Skyjack 6832 RT
Skyjack 6832 RT
Skyjack 6832 RT
Section 3
System Component Identification
And Schematics
Table Of Contents
Hydraulic System
Figure 3.2-1 Hydraulic Schematic Parts List ...................................................................................................... 5
Figure 3.2-2. Hydraulic Schematic....................................................................................................................... 7
Figure 3.2-3. Hydraulic Manifolds And Ports Identification.................................................................................. 9
Electrical System
Figure 3.3-1.
Figure 3.3-2.
Electrical Component Parts List.................................................................................................... 11
Control Box Diagram - With All Options........................................................................................ 15
3
Figure 3.3-3. Main Manifold Harness Wiring Diagram - ANSI/CSA................................................................... 16
Figure 3.3-4. Main Manifold Harness Wiring Diagram - CE............................................................................... 17
Figure 3.3-5. Engine Wiring Diagram - Dual Fuel System (Kubota Engine)...................................................... 18
Figure 3.3-6. Engine Wiring Diagram - Diesel Fuel System (Kubota Engine)................................................... 19
Figure 3.3-7. Auto-Leveling Outrigger PC Board Layout................................................................................... 20
Figure 3.3-8. Outrigger Optional Harness Diagram........................................................................................... 21
Figure 3.3-9. Hydraulic Generator Electrical Panel Assembly........................................................................... 23
Electrical Schematics
Figure 3.4-1. Electrical Panel Wiring Diagram (ANSI/CSA)................................................................................ 25
Figure 3.4-2. Electrical Panel Wiring Diagram (CE)........................................................................................... 26
Figure 3.4-3. Electrical Schematic - ANSI/CSA (No Option With Kubota Dual Fuel Engine)........................... 28
Figure 3.4-4. Electrical Schematic - ANSI/CSA (All Option With Kubota Dual Fuel Engine)............................ 29
Figure 3.4-5. Electrical Schematic - ANSI/CSA (All Option With Kubota Diesel Engine).................................. 30
Figure 3.4-6. Electrical Schematic - CE (All Option With Kubota Diesel Engine).............................................. 31
Figure 3.4-7. Electrical Panel Wiring Diagram - Terminal Block Details (ANSI/CSA & CE)............................... 33
Special Options
Figure 3.5-1. Electrical Inverter Wiring Diagram.................................................................................................. 34
Figure 3.5-2. Outrigger Control Box Wiring Diagram.......................................................................................... 35
toc 1 2 4 5 6
Figure 3.1-1 Relay Function Chart AC
NORMALLY NORMALLY
CLOSED OPEN
CONTACT CONTACT
ANGLE
WIRE CROSSING HOURMETER KEY SWITCH
TRANSDUCER
LIMIT SWITCH
ELECTRIC
FUSE ROTARY SWITCH N.C.
MOTOR
BATTERY SILICON
EMERGENCY CAM OPERATED
CHARGE CONTROLLED
STOP BUTTON LIMIT SWITCH
INDICATOR RECTIFIER
PROXIMITY
CAPACITOR RESISTOR TILT SWITCH
SWITCH
SINGLE POLE
PNP
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
TRANSISTOR
RELAY
TEMPERATURE
SWITCH
VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALVE VELOCITY FUSE
PUMP
FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP
VARIABLE
PRESSURE PILOT LINES Dashed DISPLACEMENT
MAIN LINES Solid
TRANSDUCER HYDRAULIC MOTOR
SERVO
SJ-68XX C2 M3
V
370019 & Above Figure 3.2-2b UPPER
LIFT
CASE DRAIN REAR
RIGHT
CYLINDER WHEELMOTOR
6826/6832
O1 M1
Ø0.067 FRONT
LEFT
WHEELMOTOR M4
2H-13-2 (ANSI/CSA) CASE DRAIN REAR
R4 2H-13B-2 (CE) LEFT
PT1 RELIEF HOLDING WHEELMOTOR
PRESSURE VALVE VALVE
OVERLOAD
TRANSDUCER C1
OPTION (ANSI/CSA) LOWER MANIFOLD BLOCK
STANDARD (CE) LIFT MB4 SPLITTER
CYLINDER MANIFOLD
6826/6832 MB2
O1
Ø0.067 CV3 CV4 CV5 CV6
CHECK
VALVES
R3
RELIEF
2H-13-1 (ANSI/CSA)
2H-13B-1 (CE) C7
R5
DRIVE CYLINDER CYLINDER CYLINDER CYLINDER
W
HOLDING STEER
VALVE RELIEF OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
VALVE CYLINDER SANDWICH
VALVE LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
FD1 MANIFOLD
FLOW MB5 C9 C10 C11 C12
MANIFOLD BLOCK VALVE VALVE VALVE VALVE
04
MB3 DIVIDER CHECK CHECK CHECK CHECK
STEERING
ORIFICE CV7 CV8 CV9 CV10
Ø0.055
S10
P-A P-B 03 2H-20B
HYDRAULIC AUXILIARY LOWERING HIGH SPEED
DISCONNECT PRESSURE PORT LIFT ORIFICE STEER-A STEER-B P-C BRAKE FD-A FD-B FD-C VALVE M-A M-B M-C M-D
Ø0.106 6826RT
Ø0.089 6832RT
HP2
S5 HAND
4H-24 PUMP
V1 LEFT STEER V2 S9
EMERGENCY VALVE S8 FREEWHEEL 4H-15B VALVE VALVE VALVE
LOWERING A B VALVE
4H-16A VALVE PARALLEL EXTEND EXTEND EXTEND
X
PULL EXTEND
FORWARD REVERSE OUTRIGGER OUTRIGGER OUTRIGGER
VALVE S5 OUTRIGGER
DRIVE DRIVE S9 RIGHT FRONT RIGHT REAR LEFT REAR
4H-23 LEFT FRONT
P T VALVE A B VALVE A B 4H-16B 4H-76 4H-77 4H-78
RIGHT STEER 4H-75
S3 VALVE PARALLEL
2H-13 (ANSI/CSA) FORWARD P A P A P A P A
R2 2H-13B (CE) V6 P T S8 P T DRIVE
LIFT LOWERING AUTO 4H-15A VALVE T B T B T B T B
RELIEF VALVE RESET REVERSE
VALVE VALVE DRIVE
VALVE
S7 VALVE VALVE VALVE VALVE
4H-20A RETRACT RETRACT RETRACT RETRACT
SERIES/PARALLEL VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
S4
VALVE HOLDING LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
3H-14A
CB2 OUTRIGGER 4H-71 4H-72 4H-73 4H-74
LIFT S6
S1 CV2 PARALLEL 2H-17C
VALVE 3H-30
2H-17A (ANSI/CSA) CHECK COUNTERBALANCE
2H-17B (CE) VALVE BRAKE
VALVE
LARGE VALVE
PUMP DUMP
VALVE CV1 CB1
R1
CHECK SYSTEM MAIN
VALVE RELIEF 02 04 COUNTERBALANCE
LOWERING BRAKE VALVE
VALVE
ORIFICE
Ø0.106 6826RT
ORIFICE
Ø0.028
T-A Y
Ø0.089 6832RT
S2 MB8 OUTRIGGER MANIFOLD BLOCK
2H-18B (ANSI/CSA)
2H-18C (CE)
SMALL
PUMP DUMP
VALVE
LARGE SMALL F1
PUMP PUMP FILTER
ENGINE
Z
P1
PUMP
RESERVOIR
M137360AF
SJ-68XX
RIGHT
R3
2H-13-1 (ANSI/CSA)
2H-13B-1 (CE)
W
RELIEF HOLDING C7
VALVE VALVE STEER CYLINDER CYLINDER CYLINDER CYLINDER
CYLINDER OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
04 LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
MANIFOLD BLOCK STEERING C9 C10 C11 C12
MB3 ORIFICE
Ø0.055 FD1 VALVE VALVE VALVE VALVE
FLOW CUSHION CHECK CHECK CHECK CHECK
DIVIDER CYLINDER CV7 CV8 CV9 CV10
03 C8
P-A LOWERING
HYDRAULIC ORIFICE
DISCONNECT Ø0.106 6826RT
LIFT STEER-A STEER-B P-C BRAKE FD-A FD-B FD-C M-A M-B M-C M-D
Ø0.089 6832RT
P-B
AUXILIARY
PRESSURE PORT
V1
MB9 HYD 2H-86D EMERGENCY S5
HP2
HAND V2
GENERATOR HYDRAULIC LOWERING 4H-24 PUMP FREEWHEEL
PULL LEFT STEER SANDWICH
MANIFOLD GENERATOR VALVE
VALVE
MANIFOLD
A B VALVE
BLOCK VALVE
HYDRAULIC
MB5 S10
2H-20B VALVE
EXTEND
VALVE
EXTEND
VALVE
EXTEND
VALVE
EXTEND
X
HIGH SPEED
S5
GENERATOR 4H-23
P T VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
GM1 GENERATOR OPTION S3 RIGHT STEER S9
LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
2H-13 (ANSI/CSA) 4H-75 4H-76 4H-77 4H-78
MOTOR WITH 2H-13B (CE)
VALVE
V6
4H-16B P A P A P A P A
R2 A B A B PARALLEL
ADJUSTABLE LIFT
LOWERING AUTO
FORWARD T B T B T B T B
VALVE RESET
FLOW CONTROL RELIEF VALVE
DRIVE
VALVE VALVE
P T S9 P T
S8 S8
4H-15B
4H-16A 4H-15A
PARALLEL VALVE VALVE VALVE VALVE
FORWARD REVERSE VALVE
REVERSE RETRACT RETRACT RETRACT RETRACT
DRIVE DRIVE HOLDING
S1 DRIVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
S4 VALVE VALVE OUTRIGGER
2H-17A (ANSI/CSA) VALVE LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
3H-14A 2H-17C
2H-17B (CE) 4H-71 4H-72 4H-73 4H-74
LIFT S6
LARGE
CV2 VALVE 3H-30
PUMP DUMP
VALVE CHECK BRAKE
VALVE VALVE
S7 CB2
CV1 4H-20A PARALLEL
02 COUNTERBALANCE
CHECK R1 SERIES/PARALLEL
LOWERING VALVE
VALVE SYSTEM VALVE
ORIFICE 04
RELIEF
Y
Ø0.106 6826RT BRAKE
VALVE Ø0.089 6832RT ORIFICE CB1
MAIN T-A
Ø0.028
COUNTERBALANCE
S2 VALVE MB8 OUTRIGGER MANIFOLD BLOCK
2H-18B (ANSI/CSA)
2H-18C (CE)
SMALL
PUMP DUMP
VALVE
T-B
AUXILIARY
TANK PORT
F1
LARGE SMALL
FILTER
PUMP PUMP
ENGINE
Z
P1
PUMP
RESERVOIR
M137360AI
CB1 S9
MAIN 4H-15B
COUNTERBALANCE PARALLEL
VALVE REVERSE
DRIVE
S7 VALVE
4H-20A
SERIES/PARALLEL
VALVE
S8 S8
4H-16A 4H-15A
FORWARD REVERSE CB2
PARALLEL S9
DRIVE DRIVE
COUNTERBALANCE 4H-16B
VALVE VALVE
VALVE PARALLEL
FORWARD
TO DRIVE
BRAKE VALVE
O4
BRAKE S10
S6 ORIFICE 2H-20B
3H-30D HIGH
BRAKE SPEED
VALVE VALVE
TO
LARGE S3
PUMP 2H-13(ANSI/CSA)
2H13B(CE)
S5 LOWERING
4H-24 S1
V2 VALVE
LEFTSTEER 2H-17A (ANSI/CSA)
FREEWHEEL
VALVE 2H17B (CE)
VALVE
LARGE
CV2 PUMP DUMP
HP2 CHECK VALVE
HAND VALVE
PUMP
R2
TO TO TO LIFT
V6 SMALL STEER LIFT RELIEF
S2
AUTO PUMP CYLINDER CYLINDER VALVE
2H-18B (ANSI/CSA)
RESET 2H18C (CE)
VALVE SMALL
PUMP DUMP
VALVE
TO TO
TANK DRAIN
CV1
V1 R1 S4
S5 CHECK
EMERGENCY SYSTEM 3H-14A
4H-23 VALVE
LOWERING RELIEF LIFT
RIGHT STEER
PULL VALVE VALVE
VALVE
VALVE
MAIN MANIFOLD
M138189AE_3
4H-74A
4H-71A
OUTRIGGER
OUTRIGGER
LEFT REAR
4H-72A LEFT FRONT
RETRACT
OUTRIGGER RETRACT
RIGHT FRONT
RETRACT
4H-78A
R5 OUTRIGGER
DRIVE LEFT REAR
RELIEF EXTEND
DRIVE
CV3 4H-73A
CHECK
OUTRIGGER
VALVE
RIGHT REAR
RETRACT 4H-75A
OUTRIGGER
LEFT FRONT
EXTEND 2H-17C
OUTRIGGER
4H-76A HOLDING
CV5
4H-77A OUTRIGGER VALVE
CHECK
VALVE OUTRIGGER RIGHT FRONT
RIGHT REAR EXTEND
EXTEND
CV4
CHECK
VALVE
CV6
CHECK
VALVE
SPLITTER MANIFOLD
OUTRIGGER
OUTRIGGER MANIFOLD CYLINDER
M138075AB_1 M138045AB_1
S3 - LIFT/DRIVE SELECTOR
BOTTOM SECTION S15 - START S8 - HORN
08
20
NO
S3 - LIFT/DRIVE SELECTOR 08
3 4 V
MIDDLE SECTION 8B 8A
8A
NC
A 8B
15 1 2
NC
1 2 08 08 08
08
NO
NO
NO
09 08 32 08
13 3 4 3 4 49 3 4
NO
A
3 4
S3 - LIFT/DRIVE SELECTOR
TOP SECTION
16 B S14 - THROTTLE S13 - CHOKE/GLOW S4 - EMERGENCY STOP
07 08
NC
1 2 08 W
NC
07
1 2
14 02
NO
B
3 4 60 LED-1 02
X2
X1
08 08 05 10
34 08
NO
NO
NC
31 08 05 10
3 4 3 4 1 2
X
00
RST1
BACK VIEW
MALE
12
CONTROL BOX HARNESS PIN # - FUNCTION JOYSTICK HARNESS
24
(14) BLACK ORANGE GREEN (60)
11
23
24 BLUE/BLACK PIN 1 - LEFT 24 WHITE/RED (13) ORANGE GREEN (49)
10
22
08 BLUE PIN 2 - JOYSTICK VS+ 08 WHITE/BLACK (10) BLUE RED GREEN WHITE (34) Y
21
9
(10) BLUE WHITE GREEN BLACK (32)
20
8
23 BLACK/WHITE PIN 3 - RIGHT 23 WHITE (09) ORANGE RED RED WHITE (31)
19
7
B RED PIN 4 - FORWARD/UP B YELLOW (08) BLACK RED BLUE BLACK (24)
18
6
(07) RED GREEN BLACK WHITE (23)
08B BROWN/RED PIN 5 - STEERING VS+ 08B WHITE/GREEN
17
5
(07) RED BLACK WHITE RED (20)
16
4
A PURPLE/WHITE PIN 6 - REVERSE/DOWN A GREY (05) WHITE BLACK RED ORANGE BLACK (19)
15
3
02
8B
8A
19 ORANGE/BLACK PIN 7 - 2nd SPEED 19 BROWN (05) WHITE RED RED BLACK (18)
14
2
(02) WHITE WHITE BLACK (16)
8A BLUE PIN 8 - ENABLE VS+ 8A WHITE/BLUE
13
1
02
8B
8A
M137799AD
18B
02
LEFT STEER VALVE
GREY HIRSHMAN
PIN 1 - 24 BLUE/BLACK
PIN 2 - 02 WHITE
24
GREY
02
INSERT ORIENTATION
RIGHT STEER VALVE BOTTOM VIEW
BLACK HIRSHMAN W
02
PIN 1 - 23 BLACK/WHITE
BLACK
23
PIN 2 - 02 WHITE
HIGH SPEED VALVE HYDRAULIC GENERATOR
20B - BLACK/RED/WHITE 86D - ORANGE/BLACK/WHITE
02 - WHITE PARALLEL FORWARD VALVE 02 - WHITE
02 BLACK HIRSHMAN
PIN 1 - 16B WHITE/RED
20B
02
INSERT ORIENTATION
14A LOWERING VALVE PIN 2 - 02 WHITE 86D
BOTTOM VIEW
LIFT VALVE 13 - ORANGE 16B 02
14A - BLACK 02 - WHITE 02 PARALLEL REVERSE VALVE
02 - WHITE GREY HIRSHMAN
BLAC PIN 1 - 15B BLUE/YELLOW
02
13
K PIN 2 - 02 WHITE
X
15B
PARALLEL REVERSE VALVE
GREY HIRSHMAN
02
GRE
PIN 1 - 15B BLUE/YELLOW
Y
LARGE PUMP DUMP VALVE PIN 2 - 02 WHITE
BRAKE FEED VALVE
TO ELECTRIC PANEL - 14 WIRES 17A - BLUE/RED 30 - BROWN
02 - WHITE 17A - BLUE/RED (ANSI/CSA), 17B - BLUE/RED (CE) 02 - WHITE 02 - WHITE
30
13 - ORANGE (ANSI/CSA), 13B - ORANGE 18B- RED/BLACK (ANSI/CSA), 18C - RED/BLACK (CE)
02
20A
17A
02
(CE) 20A - BLACK/WHITE/RED FORWARD VALVE
(SPLICE 1)
02
14A - BLACK 23 - BLACK/WHITE BLACK HIRSHMAN
02
13
02
15A - BLUE 24 - BLUE/BLACK PIN 1 - 16A WHITE/BLACK
15B - BLUE/YELLOW 30 - BROWN SERIES/PARALLEL VALVE PIN 2 - 02 WHITE
16A - WHITE/BLACK 86D - ORANGE/BLACK/WHITE 20A - BLACK/RED/WHITE
16B - WHITE/RED
BLACK
16A
02 - WHITE
02
02 INSERT ORIENTATION Y
BOTTOM VIEW
02 15A
GREY
HOLDING VALVE
13 - ORANGE
02 - WHITE
REVERSE VALVE
GREY HIRSHMAN
PIN 1 - 15A BLUE
HOLDING VALVE (UPPER) PIN 2 - 02 WHITE
HOLDING VALVE (LOWER) PIN 1 - 13 BLACK
1
13 - BLACK 13 PIN 1 - 13 BLACK PIN 2 - 02 WHITE
PIN 2 - 02 WHITE
1
02 - WHITE 02
2
Z
M139827AB
18C
02
LEFT STEER VALVE
GREY HIRSHMAN
PIN 1 - 24 BLUE/BLACK
PIN 2 - 02 WHITE
24
GREY
02
INSERT ORIENTATION
BOTTOM VIEW
RIGHT STEER VALVE
BLACK HIRSHMAN W
02
PIN 1 - 23 BLACK/WHITE
BLACK
23
PIN 2 - 02 WHITE
HIGH SPEED VALVE
20B - BLACK/RED/WHITE
02 - WHITE
02 PARALLEL FORWARD VALVE
BLACK HIRSHMAN
20B
02
14A LOWERING VALVE PIN 1 - 16B WHITE/RED
13B - ORANGE PIN 2 - 02 WHITE
LIFT VALVE
02 - WHITE
14A - BLACK
INSERT ORIENTATION
16B
02 - WHITE
BOTTOM VIEW
13B
02
02
BLA
CK
PARALLEL REVERSE VALVE
15B
GREY HIRSHMAN
X
02
PIN 1 - 15B BLUE/YELLOW
GR
PIN 2 - 02 WHITE
EY
BRAKE FEED VALVE
LARGE PUMP DUMP VALVE 30 - BROWN
17B - BLUE/RED 02 - WHITE
(TO ELECTRIC PANEL - 13 WIRES) 02 - WHITE
30
02 - WHITE 17B - BLUE/RED
02
17B
20A
13B - ORANGE
02
18C - RED/BLACK
14A - BLACK FORWARD VALVE
(SPLICE 1)
20A - BLACK/WHITE/RED
02
BLACK HIRSHMAN
13B
02
02
15A - BLUE 23 - BLACK/WHITE
15B - BLUE/YELLOW PIN 1 - 16A WHITE/BLACK
24 - BLUE/BLACK
16A - WHITE/BLACK SERIES/PARALLEL VALVE PIN 2 - 02 WHITE
30 - BROWN
16B - WHITE/RED 20A - BLACK/RED/WHITE
02 - WHITE
BLACK
16A
INSERT ORIENTATION
02
BOTTOM VIEW
02
Y
HOLDING VALVE
02 15A
GREY
13B - ORANGE
02 - WHITE
REVERSE VALVE
GREY HIRSHMAN
PIN 1 - 15A BLUE
HOLDING VALVE (UPPER) PIN 2 - 02 WHITE
HOLDING VALVE (LOWER) PIN 1 - 13 BLACK
1
13 - BLACK 13 PIN 1 - 13 BLACK PIN 2 - 02 WHITE
PIN 2 - 02 WHITE
1
02 - WHITE 02
2
Z
M139828AA_M139647AA
FLASHER
FL-29 V
3 1
2
2A
10
3 2 1
22
29
FUEL SELECT SWITCH S33
PIN 1 - 50 ORANGE
05 10
A 3A A
00
PIN 2 - 37 BLUE/WHITE 1
X1
PIN 3 - 11 BLUE 2 X2
3A 02 03 B B 02
32
31
10B
10B
A B
W
2B
A B
37
50
11
10B
32
31
13
A B C D E F
10E
10E 10 05 07 14E
AT CARBURETOR
ALTERNATOR MAIN ENGINE STARTER CONTACTOR
ENGINE GROUND
AT CARBURATOR STARTER SOLENOID
1 8
ELECTRIC PANEL 32A - GREEN/BLACK
DEUTSCH
2
3
7
6 PIN 1 - N/U
4 5
PIN 2 - 34C GREEN/WHITE STARTER MOTOR
PRESSURE SWITCH (OPS1)
PIN 3 - 02 WHITE 57 - BLACK/WHITE
00
2A - BLACK/RED
11
50
PROPANE LOCKOFF SOLENOID AT PIN 4 - 32A GREEN/BLACK
2B - WHITE
00
PROPANE REGULATOR/VAPORIZOR PIN 5 - 2A BLACK/RED
PROPANE VALVE SOLENOID (2P-50-1) 2B 32A
50
11
00
PIN 6 - 37 BLUE/WHITE
50 - ORANGE BACK VIEW
PIN 7 - 3A BLUE 2A 57
00 - WHITE
PIN 8 - 31 RED/WHITE 37
GAS SOLENOID (2G-11) IGNITION COIL
3 2 1
11 - BLUE 37 BLUE/WHITE
00 - WHITE 00-WHITE
ALTERNATOR TRIGGER
Y
00
50
PIN 1 - N/U
FUEL PUMP 31CR PIN 2 - 37 BLUE/WHITE
00
50
POS - BLACK 87
PIN 3 - N/U
BACK VIEW
86
57
FUEL PUMP
00 - WHITE 34C - GREEN/WHITE 37 00 11 - BLUE
02 - WHITE 00 - WHITE CHOKE RELAY (31CR) D57
31A
31
3A
02
+
11 - PIN 87 - 31A RED/WHITE
CHOKE SOLENOID (CS-31A) PIN 86 - 02 WHITE
37
34C PIN 30 - 3A BLUE
31A - RED/WHITE 00
02 - WHITE PIN 85 - 31 RED/WHITE
02
PIN 87a - NOT USED
Z
31A
00 02 37
02
M137528AC
37
02
57
DIESEL VALVE SOLENOID
37
02
57
02 WHITE
37 BLUE/WHITE
57 BLACK/WHITE
BACK VIEW
3 2 1
ENGINE STARTER
57 - BLACK/WHITE
ALTERNATOR TRIGGER 103 - RED (10 GA)
PIN 1 - N/U
PIN 2 - 37 BLUE/WHITE (18 GA)
PIN 3 - N/U
32A
ENGINE STARTER
103 103
ENGINE CONTACTOR
GLOW PLUG
2
103
57
91A 32A - GREEN/BLACK
(EGP1)
ALTERNATOR MAIN MAIN ENGINE STARTER 91A - RED (10 GA) W
PRESSURE SWITCH
(OPS1)
2B
2A
2A - BLACK/RED
HIGH 2B - WHITE
34C
THROTTLE SOLENOID
(HTS-34C) 02 TEMPERATURE SWITCH
02 -WHITE (TPS1)
34C - GREEN/WHITE 2B - WHITE
2B
X
FLASHER
FL-29 GLOW PLUG RELAY
GLOW PLUG TIMER (31CR)
PIN 30 - 103 RED (10 GA)
(GPT1) PIN 87 - 91A RED (10 GA)
6 5 4
PIN 1 - N/U 3 2 1 PIN 85 - 31 RED/WHITE
2A
10
87
86
PIN 1 - N/U
90
02
32A
91A
05 10
A A PIN 2 - 34C GREEN/WHITE
91A
3A
00
103
1
31
02
X1
PIN 3 - 02 WHITE
2 X2
03 B B 02 PIN 4 - 32A GREEN/BLACK
GLOW PLUG LIGHT
3A 02
10B
10B
32
31
BACK VIEW
13 31
1 8
91A 02 32A 37 57
DEUTSCH
2 7 31 32A 37 02
D32A
D57
D02
A B C D E F
10E
3 6 32A
10E 10 05 07 14E 4 5
M137884AF
9 10
- 17B BLUE/RED (CE) PIN 2 - 02 WHITE
1
PIN 3 - N/U PIN 3 - 78 BLACK/WHITE
8
3
PIN 4 - 73 BLUE
7
PIN 4 - 14 BLACK
6
PIN 5 - 77 BLUE/BLACK
5
PIN 5 - 09 ORANGE/RED
6
PIN 6 - 74 BLACK
4
7
PIN 6 - 44 RED
3
PIN 7 - 71 ORANGE
2
9
PIN 7 - 28 GREEN/RED PIN 8 - 75 ORANGE/BLACK
1
10 11 12
36 PIN 8 - 02 WHITE PIN 9 - 72 RED
PIN 9 - 02 WHITE
D17C2
CN14 10A
PIN 10 - 14A BLACK/WHITE
PIN 10 - 76 RED/BLACK
W
PIN 11 - 61 GREEN
17A/B
N/U
14
09
44
28
02
02
61
36
28A
14A
PIN 12 - 36 YELLOW
D73
CN21
REAR RIGHT
REAR LEFT
D17C1 D74
CN14 CN21
17C
02
78
73
77
74
71
75
72
76
D77
36
D72 9 PIN CONNECTOR INSTALLED TO CABTIRES ON MACHINE
X
35C
78
73
77
74
71
75
72
76
9
PIN 2 - 62 GREEN
8
PIN 2 - 78 BLACK/WHITE (x2)
7
36
D76 PIN 3 - 73 BLUE (x2) PIN 3 - 62 RED
6
61
5
PIN 4 - 77 BLUE/BLACK (x2)
1
PIN 4 - 63 GREEN
4
61CR 17CCR 65CR
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2
3
ENABLE D75 PIN 5 - 74 BLACK (x2) PIN 5 - 63 RED
1 2
PIN 6 - 71 ORANGE (x2) PIN 6 - 64 GREEN
D36 PIN 7 - 75 ORANGE/BLACK (x2)
PIN 7 - 64 RED
PIN 8 - 72 RED (x2)
PIN 9 - 76 RED/BLACK (x2) PIN 8 - N/U
CN22 J36
PIN 9 - N/U
PIN 10 - 10A GREEN
Y
65
10A
10A
10A
10A
10A
10A
1
5
2
6
3
10A PIN 13 - 10A BLACK, 10A BLUE/WHITE
PIN 14 - 10A BLACK, 10A BLUE/WHITE
TO LIMIT SWITCHES TO CONTROL MODULE PIN 15 - 10A BLUE/WHITE
PIN 1 - 65 GREEN/BLACK PIN 1 - 65 GREEN/BLACK PIN 16 - 65 GREEN/BLACK
PIN 2 - 65A GREEN/WHITE PIN 2 - 65A WHITE
PIN 3 - 66A BLUE/WHITE PIN 3 - 66A WHITE
PIN 4 - 67A RED/WHITE PIN 4 - 67A WHITE Z
PIN 5 - 68A WHITE PIN 5 - 68A WHITE
PIN 6 - N/U PIN 6 - N/U
CN22
CN20 M137969AA M137990AC M137991AB M137992AC M50318AA
REAR RIGHT
REAR LEFT
37000303 & Below Figure 3.3-8a
SJ-68XX
37000304 & Above Figure 3.3-8b OUTR CTRL BOX V
FRONT RIGHT
FRONT LEFT
OUTRIGGER ELECTRIC PANEL ENABLE
TO OUTRIGGER ELECTRIC PANEL TEN PIN CONNECTOR PLUG
12 PIN CONNECTOR PLUG 9 PIN CONNECTOR PIN 1 - 17C WHITE/BLACK
PIN 1 - 28A GREEN/WHITE OUTRIGGER LIMIT SWITCHES PIN 1 - 35C WHITE/BLACK (x2) PIN 2 - 02 WHITE
PIN 2 - 17A BLUE/RED (ANSI/CSA) J36
PIN 2 - 78 BLACK/WHITE (x2) PIN 3 - 78 BLACK/WHITE
17B BLUE/RED (CE) OUTRIGGER LIMIT SWITCHES PIN 3 - 73 BLUE (x2) PIN 4 - 73 BLUE
PIN 3 - N/U PIN 1 - 61 PIN 9 - N/U PIN 4 - 77 BLUE/BLACK (x2) PIN 5 - 77 BLUE/BLACK
PIN 4 - 14 BLACK PIN 2 - 62 GREEN PIN 10 - 10A GREEN PIN 5 - 74 BLACK (x2) PIN 6 - 74 BLACK
PIN 5 - 09 ORANGE/RED PIN 3 - 62 RED PIN 11 - 10A BLACK, 10A BLUE/WHITE PIN 6 - 71 ORANGE (x2) PIN 7 - 71 ORANGE
PIN 6 - 44 RED PIN 4 - 63 GREEN PIN 12 - 10A BLACK, 10A BLUE/WHITE PIN 7 - 75 ORANGE/BLACK (x2) PIN 8 - 75 ORANGE/BLACK
PIN 7 - 28 GREEN/RED PIN 5 - 63 RED PIN 13 - 10A BLACK, 10A BLUE/WHITE PIN 8 - 72 RED (x2) PIN 9 - 72 RED
PIN 8 - 02 WHITE PIN 6 - 64 GREEN PIN 14 - 10A BLACK, 10A BLUE/WHITE PIN 9 - 76 RED/BLACK (x2) PIN 10 - 76 RED/BLACK LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
PIN 9 - 02 WHITE PIN 7 - 64 RED PIN 15 - 10A BLUE/WHITE OUTR DOWN OUTR DOWN OUTR DOWN OUTR DOWN
PIN 10 - 14A BLACK/WHITE PIN 8 - N/U W
PIN 16 - 65 GREEN/BLACK
PIN 11 - 61 GREEN 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 PIN 1 - 78 BLACK/WHITE PIN 1 - 75 ORANGE/BLACK PIN 1 - 76 RED/BLACK PIN 1 - 77 BLUE/BLACK
PIN 12 - 36 YELLOW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
OUTR CTRL BOX OUTR MANIFOLD PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
OUTRIGGER LIMIT SWITCHES
02
78
02
75
02
76
02
77
10A
1 2 3 4 5 6 7 8 9 10 11 12
10A
D36
BACK VIEW
36
6 5 4
3 2 1
4 5 6
1 2 3
02 02
BACK VIEW
74
02
02
72
02
73
02
CONTROL CABLE
71
RIGHT FRONT OUTRIGGER: PIN 1 - 74 BLACK PIN 1 - 71 ORANGE PIN 1 - 72 RED PIN 1 - 73 BLUE
PIN 1 - BLACK (10A) PIN 2 - WHITE (66A) BACK VIEW BACK VIEW BACK VIEW PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
PIN 3 - GREEN (63) PIN 4 - RED (62)
TO OUTRIGGER LIMIT SWITCHES
12 11 10
15 14 13
3 2 1
9 8 7
6 5 4
12 11 10
3 2 1
9 8 7
6 5 4
3 2 1
9 8 7
6 5 4
LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
P2
P4
RIGHT REAR OUTRIGGER: OUTR UP OUTR UP OUTR UP OUTR UP
PIN 1 - BLACK (10A) PIN 2 - WHITE (67A)
PIN 3 - GREEN (64) PIN 4 - RED (63) TO CONTROL BOX - TO CONTROL MODULE - P4 CONTROL MODULE - P2
15 PIN CONNECTOR PLUG PIN 1 - 78 BLACK/WHITE PIN 1 - 68A WHITE
PIN 1 - 02 WHITE PIN 2 - 77 BLUE/BLACK PIN 2 - 67A RED/WHITE
LEFT REAR OUTRIGGER:
PIN 2 - 35C WHITE/BLACK PIN 3 - 76 RED/BLACK PIN 3 - 66A BLUE/WHITE
Y
PIN 1 - BLACK (10A) PIN 2 - WHITE (68A)
PIN 3 - GREEN (10A) PIN 4 - RED (64) PIN 3 - 70 GREEN/BLACK PIN 4 - 75 ORANGE/BLACK PIN 4 - 65A GREEN/WHITE
PIN 4 - 70A RED/WHITE PIN 5 - 74 BLACK PIN 5 - 70 GREEN/BLACK
BACK VIEW PIN 5 - 71 ORANGE PIN 6 - 73 BLUE PIN 6 - 79 GREEN
2
1
BACK VIEW
PIN 8 - 65 GREEN/BLACK
DEUTSCH
TO ELECTRICAL PANEL 3 2
PIN 9 - 75 ORANGE/BLACK PIN 10 - 44 RED
02 WHITE (x2) TO ELECTRIC PANEL PIN 10 - 76 RED/BLACK PIN 11 - 02 WHITE (2x)
09 ORANGE/RED PIN 1 - BLACK ( ) TILT SWITCH CONNECTOR PIN 11 - 77 BLUE/BLACK PIN 12 - 10A BLACK
10A BLUE/WHITE PIN 2 - WHITE ( ) PIN 12 - 78 BLACK/WHITE
14 BLACK PIN 3 - GREEN ( ) PIN 1 - 10A BLACK
PIN 13 - 79 GREEN
14A BLACK/WHITE PIN 4 - RED ( ) PIN 2 - 28 GREEN
PIN 14 - N/U
17A BLUE/RED PIN 3 - 02 WHITE
PIN 15 - N/U
28 GREEN/RED PIN 4 - 44 RED
28A GREEN/WHITE Z
44 RED
61 GREEN
M138052AB
D17B2
SJ-68XX
S23A
S22A
9CR3 9CR2 CN20
S21A
S20A
OUTRIGGER ELECTRIC PANEL 61CR 17BCR 65CR
PIN 1 - 28A GREEN/WHITE PIN 7 - 28 GREEN/BLACK S9B
D36
PIN 2 - 17A BLUE/BLACK (ANSI/CSA) PIN 8 - 02 WHITE (2x)
17B BLUE/BLACK (CE) PIN 9 - 02 WHITE/BLACK LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
CN22 J36 OUTR DOWN OUTR DOWN
PIN 3 - 86A ORANGE/BLACK/WHITE PIN 10 - 14A BLACK/WHITE OUTR DOWN OUTR DOWN
OUTR CTRL BOX - CN20 OUTR MANIFOLD - CN21 OUTRIGGER CONTROL BOX OUTRIGGER MANIFOLD
PIN 4 - 14 BLACK (2x) PIN 11 - 61 GREEN PIN 1 - 35C WHITE/BLACK (x2) PIN 1 - 17C WHITE/BLACK
PIN 5 - 09 ORANGE (2x) PIN 12 - 36 YELLOW PIN 1 - 78 BLACK/WHITE PIN 1 - 75 ORANGE/BLACK PIN 1 - 76 RED/BLACK PIN 1 - 77 BLUE/BLACK
OUTRIGGER LIMIT SWITCHES OUTRIGGER LIMIT SWITCHES - CN22 PIN 2 - 78 BLACK/WHITE (x2) PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
PIN 6 - 44 RED
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10
PIN 1 - 61 PIN 3 - 73 BLUE (x2) PIN 3 - 78 BLACK/WHITE
ELECTRIC PANEL - CN14 PIN 2 - 62 GREEN PIN 4 - 77 BLUE/BLACK (x2) PIN 4 - 73 BLUE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
02
78
02
75
02
76
02
77
PIN 3 - 62 RED PIN 5 - 74 BLACK (x2) PIN 5 - 77 BLUE/BLACK W
PIN 4 - 63 GREEN
10A
1 2 3 4 5 6 7 8 9 10 11 12
PIN 6 - 71 ORANGE (x2) PIN 6 - 74 BLACK
PIN 5 - 63 RED PIN 7 - 75 ORANGE/BLACK (x2) PIN 7 - 71 ORANGE
PIN 6 - 64 GREEN PIN 8 - 72 RED (x2) PIN 8 - 75 ORANGE/BLACK
10A
36
4
1
6
3
PIN 10 - 10A GREEN
5
5
2
PIN 11 - 10A BLACK, 10A BLUE/WHITE
6
3
4
1
PIN 12 - 10A BLACK, 10A BLUE/WHITE BACK VIEW BACK VIEW 02 02
1
5
2
6
3
7
4
8
5
9
6
3
PIN 6 - 09 ORANGE
CONTROL CABLE
1 2 3 1
74
02
02
72
02
73
02
71
PIN 7 - 14 BLACK
PIN 1 - 74 BLACK PIN 1 - 71 ORANGE PIN 1 - 72 RED PIN 1 - 73 BLUE
86D
PIN 8 - 17 BLUE TO ELECTRIC PANEL - 15 WIRES
PIN 9 - 43 RED/BLACK 02 - WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
17A (ANSI/CSA) & 17B (CE) - BLUE/BLACK
PIN 10 - 43A RED/WHITE 02 - WHITE/BLACK 28 - GREEN/BLACK
PIN 11 - 86A ORANGE/BLACK/WHITE BACK VIEW BACK VIEW BACK VIEW LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
2A - ORANGE/BLACK 28A - GREEN/WHITE OUTR UP OUTR UP OUTR UP OUTR UP
PIN 12 - 86D ORANGE/BLACK/WHITE
P2
P4
09 - ORANGE
12 11 10
15 14 13
43 - RED/BLACK
3 2 1
9 8 7
6 5 4
12 11 10
3 2 1
9 8 7
6 5 4
3 2 1
9 8 7
6 5 4
10A - BLUE/WHITE 43A - RED/WHITE
14 - BLACK 44 - RED
14A - BLACK/WHITE 61 - GREEN
17 - BLUE OUTR CONTROL BOX CONTROL MODULE - P4 CONTROL MODULE - P2
TILT SWITCH PIN 1 - 02 WHITE PIN 1 - 78 BLACK/WHITE PIN 1 - 68A WHITE
PIN 1 - 10A BLACK PIN 2 - 35C WHITE/BLACK PIN 2 - 77 BLUE/BLACK PIN 2 - 67A RED/WHITE
PIN 2 - 28 GREEN PIN 3 - 70 GREEN/BLACK PIN 3 - 76 RED/BLACK PIN 3 - 66A BLUE/WHITE Y
PIN 3 - 02 WHITE PIN 4 - 70A RED/WHITE PIN 4 - 75 ORANGE/BLACK PIN 4 - 65A GREEN/WHITE
TO OUTRIGGER LIMIT SWITCHES PIN 4 - 44 RED PIN 5 - 71 ORANGE PIN 5 - 74 BLACK PIN 5 - 70 GREEN/BLACK
LEFT FRONT OUTRIGGER: PIN 6 - 72 RED PIN 6 - 73 BLUE PIN 6 - 79 GREEN
2
1
PIN 1 - BLACK (10A) PIN 2 - WHITE (65A) PIN 7 - 73 BLUE PIN 7 - 72 RED PIN 7 - 70A RED/WHITE
BACK VIEW
DEUTSCH
4 1 DEUTSCH
3 2
PIN 3 - GREEN (62) PIN 4 - RED (36) PIN 8 - 74 BLACK PIN 8 - 71 ORANGE PIN 8 - 65 GREEN/BLACK
PIN 9 - 75 ORANGE/BLACK PIN 9 - 35C WHITE/BLACK PIN 9 - 28 GREEN
4
3
4 1
4 1
Z
3 2
PIN 3 - GREEN (64) PIN 4 - RED (63)
4 1
3 2
M138052AE
V
86ACR 86BCR 86CCR 14CR
OUTRIGGER OPTION
86B 43A
WIRE# 86BCR - HYDRAULIC GENERATOR LATCHING RELAY
86C
86B
86A
2A
02
02
86C 86D
W9 PIN 85 - 86B ORANGE/BLACK/WHITE
W5 PIN 86 - 2A ORANGE/BLACK D86 D86C D86D
W1 PIN 30 - 09 ORANGE
- PIN 87a - N/U
W2 PIN 87 - 86C ORANGE/BLACK/WHITE
36A
14A
02
14
36
W6 PIN 87 - 86D ORANGE/BLACK/WHITE
86 FROM HYDRAULIC Z
85 GENERATOR
09 CONTROL BOX
M146108AA
15 16 19 17 20 20A 16B
37 2A
FLASHER HOURMETER
10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 FL-29 TT
37 42 10A 15A 16A 17 20A
V
10B
10 2A 10 2A 02 15 02 16 02 17 02 19 02 20 02 02
20A
41 18A 16B
CIRCUIT BREAKER
43 43A
20ACR2 28ACR1 34ACR 35CR 35ACR
CB1
2A
10
28ACR2 32CR1 32CR2 33CR
28A
28A
20A
41 02 42
35A
02
34A
02 02 32 41 32 33 35 02 02
22
29
18B 17A 32A 02 34C 34B 44 34A
S6
2A
15B 32A 34C
35 34 CIRCUIT BREAKER
CB3 POWER ON
05 10
LED-2
A 3A A
00
1
10E 10E
X1
2 X2
03 B B 02 GLOW PLUG
LEGEND:
3A 02
29
LIGHT GPL1
START SWITCH OR W
MAIN MANIFOLD HARNESS 10
10
FUEL SELECT
10A 02 02 3A 31 S32
32
31
10B
10B
ENGINE HARNESS A B SWITCH S33
D14E-1
D14A-3
D30
D23
Refer to A B
D0
D17A
9 A-2
D15
D14A-1
D15A-1
D44-1
ANSI/CSA Terminal Strip
D24
10B
32
31
D13
for details. 05 3A
34A
35A
28A
18B
10B
17A
14A
14A
18A
10E
14E
15A
15A
16A
16A
10A
OUTR/GEN HARNESS
21
21
29
09
29
49
05
33
08
07
28
30
23
02
02
02
44
44
24
60
13
10
10
14
05 31 32
GLOW PLUG OR
13
TILT SWITCH CHOKE SWITCH S31
D14E-2
10E
D08
D16A-2
A B C D E F
D1
0E
-2
8
D16
D44
D1
B
HIGH SPEED LIMIT SWITCH
A-1
10E 10 05 07 14E
D28B D14A-2 D18 D28C KEY SWITCH
10A
14E 07
10E 13
S10
32 10B
3A 29
10 29
13 17A 18B 14A 30 15A 16A 23 24 02 22 05
02
2A
TO HORN 05 13 08 07 09 14 10 23 24 49 60 02
UP/DOWN
02 - WHITE
SWITCH S2 X
H1 49
49 - BLACK TILT SWITCH 17A 14A 61 18 09 14 44 28 28A
ENGINE HARNESS
OUTR/GEN HARNESS
MAIN MANIFOLD HARNESS
28 10A 02
PLATFORM CONTROL BOX
44 02
NO
BROWN
BLUE
PIN 1 - 28A GREEN/WHITE HYDRAULIC GENERATOR 12 PIN CONNECTOR PLUG
10A
35
PIN 2 - 17A BLUE/BLACK PIN 1 - EMPTY PIN 7 - 14 BLACK
00
PIN 3 - 86A ORANGE/BLACK/WHITE PIN 2 - EMPTY PIN 8 - 17 BLUE 00
PIN 4 - 14 BLACK (2x) PIN 3 - EMPTY PIN 9 - 43 RED/BLACK 2
PIN 5 - 09 ORANGE (2x) PIN 4 - 02 WHITE PIN 10 - 43A RED/WHITE
FL-22 TO FLASHING LIGHT PIN 6 - 44 RED PIN 5 - 2A ORANGE/BLACK PIN 11 - 86A ORANGE/BLACK/WHITE F1 FUSE
& BEEPER
100
02 - WHITE
PIN 7 - 28 GREEN/BLACK PIN 6 - 09 ORANGE PIN 12 - 86D ORANGE/BLACK/WHITE 300 AMP
PIN 8 - 02 WHITE (2x)
FLASHING LIGHT 22 - GREEN PIN 9 - 02 WHITE/BLACK
29 - BLACK
02 - WHITE PIN 10 - 14A BLACK/WHITE MAIN BATTERY
22 - GREEN PIN 11 - 61 GREEN
MAIN MANIFOLD HARNESS PIN 12 - 36 YELLOW B1
22 22
86D TO ENGINE HARNESS
02 - WHITE 17A - BLUE/RED
13 - ORANGE 18B - RED/BLACK
PIN 1 - N/U 03 BLUE - 14GA
02 14A - BLACK 20A - BLACK/WHITE/RED
10A BLUE/WHITE
PIN 2 - 34C GREEN/WHITE
PIN 3 - 02 WHITE
Y
02 15A - BLUE 23 - BLACK/WHITE PIN 4 - 32A GREEN/BLACK
02 15B - BLUE/YELLOW 24 - BLUE/BLACK PIN 5 - 2A BLACK/RED
00
MAIN
2
BP-29 16A - WHITE/BLACK 30 - BROWN
100
PIN 6 - 37 BLUE/WHITE TO ENGINE
29 29 16B - WHITE/RED 86D - ORANGE/BLACK/WHITE DISCONNECT
10A
03
PIN 7 - 3A BLUE
36
PIN 8 - 31 RED/WHITE
SWITCH S1
1
2
3
4
103 103
2
10A
36
BEEPER
2
BACK VIEW
103
DEUTSCH
02 - BLACK
29 - RED FEMALE OUTRIGGER 9 10 11 12 8 7 6 5 4 3 1 2 9 10 11 12 8 7 6 5 4 3 1 2
103
LIMIT SWITCHES
8
7
6
5
BACK VIEW
WHITE/BLACK (16) (02) WHITE
13
9 10 11 12 8 7 6 5 4 3 1 2 9 10 11 12 8 7 6 5 4 3 1 2
1
PIN 2 - 28 GREEN
36
PIN 3 - 02 WHITE
5
1
2
19
D36
7
CRD3
8
DEUTSCH
GREEN/WHITE (34) (10) BLUE/RED NO OUTRIGGER JUMPER PLUG NO HYDR GEN JUMPER PLUG
21 22 23 24
GREEN (49) (13) ORANGE PIN 1 & 7 - GRN/RED (28-28A) PIN 9 & 10 - RED (43-43A)
10
3
4
ORANGE/GREEN (60) (14) BLACK PIN 4 & 10 - BLK (14-14A)
BACK VIEW
11
M146100AB
37000303 & Below Figure 3.4-2a 10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 20ACR2 28CR HOURMETER
SJ-68XX TT
37000304 & Above Figure 3.4-2b
37 42 10A 15A 16A 17 20A 16B 15B 13A
V
10B
10 2A 10 2A 02 15 02 16 02 17 02 19 02 20 02 02 02 02
20A
20A
28
41 18A
CIRCUIT BREAKER
35
28ACR1 28ACR2 28ECR1 28ECR2 28ECR3 32CR1 32CR2 33CR 34ACR 35CR 35ACR
CB1
18A 17 18B 17A 13A 3A 41 34B 43 10A 34 34
EMERGENCY STOP
2A
43
10
35B
28A
28E
28E
28E
28A
41 02 42
35A
02 02
34A
02 02 02 32 41 32 33 02 02
35
18B 17A 18C 17B 13B 32A 02 34C 34B 44 34A
S6
28E 13B 32A 34C
35B
CIRCUIT BREAKER
CB3
05
1
10
A 3A
00
A POWER ON
X1
10 LED-2
2
LEGEND: 61
3A
X2
02 03 B B 02
MAIN MANIFOLD HARNESS GLOW PLUG
START SWITCH W
ENGINE HARNESS LIGHT GPL1
02 14 10A
3A
31
S32
32
31
10B
10B
PLATFORM CONTROL BOX A B
Refer to A B
OUTRIGGER PCB OPTION PLUG CE Terminal Strip
10B
32
31
for details.
TILT SWITCH 05
18C
35A
34A
28A
17B
10B
14A
18A
10E
14E
10A
15A
15A
16A
16A
21
21
09
49
02
02
02
05
33
07
08
30
23
28
44
44
24
60
10
10
13
14
05 32
31
10E 10 05 07 14E
KEY SWITCH
14E 10E
S10
32 13
3A
10B 10
TO HORN 05
02
2A
02 - WHITE 3A
UP/DOWN
49 - BLACK SWITCH S2 X
H1 02 02 10E 14 10A 13 28 60
ENGINE HARNESS
OUTR CTRL MODULE
MAIN MANIFOLD HARNESS
49 02 05 07 08 18 10 09 14 10A 13 23 24 49 60
02 44
HIGH SPEED LIMIT SWITCH
02 17B 14A 09 44 28 28A
10A - BLACK
35 - BLACK/WHITE 00 WHITE - 14GA
00
00
NC
BLACK
BLACK/WHITE
F1 FUSE
2
10A
35
300 AMP
100
NO
MAIN BATTERY
TO ENGINE HARNESS LS5 B1
OUTRIGGER PCB
TO OUTR CTRL MODULE PIN 1 - N/U 03 BLUE - 14GA
TO LOAD SENSING HARNESS Y
CONTROL MODULE - P2 PIN 1 - 28A GREEN/WHITE PIN 7 - 28 GREEN/RED PIN 1 - 10A BLACK PIN 2 - 34C GREEN/WHITE
PIN 2 - 17B BLUE/RED PIN 8 - 02 WHITE
PIN 3 - 02 WHITE
00
PIN 1 - N/U PIN 9 - 02 WHITE PIN 2 - N/U
2
PIN 3 - N/U
100
PIN 2 - 10E BLUE/WHITE PIN 4 - 14 BLACK PIN 10 - 14A BLACK/WHITE PIN 3 - 02 WHITE PIN 4 - 32A GREEN/BLACK TO ENGINE
03
PIN 5 - 09 ORANGE/RED PIN 11 - 61 GREEN
PIN 3 - 14 BLACK PIN 12 - 36 YELLOW PIN 4 - 44 GREEN PIN 5 - 2A BLACK/RED 2
2
PIN 6 - 37 BLUE/WHITE
1
2
1
2
3
4
103
PIN 5 - N/U NOTE: ONLY USED WITH MAIN DISCONNECT
PIN 7 - 3A BLUE
103
DEUTSCH
DEUTSCH
OUTRIGGERS SWITCH S1
PIN 6 - N/U WHITE/BLACK (16) (02) WHITE PIN 8 - 31 RED/WHITE
13
3
4
12
8
7
6
5
3
9
6
PIN 7 - 16 WHITE/BLACK
1 2 3 4 5 6 7 8 12 11 10 9
RED/BLACK (18) (05) WHITE/RED
BACK VIEW BACK VIEW
14
2
11
5
8
3
10
7
1
4
10A
36
28E GRN/WHT - TO CONTROL MODULE - P3-6
16
10A
PIN 11 - 02 WHITE
7
10
11
36
12
24 - BLUE/BLACK
(GROUND) GRN/BLK/WHT TO (00) NO OUTRIGGER OPTION JUMPER PLUG 16 A - WHITE/BLACK 30 - BROWN
PIN 1 TO PIN 7 - GREEN/RED (28-28A)
16B - WHITE/RED
FEMALE PIN 4 TO PIN 10 - BLACK (14-14A)
M139255AB
HOURMETER
TT
37000303 & Below Figure 3.4-2a
10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 20ACR2 28CR
SJ-68XX
37 42 10A 15A 16A 17 20A 16B 15B 13A
10B
10 2A 10 2A 02 15 02 16 02 17 02 19 02 20 02 02 02 02
20A
20A
37000304 & Above Figure 3.4-2b
28
41 18A
43A 35
CIRCUIT BREAKER
28ACR1 28ACR2 28ECR1 28ECR2 28ECR3 32CR1 32CR2 33CR 34ACR 35CR 35ACR
CB1
2A
10
18A 17 18B 17A 13A 3A 41 34B 43A 10A 34 34
43 35B
EMERGENCY STOP
28A
28E
28E
28E
28A
41 02 42
35A
02 02
34A
02 02 02 32 41 32 33 02 02
35
18B 17A 18C 17B 13B 32A 02 34C 34B 44 34A
2A
S6
28E 13B 35B
43
32A 34C
CIRCUIT BREAKER
CB3
05
1
10
A 3A
00
A POWER ON
X1
LEGEND:
10 LED-2
61 2 X2
MAIN MANIFOLD HARNESS 3A 02 03 B B 02
32
31
10B
10B
OUTR/GEN HARNESS D14A-2
A B
D23
TILT SWITCH A B
D0
A-2
9
D15
D14A-1
D15A-1
D17B
D14E-1
D24
10B
32
31
HIGH SPEED LIMIT SWITCH 05
18C
35A
34A
28A
17B
10B
14A
18A
10E
14E
10A
15A
15A
16A
16A
21
21
09
49
02
02
02
05
33
07
08
30
23
28
44
44
24
60
10
10
13
14
05 32
31
LOAD SENSE CONTROL MODULE
GLOW PLUG
13
SWITCH S31
10E
D08
D16A-2
A B C D E F
D1
0E
D14
8C
D4
D16
D1
E-2
A-1
10E 10 05 07 14E
D18 KEY SWITCH
14E 10E S10
32 13
3A
10B 10
TO HORN 05
02
2A
02 - WHITE 3A
UP/DOWN
49 - BLACK SWITCH S2
H1 02 02 10E 14 10A 13 28 60
X
ENGINE HARNESS
OUTR/GEN HARNESS
OUTR CTRL MODULE
MAIN MANIFOLD HARNESS
49 02 05 07 08 18 10 09 14 10A 13 23 24 49 60
02 44
HIGH SPEED LIMIT SWITCH
02 17B 14A 09 44 28 28A 10A - BLACK
35 - BLACK/WHITE
OUTRIGGER 12 PIN CONNECTOR PLUG HYDRAULIC GENERATOR 12 PIN CONNECTOR PLUG 00 WHITE - 14GA
NO
PIN 1 - 28A GREEN/WHITE PIN 1 - EMPTY PIN 7 - 14 BLACK
BLACK/WHITE
10A
35
PIN 2 - 17A BLUE/BLACK PIN 2 - EMPTY PIN 8 - 17 BLUE
00
BLACK
PIN 3 - 86A ORANGE/BLACK/WHITE PIN 3 - EMPTY PIN 9 - 43 RED/BLACK F1 FUSE
NC
00
PIN 4 - 14 BLACK (2x) PIN 4 - 02 WHITE PIN 10 - 43A RED/WHITE 2
PIN 5 - 09 ORANGE (2x) PIN 5 - 2A ORANGE/BLACK PIN 11 - 86A ORANGE/BLACK/WHITE 300 AMP
PIN 6 - 44 RED PIN 6 - 09 ORANGE PIN 12 - 86D ORANGE/BLACK/WHITE
100
PIN 7 - 28 GREEN/BLACK
PIN 8 - 02 WHITE (2x)
PIN 9 - 02 WHITE/BLACK
PIN 10 - 14A BLACK/WHITE MAIN BATTERY
MAIN MANIFOLD HARNESS PIN 11 - 61 GREEN B1
02 - WHITE 17B - BLUE/RED PIN 12 - 36 YELLOW 86D TO ENGINE HARNESS
PIN 1 - N/U 03 BLUE - 14GA
13B - ORANGE 18C - RED/BLACK
14A - BLACK 20A - BLACK/WHITE/RED PIN 2 - 34C GREEN/WHITE Y
15A - BLUE 23 - BLACK/WHITE 10A BLUE/WHITE PIN 3 - 02 WHITE
15B - BLUE/YELLOW 24 - BLUE/BLACK PIN 4 - 32A GREEN/BLACK 00
16A - WHITE/BLACK 30 - BROWN PIN 5 - 2A BLACK/RED
MAIN
2
100
16B - WHITE/RED 86D - ORANGE/BLACK/WHITE PIN 6 - 37 BLUE/WHITE TO ENGINE
DISCONNECT
10A
03
PIN 7 - 3A BLUE
36
PIN 8 - 31 RED/WHITE
SWITCH S1
1
2
3
4
BACK VIEW
2
103 103
10A
36
2
103
DEUTSCH
OUTRIGGER 9 10 11 12 8 7 6 5 4 3 2 1 9 10 11 12 8 7 6 5 4 3 2 1
103
TO LOAD SENSING
CONTROL MODULE - P2 LIMIT SWITCHES
8
7
6
5
PIN 1 - N/U WHITE/BLACK (16) (02) WHITE BACK VIEW
13
1
12
3
9
6
14
28 GRN/BLK - TO CONTROL MODULE - P3-4
9 10 11 12 8 7 6 5 4 3 2 1 9 10 11 12 8 7 6 5 4 3 2 1
11
5
8
3
10
7
1
4
(08) BLACK/RED
36
1
2
PIN 10 - 35B RED/BLACK D36
GREEN/WHITE (34) (10) BLUE/RED Z
21
PIN 11 - 02 WHITE
PIN 12 - 10A BLUE/BLACK GREEN (49) (13) ORANGE
22
DEUTSCH
10
11
3
4
24
BACK VIEW
(GROUND) GRN/BLK/WHT TO (00)
FEMALE
M146104AA
FIGURE 3.4-3. ELECTRICAL SCHEMATIC - ANSI/CSA (NO OPTION with KUBOTA DUAL FUEL ENGINE) AD
A B C D E
S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
S4 BASE (IN IDLE POSITION) STOP
CONTROL BOX KUBOTA DUAL FUEL ENGINE
EMERGENCY S2
STOP UP/DOWN NEGATIV
SWITCH SWITCH
07
08 07 RED 07 05 05 3A
1
13 ICM1 IGNITION
07 RED/GREEN 07 10E 10 10 02 37 00 CONTROL MODULE
14E 10E 2
D10E
LED-2
POWER ON
LIGHT 1 2 3
CPS1
CRANKSHAFT
POSITION
3
IGNITION COILS
G
SENSOR
10 05 WHITE/RED 05 00
4
IGC1 IGC2 IGC3
CHOKE
05 WHITE/BLACK/RED 05 3A 3A 31A CS-31A SOLENOID
5
D02-16
HIGH THROTTLE
3A 43 43A 34B 34C 34C 34C HTS-34C SOLENOID
6
HYDR GEN D02-17
10 BLUE/WHITE 10 JUMPER 11 00 FUEL PUMP
FP 7
32ACR
ENGINE STARTER
10 BLUE/RED 10 3A 32A 32A 32A 32A 00 CONTACTOR
8
S33 FUEL
HOURMETER SELECT SW 2G-11 GAS VALVE
10 11 00 SOLENOID
TT OIL GAS 9
PRESSURE 37
PROPANE VALVE
SWITCH 50 00
PROP SOLENOID
10
ENGINE 10CR1 TPS1
2P-50-1 TEMPERATURE
GLOW PLUG 10 10 2A 2A 2A 2B 00
/CHOKE SW SWITCH
11
OPS1 2P-50-2 PROPANE VALVE
31 10B 3A 3A 37 37 37 37 50 00 SOLENOID
S13 12
GLOW PLUG/ S31
D57
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 02 CHOKE RELAY
13
10CR2 31CR
ENGINE 10 10 2A 02 02 02
START SW 14
32
S32
10B
MAIN POWER
57
M 15
ENGINE STARTER
EL. MOTOR H
IG
32 41 DISCONNECT
ALTERNATOR
G 16
S1 F1
32CR1 FUSE B1
103 100 12V 12V BATTERY
17
300 AMP
103 03
18
CB1 CB3
3A 3A 03 00 02 25 A BREAKER
19
25A BREAKER
08 BLACK/RED 08 D08
20
41
21
S15
ENGINE START 08 32 GREEN/BLACK 32 32 41 START RELAY
22
S14 32CR2
LOW/HIGH THROTTLE 08 34 GREEN/WHITE 34 34 34A 42 THROTTLE RELAY
23
I
D02-1
HOLDING VALVE
CRD1 CRD2 CRD3 2H-13-1
SOLENOID
27
D02-2
S8 MAIN LOWERING
13 2H-13
HORN VALVE SOLENOID
28
D02-3
08 49 GREEN 49 49 HORN
29
H1
D13 30
S3 17CR
LIFT/DRV LOW/DRV HI 17 SMALL PUMP RELAY
(IN LIFT POSITION) 31
D28B
13 13 ORANGE 13 17 28B
A 32
NOHC D14A-1 D28C
18A 28C 29 29 BEEPER
D14E-1 33
BP-29
LIFT VALVE
14 14 BLACK 14 14A 14A 3H-14A
SOLENOID
B 34
NO OUTRIGGER D02-4
NOHC
JUMPER 1
35
D09 THROTTLE ENABLE
09 09 ORANGE/RED 09 35A RELAY
08 36
NOHC 35ACR D44-2 20ACR1 SERIES/PARELLEL
20A RELAY
37
TILT OVERRIDE/ 20ACR2 SERIES/PARELLEL
HIGH DRIVE CUTOUT 44 20A 20A RELAY
LIMIT SWITCH 38
J
NORMALLY OPEN 35CR
HELD CLOSED ELEVATION/HI SPD
10A 35 35 CUTOUT RELAY
39
08 LS5 SERIES/PARELLEL
20 20 BLACK/WHITE/RED 20 20 RELAY
NO 40
20CR SERIES/PARALLEL
10A 10A 44 4H-20A
VALVE SOLENOID
41
D02-6
LARGE PUMP DUMP
44 17 17 17 17A 17A 2H-17A
VALVE SOLENOID
S7-1 42
2ND SPEED D02-7
19 19 ORANGE/BLACK 19 19 LARGE PUMP RELAY
JOYSTICK ENABLE 43
ENABLE RELAY 19CR D17A HIGH SPEED
33 20B 2H-20B
VALVE SOLENOID
44
8CCR D02-5
08 8C 02 02 WHITE 02
45
S7-2 RIGHT D16B D15B RIGHT STEERING
23 23 BLACK/WHITE 23 23 4H-23 VALVE SOLENOID
46
S7-3 LEFT D02-8
LEFT STEERING
24 24 BLUE/BLACK 24 24 4H-24 VALVE SOLENOID
47
D02-9
D23 D15A-1 D15A-2 PARALLEL REVERSE
08 8A 8A 8B 15A 15B 4H-15B
VALVE SOLENOID
48
NCHO D02-10
REVERSE
10A 15A 15A 4H-15A
VALVE SOLENOID
49
S7-4 REV D02-11
A A 15 15 BLUE 15 15 REVERSE RELAY
50
K
NCHO
15CR D24 D16A-1 D16A-2 BRAKE
30 3H-30 VALVE SOLENOID
51
D02-12
FORWARD
10A 16A 16A 4H-16A
VALVE SOLENOID
52
S7-5 FWD D02-13
B B 16 16 WHITE/BLACK 16 16 FORWARD RELAY
53
NCHO
16CR PARALLEL FORWARD
21 18A 16A 16B 4H-16B
VALVE SOLENOID
S7-6 54
S7
3RD SPEED D02-14
JOYSTICK D18 SMALL PUMP DUMP
18 18 RED/BLACK 18 18A 18B 2H-18B
CONTROLLER VALVE SOLENOID
55
D02-15
33 D18B
56
M137324AG
FIGURE 3.4-4. ELECTRICAL SCHEMATIC - ANSI/CSA (ALL OPTION with KUBOTA DUAL FUEL ENGINE) AD
A B C D E
S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
S4 BASE (IN IDLE POSITION) STOP
CONTROL BOX KUBOTA DUAL FUEL ENGINE
EMERGENCY S2
F
STOP UP/DOWN NEGATIV
SWITCH -
SWITCH
07
08 07 RED 07 05 05 3A
1
13 ICM1 IGNITION
07 RED/GREEN 07 10E 10 10 02 37 00 CONTROL MODULE
14E 10E 2
LED-2 CPS1
POWER ON CRANKSHAFT IGNITION COILS
D10E LIGHT 1 2 3 3
POSITION
SENSOR
10 05 WHITE/RED 05 00
4
IGC1 IGC2 IGC3
CHOKE
05 WHITE/BLACK/RED 05 3A 3A 31A CS-31A SOLENOID
5
D02-26
HIGH THROTTLE
3A 43 43A 34B 34C 34C 34C HTS-34C SOLENOID
6
D02-27
10 BLUE/WHITE 10 11 00 FUEL PUMP
FP 7
32ACR
ENGINE STARTER
10 BLUE/RED 10 3A 32A 32A 32A 32A 00 CONTACTOR
8
S33 FUEL
HOURMETER SELECT SW 2G-11 GAS VALVE
10 11 00 SOLENOID
TT OIL GAS 9
PRESSURE 37
PROPANE VALVE
SWITCH 50 00
PROP SOLENOID
10
ENGINE 10CR1 TPS1
2P-50-1 TEMPERATURE
GLOW PLUG 10 10 2A 2A 2A 2B 00
/CHOKE SW SWITCH
11
OPS1 2P-50-2 PROPANE VALVE
31 10B 3A 3A 37 37 37 37 50 00 SOLENOID
S13 12
GLOW PLUG/ S31
D57
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 02 CHOKE RELAY
13
10CR2 31CR
ENGINE 10 10 2A 02 02 02
START SW 14
ENGINE STARTER
32 10B 57 EL. MOTOR
M 15
G
S32 MAIN POWER
IG
32 41 DISCONNECT
ALTERNATOR
G 16
S1 F1
32CR1 FUSE B1
103 100 12V 12V BATTERY
17
300 AMP
103 03
18
CB1 CB3
3A 3A 03 00 02 25 A BREAKER
19
25A BREAKER
20
41
21
S15
ENGINE START 08 32 GREEN/BLACK 32 32 41 START RELAY
22
32CR2
S14
LOW/HIGH THROTTLE 08 34 GREEN/WHITE 34 34 34A 42 THROTTLE RELAY
23
H
LIFT/DRV LOW/DRV HI 29 29 22 OPTION
(IN LIFT POSITION) 31
FL-22
17CR FL-29
13 13 ORANGE 13 17 SMALL PUMP RELAY
A 32
NOHC D28B ALL MOTION ALARM
17 28B OPTION
D14E-1 D30 D14A-3 33
D28C
14 14 BLACK 14 18A 28C 29 29 BEEPER
B 34
BP-29
NOHC LIFT VALVE
14A 3H-14A
SOLENOID
35
D02-4
D09 THROTTLE ENABLE
09 09 ORANGE/RED 09 35A RELAY
08 36
NOHC 35ACR D44-2 D14A-1 20ACR1 SERIES/PARELLEL
20A RELAY
37
TILT OVERRIDE/ 20ACR2 SERIES/PARELLEL
HIGH DRIVE CUTOUT 44 20A 20A RELAY
LIMIT SWITCH 38
NORMALLY OPEN 35CR
HELD CLOSED ELEVATION/HI SPD
10A 35 35 CUTOUT RELAY
39
08 LS5 SERIES/PARELLEL
20 20 BLACK/WHITE/RED 20 20 RELAY
NO 40
20CR SERIES/PARALLEL
10A 10A 44 4H-20A
VALVE SOLENOID
41
D02-5
LARGE PUMP DUMP
44 17 17 17 17A 17A 2H-17A
VALVE SOLENOID
S7-1 42
2ND SPEED D02-6
19 19 ORANGE/BLACK 19 19 LARGE PUMP RELAY
JOYSTICK ENABLE 43
ENABLE RELAY D23 19CR D17A HIGH SPEED
33 20B 2H-20B
VALVE SOLENOID
44
8CCR D02-7
D16B
08 8C 02 02 WHITE 02
45
S7-2 RIGHT
D15B RIGHT STEERING
23 23 BLACK/WHITE 23 23 4H-23 VALVE SOLENOID
I
46
S7-3 LEFT D02-8
LEFT STEERING
24 24 BLUE/BLACK 24 24 4H-24 VALVE SOLENOID
47
D02-9
D24 D15A-1 D15A-2 PARALLEL REVERSE
08 8A 8A 8B 15A 15B 4H-15B
VALVE SOLENOID
48
NCHO D02-10
REVERSE
10A 15A 15A 4H-15A
VALVE SOLENOID
49
S7-4 REV D02-11
A A 15 15 BLUE 15 15 REVERSE RELAY
50
NCHO
15CR D16A-1 D16A-2 BRAKE
30 3H-30 VALVE SOLENOID
51
D02-12
FORWARD
10A 16A 16A 4H-16A
VALVE SOLENOID
52
S7-5 FWD D02-13
B B 16 16 WHITE/BLACK 16 16 FORWARD RELAY
53
NCHO
16CR PARALLEL FORWARD
21 18A 16A 16B 4H-16B
VALVE SOLENOID
S7-6 54
S7
3RD SPEED D02-14
JOYSTICK D18 SMALL PUMP DUMP
18 18 RED/BLACK 18 18A 18B 2H-18B
CONTROLLER VALVE SOLENOID
55
D02-15
33 D18B
56
28ACR2
D86D 59
09 D86C 2H-86D
43 86D HYDR. GENERATOR
60
S12 D02-16 SOLENOID
HYDRAULIC 09 86C
09 HYDR. GENERATOR
GENERATOR 61
RELAY
J
SWITCH
86CCR
85 85 86B 2A
62 HYDR. GENERATOR
ON LATCHING RELAY
09
D86 86BCR
86 86A
OFF 63 HYDR. GENERATOR
STOP RELAY
D14 86ACR
64
65
FF EE CC HH MM KK GG PP BB II,JJ
66
28 28 28A
67
14 14 14A
68
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED OUTRIGGER LIFT
65 ENABLE RELAY
69
LS64 LS63 LS62 LS61 65CR OUTRIGGER DRIVE
D36-1
10A 64 63 62 36 61 ENABLE RELAY
70
NN
LEFT RIGHT RIGHT LEFT 61CR
REAR REAR FRONT FRONT
D36 D17C-2 D17C-1 71
CUT J36
OUTRIGGERS SHOWN IN OUTRIGGER
17C 2H-17C
RETRACTED POSITION HOLDING SOLENOID
72
9CR3 D02-17
OUTRIGGER
09 PROOF RELAY
73
9CR2
OUTRIGGER
09 ENABLE RELAY
74
S20A S21A S22A S23A
FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT OUTRIGGER
44 35B 35C 35C 35E 17C LIFT DISABLE RELAY
75
K
71
LEFT FRONT UP
71 = P4-8 77
D72
72
RIGHT FRONT UP
72 = P4-7 78
D73
73
RIGHT REAR UP
73 = P4-6 79
D74
74
LEFT REAR UP
74 = P4-5 80
D75
75
LEFT FRONT DOWN
75 = P4-4 81
D76
76
RIGHT FRONT DOWN
76 = P4-3 82
D77
77
RIGHT REAR DOWN
77 = P4-2 83
D78
78
LEFT REAR DOWN
78 = P4-1 84
TILT OVERRIDE/
44
HIGH DRIVE CUTOUT
44 = P2-10 85
28
TILT
28 = P2-9 86
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
LIFT ENABLE
65 = P2-8 87
LS68
10A 10A 68A LEFT REAR DOWN
68A = P2-1 88
LEFT REAR
LS67
10A 67A RIGHT REAR DOWN
OUTRIGGER OPTION 67A = P2-2 89
WITH AUTO LEVELLING RIGHT REAR
LS66
10A 66A RIGHT FRONT DOWN
66A = P2-3 90
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A LEFT FRONT DOWN
65A = P2-4 91
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
POWER
L
ENABLE 10A = P2-12 92
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
OUTRIGGER ENABLE
35C = P4-9 93
S24
79 GREEN 79 AUTO RETRACT
AUTO 79 = P2-6 94
MODE ALL UP
35D
70 GREEN/BLACK 70 AUTO LEVEL
LEVEL 70 = P2-5 95
02 WHITE 02
98
S20 LEFT FRONT UP
71 ORANGE 71 71 4H-71
FRONT OUTRIGGER SOLENOID
UP 99
LEFT 35D D02-18
LEFT FRONT DOWN
75 ORANGE/BLACK 75 75 4H-75
DN OUTRIGGER SOLENOID
100
D02-19
S21 RIGHT FRONT UP
72 RED 72 72 4H-72
FRONT OUTRIGGER SOLENOID
UP 101
RIGHT 35D D02-20
RIGHT FRONT DOWN
76 RED/BLACK 76 76 4H-76
DN OUTRIGGER SOLENOID
102
D02-21
S22 RIGHT REAR UP
73 BLUE 73 73 4H-73
REAR OUTRIGGER SOLENOID
UP 103
RIGHT 35D D02-22
RIGHT REAR DOWN
77 BLUE/BLACK 77 77 4H-77
DN OUTRIGGER SOLENOID
104
D02-23
S23 LEFT REAR UP
74 BLACK 74 74 4H-74
REAR OUTRIGGER SOLENOID
UP 105
LEFT 35D D02-24
LEFT REAR DOWN
78 BLACK/WHITE 78 78 4H-78
DN OUTRIGGER SOLENOID
106
D02-25
M137325AJ
FIGURE 3.4-5. ELECTRICAL SCHEMATIC - ANSI/CSA (ALL OPTION with KUBOTA DIESEL ENGINE) AD
A B C D E
S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
S4 BASE (IN IDLE POSITION) STOP
CONTROL BOX
EMERGENCY S2
STOP UP/DOWN NEGATIV
SWITCH -
SWITCH
07 KUBOTA DIESEL ENGINE
08 07 RED 07 05 05 3A
1
13
07 RED/GREEN 07 10E 10 10 02
14E 10E 2
D10E
LED-2
POWER ON
LIGHT
32A
GPT1
02
3
GLOW PLUG
TIMER F
90 GLOW PLUG
10 05 WHITE/RED 05 IDICATOR
GPL1 4
EGP1 ENGINE
05 WHITE/BLACK/RED 05 3A 103 91A 00 GLOW PLUGS
5
HIGH THROTTLE
3A 43 43A 34B 34C 34C 34C HTS-34C SOLENOID
6
D02-26
10 BLUE/WHITE 10
7
DIESEL VALVE
10 BLUE/RED 10 3A 32A 32A 32A 37 2D37 SOLENOID
8
HOURMETER D57
10 57
TT OIL 9
PRESSURE 32ACR D02-27 ENGINE STARTER
SWITCH 32A 00 CONTACTOR
10
ENGINE 10CR1 TPS1
TEMPERATURE
GLOW PLUG 10 10 2A 2A 2A 2B 2B 00
/CHOKE SW SWITCH
11
OPS1
31 10B 3A 3A 37 37 37
S13 12
GLOW PLUG/ S31
D32A GLOW PLUG
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 RELAY
13
10CR2 31CR
ENGINE 10 10 2A 02 02 02
START SW 14
ENGINE STARTER
32 10B 57 EL. MOTOR
M 15
S32 MAIN POWER
IG
32 41 DISCONNECT
ALTERNATOR
G 16
G
S1 F1
32CR1 FUSE B1
103 100 12V 12V BATTERY
17
300 AMP
103 03
18
CB1 CB3
3A 3A 03 00 02 25 A BREAKER
19
25A BREAKER
20
41
21
S15
ENGINE START 08 32 GREEN/BLACK 32 32 41 START RELAY
22
32CR2
S14
LOW/HIGH THROTTLE 08 34 GREEN/WHITE 34 34 34A 42 THROTTLE RELAY
23
H
LIFT/DRV LOW/DRV HI 29 29 22 OPTION
(IN LIFT POSITION) 31
FL-22
17CR FL-29
13 13 ORANGE 13 17 SMALL PUMP RELAY
A 32
NOHC D28B ALL MOTION ALARM
17 28B OPTION
D14E-1 D30 D14A-3 33
D28C
14 14 BLACK 14 18A 28C 29 29 BEEPER
B 34
BP-29
NOHC LIFT VALVE
14A 3H-14A
SOLENOID
35
D02-4
D09 THROTTLE ENABLE
09 09 ORANGE/RED 09 35A RELAY
08 36
NOHC 35ACR D44-2 D14A-1 20ACR1 SERIES/PARELLEL
20A RELAY
37
TILT OVERRIDE/ 20ACR2 SERIES/PARELLEL
HIGH DRIVE CUTOUT 44 20A 20A RELAY
LIMIT SWITCH 38
NORMALLY OPEN 35CR
HELD CLOSED ELEVATION/HI SPD
10A 35 35 CUTOUT RELAY
39
08 LS5 SERIES/PARELLEL
20 20 BLACK/WHITE/RED 20 20 RELAY
NO 40
20CR SERIES/PARALLEL
10A 10A 44 4H-20A
VALVE SOLENOID
41
D02-5
LARGE PUMP DUMP
44 17 17 17 17A 17A 2H-17A
VALVE SOLENOID
S7-1 42
2ND SPEED D02-6
19 19 ORANGE/BLACK 19 19 LARGE PUMP RELAY
JOYSTICK ENABLE 43
ENABLE RELAY 19CR D17A HIGH SPEED
33 20B 2H-20B
VALVE SOLENOID
44
8CCR D02-7
D16B
08 8C 02 02 WHITE 02
I
45
S7-2 RIGHT D15B RIGHT STEERING
23 23 BLACK/WHITE 23 23 4H-23 VALVE SOLENOID
46
S7-3 LEFT D02-8
LEFT STEERING
24 24 BLUE/BLACK 24 24 4H-24 VALVE SOLENOID
47
D02-9
D23 D15A-1 D15A-2 PARALLEL REVERSE
08 8A 8A 8B 15A 15B 4H-15B
48 VALVE SOLENOID
NCHO D02-10
REVERSE
10A 15A 15A 4H-15A
VALVE SOLENOID
49
S7-4 REV D02-11
A A 15 15 BLUE 15 15 REVERSE RELAY
50
NCHO
15CR D24 D16A-1 D16A-2 BRAKE
30 3H-30 VALVE SOLENOID
51
D02-12
FORWARD
10A 16A 16A 4H-16A
VALVE SOLENOID
52
S7-5 FWD D02-13
B B 16 16 WHITE/BLACK 16 16 FORWARD RELAY
53
NCHO
16CR PARALLEL FORWARD
21 18A 16A 16B 4H-16B
VALVE SOLENOID
S7-6 54
S7 D02-14
3RD SPEED D18
JOYSTICK SMALL PUMP DUMP
18 18 RED/BLACK 18 18A 18B 2H-18B
CONTROLLER VALVE SOLENOID
55
D02-15
33 D18B
56
28ACR2
J
D86D 59
09 D86C 2H-86D
43 86D HYDR. GENERATOR
60
S12 D02-16 SOLENOID
HYDRAULIC 09 86C
09 HYDR. GENERATOR
GENERATOR 61
SWITCH RELAY
86CCR
85 85 86B 2A
62 HYDR. GENERATOR
ON LATCHING RELAY
09
D86 86BCR
86 86A
OFF 63 HYDR. GENERATOR
STOP RELAY
D14 86ACR
64
65
FF EE CC HH MM KK GG PP BB II,JJ
66
28 28 28A
67
14 14 14A
68
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED OUTRIGGER LIFT
65 ENABLE RELAY
69
LS64 LS63 LS62 LS61 65CR OUTRIGGER DRIVE
D36-1
10A 64 63 62 36 61 ENABLE RELAY
70
NN
LEFT RIGHT RIGHT LEFT 61CR
REAR REAR FRONT FRONT
D36 D17C-2 D17C-1 71
CUT J36
OUTRIGGERS SHOWN IN OUTRIGGER
17C 2H-17C
RETRACTED POSITION HOLDING SOLENOID
72
9CR3 D02-17
OUTRIGGER
09 PROOF RELAY
73
K
9CR2
OUTRIGGER
09 ENABLE RELAY
74
S20A S21A S22A S23A
FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT OUTRIGGER
44 35B 35C 35C 35E 17C LIFT DISABLE RELAY
75
TILT OVERRIDE/
44
HIGH DRIVE CUTOUT
44 = P2-10 85
28 TILT
28 = P2-9 86
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
LIFT ENABLE
65 = P2-8 87
L
LS68
10A 10A 68A LEFT REAR DOWN
68A = P2-1 88
LEFT REAR
LS67
10A 67A RIGHT REAR DOWN
OUTRIGGER OPTION 67A = P2-2 89
WITH AUTO LEVELLING RIGHT REAR
LS66
10A 66A RIGHT FRONT DOWN
66A = P2-3 90
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A LEFT FRONT DOWN
65A = P2-4 91
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE POWER
10A = P2-12 92
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
OUTRIGGER ENABLE
35C = P4-9 93
S24
79 GREEN 79 AUTO RETRACT
AUTO 79 = P2-6 94
MODE ALL UP
35D
70 GREEN/BLACK 70 AUTO LEVEL
LEVEL 70 = P2-5 95
02 WHITE 02
98
S20 LEFT FRONT UP
71 ORANGE 71 71 4H-71
FRONT OUTRIGGER SOLENOID
UP 99
LEFT 35D D02-18
LEFT FRONT DOWN
75 ORANGE/BLACK 75 75 4H-75
DN OUTRIGGER SOLENOID
100
D02-19
S21 RIGHT FRONT UP
72 RED 72 72 4H-72
FRONT 101 OUTRIGGER SOLENOID
RIGHT UP
35D D02-20
M
RIGHT FRONT DOWN
76 RED/BLACK 76 76 4H-76
DN 102 OUTRIGGER SOLENOID
D02-21
S22 RIGHT REAR UP
73 BLUE 73 73 4H-73
REAR 103 OUTRIGGER SOLENOID
RIGHT UP
35D D02-22
RIGHT REAR DOWN
77 BLUE/BLACK 77 77 4H-77
DN 104 OUTRIGGER SOLENOID
D02-23
S23 LEFT REAR UP
74 BLACK 74 74 4H-74
REAR 105 OUTRIGGER SOLENOID
LEFT UP
35D D02-24
LEFT REAR DOWN
78 BLACK/WHITE 78 78 4H-78
DN 106 OUTRIGGER SOLENOID
D02-25
M137326AJ
FIGURE 3.4-6. ELECTRICAL SCHEMATIC - CE (ALL OPTION with KUBOTA DIESEL ENGINE) AD
A B C D E
S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
S4 BASE (IN IDLE POSITION) STOP
CONTROL BOX
EMERGENCY S2
STOP UP/DOWN NEGATIV
SWITCH -
SWITCH
07 KUBOTA DIESEL ENGINE
08 07 RED 07 05 05 3A
1
13
07 RED/GREEN 07 10E 10 10 02
14E 10E 2
LED-2 GPT1 GLOW PLUG
POWER ON 32A 02 TIMER
D10E LIGHT 3
F
90 GLOW PLUG
10 05 WHITE/RED 05 IDICATOR
GPL1 4
EGP1 ENGINE
05 WHITE/BLACK/RED 05 3A 103 91A 00 GLOW PLUGS
5
HIGH THROTTLE
3A 43 43A 34B 34C 34C 34C HTS-34C
6 SOLENOID
D02-26
10 BLUE/WHITE 10
7
DIESEL VALVE
10 BLUE/RED 10 3A 32A 32A 32A 37 2D37
8 SOLENOID
HOURMETER D57
10 57
TT OIL 9
PRESSURE 32ACR D02-27 ENGINE STARTER
SWITCH 32A 00
10 CONTACTOR
ENGINE STARTER
32 10B 57 EL. MOTOR
M 15
S32 MAIN POWER
IG
DISCONNECT
ALTERNATOR
G 16
S1 F1
FUSE B1
32 41 103 100 12V 12V BATTERY
17
300 AMP
32CR1
103 03
18
CB1 CB3
3A 3A 03 00 02 25 A BREAKER
19
25A BREAKER
20 G
41
21
S15
ENGINE START 08 32 GREEN/BLACK 32 32 41 START RELAY
22
32CR2
S14
LOW/HIGH THROTTLE 08 34 GREEN/WHITE 34 34 34A 42 THROTTLE RELAY
23
AUX. DOWN
10E 28E 28E
34 ENABLE RELAY
H
35
08 49 GREEN 49 49 HORN
37
H1
RST1 LED-1
2.7K OHMS POWER ON 38
LIGHT PT1 AT1
00 02 02 60 60 ORANGE/GREEN 60 PRESSURE ANGLE 02 ANGLE TRANSDUCER
TRANSDUCER TRANSDUCER 39
41
35B = P2-10
910A = P4-9
10A = P2-12
28E = P3-6
28B = P4-3
60A = P4-2
902 = P4-8
900 = P4-7
10E = P2-2
910 = P4-6
02 = P2-11
28 = P3-4
29 = P3-2
60 = P3-3
02 = P3-5
13 = P2-4
14 = P2-3
15 = P2-8
16 = P2-7
22 = P3-1
S3
LIFT/DRV LOW/DRV HI CONTROL MODULE
CM1
(IN LIFT POSITION) 42
13 13 ORANGE 13
A 43
NOHC
29 BEEPER
D14E-1 44
BP-29
FLASHING LIGHT
14 14 BLACK 14 22 OPTION
B 45
FL-22
NOHC 17CR
10A 10A 35B 17 SMALL PUMP RELAY
46
LIFT VALVE
10A 10A 44 14A 3H-14A
47 SOLENOID
ELEVATION/HI SPD
10A 35 35
50 CUTOUT RELAY
08 LS5 35CR
I
SERIES/PARELLEL
20 20 BLACK/WHITE/RED 20 20 RELAY
NO 51
J
D02-15
16 D14A-1
21 18A
67
D18C
33
68
D14A-2
HYDRAULIC GENERATOR OPTION 69
D86D 70
43 86D 2H-86D
71 HYDR. GENERATOR
D02-16 SOLENOID
09 D86C
72
S12
HYDRAULIC 09 86C
09 HYDR. GENERATOR
GENERATOR 73
SWITCH RELAY
86CCR
85 85 86B 2A
74 HYDR. GENERATOR
ON LATCHING RELAY
09
D86 86BCR
86 86A
OFF 75 HYDR. GENERATOR
STOP RELAY
D14 86ACR
76
77
FF EE CC GG HH MM KK PP BB II,JJ
28
78
28A 28A 28
79
14 14 14A
80
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED OUTRIGGER LIFT
65 ENABLE RELAY
81
LS64 LS63 LS62 LS61 65CR OUTRIGGER DRIVE
D36-1
10A 61
K
64 63 62 36 ENABLE RELAY
82
NN
LEFT RIGHT RIGHT LEFT 61CR
REAR REAR FRONT FRONT
D36 D17C-2 D17C-1 83
CUT J36
OUTRIGGERS SHOWN IN OUTRIGGER
17C 2H-17C
RETRACTED POSITION 84 HOLDING SOLENOID
9CR2 D02-17
OUTRIGGER
09 PROOF RELAY
85
9CR1
OUTRIGGER
09 ENABLE RELAY
86
S20A S21A S22A S23A
FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT OUTRIGGER
44 35B 35C 35C 35E 17C LIFT DISABLE RELAY
87
TILT OVERRIDE/
44 HIGH DRIVE CUTOUT
44 = P2-10 97
65
OUTRIGGER DOWN LIMIT SWITCHES
NORMALLY CLOSED HELD OPEN
N/U = P2-9 98
TILT
LIFT ENABLE
L
65 = P2-8 99
LS68
10A 10A 68A LEFT REAR DOWN
68A = P2-1 100
LEFT REAR
LS67
10A 67A RIGHT REAR DOWN
OUTRIGGER OPTION 67A = P2-2 101
WITH AUTO LEVELLING RIGHT REAR
LS66
10A 66A RIGHT FRONT DOWN
66A = P2-3 102
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A LEFT FRONT DOWN
65A = P2-4 103
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE POWER
10A = P2-12 104
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
OUTRIGGER ENABLE
35C = P4-9 105
S24
79 GREEN 79 AUTO RETRACT
AUTO
ALL UP 79 = P2-6 106
MODE 35D
70 GREEN/BLACK 70 AUTO LEVEL
LEVEL 70 = P2-5 107
02 WHITE 02
110
S20 LEFT FRONT UP
71 ORANGE 71 71 4H-71
FRONT OUTRIGGER SOLENOID
UP 111
LEFT 35D D02-18
LEFT FRONT DOWN
75 ORANGE/BLACK 75 75 4H-75
DN 112 OUTRIGGER SOLENOID
D02-19
S21 RIGHT FRONT UP
72 RED 72 72 4H-72
FRONT OUTRIGGER SOLENOID
113
M
RIGHT UP
35D D02-20
RIGHT FRONT DOWN
76 RED/BLACK 76 76 4H-76
DN 114 OUTRIGGER SOLENOID
D02-21
S22 RIGHT REAR UP
73 BLUE 73 73 4H-73
REAR OUTRIGGER SOLENOID
UP 115
RIGHT 35D D02-22
RIGHT REAR DOWN
77 BLUE/BLACK 77 77 4H-77
DN 116 OUTRIGGER SOLENOID
D02-23
S23 LEFT REAR UP
74 BLACK 74 74 4H-74
REAR OUTRIGGER SOLENOID
UP 117
LEFT 35D D02-24
LEFT REAR DOWN
78 BLACK/WHITE 78 78 4H-78
DN 118 OUTRIGGER SOLENOID
D02-25
M137327AJ
CE
02 05
02 13
B
02 17A D13
17B 8B
18B D17A
29
D28B
D1
18C D17B
8C 33
D1 05
14A
33 14A
D14A-2
07 D14A-2
10 D14A-1
14A 08
10
D18
18A
D14A-1 D08
C
08 07
D18
D08 18A 10B
10 0E 09
9
D1
D0
10B 10E
0E 09 35A
D1 9 -2 14
10E D0 D44
35A 44
D14E-1
44
44 14
D
D 14E D44-1
44
D14E-1 29
D28C
D14E-2
44
28
E-2
D14 14E 34A
10A 30
A-2
34A 15A
D15
D16A-2
30 15A
A-2
D16A-2 16A
E
15A D16
21
A-1
16A D15A-1
16A 21
D23
D16
21 10
A-1
D24
21 23
D23 24
13
D24 10A
Figure 3.4-7. Electrical Panel Wiring Diagram - Terminal Block Details (ANSI/CSA & CE)
23 28A
24 49
F
28 60
28A 02
49 02
60 02
G
M138020AF_1
H
M139255AB_1
Z
Y
X
V
SECTION 3, Page 33
AC
Parts List
D23
INSIDE ENGINE CABINET
D0
9 A-2
D15
D14A-1
D15A-1
D17B
D14E-1
D24
18C
35A
34A
20A
28A
17B
10B
14A
18A
10E
14E
10A
15A
15A
16A
16A
21
21
09
49
02
02
02
05
33
07
08
30
23
28
44
44
24
60
10
10
13
14
D08
D16A-2
D1
D14
0
8C
D4
D16
D1
E-2
A- 1
#10 TERMINAL CE TERMINAL STRIP
BATT DISC SWITCH
W
D14E-1
D23
D0
103
A-2
D17A
9
D15
D14A-1
D15A-1
D44-1
D24
LEFT FRONT CABINET
D13
103
35A
34A
28A
18B
10B
17A
14A
14A
18A
10E
14E
15A
15A
16A
16A
10A
21
21
29
09
29
49
05
33
08
07
28
30
23
02
02
02
44
44
24
60
13
10
10
14
100
103
03
D14E-2
D08
D16A-2
103
D1
0E
2
8B
44-
D16
D1
A-1
(+) (-)
00
TO BATTERY -
Z
INVERTER
M138095AD
ZZ 133227AA
TO OUTRIGGER
TEN PIN CONNECTOR PLUG ELECTRICAL PANEL
PIN 1 - 74 BLACK PIN 1 - 02 WHITE
PIN 2 - 73 BLUE PIN 2 - 35C WHITE/BLACK
PIN 3 - 78 BLACK/WHITE PIN 3 - 70 GREEN/BLACK
PIN 4 - 77 BLUE/BLACK PIN 4 - 70A RED/BLACK
S24 PIN 5 - 35D ORANGE/RED
AUTO-LEVEL OUTRIGGER SWITCH PIN 5 - 71 ORANGE
PIN 6 - N/U PIN 6 - 72 RED
PIN 1 - 79 GREEN PIN 7 - 71 ORANGE
35D
PIN 7 - 73 BLUE
79
70
PIN 12 - 78 BLACK/WHITE
PIN 1 - 35D ORANGE/RED 02
35C
35D
35D
PIN 13 - 79 GREEN
PIN 2 - 35C WHITE/BLACK OL1 PIN 14 - N/U
PIN 3 - 35D ORANGE/RED OUTRIGGER LIGHT PIN 15 - N/U
70A RED/WHITE
02 WHITE
BLUE/WHITE (N/U)
GREEN/WHITE (N/U) OUTRIGGER CONTROL CABLE
M129300AA