S&S

MICRO OIL IGNITION SYSTEM

(MOIS)

Minimising Fuel oil Consumption

(About one sixth to one tenth of normal consumption)

By
Yantai Longyuan Power Technology Co., Ltd
Associate Partner
S&S WATER AND POWER PROJECTS PVT. LTD. (INDIA)
 Presentation Index

 Principle of MOIS Technology

 Application of MOIS Technology

 Thermal Power Plants with MOIS

 Benefit Analysis

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 Principle of MOIS

The application of Advanced Oil Firing

Technology which uses small quantity of
fuel oil, compressed air for atomization &
gasification of oil releasing sufficient high
heat flame (1600~1800 oC)

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 Principle of MOIS

Ignition Principle
The Mini-oil Ignition Technology is an advanced oil firing technology which
combines compressed air atomization with gasification. A strong and stable
oil torch with high temperature of 1600~1800 deg C can be obtained by
burning only a small quantity of fuel oil only. The pulverized coal goes
through the oil flame and quickly absorbs the heat, releasing volatile matters
which quickly burst the coal particles and ignite. The start up and low load
operation can be achieved with minimal (negligible) oil consumption.

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 Installation Principle of MOIS
Mini-oil Ignition System
It is proposed that 4 Mini-oil ignition coal burners be installed and
replace the present coal burners at lowest elevation (A level)
associated to mill A.

The coal nozzles and inlet bend of coal burners needs to be replaced
with Mini-oil ignition coal burners together with its dedicated inlet
bends, while the tip area of Mini-oil ignition coal burner is the same
as that of original burner. LDO/HFO burners will remain
unchanged and be kept as standby ignition measure, if required.

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Arrangement of New Coal Burner with MOIS

MOIS Coal Burner

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New Coal Burner and Elbow Assembly

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MOIS Oil Burner & Oil Gun Assembly

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MOIS Gun Arrangement in Corner

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MOIS Gun Arrangement in Corner

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 Development Trajectory of MOIS

1  In Oct 2003, MOIS firstly used on a 50MW bituminous

2 coal-fired unit in Kashi Power Plant.

 In Nov 2007, MOIS firstly used on a 600MW coal-fired unit in Huaneng

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Qinbei Power Plant.

 In Dec 2009, MOIS firstly used on 2x1000MW units in SDIC Beijiang Power
4
Plant, the first application of mini-oil ignition system to 1000MW in China.

 In May 2011, MOIS firstly used on a 600MW unit in Huaneng Hanfeng

5 Power Plant, its first application on W-shape boiler in China.

 As of Dec. 2015, domestic application

6 of MOIS is over 410 boilers.
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 Achievements in China

18 boilers
Huaneng Qinbei #5/#6
for
Guodian Jianbi #1/#2
Guohua Xuzhou #1/#2 1000MW
SDIC Beijiang #1/#2 411 boilers
CPI Changshu #5/#6
81 boilers > 148,000MW
for
600MW
China Resources 9 boilers
Changshu #1~#3 for
Fuyang #1/#2
Shouyangshan #1/#2 500MW 204 boilers 99 boilers
Huaneng Qinbei #1~#4 for for
Huadian Tangzhai #1/#2 300MW ≤200MW
State Grid Shentou #1~#3
Guohua Panshan #1/#2
Datang Int’l Shentou #3 CPI Changshu #1~#4 Fengcheng #2~#6
Huaneng Nanjing #1/#2 Jilin Baicheng #1/#2
China Resources Akesu #1/#2
Banqiao #1/#2 CPI Tonghua #1/#2
Yudean Maoming #5
By the end of 2015
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 Some Overseas Projects
Name of Unit Retrofit Corner(T)-
Coal Status Quo
Power Plant Capacity /New /wall-fired
India, Jhajjar
2x600MW New T-fired High-ash coal In operation
CLP
Cambodia, High-
3x135MW New Corner-fired In operation
Sihanouk Port moisture coal
Indonesia, High-
2x125MW New Corner-fired In operation
Jeneponto moisture coal
Indonesia, (CFK) High-
1x60MW New Corner-fired In Operation
East Kalimantan moisture coal
India, Adani Seven finished,
12x660MW Retrofit Corner-fired High-ash coal
Power Group others in process
Pakistan, Bituminous
2x660MW New Corner-fired In process
Qadirabad coal

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 Monitoring System

MOIS Control Cabinet

TV

Combustion air
for mini-oil gun

Mini-oil gun

Mini-oil ignition coal burner

M
Oil piping system
Cold state PA Pulverizing & compressed air system
Warming system System
Control System

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Case Study- Adani Power, Mundra Plant, India

Unit Overview:
 Unit Capacity : 5 x 660MW (Unit #5/#6/#7/#8/#9)
 Boiler Supplier : Harbin Boiler Company, Corner-fired boiler
 Type of coal : High Moisture Indonesian Coal
Var≈ 22%, Aar ≈ 16%, M ≈ 25%, HHV ≈ 4000 kcal/kg
 C/O date : 2008 / 2010

Application Results:
 All the units retrofitted from July 2014 to July 2016, oil saving rate from
85% to 93.2%.
 All the 5 units MOIS modifications were finished successfully.

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 Relative Advantages over conventional Light-up

 Extremely small quantity of oil is required for startup (Boiler light-up upto 40% BMCR
load)

 Greater than 80% oil saving achieved as compared to conventional light up method.

 Startup can be controlled smoothly matching the boiler temp & pressure ramp-up
curves

 Less maintenance as compared to conventional oil guns due to simple micro oil gun
construction

 Clear chimney conditions during cold start-ups

 Very consistent, stable & concentrated oil flame enabling coal combustion during start-
up

 Long time (several hours) can not be synchronized, due to the turbine or other
equipment problems, will not significantly impact the SOC KPI.
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Patents & Certificate

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Project Certification & Appreciation Letters in Mundra Plant

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