1300 420 6090 630 24.80 3410 2.29 MF+M00910-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 853 2ST; SAE 100 R2A; ISO
-40 °C, -40 °F 1436 2ST/R2A
REINFORCEMENT
100 °C, 212 °F TYPE APPROVALS
Two high tensile steel braids
MAX OPERATING TEMPERATURE BV; CU-TR; LR; B (DN 6÷51); MSHA;
COVER
FRAS
125 °C, 257 °F
Synthetic rubber with high ozone, weather
and heat resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

ROCKMASTER/2 PLUS
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES

HOSES
• Superior pressure rating
• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• Robustness thanks to skive fittings solution
APPLICATIONS & FLUIDS

E-21
• Hydraulics: high pressure lines with installation constraints in severe environmental conditions, specific installations
with tough abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in
aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01101006 6 -4 1/4" 11.3 0.44 13.1 0.52 450 6520 1800 26100 45 1.77 275 0.18 MF+M03400-04
H01101010 10 -6 3/8" 16.7 0.66 18.5 0.73 400 5800 1600 23200 127 5.00 520 0.35 MF+M00910-06
H01101012 12 -8 1/2" 20.1 0.79 22.1 0.87 362 5250 1450 21030 150 5.91 700 0.47 MF+M00910-08
H01101016 16 - 10 5/8" 23.2 0.91 25.2 0.99 340 4930 1360 19720 200 7.87 860 0.58 MF+M00910-10
H01101019 19 - 12 3/4" 27.1 1.07 29.3 1.15 310 4490 1240 17980 230 9.06 1060 0.71 MF+M00920-12 OPK-12
H01101025 25 - 16 1" 35.1 1.38 37.8 1.49 240 3480 960 13920 300 11.81 1570 1.06 MF+M00920-16 OPK-16
H01101032 31 - 20 1.1/4" 44.5 1.75 47.2 1.86 175 2530 700 10150 380 14.96 2120 1.42 MF+M00920-20 OPK-20
H01101038 38 - 24 1.1/2" 51.0 2.01 53.7 2.11 146 2110 584 8470 450 17.72 2460 1.65 MF+M00910-24
H01101051 51 - 32 2" 62.8 2.47 65.5 2.58 130 1880 530 7680 600 23.62 3090 2.08 MF+M00910-32
H01101076 76 - 48 3" 87.8 3.46 91.4 3.60 70 1010 280 4060 500 19.69 4290 2.88 MF+M03400-48

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber MANULI® Design: Exceed ISO 1436-2SN;
-40 °C, -40 °F EN 853-2SN; SAE J517 type 100R2AT.
REINFORCEMENT
Performance BCS 174; ISO 6805 type 4
100 °C, 212 °F
Two high tensile steel braids
TYPE APPROVALS
MAX OPERATING TEMPERATURE
COVER
BV; DNV-GL; CU-TR; LR; MA (except DN
125 °C, 257 °F
Synthetic rubber with high ozone, weather 76); MSHA; FRAS
and heat resistance

All dimensions in mm
HOSES

ROCKMASTER/2 PLUS SUPER-AW


ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES
HOSES

• Superior pressure rating


• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• Robustness thanks to skive fittings solution
APPLICATIONS & FLUIDS
E-22

• Hydraulics: high pressure lines with installation constraints in severe environmental conditions, specific installations
with tough abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in
aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01139006* 6 -4 1/4" 11.3 0.44 13.1 0.52 450 6520 1800 26100 45 1.77 269 0.18 MF+M03400-04
H01139010* 10 -6 3/8" 16.7 0.66 18.5 0.73 400 5800 1600 23200 127 5.00 518 0.35 MF+M00910-06 OPK-06
H01139012* 12 -8 1/2" 20.1 0.79 22.1 0.87 362 5250 1450 21030 150 5.91 683 0.46 MF+M00910-08 OPK-08
H01139016* 16 - 10 5/8" 23.2 0.91 25.2 0.99 340 4930 1360 19720 200 7.87 833 0.56 MF+M00910-10 OPK-10
H01139019* 19 - 12 3/4" 27.1 1.07 29.3 1.15 310 4490 1240 17980 230 9.06 1034 0.69 MF+M00920-12 OPK-12
H01139025* 25 - 16 1" 35.1 1.38 37.8 1.49 240 3480 960 13920 300 11.81 1531 1.03 MF+M00930-16 OPK-16

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber MANULI® Design: Exceed ISO 1436-2SN;
-40 °C, -40 °F EN 853-2SN; SAE J517 type 100R2AT.
REINFORCEMENT
Performance BCS 174; ISO 6805 type 4
100 °C, 212 °F
Two high tensile steel braids
TYPE APPROVALS
MAX OPERATING TEMPERATURE
COVER
BV; DNV-GL; CU-TR; LR; MA (except DN
125 °C, 257 °F
Synthetic rubber with high ozone, weather 76); MSHA; FRAS
and heat resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

ROCKMASTER/1SC
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES

HOSES
• Compact and flexible one wire braid hose line
• High temperature resistance for the most severe service and OEM applications
• Working pressure exceeds 1SC standards
• Superior protection with ROCKMASTER® cover compound
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover

E-23
• Vacuum resistance with SAE 100 R4 performance approved on sizes up to DN 31
APPLICATIONS & FLUIDS

• Hydraulics: low-medium pressure lines with installation constraints in severe environmental conditions, specific
installations with tough abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in
aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01108006 6 -4 1/4" 10.2 0.40 12.0 0.47 260 3770 1050 15220 50 1.97 180 0.12 MF+M00120-04
H01108008 8 -5 5/16" 11.5 0.45 13.6 0.54 250 3620 1000 14500 55 2.17 210 0.14 MF+M00120-05
H01108010 10 -6 3/8" 13.6 0.54 15.5 0.61 225 3260 900 13050 60 2.36 255 0.17 MF+M00120-06
H01108012 12 -8 1/2" 17.3 0.68 19.1 0.75 190 2750 760 11020 70 2.76 355 0.24 MF+M00820-08
H01108016 16 - 10 5/8" 20.6 0.81 22.4 0.88 150 2170 600 8700 90 3.54 430 0.29 MF+M00820-10
H01108019 19 - 12 3/4" 23.9 0.94 25.9 1.02 150 2170 600 8700 100 3.94 520 0.35 MF+M00820-12
H01108025 25 - 16 1" 31.3 1.23 33.1 1.30 110 1590 440 6380 160 6.30 730 0.49 MF+M00820-16
H01108031 31 - 20 1.1/4" 38.4 1.51 40.9 1.61 75 1080 300 4350 210 8.27 1040 0.70 MF+M00820-20
H01108038 38 - 24 1.1/2" 45.0 1.77 47.5 1.87 50 720 200 2900 300 11.81 1170 0.79 MF+M00820-24
H01108051 51 - 32 2" 58.0 2.28 60.5 2.38 50 720 200 2900 400 15.75 1560 1.05 MF+M00820-32
H01108063 63 - 40 2.1/2" 70.5 2.78 73.0 2.87 50 720 200 2900 760 29.92 2090 1.40 MF+M03400-40

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 857 1SC; ISO 11237 1SC
-40 °C, -40 °F
REINFORCEMENT TYPE APPROVALS
121 °C, 250 °F
One high tensile steel braid CU-TR; LR; MSHA; FRAS
COVER
Synthetic rubber with high ozone, weather
and heat resistance

All dimensions in mm
HOSES

ROCKMASTER/2SC
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES
HOSES

• Compactness and flexibility


• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• Working pressure improvement
• Range extension to DN 76
E-24

• Vacuum resistance with SAE 100 R4 performance approved on sizes up to DN 76


APPLICATIONS & FLUIDS
• Hydraulics: medium-high pressure lines with installation constraints in severe environmental conditions, specific
installations with tough abrasion conditions, marine applications, underground and open pit mining, return and
suction lines
• Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in
aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01030005 5 -3 3/16" 9.7 0.38 11.5 0.45 420 6090 2000 29000 40 1.57 220 0.15 MF+M03400-03 OPF-03
H01030006 6 -4 1/4" 11.3 0.44 13.1 0.52 400 5800 1850 26830 45 1.77 275 0.18 MF+M03400-04 OPF-04
H01030008 8 -5 5/16" 12.9 0.51 14.7 0.58 350 5070 1700 24650 55 2.17 325 0.22 MF+M03400-05 OPF-05
H01030010 10 -6 3/8" 15.0 0.59 16.8 0.66 330 4780 1500 21750 65 2.56 390 0.26 MF+M03400-06 OPF-06
H01030012 12 -8 1/2" 18.5 0.73 20.3 0.80 275 3980 1220 17690 80 3.15 500 0.34 MF+M03400-08 OPF-08
H01030016 16 - 10 5/8" 21.8 0.86 23.6 0.93 250 3620 1050 15220 90 3.54 620 0.42 MF+M03400-10 OPF-10
H01030019 19 - 12 3/4" 25.6 1.01 27.6 1.09 245 3550 980 14210 120 4.72 790 0.53 MF+M03400-12 OPF-12
H01030025 25 - 16 1" 33.0 1.30 35.2 1.39 210 3040 840 12180 150 5.91 1180 0.79 MF+M03400-16 OPF-16
H01030031 31 - 20 1.1/4" 41.1 1.62 43.6 1.72 140 2030 560 8120 250 9.84 1550 1.04 MF+M03400-20 OPK-20
H01030038 38 - 24 1.1/2" 47.7 1.88 50.7 2.00 100 1450 400 5800 300 11.81 1880 1.26 MF+M03400-24 OPK-24
H01030051 51 - 32 2" 60.4 2.38 63.4 2.50 90 1300 360 5220 400 15.75 2430 1.63 MF+M03400-32 OPK-32
H01030063 63 - 40 2.1/2" 73.0 2.87 76.0 2.99 70 1010 300 4350 760 29.92 2900 1.95 MF+M03400-40
H01030076 7 - 48 3" 87.8 3.46 90.5 3.56 45 650 180 2610 900 35.43 3120 2.10 MF+M03400-48

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 857 2SC; ISO 11237 2SC;
-40 °C, -40 °F SAE 100 R16. In addition: DN 25 SAE 100
REINFORCEMENT
R17; ISO 11237 R17
100 °C, 212 °F
Two high tensile steel braids
TYPE APPROVALS
MAX OPERATING TEMPERATURE
COVER
ABS; BV; DNV-GL; CU-TR; LR; MA;
125 °C, 257 °F
Synthetic rubber with high ozone, weather MSHA; RINA (DN 6÷31); B (DN 8÷25);
and heat resistance FRAS

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

ROCKMASTER/4SP
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES

HOSES
• Validated for high fatigue resistance
• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• Upgraded temperature resistance
• BIO biological and mineral oils compatibility

E-25
APPLICATIONS & FLUIDS

• Hydraulics: very high pressure power lines in severe environmental conditions, specific installations with tough
abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10008006 6 -4 1/4" 14.7 0.58 17.6 0.69 485 7030 2400 34800 125 4.92 590 0.40 MF+M00910-04
H10008010 10 -6 3/8" 17.6 0.69 21.0 0.83 450 6520 2000 29000 125 4.92 740 0.50 MF+M00910-06
H10008012 12 -8 1/2" 20.3 0.80 24.2 0.95 420 6090 1750 25380 175 6.89 880 0.59 MF+M00910-08
H10008016 16 - 10 5/8" 23.7 0.93 27.6 1.09 380 5510 1600 23200 200 7.87 1080 0.73 MF+M00910-10
H10008019 19 - 12 3/4" 28.2 1.11 31.7 1.25 380 5510 1600 23200 240 9.45 1450 0.97 MF+M00920-12 SP+M05400-12
H10008025 25 - 16 1" 35.0 1.38 39.0 1.54 320 4640 1400 20300 340 13.39 1880 1.26 MF+M00920-16 SP+M05400-16
H10008032 31 - 20 1.1/4" 46.1 1.81 49.7 1.96 210 3040 1250 18120 460 18.11 2990 2.01 MF+M00920-20 SP+M05500-20
H10008038 38 - 24 1.1/2" 52.4 2.06 56.1 2.21 185 2680 1000 14500 560 22.05 3500 2.35 MF+M00910-24 SP+M05500-24
H10008051 51 - 32 2" 65.4 2.57 69.0 2.72 175 2530 1000 14500 660 25.98 5010 3.37 MF+M00910-32 SP+M05400-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 856 4SP; ISO 3862 4SP;
-40 °C, -40 °F DN 16 & 19: thin cover style, exceeding
REINFORCEMENT
performance EN 856 4SP and ISO 3862
121 °C, 250 °F
Four high tensile steel spirals 4SP
MAX OPERATING TEMPERATURE
COVER TYPE APPROVALS
125 °C, 257 °F
Synthetic rubber with high ozone, weather ABS; DNV-GL; DNV-GL (MED); BV; FRAS;
and heat resistance CU-TR; MA; MSHA; RINA (DN 6÷16); B;
LR; NK


REMARKS:
• If service temperature is lower than 212°F/100°C, Rockmaster/4SP can be used with reduced Min. Bend Radius
for small sizes (DN6 100mm, DN10 110mm, DN12 120mm, DN16 140mm, DN19 170mm).

All dimensions in mm
HOSES

ROCKMASTER/4SH
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES
HOSES

• Validated for high fatigue resistance


• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• Upgraded temperature resistance
• BIO biological and mineral oils compatibility
E-26

APPLICATIONS & FLUIDS

• Hydraulics: very high pressure power lines in severe environmental conditions, specific installations with tough
abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10044016 16 - 10 5/8" 25.5 1.00 28.5 1.12 450 6520 1850 26830 180 7.09 1290 0.87 IP+M01500-10
H10044019 19 - 12 3/4" 28.2 1.11 31.9 1.26 420 6090 1750 25380 210 8.27 1500 1.01 IP+M01500-12 SP+M05400-12
H10044025 25 - 16 1" 35.1 1.38 38.1 1.50 385 5580 1750 25380 220 8.66 2040 1.37 IP+M01500-16 SP+M05400-16
H10044032 31 - 20 1.1/4" 42.2 1.66 45.0 1.77 350 5070 1400 20300 420 16.54 2410 1.62 IP+M01500-20 SP+M05400-20
H10044038 38 - 24 1.1/2" 49.1 1.93 53.1 2.09 300 4350 1250 18120 560 22.05 3170 2.13 IP+M01500-24 SP+M05400-24
H10044051 51 - 32 2" 63.5 2.50 67.5 2.66 250 3620 1000 14500 700 27.56 4460 3.00 IP+M01500-32 SP+M05400-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 856 4SH; ISO 3862 4SH
-40 °C, -40 °F
REINFORCEMENT TYPE APPROVALS
121 °C, 250 °F
Four high tensile steel spirals ABS; DNV-GL; DNV-GL (MED); BV; FRAS;
MAX OPERATING TEMPERATURE CU-TR; LR; MA; MSHA; B (DN 16÷51);
COVER
RINA; NK
125 °C, 257 °F
Synthetic rubber with high ozone, weather
and heat resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

ROCKMASTER/12
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES

HOSES
• Validated for high fatigue resistance
• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• BIO biological and mineral oils compatibility
APPLICATIONS & FLUIDS

E-27
• Hydraulics: high pressure power lines in severe environmental conditions, specific installations with tough abrasion
conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10031010 10 -6 3/8" 17.3 0.68 20.0 0.79 280 4060 1600 23200 100 3.94 620 0.42 MF+M00910-06 OPK-06
H10031012 12 -8 1/2" 20.4 0.80 23.5 0.93 280 4060 1350 19580 125 4.92 760 0.51 MF+M00910-08 OPK-08
H10031016 16 - 10 5/8" 24.4 0.96 27.1 1.07 280 4060 1300 18850 140 5.51 990 0.67 MF+M00910-10 OPK-10
H10031019 19 - 12 3/4" 27.4 1.08 30.4 1.20 280 4060 1300 18850 150 5.91 1160 0.78 MF+M00920-12 OPK-12
H10031025 25 - 16 1" 35.0 1.38 37.6 1.48 280 4060 1150 16670 225 8.86 1740 1.17 MF+M00920-16 OPK-16
H10031A32 31 - 20 1.1/4" 43.1 1.70 45.9 1.81 210 3040 1000 14500 250 9.84 2280 1.53 MF+M00920-20 OPK-20
H10031040 38 - 24 1.1/2" 50.0 1.97 53.3 2.10 175 2530 1000 14500 500 19.69 3130 2.10 MF+M00910-24 OPK-24
H10031051 51 - 32 2" 63.6 2.50 66.7 2.63 175 2530 800 11600 630 24.80 4440 2.98 MF+M00910-32 OPK-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 856 R12; SAE 100 R12; ISO
-40 °C, -40 °F 3862 R12
REINFORCEMENT
121 °C, 250 °F TYPE APPROVALS
Four high tensile steel spirals
MAX OPERATING TEMPERATURE ABS; BV; BV (MED); FRAS; CU-TR; LR;
COVER
MA; MSHA; NK
125 °C, 257 °F
Synthetic rubber with high ozone, weather
and heat resistance

All dimensions in mm
HOSES

ROCKMASTER/13
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES
HOSES

• Validated for high fatigue resistance


• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• BIO biological and mineral oils compatibility
APPLICATIONS & FLUIDS
E-28

• Hydraulics: heavy duty power lines, hydrostatic transmissions, severe environmental conditions, specific installations
with tough abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10035A06 6 -4 1/4" 14.6 0.57 17.6 0.69 690 10000 3250 47130 120 4.72 660 0.44
H10035A10 10 -6 3/8" 17.4 0.69 20.4 0.80 690 10000 2900 42060 150 5.91 830 0.56
H10035A12 12 -8 1/2" 21.5 0.85 24.5 0.96 620 8990 2500 36250 200 7.87 1140 0.77
H10035019 19 - 12 3/4" 29.0 1.14 31.8 1.25 350 5070 1950 28280 240 9.45 1630 1.10 IP+M01500-12 SP+M05400-12
H10035025 25 - 16 1" 36.0 1.42 39.2 1.54 350 5070 1650 23930 300 11.81 2190 1.47 IP+M01500-16 SP+M05400-16
H10035032 31 - 20 1.1/4" 47.0 1.85 50.0 1.97 350 5070 1500 21750 420 16.54 3600 2.42 IP+M01600-20 SP+M05500-20
H10035040 38 - 24 1.1/2" 54.6 2.15 57.5 2.26 350 5070 1600 23200 500 19.69 4700 3.16 IP+M01600-24 SP+M05500-24
H10035051 51 - 32 2" 68.4 2.69 72.0 2.83 350 5070 1500 21750 630 24.80 6800 4.57 IP+M01800-32 SP+M05500-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Exceed EN 856 R13; SAE 100 R13; ISO
-40 °C, -40 °F 3862 R13
REINFORCEMENT
121 °C, 250 °F TYPE APPROVALS
Four high tensile steel spirals (DN 6÷25).
MAX OPERATING TEMPERATURE Six high tensile steel spirals (DN 31÷51) ABS (DN 19÷51); BV (DN 19÷51); DNV-
GL; BV MED (DN 19÷51); FRAS; LR;
125 °C, 257 °F COVER
CU-TR; MA; MSHA; RINA (DN 38÷51); B
Synthetic rubber with high ozone, weather (DN 19÷51)
and heat resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

ROCKMASTER/15
ABRASION, WEATHER & HEAT RESISTANCE

KEY FEATURES

HOSES
• Validated for high fatigue resistance
• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance to a wide range of specs.
• Antistatic and antitoxic cover
• BIO biological and mineral oils compatibility
APPLICATIONS & FLUIDS

E-29
• Hydraulics: heavy duty power lines, hydrostatic transmissions, in severe environmental conditions, specific
installations with tough abrasion conditions, marine applications, underground and open pit mining
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10049019 19 - 12 3/4" 28.2 1.11 31.0 1.22 420 6090 1750 25380 265 10.43 1440 0.97 IP+M01500-12 SP+M05400-12
H10049025 25 - 16 1" 35.1 1.38 38.1 1.50 420 6090 1750 25380 267 10.51 2040 1.37 IP+M01500-16 SP+M05400-16
H10049A32 31 - 20 1.1/4" 46.3 1.82 49.5 1.95 420 6090 1680 24360 267 10.51 3660 2.46 IP+M01600-20 SP+M05500-20
H10049040 38 - 24 1.1/2" 54.6 2.15 57.5 2.26 420 6090 1680 24360 315 12.40 4700 3.16 IP+M01600-24 SP+M05500-24

CONTINUOUS SERVICE TUBE


TEMPERATURE RANGE
Oil resistant synthetic rubber
-40 °C, -40 °F APPLICABLE SPECS
REINFORCEMENT
121 °C, 250 °F Exceed SAE 100 R15; ISO 3862 R15
Four high tensile steel spirals (DN 19 ÷
MAX OPERATING TEMPERATURE 25). Six high tensile steel spirals (DN 31÷ TYPE APPROVALS
38) ABS; BV; BV (MED); DNV-GL; FRAS; CU-
125 °C, 257 °F
COVER TR; LR; MA; MSHA; B (DN 38)

Synthetic rubber with high ozone, weather


and heat resistance

All dimensions in mm
HOSES

SHIELDMASTER/2 PLUS MINE


OUTSTANDING ABRASION RESISTANCE, MSHA APPROVED

KEY FEATURES
HOSES

• MSHA approved composite cover for mining applications


• Outstanding abrasion and ozone resistance
• Easy assembling and mounting operations, no protection sleeves are required
• Indelible branding technology
• Reduced bend radius for difficult installations
• Flame retardant and electrical antistaticity cover properties
APPLICATIONS & FLUIDS
E-30

• High pressure hydraulic lines


• High resistance to abrasion conditions, including rubbing among hoses in bunches, alternative to spring guards,
ease of cleaning in dusty environments
• For severe mining environments, underground and open pit, long resistance to ozone and weathering, cold
temperatures, antistatic and flame retardant properties of the cover
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01122006 6 -4 1/4" 11.3 0.44 12.7 0.50 450 6520 1800 26100 45 1.77 285 0.19 MF+M03400-04
H01122008 8 -5 5/16" 12.9 0.51 14.3 0.56 400 5800 1600 23200 85 3.35 330 0.22 MF+M00120-05
H01122010 10 -6 3/8" 16.7 0.66 18.5 0.73 400 5800 1600 23200 127 5.00 549 0.37 MF+M00910-06
H01122012 12 -8 1/2" 20.1 0.79 22.1 0.87 362 5250 1450 21030 150 5.91 710 0.48 MF+M00910-08
H01122019 19 - 12 3/4" 27.1 1.07 29.3 1.15 310 4490 1240 17980 230 9.06 1090 0.73 MF+M00920-12 OPK-12
H01122025 25 - 16 1" 35.1 1.38 37.8 1.49 240 3480 960 13920 300 11.81 1610 1.08 MF+M00920-16 OPK-16
H01122031 31 - 20 1.1/4" 44.5 1.75 47.2 1.86 175 2530 700 10150 380 14.96 2170 1.46 MF+M00920-20 OPK-20
H01122038 38 - 24 1.1/2" 51.0 2.01 53.7 2.11 146 2110 584 8470 450 17.72 2520 1.69 MF+M00910-24
H01122051 51 - 32 2" 62.8 2.47 65.5 2.58 130 1880 520 7540 600 23.62 3170 2.13 MF+M00910-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber EN 853 type 2SN; ISO 1436 2SN; SAE
-40 °C, -40 °F J517 100R2AT. Exceed performances
REINFORCEMENT
of: BCS 174 (British Coal Specification
100 °C, 212 °F
Two wire braids of high tensile steel wire '92); ISO 6805 type 4 (Rubber
MAX OPERATING TEMPERATURE hoses and hose assemblies for
COVER
125 °C, 257 °F underground mining)
Composite bi-layer structure with
outstanding abrasion and ozone resistance TYPE APPROVALS
MSHA; CU-TR


REMARKS:
• Applications with materials projection or winding on low bend radius pulley systems should be field tested before
use; high abrasion resistant rubber cover hoses are appropriate in most cases.


All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

SHIELDMASTER/5000 MINE
OUTSTANDING ABRASION RESISTANCE, MSHA APPROVED

KEY FEATURES

HOSES
• MSHA approved cover for mining applications
• Outstanding abrasion and ozone resistance
• Compact overall dimensions
• Easy assembling and mounting operations (no protection sleeves required)
• Indelible branding technology
APPLICATIONS & FLUIDS

E-31
• High pressure hydraulic lines
• High resistance to abrasion conditions, including rubbing among hoses in bunches, alternative to spring guards,
ease of cleaning in dusty environments
• For severe mining environments, underground and open pit, long resistance to ozone and weathering, cold
temperatures, antistatic and flame retardant properties of the cover
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01104006 6 -4 1/4" 11.6 0.46 13.6 0.54 345 5000 1380 20010 50 1.97 280 0.19 MF+M00120-04 OPF-04
H01104008 8 -5 5/16" 12.9 0.51 15.1 0.59 345 5000 1380 20010 55 2.17 350 0.24 MF+M00120-05 OPF-05
H01104010 10 -6 3/8" 15.0 0.59 17.2 0.68 345 5000 1380 20010 65 2.56 410 0.28 MF+M00120-06 OPF-06
H01104012 12 -8 1/2" 19.8 0.78 22.2 0.87 345 5000 1380 20010 120 4.72 670 0.45 MF+M00910-08 OPF-08
H01104016 16 - 10 5/8" 24.4 0.96 27.2 1.07 345 5000 1380 20010 200 7.87 1030 0.69 MF+M00910-10 OPK-10
H01104019 19 - 12 3/4" 28.2 1.11 31.2 1.23 345 5000 1380 20010 230 9.06 1420 0.95 IP+M01500-12 SP+M05400-12
H01104025 25 - 16 1" 35.1 1.38 38.1 1.50 345 5000 1380 20010 267 10.51 1990 1.34 IP+M01500-16 SP+M05400-16
H01104031 31 - 20 1.1/4" 42.2 1.66 45.2 1.78 345 5000 1380 20010 350 13.78 2500 1.68 IP+M01500-20 SP+M05500-20

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber MANULI® Design. Performances ISO
-40 °C, -40 °F 3862 - R13
REINFORCEMENT
100 °C, 212 °F TYPE APPROVALS
Two high tensile steel braids (DN 6÷12).
MAX OPERATING TEMPERATURE Four high tensile steel spirals (DN 16÷31) CU-TR; MSHA; FRAS
125 °C, 257 °F COVER
Composite bi-layer structure with
outstanding abrasion resistance


REMARKS:
• Applications with materials projection or winding on low bend radius pulley systems should be field tested before
use; high abrasion resistant rubber cover hoses are appropriate in most cases.

All dimensions in mm
HOSES

SHIELDMASTER/6000 MINE
OUTSTANDING ABRASION RESISTANCE, MSHA APPROVED

KEY FEATURES
HOSES

• MSHA approved composite cover for mining applications


• Outstanding abrasion and ozone resistance
• Easy assembling and mounting operations, no protection sleeves are required
• Indelible branding technology
• Reduced bend radius for difficult installations
• Flame retardant and electrical antistaticity cover properties
APPLICATIONS & FLUIDS
E-32

• Heavy duty hydraulic power lines


• High resistance to abrasion conditions, including rubbing among hoses in bunches, alternative to spring guards,
ease of cleaning in dusty environments
• For severe mining environments, underground and open pit, long resistance to ozone and weathering, cold
temperatures, antistatic and flame retardant properties of the cover
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10086031 31 - 20 1.1/4" 46.3 1.82 49.5 1.95 420 6090 1680 24360 260 10.24 3760 2.53 IP+M01600-20 SP+M05500-20
H10086038 38 - 24 1.1/2" 54.6 2.15 57.8 2.28 420 6090 1680 24360 310 12.20 4850 3.26 IP+M01600-24 SP+M05500-24
H10086051 51 - 32 2" 68.4 2.69 72.0 2.83 420 6090 1680 24360 600 23.62 6860 4.61 XL+M01800-32

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber ISO 3862 type R15; SAE J517 type 100
-40 °C, -40 °F R15; exceed performances of BCS 174
REINFORCEMENT
(British Coal Specification 1992); ISO 6805
100 °C, 212 °F
Six high tensile steel wire spirals type 6 (rubber hoses and hose assemblies
MAX OPERATING TEMPERATURE for underground mining)
COVER
125 °C, 257 °F TYPE APPROVALS
Composite bi-layer structure with
outstanding abrasion and ozone resistance MSHA, CU-TR; FRAS


REMARKS:
• Applications with materials projection or winding on low bend radius pulley systems should be field tested before
use; high abrasion resistant rubber cover hoses are appropriate in most cases.

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

SHIELDMASTER/21
OUTSTANDING WEAR RESISTANCE

KEY FEATURES

HOSES
• Outstanding abrasion and ozone resistance
• Compact and light structures
• Very low bend radius make the product suitable for difficult installations
• Easy assembling and mounting operations (no protection sleeves required)
• Isobaric pressure rating
• Suitable for very cold environments
APPLICATIONS & FLUIDS

E-33
• Low, medium pressure hydraulic lines
• High resistance to abrasion conditions, including rubbing among hoses in bunches, alternative to spring guards,
easy cleaning in dusty environments
• For severe environmental conditions, long resistance to ozone and weathering, cold temperatures, dirty industrial
environments
• Skive and no-skive fitting solutions
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS

DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01154006* 6 -4 1/4" 10.2 0.40 12.2 0.48 210 3040 840 12180 50 1.97 188 0.13 MF+M00120-04 OPF-04

H01154008* 8 -5 5/16" 11.5 0.45 13.6 0.54 210 3040 840 12180 55 2.17 212 0.14 MF+M00120-05 OPF-05

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber ISO 18752 Grade B
-46 °C, -50 °F
REINFORCEMENT TYPE APPROVALS
100 °C, 212 °F
One high tensile steel braid (DN 6-8) MSHA, FRAS (requested)
MAX OPERATING TEMPERATURE
COVER
125 °C, 257 °F
Composite bi-layer structure with
outstanding abrasion and ozone resistance


REMARKS:
• Applications with materials projection or winding on low bend radius pulley systems should be field tested before
use; high abrasion resistant rubber cover hoses are appropriate in most cases.

All dimensions in mm
HOSES

SHIELDMASTER/28
OUTSTANDING WEAR RESISTANCE

KEY FEATURES
HOSES

• Outstanding abrasion and ozone resistance


• Compact and light structures
• Very low bend radius makes the product suitable for difficult installations
• Easy assembling and mounting operations (no protection sleeves required)
• Isobaric pressure rating
• Suitable for very cold environments
APPLICATIONS & FLUIDS
E-34

• Medium and high pressure hydraulic lines


• High resistance to abrasion conditions, including rubbing among hoses in bunches, alternative to spring guards,
ease of cleaning in dusty environments
• For severe environmental conditions, long resistance to ozone and weathering, cold temperatures, dirty industrial
environments
• Skive and no-skive fitting solutions
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01155008* 8 -5 5/16" 12.9 0.51 14.9 0.59 280 4060 1120 16240 55 2.17 299 0.20 MF+M00120-05 OPF-05
H01155010* 10 -6 3/8" 15.4 0.61 17.4 0.69 280 4060 1120 16240 63 2.48 397 0.27 MF+M00120-06 OPF-06
H01155012* 12 -8 1/2" 18.5 0.73 20.5 0.81 280 4060 1120 16240 80 3.15 507 0.34 MF+M00120-08 OPF-08
H01155019* 19 - 12 3/4" 27.1 1.07 29.3 1.15 280 4060 1120 16240 120 4.72 1058 0.71 MF+M00120-12 OPF-12
H01155025* 25 - 16 1" 34.1 1.34 36.5 1.44 280 4060 1120 16240 150 5.91 1536 1.03 MF+M00930-16 OPF-16

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber ISO 18752 Grade B
-40 °C, -40 °F
REINFORCEMENT TYPE APPROVALS
100 °C, 212 °F
Two high tensile steel braids (DN 8÷19). MSHA, FRAS (requested)
MAX OPERATING TEMPERATURE Four high tensile steel spirals (DN 25).
125 °C, 257 °F
COVER
Composite bi-layer structure with
outstanding abrasion resistance


REMARKS:
• Applications with materials projection or winding on low bend radius pulley systems should be field tested before
use; high abrasion resistant rubber cover hoses are appropriate in most cases.

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

SHIELDMASTER/35
OUTSTANDING WEAR RESISTANCE

KEY FEATURES

HOSES
• Outstanding abrasion and ozone resistance
• Compact and light structures
• Very low bend radius makes the product suitable for difficult installations
• Easy assembling and mounting operations (no protection sleeves required)
• Isobaric pressure rating
• Suitable for very cold environments
APPLICATIONS & FLUIDS

E-35
• High pressure hydraulic lines
• High resistance to abrasion conditions, including rubbing among hoses in bunches, alternative to spring guards,
ease of cleaning in dusty environments
• For severe environmental conditions, long resistance to ozone and weathering, cold temperatures, dirty industrial
environments
• Skive and no-skive fitting solutions
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H0119006* 6 -4 1/4" 11.3 0.44 13.1 0.52 350 5070 1400 20300 45 1.77 288 0.19 MF+M00120-04 OPF-04
H0119008* 8 -5 5/16" 12.9 0.51 14.9 0.59 350 5070 1400 20300 55 2.17 330 0.22 MF+M00120-05 OPF-05
H0119010* 10 -6 3/8" 15.0 0.59 16.8 0.66 350 5070 1400 20300 65 2.56 393 0.26 MF+M00120-06 OPF-06
H0119012* 12 -8 1/2" 18.6 0.73 20.4 0.80 350 5070 1400 20300 80 3.15 556 0.37 MF+M00120-08 OPK-08
H0119016* 16 - 10 5/8” 23.5 0.93 25.9 1.02 350 5070 1400 20300 100 3.94 964 0.65 MF+M00120-10 OPK-10
H0119019* 19 - 12 3/4” 27.5 1.08 29.9 1.18 350 5070 1400 20300 120 4.72 1229 0.83 IP+M01500-12 SP+M05400-12
H0119025* 25 - 16 1” 34.6 1.36 37.0 1.46 350 5070 1400 20300 150 5.91 1795 1.21 IP+M01500-16 SP+M05400-16
H0119031* 31 - 20 1.1/4” 42.1 1.66 44.9 1.77 350 5070 1400 20300 230 9.06 2369 1.59 IP+M01500-20 SP+M05400-20
H0119038* 38 - 24 1.1/2” 51.2 2.02 56.1 2.21 350 5070 1400 20300 300 11.81 4214 2.83 IP+M01600-24 SP+M05500-24

CONTINUOUS SERVICE TUBE


TEMPERATURE RANGE
Oil resistant synthetic rubber
-46 °C, -50 °F APPLICABLE SPECS
REINFORCEMENT
100 °C, 212 °F ISO 18752 Grade B
Two high tensile steel braids (DN 6÷12).
MAX OPERATING TEMPERATURE Four high tensile steel spirals (DN 16÷31). TYPE APPROVALS
Six high tensile steel spirals (DN 38). MSHA, FRAS (requested)
125 °C, 257 °F
COVER
Composite bi-layer structure with
outstanding abrasion resistance

REMARKS:
• Applications with materials projection or winding on low bend radius pulley systems should be field tested before
use; high abrasion resistant rubber cover hoses are appropriate in most cases.

All dimensions in mm
HOSES

SHIELDMASTER/42
OUTSTANDING WEAR RESISTANCE

KEY FEATURES
HOSES

• Outstanding abrasion and ozone resistance


• Compact and light structures
• Very low bend radius makes the product suitable for difficult installations
• Easy assembling and mounting operations (no protection sleeves required)
• Isobaric pressure rating
• Suitable for very cold environments
APPLICATIONS & FLUIDS
E-36

• High pressure hydraulic lines


• Heavy duty power lines
• High resistance to abrasion conditions, including rubbing among hoses in bunches, alternative to spring guards,
ease of cleaning in dusty environments
• For severe environmental conditions, long resistance to ozone and weathering, cold temperatures, dirty industrial
environments
• Skive and no-skive fitting solutions
• Mineral oils, vegetable oils and synthetic ester based oils (up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H0120006* 6 -4 1/4" 11.3 0.44 13.3 0.52 420 6090 1680 24360 45 1.77 294 0.20 MF+M00120-04 OPF-04
H0120012* 12 -8 1/2” 20.3 0.80 22.7 0.89 420 6090 1680 24360 120 4.72 808 0.54 MF+M00910-08 OPK-08
H0120031* 31 - 20 1.1/4” 44.7 1.76 49.5 1.95 420 6090 1680 24360 260 10.24 3701 2.49 IP+M01600-20 SP+M05500-20

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber ISO 18752 Grade B
-46 °C, -50 °F
REINFORCEMENT TYPE APPROVALS
100 °C, 212 °F
Two high tensile steel wire braids (DN 6). MSHA, FRAS (requested)
MAX OPERATING TEMPERATURE Four high tensile steel spirals (DN 10÷25).
Six high tensile steel spirals (DN 31÷51).
125 °C, 257 °F
COVER
Composite bi-layer structure with
outstanding abrasion resistance


REMARKS:
• Applications with materials projection or winding on low bend radius pulley systems should be field tested before
use; high abrasion resistant rubber cover hoses are appropriate in most cases.

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

XTRAFLOW/2WB
HIGH FLOW RATES, LOW PRESSURE DROPS

KEY FEATURES

HOSES
• Low pressure drops even with high flow rates
• Superior abrasion resistance
• High ozone and weather resistance
• Flame resistance and electrical antistatic properties of the cover
• High working pressure associated to high flow rates
• Vacuum resistance with SAE 100 R4 performance
APPLICATIONS & FLUIDS

E-37
• Medium-Low pressure hydraulic lines with high flow rates, specific installations with severe abrasion conditions,
marine applications, underground and open pit mining, return and suction lines
• Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in
aqueous emulsion, water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01129063 63 - 40 2.1/2" 75.8 2.98 78.5 3.09 105 1520 420 6090 510 20.08 3531 2.37 SP+M05400-40
H01129076 76 - 48 3" 89.0 3.50 93.6 3.69 80 1160 320 4640 510 20.08 4976 3.34 SP+M05400-48
H01129089 89 - 56 3.1/2" 102.2 4.02 107.4 4.23 35 500 140 2030 710 27.95 5530 3.72 SP+M05400-56

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Extension EN 857-2SC, ISO 11237-2SC
-40 °C, -40 °F
REINFORCEMENT TYPE APPROVALS
100 °C, 212 °F
Two high tensile steel wire braids CU-TR; MSHA
COVER
Synthetic rubber with high ozone, weather
and abrasion resistance

All dimensions in mm
HOSES

XTRAFLOW/4WS
HIGH FLOW RATES, OUTSTANDING ABRASION RESISTANCE

KEY FEATURES
HOSES

• Low pressure drops even with high flow rates


• Extreme abrasion resistance
• High ozone and weather resistance
• Flame retardant and antistatic cover
• Superior pressure rating
• Structure robustness for tough handling
APPLICATIONS & FLUIDS
E-38

• General hydraulics with high flow rates, mine hydraulic return lines, longwalls water lines
• Mineral oils, vegetable oils and systhetic ester based oils, glycols and polyglycols, mineral oils in aqueous emulsion,
water

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10091063 63 - 40 2.1/2" 77.5 3.05 81.5 3.21 140 2030 700 10150 700 27.56 5890 3.96 SP+M05400-40
H10091076 76 - 48 3" 87.8 3.46 92.2 3.63 105 1520 525 7610 700 27.56 5367 3.61 SP+M05400-48
H10091089 89 - 56 3.1/2" 103.7 4.08 108.7 4.28 80 1160 400 5800 800 31.50 8187 5.50 SP+M05400-56
H10091102 102 - 64 4" 120.0 4.72 126.0 4.96 35 500 140 2030 900 35.43 10210 6.86 SP+M05400-64

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Manuli Design
-40 °C, -40 °F
REINFORCEMENT TYPE APPROVALS
100 °C, 212 °F
Four hight tensile steel wire spirals CU-TR; MSHA; FRAS (DN76)
COVER
Synthetic rubber with high abrasion, ozone
and weather resistance

All unlabelled dimensions in mm

www.manuli-hydraulics.com
HOSES

XTRAFLOW/HT
HIGH TEMPERATURE SUCTION & RETURN LINES

KEY FEATURES

HOSES
• Vacuum resistance exceeding SAE 100R4 performance
• Extreme high temperature and heat aging resistance
• High flow rates
• Reduced bend radii compared to SAE 100R4
APPLICATIONS & FLUIDS

• Suction and return lines in hydraulic systems with high temperature fluids, low pressure hydraulic systems in mining

E-39
equipment.
• Remark: compressed air applications require cover pin-pricking and additional safety devices.
• Mineral oils, glycols and polyglycols, transmission fluids, mineral oils in aqueous emulsion (up to 212°F 100°C), air
with oil vapours.

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01128063 63 - 40 2.1/2" 75.8 2.98 78.5 3.09 35 500 140 2030 254 10.00 3589 2.41 MF+M03400-40
H01128076 76 - 48 3" 87.8 3.46 90.5 3.56 35 500 140 2030 355 13.98 3291 2.21 MF+M03400-48
H01128089 89 - 56 3.1/2" 102.2 4.02 106.0 4.17 35 500 140 2030 475 18.70 5708 3.84 MF+M03400-56

CONTINUOUS SERVICE TUBE APPLICABLE SPECS


TEMPERATURE RANGE
Oil resistant synthetic rubber Manuli design
-55 °C, -67 °F
REINFORCEMENT TYPE APPROVALS
135 °C, 275 °F
Two wire braids of high tensile steel wire CU-TR; MSHA
MAX OPERATING TEMPERATURE
COVER
150 °C, 300 °F
Synthetic rubber with high ozone, weather
and heat resistance

All dimensions in mm
HOSES
HOSES
E-40

www.manuli-hydraulics.com
HOSE INSERTS

HOSE INSERTS
Manuli Hydraulics offer a range of staple hose inserts for wire braid or multi-spiral hose. The
range extends from DN6 (1/4”) up to DN76 (3”) and can be manufactured in carbon steel or
stainless steel. The latest release is the new Flushfit male and female staple hose insert which
offers a smaller envelope and a more cost effective connection.

HOSE INSERTS
F-I
HOSE INSERTS
HOSE INSERTS
F-II

www.manuli-hydraulics.com
HOSE INSERTS

MULTIFIT FERRULE -
M00120
SKIVE FERRULE FOR WIRE BRAID HOSES

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M00120-03 3 3/16 5 17 23.9
M00120-04 4 1/4 6 19.5 28
M00120-05 5 5/16 8 20 28.6
M00120-06 6 3/8 10 23 30

HOSE INSERTS
M00120-08 8 1/2 12 26.7 32
M00120-10 10 5/8 16 32 38
M00120-12 12 3/4 19 35.8 41.7

MULTIFIT FERRULE -

F-1
M00910/M00910/M00930
SKIVE FERRULE FOR WIRE BRAID
AND SPIRAL HOSES

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M00910-03 3 3/16 5 20.6 26
M00910-04 4 1/4 6 22 30
M00910-05 5 5/16 8 24 31
M00910-06 6 3/8 10 26 33
M00910-08 8 1/2 12 30 34
M00910-10 10 5/8 16 33 39
M00920-12 12 3/4 19 38 40
M00930-16 16 1 25 46 54
M00920-20 20 1.1/4 31 57 60
M00910-24 24 1.1/2 38 65 70
M00910-32 32 2 51 79 72

All dimensions in mm
HOSE INSERTS

MULTIFIT FERRULE -
M03300
NO-SKIVE FERRULE FOR WIRE BRAID HOSES

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M03300-03 3 3/16 5 19.2 22
M03300-04 4 1/4 6 20.5 27.5
M03300-05 5 5/16 8 22.8 28.5
M03300-06 6 3/8 10 25 30
HOSE INSERTS

MULTIFIT FERRULE -
M03400
NO-SKIVE FERRULE FOR WIRE BRAID HOSES
F-2

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M03400-03 3 3/16 5 21 23
M03400-04 4 1/4 6 23 30.1
M03400-05 5 5/16 8 24 30
M03400-06 6 3/8 10 26 31.1
M03400-08 8 1/2 12 29 34
M03400-10 10 5/8 16 33 37
M03400-12 12 3/4 19 37 42
M03400-16 16 1 25 46 50.7
M03400-20 20 1.1/4 31 59 57.2
M03400-24 24 1.1/2 38 67 64.8
M03400-32 32 2 51 80 68.3
M03400-38 38 2.3/8 60 82.5 69
M03400-40 40 2.1/2 63 88.2 68.8
M03400-48 48 3 76 103 75
M03400-56 56 3.1/2 89 123.4 91

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

MULTIFIT FERRULE -
M00820
NO-SKIVE FERRULE FOR COMPACT HOSES

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M00820-03 3 3/16 5 14 26.4
M00820-06 6 3/8 10 22 32.9
M00820-08 8 1/2 12 26 33.9
M00820-10 10 5/8 16 29 35.9

HOSE INSERTS
M00820-12 12 3/4 19 33 41.7
M00820-16 16 1 25 41 49.7
M00820-20 20 1.1/4 31 48 57
M00820-24 24 1.1/2 38 55.5 55
M00820-32 32 2 51 68.6 70

INTERLOCK PLUS FERRULE -

F-3
M01500
DOUBLE SKIVE FERRULE FOR HEAVY DUTY
SPIRAL HOSES (4 PLY)

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M01500-10 10 5/8 16 35 40.9
M01500-12 12 3/4 19 40 51.4
M01500-16 16 1 25 48 64.5

M01500-20 20 1.1/4 31 57 84
M01500-24 24 1.1/2 38 64.3 94
M01500-32 32 2 51 83.5 107
M01500-40 40 2.1/2 63 100 135
M01500-48 48 3 76 107 125

All dimensions in mm
HOSE INSERTS

INTERLOCK PLUS FERRULE -


M01600
DOUBLE SKIVE FERRULE FOR HEAVY DUTY
SPIRAL HOSES (6 PLY)

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M01600-20 20 1.1/4 31 60 85
M01600-24 24 1.1/2 38 69 96
HOSE INSERTS

INTERLOCK PLUS FERRULE -


M01800/M01810
DOUBLE SKIVE FERRULE FOR EXTRA DUTY
SPIRAL HOSES (6 PLY)
F-4

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M01800-20 20 1.1/4 31 65 88.2
M01800-32 32 2 51 86.5 108
M01810-40 40 2.1/2 63 103 135
M01810-48 48 3 76 113.5 125

INTERLOCK SUPER FERRULE -


M02700
DOUBLE SKIVE FERRULE EXD. 8 WS

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M02700-48 48 3 76 122 165

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

INTERLOCK SUPER FERRULE -


M02800
DOUBLE SKIVE FERRULE FOR HEAVY DUTY
SPIRAL HOSES (8 PLY)

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M02800-48 48 3 76 122 165
M02800-56 56 3.1/2 89 149 236.7

HOSE INSERTS
XTRALOCK SUPER FERRULE -
M01750
DOUBLE SKIVE FERRULE FOR EXTRA DUTY
SPIRAL HOSES (4 PLY)

F-5
HOSE BORE DIMENSIONS
PART REF
DASH INCH DN D L
M01750-12 12 3/4 19 45.1 69

All dimensions in mm
HOSE INSERTS

SPIRALFIT FERRULE -
M05400
NO-SKIVE FERRULE FOR HEAVY DUTY SPIRAL
HOSES (4 PLY)

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M05400-10 10 5/8 16 40 44.3
M05400-12 12 3/4 19 43.8 53.3
M05400-16 16 1 25 52 64.3
M05400-20 20 1.1/4 31 59.3 72
HOSE INSERTS

M05400-24 24 1.1/2 38 68.5 78


M05400-32 32 2 51 84.6 97.1
M05400-40 40 2.1/2 63 97 116
M05400-48 48 3 76 109.8 124
M05400-56 56 3.1/2 89 127.7 123.5
M05400-64 64 4 102 145 126.5
F-6

SPIRALFIT FERRULE -
M05500
NO-SKIVE FERRULE FOR HEAVY DUTY SPIRAL
HOSES (4-6 PLY)

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN D L
M05500-20 20 1.1/4 31 66 70
M05500-24 24 1.1/2 38 75 79
M05500-32 32 2 51 90 98.1

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

STANDARD STAPLE MALE - MULTIFIT


SERIES M14810

HOSE BORE DIMENSIONS

HOSE INSERTS
PART REF
DASH INCH DN B D L L1
M14810-04-04 4 1/4 6 4 15 35.5 31
M14810-06-06 6 3/8 10 7 20 36.5 30
M14810-08-08 8 1/2 12 9.3 24 38.9 30.5
M14810-12-12 12 3/4 19 15 29 39.5 30.5
M14810-16-16 16 1 25 19.8 39 39.5 36
M14810-20-20 20 1.1/4 31 26 46 45.5 35

F-7
M14810-24-24 24 1.1/2 38 32 55 51.5 40
M14810-32-32 32 2 51 42 64 52.9 40
M14810-40-40 40 2.1/2 63 55.4 81 98.6 74
M14810-48-48 48 3 76 68.9 86 122.5 91

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN B D L L1
M14890-06-06 6 3/8 10 7 20 29.0 21.8
M14890-08-08 8 1/2 12 9.3 24 29.0 25.9

All dimensions in mm
HOSE INSERTS

HOSE BORE DIMENSIONS


HOSE INSERTS

PART REF
DASH INCH DN B D L L1
M14840-06-06 6 1 10 7 14 29.0 22.0
M14840-08-08 8 1/2 12 9.3 18 29.0 26.0
F-8

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

BEATER FLANGE - MULTIFIT


SERIES M14810

NOMINAL BORE DIMENSIONS

HOSE INSERTS
PART REF
DASH INCH DN L L1 D B D1
M14810-04-04BF 4 1/4 6 45.5 32 10 4 22
M14810-06-06BF 6 3/8 10 45.5 32 14 7 30
M14810-08-08BF 8 1/2 12 47 32 18 9.3 32
M14810-12-12BF 12 3/4 19 47 32 24 15 40
M14810-16-16BF 16 1 25 59 40 31 19.8 50
M14810-20-20BF 20 1.1/4 31 61 40 38 26 60

F-9
M14810-24-24BF 24 1.1/2 38 70.5 45 47 32 70
M14810-32-32BF 32 2 51 69 45 56 42 82.5
M14810-40-40BF 40 2.1/2 63 100 7 6 81 55.3
M14810-48-48BF 48 3 76 127.5 100 86 68.8 112

All dimensions in mm
HOSE INSERTS

BEATER FLANGE - INTERLOCK PLUS


SERIES M34710

NOMINAL BORE DIMENSIONS


HOSE INSERTS

PART REF
DASH INCH DN L L1 D B D1
M34710-12-12BF 12 1.1/4 19 61 41 22 14.5 45
M34710-16-16BF 16 1 25 86 58 31 19.5 60
M34710-20-20BF 20 1.1/4 31 89.5 63.5 38 25 70
M34710-24-24BF 24 1.1/2 38 92 65 44 31 80
M34710-32-32BF 32 2 51 95 67.5 50 38 90
F-10

STANDARD FLUSHFIT STAPLE MALE - MULTIFIT


SERIES M15910

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN L L1 B D
* M15910-16-16 12 1 25 55 43 19.8 31
* M15910-24-24 24 1.1/2 38 65 52 32 42
M15910-32-32 32 2 51 58.5 42 42 56
M15910-40-40 40 2.1/2 63 84 58 55.4 76
M15910-48-40 48 3 76 82 58 60 76
* Seal Fitted to Staple Male End

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

STANDARD FLUSHFIT STAPLE FEMALE - MULTIFIT


SERIES M25910

HOSE BORE DIMENSIONS

HOSE INSERTS
PART REF
DASH INCH DN B D L
* M25910-24-24 24 1.1/2 38 32 70 67
M25910-32-32 32 2 51 42 76 59
M25910-40-40 40 2.1/2 63 55.4 106 76
M25910-48-40 48 3 76 69 106 78
* Seal Fitted to Staple Male End

F-11
FLUSHFIT PLUS MALE - SPIRALFIT
SERIES M75910

NOMINAL BORE
PART REF A B C D HOSE SELECTION
DASH INCH DN

Xtraflow / 2WB
M75910-48-48L 48 3 76 79.0 62.5 74.0 104.0
Xtraflow / 4WS

Xtraflow / 2WB
M75910-56-56L 56 3.1/2 89 86.0 76.0 85.0 117.0
Xtraflow / 4WS

All dimensions in mm
HOSE INSERTS

FLUSHFIT PLUS FEMALE - SPIRALFIT


SERIES M85910
HOSE INSERTS

NOMINAL BORE
PART REF A B C D HOSE SELECTION
DASH INCH DN

Xtraflow / 2WB
M85910-48-48L 48 3 76 62.5 79.0 112.0 101.0
Xtraflow / 4WS

Xtraflow / 2WB
M85910-56-56L 56 3.1/2 89 76.0 86.0 132.0 112.0
Xtraflow / 4WS
F-12

FLUSHFIT PLUS EXTRA MALE - INTERLOCK PLUS


SERIES M35910

NOMINAL BORE
PART REF A B C D HOSE SELECTION
DASH INCH DN
M35910-48-48X 48 3 76 79.0 62.5 81.0 112.0 Diamondspir/14

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

FLUSHFIT PLUS EXTRA FEMALE -


INTERLOCK PLUS
SERIES 45910

HOSE INSERTS
NOMINAL BORE
PART REF A B C D HOSE SELECTION
DASH INCH DN
M45910-48-48X 48 3 76 62.5 79 115 112 Diamondspir/14

HIGH PRESSURE FLUSHFIT MALE -

F-13
INTERLOCK PLUS
M36110

NOMINAL BORE DIMENSIONS


PART REF
DASH INCH DN L L1 D B
M36110-24-24 24 1.1/2 38 89 65 44 31
M36110-32-32 32 2 51 92 67 50 38
M36110-40-40 40 2.1/2 63 108 78 65 50
M36110-48-48 48 3 76 121 90 77 58.5

All dimensions in mm
HOSE INSERTS

HIGH PRESSURE FLUSHFIT FEMALE -


INTERLOCK PLUS
M46110
HOSE INSERTS

NOMINAL BORE DIMENSIONS


PART REF
DASH INCH DN L B D
M46110-24-24 24 1.1/2 38 87 31 90
M46110-32-32 32 2 51 84.5 41 100
M46110-40-40 40 2.1/2 63 100 51.5 112
M46110-48-48 48 3 76 117 62.5 146
F-14

HIGH PRESSURE FLUSHFIT MALE -


INTERLOCK SUPER
MA6110

NOMINAL BORE DIMENSIONS


PART REF
DASH INCH DN L L1 D B
MA6110-48-48 48 3 76 123 90 77 58.5

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

HIGH PRESSURE FLUSHFIT FEMALE -


INTERLOCK SUPER
MB6110

HOSE INSERTS
NOMINAL BORE DIMENSIONS
PART REF
DASH INCH DN L D D1
MB6110-48-48 48 3 76 119 62.5 146

F-15
HIGH PERFORMANCE FLUSHFIT STAPLE MALE -
XTRALOCK
SERIES M56110

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN L B D
M56110-32-32 32 2 50 87 38.0 50
M56110-40-40 40 2.1/2 63 110 49.8 65
*Identical to M54610-32-32

All dimensions in mm
HOSE INSERTS

HIGH PERFORMANCE FLUSHFIT STAPLE FEMALE


- XTRALOCK
SERIES M66110
HOSE INSERTS

HOSE BORE DIMENSIONS


PART REF
DASH INCH DN A B C
M66110-32-32 32 2 50 84.5 41 100
M66110-40-40 40 2.1/2 63 100 51 112
F-16

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

SLIDERLOCK
Manuli Hydraulics’ Sliderlock is a new
concept to ensure staple lock hose
connection integrity.
The spring loaded cover ensures that the
staple is fully retained, even under the
harshest of conditions. This unique feature
enhances the staple lock design which
has been in use in underground mining
applications for over 50 years.

Sliderlock cover in “Locked” position

HOSE INSERTS
Key Benefits
• Enhanced safety and performance
• Ensures full staple retention
• Inspection holes allow visual staple check
• Innovative design actively prevents cover disengagement during service

F-17
• Cover minimises dust ingress
• Compact, snag-free design
• The safety cover always remains on the hose
• Knurled finish for easy twist-and-click connection
• Red colour identifies high pressure lines

All dimensions in mm
HOSE INSERTS

SLIDERLOCK
NOMINAL BORE WP
PART REF OD Impluse cycles
DASH INCH DN (bar)

*SLH-24 24 1 38 92 420 1.000.000


*SLH-32 32 2 51 107 420 1.000.000
*SLH-40 40 2.1/2 63 122 350 1.000.000
*SLH-48 48 3 76 152 350 1.000.000
*fully interchangeable with SH & SHF series staple male ends

• Sliderlock design is also available on ASAF, ASAFP, ASAFPX and ASHF product ranges
• Refer to SHF28 for seals
HOSE INSERTS

HIGH PRESSURE SLIDERLOCK MALE


SERIES MA6510
F-18

NOMINAL BORE
PART REF A B C D HOSE SELECTION
DASH INCH DN
MA6510-48-48 48 3 76 77.0 58.5 90.0 123.0 Diamondspir/35

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

HIGH PRESSURE SLIDERLOCK FEMALE


SERIES MB6510

NOMINAL BORE

HOSE INSERTS
PART REF A B C D HOSE SELECTION
DASH INCH DN
MB6510-48-48 48 3 76 62.5 77.0 152.0 119.0 Diamondspir/35

F-19

All dimensions in mm
HOSE INSERTS

HIGH PRESSURE SLIDERLOCK MALE -


INTERLOCK PLUS
SERIES M36510
HOSE INSERTS

NOMINAL BORE
PART REF A B C D HOSE SELECTION
DASH INCH DN

Rockmaster/4SH
M36510-24-24 24 1.1/2 38 44.0 31.0 65.0 89.0 Rockmaster/13
Rockmaster/15

Rockmaster/4SH
M36510-32-32 32 2 51 50.0 38.0 65.0 90.0
F-20

Rockmaster/13

Xtraflow/4WS
M36510-40-40 40 2.1/2 63 65.0 49.7 78.0 108.0 Diamondspir/21
Diamondspir/35

Xtraflow/4WS
M36510-48-48 48 3 76 77.0 58.5 90.0 121.0 Diamondspir/14
Diamondspir/21

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

HIGH PRESSURE SLIDERLOCK FEMALE


- INTERLOCK PLUS
SERIES M46510

HOSE INSERTS
NOMINAL BORE
PART REF A B C D HOSE SELECTION
DASH INCH DN

Rockmaster/4SH
M46510-24-24 24 1.1/2 38 31.0 44.0 92.0 87.0 Rockmaster/13
Rockmaster/15

Rockmaster/4SH
M46510-32-32 32 2 51 41.0 50.0 107.0 84.0

F-21
Rockmaster/13

Xtraflow/4WS
M46510-40-40 40 2.1/2 63 51.0 65.0 122.0 100.0 Diamondspir/21
Diamondspir/35

Xtraflow/4WS
M46510-48-48 48 3 76 62.5 77.0 152.0 118.0 Diamondspir/14
Diamondspir/21

All dimensions in mm
HOSE INSERTS

COVER - SLIDERLOCK -
OEM SPARE COMPONENTS
SLHC
HOSE INSERTS

NOMINAL BORE
PART REF A B C D
DASH INCH DN
SLHC-24 24 1.1/2 38 88.0 92.0 62.0 39.5
SLHC-32 32 2 51 102.8 107.0 80.0 40.4
SLHC-40 40 2.1/2 63 118.0 122.0 91.0 47.5
SLHC-48 48 3 76 147.7 152.0 116.0 53.7
F-22

WAVE SPRING - SLIDERLOCK -


OEM SPARE COMPONENTS
SLHWS

NOMINAL BORE
PART REF A B C
DASH INCH DN
SLHWS-24 24 1.1/2 38 76.4 90.0 0.8
SLHWS-32 32 2 51 91.4 105.0 0.8
SLHWS-40 40 2.1/2 63 106.4 120.0 0.8
SLHWS-48 48 3 76 136.4 150.0 0.8

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

VICTAULIC - MULTIFIT INSERT


SERIES M16910

NOMINAL BORE

HOSE INSERTS
PART REF L L1 D D1
DASH INCH DN
M16910-32-23 32 2 51 52 34 60.3 42
M16910-40-40 40 2.1/2 63 60 34 73 55.3
M16910-48-48 48 3 76 42.5 30.5 89 69

VICTAULIC - SPIRALFIT INSERT

F-23
SERIES M76910

NOMINAL BORE
PART REF L L1 D D1
DASH INCH DN
M76910-32-32 32 2 51 55.5 34 60.3 41
M76910-40-40 40 2.1/2 63 64 34 73 51.5
M76910-48-48 48 3 76 65 35 89 62.5

All dimensions in mm
HOSE INSERTS

STAPLE-LOCK MALE SAE J1467 - OPF


OPF14810

NOMINAL BORE
HOSE INSERTS

PART REF B A C D F
DASH INCH DN
OPF14810-04A04 4 1/4 6 40 60.5 28.7 15 33
OPF14810-06A06 6 3/8 10 7 63 28.8 20 33.5
OPF14810-08A08 8 1/2 12 9.3 65 28.7 24 34
OPF14810-12A12 12 3/4 19 15 71.5 28.9 29 35
OPF14810-16A16 16 1 25 19.8 92 36.6 39 44
F-24

SUPER STAPLE-LOCK MALE - OPK


OPK14610

NOMINAL BORE
PART REF B A C D F
DASH INCH DN
OPK14610-12A12 12 3/4 19 15 80.5 38 28.6 44
OPK14610-16A16 16 1 25 22 112 56.5 38.4 63.5
OPK14610-20A20 20 1.1/4 31 26 120.5 60 45.4 68

All dimensions in mm

www.manuli-hydraulics.com
HOSE INSERTS

STAPLE-LOCK MALE SAE J1467 - OPK


OPK14810

NOMINAL BORE

HOSE INSERTS
PART REF B A C D F
DASH INCH DN
OPK14810-06A06 6 3/8 10 7 63 28.8 20 33.5
OPK14810-08A08 8 1/2 12 9.3 65 28.7 24 34
OPK14810-12A12 12 3/4 19 15 71.5 28.9 29 35
OPK14810-16A16 16 1 25 19.8 92 34.6 46 42.5
OPK14810-20A20 20 1.1/4 31 26 95 34.6 46 42.5
OPK14810-24A24 24 1.1/2 38 32 113.5 43.5 55 51.5

F-25
OPK14810-32A32 32 2 51 42 115.5 40 64 49.5

LOW PRESSURE FLUSHFIT MALE - OPK


OPK15910

NOMINAL BORE
PART REF B A C D F
DASH INCH DN
OPK15910-24A24 24 1.1/2 38 32 127 47 46 65
OPK15910-32A32 32 2 51 42 125 37 56 59

All dimensions in mm
HOSE INSERTS

LOW PRESSURE FLUSHFIT FEMALE - OPK


OPK25910

NOMINAL BORE
HOSE INSERTS

PART REF B A D F
DASH INCH DN
OPK25910-24A24 24 1.1/2 38 32 129 70 67
OPK25910-32A32 32 2 51 42 123 76 57
F-26

All dimensions in mm

www.manuli-hydraulics.com
ADDITIONAL MINING PRODUCTS

BOURDON TUBE PRESSURE GAUGE


MODEL SAG-06, MINING VERSION

Standard Version
Forged brass,
PROCESS CONNECTION Lower mount (LM),
Plug connection per, DIN 20043, DN10

PRESSURE ELEMENT Cu-alloy

MOVEMENT Cu-alloy, wear parts argentan

White, with pointer stop pin, black


DIAL lettering, colour divided scale

POINTER Plastic, black

CASE Forged brass

WINDOW Plastic

BEZEL RING Crimp ring, glossy finish stainless steel

FILLING LIQUID Glycerine

Description
• Operating temperature
• Nominal Size: 50mm Ambient : +10 - +60°C
• Accuracy class: 2.5 Medium : +60°C maximum
• Scale range: 0 - 600 bar • Temperature effect:
When the temperature of the measuring
• Pressure limitation the system deviates from the reference
Steady: 3/4 x full scale value temperature (+20°C): max ±0.4 %/10 K

ADDITIONAL
PRODUCTS
Fluctuating: 2/3 x full scale value of the span
Short time: full scale value

Standard Version Lower Mount (LM) Plug connection per DIN 20043, DN10

G-1

NS a b D D1 h+/-1 e SW Weight (kg)


50 19 31 53.3 49.8 28.5 6.5 14.0 0.22

All dimensions in mm
ADDITIONAL MINING PRODUCTS

Hose Protection Covers


Manuli Hydraulics stocks a full range of
hydraulic hose and electrical cable safety
covers. These products offer improved
operator personal safety, external hose and
cable protection from either heat or abrasion,
as well as hydraulic oil spill containment.
Manuli Hydraulics offers an extensive range
of protection products tailored to meet a wide
variety of industrial needs and requirements.

Products

Texsleeve®
A textile protective sleeve in a wide range of sizes that is designed to offer significant abrasion
and heat protection to single and bundled hoses or electrical cables. Texsleeve® also provides
protection from oil spill when used to cover high pressure hydraulic hose. Other products
in this family are Texwrap™, an easy to install textile sleeve, and Textstrip™, a textile belt for
bundling or hanging hoses or cables.
Kovertec™
A high performance spiral wrap for hoses and electrical cables that offers superior resistance
to surface abrading and heat, whilst providing an efective solution to bundling of single or
multiple hoses / cables without compromising flexibility. Three variants are available in this
family of products: Kovertec PSA, Kovertec HT and Kovertec HD.
ADDITIONAL
PRODUCTS

Shiltek™
A silicone coated fire resistant sleeve with outstanding heat resistant properties. Shiltek is
supplied in a wide range of sizes and can be used where either high temperature insulation or
external protection is required.
G-2

All dimensions in mm

www.manuli-hydraulics.com
ADDITIONAL MINING PRODUCTS

Hydraulic Manifolds
Manifolds are used to distribute fluid through
a hydraulic circuit, whilst improving system
design by offering multiple connections
through a single block.
Manuli Hydraulics design and manufacture both
low- and high-pressure hydraulic manifolds to
customers’ unique specifications. Manifolds
can be produced in numerous different
configurations and compliment the Manuli XXL
hose range typically used in applications such
as monorail systems.
The constant requirement for increased output
and greater productivity drive continuous
improvement and innovation in this custom made
range of speciality products.

Key Benefits
• Minimises leak paths • Simplifies hose installation and system
• Reduces hose stress on monorail design
systems • Designs accommodate multiple industry
• Reduces the number of connections standard porting options

ADDITIONAL
• Compact design for both low- and high-

PRODUCTS
pressure applications
• 100% pressure tested and certified

G-3

All dimensions in mm
ADDITIONAL MINING PRODUCTS

Non-Return Valves
MCV SA SERIES
• DN10 - DN50
• Max Working Pressure 320 - 520 bar
• Opening pressure 0.5 - 1 bar

MCV-FM-06-06 / MCV-
MF-06-06 (DN10)
Max Working Pressure 500 bar

Approx Opening
0.5 bar
Pressure
127mm FM, MF
Overall Length
126mm FF

PART NUMBER
DN PN (bar) INPUT OUTPUT OVERALL LENGTH
MCV-SA...
10 500 Female staple DN10 Male staple DN10 127 FM-06-06
ADDITIONAL
PRODUCTS

10 500 Male staple DN10 Female staple DN10 127 MF-06-06

10 500 Female staple DN10 Female staple DN10 126 FF-06-06


12 500 Female staple DN12 Male staple DN12 127 FM-08-08
12 500 Male staple DN12 Female staple DN12 127 MF-08-08
12 500 Female staple DN12 Female staple DN12 126 FF-08-08
19 320 Female staple DN20 Male staple DN20 153 FM-12-12
19 320 Male staple DN20 Female staple DN20 153 MF-12-12
G-4

19 320 Female staple DN20 Female staple DN20 155 FF-12-12


25 320 Female staple DN25 Male staple DN25 196 FM-16-16
25 320 Male staple DN25 Female staple DN25 196 MF-16-16
25 320 Female staple DN25 Female staple DN25 194 FF-16-16
31 320 Female staple DN32 Male staple DN32 198 FM-20-20
31 320 Male staple DN32 Female staple DN32 198 MF-20-20
31 320 Female staple DN32 Female staple DN32 197 FF-20-20
38 320 Female staple DN40 Male staple DN40 226 FM-24-24
38 320 Male staple DN40 Female staple DN40 226 MF-24-24
38 320 Female staple DN40 Female staple DN40 226 FF-24-24
51 320 Female staple DN50 Male staple DN50 259 FM-32-32
51 320 Male staple DN50 Female staple DN50 259 MF-32-32
51 320 Female staple DN50 Female staple DN50 259 FF-32-32

All dimensions in mm

www.manuli-hydraulics.com
ADDITIONAL MINING PRODUCTS

MALE - FEMALE

MATERIALS
Body Steel EN-S355J2G3 zinc plated
Piston Brass
O Rings NBR
Sealing POM

MAXIMUM
WORKING
PART REF DN D L L1 SAFETY FACTOR OPENING
PRESSURE
PRESSURE
MCV-SAMF-4040 63 106 383 70 70 bar 4:1 1.0 bar
MCV-SAMF-4848 75 120 435 90 46 bar 4:1 1.0 bar

FEMALE - MALE

MATERIALS
Body Steel EN-S355J2G3 zinc plated
Piston Brass
O Rings NBR
Sealing POM

ADDITIONAL
PRODUCTS
MAXIMUM
WORKING
PART REF DN D L L1 SAFETY FACTOR OPENING
PRESSURE
PRESSURE
MCV-SAFM-4040 63 106 383 70 70 bar 4:1 1.0 bar
MCV-SAFM-4848 75 120 435 90 46 bar 4:1 1.0 bar

FEMALE - FEMALE
G-5

MATERIALS
Body Steel EN-S355J2G3 zinc plated
Piston Brass
O Rings NBR
Sealing POM

MAXIMUM
WORKING
PART REF DN D L SAFETY FACTOR OPENING
PRESSURE
PRESSURE
MCV-SAF-4040 63 106 350 70 bar 4:1 1.0 bar
MCV-SAF-4848 75 120 404 46 bar 4:1 1.0 bar

All dimensions in mm
ADDITIONAL MINING PRODUCTS

Rotary Staple Lock Live Swivel


Manuli Hydraulics offers a range of rotary
staple lock live swivel couplings, designed
to the highest standards for operation in
demanding interchock applications.
The live swivel eliminates the stresses of hose
twist and torsional forces, extending hose life
and improving mining safety.
With both high- and low-pressure variants, the
live swivel components also incorporate Manuli
Hydraulics’ new one-piece sealing solution,
Supa Seal.

Key Features

• Compact design for both high- and low- • Location flats lock male end for optimum
pressure applications swivel performance
• Validated to a 4:1 factor of safety • Fully sealed to avoid ingress of dirt
• 30,000 simulated interchock advances • Lubrication points for routine
• Fully impulse tested to 500,000 cycles maintenance

• Eliminates hose twist and torsional • Integral breather port prevents over-
greasing
ADDITIONAL

resistance under full working pressure


PRODUCTS
G-6

All dimensions in mm

www.manuli-hydraulics.com
ADDITIONAL MINING PRODUCTS

ASA ROTARY STAPLE LOCK LIVE SWIVEL


SERIES ASA31SWL

NOMINAL BORE
PART REF W.P (bar) W.P (psi) L L1 D D1
DASH INCH DN
ASA31SWL-16-16 16 1 25 280 4060 111 41 31 55
ASA31SWL-20-20 20 1.1/4 31 210 3045 111 42 38 60
ASA31SWL-32-32 32 2 51 175 2537 128 44 56 85
ASA31SWL-40-40 40 2.1/2 63 70 1015 206 75 79 106

ASH ROTARY STAPLE LOCK LIVE SWIVEL


SERIES ASH31SWL

ADDITIONAL
PRODUCTS
G-7

NOMINAL BORE
PART REF W.P (bar) W.P (psi) L L1 D D1
DASH INCH DN
ASH31SWL-16-16 16 1 25 420 6090 148 60 31 60
ASH31SWL-20-20 20 1.1/4 31 420 6090 165 58 38 70
ASH31SWL-24-24 24 1.1/2 38 420 6090 171 63 44 80
ASH31SWL-32-32 32 2 51 420 6090 182 66 50 95

All dimensions in mm
ADDITIONAL MINING PRODUCTS

Stainless Steel Adaptors


Manuli Hydraulics’ extended stainless steel
staple adaptor programme builds upon the
success of its existing and popular range, by
offering SA adaptors in 303/304 Stainless steel.
These adaptors are ideally suited in underground
water lines and highly corrosive environments,
where extended service life represents a cost
effective alternative to plated steel.

NOMINAL BORE
PART REF DESCRIPTION
DASH INCH DN

ASA01-06-06-SS 6 3/8 10 Straight Female Adaptor

ASA01-08-08-SS 8 1/2 12 Straight Female Adaptor

ASA01-12-12-SS 12 3/4 20 Straight Female Adaptor

ASA02-06-06-SS 6 3/8 10 90° Female Elbow

ASA02-08-08-SS 8 1/2 12 90° Female Elbow

ASA03-06-06-04-SS 6/4 3/8 / 1/4 10/06 Female Tee

ASA03-06-06-06-SS 6 3/8 10 Female Tee


ADDITIONAL
PRODUCTS

ASA03-08-08-06-SS 08/06 1/2 / 3/8 12/10 Female Tee

ASA03-08-08-08-SS 8 1/2 12 Female Tee

ASA03-12-12-12-SS 12 3/4 19 Female Tee

ASA03-12-12-06-SS 12 / 6 3/4 - 3/8 19 / 10 Female Tee


G-8

ASA03-12-12-08-SS 12 / 8 3/4 - 1/2 19 / 12 Female Tee

ASA12-06-06-SS 6 3/8 10 90° Swivel Female Elbow

ASA12-08-08-SS 8 1/2 12 90° Swivel Female Elbow

ASA12-12-12-SS 12 3/4 19 90° Swivel Female Elbow

ASA13-06-06-06-SS 6 3/8 10 "T" Swivel Female

ASA13-08-08-06-SS 8/6 1/2 - 3/8 12 / 10 "T" Swivel Female

ASA13-12-12-06-SS 12 / 6 3/4 - 3/8 19 / 10 "T" Swivel Female

ASA13-12-12-08-SS 12 / 8 3/4 - 1/2 19 / 12 "T" Swivel Female

ASA13-12-12-12-SS 12 3/4 19 "T" Swivel Female

All dimensions in mm

www.manuli-hydraulics.com
ADDITIONAL MINING PRODUCTS

Stainless Steel Adaptors (Continued)


NOMINAL BORE
PART REF DESCRIPTION
DASH INCH DN

ASA15-06-06-SS 6 3/8 10 135° Swivel Female

ASA15-08-08-SS 8 1/2 12 136° Swivel Female

ASA15-12-12-SS 12 3/4 19 137° Swivel Female

ASA21-06-06-SS 6 3/8 10 Equal Straight Male

ASA21-06-06-72-SS 6 3/8 10 Equal Straight Male 72mm

ASA21-08-08-SS 8 1/2 12 Equal Straight Male

ASA21-12-12-SS 12 3/4 20 Equal Straight Male

ASA21-06-06-105-SS 6 3/8 10 Equal Straight Male 105 mm

ASA21-08-08-85-SS 8 1/2 12 Equal Straight Male 85 mm

ASA21-12-12-95-SS 8 1/2 12 Equal Straight Male 95 mm

ASA21-08-06-SS 8/6 1/2 - 3/8 12 / 10 Reducing Straight Male

ASA21-12-08-SS 12 / 8 3/4 - 1/2 19 / 12 Reducing Straight Male

ASA29-06-SS 6 3/8 10 Staple Male Plug

ADDITIONAL
PRODUCTS
ASA29-08-SS 8 1/2 12 Staple Male Plug

ASA29-12-SS 12 3/4 19 Staple Male Plug

ASA31F-08-06-SS 8/6 1/2 - 3/8 12/10 Male - Female Adaptor

ASA32F-06-04-SS 6/4 3/8 - 1/4 10/06 90° Male - Female Elbow


G-9

ASA32F-06-06-SS 6 3/8 10 90° Male - Female Elbow

ASA32F-12-12-SS 12 3/4 20 90° Male - Female Elbow

ASA32F-08-08-SS 8 1/2 12 90° Male - Female Adaptor

ASA32-06-06-SS 6 3/8 10 90° Male - Swivel Female Adaptor

ASA32-08-08-SS 8 1/2 12 90° Male - Swivel Female Adaptor

ASA32-12-12-SS 12 3/4 12 90° Male - Swivel Female Adaptor

All dimensions in mm
ADDITIONAL MINING PRODUCTS

Stainless Steel Adaptors (Continued)


NOMINAL BORE
PART REF DESCRIPTION
DASH INCH DN

ASA33F-06-06-06-SS 6 3/8 10 Male - Female Tee “T” Port

ASA33-06-06-06-SS 6 3/8 10 Male - "T" Swivel Female

ASA33-08-08-08-SS 8 1/2 12 Male - "T" Swivel Female

ASA34F-06-06-04-SS 6/4 3/8 - 1/4 10/6 Male - Female Tee “L” Port

ASA34F-06-06-06-SS 6 3/8 10 Male - Female Tee “L” Port

ASA34F-12-12-06-SS 12/6 3/4 - 3/8 20/10 Male - Female Tee “L” Port

ASA34-06-06-06-SS 6 3/8 10 Male - "L" Swivel Female Adaptor

ASA34-08-08-08-SS 8 1/2 12 Male - "L" Swivel Female Adaptor

ASA34-08-08-06-SS 8 /6 1/2 - 3/8 12 / 10 Male - "L" Swivel Female Adaptor

ASA35-06-06-SS 6 3/8 10 135° Male - Swivel Female Elbow

ASA35-08-08-SS 8 1/2 12 135° Male - Swivel Female Elbow


ADDITIONAL
PRODUCTS

ASA35-12-12-SS 12 3/4 19 135° Male - Swivel Female Elbow


G-10

All dimensions in mm

www.manuli-hydraulics.com
ADDITIONAL MINING PRODUCTS

Supa Black 2000


Supa Black is a new coating for mining
fittings that provides outstanding levels of
ductility and corrosion resistance.
By significantly extending the service life of
fittings and minimising maintenance downtime,
Supa Black provides an ideal cost effective
solution for harsh environment applications.
Offering up to 2,000 hours to red rust under
salt spray test conditions, Supa Black outlasts
traditional zinc plated finishes by up to three
times.
In addition, the excellent ductility of the coating
maintains this exceptional performance, even
after crimping or swaging, as it is not prone
to the cracking or flaking that can affect other
coating types.

Key Benefits
• Up to 2,000 hours to red rust • Galvanic corrosion resistance
• Excellent ductility • Superior abrasion performance
• Uniform coating • High volume production process

ADDITIONAL
PRODUCTS
• Good thermal stability • Extends service life up to 3 times
• Unique appearance

Salt Spray Test


(ASTM B117, BS 7479, ISO 9227, NS DIN 5002)
G-11

Supa Black < 12µm Zinc Plating

All dimensions in mm
ADDITIONAL MINING PRODUCTS
ADDITIONAL
PRODUCTS
G-12

All dimensions in mm

www.manuli-hydraulics.com
USEFUL CONVERSIONS

STANDARD SIZE EQUIVALENTS

DN DASH MM INCH
05 3 4.8 3/16
06 4 6.3 1/4
08 5 8.0 5/16
10 6 9.5 3/8
12 8 12.7 1/2
16 10 16.0 5/8
19 12 19.0 3/4
25 16 25.4 1
31 20 32.0 1 1/4
38 24 38.0 1 1/2
51 32 50.8 2
60 38 60.0 2 3/8
63 40 63.5 2 1/2
76 48 76.2 3
89 56 88.9 3 1/2
102 64 101.6 4

STANDARD THREAD SIZE COMPARISON

DN BSP UNF NPTF


02 1/8” (28 TPI) 5/16” (24 TPI) 1/8” (27 TPI)
03 - 3/8” (24 TPI) -
04 1/4” (19 TPI) 7/16” (20 TPI) 1/4” (18 TPI)
05 - 1/2” (20 TPI) -
06 3/8” (19 TPI) 9/16” (18 TPI) 3/8” (18 TPI)
08 1/2” (14 TPI) 3/4” (16 TPI) 1/2” (14 TPI)
10 5/8” (14 TPI) 7/8” (14 TPI) -
12 3/4” (14 TPI) 1 1/16” (12 TPI) 3/4” (14 TPI)
14 - 1 3/16” (12 TPI) -
16 1” 1 5/16” (12 TPI) 1” (11.5 TPI)
19 1 1/4” (11 TPI) 1 5/8” (12 TPI) 1 1/4” (11.5 TPI)
25 1 1/2” (11 TPI) 1 7/8” (12 TPI) 1 1/2” (11.5 TPI)
31 2” (11 TPI) 2 1/1” (12 TPI) 2” (11.5 TPI)
APPENDICIES
H-1
PART NUMBERING SYSTEM

Mining Adaptors

0 1 2 3 4 5 6 7

ROOT

DIGIT “0” 0 1 2 3 4 5 6 7

Series Identification Letters


ASA Traditional Staple Adaptor
ASH High Pressure Staple Adaptor
ASAF / ASHF FlushFit Staple Adaptor

DIGITS “1-2” 0 1 2 3 4 5 6 7

Style Code Numbers


Defines the adaptor shape and terminations

DIGIT “3” 0 1 2 3 4 5 6 7

Suffix Letter Code


Gives additional information about the adaptor style

DIGITS “4-5” 0 1 2 3 4 5 6 7

*1st Pair Dash Size


States nominal bore size of 1st end

DIGITS “6-7” 0 1 2 3 4 5 6 7

*2nd Pair Dash Size


APPENDICIES

States terminal nominal bore size of 2nd end

*Notes for digits “4-5-6-7”


The following protocol is used for mining adaptors:
1. Threaded male ends have presidency and are stated first
H-2

2. Male staple ends are second in rank


3. Female staple ends are in second rank

www.manuli-hydraulics.com
PART NUMBERING SYSTEM

Mining Ball Valves

0 1 2 3 4 5 6 7 8

ROOT

DIGIT “0” 0 1 2 3 4 5 6 7 8

Series Identification Letters


ASAV Traditional Staple Ball Valve
ASHV High Pressure Staple Ball Valve

DIGITS “1-2” 0 1 2 3 4 5 6 7 8

Style Code Numbers


Defines the ball valve end styles

DIGIT “3” 0 1 2 3 4 5 6 7 8

Suffix Letter Code


Gives additional information about the end style

DIGITS “4-5” 0 1 2 3 4 5 6 7 8

1st Group Dash Size


States nominal bore size

DIGIT “6” 0 1 2 3 4 5 6 7 8

2nd Group
APPENDICIES

Defines handle style

DIGITS “7-8” 0 1 2 3 4 5 6 7 8

3rd Group
Defines handle colour
H-3
PART NUMBERING SYSTEM

Hoses

0 1 2 3 4 5 6 7 8 9 10 11 12

ROOT

DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12

“H” letter always means “Hoses”

DIGITS “1-2-3-4-5” 0 1 2 3 4 5 6 7 8 9 10 11 12

Family
“Five digit number” that defines a specific hose family - see “Hose Family Table”.

Digit “1” Hose Type Digits “1-2” Hose Type


0 Hydraulic rubber hose 10 Hydraulic rubber hose
2 Thermoplastic hose 16 Textile braided - Traded
3 Traded hose
7 Oil & marine hose
8 Industrial hose
9 PTFE hose

DIGIT “6” 0 1 2 3 4 5 6 7 8 9 10 11 12

Progressive letter (A, B, ... ) is used to identify an updated structure


In case a number is used, it must be read together with digits “7” and “8” to identify the hose’s
diameter in mm

DIGITS “7-8” 0 1 2 3 4 5 6 7 8 9 10 11 12

Diameter in millimetres
APPENDICIES

In case digit “6” is a number, the hose diameter in millimetres should be read including it.
H-4

www.manuli-hydraulics.com
PART NUMBERING SYSTEM

Hoses (continued)

DIGIT “9” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Package Marking Technology


0 Box Ink transfer
B Reel Ink transfer
P Plastic reel Ink transfer
R Roll Ink transfer
W Wooden reel Ink transfer
E Defined in digit “10” Embossed / embedded
I Defined in digit “10” Inkjet
M Defined in digit “10” Mylar

DIGIT “10” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Package Special


L Box (≤ DN51); Wooden reel (> DN51) Branding with License Number
0 Box -
B Reel -
P Plastic reel -
R Roll -
W Wooden reel -
A Box 100 ft (spiralled) / 50 ft (GoldenBlast)
Q Box 40 m (GoldenBlast)
S, V, Z, Y Box Special length
C - Branding without “Made in...” declaration

DIGIT “11” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Special
APPENDICIES

S, V, Z, Y Special length
C Branding without “Made in...” declaration
9 Manuli standard branding
0-8 Private brand
H-5
PART NUMBERING SYSTEM

Hoses (continued)

DIGIT 12” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Special
9 Manuli standard branding
0-8 Private brand

Notes for digits “9-10-11-12”


If the above convention is NOT followed then the branding is considered “Private”. Exceptions
related to “Manuli Brand” hoses are: x900; xx90; x556; x833; x962; xx97; xx95

Hoses Families

First 6 Prod. Prod. Tech. Description Family Family Description


Digits Tech.
H01007 1 Wire Braided 7 ROCKMASTER/1SN
H01030 1 Wire Braided 30 ROCKMASTER/2SC
H01031 1 Wire Braided; Wire Spiralled 31 SHIELDMASTER/4000
H01032 1 Wire Braided; Wire Spiralled 32 SHIELDMASTER/5000
H01033 1 Wire Braided 33 CPH/2SC
H01035 1 Wire Braided 35 ROCKMASTER/2ST
H01038 1 Wire Braided 38 ROCKMASTER/2SN
H01058 1 Wire Braided 58 EQUATOR/1 BLACK
H01059 1 Wire Braided 59 EQUATOR/1 BLUE
H01101 1 Wire Braided 101 ROCKMASTER/2 PLUS
H01102 1 Wire Braided 102 ETERNITY/2
H01108 1 Wire Braided 108 ROCKMASTER/1SC
H01112 1 Wire Braided 112 TWINPOWER/PLUS
H01122 1 Wire Braided 122 SHIELDMASTER/2 PLUS MINE
H01124 1 Wire Braided 124 FIREND
APPENDICIES

H01125 1 Wire Braided 125 GOLDENISO/21 ANTIWEAR


H01126 1 Wire Braided 126 GOLDENISO/28 ANTIWEAR
H01128 1 Wire Braided 128 XTRAFLOW/ HT
H01129 1 Wire Braided 129 XTRAFLOW/2WB
H01134 1 Wire Braided 134 GOLDENISO/35 LONGLIFE
H01A32 1 Wire Braided; Wire Spiralled A32  SHIELDMASTER/6000
H-6

H02011 2 Smooth Hoses 11 GOLDENISO/14


H10008 10 Wire Spiralled 8 ROCKMASTER/4SP

www.manuli-hydraulics.com
PART NUMBERING SYSTEM

Hoses Families (continued)

First 6 Prod. Prod. Tech. Description Family Family Description


Digits Tech.
H10018 10 Wire Spiralled 18 DIAMONDSPIR
H10031 10 Wire Spiralled 31 ROCKMASTER/12
H10035 10 Wire Spiralled 35 ROCKMASTER/13
H10044 10 Wire Spiralled 44 ROCKMASTER/4SH
H10049 10 Wire Spiralled 49 ROCKMASTER/15
H10086 10 Wire Spiralled 86 SHIELDMASTER/6000 MINE
H10089 10 Wire Spiralled 89 GOLDENISO/45 LONGLIFE
H10091 10 Wire Spiralled 91 XTRAFLOW/4WS
H10093 10 Wire Spiralled 93 GOLDENISO/21 XTRAFLEX
H10095 10 Wire Spiralled 95 GOLDENISO/28 XTRAFLEX
H10096 10 Wire Spiralled 96 GOLDENISO/35 XTRAFLEX
H10097 10 Wire Spiralled 97 GOLDENISO/42 XTRAFLEX
H10098 10 Wire Spiralled 98 GOLDENISO/38 LONGLIFE
H10102 10 Wire Spiralled 102 DIAMONDSPIR/21
H10103 10 Wire Spiralled 103 DIAMONDSPIR/35
H10104 10 Wire Spiralled 104 DIAMONDSPIR/14

APPENDICIES
H-7
PART NUMBERING SYSTEM

Ferrules

0 1 2 3 4 5 6 7

ROOT SIZE

DIGIT “0” 0 1 2 3 4 5 6 7

Value Ferrule Type


M Ferrule MF2000
C Ferrule or clamp A/C
K Reusable ferrule

DIGIT “1” 0 1 2 3 4 5 6 7

Value Description
0 Always

DIGITS “2-3” 0 1 2 3 4 5 6 7
Refer to Ferrule Series table.

DIGIT “4” 0 1 2 3 4 5 6 7

Value Issue of Ferrule


0 First issue of ferrule series
1 Second issue of ferrule series
2 Third issue of ferrule series
3 Fourth issue of ferrule series

DIGIT “5” 0 1 2 3 4 5 6 7
APPENDICIES

Value Special
0 Standard
1 Customised version
2 Customised version
... ...
H-8

DIGITS “6-7” 0 1 2 3 4 5 6 7
Hose bore size

www.manuli-hydraulics.com
PART NUMBERING SYSTEM

Ferrule Series

Digits Description
01 Skive Ferrule for W.B Hoses
03 No-Skive Ferrule for Textile Braided Hoses / Star-Crimp Ferrule AC for RefriStar
04 Reusable Star-Fit Ferrule AC for RefriStar
07 Refrimaster Ferrule AC
08 No-Skive Ferrule for Compact Hoses
09 Skive Ferrule for W.B and W.S Hoses
10 Refrimaster Clamp
13 Double Skive Ferrule for H.D. Spiral Hoses (Interlock 4-6 ply)
14 Double Skive Ferrule for H.D. Spiral Hoses (Interlock 4 ply)
15 Double Skive Ferrule for H.D. Spiral Hoses (Interlock Plus 4 ply)
16 Double Skive Ferrule for H.D. Spiral Hoses (Interlock Plus 6 ply)
17 Double Skive Ferrule for Extra Duty Spiral Hoses (Blastlock-Xtralock 4 ply)
18 Double Skive Ferrule for Extra Duty Spiral Hoses (Blastlock-Xtralock 6 ply)
24 No-Skive Ferrule for Minifit
26 Double Skive Ferrule for Extra Duty Spiral Hoses (Interlock Super)
27 Double Skive Ferrule for Extra Duty Spiral Hoses (Interlock Super 6-8 ply)
28 Double Skive Ferrule for Extra Duty Spiral Hoses (Interlock Super)
31 No-Skive Ferrule for 1 W.B. Hoses
33 No-Skive Ferrule for W.B. Hoses
34 No-Skive Ferrule for W.B. Hoses
54 No-Skive Ferrule for 4 W.S. - 2 W.B. Hoses (Spiralfit)
55 No-Skive Ferrule for 4 W.S. - 6 W.S. Hoses (Spiralfit)
90 Frigostar Clamp

APPENDICIES
H-9
PART NUMBERING SYSTEM

Two-Piece Hydraulic Fittings

0 1 2 3 4 5 6 7 8 9 10 11 12

ROOT TERMINATION END SIZE or


TAIL SIZE METRIC THREAD in mm

DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Description
M MF2000 Connector (Multifit, Interlock, Xtralock, ...)
O Accessories (banjo, flange clamps, bolt, ...)
L Push-Lock Connector

DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Description
1 Male or Double connector type Multifit
2 Female or Flange type Multifit
3 Male or Double connector type Interlock and Interlock Plus
4 Female or Flange type Interlock and Interlock Plus
5 Male or Double connector type Xtralock
6 Female or Flange type Xtralock
7 Male or Double connector type Spiralfit
8 Female or Flange type Spiralfit / Accessories (flange clamps and bolt)
A Male or Double connector type Interlock Super
B Female or Flange type Interlock Super
S Female type Minifit
T Male type Minifit

DIGITS “2-3” 0 1 2 3 4 5 6 7 8 9 10 11 12
APPENDICIES

The numbers in these positions specify the termination end or the second tail.
See “Termination Ends Type” table for coding details.
H-10

www.manuli-hydraulics.com
PART NUMBERING SYSTEM

Two-Piece Hydraulic Fittings (continued)

DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Bending Angle


0 Special Bending Angle
1 Straight
2 22,5° Swept
3 30° Swept
4 Double connector
5 45° Swept
6 60° Swept
7 67,5° Swept
8 Compact type
9 90° Swept

DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Description
0 No Nut / Male / Double skive Flange type Interlock/InterlockPlus/Xtralock
1 Crimped-back Nut / No-skive or External-skive Flange type Multifit/Spiralfit
2 Thrust-wire Nut
3 Slip-on Nut
4 Double Thrust-wire Nut
7 One-piece flange clamp (only for O8... Codes)
8 ISO/SAE code 61 split flange clamp (only for O8... Codes)
9 ISO/SAE code 62 split flange clamp (only for O8... Codes)

DIGITS “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12

Tail size
APPENDICIES

DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9 10 11 12

Termination end size

DIGITS “10-11-12” 0 1 2 3 4 5 6 7 8 9 10 11 12

These digits specify various customisations related to dimensions, threads, drops, ...
H-11
PART NUMBERING SYSTEM

One-Piece Hydraulic Fittings

0 1 2 3 4 5 6 7 8 9 10 11 12

ROOT TERMINATION END SIZE or


TAIL SIZE METRIC THREAD in mm

DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Description
OPB One-Piece (MF3000) Braided
OPNS One-Piece (MF3000) No Skive
OPS One-Piece (MF3000) Spiral
OPK One-Piece (MF3000) No Skive Kompact
OPF One-Piece (MF3000) No Skive Flat

DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Description
1 Male
2 Female or Flange type

DIGITS “2-3” 0 1 2 3 4 5 6 7 8 9 10 11 12

The numbers in these positions specify the termination end or the second tail.
See “Termination Ends Type” table for coding details.

DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Bending Angle


0 Special Bending Angle
APPENDICIES

1 Straight
2 22,5° Swept
3 30° Swept
4 45° Swept
6 60° Swept
7 67,5° Swept
Compact type
H-12

8
9 90° Swept

www.manuli-hydraulics.com
PART NUMBERING SYSTEM

One-Piece Hydraulic Fittings (continued)

DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12

Value Description
0 Flange type Interlock/Xtralock/Multispiral or Male
1 Crimped-back Nut or Flange type Multifit
2 Thrust-wire Nut
3 Slip-on Nut

DIGITS “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12

Tail size

DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9 10 11 12

Termination end size

DIGITS “10-11-12” 0 1 2 3 4 5 6 7 8 9 10 11 12

These digits specify various customisations related to dimensions, threads, drops, ...

APPENDICIES
H-13
PART NUMBERING SYSTEM

Termination End Types

Digit Fittings Q.Safe Description (Male End) Description (Female End)


Double connector (same tail in two- No end (plug)
00 00 -
ends connectors) / No end (plug)
BSP Male DIN 3852-11 - ISO 1179- Fixed Female GAS JIS B 2351 "type
01 - 01
2 Heavy Duty "form E" O"
02 - 02 BSP Male Tapered Thread Long BSP Female Tapered
BSP Male Parallel Thread O'R Flat BSP Banjo
03 03
Face (ISO 1179-3)
BSP Male Bulkhead BSP Fixed Female DIN 3852-2
04 - 04
"form X” / ISO 1179-1
BSP Male 60° cone seat BS5200 / BSP Female 60° cone BS5200 / ISO
05 05 05
ISO 8434-6 8434-6
06 06 - BSP Male Flat Face BSP Female Flat seat
BSPT Male JIS B 8363 (BSP - Nissan) Swivel
07 07 -
Female
Metric Bolt DIN 7643 BSP O-Ring Female 60° cone
08 08 08
BS5200 / ISO 8434-6
BSP Male O'Ring Boss Adjustable Metric Banjo DIN 7642
09 09 -
ISO 1179-3
Metric male 60° cone superlight DIN Metric female 60° cone superlight
10 10 -
3863 DIN 3863
Metric male 24° cone seat light type -
11 11 11
DIN 3861 / ISO 8434-1
Metric male 24° cone seat heavy Metric Female 24° cone O'Ring
12 12 12 type DIN 3861 / ISO 8434-1 heavy type DIN 3865 / ISO 8434-1
Long Drop
- Metric Female Multiseal cone DIN
13 13 -
3868
Metric Male DIN 3852-11 "form E” "Metric Fixed Female DIN 3852-1
14 14
b/ ISO 9974-2 ""form X"" and ""form Y"""
- Metric Female 24° cone O'Ring light
15 15 -
type DIN 3865 / ISO 8434-1
- Metric Female 24° cone O'Ring
16 16 -
heavy type DIN 3865 / ISO 8434-1
APPENDICIES

French Millimetric metric male 24° French Millimetric metric female


17 17 -
cone seat
French GAZ metric male 24° cone French GAZ metric female
18 18 -
seat
Metric Male (Adjustable + Non- Metric Fixed Female ISO 6149-1
19 - 19
Adjustable Heavy) ISO 6149-2
H-14

20 20 - - DIN Metric Standpipe L.T. DIN 2353


21 21 - - DIN Metric Standpipe H.T. DIN 2353

www.manuli-hydraulics.com
PART NUMBERING SYSTEM

Termination End Types (continued)

Digit Fittings Q.Safe Description (Male End) Description (Female End)


23 - 23 JIC Bulkhead male 37° cone ISO -
8434-2 / SAE J514
24 24 24 ORFS male ISO 8434-3 / SAE J1453 ORFS female ISO 8434-3 / SAE
J1453
25 25 25 JIC male (37° cone) ISO 8434-2 / JIC female (37° cone seat) ISO 8434-
SAE J514 2 / SAE J514
26 26 - - SAE female (45° cone seat) SAE
J512
27 27 27 ORFS Bulkhead male ISO 8434-3 / JIC female double hexagon 37° cone
SAE J1453  seat
28 28 28 NPTF Male 60° cone seat SAE J476a NPSM Swivel Female 60° cone SAE
J514
30 30 30 Male O'Ring Boss type SAE J1926-3  Female Port SAE J1926-1
32 - 32 Male O'Ring Boss (Adjustable + -
Non-Adjustable Heavy) SAE J1926-2
33 33 - Flange head (not including Clamps) Flange ISO/SAE 61 (ISO 6162-1 /
Code 61 without O'Ring (adapters) SAE J518 code 61)
34 34 34 API Male NPTF Fixed Female SAE J476a
35 35 - NPT Male  NPT Fixed Female
36 36 - Flange head (not including Clamps) Flange ISO/SAE 62 (ISO 6162-2 /
Code 62 without O'Ring (adapters) SAE J518 code 62)
37 37 37 Metric male 60° cone superlight DIN Flange ISO/SAE 62 Plus / Flange
3863 Bulkhead (A/C)
38 38 - JIS B8363 Toyota male  JIS B 8363 (Toyota) Swivel Female
39 39 - JIS male O-Ring boss - JIS B 8363 SUPERCAT flange
type CO 
40 40 - Komatsu Metric male 60° cone seat  JIS B 8363 (Komatsu) Swivel Female
41 41 - NPTF Swivel Male SAE J476a  Komatsu Flange
43 43 - SAE O'Ring Boss Swivel Male -
44 44 - Male BSPP Flat Face Bonded ORFS Female Long Drop Elbow ISO
Washer 12151-1 / SAE
46 46 - Super Staple Male Super Staple Fixed Female
APPENDICIES

47 47 - Super Staple Male (only for Interlock JIC (37° cone) Female Long Drop
Plus and Spiralfit ) Elbow ISO 12151-5 / SAE J516
48 48 - Staple Male SAE J1467  Staple Fixed Female SAE J1467
49 49 - - Wash Cleaning
52 52 - SAE 45° cone Metric Thread  SAE 45° cone Metric Thread
55 55 - BSP Parallel Thread 60° cone BSP Parallel Thread 60° cone
H-15

BS5200 (only for Interlock/Xtralock BS5200 (only for Interlock/Xtralock


tail) tail)
PART NUMBERING SYSTEM

Termination End Types (continued)

Digit Fittings Q.Safe Description (Male End) Description (Female End)


56 56 - Union Fitting (Male SUB) Union Fitting (Female SUB)
57 - - BSP Male Tapered Thread - JIS B BSP Swivel Female (only for
8363  Interlock/Xtralock tail)
58 58 - GOST Male BSP Parallel Thread O'Ring 60° cone
BS5200 (only for Interlock/Xtralock
tail)
59 59 - Flushfit Male Low Pressure  Flushfit Fixed Female Low Pressure
60 - - Metric thread 74° cone  Metric thread 74° cone
61 61 Flushfit Male High Pressure  Flushfit Fixed Female High Pressure
62 62 - Male Metric Thread 24° cone heavy Flushfit Swivel Female Low Pressure
type DIN 3861 (only for Interlock/
Xtralock tail)
63 63 - Type M Female 58° cone -
64 - - BSP Male front seal Flushfit Swivel -
Female High Pressure
66 66 - - Metric Female 24° cone O'Ring
heavy type DIN 3865 / ISO 8434-
2 (only for Blastlock / Xtralock);
Grayloc Hub (only for Drilling)
67 67 - Standard SSKV  Standard SSKV
68 68 - Super SSKV Super SSKV
74 74 - ORFS type (only for Interlock/ ORFS type (only for Interlock/
Xtralock tail)  Xtralock tail)
75 75 - JIC Thread 37° cone (only for JIC Thread 37° cone (only for
Interlock/Xtralock tail) Interlock/Xtralock tail)
76 76 - Expansion valve short pilot (A/C) ISO 6164 FLANGE type 40MPa /
Expansion valve (A/C)
77 - 77 DIN Bulkhead Male 24° cone Light -
type ISO 8434-1
78 78 - "NPTF Male 60° cone seat SAE  Blastlock/Xtralock)"
J476a (only for Interlock
79 79 - Fixed Male O'Ring seat (A/C)  HUB API 16A (type 16BX) / Female
APPENDICIES

O'Ring (A/C)
80 80 - Male Swivel O'Ring (A/C) FLANGE API 6A (type 6B/6BX) /
O'Ring short pilot (A/C)
81 81 - Male Grooved  French GAZ Standpipe
82 - 82 French GAZ Bulkhead metric male Staple Lock Swivel Female
24° cone seat 
83 83 - 4-Bolts Flange head Code 61 without Flange ISO/SAE 61 (ISO 6162-1 /
H-16

O'Ring (adapters) SAE J518 code 61) / 4-Bolts Flange


head Code 61 (adapters)

www.manuli-hydraulics.com
PART NUMBERING SYSTEM

Termination End Types (continued)

Digit Fittings Q.Safe Description (Male End) Description (Female End)


84 84 - - Xtraflange 61 (ISO6162-1 / SAE J518
code 61 port compatible)
85 85 - - XtraFlange 62 (ISO 6162-2 / SAE
J518 code 62 port compatible)
86 86 - 4-Bolts Flange head Code 62 without Flange ISO/SAE 62 (ISO 6162-
O'Ring (adapters) 2 / SAE J518 code 62) - only for
Xtralock / 4-Bolts Flange head Code
62 (Adapters)
87 87 87 DIN Bulkhead Male 24° cone Heavy ASME B16.5 FLANGE / SDB
type ISO 8434-1  compressor (A/C)
88 - - Male Metric Tapered Thread  Male Metric Tapered Thread
89 89 - SUPERCAT flange (only for Interlock/ SUPERCAT flange (only for Interlock/
Xtralock tail)  Xtralock tail)
91 91 - - Gear Pump Flange
92 92 - - NSD ( Non Stop Driller) Clamp
Connection
95 95 - Brazing Pipe (Fittings) Brazing socket (Fittings) / Beveled To
Weld (only Drilling)
97 97 - Metric Male with 90° Male Cone ISO Metric Female DIN 74225
4038 

Digits Accessories for connectors (O8…) Digits Easy-Fit / Fast-Fit


33 Clamps for flange ISO/SAE 61 1H Oyster High Pressure
36 Clamps for flange ISO/SAE 62 2H Easy-Fit High Pressure (Cejn)
85 Xtraflange Clamps 1L Easy-Fit Low Pressure (Oyster)
02 BSP Bolt 3H Fast-Fit
08 BSP Bolt Double Hole
08 Metric Bolt DIN 7643
2H Cartridge for Easy-Fit High Pressure
00 Drilling Safety Clamp
00 Drilling Lift Eye
APPENDICIES

20 Anti-Kink
21 Metal Sleeve
41 2 Holes Flange Clamp
42 Armour - Joint
81 Clamps for Male Grooved
H-17
Manuli Hydraulics
Mining & Drilling Division
Unit 8, Block 5, Shenstone Trading Estate
Bromsgrove Road, Halesowen, West Midlands
B63 3XB, United Kingdom

sales@manuli-hydraulics.co.uk

www.manuli-hydraulics.com

©Copyright 2019 Manuli Hydraulics.


All rights reserved.

You might also like