Instructions: Zig-Zag Sewing Machine
Instructions: Zig-Zag Sewing Machine
Instructions: Zig-Zag Sewing Machine
P/N 59955
TABLE OF Adjusting for Good Stitches ............... 19 Needle Size .................................... 5
Applique ....................................... 23
Parts List ................................. 30 - 31
Basting .......................................... 11 Picking up Bobbin Thread .................. 10
Blind Stitching ................................ 22 Placement of Needle ........................ 5
Buttonhole with Special
Buttonhole Foot ......... 20 - 21 Removing Bobbin Case from Shuttle ...... 6
Removing Lint ................................. 25
Changing the Attachment Foot ............ 15 Replacement of Belt ........................ 25
Cleaning & Oiling ..................... 26 - 27 Reverse Stitching ........................... 11
Connecting Machine ........................ 4
Setting Stitch Length ........................ 11
Darning ....................................... 18 Setting Stitch Width ........................... 16
Decorative Stitching ..................... 16 - 17 Sewing Light ................................. 4
Sewing on Buttons .............................
Fastening a Seam .............................. 11 Sewing on Lace .............................. 22
Feed Dog Control ........................... 15 Sewing on Plastic Films ..................... 24
Synthetics .................................... 24
Identification - Head Parts ............... 2 - 3
Inserting Bobbin into Bobbin Case ......... B Threading Upper Machine .................. 9
Inserting Disc ................................. 16 o Turning a Corner .............................. 15
Inserting & Removing Material ............ 14
Installing Machine Head ..................... 4 What to Do .............................. 28 - 29
Winding the Bobbin ........................ 7
Needle & Thread Table ..................... 5 Writing & Monogramming .................. 23
FRONT VIEW
15. Clutch Knob 20. Decorative Stitch Mechanism 24. Presser Foot Lever
16. Hand Wheel Cover 25. Thread Cutter
17. Bobbin Winder Mechanism 21. Upper Thread Guides 26. Needle Clamp Screw
18. Thread Spool Pins 22. Bobbin Winder Tension Disc 27. Hand Hole Cover Plate
19. Arm Cover Plate 23. Presser Foot Knob 28. Needle Plate
' :",i ' .. i''¸¸¸
Loosen the two hinge screws under holes in the rear edge of
the machine bed (1).
Raise hinge pins in the cabinet cutout (2).
Slip machine head onto the pins and tighten hinge screws
securely (3).
Lower machine head to front flap.
Screw spool pins in place. Lay the plastic discs over the spool
i ___ - li pins. Discs and pins are packed in the accessory box.
fI _"_ i_
SEWING LIGHT
CONNECTING MACHINE
Push the plug onto three prong connector under the machine
bedplate (5).
Plug machine cord into any 110- 120V wa[ outlet.
NEEDLE AND THREAD TABLE PLACEMENT OF NEEDLE
THREAD SIZE NEEDLE FABRIC Raise needle bar to its highest position
SIZE
by turning hand wheel toward you.
Cotton 80 - 100 Loosen needle clamp screw.
Chiffon, Fine Silks, Nylon Tricot,
Synthetic 9
Power net. Hold needle so that the flat side is
Silk A
to your right, slip blunt end of needle
Cotton 80 - 100 Batiste, Dimity, Organdy, Light weight as far as it will go into needle clamp.
Synthetic 11 Velvet and Taffeta, Fine Lace, Light
Silk A weight Knits, Satin. Tighten needle into place with needle
clamp screw.
Cotton 60 - 80 Cotton, Cotton Blends, Poplin, Percale,
14 Gingham, Shantung, Pique, Seersucker,
Synthetic
Velveteen, Double Knits, Light weight
Mercerized 50 - 60
wool, Linen, Leather, Fake Furs, Vinyls.
Cotton 40 - 60 Heavy Cotton such as Corduroy, Denim,
Mercerized 50 16 Decorator Fabrics, Wool, Coating and
Mercerzied Heavy Duty Suiting.
Cotton 30 - 50 t
18 Heavy Twills, Denims, Coatings.
Mercerized Heavy Duty
i
NEEDLE SIZE
Use KEN MO RE 6021 needles. The size of the needle should conform to the Flat
size of the thread and both should be suitable to the material. The same size side
faces
thread should be used in the bobbin as on the upper part of the machine for
to
ordinary sewing. Never use a bent needle nor one with a blunt point.
right.
i I -!, i •
•• • • i'i.
/
Pull
out
latch.
"-,. J". •
.f..
WINDING THE BOBBIN
@ 0
Place thread on spool Release clutch by turn-
post. Draw thread as ing clutch knob toward
shown. you. Start machine.
0 0
Wind thread around When bobbin is full,
bobbin a few times. winding mechanism
stops.
0
Place bobbin onto Tighten clutch knob
bobbin winder shaft. and remove bobbin,
Push bobbin winder
latch until it clicks.
INSERTING BOBBIN INTO BOBBIN CASE ......... CASE INTO SHUTTLE
0 @ 0
THREADING UPPER MACHINE
• i ¸
For ordinary sewing, the inner pin should be about half way
down. When sewing multiple thickness or heavy material,
reduce the pressure. Increase it when sewing sheer fabrics.
10
For all types of sewing other than buttonhole making and blind
stitching, the buttonhole control knob (red dot) must be set at C
SETTING (center needle position).
STITCH Loosen knob and move stitch length control lever between 0 and
LENGTH 4 aligning the red mark on the side of the lever with the desired
position; tighten knob. The arrow mark indicates the setting for
the satin stitch. This will vary slightly depending upon the type of
material to be sewn. The 4 setting is the Ionges_ stitch. The size
of stitch you select will depend on the fabric you want to sew
Select stitch length and tighten knob so that forward and reverse
stitches will be approximately the same size.
BASTING Set stitch length control lever at 4 for the longest possible stitch.
Use a paper backing when basting very sheer fabrics.
Raise lever for reverse stitching. Lower lever for forward stitching.
REVERSE (Raise or lower lever as far as locking knob will allow). It is best
STITCHING to begin and end most seams with reverse stitching, often coiled
back tacking.
Be sure both threads are drawn back under the presser foot.
Lower needle into fabric about _ inch from beginning of seam.
FASTENING Push stitch length control lever up for reverse stitching. Stitch
A in reverse until needle reaches beginning of seam.
SEAM Move stitch length control lever down for forward stitching and
complete seam. When you reach the end, raise the stitch length
control lever and sew back over 1_ inch of complete seam.
11
ADJUSTING TENSIONS
@
A perfect stitch will have threads locked between the two
layers of fabric with no loops on top or bottom.
(Refer to page 19).
Fig. 1
PROBLEM REMEDY
Decrease Tension
Fig. 2
Increase Tension
Fig. 3
12
INCREASE TENSION
Turn Counter
Clockwise.
13
INSERTING AND REMOVING THE MATERIAL
For all kinds of sewing, consult chart on page 5. Place material under the presser foot, insert the needle
into the material by turning the hand wheel toward
Before placing the material on the machine see you, lower presser foot and start sewing. To facili-
that :
tate placement of heavy fabrics under the presser
foot, the presser foot lever can be raised beyond the
*The presser foot and needle clamp screws are both
normal "up" position.
tight,
14
TURNING A CORNER
To attach the feet, raise the presser bar to its highest position
by raising the presser foot lever. Loosen the presser foot thumb
screw, choose the proper foot, insert from the front. Tighten
the screw using the large screw driver and make sure that the
foot is secure.
15
i:!:!i:i_¸¸
Press stitch width control and move so right edge of control is aligned
with setting desired. Zigzag width increases from setting 0 to setting 4.
Straight stitching is possible only with the control on 0 setting (extreme
left) and with no pattern disc in the machine.
DECORATIVE STITCHING
To remove pattern disc push stitch width control to the RIGHT and pull
disc off the shaft.
16
DISC NO. 0
DISC NO. 1
DECORATIVE STITCHES
DISC NO. 2
DISC NO. 3
DISC NO. 5
Stitch width :
Satin stitch 1 -4
All others 0 DISC NO. 6
Stitch length :
DISC NO. 7
about 1_ (arrow)
SATIN STITCH
17
DARNING
2. Press down outer ring of presser foot knob, see page 10. With presser foot knob in this'position, mending,
darning, monogram work, etc. may be done.
3. Stretch fabric tightly between two spring embroidery hoops and place under needle.
4. Lower presser bar so thread willhave some tension. When you start to darn, move fabric back and forth to
cover darning area. Then turn fabric and continue sewing at right angles to the previous stitching. Use medium
machine speed. You can make any length stitches desired. Slow movement of fabric will make short darning
stitches. Fast movement will make long stitches.
5_ When you finish darning, raise presser foot and remove fabric. Increase pressure for general sewing by pressing
down inner pin of the presser foot knob. Turn feed dog control to right.
3. When you finish darning, raise the presser foot lever and remove fabric. Replace presser foot, and increase
pressure for general sewing. Turn feed dog control to right.
18
ADJUSTING YOUR SEWING MACHINE FOR GOOD STITCHES
When your sewing machine does not sew a properly locked stitch, check the following:
1. Insert a new needle of the correct size for the thread and fabric you are using.
Consult chart on page 5 for needle size.
2. The upper and bobbin thread should be matched in size and type.
4. Check the thread tension balance. Use mercerized thread, and a correct size needle for the fabric you are using.
Do not try this test with synthetic thread as it will not break.
Begin with a full bobbin, properly threaded into the case. Set the stitch length at about 12 stitches per inch.
Fold a 6" square of your fabric in half diagonally, forming a triangle. Make a line of stitching _'" from fold.
b. If the bottom thread lays on the fabric - tighten upper thread tension, and repeat test. See page 12, Figure 3.
c. If the top thread lays on the fabric - loosen upper thread tension, and repeat test. See page 12, Figure 2.
Grasp the stitching and pull with a snap to make threads break.
Both threads do not have to break at the same place, but they should break on the same snap.
Bobbin tension may be reset by the following procedure. Start with a loose bobbin thread tension. Tighten the
spring screw gradually until bobbin case and full bobbin can be gently lifted from your hand by the end of the
bobbin thread.
19
Place the fabric, with buttonhole length marked at both ends, under the
buttonhole foot. Without lowering the foot, let the needle pierce the fabric
at the beginning of the buttonhole. Set the front edge of the foot opening
about 1/16 inch beyond the mark of the opposite end of the buttonhole.
Lower the foot.
O With needle out of material, increase stitch width to 4 and drop feed dog.
Pierce fabric with needle, take about 4 stitches to barrack.
O With needle out of material, slide stitch width control back to the arrow
mark, set buttonhole control knob on "'R", raise feed dog, sew to the
other end of the buttonhole.
O With needle out of material, set stitch width on 4, lower feed dog and
bartack 3 or 4 stitches. Raise feed dog.
2O
O O
Always make a practice buttonhole on a scrap of fabric used
in the garment, using a double thickness of fabric, and an
interfacing if used in garment.
O 0 Turn the dial down for shorter stitches and up for longer
stitches. Generally only a slight adjustment of this control is
required. Excessive movement of this control will alter the
forward stitch length and may reverse the forward motion.
These setting may vary depending on type of fabric used.
21
SEWING ON LACE
BLIND STITCHING
\ Use disc 0 Stitch width 0
@ \ Buttonhole control knob (red dot) B Stitch length 2- 4
1. Prepare the hem with a turned and edgestitched finish or;
2. Apply seam tape along the raw egde with either straight or zigzag
stitching.
3. Turn hem and baste about 1A inch from the edge of the seam tape
using longest stitch on the sewing machine.
O 4. Fold garment back along basting line and stitch along garment fold
using disc 0.
5. Remove basting and press hem. The basting stop may be eliminated
O in a straight hem.
J SEWING ON BUTTONS
O
_. ° - - Align two holes of button with slot of presser foot and lower foot to
hold button securely. Drop feed dog. Turn hand wheel by hand until
needle point is just above button, Adjust stitch width so that needle will
align with a hole of button. Turn hand wheel again by hand so that
needle goes into second hole, readjust stitch width if necessary. Stitch
a number of times, turning hand wheel manually. Finish with an extra
2 inches of thread, draw thread to reverse side and tie securely.
If using a 4 hole button repeat the above procedure.
22
APPLIQUE
OVERCASTING
Free Hand
Stitch width at 0 to 4
Feed dog control Left
::::::::::::::::::::::::::::::::::::::::::::::::::::::::::
23
SYNTHETICS
Your KENMORE will sew all the new fabrics of synthetic fiber, such as
nylon, ° Orlon, ** Dacron, rayon, acetate, blends of these, and combinations
of synthetic and natural fibers. When stitching a fabric of blended or
combined fibers, handle it as you would a material ofthe fiber present
in the largest percentage. For example, a fabric woven of 60% Orlon and
40% silk should be handled as one made entirely of Orlon.
a. Select patterns of the loose fitting type with cap or kimono Sleeves,
because most synthetic fiber fabrics cannot be eased with steam
pressing, and are not absorbent.
b. Use a synthetic thread.
d. Wind the bobbin in the usual way, but do not pass thread between
tension discs. Guide thread by hand for a smoothly wound bobbin.
e. Choose the stitch length that gives the most satisfactory seam.
f. Check thread tensions by sewing on a double thickness of the fabric
to be used. Usually the upper thread tension must be loosened.
Sometimes both bobbin and upper thread tensions must be loosen-
ed (pages 12, 13).
24
REMOVING LINT
25
• • Z.
CLEANING AND OILING ............
Keep the moving parts free from dust and threads for quiet
and efficient operation. Cleaning should be done with a small
brush.
Fig. A
26
OILING MACHINE
Fig, B
Fig. C
27
WHAT TO DO
Incorrect size needle. Choose correct size needle for thread and fabric (Page 5).
Improper threading. Rethread machine (page 9).
Loose upper thread tension. Tighten upper thread tension (page 12).
Irregular
Pulling fabric. Do not pull fabric; guide it gently.
Stitches
Light pressure on presser foot. Increase pressure on presser foot (page 10).
Loose presser foot. Reset presser foot (page 15).
Unevenly wound bobbin. Rewind bobbin (page 7).
28
WHAT TO DO
Incorrect size needle. Choose correct size needle for thread and fabric (page 5).
Bent or blunt needle. Insert new needle (page 5).
Skipping
Incorrect setting of needle. Reset needle (page 5).
Stitches
Tight upper thread tension. Loosen upper thread tension (page 12).
Light pressure on presser foot. Increase pressure on presser foot (page 10).
Improper bobbin case threading, Check bobbin case threading (page 8).
Breaking Bobbin
Tight bobbin thread tension. Loosen bobbin thread tension (page 13).
Thread
Lint in bobbin case or shuttle, Clean bobbin case and shuttle (page 25).
Machine Jamming Thread caught in shuttle. Disassemble and clean shuttle (page 25).
(Knocking Noise)
29
PARTS LIST
All parts listed here may be ordered through your nearest Sears or Simpsons-Sears retail store, catalog sales
office or mail order house.
1 2 4 5
12 13 14
7 8 10 11
17 18
2O
3O
When ordering these parts, please be sure to mention the following references:
1. Model & seria! numbers of machine shown on the nomenclature plate. See page 2_
2. Parts number(s) and description(s) here.
When ordering by mail, prices will be furnished on request, or parts will be shipped at prevailing prices and you
will be billed accordingly.
31
MEMO
SEWING MACHINE
Part No.59955