Manuale Di Istruzioni Instruction Manual: Laboratory Ovens

Download as pdf or txt
Download as pdf or txt
You are on page 1of 60
At a glance
Powered by AI
The document provides instructions for operating laboratory ovens including safety information, descriptions of components, installation instructions and maintenance procedures.

The main components described include the heating resistors, fan motor, temperature controller and safety thermostat.

The oven should be unpacked and inspected upon receipt. It should then be positioned in an appropriate space meeting the required clearances and connected to electrical power meeting the specified requirements.

10-D1390/10, D1390/25,

D1390/40

Laboratory ovens

MANUALE DI ISTRUZIONI
INSTRUCTION MANUAL
Manuale di Istruzioni
Instruction Manual

Index
1. INTRODUCTION 3
1.1 Icons appearing in the manual ............................................................................................. 4
1.2 Manual revision history ....................................................................................................... 5
1.3 Symbols used ....................................................................................................................... 6
1.4 Intended use and improper use ............................................................................................ 7
1.5 Safety information ............................................................................................................... 8
1.6 Environmental risks and disposal ...................................................................................... 14
1.7 CE declaration ................................................................................................................... 15

2. DESCRIPTION 16
2.1 Connections ....................................................................................................................... 17
2.2 Identification plate ............................................................................................................. 18
2.3 Commands and controls (Ver. 230VAC) .......................................................................... 19
2.4 Commands and controls (Ver. 110VAC) .......................................................................... 20
2.5 Technical specifications..................................................................................................... 21

3. INSTALLATION 22
3.1 Shipment ............................................................................................................................ 23
3.2 Unpacking and inspection.................................................................................................. 24
3.2.1 Rimozione dell’apparecchiatura dalla cassa................................................................... 25
3.3 Positioning of the unit and space requirements ................................................................. 27
3.4 Electrical requirements ...................................................................................................... 28

4. USE OF THE EQUIPMENT 29


4.1 Use of the oven .................................................................................................................. 30

5. MAINTENANCE 33
5.1 Operator’s preventive maintenance ................................................................................... 35
5.2 Authorized service engineer maintenance actions ............................................................. 36

6. DIAGNOSTICS & TROUBLESHOOTING 37


6.1 Troubleshooting ................................................................................................................. 38
6.2 Setting of functioning parameters of the thermoregulator ................................................. 39

10-D1390/XX Rev.5 EN 1 25.11.2013


Manuale di Istruzione
Instruction Manual

7. SPARE PARTS 40
7.1 Replacement of the heating resistors................................................................................. 45
7.2 Replacement of the fan motor ........................................................................................... 46
7.3 Replacement of the fan impeller ....................................................................................... 48

8. SCHEMATICS AND DRAWINGS 49

This instruction manual is an integral part of the machine and should be read before using the machine and be
safely kept for future reference.
CONTROLS reserves all rights of this manual, no part or whole can be copied without the written permission of
CONTROLS .
The proper use of this machine must be strictly adhered to, any other use must be considered as incorrect.
The manufacturer cannot be held responsible for damage caused by incorrect use of the machine.
The machine must not be tampered with for any reason. In case of tampering, the manufacturer declines any
responsibility of functioning and safety of the machine.

This Manual is published by CONTROLS.


CONTROLS reserves the right to update its manuals without notification in order to correct possible typing
errors, mistakes, updating of information and/or updating of programs and/or accessories.
Such changes will be inserted in the latest edition of the current manual.
The present in English is the original version of the manual. Printed in Italy

25.11.2013 2 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

1. INTRODUCTION

NOTE:
The present manual is updated for the product it is sold with in order to grant an adequate
reference in operating and maintaining the equipment.
The manual may not reflect changes to the product not impacting service operations.

The laboratory ovens models D1390/XX are specially designed for testing laboratories of
the construction industry.

The internal and external walls are made from zinc coated steel isolated with mineral
wool. Front door is made from stainless steel.

Exhaust holes for fast cooling. The 100 liters 10-D1390/10 model is available with
natural convection, whilst the 250 and 400 liters versions (10-D1390/25 and 10-
D1390/40) feature forced convection.

Temperature control and display are achieved with digital thermoregulator/indicator.

The ovens feature a mechanical safety thermostat to avoid over temperature.

Main features are:


• Digital thermoregulator/indicator
• Forced convection (250 and 400 l cap. models) and natural convection (100 l cap.
model)
• Safety thermostat to avoid over-temperature.
• Models D1390/10 and D1390/25 can accept up to 3 trays; models D1390/40 up to 4
trays. Two are standard provided, additional trays can be ordered separately.

Please read this manual thoroughly before you start using the equipment.

NOTE:
This manual is applicable for units manufactured after November 2012. For previous
units refer to manual rev. 4).

10-D1390/XX Rev.5 EN 3 25.11.2013


Manuale di Istruzione
Instruction Manual

1.1 Icons appearing in the manual

This icon indicates a NOTE; please read thoroughly the items marked by this picture..

This icon indicates a WARNING message; the items marked by this icon refer to the
safety aspects of the operator and/or of the service engineer.

25.11.2013 4 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

1.2 Manual revision history

Revision/Date Change description


Rev. 1 Manual release
18th January 2012
Rev. 2 Added information on the quantity of shelves accepted
24th April 2012 and supplied. (Chapter 1)
Rev. 3 Added WARNING not to lay samples on the bottom of
28th August 2012 the oven chamber (sample must be placed on the shelves)
Rev. 4 • Updated Technical specifications (see chapter 2.5)
24th September 2012 • New electrical configuration (see chapter 8)
Rev. 5 • Added schematics of versions 110VAC/60 Hz
25th November 2013 • Valid for units manufactured after November 2013

10-D1390/XX Rev.5 EN 5 25.11.2013


Manuale di Istruzione
Instruction Manual

1.3 Symbols used


In this manual and on the equipment itself, apart from the symbols indicated on the
control panel, the following icons are also used:

Simbol Description

Mains switch:
O = device not connected to the mains line
I = device connected to the mains line

Dangerous voltage

Danger hot surfaces

Conformity to the CE Directive

25.11.2013 6 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

1.4 Intended use and improper use


The ovens can only be used to dry aggregates (e.g. soil, aggregates, bituminous mixtures).

The unit is designed to be operated by one operator that has to load the material into the
oven and activate it.
During normal operation the working area of the equipment is the front side where the
door and commands are located.

The operator is responsible of starting-up the equipment, performing the test sequence,
shutting down the equipment and eventually stopping it in case any emergency conditions
are met.

The operator must be trained on the correct use of the machine and the relative safety
aspects of its use.

The machine should be used following the procedures described in this manual.

Never use the machine for reasons other than those for which it was designed and
manufactured. Any other use of the machine is to be considered improper, not foreseen
and hence dangerous.
CONTROLS will not be responsible for improper use of the machine.

10-D1390/XX Rev.5 EN 7 25.11.2013


Manuale di Istruzione
Instruction Manual

1.5 Safety information

WARNING:
Please read this chapter thoroughly.

CONTROLS designs and builds its devices complying with the related safety
requirements; furthermore it supplies all information necessary for correct use and the
warnings related to use of the equipment.

CONTROLS will not to be held responsible for:


• use of the equipment different than the intended use,
• damages to the unit, to the operator, caused both by installation and maintenance
procedures different than those described in this manual supplied with the unit, and
by wrong operations,
• mechanical and/or electrical modifications performed during and after the
installation, different than those described in this manual

The unit is not designed to be used in an explosive atmosphere.

Installation and any technical intervention must only be performed by qualified


technicians authorized by CONTROLS.

Only authorised personnel can remove the covers and/or have access to the components
under voltage.

During normal use, if the operator detects irregularities or damages, he/she should
immediately inform the authorized technical personnel.

Maintenance and service activities can only be performed by skilled authorized technical
personnel that have been properly trained on the residual risks of the equipment.

It is responsibility of the purchaser to make sure that the operators have been properly
instructed concerning the safety issues and the residual risks related to the equipment.

25.11.2013 8 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

The machine is equipped with the following devices to limit the residual risks in using it:
• Safety thermostat to prevent over temperature;

Safety thermostat

Ver. 230VAC Ver. 110VAC


Fig. 1-1 Fig. 1-2

• Access panels to internal devices fixed with screws.

10-D1390/XX Rev.5 EN 9 25.11.2013


Manuale di Istruzione
Instruction Manual

The following table lists those parts of the equipment that may present some residual
risks for the safety of the personnel if the instructions provided in this manual are not
duly followed.

Personnel Area with residual risks


Operator The external walls due to the high temperature they can reach. Pay attention
and use proper personal protection devices (e.g. thermal gloves, etc.).
Loading-unloading the sample to dry inside the oven as these actions
normally take place when it has already reached the necessary working
temperature. Use suitable protective clothing to avoid burns (e.g. gloves,
face shield, glasses, etc.).
Technical personnel Above listed areas
Areas around compartments closed by removable panels
Areas around compartments that contain electrical parts
Per assicurare un’adeguata prevenzione al rischio di incendio, I fusibili
dell’apparecchiatura vanno sostituiti con altri dello stesso tipo e
dimensionamento.
In caso di guasti, utilizzare solo parti di ricambio originali.
E’ responsabilità del proprietario dell’apparecchiatura assicurarsi che le
dovute precauzione contro gli incendi siano implementate in accordo alla
normativa vigente.
Personnel Raising and moving of the equipment from the wooden crate must be
responsible of performed by people properly trained and equipped with suitable personal
transportation and protection devices (e.g. gloves, helmet, etc.). Failure to follow the
moving of the instructions above may endanger the personnel involved.
equipment

25.11.2013 10 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

Here follows a list of all WARNINGs present in the manual; please see relevant chapters
for full details on each related safety issue.

WARNING:
When operating with the covers open/removed and the unit is attached to the mains line,
care must be taken as high voltage is present in some parts of the unit (e.g. electrical
panel). Only authorized and qualified service technicians are allowed to open /remove
covers.

WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.

WARNING:
Raising and moving of the equipment must be performed by people properly trained and
equipped with suitable personal protection devices (e.g. gloves, helmet, etc.). Failure to
follow the instructions above may endanger the personnel involved.

WARNING:
If the instructions to remove the equipment from the shipping box are not carefully
followed, damages to the equipment cabinet may result. This will void the warranty terms
of the equipment.

WARNING:
Do not stand under suspended loads

WARNING:
Considering the weight of the equipment and the footprint (see chapter 2.5), check the
maximum allowed floor load before installation.

10-D1390/XX Rev.5 EN 11 25.11.2013


Manuale di Istruzione
Instruction Manual

WARNING:
Ensure that the oven is not placed on an inflammable surface (e.g. plastic material, etc.)
so as to prevent damage to the floor or overheating.

WARNING:
If the equipment is brought from a cold environment into a heated room, condensation on
and in the unit can constitute a danger and lead to malfunctioning of the unit when
started. Wait to connect and operate the unit until it is at room temperature.

WARNING:
The general grounding must comply with the rules in force; a wrong quality of the
grounding could be dangerous for the operator’s safety and cause bad function of the
electrical devices.

WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for use by maintenance personnel only. Never
leave the tools and buttons attached to the unit as this may endanger operator safety.
After performing maintenance/repair, make sure that all covers/doors are properly closed
and locked.

WARNING:
Due to the high temperature inside the oven it is mandatory the use of suitable personal
protection devices to avoid burning (e.g. gloves, face shield, glasses, etc.).etc.)

WARNING:
Failing to perform the recommended maintenance actions or maintenance performed by
unauthorized people can void the warranty.
CONTROLS will not be responsible for maintenance and service actions performed by
unauthorized people.

25.11.2013 12 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

WARNING:
Before opening/removing the covers, disconnect the mains supply to the device and wait
at least 5 minutes.

WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts. It is in the
responsibility of the purchaser to ensure that fire prevention policies are properly
implemented according to the CE provisions.

WARNING:
Avoid pouring water, even accidentally, or other liquids into the device, as this could
cause short circuits. Before cleaning the device, disconnect it from the mains line.

WARNING:
Refer to qualified service organization authorized by CONTROLS to carry out the service
maintenance actions described in the chapter “Diagnostic and Troubleshooting”.
CONTROLS has not to be held responsible for damages to the equipment and/or injuries
to personnel in case the above is not strictly followed.

WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts.

WARNING:
Do not lay material on the bottom of the oven chamber. CONTROLS will not be held
responsible for damages to person/properties in case the above instruction is not duly
followed. Material must be loaded on the shelves.

10-D1390/XX Rev.5 EN 13 25.11.2013


Manuale di Istruzione
Instruction Manual

1.6 Environmental risks and disposal

INFORMATION TO THE OWNER OF THE EQUIPMENT

The above symbol, when attached to the equipment or to the relevant packaging, indicates
that the product must be disposed of separately from other rubbish at the end of its useful
life.

Therefore, at the end of its useful life, the owner should dispose of the product in a
suitable collection point for electrical and electronic products provided by the local
authorities.

The correct disposal of this product and the subsequent treatment encourages the
manufacture of products using re-cycled materials and limits the environmental impact of
the product caused by improper disposal.

Improper disposal of the product is subject to penalties as foreseen by the local


regulations.

25.11.2013 14 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

1.7 CE declaration
This page shows a copy of the CE declaration. The original is supplied with the
equipment as a separate document.

10-D1390/XX Rev.5 EN 15 25.11.2013


Manuale di Istruzione
Instruction Manual

2. DESCRIPTION
Refer to the following figures for main components identification.

7
Fig. 2-1

Ref Description
1 Safety thermostat lamp
2 Safety thermostat
3 Thermoregulator
4 Mains switch (only for versions 230VAC)
5 Breaker (only for versions 110VAC)
6 Removable shelves
7 Oven door

25.11.2013 16 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

2.1 Connections
The following picture shows the location of the power cord on the rear panel of the
equipment.

Fig. 2-2

Ref Description
1 Power cord

10-D1390/XX Rev.5 EN 17 25.11.2013


Manuale di Istruzione
Instruction Manual

2.2 Identification plate


The identification plate is located on the rear side of the equipment control unit, near the
power cable.

Fig. 2-3

25.11.2013 18 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

2.3 Commands and controls (Ver. 230VAC)

This chapter describes the commands and controls of the equipment..

Fig. 2-4

Rif Descrizione
1 Safety thermostat lamp
2 Safety thermostat
3 Thermoregulator
4 Mains switch

10-D1390/XX Rev.5 EN 19 25.11.2013


Manuale di Istruzione
Instruction Manual

2.4 Commands and controls (Ver. 110VAC)

This chapter describes the commands and controls of the equipment..

Fig. 2-5

Rif Descrizione
1 Safety thermostat lamp
2 Safety thermostat
3 Thermoregulator
4 Breaker

25.11.2013 20 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

2.5 Technical specifications

Main characteristics
Product Stufa da laboratorio
Manufacturer CONTROLS Cernusco s/N (MI) Italy
Product code vers. 230VAC 10-D1390/10 10-D1390/25 10-D1390/40
Product code vers. 110VAC 10-D1390/10Z 10-D1390/25Z 10-D1390/40Z
Capacity 100 liters 250 liters 400 liters
Convection Natural Forced
Single phase line voltage 110 VAC-230 VAC +10%, -10%
Frequency 50/60 Hz
Power 1300 W 2000 W 2500 W
Method of power entry Power cord
External dimensions [mm] 680x635x740 800x950x910 840x1070x1100
Acoustic pressure < 70db(A)
Net weight (approx.) 47 Kg 52 Kg 104 Kg

Environmental conditions
Operating temperature + 10 ÷ + 40°C
Operating humidity ≤ 50%RH @ 40°C

10-D1390/XX Rev.5 EN 21 25.11.2013


Manuale di Istruzione
Instruction Manual

3. INSTALLATION
The instructions indicated in this chapter enable you to perform a correct installation and
interfacing in order to grant a regular operation of the equipment.
Included are initial inspection procedure, power requirements and instructions for
installing the unit.

The information in this chapter is intended for authorized service-trained personnel.

CONTROLS can supply the assistance and the necessary technical advice for pre-
installation, all the pre-installation phases are at the purchaser’s charge and must be
performed complying with the indications given below.

WARNING:
When operating with the covers open/removed and the unit is attached to the mains line,
care must be taken as high voltage is present in some parts of the unit (e.g. electrical
panel). Only authorized and qualified service technicians are allowed to open /remove
covers.

WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.

25.11.2013 22 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

3.1 Shipment
The equipment is normally shipped in a wooden crate having the following dimensions
and gross weight depending on the model:

Minimum
Model Gross weight Overall dimensions fork lift
length
10-D1390/10
65 Kg Approx 790 x670 x 980mm 1200mm
10-D1390/10Z
10-D1390/25 155 Kg Approx 1100 x 1050 x 1000mm 1200mm
10-D1390/25Z
10-D1390/40 260 Kg Approx 1200 x 1050 x 1300mm 1400mm
10-D1390/40Z

Use a proper fork lift with minimum fork length as above indicated to raise and move the
wooden crate (see figure below).

WARNING:
Raising and moving of the equipment must be performed by people properly trained and
equipped with suitable personal protection devices (e.g. gloves, helmet, etc.). Failure to
follow the instructions above may endanger the personnel involved.

10-D1390/XX Rev.5 EN 23 25.11.2013


Manuale di Istruzione
Instruction Manual

3.2 Unpacking and inspection


The unit was carefully checked both mechanically and electrically before shipment; it
should be inspected for any damage that may have occurred in transit.

NOTE:
If the shipping container or packaging material is damaged, it should be kept until the unit
has been mechanically and electrically checked.
If there is mechanical damage and/or the contents are incomplete (see the shipping list),
please notify the local CONTROLS representative.
If the shipping container is damaged or shows sign of stress, notify the carrier as well as
the CONTROLS representative. Save the shipping material for carrier’s inspection. Also
take some pictures.

Here follows the procedure for the unpacking of the equipment.

25.11.2013 24 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

3.2.1 Rimozione dell’apparecchiatura dalla cassa

La seguente tabella mostra I pesi netti delle diverse versioni dell’apparecchiatura:

Model Net weight


10-D1390/10
47 Kg approx.
10-D1390/10Z
10-D1390/25 52 Kg approx.
10-D1390/25Z
10-D1390/40 104 Kg approx.
10-D1390/40Z

Follow the instructions below to remove it from the shipping crate:

1. Inspect shipping crate (see NOTES above);

2. Open the shipping crate;

3. Cut and remove vacuum bag (if present) to expose the equipment;

4. The equipment can only be lifted up by using ropes that will have to be located on the
outside of the feet. Do not lift it by any other part to avoid damaging the equipment.

Ropes

Front door

Side panel

Fig. 3-1

10-D1390/XX Rev.5 EN 25 25.11.2013


Manuale di Istruzione
Instruction Manual

WARNING:
If the instructions to remove the equipment from the shipping box are not carefully
followed, damages to the equipment cabinet may result. This will void the warranty terms
of the equipment.

WARNING:
Raising and moving of the equipment must be performed by people properly trained and
equipped with suitable personal protection devices (e.g. gloves, helmet, etc.). Failure to
follow the instructions above may endanger the personnel involved.

WARNING:
Do not stand under suspended loads

5. Before powering on the unit, check for loose connections of cables inside the
equipment.

25.11.2013 26 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

3.3 Positioning of the unit and space requirements

WARNING:
Considering the weight of the equipment and the footprint (see chapter 2.5), check the
maximum allowed floor load before installation.

The unit must be placed on a flat and level surface. The surface must be non
inflammable. Make sure that in the area around the equipment there are not
inflammable materials.

WARNING:
Ensure that the oven is not placed on an inflammable surface (e.g. plastic material, etc.)
so as to prevent damage to the floor or overheating.

The area around the equipment must be kept free from obstacles and from
substances that may cause sliding of the personnel.

It is responsibility of the purchaser to provide an installation place with


adequate lighting.

Parts used to build the machine and electrical/electronics component are fire-proof.
It is anyway the responsibility of the owner of the equipment to make sure that the
installation place is equipped with proper fire extinguishing systems and that the
operators have been instructed on the relevant procedures.

Use a proper mean to bring the unit to the installation place.

Make sure the equipment is levelled, adjust the feet if necessary.

Place the unit in its final location, taking into account the free space around the unit: the
equipment requires at least 100 cm of clearance on the front and at least 50 cm on the 3
sides for maintenance and service purposes.
For service/maintenance purposes, removal of the rear panel may also be required. Make
sure this is be possible, e.g. moving temporary the equipment away from the rear wall.
Also consider that mains connection is achieved through the power cord on the rear-right
side of the equipment cabinet.

The unit requires adequate air circulation around it to assure proper cooling of the internal
devices.

WARNING:
If the equipment is brought from a cold environment into a heated room, condensation on
and in the unit can constitute a danger and lead to malfunctioning of the unit when
started. Wait to connect and operate the unit until it is at room temperature.

10-D1390/XX Rev.5 EN 27 25.11.2013


Manuale di Istruzione
Instruction Manual

3.4 Electrical requirements


The next table shows the electrical specifications of the equipment:

Single phase power


Model Frequency Power
supply
10-D1390/10 230 VAC +10%, -10% 50Hz 1300W
10-D1390/10Z 110 VAC +10%, -10% 60Hz 1300W
10-D1390/25 230 VAC +10%, -10% 50Hz 2000W
10-D1390/25Z 110 VAC +10%, -10% 60Hz 2000W
10-D1390/40 230 VAC +10%, -10% 50Hz 2500W
10-D1390/40Z 110 VAC +10%, -10% 60Hz 2500W

The equipment shall be connected to a proper earth system, the efficiency of which shall
be checked by qualified personnel. Earth shall be via the power cable, as specified above.

WARNING:
The general grounding must comply with the rules in force; a wrong quality of the
grounding could be dangerous for the operator’s safety and cause bad function of the
electrical devices.

The power supply line shall be equipped with a safety device (breaker and ground fault
switch) properly sized with respect to the electrical specifications provided above.

25.11.2013 28 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

4. USE OF THE EQUIPMENT


This chapter describes the operator’s interface and the execution of a test.

WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.

WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for use by maintenance personnel only. Never
leave the tools and buttons attached to the unit as this may endanger operator safety.
After performing maintenance/repair, make sure that all covers/doors are properly closed
and locked.

10-D1390/XX Rev.5 EN 29 25.11.2013


Manuale di Istruzione
Instruction Manual

4.1 Use of the oven


1. Turn ON the oven by means of the breaker (F) on the front panel (only for version
110VAC) or switch (E) on the front panel; once turned ON, heating resistors and fan
(the latter only for models 10-D1390/25 - 10-D1390/25) will be automatically
activated;

Ver. 230VAC Ver. 110VAC


Fig. 4-1 Fig. 4-2

2. Set the desired temperature value acting on the electronic thermoregulator (D):
a. Press the button P then release it, the display will show SP alternate to the
currently set value;

Fig. 4-3

25.11.2013 30 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

b. Press the button UP to increase the value or DOWN to decrease it; these buttons
act in one digit, but if you hold them more than one second, the value increases or
decreases quickly and, after two seconds in the same condition, the velocity
increases further to allow the rapid achievement of the desired value.;
c. To exit the temperature setup mode press the button P or automatically not
pressing on any button for about 15 seconds, after which the display will return to
normal operation;

3. Adjust the Safety thermostat knob (C) to a value sligtly higher that the temperature
value previously set on the thermoregulator; the function of the safety thermostat is
to disable the functioning of the heating resistors in case the system goes out of
control (e.g. exceeding the maximum permissible temperature). When the safety
thermostat. In case of intervention of the safety thermostat (e.g due to the a failure of
the thermoregulator) the relevant lamp (B) will lit;

4. Open clockwise the door knob (A) and place the shelves as needed;

Fig. 4-4

WARNING:
Due to the high temperature inside the oven it is mandatory the use of suitable personal
protection devices to avoid burning (e.g. gloves, face shield, glasses, etc.).

5. Load the material to dry on the shelves of the oven then close the front door by
turning the knob counter clockwise;

WARNING:
Do not lay material on the bottom of the oven chamber. CONTROLS will not be held
responsible for damages to person/properties in case the above instruction is not duly
followed. Material must be loaded on the shelves.

10-D1390/XX Rev.5 EN 31 25.11.2013


Manuale di Istruzione
Instruction Manual

6. At the end of the process, open the front door and remove the dried material;

WARNING:
Due to the high temperature inside the oven it is mandatory the use of suitable personal
protection devices to avoid burning (e.g. gloves, face shield, glasses, etc.).etc.)

7. At the end of the working session, turn the oven OFF by pressing the mains switch
(E).

25.11.2013 32 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

5. MAINTENANCE
As with all electrical equipment, this unit must be used correctly and maintenance and
inspections must be performed at regular intervals. Such precautions will guarantee the
safe and efficient functioning of the equipment.
Periodic maintenance consists of inspections made directly by the test operator and/or by
the authorized service personnel.
Maintenance to the equipment is responsibility of the purchaser and must be performed as
stated by this chapter.
Failing to perform the recommended maintenance actions or maintenance performed by
unauthorized people can void the warranty.

WARNING:
Failing to perform the recommended maintenance actions or maintenance performed by
unauthorized people can void the warranty.
CONTROLS will not be responsible for maintenance and service actions performed by
unauthorized people.

WARNING:
Before opening/removing the covers, disconnect the mains supply to the device and wait
at least 5 minutes.

WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.

WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for the use of maintenance people only. Never
leave them attached to the unit as this may endanger operator safety.
After performing maintenance/repair, make sure that all covers/doors are properly closed
and locked.

10-D1390/XX Rev.5 EN 33 25.11.2013


Manuale di Istruzione
Instruction Manual

WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts. It is in the
responsibility of the purchaser to ensure that fire prevention policies are properly
implemented according to the CE provisions.

WARNING:
Avoid pouring water, even accidentally, or other liquids into the device, as this could
cause short circuits. Before cleaning the device, disconnect it from the mains line.

25.11.2013 34 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

5.1 Operator’s preventive maintenance


The inspections made directly by the operator are the following:

Action Who When


Check to ensure that there is no Operator Before every working session
external damage to the equipment,
which could jeopardise the safety of
use
Clean the oven to remove residual Operator At the end of every working
of samples; check that the internal session
vents are clean and clear
General inspection Operator Weekly
Check the status of the safety Operator Weekly
devices (safety thermostat) and the
operator’s commands and pilot light
Check that all label and rating Operator Monthly
plates are intact and properly
attached

10-D1390/XX Rev.5 EN 35 25.11.2013


Manuale di Istruzione
Instruction Manual

5.2 Authorized service engineer maintenance actions


In addition to the maintenance actions performed by the operator, the performance of the
equipment is checked and, if necessary corrected, during the maintenance activities
performed by the authorized service engineer, in accordance with the indications
provided in the present manual.

The following table lists the maintenance actions and the relevant timing:

Action Who When


Status of the internal and external Authorized service Yearly
cables wear and tear and fastenings engineer
Grounding of all the accessible Authorized service Yearly
conductive parts engineer

25.11.2013 36 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

6. DIAGNOSTICS & TROUBLESHOOTING


The present chapter provides information on the diagnostic programs present in the
system and on the troubleshooting of the most common problems.

WARNING:
Before opening/removing the covers, disconnect the mains supply to the device and wait
at least 5 minute.

WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for the use of maintenance people only. Never
leave them attached to the unit as this may endanger operator safety. After performing
maintenance/repair, make sure that all covers/doors are properly closed and locked.

WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.

WARNING:
Refer to qualified service organization authorized by CONTROLS to carry out the service
maintenance actions described in the chapter “Diagnostic and Troubleshooting”.
CONTROLS has not to be held responsible for damages to the equipment and/or injuries
to personnel in case the above is not strictly followed.

10-D1390/XX Rev.5 EN 37 25.11.2013


Manuale di Istruzione
Instruction Manual

6.1 Troubleshooting
The following table provides a list of possible causes and checks in case a faulty
condition is encountered:

Type of fault Actions


The oven does not turn ON • Check that mains supply voltage matches the
functioning mains voltage of the equipment (see
data on the machine plate);
• Check the power cord;
• Check the line fuses F1 and F2 and replace if
necessary (model D1390/10 = 8AF; model
D1390/25 = 12AF; model D1390/40 = 16AF);
• Check the mains switch IG and replace if necessary
(item 4 of chapter 7).
The oven turns ON by the • Check the electrical connection inside the oven
display remains blank (refer to the electrical diagram of chapter 8);
• Check the thermoregulator TC and replace it if
necessary (item 1 of chapter 7).
The oven does not reach the set • Make sure that the safety thermostat is set to a
temperature and the safety temperature higher than the desired temperature;
thermostat light is ON • Check the safety thermostat TS and replace it if
necessary (item 7 of chapter 7);
The oven does not reach the set • Check the heating resistor HR and replace if
temperature and the safety necessary (item 2 or 3 of chapter 7);
thermostat light is OFF • Check the safety thermostat TS and replace it if
necessary (item 7 of chapter 7);
• Check setting and functioning of the
thermoregulator TC and replace it if necessary (item
1 of chapter 7);
• Check the temperature probe TP and replace it if
necessary (item 8 of chapter 7).
The temperature inside the oven • Clean the vents inside the oven;
is not uniform • Check the fan and replace it if necessary (only for
models D1390/25 and D1390/40, item 5 of chapter
7).

25.11.2013 38 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

6.2 Setting of functioning parameters of the


thermoregulator
The following table shows the functioning parameters of the thermoregulator; parameters
not listed here are set as default.

Par. Description - Descrizione Set


SPLL Set point minimum – Set point minimo +5
SPHL Set point maximum – Set point massimo +210
OFS Temp. probe calibration – Calibrazione sonda VERI.
dP Decimal point – Punto decimale Off
HSEt Differential - Differenziale 0,1
Func Functioning mode – Modo di funzionamento HEAT
SP Set point – Set point +200

10-D1390/XX Rev.5 EN 39 25.11.2013


Manuale di Istruzione
Instruction Manual

7. SPARE PARTS
This chapter contains the list of spare parts. For each item, the following information is
provided:
• CONTROLS order code
• Item description
• Quantity in the unit

Orders for spare parts have to be addressed to CONTROLS representatives.


When ordering spare parts, please provide code number, serial number, year of
manufacture and any other useful information of the unit involved.

WARNING:
Before opening/removing the covers, disconnect the mains supply to the device and wait
at least 5 minute.

WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for the use of maintenance people only. Never
leave them attached to the unit as this may endanger operator safety.
After performing maintenance/repair, make sure that all covers/doors are properly closed
and locked.

WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.

WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts.

25.11.2013 40 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

Quantità in una
apparecchiatura/
Codice Quantity in one unit
ricambio/
Ref. Descrizione Description

D1390/10

D1390/25

D1390/40
Spare part
code

1 D1390/LCR01 Termoregolatore Thermoregulator 1 1 1

Resistenza
2 D1390/LCR02 Heating resistor 1300W 1 0 0
riscaldamento 1300W

Resistenza
3 D1390/LCR03 Heating resistor 2000W 0 1 0
riscaldamento 2000W
4 D1390/LCR04 Interruttore generale Mains switch 1 1 1
5 D1390/LCR05 Motore ventola Fan motor 0 1 1
6 D1390/LCR06 Girante ventola Fan impeller 0 1 1
7 D1390/LCR07 Termostato di sicurezza Safety thermostat 1 1 1
Sonda di temperatura
8 D1390/LCR08 NTC temperature probe 1 1 1
NTC
Resistenza
9 D1390/LCR09 Heating resistor 2000W 0 1 0
riscaldamento 2000W
Trasformatore 110- Transformer 110-
10 D1390/LCR11 1 [*] 1 [*] 1 [*]
230VAC 230VAC
Interruttore magneto-
11 D1390/LCR12 Breaker 1 [*] 1 [*] 1 [*]
termico
Resistenza
12 D1390/LCR13 Heating resistor 2500W 0 0 1
riscaldamento 2500W

[*] Only for versions 110VAC

10-D1390/XX Rev.5 EN 41 25.11.2013


Manuale di Istruzione
Instruction Manual

4 11

Fig. 7-1 Fig. 7-2

Fig. 7-3

25.11.2013 42 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

2-3-9-12

Fig. 7-4

Fig. 7-5

10-D1390/XX Rev.5 EN 43 25.11.2013


Manuale di Istruzione
Instruction Manual

Fig. 7-6

25.11.2013 44 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

7.1 Replacement of the heating resistors

Fig. 7-7

Fig. 7-8
10-D1390/XX Rev.5 EN 45 25.11.2013
Manuale di Istruzione
Instruction Manual

7.2 Replacement of the fan motor

Fig. 7-9

Fig. 7-10

25.11.2013 46 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

Fig. 7-11

10-D1390/XX Rev.5 EN 47 25.11.2013


Manuale di Istruzione
Instruction Manual

7.3 Replacement of the fan impeller

Fig. 7-12

25.11.2013 48 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

8. SCHEMATICS AND DRAWINGS


1. Electrical diagram model 10-D1390/10 230VAC

2. Electrical diagram model 10-D1390/25 230VAC

3. Electrical diagram model 10-D1390/40 230VAC

4. Electrical diagram model 10-D1390/10 110VAC

5. Electrical diagram model 10-D1390/25 110VAC

6. Electrical diagram model 10-D1390/40 110VAC

10-D1390/XX Rev.5 EN 49 25.11.2013


Manuale di Istruzione
Instruction Manual

ELECTRICAL DIAGRAM MODEL D1390/10 230VAC

Rif. – Ref. Description - Descrizione


TP Temperature probe – Temperatura sonda
TC Temperature controller - Termostato
HR1 Heating resistor 1300W 230V/50Hz – Resistore risc. 1300W 230V/50Hz
F1/F2 Fuse 8A Amp. fastblow - Fusibili 8A Amp. Rapidi
IG1 Mains switch – Interruttore generale
TS Safety termostat – Termostato di sicurezza
OP Over temperature lamp – Spia di sovratemperatura

25.11.2013 50 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

ELECTRICAL DIAGRAM MODEL D1390/25 230VAC

Rif. – Ref. Description - Descrizione


TP Temperature probe – Temperatura sonda
TC Temperature controller – Termostato
MF Fan motor - Motoventilatore
HR1 Heating resistor 2000W 230V/50Hz – Resistore risc. 2000W 230V/50Hz
F1/F2 Fuse 12A Amp. fastblow - Fusibili 10A Amp. Rapidi
IG1 Mains switch – Interruttore generale
TS Safety termostat – Termostato di sicurezza
OP Over temperature lamp – Spia di sovratemperatura

10-D1390/XX Rev.5 EN 51 25.11.2013


Manuale di Istruzione
Instruction Manual

ELECTRICAL DIAGRAM MODEL D1390/40 230VAC

Rif. – Ref. Description - Descrizione


TP Temperature probe – Temperatura sonda
TC Temperature controller – Termostato
MF Fan motor - Motoventilatore
HR1 Heating resistor 2500W 230V/50Hz – Resistore risc. 2500W 230V/50Hz
F1/F2 Fuse 16A Amp. Fastblow - Fusibili 16A Amp. Rapidi
IG1 Mains switch – Interruttore generale
TS Safety termostat – Termostato di sicurezza
OP Over temperature lamp – Spia di sovratemperatura

25.11.2013 52 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

ELECTRICAL DIAGRAM MODEL D1390/10 110VAC

Rif. – Ref. Description - Descrizione


TP Temperature probe – Temperatura sonda
TC Temperature controller - Termostato
HR1 Heating resistor 1300W 230V/50Hz – Resistore risc. 1300W 230V/50Hz
F1/F2 Fuse 8A Amp. fastblow - Fusibili 8A Amp. Rapidi
IG1 Mains switch – Interruttore generale
TS Safety termostat – Termostato di sicurezza
OP Over temperature lamp – Spia di sovratemperatura
IG2 Breaker – Interruttore magneto-termico
TR1 Transformer 110-230VAC – Trasformatore 110-230VAC

10-D1390/XX Rev.5 EN 53 25.11.2013


Manuale di Istruzione
Instruction Manual

ELECTRICAL DIAGRAM MODEL D1390/25 110VAC

Rif. – Ref. Description - Descrizione


TP Temperature probe – Temperatura sonda
TC Temperature controller – Termostato
MF Fan motor - Motoventilatore
HR1 Heating resistor 2000W 230V/50Hz – Resistore risc. 2000W 230V/50Hz
F1/F2 Fuse 12A Amp. fastblow - Fusibili 10A Amp. Rapidi
IG1 Mains switch – Interruttore generale
TS Safety termostat – Termostato di sicurezza
OP Over temperature lamp – Spia di sovratemperatura
IG2 Breaker – Interruttore magneto-termico
TR1 Transformer 110-230VAC – Trasformatore 110-230VAC
25.11.2013 54 10-D1390/XX Rev.5 EN
Manuale di Istruzioni
Instruction Manual

ELECTRICAL DIAGRAM MODEL D1390/40 110VAC

Rif. – Ref. Description - Descrizione


TP Temperature probe – Temperatura sonda
TC Temperature controller – Termostato
MF Fan motor - Motoventilatore
HR1 Heating resistor 2500W 230V/50Hz – Resistore risc. 2500W 230V/50Hz
F1/F2 Fuse 16A Amp. Fastblow - Fusibili 16A Amp. Rapidi
IG1 Mains switch – Interruttore generale
TS Safety termostat – Termostato di sicurezza
OP Over temperature lamp – Spia di sovratemperatura
IG2 Breaker – Interruttore magneto-termico
TR1 Transformer 110-230VAC – Trasformatore 110-230VAC

10-D1390/XX Rev.5 EN 55 25.11.2013


Manuale di Istruzione
Instruction Manual

Notes:

25.11.2013 56 10-D1390/XX Rev.5 EN


Manuale di Istruzioni
Instruction Manual

Notes:

10-D1390/XX Rev.5 EN 57 25.11.2013


Manuale di Istruzione
Instruction Manual

Notes:

25.11.2013 58 10-D1390/XX Rev.5 EN

You might also like