D3200ib Dryer Manual

IB SERIES DESICCANT DRYER
MODELS D500IB-D14900IB
OPERATORS MANUAL
Ensure that the operator reads and understands the

decals and consults the manuals before maintenance
or operation.
Ensure that the Operation and Maintenance manual is

not removed permanently from the machine.
Ensure that maintenance personnel are adequately

trained, competent and have read the Maintenance
Manuals.
DATE : January 2010

REV. : 05
Desiccant Dryer Serial Nameplate label:

Serial Label
CONTENTS
CONTENTS PAGE CONTENTS PAGE
1.0 CONTENTS 1 8.5 HIGH DEW POINT ALARM
2.0 INTRODUCTION 2 (INCLUDED WITH EMS)
3.0 WARRANTY 2 8.6 ENERGY MANAGEMENT
4.0 HEAT REACTIVATED DRYER SYSTEM (EMS)
NOMENCLATURE 2 8.7 HIGH OUTLET TEMPERATURE
5.0 RECEIVING AND INSPECTION 3 8.8 DEW POINT TRANSMITTER FAULT
5.1 INSPECTIONS (INCLUDED WITH EMS)
5.2 UNPACKING AND HANDLING 8.9 ALARM LIST
6.0 SAFETY AND OPERATION 9.0 TECHNICIAN MODE 10
PRECAUTIONS 3 9.1 ENTERING TECHNICIAN MODE
7.0 PRINCIPLES OF OPERATION 4 9.2 OPERATING MODE
7.1 INTRODUCTION 9.3 COOL SWEEP
7.2 DRYING CYCLE 9.4 HEATER TEMPERATURE SETPOINT
7.3 REGENERATION CYCLE (BLOWER PURGE MODE ONLY)
7.3.1 BLOWER PURGE REGENERATION 9.5 ENERGY MANAGEMENT
7.3.2 BLOWER PURGE REGENERATION SYSTEM
WITH SELECTABLE COOL SWEEP 9.5.1 ENABLING / DISABLING ENERGY
7.3.3 HEATLESS PRESSURE SWING MANAGEMENT SYSTEM
REGENERATION 9.5.2 SETPOINT ADJUSTMENT
7.4 TOWER REPRESSURIZATION 9.6 PURGE TEMPERATURE (INCLUDED
7.4.1 BLOWER PURGE WITH EMS MODE)
REPRESSURIZATION 9.7 RESTART MODE
7.4.2 BLOWER PURGE 9.8 EXTENDED HEATING (OPTIONAL,
REPRESSURIZATION WITH BLOWER PURGE MODE)
SELECTABLE COOL SWEEP 9.9 HIGH DEW POINT ALARM
7.4.3 HEATLESS PRESSURE SWING 9.9.1 DESCRIPTION AND ACTIVATION
REPRESSURIZATION 9.9.2 SETPOINT ADJUSTMENT
7.5 VALVES 9.10 PROGRAM JOG
7.6 CONTROLS 9.11 SHUTDOWN SEQUENCE
7.6.1 MICROPROCESSOR CONTROL 10.0 INSTALLATION AND
USER INTERFACE INITIAL START-UP 14
7.6.2 STATUS PANEL USER INTERFACE 10.1 EQUIPMENT APPLICATION
7.6.3 MICROPROCESSOR CONTROL GUIDELINES
DISPLAY PARAMETERS 10.2 LOCATING AND MOUNTING
7.7 TIMING SEQUENCE 10.3 PIPING
7.7.1 BLOWER PURGE TIMER CYCLE 10.4 FILTRATION
7.7.2 BLOWER PURGE TIMER CYCLE 10.5 ELECTRICAL CONNECTION
WITH SELECTABLE COOL SWEEP 10.6 START-UP
7.7.3 HEATLESS PRESSURE SWING 10.7 SHUT DOWN PROCEDURES
TIMER CYCLE 11.0 MAINTENANCE AND
7.8 RESTART MODES SYSTEM CHECK 16
7.8.1 MANUAL MODE (ZERO) 11.1 SCHEDULED MAINTENANCE
7.8.2 AUTO RESTART MODE (LAST) 11.2 PRE-FILTERS AND POST-FILTERS
7.9 OPERATING TIMES 11.2.1 THREADED FILTERS
8.0 ALARMS AND INDICATORS 8 11.2.2 FLANGED FILTERS
8.1 MOISTURE INDICATOR 11.3 MUFFLER CHANGE-OUT
(STANDARD) PROCEDURE
8.2 HEATER HIGH TEMPERATURE 11.4 SOLENOID VALVES
ALARM WITH INTERLOCK 11.5 PILOT OPERATED ACTUATOR
(STANDARD) 11.6 DESICCANT CHANGEOUT
8.3 HEATER FAILURE ALARM PROCEDURE
(STANDARD) 12.0 TROUBLESHOOTING 19
8.4 FAILURE TO SHIFT ALARM 13.0 GENERAL ARRANGEMENT 20
(STANDARD)
14.0 WIRING DIAGRAM 29
8.4.1 FAILURE TO REPRESSURIZE
15.0 FLOW DIAGRAM 33
8.4.2 FAILURE TO DEPRESSURIZE
16.0 REPLACEMENT PARTS 35
17.0 ENGINEERING SPECIFICATIONS 37
IB Series Desiccant Dryer Models D500IB-D14900IB
www.ingersollrandproducts.com
2.0 INTRODUCTION
The Ingersoll Rand Blower Purge Desiccant Dryers are designed to heater and over the desiccant bed and carries the moisture off the bed
adsorb moisture from compressed air. The dryers are constructed with and out the dryer's exhaust. With the dryer's Bi-Mode feature, the
two towers, each containing desiccant beads, that alternate between on- dryers may also be operated in a Heatless mode, which uses dry
line (drying) and offline (regenerating) modes, yielding a continuous compressed air as the purge air source but does not require use of the
stream of dry air at the dryer's outlet. heater or blower.
During normal operation, wet air passes through the on-line tower and The continuous, alternating process of adsorption and desorption is
water vapor from the air is adsorbed (collected) on the desiccant beads. controlled using a customized Programmable Logic Controller that
While air is being adsorbed in the on-line tower, the moisture on the switches the towers in a specific timed sequence. Very dry compressed
desiccant in the offline tower is removed by a process called desorption air dew points are achieved through the continuous switching and
(regeneration). In standard blower purge operation, after an initial rapid operation of this dryer.
depressurization, air from a blower on the dryer skid passes through a
3.0 WARRANTY
The Company warrants that the equipment manufactured by it and THE COMPANY MAKES NO OTHER WARRANTY OR
delivered hereunder will be free of defects in material and workmanship REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR
for a period of twelve months from the date of placing the Equipment in IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES
operation or eighteen months from the date of shipment from the factory, OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
whichever shall first occur. The Purchaser shall be obligated to promptly PURPOSE, ARE HERBY DISCLAIMED.
report any failure to conform to this warranty, in writing to the Company
in said period, whereupon the Company shall, at its option, correct such Correction by the Company of nonconformities whether patent or latent, in
nonconformity, by suitable repair to such equipment or, furnish a the manner and for the period of time provided above, shall constitute
replacement part F.O.B. point of shipment, provided the Purchaser has fulfillment of all liabilities of the Company for such nonconformities
stored, installed, maintained and operated such Equipment in whether based on contract, warranty negligence, indemnity, strict liability
accordance with good industry practices and has complied with specific or otherwise with respect to or arising out of such Equipment.
recommendations of the Company. Accessories or equipment furnished
by the Company, but manufactured by others, shall carry whatever The Purchaser shall not operate Equipment which is considered to be
warranty the manufacturers have conveyed to the Company and which defective, without first notifying the Company in writing of its intention to
can be passed on to the Purchaser. The Company shall not be liable for do so. Any such use of Equipment will be at Purchaser's sole risk and
any repairs, replacements, or adjustments to the Equipment or any costs liability.
of labor performed by the Purchaser or others without Company's prior
written approval. Note that this is Ingersoll Rand standard warranty. Any warranty in force
at the time of purchase of the equipment or negotiated as part of the
The effects of corrosion, erosion and normal wear and tear are purchase order may take precedence over this warranty.
specifically excluded. Performance warranties are limited to those
specifically stated within the Company's proposal. Unless responsibility
for meeting such performance warranties are limited to specified tests,
the Company's obligation shall be to correct in the manner and for the
period of time provided above.
WARNING
Always install, operate, inspect and maintain this product in accordance with all applicable standards and regulations
(local, state, country, federal, etc.). Compliance is your responsibility. Failure to follow standards and regulations can
cause personal injury.
NOTICE
It is user’s responsibility to dispose of hazardus substances in a way that complies with local and National standards
and regulations.
4.0 HEAT REACTIVATED DRYER NOMENCLATURE
PREFIX NOMINAL* POWER / IP54 ELECTRICAL ELECTRICAL MECHANICAL FILTERS

2
FLOW (m /h) DEW POINT H = IP54 OPTION OPTION OPTION
IB 500-14900 4 = 400-3-50 / -40 10bar 0 = EMS (stan.) 0 = Standard 0 = Standard A = Filters Attached
L = Filters Loose
* Nominal Flows indicated are for 35°C inlet temperature, 35°C ambient temperature and 7bar compressed air pressure.
IB Series Desiccant Dryer Models D500IB- D14900IB
5.0 RECEIVING AND INSPECTION
5.1 INSPECTION
Upon receiving your Ingersoll Rand air dryer, please inspect the unit Refer to the General Arrangement drawing for the appropriate means for
closely. If rough handling has been detected, please note it on your lifting or moving the dryer. When lifting the dryer, ensure that no stress
delivery receipt, especially if the dryer will not be immediately uncrated. is applied to the piping or valving. Refer to Section 10.2 for locating and
Obtaining the delivery person's signed agreement to any noted mounting of dryer.
damages will facilitate any insurance claims
5.2 UNPACKING AND HANDLING

WA
WARNING
Under no circumstances should any person attempt to lift heavy
objects without proper lifting equipment (i.e., crane, hoist, slings or fork
truck). Lifting any unit without proper lifting equipment, can cause
serious injury.
6.0 SAFETY AND OPERATION PRECAUTIONS

Heading DescriptionsAR
Because an air dryer is pressurized and contains rotating parts, the
same precautions should be observed as with any piece of machinery of WARNING
this type where carelessness in operation or maintenance could be “Warning” is used to indicate a hazardous situation which has some
hazardous to personnel. In addition to obvious safety rules that should probability of death or severe injury. Warning should not be considered
be followed with this type of machinery, safety precautions as listed for property damage accidents unless personal injury risk is present.
below must be observed: WARNING
“Caution” is used to indicate a hazardous situation which may result in
1. Only qualified personnel shall be permitted to adjust, perform minor or moderate injury.
maintenance or repair this air dryer.
NOTICE
2. Read all instructions completely before operating unit.
“Notice” is used to indicate a statement of company policy as the
3. Pull main electrical disconnect switch and disconnect any separate
message relates directly or indirectly to the safety of personnel or
control lines, if used, before attempting to work or perform maintenance protection of property. Notice should not be associated directly with a
on the unit. hazard or hazardous situation and must not be used in place of
4. Do not attempt to service any part while machine is in an operational “Danger,” “Warning,” or “Caution.”
mode. NOTICE
5. Do not attempt to remove any parts without first relieving the entire air The user of any air dryer manufactured by Ingersoll Rand, is hereby
system of pressure. warned that failure to follow the above Safety and Operation
6. Do not operate the dryer at pressures in excess of its rating. Precautions may result in personal injury or equipment damage.
7. Do not operate the dryer without guards, shields and screen in place. However, Ingersoll Rand does not state as fact, nor does it mean to
imply, that the preceding list of Safety and Operating Precautions is
8. Inspect unit daily to observe and correct any unsafe operating conditions.
all inclusive, and further, that the observance of this list will prevent
all personal injury or equipment damage.
Safety Symbols
CAUTIO
Read the Operating and Maintenance manual
before operation or maintenance of this machine is WARNING! – Electrical Shock risk
undertaken.

WARNING!- Installation, maintenance, and/or
control operations proceded by this symbol must be WARNING! – Air/Gas flow or Air Discharge
performed exclusively by qualified personnel.

Use fork lift truck from this side only WARNING! – Pressurized vessel
Do not use fork lift truck from this side WARNING! – Hot Surface
Lifting Point
WARNING

7.0 PRINCIPLES OF OPERATION
7.1 INTRODUCTION 7.3.3 HEATLESS PRESSURE SWING REGENERATION

As described in Section 2, water vapor is removed from compressed air In the heatless mode, following depressurization,
by diverting air flow alternately between two towers filled with activated regeneration uses approximately 15% of the dry compressed
alumina desiccant. While one tower processes the compressed air air, expanded to atmospheric pressure to complete the
stream adsorbing water vapor, the opposite tower regenerates by desorption process. As shown on the P & ID, the compressed
desorbing the water vapor and venting it to atmosphere. air exits the drying tower and a portion of the air flows through
the Purge Adjustment Valve and the Purge Orifice. Once the
The Microprocessor Controller provides the ability to select between air has passed through the Purge Orifice, it expands to
blower purge or heatless regeneration. Both blower purge and heatless atmospheric pressure and continues the regeneration
regeneration methods are described in the following sections. process. Desorption occurs as the desiccant releases water
vapor into the regeneration air and is exhausted through the
Purge Valves. Note that in the Heatless Pressure Swing
NOTICE Mode, proper setting of the purge flow is necessary to achieve
The Microprocessor Controller must be in the OFF position prior to optimum dryer performance. Setting the purge flow too high
changing the mode (blower / heatless) of the dryer. After the change is will waste compressed air and if set too low, the dryer will not
made and the Microprocessor Control is subsequently turned ON, the achieve dew point performance. The purge adjustment
dryer will be in the new mode of operation. manifold consists of the purge adjustment valve, purge
pressure gauge, and the purge orifice. Manually adjust the
7.2 DRYING CYCLE
purge adjustment valve until the reading on purge pressure
Saturated compressed air enters the dryer and is diverted to the gauge matches the purge pressure setting listed on the tag
appropriate tower by the Inlet Flow Valves. (Refer to the Process and attached to the gauge.
Instrumentation Diagram.) The Right Tower Flow Valve is actuated to a
closed position to prevent air flow from entering the regenerating tower. NOTICE
Simultaneously, the Left Tower Flow Valve is actuated to an open
When operating dryer in standard Blower Purge mode, dryer
position allowing air flow to the drying tower. During this time, the Left
may exhibit high discharge temperatures at tower switchover (150
Tower Purge Valve is actuated to a closed position, preventing the
°C) and dew point spikes (-7°C). This is considered normal
compressed air from venting to atmosphere. As the compressed air
operation for this equipment. Operator must insure that equipment
flows through the desiccant material in the left tower at pressure,
located downstream of dryer be capable of tolerating these
removal of water vapor from the air stream begins to occur through
conditions.
adsorption. In the adsorption process, the desiccant material draws
water vapor out of the compressed air and "holds" it until the left tower
7.4 TOWER REPRESSURIZATION
drying cycle is complete. Compressed air flows out of the tower for
delivery to the process use. The Outlet Flow Check Valves provide air Upon completion of tower regeneration, and prior to changing the Inlet
flow diversion to the outlet air connection of the dryer. Flow Valve position to switch towers, the regenerated tower must be
repressurized.
7.3 REGENERATION CYCLE
Previously adsorbed moisture removed from the process stream gets NOTICE
stripped or desorbed from the desiccant material in the regeneration Failure to repressurize prior to tower switchover will result in
process. The first stage of regeneration is tower de-pressurization. shocking the desiccant material and cause premature desiccant
After the Inlet Flow Valves are switched to divert air flow away from the dusting.
regenerating tower, the Depressurization Valve opens and the tower will
be depressurized. Through depressurization, a significant portion of the 7.4.1 BLOWER PURGE REPRESSURIZATION
previously adsorbed water vapor is stripped off of the desiccant material
Three minutes prior to tower switch-over, the blower will be
and exhausted to atmosphere.
shut off and the Purge Valves and Depressurization Valves
will close. The Repressurization Valve will then open,
CAUTION allowing air from the outlet of the dryer to pressurize the tower
prior to switch-over. During normal tower regeneration, the
Any time the dryer is switched between two operating modes, care
Repressurization Valve is closed, so that the blower supplies
must be taken to ensure the purge adjustment valve is adjusted
the only source of regeneration air.
correctly. Refer to the specification sheet in this manual for proper
gauge setting.
7.4.2 BLOWER PURGE REPRESSURIZATION WITH
SELECTABLE COOL SWEEP
7.3.1 BLOWER PURGE REGENERATION Three minutes prior to tower switch-over, the Purge Valves
In the blower mode, there is no dry compressed air used for and Depressurization Valves will close. The Repressurization
regeneration. Ambient air is drawn into the blower intake and Valve will then open, allowing air from the outlet of the dryer
then discharged through the purge heater and through the to pressurize the tower prior to switch-over.
regenerating tower. After tower depressurization, the heater
and blower operate for 3 hours, 44 minutes. The blower 7.4.3 HEATLESS PRESSURE SWING REPRESSURIZATION
continues to operate for ten minutes to cool the heater 45 seconds prior to tower switch-over, repressurization is
element. accomplished by closing the appropriate Purge Valve and the
Depressurization Valve. When the Purge Valve closes, the
7.3.2 BLOWER PURGE REGENERATION WITH SELECTABLE regeneration air begins to pressurize the tower. In addition,
COOL SWEEP the Repressurization Valve opens, allowing additional air from
With the Cool Sweep feature, which uses a portion of dried the outlet of the dryer to assist the purge air and to ensure
compressed air to cool the bed at the end of the regeneration adequate pressurization. During normal tower regeneration,
cycle, the heater and blower operate for 2 hours and 57 is held closed so that the only source of air for regeneration
minutes. The blower continues to operate for an additional ten passes through the purge adjustment assembly.
minutes to cool the heater. The Repressurization Valve is then
opened, allowing dry compressed air to pass through the
regenerating tower for 48 minutes.
7.5 VALVES Outlet Check Valves, as well as Purge Check Valves, are single
Actuated valves are two-way valves that are switched using double direction check valves that will allow flow in the direction shown on the
acting actuators. Each valve is actuated by a four-way solenoid valve P&ID but not allow flow in the opposite direction. Valve positions must
as shown on the P & ID. be changed accordingly for the appropriate mode selected.
7.6 CONTROLS
NOTICE 7.6.1 MICROPROCESSOR CONTROL USER INTERFACE
Actuated valves require 5bar min. pressure for proper operation. The Microprocessor Control display provides the user with the
operating parameters and their corresponding values. When
The Inlet Flow Valves are connected as normally open valves. When power is supplied to the dryer, the Microprocessor Control will
the dryer is de-energized, the solenoid valves for these valves supply air illuminate and default to the "Standby" mode, displaying the
to the "open" port on the appropriate valve actuator. "Press ON" prompt.
Purge Valves are connected as Normally Closed valves. When the The following illustration summarizes the keypad functions.
dryer is de-energized, the solenoid valves for these valves supply air to
the "closed" port on the appropriate valve actuator.
EN
ON
OFF
RESET
TEST
SET
SELECT D.
ENTER
Figure 1 - Microprocessor Controller
BUTTONS
• ON • RESET
Initiates PLC program. Begins system monitoring and valve Pressing once clears the local alarm indication and de-energizes
switching functions. the remote alarm contact for many alarm conditions. Should the
alarm condition persist, the alarm will return after the alarm inhibit
• OFF
time has expired.
Stops PLC program. Stops valve switching functions. Initiates
Shutdown Sequence. Opens Inlet Flow Valves. Closes Purge • SET
Valves. Permits the adjustment of parameters in TECHNICIAN MODE.
• SELECT DISPLAY • ENTER
Allows the user to scroll through the available displays. The last Used to accept changed parameters and set point values. •
display selected will remain displayed as the default display.
TEST
• +/- Not used in Desiccant Dryer applications
Allows user to increase set point values. Set point values cycle • i
through a fixed range. Also allows entering negative numbers in Restricted Level access for factory use only.
Technician Mode.
•
Allows user to step backwards to the previous level of the menu.
7.6.2 STATUS PANEL USER INTERFACE

The status panel provides clear indication of dryer status via
bright LED indicators. The following illustration summarizes
the panel’s features:
Dryer ON
(Green)
Dryer OFF /
Alarm
EN
(Red) DRYER ON
DRYER OFF /
Left Tower Right Tower ALARM
Regeneration Regeneration
(Yellow) (Yellow) LEFT TOWER
DRYING
Blower
RIGHT TOWER
Operation
(Green) Heater DRYING
Operation
LEFT TOWER
Green)
REGENERATION
Right Tower
Left Tower RIGHT TOWER
Drying
Drying (Yellow) REGENERATION
(Yellow)
HEATER
OPERATION
BLOWER
Figure 2 - Status Panel OPERATION
• Purge Outlet Temperature (OPTIONAL) - {PURGE OUT

TEMP}: When equipped with the optional EMS, indicates the
temperature of the purge air.
NOTE: Ingersoll Rand solid state temperature controller modulates the • Alarms {ALARM LIST - PRESS ENTER}: Depressing
heater repeatedly during the heating cycle. Pulsating of the heater LED <ENT> at this prompt permits viewing of current alarm status
will occur as a result and should be considered normal dryer operation. and alarm history, which includes the time and date of the
alarm occurrence.
7.6.3 MICROPROCESSOR CONTROL DISPLAY PARAMETERS
• Operating & Purge Times - {OPERATING TIMES - PRESS
The Microprocessor Controller is capable of displaying a ENTER}: Depressing <ENT> at this prompt provides access
number of system parameters in the default CUSTOMER to the operating and purge hours of operation.
MODE. The following summarizes the parameters that can be
• Operating Mode {OPERATING MODE: HEATLESS /
accessed by depressing the SELECT DISPLAY button from
BLOWER PURGE}: IB dryers are capable of operating in
the Microprocessor Controller. (Note that some displays are
Blower Purge and Heatless Pressure Swing modes. This
optional and may not appear on all models):
display indicates mode of operation for dryer.
• Tower Status {LT DRY / RT REGEN or LT REGEN / RT
DRY}: Provides visual confirmation of tower drying and
regenerating status.
• Step Timer {ie STEP 4 TIME 120}: Information screen Once the last screen is displayed, depressing the SELECT DISPLAY
displaying the current step in the program and the time button will return the display to the top of the list.
remaining for the displayed step.
• Dew Point Temperature (OPTIONAL) - {DEW POINT TEMP: 7.7 TIMING SEQUENCE
XX}: When equipped with the optional EMS feature, provides All timing functions are performed by Ingersoll Rand’s Microprocessor
accurate display of dryer outlet pressure dew point. Controller, an advanced micro PLC designed exclusively for Ingersoll
• Heater Status (BLOWER PURGE MODE ONLY) - {On / Off}: Rand dryers. The Microprocessor Controller is completely programmed
Indicates that the heater is being given a signal to heat the at the factory and does not require any further adjustment. The standard
purge air. timing cycle switches the Inlet Flow Valves, which alternates the drying
• Blower Status (BLOWER PURGE MODE ONLY) - {On / Off}: tower. At the same time as the Inlet Flow Valve opens, the appropriate
Indicates that the blower is being given a signal to supply the tower Purge Valve opens to begin the purge flow generation. Once the
purge air. purge regeneration flow portion of the dryer cycle is complete, tower
repressurization begins as previously described.
• Heater Temperature (HEATED PURGE MODE ONLY) -
{HEATER TEMP: XX}: Indicates the current temperature of
the heater.

7.7.1 BLOWER PURGE TIMER CYCLE 7.9 OPERATING TIMES

In the blower purge operating mode, the Microprocessor In the CUSTOMER MODE, the Microprocessor Controller provides
Control controls an eight-hour cycle. The tower switch-over access to the operating hours of the dryer. The following describe the
occurs every four hours. After switch-over occurs, the method to access and review the operating and purge hours for the
regenerating tower depressurizes for 2 minutes. The optional dryer:
EMS feature may reduce the heating time.
7.7.2 BLOWER PURGE TIMER CYCLE WITH SELECTABLE

COOL SWEEP SELECT
OPERATING TIMES
The Cool Sweep feature makes use of approximately 8% of
DISPLAY PRESS ENTER
the dried compressed air for a portion of the drying cycle.
Using dry purge air cools the regenerating bed, which results
in a lower compressed air temperature at switchover as well Depress the SELECT DISPLAY button until the OPERATING
as reduced dew point spikes. In this mode, after switch-over TIMES display appears.
occurs, the regenerating tower depressurizes for 2 minutes.
Once the tower is depressurized, the blower and heater
operated as described in Section 7.3. The optional EMS
feature may reduce the heating time. BEGIN TIMES
ENTER

7.7.3 HEATLESS PRESSURE SWING TIMER CYCLE
In the heatless operating mode, the Microprocessor Control Depressing the ENTER button enters the OPERATING TIMES
controls a ten-minute cycle. The tower switch-over occurs menu.
every five minutes. Ten seconds after tower switch-over
occurs, the regenerating tower depressurizes and tower
regeneration occurs for four minutes and 15 seconds. At that
time, tower repressurization begins. SELECT OPERATING HOURS
DISPLAY
7.8 RESTART MODES 000000065
The Microprocessor Controller includes a Shutdown Sequence that is
activated when the dryer OFF button is depressed. This feature
positions the valves to their failsafe position and resets the program and Depressing the SELECT DISPLAY button displays the
is the recommended method of shutting down the dryer. When the dryer is cumulative operating hours of the dryer.
subsequently energized, the dryer starts at the beginning of the
program. Should, however, power be cut to the dryer before the
Shutdown Sequence has been initiated, the dryer can be configured to
restart in one of two restart modes. SELECT PURGE HOURS
DISPLAY
7.8.1 MANUAL MODE (ZERO) 000000009
Ingersoll Rand dryers are shipped from the factory in the
Depressing the SELECT DISPLAY button displays the
Manual Mode. After power is re-supplied to the dryer, the user
cumulative hours the dryer has used purge air.
will be presented with the "PRESS ON" display. The valve
switching and timing operations will only start once the ON
button is depressed. In this configuration, to restart the dryer,
the user must manually depress the ON button on the SELECT HEATER HOURS
Microprocessor Control's control panel. DISPLAY
000000009
7.8.2 AUTO RESTART MODE (LAST)
In this mode, the dryer will re-start automatically once power Depressing the SELECT DISPLAY button displays the
is applied to the dryer. The Microprocessor Control will pick up cumulative hours the heater has been energized.
where it left off in the program once power is applied.
SELECT BEGIN TIMES

DISPLAY
Depressing the ENTER button returns the display to the top of

the OPERATING TIMES menu.
OPERATING TIMES

PRESS ENTER
Depressing the button returns the controller to the

CUSTOMER MODE
8.0 ALARMS AND INDICATORS
8.1 MOISTURE INDICATOR (STANDARD) 8.5 HIGH DEW POINT ALARM (INCLUDED WITH EMS)
The moisture indicator senses a sample of the control air which is taken The purpose of the High Dew Point Alarm is to provide the operator an
from the dryer outlet. The indicator provides a gross indication of dew alarm indication should the equipment fail to supply air at its designed
point deterioration at the outlet of the dryer. Under normal operating pressure dew point. The EMS dew point sensor communicates the
conditions, the indicator is blue. In the event of a dryer malfunction or pressure dew point reading to the Microprocessor Controller. Should
prolonged dryer shut down, it will turn gray in the presence of moisture. the pressure dew point rise above the alarm set point, the
Microprocessor Controller will display the alarm condition on the
8.2 HEATER HIGH TEMPERATURE ALARM controller screen.
WITH INTERLOCK (STANDARD)
The Heater High Temperature Alarm monitors the internal temperature 8.6 ENERGY MANAGEMENT SYSTEM (EMS)
of the heater housing. Should a component failure occur or system EMS is an energy savings feature that matches moisture loading and
conditions result in the heater temperature rising above the alarm set regeneration energy usage. Drying equipment is typically operated below
point, the dryer will alarm. During the alarm condition, the heater is full flow rating and/or below maximum water loading capacity of the
prevented from operating, the Microprocessor Control halts the program desiccant bed. The EMS includes a dew point transmitter that
at the point where the alarm occurred and displays the condition in the transmits the outlet pressure dew point to the Microprocessor Controller.
Microprocessor Control LCD display. The dryer will be unable to be reset The Microprocessor Controller displays the outlet pressure dew point in
until the temperature of the heater has fallen below the alarm point. To real-time. The EMS feature utilizes the data communicated from the dew
reinstate the dryer, depress the RESET button on the Microprocessor point sensor and extends the normal timed switching sequence in
Controller AND manually reset the Heater High Temperature Safety in proportion to the moisture loading on the dryer. When the EMS feature is
the electrical enclosure. Note that the alarm condition will return should turned off, all switching sequences occur as described in Section 7.7.
proper corrective action not be taken. When the EMS feature is activated, the drying sequence is governed by
the outlet pressure dew point as measured by the dew point sensor. When
8.3 HEATER FAILURE ALARM (STANDARD) the sampled outlet dew point registers below the customer set point (-42°C
default for -40°C dryers; -70°C on -74°C dryers), an immediate change
This feature produces an alarm should the heater fail to generate heat
in dryer operation will not be noticeable. The dryer will continue its normal
at the beginning of the heating cycle. During the initial ten minutes of
regeneration process through tower re-pressurization. Once the tower is
the heating cycle, the Microprocessor Controller monitors the heater
re-pressurized, both towers will be at line pressure but air will only flow
temperature. Should the heater temperature fail to rise to 65 °C within
through the tower indicated by the status panel. Tower switch over
the ten minute period, the Heater Failure Alarm will be triggered. During
sequence is delayed until the dew point elevates above the EMS set point,
this alarm condition, power to the heater is removed and the program is
at which point tower switch over will occur.
halted. Depressing the RESET button on the Microprocessor Controller
will reinstate the program and provided the heater problem has been
In addition to monitoring the outlet pressure dew point of the drying
remedied, continue with normal operation.
tower, the EMS feature monitors the temperature of the purge exhaust
air on the regenerating tower. After a tower switch-over, and at the
8.4 FAILURE TO SHIFT ALARM (STANDARD)
beginning of tower regeneration, the purge exhaust temperature will be
Ingersoll Rand Failure To Shift Alarm monitors the dryer sequencing relatively low (normally 32 to 43°C). The purge exhaust temperature will
functions to insure proper dryer operation by sensing the pressure in increase as desiccant regeneration progresses. As nearly all of the
each tower via tower pressure switches. Should one of the following previously adsorbed moisture is driven off of the desiccant, the exhaust
conditions occur, the Microprocessor Controller will communicate the temperature will begin to rise. The timing for the temperature change will
alarm condition. There are several types of switching failure modes that vary depending on moisture loading on the towers. When the purge
can be detected by the Failure To Shift Alarm feature. They are as exhaust temperature reaches 90°C, which indicates that the desiccant
follows: heating is complete, the Microprocessor Controller will remove power to
the heater and subsequently the blower. If the Cool Sweep feature is
8.4.1 FAILURE TO REPRESSURIZE activated, the Cool Sweep runtime will commence. Otherwise, the offline
At the end of the repressurization stage of the dryer operation, tower will repressurize and remain pressurized until tower switchover.
both towers should be at line pressure. Should the pressure
switches indicate that both towers are not at line pressure, the 8.7 HIGH OUTLET TEMPERATURE
Failure to Shift Alarm will activate and the Microprocessor This option provides continuous monitoring of the dryer discharge air
Control will stop the program at its current position in the temperature via a thermostat that senses the outlet air temperature
program. The user must depress the RESET button at which during dryer operation. Should a high outlet temperature condition exist,
time the Controller will resume operation from the last step in the alarm is displayed on the Microprocessor Controller to alert
the program. maintenance personnel of a malfunction. This alarm does not interrupt
the dryer program. Depressing the RESET button will clear the alarm
8.4.2 FAILURE TO DEPRESSURIZE provided the alarm condition has been addressed. Note that the alarm
At the end of the depressurization stage of the dryer will clear automatically once the high temperature condition is corrected.
operation, the regenerating tower should be at atmospheric
pressure. Should the pressure switches indicate that this is
not the case, the Failure to Shift Alarm will activate and the
Microprocessor Control will stop the program at its current
position in the program. The user must depress the RESET
button at which time the Controller will resume operation from
the last step in the program.
8.0 ALARMS AND INDICATORS
8.8 DEW POINT TRANSMITTER FAULT (INCLUDED WITH EMS)

SELECT ALARM OFF
When operating the dryer with the Energy Management System (EMS) DISPLAY
activated, should the Controller detect a fault with the Dew Point
Transmitter, the Controller will display the message, “ALARM - EMS
OFF”. When this alarm indication appears, the EMS feature is Depressing the SELECT DISPLAY button advances the
automatically disabled. Once the source of the fault is detected and menu to the current alarm status.
remedied, the user MUST REACTIVATE the EMS feature in
TECHNICIAN MODE. Note that provided the High Dew Point Alarm
feature has been activated in TECHNICIAN MODE, depressing the
RESET button without remedying the problem will display the message
“DP SENSOR FAULT” after a brief delay. Otherwise, the dryer will SELECT FAIL TO SHIFT
continue to operate in the standard timed drying cycle. DISPLAY
TM 1635 DATE 1104
Note that with the EMS feature off and the High Dew Point Alarm
activated in TECHNICIAN MODE, should the Controller detect a fault Depressing the SELECT DISPLAY list displays the most
with the Dew Point Transmitter, the Controller will display the message, recent of the alarms stored by the Microprocessor Control.
“DP SENSOR FAULT”. As with the other alarms, pressing RESET Refer to the diagram at the end of this section for an
without addressing the source of the fault will result in an new alarm explanation of the ALARM LIST Display.
after a brief delay.
Depressing the SELECT DISPLAY button will reveal the previous alarm
8.9 ALARM LIST condition(s), as well as the remaining available alarm placeholders for
The Microprocessor Controller stores the 20 most recent alarm alarms. To EXIT the ALARM LIST, perform the following:
conditions. These alarms are stored with the type of alarm as well as
the date and time the alarm occurred. This list can greatly facilitate
troubleshooting the dryer and provide an indication of dryer operation
BEGIN ALARMS
during unattended service. The following describe the method to access
and review the alarms stored in the Microprocessor Controller:
ALARM LIST Depressing the button returns the controller to the top of
SELECT
the ALARM LIST.
DISPLAY
PRESS ENTER
Depress the SELECT DISPLAY button until the ALARM LIST ALARM LIST
display appears. PRESS ENTER
Depressing the button again returns the controller to

ENTER
BEGIN ALARMS the CUSTOMER MODE.
Depressing the ENTER button enters the ALARM LIST menu.
Alarm Condition
FAIL TO SHIFT
TM 1635 DATE 1104
Time of Alarm Date of Alarm

(Military Time) (Date-Month)
Example shows April 11
Figure 3 - Alarm Screen Details
9.0 TECHNICIAN MODE
The Microprocessor Control provides a protected TECHNICIAN MODE + SET OPMODE
to manipulate several parameters not accessible by the casual operator.
‐ HEATLESS
Below is a list of parameters that can be accessed and manipulated by
the technician in the TECHNICIAN MODE:
Depress the +/- button until the desired operating mode is
displayed. Pressing SELECT DISPLAY saves the current
Parameter Display Set Point
selection.
OPERATION MODE OPERATION HTLS, BLOWER
MODE PURGE NOTICE
COOL SWEEP COOL SWEEP OFF, ON
The Microprocessor Controller must be in the OFF position prior
HEATER TEMPERATURE HEATER TEMP 150 - 220 to changing the mode (blower / heatless) of the dryer. After the
SETPOINT change is made and the Microprocessor Control is subsequently
ENERGY MANAGEMENT EMS OFF, ON turned ON, the dryer will be in the new mode of operation.
SYSTEM CAUTION
ENERGY MANAGEMENT EMS SET -60 - +20 Any time the dryer is switched between two
SYSTEM SETPOINT POINT operating modes, care must be taken to ensure
the purge adjustment valve is adjusted correctly.
PURGE TEMPERATURE PURGE TEMP OFF, ON Refer to the specification sheet in this manual for
proper gauge setting.
RESTART MODE RESTART LAST, ZERO
CAUTION
EXTENDED HEATING EXTENDED OFF, ON When switching the dryer operation from Heatless to Blower Purge
HTG mode, the purge adjustment valve must be set to the closed
HIGH DEW POINT ALARM HI DEW POINT OFF, ON position prior to operating dryer. Failure to do so may cause damage
ACTIVATION (OPTIONAL) to dryer.
* NOTE: Setpoints indicated are adjustable ONLY when dryer is

equipped with the Energy Management System / Dew Point Display 9.3 COOL SWEEP
option. Setpoints are non-adjustable on dryers The Cool Sweep feature cools the regenerating bed prior to switchover.
For applications requiring tight dew point control, using compressed air
9.1 ENTERING TECHNICIAN MODE to cool the bed prior to switchover will provide a more consistent dew
point and lower outlet compressed air temperatures. To enable the Cool
Sweep mode, perform the following keystrokes:
WARNING
TECHNICIAN MODE should only be entered by qualified service
personnel. Altering the set points in TECHNICIAN MODE will have a SELECT COOL SWEEP:
significant effect on the operation of the dryer. Incorrect set points DISPLAY
may damage dryer and cause potential serious injury. OFF
To enter the TECHNICIAN MODE, perform the following keystrokes:
Depress the SELECT DISPLAY button until the COOL

2 3
BEGIN SWEEP screen is displayed.
TECHNICIAN MODE
Pressing the “2” and “3” buttons simultaneously enters the + COOL SWEEP:
TECHNICIAN MODE. ‐ ON
SELECT SET OPMODE Depress the +/- button until the desired set point is
DISPLAY HEATLESS displayed. Pressing SELECT DISPLAY saves the current
selection
Depressing SELECT DISPLAY scrolls through the available 9.4 HEATER TEMPERATURE SETPOINT (BLOWER PURGE MODE
parameters. ONLY)
The Microprocessor Controller permits the user to adjust the
9.2 OPERATING MODE temperature of the heater, thereby altering the regeneration temperature
As described in Section 7, Blower Purge Dryers come standard with the in the heated purge mode. Note that the value must be between 150°C
Bi-Mode feature, permitting the dryer to operate in a blower purge mode and 220°C.
as well as a heatless pressure swing mode. To change the operation
mode of the dryer, perform the following keystrokes:
WARNING
The user is advised to only alter the regeneration temperature after
being instructed to do so by Ingersoll Rand factory personnel
SELECT SET OPMODE BLOWER Improper or inappropriate manipulation of the heater temperature can
DISPLAY
PURGE result in degraded dryer performance, equipment damage and serious
injury. Notify Ingersoll Rand Compressed Air Solutions prior to altering the
heater temperature.
Depress the SELECT DISPLAY button until the SET
OPERATION MODE screen is displayed.
9.0 TECHNICIAN MODE
The following illustrates the method of adjusting the setpoint for the NOTICE
heater temperature: New desiccant has a moisture holding capacity higher than the dryer’s
design regeneration capacity. The desiccant ages in a three- to six-
month time period at which point it stabilizes to an "aged" state. During
SELECT SET HTR TEMP this aging process at initial start-up or after desiccant replacement, the
DISPLAY 190°C Energy Management System feature should be deactivated
Depress the SELECT DISPLAY button until the HEATER 9.5.1 ENABLING / DISABLING ENERGY MANAGEMENT
TEMPERATURE SET POINT screen is displayed. SYSTEM
The following illustrates the method of accessing and
adjusting the Energy Management System feature:
HTR TEMP SET
SET
190°C SELECT EMS:
DISPLAY
Pressing the SET button permits the value of the HEATE OFF
TEMPERATURE SETPOINT to be changed
Depress the SELECT DISPLAY button until the ENERGY
3
HTR TEMP SET MANAGEMENT SYSTEM screen is displayed.
190°C
+ EMS:
Use the numbers on the keypad to enter the desired value
for the HEATER TEMPERATURE setpoint.
‐ ON
Depress the +/- button until the desired set point is displayed.
HTR TEMP SET Pressing SELECT DISPLAY saves the current selection.
8
190°C
9.5.2 SETPOINT ADJUSTMENT
Use the numbers on the keypad to enter the desired value On dryers equipped with the optional Energy Management
for the HEATER TEMPERATURE setpoint. System the setpoint can be adjusted to match the dryers
operation to the desired pressure dew point.
HTR TEMP SET
0 The following illustrates the method of adjusting the setpoint
190°C for the Energy Management System feature:
Use the numbers on the keypad to enter the desired value

for the HEATER TEMPERATURE setpoint. SELECT EMS SET POINT°
DISPLAY
-41°C
ENTER
SET HTR TEMP
193°C Depress the SELECT DISPLAY button until the EMS SET
POINT screen is displayed.
Depressing ENTER saves the selected set point. EMS SET POINT
SET
9.5 ENERGY MANAGEMENT SYSTEM -41°C
The Energy Management System option includes a dew point sensor
that transmits the outlet pressure dew point to the Microprocessor Pressing the SET button permits the value of the EMS
Controller. The Microprocessor Controller displays the outlet pressure SETPOINT to be changed
dew point in real-time. This option package also includes Energy
Management System, an energy savings feature that matches moisture
loading and regeneration energy usage. The Energy Management + EMS SET POINT
System feature utilizes the data communicated from the dew point ‐ -41°C
sensor and extends the normal timed switching sequence in proportion to
the moisture loading on the dryer. To enter a negative number, depress the +/- button.
When the Energy Management System feature is turned off, all Otherwise, proceed to the next step.
switching sequences occur as described in Section 7.7. When the
Energy Management System feature is activated, the drying sequence is
governed by the outlet pressure dew point as measured by the dew 4
EMS SET POINT
point sensor. When the sampled outlet dew point registers below the
customer set point (-41°C default for -40°C dryers), an immediate
-41°C
change in dryer operation will not be noticeable. The dryer will continue Use the numbers on the keypad to enter the desired
its normal regeneration process through tower re-pressurization. Once pressure dew point temperature for the EMS setpoint.
the tower is re-pressurized, both towers will be at line pressure but air
will only flow through the tower indicated by the status panel. Tower EMS SET POINT
switch over sequence is delayed until the dew point elevates above the 1
Energy Management System setpoint, at which point tower switch over -41°C
will occur.
Use the numbers on the keypad to enter the desired
pressure dew point temperature for the EMS setpoint.

9.0 TECHNICIAN MODE
EMS SET POINT + RESTART:

ENTER
-40°C ‐ LAST
Depressing ENTER saves the selected set point. To change the start mode from its current selection to the
alternate setting, depress the +/- button until the desired set
NOTICE point is displayed. Pressing SELECT DISPLAY saves the
current selection.
The Energy Management System set point should not be lower
(wetter) than the dew point adjuster setting. Failure to do so will
prevent the Energy Management System feature from operating. In NOTICE
addition, when operating in Energy Management System, the purge The restart modes will only effect restarting should power be
flow adjuster should be set to 100%. unexpectedly removed from the dryer. After proper shut down, the
dryer will require the user to depress the ON button to initiate the
9.6 PURGE TEMPERATURE (INCLUDED WITH EMS operation of the dryer program.
MODE)
9.8 EXTENDED HEATING (OPTIONAL, BLOWER PURGE MODE)
On dryers equipped with EMS, the temperature of the purge exhaust is
monitored and displayed on the Microprocessor Controller. After a tower On dryers equipped with the Energy Management System option, the
switch-over, and at the beginning of tower regeneration, the purge dryer may be operated in an extended heating mode. In this mode, the
exhaust temperature will be relatively low (normally 32 to 43°C). The heating cycle is extended while the Energy Management System
purge exhaust temperature will increase as desiccant regeneration function prolongs the drying cycle. This feature is particularly useful
progresses. As nearly all of the previously adsorbed moisture is driven when operating the dryer with new desiccant. As described earlier in
off of the desiccant, the exhaust temperature will begin to rise. The Section 2, new desiccant has the ability to adsorb more moisture than
timing for the temperature change will vary depending on moisture the dryer can desorb in a fixed regeneration cycle. With the Extended
loading on the towers. When the purge exhaust temperature reaches Heating operation, the Energy Management System feature can be
195°F, which indicates that the desiccant heating is complete, the used immediately without the need to age the desiccant. This feature is
Microprocessor Controller will remove power to the heater and provided only when the dryer is equipped with the Energy Management
subsequently the blower. On standard units, the towers will then System. To enable the Extended Heating mode, perform the following
repressurize and remain repressurized until the tower switchover keystrokes:
sequence is initiated. On dryers with the optional Cool Sweep feature,
the Cool Sweep routine will commence. After cooling, the Purge Valves
close and the Repressurization Valve opens. The off-line tower remains
pressurized until the tower switchover sequence is initiated. Activation of
SELECT EXTENDED HEATING
the Purge Temperature feature is via the Microprocessor Controller. DISPLAY OFF
The following illustrates the method of accessing and activating the Depress the SELECT DISPLAY button until the EXTENDED
Purge Temperature feature: HEATING screen is displayed.
SELECT PURGE TEMP: +

EXTENDED HEATING
DISPLAY
‐ ON
OFF
Depress the SELECT DISPLAY button until the PURGE
TEMPERATURE screen is displayed. Depress the +/- button until the desired set point is displayed.
Pressing SELECT DISPLAY saves the current selection.
+ PURGE TEMP: 9.9 HIGH DEW POINT ALARM (OPTIONAL)

‐
ON 9.9.1 DESCRIPTION AND ACTIVATION
When the dryer is equipped with the optional Energy
Depress the +/- button until the desired set point is displayed. Management System feature, the dew point sensor transmits
Pressing SELECT DISPLAY saves the current selection. the dew point to the Microprocessor Control Should the outlet
pressure dew point exceed the customer specified set point,
9.7 RESTART MODE High Dew Point Alarm will activate.
Ingersoll Rand dryers can be configured to restart in one of two The following illustrates the method of activating the High
operating modes. As described in Section 7.8, the dryer may be Dew Point Alarm feature:
configured for Manual operation (factory default) or Auto Restart, which
permits the dryer to operate automatically once power is re-applied to
the dryer after a power failure. The following illustrates the method of SELECT HIGH DEW POINT:
accessing and adjusting the different start modes for the dryer: DISPLAY
OFF
SELECT RESTART: Depress the

SELECT DISPLAY button until the HIGH DEW POINT
DISPLAY ZERO screen is displayed.
Depress the SELECT DISPLAY button until the START

MODE screen is displayed.
9.0 TECHNICIAN MODE
+ HIGH DEW POINT: 9.10 PROGRAM JOG

‐ ON All heated purge and blower purge dryers come equipped with a
Program Jog feature that is accessible via the Microprocessor
Controller. This feature allows the dryer cycle to be accelerated for
troubleshooting and routine inspection purposes. By accessing the
Depress the +/- button until the desired set point is displayed.
Program Jog routine in the Microprocessor Control, the customer can
Pressing SELECT DISPLAY saves the current selection. advance the program to the next program step. Note that the program
advance feature will not advance through all steps of the program.
9.9.2 SETPOINT ADJUSTMENT
On dryers equipped with the optional Energy Management WARNING
System, the High Dew Point Alarm setpoint can be adjusted
as follows. When the Program Jog is initiated in the middle of the heating cycle,
advancing the program without allowing normal tower cool down will
The following illustrates the method of adjusting the setpoint result in an outlet air temperature that may exceed 150°C. As such,
for the High Dew Point Alarm feature: proper precautions must be taken to protect downstream equipment
from high temperature exposure.
SELECT HI PDP SETPOINT NOTICE
DISPLAY
-28°C During the Program Jog routine, the display may show intermediate
steps in the program that are not active in the current program set up.
Depress the SELECT DISPLAY button until the HIGH DEW This should be considered normal operation. The Microprocessor
POINT SET POINT screen is displayed. Controller will only permit the jog function during specific stages of the
program. Should the program be at a stage where the program can not
advance, the following will be displayed:
SET
HI PDP SETPOINT
ARNING
-28°C
SELECT JOG: WAIT
DISPLAY
Pressing the SET button permits the value of the HIGH STEP 4 TIME 0
DEW POINT ALARM SETPOINT to be changed
Depress the SELECT DISPLAY button until the JOG MODE
display appears. The WAIT prompt will appear should the
+ HI PDP SETPOINT program not be able to advance at this stage.
‐
-28°C
Should the program be at a stage whereby the Microprocessor Control
To enter a negative number, depress the +/- button. permits the jog feature, the following will be displayed:
Otherwise, proceed to the next step.
HI PDP SETPOINT JOG: ENT TO JOG

2
-28°C STEP 6 TIME10699
Depress the SELECT DISPLAY button until the JOG MODE
Use the numbers on the keypad to enter the desired display appears. The PRESS ENTER prompt will appear,
pressure dew point temperature for the EMS setpoint. along with the current step and remaining time, should the
program be able to advance at this stage.
1
HI PDP SETPOINT
-28°C ENTER JOG: ENT TO JOG
Use the numbers on the keypad to enter the desired STEP 8 TIME00550
pressure dew point temperature for the HIGH DEW POINT
ALARM setpoint. Depressing the ENTER button advances the program to the next
step. The display will indicate the next step has been initiated.
HI PDP SETPOINT 9.11 SHUTDOWN SEQUENCE

ENTER
Pressing the OFF button turns the dryer off and initiates a 30 second
-29°C shutdown sequence that repressurizes the offline tower, and leaves both
Depressing ENTER saves the selected set point. inlet flow valves open and both purge valves closed.
NOTICE
The High Dew Point Alarm set point should not be greater than the
NOTICE
Energy Management System set point. Failure to do so will result in an The Program Jog advances steps #6, #8, #20 & #22, which are the
alarm indication. Ingersoll Rand recommends setting the High Dew longest program steps. The balance of the steps are not advanced in
Point Alarm at least -12°C wetter than the Energy Management System Program Jog Mode.
setpoints. NOTICE
To exit the TECHNICIAN MODE, press “Select Display” key to the
initial “SET OPMODE” screen or “BEGIN TECHNICIAN MODE” screen
and depress the button to return to the CUSTOMER MODE.
10.0 INSTALLATION AND INITIAL START-UP
10.1 EQUIPMENT APPLICATION GUIDELINES Once all piping has been connected all joints, including those on the
Ingersoll Rand Regenerative air dryers are shipped complete with dryer, should be soap bubble tested at line pressure to ensure no joints
desiccant up to and including model D3900IB. On larger units, the have been damaged in transit and site placement.
desiccant is packaged separately for ease in handling. Refer to Section
11.6 for desiccant fill procedures. 10.4 FILTRATION
To achieve the best dryer performance, carefully check that the design It is necessary that a pre-filter and a post-filter be provided in your dryer
and installation requirements outlined below are satisfied. installation. These filters are included with each dryer. They are mounted
on model D2500IB and smaller.
Ingersoll Rand dryers are available with an operating range from 5 - NOTICE
10bar. Air available for your usage will vary with operating pressure. The
maximum design pressure of the standard Desiccant Dryers is 10bar. All dryers must have proper filtration. Liquid water and oil must be
For units that require higher operating pressures, consult your Ingersoll removed before the air enters the dryer. Ensure separators, pre-filters
Rand representative. and drains are in good working order. Failure to do so will void
warranty.
Dryers are sized according to flow and pressure drop, not pipe size. The
difference between the inlet and the outlet flow is the amount of purge It is recommended that a mechanical separator be installed immediately
air required. This air is exhausted to atmosphere and is not available for preceding the pre-filter to remove the bulk liquid and entrained water.
use downstream. Make certain air supply to dryer meets air demand
plus purge air requirements. Coalescing pre-filters, located before the dryer, protect desiccant beds
from contamination by oil, entrained water, pipe scale, etc., thereby,
extending dryer desiccant life. Locate pre-filters as close to dryer as
NOTICE
possible. FAILURE TO PROVIDE AND MAINTAIN A HIGH
The standard dryer is not rated for any gas other than air. EFFICIENCY COALESCING PRE-FILTER WILL VOID DRYER
WARRANTY.
NOTICE
Post-filters, located after the dryer, help eliminate the possibility of
Ingersoll Rand recommends that the mufflers be cleaned after initial start-
desiccant dusting carrying over into the air system.
up to remove any desiccant dust generated during shipment. After running
dryer for initial 30 minute period, de-energize / depressurize dryer and
remove mufflers. Disassemble and clean the removable insert inside the WARNING
muffler core. Reinstall mufflers prior to operating dryer.
High temperature filters must be used to prevent rupture possibility in the
event dryer failure should occur. Consult your Ingersoll Rand
10.2 LOCATING AND MOUNTING
representative for appropriate filter selection.
The dryer must never be installed where air and/or ambient temperature
exceeds 50°C or drops below +1°C. Locate dryer to avoid extremes of 10.5 ELECTRICAL CONNECTION
heat and cold from ambient or other conditions. Where applicable,
Refer to wiring diagram for all electrical connections. Electrical
dryer towers may be insulated to reduce heat loses. Avoid locating
connection must be hard piped with an external fused disconnect switch
dryer outside or where it is exposed to the elements.
with proper overload protection.
Min. / Max. Working pressure: 5.5 bar / 10 bar Size field connection knock-out for the conduit fitting required by the
Min. / Max. Working Temperature: +1°C / +50°C local standards.
The dryer, or any air system component, must be located to avoid Service wires must be sized according to the minimum circuit ampacity
exposure to pulsation in the compressed air as well as possible surges shown on the dryer serial nameplate and the requirements of the local
due to fluctuating demand. In addition, care must be used to minimize standards.
exposure to vibration transmitted through mounting pads or piping.
The power connections are marked L1, L2 and L3.
Provide adequate space around the dryer for normal maintenance
requirements and service.
CAUTION
If the dryer is shipped with the desiccant packaged separately, install the Dryer must be grounded with the full sized ground wire connected to an
desiccant after locating and mounting. Desiccant has been provided
earth ground.
separately to minimize handling difficulty and placing unnecessary
stress on the dryer assembly.
10.6 START-UP
Bolt the dryer to the foundation using the bolt holes provided in the base
frame. Anchor bolts should project a minimum of 90mm above the
foundation and allow proper nut and washer assembly. NOTICE
10.3 PIPING Initial dryer start-up must be in the Blower Purge Mode
Pipe the compressed air lines to the inlet and outlet connections. Locate
the pre-filters as close as possible to the dryer. Ensure the positioning • With dryer de-energized, slowly pressurize the dryer. When the dryer
allows for ease of servicing. reaches full operating pressure, check the system for air leaks. Soap
test all joints and fittings. To maintain desired dew point, any leaks
Note that the wet air inlet is located at the dryer's upper manifold and the detected must be repaired, especially those on the outlet side of the
dry outlet air is located at dryer's lower manifold. In situations where air dryer.
supply is required 24- hours a day (it is undesirable to interrupt the airflow),
a three-valve bypass system is recommended to bypass the dryer. To • Turn on dryer disconnect switch to apply power to the dryer.
keep pressure drop at a minimum, use the fewest elbows necessary

http://air.irco.com
10.0 INSTALLATION AND INITIAL START-UP
CAUTION
PRESS ON Dryer should not be shut down during the heating cycle. Doing so may
cause the Heater High Temperature alarm to activate, which will
require the user to manually reset the Heater High Temperature safety
Once power is applied to the dryer and after a brief initialization in the control enclosure. If the dryer must be shut down during the
sequence, the PRESS ON prompt will be displayed.
heating cycle, advance the program via the Program Jog function (see
Section 9.10) to the end of the heating cycle prior to initiating the
• Verify all actuated valves are in their failsafe position. Shutdown Sequence.
• Using a voltmeter, check the power connections for the correct voltage
shown on the dryer serial nameplate For all Blower Purge Dryers that will be routinely shut down and
restarted, Ingersoll Rand recommends that an isolation valve be
• Verify blower rotation is per arrow. installed at the dryer outlet. Upon restarting the dryer, it is likely that the
pressure downstream of the dryer will have decayed. When starting the
• Close and secure all electrical panel covers. dryer without the valve (or with the valve in the fully open position), the
high velocities of the air through the towers could damage the desiccant,
• Ensure that the purge adjustment valve is in the open position. as well as provide unprocessed air down stream.
NOTICE
LT DRY RT REGEN Prior to removing power or compressed air from the dryer, depress the
ON OFF button on the Microprocessor Control. This initiates the
Shutdown Sequence, which closes the purge valves, repressurizes the
off-line tower and opens the flow valves. DO NOT REMOVE POWER
Depress the ON button to initiate the dryer program. The OR COMPRESSED AIR FROM THE DRYER DURING THE
Microprocessor Controller will display the first CUSTOMER SHUTDOWN SEQUENCE.
MODE screen
Shut Down Procedure:
• The sequence will initiate proper Inlet and Purge Valve positioning and • Maintain a compressed air source to the dryer and a
tower depressurization. supply of power to the Microprocessor Controller.
• If the dryer has been in storage or off for an extended period of time,
the Blue Moisture Indicator may be gray, the High Dew Point Alarm (if
SHUTDOWN
OFF
equipped) may be activated and the Dew Point Display (if equipped) SEQUENCE
may indicate a high dew point. Depending upon the duration of idle
time, it may take anywhere from one to twelve hours for the alarm to
deactivate, the BMI to return to its normal blue state and dew point to Depress the OFF button to initiate the SHUTDOWN SEQUENCE.
drop.
• For dryers equipped with EMS, refer to Section 9.5 regarding the use • Permit the dryer to complete the full SHUTDOWN
of this option. SEQUENCE (30 seconds)
10.7 SHUT DOWN PROCEDURES

The following procedures must be followed to properly shut down the PRESS ON
dryer to avoid damage to the unit and preserve dryer performance. The
dryer requires compressed air to actuate the valves. Removing the
compressed air supply prior to shutting down the dryer will result in
improper valve positioning. In addition, the dryer must complete a Once the PRESS ON Prompt is displayed, the dryer has
specific Shutdown Sequence prior to being turned off. Should power be completed the SHUTDOWN SEQUENCE. Power and air may be
removed from the dryer or air pressure removed from the dryer prior to safely removed from the dryer.
the completion of the Shutdown Sequence, damage to the dryer may
occur. Lastly, the inlet valves are configured to open on a loss of power
and the purge valves configured to close (fail safe). Should a valve • De-energize the dryer
open to a depressurized tower, as would be the case if the dryer were
stopped in mid-cycle, a rapid pressurization will occur. • Shut down air compressor or bypass dryer
• Close Isolation Valves (if equipped)

NOTICE
The force of repeated rapid pressurizations will damage the dryer Note: On the subsequent Start-up, the outlet isolation valve should be
in the closed position. Slowly open the valve to build pressure
NOTICE downstream.
On dryers equipped with EMS, merely leaving the unit in EMS without a
compressed air supply is not advised, as it is likely that the system Ingersoll Rand desiccant dryers are capable of remote communications
pressure will decay over time. Should this occur, the unit will go into a via MODBUS. Refer to the document entitled, “Microprocessor Control
FTS alarm as well as risk misalignment of valves should switchover MODBUS Communications Guide” for details on communicating with
occur prior to reinstating the air compressor. the Controller via MODBUS.
11.0 MAINTENANCE AND SYSTEM CHECK
11.1 SCHEDULED MAINTENANCE NOTICE

Should the drying system be overloaded and/or malfunctioning
Daily Maintenance Functions:
causing high pressure drop, IB post-filters will prematurely plug. This
• Check and record inlet pressure, temperature and flow. Verify that it is
problem can be avoided by frequent inspection and cleaning of
within specifications.
elements.
• Check tower pressure gauge readings within operating tolerance.
• Check tower pressure gauges for proper dryer cycling. NOTICE
• Check that pre-filter condensate drains are functioning properly.
Replace cartridges sooner if necessary as required by differential Depressurize the system before disassembling filters. Failure to do
pressure indicator. so may result in injury or death.
• Verify that pressure in purging tower is 0,35bar or less.
• Verify that pre-filter and post-filter differential pressure is within Filter elements should be changed as indicated on the pressure
operating limits. A filter with 0 bar pressure may indicate a damaged differential gauge. Change carbon elements when hydrocarbons are first
element. Replace cartridges sooner if necessary as required by detected downstream or every six months, whichever comes first.
differential pressure indicator.
Certain filters contain multiple elements. When replacing filter elements,
Monthly Maintenance Functions: all elements should be replaced simultaneously. Mixing new and old
• Check your operating conditions: inlet flow, inlet pressure, and inlet elements can result in reduced air quality.
temperature.
• Check pre-filter(s) and post-filter(s) differential pressure and drains. 11.2.1 THREADED FILTERS:
Replace cartridges sooner if necessary as required by differential
pressure indicator.
• Check dryer cycle and sequence of operations (i.e. drying,
depressurizing, regenerating).
Quarterly Maintenance Functions:

• Replace pre-filter(s) and post-filter(s) cartridges. Replace cartridges
sooner if necessary as required by differential pressure indicator.
• Check pilot air filter element and replace as needed.
• Check blower inlet filter, clean or replace as needed.
Semi-Annual Maintenance Functions:

• Check outlet dew point.
• Check amp draw on heater.
Annual Maintenance Functions:

• Check desiccant and replace if necessary.
• Inspect and clean solenoid valves and check valves. Replace worn or
damaged seats and parts as required.
• Test lights and switches, replace as necessary.
• Test electrical components, replace as necessary.
• Check and repair any air leaks, loose bolts, flanges and fittings.
Every Two Years:

• Change check valves
• Change control solenoid valves
• Check and change temperature probes
Every Five Years:

• Replace desiccant. STEP 1 - Rotate filter bowl counter-clockwise to loosen bowl from filter
head. If necessary, a spanner and/or strap wrench may be used.
NOTICE Remove bowl.
Each dryer is shipped with a desiccant sample kit to allow the STEP 2 - Elements are removed by grasping element and pulling
desiccant to be sent for analysis. This kit can be used to have the downward. Note that filter bowl need only be dropped approximately 2"
condition of the desiccant verified by laboratory analysis. Please follow to permit element to drop from head.
the instructions found in the kit STEP 3 - Inspect element prior to installation. If necessary, lubricate o-
NOTICE rings on upper end cap to facilitate installation.
Inspect filter head o-ring. Lubricate, reseat or replace as required. If
Refer to Section 10.7 for the proper way to shut down the Blower
Purge Dryer. equipped with internal float drain, inspect drain operation. Repair or
replace as required.
11.2 PRE-FILTERS AND POST-FILTERS STEP 4 - Insert element into filter head and push into place. Reinstall
Pre-filter elements must be changed as often as required to prevent filter bowl. Alternately, the element may be placed within the center of
contamination of the regenerative dryer’s desiccant bed. the filter bowl with the o-rings facing upward. The element will seat itself
Pre-filter drains must be checked daily. Failure to drain condensed liquid in the filter head as the bowl is threaded into place.
from the sump of the filter housing will result in carry over and damage
to the desiccant material. IB post-filters are used to prevent desiccant STEP 5 - With replacement element installed, tighten filter bowl such
dust particulate contamination from migrating downstream into plant that the flat of the filter bowl is in contact with the filter head.
processes. Elements should be changed as pressure drop increases to STEP 6 - With filter bowl tightened, slowly pressurize filter. Avoid rapid
an undesirable level. introduction of compressed air to the filter.
11.2.2 FLANGED FILTERS:
Filter cartridge replacement
1. Close all air inlets and depressurize the filter housing. Filter housing is
under pressure and must be depressurized with the valve (10),
close the valve and remove the condensate drain FFD (3), which
was depressurized with the TEST button. Then slowly open the
valve (10) and wait to filter housing to depressurize.
2. Unscrew the bolts on the flange cover, remove the bolts (6) and
washers (9). Inspect the bolts (6), nuts (8) and washers (9) if there
are any visible damages, if they are damaged replace them with
new ones.
3. With lifting device separate the flange cover (2) from the filter housing
(1). For that propose is on case a lifting ear (A).
4. Unscrew the bolts (20) on the cartridge support (12). Then remove the
support together with the filter cartridge (5) from the filter housing
(1). Then unscrew the nut (18), remove the cartridge holder (13),
and rotate the cartridge for 90° counterclockwise and pull it down.
5. Before changing the cartridge replace the o-ring (11) and seal (7). To
ensure easy assembly it is recommended to grease the new seal (7)
before installing it.
6. Check the filter housing (1) for any dirt and particles, and clean it if
necessary.
7. New cartridge (5) must be fixed to the cartridge support (18) by turning
it for 90°clockwise, then lock the cartridge holder (14) with the nut
(12). Put all together into the filter housing and screw with two nuts
(20).
8. With the help of lifting device, put the flange cover back on the filter
housing (seal must be in position) and screw bolts and nuts
together.
9. Then check if the pointer on the differential gauge (4) is in 0 position.

Connect the condensate drain (3) on the filter and slowly open the
valve (10).
10. Bolts, nuts, and gasket (12,20,7) must be greased before assembling
filter
11. Slowly open inlet valve into the filter. First open the inlet then outlet
valve.
NOTICE
Dispose of used air filter elements in a way that complies with
local and National standards and regulations
11.3 MUFFLER CHANGE-OUT PROCEDURE

• Turn control power off per shutdown procedures described in Section 10.7.
WARNING CAUTION
To avoid injury, depressurize dryer before performing any service Be sure to wear respiratory protection during the draining
and filling process to minimize inhalation of desiccant, as
• Once the dryer has been depressurized, replace the muffler. desiccant will produce dust during this procedure.
• Follow normal start-up procedures as described in Section 10. NOTICE
11.4 SOLENOID VALVES Each dryer is shipped with a desiccant sample kit to
allow the desiccant to be sent for analysis. This kit can be
Periodically clean all solenoid valves. Cleaning can be accomplished by used to have the condition of the desiccant verified by
removing the solenoid, removing the mufflers and removing the valve laboratory analysis. Please follow the instructions found in
bodies from the manifold. Check and replace o-rings as necessary. If the the kit.
solenoid valves fail to operate, check the following:
• Control Circuit - Verify that the solenoid is receiving electric current. •

• Desiccant dryers are furnished with fill and drain ports on each
Burned out solenoid coil.
desiccant tower. Remove the caps on both ports.
• High/low voltage - Voltage should be +/- 10% of nameplate readings.
• Solenoid valve leaking - Disassemble, clean and repack or replace. • To assist in getting the desiccant to flow from the tower, insert a small
rod in to the drain port as necessary. This may be required as the
11.5 PILOT OPERATED ACTUATOR desiccant is packed into the towers which may interfere with the
desiccant flow from the towers.
Should the actuator fail to rotate, disconnect the pilot lines to check if the
• Retainer screens, located at the inlet and outlet piping connections of
actuator is receiving pilot pressure.
the tower, are removable on all models. It is suggested that these
screens be removed and cleaned at the time of desiccant changeout.
If the actuator is receiving pressure:
These screens can be accessed by disconnecting the upper and lower
• Verify that control pressure is 5bar min.
manifolds from the dryer towers.
• Ensure the inlet valve is not plugged.
• After cleaning the retainer screens, replace screens and reattach the
11.6 DESICCANT CHANGEOUT PROCEDURE outlet port plug.
• With the fill port plug removed, fill the dryer tower with the appropriate
grade and size desiccant. The level and grade of the desiccant should
WARNING be consistent with the Desiccant Fill Chart.
To avoid injury, depressurize dryer before performing any
service.
CAUTION
NOTICE
Desiccant quantity, positioning and grades must match
Dispose of used desiccant in a way that complies with local and the corresponding values in the Desiccant Fill Chart. Failure to do
National standards and regulations
so may result in poor dryer performance.
• Once the towers have been filled, replace the fill port plug on each
tower.
• Any connections disturbed in the desiccant changeout process should
be leak tested prior to re-commissioning the dryer.
IB -40 °C Dryers
ACTIVATED ALUMINA (1/4'')
ACTIVATED ALUMINA (1/8'')
Model No A(mm) B(mm)

D500IB 200 1300
D900IB 255 1600
D1400IB 100 1400
D1800IB 370 1765
D2200IB 150 1765
D2600IB 654 1995
D3200IB 375 1995
D3900IB 140 1995
D5300IB 200 2060
D7000IB 230 1890
D9300IB 150 2010
D10600IB N/A N/A
D14900IB N/A N/A
Tolerance = +/- 13mm

DESICCANT FILL CHART
IB 1/4'' 1/8''
MODEL DESICCANT DESICCANT
(kg) (kg)
D500IB 50 163
D900IB 80 286
D1400IB 40 537
D1800IB 65 570
D2200IB 65 663
D2600IB 120 876
D3200IB 120 1057
D3900IB 120 1200
D5300IB 260 1655
D7000IB 325 2000
D9300IB 405 2855
D10600IB 500 3420
D14900IB 635 4585
NOTE: Qty. is per dryer

12.0 TROUBLESHOOTING
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
Elevated dew point Insufficient purge rate / I Check purge flow settings (Heatless Mode).
Check blower intake filter.
Check purge flow adjustment valve.
Inlet air/gas pressure below design Check pressure source.
condition.
Flow rate higher than design condition. Check flow rate and cause for increased demand.
Inlet temperature above design condition. Check aftercooler, clean and service as necessary.
Entrained water entering desiccant bed. Check air/moisture separator and pre-filter. Replace
dryer desiccant if necessary.
Desiccant contaminated by oil. Install suitable pre-filter. Replace dryer desiccant.
Excessive pressure drop in dryer Excessive flow rate. Check flow rate and cause for increased air
demand.
Inlet pressure below design condition. Check pressure source.
Excessive back pressure in regenerating Air is leaking across valve. Check inlet valve. Verify inlet valve is closed to
tower (Above 0,35 bar). purging tower 0bar tower.
Excessively high pressure at the purge gauge Improper calibration Check gauge against tower gauges when in
(Blower and Heatless Modes) switching sequence. Replace gauge as required.
Failure to Shift (Switching Failure) No input power Check power input.
Defective solenoid valve Check solenoid valve.
No pilot air / Low pilot air pressure Check pilot air line. Check that control air line filter is
clean. Check regulator setpoint.
Defective pressure switch Check switch. Open pressure: > 5bar; close
pressure: < 2.7bar
Failure to Shift (Dryer fails to pressurize.) Faulty purge valve Check purge valve and its solenoid valve.
Check that repressurization circuit is sending control
signal.
Failure to Shift (Dryer fails to depressurize.) Purge valve does not open. Purge valve Check solenoid valve. Repair and replace if
stuck in closed position. necessary.
Heater High Temp. Alarm (Heater runs Contactor stuck closed. Replace contactor.
continuously)
Defective thermocouple Replace thermocouple.
Defective temperature control Replace temperature control.
Heat High Temp. Alarm (Loss of flow across Valve switching failure Contact Ingersoll Rand Distributor / Factory
heater)
Blower and / or Heater not working due to Improper voltage and / or current to heater Check voltages and current to heater and blower.
overload on blower motor starter tripping. and blower Correct problem and reset blower motor starter.
Dirty Blower Intake Filter Remove and clean or replace blower filter. Reset
blower motor starter.
Purge outlet valve not open Replace control solenoid valve. Reset blower motor
starter.
Repressurization valve worn. Replace check valve. Reset blower motor starter.
Purge flow check valve sticking. Repair or replace valve. Reset blower motor
starter.
Purge exhaust line restricted. Verify and correct sizing of exhaust piping. Reset
blower motor starter.
NOTICE NOTICE
The Heater High Temperature Alarm halts the To reset the Heater High Temperature Alarm, reset the
Microprocessor Control program. Prior to reinstating dryer, Microprocessor Controller using the RESET button and manually
note the position of all valves. This is critical in determining reset the Heater Temperature safety in the control enclosure.
the possible cause of the alarm condition.

13.0 GENERAL ARRANGEMENT
15.0 WIRING DIAGRAM (D500IB- D14900IB)

16.0 FLOW DIAGRAM
17.0 REPLACEMENT PARTS
D500IB D900IB D1400IB D1800IB D2200IB D2600IB D3200IB
Dryers Desiccant with flow capacity 500 m3/h - Heat Blower 23492903
Indicator Blue Moisture 23493059 23493059 23493059 23493059 23493059 23493059 23493059
Desiccant, 1/4 Grade 23493067 23493067 23493067 23493067 23493067 23493067 23493067
Desiccant, 1/8 Grade 23493075 23493075 23493075 23493075 23493075 23493075 23493075
Molecular Sieve 5-8 mm 23493083 23493083 23493083 23493083 23493083 23493083 23493083
Desiccant, 1/8 grade 700kg sack 23493091 23493091 23493091 23493091 23493091 23493091 23493091
Desiccant, 1/8 grade 25kg drum 23493109 23493109 23493109 23493109 23493109 23493109 23493109
Desiccant, 1/4 grade 700kg sack 23493117 23493117 23493117 23493117 23493117 23493117 23493117
Desiccant, 1/4 grade 25kg drum 23493125 23493125 23493125 23493125 23493125 23493125 23493125
Molecular Sieve 5-8 mm 25 kg drum 23493133 23493133 23493133 23493133 23493133 23493133 23493133
Molecular Sieve 5-8 mm 100 kg drum 23493141 23493141 23493141 23493141 23493141 23493141 23493141
Desiccant for -40°C 23492432 23492440 23492457 23492465 23492473 23492481 23492499
Gage Press ∅63 SS 0-16 bar 1/4"B 23493166 23493166 23493166 23493166 23493166 23493166 23493166
Gage Press ∅63 SS 0-0,6 bar 1/4"S 23493174 23493174 23493174 23493174 23493174 23493174 23493174
Gage Press ∅40 0-16 bar 1/8"B 23493182 23493182 23493182 23493182 23493182 23493182 23493182
Gage Delta hitemp SET 23493208 23493208 23493208 23493208 23493208 23493208 23493208
Gage Temp A5300/S,NG 3",0...300°C 23493216 23493216 23493216 23493216 23493216 23493216 23493216
Heater For Dryers Desiccant 23493364 23493372 23493380 23493398 23493398 23493406 23493414
Element, Blower Inlet Dryers Desiccant 23502859 23502867 23502875 23502875 23502883 23502883 23502883
Muffler, Control Air 1/4" 23493505 23493505 23493505 23493505 23493505 23493505 23493505
Muffler, Purge 23493521 23493547 23493547 23493547 23493547 23493547 23493547
Probe, Temperature 23493562 23493562 23493562 23493562 23493562 23493562 23493562
Dew Point Meter Loop Powered 4-20mA 23493570 23493570 23493570 23493570 23493570 23493570 23493570
Contactor, Heater 23493588 23493588 23493596 23493604
Contactor, Heater El. SGT962360-25A 23493737 23493737 23493737 23493737 23493737 23493737
Contactor, Heater El. S0965460-50A 23493745
Contactor, Blower LC1D09 P7 23493752 23493752
Contactor, Blower LC1D18 P7 23493760
Contactor, Blower LC1D25 P7 23493778 23493778 23493778 23493778
Thermostat Blower 23493802 23493802 23493810 23493828 23493828 23493828 23493828
Thermostat Heater 16A, 230V 6X72 Cu 220°C 23493851 23493851 23493851 23493851 23493851 23493851 23493851
Overload, Motor Starter 23493885 23493885 23493885 23493885 23493885
Fuse Transformer 5X20 2A 23493927 23493927 23493927 23493927 23493927 23493927 23493927
Fuse Transformer 5X20 0,5A 23493935 23493935 23493935 23493935 23493935 23493935 23493935
Fuse Blower 23493943 23493950 23493968 23493976 23493984 23493984 23493992
Fuse heater 23494040 23494073 23494073 23494073 23494073 23494081 23494081
Relay RPF2BBD 23494149 23494149 23494149 23494149 23494149 23494149 23494149
Switch, Low Pressure PE3152-1/4-10 23494156 23494156 23494156 23494156 23494156 23494156 23494156
Transformer Ei 96/60/2Ka 23494164 23494164 23494164 23494164 23494164 23494164 23494164
Power Supply 23494172 23494172 23494172 23494172 23494172 23494172 23494172
Programmable Logic Controller M91 2R6 23494206 23494206 23494206 23494206 23494206 23494206 23494206
Display Board, Panel 23494214 23494214 23494214 23494214 23494214 23494214 23494214
Resistor, Thermistor 10K OHM 23494222 23494222 23494222 23494222 23494222 23494222 23494222
Adapter EX-A1 23502909 23502909 23502909 23502909 23502909 23502909 23502909
Module, Controller Expansion Adapter IO-DI8-R04 23502917 23502917 23502917 23502917 23502917 23502917 23502917
Filter for pilot air 3/8'' 23488299 23488299 23488299 23488299 23488299 23488299 23488299
Heavy Duty Filter INLET 23534746 23534803 23534860 23534860 23534894 23534894 23534969
Heavy Duty Filter OUTLET 23534761 23534811 23534878 23534878 23534902 23534902 23534977
Element SET for aluminium filter F0050IG HDL 23533573 23533573 23533573 23533573 23533573 23533573 23533573
Element SET for filter Grade G HDPT 23509102 23509185 23509268 23509268 23509300 23509300 23509383
Element SET for filter Grade H HDPT 23509110 23509193 23509276 23509276 23509318 23509318 23509391
Blower, Regeneration 23494230 23494248 23494255 23494263 23494271 23494289 23494297
Retainer, Desiccant Screen 1 23502941 23502974 23502958 23502982 23502982 23502966 23502966
Retainer, Desiccant Screen 2 23568298
Regulator, Control Air 23494339 23494339 23494339 23494339 23494339 23494339 23494339
Valve, Butterfly / Actuator DN80 Inlet/Purge Outlet 23494347 23494347 23494347 23494347 23494347
Valve, Butterfly / Actuator DN100 Inlet/Purge Outlet 23494354
Valve, Butterfly Ball / Actuator 1 1/2" Inlet/Purge Outlet 23494388 23494388 23494388
Valve, Butterfly Ball / Actuator 2" Inlet/Purge Outlet
Valve, Butterfly Blower 23494404 23494404 23494412 23494412
Valve Check 1 1/2''
23503089
Valve Check 2'' 23503105
Valve Check 63 23581499
Valve Check 2 1/2" Wafer Dual Disc 23503113
Valve Check 3" Wafer Dual Disc 23503139 23503139 23503139 23503139 23503139
Valve Ball 1/4" FF 23495260 23495260 23495260 23495260 23495260 23495260 23495260
Valve Ball 1/2" FF 23581960
Valve Ball 3/4" FF 23495302
Valve Ball 1" FF 23581978 23581978 23581978 23581978 23581978
Valve Ball 2" FF 23590466 23590466
Valve Ball 2-1/2" FF 23590474
Valve, Safety/Relief 1/2" (11 bar) Type 812 PTFE 23565518 23565518
Valve, Safety/Relief 3/4" (11 bar) Type 812 PTFE 23565526 23565526 23565526
Valve, Safety/Relief 1" (11 bar) Type 812 PTFE 23565534 23565534
Valve 1/2" P.O.N.C. Brnz Body 23495526
Valve 3/4" P.O.N.C. Brnz Body 23495534
Valve 1" P.O.N.C. Brnz Body 23495542 23495542 23495542 23495542 23495542 23495542
Valve Sol 4 Way Manfld SET 23503212 23503212 23503212 23503212 23503212 23503212 23503212
17.0 REPLACEMENT PARTS
D3900IB D5300IB D7000IB D9300IB D10600IB D14900IB
Indicator Blue Moisture 23493059 23493059 23493059 23493059 23493059 23493059
Desiccant, 1/4 Grade 23493067 23493067 23493067 23493067 23493067 23493067
Desiccant, 1/8 Grade 23493075 23493075 23493075 23493075 23493075 23493075
Molecular Sieve 5-8 mm 23493083 23493083 23493083 23493083 23493083 23493083
Desiccant, 1/8 grade 700kg sack 23493091 23493091 23493091 23493091 23493091 23493091
Desiccant, 1/8 grade 25kg drum 23493109 23493109 23493109 23493109 23493109 23493109
Desiccant, 1/4 grade 700kg sack 23493117 23493117 23493117 23493117 23493117 23493117
Desiccant, 1/4 grade 25kg drum 23493125 23493125 23493125 23493125 23493125 23493125
Molecular Sieve 5-8 mm 25 kg drum 23493133 23493133 23493133 23493133 23493133 23493133
Molecular Sieve 5-8 mm 100 kg drum 23493141 23493141 23493141 23493141 23493141 23493141
Desiccant for -40°C 23492507 23492515 23492523 23492531 23492549 23492556
Gage Press ∅63 SS 0-16 bar 1/4"B 23493166 23493166 23493166 23493166 23493166 23493166
Gage Press ∅63 SS 0-0,6 bar 1/4"S 23493174 23493174 23493174 23493174 23493174 23493174
Gage Press ∅40 0-16 bar 1/8"B 23493182 23493182 23493182 23493182 23493182 23493182
Gage Delta hitemp SET 23493208 23493208 23493208 23493208 23493208 23493208
Gage Temp A5300/S,NG 3",0...300°C 23493216 23493216 23493216 23493216 23493216 23493216
Heater For Dryers Desiccant 23493422 23493430 23493448 23493455 23493463 23493471
Element, Blower Inlet Dryers Desiccant 23502891 23502891 23502891 23601065 23601065 23601073
Muffler, Control Air 1/4" 23493505 23493505 23493505 23493505 23493505 23493505
Muffler, Purge 23493547 23493547 23493554 23493554 23493554 23493554
Probe, Temperature 23493562 23493562 23493562 23493562 23493562 23493562
Dew Point Meter Loop Powered 4-20mA 23493570 23493570 23493570 23493570 23493570 23493570
Contactor, Heater 23493612 23493620 23493638 23493703 23493711 23493729
Contactor, Heater El. SGT962360-25A 23493737
Contactor, Heater El. S0965460-50A 23493745 23493745 23493745 23493745 23493745
Contactor, Blower LC1D09 P7 23493752 23493752 23493752
Contactor, Blower LC1D32 P7 23493786
Contactor, Blower LC1D40 P7 23493794 23493794 23493794 23493794 23493794
Thermostat Blower 23493836 23493844 23493828 23493828 23493828 23493844
Thermostat Heater 16A, 230V 6X72 Cu 220°C 23493851 23493851 23493851 23493851 23493851 23493851
Overload, Motor Starter 23493885 23493893 23493885 23493885 23493885 23493893
Fuse Transformer 5X20 2A 23493927 23493927 23493927 23493927 23493927 23493927
Fuse Transformer 5X20 0,5A 23493935 23493935 23493935 23493935 23493935 23493935
Fuse Blower 23494008 23494016 23493984 23494008 23494008 23494016
Fuse heater 23494081 23494099 23494107 23494115 23494123 23494115
Relay RPF2BBD 23494149 23494149 23494149 23494149 23494149 23494149
Switch, Low Pressure PE3152-1/4-10 23494156 23494156 23494156 23494156 23494156 23494156
Transformer Ei 96/60/2Ka 23494164 23494164 23494164 23494164 23494164 23494164
Power Supply 23494172 23494172 23494172 23494172 23494172 23494172
Programmable Logic Controller M91 2R6 23494206 23494206 23494206 23494206 23494206 23494206
Display Board, Panel 23494214 23494214 23494214 23494214 23494214 23494214
Resistor, Thermistor 10K OHM 23494222 23494222 23494222 23494222 23494222 23494222
Adapter EX-A1 23502909 23502909 23502909 23502909 23502909 23502909
Module, Controller Expansion Adapter IO-DI8-R04 23502917 23502917 23502917 23502917 23502917 23502917
Filter for pilot air 3/8'' 23488299 23488299 23488299 23488299 23488299 23488299
Heavy Duty Filter INLET 23534969 23534993 23535024 23535057 23535792 23535149
Heavy Duty Filter OUTLET 23534977 23535008 23535032 23535065 23535099 23535156
Element SET for aluminium filter F0050IG HDL 23533573 23533573 23533573 23533573 23533573 23533573
Element SET for filter Grade G HDPT 23509383 23509425 23509466 23509508 23509540 23509623
Element SET for filter Grade H HDPT 23509391 23509433 23509474 23509516 23509557 23509631
Blower, Regeneration 23494305 23494313 23494321 23588114 23588114 23588122
Retainer, Desiccant Screen 1 23502966 23502990 23503006 23503014 23503022 23503030
Regulator, Control Air 23494339 23494339 23494339 23494339 23494339 23494339
Valve, Butterfly / Actuator DN150 Inlet/Purge Outlet 23494362 23494362 23494362 23494362
Valve, Butterfly Ball / Actuator 1 1/2" Inlet/Purge Outlet 23494388 23494388 23494388 23494388
Valve, Butterfly Ball / Actuator 2" Inlet/Purge Outlet 23494396 23494396 23494396
Valve, Butterfly Blower 23494412 23494420 23494420 23494420 23494420 23494438
Valve Check 4" Wafer Dual Disc 23503154 23503154 23503154
Valve Check 6" Wafer Dual Disc 23503162 23503162 23503162 23503162 23503162
Valve Check 8" Wafer Dual Disc 23503188
Valve Ball 1/4" FF 23495260 23495260 23495260 23495260 23495260 23495260
Valve Ball 1" FF 23581978
Valve Ball 6/4" FF 23495328 23495328 23495328
Valve Ball 2" FF 23590466 23590466
Valve, Safety/Relief 1 1/2" (11 bar) Type 812 PTFE 23565542 23565542 23565542 23565542
Valve, Safety/Relief 2" (11 bar) Type 812 PTFE 23565559 23565559
Valve 1" P.O.N.C. Brnz Body 23495542
Valve Sol 4 Way Manfld SET 23503212 23503212 23503212 23503212 23503212 23503212
17.0 REPLACEMENT PARTS-valve kits
CCN description
Repair kit Valve actuator Butterfly Ball1 1/2" include: 2 seats, stem bearing and 2 stem seals. Butterfly Valve = Seat, shaft seal set and
23126907 spring.
Repair kit Valve actuator Butterfly Ball 2" include: 2 seats, stem bearing and 2 stem seals. Butterfly Valve = Seat, shaft seal set and
23126915 spring.
Repair kit Valve Butterfly 3" W/ACTUATOR include: 2 seats, stem bearing and 2 stem seals. Butterfly Valve = Seat, shaft seal set and
23126923 spring.
23126949 spring.
23126964 spring.
23126972 spring.
Actuator kit Valve actuator Butterfly Ball1 1/2" include: top/bottom/back bearings, thrust bearing, end cap o-ring, pinion o-ring, piston head
23127053 bearing and other o-rings which are requried to rebuild one actuator.
Actuator kit Valve actuator Butterfly Ball2" include: top/bottom/back bearings, thrust bearing, end cap o-ring, pinion o-ring, piston head
Actuator kit Valve Butterfly 3" W/ACTUATOR include: top/bottom/back bearings, thrust bearing, end cap o-ring, pinion o-ring, piston head
18.0 ENGINEERING SPECIFICATIONS
Flow -40 Depth w/o Depth w/ Air In & Desiccant

Dewpoint Heater Blower Width Bypass Bypass Height Out Shipping Weight
MODEL (m3/h) (KW) (KW) MCA MOP (mm) (mm) (mm) (mm) Connection Weight (kg) (kg)
D500IB 500 6 3 N/A N/A 1340 950 1250 1730 6/4'' 670 213
D900IB 900 12 4 N/A N/A 1440 980 1280 2100 2'' 958 366
D1400IB 1400 18 6 N/A N/A 1630 1470 1770 2235 3'' 1450 577
D1800IB 1800 24 7,5 49 50 1980 1450 1750 2030 3'' 1709 635
D2200IB 2200 24 7,5 49 50 1980 1450 1750 2030 3'' 1856 726
D2600IB 2600 30 15 71 80 2490 1650 1980 2340 3'' 2502 998
D3200IB 3200 36 15 81 90 2490 1590 N/A 2340 DN100 2773 1179
D3900IB 3900 45 15 93 100 2490 1650 N/A 2340 DN100 3135 1328
D5300IB 5300 60 20 123 125 3050 1960 N/A 2540 DN150 4413 1917
D7000IB 7000 80 25 165 175 3200 2080 N/A 2340 DN150 5519 2331
D9300IB 9300 100 30 199 200 3505 2210 N/A 2464 DN150 6067 3266
D10600IB 10600 125 30 239 250 3810 2336 N/A 2616 DN150 7257 3919
D14900IB 14900 175 40 330 350 4267 2490 N/A 2667 DN200 9026 5225
Note: All above dryers rated at 10bar, 50 °C max. inlet temperature. Capacity basis 7bar, 35 °C inlet.
NOTICE
Specification information above accurate at time of publication. Refer to equipment serial label for actual
specifications for units.
19.0 LABEL
EN
ON
OFF
RESET
TEST
SET
SELECT D.
ENTER
DRYER ON
DRYER OFF /
ALARM
LEFT TOWER
DRYING
RIGHT TOWER
DRYING
LEFT TOWER
REGENERATION
RIGHT TOWER
REGENERATION
EN
ON
OFF
RESET
TEST
SET
SELECT D.
ENTER
DRYER ON
DRYER OFF /
ALARM
LEFT TOWER
DRYING
RIGHT TOWER
DRYING
LEFT TOWER
REGENERATION
RIGHT TOWER
REGENERATION



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IB SERIES DESICCANT DRYER

Ensure that the operator reads and understands the

Ensure that the Operation and Maintenance manual is

Ensure that maintenance personnel are adequately

DATE : January 2010

IB Series Desiccant Dryer Models D500IB-D14900IB

4.0 HEAT REACTIVATED DRYER NOMENCLATURE

PREFIX NOMINAL* POWER / IP54 ELECTRICAL ELECTRICAL MECHANICAL FILTERS

IB Series Desiccant Dryer Models D500IB- D14900IB

5.2 UNPACKING AND HANDLING

6.0 SAFETY AND OPERATION PRECAUTIONS

IB Series Desiccant Dryer Models D500IB- D14900IB

7.1 INTRODUCTION 7.3.3 HEATLESS PRESSURE SWING REGENERATION

IB Series Desiccant Dryer Models D500IB- D14900IB

Figure 1 - Microprocessor Controller

IB Series Desiccant Dryer Models D500IB- D14900IB

7.6.2 STATUS PANEL USER INTERFACE

• Purge Outlet Temperature (OPTIONAL) - {PURGE OUT

IB Series Desiccant Dryer Models D500IB- D14900IB

7.7.1 BLOWER PURGE TIMER CYCLE 7.9 OPERATING TIMES

7.7.2 BLOWER PURGE TIMER CYCLE WITH SELECTABLE

SELECT BEGIN TIMES

Depressing the ENTER button returns the display to the top of

Depressing the button returns the controller to the

IB Series Desiccant Dryer Models D500IB- D14900IB

IB Series Desiccant Dryer Models D500IB- D14900IB

8.8 DEW POINT TRANSMITTER FAULT (INCLUDED WITH EMS)

Depressing the button again returns the controller to

Depressing the ENTER button enters the ALARM LIST menu.

Time of Alarm Date of Alarm

Figure 3 - Alarm Screen Details

IB Series Desiccant Dryer Models D500IB- D14900IB

* NOTE: Setpoints indicated are adjustable ONLY when dryer is

Depress the SELECT DISPLAY button until the COOL

Use the numbers on the keypad to enter the desired value

IB Series Desiccant Dryer Models D500IB- D14900IB

EMS SET POINT + RESTART:

SELECT PURGE TEMP: +

+ PURGE TEMP: 9.9 HIGH DEW POINT ALARM (OPTIONAL)

SELECT RESTART: Depress the

Depress the SELECT DISPLAY button until the START

IB Series Desiccant Dryer Models D500IB- D14900IB

+ HIGH DEW POINT: 9.10 PROGRAM JOG

HI PDP SETPOINT JOG: ENT TO JOG

HI PDP SETPOINT 9.11 SHUTDOWN SEQUENCE

IB Series Desiccant Dryer Models D500IB- D14900IB

IB Series Desiccant Dryer Models D500IB- D14900IB

10.7 SHUT DOWN PROCEDURES

• Close Isolation Valves (if equipped)

IB Series Desiccant Dryer Models D500IB- D14900IB

11.1 SCHEDULED MAINTENANCE NOTICE

Quarterly Maintenance Functions:

Semi-Annual Maintenance Functions:

Annual Maintenance Functions:

Every Two Years:

Every Five Years:

IB Series Desiccant Dryer Models D500IB- D14900IB

Filter cartridge replacement

9. Then check if the pointer on the differential gauge (4) is in 0 position.