Manuale Di Istruzioni Instruction Manual: Laboratory Ovens
Manuale Di Istruzioni Instruction Manual: Laboratory Ovens
Manuale Di Istruzioni Instruction Manual: Laboratory Ovens
D1390/40
Laboratory ovens
MANUALE DI ISTRUZIONI
INSTRUCTION MANUAL
Manuale di Istruzioni
Instruction Manual
Index
1. INTRODUCTION 3
1.1 Icons appearing in the manual ............................................................................................. 4
1.2 Manual revision history ....................................................................................................... 5
1.3 Symbols used ....................................................................................................................... 6
1.4 Intended use and improper use ............................................................................................ 7
1.5 Safety information ............................................................................................................... 8
1.6 Environmental risks and disposal ...................................................................................... 14
1.7 CE declaration ................................................................................................................... 15
2. DESCRIPTION 16
2.1 Connections ....................................................................................................................... 17
2.2 Identification plate ............................................................................................................. 18
2.3 Commands and controls (Ver. 230VAC) .......................................................................... 19
2.4 Commands and controls (Ver. 110VAC) .......................................................................... 20
2.5 Technical specifications..................................................................................................... 21
3. INSTALLATION 22
3.1 Shipment ............................................................................................................................ 23
3.2 Unpacking and inspection.................................................................................................. 24
3.2.1 Rimozione dell’apparecchiatura dalla cassa................................................................... 25
3.3 Positioning of the unit and space requirements ................................................................. 27
3.4 Electrical requirements ...................................................................................................... 28
5. MAINTENANCE 33
5.1 Operator’s preventive maintenance ................................................................................... 35
5.2 Authorized service engineer maintenance actions ............................................................. 36
7. SPARE PARTS 40
7.1 Replacement of the heating resistors................................................................................. 45
7.2 Replacement of the fan motor ........................................................................................... 46
7.3 Replacement of the fan impeller ....................................................................................... 48
This instruction manual is an integral part of the machine and should be read before using the machine and be
safely kept for future reference.
CONTROLS reserves all rights of this manual, no part or whole can be copied without the written permission of
CONTROLS .
The proper use of this machine must be strictly adhered to, any other use must be considered as incorrect.
The manufacturer cannot be held responsible for damage caused by incorrect use of the machine.
The machine must not be tampered with for any reason. In case of tampering, the manufacturer declines any
responsibility of functioning and safety of the machine.
1. INTRODUCTION
NOTE:
The present manual is updated for the product it is sold with in order to grant an adequate
reference in operating and maintaining the equipment.
The manual may not reflect changes to the product not impacting service operations.
The laboratory ovens models D1390/XX are specially designed for testing laboratories of
the construction industry.
The internal and external walls are made from zinc coated steel isolated with mineral
wool. Front door is made from stainless steel.
Exhaust holes for fast cooling. The 100 liters 10-D1390/10 model is available with
natural convection, whilst the 250 and 400 liters versions (10-D1390/25 and 10-
D1390/40) feature forced convection.
Please read this manual thoroughly before you start using the equipment.
NOTE:
This manual is applicable for units manufactured after November 2012. For previous
units refer to manual rev. 4).
This icon indicates a NOTE; please read thoroughly the items marked by this picture..
This icon indicates a WARNING message; the items marked by this icon refer to the
safety aspects of the operator and/or of the service engineer.
Simbol Description
Mains switch:
O = device not connected to the mains line
I = device connected to the mains line
Dangerous voltage
The unit is designed to be operated by one operator that has to load the material into the
oven and activate it.
During normal operation the working area of the equipment is the front side where the
door and commands are located.
The operator is responsible of starting-up the equipment, performing the test sequence,
shutting down the equipment and eventually stopping it in case any emergency conditions
are met.
The operator must be trained on the correct use of the machine and the relative safety
aspects of its use.
The machine should be used following the procedures described in this manual.
Never use the machine for reasons other than those for which it was designed and
manufactured. Any other use of the machine is to be considered improper, not foreseen
and hence dangerous.
CONTROLS will not be responsible for improper use of the machine.
WARNING:
Please read this chapter thoroughly.
CONTROLS designs and builds its devices complying with the related safety
requirements; furthermore it supplies all information necessary for correct use and the
warnings related to use of the equipment.
Only authorised personnel can remove the covers and/or have access to the components
under voltage.
During normal use, if the operator detects irregularities or damages, he/she should
immediately inform the authorized technical personnel.
Maintenance and service activities can only be performed by skilled authorized technical
personnel that have been properly trained on the residual risks of the equipment.
It is responsibility of the purchaser to make sure that the operators have been properly
instructed concerning the safety issues and the residual risks related to the equipment.
The machine is equipped with the following devices to limit the residual risks in using it:
• Safety thermostat to prevent over temperature;
Safety thermostat
The following table lists those parts of the equipment that may present some residual
risks for the safety of the personnel if the instructions provided in this manual are not
duly followed.
Here follows a list of all WARNINGs present in the manual; please see relevant chapters
for full details on each related safety issue.
WARNING:
When operating with the covers open/removed and the unit is attached to the mains line,
care must be taken as high voltage is present in some parts of the unit (e.g. electrical
panel). Only authorized and qualified service technicians are allowed to open /remove
covers.
WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.
WARNING:
Raising and moving of the equipment must be performed by people properly trained and
equipped with suitable personal protection devices (e.g. gloves, helmet, etc.). Failure to
follow the instructions above may endanger the personnel involved.
WARNING:
If the instructions to remove the equipment from the shipping box are not carefully
followed, damages to the equipment cabinet may result. This will void the warranty terms
of the equipment.
WARNING:
Do not stand under suspended loads
WARNING:
Considering the weight of the equipment and the footprint (see chapter 2.5), check the
maximum allowed floor load before installation.
WARNING:
Ensure that the oven is not placed on an inflammable surface (e.g. plastic material, etc.)
so as to prevent damage to the floor or overheating.
WARNING:
If the equipment is brought from a cold environment into a heated room, condensation on
and in the unit can constitute a danger and lead to malfunctioning of the unit when
started. Wait to connect and operate the unit until it is at room temperature.
WARNING:
The general grounding must comply with the rules in force; a wrong quality of the
grounding could be dangerous for the operator’s safety and cause bad function of the
electrical devices.
WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for use by maintenance personnel only. Never
leave the tools and buttons attached to the unit as this may endanger operator safety.
After performing maintenance/repair, make sure that all covers/doors are properly closed
and locked.
WARNING:
Due to the high temperature inside the oven it is mandatory the use of suitable personal
protection devices to avoid burning (e.g. gloves, face shield, glasses, etc.).etc.)
WARNING:
Failing to perform the recommended maintenance actions or maintenance performed by
unauthorized people can void the warranty.
CONTROLS will not be responsible for maintenance and service actions performed by
unauthorized people.
WARNING:
Before opening/removing the covers, disconnect the mains supply to the device and wait
at least 5 minutes.
WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts. It is in the
responsibility of the purchaser to ensure that fire prevention policies are properly
implemented according to the CE provisions.
WARNING:
Avoid pouring water, even accidentally, or other liquids into the device, as this could
cause short circuits. Before cleaning the device, disconnect it from the mains line.
WARNING:
Refer to qualified service organization authorized by CONTROLS to carry out the service
maintenance actions described in the chapter “Diagnostic and Troubleshooting”.
CONTROLS has not to be held responsible for damages to the equipment and/or injuries
to personnel in case the above is not strictly followed.
WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts.
WARNING:
Do not lay material on the bottom of the oven chamber. CONTROLS will not be held
responsible for damages to person/properties in case the above instruction is not duly
followed. Material must be loaded on the shelves.
The above symbol, when attached to the equipment or to the relevant packaging, indicates
that the product must be disposed of separately from other rubbish at the end of its useful
life.
Therefore, at the end of its useful life, the owner should dispose of the product in a
suitable collection point for electrical and electronic products provided by the local
authorities.
The correct disposal of this product and the subsequent treatment encourages the
manufacture of products using re-cycled materials and limits the environmental impact of
the product caused by improper disposal.
1.7 CE declaration
This page shows a copy of the CE declaration. The original is supplied with the
equipment as a separate document.
2. DESCRIPTION
Refer to the following figures for main components identification.
7
Fig. 2-1
Ref Description
1 Safety thermostat lamp
2 Safety thermostat
3 Thermoregulator
4 Mains switch (only for versions 230VAC)
5 Breaker (only for versions 110VAC)
6 Removable shelves
7 Oven door
2.1 Connections
The following picture shows the location of the power cord on the rear panel of the
equipment.
Fig. 2-2
Ref Description
1 Power cord
Fig. 2-3
Fig. 2-4
Rif Descrizione
1 Safety thermostat lamp
2 Safety thermostat
3 Thermoregulator
4 Mains switch
Fig. 2-5
Rif Descrizione
1 Safety thermostat lamp
2 Safety thermostat
3 Thermoregulator
4 Breaker
Main characteristics
Product Stufa da laboratorio
Manufacturer CONTROLS Cernusco s/N (MI) Italy
Product code vers. 230VAC 10-D1390/10 10-D1390/25 10-D1390/40
Product code vers. 110VAC 10-D1390/10Z 10-D1390/25Z 10-D1390/40Z
Capacity 100 liters 250 liters 400 liters
Convection Natural Forced
Single phase line voltage 110 VAC-230 VAC +10%, -10%
Frequency 50/60 Hz
Power 1300 W 2000 W 2500 W
Method of power entry Power cord
External dimensions [mm] 680x635x740 800x950x910 840x1070x1100
Acoustic pressure < 70db(A)
Net weight (approx.) 47 Kg 52 Kg 104 Kg
Environmental conditions
Operating temperature + 10 ÷ + 40°C
Operating humidity ≤ 50%RH @ 40°C
3. INSTALLATION
The instructions indicated in this chapter enable you to perform a correct installation and
interfacing in order to grant a regular operation of the equipment.
Included are initial inspection procedure, power requirements and instructions for
installing the unit.
CONTROLS can supply the assistance and the necessary technical advice for pre-
installation, all the pre-installation phases are at the purchaser’s charge and must be
performed complying with the indications given below.
WARNING:
When operating with the covers open/removed and the unit is attached to the mains line,
care must be taken as high voltage is present in some parts of the unit (e.g. electrical
panel). Only authorized and qualified service technicians are allowed to open /remove
covers.
WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.
3.1 Shipment
The equipment is normally shipped in a wooden crate having the following dimensions
and gross weight depending on the model:
Minimum
Model Gross weight Overall dimensions fork lift
length
10-D1390/10
65 Kg Approx 790 x670 x 980mm 1200mm
10-D1390/10Z
10-D1390/25 155 Kg Approx 1100 x 1050 x 1000mm 1200mm
10-D1390/25Z
10-D1390/40 260 Kg Approx 1200 x 1050 x 1300mm 1400mm
10-D1390/40Z
Use a proper fork lift with minimum fork length as above indicated to raise and move the
wooden crate (see figure below).
WARNING:
Raising and moving of the equipment must be performed by people properly trained and
equipped with suitable personal protection devices (e.g. gloves, helmet, etc.). Failure to
follow the instructions above may endanger the personnel involved.
NOTE:
If the shipping container or packaging material is damaged, it should be kept until the unit
has been mechanically and electrically checked.
If there is mechanical damage and/or the contents are incomplete (see the shipping list),
please notify the local CONTROLS representative.
If the shipping container is damaged or shows sign of stress, notify the carrier as well as
the CONTROLS representative. Save the shipping material for carrier’s inspection. Also
take some pictures.
3. Cut and remove vacuum bag (if present) to expose the equipment;
4. The equipment can only be lifted up by using ropes that will have to be located on the
outside of the feet. Do not lift it by any other part to avoid damaging the equipment.
Ropes
Front door
Side panel
Fig. 3-1
WARNING:
If the instructions to remove the equipment from the shipping box are not carefully
followed, damages to the equipment cabinet may result. This will void the warranty terms
of the equipment.
WARNING:
Raising and moving of the equipment must be performed by people properly trained and
equipped with suitable personal protection devices (e.g. gloves, helmet, etc.). Failure to
follow the instructions above may endanger the personnel involved.
WARNING:
Do not stand under suspended loads
5. Before powering on the unit, check for loose connections of cables inside the
equipment.
WARNING:
Considering the weight of the equipment and the footprint (see chapter 2.5), check the
maximum allowed floor load before installation.
The unit must be placed on a flat and level surface. The surface must be non
inflammable. Make sure that in the area around the equipment there are not
inflammable materials.
WARNING:
Ensure that the oven is not placed on an inflammable surface (e.g. plastic material, etc.)
so as to prevent damage to the floor or overheating.
The area around the equipment must be kept free from obstacles and from
substances that may cause sliding of the personnel.
Parts used to build the machine and electrical/electronics component are fire-proof.
It is anyway the responsibility of the owner of the equipment to make sure that the
installation place is equipped with proper fire extinguishing systems and that the
operators have been instructed on the relevant procedures.
Place the unit in its final location, taking into account the free space around the unit: the
equipment requires at least 100 cm of clearance on the front and at least 50 cm on the 3
sides for maintenance and service purposes.
For service/maintenance purposes, removal of the rear panel may also be required. Make
sure this is be possible, e.g. moving temporary the equipment away from the rear wall.
Also consider that mains connection is achieved through the power cord on the rear-right
side of the equipment cabinet.
The unit requires adequate air circulation around it to assure proper cooling of the internal
devices.
WARNING:
If the equipment is brought from a cold environment into a heated room, condensation on
and in the unit can constitute a danger and lead to malfunctioning of the unit when
started. Wait to connect and operate the unit until it is at room temperature.
The equipment shall be connected to a proper earth system, the efficiency of which shall
be checked by qualified personnel. Earth shall be via the power cable, as specified above.
WARNING:
The general grounding must comply with the rules in force; a wrong quality of the
grounding could be dangerous for the operator’s safety and cause bad function of the
electrical devices.
The power supply line shall be equipped with a safety device (breaker and ground fault
switch) properly sized with respect to the electrical specifications provided above.
WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.
WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for use by maintenance personnel only. Never
leave the tools and buttons attached to the unit as this may endanger operator safety.
After performing maintenance/repair, make sure that all covers/doors are properly closed
and locked.
2. Set the desired temperature value acting on the electronic thermoregulator (D):
a. Press the button P then release it, the display will show SP alternate to the
currently set value;
Fig. 4-3
b. Press the button UP to increase the value or DOWN to decrease it; these buttons
act in one digit, but if you hold them more than one second, the value increases or
decreases quickly and, after two seconds in the same condition, the velocity
increases further to allow the rapid achievement of the desired value.;
c. To exit the temperature setup mode press the button P or automatically not
pressing on any button for about 15 seconds, after which the display will return to
normal operation;
3. Adjust the Safety thermostat knob (C) to a value sligtly higher that the temperature
value previously set on the thermoregulator; the function of the safety thermostat is
to disable the functioning of the heating resistors in case the system goes out of
control (e.g. exceeding the maximum permissible temperature). When the safety
thermostat. In case of intervention of the safety thermostat (e.g due to the a failure of
the thermoregulator) the relevant lamp (B) will lit;
4. Open clockwise the door knob (A) and place the shelves as needed;
Fig. 4-4
WARNING:
Due to the high temperature inside the oven it is mandatory the use of suitable personal
protection devices to avoid burning (e.g. gloves, face shield, glasses, etc.).
5. Load the material to dry on the shelves of the oven then close the front door by
turning the knob counter clockwise;
WARNING:
Do not lay material on the bottom of the oven chamber. CONTROLS will not be held
responsible for damages to person/properties in case the above instruction is not duly
followed. Material must be loaded on the shelves.
6. At the end of the process, open the front door and remove the dried material;
WARNING:
Due to the high temperature inside the oven it is mandatory the use of suitable personal
protection devices to avoid burning (e.g. gloves, face shield, glasses, etc.).etc.)
7. At the end of the working session, turn the oven OFF by pressing the mains switch
(E).
5. MAINTENANCE
As with all electrical equipment, this unit must be used correctly and maintenance and
inspections must be performed at regular intervals. Such precautions will guarantee the
safe and efficient functioning of the equipment.
Periodic maintenance consists of inspections made directly by the test operator and/or by
the authorized service personnel.
Maintenance to the equipment is responsibility of the purchaser and must be performed as
stated by this chapter.
Failing to perform the recommended maintenance actions or maintenance performed by
unauthorized people can void the warranty.
WARNING:
Failing to perform the recommended maintenance actions or maintenance performed by
unauthorized people can void the warranty.
CONTROLS will not be responsible for maintenance and service actions performed by
unauthorized people.
WARNING:
Before opening/removing the covers, disconnect the mains supply to the device and wait
at least 5 minutes.
WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.
WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for the use of maintenance people only. Never
leave them attached to the unit as this may endanger operator safety.
After performing maintenance/repair, make sure that all covers/doors are properly closed
and locked.
WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts. It is in the
responsibility of the purchaser to ensure that fire prevention policies are properly
implemented according to the CE provisions.
WARNING:
Avoid pouring water, even accidentally, or other liquids into the device, as this could
cause short circuits. Before cleaning the device, disconnect it from the mains line.
The following table lists the maintenance actions and the relevant timing:
WARNING:
Before opening/removing the covers, disconnect the mains supply to the device and wait
at least 5 minute.
WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for the use of maintenance people only. Never
leave them attached to the unit as this may endanger operator safety. After performing
maintenance/repair, make sure that all covers/doors are properly closed and locked.
WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.
WARNING:
Refer to qualified service organization authorized by CONTROLS to carry out the service
maintenance actions described in the chapter “Diagnostic and Troubleshooting”.
CONTROLS has not to be held responsible for damages to the equipment and/or injuries
to personnel in case the above is not strictly followed.
6.1 Troubleshooting
The following table provides a list of possible causes and checks in case a faulty
condition is encountered:
7. SPARE PARTS
This chapter contains the list of spare parts. For each item, the following information is
provided:
• CONTROLS order code
• Item description
• Quantity in the unit
WARNING:
Before opening/removing the covers, disconnect the mains supply to the device and wait
at least 5 minute.
WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for the use of maintenance people only. Never
leave them attached to the unit as this may endanger operator safety.
After performing maintenance/repair, make sure that all covers/doors are properly closed
and locked.
WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.
WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts.
Quantità in una
apparecchiatura/
Codice Quantity in one unit
ricambio/
Ref. Descrizione Description
D1390/10
D1390/25
D1390/40
Spare part
code
Resistenza
2 D1390/LCR02 Heating resistor 1300W 1 0 0
riscaldamento 1300W
Resistenza
3 D1390/LCR03 Heating resistor 2000W 0 1 0
riscaldamento 2000W
4 D1390/LCR04 Interruttore generale Mains switch 1 1 1
5 D1390/LCR05 Motore ventola Fan motor 0 1 1
6 D1390/LCR06 Girante ventola Fan impeller 0 1 1
7 D1390/LCR07 Termostato di sicurezza Safety thermostat 1 1 1
Sonda di temperatura
8 D1390/LCR08 NTC temperature probe 1 1 1
NTC
Resistenza
9 D1390/LCR09 Heating resistor 2000W 0 1 0
riscaldamento 2000W
Trasformatore 110- Transformer 110-
10 D1390/LCR11 1 [*] 1 [*] 1 [*]
230VAC 230VAC
Interruttore magneto-
11 D1390/LCR12 Breaker 1 [*] 1 [*] 1 [*]
termico
Resistenza
12 D1390/LCR13 Heating resistor 2500W 0 0 1
riscaldamento 2500W
4 11
Fig. 7-3
2-3-9-12
Fig. 7-4
Fig. 7-5
Fig. 7-6
Fig. 7-7
Fig. 7-8
10-D1390/XX Rev.5 EN 45 25.11.2013
Manuale di Istruzione
Instruction Manual
Fig. 7-9
Fig. 7-10
Fig. 7-11
Fig. 7-12
Notes:
Notes:
Notes: